Cygnus HPG Three User Manual
Contents
1. HYBRID POWER GENERATOR ly 2 4 Connecting Cygnus HPG WARNING When using as a standalone power source a protective earth must be connected to the unit in compliance with applicable local standards and regulations This can be done either by connecting to a suitable existing electrical earth or by using an earth rod available from the manufacturer as an accessory 2 4 1 Earth attachment Installing an Earth Rod 1 The Earth Point of Cygnus HPG is an M10 threaded stud with washers and wing nut located on the skid to the right side of the unit 2 Find a suitable place to drive the earth rod into the ground The earth rod should be driven down at least half way into the ground using a mallet and placed as near to the unit as possible 3 Check the earth cable is securely clamped to the rod The clamp may need re tightening after driving the earth rod down 4 Undo the wing nut from the unit s earth bolt and remove one of the washers Then slide the ring terminal at the end of the earth cable onto the earth bolt Replace the washer and securely tighten the nut Refer to Fig 2 Earth Point Fig 2 Earth Point Fig 3 Earth Rod Page 12 CYGHPG12 24 User Manual v1 6 indd CYGNUS HYBRID POWER GENERATOR WB FireFly CLEAN ENERGY HW 2 4 2 Input Options The unit can accept inputs from an AC power source single phase or three phase Further information on connecting these items is available2. Input LEDs will confirm the presence of the input Select the required mode for the chosen input See 3 1 1 Description Of The Power Modes on page 17 View the Battery Monitor display to confirm that the battery bank is charging and for detailed status see 3 1 3 Monitoring Battery Bank State of Charge on page 19 CYGHPG12 24 User Manual v1 6 indd The unit can be used while charging the power automatically passes through to consumers as required Charging time will increase when consumers are using available input current The input is factory set to accept a 63 A input It is possible to adjust the unit to accept inputs with lower input currents Page 21 8 YZ FireFly CLEAN ENERGY 3 3 System Settings WARNING The AC Output Voltage and System Earthing parameters must only be changed by a competent electrical engineer The following settings are available to users through the RCC 03 controls Further details available on request Basic Settings Maximum current of AC Source Min 2 Default 50 Max 50 Restore default settings confirm Inverter AC Output Voltage Min 220 V Danger Adjustments should only be Default 230 V made by qualified personnel Max 245 V AC In Transfer 5 AC In Transfer Current settings Maximum current of AC Source Mode Min 2 provide adjustment to allow 1 Three Phase Default 50 charging sources with various Max 50 capacitie
3. 3 4 2 3 4 3 3 5 4 4 1 4 1 1 4 1 2 4 2 4 2 1 4 2 2 4 2 3 4 3 4 3 4 4 4 5 1 Care And Maintenance General Cleaning Caring For The Battery Bank __ Testing Cygnus Troubleshooting Appendices Connecting To A Fuel Generator For Automatic Stop Start Control Panel Auxiliary Connections Bus Bar Auxiliary Connection s is lt si lt i i i Earthing Cygnus HPG When Used Inline With A Fuel Powered Generator When Used As A Standalone Power Source When Charging A Standalone Generator from An AC Source Warnings Safety Notice Regarding The Units iBatisties Technical Data Warnings 4 5 1 Safety Notice Regarding The Units Batteries FIGURES Fig Fig Fig Fig Fig Fig Fig Fig Fig 1 Control Panel 2 ci 4 5 6 8 9 Earth Point _ Earth Rod a Input Current Settings for use with 63 A Input Inputs Outputs and Circuit Breakers 5 mm Double Barb Key AC Output Bus Bar Connections The RCC 03 Battery Monitor Screen __ Auxiliary Bus Bar 26 26 26 ae 27 28 28 28 28 29 29 29 29 29 29 30 10 12 12 14 16 17 17 20 28 We firefly CLEAN ENERGY KC CYGHPG12 24 User Manual v1 6 indd Page 3 CYGNUS HYBRID POWER GENERATOR 1 INTRODUCTION 1 1 Foreword Firefly takes this opportunity to congratulate you on rec
