TSD450 - Flo
Contents
1. IEEE 5005 3 8 Diameter Hose F 941805 Hose 55 Open End Hose w Clamp Mates with Step Fitting Import 1987 and Newer Blue 5 8 18 F 941807 Hose 57 SAE 45 Inverted Mates with 53 General Motors with 3 8 Tube Diameter Lines 1997 and i Newer cNENENNEEESN Back 1 2 Diameter Hose F 941809 Hose 59 Open End Hose w Clamp Mates with Step Fitting Import O Black 5 16 Diameter Hose F 941813 Hose 63 Open End Hose w Clamp Mates with Step Fitting Import EEE Green 1 4 18 M 941815 Hose 65 NPTF Mates with 75 Jeep Cherokee 1980 1986 Continued on next page O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 2 1 V Appendix A Hoses amp Adapters Flo Dynamics TSD450 lt 0 P Red 941816 Hose 66 Mates with 67 Red 941817 Hose 67 Mates with 66 73 941818 Hose 68 Mates with 69 TN uu 941819 Hose 69 Mates with 68 gt as a e Blue 941820 Hose 70 Mates with 71 a T Biue 941821 Hose 71 Mates with 70 T m p sai B Rea 941822 Hose 72 Mates with 73 P nn Red 941823 Hose 73 Mates with 272 Red ZEN NUS _GCreen 941825 Hose 75 Mates with 65 2g HS Red 940874 Hose 78 Mates with 79 Qum Red 940875 Hose 79 Mates with 78 z m Black 941828 Hose 80 Mates with 81 22 1 2 20 F SAE 45 Inverted C2. If machine is still slow replace filters Machine stops after starting an exchange Make sure system has been primed and new transmission fluid is at least 65 F After starting an exchange the machine powers off Solution 1 The fuse is blown Disconnect the battery cables wait 15 seconds and then re connect to reset the fuse Solution 2 If the fuse blows again replace the filters and try again 4 02 CUSTOMER SERVICE CONTACT INFORMATION If you are still experiencing problems call technical support at 1 800 303 5874 20 Printed in the U S A for Flo Dynamics amp Operations Manual Flo Dynamics TSD450 V Appendix A Hoses amp Adapters V APPENDIX A HOSES amp ADAPTERS A CAUTION e Do not replace worn parts individually If adapter hose fittings become worn see Appendix C Replacement Parts to order new hoses The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels 5 01 ADAPTER HOSES STANDARD HOSES Em a D a Green 5 8 18 F 941801 Hose 51 SAE 45 Flare Swivel Mates with 52 Chrysler 1993 and Newer EN ee Groen 5 848 M 941802 Hose 52 SAE 45 Flare Mates with 51 Chrysler IS U Blue 5 8 18 M 941803 Hose 53 SAE 45 Flare Swivel Mates with 57 General Motors with 3 8 Tube Diameter Lines All Years
3. and lubricate all non sealed ratchet mechanisms with light oil The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 1 9 IV Troubleshooting amp Additional Help Flo Dynamics TSD450 4 01 COMMON PROBLEMS SOLUTIONS Problem Solution Problem Solution Problem Solution Problem Solution Problem Solution Problem Solution Problem System does not power up operates erratically or display reads Low E Check battery connection Make sure there are no loose connections and the machine s battery clips are not reversed Remove all corrosion from the battery terminals Exchange does not start within 5 10 seconds and Shift to Neutral LED lights up Set the vehicle s emergency brake and shift the vehicle into Neutral This will engage the vehicle s transmission pump Press EXCHANGE again Exchange does not start within 5 10 seconds and Reverse Machine Hoses LED lights up Pull black knob on diverter valve and press EXCHANGE again Either new or waste fluid tank will not drain Tanks will not drain through the Black service hose Make sure tanks are being drained through the RED service hose Machine operation becomes slow Make sure fluid temperature is at least 65 F
4. power the machine 5 Locking Caster Wheels Allow easy transport of the machine while preventing unwanted rolling on non level surfaces Il System Features amp Specifications Adapter Hoses Allow the TSD450 to hook up to virtually any vehicle Dipstick Manifold Used when performing an exchange in dipstick mode Grey Service Hose Carries waste fluid from the vehicle s dipstick tube to the machine Waste Fluid Reservoir Holds up to 24 quarts of waste ATF fluid 5 Caster Wheels Allow easy transport of the machine O pe rat i ons M anu al Printed in the U S A for Flo Dynamics amp 1 1 Il System Features amp Specifications Flo Dynamics TSD450 2 04 CONTROL PANEL OVERVIEW OPTION MENU COUNTER DISPLAY MACHINE OPERATION MACHINE STATUS gt OP 0 DIPSTICK MODE OP1 ADD 1 QUART STOPPED NEW ATF LOW OP 2 REMOVE 1 QUART HALTED USED ATF FULL Coe oce zirib llll RUNNING ADD REMOVE ATF OP 4 DRAIN WASTE TANK QUARTS 20 FS TRUCK 8 cyl COMPLETE NEW USED ATF DRAIN OFS NEN FOOD YOCUME LITERS 16 MID SIZE 6 cyl OP 6 WASTE FLUID CAPACITY Ferse SWITCH HOSES OP7 AUTO PRIME 12 COMPACT 4 cyl SHIFT TO NEUTRAL 4 SUB COMPACT THIS UNIT IS PROTECTED UNDER 108 MORE OF THE FOLLOWING PATENTS 6 035 903 INTERNATIONAL PATENTS FEMDING FLO DYNAMICS 7 TSD450 NUTONE RANSVISSIONIERUIDPXAe HANGER Ca RSMIEKIMON EM x carr 3 n m r xd mr im OPTION MENU Option Functio
