HB1000 Thermal Barrier User`s Manual
Contents
1. 48 Eme Diagram ET i T SIEUT n 49 1 HB1000 Thermal Barrier 5515 HB1000 Series In Furnace Data Logging Device provides data gathering capabilities in a unit designed to withstand the stress of monitoring temperature from within a furnace The thermal barrier is constructed with a stainless steel exterior and insulating components that protect the internal electronics for extended periods of time at temperature The high accuracy electronics component supports 10 type K thermocouples with a maximum battery life of 40 hours Using the USB connection data can be easily imported in to 5515 SDS Reporter software for AMS 2750 D compliant reports Electronics Component perSystems Es WWW supersystems com HBDL 10 Channel Data Logger BLINKING Power On SOLID Charging BLINKING USB Connection Active MADE IN U S A BLINKING Data Logging In Progress BLINKING Data Transmission via USB The switch on the bottom of the box turns the power on and off Next to the switch is the USB port When the electronics are not in use the unit should be powered off and connected to a computer to charge Keeping the unit powered off while not in use will drastically improve its battery life The functions of the LEDs are as follows starting with the LED furthest from the switch 1 Yellow LED Blinking when power is on Stops blinking but remains lit when connected to a2. There are four types of calibrations for the HB1000 All of the thermocouple channels must be calibrated at the same time Zero Calibration To calibrate the voltage properly both a zero and a span calibration must be performed For zero and span calibrations only regular copper wire should be used not T C wire Connect each positive input to its corresponding negative input or connecting calibrator and outputting 0 0 volts DC VDC Once the connections are made press the Start Calibration Start Calibration button Theoretically this should yield 0 0 VDC however many times it is close but not quite 0 Now a span calibration should be performed HB1000 Thermal Barrier Rev Span Calibration Following a zero calibration span calibration regular copper wire should be used not T C wire To perform a span calibration hook up a calibrator to each input From the calibrator output 72 millivolts Set the Calibration Value to 72 mV on the computer software The voltage range should be set to 80 mV for a type thermocouple Press the Start Calibration button More often than not the scaled voltage will read something slightly off from 72 mV for instance 72 09 instead of 72 The voltage is then calibrated according to the results of the zero and span calibrations T C Trim Calibration Input 10 Messages Value 194 26 194 26 194 46 194 47
3. Survey link will display a list of 7 the offsets that were used on the a RE survey All values that are 40 aay displayed to the users are corrected values That means the Offset defined for these T Cs have already been incorporated into the value the operator would see If there is a value for the T C Spool Correction Factor that value will also be incorporated providing a corrected view for the user Note Checking or unchecking T Cs Thermocouples Tab will affect the T Cs plotted on the Chart Tab 2000000000 HB1000 Thermal Barrier Rev Survey Box The next tab is the Survey Box tab which contains information about the survey box itself such as the make and model the serial number the person who calibrated the survey box and the calibration date Survey Box Survey Box Make Model Survey Box Serial Number Survey Box Calibrated By Survey Box Calibration Date Furnace The Furnace tab contains the furnace ID the make and model of the furnace the furnace type the furnace use the furnace s operating range the furnace dimensions the furnace class and an optional image of the furnace Report Survey Parameters Survey Details Thermocouples Survey Box Furnace il Controller User Defined Furnace Details Furmeca imis rode ipe Furnace persting enge Furnace Class Load Image
4. Clicking on the open box next the image frame will open a dialog box where the user can search for an image of the furnace to display 20 HB1000 Thermal Barrier Rev This tab contains Controller manufacturer the controller model and the instrument type the Temperature Controller Settings This tab also contains the PID Settings cycle time dead band output limit PB Gain rate and reset Temperature Controller Settings Controller Mfg Honeywell Controller Model Instrument Type Cycle Time Dead Band Output Limit PB Gain Rate Reset User Defined This tab contains twenty fields that can be defined by the user and included in the report emm Modify User Defined Fields ssi User Defined Tag 1 User Defined User Defined Tag 3 User Defined Tag 4 User Defined Tag User Defined Tag 6 User Defined Tag 7 User Defined Tag 8 User Defined tago aaa aaae User Defined Tag 10 User Defined 21 HB1000 Thermal Barrier Rev To create a user defined field click on the Modify User Defined Fields This will display a screen that will allow the user to edit the fields The user can type in the name or description of the field and click the Save button These inputs can then be implemented in the report using the SDS Data Tags Edit User Defined Fields User Defined 1 User Defined 1 User Defined 2 UserDefined 7 Use
