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1. 27 Zero gas Each system integrity check Dynamic spike gas Cnative gt 1 ug m A high concentration HgCl gas used to produce a spiked sample concentration that is 150 to 200 of the native concentration Pre test dynamic spiking not required until 1 1 09 Data Recorder Design Dynamic spike gas Chative lt 1 g m Data resolution A high concentration HgCl gas used to produce a spiked sample concentration that is 1 to 2 ug m above the native concentration lt 0 5 of full scale Pre test dynamic spiking not required until 1 1 09 Manufacturer design Sample Probe material Inert to sample constituents e g PFA Teflon or quartz if Each run Extraction stack gt 500 F Sample Probe filter and sample For dry basis analyzers keep sample above the dew point Each run Extraction line temperature by heating prior to moisture removal For wet basis analyzers keep sample above dew point at all times by heating or dilution Sample Calibration valve material Inert to sample constituents e g PFA Teflon or PFA Each test Extraction Teflon coated Sample Sample pump material Inert to sample constituents Each test Extraction Sample Manifold material Inert to sample constituents Each test Extraction Particulate Filter inertness Pass calibration error check Each calibration error Removal check 28 System System calibrat2. Figure 30A 2 in Section 17 0 presents an overview of the test procedures required by this method Since you may choose different options to comply with certain performance criteria you must identify the specific options and associated frequencies you select and document your results in regard to the performance criteria 8 1 Sample Point Selection What sampling site and sampling points do I select 8 1 1 When this method is used solely for Hg emission testing e g to determine compliance with an emission standard or limit use twelve sampling points located according to Table 1 1 or Table 1 2 of Method 1 in appendix A 1 to this part Alternatively you may conduct a stratification test as described in Section 8 1 3 to determine the number and location of the sampling points 8 1 2 When this method is used for relative accuracy testing of a Hg CEMS or sorbent trap monitoring system follow the sampling site selection and sampling point layout procedures for gas monitor RATA testing described in the appropriate performance specification or applicable regulation e g Performance Specification 2 section 8 1 3 of appendix B to this part or section 6 5 6 of appendix A to part 75 of this chapter with one exception If you elect to perform stratification testing as part of the sampling point selection process perform the testing in accordance with Section 8 1 3 of 10 this method see also Summary Table of QA QC Requirements in Section 9
3. 3 3 Converter means a device that reduces oxidized mercury Hg to elemental mercury Hg 3 4 Calibration Span means the upper limit of valid instrument response during sampling To the extent practicable the measured emissions are to be between 10 and 100 percent of the selected calibration span i e the measured emissions should be within the calibrated range determined by the Low and High Level gas standards It is recommended that the calibration span be at least twice the native concentration to accommodate the dynamic spiking procedure 3 5 Centroidal Area means the central area that has the same shape as the stack or duct cross section and is no greater than one percent of the stack or duct total cross sectional area 3 6 Data Recorder means the equipment that permanently records the concentrations reported by the analyzer 3 7 Drift Check means the test to determine the difference between the measurement system readings obtained in a post run system integrity check and the prior pre run system integrity check at a specific calibration gas concentration level i e zero mid level or high level 3 8 Dynamic Spiking means a procedure in which a known mass or concentration of vapor phase HgCl is injected into the probe sample gas stream at a known flow rate in order to assess the effects of the flue gas matrix on the accuracy of the measurement system 3 9 Gas Analyzer means the equipment that detects the total vapor phase
4. of micrograms per cubic meter ug m Analyte CAS No Sensitivity Elemental Hg Hg 7439 97 6 Typically lt 2 of Calibration Span Oxidized Hg Hg Same 1 2 Applicability When is this method required Method 30A is offered as a reference method for emission testing and for RATAs of Hg CEMS and sorbent trap monitoring systems at coal fired boilers Method 30A may also be specified for other source categories in the future either by New Source Performance Standards NSPS National Emission Standards for Hazardous Air Pollutants NESHAP emissions trading programs State Implementation Plans SIP or operating permits that require measurement of Hg concentrations in stationary source emissions to determine compliance with an applicable emission standard or limit or to conduct RATAs of Hg CEMS and sorbent trap monitoring systems 1 3 Data Quality Objectives DQO How good must my collected data be Method 30A has been designed to provide data of high and known quality for Hg emission testing and for relative accuracy testing of Hg monitoring systems including Hg CEMS and sorbent trap monitoring systems In these and other applications the principle objective is to ensure the accuracy of the data at the actual emission levels encountered To meet this objective calibration standards prepared according to an EPA traceability protocol must be used and measurement system performance tests are required 2 0 Summar
5. 0 8 1 3 Determination of Stratification If you elect to perform stratification testing as part of the sampling point selection process and the test results show your effluent gas stream to be unstratified or minimally stratified you may be allowed to sample at fewer points or at different points than would otherwise be required 8 1 3 1 Test Procedure To test for stratification use a probe of appropriate length to measure the total vapor phase Hg concentration at twelve traverse points located according to Table 1 1 or Table 1 2 of Method 1 in appendix A 1 to this part Alternatively for a sampling location where stratification is expected e g after a wet scrubber or at a point where dissimilar gas streams are combined together if a 12 point Hg stratification test has been previously performed at that location and the results of the test showed the location to be minimally stratified or unstratified according to the criteria in section 8 1 3 2 you may perform an abbreviated 3 point or 6 point Hg stratification test at the points specified in section 6 5 6 2 a of appendix A to part 75 of this chapter in lieu of performing the 12 point test Sample for a minimum of twice the system response time see Section 8 2 6 at each traverse point Calculate the individual point and mean Hg concentrations 8 1 3 2 Acceptance Criteria and Sampling Point Location 8 1 3 2 1 Ifthe Hg concentration at each traverse point differs from the mean concentrati
6. Deviation Use Equation 30A 8 to calculate the relative standard deviation of the individual percentage spike recovery values from the mean Eq 30A 8 12 9 Spike Dilution Factor Use Equation 30A 9 to calculate the spike dilution factor using either direct flow measurements or tracer gas measurements Q prove Crair C inaite Q spike Cy Cthative DF Eq 30A 9 12 10 Native Concentration For spiking procedures that inject blank or carrier gases at the spiking flow rate Qspike between spikes use Equation 30A 10 to calculate the native concentration C baseline DF C ois 2 Eq 30A 10 DF 1 For spiking procedures that halt all injections between spikes the native concentration equals the average baseline concentration see Equation 30A 11 Ct HS C paine Eq 30A 11 12 11 Overall Interference Response Use equation 30A 12 to calculate the overall interference response 37 Cs 7 Came 5 199 Eq 30A 12 CS Where for each interference gas or mixture 3 3 Cay 1 C iifavg 3 Eq 30A 13 and Cu C C u Eq 30A 14 13 0 Method Performance 13 1 System Calibration Error Test This specification applies to the 3 point system calibration error tests using Hg At each calibration gas level tested low mid or high level the calibration error must be within 5 0 percent of the calibration span Alternatively the results are acceptable if Cs Cy lt 0 5 ug m 13 2 System Int