5. MAINTENANCE 25 Section 6 01 Maintenance Procedures 25 Vil APPENDIX C REPLACEMENT PARTS 26 Section 7 01 Replacement Part List 26 Section 7 02 Replacement Part lllustrations 27 Section 7 03 Ordering Information cccccssseceseeeeseeeeeeneeeeens 28 LIMITED WARRANTY ccc cecceeseeceeeeeeeeeeeeeeenesaeeeenens 29 O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 1 Introduction Flo Dynamics TSD450 INTRODUCTION to the TSD450 Congratulations on the purchase of your Flo Dynamics TSD450 automatic transmission fluid exchanging machine Simply put this machine is the cleanest safest easiest fastest most thorough and most cost efficient method of fluid exchange ever devised Suddenly regular automatic transmission maintenance becomes a more realistic proposition With the TSD450 you can exchange the transmission fluid either through the transmission cooler lines OR through the vehicle s dipstick Transmission and power steering fluid exchanging are cleaner and neater than ever Transmission Fluid Exchange To attain the highest level of protection for internal transmission components and increase the transmission s life span to the maximum it is recommended that the transmission s lubrication system is s
6. a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use gt Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move 4 Printed in the U S A for Flo Dynamics O pe rat i ons M anua l Flo Dynamics TSD450 I Safety Information 1 02 IMPORTANT SAFETY INSTRUCTIONS DANGER e Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area e Do not breathe exhaust Exhaust gases will cause injury or death A WARNING Li Improper use and operation e Read understand and follow all safety messages and operational procedures in this manual before operating the Flo Dynamics TSD450 e This equipment should be operated only by qualified personnel e Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Wear safety goggles and protective clothing user and bystander Engine systems that fail can cause serious injury A WARNING Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander Verify that engine and machine are off before connecting or disconnecting cooler lines and adapter h
7. display 8 Ifthe difference between the new and used fluid sensor values is less than 3 the sensors are within tolerance 9 Ifthe difference between the new and used fluid sensor values is greater than 3 repeat steps 1 8 10 Ifthe difference between the values is still greater than 3 refer to Appendix C Replacement Parts to order a new board NOTE After tanks are completely drained the system must be primed again before another exchange is performed 1 4 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 lll Operating Procedures lll OPERATING PROCEDURES 3 01 SUGGESTED ADDITIONAL TOOLS A CAUTION e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels Line Wrenches End Wrenches Hex Wrenches 3 8 3 8 1 8 7 16 7 16 11 16 1 2 1 2 9 16 9 16 5 8 5 8 11 16 11 16 3 4 3 4 Nut Drivers Nut Drivers Filter Band Clamp American Metric For replacing canister filters 3 16 6mm 1 4 8 mm 5 16 9 mm 3 8 10 mm 7 16 11mm 12 mm 13 mm 14 mm Screwdrivers Phillips Standard 1 long 1 long 1 short 1 short Metric End or Line Wrenches 10 mm 77mm 72mm 13 mm 14 mm 15 mm 16
8. e The use of any other accessories not specified in this manual may create a hazard Tools that slip or break can cause injury O pe rat i ons Ma nua Printed in the U S A for Flo Dynamics amp y I Safety Information Flo Dynamics TSD450 A CAUTION AS Risk of injury e This equipment should be operated by qualified personnel only e Use this equipment only as described in this manual e Always unplug the machine from its power source when not in use e Loop the power cord loosely in its proper location when machine is not in use Do not operate equipment with a damaged battery cables or hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled Never pull on the power cables or service hoses to transport the TSD450 Damage may occur to these components or machine may tip over Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running unattended e The TSD450 is not designed for any other purpose than the exchanging of automatic transmission and power steering fluid Operation of your TSD450 unit by anyone other than qualified personnel may result in injury IMPORTANT Risk of equipment damage e Flushing high mileage cars t