5. Input 10 Input 11 Delete This tab contains information about the active T Cs such as the number of T Cs used the Gauge of the T C the T C type spool serial number spool correction and a check box for each of the T Cs There is also a check box to allow the user to use the active settings for the T Cs or to individually select the T Cs to Checking Use these active T C settings will set the checked T Cs 46 HB1000 Thermal Barrier Controller Information gt SDS Template Manager ASDF txt CASSNSDSISurvey Templates Templates Add Template Default Template Information Survey Information ActiveTCs Controller Information Temperature Controller Information Controller Mfg Controller Mfg Controller Model 61256 Instrument PID Settings Cycle Time Dead Band Output Limit PB Gain Rate Reset Delete This tab contains information about the controllers such as the Controller Manufacturer the Controller Model and the instrument type It also contains information about the PID settings such as the Cycle Time the Dead Band the Output Limit the PB gain the Rate and the Reset 47 HB1000 Thermal Barrier Description of Template Manager Screen Fields This section will describe the Template Manager screen fields and list any constraint for the fields Field Name Template Name Company Name Furnace ID
6. Download Surveys and Data This is explained further under the SDS Menu Options section The default interval is one minute Select the survey to use and click the Use button Information included with the data sources is Template Name Company Name Furnace Id 16 HB1000 Thermal Barrier Rev Survey box Serial number and the date time range of the survey data Clicking the open box next to the Report Template field will open a dialog box from which the user can select the specific report template to use for the report The software will open the dialog box in the SDSReportTemplates folder typically C SSi SDS ReportTemplates for existing report templates to use The Report Heading Title field is for the heading or title of the report and the Survey Results Pass Fail field is for the results of the survey The Notes field is for any general notes for the report Survey Parameters The Survey Parameters tab contains the survey tolerance the survey setpoint the overtemp setpoint the simulated load in pounds the microns and the option of heating or cooling Survey Parameters Survey Details Thermocouples Furnace Controller ComparisonCheck Survey Parameters Survey Tolerance Survey Setpoint Overtemp Setpoint Simulated Load 165 Microns Heating Cooling 505 Ready HB1000 Thermal Barrier Rev Survey Details The Survey Details tab contains the company
7. LL 2 gt 1 1 4 1 we e no 1 4 1 3 330 3 3 3 TC Survey Summary Temperature Setpoint 350 F Minimum TC number 6 Maximum TC number 3 Minimum TC Value 77 8 Maximum TC Value 418 7 Min deviation from setpoint 272 2 Max deviation from setpoint 68 7 33 HB1000 Thermal Barrier Rev Tag SDS FILE SDS PD SDS PT SDS FID SDS FM SDS FT SDS FU SDS FD SDS FC SDS FOR SDS SD SDS ST SDS SDR SDS DUR 505 0 SDS APP SDS TITLE SDS NOTE SDS TOL SDS OTS SDS SP SDS T CN SDS T CT SDS T CS SDS T CC SDS T CCD SDS T CCF SDS SDN SDS SDSM SDS SDSS SDS SDSC SDS SDSCD SDS SDSCF SDS SPEC SDS INT SDS T SDS SIM SDS 0VS SDS MIC SDS RES SDS GRAPH600x400 SDS COM SDS UDUR SDS UT CN SDS PCT SDS PDB SDS POL Description The filename the report is saved as The current date when the report is printed The current time when the report is printed The furnace ID Furnace make model Furnace type Furnace use Furnace dimensions Furnace Class Furnace operating range Survey date Survey time Survey date range Duration of the survey Operator Survey performed by Survey approved by The heading or title of the report Notes for the survey Survey tolerance uniformity required Overtemp setpoint Survey setpoint Number of thermocouples Thermocouple type Thermocouple spool n
8. 26 3i m 12 az 22 27 13 18 IRES 28 14 Iw 19 24 2a 34 15 20 IRES 35 View Offsets used in Survey correction Cancel All values displayed to the users are corrected That means if there is a HB1000 Thermal Barrier Rev 35 3 40 xj Clicking on the Change button will allow the user to change the spool defined offset for the T C Spool and a channel offset the user will be shown the net result of those offsets into the value displayed There are checkboxes for a possible forty thermocouples but only the active thermocouples will have checks in the checkboxes Clicking on the Define Control T C link will allow the user to select the T C or T Cs that will be the control T C s The operator can select any of the thermocouples to be the control T C s and provide an optional description for that T C Define Control Thermocouples Clicking on the Accept button will ppc een CI MD ud qi set the selected control T C s Enio MESSEN Once a control T C s has been gt 22 selected the T C s number will Ni be in Red on the Active 5 25 Thermocouples section of the s E Thermocouples tab The a 5 thermocouple s that is identified as the control T C will not be 3 used for the T C summary when identifying hottest and coldest m us 34 channels m Clicking on the View Offsets used
9. 69 4 71 70 1 73 5 2501 a 2501 9 2501 9 2501 9 6 33 28 PM 76 70 5 68 8 70 6 69 3 73 7 2501 9 2501 9 2501 9 2501 9 6 33 36 PM 75 6 75 5 70 2 71 7 70 7 73 2 2501 9 2501 9 2501 9 2501 9 6 33 48 PM 74 3 74 6 69 1 70 9 69 5 73 1 2501 9 2501 9 2501 9 2501 9 6 33 55 PM 73 9 75 2 70 71 6 70 73 7 2501 9 2501 9 2501 9 2501 9 6 34 08 PM 72 8 74 7 71 6 71 693 3 73 2 2501 9 2501 9 2501 9 2501 9 6 34 18 PM 72 4 74 7 60 3 71 69 6 73 9 2501 9 2501 9 2501 9 2501 9 6 34 26 PM 72 5 75 5 79 3 71 8 70 5 74 1 2501 9 2501 9 2501 9 2501 9 6 34 38 PM 72 2 75 7 78 8 72 2 70 9 73 5 2501 9 2501 9 2501 9 2501 9 6 34 45 71 5 73 5 76 4 71 5 70 4 75 4 2501 9 2501 9 2501 9 2501 9 6 34 58 PM 71 7 73 5 75 9 72 3 71 8 75 9 2501 9 2501 9 2501 9 2501 9 6 35 08 PM 70 9 72 3 74 1 70 9 71 75 9 2501 9 2501 9 2501 9 2501 9 6 35 18 PM 71 3 72 5 74 3 73 5 74 5 74 9 2501 9 2501 9 2501 9 2501 9 6 35 28 71 6 72 5 74 73 3 83 2 75 2501 9 2501 9 2501 9 2501 9 6 35 36 PM 71 8 72 3 73 8 73 1 62 6 75 1 2501 9 2501 9 2501 9 2501 9 6 35 48 PM 71 71 4 72 7 72 82 1 74 5 2501 9 2501 9 2501 9 2501 9 6 35 55 PM 70 6 71 72 3 71 6 63 5 74 2 2501 9 2501 9 2501 9 2501 9 6 36 08 PM 71 6 72 73 3 72 6 83 7 74 1 2501 9 2501 9 2501 9 2501 9 6 36 18 PM 71 6 71 7 73 72 3 sal 74 5 2501 9 2501 9 2501 9 2501 9 6 36 26 PM 71 5 71 9 72 8 72 8 60 7 74 3 2501 9 2501 9 2501 9 2501 9 6 36 38 PM 71 7 71 9 72 9 73 8 79 6 73 5 2501 9 2501 9 2501 9 2501 9 6 36 45 PM 71 9 71 8 72 9 62 6 7 73 4 2501 9 2501 9 2501 9 2501 9 6 36
