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Cormidi KB Series Crane - Operation Manual

1. _ we uN OW w GA 7a ai a4 uni Pe Co Zeg i an iy un PI un o uo LA hi oo n hai ST Lac un SRD AN A ib OUTREACH 2345 7 s 9 10 i 7 10 13 16 20 23 26 30 33 imG 22 020 14 fig 5 15 1 dll w WARNING In the above DIAGRAM the working area is relative to the crane boom produced by Cormidi AN specifically for use with your PLE the use of other arms alters the equilibrium conditions and exposes the user and the people who are close by to significant risk User s manual KB series 53 leadinginnovation CORMIDI 5 15 2 MOUNT CRANE To assemble the hoist you must first remove the arm and basket according to the procedure laid down in the relevant section see 5 14 ni Insert the crane arm pushing in the direction of the arrow until the holes are aligned with those of the arm of the machine so you will be able to insert the two pins B removed during dismantling and retighten the nuts see fig 5 15 2 and fig 5 14 3 Before restarting the machine for the job turn the key switch to the function of the master MSS the symbol of the hook see fig 5 15 3 which indicates the EEMI mode of operation of the crane fig 5 15 3 5 15 3 PRECAUTIONS FOR FOR USING THE CRANE During the use of the crane you should take every precaution to lifting weights and in particular you should pay attention to using only approved hooks of
2. ch fig 5 2 9 A open close the main retraction arm B open close Jib P amp T C open close Jib retraction arm D open close the Plus P amp T E open close the main arm F clockwise counter clockwise turret rotation H Valve manual control knob Enables the emergency distributor controls rotating the knob clockwise fig 5 2 10 The operator on the ground must control the rotation until indexes F on column G on the carriage coincide fig 5 2 11 Subsequently carry out the following operations arm retraction arm lower pantograph lower fig 5 2 11 42 User s manual KB series CORMIDI leadinginnovation 5 2 1 STARTING WITH AN AUXILIARY BATTERY AN ATTENTION Do not make the cable clamps contact each other during the start up Do not protrude above the batteries To prevent risks of explosion follow the correct order of the operations as indicated below AN CAUTION Do not use a battery charger to start in emergency mode Verify that the auxiliary battery has the same electric characteristics of the discharged battery see data indicated on the battery If the battery is discharged the combustion motor can be started using an auxiliary battery whether it is isolated or mounted on another device Remove the protection device to access the battery which is located at turret bearing rear close to the hydraulic oil motor tank unit fig 5 2 1 1 Charge
3. 49 5 10 Closing and stopping the EW 50 5 11 ue Ee E 51 5 11 1 Stop caused by the load limiter iii 51 5 12 Removing the work platform 51 5 13 Under bridge configuration Cage roitaton 52 5 14 Removal Platform Am 52 5 15 Crane Version Optional 53 5 15 1 Diagram Working Area cranel iii 53 5152 MCR 54 5 15 3 Precautions for for using Uiecrane 54 5 16 Winch Stand optional e 55 5 16 1 Diagram Working Area WiINCh iii 55 9162 Main Pans O WINGI lla lora 59 doo MOI 56 5 16 4 Precautions for Using the WINCH cssseccccccsseseeecessseeeeceessaueeeeesssaeeseeesssaenecessaaaeeeeessaas 56 01049 SIAC VS VIG atic sande lai 56 5 16 6 Maintenance Of Wumnch A 56 517 DOW 56 6 Responsibilities Of Owners cccccsesseeeeseeeeseeeeeeeenseeeseoeesseeeeeoeesseeeseoeeaseeeseonnnseeeseoesseesseoensseeesens 57 6 4 BoSIGRINC Silea 57 6 2 Responsibilities Upon Purchase ccccccseeeeceeceeeeeeeeeeeeeeeeeeeesaeeeeeeesaeeeeeeeesseaeeeessaeeeeeeeaaaees Or SE OR E sera E E E E E 57 E Eelere sssr E E TE EE EEE ETRS 57 6 3 2 Manual of Responsibilities iii 57 6 4 Maintenance Inspection and Henar e 57 64 AVIANNCN ANC O es ladri 57 OF A PEC O ira ea aio 57 VESCOVI E T 58 6 5 Pre delivery Preparation iii 58 6 6 Fredueni large WEE 58 Gala ANGH DE Oliena aaa 58 6 8 Maintenance safety
4. al 2 2 9 2 1 The buzzer is active when the machine is not stabilized and or when is moving If the machine is stabilized it is activated when the maximum load allowed in the work platform is exceeded The buzzers of the acoustic indicators are placed on the turret and on the remote control front see fig 2 9 2 1 22 User s manual KB series COR MIDI leadinginnovation 3 INSTALLATION 3 1 STORAGE Should the machine be inactive for a long period it must be stored indoors protected against weather agents and covered with a canvas These environments must not be excessively humid and dusty Avoid all the ambient conditions that can affect the platform EWP operation over time Do not expose the rubber tracks to sunlight for more than three months Grease the non painted parts Protect the machine against humidity and high differences in temperature Protect the machine against corrosive substances The ambient temperature must be within 4 F and 122 F 20 C and 50 C 3 2 HANDLING THE MACHINE The machine must be handled by an authorized operator for using lifting devices and handling materials and machines strictly following the instructions of the manufacturer complying with the standards in force of the country where the machine is installed e The machine can be displaced by using a normal mean of transport suitable for transporting loads and same weight and dimensions of the machine see t
5. Do not wear bracelets watches rings or clothes that are not laced as they can get caught in the moving parts Do not use the combustion motor indoors without suitable ventilation to prevent the concentration of harmful gases Never use fuel solvents or other flammable liquids such as detergents use instead authorized non flammable and non toxic marketed solvents 12 2 INTRODUCTION AN ATTENTION Refer to the periodic maintenance table indicating the scheduled intervals at the end of this chapter A good maintenance and a proper use ensure the platform performance and safety To ensure a constant and regular operation of the platform EWP and prevent the invalidation of the warranty every part must be replaced with Cormidi Srl original spare parts The purchased or rented platform has been tested in the factory and it has been serviced immediately before delivery to ensure the proper start up of the platform EWP having performed all the required checks and registrations 12 3 INSPECTIONS CARRIED OUT BY THE MANUFACTURE The inspections carried out by the manufacturer are before commissioning the platform EWP 1 verification of the hydraulic oil level 2 greasing the runners 3 greasing the hinge pins 4 greasing the rotation apparatus with the platform EWP running 5 calibration of the pressure limiting valves 6 calibration of the block valves 7 calibration of the interlock and safety devices 8
6. User s manual KB series 39 leadinginnovation CORMIDI eodhginnovaton Leveling sensor electronic unit for leveling the platform before ascending Crorp oz el Angular sensor electronic unit for the platform vertical stability leadinginnovation Cage leveling MSS Management Leveling System Ee Vv Automatic management unit of the cage leveling MLS Management Levelling System 5 2 EMERGENCY LOWERING CONTROL OPERATION Manual controls The manual controls of the valves for enabling the machine emergency operation are placed under the right side bottom guard They must be activated before using the emergency controls listed below REMOVE THE COVER SIDE Control activation see fig 5 2 1 a b TO ACCESS THE ENABLE Loosen the red ring nut A tighten the central screw B until locking it wae 7 Loosen and remove the protection cap C MANUAL EMERGENCY Loosen screw D In the event of a momentary malfunction of the remote control or the receiver it is possible to restart the combustion engine Press the button on the side of the unit fig 5 2 3 fig 5 2 1 and while keeping it pressed in all subsequent stages wait 10 seconds then restart the engine with the key fig 5 2 4 and operate the control to be activated see below In the event of engine failure or for any other reason the manual pump and then the control to be activated At the end of the emergency restore the controls i
7. C and discharge the grease The track will loosen To remove the track D as indicated in fig 12 13 1 place a lever E between the track and drive wheel making the latter rotate forward or backward until the track is removed from its housing Remount the track matching it with the driving wheel teeth Fit the front part of the track on the front idle wheel with a slight rotation Adjust the track tension Ensure that the arrow is about 0 4 0 6 10 15 mm Remount the cover 12 14 GREASING AGNA ENTE Grease the roller bearing unit Refill all the greasers on the machine using the specific pump see also fig 12 23 1 Lubrication diagram o fig 12 14 1 The greasers on the left side of the carriage allow restoring the turret roller bearing lubrication 12 15 GREASING THE TELESCOPIC RETRACTING ARMS fig 12 15 1 Every 100 hours Apply grease on the sliding part of the telescopic arm using a brush see tab 12 24 1 The mobile parts must be properly lubricated to ensure the safe operation of the platform 12 16 VERIFICATION OF THE WEAR OF THE TELESCOPIC ARM RUNNERS The pins on the head of the retraction arms push the pads made of special anti friction material on the telescopic arms Each side is equipped with 4 pins for each retraction arm Ensure that there is no play on the retraction arm heads every 100 hours User s manual KB series 79 leadinginnovation CORMIDI 1MG 22 039 1
8. Dangerous zone Zone inside and or close to the machine where the presence of a exposed person is a risk for his her safety and health Exposed person Any person who is found entirely or in part in the dangerous zone Operator A person in charge to install run adjust carry out maintenance clean repair and transport the machine Man machine interaction Any operation where the operator must interact with the machine during any phase of the operation Qualification of the operator Minimum level of skills the operator must have to carry out the operations described above Number of operators The number of operators assessed by the manufacturer must be suitable for carrying out the described operation therefore a different number of operators can compromise the expected result or endanger the safety of the involved personnel Status of the machine the status of the machine includes the operation mode e g the drive stop etc safety conditions on the machine such as protection devices include and excluded emergency button pressed insulation type of energy sources etc Residual danger A danger that has not been possible to remove or reduce during the designing phase against which the protection devices are not totally effective the manual provides information about it and instructions and warnings to allow solving it see 5 4 and 6 5 1 of European standards EN 12100 1 and EN 121000 2 Safety component Component used to en
9. SCOR MIDI leadinginnovation INSTRUCTION MANUAL USE AND MAINTENANCE FOR ELEVATING WORK PLATFORMS EWP KB 23 13 series 2013 KB series CORMIDI leadinginnovation INDEX 0 INTRODUCTION 1 GENERAL INFORMATION SAFETY INSTALLATION DESCRIPTION OF THE MACHINE USE OF THE MACHINE MAINTENANCE SPARE PARTS AND ACCESSORIES ADDITIONAL INSTRUCTIONS ATTACHMENTS ce YS Sy se AE User s manual KB series i leadinginnovation COR MIDI INDEX Oi UOC TIO i ciie EE r E E iii 1 0 1 Applied Standards and awe 1 0 2 Useoihemanual cc ceccccceccccseeecceeeeeeeeeeceeeeeceaececeuceeseeessaueessaeeeseaeeesaeessaueesseeesseeetsneeesaes 1 0 3 Storing the manual 2 0 4 Disclosure limitations Of the manual 2 0 5 Symbols used in this manual 2 0 6 Ways of reading and consulting the Manual 2 0 7 Update of the instruction manual 3 0 8 Glossary and PICTOGFAMS e 3 Tig General nN oMa HOM EE 7 1 1 Identification data of the manufacturer 7 RACE e E E E REA 7 tas Disclaimer RE AE 8 1 4 Definitions thee scsccbscreeeasat acne stenoses once aasechsagaensgenpedensenwadensdsdoecsdsavednsiet acdc cdeccadenndtaadedhjagneasseaseeenaeusades 8 1 5 Personnel in charge 8 1 6 Attached manuals ii 8 1 7 General safety warnings iii 9 2 Ee 10 2 Intended ERA LO 10 22 Unauthorizgd RE 12 2 2 1 Safe distance from slopes and ACHES ccccc
10. verification of oil leakage in the hydraulic system 9 verification of general operation 10 application of all the plates User s manual KB series 75 leadinginnovation CORMIDI 12 4 HYDRAULIC OIL INDICATOR Inside the motor bonnet on the right there is a double indicator for the hydraulic oil It allows controlling two values 1 oil temperature inside the tank with a double temperature scale F and C 2 the level of the hydraulic oil in the tank fig 12 4 1 12 5 VERIFICATION OF THE HYDRAULIC OIL LEVEL AN ATTENTION Respect the environment and comply with the standards in force when disposing of the oil and filters Every 8 hours Under the protective guard on the top in front of the motor there is the cap for refilling the hydraulic oil and the filter fig 12 5 1 When verifying the level of the hydraulic oil ensure that the platforms and outriggers are resting on a flat surface Verify the oil level from indicator A the oil must reach half the level indicator Otherwise top up using specific oil from the B cap or B cap of the extension column if present The oil characteristics are described in the tables in Para 12 24 12 6 REPLACING THE HYDRAULIC OIL SALIRE or every 2 years anyway When the hydraulic oil must be replaced discharge the exhaust oil by loosening the cap under the machine on the right side of the motor bonnet see following figures fig 12 6 1 Disc
11. Attention the machine is not suitable for uses in flammable or explosive atmosphere corrosive environments with excessive dust Moreover it is not suitable for use at a height exceeding 5000ft 1500m a m s l 4 5 ILLUMINATION The worksite illumination must comply with the laws in force in the country where the machine is installed and must ensure a good visibility in every point without creating dangerous reflections and allowing a clear reading of the control panels and detecting the emergency button As the machine is supplied without illumination devices the workspace must be provided with suitable illumination such to ensure values within 200 and 300 lux in every point of the machine 4 6 VIBRATIONS In conditions of use in compliance with the indications vibrations are not such to arise dangerous situations The vibrations transmitted to the operator in the platform are not significant 4 7 SOUND EMISSIONS The equivalent continuous A weighted sound pressure level and the C weighted instantaneous acoustic pressure in the workspaces is not such to arise dangerous situations for the operators Other sound level measurements in the workspace must be carried out in accordance with that indicated by the laws in force in the country of use The measurements carried out indicate the following levels Equivalent continuous A weighted sound pressure level 88 dB A Equivalent continuous A weighted sound power level ensured 8
12. EWP B Serial number C Year of manufacture D Mass of the platform E Maximum outreach extension of the platform is safe conditions F Maximum dimensions on the ground with lowered outriggers G H L M N Maximum pressure of the hydraulic system Electric system voltage of the platform Maximum weight in the work platform with two operators on board Maximum manual force carried out by the operator outwards the work platform Maximum wind speed allowed for working with the platform Maximum inclination of the machine frame allowed for working on the platform in safe conditions Note Altering the data on the identification plate is strictly prohibited 1 1 IDENTIFICATION DATA OF THE MANUFACTURER CORMIDI srl Via Fonte 342 84069 ROCCADASPIDE SA tel 39 0828 943688 fax 39 0828 943963 e mail info cormidi com The machine has been manufactured in compliance with the European US and Canada Standards in force at the time it has been launched on the market 1 2 WARRANTY Unless otherwise agreed the warranty 1 has a duration of 12 months from the date of delivery to the Customer 2 entirely covers replacements or repairs of all the components of the platform EWP presenting defects in the materials or processing 3 The Cormidi Srl workshops are the only enabled to carry out operations under warranty 4 replacements or repairs will be carried out as soon as possible at Cormidi Srl Authori
13. User s manual KB series 3 leadinginnovation CORMIDI SAFETY PICTOGRAMS e Pictogramsinsidea triangle indicate DANGER e Pictogramsinsidea circle impose OBLIGATION PROHIBITION e Pictogramsinside a rectangular indicate a provision that if not carried out can involve serious danger Prohibition to use any object to reach heights exceeding that indicated in the work area diagram Prohibition to loads using the work Dangerous electric voltage Generic danger platform Prohibition to carry out welding perforation grinding or any other operation that can weaken the structure without authorization of the manufacturer Danger of crushing lower limbs Danger do not use with wind which intensity exceeds that indicated Danger Always stabilize on a solid and consistent ground MAX 28 MPH No access for unauthorized persons Wearing protective gloves must be worn GP Safety harness must be worn Foot protection must be worn Prohibition to pass through the limit allowed of the live electric lines Head protection is mandatory ZX WARNING The label on the side indicates you must read and understand operator s manual and all other safety instructions before using this equipment cod C0900 07 82 Read and understand a land erator nu all other safety instructions bo or using this equipment The label on the side indicates to read the technical documentation before carrying out any
14. When a lessor uses the aerial platform as an owner the lessor shall have the responsibilities of owners as specified in Section 6 of this standard 9 4 LESSOR AS A USER When a lessor uses the aerial platform as a user the lessor shall have the responsibilities of users as specified in Section 7 of this standard 9 5 LESSOR AS AN OPERATOR When a lessor uses the aerial platform as an operator the lessor shall have the responsibilities of operators as specified in Section 8 of this standard 72 User s manual KB series COR MIDI leadinginnovation 10 RESPONSIBILITIES OF LESSEES 10 1 BASIC PRINCIPLES Sound principles of safety training inspections maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the aerial platform will be carrying personnel 10 2 LESSEE AS A DEALER When a lessee uses the aerial platform as a dealer the lessee shall have the responsibilities of dealers as specified in Section 5 of this standard 10 3 LESSEE AS AN OWNER When a lessee uses the aerial platform as an owner the lessee shall have the responsibilities of owners as specified in Section 6 of this standard 10 4 LESSEE AS A USER When a lessee uses the aerial platform as a user the lessee shall have the responsibilities of users as
15. active Always activate the controls gradually and smoothly fig 5 1 3 Load Led 100 90 Luminous indicators showing an excessive load on the platform The LED activation on the right 90 indicates that the load situation is critical and beyond which the machine will block When even the left Leds will activate 100 the machine will block To restart the operation decrease the load Where not possible by waiting about 10 seconds the machine will allow carrying out only movements that take the load back to the machine center of gravity ea room fig 5 1 4 Display The multi functional display shows messages for the operator and data from the T Can card leadinoinnovation E ewe gt a 2 CH es 2 pae gt fig 515 The buttons at the side of the display allow adjusting luminosity see attachment messages on display SELECTOR SWITCHES A The far left selector switch indicated in fig 5 1 2 allows selecting on which part of the machine the function controls should be carried out 1 aerial part 2 outriggers 3 undercarriage User s manual KB series 35 leadinginnovation lt ORMIDI B The 2 position selector switch hare snail allows selecting the platform movement speed by using the tracked undercarriage see fig 5 1 2 C The RPM linear potentiometer allows adjusting the combustion motor revolutions see fig 5 1 2 Emergency STOP but
16. see fig 5 1 2 The selector switch has 3 unstable positions and allows starting and stopping the motor H Luminous indicator to monitor the battery state of the remote control see fig 5 1 2 The flashing led see arrow indicates that the battery must be recharged or replaced it is mandatory to always have a spare battery available in case of emergency in height 36 User s manual KB series COR MIDI leadinginnovation CONTROLS Aerial part see fig 5 1 3 A rotation of the platform turret B rotation of the ascend descend main arm C rotation of the ascend descend second arm Jib D movement of the first retraction arm enter exit E movement of the second retraction arm enter exit F movement of the cage arm Plus forward backward In winch configuration ascend descend hook Stabilizers see fig 5 1 3 A ascend descend left rear stabilizing movement B ascend descend left front stabilizing movement C ascend descend right front stabilizing movement D ascend descend right rear stabilizing movement Undercarriage see fig 5 1 3 A forward reverse left track movement B forward reverse right track movement Buttons on the side of the remote control Buttons on the right side 1 control consent OK button 1 remote control Start green button It connects the transmitter to the receiver press it for 3 seconds at the beginning and the start t
17. 12 20 VERIFICATION OF THE HYDRAULIC SYSTEM OPERATING PRESSURE Every 200 hours The inspection must be carried out at a Cormidi Srl Technical Assistance Center 12 21 BATTERY INSPECTIONS AND MAINTENANCE ATTENTION AN Never place flames or create sparks close to the battery explosive gas The battery contains dilute sulfuric acid which is highly corrosive Therefore take all the precautions required protecting eyes and face Inthe event of accidental contact with the skin immediately rinse with plenty of water 80 User s manual KB series CORMIDI leadinginnovation 12 21 1 VERIFICATION OF THE ELECTROLYTE A The battery does not require top ups However should the electrolyte level be below the minimum level MIN with the machine in horizontal position it can be restored by removing cover A and adding distilled water without ra 8 MAX exceeding the maximum level MAX O e ai MIN Note If the period of inactivity exceeds one month we recommend to isolate the battery Remove the terminals from the battery always starting from the negative pole Reconnect the electric cables always starting from the positive pole 12 21 2 REPLACING THE BATTERY ATTENTION Do not disconnect the cables when the motor is running AN Remove the terminals from the battery always starting from the negative pole Reconnect the electric cables always starting from the positive pole Replace the batt
