Phoenix Contact 2734167 datasheet: pdf
Contents
1. 0 035 0 050 0 065 0 080 16 PHGNIX 636901 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Conformance with EMC Directive Conformance With EMC Directive 89 336 EEC Noise Immunity Test According to EN 50082 2 Electrostatic discharge ESD EN 61000 4 2 Class 3 Criterion B IEC 61000 4 2 Electromagnetic fields EN 61000 4 3 Criterion A field strength 10 V m IEC 61000 4 3 Fast transients burst EN 61000 4 4 Class 4 Criterion B IEC 61000 4 4 Surge voltage EN 61000 4 5 Class 2 Criterion B IEC 61000 4 5 Conducted interference EN 61000 4 6 Criterion A test voltage 10 V IEC 61000 4 6 Immunity to interference repeat rate 1 s Criterion 1 636901 PHGNIX 17 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Technical Data for the Optical Fiber Interface Optical Power Level PSM LWL PSM LWL RUGGED 980 1000 RUGGED FLEX PSM LWL 980 1000 KDHEAVY 980 1000 Maximum fiber attenuation at 660 nm LED measurement 230 dB km 280 dB km Typical fiber attenuation at 660 nm LED measurement 200 dB km 250 dB km Transmission distance lt 50 m 164 042 ft lt 35 m 114 829 ft Minimum transmission distance Optical output power at 25 C 77 F Maximum optical output power at 25 C 77 F Optical output power 0 C to 55 C 32 F to 131 F Minimum optical receiver responsivity 0 C to 55 C 32 F 20 6 dBm to 131 F Avail2. PSM LWL RUGGED 980 1000 27 44322 Polymer fiber cable duplex 980 1000 um sold by the meter not pre assembled Optical fiber data cable flexible PSM LWL RUGGED FLEX 980 27 44 335 Polymer fiber cable duplex 980 1000 um dark 1000 red welding splash resistant in standard applica tions tested for flexible cable tracks sold by the meter cable is not pre assembled Optical fiber data cable PSM LWL KDHEAVY 980 1000 27 44319 Polymer fiber cable duplex 980 1000 um sold by the meter not pre assembled Assembled cable jumper for the short connection IBS RL CONNECTION LK 27 33029 of the Rugged Line devices with two optical fiber bus connectors remote bus and supply voltage Supply cable 5 x 1 5 mm 16 AWG gray IBS PWR5 HD F 2731775 very flexible welding splash resistant in standard applications Supply cable 5 x 1 5 mm 16 AWG IBS PWR 5 28 20 00 0 636901 PHGNIX 19 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Description Continued Order Designation Adapter for remote bus connection from optical IBS RL 24 ADAP LK T 27 25040 fiber to copper circular connector Adapter for remote bus connection from copper IBS RL 24 ADAP T LK 27 25037 circular connector to optical fiber Adapter for an INTERBUS remote interface IBS OPTOSUB MA M R LK 27 32635 9 pos D SUB to polymer fiber F SMA OPC Make sure you always use the latest documentation E T
3. 220 mm 8 661 179 mm 7 047 IBDIAG RC RD FO1 FO2 US1 US2 O 0 O O 8 9 03 ule Ident Mee 10 PHENIX See Sete N1 OUT1 INTERBUS Remote IN IN OUT OUT Te 7 of s E p R E at 5 6 D a Oo Figure 6 Housing dimensions 10 67 mm 2 638 114 mm 4 488 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 71 mm 2 795 aa Ban PHCENIX CONTACT 5503B003 636901 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Technical Data General Data Ambient temperature Operation 20 C to 55 C 4 F to 131 F Storage transport 25 C to 70 C 13 F to 158 F Humidity Operation 100 Storage transport 95 no condensation Air pressure Operation 860 hPa to 1080 hPa up to 1500 m 4921 ft above sea level Storage transport 660 hPa to 1080 hPa up to 3500 m 11483 ft above sea level Degree of protection IP67 DIN 40050 IEC 60529 when installed Seal unused slots connections to ensure the de gree of protection Class of protection 3 according to VDE 106 IEC 60536 Material Zinc die cast copper and nickel plated surface Electrical isolation Between bus logic and outputs test voltage 500 V AC 50 Hz 1 min Housing dimensions width x height x depth 220 mm x 114 mm x 71 mm 8 661 in x 4 488 i