4. CLEAN ENERGY 4 2 Earthing Cygnus HPG 4 2 1 When Used Inline With A Fuel Powered Generator When Cygnus HPG is being used inline with a fuel powered generator Cygnus HPG should not be connected to earth directly The fuel powered generator should be earthed and the Cygnus HPG s earth connection will be made through the Bus Bar or CEE Form connectors This ensures that any earth leakage is detected and managed correctly by the fuel powered generator 4 2 2 When Used As A Standalone Power Source When used as a standalone generator either powered solely from the internal battery bank or when receiving input from a solar array Cygnus HPG should be connected to earth This can be facilitated either by use of an earth rod see 4 2 Earthing Cygnus HPG on page 28 or connecting to a suitable existing earth point 4 2 3 When Charging A Standalone Generator from An AC Source While a standalone Cygnus HPG is being charged from an AC source such as a three phase grid connection or fuel powered generator which will be disconnected once the unit is charged it is not necessary to disconnect the Cygnus HPG s earth connection WARNING When using as a standalone power source a protective earth must be connected to the unit in compliance with applicable local standards and regulations This can be done either by connecting to a suitable existing electrical earth or by using an earth rod available from the manufacturer as an access
5. 7 25 3 5 8 7 30 5 19 0 4 4 6 39 9 28 9 6 7 6 29 9 21 7 5 0 5 39 0 33 9 7 8 5 29 2 25 4 5 8 4 36 6 39 7 9 1 4 27 4 29 8 6 9 3 34 8 50 5 11 6 3 26 1 37 9 8 7 2 33 6 73 0 16 8 2 25 2 54 8 12 6 1 6 31 7 84 8 19 5 1 5 23 3 73 8 17 0 1 1 21 8 88 1 20 3 Fig 5 Fig 6 Firefly Clean Energy Unit 20 Cliffe Industrial Estate South Street Lewes BN8 6JL UK T 44 0 1273 40 95 95 F 44 0 1273 40 95 96 W www fireflycleanenergy co uk E info fireflyce co uk Firefly_Cygnus_Three_HPG_AGM_TDS_v4 4 29 July 2015 11 49 AM
6. POWER GENERATOR V C N Prime Power Rating 25 C kVA 21 Standby Power Rating 25 C 30 mins kVA 24 Surge Power Rating 25 C 5 secs kVA 63 Standby Power Consumption W e ee ee 7 2 Auxiliary Connection Bulgin Buccaneer Mini400 4 Pin 2 x Auxiliary 2 Wire Contacts Fully Programmable Remote Generator Start amp Internal Auxiliary Busbar Battery Monitoring LCD Display With Voltage Indicator Power Input Output Time Available Capacity Available Charge State History amp Battery Management wea Dimensions WxDxH wm Remote Communication amp Integrated GSM Modem To Collect System Status Live amp Historic Data Data Collection Package Fault amp Event Notification System Control amp Programming 1 Units with solar preparation option have S suffix 2 kWh is based on C20 rate and will vary depending on rate of discharge see Fig 2 Fig 5 amp Fig 6 3 Charge time dependent on availale current of external source Battery bank capacity may be affected by charging or discharging at less than 0 C see Fig 4 4 Battery bank total cycle life may be affected by charging or discharging in excess of 25 C see Fig 3 5 Optional upgrade available pre or post purchase of main unit This document was updated July 2015 While every effort has been made to ensure accuracy no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies
7. Switches Provides overload protection for the Solar Array inputs Switch off to isolate the Solar Array circuit on to enable it 5 Solar Array Inputs 30 A MC3 connections for solar arrays 6 Bus Bar Connection Provides entry for hard wired AC input and output connections 7 RCC 03 Provides status and control of the unit s inverters and charge controller 8 Single Phase AC Input Protection over current MCB 9 Single Phase AC Input Connector 230 V AC single phase 63 A CEE Form plug 10 Single Phase AC Input Indicator indicates presence of AC at input connection 11 Three Phase AC Input Indicators indicates presence of AC on each line of the input connection 12 Three Phase AC Input Connector 230 V AC three phase 63 A CEE Form plug 13 Three Phase AC Input Protection over current MCB 14 Single Phase AC Output Connector 230 V AC single phase 63 A CEE Form socket 15 Single Phase AC Output Indicator indicates presence of AC at output connection 16 Single Phase AC Output Protection RCD earth leakage and MCB over current 17 Three Phase AC Output Protection RCD earth leakage and MCB over current 18 Three Phase AC Output Indicator indicates presence of AC on each line of the output connection 19 Three Phase AC Output Connector 230 V AC three phase 63 A CEE Form socket 5Solar inputs and charge controller only available on models with Solar Prep option CYGHPG12 24 User Manual v1 6 indd Page 11 6 Ye