7. System Preparation d 3 Point System Calibration Error Test e System Integrity Check f Measurement System Response Time Test and g Dynamic Spiking Test 8 2 1 Interference Test Optional Your measurement system should be free of known interferences It is recommended that you conduct this interference test of your measurement system prior to its initial use in the field to verify that the candidate test instrument is free from inherent biases or interferences resulting from common combustion emission constituents If you have multiple measurement systems with components of the same make and model numbers you need only perform this interference check on one system and you may also rely on an interference test conducted by the manufacturer on a system having components of the same make and model s of the system that you use The interference test procedure is found in Section 8 6 of this method 8 2 2 Calibration Gas Verification How must I verify the concentrations of my calibration gases 8 2 2 1 Cylinder Gas Standards When cylinder gas standards are used for Hg obtain a certificate from the gas manufacturer and confirm that the documentation includes all information required by an EPA traceability protocol see Section 16 Confirm that the manufacturer certification is complete and current Ensure that the calibration gas certifications have not expired 8 2 2 2 Other Calibration Standards All other calibration standards
8. for HgCl 15 and Hg such as gas generators must meet the requirements of an EPA traceability protocol see Section 16 and the certification procedures must be fully documented in the test report 8 2 2 3 Calibration Span Select the calibration span i e high level gas concentration so that the measured source emissions are 10 to 100 percent of the calibration span This requirement is waived for applications in which the Hg concentrations are consistently below 1 ug m however the calibration span for these low concentration applications shall not exceed 5 g m 8 2 3 Measurement System Preparation How do I prepare my measurement system for use Assemble prepare and precondition the measurement system according to your standard operating procedure Adjust the system to achieve the correct sampling rate or dilution ratio as applicable Then conduct a 3 point system calibration error test using Hg as described in Section 8 2 4 an initial system integrity check using HgCl and a zero gas as described in Section 8 2 5 and a pre test dynamic spiking test as described in Section 8 2 7 8 2 4 System Calibration Error Test Conduct a 3 point system calibration error test before the first test run Use Hg standards for this test Introduce the low mid and high level calibration gases in any order in system calibration mode unless you desire to determine the system response time during this test in which case inject the
9. Hg being measured and generates an output proportional to its concentration 3 10 Interference Test means the test to detect analyzer responses to compounds other than Hg usually gases present in the measured gas stream that are not adequately accounted for in the calibration procedure and may cause measurement bias 3 11 Measurement System means all of the equipment used to determine the Hg concentration The measurement system may generally include the following major subsystems sample acquisition Hg to Hg converter sample transport sample conditioning flow control gas manifold gas analyzer and data recorder 3 12 Native Concentration means the total vapor phase Hg concentration in the effluent gas stream 3 13 NIST means the National Institute of Standards and Technology located in Gaithersburg Maryland 3 14 Response Time means the time it takes for the measurement system while operating normally at its target sample flow rate or dilution ratio to respond to a known step change in gas concentration from a low level to a high level gas and to read within 5 percent of the stable high level gas response 3 15 Run means a series of gas samples taken successively from the stack or duct A test normally consists of a specific number of runs 3 16 System Calibration Error means the difference between the measured concentration of a low mid or high level Hg calibration gas and the certified concentration of the gas when i
10. METHOD 30A DETERMINATION OF TOTAL VAPOR PHASE MERCURY EMISSIONS FROM STATIONARY SOURCES INSTRUMENTAL ANALYZER PROCEDURE 1 0 Scope and Application What is Method 30A Method 30A is a procedure for measuring total vapor phase mercury Hg emissions from stationary sources using an instrumental analyzer This method is particularly appropriate for performing emissions testing and for conducting relative accuracy test audits RATAs of mercury continuous emissions monitoring systems Hg CEMS and sorbent trap monitoring systems at coal fired combustion sources Quality assurance and quality control requirements are included to assure that you the tester collect data of known and acceptable quality for each testing site This method does not completely describe all equipment supplies and sampling procedures and analytical procedures you will need but refers to other test methods for some of the details Therefore to obtain reliable results you should also have a thorough knowledge of these additional methods which are also found in appendices A 1 and A 3 to this part a Method 1 Sample and Velocity Traverses for Stationary Sources b Method 4 Determination of Moisture Content in Stack Gases 1 1 Analytes What does this method determine This method is designed to measure the mass concentration of total vapor phase Hg in flue gas which represents the sum of elemental Hg Hg and oxidized forms of Hg Hg in mass concentration units
11. baseline measurements made between spikes may represent the native Hg concentration if spike 19 gas flow is stopped between injections or the native Hg concentration diluted by blank or carrier gas flowing at the same rate as the spike gas if gas flow cannot be stopped between injections Each baseline measurement must include at least 4 readings or 1 minute whichever is greater of stable responses Use Equation 30A 10 or 30A 11 in Section 12 10 as applicable to convert baseline measurements to native concentration 8 2 7 2 6 Recovery Calculate spike recoveries using Equation 30A 7 in Section 12 7 Mass recoveries may be calculated from stable responses based on injected mass flows or from integrated response peaks based on total mass injected Calculate the mean and RSD for the three or more spike injections and compare to the specifications in Section 13 5 8 2 7 2 7 Error Adjustment Option You may adjust the measurement data collected during dynamic spiking for the system calibration error using Equation 30A 3 in Section 12 To do this perform the initial system integrity check prior to the dynamic spiking test and perform another system integrity check following the dynamic spiking test and before the first test run If you choose this option you must apply Equation 30A 3 to both the spiked sample concentration measurement Css and the baseline or native concentration measurement Cpative each substituted in place of Cavg i
