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026-1724 - Emerson Climate Technologies

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1. Figure 4 2 COM Ports on E2 That May Be Used as MODBUS Ports The MODBUS cable must be connected to one of the three terminal MODBUS connectors on the E2 port you wish to use for ECT MODBUS Connect the MODBUS network cable segment s so that the BLACK wire con nects to all positive terminals and the WHITE wire con nects to all negative terminals Connect the SHIELD wire to the GND terminal of the connector Networking 5 MODBUS TO OTHER DEVICES Figure 4 3 MODBUS wiring to E2 COM Port Terminals 4 1 2 PerformanceAlert Module MODBUS Wiring PERFORMANCEALERT MODULE SIDE VIEW MODBUS CONNECTOR TO OTHER DEVICES GND SHIELD SILVER 0 o 0 0 o 0 G CONNECT GND TO EARTH GROUND Figure 4 4 PerformanceAlert MODBUS Wire Connection The MODBUS connector for the PerformanceAlert module is located as shown in Figure 4 4 Connect the MODBUS network cable segment s so that the BLACK wire connects to all positive terminals and the WHITE wire connects to all negative terminals Connect the SHIELD wire to the GND terminal of the connector The GND terminal of each module must also be con nected to a separate solid earth ground using a 1 4AWG wire no more than six 6 inches in length The best earth ground sources to use are listed below in priority order A large metal panel or plate th
2. 120 208 240 VAC BLUE NEUTRAL 240 208 px 24V T EARTH GROUND CENTER Y SECONDARY PRIMARY SIDE SECONDARY SIDE 26513172 Figure 3 1 Pinout for the 56VA 640 0056 80VA 640 0080 Transformers 4 PerformanceAlert Gateway I amp O Manual 026 1724 Rev 1 15 JAN 2009 4 Networking Networking the PerformanceAlert requires intercon necting all PerformanceAlert modules on a single MOD BUS network segment and connecting the modules directly to an E2 s MODBUS port or to the Perfor manceAlert Gateway If a Gateway is being used the Gateway must also be connected to the E2 via the RS485 I O network port Cable Type Emerson Climate Technologies Retail Solutions speci fies all RS485 I O and MODBUS wiring used by the E2 must be Belden 8641 24AWG 300V CPC P N 135 8641 Belden 8761 22 AWG 300V not stocked by CPC or a 600V shielded 22A WG equivalent stocked by CPC P N 135 0600 These are two connector shielded twisted pair cables that support a maximum daisy chain cable dis tance of 4000 feet 1219 m between the E2 and the end de vice on the network 4 1 Connecting the Perfor manceAlert Modules To the E2 or Gateway Board MODBUS network devices must be installed using a daisy chain network structure A daisy chain connects the PerformanceAlert modules and the E2 o
3. 8 1 2 Alarm Parameter Settings 8 1 2 1 For all Condensed Mode data points and for all Ex panded Mode data points except 13 14 and 15 digital alarming may be set up so that an alarm will be generated when the point transitions to the ON state Digital Alarms Continuing from step 4 of Section 8 1 1 Generic Alarming Setup 5 Set the Advisory Method field to Select Methods 6 Inthe Alarm On an field set this field to Yes and press A field will appear to the right of the cursor where you may choose which digital state will trigger the alarm Set this field to ON E2 Applications 25 7 Inthe Report Delay and Report Priority Of these analog points it is not necessary to set up ge Fields you must decide three things whether neric alarming on points 13 and 14 On point 15 the dis you want a PerformanceAlert advisory to charge line temperature alarming already occurs with high bean ALARM or NOTICE in the E2 Adviso discharge causes a trip condition to occur in Expanded ry log what report priority you want the Mode Generic Alarming should be set up for this condition alarm to be and how long the Perfor on point 1 If desired you may use Generic Alarming to manceAlert alarm must be active before generate a warning when discharge line temperature runs the alarm will be generated too close to the trip setpoint In the example shown in Figure 8 3 the ad Continuing from step 4 of Section 8 1 1 Ge
4. Mode Note If you will be using the Perfor manceAlert Gateway in Expanded Mode skip this section and follow the instructions in Section 6 3 I O Setup for Expanded Mode In Condensed Mode the Gateway behaves as a single 16AI board address whose address is set by the board s ad dress DIP switches see Section 4 2 1 1 Setting the Gate way Address Switch Points 1 through 14 of this virtual board correspond to the overall alarm status of PerformanceAlert modules 1 through 14 The point will be ON as long as one or more of the following failure conditions are active 1 The PerformanceAlert module is not com municating with the Gateway OR 2 Alert code 4 5 6 7 8 and or 10 are active OR Gateway Software Setup 15 3 The compressor is in lockout 6 2 1 Condensed Mode Point Setup To set up the Gateway s virtual 16AI points for use in logging alarming and I O control press IN PUT DEFINITIONS to access the Input Status screen Sixteen rows in the Input Status table will have the same number in the Brd field as the virtual 16AI address of the Gateway board These rows correspond to points 1 through 16 on the Gateway Since 15 and 16 are invalid PerformanceAlert module addresses these points will be unused and will always be OFF To make a point ready for use by the E2 you must set the input name and type from this screen 4 Usethearrow keys until the cursor highlights the
5. Wrong Device Occurs when a device that 1s not a PerformanceAlert is given a MODBUS number cur rently assigned to a PerformanceAlert in E2 s Net work Services Incompatible Firmware Occurs when a Perfor manceAlert s firmware revision number is not high enough to be supported by the current version of E2 Table 5 2 shows the default alarm configuration pa rameters for these three advisory types Alarm Code Default Alarm DLT Sensor Type Incompatible Firmware Table 5 2 PerformanceAlert Alarms Initiated by E2 E2 Software Setup 11 5 4 1 3 Alarm Setpoints and Code Lockout Alarm codes such as the DLT high temperature Code 1 will require setpoints to be defined by the installer Alarm setpoints are entered in the E2 s PerformanceAlert application setup screens see Section 5 4 4 All PerformanceAlert alarms Code 1 through Code 9 can also be programmed to cause lockout ofthe compressor when an alarm occurs a certain number of times within a 24 hour period 5 4 1 4 Association Welded Contactor Detec tion and Proofing When a PerformanceAlert module is associated with a compressor as part of an Enhanced Suction Group input output connections between the PerformanceAlert applica tion and the Enhanced Suction Group application are auto matically made so that the Suction Group can use information from the PerformanceAlert Welded Contactor The WELD CONT ALERT output ofthe PerformanceAlert appli
6. see Figure 4 10 on page 8 IONET ADDR 1 IONET BAUD 9600 MOD BAUD 9600 MOD PARITY NONE 6 1 E21 O Board Setup The E2 must be configured to communicate with the Gateway by adding the board s to the system configura tion E2 I O Board Setup Log in to the E2 with an access level HE enough to change configuration and press 7 to open the Connected I O Boards and Controllers screen RX 466 Unit 1 CONNECTED 1 0 Unit Number THIS 61 1 Unit Name 1 0 Net Devices Ctrl Type Num Ctrl Type A HultiFlex CUB MultiFlex PAK WPK MultiFlex ESR Ctrl 8 WPI wee CtrlLink RSC CtriLink CD CT Drive Third Party Devices 2 EKC 514 Echelon Devices 8 CC188 Liquid TD3 Case Display EC2 39x Control 8 CS188 Ckt Suction 8 Echelon 1681 8 8 CC188 Suction Echelon 8 0 8 ESR8 Line Up EC2 29x Control Enter 1 to 28 Enter the number for this Unit FS CANCEL Figure 6 1 Connected I O Boards Screen Add as many 16AIs as are necessary to cover the board number s used by the PerformanceAlertTM Gateway The E2 will add the specified number of 16AI boards num bered 1 through the number you entered to the network configuration Press to save and exit After adding the board s press LINE STATUS to view the current status of the network Verify that the address es used by the PerformanceAlert Gateway are shown in this list and read Online 6 2 Setup for Condensed
7. 8 days Each alarm code from 1 to 11 is shown here next to eight columns numbered 1 through 8 The columns represent the previous eight days which are not calendar days but 24 hour divisions of time from the current day In other words Day 1 con sists of the period from the current time to 24 hours ago and Day 2 is the period of 24 hours before that Each numbered column will have either a Y or an N to signify if the alarm code occurred on that day A Y in dicates one or more alarm codes of that type occurred in the numbered time period an N indicates the alarm code did not occur Each alarm code also has a Count column The num ber in this column contains the total number of this type of alarm code that has occurred for this compressor since in stallation or the last time history was cleared out of the Per formanceAlert module 6 Gateway Software Setup When the Gateway and all PerformanceAlert mod ules are correctly powered up and networked the Gateway firmware must be configured with a Hand Held Terminal HHT to set the Gateway s data mode enable used Perfor manceAlertTM MODBUS addresses and disable unused MODBUS addresses 1 Plug the HHT into HHT jack The Open ing Screen will be shown PF ALERT GATEWAY 810 3730 VER 1 10B07 02 PRESS 14 PerformanceAlert Gateway I amp O Manual 2 From the opening screen press the DOWN ARROW key to display the Main Menu screen SELECT
