Scanner 2000 Steam Mass Flow Transmitter
Contents
1. The Scanner 2000 can be mounted using the bracket and U bolts which are supplied Mounting can be to a vertical or horizontal 2 50 mm pipe or it can be surface mounted IM P335 24 MI Issue 2 2 2 For installation of an ILVA on steam Before installing the Scanner 2000 please consult the hardware manual page 39 for best practices pipeline unit Take care to connect impulse lines correctly Building management system or 4 SCADA 4 20 mA versions only 1 or M750 or Chart recorder 1 i ee a es E a E ae ETE E Installation points to watch 1 Ensure all pipework is adequately supported and properly aligned 2 The minimum recommended lengths of straight pipe are 6D upstream and 3D downstream For full details see the ILVA Installation and Maintenance Instructions 3 Ensure correct direction of flow is as indicated by the arrow on the ILVA body 4 Avoid reverse flow through the ILVA 5 Do not install the flowmeter downstream of a pressure reducing valve this may cause inaccuracies and or damage Avoid installing the flowmeter downstream of a partially open valve Actuated valves may cause rapid pressure fluctuations that could cause damage Provide adequate line drainage upstream of the flowmeter for all steam applications NO ir 4 SPITAX arco IM P335 24 MI Issue 2 2 3 For installation of a Gilflo on steam Gilflo pipeline unit Condensate level lt Take2. 4 20 mA output provides a linear current output that can be configured using ModWorX Pro software to represent any parameter in the holding registers This output requires a two conductor cable to be connected to an 8 to 30 Vdc power supply voltage required is dependent on loop resistance and a current readout device to be located in the remote location See the ModWorX Pro Software User Manual for information on configuring zero and full scale values using ModWorX software Analog output TB4 with power supplied via main board TB2 Analogdavice A resistor ma Power supply y 8 30 Vdc be included in the readout device GND Ground screw inside enclosure Expansion 8 board PN lai 9A 30160014 Scanner 2000 main circuit board PN 9A 30160010 IM P335 24 MI Issue 2 SPIra arco TA 4 3 External power supply The Scanner 2000 can be connected to a remote power supply by a two conductor cable The power supply and cable must be capable of supplying 6 to 30 Vdc 31 mA The external power supply must be approved SELV source insulated from the ac main by double reinforced insulation per CSA C 22 2 No 61010 104 UL 61010 1 2nd Edition Important In all applications using an external power supply a switch or circuit breaker must be included in the safe area external power supply installation within easy reach of the operator The switch or circuit breaker must be marked as the
3. care to connect impulse lines correctly Building management system or SCADA 4 20 mA versions only i or M750 or Chart recorder 1 OEE E E ee Installation points to watch 1 Ensure all pipework is adequately supported and properly aligned 2 The minimum recommended lengths of straight pipe are 6D upstream and 3D downstream For full details see the Gilflo Installation and Maintenance Instructions 3 Ensure correct direction of flow is as indicated by the arrow on the Gilflo body 4 Avoid reverse flow through the Gilflo 5 Do not install the flowmeter downstream of a pressure reducing valve this may cause inaccuracies and or damage Avoid installing the flowmeter downstream of a partially open valve Actuated valves may cause rapid pressure fluctuations that could cause damage Provide adequate line drainage upstream of the flowmeter for all steam applications NO IM P335 24 MI Issue 2 SPI arco 5 3 Configuring software Please note that if the Scanner 2000 has been supplied as part of an ILVA or Gilflo system this option will have been configured during manufacture Note A DB9 Serial RS232 to RS485 converter will be required to connect your PC to the Scanner 2000 if it does not have an RS485 serial port If your PC only has USB ports a USB to DB9 Serial port converter will be required These are available from most electronics suppliers Step 1 Make sure that the Scanner 2000 is connected to a lapto