18. 5 2011 Safety Of Machinery Guards General requirements for the design and construction of fixed and movable guards ANSI SIA A92 5 2006 amp 0 2 USE OF THE MANUAL This instruction manual provides information on transport use and maintenance of the platform EWP which is also referred to as machine Before starting the machine the operator must have read and understood the instructions provided especially those regarding safety If doubts arise on the correct interpretation of the instructions contact the Manufacturer or the authorized Assistance Centers for any clarifications User s manual KB series 1 leadinginnovation COR MIDI 0 3 STORING THE MANUAL This manual is an integral part of the platform EWP and it must be stored in a place easy to access dry and repaired from sunlight be attached to the machine in the event of transfer of property and it must be stored intact for the entire life of the platform EWP until its demolition In the event it is lost or worn a new copy must be requested to the Manufacturer 0 4 DISCLOSURE LIMITATIONS OF THE MANUAL Technical information contained in this instruction manual are property of Cormidi Srl and must be considered confidential Therefore its reproduction even partial without written authorization of the Manufacturer is prohibited Moreover using this manual for purposes different from that indicated is prohibited Any violations will be prose
19. Italian original language of the manufacturer in compliance with point 1 7 4 of directive 2006 42 CE The platform EWP is conforming with the law provisions related to Directives 2004 108 EC and 2006 95 EC In the applicable points it is conforming to the harmonized standard UNI EN 280 SAFETY STANDARDS The device has been manufactured in compliance with the Harmonized Technical Standards listed below Safety of machinery Basic concepts general principles for design Part 1 Safety of machinery Basic concepts general principles for design Part 2 UNI EN ISO 12100 2 oe Technical principles Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs UNI EN ISO 13850 Safety of machinery Emergency stop Principles for design CEI EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements UNI EN ISO 14121 1 Safety of machinery Risk assessment Part 1 Principles UNI EN ISO 13857 Safety of machinery Safety requirements for systems and components for oil hydraulic and pneumatic transmissions Hydraulic fluid power Safety of machinery Safety requirements for systems and components for oil hydraulic and pneumatic transmissions Pneumatics Safety of machinery Minimum gaps to avoid crushing parts of the body Aerial platforms CSA 354 1 2004 amp American National Standard Boom Supported Elevating Work Platforms ANSI B30
20. USING THE WINCH When using the crane even as a winch you must observe the rules and precautions for lifting weights and in particular should pay attention to using only approved hooks of suitable capacity with marking gt 1t always check the capacity and state of wear of the cable make sure to set the weights in suitable locations to support the weight when lifting a load make sure the cable works in the vertical avoid swinging the load donot use the crane to drag loads horizontally never use the crane to lift people IMG 22 009 2 fig 5 16 3 DANGER AN You may not use the crane to lift people there are many risks of accidents and serious consequences for their safety 5 16 5 USING THE WINCH After installing the arm and making the required connections you can use the winch to wrap or play the cable and lift or bring down loads To operate the hydraulic motor of the winch pull the trigger F see below in the remote control see section 5 1 Corporate Control and Management Unit AE Saf aS 5 16 6 MAINTENANCE OF WINCH Every 30 hours Grease the slide pins of the pulleys and grease the cable fig a The hoist cable load must wrap evenly around the drum of the coils forming smoothly in order to ensure the correct winding and the duration of the cable it is very important to grease and periodically verify that the pulley can float freely along its own axis 5 17 DOWNTIME f
21. Wire rope selection and installation criteria OSHA 1926 1417 Operation OSHA 1926 1418 Authority to stop operation OSHA 1926 1422 Signals hand signal chart OSHA 1926 1423 Fall protection OSHA 1926 1434 Equipment modifications ANSI B30 5 2011 5 2 3 Crane maintenance ANSI B30 5 2011 5 2 4 Rope maintenance 8 1 BASIC PRINCIPLES The information in this standard shall be supplemented by good judgment safety control and caution in evaluating each situation Since the operator is in direct control of the aerial platform conformance with good safety practices in this area is the responsibility of the operator The operator shall make decisions on the use and operation of the aerial platform with due consideration for the fact that his or her own safety as well as the safety of others is dependent on those decisions 8 2 MANUALS 8 2 1 MACHINE MANUALS The operator shall ensure the operating and maintenance manuals are stored in the weather resistant storage compartment on the aerial platform The manual s is considered an integral part of the aerial platform and is vital to communicate necessary safety information to the operator The operator shall be familiar with the manuals and reference them as required 8 2 2 MANUAL OF RESPONSIBILITIES The operator shall be familiar with the requirements for operators as set forth in Section 8 of the Manual of Responsibilities for Dealers Owners Users Operators Lessors Lessees a
22. copies of the safety manual for operators g in charge of using and performing maintenance on the elevating work platform and Nr v safety belts Z Manual delivery coupon of the elevating work platform E gt Q le Serial Number spor csi 8 Fonte di Roccadaspide date Signature legible Leone as LI operator LI executive LI holder litica ai declares to have taken over Nr copies of the use and maintenance manual of the machine NI of copies of the safety manual for operators in charge of using and performing maintenance on the elevating work platform and Nr ce safety belts 9 Manual delivery coupon of the elevating work platform S z lee E Serial Number EE 8 Fonte di Roccadaspide date Signature legible i lillo User s manual KB series 91 OEM Rental Distributor 4175 Guardian Street Simi Valley CA 93063 info mmdequipment com D www mmdequipment com EQUIPMENT P 800 433 1382 F 800 225 5579 lt ORMIDI leadinginnovation
23. d KB 22 Engine En H d Internal combustion engine Honda IGX 440 with electronic control Parameters Rated Input Voltage 120 VAC Gi _ Il Rated Input Frequency 60 Hz Electro pump with the following characteristics see certificate attachment for additional ratings Electrical connection V 220 V 110 Frequency 50 60 Hz 2 2 kW na Dimensions no Tested CSA 354 1 2004 Track width 35 43 according to e Track length 44 48 wu Lu Outriggers front back 161 4 Lg ke Outriggers left right 161 4 St et Stabilizer pads 11 8 X 11 8 GA Outrigger foot 4 72 circumference e The product was voluntanily tested according to the relevant safety requirements noted above It ee Maximum lift capacity 2194 Ibs minimum radius wm can be marked with the certification mark above The mark must not be altered in anyway This EN Maximum slope 10 up slope 4 degree side slope Tepe erg Ground contact pressure 5050 fis sa n real s on ng an Maxi boom length 30 ft 35 ft with mechanical extende Lui Certification Regulations T V SUD America inc is an OSHA recognized NRTL and a Lu ine nta ila date A Eege o Standards Council of Canada accredited certification body Noise level 90 db A D LI Ke Test report no DI210372 000 P e et gt Fr i g set Test Report No DI1210372 000 z L s RK 5 X 1 gi 3S 8 Date 2013 01 29 Date 2013 01 29 gt e Page 1 of 2 We B 13 01 82908 001 u ne al ce a
24. fig 12 16 1 Grab the cage sideways with the platform open and the cage almost on the ground If play is noticed by making it oscillating sideways tighten the pins of the telescopic retraction arms to solve the problem The pin head must not touch the ring nut on the frame see fig 12 16 1 In the event the pin head touches the ring nut it means that the pad is worn and it must be replaced The runners must be replaced at Cormidi Srl authorized workshops 12 17 VERIFICATION OF THE PRESENCE AND INTEGRITY OF THE PLATES ON THE MACHINE Every 200 hours Verify the presence and readability of the prohibition danger and control plates placed on the machine Refer to Para 2 9 to identify any missing or damaged plates 12 18 VERIFICATION OF THE FASTENING SCREWS TIGHTENING OF THE PIN STOPPERS AND RING NUTS Every 200 hours Verify that the fastening screws of the pin stoppers and ring nuts are not loosened If so tighten the screws or the ring nuts 12 19 VERIFICATION OF THE FASTENING SCREW TIGHTENING THE ROTATING TURRET Every 200 hours Verify that the turret fastening screws see fig 12 19 1 which allow the rotation of the main arm of the platform are not loosened and properly tightened If so tighten the screws or the ring nuts Remove the plastic protection devices fastened to the turret side By using a torque wrench the tightening torque of the pins must be within 205 215 Nm IMG 22 032 0 fig 12 19 1
25. hazards to ensure safe travel d Maintain a safe distance from overhead obstructions and energized electrical conductors 24 Stunt driving Stunt driving and horseplay are prohibited 25 Securing the aerial platform The user shall direct the operator to implement means provided to protect against use by an unauthorized person s 26 Altering safety devices Interlocks or other safety devices shall not be altered or disabled 27 Snagged platform If the platform or elevating assembly becomes caught snagged or otherwise prevented from normal motion by adjacent structures or other obstacles such that control reversal does not free the platform all personnel shall be removed from the platform before attempts are made to free the platform using lower controls 28 Vacating or entering an elevated aerial platform If permitted by the manufacturer personnel shall only vacate or enter a raised aerial platform by following the guidelines and instructions provided by the manufacturer 29 Modifications Modification or alteration of an aerial platform or the fabrication and attaching of frameworks or the mounting of attachments for holding tools or materials onto the platform or the guardrail system shall only be accomplished with the prior written permission of the manufacturer 30 Assistance to the operator If an operator encounters any suspected malfunction of the aerial platform or any hazard or potentially unsafe condition rel
26. indicate that the undercarriage controls are active see fig 5 6 1 3 Push the levers forward or backward to obtain the required displacement Beside this selector switch there is that of the translation speed that allows choosing between slow drive snail or fast drive hare Automatic straight drive By selecting slow speed snail the automatic straight drive can be inserted which allows the straight movement and is very useful when the machine moves on the ramps e g to load it on the mean of transport The insertion procedure is very simple select slow speed snail press the orange OK button placed on the right of the remote control for 3 seconds press both the track activation levers forward and backward The machine advances straight moreover if one of the 2 levers is released the machine stops without rotating To remove the straight drive function press the orange OK button on the right of the remote control or rotate the speed selector switch to hare 5 7 STABILIZING THE PLATFORM EWP DANGER A If the platform EWP is used on public roads its presence must be highlighted and the workspace must be indicated by means if specific signals Pay special attention to the ground consistence where the outriggers rest and in case place a repairing plate to achieve a better distribution of the load to the ground Verify that the outriggers do not rest on manholes sewers basements and e
27. inspection shall be in accordance with items specified by the manufacturer for a frequent inspection and shall include but not limited to the following 1 All functions and their controls for speed s smoothness and limits of motion 2 Lower controls including the provisions for overriding of upper controls All chain and cable mechanisms for adjustment and worn or damaged parts All emergency and safety devices Lubrication of all moving parts inspection of filter element s hydraulic oil engine oil and coolant as specified by the manufacturer 6 Visual inspection of structural components and other critical components such as fasteners pins shafts and locking devices 7 Placards warnings and control markings 8 Items specified by the manufacturer 9 Emergency lowering means 3 4 5 6 7 ANNUAL INSPECTION The owner of an aerial platform shall ensure that an annual inspection is performed on the aerial platform no later than thirteen 13 months from the date of the prior annual inspection The inspection shall be made by a person s qualified as a mechanic on the specific type of aerial platform or one having similar design characteristics The inspection shall be in accordance with items specified by the manufacturer for an annual inspection The owner shall not place the aerial platform into service until all malfunctions and problems have been corrected 6 8 MAINTENANCE SAFETY PRECAUTIONS Before adjust
28. is fresh but still warm With 20 mph 32 km h wind speed the perceived temperature on face and hands is 32 F 0 C Therefore wear warm clothes before starting the operations even if temperature on the ground seems to be warm if temperature is 32 F 0 C that perceived is 5 F 15 C Special attention must be taken when fa ade coatings are transported as well as windows panels and other similar materials that can act as a sail and seriously compromise the machine stability especially in presence of gusts of wind For the same reason billboards and similar must not be affixed on the work platform even if only temporary Moreover the shelter and funneling effect of high or close buildings must be known and predicted as it can increase the wind speed in days where the speed of the wind in open zones is low 2 4 OPERATOR S WORKSTATION The operator can control the machine inside the work platform cage if the EWP is controlled externally he must always keep at a safe distance outside the dangerous zone 2 5 DANGEROUS ZONE The dangerous zone corresponds to the workspace in the condition of maximum horizontal outreach of the platform Keep at least 33ft 10m away from the machine turret DANGEROUS ZONE R 33ft 10m fig 2 5 1 2 6 RESIDUAL RISKS These risks cannot be fully reduced during the designing phase and with protection techniques so they are non evident potential hazards Pay attention
29. its distribution on the platform and any platform extension s are in accordance with the manufacturer s rated capacity for that specific configuration 4 All personnel on the aerial platform have appropriate safety gear for the work and environment envisioned 8 9 UNDERSTANDING OF HAZARDOUS LOCATIONS lt shall be the responsibility of the operator to understand the hazard classification of the intended location of operation according to ANSI NFPA 505 1996 8 10 OPERATOR WARNINGS AND INSTRUCTIONS The operator shall direct personnel operating the aerial platform to be in compliance with the provisions set forth in this standard The operator shall monitor their performance and supervise their work to ensure the use application and operation of the aerial platform is in conformance with the provisions set forth in section 8 of this standard warn personnel of potential hazards provide means to protect against identified hazards and explain the potential consequences of not following proper operating guidelines Instructions and guidelines regarding proper operation shall include but not necessarily be limited to the following issues and subjects 1 Fall protection While the guardrail system of the aerial platform provides primary fall protection all occupants of the work platform shall wear either fall restraint or fall arrest equipment as directed by their employer 2 Slope and grade The aerial platform shall not be operated in
30. of the plates on the machine 80 12 18 Verification of the fastening screw tightening the rotating turret 80 12 19 Verification of the hydraulic system operating pressure 80 12 20 Battery inspections and maintenancCe 80 12 20 1 Verification of the electrolyte AA 81 12 20 2 Replacing the batter 81 12 21 Periodical inspections and MAINTENANCE ccccccseeeeeeeeeeeeeceeeceeeeceeesaeeeeeeessaaeeeeeeesaaeeeees 81 12 22 Lubrication general diagram 83 12 23 LUDICaANTIADIS EE 83 12 24 Tightening torque table AA 84 12 25 Periodical maintenance schedule 84 1220 TIOUDIESAOOMNO WE 85 T3 Spar paris and ACCS SONG Scere cee ccna tcc cee hee A 86 Oi FAS Tue 86 132 S0 e PAS sare tieateandne orbs EE EE EE EEE EEE REE E SE EEE EEE EERE 86 13 3 PCOS SS OCS cirie 86 14 Additi nal INSIFUCHIONS sasssa a a E A a 87 id Wee DOS AU a olii a iii 87 14 2 Decommissioning and dismantling i 87 14 3 Eege e 87 I AHAICNIMENS olii nine 88 Tote Machine ENEE eege 88 152 dree Reg EE 88 5 VGC AM A Mis acta eee na 88 User s manual KB series leadinginnovation CORMIDI vi User s manual KB series CORMIDI leadinginnovation 0 INTRODUCTION 0 1 APPLIED STANDARDS AND LAWS This manual has been issued by the Manufacturer and is an integral part of the machine it has been issued in
31. others feet Before use verify the efficiency of the machine and its apparatus The EWP must always be kept in perfect conditions following the maintenance program described in the use and maintenance manual 12 User s manual KB series CORMIDI leadinginnovation i in the event of oil leakage in the hydraulic system do not get too close to the leakage D Oil sprays can cause serious injuries as the oil in the hydraulic circuit is at high pressure Press the emergency stop button do not use the machine during storms Danger of being hit by lightning connect the ground conductor to the ground loop in order to protect against the indirect contacts for external connection with voltages exceeding 24 V According to the accident prevention standards in force the operator in the platform must wear the protective helmet and fasten the safety belt secured to the cage The operator on the ground must always wear the helmet Always ensure that no persons or animals are found in the range of action of the EWP before starting any operation Pay attention to not drop any object or equipment from the cage Use the machine only in open spaces In the event operations must be carried out indoors tunnels buildings etc there is the risk of carbon monoxide poisoning due to the discharge gases of the vehicle never climb or get down from the EWP when lifted never unload or load objects from the EWP when lifted Load
32. precautions i 58 6 9 alle gl Dare eesin aaa 58 User s manual KB series leadinginnovation lt ORMIDI 6 10 Maintenance training EE 59 IC Le E 59 Oli ORA 59 eV Tis ASSECO TEEN 59 6 12 Familiarization upon delivery i 59 Do ee e E 59 6 14 Assistance to users and operators i 59 6 15 Record Retention and DISSEMINATION 59 619 1 Record Rellano srede esrin dinari rE r EE ES ETE 59 692 FOO O T anO serer E E r 60 6 15 3 Record dissemination iiiiiiiiii 60 PaO MOCNA UON EE 60 6 17 Manufacturer s Safety Bulletins 60 6 18 Responsibilities upon Sale ccccccccccsssecececeeeeeceeecseeeeeeeecaeeeeeeeeseeaueeeeesseaseeeeessaeeeeessseeeeeeeeaas 60 7 Responsibilities 0fFUSErS ae 61 en E Ee ed ARR A TE 61 CA A 61 E tee e siria iano 61 7 2 2 Manual of Hesponsitutes 1 ccccccccnseeecccsueeccnsuseccnsuceeccsauseecsacuesensaueecesaeesesaaussensauesessanes 61 7 3 INSPECTION ANd MAINTENANCE ccecccccseeeeeceeeeeeecseeeeecseeeeeceeseeeesaeeeeseeeeessaeeeessaueessseeeeeesaess 61 94 FIGQUENCINSDECHOR spirale 61 FS e ee de arditi gna 61 e FIGSIAICINSPECION siirexsatsnarvontsimissdciacebsinbisviaatemdigers ieri ETOP AC Teria i taieri iiaia rr terina 61 7 3 4 Maintenance Safety PreCQutiOns ccccccsccccccccsseceeccsnaneceecescsueneeesssaeesecessnsueeeeessaaaesesessaaaes 62 7 4 Replacement Parts ariana ii
33. remove the exhaust oil from the hydraulic oil tank hydraulic jacks combustion motor and reducers of the tracked undercarriage 14 3 SAFE WORK PROCEDURES The operators in charge must be trained and informed on the specific procedures for e Using the Equipment Electrical Panel safely e Emergency situations e Specific special procedures instructions provided by the responsible of the operations for specific uses e g plat pruning film shooting lights installation etc rr User s manual KB series 87 leadinginnovation CORMIDI 15 ATTACHMENTS 15 1 MACHINE DRAWERS see annexes 15 2 ELECTRICAL DIAGRAMS see annexes 15 3 HYDRAULIC DIAGRAMS see annexes 88 User s manual KB series COR MIDI leadinginnovation EEN CORMIDI S R lt ORMIDI DC 84069 ROCCADASPIDE SALERNO leadi nginnovation Te 390828 943688 Fax 390828 943963 DI MARAL NE CE DI CONF RMITA ll sottoscritto detentore della documentazione teica dichiara che la sottoindicata macchina stot progettata e costruita in conformit alle seguenti Direttive Europee come emendate alle nome armonizzate citate e ai decreti e regolamenti che le irrvoongono nelle leggi nazionali The undersigned holder of the technical docum benn designed and manufactured in compliance European standards and the regulations tra clare that the machine described below has lowing European Directives os amended
34. supply Working On indicates that the two safety relays have 7 G led been closed and that controls are now Green led enabled 38 RX Unit Mod M550S K DC Serial no Supply Power Class Protection IP65 Radio Model amp Data Error ch B C9070 14 61 co P_i LA gt LA E KI D la v E LU w E Ha n bi a 13 24V Imax 0 9A 10W M550S UHF ISM Band Orion Ce 2 a 3 la w o S G lt oO gt O Led si w HR E ER E V E o SW n WC st o S E ui 8S a leadinginnovation gt y SI IMET fig 5 1 7 User s manual KB series leadinginnovation Auto power off The transmitting unit turns off automatically after three minutes of non use The function can be disabled upon request and responsibility of the user The transmitting unit turns off when the battery is fully discharged In that case before turning off the led positioned on the transmitter will rapidly blink 6 power supply B Master Unit operation electronic panel MSS Management Safety System RUN H service JH SCOR MIDI leadinginnovation Q N e EF e e RUN the light indicates the proper operation of the control unit SERVICE the light indicates that is time to have the machine serviced 1 2 GE 10 11 12 13 With the light on the A EWP superstructure movemen
35. the 1 erosion E SICUREIZA DELLE MACHINE SAFP PROCEDURA DI VALUTAZIONE DELLA CO CONFORMITY ASSESSMENT PROCED ALLEGATOIX pir 200642 CE q ICE Ist CERTIFICAZIONE EUROPEA SPA N 0303 MALY VIA GARIBALDI 20 4001 1 ANTOLA DL EMILIA BO TS ALA CONFORMIT DICHIARATA CH CONFORMITY If DECLARED EN 12999 2009 RA MISURATO Lwa RIF 1pwWw 100dB A i R LEVEL Lwa REF 1 PW 0048 A SONORA GARANTITO Lwa RIF 1 PW i SUOND POWER LEVEL Lwa REF PW 101 dB A A MOTORE INSTALLATA COME DEFINITA DALLA DIRETIVA 97 88 CE MET INSTALLED POWER AS DEANED BY THE EUROPEAN DIRECTIVE 97 68 CE CAST 4 2004 108 CE COMPATIBILIT ELETROMAGNETICA BL ECTROMAGNETIC COMPATIBILITY 4 1 NORME EUROPEE ARMONIZZATE NEL CUI RISPETTO LA CONFORMIT DICHIARATA EUROPEAN HARMONISED STANDARS UNDER WHICH CONFORMITY 15 DECLARED EN 13309 2000 5 ALTRE DIRETTIVE APPLICABILI OTHER APPLICABLE DIRECIVE 4 COSTRUTTORE MANUFACTURER CORMIDIS R L Via FONTE 342 B4069 ROCCADASPIDE SALERNO 7 7 MACCHINA MACHINE Co PIATTAFORMA GRU IDRAULICA SEMOVENTE HYDRAULIC SELF PROPELLED AERIAL PLATFORM CRANE ANNO DI COSTRUZIONE CONSTRUCTION YEAR PERSONA AUTORIZZATA A COSTITUIRE IL FASCICOLO TECNICO ARMANDO CORMIDI PERSON AUTHORISED TO COMPILE THE RELEVANT TECHNICAL DOCUMENTATION VIA FONTE 342 84067 ROCCADASPIDE SA DICHIARAZIONE N w n Ak ROCCADASPIDE GAARA AAA AAT TITTI OAL AD NANNINI K EE User