8. Application field in the row correspond ing to the point you wish to set up 5 Press SETUP 6 When prompted to select the data type select Digital The Digital Input setup screen will be displayed 7 Inthe Point Name field enter a unique name that will help you amp others easily know the function of this point For example if setting up point 1 which will be the alarm status of PerformanceAlert module 1 an appropri ate name would be PF ALERT CMPI 8 Press to save the name and return to the Input Status screen The point will now display a D for digital in the Type col umn and will also display the current value of the point in the Value field ON or OFF 9 Repeat steps 1 through 5 until all points are defined When finished the points are ready for use in E2 appli cations If you wish to set up the Condensed Mode points so that alarms from PerformanceAlert are written to the E2 Advisory Log refer to Section 8 1 1 Generic Alarm ing Setup You may wish to use the Gateway points as inputs for Digital Sensor control applications where you may set up output control Refer to the E2 User s Guide P N 026 1610 for Digital Sensor Control setup instructions 16 PerformanceAlert Gateway I amp O Manual 6 3 I O Setup for Expanded Mode If you will be using the PerformanceAlert Gateway in Condensed Mode skip this section and follow the instructions in Section 6 2 I O Setup fo
9. CT3 compressor current values passed in points 13 and 14 of each virtual 16AI board can be used to verify a compressor is running when commanded to run and OFF when commanded to be OFF For each compressor with a PerformanceAlert mod ule installed one Sensor Control application must be creat ed and programmed to read the current values from the PerformanceAlert Gateway and turn an output ON or OFF depending on whether the current values signify the compressor is ON or OFF This Sensor Control output will be used as the compressor proof and tied to the appropriate Suction Group compressor proof input 8 2 1 Creating Analog Sensor Control Applications 1 Login to the E2 and press gt bl Add Application 2 Inthe Type field select Analog Sensor Control In the How many field enter the number of compressor proofs you will be cre ating 3 Press ERA The applications will be created Press when E2 asks if you want to edit new applications 4 8 to return to the home screen 8 2 2 Programming Analog Sensor Control Applications 5 Press Configured Applications 6 Press EM to select Sensor Controls from the Configured Applications menu 7 From the Sensor Control summary screen highlight the name of the analog sensor con trol you wish to edit and press The Sensor Control s Status Screen will be shown 8 Press Setup to begin editing E2 Applications 27 8 2 2 1 Gen
10. Date of Installation DATE OF INSTALLATION DATE 08 15 0 On this screen you may enter the date the compressor was installed This date is stored in the module memory for reference purposes 7 2 3 3 Screen 3 Customer Code CUSTOMER CODE CODE 000 On this screen you may enter a three character custom er code number This code is stored in the module memory for reference purposes 7 2 3 4 Screen 4 Compressor Model COMPRESSOR MODEL This screen enables you to enter a description of the compressor model the PerformanceAlertTM module is at tached to Press the RIGHT ARROW key to make the cur sor appear in Line 3 of the display To enter text on this line for each character use the POINT and MINUS keys to scroll through the alphanumeric characters until the desired character is shown Press RIGHT ARROW to move to the next character When finished press DOWN ARROW to enter the name and DOWN ARROW again to save changes and exit to Screen 4 7 2 3 5 Screen 5 Serial Number COMPRESSOR S N S N 1254567890 On this screen you may enter a ten character string of text This code is stored in the module memory for refer ence purposes Individual PerformanceAlert Module Status 7 2 3 6 Screen 5 Setpoints DLT TTP 250 0 SEVERE ALERT OFF TIME 20 LO V SP 217 0 The DLT TTP is the high temperature setpoint for trip ping on high discharge line temperature When the dis charge line temp
11. Gateway s board point addresses may be used by the site controller for I O control logging and alarming 2 Ifthe version of E2 is 2 68F01 or above and the PerformanceAlert modules are version 1 01F00 or above PerformanceAlert can be connected directly to E2 without the use ofa Gateway Up to 30 PerformanceAlertTM mod ules may be directly connected to the E2 via MODBUS 1 1 PerformanceAlert Using a Gateway Board REFRIGERATION CONTROLLER MODBUS PERFORMANCEALERT MODULES VO NETWORK NETWORK 22 I ae M I 1 PERFORMANCEALERT GATEWAY BOARD Figure 1 1 Typical Layout of PerformanceAlert Modules and Gateway Board A typical layout of a CPC controlled Perfor manceAlert network configuration is shown in Figure 1 1 Each compressor in each rack is equipped with one Per formanceAlert Diagnostic Module All modules are wired together in a single MODBUS daisy chain and con nected to the PerformanceAlert Gateway board The PerformanceAlert Using a Gateway Board Gateway Board is also connected to the E2 via the I O net work where it mimics the behavior of a MultiFlex input board 16AT and sends values from the modules to the E2 as virtual board point addresses The PerformanceAlertTM Gateway is capable of operat ing in one of two different modes a Condensed Mode which maps a single 16 41 point to the alarm status of each PerformanceAlert module and an Expanded
12. PERF RLRT882 YES ALRT663 YES PERF ALRTOG4 YES PERF ALRTOOS YES PERF RLRTOO YES PERF RLRT887 YES F2 DELETE RCR PERF ALRTOGS PERF ALRTOO9 YES ALRT616 YES Figure 5 4 Controller Setup After PerformanceAlert VES Commissioning PERF MERT EJA ES When finished commissioning all PerformanceAlert modules should be properly communicating with the E2 Press to exit the Controller Setup screen then press to view the Controller Status screen The Perfor manceAlert modules you added should be displayed here Figure 5 6 ISD PerformanceAlert Suction Group Associations showing a status of Online Figure 5 5 Screen F5 CANCEL 0 Unit 3 STATUS Online Status Name Model subnet onone Revision Status NOTE Before proceeding with this stage you EINER E AET d 2 68860 Tis cantroMter may need to write down the stage numbers of Performance Alert M E 0 02 80 each compressor as they are set up in the PA 83 04 Performance Alert 03 05 Performance Alert 298 80 06 performance Alert 3 Enhanced Suction Group application s You PA 63 07 Performance Alert PRIMI Performance Alert may find this information in tab C7 of the BUM AI Performance Alert Enhanced Suction Group setup screens BUM 3 Performance Alert PA 03 14 Performance Alert All PerformanceAlert modules will be lis
13. Status The E2 s PerformanceAlert application receives the alarm status from the PerformanceAlert module and dis plays it in the PerformanceAlert status and summary screens When alarms occur in the PerformanceAlert module the associated E2 PerformanceAlert application passes the alarm into the E2 Advisory Log Each alarm code type that the PerformanceAlert module can generate must be pro grammed with the desired advisory characteristics the ad visory type ALARM NOTICE FAIL or DISABLED and the advisory priority from 1 to 99 Table 5 1 shows the alarm codes that generate E2 advisories along with the The E2 PerformanceAlert Application default advisory characteristics Note that Code 6 and Code 7 alarms are different depending on the model of Perfor manceAlert used Alarm Code Default Alarm Type HIGH DISCHARGE Coie 9 e 9 LN OPEN START Code 6 single phase models MISSING PHASE Code 6 three Failure 20 phase models OPEN RUN Code 6 single phase Failure 20 models REVERSE PHASE Code 7 three phase scroll WELDED CONTACTS Code 8 LOW VOLTAGE Code 9 Notice 99 Table 5 1 PerformanceAlert Alarms amp Parameters In addition the E2 application has three advisory types which are not linked to an alarm code in the Perfor manceAlert but is generated by the application DLT Sensor Fail Occurs when the sensor measur ing discharge line temperature fails
14. THE SNAP TRACK GATEWAY BOARD 26501040 Figure 2 2 Snap Track Installation 26501125 Figure 2 1 Gateway Board Mounting Dimensions The Gateway should be mounted in an environment with ambient temperature between 40 F and 150 F with a non condensing relative humidity between 5 and 95 Gateway boards are not supplied with an enclosure but come with a snap track for easy installation The insulation sheet and I O board must be removed from the track before the track is mounted The snap track is mounted using the 0 1875 mounting slots Figure 2 2 shows this installation procedure Hand Held Terminal Gateway Board Mounting 3 3 Gateway Power Wiring Input Voltage 24VAC Class 2 50 60Hz Table 3 1 Gateway Power Requirements The Gateway requires 24VAC power from a Class 2 center tapped transformer Emerson Climate Technologies Retail Solutions sup plies several sizes of center tapped transformers for power ing multiple 16AIs 8ROs and other RS485 peripheral boards of the E2 Einstein and REFLECS systems Refer to your controller s user manual for information on how to use the center tapped transformers listed in Ta ble 3 1 to power multiple RS485 I O devices for the US and Canada Figure 3 1 shows how to connect the 56VA and 80VA transformers to the Gateway power connector 640 0056 640 0080 Power Rating 56 VA 80 VA Table 3 1 US and Canada Power Ratings for CPC Transformers
15. that will help you amp others easily know the function of this point For example if setting up point 1 on board 3 which will be the Setup for Expanded Mode High DLT warning for PerformanceAlert module 3 an appropriate name would be HIGH DLT CMP3 5 Press to save the name and return to the Input Status screen The point will now display a D for digital in the Type col umn and will also display the current value of the point in the Value field ON or OFF 6 Repeat steps 1 through 5 until all digital points are defined Setup for Points 13 and 14 Current Transducers 1 Use the arrow keys until the cursor highlights the Application field in the row correspond ing to the point you wish to set up 2 Press SETUP 3 When prompted to select the data type select Analog The Analog Input setup screen will be displayed 4 Inthe Point Name field enter a unique name that will help you amp others easily know the function of this point For example if setting up point 13 on board 3 which will be the T1 current for PerformanceAlert module 3 an appropriate name would be TI AMPS CMP3 5 In the Sensor Type field press F4 to access the Look Up table Highlight Linear as the sensor type and press to select 6 Inthe Select Eng Units field press F4 to ac cess the Look UP table Highlight A as the unit type and press to select 7 Low Eng Units and High Eng Units fie