8. Yes Continuous neutral No Default Yes RCC Settings Language English French German Spanish po Time o oae S o User Level Unlock code required available from the manufacturer on request Save amp Restore Files Save all files system backup Set amp Confirm Restore all files system recovery Set amp Confirm Apply configuration files load master Set Confirm file from SD card Extended and Special Functions Advanced options for service engineers CF Page24 CYGHPG12 24 User Manual v1 6 indd WA firefly CLEAN ENERGY CYGNUS HYBRID POWER GENERATOR 3 4 Care And Maintenance 3 4 1 General Cleaning 1 Ensure that Cygnus HPG is switched off See 3 1 5 Turning Off The Cygnus HPG on page 20 2 Minor cleaning should be performed using a damp microfibre cloth 3 Detergents or chemicals should not be used WARNING Do not use a hose or pressure washer to clean Cygnus HPG 3 4 2 Caring For The Battery Bank The Cygnus HPG battery bank uses sealed maintenance free batteries The only routine care necessary is to ensure that when not in use the unit is charged at least once a month to keep the battery bank topped up Refer to 3 2 Charging From An AC Supply on page 21 for further information Leaving Cygnus HPG in a state of discharge for extended periods will seriously affect its performance 3 4 3 Testing Cygnus HPG It is recommend that the unit should
9. applicable CYGHPG12 24 User Manual v1 6 indd Page 7 6 x Ye HYBRID POWER GENERATOR ly 2 GETTING STARTED 2 1 Storage 1 Cygnus HPG is designed to be used and stored outside However to prevent unnecessary weathering it is recommended that the unit is stored inside when possible 2 It is recommended that the battery bank is charged regularly while in storage Refer to 3 2 Charging From An AC Supply on page 21 for further information 3 The emergency stop should be engaged pushed in and output protection switches should be switched off when in storage and not being charged to prevent unnecessary discharge of the battery bank 2 2 Transporting Lifting Positioning This unit is considerably heavier than regular fuel powered generators of similar physical dimensions Be sure to double check the capacity of lifting equipment 2 2 1 Transportation 1 Cygnus HPG can be transported using its optional trailer light or heavy goods vehicle with adequate available payload Check the relevant transportation documentation for suitability 2 The gross weight of the unit can be found on the rating plate positioned on the left hand side of the unit 3 It is recommended that the unit is secured using suitable straps when in transit to prevent it from moving 2 2 2 Lifting Loading Unloading 1 Cygnus HPG must be loaded or unloaded using the correct equipment operated by suitably trained personnel 2 U
10. in section 3 2 Charging From An AC Supply on page 21 and solar arrays using the optional Solar Prep kit The AC input current is adjustable allowing the unit to be charged from AC sources with lower current capacities 2 4 3 Connect The AC Input Only one AC input can be connected at a time damage will be caused by attempting to simultaneously connect single phase and three phase inputs 2 4 3 1 Select Input Method 1 Ensure that the unit is switched off see 3 1 5 Turning Off The Cygnus HPG on page 20 2 Open the main door by unlocking the three locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5 mm Double Barb Key on page 14 3 Locate the Input Selector switch at the bottom left corner see Fig 6 AC amp Aux Bus Bar Connections Input Selector Switch on page 14 4 Turn switch anti clockwise to select Bus Bar input or clockwise for use of the CEE Form connectors 2 4 3 2 Connecting with CEE Form Industrial Plugs Ensure that the AC supply being connected to the unit is switched off Ensure the input breakers are switched off Ensure that Cygnus HPG is in Mode 4 Off Ensure that the CEE Form connectors are dry wipe off any excess moisture with an absorbent cloth 5 Insert the 230 V AC supply s CEE Form industrial socket into either the single phase or three phase AC Input plug See Fig 7 Inputs Outputs and Circuit Breakers on page 15 6 Switch on the A