4. IBS RL 24 DIO 8 8 8 R LK 2MBD Digital Input Output Module With Eight Inputs and Eight Outputs That Can Be Read 05 2003 Data Sheet 636901 Product Description The module is designed for use in systems engi neering With IP67 protection it is suitable for use without a control cabinet in harsh industrial conditions It can for example be used on the tool platform directly on welding robots or in con veying systems The module is available in two different versions with different transmission rates IBS RL 24 DIO 8 8 8 R LK 500 kbaud IBS RL 24 DIO 8 8 8 R LK 2MBD 2 Mbaud gt Features INTERBUS protocol EN 50254 IP67 protection Optical fiber bus connection QUICKON connectors for connecting the supply voltage Sensors and actuators are connected using 5 pos M12 female connectors Installation options directly to the welding robot on aluminum profiles two position attachment direct mounting A mixed operation of modules with dif ferent transmission rates is not permit ted 636901 PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS This data sheet is only valid in associ ation with the Configuring and Install ing the Rugged Line Product Range User Manual IBS RL SYS PRO UM E Please note that the bus connectors and the mounting plate are not sup plied as standard see ordering data on page 19 Only connect and remove the bus c
5. able attenuation 0 C to 55 C 32 F to 131 F 14 8 dB Maximum wavelength 0 C to 55 C 32 F to 131 F Available attenuation for optical fibers 11 8 dB a Transmission distances of lt 1 m 3 281 ft are only permitted with Phoenix Contact s special pre assembled cable jum per IBS RL CONNECTION LK Technical Data for the Cables Cable type PSM LWL PSM LWL RUGGED 980 1000 RUGGED FLEX PSM LWL 980 1000 KDHEAVY 980 1000 Attenuation for 660 nm LED lt 30 nm HWB 230 dB km 280 dB km Retractive index profile Step index Cladding diameter 1000 um Numerical aperture 0 47 0 03 Individual covering PA 8 PH NIX 636901 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Ordering Data Digital input output module 500 kbaud IBS RL 24 DIO 8 8 8 R LK 27 34167 with outputs that can be read back Digital input output module 2 Mbaud IBS RL 24 DIO 8 8 8 R LK 2MBD 27 34 510 with outputs that can be read back Bus connector 2 pcs needed IBS RL PLUG LK POF 27 31076 Mounting plate IBS RL AP 27 31128 Labeling fields set of 50 pcs IBS RL MARKER SET 27 32729 Protective caps 5 pcs IBS IP PROT IO 2759919 for unused M12 female connectors Configuring and Installing the Rugged Line IBS RL SYS PRO UME 27 43 789 Product Range User Manual 4 pos sensor connector with QUICKON SACC M12MS 4QLCON 16 40 22 3 connection for M12 female connectors Optical fiber data cable
6. bit Ooo Byen o st z e s 4 sl2 1 lofz els 4 s 2l lo z le 5 4 Outpt 7 e s 4 s3l 2 ajo Not used Status output to For the assignment of the illustrated E byte bit view for your control or com puter system please refer to data sheet DB GB IBS SYS ADDRESS Part No 90 00 99 0 6 PHGNIX 636901 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Diagnostic and Status Indicators IBDIAG RC RD FO1 O 0 0 0 Module Ident 09 FO2 US1 US2 EPHENIX Remote O CONTACT ISISIRISIRISISISIS lela INTERBUS INI or 5503B002 Figure 5 Positions of the diagnostic and status indicators IB DIAG Green LED OFF Flashing at 0 5 Hz Flashing at 2 Hz ON RC Green LED ON OFF RD Yellow LED ON FO Yellow LED ON OFF FO2 Yellow LED ON OFF 636901 INTERBUS diagnostics Supply voltage not present Supply voltage present bus not active Supply voltage present I O error Supply voltage present bus active no I O error Remote bus cable check Incoming remote bus connection established Incoming remote bus connection defective or not active Remote bus status remote bus disabled Outgoing remote bus switched off Monitoring the incoming optical fiber path Incoming optical fiber path not OK Incoming optical fiber path OK or not used Monitoring the outgoing optical fiber path Outgoing opt