12. d interference gases g m 33 Cait avg C gas Cint Co Cnative Cref Cs C spike x C spike Crarget CTnative Crair Average of the 3 absolute values of the difference between the measured Hg concentrations of the reference HgCl calibration gas with and without the individual or combined interference gases 3 ug m Average Hg concentration in the effluent gas for the test run adjusted for system calibration error pg m Measured Hg concentration of the reference HgCl calibration gas plus the individual or combined interference gases g m Average of pre and post run system integrity check responses for the upscale i e mid or high level calibration gas g m Actual concentration of the upscale i e mid or high level calibration gas used for the system integrity checks g m Average of pre and post run system integrity check responses from the zero gas pg m Vapor phase Hg concentration in the source effluent g m Measured Hg concentration of the reference HgCl calibration gas alone in the interference test ug m Measured concentration of a calibration gas zero low mid or high level when introduced in system calibration mode ug m Actual Hg concentration of the spike gas ug m Hg concentration of the spike gas required to achieve a certain target value for the spiked sample Hg concentration g m Measured Hg concentration of th
13. duce calibration gases into the measurement system A system should be able to flood the sampling probe sufficiently to prevent entry of gas from the effluent stream 6 2 7 Dynamic Spiking Port For the purposes of the dynamic spiking procedure described in Section 8 2 7 the measurement system must be equipped with a port to allow introduction of the dynamic spike gas stream with the sample gas stream at a point as close as possible to the inlet of the probe so as to ensure adequate mixing The same port used for system calibrations and calibration error checks may be used for dynamic spiking purposes 6 2 8 Sample Gas Delivery The sample line may feed directly to a converter to a by pass valve for speciating systems or to a sample manifold All valve and or manifold components must be made of material that is non reactive to the gas sampled and the calibration gas and must be configured to safely discharge any excess gas 6 2 9 Hg Analyzer An instrument is required that continuously measures the total vapor phase Hg in the gas stream and meets the applicable specifications in Section 13 0 6 2 10 Data Recorder A recorder such as a computerized data acquisition and handling system DAHS digital recorder strip chart or data logger is required for recording measurement data 6 3 Moisture Measurement System If correction of the measured Hg emissions for moisture is required see Section 8 5 either Method 4 in appendix A 3 to this pa
14. e individual percentage spike recovery values from the mean must be lt 5 0 percent Alternatively if the mean percentage recovery is not met the results are acceptable if the absolute difference between the theoretical spiked sample concentration see Section 12 6 and the actual average value of the spiked sample concentration is lt 0 5 ug m 14 0 Pollution Prevention Reserved 15 0 Waste Management Reserved 16 0 References 1 EPA Traceability Protocol for Qualification and Certification of Elemental Mercury Gas Generators expected publication date December 2008 see www epa gov ttn emc 2 EPA Traceability Protocol for Qualification and Certification of Oxidized Mercury Gas Generators expected publication date December 2008 see www epa gov ttn emc 39 3 EPA Traceability Protocol for Assay and Certification of Gaseous Calibration Standards expected revision publication date December 2008 see www epa gov ttn emc 17 0 Figures and Tables 40 Heated Probe Heated Sheath Filter Heated Sample Sample In apse es Line Dynamic Spiking Calibratian Gas Injection Hg Conversion sampe Sa 7 er Conditioning yz stack Equipment wall Figure 30A 1 Example Hg Measurement System 4 Optional Interference Test Prior to field use Figure 30A 2 Testing Flow Chart 42 Table 30A 1 3 Point System Calibration Error Tests Facility name Test Runs Covered Analyzer make am
15. e spiked sample at the target level 3 ug m Expected Hg concentration of the spiked sample at the target level 3 ug m Target Hg concentration of the spiked sample g m Measured tracer gas concentration present in native effluent gas ppm Tracer gas concentration injected with spike gas ppm 34 Cry CS D DF I Qprobe Qspike Ri R RSD SCE SCE SCEr Diluted tracer gas concentration measured in a spiked sample ppm Certified Hg or HgCly concentration of a calibration gas zero low mid or high ug m Hg concentration measured under moist sample conditions wet basis 3 ug m Calibration span g m Zero or upscale drift percent of calibration span Dilution factor of the spike gas dimensionless Interference response percent of calibration span Total flow rate of the stack gas sample plus the spike gas liters min Flow rate of the spike gas liters min Individual injection spike recovery Mean value of spike recoveries at a particular target level Relative standard deviation System calibration error percent of calibration span Pre run system calibration error during the two point system integrity check percent of calibration span Post run system calibration error during the two point system integrity check percent of calibration span 12 2 System Calibration Error Use Equation 30A 1 to calculate the system calibration error Equation 30A 1 a
16. e zero gas and the mid or high level gas If the system integrity specification is not met for both gases take corrective action and repeat the test until an acceptable system integrity check is achieved 8 2 6 Measurement System Response Time The measurement system response time is used to determine the minimum sampling time for each sampling point and is equal to the time that is required for the measured Hg concentration to increase from the stable low level calibration gas response to a value within 5 percent of the stable high level calibration gas response during the system calibration error test in Section 8 2 4 Round off the measured system response time to the nearest minute 8 2 7 Dynamic Spiking Test You must perform dynamic spiking prior to the 17 first test run to validate your test data The purpose of this procedure is to demonstrate that the site specific flue gas matrix does not adversely affect the accuracy of the measurement system The specifications in Section 13 5 must be met to validate your data If these specifications are not met for the pre test dynamic spiking you may not proceed with the test until satisfactory results are obtained For the time period between the effective date of this method and January 1 2009 the dynamic spiking requirement is waived 8 2 7 1 How do I perform dynamic spiking Dynamic spiking is a gas phase application of the method of standard additions which involves injecting a known qua
17. egrity Checks This specification applies to all pre and post run 2 point system integrity checks using HgCl and zero gas At each calibration gas level tested zero and mid or high level the error must be within 5 0 percent of the calibration span Alternatively the results are acceptable if Cs Cy lt 0 5 g m 13 3 Drift For each run the low level and upscale drift must be less than or equal to 3 0 percent of the calibration span The drift is also acceptable if the pre and post run system integrity check responses do not differ by more than 0 3 wg m i e Cs post run Cs pre run lt 0 3 tem 13 4 Interference Test Summarize the results following the format contained in Table 30A 4 For each interference gas or mixture calculate the mean difference between the measurement system responses with and without the interference test 38 gas es The overall interference response for the analyzer that was used for the test calculated according to Equation 30A 12 must not be greater than 3 0 percent of the calibration span used for the test see Section 8 6 The results of the interference test are also acceptable if the sum of the absolute average differences for all interference gases i e Caifavg does not exceed 0 3 ug m 13 5 Dynamic Spiking Test For the pre test dynamic spiking the mean value of the percentage spike recovery must be 100 10 percent In addition the relative standard deviation RSD of th