16. will be the number of times a HIGH DISCHARGE PROTECTION alert must occur in a single 24 hour period to cause a lockout If you wish to set a lockout setpoint for an alert code enter the desired maximum number of daily occurrences in the field If you do not wish to lockout for an alert code set the field value to 255 Table 7 2 shows the minimum and maximum values for each field Property Min of Max of Occurrences Occurrences C1 LOUT CNT C2 LOUT CNT C3 LOUT CNT C4 LOUT CNT C6 LOUT CNT C7 LOUT CNT Table 7 2 Min Max Field Values for LOUT CNT Parameters The Open CDT field sets the delay time in minutes of the lockout that will occur when an open circuit condition Is present Enter a desired lockout time between 60 and 180 minutes The Minimum ON Time and Minimum OFF Time fields set the minimum ON and OFF times of the compres sor in minutes or tenths of a minute Specify the desired minimum times from 0 1 to 15 0 minutes 7 2 4 Communication Statistics SELECT 4 1 STATUS 4 STATS 2 HISTORY5 RESET 3 CONFIG The Communication Statistics screen is designed to help troubleshoot potential network problems between the Gateway and a PerformanceAlert module From the In dividual Menu select 4 to view the Communication Statis tics screen MSG SNT 45520 NO RESP 2 BAD CRC O INVALID 0 MX 1 MSG SNT The total number of messages sent NO RESP The number of messages that resulted in no res
17. 026 1724 Rev 1 15 JAN 2009 Copeland PerformanceAlert Integration with E2 RX Refrigeration Controllers EMERSON ey EMERSON 1640 Airport Road Suite 104 Kennesaw GA 30144 Phone 770 425 2724 Fax 770 425 9319 ALL RIGHTS RESERVED The information contained in this manual has been carefully checked and is believed to be accurate However Com puter Process Controls Inc assumes no responsibility for any inaccuracies that may be contained herein In no event will Computer Process Controls Inc be liable for any direct indirect special incidental or consequential damages resulting from any defect or omission in this manual even if advised of the possibility of such damages In the interest of continued product development Computer Process Controls Inc reserves the right to make improvements to this manual and the products described herein at any time without notice or obligation Table of Contents T OVERVIEW o sexo 1 1 1 PERFORMANCEALERT USING A GATEWAY 1 1 2 PERFORMANCEALERT INTERFACING WITH 2 1 1 3 THE PERFORMANCEALERTTM GATEWAY 2 22 2 2 ener nennen 2 1 4 THE PERFORMANCEALERTTM DIAGNOSTIC MODULE er T TCU OPERI bin 2
18. 1 1 INDIVIDUAL 2 STAT SUMMARY 3 GW SETUP 3 Press RIGHT ARROW to move the cursor to the SELECT field then press 3 to choose GW SETUP Press the DOWN ARROW key twice to enter your selection and view the PF Alert Enable screens ALERT 1 ALERT 2 UNK UNK UNK UNK ALERT 3 ALERT 4 The four PF Alert Enable screens have a total of four teen fields numbered PF ALERT 1 through PF ALERT 30 These fields correspond to the addresses of the connected PerformanceAlert modules The field values represent whether the module at that address 1s enabled ENB dis abled DIS or unknown UNK meaning no module with that address is currently communicating with the gateway For each address if a module is connected and is using that address the PF ALERT field corresponding to that number must be set to ENB enable All others must be set to DIS or left in the UNK state 4 Pressthe RIGHT ARROW key to move the cursor to the PF ALERT 1 field at the top of the screen Use the MINUS key to change the field s value from DIS if no module is connected that uses this address or ENB ifa module will use this address Use the UP ARROW and DOWN ARROW keys to move the cursor to other fields on the screen and repeat until all are set correctly PF ALERT 1 ENB ENB ENB gt ENB PF ALERT 2 PF ALERT 3 PF ALERT 4 IMPORTANT Always set unused ad dresses to DIS In Expanded Mode this will allow the 16AI board number to b
19. 14 For each module this character will display one of the following states 1 PerformanceAlert module is communicating with the Gateway 0 PerformanceAlert module is not communicat ing with the Gateway X This address is set to disable DIS and thus not communicating see step 4 of Section 5 4 E2 Status The bottom line of the HHT display shows the current state of communication between the Gateway and the E2 This field will read ACTIVE when the Gateway and E2 are communicating or NO COMM when they are not communicating 7 1 2 Screen 2 PF Alert Alarm Status PF ALERT ALARM STATUS 1234567901234 000000XXXXXXX The list of characters on Line 4 numbered 1 through 14 by the numbers above them on Line 3 show the current alarm active status of the PerformanceAlert modules For each module this character will display one of the fol lowing states 1 Active alarm following the same criteria as the alarm status outputs see Section 6 2 for ON crite ria 0 No alarms are active on PerformanceAlertTM module X This address is set to disable DIS and thus not communicating see step 4 of Section 5 4 PerformanceAlert Gateway Operation 19 7 1 3 Screens 3 through 6 Firmware Versions 2 00 021 2 00 021 2 00 021 2 00 021 2 00 021 2 00 021 L 1 These screens show the enable disable status of all 14 PerformanceAlert module addresse
20. 1610 for more details The PerformanceAlert Software is a utility which connects the PerformanceAlertTM module to an RS232 or USB port on the computer and allows direct viewing of a module s diagnostics information and setpoints This tool is documented and supported by Copeland and is beyond the scope of this document For more information visit www EmersonClimate com or contact Emerson Climate Technologies Inc at 1 888 EMR 9950 The Hand Held Terminal can be used to look at the overall online and alarm summary of all modules Section 7 1 as well as the status of an individual Perfor manceAlert module Section 7 2 7 1 PerformanceAlert Stat Summary 1 Plug the HHT into the Gateway board s HHT jack 2 Press the DOWN ARROW key to move to the Main Menu SELECT 2 1 INDIVIDUAL 2 STAT SUMMARY 3 GW SETUP 3 Press RIGHT ARROW and then 2 to select STAT SUMMARY Press the DOWN AR ROW key two times to navigate to the first stat summary screen The six screens under the Stat Summary heading will show you online status alarm status and firmware version for the PerformanceAlert modules PerformanceAlert Stat Summary 7 1 1 Screen 1 Comm Status COMM STATUS 12345678901234 111111XXXXXXXX E2 ACTIVE Comm Status The list of characters on Line 3 of the HHT display which are numbered 1 through 14 by the numbers above them on Line 2 represent the online status of modules 1 through
21. 2 1 2 Screen 2 7 2 1 3 Screen 3 7 2 1 4 Screen 4 7 2 1 5 Screen 5 72 2 Individual Module History s 5 se arr vip d qoem e 21 72 2 1 Screens Land 2 et mE o e tUm t at ES 7 2 2 2 Screens 3 through 11 7 2 2 3 Screens 12 and 13 7 2 2 4 Screen 14 xut TARS Screens TS through 75 00 7 2 2 6 Sereen18 and 19 OVE e te 22 7221 Sereen 1 Rack and Install EE ES E HEU GERE ANS AE PUR ae ASS 22 7 2 3 2 Screen 2 Date of Installation 7 2 3 3 Sereen 3 Customer Code dente E WIRT GE 7 2 3 4 Screen 4 Compressor Model 7 2 3 5v Sereen 5 Serial Numbet or NOU tee n ERE E I RII Pee Ide 1 2 3 6 SCt eri5 i es eee chere et pe pande ened eese 0 7 2 3 7 Screens 6 through 8 Lockout Setpoints 42 4 Communication Siatistics c ec e an iet ie GG NU 5235 2 1 2 5 1 Clear dores m S IN de Been bee oe rie eere te cb E E 7 2 5 2 Reset PerformanceAlertTM 8 E2 APPLICATIONS 25 8 1 PASSING PERFORMANCEALERT ALARM DATA TO THE E2 ADVISORY LOG ee e e 25 81 1 Generic Alarming nete 25 41 2 Ala
22. HAND HELD FERMINAEL t eath fet ca tete iat chs ae ite Mec be bt aan 7 2 2 GATEWAY BOARD MOUNTING 3 3 GATEWAY POWER 4 4 Ev eb EUN Pee Ves 5 4 1 CONNECTING THE PERFORMANCEALERT MODULES TO THE E2 OR GATEWAY BOARD eee 5 dubi eee iere reden 5 4 1 2 PerformanceAlert Module MODBUS Wiring eese enne enn 6 4 1 3 PerformanceAlertTM Module MODBUS Addressing eee eee 6 6 4 1 5 7 4 2 CONNECTING THE GATEWAY TO THE 45485 I O enne enne nnne nnne nennen nennen 7 4 2 1 Gateway 7 4 2 1 1 Setting the Gateway Address 8 4 2 2 Setting the Baud Rate Dip 8 4 2 3 Gateway Board RS485 I O Termination 8 5 SOFTWARE SETUP 9 5 1 ADD PERFORMANCEALERT 9 5 2 SET PERFORMANCEALERT 8 9 5 3 ASSOCIATION OF PERFORMANCEALERT MODULES TO COMPRESSORS eese 10 5 4 THE E2 PERFORMANCEALERT APPLICATION 11 5 4 1 E2 PerformanceAlert 11 5 4 1 1 The E2 PerformanceAlert Interface 5 4 1 2 Alarm 5 4 1 3 Alarm Setpoints and Code Lockout 5 4 1 4 Ass
23. Mode which maps sixteen 16AI points for each module includ ing alarm status for all alarm types current transducer val ues and discharge line temperature In Condensed Mode the PerformanceAlert Gateway mimics the equivalent of one 16AI board In Expanded Mode the PerformanceAlert Gateway mimics the equiv alent of up to fourteen 16AI boards 1 2 PerformanceAlert Interfac ing with E2 E2 RX REFRIGERATION CONTROLLER E2 2 68F01 or GREATER PERFORMANCEALERT MODULES FIRMWARE REV 1 01F00 OR GREATER p MODBUS 0 A i I NETWORK Figure 1 2 Typical Layout of PerformanceAlertTM Modules and Gateway Board If using E2 version 2 68F01 or greater Perfor manceAlertTM modules may be connected via MODBUS directly to one of the COM ports on the E2 controller Up to 30 modules may be interconnected in a single daisy chain as shown in Figure 1 2 Direct connection of the PerformanceAlert modules to E2 has numerous advantages over using a Gateway board allowing full access to all PerformanceAlert sys tem information without requiring each module to use a 16AI board address for each module Overview 1 1 3 PerformanceAlert Gateway Board LEGEND Hand Held Terminal Jack 7 Alarm Status LED RS485 I O Network 8 Dip Switch RS485 Receiver Bus Net 9 Power Connector VO Net Term Jumpers 10 V 0 Net Status LED Receiver Bus Term Jumpers 11 Receiver Bus Stat
