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User Manual - Guillevin Industrial Automation Group

1. Add on UPS slot Add on interface slot MIC Line IN Line OUT Supply voltage 24 Vdc COM2 O1 BR ND 34 E100000000856 09 2012 Physical Overview 6 COM 7 Monitor Panel DVI I 8 ETH1 10 100 1000 MBit 9 ETH2 10 100 1000 MBit 10 USB2 USB4 max 500mA 11 USB1 USB3 max 1A 12 Warning sign Heat sink seal 13 Heat sink 14 PCI slot half size PCI or PCle Interface Front View Status LEDs Permanent magnet Fan kit cover Serial number sticker CompactFlash slot CF1 Connection via IDE PATA Slide in compact slot Front USB USB5 max 1A Battery Power Reset button 10 CMOS Profile switch NOTE The front USB is a diagnostic interface for service and maintenance OONOURWND EIO0000000856 09 2012 35 Physical Overview NOTICE UNINTENDED EQUIPMENT OPERATION e Do not use the front USB while the machine is in operation e Always keep the front door closed during normal operation Failure to follow these instructions can result in equipment damage Box PC Universal and Performance 2 slot Unit Description Interface Top View wn Power HDD O Link O Link2O SF TT LE RE ET o ec e a A y N A EAEAN OY 7 y e N Add on UPS slot Add on interface slot MIC Line IN Line out Supply voltage 24 Vdc COM2 COM1 Monitor Panel DVI I ETH1 10 100 1000 MBit ETH2 10 100 100
2. Temperature Lifespan Diagram days 25 C 77 F 14600 16000 30 C 86 F 9467 35 C 95 F 6139 40 C 104 F 3980 _ 10000 45 C 113 F 2581 m 50 C 122 F 1674 S 55 C 131 F 1085 6000 60 C 140 F 704 4000 65 C 149 F 458 70 C 158 F 298 AS THEME ER 1192 x 25 30 35 40 45 50 55 60 65 70 75 80 BOSE EG F 124 Temperature C EIO0000000856 09 2012 107 Hardware Modifications Deep Discharge Cycles 1000000 10000 Discharge cycles 0 10 20 30 40 50 60 70 80 90 100 Amount of discharge 6 UPS Connection Cable The UPS connection cable has two different shapes of 6 pin connectors to help prevent a cable connector from being inserted in the incorrect connector UPS battery or Box PC side i e 1 6 pin plug connector 2 6 pin socket connector The following table gives the technical data for the UPS connection cable Features Values Length 3 m 9 843 ft Outer Diameter 8 5 mm 0 2 mm 0 33 in 0 0078 in Connector Type 6 pin plug connectors tension clamp connection 6 pin socket connectors tension clamp connection Wire Cross Section Temperature Sensor Wire 2 x 0 5 mm AWG 20 Voltage Wire 4 x 2 5 mm AWG 13 108 E100000000856 09 2012 Hardware Modification
3. CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Box PC chassis Failure to follow these instructions can result in injury or equipment damage 116 EIO0000000856 09 2012 Hardware Modifications Compact Flash CF Card Installation and Removal Preparing to Use a CF Card The Box PC operating system views the CF Card as a hard disk Proper handling and care of the CF Card helps extend the life of the Card Familiarize yourself with the Card prior to attempting insertion or removal of the Card DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury CAUTION COMPACT FLASH
4. Replacing the Fan Kit The fan kit help keep the Box PC from overheating If necessary to replace the fan kit follow the fan kit installation procedure see page 126 to perform this task E100000000856 09 2012 155 Maintenance 156 EIO0000000856 09 2012 Appendices EIO0000000856 09 2012 157 158 EIO0000000856 09 2012 Accessories Accessories for the Box PC Available Accessories Accessories are available as options The list of accessories available for the Box PC is shown below Description Reference Maintenance kit HMIYBMKT11 Hard disk drive 250 GB HMIYHDD02501 1 Flash disk SDD 32 GB HMIYSDD00321 1 Compact Flash 2 GB HMIYCFS0211 Compact Flash 4 GB HMIYCFS0411 Compact Flash 8 GB HMIYCFS081 1 Additional DVI I interface HMIYINDVIRGB 1 1 Adaptor from DVI I output to RGB HMIYADDVIRGB1 1 DVD drive reader writer for slide in HMIYDRDVDRW 1 1 Adaptor for storage drive in slide in HMIYADSLIDEIN 1 1 RS 232 422 485 interface without SRAM HMIYBINSL1 1 RAID PCI redundant hard disk drive HMIYRAIDPCH 1 Replacement RAID hard disk drive HMIYRAIDDO02501 1 UPS kit ext UPS battery 3 m cable HMIYUPSKT11 Power line filter for marine certification HMIYLFIMAR11 Fan kit for Box PC 1 slot PCI PCle HMIYBFKT11 Fan kit for Box PC 2 slots PCI PCle HMIYBFKT21 Fan kit for Box
5. Dimensions Assembly Mounting angle The Box PC system must be mounted as described in the following figures Standard mounting vertical Standard mounting refers to vertical mounting orientation Box PC systems with or without a fan kit can be mounted this way Optional mounting flat not available for Fanless model Operation in the optional flat mounting position heat sink on top is available for models with Fan kit see page 126 The maximum ambient temperature specification must be lowered by 5 C 41 F 1 Heat sink EIO0000000856 09 2012 61 Dimensions Assembly Spacing for air circulation In order to provide sufficient air circulation mount the system so that the spacing on the top bottom and sides is as follows mm in gt 50 gt 1 96 1 Air out 2 Airin These defined distances are valid for both vertical and flat mounting of the Box PC 62 EIO0000000856 09 2012 Dimensions Assembly Preparing to Install the Box PC Vibration and Shocks Extra care should be taken with respect to vibration levels when installing or moving the Box PC If the Box PC is moved for example while it is installed in a rack equipped with caster wheels the unit can receive excessive shock and vibration CAUTION EXCESSIVE VIBRATION are not exceeded e Plan your installation activities so that shock and vibration
6. El00000000856 09 2012 41 Characteristics Characteristics of the Box PC Product Characteristics The characteristics of the Box PC models are given below Element Characteristics Expansion 1 slot Universal 2 slots Universal 2 slots Performance 5 slots Performance slots 1 1 PCI 2 1PCI 1PCleon 2 1PCI 1PCleon 5 2PCI 3 PCle on cataloged Part Number cataloged Part Number cataloged Part Number 2 2 PCI also available 2 2 PCI also available 5 4 PCI 1 PCle also on configured Part on configured Part available on configured Number Number Part Number Intel chipset 945GME AtomN270 1 60 GHz 512 KB L2 GM45 Core2Duo P8400 92 26 GHz 3 MB and cache cache processor Cooling Passive heat sink Fanless operation Fan kit with filter method RAM DDR2 667 MHz 1 GB to 3 GB max DDR3 1067 MHz 2 GB to 8 GB max Graphics Controller Intel amp Graphics Media Accelerator 950 Intel amp Graphics Media Accelerator GMA 4500 MHD Video Up to 224 MB reserved from main memory Up to 384 MB reserved from main memory memory Color depth 32 bit maximum 32 bit maximum Resolution RGB 400 MHz RAMDAC up to 2048 x 1536 975 Hz 300 MHz RAMDAC up to 2048 x 1536 975 Hz QXGA including 1920 x 1080 85 Hz HDTV QXGA including 1920 x 1080 85 Hz HDTV DVI 2x Intel compliant SDVO port 1920 x 1080 2x Intel compliant SDVO port 1920 x 1080 Slide i
7. Approx 5 kg 11 02 Ibs Approx 6 kg 13 22 Ibs Approx 7 kg 15 43 Ibs E100000000856 09 2012 43 Characteristics Box PC Interface Characteristics Serial Interface USB Interface Ethernet Interface Element Characteristics Amount 2 Type RS 232C modem capable not electrically isolated UART 16550 compatible 16 byte FIFO Transfer Rate Maximum 115 kbps Connection D Sub 9 pin male see page 80 Element Characteristics Type USB 2 0 Amount 5 4 top side and 1 front side Transfer Rate Low speed 1 5 Mbit s full speed 12 Mbit s to high speed 480 Mbit s Connection Type A see page 79 Current load Maximum 500 mA per connection for USB2 USB4 Maximum 1 A per connection for USB1 USB3 USB5 Element Characteristics Amount 2 x RJ45 Speed 10 100 1000 Mbit s 44 EIO0000000856 09 2012 Characteristics Environmental Characteristics Characteristics The environmental characteristics of the Box PC are as follows Characteristics Value Standards Degree of Protection IP20 EN IEC 61131 2 Pollution Degree For use in Pollution Degree 2 environment EN IEC 61131 2 Surrounding air temperature during operation 0 50 C 32 122 F 0 45 C 32 113 F e when using RAID option e whenusing Gigabit Ethernet on products with HDD storage device 45 C 41
8. 47 Dimensions ei die ue E DAR CN AU Ese ge Pant ome 48 Box PC Mounting 58 Preparing to Install the Box PC 63 Part Il Implementation Llleese 65 Chapter 5 Getting Started 67 First Power Up o nue eee tn nn See eee Eu heat aree tat 67 Chapter 6 Box PC Connections 69 Grounding iex edP rhe were tere Ier a TIE S AE 70 Connecting the DC Power Cord 75 Box PC Interface Connections 78 EIO0000000856 09 2012 3 Chapter 7 Configuration of the BIOS 83 BIOS Options 2 odere ebedeemei eet dan Ae ee oe ey ee 84 Main Men LmxPLheewegRueleve as Poe A eed EUR fe EE ne 88 Advanced Menu USB Configuration 90 Boot Menu id pea Reano ene dete ee ot hernie ai et 94 Security Menu stss ii ienei pene bur Ese EA aede yn n Ee A d 97 Exit Men ion e queeleicem weal ioe lene eU eimi 100 Chapter 8 Hardware Modifications 101 Before Modifications 102 Uninterruptible Power Supply UPS 104 PCI PCle Card Installation 0 0 cece eee 111 Compact Flash CF Card Installation and Removal 117 RAID Option Installation 119
9. Boot Setting Description Setting Effect Options Slide In 2 Enables disables optional ROM for a Disabled Disables this function Optional ROM slide in 2 drive Enabled Enables this function Power Loss Determines if the system turns on off Remain Off Remains off Control following power loss Turn On Powers on Last State Enables the previous state 96 E100000000856 09 2012 Configuration of the BIOS Security Menu Security Menu BIOS SETUP UTILITY Install Change User Password Boot Sector Virus Protection Disabled Hard Disk Security Hard Disk Security User Passwords Hard Disk Security Master Passwords 4 tt Se F1 F10 Sa ESC Ex password or change the Select Screen lect Item Enter Change General Help ve and Exit it 1985 un wo vO yright American Megatrends The following table shows the Security menu setting options Master Password password here BIOS Setting Description Setting Options Effect Supervisor Displays whether or not a supervisor password has None Password been set User Password Displays whether or not a user password has been None set Change Supervisor Enter change the supervisor password Enter Enter password Password A supervisor password is necessary to edit BIOS settings Change User Enter change a user password Enter Enter password Password A user password allows the us
10. Error Alarm a fan does not function as expected Disabled No alarm monitoring Service is not running SMART Status The SMART status monitors the hard disk The following figure shows the SMART tab SystemMonitor W Temperature S Fan W SMART Battery Model Lifetime ST9250315AS Not supported ST9250315AS Not supported ST9250315AS Not supported NOTE In addition to the Status column the SMART tab shows a column for the device lifetime If the device has lifetime support a Lifetime value in percent with a bar graph is displayed otherwise Not supported is shown The following table describes the status message of the Box PC drives Status Meaning O K No alarm detected Alert Failure reported by SMART or disk life time reached Disabled No alarm monitoring ANS Service is not running EIO0000000856 09 2012 139 System Monitor Battery Status The following figure shows the Battery tab System Monitor w Temperature IS Fan w SMART v Battery Z D gt QZ L PO Minimize The following table describes the status message of the battery parameters Status Meaning Pass No alarm detected Error Battery unit detected a failure e g battery is disconnected On Battery Power failure system is running on battery Low Battery Battery level is critically low No Battery No battery connected Low B
11. 113 F when using DVD writer ec EN IEC 61131 2 UL 508 Storage temperature 20 60 C 4 140 F IEC 60068 2 2 tests Bb IEC 60068 2 14 tests Na Operating altitude 2000 m 6560 ft max EN IEC 61131 2 Vibration Operation continuous for products with SSD or CF card storage device D 9 Hz 1 75 mm 0 07 in 9 200 Hz 0 5 g Operation continuous for products with HDD storage device 5 100 Hz 0 125 g Operation occasional for products with SSD or CF card storage device 2 9 Hz 3 5 mm 0 14 in 9 200 Hz 1 g Operation occasional for products with HDD storage device 5 100 Hz 0 250 g Merchant navy continuous 3 13 2 Hz 1 mm 0 04 in 13 2 100 Hz 0 7 g IACS E10 and EN IEC 60068 2 6 Fc Shock Resistance in operation 15 g for a duration of 11 ms IEC 60068 2 27 Ea test Surrounding air humidity during operation 10 85 RH Wet bulb temperature 29 C 84 2 F max no condensation EN IEC 60068 2 78 Cab Storage humidity 10 85 RH Wet bulb temperature 29 C 84 2 F max no condensation EN IEC 60068 2 30 Db NOTE IEC 61131 2 and IP65 are not part of UL certification for hazardous locations El00000000856 09 2012 45 Characteristics Characteristics Value Standards Electromagnetic Compatibility EMC Immunity to High Frequency Interfe
12. DEL Message Display Enabled Interrupt 19 Capture Disabled PXE Boot to LAN ETH1 Disabled Slide In 2 Option ROM Disabled Power Loss Control Turn On American Megatrends Inc Boot Device Priority Settings Boot Setting Description Setting Options Effect Boot Priority You can define the Device based Only devices that are recognized Selection drive used to boot up by the system are listed You can the machine change the sequence of items in the device list Type based You can change the sequence of items in the device list You can add to the list device types that are not connected 94 EIO0000000856 09 2012 Configuration of the BIOS Boot Setting Description Setting Options Effect 1st Boot Device Use this option to Disabled Primary Master Primary Select the desired boot 2nd Boot Device define the boot drive Slave Secondary Slave Legacy sequence Floppy USB Floppy USB CDROM 3rd Boot Device USB Removable Device Onboard 4th Boot Device LAN External LAN PCI Mass hB Devi Storage PCI SCSI Card Any PCI ni Boot Device BEV Device Third Slave PCI RAID 6th Boot Device Local BEV ROM 7th Boot Device 8th Boot Device Boot Settings Configuration Boot Setting Description Setting Effect Options Quick Boot This function reduces the boot time by Disabled Disables th