9. mm 17 mm 18 mm 19 mm 20 mm Printed in the U S A for Flo Dynamics amp 1 5 Operations Manual Ill Operating Procedures Flo Dynamics TSD450 DANGER 8 e Vent vehicle s exhaust away from work area e Do not breathe exhaust e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels WARNING e Wear safety goggles and protective clothing user and bystander e Do not operate the TSD450 in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage 4 CAUTION A 9 e Use this equipment only as described in this manual Use only the manufacturer s recommended attachments e Care should b
10. refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon e Signal Words The signal word indicates the level of the hazard in a situation A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders A CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the TSD450 or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard O pe rat j ons Ma nu al Printed in the U S A for Flo Dynamics 3 I Safety Information Flo Dynamics TSD450 e Safety Symbols A safety symbol when present gives
11. Flo Dynamics TSD450 Table of Contents TABLE OF CONTENTS INTRODUCTION to the TSD450 2 l SAFETY INFORMATION eermmmmRRRRII 3 Section 1 01 Important Safety Notice 3 Section 1 02 Important Safety Instructions 5 ll SYSTEM FEATURES amp SPECIFICATIONS 9 Secon c 01 CQO Sek eiie tite deoa ortae Cra Eta E 9 Section 2 02 Dimensions amp Technical Specifications 10 Section 2 03 Machine OVervieW cccssccecsscecseeeesesseesaeeeeeas 11 Section 2 04 Control Panel Overview ssse 12 Section 2 05 Special PUIQUOLDnS sis d esce eed eI reb reete ous 14 Ill OPERATING PROCEDURES eere 15 Section 3 01 Suggested Additional Tools 15 Section 3 02 Transmission Fluid Exchange 17 IV TROUBLESHOOTING amp ADDITIONAL HELP 19 Section 4 01 Common Problems Solutions 20 Section 4 02 Customer Service Contact Information 20 V APPENDIX A HOSES amp ADAPTERS 21 Section 5 01 Adapter HOSGS cccccsccceeeceeeeceeeseeesaueeseeesaues 21 Section o 02 FAG ADICTS 23 nscot idee duse rosam bb eunte idend 24 VI APPENDIX B
12. NT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation excessive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this War
13. at i ons Ma nu al Printed in the U S A for Flo Dynamics 2 5 Vil Appendix C Replacement Parts Flo Dynamics TSD450 Vil APPENDIX C REPLACEMENT PARTS 7 01 REPLACEMENT PART LIST P Part Description E 941700W Control Panel w Elec Board amp Label 940304 Battery Cable Assembly aS 941225 5 8 Fluid Tube 941226 Fluid Tube Elbow Fitting pr ee S Pa R940775 H940772 941220 Hose Rack 11 00 0 0 0 0 UT M __ 941205 Console 942093038 TankCap S 941202 TanRedNew 0 0 0 0 941208 TankRedUsed 1 0 0 0 0 eee ee R942118 Locking Caster Wheel R942137 Caster Wheel Ecc e 940796A Canister Filter R942150 Used Fluid Screen 1 1 4 Diameter eooo ee EAE E 941706 Operations Manual 941710 Operational Overview Hose Chart 940844 Adapter Instruction Sheet 2 6 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 Vil Appendix C Replacement Parts 7 02 REPLACEMENT PART ILLUSTRATIONS 940468 Manifold Pump Assembly 941225 5 8 Fluid Tube 941617W 940474 941226 Motor Control Board Sensor Rod Fluid Tube Elbow Fitting 940839 940841 or 3 2 Solenoid Valve Size 8 S1 940842 940843 940840 Coil with Spade Connector Pressure Switch 3 2 Solenoid Valve Size 10 S2 Size 8 S1 or Size 10 S2 O pe rat i ons Ma nu al Printed in the U S A for Fl