36. to the following issues and requirements 1 the purpose and use of manuals 2 that operating manuals are an integral part of the aerial platform and must be stored properly in the weather resistant compartment when not in use a pre start inspection responsibilities associated with problems or malfunctions affecting the operation of the aerial platform factors affecting stability the purpose of placards and decals workplace inspection safety rules and regulations authorization to operate 0 operator warnings and instructions 11 actual operation of the aerial platform Under the direction of a qualified person the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency in the actual operation of the aerial platform 8 5 2 RETRAINING The operator shall be retrained when so directed by the user based on the user s observation and evaluation of the operator 8 5 3 FAMILIARIZATION When an operator is directed to operate an aerial platform he she is not familiar with the operator shall receive instructions regarding the following items 1 The location of the weather resistant compartment for manual s storage 2 The purpose and function of all controls 3 Safety devices and operating characteristics specific to the aerial platform 8 6 BEFORE OPERATION Before operation the operator shall 1 Read and understand the manufacturer s operati
37. to the following residual risks that can occur when using the machine and that cannot be removed Dangerous movements Persons different from the operator cannot stay around the machine Otherwise immediately stop the movements and oblige them to move away Electrical risks due to live parts and residue voltages Operations on the machine main electrical panel must be carried out only by skilled personnel and always with the power supply disconnected Danger of mechanical nature Contact with the machine articulated components such as outriggers column arms can be cause of crushing and shearing of the limbs Danger of thermal nature Contact with hydraulic pumps can cause burns Contact with the internal combustion or electric engines can cause burns Contact with components of the hydraulic system can cause burns Further residual risks according to the experience gained danger due to an imperfect control of the trajectory by the operator danger due to protruding parts of the machine danger due to moving parts danger due to instability danger of crushing 18 User s manual KB series COR MIDI leadinginnovation 2 7 USE OF PERSONAL PROTECTIVE EQUIPMENT The operator on the work platform must wear the helmet and fasten the safety belt which is secured to the platform Even the operator at the base of the platform EWP must wear the helmet Moreover wear specific protective clot
38. with 165 minimum viscosity rate and class of viscosity VG150 e VG220 VG100 VG150 VG320 VG150 200 4 F 41 F 41 F 104 F 86 F 122 F 22 F 149 F 20 G zb 5 40 TC 30 C 50 C 30 C 65 C IV 95min IV 95min IV 95min IV 165min tab 12 24 2 User s manual KB series 83 leadinginnovation CORMIDI 12 25 TIGHTENING TORQUE TABLE Diameter Tightening Torque Nm 7 16 20 13 15 2 Thread 1 2 20 18 25 9 16 18 24 31 3 4 16 45 52 E El E E Ee ALS e 7 8 14 65 72 Ke a 1 1 16 12 92 100 1 3 16 12 118 130 1 5 16 12 127 145 mu 1 5 8 12 175 190 1 1 2 1 7 8 12 215 240 tab 12 25 1 12 26 PERIODICAL MAINTENANCE SCHEDULE The following table must be filled by the maintenance operators to verify the periodical maintenance performed and highlight the operations that must be performed in accordance with the maintenance schedule 84 User s manual KB series COR MIDI leadinginnovation 12 27 TROUBLESHOOTING what is not working on what it depends Arm Lift 1 Excessive cage inclination gt 5 Radio Mode if arm angle gt 25 Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure Switch Alarm High pressure of the main circuit gt 240 bar Arm Lift 2 Excessive cage inclination gt 5 Radio Mode and retraction arm still pressed Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure S
39. working area is relative to the boom winch produced by Cormidi specifically for use with your PLE the use of other arms alters the equilibrium conditions and exposes the user and the people who are close by to significant risk 5 16 2 MAIN PARTS OF WINCH Ref fig 5 16 1 Structure of the winch arm Attachment bolts of the arm Hydraulic winch Support for attachment to rest the cable Cable hoist safety Floating Pulleys Switches cable climb Weight tensioner Safety hook for load suspension Li mm 0cO 0 e D fig 5 16 1 rr User s manual KB series 55 leadinginnovation CORMIDI 5 16 3 MOUNT WINCH The procedure for mounting the winch arm is the same as the instructions provided for the hoist see 5 15 2 and therefore need to first remove the arm basket according to the procedure laid down in the relevant section see 5 14 Insert the winch arm pushing in the direction of the arrow until the holes are aligned with those of the arm of the machine so you will be able to insert the two pins B removed during dismantling and retighten the nuts see Figure 5 16 2 and fig 5 14 3 Then you must make the electrical and plumbing connections provided by attaching the connector on the arm and the quick couplings using the two sockets nearest the arm See fig 5 16 2 The lack of connections implies a failed operation of the winch hydraulic maneuver for the winding of the cable fig 5 16 2 5 16 4 PRECAUTIONS FOR
40. 9 dB A With motor HONDA iGX440 tab 4 7 1 28 User s manual KB series COR MIDI leadinginnovation LpA is the maximum level ensured of equivalent continuous A weighted sound pressure close to the sound emission source LwA is the power level ensured in compliance with that indicated in the European directive 000 14 EC and national implementing decrees 4 8 GAS EMISSION Gases produced by the combustion of fuel used by the internal combustion engine Fuel vapors developed during the refueling phase Hydrogen developed by the battery for starting the internal combustion engine 4 9 SPECIFICATIONS 11 75 m 38515 365 non continuous 3385kg 7462 Ib 2 3163 kg 6973 Ib cont gru 2 electronically controlled hydraulics with hydraulic extension proportional hydraulics electronically controlled 3 pumps with gearboxes 10 in the driving plane 0 72 m sec 1 61mph I crawler tracks with negative pressure holding brakes 3 1 km h 1 93mph with electronic control Honda iGX 440 with electronic control V 120 With Electro pump Hz 60 2 2 kw 850 kg 1874 Ib crane config N N O CH O O1 Q Dv Z N LO User s manual KB series leadinginnovation CORMIDI 4 9 1 DIAGRAMWORKING AREA KG NEL CESTO LOAD IN THE BASKET d i 4 d di sch AREA DI LAVORO WORK AREA e ed A e LI Tita 4 10 TOOLS To be used only in case of EMERGENCY 1 manual hydraulic oil
41. ED MANUALS For the proper use of the platform EWP refer to use and maintenance manuals of the platform instruction manual of the combustion motor 8 User s manual KB series CORMIDI leadinginnovation 1 7 GENERAL SAFETY WARNINGS Behaviors to be taken when using the platform EWP for yours and others safety Do not allow unauthorized personnel to use the machine Stabilize the platform on a steady ground with limited inclinations and away from ditch edges excavations and manholes etc The ground must always be in the condition to react to the maximum stress indicated on the outriggers plates Start the machine only if the work zone is clear from operators and any obstacle that can detect moving parts The operator on the work platform must wear the protective helmet the provided clothes and safety belt which must be secured to the work platform Do not protrude from the work platform keep the work position resting the feet on the pavement The provided helmet and clothes must be worn also by the operator at the base of the platform Do not climb on the work platform when is already developed or get down of it if it has not reached the rest position All the operations required to reach the operation point must be carried out by the operator inside the work platform The operation from the ground is allowed only in emergency conditions Activate the levers gradually and gently to avoid roug
42. IDI leadinginnovation When working at a height pay attention that no material hits the platform structure trunks pruning branches when painting or sandblasting walls ensure that debris sand or other material does not deposit on the machine structure affecting its smoothness and wearing the arm rods and gaskets in order to safeguard the proper operation of the platform and prevent the plates and indications from being illegible always keep a safety distance from the electric lines or live electric apparatus Checks and inspections Inspections must be carried out as indicated in this Instruction Manual Should worn or defective parts not be immediately replaced the manufacturer is not liable for damage caused by accidents which can occur Inspections must be carried out by a skilled person they must be visual and functional checks in order to ensure the machine safety These include inspection of all the bearing structures which must not have cracks breakage damage deformations corrosion wear or alterations compared to the original characteristics inspection of all the mechanical components inspection of all the safety devices installed on the machine inspection of all the connections with pins and screws functional inspection of the machine inspection of the state of the machine verification of the seal and efficiency of the hydraulic system The results of this inspection must be indicated on a specific s
43. PARE PARTS For any spare parts refer to the relative catalogue or contact Cormidi Srl Always use original spare parts only N B Cormidi srl is not liable for breakage malfunction or damage to persons or objects due to the use of non original spare parts 13 3 ACCESSORIES As for the accessories supplied with the elevating work platform EWP always refer to Cormidi srl 86 User s manual KB series CORMIDI leadinginnovation 14 ADDITIONAL INSTRUCTIONS 14 1 WASTE DISPOSAL AN ATTENTION All waste materials deriving from the machine maintenance must be disposed of according to the standards and laws in force in the Country where the machine is installed in full respect with the environment and safety 14 2 DECOMMISSIONING AND DISMANTLING At the end of its lifespan the machine must not be disposed of together with the municipal waste Plastic parts Electrical panel electric and electronic components must be disposed of separately in compliance with the Standards in force in the Country where the machine is installed As for the metal structure separate the steel parts from those made of other metals or alloys in order to be correctly melted during recycle A separate disposal allows avoiding possible negative consequences for the environment and health moreover it allows recovering the materials obtaining a considerable resources saving It is also important to discharge the hydraulic circuit under pressure
44. Positions that can trigger the emergency stop On board the work platform in case of emergency press button A to immediately stop the machine On the ground in case of emergency press button B at the side of the column to immediately stop the machine To restore the machine 1 remove the cause that triggered the emergency stop 2 rotate the emergency clock wise to remove the emergency block 3 restart the motor and the machine lecdinginnevation 5 11 1 STOP CAUSED BY THE LOAD LIMITER If the maximum load allowed on the platform is exceeded the limiting device stops the machine and all its movements The anomaly is signaled by a continuous acoustic alarm To restore the machine operation wait about 10 seconds the system enables only movements that decrease the outreach and as a result the work platform load The continuous acoustic signal stops The lights that remain fixed on the remote control indicate the controls that can be normally used while the flashing lights indicate the controls that can be used only in one direction 5 12 REMOVING THE WORK PLATFORM In the event the work platform cage must pass through a too narrow passage during the load and unload operations from the mean of transport for maintenance or simply for replacing the cage thanks to the quick release it can be easily removed without using wrenches or other tools The quick release is a special mechanism to connect disconne
45. allation poor maintenance unauthorized modifications or interventions use of non original spare parts or non specific for the model failure to comply with the instructions totally or partially failure to comply with specific national standards disasters and exceptional events General requirements e Mobile elements must always be used according to that indicated by the manufacturer as specified in this Manual which must always be available in the work site e In order to prevent accidents and ensure safety all the safety devices placed on the mobile components must not be modified or removed but be suitable preserved e The user must immediately inform the employee or his supervisor about any defects or anomalies detected on the mobile components e always operate smoothly do not start or release the controls roughly to prevent unexpected and dangerous oscillations e replace the warning plates when worn e always stabilize the platform on compact and solid surfaces e if the operation must be carried out indoors use electric power units should this not be possible ventilate the room or discharge the gases outwards Use masks or respirators e ensure that no one passes under the platform when in operation cordon off the dangerous zones ensure that the weight of the operators together with that of the equipment to carry on the cage does not exceed the allowed value 10 User s manual KB series COR M
46. any manner on grades side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer 3 Deployment of stability enhancing means Outriggers stabilizers extendable axles or other stability enhancing means shall be deployed and locked into place as required by the manufacturer 4 Guardrail system Guardrails shall be installed and positioned and access gates or openings shall be properly closed per the manufacturer s instructions 5 Distribution of load The load and its distribution on the platform and any platform extension s shall be in accordance with the manufacturer s rated capacity for that specific configuration 6 Maintaining overhead clearance The operator shall be instructed to ensure that adequate clearance is maintained from overhead obstructions and energized electrical conductors and parts 7 Electrocution hazard The operator shall perform only the work for which he or she is qualified in compliance with all applicable safety related work practices intended to prevent electric shock covered by the Code of Federal Regulations CFR 1910 333 The operator s level of competence shall be established only by persons qualified to do so Operators shall maintain the appropriate minimum approach distance MAD from energized power lines and parts covered by CFR 1910 333 c 8 Personal Protective Equipment The operator shall ensure all personnel on the platform wear personal prot
47. as it emits harmful carbon monoxide 4 1 1 MATERIAL SUPPLIED WITH THE MACHINE Safety belts Safety ropes Remote control Manuals Certifications 4 2 MAIN PARTS 4 2 1 MAIN PARTS OF UNDERCARRIAGE fig 4 2 1 1 Key of the main parts of the base carriage A Supporting foot B Stabilizing arm C Stabilizing jack D Frame E Roller bearing unit F Hydraulic oil tank G Motor H Crawler 26 User s manual KB series lt ORMIDI 4 2 2 MAIN COMPONENTS OF THE AERIAL PART Key of the main components of the aerial part A Turret B Main arm P amp T jack C Main arm D Main retraction arm E Joint F Secondary arm Jib G Jib retraction arm H Plus I Jack Plus J Jack Jib L Cage arm M Cage automatic leveling jack N Work platform joint O Work platform support P Work platform cage User s manual KB series leadinginnovation fig 4 2 2 1 leadinginnovation CORMIDI 4 3 OVERALL DIMENSIONS 94 3 2395 mm 2 6 1 Sg 176 0 47 IR 157 5 4000mm EES ZE SC DO FA Ja porcini mi LIL Y R 126 0 3200mm fig 4 3 1 4 4 ENVIRONMENTAL CONDITIONS Allowed temperatures from 41 F to 104 F 5 C to 40 C with 50 of maximum humidity at 104 F 40 C or maximum 90 at 68 F 20 C
48. ating to capacity intended use or safe operation of the aerial platform the operator shall cease operation of the aerial platform and request further information from the user 31 Problems or malfunctions Any problem s or malfunction s that affect the safety of operations shall be repaired prior to the use of the aerial platform 32 Carrying materials larger than the platform The user shall ensure that only properly secured tools and materials which are evenly distributed and can be safely handled by a person s working from the platform are moved 33 Rated horizontal force The user shall direct the operator not to exceed the manufacturer s rated horizontal force 34 Bridge cranes When an aerial platform is to operate within the area of travel of a bridge crane or similar equipment steps shall be taken to prevent a collision with the aerial platform 35 Adequate support requirements The user shall ensure the support surface is adequate for the aerial platform and the load carried 36 Leveling the aerial platform Outriggers and leveling devices supplied by the manufacturer shall be utilized to level the aerial platform when provided 37 Protecting against unauthorized use The user shall direct the operator not to use rent lease or provide the aerial platform for any form of beneficial use unless so authorized 7 11 USER AS OPERATOR If a user is also the operator of an aerial platform the user shall have the re
49. ch can cause serious injuries or death code C1094 03 02 SAD HOT SURFACES Invites to caution as there is risk of burning due to the possibility to contact hot surfaces code C1094 07 02 CAUTIOUS PROCEDURES This label states to be cautious remembers to take all the accident prevention measures regarding the use of personal protective equipment cod C1094 04 02 The meaning of the pictograms is the following e Read the manual before starting the machine the first time every time the operator changes and every time a doubt on its operation arises e Wear hearing protection or other suitable devices e Wear suitable protective gloves e Wear suitable accident prevention shoes Requirement label Indicates the point where the operator safety belt MUST be secured before ascending Warning label indicates the operator the maximum workspace that the platform EWP can reach Danger label in Indicates the presence inside the panels of current with 110 Volts voltage or 220 220 VOLT Volts depends on the configuration User s manual KB series 5 leadinginnovation CORMIDI Information label Information label which states operational procedures and restrictions Warning label Indicates the maximum acoustic pressure value emitted by the machine Warning label Indicates the point where the ground plate to the machine PORTATA MASSIMA Warning label rondini Indicates the operator th
50. charged in a well ventilated area free of flame sparks or other hazards that may cause fire or explosion 19 Improper platform stabilization The aerial platform shall not be positioned against another object to steady the platform or improve Stability 20 Misuse as a crane The aerial platform shall not be used as a crane 21 Unusual operating support conditions The aerial platform shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or similar equipment unless the application is approved in writing by the manufacturer or a qualified person 22 Travel speeds The user shall direct the operator to limit travel soeed according to conditions including the condition of the support surface congestion visibility slope location of personnel and other factors leading to hazards which may cause collision s or result in potential injury ies to personnel 64 User s manual KB series CORMIDI leadinginnovation 23 Driving requirements Before and during driving while the platform is elevated the user shall direct the operator to a Maintain a clear view of the support surface and route of travel b Ensure personnel in the worksite area that may be affected are aware of the movement communicating and maneuvering the aerial platform as required to protect against personal injury c Maintain a safe distance from obstacles debris drop offs holes depressions ramps and other
51. ct the cage with a pin quickly and safely The cage is made of aluminium and therefore is light however to carry out the operation two persons are required The procedure is described below see fig 5 12 1 2 1 take the work platform cage at the ground level 2 remove the safety pin 1 3 remove the pin from the other side 2 4 5 lift the cage disconnecting it from the support 3 place the cage on a wooden base or supports and move the cage or the work platform fig 3 12 1 fig 5 12 2 User s manual KB series 51 leadinginnovation CORMIDI 5 13 UNDER BRIDGE CONFIGURATION CAGE ROTATION Should working at a negative height be required under the supporting surface of the platform as it could be for maintenance on the lower structure of a bridge the KB series work platform can be configured in the under bridge mode This way the required point can be reached for maintenance or repair operations with the platform base resting on the pavement of the bridge To configure the platform in the under bridge mode follow the procedure below referred to the sequence shown in fig 5 13 2 in the following page Position the Jib arm vertically and the cage arm horizontally as in figure A 5 13 2 at a small distance from the ground about 0 3ft Gr 10 cm fig 5 13 1 open the main retraction arm 1 as shown in figure B and move the Jib arm vertically until reaching at least 10 feet 3 meters from the tu
52. cuted to the full extent of the law 0 5 SYMBOLS USED IN THIS MANUAL The symbols are used to highlight the operations involving risks for safety purposes In order to operate safely the highlighted instructions indicating useful information and important procedures must be complied with DANGER indicates an imminent hazardous situation that may cause injuries or death for non compliance with the instructions ATTENTION indicates an potential hazardous situation that may cause serious injuries or death for non compliance with the instructions CAUTION indicates a potential hazardous situation that may cause injuries to the operator or damage the machine for non compliance with the instructions GPP 0 6 WAYS OF READING AND CONSULTING THE MANUAL The manual is divided into chapters according to an order of presentation of the information The index facilitates displaying information and allows identifying it quickly The instruction manual consists in a cover index and a series of chapters sections Every figure is combined with a progressive number for each chapter Abbreviations Sec section Chap chapter Para paragraph Pg page Fig figure Tab table Unit of measure The units of measure are those indicated in the international system IS AN ATTENTION This instruction manual provides some illustrations of the platform EWP with removed guards or panels Never use the machine without the gua