13. Fan Kit Installation 126 Part Ill Installation 129 Chapter 9 Connections to PLCSs 131 Corinectiorito PEGS 2 0 oe cin eed eed Sete oe eed amp 131 Chapter 10 System Monitor 135 System Monitor Interface 136 System Monitor Setting 142 Chapter 11 Maintenance 147 Reinstallation Procedure 148 Regular Cleaning and Maintenance 149 Appe dices Mm 157 Appendix A Accessories 159 Accessories for the Box PC 159 Iridex oper nea a tie SERERE rere tee Reda 161 EIO0000000856 09 2012 Safety Information ZB Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed perso
14. Read and understand the safety information in the Regular Cleaning and Maintenance section see page 149 before attempting this procedure Failure to follow these instructions will result in death or serious injury DANGER EXPLOSION FIRE OR CHEMICAL HAZARD Replace battery with identical type Follow all battery manufacturer s instructions Do not recharge disassemble heat above 100 C 212 F or incinerate Use your hands or insulated tools to remove or replace the battery Maintain proper polarity when inserting and connecting a new battery Remove all replaceable batteries before discarding the Box PC Recycle or properly dispose of used batteries Failure to follow these instructions will result in death or serious injury El00000000856 09 2012 151 Maintenance NOTE e The product design allows you to change the battery with the Box PC either on or off In some countries safety regulations do not allow you to change batteries while the unit is on e Saved settings will be restored when changing the battery with the power turned off as the settings are stored in non volatile EEPROM However the date and time must be reset because this data is lost when changing the battery e Only qualified personnel can change the battery Step Action 1 Disconnect the power supply to the Magelis Box PC 2 Touch the housing or ground connection not the power supply to discharge
15. The fan kit see page 159 is used in two purposes e for flat mounting of fanless Box PC or e replacement of Box PC with fan Before installing or replacing the fan kit remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury Installing the Fan Kit NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Box PC cover Failure to follow these instructions can result in equipment damage 126 EIO0000000856 09 2012 Hardware Modifications The table below shows how to install the fan kit Step Action 1 Remove side covers see page 114 of the Box PC 2 After the screws have been removed the fan kit cover can be removed toward the front NOTE The 1 slot Box PC has only one screw to be removed 3 Insert the
16. 2 etc etc EIO0000000856 09 2012 2 Configured product offer In addition to the catalog offer other configurations may be available in some countries These configured offers use a fixed method of identification The configured part numbers are always composed of an arrangement of 20 characters letters or numbers The 6 first characters are always HMI PCC Each one of the following 14 characters matches with one characteristic of the configured Box PC such as storage device size storage device type memory size and bundled software This offer has similar characteristics and functionalities as the cataloged offer described in this manual In addition to this part number a configuration number is printed on the product label The configuration number format is as follows Character Number Prefix 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number Example HMI PCC P1 7 1B D 23 S 2 1 V 0 o iPC Family Box PC B Product Generation First generation 1 Second generation 2 Third generation Display None Box B Expansion Slots 0 slot 1 slot 1 PCle 1 slot 1 PCI 2 slots 1 PCI 1 PCle 2 slots 2 PCI 2 slots other configuration 5 slots 2 PCI 3 PCle 5 slots 4 PCI 1 PCle 5 slots other configuration mo sl blin lolo CPU Type Atom N270 Universal B Core 2 Duo P8400 Perf
17. CMOS and in an EEPROM as a backup The CMOS data is buffered by a battery if present and remains in the Box PC even when the power is turned off 24 Vdc power supply is disconnected BIOS Setup and Boot Procedure BIOS is immediately activated when switching on the power supply of the Box PC or pressing the power button The system checks if the setup data from the EEPROM is OK If the data is OK then it is transferred to CMOS If the data is not OK then the CMOS data is checked for validity A message appears if the CMOS data contains anomalies but you can continue the boot procedure by pressing the F1 key To prevent the message from appearing at each restart open the BIOS setup by pressing the DEL key and re save the settings BIOS reads the system configuration information in CMOS RAM checks the system and configures it using the Power On Self Test POST When these preliminaries are complete the BIOS seeks the operating system from the data storage devices available hard drive floppy drive and so on BIOS launches the operating system and hands over to the operating system control of system operations To enter BIOS Setup press the DEL key after the USB controller has been initialized and as soon as the following message appears on the monitor during POST Press DEL to run Setup 84 EIO0000000856 09 2012 Configuration of the BIOS The following figure shows an example Universal BIOS startup
18. EQUIPMENT OPERATION e If wiring of I O lines near power lines or radio equipment is unavoidable use shielded cables and ground one end of the shield to the Box PC ground connection screw e Do not wire I O lines in proximity to power cables radio devices or other equipment that may cause electromagnetic interference Failure to follow these instructions can result in death serious injury or equipment damage 74 EIO0000000856 09 2012 Box PC Connections Connecting the DC Power Cord Precaution When connecting the power cord to the power connector on the Box PC first ensure that the power cord is disconnected from the DC power supply A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury WARNING UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment w
19. EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury PCI PCle Cards with Cables When using a PCI PCle card with an external cable attached install a clamp or other device to secure the cable WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage EIO0000000856 09 2012 111 Hardware Modifications PCI or PCle Card Dimensions Depending on the bus type you can use standard PCI 2 2 half size cards or PCI Express PCle half size cards NOTE PCI or PCle cards cannot exceed the following
20. Enabled Enabled Disabled Enabled Disabled BiSpeed Disabled Enabled Hard Disk 20 Sec Keyboard Legacy Support Storage Device Support 2 0 Controller Mode Stick Default Emulation v02 59 C Copyright 1985 2005 Ameri Disabled 2 USB Ports 4 USB Ports 6 USB Ports 8 USB Ports Select Screen Select Item Change Option General Help Save and Exit Exit can Megatrends Inc BIOS Setting Description Setting Effect Options USB Functions You can enable or disable USB ports here Disabled Disables the USB port USB port numbers for example USB1 5 USB Ports USB1 USB3 are enabled USBS and so on are printed on the Box PC housing 4 USB Ports USB1 USB2 USB3 USBA are enabled 5 USB Ports USB1 USB2 USB3 USB4 USB5 are enabled USB 2 0 Option for enabling or disabling USB 2 0 Enabled All USB interfaces run in USB 2 0 Controller mode Disabled All USB interfaces run in USB 1 1 mode EIO0000000856 09 2012 91 Configuration of the BIOS the POST BIOS Setting Description Setting Effect Options Legacy USB You can enable disable Legacy USB Disabled Disables this function Support support here Enabled Enables this function USB interfaces do not function during startup USB is supported after the Auto Automatic enabling operating system has started USB key
21. HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury Ensure that the product is properly rated for the location If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location In accordance with Federal State Provincial and Local regulations all hazardous location installations should be inspected prior to use by the appropriate authority having jurisdiction Only technically qualified personnel should install service and inspect these systems 26 EIO0000000856 09 2012 Important Information Power Switch DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unp
22. Important Information 19 2 Physical Overview 31 3 Characteristics 41 4 Dimensions Assembly 47 EIO0000000856 09 2012 17 General Overview 18 EIO0000000856 09 2012 Important Information General This chapter describes specific aspects related to the operation of the Box PC What Is in This Chapter This chapter contains the following topics Topic Page Federal Communications Commission Radio Frequency Interference 20 Statement For U S A Qualified Personnel 21 Certifications and Standards 22 European CE Compliance 24 Hazardous Location Installations For USA and Canada 25 EIO0000000856 09 2012 19 Important Information Federal Communications Commission Radio Frequency Interference Statement For U S A FCC Radio Interference Information This equipment has been tested and found to comply with the Federal Communications Commission FCC limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a commercial industrial or business environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause or be subject to interference with radio communications To minimize the possibility of electromagnetic interference in your application observe the following t
23. N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Box PC installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incentive USB configuration e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury Division 2 hazardous location regulations require that all cable connections be provided with adequate strain relief and positive interlock Use only non incendive USB devices as USB connections do not provide adequate strain relief to allow the use of Box PC USB connections see page 79 Never connect or disconnect a cable while power is applied at either end of the cable All communication cables should include a chassis ground shield This shield should include both copper braid and aluminum foil The D sub style connector housing must be a metal
24. Number Example HMI PCC P 117 1 B D 2 3 S 2 Options None RAID Second DVI port RAID second DVI Com port RS 422 RS 485 Com port second DVI Com port RAID NII BR wo mM Oo Ba RAID Second DVI Com port RS 422 RS 485 Software Bundle None Vijeo Citect Lite 1200 I O Vijeo Citect Full 500 1 0 IT rz Vijeo Designer RT unlimited licence Reserved None 0 Reserved None 0 NOTE All instructions applicable to the enclosed product and all safety precautions must be observed Validity Note This documentation is valid for Magelis Box PC The technical characteristics of the devices described in this manual also appear online To access this information online Step Action 1 Go to the Schneider Electric home page www schneider electric com 2 In the Search box type the reference of a product or the name of a product range e Do not include blank spaces in the model number product range e To get information on a grouping similar modules use asterisks If you entered a reference go to the Product datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range that interests you If more than one reference appears in the Products s
25. Writing Limitation The CF Card is limited to approximately 100 000 write operations Back up all CF Card data regularly to another storage media CF Card Data Backup Refer to the relevant procedure in the Software Installation Guide for Magelis Industrial Box PC and Terminals shipped with the product 118 EIO0000000856 09 2012 Hardware Modifications RAID Option Installation Introduction RAID option is a PCI board including two HDD The RAID option installation is carried out in 4 main phases Pase A Hardware installation Phase B Configuration of SATA RAID area Phase C RAID driver installation only required for Windows Embedded Standard 2009 and Windows Embedded Standard 7 Phase D Installation of RAID tool Phase A Hardware Installation Install the RAID PCI board according to procedure in previous section PCI PCle card installation see page 111 Phase B Configuration of SATA RAID Area During the boot sequence press F4 or Ctrl S to enter the RAID configuration utility SiI 3512A SATARaid BIOS Version 4 3 79 Copyright C 1997 2006 Silicon Image Inc Press lt Ctrl S gt or F4 to enter RAID utility U ST96023AS 1 ST96023AS RAID Configuration Utility Silicon Image Inc Copyright C 2006 Delete RAID set Press Enter to create RAID Rebuild Mirrored set set Resolve Conflicts Low Level Format 0 PM ST96023AS 55GB 1 SM ST96023AS 55GB tt Select Menu ESC Previous Men
26. conductive type e g molded zinc and the ground shield braid must be terminated directly to the connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief so that a reliable degree of strain relief is maintained Always secure the D Sub connectors to the workstation mating connectors via the two screws located on both sides 28 EIO0000000856 09 2012 Important Information Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests DANGER EXPLOSION HAZARD In addition to the other instructions in this manual observe the following rules when installing the Box PC in a hazardous location e Wire the equipment in accordance with the National Electrical Code article 501 10 B for Class I Division 2 hazardous locations e Install the Box PC in an enclosure suitable for the specific application Type 4 or IP65 enclosures are recommended even when not required by regulations Failure to follow these instructions will result in death or serious injury NOTE Type 4 and IP65 are not part of UL certification for hazardous locations E100000000856 09 2012 29 Important Information 30 EIO0000000856 09 2012 Physical Overview Subject of this Chapter This chapter provides a physical overview of the Box PC What Is in This Chapter This chapter cont
27. damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems or other applicable standards in your location NOTE The Box PC is a highly configurable device and is not based on a real time operating system Changes to the software and settings of the following must be considered new implementations as discussed in the previous warning messages Examples of such changes include System BIOS System Monitor see page 135 Operating system Installed hardware Installed software WARNING UNINTENDED EQUIPMENT OPERATION Use only Schneider Electric software with the devices described in this manual Failure to follow these instructions can result in death serious injury or equipment damage EIO0000000856 09 2012 User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com EIO0000000856 09 2012 15 16 EIO0000000856 09 2012 General Overview Subject of this Part This part provides an overview of the Magelis Box PC products What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1
28. e Long lasting maintenance free rechargeable batteries e Communication via integrated interfaces e Temperature sensor e Deep discharge protection UPS Principle With the optionally integrated UPS the Box PC system completes write operations even after a power loss When the UPS detects a power loss it switches to battery operation immediately without interruption This means that all running programs are ended properly by the UPS software This prevents the possibility of inconsistent data NOTE e This function is only available if the UPS is configured and its driver is activated see page 145 e The monitor is not handled by the UPS and will shut off when the power fails 104 EIO0000000856 09 2012 Hardware Modifications Battery Load mode Temperature UPS battery unit Magelis Box PC with integrated UPS module Supply voltage 24 Vdc O1 B ND Integrated UPS Module Description The following table gives the technical data of the UPS module integrated in the Box PC with the UPS option Features Values Switching Threshold Mains Battery Operation 15 13V Mains Failure Bridge over Time Max 20 min at 150 W load Charging Current Max 0 5A Deep Discharge Protection At 10 Vdc on the battery unit Short Circuit Protection No Power Requirements Max 7 5 W Status Indicators Via the system monitor see page 140 Configuration Via the system monitor
29. of your ground connection before applying power to the device Excess noise on the ground line can disrupt operations of the Box PC Failure to follow these instructions can result in death serious injury or equipment damage 70 EIO0000000856 09 2012 Box PC Connections Dedicated Ground Connect the Box PC ground to a dedicated ground Other Other Device Device Shared Ground Allowed If a dedicated ground is not possible use a shared ground as shown below Other Other Device Device EIO0000000856 09 2012 71 Box PC Connections Shared Ground not Allowed Do not connect the Box PC to ground through other devices using shared ground terminals Other Device Shared Ground Avoid Ground Loop When connecting an external device to a Box PC with the shield ground SG ensure that a ground loop is not created The Box PC s ground connection screw and SG are connected internally 72 EIO0000000856 09 2012 Box PC Connections Grounding Procedure The Box PC ground has 2 connections e Supply voltage e Ground connection screw 1 Supply voltage 2 Ground connection screw 3 Grounding strip 4 Switching cabinet When grounding follow the procedure below Step Action 1 Check that the grounding resistance is 100 Qor less 2 When connecting the SG line to another device ensure that the design of the system connection does not produce a ground lo
30. screen AMIBIOS C 2 American Megatren APC3R112 Schneider Automation S MPC DEL to run Setup F11 for BBS POPUP perating with D in Dual Channel Mode Initializing USB Controllers 4062MB OK USB Device s 1 Keybo Auto Detecting Pri Mas Pri Master FUJITSU MHY2160BH ESW Ultra DMA Mode 5 S M A Capable and Status OK Auto detecting USB Mass Storage Device 00 USB mass storage devices found and configured NOTE When you press the DEL key during startup the Main BIOS setup menu appears see page 88 E100000000856 09 2012 85 Configuration of the BIOS BIOS Setup Keys The following keys are enabled during the POST to select the boot device Please select boot device EEE SATA PM ST940817SM ft and 4 to move selection ENTER to select boot device ESC to boot using defaults Key Function DEL Enters the BIOS setup menu F12 Using the F12 key you can boot from the network F11 Displays the boot menu Lists all bootable devices that are connected to the system Use the up cursor T and down cursor Land then press the Enter key POST Pause Pressing the Pause key stops the POST Press any other key to resume the NOTE Keys input from the USB keyboard are only registered after the USB controller has been initialized You can use the following keys after entering the BIOS setup Key Function F1 General help Cursor T
31. serious injury The following table shows the D Sub9 pin assignments Pin Assignment DCD D Sub9 pin male connector RXD 1 5 TXD ee DSR 6 9 RTS CTS RI Qo oo 0c AI OINI Any excessive weight or stress on communication cables may disconnect the equipment A CAUTION LOSS OF POWER e Ensure that communication connections do not place excessive stress on the communication ports of the Box PC e Securely attach communication cables to the panel or cabinet e Use only D Sub 9 pin cables with a locking system in good condition Failure to follow these instructions can result in injury or equipment damage EIO0000000856 09 2012 81 Box PC Connections 82 EIO0000000856 09 2012 Configuration of the BIOS What Is in This Chapter This chapter contains the following topics Topic Page BIOS Options 84 Main Menu 88 Advanced Menu USB Configuration 90 Boot Menu 94 Security Menu 97 Exit Menu 100 El00000000856 09 2012 83 Configuration of the BIOS BIOS Options General Information BIOS stands for Basic Input Output System It is the most basic communication between the user and the hardware The BIOS used in the Box PC is produced by Schneider Electric The BIOS Setup Utility lets you modify basic system configuration settings These settings are stored in
32. the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury E100000000856 09 2012 149 Maintenance DANGER EXPLOSION HAZARD e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Box PC installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incentive USB configuration e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the works
33. to a Ground Referenced DC Power System 100 240 Vac network Q Main Power Contact KM Line contacts 1 Residual Current Detector for detecting grounding faults EIO0000000856 09 2012 77 Box PC Connections Box PC Interface Connections Introduction The information below describes usage of the interface connections of the Magelis Box PC in Class I Division 2 Groups A B C and D hazardous locations DANGER EXPLOSION HAZARD e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Box PC installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incentive USB configuration e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury WARNING EQUIPMENT DISCONNECTI
34. tolerances in the unit e The recommended torque for mounting the Box PC is 0 5 Nm 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage EIO0000000856 09 2012 63 Dimensions Assembly 64 EIO0000000856 09 2012 Implementation Subject of this Part This part describes setting up the product What Is in This Part This part contains the following chapters Chapter Chapter Name Page 5 Getting Started 67 6 Box PC Connections 69 7 Configuration of the BIOS 83 8 Hardware Modifications 101 El00000000856 09 2012 65 Implementation 66 EIO0000000856 09 2012 Getting Started First Power up License Agreement Limitations on your usage of the Microsoft Windows Operating System are noted in Microsoft s End User License Agreement EULA This EULA is included on the DVD ROM Read this document before first powering up On first power up of your HMIBPeeeeeee or HMIBUeeeeees to customize and set the parameters for your system refer to the Magelis Installation Guide Install and customize the Schneider Electric applications Vijeo Designer Vijeo Designer Lite OFS EWF Manager Enhanced Write Filter Manager The Magelis Box PC HMIBUCeeeeee operating system Windows Embedded Standard 2009 is installed on a memory card This card is a re writable Compact Flash card that allows approximately 100 000 write opera
35. 0 MBit 10 USB2 USB4 max 500 mA 11 USB1 USB3 max 1A OOAN O O1 B ND 36 E100000000856 09 2012 Physical Overview 12 Warning sign H 13 Heat sink 14 PCI slot 1 half size PCI or PCle 15 PCI slot 2 half size PCl or PCle 16 Add on second DVI slot Interface Front View Status LEDs Permanent magnet Fan kit cover Serial number sticker CompactFlash slot CF1 Connection via IDE PATA Slide in compact slot Connection via SATA Front USB USB5 max 1 A Battery Slide in slot 1 connection via SATA 10 Power Reset button 11 CMOS Profile switch NOTE The front USB is a diagnostic interface for service and maintenance OANOOaARWN EIO0000000856 09 2012 37 Physical Overview NOTICE UNINTENDED EQUIPMENT OPERATION e Do not use the front USB while the machine is in operation e Always keep the front door closed during normal operation Failure to follow these instructions can result in equipment damage Box PC Performance 5 slot Unit Description Interface Top View Power C HDD Link O Link2 QO Add on UPS slot Add on interface slot MIC Line IN Line OUT Supply voltage 24 Vdc COM 2 COM 1 Monitor panel DVI I ETH1 10 100 1000 MBit ETH2 10 100 1000 MBit 0 USB2 USB4 max 500 mA N O O1 BR ND ON IS ARE AT o 7 X 8 9 10 38 EIO0000000856 09 2012 Phy
36. 1 Cataloged product offer e HMI BUCND1Eee Box PC Universal Embedded 1 slot 24 Vdc 1 6 GHz Atom processor 1024 MB RAM 4 GB Compact Flash card Windows Embedded Standard 2009 e HMI BUFND1Pee Box PC Universal 1 slot 24 Vdc 1 6 GHz Atom processor 1024 MB RAM 32 GB Flash drive SSD Windows XP Professional SP3 e HMI BUHND1Pee Box PC Universal 1 slot 24 Vdc 1 6 GHz Atom processor 1024 MB RAM 250 GB Hard disk drive HDD Windows XP Professional SP3 EIO0000000856 09 2012 e HMI BUFND2Pee Box PC Universal 2 slots 24 Vdc 1 6 GHz Atom processor 1024 MB RAM 32 GB Flash drive SSD Windows XP Professional SP3 e HMI BUHND2Pee Box PC Universal 2 slots 24 Vdc 1 6 GHz Atom processor 1024 MB RAM 250 GB Hard disk drive HDD Windows XP Professional SP3 e HMI BPFDD27ee Box PC Performance 2 slots 24 Vdc 2 26 GHz Core 2 Duo processor 2048 MB RAM 32 GB Flash drive SSD Windows 7 Ultimate 64 bit e HMI BPHDD27 Box PC Performance 2 slots 24 Vdc 2 26 GHz Core 2 Duo processor 2048 MB RAM 250 GB Hard disk drive HDD Windows 7 Ultimate 64 bit e HMI BPFDD57ee Box PC Performance 5 slots 24 Vdc 2 26 GHz Core 2 Duo processor 2048 MB RAM 32 GB Flash drive SSD Windows 7 Ultimate 64 bit e HMI BPHDD57 Box PC Performance 5 slots e 24 Vdc 2 26 GHz Core 2 Duo processor 2048 MB RAM 250 GB Hard disk drive HDD Windows 7 Ultimate 64 bit NOTE The par
37. 80 standards 22 system monitor interface 136 setting 142 U uninterruptible power supply UPS 104 USB interface characteristic 44 V Vibration and Shocks 63 162 EIO0000000856 09 2012
38. Assembly The following table gives the general tolerance for the Box PC dimension figures Nominal measurement area General tolerance acc DIN ISO 2768 medium up to 6mm up to 0 236 in 0 1 mm 0 004 in over 6 to 30 mm over 0 236 to 1 181 in 0 2 mm 0 0078 in over 30 to 120 mm over 1 18 to 4 724 in 0 3 mm over 120 to 400 mm over 4 724 in to 15 747 in 0 012 in 0 5 mm 0 02 in over 400 to 1000 mm over 15 747 to 39 37 in 0 8 mm x0 031 in EIO0000000856 09 2012 57 Dimensions Assembly Box PC Mounting Installation Location WARNING UNINTENDED EQUIPMENT OPERATION e Do not place the Box PC next to other devices that might cause overheating e Keep the Box PC away from arc generating devices such as magnetic switches and non fused breakers e Avoid using the Box PC in environments where corrosive gases are present e Install the Box PC in a location providing a minimum clearance of 50 mm 1 96 in or more on the left and right sides and 100 mm 3 93 in or more above and below the product from all adjacent structures and equipment e Install the Box PC with sufficient clearance to provide for cable routing and cable connectors Failure to follow these instructions can result in death serious injury or equipment damage Mount the Box PC system with the mounting plates found on the housing The plates
39. CARD DAMAGE AND DATA LOSS e Remove all power before making any contact with an installed CF card e Use only CF cards manufactured by Schneider Electric The performance of the Box PC has not been tested using CF cards from other manufacturers Confirm that the CF card is correctly oriented before insertion Do not bend drop or strike the CF card Do not touch the CF card connectors Do not disassemble or modify the CF card Keep the CF card dry Failure to follow these instructions can result in injury or equipment damage E100000000856 09 2012 117 Hardware Modifications Inserting the CF Card The procedure below describes how to insert the CF Card Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device Remove the CF card cover Insert the CF Card firmly into the CF card slot and check that the eject button pops out Replace the CF Card cover Removing the CF Card The procedure below describes how to remove the CF Card Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device Remove the CF card cover see page 118 Press the eject button all the way to remove the CF Card from the CF Card slot NOTE The best way to do this is to use a pointed object such as a small screwdriver After removing the CF card replace the CF Card cover Data
40. EIO0000000856 02 Magelis Box PC User Manual 09 2012 www schneider electric com Schneider Electric The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions m