10. Furnace Make Model Furnace Dimensions Temp Type Temperature Range Furnace Type Furnace Use Furnace Class Notes Survey Duration Survey Tolerance Simulated Load Setpoint Operator Specification Number of T Cs T C Type T C Spool SN T C Spool Correction T C Gauge Use Active T C Check box 1 Check box 40 Controller MFG Controller Model Instrument Type Cycle Time Dead Band Output Limit PB Gain Rate Reset General Notes Description The name of the template The company s name The Id of the furnace The make model of the furnace 22 The height Length and width of the furnace 15 The type of temperature Fahrenheit or Celsius The low and high range of the furnace 10 The type of furnace being surveyed What the furnace is used for The class of the furnace Version 1 101 0 80 amp above Any additional notes desired The duration of the survey in minutes 3 The survey tolerance uniformity required 2 The simulated load in lbs The survey setpoint The operator performing the survey The specification the survey meets The total of T Cs The type of T C The spool number The spool correction factor The gauge of the T Cs Use the active T C settings option Settings The active T Cs for the survey The controller manufacturer The controller make model The type of the instrument The PID cycle time The PID dead band The PID output limit The PID PB gain The PID rate The PID reset e Checking Use
11. below ambient temperature the Data Logging In Process LED should be blinking red At this point the data logger setup is complete The data logger can be placed into the heat sink with the thermocouple wires facing out Please see the section Using the Thermal Barrier with the Data Logging Electronics to ensure proper arrangement of the parts Once the HB1000 has come out of the furnace pull the electronics component out of the thermal barrier as quickly as possible The thermal barrier should be handled with heat resistant gloves After removing the electronics turn the switch OFF and connect the unit to a computer with a USB to charge This will discontinue data logging Keeping the unit turned off or charging when it is not in use will greatly prolong the battery of the electronics Before beginning a new survey the electronics must always first be connected to the computer and scanned by the Uniformity Box software if the device has been turned off Once the device has been found it will have the same On and Off temperatures assigned from the previous survey and it can be disconnected from the computer at that time to begin data logging Downloading a Survey Connect the electronics to the computer with a USB cord Verify that the USB Connection Active LED is blinking red To download a survey go to SDS Download Surveys and Data and select the unit from the SDS drop down menu Hit the Download button The program will download eve
12. computer via USB thus charging 2 Red LED Blinking when connected to a computer via USB 3 Red LED Blinking when datalogging 4 Green LED Blinking when data is being transmitted via USB HB1000 Thermal Barrier Rev Figure HB 1015 unit HB 1012 unit not pictured Elements of the Thermal Barrier High temperature Fabric p N Y P fll oe O 4 me Nu Toggle lock engagement Handle Wear Strip Toggle lock Data logger Pocket There are several guidelines to follow that will ensure the longest life of the thermal barrier EY HB1000 Thermal Barrier 1 Do not let the high temperature fabric the lid and the base rub abrade against surface Keep the cloth facing upwards when the unit is open 2 Store the thermal barrier in the pelican case it 15 shipped in If it cannot be stored in the pelican case It should be kept in a dry location In this case it 15 recommended that the thermal barrier be kept inside a plastic bag 3 Replace the wear strips with new ones before the high temperature fabric is damaged The high temperature fabric should not come contact with the sensor cables 4 The start temperature of the thermal barrier should be less than 77 F 25 9 If possible keep the barrier unbuckled during storage 6 When the thermal barrier has just come out of the furnace and 15 hot open the lid and keep the unit on a perfora
13. datalogq 341 to 0550550 5505000 2 Db s datalaga 341 04 24 2006 4 00 00 E When all of the files have been downloaded the words Operation Complete will be at the bottom of the list and the button at the bottom will read Download A message box will also be displayed reading Operation Complete Clicking on the OK button on the message box will close down the download data screen Clicking on the Abort button will stop the download and close the SDS Data Log Extractor screen Any files that have already been downloaded will not be erased Options Menu Options Begin Survey Options gt Show Labels On Chart This 15 a toggle switch for the application When checked this will display the Begin Survey label for the survey on the real time graph Help Menu Options Help gt Check for Updates The Check for Updates menu option will check for updates over the Internet and automatically update the SDS firmware and software f an update is found the software will display message box asking the user for update confirmation The software will then automatically update the files and restart the application 30 HB1000 Thermal Barrier Rev nutolipgrade SS Automati c Antollpgrade is upgrading local application files Downloading A amp xsInterap c jLllIcaoantralsLib cdll Es GE ERRA If no updates are available then the software will display mes