18. g exemption sampling shall be performed at three points as described in section 8 1 3 2 2 of this method The owner or operator shall fully document the method used to collect the demonstration data and shall keep this documentation on file with the data from the associated RATA or Hg emissions test 8 1 3 5 Interim Alternative Stratification Test Procedures In the time period between the effective date of this method and January 1 2009 you may follow one of the following two procedures Substitute a stratification test for sulfur dioxide SO2 for the Hg stratification test described in section 8 1 3 1 If this option is chosen follow the test procedures in section 6 5 6 1 of appendix A to part 75 of this chapter Evaluate the test results and determine the sampling point locations according to section 6 5 6 3 of appendix A to part 75 of this chapter If the sampling location is found to be minimally stratified or unstratified for SO it shall be considered minimally stratified or unstratified for Hg Alternatively you may forgo stratification testing assume the gas stream is minimally stratified and sample at three points as described in section 8 1 3 2 2 of this method 8 2 Initial Measurement System Performance Tests What initial performance criteria must my system meet before I begin sampling Before measuring emissions perform the following procedures a Interference Test b Calibration Gas Verification 14 c Measurement
19. gases such that the high level injection directly follows the low level injection For non dilution systems you may adjust the system to maintain the correct flow rate at the analyzer during the test but you may not make adjustments for any other purpose For dilution systems you must operate the measurement system at the appropriate dilution ratio 16 during all system calibration error checks and you may make only the adjustments necessary to maintain the proper ratio After each gas injection wait until a stable response has been obtained Record the analyzer s final stable response to each calibration gas on a form similar to Table 30A 1 in Section 17 0 For each calibration gas calculate the system calibration error using Equation 30A 1 in Section 12 2 The calibration error specification in Section 13 1 must be met for the low mid and high level gases If the calibration error specification is not met for all three gases take corrective action and repeat the test until an acceptable 3 point calibration is achieved 8 2 5 System Integrity Check Perform a two point system integrity check before the first test run Use the zero gas and either the mid or high level HgCl calibration gas for the check whichever one best represents the total vapor phase Hg concentration levels in the stack Record the data on a form similar to Table 30A 2 in Section 17 0 The system integrity check specification in Section 13 2 must be met for both th
20. he same performance criteria and corrective action requirements as a post run system integrity check c Each system integrity check must meet the criteria for system integrity checks in Section 13 2 If a post run system integrity check is failed all test runs since the last passed system integrity check are invalid If a post run or a pre run system integrity check is failed you must take corrective action and pass another 3 point Hg system calibration error test Section 8 2 4 followed by another system integrity check before conducting any additional test runs Record the results of the pre and post run system integrity checks on a form similar to Table 30A 2 in Section 17 0 8 2 8 2 Drift Check Using the data from the successful pre and post run system integrity checks calculate the zero and upscale drift using Equation 30A 2 in Section 12 3 Exceeding the Section 13 3 specification does not invalidate the run but corrective action must be taken and a new 3 point Hg system calibration error test and a system integrity check must be passed before any more runs are made 8 3 Dilution Type Systems Special Considerations When a dilution type 22 measurement system is used there are three important considerations that must be taken into account to ensure the quality of the emissions data First the critical orifice size and dilution ratio must be selected properly so that the sample dew point will be below the sample line and ana
21. inless steel SS are examples of such materials Note These materials of construction are required because components prior to the calibration gas injection point are not included in the system calibration error system integrity and interference tests 6 1 2 The interference system calibration error system integrity drift and dynamic spiking test criteria must all be met by the system used 6 1 3 The system must be capable of measuring and controlling sample flow rate 6 1 4 All system components prior to the Hg to Hg converter must be maintained at a sample temperature above the acid gas dew point 6 2 Measurement System Components Figure 30A 1 in Section 17 0 is an example schematic of a Method 30A measurement system 6 2 1 Sample Probe The probe must be made of the appropriate materials as noted in Section 6 1 1 heated when necessary see Section 6 1 4 configured with ports for introduction of calibration and spiking gases and of sufficient length to traverse all of the sample points 6 2 2 Filter or Other Particulate Removal Device The filter or other particulate removal device is considered to be a part of the measurement system must be made of appropriate materials as noted in Section 6 1 1 and must be included in all system tests 6 2 3 Sample Line The sample line that connects the probe to the converter conditioning system and analyzer must be made of appropriate materials as noted in Section 6 1 1 6 2 4 Cond
22. ion What measurement system calibrations are required Your analyzer must be calibrated with Hg standards The initial 3 point system calibration error test described in Section 8 2 4 is required before you start the test Also prior to and following test runs the two point system integrity checks described in Sections 8 2 5 and 8 2 8 are required On and after January 1 2009 the pre test dynamic spiking procedure described in section 8 2 7 is also required to verify that the accuracy of the measurement system is suitable and not adversely affected by the flue gas matrix 11 0 Analytical Procedures Because sample collection and analysis are performed together see Section 8 additional discussion of the analytical procedure is not necessary 12 0 Calculations and Data Analysis You must follow the procedures for calculations and data analysis listed in this section 12 1 Nomenclature The terms used in the equations are defined as follows Bws Moisture content of sample gas as measured by Method 4 in Appendix A 3 to this part percent 100 Ca Average unadjusted Hg concentration for the test run as indicated by the data recorder ug m Oi Average Hg concentration measured before and after dynamic spiking injections pg m Ca Hg concentration dry basis g m Cait Absolute value of the difference between the measured Hg concentrations of the reference HgCl calibration gas with and without the individual or combine