4. 3352051 2 7 IM P335 24 Spi rax MI Issue 2 sarco Scanner 2000 Steam Mass Flow Transmitter Installation and Maintenance Instructions 1 Safety information 2 Mechanical installation 3 Configuring software 4 Wiring procedures 5 Placing the Scanner 2000 into operation Printed in the UK SPIO arco Copyright 2011 1 Safety information Safe operation of this product can only be guaranteed if it is properly installed commissioned used and maintained by qualified personnel in compliance with the operating instructions General installation and safety instructions for pipeline and plant construction as well as the proper use of tools and safety equipment must also be complied with 1 1 Intended use Referring to the Installation and Maintenance Instructions name plate and Technical Information Sheet check that the productis suitable for the intended use application i ii iv v Check material suitability pressure and temperature and their maximum and minimum values If the maximum operating limits of the product are lower than those of the system in which it is being fitted or if malfunction of the product could result in a dangerous overpressure or overtemperature occurrence ensure a safety device is included in the system to prevent such over limit situations Determine the correct installation situation and direction of fluid flow Spirax Sarco products are not intended to withstand e
5. d O AGA 3 Cone Spool Cone Wafer O AGA 7 O 150 5167 Orifice Wet Correction Method No wet correction Orifice Chisholm Orifice James Cone Steven Flow Run Accumulation Method Vapor Phase Only Vapor Phase and Liquid Phase prom When you have selected the calculation method and flowmeter type please click on the OK button Step 9 The selection of the flowmeter is now complete i IM P335 24 MI Issue 2 sp rP arco 9 4 Wiring procedures 4 1 Grounding procedures To power the Scanner 2000 microEFM with an external dc supply route the ground conductor through a conduit opening in the top of the scanner 2000 enclosure with the power conductors and connect it to the ground screw inside the enclosure note the round sticker that marks this location in the picture below If national or local electrical codes require the enclosure to be grounded a protective earth grounding conductor may be required To install a protective earth ground connect an earth ground conductor to the stainless ground lug near the top of the Scanner 2000 enclosure or to the internal ground screw and connect the other end to a ground rod or other suitable system earth ground The ground lugs will accept wire sizes from 14 AWG solid conductor to 4 AWG stranded conductor Internal ground screw External ground screw ir 10 SPITAX arco IM P335 24 MI Issue 2 4 2 4 20 mA analogue output The
6. disconnect for the safe area external dc power supply Important If the main circuit board is marked with a revision level of 02 or older revisions 01 C B or A a zener diode Part No 1 5 KE33CA must be installed for CE approval The zener diode is not required for revision 03 and newer circuit boards Power TO supply i 6 30 E Vdc GND o Scanner 2000 main circuit board PN 9A 30160010 Ground screw inside enclosure ir 12 SPITAX arco IM P335 24 MI Issue 2 4 4 Output wiring 4 4 1 Digital output Pulse or Alarm The standard Scanner 2000 supports a solid state digital output that is configurable as either a pulse output or an alarm output As a pulse output the pulse width duration and pulse representation are both configurable Because the circuit is isolated it can be used in conjunction with any other feature on the Scanner 2000 A two conductor cable from the Scanner 2000 to the remote location is required The maximum rating of the digital output circuit is 60 mA at 30 Vdc For reduced power consumption turn the digital output feature off when it is not in use Important If the main circuit board is marked with a revision level of 02 or older revisions 01 C B or A a zener diode Part No 1 5 KE33CA must be installed for CE approval The zener diode is not required for revision 03 and newer circuit boards Power supply 6 30 Vdc A resistor may be included in the pulse readout devic
7. e Size the resistor to limit the current to 60 mA Pulse readout device Scanner 2000 main circuit board PN 9A 30160010 Leave the end of this TB2 shield disconnected 4 4 2 RS232 RS485 interface converter Cameron can supply the parts RS 232 to RS 485 converter Serial Port Powered DB9 Connector on PC End sme 10128916 Open Terminals on Instrument End Alternatively a suitable RS232 RS485 converter can be supplied from RS Components or your local electronic supplier IM P335 24 MI Issue 2 SPX arco 13 5 Placing the Scanner 2000 into operation To put the scanner into operation Step 1 Make sure that all valves on the f manifold are in the closed X a Manifold position C7 C7 Closed Step 2 Ensure impulse lines have 3 been primed with cold water i a Manifold or antifreeze depending on a application i A Step 3 Open isolation valves and Np bleed valves on manifold to purge the Scanner 2000 of air 5 5 5 3 ir 14 SPITAX arco IM P335 24 MI Issue 2 Step 4 Shut off isolation valves at the flowmeter and the bleed valves on the manifold Step 5 Turn the system pressure on optional but reco