14. established the software will display a message box informing the user SDOSReporter E x Cannot establish a connection Be sure that no other programs are into it IF the problem continues try restarting the survey box If the user chooses to only download pgegemem cx data files used in surveys and no data files are found the software will display an error message 29 HB1000 Thermal Barrier Rev The software will display continuous progress of the download status Note since there may be a large number of files to download this process may take several minutes to complete Data Downloader P EE md x File Options SDS 192168 1 217 551 Model SD S8020 Datalogger SN 505505000 File datalogi 341 already exists locally skipping File datalog 341 already exists locally skipping File datalogk 341 already exists locally skipping File datalogl 341 already exists locally skipping File datalogm 341 already exists locally skipping Downloading File E log2006 datalogn 341 to 95 5195005595 0059505 505000 log2006 datalogn 341 04 24 2006 1 00 00 Downloading File Elog2006 datalogo 341 to 0 5 0550 5505000 200 341 04 24 2006 2 00 00 Downloading File E log2006 datalogp 341 to CSS amp SDSSSDSSSDSBDSDD Seg DB s datalogp 341 04 24 2008 3 00 00 Downloading File Elog2006
15. the report to the SDSReports folder Once the report has been saved to the SDSReports folder the software will automatically save the file the next time the save command 15 chosen Clicking the Save As menu option will automatically bring up the Save dialog box File gt Export There are four sub menu options available for the export function Export Report to Word Export Report to Export Survey Data to CSV Export to Word All The Export Report to Word menu option will export the report to a Word document format which will provide more detail than the standard rtf file format When this menu option is clicked the software will automatically begin to export the report selected to a word document Once the report has been exported the new document will be displayed Note no save dialog box will be displayed to the user Initially the report is saved as temp doc to the C Temp directory The user can rename and save this report to any other desired location Note any time this menu option is used the resulting report will be saved as temp doc so any previous report that has not been re saved will be lost The Export Report to menu option will export the report to a rich text format RTF When this menu option is clicked the software will display a Windows Save dialog box that will save the rtf file to the SDSReports folder The Export Survey Data to CSV menu option will export all of the survey data as s
16. 1 58 PM 7458 0 22 HB1000 Thermal Barrier The information for the comparison check is generated from several of the Report Properties fields Report Field LocationinTabs 5 Chart Start Time Comparison Test T C Middle Left of Comparison Spool Number Check Comparison T C Top Right of Comparison Number Check Comparison T C Wire Top Right of Comparison Correction Factor Check Comparison Instrument Correction Thermocouples Factor Comparison T C Records the temperature Temperature Readings of the Comparison T C Adjacent T C Number Top Right of Comparison for Comparison Check Check Adjacent T C Wire Thermocouples click View Offsets Used Survey Correction button instrument Thermocouples click View Offsets Used Survey Correction Factor tee Adjacent Records temperature Temperature Readings for Comparison Check of Adjacent Difference Between CC Difference Comparison T C and Adjacent T C temperatures Accept Reject Criteria Set on Comparison Check Tolerance of Furnace Page Middle Right Accept Reject Dependent on A R Criteria The offsets for the T C Wire Correction can be adjusted solely for the purpose of the comparison by checking the box on the Comparison Check page labeled Use Custom Wire Corrections A header text and a body text can be put in the report There are Preview Report and Print Report buttons in the top left hand corner of the Compariso
17. 193 87 193 88 194 15 194 16 194 16 194 17 For zero and span calibrations only o Calibration Value 0 00 Voltage Range 2560mV Start Calibration For the T C Trim calibration T C wire should be used Value Input 1 330 8 Input 2 330 8 Input 3 330 8 Input 4 330 8 Input 5 330 8 Input 6 330 8 Input 7 330 8 Input 8 330 8 Input 9 330 8 Input 10 330 8 Messages Calibration Value 0 0 Start Calibration the ambient temperature could possibly be The T C trim calibration is performed by connecting a thermocouple calibration device to each input and outputting a trim temperature that is used be equal to the expected operating temperature For example the calibration could be completed using an output temperature of 1700 F After the zero and span calibrations the temperature may read about 1701 5 F instead This type of calibration should be used in of the regular cold junction calibration unless the cold junction temperatures are reading a temperature that is much too high for what A cold junction calibration can be used in this instance when need be but the T C Trim Calibration is preferred HB1000 Thermal Barrier Rev Cold Junction Calibration The purpose of the Cold Junction Calibration is to calibrate the ambient temperature at each of 22 Cold Junction Calibr