23. ion error CE lt 5 0 of the calibration span for the low mid or Before initial run and Calibration CE test high level Hg calibration gas after a failed system Performance Alternative specification lt 0 5 pg m absolute difference integrity check or between system response and reference value drift test System System integrity check Error lt 5 0 of the calibration span for the zero and mid Before initial run Calibration or high level HgCl calibration gas after each run at the Performance Alternative specification lt 0 5 ug m absolute difference beginning of between system response and reference value subsequent test days and after a failed system integrity check or drift test System System response time Used to determine minimum sampling time per point During initial 3 point Performance system calibration error test System Drift lt 3 0 of calibration span for the zero and mid or high At least once per test Performance level gas day Alternative specification lt 0 3 ug m absolute difference between pre and post run system calibration error percentages System Minimum sampling time The greater of two times the system response time or 10 Each sampling point Performance minutes Concentrating systems must also include at least 4 cycles System Percentage spike recovery Percentage spike recovery at the target level 100 10 Before initial run Performance and relative standard deviation Relative s
24. itioning Equipment For dry basis measurements a condenser dryer or other suitable device is required to remove moisture continuously from the sample gas Any equipment needed to heat the probe or sample line to avoid condensation prior to the moisture removal component is also required For wet basis systems you must keep the sample above its dew point either by 1 heating the sample line and all sample transport components up to the inlet of the analyzer and for hot wet extractive systems also heating the analyzer or 2 by diluting the sample prior to analysis using a dilution probe system The components required to do either of the above are considered to be conditioning equipment 6 2 5 Sampling Pump A pump is needed to push or pull the sample gas through the system at a flow rate sufficient to minimize the response time of the measurement system If a mechanical sample pump is used and its surfaces are in contact with the sample gas prior to detection the pump must be leak free and must be constructed of a material that is non reactive to the gas being sampled see Section 6 1 1 For dilution type measurement systems an ejector pump eductor may be used to create a sufficient vacuum that sample gas will be drawn through a critical orifice at a constant rate The ejector pump may be constructed of any material that is non reactive to the gas being sampled 6 2 6 Calibration Gas System s One or more systems may be needed to intro
25. le You must collect at least 3 data points and the relative standard deviation RSD specification in Section 13 5 must be met Each data point represents a single spike injection and pre and post injection measurements of the native Hg concentration or diluted native concentration as applicable are required for each spike injection 8 2 7 2 4 Spike Dilution Factor DF For each spike injection DF the dilution factor must be determined DF is the ratio of the total volumetric flow rate of gas through the measurement system to the spike gas flow rate This factor must be gt 5 The spiking mass balance calculation is directly dependent on the accuracy of the DF determination As aresult high accuracy total volumetric flow rate and spike gas flowrate measurements are required These flow rates may be determined by direct or indirect measurement Calibrated flow meters venturies orifices or tracer gas measurements are examples of potential flow measurement techniques 8 2 7 2 5 Concentrations The measurement system must record total vapor phase Hg concentrations continuously during the dynamic spiking procedure It is possible that dynamic spiking at a level close to 200 percent of the native Hg concentration may cause the measured Hg concentration to exceed the calibration span value Avoid this by choosing a lower spiking level or by recalibration at a higher span The measurements shall not exceed 120 percent of the calibration span The
26. ll of the fixed point measurements over the duration of the stratification test Evaluate the results of the stratification test according to section 8 1 3 2 using the normalized Hg concentrations 8 1 3 4 Stratification Testing Exemption Stratification testing need not be performed at a test location where it would otherwise be required to justify using fewer sample points or different sample points if the owner or operator documents that the Hg concentration in the stack gas is expected to be 3 ug m3 or less at the time of a Hg monitoring system RATA or an Hg emissions test To demonstrate that a particular test location qualifies for the stratification testing exemption representative Hg emissions data must be collected just prior to the RATA or emissions test At least one hour of Hg concentration data is required for the demonstration The data used for the demonstration shall be recorded at process operating conditions that closely approximate the operating conditions that will exist during the RATA or emissions test It is recommended that collection of the demonstration data be integrated with the on site pretest procedures required by the reference method being used for the RATA or emissions test whether 13 this method or another approved Hg reference method is used Quality assured data from an installed Hg monitoring system may also be used for the demonstration Ifa particular test location qualifies for the stratification testin
27. lyzer temperatures Second a high quality accurate dilution controller must be used to maintain the correct dilution ratio during sampling The dilution controller should be capable of monitoring the dilution air pressure orifice upstream pressure eductor vacuum and sample flow rates Third differences between the molecular weight of calibration gas mixtures dilution air and the stack gas molecular weight must be considered because these can affect the dilution ratio and introduce measurement bias 8 4 Sampling a Position the probe at the first sampling point Allow the system to flush and equilibrate for at least two times the measurement system response time before recording any data Then traverse and record measurements at all required sampling points Sample at each traverse point for an equal length of time maintaining the appropriate sample flow rate or dilution ratio as applicable For all Hg instrumental method systems the minimum sampling time at each sampling point must be at least two times the system response time but not less than 10 minutes For concentrating systems the minimum sampling time must also include at least 4 concentration measurement cycles b After recording data for the appropriate period of time at the first traverse point you may move the sample probe to the next point and continue recording omitting the requirement to allow the system to equilibrate for two times the system response time before rec
28. n the equation 8 2 7 3 Example Spiking Procedure Using a Hot Vapor Calibration Source Generator a Introduce the spike gas into the probe using a hot vapor calibration source generator and a solution of HgCl in dilute HCl and HNO3 The calibrator uses a mass flow controller accurate within 2 percent to measure the gas flow and the solution feed is measured using a top loading balance accurate to 0 01g The challenges of injecting 20 oxidized Hg may make it impractical to stop the flow of gas between spike injections In this case operate the hot vapor calibration source generator continuously during the spiking procedure swapping blank solutions for HgCl2 solutions when switching between spiking and baseline measurements b If applicable monitor the measurement system to make sure the total sampling system flow rate and the sample dilution ratio do not change during this procedure Record all data on a data sheet similar to Table 30A 5 in Section 17 0 If the Hg measurement system design makes it impractical to measure the total volumetric flow rate through the system use a spike gas that includes a tracer for measuring the dilution factor DF see Equation 30A 9 in Section 12 9 Allow the measurements to stabilize between each spike injection average the pre and post injection baseline measurements and calculate the native concentration If this measurement shifts by more than 5 percent during any injection it may be necessary t