14. e taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled e The TSD450 is fully automatic Refer to your control panel at all times 4 CAUTION d Flushing high mileage cars that have not been previously serviced can cause operating problems in the transmission e Never pull on the power cables or service hoses to transport the TSD450 Damage may occur to these components or machine may tip over e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage 1 6 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 Ill Operating Procedures 3 02 TRANSMISSION FLUID EXCHANGE IMPORTANT Turn vehicle s A C system OFF before starting an exchange New transmission fluid MUST be 65 F or above for optimal performance FIRST TIME OPERATION Priming the System Only necessary when machine is received before first operation System must be primed before first use 1 Fill new fluid tank with at least 3 quarts of transmission fluid 2 Insert master connectors into service hoses refer to Appendix A Hoses amp Adapters 3 Connect and fasten two mating adapter hoses together i e 72 amp 73 4 Select AUTO PRIME Option 7 by repeatedly pressing the OPTION MENU button Press START The system will automatically prime 5 Disc
15. erviced every 15 000 miles or according to the vehicle owner s manual The Flo Dynamics TSD450 exchanges virtually all of the used transmission fluid to new without even requiring the transmission pan to be dropped There is no spillage and no mess e The TSD450 can be used practically anywhere and with almost any vehicle e It is compact mobile and self contained It operates off the 12 volt battery of the vehicle being serviced e It does not require a pit lift or ramp e The TSD450 hooks up directly to one of the vehicle s transmission cooler lines for a transmission fluid exchange e The ATF fluid exchange from setup to finish typically takes 15 minutes or less No wonder an ATF exchange is the most requested method of preventative automatic transmission maintenance today Please take time to read through this manual to familiarize yourself with the TSD450 before performing your first ATF exchange 2 Printed in the U S A for Flo Dynamics O pe rat i ons M anua l Flo Dynamics TSD450 I Safety Information l SAFETY INFORMATION 1 01 IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating your TSD450 unit Your TSD450 unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your TSD450 always
16. hat have not been previously serviced can cause operating problems in the transmission e Connect battery cables to a 12 volt power source only i e vehicle s battery e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Use only the manufacturer s recommended attachments e The Flo Dynamics TSD450 is fully automatic Refer to your control panel at all times e Never pull on the power cables or service hoses to transport the TSD450 Damage may occur to these components or machine may tip over Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS 8 Printed in the U S A for Flo Dynamics O pe rat i ons M anua i Flo Dynamics TSD450 ll System Features amp Specifications ll SYSTEM FEATURES amp SPECIFICATIONS 2 01 FEATURES Mechanical Features Accurate sensor technology allows optimum fluid level to be maintained in vehicle s transmission Two in line 22 micron absolute fluid filters capture microscopic particles and contaminants e Numbered quick disconnect hoses with adapters save time in identifying the proper hoses for the application Easy to use adapters allow quick hookup to virtually any automobile make and model saving time and money Diverter valve rever
17. he particular vehicle refer to vehicle s owner s manual 6 Press green EXCHANGE button 7 Ifthe exchange does not begin within 5 10 seconds and the Shift to Neutral light comes on set the vehicle s emergency brake and shift the vehicle into Neutral This will engage the vehicle s transmission pump Press EXCHANGE again 8 Ifthe exchange does not begin within 5 10 seconds and the Reverse Machine Hoses light comes on turn vehicle off switch the hoses leave the master connectors on adapter hoses and then restart the vehicle and press EXCHANGE again 9 After the exchange the machine will automatically shut off vehicle will automatically return to bypass and the counter display will indicate the amount of fluid flushed 10 Check transmission fluid level O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 1 y lil Operating Procedures Flo Dynamics TSD450 a Ifthe level is low push the ADD ATF button This will add 2 10 qt of fluid approximately 1 8 of an inch on the dipstick b Ifthe level is high push the REMOVE ATF button This will remove 2 10 at of fluid approximately 1 8 of an inch on the dipstick 11 Turn the vehicle s engine off 12 Disconnect the adapters leave the master connectors attached to the adapter hoses and connect the cooler line to the radiator 13 Start the vehicle for final inspection a Check transmission fluid level b Check for any po