11. on If the distance between the unit and the consumers is more than 50 m the voltage can drop too low This indicates that the battery bank voltage has reached its lower limit There is an electrical fault with the consumers connected to the AC output The consumers being connected draw too much power for the rated output of the unit Auxiliary signal cable is loose or has been damaged The system has not been switched on The Solar Isolator is in the off position CYGHPG12 24 User Manual v1 6 indd Suggestion Check that the MCBs and RCDs are pushed up to the on position and that the relevant output LEDs are illuminated Twist the emergency switch clockwise to release Ensure that the door is correctly closed and all three locks engaged Check the input MCBs are pushed up to the on position and the input LEDs are on Adjust the voltage settings using the RCC 03 Charge Cygnus HPG from your chosen renewable power source from an AC grid connection or secondary power system Check the electrical integrity of the consumers being connected to the unit Refer to the maximum output rating on the unit s rating plate and reduce the total power draw accordingly Reattach or replace the auxiliary cable Ensure that the system is switched on and that isolators are in the on position CYGNUS HYBRID POWER GENERATOR 4 APPENDICES WB firefly CLEAN ENERGY AANS 4 1 Connecting To A Fuel Gener
12. C input s power supply Fig 4 5 mm Double Barb Key CYGHPG12 24 User Manual v1 6 indd Page 13 6 x Ye HYBRID POWER GENERATOR ly 7 The LED indicators next to the chosen AC input will illuminate to show the presence of power 8 Switch on the unit s input breaker 2 4 3 3 Connecting by Hard Wiring Into The AC Input Bus Bar 1 Before any power connections are made ensure that Cygnus HPG is in Mode 4 Off See 3 1 1 Description Of The Power Modes on page 17 2 Open the main door by unlocking the three locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5mm Double Barb Key on page 14 The Bus Bar is located at the bottom left corner Ensure that the wire used is suitable for the application Pass the cables through the rubber flap in the door Connect to the lower row of connections using 6 mm ring terminals Remove the 10 mm nuts Attach ring terminals referring to Fig 6 AC amp Aux Bus Bar Connections Input Selector Switch on page 14 oN aw Sw AC amp Aux Bus Bar Connections Input Selector Switch Page 14 CYGHPG12 24 User Manual v1 6 indd VY FireFly CLEAN ENERGY KC 10 Replace and tighten the 17 mm nuts a 63 A Single Phase Input 2 63 A Three Phase Input 3 Single Phase Input MCB rae Three Phase Input MCB Single Phase Output RCD 6 Three Phase Output RCD Single Phase Output MCB Be Th
13. CYONUS HPO le eu KVA gt User manual v1 6 For use with the following models Z n CYG3 12 37 AGM gt CYG3 12 50 AGM firefly CYG3 18 37 AGM gt CYG3 18 50 AGM 3 24 50 AGM CLEAN ENERGY TABLE OF CONTENTS 1 1 1 2 1 3 1 4 1 5 1 6 1 7 2 1 2 2 2 2 1 2 2 2 22 9 2 39 2 4 2 4 1 2 4 2 2 4 3 2 4 4 3 1 3 1 1 51 2 3 1 3 3 1 4 3 1 5 3 1 6 3 2 3 3 Introduction Foreword Conventions _ Warnings a Standards amp Regulations Disposal amp Recycling Firefly Contact Details About Firefly Getting Started Storage ee ene Transporting Lifting amp Positioning Transportation Lifting Lloading Unloading s_ Positioning oe The Cygnus HPG Control Panel Connecting Cygnus HPG Earth attachment Installing an Earth Rod Input Options Connect The AC Input Connect The AC Output General Operation Turning The Power On Description Of The Power Modes Switching On The Cygnus HPG Monitoring Battery Bank State of Charge_ Emergency Stop Button Turning Off The Cygnus HPG Disconnecting Cygnus HPG Charging From An AC Supply System Settings Page 2 CYGHPG12 24 User Manual v1 6 indd CYGNUS HYBRID POWER GENERATOR NOD OO WB BP 43 o o 12 12 13 15 18 18 18 20 _21 21 22 23 WHA FireFly CLEAN ENERGY HY CYGNUS HYBRID POWER GENERATOR TABLE OF CONTENTS 3 4 3 4 1
14. WER GENERATOR ly KC Mode 3 Three Phase With L1 Backup A three phase input is accepted Power on L1 and the single phase output is backed up by the unit L2 amp L3 power from the inputs is passed through to the L2 amp L3 outputs The three phase breakers see 4 6 amp 8 Fig 7 Inputs Outputs and Circuit Breakers on page 15 protect the circuit Off All primary internal circuitry is disabled Cooling systems remain operational 3 1 2 Switching On The Cygnus HPG The relevant power mode must first be decided upon This will depend on the power requirements of the installation 1 Ensure that the Emergency stop button is released by rotating it clockwise 2 Switch on the relevant breakers For Mode 1 Three Phase and Mode 3 Three Phase With L1 Backup the three phase breakers must be switched up into the on position For Mode 2 Single Phase the single phase breakers must be switched up into the on position 3 Press the chosen mode button The selected mode button s LED indicator will flash during initialisation and remain solid once the output is available 4 The RCC 03 display should illuminate 5 The LED indicators next to the chosen AC output connector will illuminate indicating that power is available at the selected output s Page 18 CYGHPG12 24 User Manual v1 6 indd 6 Ye HYBRID POWER GENERATOR ly 3 1 3 Monitoring Battery Bank State of Charge The