7. d External voltage supply at the output Switching Threshold lt 16 3 V DC lt 16 3 V DC gt 0 7A DC gt 2 6 ADC gt 10 7 V DC for deacti vated output THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD System Message With Deactivated Single Channel Single Channel Diagnostics Diagnostics I O error Diagnostic parame ter register 2 Default no error op Default no error tional diagnostic parame I O error ter register 2 I O error Diagnostic parame ter register 2 I O error Diagnostic parame ter register 2 System Message With Activated Indicator on the Device Us LED current process image Uso LED current process image Group specific E LED for 4 inputs volatile buffer Red LED per output volatile buffer See also Error Messages on page 5 See also IBS SYS FW G4 UME See also IBS RL SYS PRO UME System messages Error Message Switching Threshold System Mes Indicator on the sage Device Deterioration of optical trans Optical system re MAU warning mission at the incoming inter serves reached at face 20 6 dBm maximum Cu a process image Deterioration of optical trans Optical system re MAU warning FO2 serves reached at current process image 20 6 dBm maximum mission at the outgoing inter face 636901 PHCENIX 3 CONTACT IBS RL 24 DIO 8 8 8 R LK 2MBD Housing Dimensions
8. h of the female connectors 0 to 3 two out puts are assigned to female connec tors 4 to 7 5501A005 Figure 2 Pin assignment of 5 pos M12 female connectors 1 Female Female Female Female Female Female Female Female Connec Connec Connec Connec Connec Connec Connec Connec tor 0 tor 1 tor 2 tor 3 tor 4 tor 5 tor 6 tor 7 Us 1 V sensor supply GND Ugo EE GNU 2 m ms ms m7 oun outs outs our GND Uc GND Uso E NDCC a mo m m me ouro oure outa oute E T Functional earth ground 5503B004 Figure 3 Pin assignment of 5 pos M12 female connectors 2 636901 PH NIX 3 CONTACT IBS RL 24 DIO 8 8 8 R LK 2MBD Electrical Isolation Figure 4 24 V Us GND U FE 24 V Us S GND Us es HR 24 V Bus logic gt FO IN FO OUT lt lt ms OUT Status of INO to Hil pi IN7 sensor supply Status of OUTO to OUT female connector 0 to female connector 4 to female connector 7 5503B005 female connector 3 Block diagram PHCENIX CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 636901 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Programming Data Shex Saec Length code Ot hex O1 dec Error Messages The failure of the sensor supply for a group The error messages are reset through ac of four inputs is indicated to the control or knowledgme
9. his is available on the Internet at www phoenixcontact com Phoenix Contact GmbH amp Co KG Flachsmarktstr 8 32825 Blomberg Germany 0 52 35 3 00 amp 49 0 52 35 3 4 12 00 i_ www phoenixcontact com Ta amp Worldwide Locations i www phoenixcontact com salesnetwork Phoenix Contact 05 2003 Technical modifications reserved TNR 90 07 433 20 PH NIX 636901 CONTACT
10. ical fiber path not OK Outgoing optical fiber path OK or not used PHCENIX f CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD US1 US2 INO 7 OUT 0 7 Green LED OFF Flashing ON Green LED Flashing ON Red LED ON Yellow LED ON OFF Yellow red LED Yellow OFF Red Yellow red Monitoring the supply voltage Us Us not present Us below the permissible voltage range Us present Monitoring the supply voltage Us Uso below the permissible voltage range not present Us present Error message Short circuit of the sensor supply for a group of four inputs This error message is stored temporarily on the module However the error message is stored in volatile memory and will be lost after a power reset Status per input Input at logic 1 Input at logic 0 Status per output Output at logic 1 Output at logic O Short circuit overload of an output OUT process data does not match IN process data This error message is stored temporarily on the module However the error message is stored in volatile memory and will be lost after a power reset Permissible mixed optical operation Outputs at logic 1 buffered error See also Error Messages on page 5 636901 PHCENIX CONTACT I O error messages Error Message Undervoltage Uc Missing voltage undervoltage Uso Short circuit overload initiator supply Short circuit overloa