24. N Comp Model 8 3DRHFA6KLTFD6 Comp Serial 8 05 015938 RUN STATUS LUSRGE STATUS Run Time Voltage Starts 1 Current tT3 Current Peak Current F1 SUCTION F2 CONDENSER FS SETUP jJ Figure 5 8 PerformanceAlert Status Screen The Status Screen shows the current values of all Per formanceAlert error codes input values such as DLT in put voltage and CT currents run times and whether the compressor is in lockout or trip mode Press from the Status Screen to access the Per formanceAlert Setup Screens 5 4 4 Setup Screens 18 29 08 RX 488 Unit 1 a 18 18 11 Use Ctrl X to Select Tabs SETUP CS Device Alarm C9 7 Day Perf Alert PERF RLRTO91 Config ALRT681 Hin Rev Support 1 67F 61 Min Rev Frmware 1 00008 Fi PREU TAB F2 next TAB Fa status F5 cance F3 EDIT Figure 5 9 The PerformanceAlert Setup Screens are where alarm set points and other configuration settings are edited Use the MN and keys to scroll through the setup screens and the arrow keys to select fields within the setup screens The E2 PerformanceAlert Application All setup fields in the PerformanceAlert application have on line help that describes their function and instruc tions on how to configure them To access on line help for a parameter highlight the field using the arrow keys then press There are two screens in the PerformanceAlert S
25. O Manual 5 4 2 Summary Screen 18 29 08 G RX 466 Unit 1 SUMMARY Summary For Perf Alert DLTmp Netwrk Alarm Alert 79 0 Online No Alert PERF ALRTGG2 78 0 Online No Alert Fi suction F2 CONDENSER Figure 5 7 PerformanceAlert Summary Screen If more than one PerformanceAlert module is connect ed to this E2 the PerformanceAlert Summary Screen pro vides an at a glance look at the status of all PerformanceAlert modules To access the Summary Screen 1 Press followed by Ell Configured Ap plications 2 Select PerformanceAlert from the Config ured Apps menu Each PerformanceAlert shown in this screen displays the DLT Temperature Network Status Online or Offline the most current active alarm code and alert message or and No Alert if no code is active To select a single PerformanceA ert application to view additional information use the arrow keys to highlight the Enter module you wish to view and press ml The application s Status Screen will appear 026 1724 Rev 1 15 JAN 2009 5 4 3 Status Screen 18 29 88 9 C RX 488 Unit 1 Perf Alert Performance flert DEVICE INFORMATION Product Name CPA Manufacturer Part Number 526 9983 Revision gt 4 00063 Comm Status Online Bus Address 6 Alarm Status m Alert Code No Alert CURRENT STATUS Discharge Temp 79 8 Lockout Status Normal Trip Status Normal ASSET INFORMATIO
26. PROOF with a number next to the name equal to the num ber of the compressor stage Move the cursor to highlight the Board field of this COMP PROOF definition and press to change the definition type from a Board Pointto a Controller Application Output type definition 9 For each field in the Controller Application Output use the Look Up Table to point the COMP PROOF input to the output of the Analog Sensor Control application CONTROLLER Name of this E2 Using PerformanceAlert Current Transducer Values as Compressor Proofs APPLICATION Choose the name CMPR x PROOF you entered for the Analog Sensor Con trol application OUTPUT Choose COMMAND OUT F PROOF1 F1 PREU TAB F2 NExT EDIT LOOK UP F5 CANCEL Figure 8 11 Defined Compressor Proof Output If defined correctly the proof should look similar to Figure 8 11 Press to save changes and exit Repeat the process outlined in this section to create all necessary compressor proofs E2 Applications 29 30 PerformanceAlert Gateway I amp O Manual 026 1724 Rev 1 15 JAN 2009
27. alarms have occurred during any of the days displayed on this screen a Y will appear under the day the alarm or alarms occurred Otherwise an N will be shown meaning no alarms of that type occurred on that day The Count field at the bottom of each screen shows the cumulative total of alarms that have occurred on this mod ule in its entire time of operation Table 7 1 shows the order of the screens for each alarm code type Seems Namcoie fs omone PHASE Covey 9 7 REVERSE PHASE Table 7 1 Alarm Status Screen Order By Code PerformanceAlert Gateway Operation 21 7 2 2 3 Screens 12 and 13 HI DLT LCK ROT OPEN CIR LOW V Screens 6 and 7 shows the current state of the warning flags 0 through 7 7 2 2 4 Screen 14 NOW ALERT 0 LAST ALERT 10 Screen 8 shows the current alert code active in the mod ule NOW ALERT and the alert code that was active pre vious to the current one LAST ALERT 7 2 2 5 Screens 15 through 17 START RUN START RUN The Day through Day7 fields show the number of times the compressor has started and the runtime in min utes for the current day Day1 and the previous 6 days Day2 through Day7 The Starts and Run fields on Screen 17 show the total number of compressor starts and the total runtime in min utes since the last time statistics were cleared in the mod ule 22 PerformanceAlert Gateway I a
28. at is connected to a good electrical ground A panel or plate that is at least 3 feet by 3 feet 0 9 m by 0 9 m is desirable Earth grounded steel rack Water pipes metal assuming there are no plastic 6 PerformanceAlert Gateway I amp O Manual sections Electrical system earth ground Note If grounding against a metal plate or panel that is coated or painted scrape away the coating to expose the bare metal before making the ground attachment 4 1 3 PerformanceAlert Module MODBUS Addressing PERFORMANCEALERT MODULE SIDE VIEW ADDRESS JUMPERS Figure 4 5 PerformanceAlert MODBUS Addressing Jumpers AD1 through ADS on the PerformanceAlert module set the MODBUS device address Modules should be uniquely numbered in sequence starting with and con tinuing in numerical order up to 30 Refer to Figure 4 5 for jumper settings for each address number 4 1 4 Gateway MODBUS Wiring DETAIL A A TOP VIEW RS485 RECEIVER BUS NETWORK TO RF GATEWAYS AND RECEIVERS e mm lt AVM3lv9 485 ov 485 SHIELD BH S Figure 4 6 Gateway Board MODBUS Wiring Connect the Gateway to the MODBUS network as shown in Figure 4 6 Connect the BLACK wire to RS485 the WHITE wire to RS485 Connect the SHIELD wi
29. cation is tied to the WELDED CONTCTx input of the Enhanced Suction Group where x is the number of the com pressor stage The PerformanceAlert application turns this output ON when a welded contactor alarm occurs which will then notify the Enhanced Suction Group Compressor Proof The PROOF OUT output of the PerformanceAlert application is tied to the COMP PROOFx input of the Enhanced Suction Group wherex is the number of the compressor stage The PerformanceAlert application turns this output ON only when the compressor is called to be ON and the current sensors read a level of current above 0 1 amps For single phase models must be above 0 1 amps for three phase models both and CT3 must be above 0 1 amps PROOF OUT will be OFF if one or both current sensors do not show proper current levels which will result in the Suction Group detecting the compressor as being in proof failure Actual Run The ACT RUN OUT output of the PerformanceAlert application is tied to the ACT RUN INx input of the Enhanced Suction Group wherex is the number of the compressor stage The PerformanceAlert application uses this output to re flect the current operating state of the compressor as verified by analyzing the current sensors This out put is ON when the relay status is ON and current sensor and CT3 if a three phase module reads above 0 1 amps Otherwise this output will read OFF 12 PerformanceAlert Gateway I amp
30. ceAlert Diagnostic Module is documented and sup ported by Copeland and is beyond the scope of this document For more information visit www EmersonCli mate com or contact Emerson Climate Technologies Inc at 1 888 EMR 9950 1 5 Hand Held Terminal 2 LEGEND LCD Display 3 RJ11 Jack Numeric Keypad 26509010 Figure 1 4 Hand Held Terminal HHT The Hand Held Terminal HHT P N 811 3110 shown in Figure 1 4 is required when using a Perfor manceAlert Gateway The HHT connects directly to the jack on the Gateway and is used to configure and view status for the Gateway and its associated modules 026 1724 Rev 1 15 JAN 2009 2 Gateway Board Mounting 1 REMOVE THE BOARD The Gateway is typically mounted in the same area as the site controller near the controller s 16 1 SRO and other RS485 Network peripherals The Gateway is de signed to fit into a standard 3 snap track supplied with the board or may be mounted in a panel or on stand offs Fol 2 MOUNT THE SNAP TRACK USING low the dimensions in Figure 2 1 for panel mounting THE 1875 SLOTS PROVIDED x THSNSULATOR UST TEMPORARILY REMOVE pets BENSERTED BETWEEN THS INSULATOR WHLE TUR mosua ODS ARRANT AND 3 REINSTALL THE INSULATOR MAY CAUSE SERIOUS IN THE SNAP TRACK DAIAGE TO THE BOARD 5 00 ___ 0 16 TYP 4 PL 4 REINSTALL THE BOARD IN THE SLOTS IN
31. do not wish to use Perfor 10 PerformanceAlert Gateway I amp O Manual 026 1724 Rev 1 15 JAN 2009 manceAlert as a proof checking device Continue until all modules are associated Press to save and exit when finished The association connec tions will be made when you exit the screen see Section 5 4 1 4 5 4 The E2 PerformanceAlert Application Each PerformanceAlert module connected to the E2 is associated with its own PerformanceAlert application in the E2 The application allows display of module status in E2 status and summary screens as well as the ability to log amp graph data pass alarms from the PerformanceAlert mod ule to the E2 s Advisory Log and read write setpoints 5 4 1 E2 PerformanceAlert Application Overview 5 4 1 1 The E2 PerformanceAlert Interface From the point a PerformanceAlert module is commis sioned the PerformanceAlert application in the E2 that was created when the module was commissioned becomes the primary interface to the PerformanceAlert Setpoints and other configuration data are stored in the PerformanceAlert application and all changes to these setpoints must be made through the application Upon commissioning the E2 automatically reads the PerformanceAlert s model type The model type is used to customize the application s alarm codes and set point visi bility for the specific model type alarm codes 6 and 7 for example are different dependent on model type 5 4 1 2 Alarm