15. any time WARNING When the unit is operating it generates potentially lethal voltages Work must only be performed on the unit by the manufacturer or a qualified service engineer approved by the manufacturer All items connected to the unit including distribution cables and boxes should be regularly checked and adhere to the same local regulations and standards as a regular grid tied mains installation CYGHPG12 24 User Manual v1 6 indd Page 5 6 x Ye HYBRID POWER GENERATOR ly 1 4 Standards Regulations Cygnus HPG conforms to the following standards and regulations e Manufactured in compliance with ISO 9001 2008 e LVD 2006 95 EEC 50178 1197 62040 1 2008 ISOQAR e EMC Directive 2004 108 EC EN 61000 6 2 2005 EN 61000 6 3 2007 EN 61000 3 2 2006 EN 61000 3 12 2005 EN 62040 2 2006 44 e WEEE Directive Ro 1 5 Disposal Recycling Cygnus HPG comprises of components that must be disposed of responsibly For the sake of the environment many of the components within the unit can be P 5 6 recycled or reused Firefly will ensure the safe decommissioning and recycling of the unit at no charge if the unit is returned to the manufacturer Otherwise please contact the manufacturer for more information on safe and proper decommissioning of your Cygnus HPG 1 6 Firefly Contact Details Firefly Solar Generators Limited Tel 44 0 1273 40 95 95 Unit 20 C
16. ator For Automatic Stop Start Auxiliary connections are provided which allow the automatic control of a fuel powered generator These allow Cygnus HPG to control the start up and shut down of the attached generator under pre programmed conditions using the RCC 03 4 1 1 Control Panel Auxiliary Connections Two auxiliary connectors are provided on Cygnus HPG s main control panel See Fig 1 Control Panel on page 10 item 4 Aux 1 is programmed to allow control of a secondary power source such as a biofuel generator An auxiliary connecting cable is available from the manufacturer as an accessory Only the yellow green amp red connections are used as follows Wire Colour Connection Red Normally Closed Normally Open Blue Noted S O 4 1 2 Bus Bar Auxiliary Connection Screw terminal connections are also provided behind the rubber flap at the bottom left of the main control panel door These are alternative connections for the same two auxiliary channels as the control panel mounted connectors Terminal Number Connection Aux 1 Normally Closed 4 Aux 2 Normally Closed O 6 Aux 2 Normally Open WARNING When using Cygnus HPG with a fuel powered generator do not connect the Cygnus HPG generator s earth The earth from the fuel powered generator is passed through to Cygnus HPG Fig 7 Auxiliary Bus Bar CYGHPG12 24 User Manual v1 6 indd Page 27 CYGNUS HYBRID POWER GENERATOR WA firefly
17. be tested annually for electrical safety by a qualified electrician Local regulations may require more frequent testing Please refer to local regulations for further details WARNING If Cygnus HPG fails the relevant tests do not use or open the unit It must only be opened by a qualified service engineer It is recommended that a full service is performed every two years in order to ascertain the condition of your system Please contact the manufacturer for further information WB firefly CLEAN ENERGY CYGHPG12 24 User Manual v1 6 indd Page 25 CYGNUS HYBRID POWER GENERATOR WA firefly CLEAN ENERGY 3 5 Troubleshooting Power is on at the Cygnus HPG but the consumers are not receiving any power The system power has been switched on with one of the mode buttons but there is no display There is power being sent to Cygnus HPG but it is not charging or passing through power Output voltage is lower than 220 V AC over distance Battery Voltage Too Low Message on RCC 03 The RCD continually trips The MCB continually trips Generator auto start not working A Solar Array is connected to the Solar Array inputs but the Control Centre s Solar Charge indicator does not illuminate Page 26 Possible Cause s The output MCBs or RCDs may not be switched on The emergency switch may be depressed The door limit switch may be activated The input MCBs may not be switched