18. 58 PM 71 2 78 6 72 2 7 2 76 6 73 6 2501 9 2501 9 2501 9 2501 9 6 37 08 71 4 79 9 72 4 78 3 76 74 1 2501 9 2501 9 2501 9 2501 9 6 37 18 71 7 64 4 73 77 6 75 6 73 2 2501 9 2501 9 2501 9 2501 9 6 37 28 PM 71 5 82 7 73 76 1 7 7 74 1 2501 9 2501 9 2501 9 2501 9 6 37 38 PM 71 5 81 2 72 9 50 6 74 5 73 8 2501 9 2501 9 2501 9 2501 9 6 37 48 PM 71 9 79 6 72 9 77 9 78 7 74 1 2501 9 2501 9 2501 9 2501 9 2 mma c C OG dg o erent erent N erent a Tex N SDSReporter Ready 1 a an aa 24 HB1000 Thermal Barrier Clicking on Round this data off to nearest degree link will pop up a message box confirming the action The rounding only affects imported data The data In the logged files will still contain data rounded to one decimal place Clicking the Yes button will round the data Round data to nearest degree B gt Are YOU sure you wank Eo round this data off to the nearest degree Moke This will anl modify Ehe imported data Fhe logged data Files will still contain data to one decimal place File Menu File gt Save File gt Save As Save Button This will save any changes made to a new or existing report If an existing file was opened then the software will automatically save the file without prompting If a new file was created then the software will display a common Windows Save dialog box that will allow the user to save
19. Properties tabs For more information on this please see the section SDS Reporter Software The chart for the survey can be viewed by clicking the Chart tab To create a report using this job click the i button next to the Report Template field located on the Report tab of Report Properties Select the appropriate report file and hit Open Go to File gt Print Preview gt Print Preview Report to view the report The report can be printed from here For more information on creating a Report Template please see the section Creating a Personalized Template HB1000 Thermal Barrier Rev HB1000 Software The HB1000 software provides a simple interface for accessing data collected by the uniformity Options Help 505 HB1000 Menu The HB1000 Menu consists of three buttons Calibrations Device Settings and Install Driver At any point clicking the red X in the top right corner will bring the operator back to this menu screen HB1000 Thermal Barrier Rev E Super Systems inc SDS Reporter box Open SDS Reporter choose SDS gt Uniformity Box settings 505 Options Help Manage Survey Templates Download Surveys and Data Launch Direct FTP View Real time Data Manage Survey Records Uniformity Box Settings Perform Comms Test r ud Uniformity Box Calibrations Device Settings Install Driver Instal
20. SDS PDB Company Name 30 mins 20 20 2 36 HB1000 Thermal Barrier SDS POL SDS PPB SDS PR SDS PRE SDS CMF SDS CMA SDS IT SDS T CG SDS 0V 505 00 SDS OVT SDS CTD SDS CTN SDS ED SDS ET SDS T CM T C Offsets Tag 1 1 NO MN MN 2 Super Systems 7EK B 16 Yes T C6 1700 5 30 T C5 is the control T C and is not used in uniformity survey results T C5 SE 2 16 06 11 30 00 AM Thermocouple image Description Usage Offset for 1 ol Sample Output 1 37 HB1000 Thermal Barrier Rev Min Max Mean Spread Deviation Tag n1 x1 m1 51 vn1 vx1 vm1 mT Cn mtan mtav mT Cv mT Cx md xtan xtav HxT Cmt Description Minimum temp for T C1 within the selected Survey region Substitute numbers for other T Cs Max temp for T C1 Mean temp for 1 Spread for 1 Deviation amin temp from setpoint for T C1 Deviation Amax temp from setpoint for T C1 Deviation Amean temp from setpoint for T C1 Minimum T C number Minimum T C number during approach segment Minimum T C value during approach segment Minimum T C value The maximum temperature of the minimum T C Minimum calculated survey T C absolute deviation from setpoint Recovery Time the time between the time when the first T C comes into tolerance and the time when the last T C comes into tolera
21. SU persystems gt HB1000 Thermal Barrier User 5 Manual Unit 4 Number 17 Reddicap Trading Estate Sutton Coldfield United Kingdom B75 7BU Tel 44 0 121 329 2627 Fax 44 0 121 345 0778 E mail info dsupersystemsuk co uk Web www supersystemsuk co uk Table of Contents Br 2 Electronics OMMDONEN taedio iet tesi ied udine tone Etapas 2 Elements orthe Thermat Barrie adhue 3 thermal Barier SD Senar m 4 Using the Thermal Barrier with the Data Logging 5 Riso beto Hg 6 CENNO A FETO SOMAR uec eee ee 9 ODD 9 Imet MEINT TEE 10 Device Hm 11 Bei A a eae 12 Zero No 12 Pane GUD m 13 TOn Cabra SA SS dig 13 Cola JUNCHO Calbration A er aes ee eerie een 14 DS SO Wal C EH 15 ISIN X 15 Report Properes TDi ono cest ics caste ibaa Ms eee ae 16 WS ssec ete ete mne ere Rae 16 Su
22. arrier Rev SDS Template Manager The purpose of a template 15 to save the users time by filling some of the more generic survey data For example the user could create a template for one customer including company name T C type then when the survey is run using this template this information is already present and it won t need to entered for each survey run for that customer The new SDS Template Manager allows the user to see any templates saved to a local computer The Template Manager also allows the user to create new templates and save them to a local file on a computer or network gt SDS Template Manager lt New Template gt Templates Add Template Description Function of Template Manager Screen buttons menu options This section will describe the function of the toolbar buttons and menu options for the Template Manager Screen Clicking on either the form button or the menu option will produce the same result so each pair of button menu option will be explained in this section New Button File gt New The New button F or New menu option will allow the user to create a new set of templates The maximum number of templates that can be added per file is 32 Note initially there are no templates in the file Open Button File Open The Open button Er or the Open menu option will allow the user to open an existing template file from the local computer 41 HB1000 Thermal Bar