53. d Pay attention that the outriggers do not rest on an uneven ground as they can get damaged Do not operate if the EWP is damaged Do not overload the EWP Comply with the EWP work diagram When operating with low temperatures perform some idle running so that the hydraulic oil can reach the operating temperature Unauthorized persons cannot circulate inside the workspace Operating close to electric lines is prohibited It is mandatory to keep at least 16 4 feet 5 meters from the electric lines Hold firmly on the work platform when ascending and descending It is mandatory to use the safety belts during the several operations The manual controls must be activated slowly and gradually Avoid making the platform oscillating e g with rough movements Verify the stability of the EWP during the several operation phases Keep a suitable safety distance from obstacles Avoid contact with fixed buildings etc and moving vehicles cranes etc objects Do not perform towing or pushing operations with the EWP User s manual KB series 11 leadinginnovation COR MIDI Ensure that the outriggers are in transport mode position i e fully lifted before handling Ensure that the EWP is in transport mode position before handling with the tracked drive Ensure that the main joint arm has been blocked before moving the machine Ensure that the height is suitable to prevent impacts against tunnels bridges subways or other ob
54. d Battery In the event a battery or other device is used turn off its motor before connecting the batteries Connect cable D to the positive poles of the two batteries Connect cable E to the negative pole of the auxiliary battery and to the grounding point of ground cable FP Ifthe auxiliary battery is mounted on a device start its motor with slightly accelerated rev speed Wait about one minute and then start the platform EWP motor When the motor is started disconnect the cables starting removing the clamp from the grounding point away from the battery For safety reasons never use the platform with discharged battery Replace or recharge the battery before proceeding using the platform Note Should auxiliary batteries be unavailable start the motor manually Remove the guard on the motor bonnet left side and by following the procedure indicated in the motor manual pull the manual starter Also refer to the manual attached to the combustion motor A User s manual KB series 43 leadinginnovation CORMIDI 5 3 INSPECTIONS TO CARRY OUT BEFORE USING THE MACHINE AN CAUTION Ensure that all the safety devices are installed and efficient Ensure that all the protection devices are installed and efficient Verify the level of the combustion motor fuel Verify the level of the hydraulic oil in the tank Ensure that the work platform is properly installed and locked with
55. der ae 67 Certification is based on the TUV SUD Testing and Certification a4 Slewing speed 1 rev 1 11 second rabbit 1 rev 1 22 turtle BEE Noise level 90 db A Test report no DI1210372 000 A f De Test Report No DI1210372 000 n St lt i d a o 9 e E AE A s Ma 2013 01 29 es Kam teen s es U10 13 01 82908 002 bi EN E Page 1of2 o Ee ul cl Page20f2 n u ze se a n al PA Di E 8 N T V SUD AMERICA INC 10 Centennial Drive Peabody MA 01960 USA www TUVamerica cam TUV 3 N TUV SUD AMERICA INC 10 Centennial Drive Peabody MA 01960 USA www TUVamerica com TUV era ___________________ 90 User s manual KB series CORMIDI leadinginnovation MANUAL DELIVERY COUPON cli Liri KINE undersigned E as O operator LI executive LI holder yyyvyvyyty vvvv gt 7 e ef declares to have taken overhNr copies of the use and maintenance manual E of the machine E of copies of the safety manual for operators 74 in charge of using and performing maintenance on the elevating work platform and Nr o safety belts 2 Manual delivery coupon of the elevating work platform bal i gt lee nn nss sr rss ssrsssssssssssscsna Serial Number Een 5 Fonte di Roccadaspide date Signature legible ins ERSE E as LI operator LI executive LI holder BEE declares to have taken overhNr copies of the use and maintenance manual 2 of the machine NI of
56. e and secure it again poi fig 5 14 1 52 User s manual KB series COR MIDI leadinginnovation DANGER Always switch off your engine before working on the hydraulic connections of hoses and electrical of the machine to avoid hazards due to leakage in hydraulic oil pressure or electric MG 22 092 4 fig 5 14 2 i S sl fig 5 14 3 Once resting the basket on the ground disconnect the cables and the connect the tubes of the basket in the junction T Always turn off the machine to perform operations release or lock the connectors of electric cables or hydraulic hoses Always disconnect the electrical connections E and then the hydraulic H see fig 5 14 3 Quick connections H of the hydraulic lines of the drum must be connected and disconnected using the same colors Unscrew and remove the two bolts of the arm see fig 5 14 3 Start the machine and raise the arm F vertically enough to completely disconnect the arm of the basket always pay attention to the stability of the unit f a see Fig 5 14 4 fig 5 144 Turn off the machine again 5 15 CRANE VERSION OPTIONAL If the selected accessories of your machine include the crane you will be given the crane boom to use the PLE as acrane for lifting loads 5 15 1 DIAGRAM WORKING AREA CRANE CCI ad s ae Es Sc Gs bo ww 1 s 12 es KM Se Se SS 2 e LOAD TO LIFT Ki ww So
57. e maximum capacity depending on the version 250 kg 1 the maximum load that can be lifted 550 Ibs 2 the maximum number of operators inside the work platform e Warning label Indicates the maximum value of pressure under each stabilizers Ground floor should be capable of sustain the maximum pressure from each of the four stabilizers WARNING Use always the platform with the factory plates under the stabilizers d es Warning label PNA The first indicates the lifting or fixing points where the machine can be secured for ameme transport cod C0900 13 68 The second indicates the points for the fixing only by expressly MACHINE FROM rr prohibiting the lifting code C0900 13 71 C Label that indicates that the product meets the EU safety health and environmental protection requisites 6 User s manual KB series CORMIDI leadinginnovation 1 GENERAL INFORMATION Identification plate CORMIDI leadinginnovation Via Fonte 242 84065 ROCCADASPIDE SA ITALY tal 39 OBS 94365 fax 30 0AI8 943957 waw Comic com infogicomidi com A MODEL B s n BUILT D MACHINE WEIGHT kg E MAX OUTREACH m F MAX HEIGHT PLANE BASKET m G MAX HYDRAULIC PRESSURE bar H ELECTRICAL RATING V 150 Hz CU BASKET CAPACITY 2 PERSONS 250 Kg L MAX HORIZONTAL LOAD 50 daN M WIND SPEED MAX 12 5 m s N MAX CHASSIS LEVEL 1 U 1084 14 95 G A Model of the platform
58. echnical documentation of the mean e The machine can be lifted using a forklift or on the transport deck by means of ramps e Always verify the correct balance of the machine weight when it is transported with a forklift in order to prevent unexpected displacements or accidental falls of the machine e We recommend to always use means suitable for supporting the machine dimensions see technical sheet in order to prevent the machine persons or objects from being damaged 3 2 1 LIFTING THE MACHINE DANGER A Lift the machine using a crane with greater capacity compared to that of the platform EWP mass see 4 2 Technical data Use intact strips ropes chains and hooks with EC approval and suitable capacity for the load to be lifted see technical data Harness the machine as indicated in fig 3 2 1 1 Once this operation has been completed the operator must move away from the machine Wear gloves to handle ropes and hooks Lift the machine by placing the harness in the points indicated by the plates fig 3 2 1 3 on the machine excluding those indicated in the plates fig 3 2 1 3 cod C0900 13 68 as shown on the side and in the figure below 0900 13 68 fig 3 2 1 2 FORBIDDEN LIFTING THE MACHINE FROM THESE POINTS fig 3 2 1 3 User s manual KB series 23 leadinginnovation COR MIDI 3 2 2 LOAD AND UNLOAD THE MACHINE ON AND FROM THE TRANSPORT MEAN AN DANGER Pull the ha
59. ected directed power Do not use a pressure washer on any electrical components to prevent damaging them Never use fuel solvents or other flammable liquids such as detergents Use authorized non toxic marketed solvents When cleaning be equipped with personal protective equipment protective clothes gloves goggle etc Dispose of the washing residues according to the standards in force We recommend using compressed air better if hot to dry all the components keeping the jet at least 1ft 30cm away from the surface to be dried 24 User s manual KB series CORMIDI leadinginnovation 4 DESCRIPTION OF THE MACHINE The KB23 13 machine is a lifting hydraulic machine that allows one or two operators to reach suitable workstations in the workspace Also called EWP elevating work platform the machine develops vertically and its maximum capacity is 200 Kg 441lb or 250kg 550lb depending on the version The machine is installed on a self propelled crawler intended for access and aerial work in places where a trucked machine cannot be used churches museums theatres etc it is also suitable for areas with low concentrated specific capacity such as floors of garages or basements 4 1 MAIN COMPONENTS The elevating work platform EWP consists essentially of Undercarriage Made with electro welded shaped steel sheets the undercarriage is equipped with tracks with rubber tread with a large supporting base hyd
60. ective equipment as required 9 Personnel footing Personnel shall maintain a firm footing on the platform floor while working thereon Climbing by occupants on the mid rail or top rail of the aerial platform is prohibited The use of planks ladders or any other devices on the platform for achieving additional height or reach is prohibited 10 Precaution for other moving equipment When other moving equipment and vehicles are present special precautions shall be taken to comply with local ordinances or safety standards established for the workplace Warnings such as but not limited to flags roped off areas flashing lights and barricades shall be used as appropriate 11 Reporting problems or malfunctions The operator shall immediately report to a Supervisor any problem s or malfunction s that become User s manual KB series 69 leadinginnovation COR MIDI evident during operation The operator shall ensure all problems and malfunctions that affect the safety of operations are repaired prior to continued use 12 Reporting potentially hazardous locations The operator shall immediately report to a supervisor any potentially hazardous location s that become evident during operation 13 Hazardous location operation Operation of aerial platforms not approved and marked for operation in a hazardous location shall be prohibited 14 Entanglement Care shall be taken to prevent rope electric cords and hoses etc from bec
61. erations are carried out indoors 44 User s manual KB series COR MIDI leadinginnovation The cable must be maximum 50 ft 15 m long Connect the electric line to inlet A The _electric connection to the machine electro pump disables the internal combustion engine automatically fig 54 1 1 22 0382 fig 5 4 1 2 A Power supply inlet of the work platform B Tool socket in the work platform drill screwdriver etc Tool maximum consumption 3 Kw Other C Coupling for compressed air tools D User safety belt fastening ring 5 4 2 USE OF THE PLATFORM EWP WITH COMBUSTION MOTOR DANGER Never use the combustion motor indoors unless there is an efficient intake and discharge of AN lethal gas combustion system DANGER When work conditions are such to expose the operator to a high and continuous noise beyond 90 dBA use ear protective plugs according to the accident prevention standards in force NOTE The platform internal combustion engine is controlled by a control unit If no control is used for more than one minute it turns off to turn on again automatically as soon as any control of the platform is enabled E User s manual KB series 45 leadinginnovation CORMIDI 5 5 START UP 5 5 1 STARTING THE COMBUSTION MOTOR Open the motor bonnet using the key if blocked To start the combustion motor follow the procedure indicated below The key of the motor electrical panel must be i
62. ery with a new one with the same characteristics when this does not accumulate electricity anymore See the characteristic table on the battery ATTENTION AN Respect the environment and comply with the standards in force when disposing of the exhaust batteries 12 22 PERIODICAL INSPECTIONS AND MAINTENANCE The following table indicates the schedule of the machine maintenance Symbol key W operations to be carried out by the operator operations to be carried out in an authorized workshop or at the manufacturer s premises Note For maintenance operations of the combustion motor comply with that described in the relative instruction manual User s manual KB series 81 leadinginnovation COR MIDI Maintenance table Control of the hydraulic oil level Visual inspection of the leaks inside the hydraulic system Verification of the proper operation of the controls Verification of the correct operation of the safety devices Verification of the load limiter operation Verification of the oil inside the track reducers o af Verification of the track tension e Verification of the rotation unit lubrication Greasing the hinge pins and grease refilling of all the greasers Verify the presence and integrity of all the plates on the machine Verification of the fastening screws tightening of the pin stoppers and ring nuts Verify the wear state of the runners x of the telescopic arm Verification of the pollution state of t
63. etc Avoid steering on asphalt and concrete to prevent premature wear on the tracks Avoid maneuvers on paved roads when their temperature exceeds 140 F 60 C to not cause premature wear of the tracks and damage to the road surface Do not operate with a loose track as not to make the rubber track exit Do not touch the track and cutting and or sharpen objects Avoid making the track contact with fuels or synthetic oils if this occurs clean immediately Avoid using the machine in coastal areas as salt air or salt in general corrodes the adherence between the rubber parts and the inner metal core The machine must be transported with the platform closed and the operator at the side of the work platform In case of particularly narrow passages the work platform can be quickly dismounted from the support For dismantling the cage see Para 5 12 5 4 1 USE OF THE PLATFORM WITH POWER SUPPLY DANGER AN Ensure that the power supply line corresponds with the voltage and frequency indicated in the technical data Ensure that the power cable is in excellent conditions avoid bending or stretching it as it can stop the conductors In the event a cable extension is used ensure that is suitable and with a greater section compared to the power cable in order to prevent dangerous overheating A ground plate MUST be rammed into the ground and connected to the specific terminal B on the platform base or to an efficient ground network in the event op
64. f the ground during the drive in the drive direction 10 sideways compared to the drive direction 4 16 User s manual KB series COR MIDI leadinginnovation Attention in presence of snow and or ice those slopes must be halved 2 3 1 ILLUMINATION The machine is not illuminated For operations carried out with poor light the user must provide the involved zone with artificial illumination complying with the standards in force in the country where the machine is used The light must be such to allow identifying with absolute certainty emergency devices warning and danger plates control plates Illumination must never create annoying or dangerous optical effects 2 3 2 BEAUFORT SCALE Wind speed Wind effect in the internal zone Km h oc calm lt Cam smoke rises vertically Light air KEC drift indicates wind direction Leaves 9 and wind vanes are stationary Debt 27 Wind felt on exposed skin Leaves rustle Wind 9 l vanes begin to move Leaves and small twigs constantly moving light flags extended Dust and loose paper raised Small branches Branches of a moderate size move Fresh breeze Small trees in leaf begin to sway Small amounts of spray are formed in the lakes Gentle breeze Large branches in motion Umbrella use Strong breeze becomes difficult Whistling heard in overhead wires 7 Nesrasie Whole trees in motion Effort needed to walk 9 against the wind ni Some twigs bro
65. familiar with the operating and safety manuals 3 Understands all control functions placards and warnings 4 Is aware of and understands all safety devices specific to the model aerial platform being used 62 User s manual KB series COR MIDI leadinginnovation 7 8 WORK PLACE INSPECTION Before the aerial platform is used and during use the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to 1 Drop offs or holes including those concealed by water ice mud etc 2 Slope s 3 Bumps and floor obstructions 4 Debris 5 Overhead obstructions and electrical conductors 6 Hazardous locations and atmospheres reference ANSI NFPA 505 1996 7 Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations 8 Wind and weather conditions 9 Presence of unauthorized persons 10 Other possible unsafe conditions 7 9 DETERMINATION OF HAZARDOUS LOCATIONS It shall be the responsibility of the user to determine the hazard classification of the intended location of operation Aerial platforms operated in hazardous locations shall be approved in accordance with and of the type required by ANSI NFPA 505 1996 7 10 OPERATOR WARNINGS AND INSTRUCTIONS The user shall direct personnel operating the aerial platform to be in compliance with the provisions set forth in this standard The user shall monitor t
66. form extension s shall be in accordance with the manufacturer s rated capacity for that specific configuration 6 Maintaining overhead clearance The operator shall be instructed to ensure that adequate clearance is maintained from overhead obstructions and energized electrical conductors and parts 7 Electrocution hazard All applicable safety related work practices intended to prevent electric shock covered by the Code of Federal Regulations CFR 1910 333 shall be defined and explained to the operator by a qualified person In particular such person shall direct the operator commensurate with the operators qualifications to maintain the minimum approach distance MAD from energized power lines and covered by CFR1910 333c 8 Personal protective equipment PPE The user shall direct the operator to ensure all personnel on the platform wear personal protective equipment PPE as required 9 Personnel footing Personnel shall maintain a firm footing on the platform floor while working thereon Climbing by occupants on the mid rail or top rail of the aerial platform is prohibited The use of planks ladders or any other devices on the platform for achieving additional height or reach is prohibited 10 Precaution for other moving equipment When other moving equipment and vehicles are present special precautions shall be taken to comply with local ordinances or safety standards established for the workplace Warnings such as but not lim
67. h movements Pay the utmost attention during the drive near docks slopes or slippery surfaces Operations carried out near electric lines of low voltage zones require the utmost attention and caution to avoid accidental contacts with the platform EWP arms and lines anyway comply with the relative standards in force When operating near electric lines the operator must request the manager or supervisor special instructions and specific indications on how to carry out the work these instructions will be studied complying with the relative standards in force and must be strictly followed Park the machine on a solid and flat ground which must also be sufficiently large to allow inspections If this condition cannot be implemented and therefore the machine is parked in an authorized slope align it according to the direction of the slope never transversally and apply safety wedges under the tracks Stop the motor if possible remove the keys and immediately disconnect the main electric switch at the bottom left behind the track Battery cut off switch see fig on the side User s manual KB series 9 leadinginnovation COR MIDI 2 SAFETY 2 1 INTENDED USE Before starting the Machine read and follow the instructions contained in this Manual The machine can run indoors or outdoors but always without rain snow or strong wind see technical data The platform EWP can be used for high operations in the fol
68. hall keep and maintain a copy ies of the operating and maintenance manual s in the weather resistant storage compartment provided by the manufacturer The manual s is considered an integral part of the aerial platform and is vital to communicate necessary safety information to users and operators 7 2 2 MANUAL OF RESPONSIBILITIES The current Manual of Responsibilities for dealers owners users operators lessors lessees and brokers of boom supported elevating work platforms shall be provided and stored in the weather resistant storage compartment 7 3 INSPECTION AND MAINTENANCE Users shall inspect and maintain the aerial platform as required to ensure proper operation The frequency of inspection and maintenance shall be determined by the manufacturer s recommendations and be compatible with operating conditions and the severity of the operating environment Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer s recommendations 7 3 1 FREQUENT INSPECTION Users of an aerial platform shall ensure that frequent inspections are conducted as outlined in Section 6 6 of this standard 7 3 2 ANNUAL INSPECTION Users of an aerial platform shall ensure that annual inspections are conducted as outlined in Section 6 7 of this standard 7 3 3 PRE START INSPECTION Before
69. harge the tank completely The fill with specific oil see tables at the end of the chapter and verify the oil level as previously described 76 User s manual KB series COR MIDI leadinginnovation AN ATTENTION Respect the environment and comply with the standards in force when disposing of the oil 12 7 REPLACING THE FILTERING CARTRIDGE OF THE HYDRAULIC OIL fig 12 7 1 Every 500 hours Under the protective guard on the top in front of the motor bonnet there is the filtering cartridge of the hydraulic oil which must be replaced periodically always when the hydraulic oil is changed For the replacement proceed as follows 1 Loosen the screws that fasten cap A and remove the filtering cartridge 2 Replace the cartridge with a new one having the same characteristics 3 Place the cap A again 12 8 VERIFICATION OF LEAKS INSIDE THE HYDRAULIC SYSTEM Every 8 hours Visually inspect all the flexible pipes fittings and all the other components of the hydraulic system in order to detect any possible leakage Normally leaking pipes can be removed by properly tightening the fittings see table Para 12 25 Leakages in the sealing zone with gaskets o ring sealing rings etc cannot be removed by simply tightening as the gasket leaks because damaged or hardened The seal can be restored only by replacing the gasket 12 9 VERIFICATION OF THE PROPER OPERATION OF THE CONTROLS Every 8 hours Ensure tha
70. he hydraulic oil ES Verification of the cartridge of the hydraulic oil filter eo Verification of the state of the rubber tracks wf fo Greasing the retraction arms and runners of the telescopic arm Washing and cleaning the machine o Replacement of the cartridge of the hydraulic oil filter o Replacement of the oil inside the track reducers o Verification of the platform structure o Replacing the hydraulic oil o Washing the hydraulic system II Replacing the connection cables II Verification of the fastening screws tightening the rotating turret or at least every 2 years 82 User s manual KB series CORMIDI leadinginnovation 12 23 LUBRICATION GENERAL DIAGRAM General diagram see details in the maintenance paragraphs 500 h od 8h f nf r A s ch A Cena i Symbol key nN Replacing the hydraulic oil filter Il Greasing O Changing the reducer oil 8h 500 h A 1000 h fig 12 23 1 12 24 LUBRICANT TABLES The tables below refer to types of oils and lubricants that we recommend for ambient operating temperatures from 4 F to 122 F 20 C to 50 C Motor Oil 15W 40 Hydraulic Oil ISO 32 high performance Grease Molybdenum disulfide grease for high loads tab 12 24 1 For the reducers we recommend oils for gears with E P additive with class of viscosity according to ISO VG150 or SAE 80W 90 In presence of important differences in temperature we recommend using synthetic EP lubricants