18. eiving your new Cygnus HPG Designed and manufactured within the United Kingdom using only the finest European sourced electrical components your new Cygnus HPG offers sustainable power generation with the reliability that you demand The purpose of this manual is to introduce you to Cygnus HPG and provide you with a guide to its safe installation and operation This manual describes how your Cygnus HPG works will help you with fault finding and examines what key components are doing and why 1 2 Conventions Throughout this user manual the following symbols are used WARNING This symbol warns of the presence of a dangerous voltage which could cause harm to the operator or others This symbol indicates the potential of damage to the unit or connected devices This symbol indicates important or useful information Page 4 CYGHPG12 24 User Manual v1 6 indd WA firefly CLEAN ENERGY AAS 8 YZ j Temei FireFly CLEAN ENERGY AAS The following terms are used in this manual to provide greater clarity e Firefly will be referred to as The manufacturer e The Cygnus HPG Hybrid Power Generator will be referred to as Cygnus HPG or Unit e Any items that consume power will be referred to as Consumers 1 93 Warnings This user manual is an important part of Cygnus HPG It must be kept available to all operators and kept close to the unit so that it can be referred to at
19. liffe Industrial Estate Fax 44 0 1273 40 95 96 South Street Lewes E mail info fireflycleanenergy co uk East Sussex Web www fireflycleanenergy co uk BN8 6JL United Kingdom Page 6 CYGHPG12 24 User Manual v1 6 indd CYGNUS HYBRID POWER GENERATOR WB firefly CLEAN ENERGY 1 7 About Firefly Firefly is the market leading expert in the design and manufacture of off grid portable Hybrid Power Solutions for temporary and permanent power applications Firefly has built its highly regarded reputation within the industry based on excellent customer service and product reliability Founded in 2007 the Company continues to develop innovative solutions to cater to the needs of its ever growing customer sectors The Company offers green energy products and services that meet the needs of environmentally concerned individuals and organisations internationally that are looking to reduce their carbon emissions caused by the use of fossil fuels and diesel powered equipment The unique range of renewable technology solutions produce zero emissions are truly silent running and eliminate the need for fuel The systems are manufactured in the UK under an ISO 9001 2008 approved quality control system Component suppliers are carefully selected to ensure high levels of reliability and performance of the final product Installation and stringent testing is carried out to ensure compliance with EU and local legislation where
20. o the lower row of connections using 6 mm ring terminals Remove the 10 mm nuts Attach ring terminals referring to Fig 6 AC amp Aux Bus Bar Connections Input Selector Switch on page 14 Replace and tighten the 10 mm nuts CYGHPG12 24 User Manual v1 6 indd WA firefly CLEAN ENERGY VY 1 FireFly CLEAN ENERGY KC 3 GENERAL OPERATION 3 1 Turning The Power On Once all connections are complete the AC Output of the unit is ready to be switched on 3 1 1 Description Of The Power Modes Cygnus HPG has three different modes of operation The modes control how the inverters are configured and how the power is routed through the unit The mode is selected by depressing a single button behind the top control panel door Mode 1 Three Phase A three phase input is accepted Three phase power is backed up by the unit s battery bank and available at the output L1 of the three phase output is also available at the single phase output The three phase breakers see 4 6 8 Fig 7 Inputs Outputs and Circuit Breakers on page 15 protect the circuit Mode 2 Single Phase A single phase input is accepted The unit provides a single phase output as well as L1 of the three phase output The single phase breakers see items 3 5 7 Fig 7 Inputs Outputs and Circuit Breakers on page 15 protect the circuit CYGHPG12 24 User Manual v1 6 indd Page 17 6 Ye HYBRID PO