41. Installation NOTE This phase is only required for Windows Embedded Standard 2009 and Windows Embedded Standard 7 operating systems Format the RAID area disks with the windows format tool before beginning the procedure If your Box PC is not equipped with a DVD drive use another PC to copy the RAID driver and RAID tool from the restore DVD on to a USB key Step Action 1 In Start menu right click My Computer Properties 2 In System Properties window select the Hardware tab and then click Device Manager In the device list search the RAID controller Right click the RAID Controller and then click Update Device Software Windows 7 or Update Drivers Windows XP Professional Browse the computer to the appropriate RAID driver either on DVD or USB key When the wizard indicates that it found a driver for the device install it The wizard will now copy the required files to the system and start the driver After starting the driver the wizard will display a completion dialog If the software driver was not successfully installed a popup message will appear You need to reinstall beginning at Step 1 Phase D Installation of RAID Tool Step Action 1 Install the RAID tool available on the restore DVD or USB key according to the operating system running on the Box PC For Windows XP Operating system Follow instruction in the read me available i
42. Moves to the previous item Cursor J Goes to the next item Cursor Moves to the previous item Cursor gt Goes to the next item Changes the value of the selected item Enter Changes to the selected menu PgUp T Changes to the previous page PgDn 4 Changes to the next page Start Jumps to the first BIOS menu item or object 86 EIO0000000856 09 2012 Configuration of the BIOS Key Function End Jumps to the last BIOS menu item or object F2 F3 Switches the colors of the BIOS setup F7 Resets any changes F9 Loads these settings for all BIOS configurations F10 Saves and closes BIOS setup Esc Exits the submenu EIO0000000856 09 2012 87 Configuration of the BIOS Main Menu Main Menu When you press the DEL key during startup the Main BIOS setup menu appears The following figure shows the Main menu for Universal Box PC BIOS SETUP UTILITY Advanced Boot Security Power 10 50 16 Use ENTER TAB System Date Wed 04 06 2009 or SHIFT TAB to select a field BIOS ID APC4R113 Use or to Processor Intel R Atom TM CPU N270 1 60GH2z COMfigure system Time CPU Frequency 1600MHZ System Memory 2048MB Board Information Select Screen Product Revision c 0 Select Item Serial Number 133448 Change Field BC Firmware Rev 907 Select Field MAC ADDRESS ETH1 00 13 95 00 F2 90 General Help Boot Counter 37 Save and Exit Running Time 16h Exit opyright
43. ON OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage 78 EIO0000000856 09 2012 Box PC Connections USB Connections Non incentive equipment keyboards mouse are permitted for use on the Box PC Associated Apparatus USB ports 1 2 3 4 not for USB 5 which is only used for maintenance In addition to being non incentive any equipment connected to the USB ports 1 2 3 4 must satisfy the following criteria The following figure shows the USB cable wiring Associated Apparatus USB Pin Description Non incendive Field 1 Vec Wiring Apparatus 2 D 3 D 4 GND USB wire USB peripheral devices See note 1 for detail Shield Gnd Class Division 2 Group A B C D or non hazardous location Notes Class Division 2 Group A B C D 1 The following table gives the Non incentive Circuit Parameters Circuit Parameters USB ports 1 and 3 USB ports 2 and 4 Open circuit voltage Voc 5 066 V 5 26 V Short circuit current lsc 1320 mA 830 mA Associate
44. PC 5 slots PCI PCle HMIYBFKT51 El00000000856 09 2012 159 Accessories 160 EIO0000000856 09 2012 Index A Accessories 159 BIOS USB Configuration 97 Advanced menu 90 Boot menu 94 Exit menu 100 keys 86 Main menu 88 Security menu 97 Setup and Boot procedure 84 Box PC Description 34 Box PC Mounting 58 C certifications 22 Characteristics of the Box PC 42 cleaning 149 compact flash CF card 117 backup 118 data writing limitation 718 insertion 118 preparation 117 removing 118 D DC power cord connection 75 Dimensions 48 E environmental characteristics 45 Ethernet characteristic 44 F fan filter replacement procedure 153 fan kit 126 installation procedure 126 first power up 67 front USB outlet 79 G grounding 70 H Hazardous Location Installations For USA and Canada 25 El00000000856 09 2012 161 Index Installation Location 58 Items 32 L Lithium Battery 151 lithium battery replacement procedure 151 maintenance 149 P Package Contents 32 PCI PCIe card installation 111 PLCs 131 cables and converters 134 traditional architectures 133 transparent ready architectures 132 Preparing to Install the Box PC 63 Product Characteristics 42 R RAID option 119 configuration 119 hardware installation 119 reinstallation procedure 148 S serial interface characteristic 44 pin assignment
45. SB Stick You can set how to use the USB devices Auto USB devices with less than 530 MB Default of memory are simulated as floppy Emulation disk drives Devices with larger capacities are simulated as hard drives Hard disk An HDD formatted drive such as Zip drive can be used as a FDD for starting the system USB Mass You can define the amount of time the USB 10 Sec Manually define the delay time Storage Reset device POST waits after the device start 20 Sec Delay command 30 Sec NOTE The message No USB mass 40 Sec storage device detected will appear if no USB memory device is installed El00000000856 09 2012 93 Configuration of the BIOS Boot Menu Boot Menu BIOS SETUP UTILITY The device based boot priority list allows Boot Device Priority to select from a list of currently detected devices The type based boot priority list allows to select device types even if a respective device is not yet present lst Boot Device Primary Master Boot Device Primary Slave Boot Device USB Floppy Boot Device USB Removable Devi Boot Device USB Harddisk Boot Device USB CDROM Boot Device Secondary Master Boot Device Secondary Slave Boot Settings Configuration Select Screen Quick Boot Enabled Select Item Quiet Boot Disabled Change Option Automatic Boot List Retry Disabled General Help AddOn ROM Display Mode Keep Current Save and Exit Halt On Error Disabled Exit Hit
46. TION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Box PC chassis Failure to follow these instructions can result in injury or equipment damage CAUTION STATIC SENSITIVE COMPONENTS Box PC internal components including accessories such as RAM modules and expansion boards can be damaged by static electricity e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoidunnecessary contact with exposed conductors and component leads with skin or clothing Failure to follow these instructions can result in injury or equipment damage EIO0000000856 09 2012 103 Hardware Modifications Uninterruptible Power Supply UPS Overview The following figure shows a Box PC equipped with the UPS option 1 Battery unit 2 UPS connection cable 3 m 9 84 ft 3 Box PC with integrated UPS module interface card pre installed The main features of the UPS option are
47. ains the following topics Topic Page Package Contents 32 Box PC Description 34 EIO0000000856 09 2012 Physical Overview Package Contents Items The following items are included in the Magelis Box PC package Before using the Box PC please confirm that all items listed here are present HMIBUseeeeee HMIBPeeeceeee Restore amp Documentation DVD ROM containing the software required to reinstall the Operating System the MS Windows EULA and the Installation Guides and User Manuals for the HMIBUeeeeees and HMIBPeeeeeee Installation Guide Connector cover 32 EIO0000000856 09 2012 Physical Overview DC Connector This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local distributor immediately E100000000856 09 2012 33 Physical Overview Box PC Description Introduction During operation surface temperatures of the heat sink may reach 70 C 158 F WARNING RISK OF BURNS Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage Box PC Universal 1 slot Unit Description Interfaces top View wn Power C HDD CQ Link1 O Link2 QO 7 Y 10 11
48. ameters and their actual status in system parameter tabs 1 System Monitor Temperature X Fan I SMART ly Battery Icon specific tab Refer to the table below Item name and status Minimize the System Monitor to the system tray Resets alarmed item Disable buzzer and sound Only active when sound or buzzer is playing akon The following table describes the icons of the system parameter tab Icon Status Meaning Ok No alarm detected Disabled The system parameter is not monitored Alarm At least one detected alarm XOS EIO0000000856 09 2012 137 System Monitor Temperature Status The following figure shows the Temperature tab System Monitor Temperature Fan SMART v7 Battery EE Name al CPU CPU Board Board I O Board ETH2 Board Power Supply ETH2 Controller Power Supply Slide in Drive 1 UPS Battery The following table describes the status messages of temperature parameters Status Meaning Pass No alarm detected Error Alarm limit exceeded Disabled No alarm monitoring i Service is not running Fan Status The following figure shows the Fan tab System Monitor 7 Temperature Fan 47 SMART 7 Battery 138 ElO0000000856 09 2012 System Monitor The following table describes the status messages of fan parameters Status Meaning Pass No alarm detected
49. any electrostatic charge from your body e 3n OO E s eJ K i res id 1 Remove the black plastic cover from the battery compartment 2 Carefully pull out the battery using removal strips The battery should not be held by its edges Insulated tweezers may also be used for inserting the battery 152 EIO0000000856 09 2012 Maintenance Step Action Insert the new battery with correct polarity HE lo ll c l a a HE To make the next battery change easier be sure the removal strip is in place when inserting battery Reconnect the power supply to the Box PC plug in power cable and press power button 8 You may need to reset the date and time in the BIOS settings NOTE Replacement of the battery in the Box PC other than with the type specified in this documentation may present a risk of fire or explosion WARNING IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION Replace battery only with identical type Type CR2477N Failure to follow these instructions can result in death serious injury or equipment damage Replacing the Fan Filter DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in the Regular Cleaning and Maintenance section see page 149 before attempting this procedure Failure to follow these instructions wi
50. are designed for M5 screws 911 90 43 Use the Drilling templates to see the exact positioning of the mounting holes Drilling templates see page 59 Important mounting information e Environmental Characteristics see page 45 The Box PC is only permitted for operation in closed rooms The Box PC cannot be situated in direct sunlight The Box PC vent holes must not be covered When mounting the Box PC adhere to the allowable Mounting angle see page 61 e Be sure the wall or switching cabinet can support a minimum four times the total weight of the Box PC e When connecting certain cable types DVI USB and so on keep the flex radius of the cable in mind 58 EIO0000000856 09 2012 Dimensions Assembly Drilling templates Included with the Box PC are drilling templates that assist you with mounting the unit correctly Box PC 1 card slot Box PC 2 card slot Mounting plate outline Box PC mm 270 10 63 262 10 31 Mounting plate outline Box PC mm dn i fu AS Qt Lt as Tee T on e SSRS j L i acl du i d Tet NDA uo us A 3 20 3 08 90 3 r 3 56 z L 110 5 4 35 EIO0000000856 09 2012 59 Dimensions Assembly Box PC 5 card slot Mounting plate outline Box PC 10 63 262 270 10 31 60 EIO0000000856 09 2012
51. attery Shutdown Power failure system is running on battery and battery level is critically low gt system shutdown is initiated Disabled No alarm monitoring kkk Service is not running 140 EI00000000856 09 2012 System Monitor Popup Window Description When an alarm is detected the following popup window is displayed System Monitor Alert gt Actual Errors a Board Power Supply temperature error 1 Show this message after an hour Silent Show Monitor 2 5 4 3 Shows the alarm or item that can be reset Closes the System Monitor Alert window Shows the main window If the check box is selected closes the window for one hour even though the alarm is active A new alarm shows the window again Disable buzzer and sound Only active when sound or buzzer is playing FR ND oa EIO0000000856 09 2012 141 System Monitor System Monitor Setting Overview You can set the System Monitor parameters and specify the type of alarm in the System Monitor applet in the Windows Control Panel Each system parameter has its own tab Use the following dialog box tabs to display the monitoring parameters and set up the various elements to monitor Temperature System Monitor Properties The screenshot below shows the Temperature tab System Monitor Properties Temperature Fan SMART Battery Error action Field Description Monitor the ran
52. board is recognized during the POST USB Legacy Option to enable Legacy USB Support Enabled Enables calling the BIOS Setup POST Always during the POST Power On Self Test the during the POST with a USB same as the Legacy USB Support setting keyboard Disabled Disables this function USB Keyboard You can enable disable USB keyboard Disabled Disables this function Legacy Support support here Enabled Enables this function USB Mouse You can enable disable USB mouse Disabled Disables this function Legacy Support support here Enabled Enables this function USB Storage You can enable disable USB storage Disabled Disables this function Device Support device support here Enabled Enables this function Port 64 60 You can enable disable Port 64 60 Disabled USB keyboard functions in all Emulation emulation here systems excluding Windows NT Enabled USB keyboard functions in Windows NT USB 2 0 Defines settings for the USB controller Full speed 12 Mbps Controller Mode Hi speed 480 Mbps BIOS EHCI Defines operating system support for the Disabled Disables this function Hand Off fully automatic EHCI function Enabled Enables this function USB Beep Option for outputting a tone each time a Disabled Disables this function Message USB device is detected by the BIOS during Enabled Enables this function 92 EIO0000000856 09 2012 Configuration of the BIOS BIOS Setting Description Setting Effect Options U