71. he machine Buttons on the left side 2 AUX buttons Available positions for additional controls User s manual KB series 37 leadinginnovation CORMIDI Buzzer Alarm sound indicator Connector to pass in wire control version in the platform cage Disables the radio signal Magnetic key Inserted on the right side of the remote control activates the operation The key can also be customized by requiring the codification so that the remote control recognizes the operator MANAGEMENT UNIT fig 5 1 6 A Remote control receiver B Master unit Unitaricevente _ ta It is normally on during operation 1 gi ni B It is off for the time of the data error duration Yellow led on channel B It is normally off during operation On indicates that channel B of the system is stopped In case of error of the system the errors are indicated by codified flashes It is normally on during operation 3 Data error ch A It is off for the time of the data error duration Yellow led on channel A It is normally off during operation A On indicates that channel A of the system is stopped In case of error of the system the errors are indicated by codified flashes Passive emergency ch B Red led Passive emergency ch Red led 5 RF busy On indicates the presence of a radio signal Green led on the channel Power Supply SR 6 Green led On indicates the presence of power
72. heet of the inspection register and forwarded to the manufacturer of the machine ATTENTION Detected anomalies must be removed before restarting the machine the inspection expert must indicate the repair on the sheet authorizing the use of the machine Should operation anomalies be detected set the machine out of service and carry out the specific inspections and or repairs before using it again Ensure that after any maintenance operation no object is left between the moving components Wear approved accident prevention clothes Do not wear clothes or items that can get caught in the moving parts of the machine Replace the worn warning and instruction adhesives on the crane and add those missing Ensure that the work zone is suitable for the EWP performance and operations to be carried out Ensure that the operation and work zones are suitably illuminated and visible Should operations be carried out indoors ensure that the room is suitably ventilated before starting the combustion motor Suitable delimit the workspace Ensure no persons are found in the platform range of action Ensure that no dangerous situations can occur for the safety of the persons Ensure that the safety devices are operating and efficient Removing or modifying the safety devices is prohibited Use outriggers to stabilize the machine Ensure that the outriggers rest on a solid ground Use supporting plates in the event the ground is slippery and not soli
73. heir performance and supervise their work to ensure the use application and operation of the aerial platform is in conformance with the provisions set forth in Section 8 of this standard warn personnel of potential hazards provide means to protect against identified hazards and explain the potential consequences of not following proper operating guidelines Instructions and guidelines regarding proper operation shall include but not necessarily be limited to the following issues and subjects 1 Fall Protection Principal fall protection is provided by the guardrail system The user shall direct and monitor the operator to ensure that all components of the guardrail system are in place The user shall direct and monitor occupants of the work platform to ensure that they wear a personal fall arrest system to protect against the potential effects of ejection or a fall restraint system to prevent free fall a Election of Systems The user may elect to use either a restraint or an arrest system 1 Fall Restraint Systems An anchorage belt or harness and a lanyard which prevent free fall These systems are arranged to keep occupants in the platform in the event of dynamic forces which might cause ejection 1 1 Occupants shall use a restraint system to keep the occupant s within the platform 1 2 Restraint systems may include either belts or harnesses and do not include arresting or deceleration devices 2 Fall Arrest System An anc
74. hes for the operation to carry out for thispurpose refer to the employee or safety manager 2 8 SAFETY DEVICES ATTENTION AN Do not tamper with the safety devices and plates as well as the protective guards in any case Before using the machine ensure that these are installed and efficient otherwise inform the maintenance manager The following safety devices are installed on the machine e Emergency stop on all the control stations which turns off the truck or the hydraulic supply source Hydraulically controlled block valves on all the cylinders Mechanical stop devices of the outriggers Arm lock in drive position Automatic leveling of the platform Verification of the platform automatic leveling system failure turning off the motor of the hydraulic supply source Arm maneuver consent automatic device with the machine properly stabilized on the ground Control automatic system of the outrigger outlet Control automatic device of the platform tilting movement Control automatic device of the platform load Recovery manual pump in emergency Emergency manual devices of the emergency recovery controls Emergency manual devices on all the control solenoid valves 2 8 1 SAFETY DEVICES fig 2 8 1 1 User s manual KB series 19 leadinginnovation COR MIDI Key of the safety devices A Battery cut off switch Stops the electric circuit and blocks the machine operation it is placed at the bottom left of the motor bo
75. horage full body harness and a lanyard used to arrest an employee in a fall from an aerial platform Such systems allow a fall over the guardrail system The force applied to the body shall be limited to 1800 Ibs 8 000N 2 1 A fall arrest system shall allow workers to move around the platform but provide a minimum of lanyard slack 2 2 A fall arrest system for aerial lifts shall include a lanyard and full body harness A deceleration device if used will not allow a fall further than that required to arrest the fall without exceeding 1800 Ibs 8 000N of force on the worker Fall arrest systems beyond the anchorage are not part of the aerial work platform and are to be specified and supplied by the user of the aerial work platform 2 Slope and grade The aerial platform shall not be operated in any manner on grades side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer 3 Deployment of stability enhancing means Outriggers stabilizers extendable axles oscillating axles or other stability enhancing means shall be deployed and locked into place as required by the manufacturer 4 Guardrail system Guardrails shall be installed and positioned and access gates or openings shall be properly closed per the manufacturer s instructions User s manual KB series 63 leadinginnovation lt ORMIDI 5 Distribution of load The load and its distribution on the platform and any plat
76. i 62 7 5 Maintenance Training 62 7 6 Operator Training and Retraining ii 62 Vie ovat E Re e S ee eee ne nee ee ee een oe ee eee ee eee eee er ee ee eee 62 7 7 Familiarization Before ee 62 7 8 Work Place INSPECTION 63 7 9 Determination of Hazardous Locatons 63 7 10 Operator Warnings and Instructions i 63 TA ER AS OPE 65 7 12 Shutdown of Aerial Platform 65 7 13 Record Retention and DISSEMINATION iii 66 ll Ee E e die luisa 66 Hot RIECOTDISSCRVARIO rinaldi ia 66 fd PROC alia 66 FaltA TOUT e bian 66 7 15 Manufacturer s Safety Bulletins 66 8 Responsibilities Of O0peralorS iuni rn 67 Billy Basic guer 67 S Miliani 67 NEI ARR RR 67 8 2 2 Manual of eeler 67 Did FFESIANLINSPECIO N ale 67 8 4 Problems or malfunctions i 67 8 5 Training Retraining and FamiliariZation iii 68 6 5 General TANN betana asia iano 68 SCE RR REA 68 CDF aiar 68 8 6 Before ie e lalla ili aio 68 Bala Workplace INS OCCU Ol arreda sannita asian 68 668 EE EE HO PEA Oraria inerti 69 8 9 Understanding of Hazardous LOCAtIONS ccccccseeeeceeeeeeeeeeeeecaeeeeeeeeeaeaeeeeesaeeseeeessaeeeeeseeeas 69 8 10 Operator warnings and instructions i 69 o Recon 71 IV User s manual KB series CORMIDI leadinginnovation 9 Ee en E IK Ee alari pini an
77. i 72 91 Basie ell ue UE 72 ga E RR EE EES 72 9 3 Eessor as an OWNG eege 72 94 Lessoras aS EE 72 9 5 Lessor GS an Oper e E 72 10 RESDONSIDIINIGS Of LESSEE Ss a 73 ef We AIC ONS EE 73 10 2 Lessee as a Dealer sicilia 73 10 3 Lessee AS an Chwner ii 73 10 4 Lessee as a USCR sciriniani i iierninaiaaieiniiiaa 73 10 5 Lessee as an Operator ii 73 TI RESPOnsiIbiltes OF Broker sissien ini 74 11 1 Ee ele Ee UE E EE 74 KA EEN cinta innevate eran i rata i iii ariete 75 len ACQUIFEMEN EE 75 Ee e Le Eden see ast a iii odono 75 12 3 Inspections carried out by the Manufacture ccccceeccceecceeeeeeeeeeeeeeeeeeeeaeeeeeeesaaeeeeseesaeeees 75 124 Hydraulic Ol e e ee E 76 12 5 Verification of the hydraulic oil level ii 76 126 Replacing he Ke Te e aaa ca iaia 76 12 7 Replacing the filtering cartridge of the hydraulic G l Di 12 8 Verification of leaks inside the hydraulic system 77 12 9 Verification of the proper operation of the controls 7I 12 10 Verification of the load limiter operaton 77 12 11 Verification of the oil inside the track reducers 78 12 12 Verification of the track tension ii 78 1213 Replacing Me WACK E 78 12 14 Co 9 6 EE 79 12 15 Greasing the telescopic retracting ams 79 12 16 Verification of the wear of the telescopic arm runners 79 12 17 Verification of the presence and integrity
78. ig 5 17 1 During long periods of inactivity you should completely disconnect the power supply or at least disconnect the positive terminal of the battery and properly isolate fig 5 17 1 56 User s manual KB series CORMIDI leadinginnovation 6 RESPONSIBILITIES OF OWNERS Owner must conform with OSHA 1926 1412 Modified altered and or repaired cranes OSHA 1926 1413 Wire rope inspections OSHA 1926 1414 Wire rope selection and installation criteria OSHA 1926 1417 Operation OSHA 1926 1418 Authority to stop operation OSHA 1926 1422 Signals hand signal chart OSHA 1926 1423 Fall protection OSHA 1926 1434 Equipment modifications ANSI B30 5 2011 5 2 3 Crane maintenance ANSI B30 5 2011 5 2 4 Rope maintenance 6 1 BASIC PRINCIPLES Sound principles of safety training inspection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the aerial platform will be carrying personnel 6 2 RESPONSIBILITIES UPON PURCHASE Upon purchase of the aerial platform the buyer 1 shall ensure the operating and maintenance manuals have been received 2 should acquire repair and parts manuals within sixty days 60 of acquisition 3 shall within sixty days 60 of acquisition of the aerial platform provide the ma
79. ing the cage with materials or objects when it is already in height is prohibited in case of danger press the emergency stop button do not set the EWP to rest by staying in the cage 4 do not press with the EWP cage to the ground Therefore using the EWP with capacities exceeding that indicated in the identification plate is prohibited SAFETY STANDARDS TO COMPLY WITH DURING MAINTENANCE All maintenance operations not indicated in the manual must be carried out by authorized personnel in workshops authorized by the manufacturer Press the emergency button and turn off the motor before proceeding with maintenance Take care of the environment avoid oil leakage while topping up or replacements The used oils must be disposed of according to the standards in force User s manual KB series 13 leadinginnovation lt ORMIDI never introduce the body limbs or fingers inside the articulated cutting openings of the machine which are not monitored and without suitable guards unless they are safely blocked never use fuel solvents or other flammable liquids such as detergents use instead authorized non flammable and non toxic marketed solvents Use compressed air to clean the components protecting yourself with goggles with side shields and limiting pressure at maximum 2 atm 1 9 bar do not use open flames to illuminate when proceeding with maintenance operations before disassembling the fitting
80. ing to rated capacity intended use maintenance repair inspection or operation of the aerial platform the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator 6 15 RECORD RETENTION AND DISSEMINATION 6 15 1 RECORD RETENTION The owner shall date and retain the following records for at least 4 years 1 Name and address of the purchaser of each aerial platform by serial number and date of delivery 2 Written records of the frequent and annual inspections performed The record shall include deficiencies found corrective action accomplished and identification of the person s performing the inspection and repairs 3 Written records of repairs accomplished on the aerial platform The records shall include corrective action accomplished and identification of the person s performing the repairs Pre delivery preparation performed prior to each delivery Name of the person s trained Name of person s providing training Name of person s receiving familiarization upon each delivery unless the individual has been provided with familiarization on the same model or one having characteristics consistent with the one being delivered within the prior 90 days 8 Name of person s providing familiarization upon delivery 4 5 6 7 kb NL User s manual KB series 59 leadinginnovation CORMIDI 6 15 2 PROOF OF TRAINING Owners provid
81. ing training should provide successful trainees a means to evidence their training and shall provide such proof if requested by the trainee The document evidencing training shall include the following information 1 Name of entity providing training or retraining 2 Name of trainer s 3 Clear identification that training covered Boom Supported Elevating Work Platforms 4 Date of training 5 Name of trainee 6 15 3 RECORD DISSEMINATION Upon request an owner accomplishing training and or familiarization shall provide the following 1 To a user proof of training for an operator including name of trainer and date of training 2 To a user the name of the person s receiving familiarization upon delivery of the aerial platform 6 16 MODIFICATIONS The owner shall not modify or concur in modification or alteration to the aerial platform without the modifications being approved and certified in writing by the manufacturer 6 17 MANUFACTURER S SAFETY BULLETINS The owner shall comply with safety related bulletins as received from the manufacturer or dealer 6 18 RESPONSIBILITIES UPON SALE Upon sale of the aerial platform the seller 1 Shall upon delivery ensure the operating and maintenance manuals are conveyed to the new owner 2 Shall upon delivery provide a copy of the current Manual of Responsibilities to the new owner 3 Should provide repair and parts manuals to the new owner 4 Shall upon the reque
82. ion the top hole in fig 12 11 1 must be found on the bottom Use the container to recover the exhaust oil fig 12 11 1 Comply with the standards in force never dispose of the exhaust oils 12 12 VERIFICATION OF THE TRACK TENSION Every 100 hours Stop the machine on a flat and solid surface and lift the side to be adjusted 021 280230 fig 12 12 1 The correct track tension is important to guarantee its duration to verify it apply a 11 Ibf 5 kg force on the track at half its length and ensure that the arrow does not exceed 1 2 inch 30 mm see fig 12 12 1 To adjust the track tension correctly Remove cover B loosening screws A By using a specific hydraulic greaser refill tank C of grease until reaching a pressure of about 200 bar Ensure that the arrow is about 1 2 inch 30 mm Remount the cover Repeat the same operations for the other track 12 13 REPLACING THE TRACK DANGER A never operate when the machine is resting on jacks or suspended Always place it on lifting jacks suitable for supporting the machine weight before starting the operations B ce 021 26 033 0 fig 12 13 1 78 User s manual KB series COR MIDI leadinginnovation To replace the tracks follow the procedure below Lift the side of the machine involved by using hydraulic jacks or a crane Place the machine ensuring it is stable Remove cover B loosening screws A Loosen greaser
83. ited to flags roped off areas flashing lights and barricades shall be used as appropriate 11 Reporting problems or malfunctions The user shall direct the operator to immediately report to a Supervisor any problem s or malfunction s that become evident during operation The user shall ensure all problems and malfunctions that affect the safety of operations are repaired prior to continued use 12 Reporting potentially hazardous locations The user shall direct the operator to immediately report to a supervisor any potentially hazardous location s that become evident during operation 13 Hazardous location operation Operation of aerial platforms not approved and marked for operation in a hazardous location shall be prohibited 14 Entanglement Care shall be taken to prevent rope electric cords and hoses etc from becoming entangled in the aerial platform 15 Capacity limitations Rated capacities and rated number of occupants shall not be exceeded when loads are transferred to the platform at any height 16 Work area The user shall direct the operator to ensure the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform 17 Fueling The engine if applicable shall be shut down while fuel tanks are being filled Fueling shall be done ina well ventilated area free of flame sparks or other hazards that may cause fire or explosion 18 Battery charging Batteries shall be
84. ken from trees Progress on d Houses are slightly damaged D Strong gale a Throws down chimney lids and tiles A Widespread damage to vegetation 10 Whole gale se 89 102 Many roofing surfaces are damaged DT 73 Hurricane ia Devastation wind speed measured at 33ft 10m above a flat surface All the EWP except those specifically designed for indoor use are designed to operate up to the maximum wind speed indicated in the machine and on the instruction manual of the manufacturer Operating with a wind speed exceeding that indicated can cause instability The wind speed generally accepted according to which the machine has been designed is 28 mph 12 5 m s This is also the maximum speed that allows the operator to work comfortably The speed can be measured from the platform by using a manual digital anemometer or more empirically estimating it with the use of the Beaufort wind force scale We also recommend using an instrument to measure the wind speed to be taken in height to prevent excessive oscillations due to wind and therefore danger of tilting over In the event of wind and gusts do not use the EWP It is important to know that the wind speed increases the highest you are from the ground it can also be 50 stronger at 66 ft 20 m compared to the ground level User s manual KB series 17 leadinginnovation COR MIDI The wind cooling factor In a calm day with temperature at 50 F 10 C the weather
85. leer EEN a men Pace f Ss N T V SUD AMERICA INC 10 Centennial Drive Peabody MA 01960 USA www TUVamerica com TUV 8 N 38 300 AMERICA INC 10 Centennial Drive Peabody MA 01960 USA www TUVamerica com TUV ke Leg St St Attachment to Certificate U10 13 01 82908 002 ma ra Cormidi S r l Le e pa America Via Fonte n 342 CE Lu C R T I F C A J E H 84069 Roccadaspida SA Italy i No U10 13 01 82908 002 ES Rating Information e Maximum permissible load 250 kg 501 Ibs as an aerial lift with basket o E As a crane without platform basket 995 kg 2194 Ibs minimum radius Holder of Certificate Cormidi S r l Maximum of Operators 2 EI Via Fonte n 342 x Max outreach on the cage 10 7 m 35 1 ft 84059 Roccadaspide SA L Arm up work zone 80 kg 176 4 Ib 12 2 m 36 7 ft Ss ITALY ra Arm up work zone 200 kg 441 Ib 9 5 m 31ift e da Arm up work zone 250 kg 551 Ib 9 m 29 5 ft Lem Turret rotation 365 non continuous eam S 82008 ES Development up to platform height cage 20 m 65 6 ft LU acility ies ui Max working height 22 m 72 2 ft Weight without operator 3100 kg 6834 Ib 2685kg 5920 Ib crane conf Certification Mark Hydraulic tank capacity 35 It 9 25 gal _ System pressure 240 bar et et Maximum gradient 10 in the drive direction gt Max wind speed 12 5 m sec 28 mph Electric system voltage 12 V e Max horizontal load 90 lbs
86. linder of the joint has a double effect and is equipped with double hydraulically controlled valve Work platform arm A steel plate bearing the insulation unit is installed at the end of the joint The steel plate consists in a plate made with insulated materials and insulated bushes containing 4 high resistant steel screws The screws and self locking nuts fasten the plate found at the end of the joint retraction arm to a second steel plate installed on the bearing arm of the work platform The platform arm is made with electro welded shaped steel sheets Work platform leveling unit The leveling system is activated by a specific cylinder with double effect equipped with a hydraulically controlled blocking valve The leveling cylinder activation is controlled by a proportional directional solenoid valve which is activated by an automatic leveling electronic system installed on the work platform Work platform cage The work platform is made with electro welded shaped aluminium tubular with side opening for the access of the operator it is equipped with self knockdown closing bar The cage has one or two fittings for the safety belts depending on the type of cage an electric socket for the tools and a connecior for the remote control User s manual KB series 25 leadinginnovation CORMIDI Electro pump The electro pump is used as propeller for the aerial part of the platform indoors where the combustion motor cannot be used
87. ling unit a lt is a powerful management unit of the work platform which allows keeping the work cage always horizontal the self leveling function is always active see fig 4 11 3 MLS Management Levelling System KM EI e EI E Ei E u fig 4 11 3 32 User s manual KB series CORMIDI leadinginnovation IPS one Information Position and Service IPSone is an additional unit supplied upon request which allows the machine to interact directly with the manufacturer and with the machine s owner continuously From your desk you can comfortably know the position of the machine and any related alarms or errors EMS Motor control unit This system selects the best speed possible depending on the control used optimizing the speed to have a fluid and safe drive as well as a considerable saving in terms of fuel If no control is activated for 10 seconds the system sets the motor to the minimum to save fuel as soon as the control is activated the motor is automatically set at the optimal speed if the pause lasts more than 20 seconds the motor turns off SSF Computerized stabilization and destabilization SSF is a powerful algorithm which allows stabilizing and destabilizing the machine fully automatically with an extreme precision the order of 0 5 grade level By pressing one single button the position machine stabilizes or destabilized in less than 5 seconds autonomously Twin Speed The drive is e