32. dvisory Use field to Instanta neous In the Notice Levels column highlight the Occupied Hi field and enter the desired warning temperature threshold This value should not be higher than the programmed DLT trip setpoint in the PerformanceAlert M In the Notice Levels column set the Report Delay to the desired amount of time in the discharge line temperature must remain at or above the Occupied Hi field value to cause the advisory to occur In the Notice Levels column set the Report Priority to 99 the lowest possible priority level In the Notice Levels column highlight the Return to Normal Delta field and enter the number of degrees the discharge line temper ature must fall below the value in the Occu pied Hi field to set the advisory status to return to normal In the Alarm Levels column highlight the Report Priority field and change its value to zero to disable generation of ALARM advi sories 026 1724 Rev 1 15 JAN 2009 When finished the Analog Alarm Setup screen should appear similar to Figure 8 4 Press to save changes and exit to the Input Status screen F5 CANCEL Figure 8 4 Analog Alarm Setup Parameters 8 1 3 Advisory Values and Priorities When setting up Generic Alarming you will want to choose advisory types and advisory priorities that are ap propriate to the overall alarm filtering and reporting set tings for the E2 When alarm dial outs or annunciation devices a
33. e in degrees Farrenheit and the alarm code of the current alert being displayed If any alert 1s being displayed its alert descrip tion will be shown in Line 4 ofthe display otherwise Line 4 will be blank 7 2 1 5 Screen 5 PAST ALERT 10 NO COMMUNICATION This status screen shows the code number and descrip tion ofthe last alert that occurred in the module not the one currently active if an alert is currently active 7 2 2 Individual Module History SELECT 2 1 STATUS 4 STATS 2 HISTORY5 RESET 3 CONFIG To view the status screens press RIGHT ARROW to move the cursor to the Select field Press 2 and then DOWN ARROW twice Individual PerformanceAlert Module Status 7 2 2 1 Screens 1 and 2 LAST 10 ALARMS A1 MOST RECENT A10 PAST 24H Screens and 2 show the last 10 alert condition codes that have occured on this module in the past 24 hours counting back from the current time The alarm codes are shown from most recent A1 to least recent A10 7 2 2 2 Screens 3 through 11 HIGH DISCHARGE DAYS 5 7 NNNNYNNN COUNT 3 Screens 3 through 11 show the 7 day history of each of the alarm codes from 1 through 9 showing which days they have occurred The current day which represents the pe riod of time between the current time and 24 hours ago is displayed under the C The remaining seven fields repre sent alarm occurrences from 1 to 7 days previous to the cur rent time If one or more
34. e used by other I O network devices see Section 6 3 7 0 Setup for Expanded Mode 5 To move to the next screen press DOWN ARROW until the cursor moves off the bot tom of the HHT screen then press DOWN ARROW one more time The next screen showing PF ALERT 5 through 8 will be shown 026 1724 Rev 1 15 JAN 2009 6 Repeat steps 4 and 5 until all PF ALERT fields are set From the fourth and last PF ALERT field screen press the DOWN AR ROW key to scroll to the next config screen the Data Mode screen PF ALERT DATA CONDENSED 7 Press RIGHT ARROW to move the cursor to the Data Mode field Use the MINUS key to toggle between CONDENSED and EX PANDED mode Refer to Section 6 2 Setup for Condensed Mode and Section 6 3 VO Setup for Expanded Mode for complete description of both modes When finished press DOWN ARROW twice to save changes and move to the next screen 8 The final screen under the GW SETUP menu option is a read only status screen showing the configuration of the I O and MODBUS networks The first two lines IONET AD DRESS and IONET BAUD show the board number and baud rate as set by the Gateway board s DIP switches The last two lines MOD BAUD and MOD PARITY will al ways read 9600 and NONE respectively since the Gateway s MODBUS port needs to be set to 9600 baud with no parity If MOD BAUD reads 19200 the Gateway dip switch is set wrong and must be switched to the DOWN position
35. elect 2 from the Reset menu to reset the module THIS RESTARTS THE PF ALERT RESET UNIT NO Press RIGHT ARROW to move the cursor to the Reset Unit field and press the MINUS key to toggle the field from NO to YES Press RIGHT ARROW and UP AR ROW to execute the change and return to the Reset menu The module will reset 026 1724 Rev 1 15 JAN 2009 8 E2 Applications This section will cover some of the most common and useful applications of PerformanceAlert data in E2 ap plications If using PerformanceAlert through a PerformanceAlert Gateway it will be required to follow the instructions in this section to translate PerformanceAlert error codes into alarms that appear in the E2 Advisory Log 8 1 Passing Perfor manceAlert Alarm Data to the E2 Advisory Log Note The E2 automatically creates advisories for PerformanceAlert error codes when directly connected to the E2 via MODBUS Skip this section unless you are using a Gate way The E2 features many advanced alarm control capabil ities all of which are centered around the collection of alarms kept in the E2 Advisory Log Though the Perfor manceAlert Gateway passes alarm information from PerformanceAlert modules to the E2 it only does so as I O point data not as alarms written to the E2 Advisory Log In order to write PerformanceAlert alarm data to the E2 Advisory Log you must set up Generic Alarming pa rameters on the Gatewa
36. enu will be shown 7 2 4 Individual Module Status SELECT 1 1 STATUS 4 STATS 2 HISTORY5 RESET 3 CONFIG To view the status screens press RIGHT ARROW to move the cursor to the Select field Press 1 and then DOWN ARROW twice 7 2 1 1 Screen 1 PF ALERT 1 ONLINE ALARM NONE This screen shows the on line status and alarm status of the module The on line status will read ONLINE OFFLINE or DISABLE The alarm status will read NONE when no alarm is ac tive It will read ACTIVE when one or more of the follow ing conditions are true The module is offline The PerformanceAlertTM module has shut down the compressor see Copeland PerformanceAlert Application Engineering Bulletin and Section 7 2 3 7 or Alert codes 4 Locked Rotor Alarm 5 Open Cir cuit Detected 6 Missing Phase Alarm 7 Open Circuit Reverse Phase 8 Welded Contactor Alarm and or 10 Lost Communication are active 026 1724 Rev 1 15 JAN 2009 7 2 1 2 Screen2 IN ST OUT ST 00000000 00000000 0000 00000000 SYS ST 0 FLAGS This status screen shows the input output system and warning flag status displayed as bits 7 2 1 3 Screen 3 This status screen shows the module s input power in volts the value of CT1 and CT2 in amps and the LRA Peak in amps 7 2 1 4 Screen 4 LINE TEMP NOW ALERT This status screen shows the peak RMS current in amps the current discharge line temperatur
37. eral F1 PREU TAB F2 NEXT TAB F3 EDIT Fu STATUS F5 CANCEL Figure 8 6 Analog Sensor Control Compressor Proofing General Screen In the Name field enter CMP x PRF where x is the address of the PerformanceAlert module whose current transducer values will be using for proofing by this appli cation Set all other values in this screen as shown in Fig ure 8 6 Num Inputs 2 Eng Units A Comb Method MIN Show Advanced No 8 2 2 2 Inputs F1 PREU TAB F2 NEXT TAB F3 EDIT LOOK UP F5 CANCEL Figure 8 7 Analog Sensor Control Compressor Proofing Inputs Screen In the Inputs tab enter the board and point address of the 1 and T3 currents from the PerformanceAlert Gate way in the Inputl and Input2 fields The board number should correspond to the address number of the Perfor manceAlert module T1 will always be point 13 and T3 will always be point 14 28 PerformanceAlert Gateway I amp O Manual 8 2 2 3 Setpoints F1 PREU TAB F2 NEXT TAB ra EDIT Fa status F5 CANCEL Figure 8 8 Analog Sensor Control Compressor Proofing Setpoints Screen In the Setpoints tab enter 3 0 in the CUTIN field and 2 5 in the CUTOUT field These setpoints will result in the sensor control output being ON when the current is above 3 amps and OFF whenever it falls below 2 5 amps Leave the Cut In Delay and Cut Out Delay fields set to 0 00 00 8 2 3 Setting Up Proofing in Suction Group Ap
38. erature is above the DLT TTP setpoint in degrees Farrenheit a HIGH DISCHARGE alert will oc cur The Severe Alert OFF Time is the minimum number of minutes the compressor will remain OFF when a trip oc curs as a result of an alarm code 1 4 6 or 7 When one of these alarm codes occurs the compressor will not reset un til the Severe Alert OFF Time delay has elapsed The LO V STP is the setpoint for low voltage trip An voltage below this value will cause a LOW VOLTAGE alert to occur This setpoint is a fixed value and may not be altered 7 2 3 7 Screens 6 through 8 Lockout Setpoints DISABLED 255 C1 LOUT CNT 2 C2 LOUT CNT 2 C3 LOUT CNT 2 DISABLED 255 C4 LOUT CNT 2 C6 LOUT CNT 1 67 LOUT CNT 1 OPEN CDT MIN ON TM 0 10 MIN OFF TM 10 CAUTION Setting an Cx LOUT CNT field to any number other than 255 will allow the PerformanceAlert to shut down the com pressor under severe conditions NOTE For lockout to be enabled the Perfor manceAlert module 5 Lockout Jumper must be properly set See the Copeland Perfor manceAlert Application Engineering Bulle tin for more information about this jumper and how to set it For alert codes 1 2 3 4 6 and 7 the LOUT CNT field with the number corresponding to the alert code number sets the maximum number of times per day the alert must occur before a lockout will occur For example CI LOUT PerformanceAlert Gateway Operation 23 CNT