8. mmended Step 6 Open equalization valve IM P335 24 MI Issue 2 O Closed Flowmeter Open Closed Manifold Closed Flowmeter Open Open j Manifold Closed DP cell 15 Step 7 Check the 4 mA output Flowmeter Step 8 Close the equalization valve O Ay Closed i Open Manifold Closed DeD DP cell Step 9 Open isolation valves on the impulse lines at the flowmeter i Flowmeter Open Manifold qY Closed T v D DP cell Closed Closed 4 ir 16 SPITAX arco IM P335 24 MI Issue 2
9. p or PC and power has been supplied to the unit Step 2 Start the selection process by opening the ModWorx pro software Open the software by double clicking on the Icon shown below iy ModwWorX Pro 3 3 0 Version numbers may vary Step 3 Click on the connect button as shown below 4y NuFlo ModWorx Pro Version 3 3 0 beta Connect ir 6 SPITAX arco IM P335 24 MI Issue 2 Step 4 Make sure that the Express Connect option has been selected in the drop down box entitled Select Method Tick the Use default permissions of connected device port box and click on the connect now button Connection Settings Connection Method Automatically connect to a single device without knowing its slave address or baud rate settings Connection Parameters Slave Address 1 Baud Rate 9600 baud v Timeout ms 1000 V Use default permissions of connected device port User Name Password Save User Name and Password between Sessions Use these settings to automatically connect next time cez Step 5 On the following screen please select Configure Scanner 2000 s n 1594 Scanner 2000 Main Display Z Configure 5 Calibrate Inputs Maintain Flow Run Maintain Turbine i IM P335 24 MI Issue 2 sp rP arco 7 Step 6 From the options on the Scanner 2000 Configuration Menu select Flo
10. w Run 1 Q DOWNLOAD ystem Scanner 2000 s n 1594 Scanner 2000 Configuration Menu Flow Run Differential Pressure Process Temperature Analog Input 1 Analog Input 2 Outputs Inputs Step 7 In the Configure Flow Run menu under the section entitled Flow Rate Calculation click the Change button as circled below Scanner 2000 s n 1594 E E l DOWNLOAD Configure Flow Run Flow Run Settings Information Calculation Parameters Flow Run Name ceo00 200mm ILYA Calculation Period 10sec Edit Rate Damping Factor o No damping Volumetric Units Display Unit M3 edit Energy Units Rate Unit hour Display Unit i edit Mass Units Display Unit kg Eat Flow Rate Calculation Calculation Method Spirax GilFlo IL A Change Wet Correction No wet correction T ir 8 SPITAX arco IM P335 24 MI Issue 2 Step 8 Please select your calculation method and flowmeter type from the Flow Run 1 menu In the example below the IF 97 Steam Calculation Method has been selected with the ILVA type Flowmeter as the ILVA flowmeter will be used to measure steam flowrate in conjunction with the Scanner 2000 ModWorkPro O Change Flow Run 1 Calculation Methods Fluid Properties Calculation Method Natural Gas Steam Liquid AGA 8 Detail IF 97 O Generic O AGA 8 Gross apl 2540 Crude Oil Flow Rate Calculation Metho
11. xternal stresses that may be induced by any system to which they are fitted It is the responsibility of the installer to consider these stresses and take adequate precautions to minimise them Remove protection covers from all connections and protective film from all name plates where appropriate before installation on steam or other high temperature applications ir SPITAX arco IM P335 24 MI Issue 2 2 Mechanical installation 2 1 General requirements It is important that the Scanner 2000 is installed with the correct pipeline unit Please check that the serial number on the pipeline unit matches the one that is on the Scanner 2000 application tag The installation must conform to all relevant construction and electrical codes Warning The standard Scanner 2000 is not approved for hazardous area applications CSA FM and ATEX CENELEC versions are available on request 2 1 1 Environmental conditions The transmitter should be located in an environment that minimises the effects of heat vibration shock and electrical interference CAUTION Exceeding the specified temperature limits will invalidate the warranty and can adversely affect the performance and may damage the Scanner 2000 2 1 2 Other considerations Be sure to allow sufficient clearance for Installation of the impulse piping Installation of conduit wiring Removal of the display cap 2 1 3 Mounting the transmitter see page 27 of the Hardware user manual
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