11. l Lamp nominal load 500 us typical Inductive nominal load 500 us 1 2 H 48 Q typical Switching frequency with Ohmic nominal load 1 kHz maximum ic This switching frequency is limited by the selected data rate the number of bus devices the bus structure the software and the control or computer system used Lamp nominal load 1 kHz maximum ic This switching frequency is limited by the selected data rate the number of bus devices the bus structure the software and the control or computer system used Inductive nominal load 2 Hz 1 2 H 12 Q maximum Overload response Auto restart Response time with ohmic overload lt 50 ms 12 Q 25 C 77 F Inductive overload response Output may be damaged 636901 PHGNIX 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Digital Outputs OUTO to OUT7 Reverse voltage endurance against short pulses Protection up to 3 A DC Strength against permanently applied surge volt No age Limitation of the demagnetization voltage in gt 7V duced on circuit interruption Overcurrent shutdown At 2 6 A minimum Output current when switched off OV Output voltage when switched off 500 mV maximum Output current with ground connection inter OA rupted Switching power with ground connection inter 0 W rupted Output Characteristic When Switched On Typical Output Current A Differential Output Voltage V 0 020
12. n x 2 795 in with bus connectors and mounting plate Weight Approximately 790 g without connector and mounting plate 636901 PHGNIX 11 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Supply Voltage Us Bus Logic Nominal voltage 24V DC Permissible range 18 5 V DC to 32 V DC ripple included Nominal current consumption 120 mA typical plus supply current for the sen sors Surge voltage protection 35 V 0 5 s Protection against polarity reversal Yes parallel diode with external 5 A slow blow fuse gt Provide the module with an external fuse to protect it against polarity reversal The power supply unit must be able to supply at least four times the rating of the external fuse External fuse 16 A slow blow maximum When using the module for the first time in the Rugged Line system protect the supply voltage using a 5 A fuse If all the modules are correctly connected in the system the 5 A fuse can be replaced by a 16 A fuse The system can then be loaded with up to 16 A When working on the supply voltage ensure that the protection against polarity reversal is only present if the Rugged Line system is protected with a 5 A fuse IRE The voltage Us is looped through and can be tapped off at the connector for the outgoing remote bus The maximum continuous current is 16 A Supply Voltage Us Sensor Voltage ic The sensors are supplied in groups of four via a
13. nector for the outgoing remote bus The maximum continuous current is 16 A INTERBUS Interface Incoming remote bus Optical fiber polymer fiber 980 um 1000 um Outgoing remote bus Optical fiber polymer fiber 980 um 1000 um Transmission rate IBS RL 24 DIO 8 8 8 R LK 500 kbaud IBS RL 24 DIO 8 8 8 R LK 2MBD 2 Mbaud 636901 PHGNIX 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Digital Inputs INO to IN7 Electrical isolation No isolation between I O devices and bus logic Electrical isolation to the digital outputs test voltage 500 V AC 50 Hz 1 min Input voltage DIN EN 61131 2 Permissible range 0 signal 30 V to 5 V Permissible range 1 signal 11 V to 30 V Input Characteristic Curve Input Voltage V Typical Input Current mA 30 lt UN lt 0 7 2 2 2 3 12 15 18 4 7 30 Typical Switching Thresholds for Inputs Signal Transition Input Voltage Typical Input Current mA V 14 PHGNIX 636901 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Digital Outputs OUTO to OUT7 Number Short circuit overload Nominal load Ohmic 489 12 W Lamp 12 W Inductive 12 VA 1 2 H 48 Q Signal delay upon power up of Ohmic nominal load 300 us typical Lamp nominal load 300 us typical Inductive nominal load 300 us 1 2 H 48 Q typical Signal delay upon power down of Ohmic nominal load 500 us typica