53. can change or configure Enter Enter password EIO0000000856 09 2012 99 Configuration of the BIOS Exit Menu Exit Menu BIOS SETUP UTILITY Advanced Boot Security Exit Options Exit system setup after saving the changes Discard Changes and Exit Discard Changes F10 key can be used for this operation Load CMOS Defaults Select Screen tt Select Item Enter Go to Sub Screen General Help Save and Exit 59 C Copyright 198 gt American Megatrends Inc The following table shows the Exit menu setting options BIOS Setting Description Setting Options Effect Save Changes and Displays a confirmation message box On confirming you want OK Cancel Exit to save changes to the BIOS settings saves the new settings to CMOS and restarts the system Discard Changes and Exits the BIOS settings without making any changes and OK Cancel Exit restarts the system Discard Changes Restores the previously saved BIOS settings and discards any OK Cancel changes that were made during the current session Load CMOS Defaults Loads the CMOS default values defined by the DIP switch OK Cancel settings This command loads CMOS default values for all BIOS configurations BIOS Default Settings The CMOS profile switches located on the front side of the unit near the LEDs are used to load pre defined BIOS profile settings which are based on the position of the switches The switch pos
54. ctions to PLCs Connection to PLCs Introduction Two different kinds of architecture are possible when connecting the Box PC to PLCs e Transparent Ready Architecture e Traditional Architecture E100000000856 09 2012 131 Connections to PLCs Transparent Ready Architecture Browser Windows XP Pro uentum Advantys STB Lca ru With its built in Ethernet 10 100 Mbps ports you can integrate the Box PC into full Ethernet architectures such as Transparent Ready Transparent Ready devices in this type of architecture enable transparent communication over the Ethernet TCP IP network Communication services and Web services permit the sharing and distribution of data between levels 1 2 and 3 of the Transparent Ready architecture Used as a client station the Box PC makes it easier to implement Web Client solutions for e Basic servers embedded in field devices Advantys STB Momentum distributed 1 0 ATV 71 38 58 starters OsiSense identification systems and so on e FactoryCast Web servers embedded in Modicon PLCs TSX Micro Premium and Quantum or the FactoryCast gateway The following services are available as standard without the need for additional programming alarm management comprehensive view management and Web home pages created by users e FactoryCast HMI Web servers embedded in Modicon Premium and Quantum PLCs which also provide basic data management services automatic e mail sen
55. d capacitance Ca 20 uF 20 uF Associated inductance L4 16 8 uH 16 8 uH The Entity Concept allows interconnection of non incendive apparatus with associated apparatus not specifically examined combinations as a system when the approved values of Voe or Uo and lse or lo for the associated apparatus are less than or equal to Vmax Uj and Imax lj for the non incendive apparatus and the approved values of C4 Co and L4 Lo for the associated apparatus are greater than or equal to C Coane and Lj Leable respectively for the non incendive field wiring apparatus EIO0000000856 09 2012 79 Box PC Connections 2 Associated Non incendive Field Wiring Apparatus shall satisfy the following Magelis Box PC Associated Non incendive Field Wiring Apparatus Mouse Keyboard Voc Vmax Isc lt Imax Ca C Cable La a Li Leable 3 If the electrical parameters of the cable are unknown the following values may be used Cable 196 85 pF m 60 pF ft loge 0 656 uH m 0 20 uH ft 4 Wiring methods must be in accordance with the electrical code of the country in use The Box PC must be installed in an enclosure If installed in a Class Division 2 Location the enclosure must be capable of accepting one or more Division 2 wiring methods 4A DANGER EXPLOSION HAZARD e Substitution of components may impair suitability for Class Division 2 e Do not en
56. dc when operating the Box PC Failure to follow these instructions will result in death or serious injury A DANGER EXPLOSION HAZARD e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Box PC installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incentive USB configuration e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury During operation surface temperatures of the heat sink may reach 70 C 158 F 102 EIO0000000856 09 2012 Hardware Modifications A WARNING RISK OF BURNS Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage CAU
57. dimensions The following figure shows the dimensions of the standard half size PCI card in 177 7 7 N oN e t 17 4 258 ial 1 01 The following figure shows the dimensions of the standard half size PCle card mm 167 65 in 6 6 y d 828 eNe 8 112 EIO0000000856 09 2012 Hardware Modifications PCI Card Slot Position The following figure shows the PCI card slot position HMI PCCeee1 HMI PCCeeeA HMI PCCeeeB HMI PCCeeeC HMI PCCeee2 HMI PCCeee5 Card slot 2 Card slot 5 NOTE Take into account the PCI PCle card type restriction according to the table below E100000000856 09 2012 113 Hardware Modifications The following table provides an overview of the card slots where inserting 64 bit cards is possible Box PC Part Number Card Slot 1 Card Slot 2 Card Slot 3 Card Slot 4 Card Slot 5 1 slot HMI PCCeee1 32 bit PCI HMI PCCeeeC PCle _ 2 slots HMIPCCeeA 32 bit and 64 bit PCI 32 bit PCI HMI PCCeee2 32 bit and 64 bit PCI PCle 5 slots HMIPCCeeB 32 bit and 64 bit PCI 32 bit and 64 bit PCI 32 bit and 64 bit 32 bit PCI PCle PCI HMI PCCeee5 32 bit and 64 bit PCI 32 bit and 64 bit PCI PCle PCle PCle PCI PCle Card Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic dischar
58. ding triggered by specific process events and arithmetic and logic calculations for data preprocessing 132 EIO0000000856 09 2012 Connections to PLCs Traditional Architecture Automation Software Windows XP Pro Quantum Premium Li VITAE Uni Telway Tant Premium Modicon M340 The Box PC terminal with Vijeo Designer automation software can be used in fieldbus architectures such as Uni Telway Modbus or Fipway Modbus Plus The Box PC terminal can connect to Uni Telway Modbus and Fipway networks but different connection devices are required depending on the network and on the communication port used These devices are specified below e For USB slot e Modbus and Uni Telway with the TSXCUSB485 converter enables the iPC to connect to remote devices using an RS 485 interface The Box PC compatible with Modbus and Uni Telway requires the standard Schneider drivers provided with software such as Unity Pro PL7 Pro or a driver on the CD called TLXCDDRV20M An example is provided in the drawing below RJ45 OTB 1S0DM9LP oO e VW3 AB306Ree a d B Ee PLC er Micro Minidin8 i Premium TSX C RJMD 25 4 x USB type A female Twido T USB A E 90 0 Uniteway BD15 RJ45 me Tap E iom TSXSCA62 TSX CRJDB 25 a E100000000856 09 2012 133 Connections to PLCs e Modbus Plus network with the TSXCUSBMBP converter This converter is compatible with PCs equ
59. e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing Before Reinstallation Reinstallation Hardware required e Reinstallation DVD ROM e External DVD drive compatible with DVD R DL format and with USB connection for Box PC without DVD drive Setting up the hardware e Shut down Windows in an orderly fashion and remove all power from the device Then follow the applicable instructions described in Uninterruptible Power Supply UPS see page 104 e Disconnect all external peripherals NOTE Save all important data on the hard drive or Compact Flash card the reinstallation process will erase all data The reinstallation process will return the computer to its factory settings Refer to the relevant procedure in the Restore amp Documentation DVD ROM 148 EIO0000000856 09 2012 Maintenance Regular Cleaning and Maintenance Introduction Inspect the Box PC periodically to determine its general condition For example e Are all power cords and cables connected properly Have any become loose e Are all installation fasteners holding the unit securely e ls the ambient temperature within the specified range e Are there any scratches or traces of dirt on the installation gasket The following describes service maintenance work which can be carried out by a trained qualified user DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from
60. e RAID Set Press Enter to automatica lly create a mirrored RAID 1 set For migrating single HDD into RAID 1 set use Manual configuration instead th Select Menu ESC Previous Menu Enter Select Ctrl E Exit First HDD You can delete an existing RAID by using the Delete RAID set menu RAID Configuration Utility Silicon Image Inc Copyright C 2006 Create RAID set Rebuild Mirrored set Resolve Conflicts Low Level Format 0 PM 1 SM Set0 Sil Striped Set ST96023AS ST96023AS 0 sT96023AS 1 ST96023AS 55GB 55GB lt PM gt 111GB Chunk Size 16k Chunk Size 16k tt Select Menu ESC Previous Menu Enter Select Ctrl E Exit First HDD EIO0000000856 09 2012 121 Hardware Modifications Rebuild Mirrored Set RAID Configuration Utility Silicon Image Inc Copyright C 2006 Create RAID set Delete RAID set Rebuild Mirrored set Resolve Conflicts Low Level Format onlinerebuild jofflinerebuild 0 PM ST96023AS 55GB 1 SM ST96023AS 55GB SetO Sil Mirrored Set PM 55GB 0 ST96023AS Current 1 ST96023AS rebuild Rebuild help tt Select Menu ESC Previous Menu Enter Select Ctrl E Exit First HDD You can use the Rebuild mirrored set menu to restart a rebuild procedure in a RAID 1 network if an error is detected after first interrupting the rebuild procedure or when exchanging a hard disk If onlinerebuild is selected then the rebuild is execu
61. e suitable for a surrounding air temperature range of 0 to 50 C 32 to 122 F e Do not attempt to install operate modify maintain service or otherwise alter the Box PC except as permitted in this manual Unpermitted actions may impair the unit s suitability for Class I Division 2 operation Failure to follow these instructions will result in death or serious injury EIO0000000856 09 2012 25 Important Information DANGER EXPLOSION HAZARD e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Box PC installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incentive USB configuration e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury DANGER
62. earch results click on the reference that interests you Depending on the size of your screen you maybe need to scroll down to see the data sheet To save or print a data sheet as a pdf file click Download XXX product datasheet 12 EIO0000000856 09 2012 The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference Registered Trademarks PL7 Vijeo Designer Vijeo Citect and Unity are registered trademarks of Schneider Electric Microsoft and Windows are registered trademarks of Microsoft Corporation Intel Atom and Core 2 Duo are registered trademarks of Intel Corporation IBM is a registered trademark of International Business Machines Corporation Related Documents Title of Documentation Reference Number Installation Guide for Magelis Box PC S1A75428 Vijeo Designer Tutorial 35007035 You can download these technical publications and other technical information from our website at www schneider electric com Product Related Information Some Box PCs are certified for use in Class Division 2 hazardous locations as defined in UL 1604 ANSI ISA 12 12 01 or CSA C22 2 N 213 Observe the foll
63. er may be changed by running the ChangeEWFState exe program located in the C Program Files Change EWF State directory After running this program you need to restart the system for the change to take effect You need administrator privileges to enable and disable the EWF Manager 68 EIO0000000856 09 2012 Box PC Connections Subject of this Chapter This chapter describes the connection of the Box PC to the main power supply It also describes the USB ports and identifies the serial interface pin assignment What Is in This Chapter This chapter contains the following topics Topic Page Grounding 70 Connecting the DC Power Cord 75 Box PC Interface Connections 78 EIO0000000856 09 2012 69 Box PC Connections Grounding Overview The grounding resistance between the Box PC ground and the ground must be 100 Qor less When using a long grounding wire check the resistance and if required replace a thin wire with a thicker wire and place it in a duct In addition refer to the table below for maximum lengths of various wire thicknesses Ground Wire Dimensions Wire Cross section Maximum Line Length 2 5mm AWG 13 30 m 98 ft 60 m 196 ft round trip Precaution UNINTENDED EQUIPMENT OPERATION e Use only the authorized grounding configurations shown below e Confirm that the grounding resistance is 100 Qor less e Test the quality
64. er to edit certain BIOS settings Boot Sector Virus With this option a warning is issued when the boot Disabled Disables this Protection sector is accessed through a program or virus function ice de option a boot sector not the Enabled Enables this entire hard drive is protected function Hard Disk Security You can create the hard disk security user password Enter Opens submenu User Password here see page 98 Hard Disk Security You can create the hard disk security master Enter Opens submenu see page 99 EIO0000000856 09 2012 97 Configuration of the BIOS Hard Disk Security User Passwords BIOS SETUP UTILITY Security Hard Disk Security User Passwords Select Screen Select Item General Help Save and Exit Exit C Copyright 1985 2005 American Megatrends Inc HDD User Password BIOS Setting Description Setting Effect Options Primary Slave With a valid user password you can change or configure hard Enter Enter password drives without rebooting the device A user password allows the user to edit specific BIOS settings 98 E100000000856 09 2012 Configuration of the BIOS Hard Disk Security Master Passwords BIOS SETUP UTILITY Primary Slave HDD Master Password Master Password hard drives without rebooting the device BIOS Setting Description Setting Effect Options Primary Slave HDD With a valid user password you