23. atio Calibration Value 0 00 Start Calibration HB1000 Thermal Barrier Rev the 10 connectors The ambient temperature can be determined by holding a probe near the connectors and reading value Ihe operator should then enter the ambient temperature into the box labeled Calibration Value Press the Start Calibration button to run a Cold Junction calibration Each input will then be reading the ambient temperature A message will be displayed stating that the calibration is successful SDS Reporter Software Menu amp Super Systems inc SDS Reporter When the SDS Reporter software Is started the Menu screen 15 displayed The four menu options to choose from are File SDS Options and Help There are four buttons to choose from New d Open Save i and Print The Open menu option will allow the user to choose existing report from a common Windows Open dialog box The software will open the dialog box in the SDSReports folder typically 551 505 505 for existing reports SDSReport to open The New option allows the user to create a new report that will include the report properties the trend chart and the T C data Of these three tabs the selected tab will be in Red when it is active HB1000 Thermal Barrier Rev Report Properties Tab The Report Properties tab contains several tabs which in turn contain the inform
24. ation that makes up the report Report The first tab is the Report tab which contains the data to use for the report the report template to use the report heading or title the survey results and any notes about the report Data Sources Data Report Template 505 Report Report Heading Title Survey Results Pass Fail Motes Clicking on the open box 2 next to the Data field will display screen from which the user can select the interval time ten seconds twenty seconds thirty seconds one minute two minutes or five minutes and also the specific survey to use E gt Load Survey Data P Em x Data Interval 1 Minute E Manual Entry SDS505000 04 25 2006 11 30 400 Ad Manual Entry 505 505000 04 24 2006 10 45 3 30 Manual Entry 15055050001 04 24 2006 4 16 PM 4 20 Manual Entry SO 5505000 04 24 2006 12 46 PM 1 46 PM Templates Super Systems Inc Batch 1 2055056000 04 0 2006 12 37 PM 12 432 SOSS05000 505 5056000 04 07 2006 12 10 PM 12 27 Templates Super Systems Inc Batch 1 SO 5505000 04 07 2006 10 50 10 53 Templates 5 Systems Inc Batch 1 SO 5505000 04 07 2006 10 21 AM 10 23 Manual Entry SO 5505000 04 04 2006 10 00 11 00 Advanced Manually Create Survey Record Cancel E This screen will only display survey data that has already been downloaded To download surveys choose SDS
25. d so that all of the template information and survey data can automatically be used for the report process Data that 15 captured during the survey 15 summarized to provide the overall results for the report This can be the form of a graph tabular data text eT C Data tags have been specifically created to address the uniformity requirements for AMS and other standards Tags address overshoot minimum T C with value maximum T C with value trend data tabular data eT C An example of an output from the data tags can be seen by opening the Example report from the SDS Recorder provided with the installation The only data not generated from data tags 15 the tabular print out of the actual temperatures This data is generated from the Survey 7 C Data option and will print all data points that are displayed on the graph between the start and stop selected by the user in the survey In the figure below Output From Data Tags an example of the data tags for the graph survey setpoint minimum and maximum T Cs with values and deviation is shown The data tags used to generate the information below are SDS GRAPH600x400 T C Survey Summary Temperature Setpoint lt SDS SP gt Minimum T C number mT Cn Maximum T C number xT Cn Minimum T C Value mT Cv Maximum T C Value xT Cv Min deviation from setpoint md Max deviation from setpoint xd 32 HB1000 Thermal Barrier Trend Data
26. e has been added the new template will be loaded into the fields Delete Button This option will delete a template from the collection of 32 templates stored in memory Copy Button This button will copy a template into the collection assuming there are less than 32 templates already This would be useful if the user only wanted to change one or two items on the template such as the setpoint Arrow Buttons The arrow buttons next to the Copy button will allow the user to change the order of the templates in the file This way the more commonly used templates can be kept at the top of the file so the user will not have to scroll down to see the template on SDS The up arrow button will move the template up one position and the down arrow button will move the template down one position 43 HB1000 Thermal Barrier Rev Description of Template Manager Screen Tabs Template Information Tab gt SDS Template Manager New Template Templates Add Template Default p EE Survey Information ActiveTCs Controller Information Template Name Default Company Name Super Systems Furnace Information Furnace ID Batch 1 Temp Type Fr i Range 3501000 251210 Batch gas draw Dimensions i TT Furnace Class Notes This is the default template Make Model Furnace o i This tab contains general information about the template such as Template Name the Co