39. erformanceAlert module and OFF when the alarm type is not active Point 12 represents the digital state of the Perfor manceAlert s compressor relay ON when the compres sor relay is ON and OFF when the compressor is OFF Points 13 and 14 are the measured currents through TI and T3 respectively Point 15 is the measured temperature read from the dis charge line temperature sensor Point 16 has the same function as the alarm state point in Condensed Mode It is ON whenever any alarm is active on the PerformanceAlertTM module Consequently when ever any of the points from 1 through 11 are ON point 16 will be ON as well 6 3 1 Expanded Mode Point Setup To set up the Gateway s virtual 16AI points for use in logging alarming and I O control press IN PUT DEFINITIONS to access the Input Status screen For every board number used by the Perfor manceAlert Gateway there will be sixteen rows in the Input Status table corresponding to points 1 through 16 on the Gateway To make a point ready for use by the E2 you must set the input name and type from this screen Setup for Digital Points 1 12 16 1 Use the arrow keys until the cursor highlights the Application field in the row correspond ing to the point you wish to set up 2 Press SETUP 3 When prompted to select the data type select HE Digital The Digital Input setup screen will be displayed 4 Inthe Point Name field enter a unique name
40. etup Screens that are actually status screens that display runtime and history information read from the PerformanceAlert module the 7 Day screen and the History screen 5 4 4 1 The 7 Day Screen 18 29 88 G 88 Unit 1 18 11 91 Use Ctrl X to Select CX Tabs SETUP C1 General CS Device Config Figure 5 10 The 7 Day Screen Setup Screens The 7 Day screen is accessible by pressing from the PerformanceAlert Status Screen and pressing A select the 7 Day tab This screen shows the number of compressor starts and the total amount of run time in minutes over the last seven days Days in this screen are not calendar days but 24 hour divisions of time from the current time in other words Day 1 consists of the period from the current time to 24 hours ago and Day 2 is the period of 24 hours before that E2 Software Setup 13 5 4 4 2 The History Table Screen 18 29 88 7 RX 488 Unit 1 3 14 11 16 Use Ctrl X to Select CX Tabs SETUP 69 7 Day Perf Alert PERF ALRTOO1 Type 1 Discharge Temp Trip 1 System Trip 1 Short Cycling 1 Locked Rotor 1 Open Circuit Missing Phase 1 Reverse Phase Welded Contactor Low Voltage 1 Protector Trips 1 Bypass Counter Fi prev r2 Fa tDIT STATUS Fs cance Figure 5 11 The History Table Setup Screen The History Table shows a summary of which alarm codes have occurred over the last
41. he bottom of the dialog box Figure 5 3 RX 486 Unit 3 CONTROLLER SETUP Node Model Bus Subnet 6 8 Identifier Setting Physical Address for PA 83 01 Specify Physical Address OF Controller Address MODBUS Device Address is set 712 Performance Alert PA 63 13 Performance Alert MOD PA 63 14 Performance Alert MOD Figure 5 3 Set Address for PerformanceAlert 6 Press to return to the Controller Setup screen The address number will be shown in the Node Board field for the module you just configured Repeat these steps to set up E2 Software Setup 9 all PerformanceAlert modules Figure 5 4 2 Press Associations 3 Press to select PerformanceAlert ISD from the Associations menu The screen will m display the ISD PerformanceAlert Suction Name Model Bus Subnet Boardt Identifier dM E AES Group Associations screen will appear Fig u3 03 01 Performance Alert MOD PA 03 02 Performance Alert MOD ure 5 6 PA 63 03 Performance Alert MOD 03 04 Performance Alert MOD 05 Performance Alert MOD 06 Performance Alert MOD E 07 Performance Alert MOD PA 03 08 Performance Alert MOD PA 03 09 Performance Alert MOD 03 10 Performance Alert MOD 03 11 Performance Alert MOD P8 83 12 Performance Alert MOD RX 466 Unit 3 ISD PERF ASSOC l ISD Perf Alert Unidi Unld2 Proof PA 63 13 Performance Alert MOD PERF 1 YES FEE Performance Alert MOD
42. lds near the bottom of the screen must be set to 0 and 655 5 respectively The Low Eng Units by default should read 0 and will not re quire modification Move the cursor to the High Eng Units field and enter 655 5 as the new value 8 Press to save the name and return to the Input Status screen The point will now display a A for digital in the Type col umn and will also display the current value of the point in the Value field ON or OFF 9 Repeat steps 1 through 8 until all current transducer points have been defined Setup for Point 15 Discharge Line Temp 1 Use the arrow keys until the cursor highlights the Application field in the row correspond ing to the point you wish to set up Gateway Software Setup 17 2 Press SETUP 3 When prompted to select the data type select Analog The Analog Input setup screen will be displayed 4 Inthe Point Name field enter a unique name that will help you amp others easily know the function of this point For example if setting up point 15 on board 1 an appropriate name would be DLT CMPI 5 In the Sensor Type field press F4 to access the Look Up table Highlight Linear as the sensor type and press to select 6 Inthe Select Eng Units field press F4 to ac cess the Look UP table Highlight DF 1f using F on this E2 or DC if using C on this E2 as the unit type and press to se lect 7 Setthe Low Eng Units and High Eng Units fu
43. mp O Manual 7 2 2 6 Screen 18 and 19 TRIP HISTORY 1254567 NNNNNNNN COUNT O DAYS BYPASS HISTORY DAYS C1234567 NNNNNNNN COUNT 0 Screens 18 and 19 show the 7 day history of trip condi tions and bypass conditions showing which days they have occurred Screen 18 shows the history of trip conditions while screen 19 shows the history of bypass conditions The current day which represents the period of time between the current time and 24 hours ago is displayed un der the C The remaining seven fields represent alarm oc currences from 1 to 7 days previous to the current time If one or more trips or bypasses have occurred during any ofthe days displayed on this screen a Y will appear un der the day the trip s or bypass es occurred Otherwise an N will be shown meaning no trips or bypasses occurred on that day The Count field at the bottom of each screen shows the cumulative total of trips or bypasses that have occurred on this module in its entire time of operation 7 2 3 Individual Module Configuration SELECT 3 1 STATUS 4 STATS 2 HISTORY5 RESET 3 CONFIG To view the status screens press RIGHT ARROW to move the cursor to the Select field Press 3 and then DOWN ARROW twice 7 2 3 1 Screen 1 Rack and Install Date On this screen you may enter a rack number This number is stored in the module memory for reference pur poses 026 1724 Rev 1 15 JAN 2009 7 2 3 2 Screen 2
44. neric visoryis configured to be an ALARM gener Alarming Setup ated after a ten minute delay with a report priority of 20 You will generally want to set up critical alarms such as Locked Rotor or Phase Fail as ALARM advisories with a pri 6 ority of 20 or above To keep a point from generating notices the Report Priority under 5 the Notice column is set to 0 7 To make an advisory appear as a low priority notice enter a 99 in the Report Priority No tice Levels column and a 0 in the Report Pri ority Alarm Levels column 8 9 10 Figure 8 3 Digital Alarm Settings 8 Press to save changes and return to the Digital Input Setup screen Note the OUT 11 PUT fields at the bottom of the screen now has the additional letter A at the end This signifies that this point has active generic alarming parameters 9 Press to return to the Input Status screen Repeat steps through 8 for the re maining digital PerformanceAlert Gate way points until all digital points are set up for alarming 8 1 2 2 Analog Alarms The only analog values on the PerformanceAlert Gateway are points 13 14 and 15 of each virtual 16AI board that represents a PerformanceAlert module when the Gateway is operating in Expanded Mode Points 13 and 14 are current values point 15 is the discharge line temper ature 26 PerformanceAlert Gateway I amp O Manual Set the Advisory Method field to Absolute Levels Set the A
45. ociation Welded Contactor Detection and Proofing sse ener entrent nee nennen nenne 12 E METIRI 12 tin ULM MEA CU 13 3 4 4 Setup SCEOens bie hsb Ba e ee gestu eae 13 44 1 The 7 Day Screens 0 edere e aed des 13 5 4 42 The History Table Screen sno RE rer HR p eec nra eet a d E RAE Hes tonal 14 6 GATEWAY 0 14 6 T E2 VO BOARD SETUP Pone 15 6 2 O SEF P FOR CONDENSED MODE toti eO ep ei 15 6 2 1 Condensed Mode Point Setup e rennen tet retenir trente eret 16 6 3 TD O SEFUP EOREXPANDED MODE aedes ton 16 6 3 1 Expanded Mode 17 7 PERFORMANCEALERT GATEWAY OPERATION 19 026 1724 Rev 1 15 JAN 2009 Table of Contents v 7 15 IBERFORMANCEATERTIM STAT SUMMARY eere ee 19 19 7 E2 Screen 2 PP Alert Alarm Status i eee Htec e Beco 19 Screens 3 through 6 Firmware Versions eese ener eret rentre nennen 20 7 1 3 INDIVIDUAL PERFORMANCEALERT MODULE STATUS csccesseceseesssecercecseceececeeeesaeceaeecseeesaaeeeneesaeceaeeceseeeaeeeneenees 20 7 2 20 ds Individual ModuleuStatis e ree ete eerte e eet 2 2 7 2 1 1 Screen 1 7
46. plications After entering the CUTIN and CUTOUT setpoints in the Setpoints tab Section 8 2 2 3 press to save changes and exit You are now ready to configure the compressor in the suction group to use the output of the sensor control ap plication as its proof The instructions below assume the compressor rack is already set up in a pre existing Enhanced Suction group ap plication Refer to the E2 User s Guide for information on setting up a suction group l Press Configured Applications 2 Press MB to select Suction Groups from the Configured Applications menu 3 Ifmorethan one Suction Group application is present highlight the suction group the com pressor belongs to and press Ea 4 From the suction group s Status Screen press 026 1724 Rev 1 15 JAN 2009 F1 PREU TAB F2 NEXT TAB F3 EDIT STATUS F5 CANCEL Figure 8 9 Analog Sensor Control Compressor Proofing Inputs Screen 5 Press W E to navigate to the Stage Setup tab Figure 8 9 6 Locate the compressor stage for which you wish to set up proofing For this stage change the value of the Proof field from No to Yes 7 Press to bring up the Additional Tabs menu Press to select the Proof tab Fiz PREU TAB F2 NEXT Fa EDIT LOOK uP F5 CANCEL Figure 8 10 Analog Sensor Control Compressor Proofing Setpoints Screen 8 The Proof tab should have a blank Board Point definition named COMP