18. hrysler Ford Aerostar Jaguar Mercedes amp Cadillac 1985 and Newer Needs Ford Slide Tool 940140 for Aerostar Windstar 1 2 20 M SAE 45 Chrysler and Ford 5 8 18 M SAE Inverted Swivel Ford With Large Nut Adapter 1980 and Newer 5 8 18 F SAE Inverted Ford 1 2 20 M SAE 90 Inverted Swivel General Motors with 5 16 Tube Diameter Lines All Years 1 2 20 F SAE Inverted General Motors amp Ford Expedition 1 2 20 F SAE Inverted Ford 1 2 20 M SAE 90 Inverted Swivel Ford 5 16 Small Long Nut Adapter 1980 and Newer M14 x 1 5 F Swivel O ring Jeep Cherokee Ford Escort 1980 1986 M14 F Banjo Fitting Ford Escort 1994 and Newer M14 x 1 5 M Bolt w 2 Washers Ford Escort 1994 and Newer 1 4 M Universal Bump Fitting Import Printed in the U S A for Flo Dynamics amp Operations Manual Flo Dynamics TSD450 941829 Hose 81 Mates with 80 OR Dlack 941830 Hose 82 Mates with 63 oR E Black 941831 Hose 83 Mates with 55 Black Black 941832 Hose 84 Mates with 59 2d Green 941835 Hose 87 Mates with 88 As Rp Green 941836 Hose 88 Mates with 87 Cog Back 941841 Hose 89 Mates with 90 se _Black 941842 Hose 90 Mates with 89 SS Ce Red 941080 Hose 93 Mates with 94 o ot Red 941081 Hose 94 Mates with 93 R Yellow 940888 H
19. l to stop an exchange Battery explosion can cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e While cleaning battery s terminals keep airborne corrosion from eyes nose and mouth e Do not touch eyes while working near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc e The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort A CAUTION Ratchet mechanisms and tools may slip or break if dirty Mismatched or partially worn parts can cause ratchet or any tool to slip or break e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e Do not replace worn parts individually If adapter hose fittings become worn see Appendix C Replacement Parts to order new hoses
20. model a C m PA e HF 940328 942163S 942162 941899 1 2 Adapter GM Adapter Quick Disconnect Tool 5 8 Duramax Adapter ES 7 940329 940334 940831 3 8 Adapter 5 16 Adapter Master Hose Connector 941910 optional 942169 optional 3 8 Ford Adapter 5 8 Medium GM Adapter 941966 Slider Pin Adapter Printed in the U S A for Flo Dynamics O pe rat i ons M anua Flo Dynamics TSD450 VI Appendix B Maintenance VI APPENDIX B MAINTENANCE NOTE The Flo Dynamics TSD450 requires a minimal amount of maintenance 4 CAUTION e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels 6 01 MAINTENANCE PROCEDURES e Replace Canister Filters Part 940796 every 50 exchanges or as needed Use a standard filter band clamp tool to unscrew old filters and replace them with new filters Make sure new filters are on tight e Clean Waste Fluid Screen Located in bottom of recessed hose tray area This helps eliminate surface tension caused by debris and contamination from the air Using a sharp pick remove screen Clean using degreaser and brush and blow out with air compressor Wipe Down Exterior using a soft damp cloth O pe r
21. n OP 0 DIPSTICK MODE Performs exchange through vehicle s dipstick OP 1 ADD 1 QUART Quickly adds fluid Used for filling the pan OP 2 REMOVE 1 QUART Quickly drains fluid Used for draining the pan OP 3 DRAIN NEW TANK Allows operator to drain the fluid from the new fluid tank OP 4 DRAIN WASTE TANK Allows operator to drain the fluid from the waste fluid tank OP 5 NEW FLUID VOLUME Indicates exactly how much fluid is in the new fluid tank OP 6 WASTE FLUID CAPACITY Indicates the remaining capacity of the waste fluid tank OP 7 AUTO PRIME Automatically purges any air out of the system 1 2 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 BUTTONS Button SELECT QUANTITY START EXCHANGE or OPTIONS OPTION MENU ADD ATF REMOVE ATF CYCLE VALVES STOP MACHINE OPERATION LED lights Light STOPPED HALTED RUNNING COMPLETE SWITCH HOSES SHIFT TO NEUTRAL MACHINE STATUS LED lights Light NEW ATF LOW USED ATF FULL ADD REMOVE ATF NEW USED ATF DRAIN Operations Manual Il System Features amp Specifications Function Allows operator to choose one of four different exchange volumes Starts an exchange at the amount selected Also activates options when selected in the option menu scrolls through options Adds 2 10 qt of new ATF to the vehicle approx 1 8 on the dipstick Hemoves 2 10 qt of ATF from