88. lities of the user as specified in Section 7 of this standard and shall ensure the person has been 1 Trained 2 Familiarized with the aerial platform to be operated 3 Made aware of the responsibilities of operators as outlined in Section 8 of this standard 6 11 2 ASSISTANCE TO USER Upon request of the user when an owner sells leases rents or provides an aerial platform for any form of beneficial use the owner at that time shall offer to do training or advise the user where training may reasonably be secured 6 12 FAMILIARIZATION UPON DELIVERY Upon delivery for lease rental or any form of beneficial use the owner shall have the responsibility with the person designated by the receiving entity for accepting the aerial platform to 1 Identify the weather resistant compartment for manual s storage 2 Confirm all manuals as specified by the manufacturer are on the aerial platform 3 Review control functions with the operator or person s designated by the user 4 Review safety devices specific to the model aerial platform being delivered 6 13 OPERATION When an owner operates an aerial platform the owner shall have the responsibilities of users as specified in Section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in Section 8 of this standard 6 14 ASSISTANCE TO USERS AND OPERATORS If an owner is unable to answer a user s or operator s question s relat
89. lowing sectors construction wall sandblasting maintenance and coverings structural reliefs and restorations agricultural plant pruning industrial electric line maintenance without current Any use different from that stated not included or that can be supposed in this manual is considered improper and therefore not allowed The manufacturer has made every effort in designing this machine making it as much as possible safe The machine is also equipped with all the protection and safety devices as well as all the required information for a safe and proper use For this purpose the following information has been added Minimum qualification required for the operator Number of operators required Status of the machine Residual risks Required or recommended personal protective equipment Prevention of human errors Prohibitions obligations on misconduct that can be reasonably predicted The user can integrate the information provided by the manufacturer with additional work instructions on the specific use which obviously must not contradict that indicated in this Manual in order to contribute to a safe use of the machine IMPORTANT The manufacturer is not liable for damage that the machine causes to persons animals or in the following cases use of the machine by not suitably trained personnel improper use of the machine electric hydraulic or pneumatic supply defects improper inst
90. lt Maneuvering speed 0 3 m sec 0 67 mph Product CS Maximum tilt frame admitted 1 n S Traction tracked w th negative brake Boom supported elevating work platform n rr LUI Max offset speed 0 1 93 mph Outriggers with electronic control Model s KB 19 7 KB 22 Engine fin Dip Internal combustion engine Honda IGX 440 with electronic control ara rs oltage I P mete ente as ai Lei Me Fa Electro pump with the following characteristics Loi see certificate attachment for additional ratings H Electrical connection V 220 V 110 Frequency 50 60 Hz 2 2 kW Ra f Dimensions iG Tested ANSI 830 5 2011 LIE Track width 35 43 according to ANSISIA A92 5 2006 A Track length 44 48 Outriggers front back 161 4 Liu Outriggers left right 161 4 et et Stabilizer pads 21 8 X 11 8 1 Outrigger foot 4 72 circumference ee The product was voluntarily tested according to the relevant requirements noted above lt can be ee Maximum lift capacity 2194 Ibs minimum radius cn marked with the certification mark above The mark must not be altered in anyway The EN Maximum stope 10 up slope A degree side slope certificate holder shall not transfer this certificate to third parties This product certification Ground contact pressure 5060 ft Ibs ce system operated by TUV SUD America Inc most closely resembles system 3 as defined in E Maximum boom length 30 ft 35 ft with mechanical exten
91. ments and repairs are started on an aerial platform the following precautions shall be taken as applicable 1 Power plant stopped and starting means rendered inoperative 2 All controls in the Off position and all operating systems secured from inadvertent motion by brakes blocks or other means 3 Elevating assembly and platform lowered to the full down position if possible or otherwise secured by blocking or cribbing to prevent dropping 4 Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components 5 Safety props or latches installed where applicable as prescribed by the manufacturer 6 Precautions specified by the manufacturer 6 9 REPLACEMENT PARTS When parts or components are replaced they shall be identical or equivalent to original aerial platform parts or components 58 User s manual KB series CORMIDI leadinginnovation 6 10 MAINTENANCE TRAINING The owners shall train their maintenance personnel in inspection and maintenance of the aerial platform in accordance with the manufacturer s recommendations and Sections 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 and 6 11 of this standard and with the manufacturer s recommendations 6 11 TRAINING 6 11 1 OPERATOR TRAINING Whenever an owner directs or authorizes an employee to operate an aerial platform loading unloading inspecting or any form of use the owner shall assume the responsibi
92. mponents are replaced they shall be identical or equivalent to original aerial platform parts or components 7 5 MAINTENANCE TRAINING The user shall ensure only qualified personnel inspect and maintain the aerial platform in accordance with the manufacturer s recommendations and Section 7 3 7 4 and 7 6 of this standard and with the manufacturer s recommendations 7 6 OPERATOR TRAINING AND RETRAINING Whenever a user directs or authorizes an individual to operate an aerial platform the user shall ensure that the person has been 1 trained before being assigned to operate the aerial platform 2 familiarized with the aerial platform to be operated 3 made aware of responsibilities of operators as outlined in Section 8 of this standard 4 retrained if necessary based on the user s observation and evaluation of the operator 7 6 1 TRAINEE RECORDS A record of the trainee s aerial platform instruction shall be maintained by the user for at least four 4 years ree F AMILIARIZATION BEFORE USE The user shall permit only properly trained personnel to operate an aerial platform The user shall ensure that before use the operator is familiar with the model of the aerial platform to be operated and specifically 1 Knows where the weather resistant compartment for manual s storage is located 2 Knows the operating and maintenance manuals supplied by the manufacturer are stored in the weather resistant compartment and is
93. n case of a new emergency fig 5 2 2 a fig 5 2 2 b fig 5 2 3 Note Refer to the manufacturer or authorized workshop to detect and repair the failure 40 User s manual KB series CORMIDI leadinginnovation Manual Pump The manual pump is housed in the motor bonnet Pump oil in the circuit using lever B of the manual pump in order to use the emergency manual controls fig 5 2 5 Puller At the top of the motor bonnet close to the hydraulic oil tank there are the valves controlling the undercarriage tracks Press the right o left pawl of the electro hydraulic deviator depending on the required effect ig 5 2 6 FRONT RIGHT SO E REAR LEFT Say FRONT LEFT fig 5 2 7 At the bottom left of the motor bonnet there are the solenoid valves that control the outriggers PRESS FOR THE The RR FR FL RL abbreviations identify the 4 Soe Outriggers OF STABILIZERS RR rear right pur DOWN FR front right FL front left RL rear left DANN C1094 14 62 Manual controls of the aerial part On the right side of the turret by removing the plastic protection device there are the solenoid valves that allow controlling the platform aerial part only in case of emergency see pictogram below OPENING o YW MANUAL CONTROLS n auca oe PRESS TOACTUATE THE PARTS OF PLE CLOSURE l d fig 5 2 9b User s manual KB series 41 leadinginnovation CORMIDI
94. n position ON as indicated on the side K1 The magnetic key K1 must be inserted in the remote control Now press the green button C placed on the right of the remote control for three seconds to enable it Set the selector A of the motor revolutions to the minimum press switch B upwards and start the motor fig 5 5 1 1 fig 5 5 1 1 Note Adjust the number of motor revs on a medium speed Use maximum speed only for translation 5 5 2 STARTING THE ELECTRO PUMP MOTOR IMG 22 035 2 ones fig 5 5 2 1 Once the machine has been connected to the mains as previously seen in fig 5 4 1 1 the machine can be used in electric mode controlled by an electro pump To enable the electro pump activate differential switch A taking the lever upwards By activating it from the machine the platform will move electrically from now on To enable the socket placed in the platform cage activate differential switch B taking the lever upwards NOTE When the platform is connected to the mains the main battery of the machine is automatically recharged 46 User s manual KB series COR MIDI leadinginnovation 5 6 TRANSLATION OF THE PLATFORM EWP The platform translation occurs by means of the tracked undercarriage and it is enabled by the selector switch placed at the left bottom of the remote control fig 5 6 1 1 Rotate the function selector to the bottom undercarriage 2 The lights on
95. nd Brokers of Boom Supported Elevating Work Platforms The current Manual of Responsibilities shall be kept with the aerial platform at all times and stored in the weather resistant compartment when not in use 8 3 PRESTART INSPECTION Before use each day or at the beginning of each shift the aerial platform shall be given a visual inspection and functional test including but not limited to the following Operating and emergency controls Safety devices Personal protective devices Air hydraulic and fuel system s leaks Cables and wiring harness Loose or missing parts Tires and wheels 0 1 kb 1 2 3 4 5 6 7 8 Placards warnings control markings and operating manual s 9 Outriggers stabilizers extendable axles and other structures 10 Guardrail system 11 ltems specified by the manufacturer 8 4 PROBLEMS OR MALFUNCTIONS Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform User s manual KB series 67 leadinginnovation COR MIDI 8 5 TRAINING RETRAINING AND FAMILIARIZATION 8 5 1 GENERAL TRAINING Only personnel who have received general instructions regarding the inspection application and operation of aerial platforms including recognition and avoidance of hazards associated with their operation shall operate an aerial platform Such items covered shall include but not necessarily be limited
96. ndbrake of the transport mean to prevent it from moving Use access ramps with suitable dimension and capacity The length of the ramps must ensure a maximum slope of 10 Ensure that the ramps are blocked to the load deck with the safety pins Accurately clean the ramps and loading platform from dirt oil mud snow and ice Ensure that no one stands or transit in the involved zone of the loading operations Close the platform fully lift and close the outriggers When ascending the operator in charge must not perform sudden rotations with the tracked carriage on the ramps 5 6m 18 4ft fig 3 2 2 1 3 2 3 TRANSPORTING THE MACHINE DANGER During transport pay attention to the road signs that indicate height limitations In the event the platform EWP protrudes from the transport mean rear always use the specific sign to indicate protruding loads C0900 13 68 A DANGER The displacement of the machine from a worksite to the other is always a source of danger The machine must be secured to the vehicle platform by means of EC approved ropes and tie rods always connected to the points indicated on the plates and making them pass on the front and rear of the main arm These ropes and tie rods are also used for lifting the machine fig 3 2 1 1 7 eg D E re Le ki FORBIDDEN LIFTING THE MACHINE FROM THESE POINTS 3 3 CLEANING THE MACHINE DANGER Do not wash or clean the machine if it is conn
97. ng instruction s and user s safety rules or have them explained 2 Understand all labels warnings and instructions displayed on the aerial platform or have them explained 3 Ensure all occupants of the aerial platform wear appropriate personal protective equipment PPE for the conditions including the environment in which the aerial platform will be operated 8 7 WORKPLACE INSPECTION Before the aerial platform is used and during use the operator shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to Drop offs or holes including those concealed by water ice mud etc Slope s Bumps and floor obstructions Debris Overhead obstructions and electrical conductors Hazardous locations and atmospheres reference ANSI NFPA 505 1987 Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations 8 Wind and weather conditions 9 Presence of unauthorized persons 10 Other possible unsafe conditions 68 User s manual KB series CORMIDI leadinginnovation 8 8 PRIOR TO EACH OPERATION Before each operation of the platform the operator shall ensure 1 Outriggers stabilizers extendable axles or other stability enhancing means are used as required by the manufacturer 2 Guardrails are installed and access gates or openings are closed per manufacturer s instructions 3 The load and
98. nnet B Emergency stop button Red mushroom button Press the button to immediately stop all the machine movements Rotate the button clock wise to restart the machine D Emergency manual pump If controlled according to the descend procedure in emergency mode it allows recovering the work platform by the personnel on board and allows setting aside the machine E Block valves Are placed in every hydraulic jack Block the movement of the jack in the event the supply pipe breaks or should the oil supply lack to prevent the work platform to fall to the ground G Double detection device of the outriggers pins Prevents the operation of the machine if not correctly inserted H Electronic level for the machine planarity Detects the planarity of the machine L Temperature sensor Indicates the motor over heating M Alignment detection device of the turret Consisting in a micro switch that detects the position of the arm when it is aligned to the longitudinal axis of the machine N Closing locking mechanical device of the secondary arm O Inclination detection electronic device Prevents using the machine if it is not stabilized within a set maximum value see technical data A buzzer activates in the event such a limit is exceeded P Control Button for Emergency Start When pressed the button allows to start the internal combustion engine in case of emergency due to the absence or malfunction of the remote contr
99. ns 28 4 5 MMO AON EE 28 4 6 Vibrations E 28 4 7 Sound emtsseionsg reenen 28 ii User s manual KB series COR MIDI leadinginnovation AB Gas E Le 29 4 9 ODECA E 29 4 9 1 Diagram Working Area iii 30 Zi FOO E 30 4 11 Panels and management unt 32 412 ee Die ET RESOR E ORE 33 4 13 Electromagnetic environment ei 33 5 Use Fine AE Eege 34 5 1 Control devices and management unt 34 5 2 Emergency lowering control operation ccccsceececceeeeeceeeeeecseeeeeecseeeeessaeeseseeeeeessnsessaaesees 40 5 2 1 Starting the auxiliary Daifer ccccseccccccssseseecccssueeesccssauuneecessaucneeesssaueseeesssaueseeessaauenesessaaans 43 5 3 Inspections to carry out before USING the Machine s nnsssnnsssnreesrnrensnnrrsrrrrnnrrresrnreennrrenne 44 oh Use ee 44 5 4 1 Use of the platform with power Supply i 44 5 4 2 Use of the platform EWP with combustion motor 45 E PER 46 5 0 1 6larting the COMDUSHON free 46 5 5 2 Starting the electro pump moto 46 5 6 Translation of the platform EWP 47 5 7 Stabilizing the platform EWP iii 47 5 8 Opening the work platform 48 5 8 1 Manual Opening of the Platform iiiiiiii 48 5 8 2 Automatic Opening Of the Platform iiiiiii 49 5 9 Ascending with the work platform
100. nufacturer with the full name and address of the buyer along with the model and serial number of the aerial platform acquired 4 shall if the aerial platform is used ensure the frequent inspection and annual inspections are current 5 shall become familiar with and conform to the responsibilities of owners as set forth in the Manual of Responsibilities for Boom Supported Elevating Work Platforms 6 3 MANUALS 6 3 1 MACHINE MANUAL S Owners shall provide a copy ies of the operating and maintenance manual s with each rental lease or sales delivery by ensuring they are properly stored in the weatherproof compartment that is part of the aerial platform The manual s is considered an integral part of the aerial platform and is vital to communicate necessary safety information to owners users and operators In addition repair and parts manual s should be provided with each sale delivery 6 3 2 MANUAL OF RESPONSIBILITIES The current Manual of Responsibilities for dealers owners users operators lessors lessees and brokers of boom supported elevating work platforms shall be provided and stored in the weather resistant storage compartment 6 4 MAINTENANCE INSPECTION AND REPAIR 6 4 1 MAINTENANCE The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis The owner shall establish a preventive maintenance program in accordance with the manufacture
101. ol or the receiver unit 2 9 WARNINGS PROHIBITION AND DANGER PROHIBITION removing the safety labels and plates of the machine is strictly prohibited Immediately replace those worn and or illegible CAREFULLY READ During the designing phase it has been made everything possible to prevent any risks where this was not technically possible we have used specific pictograms to highlight the potential and imminent risks Special labels with indications and descriptions are associated to the pictograms to highlight the possible danger according to standard UNI 9244 95 E serious injuries or death A ATTENTION Comply with the warnings of the plates failure to comply with them can cause Ensure that the plates are always legible otherwise replace them The following figure describes the position of the safety plates on the machine N 20 User s manual KB series CORMIDI leadinginnovation fig 2 9 1 Position of the safety plates User s manual KB series 21 leadinginnovation CORMIDI 2 9 1 PLATES INDICATING WARNING PROHIBITION AND DANGER IN THE CAGE Piatform anc guarc rails are mot ical sulted 550 lbs Dr electrically im d NOTE CFR 1910 333 c 3 0 i es fe pa EC 350 to 500 kV een IN Mote add 4 Inches for every 10KV over SOkV PORTATA MASSIMA MAX CAPACITY CAPACITE MAX 250 kg 550 Ibs 2 9 2 ACOUSTIC SIGNALS The figures below indicate the positions of the buzzers
102. oming entangled in the aerial platform 15 Capacity limitations Rated capacities shall not be exceeded when loads are transferred to the platform at any height 16 Work area The operator shall ensure the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform 17 Fueling The engine if applicable shall be shut down while fuel tanks are being filled Fueling shall be done in a well ventilated area free of flame sparks or other hazards that may cause fire or explosion 18 Battery charging Batteries shall be charged in a well ventilated area free of flame sparks or other hazards that may cause fire or explosion 19 Improper platform stabilization The aerial platform shall not be positioned against another object to steady the platform or improve stability 20 Misuse as a crane The aerial platform shall not be used as a crane 21 Unusual operating support conditions The aerial platform shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or similar equipment unless the application is approved in writing by the manufacturer or a qualified person 22 Travel speeds The operator shall limit travel speed according to conditions including the condition of the support surface congestion visibility slope location of personnel and other factors leading to hazards which may cause collision s or result in potential injury ies to pe
103. on device to the platform Ensure that all the controls and safety devices are efficient Ensure that the cage is equipped with a rope that allows descending with hooks in case of emergency During use e Pay attention when moving properly assess any obstacle e Avoid any collision of the platform or arms with the truck cabin or other parts of the machine e Pay attention to the safety standards affixed on the platform e Do not pull or push from the platform e Do not protrude from the railing After use e Ensure that both the structure and platform are in the correct rest position and that the outrigger cylinders are fully retracted 5 1 CONTROL DEVICES AND MANAGEMENT UNIT Before using the machine read all the general safety warnings indicated in chapter 2 Do not use the platform EWP if you do not have full mastery of the controls and required authorizations The EWP must be positioned on a flat solid and horizontal surface Using the machine by unauthorized and or trained personnel is prohibited n A remote control main panel Selector switches The function selectors are found at the bottom of the remote control A B C D E F G H fig 5 1 2 34 User s manual KB series CORMIDI leadinginnovation Controls The activation levers of the selectable controls are found at the center of the remote control Underneath the levers see arrow there is the luminous LED indicating that the corresponding control is
104. operation e g manual attached to the Motor cod C0900 16 59 The label on the side indicates to read the use and maintenance manual before using the devices close to the plate to avoid inconveniences cod C0900 07 90 The label on the side indicates that the battery can be disconnected from the machine electric circuit by using the battery cut off switch linear the plate cod C0900 20 63 SAFETY DISTANCE Label that indicates serious danger to approach and stop in the machine range of action as there is an imminent risk of hazard cod C1094 02 02 OPENING AND CLOSURE Label that indicates the sequence of the actions required to open and or to close manually the arm of the platform cod C1094 03 62 ez i ee OPENING CLOSURE 4 User s manual KB series COR MIDI leadinginnovation Label that indicates the slopes that can be faced in safe conditions with the platform in the transport configuration Avoid surfaces with transversal slopes exceeding 4 and longitudinal slopes exceeding 10 to prevent the risk of tilting with possible serious consequences for the operator s safety Anyway the ground must be solid and stable cod C1094 01 62 E MAXIMUM SLOPES A DANGER e e Se Ge bel DANGER CRUSHING Label that indicates a potential risk of crushing which can cause serious injuries or death cod C1094 09 02 DANGER SHEARING Label that indicates a potential risk of shearing whi
105. ortable access to the work platform for the operator 5 9 ASCENDING WITH THE WORK PLATFORM ATTENTION AN Before ascending with the work platform the board on the master unit panel MUST be blocked by removing the function enabling key Turn the machine motor off using the remote control Enter the cage and connect the platform connector to the socket on the bottom of the remote control ATTENTION AN If the remote control is not connected the platform can carry out only a limited number of movements Once the remote control has been connected to the connector it can be positioned in its fixed casing increasing safety when working Fasten the safety belt and connect it to the cage hook indicated User s manual KB series 49 leadinginnovation CORMIDI Restart the remote control to turn on the motor and make the required displacements for ascending with the work platform Before using the retraction arm of the main one we recommend opening the Plus F using the specific control Note Before using the telescoping of the boom it is recommended to open the Plus F with the appropriate command seen before fig 5 9 1 5 10 CLOSING AND STOPPING THE EWP Follow the inverse manual procedure described for the opening to close the platform EWP see Para 5 8 1 0 Rotate turret A until aligning arm B with the undercarriage see fig 5 10 1 1 Take the main arm B to a 55 angle with the horizon