47. ponse BAD CRC The number of messages received that had a bad CRC INVALID The number of messages that resulted in an unexpected response such as a MODBUS exception 24 PerformanceAlert Gateway I amp O Manual MX The maximum number of consecutive times an er ror condition was detected in responses To clear all counts on this screen press the CANCEL key The MSG SNT NO RESP BAD CRC INVALID and MX counts will all reset to zero 7 2 5 Resets SELECT 5 1 STATUS 4 STATS 2 HISTORY5 RESET 3 CONFIG From the Reset menu option you may clear a Perfor manceAlert module s history log or reset the module it self From the Individual Menu select 5 to view the Reset Menu 7 2 5 1 Clear History Log SELECT 1 1 CLEAR HISTORY 2 RESET PF ALERT Performing a Clear History operation will erase all history statistics for the selected PerformanceAlertTM mod ule see Section 7 2 2 Select 1 from the Reset menu to clear history THIS WILL CLEAR THE HISTORY LOG CLR HISTORY NO Press RIGHT ARROW to move the cursor to the Clr History field and press the MINUS key to toggle the field from NO to YES Press RIGHT ARROW and UP ARROW to execute the change and return to the Reset menu The history will be erased 7 2 5 2 Reset PerformanceAlert Module SELECT 2 1 CLEAR HISTORY 2 RESET PF ALERT By selecting Reset PF Alert you may force a reset of the PerformanceAlert module S
48. prets the PerformanceAlert Gateway board as one or more 16AI Analog Input boards The number of virtual boards is de pendent on two things the setting of the board s address DIP switch and whether the PerformaceAlert Gateway will operate in Condensed or Expanded data mode In Condensed mode the Gateway behaves in the same manner as one 16AI board whose address is equal to the address set by the DIP switches see Figure 4 9 on page 8 In Expanded mode the Gateway assigns each Perfor manceAlert module a 16AI address equal to its MOD BUS address For example when modules 1 through 8 are enabled through the Gateway in Expanded mode the Gate way behaves as eight 16AI boards numbered 1 through 8 The address DIP switches have no function when the Gate way is set to Expanded mode Networking 7 4 2 1 1 Setting the Gateway Address Switch GATEWAY DIP SWITCH RS485 I O NETWORK BAUD RATE ADDRESS MODBUS 44 BAUD RATE BOARD BOARD 2 F ETS Figure 4 9 Gateway Dip Switch Numbering If using the PerformanceAlert Gateway in Con densed Mode set the address DIP switches to the virtual 16AI board address you wish the Gateway to use Figure 4 9 The Ga
49. r Condensed Mode NOTE Expanded Mode may not be used if networking the Gateway to an RMCC The RMCC will only support Condensed Mode In Expanded mode for every PerformanceAlert module address set to enable ENB in the Gateway see step 4 of the Gateway Setup instructions in Section 5 4 the Gateway board will emulate a 16AI board whose board number is the same number as the PerformanceAlertTM module When a PerformanceAlert module is set to dis able DIS in the Gateway the Gateway board does not use this board number meaning it may be used by other MultiFlex input boards Each virtual 16AI board address shares sixteen data points corresponding to alarm states and sensor values from the PerformanceAlertTM module The point numbers and functions are fixed and are the same for each module Table 6 1 lists the point numbers and their data types and functions Pointa Type Fonton 6 x Pi s pii Table 6 1 PerformanceAlert Gateway Expanded Mode Input Map 026 1724 Rev 1 15 JAN 2009 T1 Current 0 655 Amps T3 Current 0 655 Amps 15 Analog Discharge Line Temperature 58 F 266 F 16 Digital Digital Summary same as alarm summary output in Condensed mode Section 6 2 Table 6 1 PerformanceAlert Gateway Expanded Mode Input Map Points 1 through 11 are alarm states They will be ON whenever the corresponding alarm type is active on the P
50. r Gateway Board in a single unbranched network segment with termi nation resistance applied to the network at the two end de vices Figure 4 1 shows two diagrams of valid daisy chain network structures one with the E2 or Gateway at the be ginning of the network segment and one with the E2 or Gateway in the middle of a network segment PERFORMANCEALERT MODBUS DAISY CHAIN TERMINATION PERFORMANCEALERT MODULES 40171111 1 E2or d Gateway I 4 TERMINATION TERMINATION PERFORMANCEALERT MODULES aa 20 l Gateway TERMINATION PERFORMANCEALERT MODULES 111111 Figure 4 1 MODBUS Daisy Chain Structures Connecting the PerformanceAlert Modules To the E2 or Gateway Board 4 1 1 E2 MODBUS Wiring There are three COM ports on an E2 that may be used to connect a MODBUS network COM2 which is located on the E2 s Power Interface Board COMA which is avail able only with the RS485 COM Card P N 537 4890 and COM6 which is available only with the Modem COM Ex pansion Card P N 637 4871 637 4872 or 637 4873 Figure 4 2 shows the locations of these ports E2 PIB MODBUS COM PORTS E2 Enclosure Right Side E2 Modem Expansion COM Card Mounted Above PIB COM6 Plug In Modem Card RS485 COM Card 2 Connectors COM4 POWER INTERFACE BOARD Serial Device RS485 COM Port 2 Connectors COM2
51. re being used the E2 will generally be set up to filter out low priority alarms and notices Refer to the E2 User s Guide for more information about alarm reporting and dial out settings 8 1 4 How the Alarm Appears in the E2 Advisory Log Because Generic Alarming is not designed specific to PerformanceAlert Gateway the alarm message generat ed when a PerformanceAlert alarm occurs will not spe cifically say anything about PerformanceAlert Digital alarm messages will read State Switched ON and ana log alarm messages will read Occupied Hi Limit Exceed ed The only indicator of which PerformanceAlert module generated the alarm will be from the point name you entered during point setup which will be shown in the alarm s Property or Board Point column in the alarm log Figure 8 5 Figure 8 5 Example of Advisory Log with State switched On Advisory Using PerformanceAlert Current Transducer Values as Compressor Proofs In the example in Figure 8 5 since point 1 of the Per formanceAlert gateway was named PF COMP 1 when the point was set up in Section 6 2 1 the origin of the alarm can be seen in the application name 8 2 Using PerformanceAlert Current Transducer Values as Compressor Proofs The values of current transducer points CT1 and CT3 on the PerformanceAlert module may be used in compres sor proofing When the PerformanceAlert Gateway is used in Expanded Mode the CT1 and or
52. re the modules before proceeding with this step 1 Login and press lt gt HB navigate to the Controller Setup screen Figure 5 2 2 Use the arrow keys to select the Name of the PerformanceAlert you wish to commission 3 If desired enter a 15 character name for the Add PerformanceAlert Modules module in the Name field The default name is PA XX YY where XX is the unit number of the E2 and YY is a sequential number be ginning with 01 RX 466 Unit 3 CONTROLLER SETUP Node Name Model Bus Subnet Boardit Identifier RX400 Refrig ETH 3 1 PA 63 3 02 Performance Alert MOD 03 03 Performance Alert MOD PA 03 04 Performance Alert MOD 03 05 Performance Alert MOD PA 63 06 Performance Alert MOD PA 03 07 Performance Alert MOD 03 08 Performance Alert MOD PA 63 69 Performance Alert MOD P8 83 18 Performance Alert MOD PA 63 11 Performance Alert MOD 03 12 Performance Alert MOD PA 03 13 Performance Alert MOD PA 63 14 Performance Alert MOD F2 DELETE NET STATUS F SET ADDRESS F5 CANCEL Figure 5 2 Controller Setup Screen Before Commissioning PerformanceAlert 4 Press 88218 SET ADDRESS From the menu that appears press 2 COMMISSION DEVICE 5 The E2 will prompt you to enter the MOD BUS address of the PerformanceAlert mod ule you are setting up Enter the address and press e The message MODBUS Device Ad dress is set will appear at t
53. re to the middle 0v terminal For convenience when the Gateway is not the end of the daisy chain the MODBUS connector has a second set of terminals 026 1724 Rev 1 15 JAN 2009 4 1 5 Gateway MODBUS Termination TERMINATION TERMINATION TERMINATION JUMPER TRMNTR PLACE JUMPER ACROSS PINS TO TERMINATE DEVICE Figure 4 7 MODBUS Termination To minimize network interference on the MODBUS network the daisy chain must be terminated at both end points with all devices in between left unterminated Refer to the diagram in Figure 4 1 for diagrams showing the dai sy chain endpoints The PerformanceAlertTM module is terminated by plac ing a jumper across the TRMNTR pins The Gateway board is terminated by setting the three jumpers next to the MODBUS connector to the TERMINATION setting as shown in Figure 4 7 4 2 Connecting the Gateway to the RS485 I O Network Connect the RS485 I O Network wire to the three ter minal connector on the Gateway board as shown in Figure 4 8 For further information about how RS485 networks are configured refer to your site controller s user manual Connecting the Gateway to the RS485 I O Network NET TO CPC CONTROLLER WIRE to WIRE OV to OV WIRE to Figure 4 8 Connecting the Gateway to the RS485 Network 4 2 1 Gateway Board Numbering The E2 Einstein or REFLECS controller inter