29. ntity of Hg into the measurement system upstream of all sample conditioning components similar to system calibration mode except the probe is not flooded and the resulting sample stream includes both effluent gas and the spike gas You must follow a written procedure that details how the spike is added to the system how the spike dilution factor DF is measured and how the Hg concentration data are collected and processed 8 2 7 2 Spiking Procedure Requirements 8 2 7 2 1 Spiking Gas Requirements The spike gas must also be a HgClo calibration gas certified by an EPA traceability protocol You must choose concentrations that can produce the target levels while being injected at a volumetric flow rate that is lt 20 percent of the total volumetric flow rate through the measurement system i e sample flow rate plus spike gas flow rate 8 2 7 2 2 Target Spiking Level The target level for spiking must be 150 to 200 percent of the native Hg concentration however if the native Hg concentration is lt 1 ug m set the target level to add between 1 and 4 ug m Hg to the native concentration 18 Use Equation 30A 5 in Section 12 5 to calculate the acceptable range of spike gas concentrations at the target level Then select a spike gas concentration in that range 8 2 7 2 3 Spike Injections You must inject spikes in such a manner that the spiking does not alter the total volumetric sample system flow rate and dilution ratio if applicab
30. o discard that data point and repeat the injection to achieve the required RSD among the injections If the spikes persistently show poor repeatability or if the recoveries are not within the range specified in Section 13 5 take corrective action 8 2 8 Run Validation How do I confirm that each run I conduct is valid 8 2 8 1 System Integrity Checks a Before and after each test run perform a two point system integrity check using the same procedure as the initial system integrity check described in Section 8 2 5 You may use data from that initial system integrity check as the pre run data for the first test run provided it is the most recent system integrity check done before the first run You may also use the results of a successful post run system integrity check as the pre 21 run data for the next test run Do not make any adjustments to the measurement system during these checks other than to maintain the target calibration gas flow rate and the proper dilution ratio b As a time saving alternative you may at the risk of invalidating multiple test runs skip one or more integrity checks during a test day Provided there have been no auto calibrations or other instrument alterations a single integrity check may suffice as a post run check to validate or invalidate as many consecutive test runs as can be completed during a single test day All subsequent test days must begin with a pre run system integrity check subject to t
31. on for all traverse points by no more than a 5 percent of the mean concentration or b 0 2 g m whichever is less restrictive the gas stream is considered to be unstratified and you may collect samples from a single point that most closely matches the mean 11 8 1 3 2 2 If the 5 percent or 0 2 pg m criterion in Section 8 1 3 2 1 is not met but the Hg concentration at each traverse point differs from the mean concentration for all traverse points by no more than a 10 percent of the mean or b 0 5 pg m whichever is less restrictive the gas stream is considered to be minimally stratified and you may take samples from three points provided the points are located on the measurement line exhibiting the highest average Hg concentration during the stratification test If the stack diameter or equivalent diameter for a rectangular stack or duct is greater than 2 4 meters 7 8 ft locate the three sampling points at 0 4 1 0 and 2 0 meters from the stack or duct wall Alternatively if a RATA required by part 75 of this chapter is being conducted you may locate the three points at 4 4 14 6 and 29 6 percent of the duct diameter in accordance with Method 1 in appendix A 1 to this part For stack or duct diameters of 2 4 meters 7 8 ft or less locate the three sampling points at 16 7 50 0 and 83 3 percent of the measurement line 8 1 3 2 3 If the gas stream is found to be stratified because the 10 percent or 0 5 ug m cri
32. ording data at the subsequent traverse points You must however sample at 23 this and all subsequent traverse points for the required minimum amount of time specified in this section If you must remove the probe from the stack for any reason you must again allow the sampling system to equilibrate for at least two times the system response time prior to resuming data recording c If at any point the measured Hg concentration exceeds the calibration span value you must at a minimum identify and report this as a deviation from the method Depending on the data quality objectives of the test this event may require corrective action before proceeding If the average Hg concentration for any run exceeds the calibration span value the run is invalidated 8 5 Moisture Correction If the moisture basis wet or dry of the measurements made with this method is different from the moisture basis of either 1 the applicable emission limit or 2 a Hg CEMS or sorbent trap monitoring system being evaluated for relative accuracy you must determine the moisture content of the flue gas and correct the measured gas concentrations to a dry basis using Method 4 in appendix A 3 of this part or other appropriate methods subject to the approval of the Administrator 8 6 Optional Interference Test Procedure a Select an appropriate calibration span that reflects the source s to be tested and perform the interference check at 40 percent of the lowest calibra
33. p model no Unit s tested Serial no Test personnel Calibration span CS Date System response time Time Calibration Gas Level Calibration Certified Gas System Error Concentration Response Absolute of ug m Difference calibration span A B 100 43 Table 30A 2 System Integrity Check and Drift Data Facility name Analyzer make amp model Unit s tested Serial number Test personnel Run number s covered Date s Calibration span Calibration Certified Initial Final Drift Gas Calibration System System of Level Gas Value Respons Respons Absolute calibration zero mid ug m e e Difference span or high ugm gmi ugm 44 Table 30A 3 Interference Check Gas Concentrations Potential Concentration Interferent tentative balance N3 Gas CO 15 1 CO 100 20 ppm 100 20 ppm NO 250 50 ppm SO 200 20 ppm O2 H2 o 3 1 03 2 2 O 10 1 H20 joer 1 Any of these specific gases can be tested at a lower level if the manufacturer has provided reliable means for limiting or scrubbing that gas to a specified level 2 HCl and NO must be tested as a mixture 45 Table 30A 4 Example Interference Test Data Sheet Date of Test Analyzer Type Model No Serial No Calibration Span Test Organization Test Personnel Interference Hg Concentration Hg Concentration Absolu