106. pair 7 13 2 RECORD DISSEMINATION 1 When the user directs personnel to accomplish frequent or annual inspections not later than 60 days after the inspections the appropriate records shall be provided to the owner of the aerial platform 2 When the user directs personnel to accomplish repairs on the aerial platform not later than 60 days after the repairs are accomplished the appropriate records shall be provided to the owner 7 13 3 PROOF OF TRAINING Users providing training should provide successful trainees a means to evidence their training and shall provide such proof if requested by the trainee The document evidencing training shall include the following information 1 Name of entity providing training or retraining 2 Name of trainer s 3 Clear identification that training covered Boom Supported Elevating Work Platforms 4 Date of training 5 Name of trainee 7 14 MODIFICATIONS Modification alteration or remanufacture of an aerial platform shall be made only with prior written permission of the manufacturer 7 15 MANUFACTURER S SAFETY BULLETINS The user shall comply with safety related bulletins as received from the manufacturer dealer or owner 66 User s manual KB series CORMIDI leadinginnovation 8 RESPONSIBILITIES OF OPERATORS Operator must conform with OSHA 1926 1412 Modified altered and or repaired cranes OSHA 1926 1413 Wire rope inspections OSHA 1926 1414
107. pump fig 4 10 1 2 button to enable the engine of the machine for emergency operation fig 4 10 2 3 valve manual controls for enabling the machine emergency operation e 30 User s manual KB series CORMIDI leadinginnovation GEN fi 4 10 3 4 manual controls for activating the tracks 5 ma ae e da E g aY I E a M TS x fig 4 10 5 6 manual controls for activating the aerial part n fig 4 10 6 User s manual KB series 31 leadinginnovation CORMIDI 4 11 PANELS AND MANAGEMENT UNIT MIS Remote control fig 4 11 1 MIS continuously interacts with the machine The large and luminous LCD display shows the machine functional parameters from the lifted load to the machine inclination grade during the towing phase and other functions and parameters or any operation errors At this point the key customization code can be added combining it with a specific name MSS Master unit Operation electronic panel MSS Management Safety System leadinginnovation fig 4 11 2 Master unit MSS Management Safety System It is a powerful electronic software with a double control system that perfectly manages all the important and safety functions of the machine lt is also a powerful black box used to save the anomalies and way of use of the machine if it is coupled with the localization IPS one device leadinginnovation upon request MLS Cage self leve
108. quipped with a system with 3 hydraulic pumps to allow the machine to have two offset speeds which can be selected from the remote control 4 12 STANDARD SUPPLY The machine is delivered ready for commissioning It is equipped with e Use and maintenance instructions e Plate with CE marking e Certifications 4 13 ELECTROMAGNETIC ENVIRONMENT All the machine components comply with Directive 2004 108 EC and subsequent amendments on the electromagnetic compatibility The machine is manufactured to operate properly in an industrial electromagnetic environment within the Emissions and Immunity limits indicated by the following harmonized Standards e IEC EN 61000 6 2 Electromagnetic compatibility EMC e General Standards Immunity for industrial environments 2006 A User s manual KB series 33 leadinginnovation CORMIDI 5 USE OF THE MACHINE Start up of the EWP The elevating work platform must be used only by qualified and trained personnel who has been enabled to operate with such work equipment Before use e Visually inspect the entire machine and ensure that there are no persons or materials that can obstruct the regular operation or objects left on it Carry out the daily inspections as indicated in the chapter on maintenance Wear approved accident prevention clothes Ensure that all the operators have been informed on the use and maintenance rules Fasten the safety belts in the cage Close the access protecti
109. r s recommendations and in accordance with the environment and severity of use of the aerial platform 6 4 2 INSPECTION The owner shall arrange for frequent and annual inspections to be performed in accordance with the recommendations of the manufacturer All malfunctions and problems identified in the inspection shall be corrected before the aerial platform is returned to service User s manual KB series 57 leadinginnovation COR MIDI 6 4 3 REPAIRS When the aerial platform is damaged or in need of repair all malfunctions and problems identified shall be corrected before the aerial platform is returned to service 6 5 PRE DELIVERY PREPARATION Aerial platforms shall be inspected serviced and adjusted in accordance with the manufacturer s specifications prior to each delivery by sale lease or rental 6 6 FREQUENT INSPECTION The owner of an aerial platform shall ensure that a frequent inspection is performed in accordance with the manufacturer s instructions on an aerial platform 1 That was purchased used This inspection shall be accomplished unless it is determined that the frequent and annual inspections are current 2 That has been in service for three months or 150 hours whichever comes first 3 That has been out of service for a period longer than 3 months The inspection shall be made by a person qualified as a mechanic on the specific type aerial platform or one having similar design characteristics The
110. raulically activated the four stabilizing crossbeams are fasten to the undercarriage The platform rack rotation unit is secured to the upper part of the undercarriage Outriggers The outriggers ensure sufficient stability of the machine during the several work phases Each outrigger is fastened to a hydraulic cylinder equipped with block valve and safety sensor on the supporting foot Turret Made with electro welded shaped steel sheets the rotating turret is supported by lubricated sliding bushings inside the swivel base hub The main arm is hinged to the end of the column while the lifting cylinder of the main arm is hinged to the base of the column Main arm Made with electro welded shaped steel sheets with rectangular sections it is activated by the main arm lifting cylinder equipped with block valve Retraction arms Made with electro welded steel sheets with rectangular sections they are activated by two hydraulic cylinders with double effect called retraction arm cylinder equipped with an hydraulically controlled block valve and connected my means of steel rigid piping Self lubricating runners are installed inside the main arm and retraction arms Joint An hydraulic articulation is applied at the end of the last retraction arm which is called joint This is made with electro welded shaped steel profiles with rectangular section The joint is activated by a connecting rod cylinder system with 180 rotation The hydraulic cy
111. rds and protection devices 2 User s manual KB series CORMIDI leadinginnovation 0 7 UPDATE OF THE INSTRUCTION MANUAL The Manufacturer reserves the right to modify the project and implement the machine without informing the Customers or updating the Manual already delivered to the user Furthermore in the event modifications have been applied to the machine at the Customer s premises which have been agreed with the Manufacturer and involve the modification of the Instruction Manual the manufacturer will send to the holders the chapters involved with its new global revision model According to the indications of the updated documentation the user is responsible for replacing the old chapters of the all the copies held with the new ones as well as the initial page and index of the new revision level The manufacture is responsible for the descriptions indicated in Italian any translation cannot be fully verified therefore if an incongruence is detected refer to the Italian version and contact our Sales Office who will carry out the due modifications 0 8 GLOSSARY AND PICTOGRAMS This paragraph indicates uncommon terms or terms with meaning different from the common one The abbreviations used are described below as well as the meaning of the pictograms to indicate the qualification of the operator and status of the machine their use allows providing information on the proper and safe use of the machine quickly and univocally
112. relative safety bar Ensure that there are no leakages in the hydraulic system Ensure that there are no obstacles in height or anything that can collide with the mobile parts of the platform EWP when handling Verify the proper distance from the live electric lines Ensure that the key selector switch of the working platform is properly positioned on the function to be used Ensure that the ground plate has been connected to the machine base in the event the machine is connected to the power supply Ensure that the platform EWP is properly stabilized see Para 5 7 Ensure that the ground where the machine is stabilized is solid Verify that all safety devices are operational 5 4 USE MODES ATTENTION AN Always examine the displacement path in order to detect any risky zones Avoid piles of brushwood bushes logs rocks Never pass on them or any other irregularity of the surface that can interrupt adherence or traction regularity on the ground especially in presence of slopes and differences in level Never exceed the allowed maximum slope of the ground see Para 2 3 Never go downhill through undergrounds or patios walkways slippery or icy roads without having performed the due inspections on the inclination and seal of the tracks on the surface to go through CAUTION AN Do not perform maneuvers on hard and stony surfaces such as river rock and gravel or abrasive surfaces such as sand stones minerals
113. rface is adequate for the aerial platform and the load carried 36 Leveling the aerial platform Outriggers and leveling devices supplied by the manufacturer shall be utilized to level the aerial platform when provided 37 Protecting against unauthorized use The operator shall not use rent lease or provide the aerial platform for any form of beneficial use unless so authorized 8 11 RECORD OF TRAINING When provided or when obtained upon the operators request proof of training by the training entity should be retained by the operator Records shall contain the following information 1 Name of entity providing training or retraining 2 Name of trainer s 3 Clear identification that training covered Boom Supported Elevating Work Platforms 4 Date of training 5 Name of trainee E User s manual KB series 71 leadinginnovation CORMIDI 9 RESPONSIBILITIES OF LESSORS OZ OoOO Sound principles of safety training inspections maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the aerial platform will be carrying personnel 9 2 LESSOR AS A DEALER When a lessor uses the aerial platform as a dealer the lessor shall have the responsibilities of dealers as specified in Section 5 of this standard 9 3 LESSOR AS AN OWNER
114. rret in order to allow the subsequent rotation of the cage arm loosen the flange pins 2 of fig B see fig 5 13 1 and remove the pins The cage arm see fig C lowers by a few inches but remains connected to the Jib allowing the clockwise rotation 3 of the cage which is taken towards the platform turret place the pins back and tighten them see fig D select the under bridge function on the MSS Master unit see fig 5 13 3 restart the platform and proceed working fig 5 13 3 fig 5132 5 14 REMOVAL PLATFORM ARM The PLE can become a multifunctional machine by replacing the arm platform with a specific carrier that will make the PLE suitable to be used as a crane winch etc DANGER Use only equipment designed and manufactured by Cormidi exclusively with KB machines The AN use of unsuitable equipment will void the warranty and can expose the user and the people who are close by to great danger with the possibility of serious injury or death To install the arm with the equipment you must first remove the arm platform by carefully following the steps below Move the secondary boom vertical F with the arm of the basket L level and lower the rack up a few inches from the ground When the basket is in the vicinity of the ground extract the support S from the drum after removing the pins D as show in Fig 5 14 2 to prevent the basket from tipping and disconnect the arm from the machin
115. rsonnel 23 Driving requirements Before and during driving while the platform is elevated the operator shall a Maintain a clear view of the support surface and route of travel b Ensure personnel in the worksite area that may be affected are aware of the movement communicating and maneuvering the aerial platform as required to protect against personal injury c Maintain a safe distance from obstacles debris drop offs holes depressions ramps and other hazards to ensure safe travel d Maintain a safe distance from overhead obstacles 24 Stunt driving Stunt driving and horseplay are prohibited 25 Securing the aerial platform The operator shall implement means provided to protect against use by an unauthorized person s 26 Altering safety devices Interlocks or other safety devices shall not be altered or disabled 27 Snagged platform If the platform or elevating assembly becomes caught snagged or otherwise prevented from normal motion by adjacent structures or other obstacles such that control reversal does not free the platform all personnel shall be removed from the platform before attempts are made to free the platform using lower controls 28 Vacating or entering an elevated aerial platform If permitted by the manufacturer personnel shall only vacate or enter a raised aerial platform by following the guidelines and instructions provided by the manufacturer 29 Modifications Modification or altera
116. s depending on the type of ground see tab 1 and 2 The ground where the EWP must be positioned must support the weight of the machine at full load Before positioning the EWP ask the supervisor work director worksite assistant etc if cavities pipelines wells old tanks floors of basements manures etc can be hidden under the outriggers Depending on its geomorphological characteristics the ground can support higher or lower surface pressures Table 1 indicates which is the surface pressure allowed under the EWP outriggers tab 1 Type of ground Surface pressure allowed geomorphological characteristics Loose ground not compact Generally not solid requires Muddy mushy peat ground special reliefs Coherent soft ground Incoherent compact ground sand gravel Coherent ground Half solid Rock concrete road pavement suitable for Over Over the transit of heavy vehicles 10 0 142 tab 2 SURFACE PRESSURE ALLOWED see tab 1 BEARING 1500m 2 kg cm 4 kg cm Tab Ca 2 Soa 3 CAPACITY 14 2 Ib in 28 4 Ib in 56 9 Ib in Overall supporting surface required 3 3 x 3 3 ft 2 3 x 2 3 ft 1 65 x 1 65 ft 10t 1 0x 1 0m 0 7x 0 7m 0 5x 0 5m 2 2 2 WARNINGS FOR OPERATIONS CARRIED OUT CLOSE TO ELECTRIC LINES Working with an aerial platform close to electric lines is always extremely dangerous due to the natural mobility and versatility of the machine Remember that electric discharges occur also if two bodies do not touch but it i
117. s manual KB series 89 leadinginnovation CORMIDI Leg e St Attachment to Certificate U8 13 01 82908 001 LL Ha CERTIFICATE S E eg H LU 84069 Roccadaspida SA Italy e Maximum permissible load 250 kg 501 Ibs as an aerial lift with basket As a crane without platform basket 995 kg 2194 lbs minimum radius Holder of Certificate Cormidi S r l ATA sconti S x Via Fonte n 342 ES Max outreach on the cage 10 7 m 35 1 ft 84069 Roccadaspide SA Arm up work zone 80 kg 176 4 lb 11 2 m 36 7 ft ITALY Arm up work zone 200 kg 441 Ib 9 5 m 31 1f p Arm up work zone 250 kg 551 lb 9 m 29 5 ft gt Production 82908 Legni Turret rotation 365 non continuous Ka Facility ies ce Development up to platform height cage 20 m 65 6 ft u j wu Max working height 22 m 72 2 ft Weight without operator 3100 kg 6834 Ib 2685kg 5920 Ib crane conf Certification Mark Hydraulic tank capacity 35 It 9 25 gal Ke System pressure 240 bar et et Maximum gradient 10 in the drive direction CT x Max wind speed 12 5 m sec 28 mph lt Electric system voltage 12 V e Max horizontal load 90 lbs Maneuvering speed 0 3 m sec 0 67 mph y s Maximum tilt frame admitted 1 e ga Pasieziadano elevating work platform Traction tracked w th negative brake rr Lu Max offset speed 0 1 93 mph Q 5 Outriggers with electronic control x Model s KB 19
118. s or piping ensure that there are no fluids under pressure the oil that exits under pressure can cause serious injuries Immediately contact a doctor in the event of injuries or if fluids exiting from the pipes are swollen accidentally In particular remember that the fluid under pressure that leaks from a very small hole can be almost invisible but have sufficient force to penetrate into the skin To detect leakages use a carton or a piece of wood that clearly detects the liquid Immediately contact a doctor in the event the fluid contacts the skin as a non immediate medical treatment may cause serious infections or skin diseases Comply to the safety standards and ensure others do the same 2 2 1 SAFE DISTANCE FROM SLOPES AND DITCHES Always position the EWP at a safe distance from slopes and ditches that are not highlighted fig 2 2 1 The safe distance depends on the type of ground where the machine is positioned which must be flat and compact Commonly the following empiric rule is followed in the event ground is compact but used for filling safety distance a must be doubled compared to the depth of the ditch h a 2h 14 User s manual KB series COR MIDI leadinginnovation in the event ground is compact solid and coherent safety distance a must be equal to the depth of the ditch h a h The safe distance is measured from the foot ft of the ditch The supporting surface s varie
119. s sufficient to not respect the safety distance In Italy the Presidential Decree 164 art 11 indicates a minimum distance of 16 4 feet 5 m for any voltage value This value is minimum and involves all parts of the machine and equipment during operation Besides complying with the minimum distance allowed prescribed by law we recommend a series of measures to take to reduce the risk of accidents Ask the Electric Company to interrupt the supply of power and ground the line This solution is the most effective and often less annoying When power supply cannot be disconnected keep all the User s manual KB series 15 leadinginnovation COR MIDI parts of the machine and load at a distance greater than 16 4 feet 5 m considering that the lines can oscillate due to wind Persons not required for the operations must stay as far as possible from the workspace Set up so to allow a supervisor equipped with buzzer to monitor the operations and immediately inform about the danger of electric discharges when the operation gets too close to the electric line Operate cautiously with slow movements Use suitable personal protective equipment such as insulation of the EWP machine line proximity device consider that if the contact occurs outside the covered zone of the sensors there will not be any alarm triggered movement reducer etc Consider that humidity dirt and oil can reduce the insulation power of the device and that only what i
120. s under the insulation is protected The apparatus grounding offers little or no protection against electric discharge risks Operating close to radio and television stations the EWP can receive an induced high voltage Take suitable measures in advance referring to the authorized technicians It is prohibited using the platform EWP with flammable or explosive atmosphere Itis prohibited using the machine when it rains or snows It is prohibited pulling or pushing horizontally or sideways with the platform It is prohibited using the machine with a load exceeding that allowed on board of the platform persons equipment Itis prohibited using the platform in presence of wind with speed exceeding the maximum value allowed see Para 6 3 It is prohibited placing billboards and similar on the platform as they increase the wind load on the platform Itis prohibited controlling the platform translation from the ground by walking close to it It is prohibited controlling the machine from the ground with the operator on board of the work platform unless for emergencies Itis prohibited circulating with the machine on roads as it is not certified for this purpose Itis prohibited resting any part of the platform on other fixed or mobile structure when working It is prohibited using the machine with the electric engine when it rains snows on high and wet grass or with a high level of humidity It is prohibited u
121. sing the work platform of electric tools when it rains snows or with a high level of humidity Itis prohibited using the platform with electric engine and or electric tools without the ground plate connected to the machine structure It is prohibited over loading the work platform when at height in order to prevent the machine from tilting It is prohibited climbing on the railing of the work platform to reach the highest levels Itis prohibited entering or exiting from the work platform when it is lifted It is prohibited using the platform EWP with failed safety devices and or with missing protection devices It is prohibited using the machine without wearing the helmet the safety belt and personal protective equipment It is prohibited performing any modification on the platform drilling welding It is prohibited increasing the height or outreach of the work platform EWP with additional means e g ladders It is prohibited using the platform close to high voltage electric lines a Itis prohibited using the platform as a crane 2 3 OPERATING ENVIRONMENTAL LIMITS The machine runs normally with the following environmental conditions minimum temperature 23 F 5 C minimum temperature 104 F 40 C humidity 80 at 104 F 80 at 40 C wind speed lower than 28 mph 12 5 m s Beaufort scale see Para 2 3 2 altitude above mean sea level 5000 ft 1500 m Maximum inclination o
122. specified in Section 7 of this standard 10 5 LESSEE AS AN OPERATOR When a lessee uses the aerial platform as an operator the lessee shall have the responsibilities of operators as specified in Section 8 of this standard User s manual KB series 73 leadinginnovation CORMIDI 11 RESPONSIBILITIES OF BROKER 11 1 RESPONSIBILITIES UPON SALE The broker shall 1 upon delivery ensure the operating and maintenance manuals are provided to the new owner 2 upon delivery provide a copy of the current Manual of Responsibilities to the new owner 3 maintain records of the sale for a minimum of four 4 years 74 User s manual KB series CORMIDI leadinginnovation 12 MAINTENANCE 12 1 REQUIREMENTS AN DANGER Do not allow unauthorized personnel to operate on the machine Do not carry out any operation without prior authorization All maintenance operations must be carried out with the machine stopped as well as the motors and the hydraulic system depressurized Comply with the provided procedures for maintenance and technical assistance Do not use the controls or flexible pipes as hooks to climb or get down from the machine Always block the parts of the machine that must be lifted to carry out operations by staying underneath Do not pass under or below the lifted machine Use harness or similar with suitable capacity to lift or transport heavy Ensure that the harness is made by the book