65. ergize or disconnect the device while area is known to be hazardous e The associated non incendive field wiring apparatus shall not be connected in parallel unless permitted by the associated non incendive apparatus approval Failure to follow these instructions will result in death or serious injury The Box PC is suitable for use in Class I Division 2 Groups A B C D and provides non incendive field wiring to apparatus in Class Division 2 Groups A B C D Serial Interface Connections This interface is used to connect Box PC to remote equipment via an RS 232C cable The connector is a D Sub 9 pin male connector By using a long PLC cable to connect to the Box PC it is possible that the cable can be at a different electrical potential than the panel even if both are connected to ground The Box PC serial port is not isolated The SG signal ground and the functional ground FE terminals are connected inside the panel 80 EIO0000000856 09 2012 Box PC Connections DANGER ELECTRIC SHOCK e Make a direct connection between the ground connection screw and ground e Do not connect other devices to ground through the ground connection screw of this device e Install all cables according to local codes and requirements If local codes do not require grounding follow a reliable guide such as the US National Electrical Code Article 800 Failure to follow these instructions will result in death or
66. frame as illustrated below and fasten the 1 4 turn screws 1 Contact board 2 Sliding contact NOTE Mount the contact board side to the sliding contacts on the system unit EIO0000000856 09 2012 127 Hardware Modifications Step Action Place the dust filter in the fan kit cover and secure with the filter clasp 1 2 1 Fan kit cover 2 Dust filter 3 Filter clasp Place the fan kit cover in the housing and fasten using the Torx screws removed at step 2 NOTE The recommended torque to tighten these screws is 0 5 Nm 4 5 Ib in A CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Box PC chassis Failure to follow these instructions can result in injury or equipment damage 128 EIO0000000856 09 2012 Installation Subject of this Part This part describes the product installation What Is in This Part This part contains the following chapters Chapter Chapter Name Page 9 Connections to PLCs 131 10 System Monitor 135 11 Maintenance 147 EIO0000000856 09 2012 129 Installation 130 EIO0000000856 09 2012 Conne
67. ge before attempting to remove the Box PC cover Failure to follow these instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure 114 EIO0000000856 09 2012 Hardware Modifications The table below describes how to install a PCI or PCle card Step Action 1 Disconnect the power cord to the Box PC 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Open the green side covers and remove the Torx screws of the Box PC Lu Co A 2 Torx screws T10 for Box PC 1 slots B 4 Torx screws T10 for Box PC 2 slots C1 Only for Box PC 5 slots slide the covers on the left plastic cover as shown before removing the Tork screws C2 C2 6 Torx screws T10 for Box PC 5 slots 4 Remove the side cover by sliding it towards the front EIO0000000856 09 2012 115 Hardware Modifications Step Action 5 Unscrew the screw from the empty panel and remove the blank panel Insert the PCI PCle board into the expansion board connector and secure in place using the filler panel screw NOTE The recommended torque to tighten these screws is 0 5 Nm 4 5 Ib in 6 Replace the side cover and secure it by inserting the Torx screws
68. ge of the PC Select this check box to enable and begin monitoring the temperature PC temperature When enabled see page 146 set the Error action 142 EIO0000000856 09 2012 System Monitor Fan System Monitor Properties NOTE Only available for Box PC with Fan kit The screenshot below shows the Fan tab System Monitor Properties E Temperature Fan SMART Battery Field Description Monitor the function of the PC Select this check box to enable and begin monitoring the fans function of fans When enabled see page 146 set the Error action EIO0000000856 09 2012 143 System Monitor SMART System Monitor Properties The screenshot below shows the SMART tab System Monitor Properties Temperature Fan SMART Battery Field Description Monitor the function of the built in hard disks Select this check box to enable and begin monitoring the built in hard disks When enabled see page 146 set the Error action 144 EIO0000000856 09 2012 System Monitor Battery System Monitor Properties NOTE Only available for Box PC with UPS option The screenshot below shows the Battery tab System Monitor Properties Temperature Fan SMART Battery Error action Field Description Monitor the status of the installed battery unit UPS Select this check box to enable and begin monitoring the in
69. hen making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage E100000000856 09 2012 75 Box PC Connections Wiring and Connecting the Terminal Block The table below describes how to connect the power cord to the DC Box PC Step Action 1 Remove all power from the Box PC and confirm that the DC power supply has been disconnected from its power source 2 Remove the terminal block from the power connector and connect the power cord to the terminal block as shown below Opening buttons Power cord 24V Functional Ground 0V 75C wire is to be used Use wire with cross section 0 75 to 2 5 mm AWG 18 to AWG 12 3 Place the terminal block in the power connector and tighten the screws Terminal block ce to 36 Screws Power connector NOTE The recommended torque to tighten these screws is 0 5 Nm 4 5 Ib in 76 EIO0000000856 09 2012 Box PC Connections Marine Certification Connection If the product is used in an environment requiring marine certification a power line filter must be in the power line The line filter must be ordered in addition to the product using the reference HMIYLFIMAR11 Possible Connection Connection
70. id Inc ox PC BIOS SETUP UTILITY Advanced Power 10 50 16 Use ENTER TAB System Date Wed 06 09 2010 or SHIFT TAB to select a field BIOS ID APC3R112 Use or to Processor Intel R Core TM 2 Duo CPU P8400 configure system Time CPU Frequency 2260MHZ System Memory 4062MB Board Information Select Screen Product Revision B 2 Select Item Serial Number 382733 Change Field BC Firmware Rev 917 Select Field MAC ADDRESS ETH1 00 13 95 04 7D 3D General Help Boot Counter 37 Save and Exit Running Time 16h Exit v02 59 C Copyright 19 88 EIO0000000856 09 2012 Configuration of the BIOS The following table shows the Main menu setting options BIOS Setting Description Setting Options Effect System Time This is the current time setting The time is maintained by the battery CMOS battery when the unit is turned off Change the time Set the time using the format Hours Minutes Seconds hh mm ss System Date This is the current date setting The time is maintained by the battery CMOS battery when the unit is turned off Change the date Set the date using the format Month Day Year mm dd yyyy max 65535 BIOS ID Displays the BIOS detected None Processor Displays the processor type None CPU Frequency Displays the processor frequency None System Memory Displays the system memory size None Product Revision Displays the CPU boa
71. ider Electric is in the process of certifying compliance with the following standards e GOST certification Please refer to product markings e ATEX certification by Technical Inspection Association Please refer to product label e Merchant Navy rules Products are designed to comply with Merchant Navy rules Please refer to the Schneider Electric Web site for Merchant Navy rules installation guidelines For detailed information contact your local distributor and see the catalog and markings on the product Compliance Standards Schneider Electric tested this product for compliance with the following compulsory standards United States e Federal Communications Commission FCC Part 15 Europe CE e Directive 2006 95 EC Low Voltage Directive 2004 108 EC EMC e Programmable Controllers EN 61131 2 Ed 3 e EMI EN55011 Group 1 Class A EN 61000 6 4 e EMS EN 61000 6 2 Australia e Standard AS NZS CISPR11 C Tick 22 EIO0000000856 09 2012 Important Information Qualification Standards Schneider Electric voluntarily tested this product to additional standards The additional tests performed and the standards under which the tests were conducted are specifically identified in Environmental Characteristics see page 45 Hazardous Substances End of Life WEEE This product is compliant with WEEE Directive 2002 96 EC RoHS Directive 2002 95 EC RoHS China Standard SJ T 11363 2006 REACh regulat
72. ion EC 1907 2006 NOTE Documentation about sustainable development is available on Schneider Electric web site Product Environmental Profile and End of Life Instruction RoHS and REACh certificates The product contains electronic boards It must be disposed of in specific treatment channels The product contains cells and or storage batteries which must be collected and processed separately when they have run out and at the end of product life Refer to the section Maintenance see page 151 to extract cells and batteries from the product These batteries do not contain a weight percentage of heavy metals over the threshold notified by European Directive 2006 66 EC EIO0000000856 09 2012 23 Important Information European CE Compliance CE Compliance Note The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility and Low Voltage CE marking when used as specified in the relevant documentation in applications for which they are specifically intended and in connection with approved third party products 24 EIO0000000856 09 2012 Important Information Hazardous Location Installations For USA and Canada General The Box PC has been designed with the intention of meeting the requirements of Class Division 2 hazardous location applications Division 2 locations are those locations where ignitable concentrations of flammable substances are normally c
73. ipped with CONCEPT ProWORX or Unity Pro An example is provided in the drawing below O COMMUNICATION O pomer uss MODBUSPLUS T oe BAL Modbus Plus Cable A um PC L dalai IE 1 iis USB ep Port 1 Requires the X Way drivers CD ROM TLXCDDRV20M Cables and Converters For using different types of PLCs the following cables and converters are required e TSX PCX 1031 connection cable for Nano Micro and Premium This cable is supplied with Unity Pro PL7 Pro and PL7 Junior software e FT20CBCL30 connection cable for the Series 7 family including TSX 27 PLCs and TSX PMX 47 67 87 107 PLCs This cable is supplied with the XTEL Pack software e TSX17ACCPC converter for TSX 17 LCs e TSXCUSB232 converter for connecting the iPC via an USB port to remote devices using an RS 232C interface NOTE This device compatible with Modbus and Uni Telway requires the standard Schneider drivers provided with software such as Unity Pro PL7 Pro or a driver on the CD called TLXCDDRV20M An example using the TSXUSB232 converter is provided in the drawing below Quantum High End gt 110XCA20300 with serial RJ45 110XCA28202 SUBD9 Quantum 990NAA26320 Sepam MiniDin 6 20 40 80 CCA783 134 EIO0000000856 09 2012 System Monitor 10 Subject of this Chapter This chapter describes the system monitor features of the Box PC What Is in This Chapter This chapter contai
74. is function skipping some POST procedures Enabled Enables this function Quiet Boot Determines if POST message or OEM Disabled POST message display logo default black background is Enabled OEM logo display instead of POST displayed message Automatic Boot With this option the operating system Disabled Disables this function List Retry attempts to automatically restart Enabled Enables this function following startup failure Add On ROM Sets the display mode for ROM during Force BIOS Displays an additional BIOS part Display Mode the boot procedure Keep Current Displays BIOS information Hold On Errors This option sets whether the system Disabled The system does not pause Ignores should pause the Power On Self Test all anomalies POST when it encounters an anomaly Enabled System pause The system pauses every time an anomaly is encountered Hit DEL You can define to display the Hit DEL Disabled The message does not displayed Message Message on startup Enabled The message will displa Display NOTE When Quiet Boot is enabled the TR ener message will not display Interrupt 19 Controls BIOS interrupt Disabled Disables this function Capture Enabled Enables this function PXE Boot to Enables disables the ability to boot from Disabled Disables this function LAN ETH1 LANE TEN Enabled Enables this function E100000000856 09 2012 95 Configuration of the BIOS
75. itions at delivery represents the optimum BIOS default values and should not be changed 100 EIO0000000856 09 2012 Hardware Modifications Subject of this Chapter This chapter is about the hardware modifications for the Magelis Box PC You can use optional units Main Memory and CF cards manufactured by Schneider Electric as well as commercial devices and boards with this product What Is in This Chapter This chapter contains the following topics Topic Page Before Modifications 102 Uninterruptible Power Supply UPS 104 PCI PCle Card Installation 111 Compact Flash CF Card Installation and Removal 117 RAID Option Installation 119 Fan Kit Installation 126 E100000000856 09 2012 101 Hardware Modifications Before Modifications Overview For detailed installation procedures for optional units refer to the OEM Original Equipment Manufacturer Installation Guide included with the optional unit P amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 V
76. l Safety in the Workplace for electrical safety training requirements or other applicable standards in your location Examples of qualified personnel may include at the application design level engineering department personnel who are familiar with automation safety concepts for example a design engineer at the equipment implementation level personnel who are familiar with the installation connection and commissioning of automation equipment for example an installation assembly or cabling engineer or a commissioning technician at the operation level personnel who are experienced in the use and control of automation and computing equipment for example an operator for preventive or corrective maintenance personnel trained and qualified in regulating or repairing automated and computing devices for example an operating technician or after sales service technician El00000000856 09 2012 21 Important Information Certifications and Standards Agency Certifications Schneider Electric submitted this product for independent testing and qualification by third party agencies These agencies have certified this product as meeting the following standards e Underwriters Laboratories Inc UL 508 and CSA C22 2 N 142 Industrial Control Equipment e Underwriters Laboratories Inc UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 Electrical Equipment for Use in Class Division 2 Hazardous Classified Locations Schne