21. of the most recently issued regulations standards and guidelines This document is not intended to form the basis of a contract Firefly has a policy of continuous product improvement and reserves the right to change specifications without notice 2015 Firefly All rights reserved Firefly Clean Energy Unit 20 Cliffe Industrial Estate South Street Lewes BN8 6JL UK T 44 0 1273 40 95 95 F 44 0 1273 40 95 96 W www fireflycleanenergy co uk E info fireflyce co uk Firefly_Cygnus_Three_HPG_AGM_TDS_v4 4 29 July 2015 11 49 AM HYBRID POWER GENERATOR CYGNUS fom ES Trojan gy We firefly CLEAN ENERGY 304 60 3000 254 m50 a 2500 v 1000 2 500 0 20 40 60 80 100 19 25 45 8 21 Depth of Discharge 26 Load kVA 50 kWh Model Runtime Hours 50 kWh Model Battery Bank Capacity kWh 37 kWh Model Runtime Hours 37 kWh Model Battery Bank Capacity kWh Fig 1 Fig 2 100 120 S o 60 100 B rs 40 S 2 8 A 20 60 20 30 40 50 35 15 5 25 45 Temperature C Temperature C Fig 3 Fig 4 20 49 7 10 8 2 5 20 37 3 8 1 1 9 18 48 3 11 7 2 7 18 36 3 8 8 2 0 16 47 0 12 8 2 9 16 35 2 9 6 2 2 14 45 6 14 2 3 3 14 34 2 10 6 2 4 12 44 2 16 0 3 7 12 33 1 12 0 2 8 10 43 7 19 0 4 4 10 32 8 14 2 3 3 9 42 6 20 6 4 7 9 31 9 15 4 3 5 8 41 5 22 6 5 2 8 31 1 16 9 3 9 7 40
22. ory Page28 CYGHPG12 24 User Manual v1 6 indd 4 9 Warnings 4 3 1 Safety Notice Regarding The Units Batteries Servicing of the batteries should be performed or supervised by personnel knowledgeable about batteries and required precautions When replacing batteries replace with the same type and number of batteries CAUTION Do not dispose of batteries in a fire The batteries may explode CAUTION Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic E amp OE 2015 Firefly Solar Generators Ltd YZ j FireFly CLEAN ENERGY 4 4 Variable RCD A Variable RCD Residual Current Device Circuit Breaker is provided as part of the AC output protection system It allows for the adjustment of the sensitivity and time delay before the Variable RCD trips WARNING The Variable RCD is a vital safety device providing protection from potentially fatal electrocution It is factory adjusted for standard use and should not be adjusted without consulting the manufacturer A Variable RCD is adjusted when one or more additional RCDs are used further down the power distribution chain Contact the manufacturer for further information before attempting to make adjustments to the Variable RCD The Variable RCD is factory set for 30 mA sensitivity with zero delay CYGHPG12 24 User Manual v1 6 indd Page 29 WA CYGNUS A marojn HYBRID
23. ree Phase Output MCB 63 A Single Phase Output 63 A Three Phase Output Fig 5 Inputs Outputs and Circuit Breakers CYGHPG12 24 User Manual v1 6 indd Page 15 2 4 4 Page 16 CYGNUS HYBRID POWER GENERATOR Connect The AC Output 2 4 4 1 Connecting with CEE Form Industrial Plugs Before any power connections are made ensure that Cygnus HPG is in Mode 4 Off See 3 1 1 Description Of The Power Modes on page 17 Ensure that the output breakers are switched down into the off position 566 Fig 7 Inputs Outputs and Circuit Breakers on page 15 Check that the Variable RCD is set correctly See 4 4 Variable RCD on page 29 Ensure that the CEE Form connectors to be used are dry wipe off any excess moisture with an absorbent cloth Plug the electrical consumers in to a 230 V AC Out CEE Form socket blue for single phase or red for three phase See Fig 7 Inputs Outputs and Circuit Breakers on page 15 2 4 4 2 Connecting by Hard Wiring Into The AC Output Bus Bar Before any power connections are made ensure that Cygnus HPG is in Mode 4 Off See 3 1 1 Description Of The Power Modes on page 17 Open the main door by unlocking the three locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5 mm Double Barb Key on page 14 The Bus Bar is located at the bottom left corner Pass the cables through the rubber flap in the door Connect t
24. s to be used with the unit Maximum current of AC Source Mode Min 2 2 Single Phase Mode amp Mode 3 Three Default 21 Phase With L1 Backup Max 50 Aux Contact 1 Operating Mode Automatic Default Reverse Automatic Manual On Manual Off Combination of Events Any Default eee ae Contact active Contact active with fixed time schedule i fixed time schedule Program 1 Day of week Start hour End hour Page22 CYGHPG12 24 User Manual v1 6 indd CYGNUS HYBRID POWER GENERATOR No Xtender is off For info only Contact active with inverter power or smart boost Inverter power level 1 activate Default Yes No Power level 1 pNom Min 20 Default 80 Max 120 Time delay minutes Min O Default 0 Max 60 Inverter power level to deactivate Min 20 pNom Default 70 Max 120 Time delay to deactivate minutes Min O Default 60 Max 60 Contact active according to SoC Contact activated with SoC 1 No Yes Default Contact deactivated over SoC minutes Min 20 Default 60 Max 100 Remote entry On Off For info only Auto restarts Yes Default i Yes Default Delay to restart after overload seconds Min 2 Default 20 Max 60 System WA firefly CLEAN ENERGY CYGHPG12 24 User Manual v1 6 indd Page 23 CYGNUS HYBRID POWER GENERATOR System Earthing Earth Neutral Danger Adjustments should only be made by qualified personnel en