123. sponsibilities of operators specified in Section 8 of this standard as well as responsibilities of users as specified in Section 7 of this standard 7 12 SHUTDOWN OF AERIAL PLATFORM The user shall authorize and direct the operating personnel to cease operation of the aerial platform in case of any suspected malfunction s of the aerial platform or any hazard or potentially unsafe condition s User s manual KB series 65 leadinginnovation lt ORMIDI that may be encountered and to request further information as to safe operation from the owner dealer or manufacturer before further operation of the aerial platform 7 13 RECORD RETENTION AND DISSEMINATION 7 13 1 RECORD RETENTION The user shall retain the following records for at least 4 years 1 Names of the operator s trained and retrained 2 Names of operator s provided familiarization 3 The owner or the entity designated by the owner is responsible to ensure frequent and annual inspections are conducted and written records are maintained The records shall include the date of the inspection any deficiencies found the corrective action recommended and identification of the person s performing the inspection 4 When employees of the user accomplish repairs on the aerial platform the user shall maintain written records The record shall include the date of repair a description of the work accomplished and identification of the person s performing the re
124. ssecccccsssnseeeccecsueeecsscaueeeecsssaeeeeesssaeeseessssaaneees 14 2 2 2 Warnings for operations carried out close to electric lineS 15 2 3 Operating environmental limits e 16 ZLI 17 Ee SON ili 17 2 4 Operator s workstation i 18 2 5 Dangerous Zone Artt AAEE SAEEEAAEEESEEEEAAEEEnAEEED EAEE Ennen nren 18 H DR e EE Re 18 2 7 Use of personal protective equipment cccccseeeeecseeeeeeceeseeecaeeeeeeeeeeesseaueeessaueeessaneeeenaeees 19 2 8 Safety GOVICSS wo rriccccuinsatianincistiessinsing cielsievadsicancjeaiseetcab Eed ia 19 20 OOTY COC VIC OS aria 19 2 9 Warnings prohibition ANd danger ei 20 2 9 1 Plates indicating warning Prohibition and danger in the cage 22 eege e inci 22 SES PR euweee adeues sieneunceethesccadsmessecesoasseiveuesetsusessucedusesveucceeses 23 iM PON Le EI I 23 3 2 Handling the Machine e 23 IERI ER ET 23 3 2 2 Load and unload the machine on and from the transport mean 24 3 2 3 Transporting the mache 24 3 3 Cleaning the machine EE 24 4 DESGCHIDUON OF the Machine 25 AN Man E eeng ee EC 25 4 1 1 Material supplied with the omachne 26 A ie e La 26 4 2 1 Main parts of Undercarage iii 26 4 2 2 Main components of the aerial part 27 4 3 Overall dimensions i 28 4 4 Environmental conditio
125. st of the new owner offer training or advise where training may reasonably be obtained 60 User s manual KB series CORMIDI leadinginnovation 7 RESPONSIBILITIES OF USERS User must conform with OSHA 1926 1412 Modified altered and or repaired cranes OSHA 1926 1413 Wire rope inspections OSHA 1926 1414 Wire rope selection and installation criteria OSHA 1926 1417 Operation OSHA 1926 1418 Authority to stop operation OSHA 1926 1422 Signals hand signal chart OSHA 1926 1423 Fall protection OSHA 1926 1434 Equipment modifications ANSI B30 5 2011 5 2 3 Crane maintenance ANSI B30 5 2011 5 2 4 Rope maintenance 7 1 BASIC PRINCIPLES The information in this standard must be supplemented by good job management safety control and the application of sound principles of safety training inspection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment Since the user has direct control over the application and operation of aerial platforms conformance with good safety practices in this area is the responsibility of the user and the operating personnel including the operator Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the aerial platform will be carrying personnel whose safety is dependent on those decisions 7 2 MANUALS 7 2 1 MACHINE MANUALS Users s
126. stacles that can be met e When moving the EWP e Drive slowly and with caution e Verify that the route is suitable for the platform dimensions e Before use Carry out the daily inspections as indicated in the chapter on maintenance Wear approved accident prevention clothes Fasten the safety belts Close the protection device of the platform access Ensure that all the controls and safety devices are efficient Ensure that all the operators have been informed on the use and maintenance rules During use Pay attention when moving properly assess any obstacle Pay attention to the safety standards affixed on the platform Do not pull or push from the platform Do not protrude from the railing e After use e Ensure that both the structure and platform are in the correct rest position and that the outriggers are fully closed 2 2 UNAUTHORIZED USES Standards and prohibitions never position ladders or other structures inside the cage to increase height never operate close to high voltage electric lines and anyway the cage must always be kept at least 16 4 feet 5 meters away from the cables never use the EWP in presence of wind at a speed exceeding the values indicated in the identification plate The operation from the ground is allowed only in case of emergency All the operations required to reach the intervention point must be carried out from the cage Pay attention that the outriggers do not lower on your or
127. suitable capacity with marking gt 1t always check the capacity and state and wear of any cables and or chains used to attach loads make sure to set the weights in suitable locations to support the weight when lifting a load make sure the cable works in the vertical avoid swinging the load do not use the crane to drag loads horizontally fig 5 15 2 never use the crane to lift people DANGER AN You may not use the crane to lift people there are many risks of accidents and serious consequences for their safety 54 User s manual KB series COR MIDI leadinginnovation 5 16 WINCH STAND OPTIONAL If the selected accessories of your machine include the boom you will be given the boom winch with winch and cable to use the PLE as a crane with winch for lifting loads For the load capacity of the winch refer to the technical details in the relevant section section 4 9 5 16 1 DIAGRAM WORKING AREA WINCH CF ad Gu sa b Vis wu wo Kg f i 290 d d st tt A 10 ne SZ o 1 TI TINTI sa a wa We Wee Oo WO ON Www we Ad n oo N ow Se S CS a WINCH CAPACITY hm SA COLA z B od be D zs dI i Ws m1 i 120 t t 3 Beer GK 33 m 4 45 5 55 E 65 7 is e B 98 Il D Gi 14 8 16 4 18 19 7 21 5 23 24 6 26 2 f 29 5 1 2 m d e E 32 4 E di E 9 OUTREACH ft 3 3 7 10 13 16 20 23 26 30 33 IMG 22 020 18 fig 4 9 4 In the above DIAGRAM the
128. sure safety whose failure or malfunction affects safety and or health of the exposed persons e g lifting equipment fixed mobile or adjustable guard electric electronic optical pneumatic or hydraulic device that interlocks a guard etc Elevating mobile work platform EWP machine that allows one or more persons to reach high positioned workstations being inside a work platform Work platform Closed platform cage or cabin that can be moved under load in the required work position and from which operations such as repairs inspections or similar can be carried out Extendable structure structure connected to the base frame and work platform Consisting in pantograph telescopic or articulated arms that allow handling the work platform Frame Base of the EWP Outriggers mechanisms used to stabilize the EWP made with extendable arms and hydraulic jacks P amp T arm lifting and lowering movement arm around a fulcrum Jib extendable articulated arm that connects the work platform cage with the telescopic arm Crane fixed arm with a hook for the use of the machine as a crane Winch fixed structure equipped with hydraulic winch for the use of the machine in the configuration winch Pictograms provide very important information provisions especially concerning safety Failure to comply with them can involve danger for the safety of the operators loss of the warranty declination of the responsibility of the manufacturer
129. t function S1 is enabled it means that the four outriggers rest on the ground The light on means that the column is at the center i e the end of travel indicates that the column has zero rotation on the bearing compared to the undercarriage in order to close the EWP for transport The light on indicates an excessive inclination of the substructure The light on indicates 90 of the moment limiter block The light on indicates 100 of the moment limiter block block of the arm retraction maneuver and arm lower The light on indicates that the machine is closed allowing the movement of the outriggers or tracks by means of switch S1 The light on indicates that movement A of the EWP superstructure has been selected using switch S1 from the Remote control panel The light on indicates that movement B of the substructure outriggers has been selected using switch S1 from the Remote control panel The light on indicates that movement C of the substructure tracks has been selected using switch S1 from the Remote control panel Three position key selector switch The work mode is selected by rotating the selector switch removing the key ensures that this does not change Emergency stop button of the machine The platform blocks To release it rotate the emergency button as indicated by the printed arrow Buzzer 4 pin mil connector for programming the Master Unit for cable connection of the Remote control disabling the radio signal
130. t the ground controls on the work platform and the emergency ones activate gently and easily and that the levers automatically return to the center Ensure that the lever protection devices are not bended preventing the proper operation of the control 12 10 VERIFICATION OF THE LOAD LIMITER OPERATION Every 8 hours Ensure that the load limiter safety device activates in case it is required Take the platform cage close to the ground with maximum horizontal extension Place weights 10 heavier than the maximum allowed see work diagram inside the platform The machine blocks and the acoustic alarm activates Remove the testing weight Restore the operation by restarting the platform oF WD AN ATTENTION In case of malfunctions refer to the manufacturer or authorized workshop to detect and repair the failure Do not use the machine if the load limiter safety device does not work properly User s manual KB series 77 leadinginnovation CORMIDI 12 11 VERIFICATION OF THE OIL INSIDE THE TRACK REDUCERS Stop the gearmotor by placing the caps in position as shown in the figure on the side Remove the caps if oil emerges from the central hole the level inside the reducer is correct If this does not happen pour the oil see tables at the end of the chapter until it comes out from the central hole Replace the reducer oil Replace the hydraulic oil of the reducers discharging the residual oil first for this operat
131. tal part movement 1 fig 5 8 2 2 fully close the Plus F movement 4 fig 5 8 2 3 activate the secondary arm C bringing it vertically movement 3 fig 5 8 2 4 activate the retraction arm D retracting it at about 0 6 ft 20 cm from the complete closure movement 2 fig 5 8 2 now pay attention to the lock of the mechanical safety closure tip cylinder when the telescopic arm fully closes see fig 5 10 3 5 activate the secondary arm C and fully close it Movement 3 fig 5 8 2 L fig 5 10 1 Ve IMG 22 029 0 Di 6 activate the retraction of the relative arm D The centering tip see fig 5 10 3 must insert inside the cylinder on the main arm when the telescopic retraction arm fully closes fig 5 10 3 7 Fully close the main arm B movement 1 fig 5 8 2 until the cage joint closes in the compartment obtained in the front part of the undercarriage see fig 5 10 4 The platform is closed fig 5 10 4 Once the platform has been closed it can be moved or transported At the end of the operations turn off the machine by pressing selector switch B downwards see Para 5 5 1 and always remove the K1 magnetic key from the remote control Should the machine not be restarted immediately open the motor bonnet and remove also the key of the internal combustion engine on the left 50 User s manual KB series COR MIDI leadinginnovation 5 11 EMERGENCY STOP
132. tion of an aerial platform or the fabrication and attaching of frameworks or the mounting of attachments for holding tools or materials onto the platform or the guardrail system shall only be accomplished with the prior written permission of the manufacturer 30 Assistance to the operator If an operator encounters any suspected malfunction of the aerial platform or any hazard or potentially 70 User s manual KB series COR MIDI leadinginnovation unsafe condition relating to capacity intended use or safe operation of the aerial platform the operator shall cease operation of the aerial platform and request further information from the operator 31 Problem s or malfunction s Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform 32 Carrying materials larger than the platform The operator shall ensure that only properly secured tools and materials which are evenly distributed and can be safely handled by a person s working from the platform shall be moved 33 Rated horizontal force The operator shall not exceed the manufacturer s rated horizontal force 34 Bridge cranes or contact with any electrical conductors When an aerial platform is to operate within the area of travel of a bridge crane or similar equipment steps shall be taken to prevent a collision with the aerial platform 35 Adequate support requirements The operator shall insure the support su
133. tive see figure 5 8 1 and bis 1 Lift the main arm B until reaching a 55 angle with the horizontal part Movement 1 fig 5 8 2 2 activate the retraction arm D making it protruding for about 0 6ft 20cm movement 2 fig 5 8 2 releasing the mechanical safety closure see fig 5 10 3 3 activate the Jib secondary arm C bringing it vertically movement 3 fig 5 8 2 4 open the Plus F lowering the cage movement 4 fig 5 8 2 S ee fe e The cage remains perfectly leveled even without being handled by the operator as the MSS system manages the cage leveling automatically fig 5 8 1 bis 48 User s manual KB series COR MIDI leadinginnovation IMG 22 024 0 3 By activating the active controls the cage is taken to a few tens of centimeters from the ground to allow the operator to get on board 5 8 2 AUTOMATIC OPENING OF THE PLATFORM If no obstacles are found close to the machine the KB series platform can be open fully automatically while the operator follows the opening procedure described below at a safe distance Rotate the function selector switch upwards aerial part Press the orange OK button for 3 seconds The machine starts moving following the steps described in the manual procedure fig 5 8 2 but fully automatically Once it has been opened the cage will be positioned in front of the machine at a few meters from the ground in order to allow a comf
134. ton Emergency stop control see fig 5 1 2 In the event of danger or malfunction by pressing the red STOP button all the moving parts will immediately stop E By positioning selector A on 2 outriggers and using selector switch E see fig 5 1 2 the automatic descend ascend of all the outriggers is obtained Once the required lifting position has been reached release selector switch E but keep the orange consent button pressed to allow the automatic leveling of the work platform symbols on the left side By positioning selector switch A on 1 EWP and using selector switch E the cage starts rotating on the vertical axis to the left and right symbols on the right side The selector switch has 3 unstable positions and it is enabled by simultaneously pressing OK on the right side of the remote control F Selector switch F on the right fig 5 1 2 allows the forward backward rotation of the platform cage in EWP configuration symbols on the left side In the CRANE configuration it enables the operation of a hydraulic inlet for the operation of tools such as winch clamp etc symbols on the right side The EWP Crane configuration is selected on the MSS Master unit fig 4 11 2 The selector switch has 3 unstable positions and it is enabled by simultaneously pressing OK on the right side of the remote control G The selector switch allows activating deactivating the operation of the combustion motor
135. use each day or at the beginning of each shift the aerial platform shall be given a visual inspection and functional test including but not limited to the following User s manual KB series 61 leadinginnovation COR MIDI Operating and emergency controls Safety devices Air hydraulic and fuel system leaks Cables and wiring harness Loose or missing parts Tires and wheels Placards warnings control markings and operating manual s Outriggers stabilizers extendable axles and other structures Guardrail system 0 2 3 4 5 6 7 8 9 10 ltems specified by the manufacturer 7 3 4 MAINTENANCE SAFETY PRECAUTIONS Before adjustments and repairs are started on an aerial platform the following precautions shall be taken as applicable 1 Power plant stopped and starting means rendered inoperative 2 All controls in the Off position and all operating systems secured from inadvertent motion by brakes blocks or other means 3 Boom and platform lowered to the full down position if possible or otherwise secured by blocking or cribbing to prevent dropping 4 Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components 5 Safety props or latches installed where applicable as prescribed by the manufacturer 6 Precautions specified by the manufacturer TA REPLACEMENT PARTS When parts or co
136. vered or that are in the process of being delivered or have been ordered 8 For none of the above mentioned clauses the purchaser can claim direct or indirect damage extension of the warranty termination of the contract or delay payments gt 0 ao 1 3 DISCLAIMER The manufacturer is not liable for improper use of the platform unauthorized modifications or interventions on the platform failure to comply with traffic rules and standards regarding transport of the machine from one worksite to another failure to comply with the instructions totally or partially poor maintenance use of non original spare parts or non specific for the model event due to environmental disaster or socio political events 1 4 DEFINITIONS Dangerous zone any zone inside and or close to the machine where a person is exposed to the risk of injuries or harmful for health Exposed person any person who is found entirely or in part in the dangerous zone 1 5 PERSONNEL IN CHARGE Operator the person or persons in charge of running the platform EWP User the person body or company that has purchased or rented the machine for proper use Specialized personnel individuals who have achieved a specific study and thus are able to recognize the dangers arising from the use of the machine and may be able to avoid them Authorized persons qualified personnel enabled by the user to carry out specific operations 1 6 ATTACH
137. verything that can collapse if under load The lowering and raising of the stabilizers can be done manually or automatically In manual mode activate the descend controls of the outriggers by rotating the selector switch on the remote control left to the center stabilization the manual controls of the outriggers will be activated leds on User s manual KB series 47 leadinginnovation CORMIDI To level after having placed the outriggers to the ground move the outriggers open close with small steps watching the level on the undercarriage and retracting the instrument level to the center see fig 5 7 1 In automatic mode the outriggers ascend or descend can be selected by pressing the instable selector switch upwards and simultaneously the green consent button placed on the right side of the remote control fig 5 7 1 The outriggers descend to the ground and when all four touch the soil the platform starts lifting All this happens with the automatic control of the platform planarity leveling The flashing led L on the outriggers see fig above indicates the correct position of the platform 5 8 OPENING THE WORK PLATFORM Once the machine has been stabilized proceed as follows to open the arm and allow the operator to access the cage 5 8 1 MANUAL OPENING OF THE PLATFORM fig 5 8 1 Rotate the function selector switch upwards aerial part The lights on indicate that the controls are ac
138. witch Alarm High pressure of the main circuit gt 240 Bar Overload Limiter gt 110 only in EWP Arm Lower 2 Excessive cage inclination gt 5 Limiter block Radio Mode and retraction arm still pressed Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure Switch Alarm PT O a o Outrigger Leveling Alarm Arm Retraction 2 Excessive cage inclination gt 5 Limiter block Radio Mode Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure Switch Alarm Arm Return 1 Excessive cage inclination gt 5 Outrigger Leveling Alarm Arm Retraction 1 Excessive cage inclination gt 5 Limiter block Radio Mode and arm angle lt 54 Radio Mode and arm angle gt 55 and free retraction arm micro switches Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure Switch Alarm Cage Mode and arm angle lt 25 Jib Ascend Excessive cage inclination gt 5 Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure Switch Alarm Jib Descend Excessive cage inclination gt 5 Limiter block Arm 1 Angle Alarm Outrigger Leveling Alarm Disconnected Pressure Switch Alarm User s manual KB series 85 leadinginnovation CORMIDI 13 SPARE PARTS AND ACESSORIES 13 1 ASSISTANCE For any information on use maintenance installation etc of the elevating work platform EWP refer to Cormidi Srl The Customer must place the questions clearly possibly referring to this Operating Manual 13 2 S
139. zed Workshops in relation to the requirements of the Manufacturer and its personnel any delay in applying the warranty does not entitle the purchaser to claim damages or extend the warranty period 5 This warranty does not cover a electric components lams fuses solenoids etc b parts subject to normal wear slides gaskets oil filters etc User s manual KB series 7 leadinginnovation COR MIDI c any other component not manufactured by Cormidi Srl for which the relative warranty will be provided by the original supplier 6 The warranty becomes null and void in the following cases a tampering with or modification of the platform EWP and its components b alteration of pressures and or removal of the seals of the hydraulic system valves improper use of the platform EWP use of oils and filters different from those recommended by Cormidi Srl use of non original spare parts or non specific for the model operations carried out by workshops not authorized by Cormidi Srl g use of non suitable propulsion components such as internal combustion engines and with characteristics different from those indicated by Cormidi Srl h assembly of devices accessories and equipment not approved by Cormidi Srl 7 Cormidi Srl reserves the right to apply any modification deemed necessary to improve its products without obligation to apply those modifications on recently manufactured platforms EWP which have been deli

Cormidi KB Series Crane - Operation Manual

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