27. e print preview screen on the View Real time chart 2 HB1000 Thermal Barrier Rev File gt Print Preview There are three sub menu options available Print Preview Report Print Preview Survey T C Data Print Preview Approach T C Data Each option will display a print preview of the desired report To E mL Prink preview B2 ED BBB File gt Exit This menu option will exit the application SDS Menu Options SDS gt Manage Survey Templates The Manage Survey Templates menu option will display the SDS Template Manger screen which will allow a user to add new templates and modify existing templates See the section SDS Template Manager Screen for a more detailed description of the functions of this screen SDS gt Download Surveys and Data The Download Surveys and Data menu option will allow the user to download surveys from a specific instrument When the menu option 15 clicked the software will begin to search for any and all dataloggers located on the network SDS80x Data Downloader File Options SDS 1192 168 1 2171551 Model 8088020 Datalogger SN 505505000 Searching for SDS Finished searching Found 1 SOS ownload E 28 HB1000 Thermal Barrier Any datalogger found on the network will be added to the drop down list at the top of the screen If no devices are found a message box will pop up letting the user know that no devices were found
28. een on the Data tab to a comma separated value format file When this menu option is clicked the software will display a Windows Save dialog box that will save the csv file to the SDSReports folder The Export to Word All menu option will export all of the survey s information to a Word file report data survey data eT C 25 HB1000 Thermal Barrier Rev File gt Print This menu option 15 slightly different from the print button There are five sub menu options available Print Report Print Survey T C Data Print Approach T C Data Print All Print Multiple Surveys The Print Report menu option will allow the user to print out a copy of the SDSReport file The user will have to select the printer to print the report Print E Printer Mame S SEgIEVIENLexmarl tra 5 242 Properties Status Aeady Type Lexmark Optra 5 2420 where Lesmark PFS Comment to file Print range Copies Humber of copies 1 e 3 Cancel The Print Survey T C Data menu option will print out a copy of the T C data as seen on the Data tab The user will have the option to configure the page settings and select a printer to print to Page Setup uto Select Orientation Margins inches Portrait Left 05 Bight n 5 C Landscape n 5 Bottom n 5 The Print Approach T C Data menu option will allow the user to just print the approach data in a tab
29. gain lt SDS PPB gt SDS PR PID rate lt SDS PR gt SDS PRE PID reset lt SDS PRE gt SDS CMF Temperature controller manufacturer lt SDS CMF gt SDS CMA Temperature controller make model lt SDS CMA gt SDS IT Controller instrument type lt SDS IT gt SDS T CG Thermocouple gauge lt SDS T CG gt SDS 0V Overshoot yes or no lt SDS OV gt 505 00 Outputs and temp if overshoot occurred SDS OD SDS OVT Time the overshoot occurred SDS OVT SDS CID Inserts a note regarding the control SDS CTD Thermocouple Inserts nothing if no control Thermocouple was chosen SDS CTN Control thermocouple Inserts None if lt SDS CTN gt None 15 defined ft degree type ft SDS ED Survey end date lt SDS ED gt SDS ET Survey end time lt SDS ET gt SDS T CM Thermocouple map image lt SDS T CM gt SDS UD1 User defined field 1 lt SDS UD1 gt SDS UD2 User defined field 2 lt SDS UD2 gt SDS UD3 User defined field 3 lt SDS UD3 gt SDS UD4 User defined field 4 lt SDS UD4 gt SDS UD5 User defined field 5 lt SDS UD5 gt SDS UD6 User defined field 6 lt SDS UD6 gt SDS UD7 User defined field 7 lt SDS UD7 gt SDS UD8 User defined field 8 lt SDS UD8 gt SDS UD9 User defined field 9 lt SDS UD9 gt SDS UD10 User defined field 10 SDS UD10 SDS UD11 User defined field 11 lt SDS UD11 gt SDS UD12 User defined field 12 lt SDS UD12 gt SDS UD13 User defined field 13 lt SDS UD13 gt SDS UD14 User defined field 14 lt SDS UD14 gt SDS UD15 Use
30. he lower half keeping the wear strips clear of the sensor outlet guides Fasten all four toggle locks HB1000 Thermal Barrier Rev Replacing Wear Strips To replace the wear strips simply unscrew the locking plate and put the new wear strip In place Screw the locking plate back on HB1000 Thermal Barrier Rev Getting Started To begin using the HB1000 first load the SDS Reporter software provided with the unit onto a computer Connect thermocouples to the data logger Channel one must be connected order to collect data thermocouples can be connected using a mini adaptor When connecting the thermocouples the positive side is down and is the smaller of the two terminals Next connect the data logging electronics to the computer with a USB cable Verify that the USB Connection Active LED 15 blinking red Instructions for installing the driver for the HB1000 can be found under Install Driver on page11 Assign on and off data logging temperatures for the unit For continuous data logging the on temperature should be set to and the off temp to the maximum temperature which is 3276 F Instructions for setting the on and off temperatures can be found under Device Settings on page12 Thermocouple one controls the on and off status of the data logging this cannot be assigned to any other thermocouple Once the on and off temperatures are assigned disconnect the unit from the computer lf the on temperature is