22. o Dynamics 2 7 Vil Appendix C Replacement Parts Flo Dynamics TSD450 FLO s Dywanics TSD450 941700W Control Panel w 940796A R942150 Electronic Board amp Label Canister Filter Used Fluid Screen R942137 Caster H940772 941220 R942118 Hose Rack Locking Caster Hose Tray Hoses Not Included 7 03 ORDERING INFORMATION To order replacement parts for the Flo Dynamics TSD450 call 1 800 303 5874 28 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a Flo Dynamics TSD450 Warranty Information LIMITED ONE 1 YEAR WARRANTY Flo Dynamics TSD450 Flo Dynamics warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPME
23. onnect adapter hoses leaving master connectors attached to service hoses NOTE If the system does not prime refer to Section 4 01 Common Problems Solutions for troubleshooting BASIC HOOKUP 1 Position the TSD450 in front of vehicle to be serviced 2 Refer to Section 5 01 Adapter Hoses to identify the specific adapter hoses required for each particular vehicle 3 Locate and disconnect the most easily accessible hose or fitting at the radiator end of the transmission cooler system 4 Attach the two adapter hoses to the vehicle Be sure the master connectors are inserted into the adapter hoses 5 Attach TSD450 s service hoses to the adapter hoses OPERATION Check vehicle owner s manual for recommended fluid type and fill the machine with new fluid by removing the black new fluid cap on the back of the machine 2 Ensure the vehicle s battery terminals are free of any corrosion 3 Connect the TSD450 s battery cables to the vehicle s battery refer to control panel NOTE If the vehicle s battery is not putting out enough voltage to run the ProMax40 Low E will show up in the display If this happens connect the machine to a better 12V power source Stand alone shelf batteries will not work 4 Start the vehicle s engine vehicle will automatically go into bypass a Check transmission fluid level b Check for any possible leaks at connection points 5 Using the QUANTITY button select the amount of fluid required for t
24. ose 124 Mates with 142 HnHEEEB E yow 940389 Hose 142 Mates with 124 941900 Hose 149 Mates with 5 8 Adapter Operations Manual V Appendix A Hoses amp Adapters 1 4 Diameter Hose F Open End Hose w Clamp Import 5 16 M Universal Bump Fitting Infiniti Lexus and BMW 1980 and Newer 3 8 M Universal Bump Fitting Toyota Nissan Honda Ford and Chrysler 1975 and Newer 1 2 M Universal Bump Fitting Toyota Nissan and Honda 1980 and Newer 9 16 18 M JIC 37 Flare Inverted Dodge Durango Dakota All Years 9 16 18 F JIC 37 Flare Swivel Dodge Durango Dakota All Years 3 4 16 M SAE O Ring Chevy DuraMax w Allison Transmission 2001 amp Newer 3 4 16 F SAE O Ring Adapter Chevy DuraMax w Allison Transmission 2001 amp Newer 5 8 18 M Ford Focus Mercury Mystique 5 8 18 F Ford Focus Mercury Mystique 3 4 18 M 90 Inverted SAE 45 Swivel Ford Torqshift 250SD 550SD Econoline Excursion 3 4 18 F Inverted SAE 45 Rigid Straight Ford Torqshift 250SD 550SD Econoline Excursion 5 8 Diameter Hose F Open End Hose w Clamp Chevy DuraMax w Allison Transmission 2003 amp Newer Printed in the U S A for Flo Dynamics amp 23 V Appendix A Hoses amp Adapters Flo Dynamics TSD450 5 02 ADAPTERS The following adapters allow quick and easy hookup to virtually any vehicle make and
25. oses e Always unplug the machine from its power source when not in use e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Avoid contact with automatic transmission or power steering fluid e Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water O pe rat i ons Ma nua Printed in the U S A for Flo Dynamics 5 I Safety Information Flo Dynamics TSD450 Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Although automatic transmission and power steering fluid pose no significant health hazards some individuals may experience adverse reactions upon contact Pressurized fluid can cause serious injury A WARNING Hisk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended A moving vehicle can cause injury A WARNING Engine has moving parts Risk of entanglement Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cable