14. nt in the control or computer computer system via the bus and is stored in system the module The configuration data and the error The bus delivers a short circuit or overload messages except for undervoltage diag message to the control or computer system nostics are only stored in the volatile mem which is stored in the module ory of the module Configuration data and fthe output data does match the input data SHON Ngo Sa JE ole deleted when the power this is indicated to the control or computer Is reset system via the bus and is stored in the mod ule The bus indicates to the control or computer system that the supply voltage Us has dropped below the permissible range Upon delivery the module is set up so that errors concerning the supply voltage Us the sensor supply or the outputs are indicat ed via the bus Ifthe supply voltage Us is not present or is below the permissible voltage range this is not indicated but only displayed by the US2 LED In this case the diagnostics of the out puts is deactivated Temporarily stored diag nostic information remains stored The diagnostics function can only be acknowl edged once the supply voltage US2 is within the permissible range 636901 PHGNIX 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD INTERBUS Process Data Assignment of the Inputs to the INTERBUS Input Data Word Byte bit Byte Byte
15. onnectors with the power switched off connection according to DIN EN 60204 1 1993 06 To ensure IP67 protection you must note the following points The bus connectors must be con nected You must not pierce the grommet of unused bus connectors For ex ample some connectors are not used if the module is the last device in the bus Cover unused M12 female connec tors with protective caps Only power supply units with safe iso lation should be used THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Connector Pin Assignment 5918007 Figure 1 Connector pin assignment of the INTERBUS remote bus and the power supply 1 INTERBUS remote bus optical fiber IS The contact rating for all Us and Uso 2 Us4 Us gt power supply contacts is 16 A each Us bus sensor supply IS For additional information about the Uso actuator supply connector pin assignment and as sembly please refer to the IBS RL SYS PRO UM E User Man ual INTERBUS remote bus Optical fiber Receive data Incoming bus Remote IN Send data 1 Splice Ring WN Orange pout Black pone SSR ere er tee Us Uso power supply GND Ugo Functional earth ground Yellow 2 20 ee o o Oo 636901 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Connection of Inputs and Outputs gt Two inputs are assigned to eac
16. short circuit proof sensor supply Current consumption 400 mA total current for all inputs 50 mA per input Protection Electronic overload short circuit protection per group each group comprises 4 inputs Response time for the 3 to 5 seconds short circuit diagnostic message 12 PHGNIX 636901 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS RL 24 DIO 8 8 8 R LK 2MBD Supply Voltage Us Actuator Voltage Nominal voltage 24V DC Permissible voltage range 18 5 V DC to 32 V DC ripple included Ripple 3 6 Vpp Nominal current consumption 4 A maximum Concurrent channel derating None Surge voltage protection 35 V 0 5 s Protection against polarity reversal Yes parallel diode with external 5 A slow blow fuse Provide the module with an external fuse to protect it against polarity reversal The power supply unit must be able to supply at least four times the rating of the external fuse External fuse 16 A slow blow maximum When using the module for the first time in the Rugged Line system protect the supply voltage using a 5 A fuse If all the modules are correctly connected in the system the 5 When working on the supply voltage ensure that the protection against polarity reversal is only present if the Rugged Line system is protected with a 5 A fuse A A fuse can be replaced by a 16 A fuse The system can then be loaded with up to 16 A gt The voltage Us is looped through and can be tapped off at the con
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