77. ll result in death or serious injury The fan filters are subject to wear and should be checked with appropriate frequency to determine whether the air flow provides sufficient cooling An exchange or cleaning of the filter kit is appropriate at that time El00000000856 09 2012 153 Maintenance The table below shows how to replace the fan filter Step Action 1 Remove side covers see page 114 of the Box PC 2 After the screws have been removed the fan kit cover can be removed toward the front NOTE The 1 slot Box PC has only one screw to be removed 3 Replace the dust filter in the fan kit cover and secure with the filter clasp 1 2 3 1 Fan kit cover 2 Dust filter 3 Filter clasp 4 Place the fan kit cover in the housing and fasten using the Torx screws removed at step 2 NOTE The recommended torque to tighten these screws is 0 5 Nm 4 5 Ib in 154 E100000000856 09 2012 Maintenance A CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Box PC chassis Failure to follow these instructions can result in injury or equipment damage
78. lug the power cable from both the Box PC and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury The amount of input power required by systems with a Box PC classifies the power switch as an incendive device because the voltage and current across the make break component are capable of generating a spark If using an ordinary power switch hazardous location regulations require the power switch be located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contact is made or broken Use suitable UL listed and or CSA Certified Class I Division 1 switches in hazardous locations These switches are available from a wide number of sources It is the responsibility to ensure you select a power switch that conforms to the hazardous location rating for the installation EIO0000000856 09 2012 27 Important Information Cable Connections DANGER EXPLOSION HAZARD e Always confirm the ANSI ISA 12 12 01 and CSA C22 2
79. n 1 slot equipped according to model and operating system compact e Not equipped for models running Windows Embedded Standard 2009 e HDD or Flash drive for models running Windows XP Professional or Windows 7 Compact 1 slot type 1 equipped according to model and Operating system Flash e 2GBor4 GB CF for models running Windows Embedded Standard 2009 e Not equipped for models running Windows XP Professional or Windows 7 42 EIO0000000856 09 2012 Characteristics Element Characteristics Slide in drive None 1 slot equipped with 1 slot equipped with 2 slots with 1 equipped e DVD RW on e DVD RW on with cataloged PN cataloged PN e DVD RW on e HDD SSD and drive HDD SSD and drive cataloged PN adapter also adapter also e DVD RW HDD and available on available on DVD RW SSD also configured PN configured PN available on configured PN SRAM Battery Yes buffered Quantity 512 kB Reset button Yes accessible behind the front doors Buzzer Yes Power supply 24 Vdc 25 Rated 6A voltage Typically 7 A 50 A lt 300us Rated current Inrush current Battery Optional backup UPS Outer di 82 x 270 x 250 mm 121 x 270 x 250 5mm 136 x 270 x 250 5 mm 217 x 270 x 250 5 mm mensions 3 23 x 10 63 x 9 84 in 4 76 x 10 63 x 9 86 in 5 35 x 10 63 x 9 86 in 8 54 x 10 63 x 9 86 in Width x Hei ght x Depth Weight Approx 4 kg 8 81 Ibs
80. nal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury This is the safety alert symbol It is used to alert you to potential El00000000856 09 2012 5 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved EIO0000000856 09 2012 About the Book A At a Glance Document Scope This manual describes the configuration and usage of the Universal and Performance Box PCs part of the range of Magelis industrial PCs for its cataloged and configured product offers The Box PC is designed to operate in an industrial environment
81. nfiguration Configures the graphic settings Enter Opens submenu CPU Configuration Configures CPU settings Enter Opens submenu Chipset Configuration Configures the chipset functions Enter Open submenu I O Interface Configuration Configures the I O devices Enter Opens submenu Clock Configuration Configures clock settings Enter Opens submenu IDE Configuration Configures the IDE functions Enter Opens submenu USB Configuration Configures USB settings Enter Opens submenu see page 91 Keyboard Mouse Configures the keyboard mouse options Enter Opens submenu Configuration Remote Access Configures the remote access settings Enter Opens submenu 90 E100000000856 09 2012 Configuration of the BIOS of device specific values BIOS Setting Description Setting Options Effect CPU Board Monitor Displays the current voltage and temperature Enter Opens submenu of the processor Baseboard Panel Features Displays device specific information and setup Enter Opens submenu USB Configuration Submenu BIOS SETUP UTILITY Advanced USB Configuration USB USB Legacy USB Support USB Legacy POST Always USB USB Mouse Legacy Support USB Port 64 60 Emulation USB BIOS EHCI Hand off USB Beep Message USB USB Mass Storage Reset Delay The following table shows the USB Configuration menu setting options Devices Enabled Keyboard 1 Hub 2 0 Controller Enabled Enabled
82. ns the following topics Topic Page System Monitor Interface 136 System Monitor Setting 142 E100000000856 09 2012 135 System Monitor System Monitor Interface Overview The System Monitor software enables you to monitor the following system parameters e Temperature e Fan e SMART e Battery Depending on the configuration see page 142 if thresholds are exceeded the System Monitor Software alerts via a popup message see page 141 sound buzzer and an entry in the windows event log You can configure see page 146 a system shutdown when an alarm occurs Accessing the System Monitor The procedure below shows how to access the System Monitor interface Step Action 1 Start the Box PC operating system 2 Inthe task bar double click the following icon ap NOTE If you cannot see the icon in the task bar launch the System Monitor software by double clicking the SysMonGui exe file located in the following path C Utility SysMon The following figure shows the System Monitor main window System Monitor v Temperature Fan SMART Battery Name Status CPU Pass CPU Board Pass Board I O Pass Board ETH2 Pass Board Power Supply Pass ETH2 Controller Pass Power Supply Pass Slide in Drive 1 Pass UPS Battery Pass 136 EIO0000000856 09 2012 System Monitor System Monitor Interface Description The System Monitor interface shows all possible par
83. nside the tool folder For Windows 7 Operating system Double click setup 124 EIO0000000856 09 2012 Hardware Modifications Configuration for SATA RAID Option When installation is completed a new SATARaid icon is available inside the task bar Double click the SATARaid icon and the Configuration for SATARaid dialog box appears Configuration for SATARaid _Fle__Confgure _Raid_ Enclosure Configuration Help b malt le 3 WINDOWS JO65HP8 9s1 3512U 0 Channel 0 System Information Ry Device 0 Version S Chamell Windows Embedded Standard Version Number 61 Service Pack Service Pack 0 Computer Information Name WINDOWS JO65HPB Configuration Menu Click Configure Configure and the following dialog box appears Configuration Menu SMTP Email Notification Event Level Logo File Audio Popup Popup Window Information The popup window is a visual notification that an event occurred This popup windows can be disabled or set to popup for only certain event levels Popup Window Event Level Configuration Move the slider to set event level for notification Informational The popup window will be L J displayed for the following events Informational Warnings Errors The above screenshot shows the different tabs that are used to configure the RAID option EIO0000000856 09 2012 125 Hardware Modifications Fan Kit Installation Overview
84. onfined prevented by ventilation or present in an adjacent Class I Division 1 location but where an abnormal situation might result in intermittent exposure to such ignitable concentrations While the Box PC is a non incendive device under ANSI ISA 12 12 01 and CSA C22 2 N 213 it is not designed for and should never be used within a Division 1 normally hazardous location This equipment is suitable for use in Class I Division 2 Groups A B C and D hazardous locations or in non hazardous locations Before installing or using your Box PC confirm that the ANSI ISA 12 12 01 or CSA C22 2 N 213 certification appears on the product labeling NOTE Some Box PC devices are not yet rated as suitable for use in hazardous locations Always use your product in conformance with the product labeling and this manual DANGER EXPLOSION HAZARD e Do not use your Box PC in hazardous environments or locations other than Class Division 2 Groups A B C and D e Always confirm that your Box PC is suitable for use in hazardous locations by checking that the ANSI ISA 12 12 01 or CSA C22 2 N 213 certification appears on the product labeling e Do not install any Schneider Electric or OEM components equipment or accessories unless these have also been qualified as suitable for use in Class l Division 2 Groups A B C and D locations e Inaddition confirm that any PCI controller cards have an adequate temperature code T code and ar
85. op NOTE The SG and ground connection screw are connected internally in the Box PC 3 Use 2 5 mm AWG 13 wire to make the ground connection Create the connection point as close to the Box PC as possible and make the wire as short as possible EIO0000000856 09 2012 73 Box PC Connections Grounding I O Signal Lines DANGER EXPLOSION HAZARD e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Box PC installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incentive USB configuration e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury Electromagnetic radiation may interfere with the control communications of the Box PC WARNING UNINTENDED
86. ormance C Power Supply DC with interface for Battery backup DC DC with filter for marine O1 0 0 DC with interface for Battery backup and filter for marine 10 EIO0000000856 09 2012 Character Number Prefix 1 6 7 18 19 10 11 12 13 20 Part Number Example HMI PCC P171 1 B JD N RAM Configuration available depending on model 1 GB Universal only 2 GB 3 GB 1 GB 2 GB Universal only 4 GB 2 GB 2 GB Performance only 6 GB 2 GB 4 GB Performance only Orn AJ OJN 8 GB 4 GB 4 GB Performance only Operating System None Windows Embedded Standard 2009 32 bit English MUI Windows XP Professional 32 bit English MUI Windows Embedded Standard 7 Premium 32 bit English MUI Windows 7 Ultimate 32 bit English MUI Windows 7 Ultimate 64 bit English MUI Storage Device None CF 2 GB CF 4 GB CF 8 GB HDD default size SSD 15 GB SSD 32 GB default AN R olol D2 Slide in Equipment None DVD writer E HDD size same as default SSD size same as default DVD writer HDD DVD writer SDD a wh EIO0000000856 09 2012 11 Character Number N E o E e N Prefix 1 6 7 8 9 110 11 12113 14 15 16 Part
87. owing DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Box PC and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the Box PC Failure to follow these instructions will result in death or serious injury El00000000856 09 2012 13 4 WARNING LOSS OF CONTROL e The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link e Each implementation of a Magelis Box PC must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment
88. rd HW revision None Serial Number Displays the CPU board serial None number BC Firmware Rev Displays the CPU board controller None firmware revision MAC Adresse Displays the MAC addresses None ETH1 assigned for the ETH1 interface Boot Counter Displays the boot counter each None restart increments the counter by one max 16777215 Running Time Displays the running time in hours None EIO0000000856 09 2012 89 Configuration of the BIOS Advanced Menu Advanced Menu USB Configuration BIOS SETUP UTILITY Advanced Settings gt PCI Configuration PCI Express Configuration Graphics Configuration gt CPU Configuration gt Chipset Configuration I O Interface Configuration Clock Configuration gt IDE Configuration USB Configuration Keyboard Mouse Configuration Remote Access Configuration gt CPU Board Monitor Baseboard Panel Features Select Screen Select Item Go to Sub Screen General Help Save and Exit Exi t American Megatrends In Inc The following tables shows the accessible submenus from Advanced menu Configuration BIOS Setting Description Setting Options Effect ACPI Configuration Configures APCI devices Enter Opens submenu PCI Configuration Configures PCI devices Enter Opens submenu PCI Express Configuration Configures the PCI Express Enter Opens submenu Graphics Co
89. rence EN IEC 61131 2 IEC 61000 4 x Electromagnetic Emissions Class A EN 55022 EN 55011 NOTE IEC 61131 2 and IP65 are not part of UL certification for hazardous locations 46 EIO0000000856 09 2012 Dimensions Assembly Subject of this Chapter This chapter describes Box PC dimensions and installation panels What Is in This Chapter This chapter contains the following topics Topic Page Dimensions 48 Box PC Mounting 58 Preparing to Install the Box PC 63 El00000000856 09 2012 47 Dimensions Assembly Dimensions Dimensions of the 1 slot Unit The illustration below shows the dimensions of front view E uci 4x05 4 28 4x00 21 18 35 4x011 r 244 18 0 71 4x 0 43 48 EIO0000000856 09 2012 Dimensions Assembly The illustration below shows the dimensions of side view mm in for 270 EIO0000000856 09 2012 49 Dimensions Assembly This illustration below shows the dimensions of top view NOTE Measurement A depends on which heat sink is used see page 56 50 E100000000856 09 2012 Dimensions Assembly Dimensions of the 2 slot Unit This illustration below shows the dimensions of front view m In 20 3 0 79 4x 0 43 244 18 EIO0000000856 09 2012 51 Dimensions As