26. ranty will be performed on regular business days during Seller s normal working hours within a reasonable time following Purchaser s request All requests for Warranty service must be made during the stated Warranty period This warranty is non transferable O pe rat i ons Ma nua Printed in the U S A for Flo Dynamics 2 9 Maintenance Log Use to keep track of maintenance performed on your machine ATF Filters Fluid Screen Other Maintenance Date Replaced Cleaned Performed Performed by Notes Notes
27. s and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury A WARNING Risk of fire or explosion e Do not operate the TSD450 in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander e This machine is equipped to operate on 12 volt DC power only A power source greater than this can result in serious injury to the user as well as damage to the machine e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth 6 Printed in the U S A for Flo Dynamics amp O pe rat i ons M anua i Flo Dynamics TSD450 I Safety Information Be sure both battery cables are tightly connected to the battery terminals as instructed before proceeding with a fluid exchange Never remove battery cables from the battery terminals while the machine is operating Only use the EMERGENCY STOP button located on the control pane
28. ses fluid flow without having to switch hoses Clear service hoses give visual confirmation of new and used fluid movements e Ergonomically correct working height means greater productivity less stress and strain Durable roto cast polyethylene body and tanks prevent vehicle damage The unit is also lightweight and durable for easier handling and longer life Large 5 inch locking caster wheels make machine easy to maneuver Easy access service panel provides hassle free operations for greater efficiency Electronic Features e Self contained battery cables hook up to the vehicle s 12 volt battery e Automatic monitoring of fluid in new and used fluid tanks assures safe operation Accurate sensor technology 3 Digital counter display with cumulative ATF options e Indicating lamps are activated to show all machine operations and status functions Four capacity selections on machine to automatically pump specified quantity of ATF into transmission capacities 4 12 16 or 20 quarts e Fluid measurements can be changed from quarts to liters Drain used fluid tank no need to tip machine upside down Drain new fluid tank Add new fluid to transmission in 2 10 quart increments approx 1 8 on the dipstick e Remove fluid from transmission in 2 10 quart increments approx 1 8 on the dipstick Cycle valves feature allows you to electronically clean out valves Totalizer check indicates lifetime use e Interactive options men
29. ssible leaks at connection points DIPSTICK EXCHANGE OPERATION 1 Use the OPTION button to toggle to Option 0 2 Using the QUANTITY button select the amount of fluid required for the particular vehicle refer to vehicle s owner s manual Insert tube to pan down dipstick Connect Red Service Hose to adapter with check valve and red shrink wrap Connect Grey Service Hose to adapter without check valve Press green EXCHANGE button Machine will run and prompt you to start the vehicle s engine Start the vehicle s engine and press EXCHANGE When finished add or remove fluid as needed mi as DUM DRAINING THE WASTE ATF FLUID With the battery cables connected to a 12 volt battery source connect an open end hose i e 55 w master connector attached to the red service hose Place this hose in your waste fluid receptacle be sure black service hose is disconnected from vehicle and is not connected to an adapter hose and then select DRAIN WASTE TANK Option 4 IMPORTANT Dispose of used fluid according to environmental laws and regulations e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels 1 8 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 IV Troubleshooting amp Additional Help IV TROUBLESHOOTING amp ADDITIONAL HELP 4 DANGER e Vent vehicle s exhaust away from work area e Do not breathe exhau
30. st e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels WARNING e Wear safety goggles and protective clothing user and bystander e Do not operate the TSD450 in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth e Keep yourself clothing battery cables and service hoses clear of hot or moving engine parts such as fan blades belts and pulleys e Block drive wheels before starting vehicle s engine to begin an exchange Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels A CAUTION e Wear safety goggles and protective clothing user and bystander e Avoid contact with automatic transmission fluid e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels A CAUTION e Frequently inspect and clean any tools used