34. pplies to 3 point system calibration error tests performed with Hg standards and pre and post run two point system integrity checks performed with HgCl scE 5100 Eq 30A 1 CS 35 12 3 Drift Assessment Use Equation 30A 2 to separately calculate the zero and upscale drift for each test run D SCE SCE Eq 30A 2 12 3 Effluent Hg Concentration For each test run calculate Cavg the arithmetic average of all valid Hg concentration values recorded during the run Then adjust the value of Cavg for system calibration error using Equation 30A 3 Cc C gas C ma Eq 30A 3 avg o C C q 12 4 Moisture Correction Use Equation 30A 4a if your measurements need to be corrected to a dry basis Ci Eq 30A 4a Use Equation 30A 4b if your measurements need to be corrected to a wet basis C C 0 B Eq 30A 4b 12 5 Dynamic Spike Gas Concentrations Use Equation 30A 5 to determine the spike gas concentration needed to produce a spiked sample with a certain target Hg concentration C a DF C Eq 30A 5 spike target OE Cie 12 6 Spiked Sample Concentration Use Equation 30A 6 to determine the expected or theoretical Hg concentration of a spiked sample Ce C _ Coote Crime native Eq 30A 6 DF 36 12 7 Spike Recovery Use Equation 30A 7 to calculate the percentage recovery of each spike ss Coke F C native x 100 Eq 30A 7 spike 12 8 Relative Standard
35. rt or other moisture measurement methods approved by the Administrator will be needed to measure stack gas moisture content 7 0 Reagents and Standards 7 1 Calibration Gases What calibration gases do I need You will need calibration gases of known concentrations of Hg and HgCh Special reagents and equipment may be required to prepare the HgCl gas standards e g a NIST traceable solution of HgCl and a gas generator equipped with mass flow controllers The following calibration gas concentrations are required 7 1 1 High Level Gas Equal to the selected calibration span 7 1 2 Mid Level Gas 40 to 60 percent of the calibration span 7 1 3 Low Level Gas 10 to 30 percent of the calibration span 7 1 4 Zero Gas No detectable Hg 7 1 5 Dynamic Spike Gas The exact concentration of the HgCl calibration gas used to perform the pre test dynamic spiking procedure described in Section 8 2 7 depends on the native Hg concentration in the stack The spike gas must produce a spiked sample concentration above the native concentration as specified in Section 8 2 7 2 2 7 2 Interference Test What reagents do I need for the interference test Use the appropriate test gases listed in Table 30A 3 in Section 17 0 i e the potential interferents for the source to be tested as identified by the instrument manufacturer to conduct the interference check These gases need not be of protocol gas quality 8 0 Sample Collection Emission Test Procedure
36. s blending system or manifolds may be used d The duration of each test should be for a sufficient period of time to ensure the Hg measurement system surfaces are conditioned and a stable output is obtained Measure the Hg response of the analyzer to these gases in pg m Record the responses and determine the overall interference response using Table 30A 4 in Section 17 0 and the equations presented in Section 12 11 The specification in Section 13 4 must be met e A copy of these data including the date completed and a signed certification must be included with each test report The intent of this test is that the interference test results are intended to be valid for the life of the system As a result the Hg measurement system should be operated and tested in a configuration consistent with the 25 configuration that will be used for field applications However if the system used for field testing is not consistent with the system that was interference tested the interference test must be repeated before it is used for any field applications Examples of such conditions include but are not limited to major changes in dilution ratio for dilution based systems changes in catalyst materials changes in filtering device design or materials changes in probe design or configuration and changes in gas conditioning materials or approaches 9 0 Quality Control What quality control measures must I take The table which follows is a summar
37. t 75 only unless the results of a stratification test allow you to use a short 3 point measurement line or to sample at a single point Prior to first run 30 Sample Point Selection Stratification Test see Section 8 1 3 If it can be demonstrated that stack gas concentration is lt 3 ug m then the test site is exempted from stratification testing Use the 3 point short measurement line if the stack diameter is gt 2 4 m 7 8 ft and the 3 point long line for stack diameters lt 2 4 m 7 8 ft If the Hg concentration at each traverse point during the stratification test is Within 5 of mean use 1 point sampling at the point closest to the mean or Not within 5 of mean but is within 10 of mean use 3 point sampling Locate points according to Section 8 1 3 2 2 of this method Alternatively if the Hg concentration at each point is Within 0 2 g m of mean use 1 point sampling at the point closest to the mean or Not within 0 2 g m of mean but is within 0 5 ug m of mean use 3 point sampling Locate points according to Section 8 1 3 2 2 of this method If the Hg concentration is gt 10 of the mean at any point then if the alternative specification is not met or if the stack diameter is lt 2 4 m 7 8 ft Perform sampling at 12 Method 1 points or Sample at 3 points located at 16 7 50 0 and 83 3 of the measurement line tha
38. t exhibited the highest average Hg concentration during stratification test or Sample at 6 Method points along the line that exhibited the highest average Hg concentration Part 75 RATAs only Prior to first run Prior to 1 1 09 you may 1 forgo stratification testing and use 3 sampling points as per Section 8 1 3 2 2 or 2 perform a SO stratification test see Sections 6 5 6 1 and 6 5 6 3 of appendix A to part 75 in lieu of a Hg stratification test If the test location is unstratified or minimally stratified for SOs it can be considered unstratified or minimally stratified for Hg also On and after 1 1 09 only Hg stratification tests are acceptable for the purposes of this method 31 M Data Frequency Once per cycle During run Recording S Data Sample concentration and All analyzer readings during each run within calibration Each run Parameters calibration span span M Data Sample concentration and All analyzer readings during dynamic spiking tests within Each spike injection Parameters calibration span 120 of calibration span M Data Sample concentration and Average Hg concentration for the run lt calibration span Each run Parameters calibration span M Mandatory S Suggested A Alternative These may either be the unadjusted Hg concentrations or concentrations normalized to account for temporal variations 32 10 0 Calibration and Standardizat
39. t is introduced in system calibration mode 3 17 System Calibration Mode means introducing the calibration gases into the measurement system at the probe upstream of all sample conditioning components 3 18 Test refers to the series of runs required by the applicable regulation 4 0 Interferences Interferences will vary among instruments and potential instrument specific spectral and matrix interferences must be evaluated through the interference test and the dynamic spiking tests 5 0 Safety What safety measures should I consider when using this method This method may require you to work with hazardous materials and in hazardous conditions You are encouraged to establish safety procedures before using the method Among other precautions you should become familiar with the safety recommendations in the gas analyzer user s manual Occupational Safety and Health Administration OSHA regulations concerning use of compressed gas cylinders and noxious gases may apply 6 0 Equipment and Supplies 6 1 What do I need for the measurement system This method is intended to be applicable to multiple instrumental technologies You may use any equipment and supplies that meet the following specifications 6 1 1 All wetted sampling system components including probe components prior to the point at which the calibration gas is introduced must be chemically inert to all Hg species Materials such as perfluoroalkoxy PFA Teflon quartz treated sta