25. sing the fork pockets Cygnus HPG can be loaded or unloaded with a suitable fork lift truck or telehandler 3 Cygnus HPG can be safely lifted using its integral lifting ring Page 8 CYGHPG12 24 User Manual v1 6 indd 8 YZ j Petey FireFly CLEAN ENERGY AAS Refer to lifting equipment s operation manual for lifting capacity and manufacturer s operating instructions Always check the rating plate to ascertain the gross weight of the unit The unit must remain upright at all times 2 2 3 Positioning 1 The unit must be positioned upright on a flat solid surface Ensure that the unit is not at risk from being submersed in water above the fork pockets 2 The unit should be positioned as close as possible to the chosen input source e g Gen Set solar array and where necessary close to its earth point 3 Ensure adequate space is allowed for ventilation on all sides and that vents are not obstructed CYGHPG12 24 User Manual v1 6 indd Page 9 Z CYGNUS Firetlo CLEAN ENERGY Fig 1 Control Panel Page 10 CYGHPG12 24 User Manual v1 6 indd YZ LZ j a ee FireFly CLEAN ENERGY 1 Mode Selector Allows switching between the three power routing modes and off 2 Emergency Stop Press in to immediately halt all operation 3 Auxiliary connections Generator start Provides signals for various applications including the control of a Gen Set 4 Solar Array Isolator
26. status of the unit s internal battery bank is monitored using the RCC 03 s controls To access the controls 1 Open the control centre door using the supplied key see Fig 6 5 mm Double Barb Key on page 17 2 The RCC 03 will initially be in standby mode Pressing any button will illuminate the display and prepare it for input 3 Press the down arrow once to access the main Battery Monitor screen 4 See Fig 8 The RCC 03 Battery Monitor Screen for a description of the available information nu 5 W 1 SoC quick overview 2 Arrows indicate direction of current Up charging Down discharging 3 Voltage of internal battery bank battery bank SoC Percentage value During charge Estimated time to 100 SoC During discharge Estimated runtime at present power draw Power being consumed Power being used to charge the Fig 6 The RCC 03 Battery Monitor Screen CYGHPG12 24 User Manual v1 6 indd Page 19 3 1 4 3 1 5 CYGNUS HYBRID POWER GENERATOR Emergency Stop Button If there is an emergency and it is necessary to stop the power from the unit depress the Emergency Stop Button Fig 1 C6 on the Control Panel The unit will then shut down Cygnus HPG can not be switched on again until the Emergency Stop Button is released by twisting the red part of the button clockwise Once the problem has been rectified follow the instructions in 3 1 Turning The Power On on page 17 to switch the po
27. wer back on Turning Off The Cygnus HPG Open the control centre door using the supplied key see Fig 4 5 mm Double Barb Key on page 13 Select the Off button see 3 1 1 Description Of The Power Modes on page 17 The button s indicator will flash while the system is shutting down and stay illuminated when the system is in the off mode The unit s internal cooling system may continue to operate when the u Page 20 CYGHPG12 24 User Manual v1 6 indd WA firefly CLEAN ENERGY CYGNUS HYBRID POWER GENERATOR WB firefly CLEAN ENERGY 3 1 6 3 2 Disconnecting Cygnus HPG Ensure that Cygnus HPG is turned off 3 1 5 Turning Off The Cygnus HPG on page 20 Switch off all breakers see Fig 6 Inputs Outputs and Circuit Breakers on page 15 If an input cable is connected disconnect it see Fig 6 Inputs Outputs and Circuit Breakers on page 15 Disconnect the output cable s see Fig 6 Inputs Outputs and Circuit Breakers on page 15 Remove the earth cable by unscrewing the Earth Point wing nut see Fig 2 Earth Point on page 12 Replace the washer and wing nut onto the Earth Point bolt Charging From An AC Supply The unit can be charged via a 220 240 V AC supply from either the AC grid supply or a secondary power system To connect an AC supply to Cygnus HPG 1 Connect the AC Input See 4 1 Connecting To A Fuel Generator For Automatic Stop Start on page 27
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