31. t 9999 quarts liters After a short delay the total amount of fluid used since last rollover will be displayed in quarts liters e COMPLETELY DRAIN TANKS By draining the tanks using Options 3 and 4 a small amount of fluid is left in the tanks To empty ALL the fluid select either Option 3 or 4 by repeatedly pressing the OPTIONS button Press and hold the START button for 13 seconds until tank begins to drain The pump will continue to run until the STOP button is pressed NOTE After tanks are completely drained the system must be primed again before another exchange is performed e SENSOR CHECK This feature allows you to test the accuracy of the new and used fluid sensors 1 Press and hold the OPTIONS button for at least 6 seconds until you hear an audible beep 2 Scroll through the options menu by repeatedly pressing the OPTIONS button until OP 8 shows on the display followed by a number 3 Reset this number to zero by pressing the START button 4 Pour 1 quart of ATF fluid into the new fluid reservoir and record the number that shows up on the display 5 Scroll through the options menu until DP 9 shows on the display followed by a number 6 Reset this number to zero by pressing the START button Remove the used fluid screen located in the bottom of the recessed hose tray compartment 7 Pour 1 quart of ATF fluid into the used fluid reservoir and record the number that shows up on the
32. the vehicle approx 1 8 on the dipstick Allows operator to manually cycle both valves Stops operations Indication The machine is stopped The machine has halted operation The machine is running The exchange is complete The service hoses need to be reversed The vehicle needs to be shifted to neutral Indication There is not enough fluid in the new fluid tank to complete the quantity selected The waste fluid tank does not have enough remaining capacity to complete the exchange The operator is either adding or removing ATF One of the tanks is being drained Printed in the U S A for Flo Dynamics amp 1 3 Il System Features amp Specifications Flo Dynamics TSD450 2 05 SPECIAL FUNCTIONS 4 DANGER e Wear safety goggles and protective clothing user and bystander e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery Clean battery terminals before hooking the machine s battery clips to them e Avoid contact with automatic transmission or power steering fluid Dispose of used fluid according to environmental laws and regulations e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels e TOTALIZER CHECK Hold STOP button for approximately 5 seconds The control panel will first display a dash with up to a 3 digit number This number indicates how many times the totalizer has rolled over a
33. u Auto Prime feature automatically primes the system Indicate new fluid volume Indicate used fluid capacity O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 9 Il System Features amp Specifications Flo Dynamics TSD450 2 02 DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 39 Tall 24 3 4 Wide 25 Deep Service Hoses 10 outside of machine Wheels 5 locking casters front 5 casters back Fluid Tanks 24 Quart New Fluid Tank 24 Quart Used Fluid Tank Weight 95 Ibs TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fluid Sensors 3 accurate sensors Filters 22 micron absolute fluid filters Operating Temperature 60 to 150 F 15 to 65 C 1 0 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 2 03 MACHINE OVERVIEW New Fluid Reservoir Opposite New Fluid Reservoir Holds up to 24 quarts of new ATF fluid Control Panel The TSD450 is fully automatic Refer to your control panel at all times Black Service Hose Carries waste fluid from the vehicle being serviced to the machine Red Service Hose E ff D Carries new fluid from the M CYrgnsmission z a E machine to the vehicle being serviced Also used to drain fluid tanks Service Door Removes for easy access to internal parts i e Filters Battery Cables Connect directly to the vehicle s battery to
Download Pdf Manuals
Related Search