40. tandard deviation lt 5 percent Alternative specification absolute difference between calculated and measured spike values lt 0 5 pg m dynamic spiking not required until 1 1 09 29 Sample Point Selection Number and Location of Sample Points For emission testing applications use 12 points located according to Method 1 in appendix A 1 to this part unless the results of a stratification test allow fewer points to be used For Part 60 RATAs follow the procedures in Performance Specification 2 section 8 1 3 and for Part 75 RATAs follow the procedures in section 6 5 6 of appendix A to Part 75 That is At any test location you may use 3 sample points located at 16 7 50 0 and 83 3 of a long measurement line passing through the centroidal area or At any test location you may use 6 sample points along a diameter located according to Method 1 Part 75 RATAs only or At a location where stratification is not expected and the measurement line is gt 2 4 m 7 8 ft you may use 3 sample points located along a short measurement line at 0 4 1 0 and 2 0 m from the stack or duct wall or for Part 75 only sample points may be located at 4 4 14 6 and 29 6 of the measurement line or After a wet scrubber or at a point where dissimilar gas streams are combined either locate 3 sample points along the long measurement line or locate 6 Method 1 points along a diameter Par
41. te Difference Average Absolute Gas ug m Difference w Interference Gas Sum of Responses of Calibration Span 46 Table 30A 5 Example Dynamic Spiking Data Sheet Facility name Date Time Unit s tested Test personnel Analyzer make amp model Estimated native Hg concentration ug m Serial number Estimated unspiked sample flow rate lpm Calibration span ug m Estimated spike gas flow rate lpm Target Level Crave U g m Actual Values A Spik oe nn C PIS C ss 3 Pre Post Avg Cspike Css y o ug m ugm mg m ugm Avg RSD 1 DFmustbe gt 5 2 C s Cnative Must be gt 1 5 and lt 2 0 where Cnative and C are estimated values 47 48
42. terion in Section 8 1 3 2 2 is not met then either locate three sampling points at 16 7 50 0 and 83 3 percent of the measurement line that exhibited the highest average Hg concentration during the stratification test or locate twelve traverse points for the test in accordance with Table 1 1 or Table 1 2 of Method 1 in appendix A 1 to this part or if a RATA required by part 75 of this chapter is being conducted locate six Method 1 points along the measurement line that exhibited the highest average Hg concentration 8 1 3 3 Temporal Variations Temporal variations in the source Hg concentration during a stratification test may complicate the determination of stratification If temporal variations are a concern you may use the following procedure to normalize the 12 stratification test data A second Hg measurement system i e either an installed Hg CEMS or another Method 30A system is required to perform this procedure Position the sampling probe of the second Hg measurement system at a fixed point in the stack or duct at least one meter from the stack or duct wall Then each time that the Hg concentration is measured at one of the stratification test points make a concurrent measurement of Hg concentration at the fixed point Normalize the Hg concentration measured at each traverse point by multiplying it by the ratio of Cf avg to Cr where Cr is the corresponding fixed point Hg concentration measurement and Cr avg is the average of a
43. tion span value anticipated e g 10 pg m Alternatively successfully conducting the interference test at an absolute Hg concentration of 2ug m will demonstrate performance for an equivalent calibration span of 5 g m the lowest calibration span allowed for Method 30A testing Therefore performing the interference test at the 2 g m level will serve to demonstrate acceptable performance for all calibration spans greater than or equal to 5 ug m 24 b Introduce the interference test gases listed in Table 30A 3 in Section 17 0 into the measurement system separately or as a mixture The interference test gases HCI and NO must be introduced as a mixture The interference test gases must be introduced into the sampling system at the probe such that the interference gas mixtures pass through all filters scrubbers conditioners and other components as would be configured for normal sampling c The interference test must be performed using HgCh and each interference test gas or gas mixture must be evaluated in triplicate This is accomplished by measuring the Hg response first with only the HgCl gas present and then when adding the interference test gas es while maintaining the HgCl concentration of the test stream constant It is important that the equipment used to conduct the interference test be of sufficient quality so as to be capable of blending the HgCl and interference gases while maintaining the Hg concentration constant Ga
44. y of Method In this method a sample of the effluent gas is continuously extracted and 2 conveyed to an analyzer capable of measuring the total vapor phase Hg concentration Elemental and oxidized mercury i e Hg and Hg may be measured separately or simultaneously but for purposes of this method total vapor phase Hg is the sum of Hg and Hg You must meet the performance requirements of this method i e system calibration interference testing dynamic spiking and system integrity drift checks to validate your data The dynamic spiking requirement is deferred until January 1 2009 3 0 Definitions 3 1 Calibration Curve means the relationship between an analyzer s response to the injection of a series of calibration gases and the actual concentrations of those gases 3 2 Calibration Gas means a gas standard containing Hg or HgCl at a known concentration that is produced and certified in accordance with an EPA traceability protocol for certification of Hg calibration standards 3 2 1 Zero Gas means a calibration gas with a concentration that is below the level detectable by the measurement system 3 2 2 Low Level Gas means a calibration gas with a concentration that is 10 to 30 percent of the calibration span 3 2 3 Mid Level Gas means a calibration gas with a concentration that is 40 to 60 percent of the calibration span 3 2 4 High Level Gas means a calibration gas whose concentration is equal to the calibration span
45. y of the mandatory suggested and alternative quality assurance and quality control measures and the associated frequency and acceptance criteria All of the QC data along with the run data must be documented and included in the test report 26 Summary Table of QA QC Requirements Status Checking Element Frequency Process or joxec Specification Acceptance Criteria S Identify Data Regulatory Agency or other primary end user of data Before designing test User M Analyzer Analyzer range Sufficiently gt than high level gas to allow determination Design of system calibration error S Analyzer resolution or lt 2 0 of full scale range Manufacturer design sensitivity S Interference response Overall response lt 3 of calibration span Alternatively overall response lt 0 3 ug m Validation of concentration required M Calibration Traceability protocol Gases M High level Hg gas Equal to the calibration span Each calibration error test M Mid level Hg gas 40 to 60 of calibration span Each calibration error test M Low level Hg gas 10 to 30 of calibration span Each calibration error test M High level HgCl gas Equal to the calibration span Each system integrity check if it better represents Cyative than the mid level gas M Mid level HgCl gas 40 to 60 of calibration span Each system integrity check if it better represents Cyative than the high level gas
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