90. s Features Values Line Resistance 2 0 5 mm Max 39 Q km 63 Q mile 2 5 mm Max 7 98 Q km 13 Qmile Flex Radius Fixed Installation 5 x wire cross section Free moving 10 x wire cross section Temperature Range Operation 5 80 C 23 176 F Storage 80 80 C 22 176 F Weight Approx 143 kg km 230 kg miles Materials Cable Shielding Thermoplastic PVC based material Color Window gray similar to RAL 7040 Peak Operating Voltage 12 Vdc Testing AC Voltage Wire wire 1500 Vac Operating Voltage Max 300 Vac Current Load 10 A at 20 C 10A at 68 F Mounting Instructions By integrating the charging circuit in the Box PC housing installation is reduced to merely attaching the connection cable to the battery unit mounted next to the Box PC Due to the construction of these batteries you can store and operate the battery unit in any position EIO0000000856 09 2012 109 EIO0000000856 09 2012 126 5 4 98 135 5 31 S OZL t0 For mounting the battery unit use the following figure as the drilling template Hardware Modifications 6 844 mm in 110 Hardware Modifications PCI PCle Card Installation Overview Before installing or removing a PCI PCle card shut down Windows in an orderly fashion and remove all power from the device DANGER HAZARD OF ELECTRIC SHOCK
91. sembly This illustration below shows the dimensions of side view mm in 270 10 62 222 8 74 238 2 9 37 52 E100000000856 09 2012 Dimensions Assembly This illustration below shows the dimensions of top view mm in 105 3 0 11 4 13 250 6 NOTE Measurement A depends on which heat sink is used see page 56 EIO0000000856 09 2012 53 Dimensions Assembly Dimensions of the 5 slot Unit This illustration below shows the dimensions of front view 6x25 4 6x 0 21 6x211 6x 0 43 54 E100000000856 09 2012 Dimensions Assembly This illustration below shows the dimensions of side view 270 10 62 E100000000856 09 2012 55 Dimensions Assembly This illustration below shows the dimensions of top view mm 3 185 9 nci 0 11 7 31 TY 3 n F Kr e EE ais Rios S p s BRA Ed o El 191 4 NOTE Measurement A depends on which heat sink is used see page 56 Values Measurement A depends on which heat sink is used Slot numbers Value 1 slot Unit 12 8 mm 0 503 in 5 slot Unit 28 mm 1 103 in 2 slot Unit Performance 28 mm 1 103 in 2 slot Unit Universal 12 8 mm 0 503 in 56 EIO0000000856 09 2012 Dimensions
92. settings see page 145 EIO0000000856 09 2012 105 Hardware Modifications Battery Unit Description The battery unit is subject to wear and should be replaced regularly at least following the specified lifespan The following figure shows the connector of the battery unit Features Values Battery Type Enersys Cyclon 12 V 5 Ah 6 connected in series Method Single cell X cell Rated Voltage 12 Vdc Operating Current Max 8A Deep Discharge Voltage 10 Vdc Temperature Sensor NTC resistance Weight Approx 3 2 kg 7 05 Ibs Ambient Temperature Operation 40 80 C 40 176 F Storage 65 80 C 85 176 F Transport 65 80 C 85 176 F Relative Humidity Operation 5 95 non condensing Storage 5 95 non condensing Transport 5 95 non condensing Altitude Max 3000 meters 9843 feet Lifespan 10 years at 25 C 77 F up to 80 battery capacity Maintenance Interval During Storage Charge once every 6 months Typical Recharge Time at Low Battery 15 hours 106 EIO0000000856 09 2012 Hardware Modifications The following figure shows the dimensions of the battery unit 52 104 4 09 118 4 6 135 5 31 Temperature Lifespan Diagram up to 20 Battery Capacity 6 54 87 5 3 44 J
93. sical Overview 11 12 13 14 15 16 17 18 19 Interface Front View ONOahWND USB1 USB3 max 1 A Warning sign Heat sink seal Heat sink PCI slot 5 half size PCI or PCle PCI slot 4 half size PCI or PCle PCI slot 3 half size PCI or PCle PCI slot 2 half size PCI or PCle PCI slot 1 half size PCI or PCle Add on second DVI slot Slide in slot 1 Connection via SATA CMOS profile switch Status LEDs Power Reset button Permanent magnet Fan kit cover Serial number sticker CompactFlash slot CF1 Connection via IDE PATA EIO0000000856 09 2012 39 Physical Overview 9 Slide in compact slot Connection via SATA 10 Front USB USB5 max 1 A 11 Battery 12 Slide in slot 2 Connection via SATA NOTE The front USB is a diagnostic interface for service and maintenance NOTICE UNINTENDED EQUIPMENT OPERATION e Do not use the front USB while the machine is in operation e Always keep the front door closed during normal operation Failure to follow these instructions can result in equipment damage 40 EIO0000000856 09 2012 Characteristics Subject of this Chapter This chapter lists the product characteristics What Is in This Chapter This chapter contains the following topics Topic Page Characteristics of the Box PC 42 Box PC Interface Characteristics 44 Environmental Characteristics 45
94. stalled battery unit When enabled see page 146 set the Error action EIO0000000856 09 2012 145 System Monitor Error Action Configuration Field Description Turn on buzzer Select this check box to enable the buzzer Play sound Select this check box to enable the sound that is used for all detected errors Specify the sound file path Browse button Show popup message When this check box is selected status messages are diplayed in the form of a popup Shutdown system If you want the system to stop when an error is detected select this check box Not available in SMART tab 146 EIO0000000856 09 2012 Maintenance 11 Subject of this Chapter This chapter covers maintenance of the Box PC What Is in This Chapter This chapter contains the following topics Topic Page Reinstallation Procedure 148 Regular Cleaning and Maintenance 149 E100000000856 09 2012 147 Maintenance Reinstallation Procedure Introduction In certain cases it may be necessary to reinstall the operating system Precautions to be taken e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent
95. t number for your unit may not be included in the user manual Commercial part numbers listed in the user manual are for products available when the user manual was published New part numbers may be added to the product range EIO0000000856 09 2012 New and existing cataloged part numbers are always composed of a prefix HMI a space followed by a serial arrangement of 9 characters letters or numbers Each one of the 9 characters matches with one characteristic of the cataloged Box PC such as storage device size storage device type memory size and bundled software The following table is a legend that identifies the features corresponding to each character of the part number Character Number Prefix 1 2 3 4 5 6 7 8 9 Part Number Example HMI B P H N iPC Family Box PC B iPC Type Performance Universal P Drive Hard disk drive HDD H Flash drive SSD F Compact Flash CF C CPU Type Atom N270 Universal N Core 2 Duo P8400 Performance D Power Supply DC with battery backup B DC D Expansion Slots 1 1 2 2 5 Operating System Windows XP Professional Windows Embedded Standard 2009 Windows 7 Ultimate 32 bit for Universal and 64 bit for 7 Performance English MUI Bundled Software None 0 Vijeo Citect RunTime 500 I O Full F Vijeo Citect RunTime 1200 I O Lite L Other application Hardware Iteration Initial 1 Second
96. tation Failure to follow these instructions will result in death or serious injury During operation surface temperatures of the heat sink may reach 70 C 158 F WARNING RISK OF BURNS Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage Cleaning Solutions CAUTION HARMFUL CLEANING SOLUTIONS Do not clean the unit or any component of the unit with paint thinner organic solvents or strong acids Failure to follow these instructions can result in injury or equipment damage 150 EIO0000000856 09 2012 Maintenance Lithium Battery The Box PC contains one battery which is needed for backing up the real time clock RTC NOTE The following characteristics features and limits only apply to this accessory and can deviate from those specified for the entire device For the device where this accessory is installed refer to the data provided specifically for the device Features Values Capacity 950 mAh Voltage 3 Vde Self Discharge at 23 C 73 4 F lt 1 per year Storage Time Max 3 years at 30 C 86 F Environmental Characteristics Storage Temperature 20 60 C 4 140 F Relative Humidity 0 95 non condensing Replacing the Battery DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH
97. ted during operation after the system is booted An event pop up is displayed by the installed SATA RAID configuration program SATARaid detected a new event and the rebuild is started If offlinerebuild is selected then a rebuild is performed immediately before starting the operating system 122 EIO0000000856 09 2012 Hardware Modifications Resolve Conflicts RAID Configuration Utility Silicon Image Inc Copyright C 2006 Create RAID set Delete RAID set Help for resolving Rebuild Mirrored set conflicts Low Level Format 0 PM ST96023AS 55GB 1 SM ST96023AS 55GB SetO Sil Mirrored Set PM 55GB 0 ST96023AS Current th Select Menu 1 ST96023AS Current ESC Previous Menu Enter Select Ctrl E Exit First HDD You can resolve conflicts in a RAID set by using the Resolve conflicts menu NOTE This function is only available if the status of the hard disk is conflict Low Level Format RAID Configuration Utility Silicon Image Inc Copyright C 2006 Create RAID set Delete RAID set Select HDD to be formatted Rebuild Mirrored set Resolve Conflicts I H Lo 0 PM ST96023AS 55GB 1 SM ST96023AS 55GB tt Select Menu ESC Previous Menu Enter Select Ctrl E Exit First HDD Configure individual hard disks using the Low Level Format menu NOTE This can only be done if a RAID set is not configured E100000000856 09 2012 123 Hardware Modifications Phase C RAID Driver
98. tions The EWF Manager Enhanced Write Filter Manager minimizes the number of write operations to help extend the life of the CF Card It loads temporary data for example system updates and software operations into RAM and does not write this information to the CF Card As a result when using the EWF Manager restarting the Box PC causes any changes the user made to the system to be overwritten The following types of modifications may be overwritten if the EWF Manager is active and the system is restarted Newly installed applications Newly installed peripherals Newly created or modified user accounts Network configuration changes e g IP address default gateway and so on Operating System customizations e g background pictures and so on EIO0000000856 09 2012 67 Getting Started NOTICE DATA AND CONFIGURATION LOSS e Disable the EWF Manager before making any permanent changes to the hardware software or Operating System of the Box PC Confirm that the EWF icon in the Windows system tray has a red X e Re enable the EWF Manager after making permanent changes and confirm that the EWF icon in the Windows system tray does not have a red X This can help extend the operating life of the CF Card e Back up all CF Card data regularly to another storage media Failure to follow these instructions can result in equipment damage Enabling Disabling the EWF Manager The status of the EWF Manag
99. u Enter Select Ctrl E Exit First HDD E100000000856 09 2012 119 Hardware Modifications The following keys can be used after entering the BIOS setup Key Function Up cursor T Go to previous item Down cursor J Go to the next item Enter Select an item or open a submenu ESC Go back to previous menu Ctrl E Exit setup and save the changed settings You can access the following screens from the BIOS setup Create RAID set Create RAID set mirrored Delete RAID set Rebuild mirrored set Resolve conflicts Low level format Create RAID Set The RAID system can be recreated as Mirrored RAID1 using the Create RAID Set menu RAID Configuration Utility Silicon Image Inc Copyright C 2006 Delete RAID set Rebuild Mirrored set Resolve Conflicts Mirrored Low Level Format 0 PM ST96023AS 55GB 1 SM ST96023AS 55GB Striped RAID 0 tt Select Menu ESC Previous Menu Enter Select Ctrl E Exit First HDD 120 EIO0000000856 09 2012 Hardware Modifications Create RAID Set mirrored RAID Configuration Utility Silicon Image Inc Copyright C 2006 Manual Configuration 0 PM 1 SM ST96023AS ST96023AS 55GB 55GB Auto Configuration optimizes all settings Manual Configuration makes it possible to specify the Source and Target HDD and also to specify whether a rebuild mirror should be performed immediately Delet
100. ust be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2012 Schneider Electric All rights reserved EIO0000000856 09 2012 Table of Contents Safety Information 5 About the BOOK i 2s oy err my n td 7 Part General Overview 17 Chapter 1 Important Information 19 Federal Communications Commission Radio Frequency Interference Statement For U S A 20 Qualified Personnel x 36 pede edad ee ed ee mnt 21 Certifications and Standards 22 European CE Compliance 24 Hazardous Location Installations For USA and Canada 25 Chapter 2 Physical Overview 31 Package Contents 32 Box PC Description 34 Chapter 3 Characteristics 41 Characteristics of the Box PC 42 Box PC Interface Characteristics 44 Environmental Characteristics 45 Chapter 4 Dimensions Assembly
101. wo rules e Install and operate the Box PC in such a manner that it does not radiate sufficient electromagnetic energy to cause interference in nearby devices e Install and test the Box PC to ensure that the electromagnetic energy generated by nearby devices does not interfere with the Box PC s operation WARNING ELECTROMAGNETIC INTERFERENCE Electromagnetic radiation may disrupt the Box PC s operations leading to unintended equipment operation If electromagnetic interference is detected e Increase the distance between the Box PC and the interfering equipment e Reorient the Box PC and the interfering equipment e Reroute power and communication lines to the Box PC and the interfering equipment e Connect the Box PC and the interfering equipment to different power supplies e Always use shielded cables when connecting the Box PC to a peripheral device or another computer Failure to follow these instructions can result in death serious injury or equipment damage 20 EIO0000000856 09 2012 Important Information Qualified Personnel General Only qualified personnel can install operate and maintain the product A qualified person is one who has skills and knowledge related to the construction operation and installation of electrical equipment and has received safety training to recognize and avoid the hazards involved Refer to the most current release of NFPA 70E Standard for Electrica

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