54. rm Parameter Settings oeeo eea E t eb t ee ei bu re ere iode e ei eee e dus 25 81211 Digital Alarms 25 S122 METRE DERE 26 8 1 3 Advisory Values and Priorities e les ette Bio deae eei tert 27 8 1 4 How the Alarm Appears in the E2 Advisory Log 27 8 2 USING PERFORMANCEALERT CURRENT TRANSDUCER VALUES AS COMPRESSOR 27 8 2 2 Programming Analog Sensor Control Applications 82 2 1 Genera arum ee eyed 8 2 2 2 Inputs 8 2 2 3 Setpoints 28 vi PerformanceAlert Gateway I amp O Manual 026 1724 Rev 1 15 JAN 2009 1 Overview The Copeland PerformanceAlert is a module in stallable on Copeland compressors that monitors and an alyzes data such as current flow and discharge line temperature Up to 30 PerformanceAlertTM modules may be connected via MODBUS network with an E2 RX refrig eration controller to share alarm information temperature and current flow data and status Network connectivity between E2 and Perfor manceAlert may be achieved in either of two ways 1 By using a PerformanceAlert Gateway board which communicates with the module via MODBUS and mimics the behavior of a MultiFlex 16 input board passing along data from the PerformanceAlert modules about compressor behavior to the site controller in the form of virtual board point addresses The
55. s and the firmware versions of the connected PerformanceAlertTM modules Addresses set to enable will be shown as ON or OFF in these screens while disabled module addresses will be shown as DIS Any time a module is enabled and communicated with a PerformanceAlert Gateway its firmware revision number is recorded by the Gateway and displayed in this screen In most cases this means enabled modules will be shown with firmware revision numbers and disabled ones will be shown without revision numbers between the brackets If a module is later removed or disabled howev er its revision number will remain in its address slot 7 2 Individual Perfor manceAlert Module Status 1 Plug HHT into the Gateway board s HHT jack 2 Press the DOWN ARROW key to move to the Main Menu SELECT 1 1 INDIVIDUAL 2 STAT SUMMARY 3 GW SETUP 3 Press RIGHT ARROW and then to select INDIVIDUAL Press the DOWN ARROW key two times 4 Press the RIGHT ARROW key In the Select 20 PerformanceAlert Gateway I amp O Manual field enter the number of the Perfor manceAlert module you wish to view Press DOWN ARROW twice PF ALERT 1 14 SELECT 1 You may only select a PerformanceAlert address for a module that is set to ENABLE and is communicating with the Gateway If a module is not enabled or is not com municating an error message will be given If the address selected is on line the Individual Module M
56. sing C DC as the unit enter 50 as the Low Eng Unit and 130 as the High Eng Unit fusing F DF astheunit enter 58 as the Low Eng Unit and 266 as the High Eng Unit 8 Press to save the name and return to the Input Status screen The point will now display a D for digital in the Type col umn and will also display the current value of the point in the Value field ON or OFF When finished the points are ready for use in E2 appli cations You may wish to use the Gateway points as inputs for Analog and Digital Sensor control applications where you may set up logging alarming and if desired output control Refer to the E2 User s Guide P N 026 1610 for Analog and Digital Sensor Control setup instructions 18 PerformanceAlert Gateway I amp O Manual 026 1724 Rev 1 15 JAN 2009 7 PerformanceAlert Gateway Operation During normal operation the operating status ofthe Per formanceAlert modules can be viewed in either of three ways Through E2 appliction status screens Through PerformanceAlert Software loaded on a laptop computer and Through the Hand Held Terminal interface on the Gateway board The means for checking status on the E2 will depend on how you have configured the Gateway board points If you created Sensor Control applications for each point you may view the PerformanceAlert status using the Sensor Control status and summary screens Refer to the E2 User s Guide P N 026
57. ted in this screen Associate each module with a compressor belong ing to an Enhanced Suction Group application Figure 5 5 Controller Status Screen 1 ES the Suction Appl field and press Select the name of the suction group application and press If one more PerformanceAlert modules read Of fline check network wiring and addressing If the Status reads No Port this means the COM port the modules are connected to is not set up as a MODBUS port Press a 2 Press the RIGHT ARROW key to highlight and set the COM port type to MODBUS the Comp field Enter the stage number as signed to this compressor in the suction group application If the physical compressor has an 5 3 Association of Perfor unloader the Comp field in this screen should contain the number of the stage that is defined manceAlert Modules to Com as Comp in the suction group s Stage Setup pressors screen 3 Leave the Unld1 and Unld2 fields blank Per Once all PerformanceAlert modules are online the fi formance leri susport nal step in setup is to associate each PerformanceA lert module to the compressor stage to which it is assigned in 4 If you wish for the PerformanceAlert to be an E2 Enhanced Suction Group application used as a proof checking device leave the ac Proof field set to YES Otherwise highlight Ls Eee hie Main Meng this field and press 8 to change this field to No if you
58. teway in Condensed mode behaves in the same manner as one 16AI board whose address is equal to the address set by the DIP switches 4 2 2 Setting the Baud Rate Dip Switch es Dip switches 6 and 7 Figure 4 10 control the baud rate at which the Gateway communicates with the site con troller on the RS485 Network These switches must be set to the same baud rate setting as the E2 Einstein or RE FLECS usually 9600 baud Dip switch 8 controls the baud rate on the MODBUS network Since the PerformanceAlertTM module communi cates at 9600 baud only set this switch to the DOWN posi tion to select 9600 baud see Figure 4 10 8 PerformanceAlert Gateway I amp O Manual GATEWAY DIP SWITCH NETWORK OR COMAANDD BAUD RATE MODBUS BAUD RATE BAUD RATE SETTINGS 9600 19200 m MODBUS BAUD RATE SETTINGS 9600 L Figure 4 10 Dip Switch Setting for Numbering Gateway 4 2 3 Gateway Board RS485 I O Termi nation NO mg TERMINATION gg TERMINATION N RS485 NET X TERM JUMPERS TO CPC CONTROLLER Figure 4 11 Gateway RS485 I O Network Termination If the Gateway board will be an end device on the RS485 I O network daisy chain set the three jumpers next to the I O Network connector to the TERMINATION posi tion as sho
59. us LED General Status LED Figure 1 3 Gateway Board The PerformanceAlert Gateway Figure 1 3 is only required for connecting PerformanceAlert to an E2 using a firmware version before E2 2 68F01 The Gateway allows you to connect up to fourteen 14 PerformanceAlert Diagnostic Modules On the I O net work the Gateway board mimics the behavior of one or more 16AI boards which use virtual 16AI board point ad dresses to pass along information from the modules to the E2 1 4 The PerformanceAlert Diagnostic Module The Copeland PerformanceAlert Diagnostic Mod ule is a breakthrough innovation for troubleshooting refrig eration system faults The module can be installed in the electrical box of the condensing unit near the compressor contactor or in the electrical panel of a refrigeration rack system By monitoring and analyzing data from the Cope land brand compressors the module can accurately detect the cause of electrical and system related issues 2 PerformanceAlert Gateway I amp O Manual The PerformanceAlert Gateway is compatible with the following PerformanceAlert module part numbers Copeland P N Application 943 0059 00 1 phase Scroll 943 0057 00 3 phase Scroll 943 0053 00 1 Reciprocating 943 0055 00 3 phase Reciprocating Table 1 1 Copeland PerformanceAlert Module Part Numbers Installation and operation of the Copeland Perfor man
60. wn in Figure 4 11 026 1724 Rev 1 15 JAN 2009 5 E2 Software Setup 5 1 PerformanceAlert Mod ules Add the total number of PerformanceAlert modules to be connected to this E2 in the Perf Alert field in the Con nected I O screen 1 Log in to the E2 with the access level needed to change configuration 2 Press c to access the Main Menu 3 Press to navigate to the Connected I O screen Figure 5 1 4 Use the arrow keys to select the Perf Alert field Enter the total number of Perfor manceAlert devices in this field 5 Press gt to save changes and exit to the Network Setup menu RX 466 Unit 3 CONNECTED 1 0 Unit Name 3 Unit Number 10 Net Devices Ctrl Type Ctrl MultiFlex CUB 8 MultiFlex PAK MultiFlex ESR DFMC Ctrl CtrlLink RSC CtrlLink CD tT Drive Status Display Perf alert hird Party Devices chelon Devices CC109 Liquid 8 CS108 Ckt Suction 8 CC108 suction 8 ESR8 Line Up TD3 Case Display Echelon 168I Echelon 0 EC2 29x Control EC2 39x Control F5 CRNCEL Figure 5 1 Add PerformanceAlert Devices 5 2 Set PerformanceAlert Ad dresses The next step after adding the number of Perfor manceAlert modules is commissioning each one in the Controller Setup screen This step assumes all Perfor manceAlert modules are powered on line and addressed If not follow the steps in Section 3 and Section 4 to con figu
61. y s virtual I O points 8 1 1 Setting up Generic Alarming for PerformanceAlert Gateway I O points is done from the E2 Input Status Screen Generic Alarming Setup 1 Log into the E2 and press Input Definitions 2 Ifyou have not yet done point setup for the Gateway s virtual I O points follow the steps outlined in Section 6 2 1 Condensed Mode Point Setup or Section 6 3 1 Expanded Mode Point Setup When point setup is com plete for all PerformanceAlert Gateway virtual I O points you should see the letter D next to each PerformanceAlert input point In the example Figure 8 1 the Gate way is operating in Condensed Mode desig nated as 16AI board 1 with all fourteen I O Passing PerformanceAlert Alarm Data to the E2 Advisory Log points set up RX 4980 Unit 1 INPUT STATUS Type Application D D F1 SETUP F2 DEL HOD F3 OFFSET Fa LOOK UP Figure 8 1 Input Status Screen Condensed Mode Shown 3 Highlight the point you want to set up Press BIB SETUP The Digital Input or Analog Input screen will be displayed 4 Press SET ALARMS The Digital Alarm Setup or Analog Alarm Setup screen will appear ETE RX t1 DIGITAL INPUT ADUISORY ENABLE F2 ALT FORHATS Loox uP F5 CANCEL Figure 8 2 Digital Alarm Setup Screen After completing Step 4 complete generic alarm setup by following the instructions appropriate for the input type Digital or Analog

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