31. ion File D Save As This option acts the same way as the Save option only it will display a dialog box that will allow the user to select the file to save This functionality of this screen is similar to the Open Template screen The template file can be saved locally on a computer Click on the Browse button which will display a common Windows save dialog box The user will be able to select the location and give the template file a name Click on the Save File button to save the file or click on the Cancel button to close down the screen without saving the file 42 HB1000 Thermal Barrier Rev HE Save Template File Save a survey template file on the local computer Local File ICASSIASDSAS urveyT emplates T emplates txt Browse Save a remote survey template file to an SDS instrument Remote 505 Select Instrument 92 168 1 217 55 Model 5059020 Datalogger SN 5050807115 192 168 1 216 551 Model 5058020 Datalogger SN 5050807119 192 168 1 219 551 Model 5058020 Datalogger SN 5050807116 Scan Save File The software will always display a message box with the success or failure of the save Exit Button File Exit This option will close the Template Manager screen Add Template Button This option will add a template to the collection of templates stored memory up to 32 total templates The only required field is the Template Name The default template name 15 lt Template Name gt Once a templat
32. l Driver First connect the unit to the computer via a USB cord Select Install Driver This will bring up the following screen a Install Driver EIE Start Driver Installation Messages Click the Start Driver Installation button This will allow the software to recognize the device E ui Install Driver There will be messages stating the driver Start Driver Installation installation has started and has been successful Click the red X to return to the Menu Messages 10 50 25 AM Driver Installation Started 10 50 27 AM Complete Driver installation successful HB1000 Thermal Barrier Rev Device Settings al Device Settings Devices Scan For Devices Device Time Set Time Pressing the Scan for Devices button will display a list of the devices on the network the top left corner If the device has been given serial number this is how it will be Set On Trigger displayed along with the port it is Off Temp communicating to Select the appropriate device The Settings Set Serial Number displayed will include the Device Time the On Temp the Off Temp and the Serial Number On the right hand side of the Device Settings window there are four buttons which allow the operator to change the settings Channel one will always control the on and off temperature Ihe de
33. mpany Name furnace information such as the furnace ID the make and model of the furnace the furnace dimensions the temperature type Fahrenheit or Celsius the temperature range the furnace type the furnace use the furnace class and any Notes about the template See Description of Template Manager Screen Fields for the maximum number of characters allowed per field 44 HB1000 Thermal Barrier Rev Survey Information Tab gt SDS Template Manager ASDF t C SSi SDS SurveyTemplates Templates Default Add Template Template Information Survey Information ActiveTCs Controller Information Survey Information Survey Duration 30 Minutes Setpoint 50 Survey Tolerance 1 0 Oper TMK Simulated Load lbs 500 SPORNO AMS 2750 D Delete Copy my This tab contains information about the survey such as the survey duration in minutes the survey setpoint the survey tolerance the operator performing the survey the simulated load in pounds and the specification the survey meets 45 HB1000 Thermal Barrier Rev Active T Cs Tab gt SDS Template Manager ASDF t C SSi SDS SurveyTemplates Templates Add Template Default Template Information Survey Information ActiveTCs Controller Information Thermocouples Number of TCs fo Gauge p5 TC Type I C 11234 TC Spool Correction 2 Active Inputs Use these active TC settings
34. n Check page 23 HB1000 Thermal Barrier Rev Chart Tab The Chart Tab contains the charted information from the time specified on the survey When the chart tab Is active the chart toolbar buttons also appear and these buttons can be used to zoom in on a section of the chart pan the chart up down left or right and refresh the chart back to its original values The screen will display 2 horizontal lines that represent the high and low temperature tolerance levels based on the setpoint This display will change based on the tolerance level and setpoint defined in the Report Parameters Super Systems inc SDS Reporter E File SDS Options Help Report Properties 1 Chart Data 1 03 26 2006 12 09 13 AM 361 7 350 1 362 9 352 6 352 4 86 8 2501 9 2501 9 2501 9 2501 9 Survey Start 4 36 13 PM Survey End 7 44 13 AM Duration 215 08 00 Note checking or unchecking T Cs on the Chart Tab will affect the Active T Cs on the Report Properties Thermocouples tab Data Tab The Data Tab contains the data from each thermocouple for the each interval selected from the Load Survey Data screen lt gt Super Systems inc SDS Reporter a o Elle 505 Options Help o fas fi ua i Report Properties Chart Data TC Datz Time Bk TC4 tee 6 33 18 pm 77 6 70 9
35. name the survey start date the survey duration the actual duration of the survey the survey specifcation s who performed the survey who arrpoved the survey the date range for the survey and the due date of the next survey Survey Details Company Mame Survey Start Date Survey Duration Survey Specifications PerFormed By Approved By Date Range For Survey Plesk Survey Due Super Systems imc s 30 00 4 3 Pos ALi On 43m 30s OMS 27501 0 Tim Fell Thermocouples This tab contains the information about the thermocouple settings and it also lists the active thermocouples The information in the thermocouple settings includes the temperature type F or the number of thermocouples the number of T Cs used in the report the thermocouple type the thermocouple gauge the thermocouple spool number the person who performed the calibration the date the thermocouple was calibrated and the thermocouple spool correction factor Thermocouple Settings Temperature Type or Cj Mumber oF Thermocouples Ts Used in Report Thermocouple Spool number 7458 Thermocouple Calibrated by Thermocouple Spool Correction Factor 4 chive Thermocouples 1 a Ed 2 3 E 5 Iw 10 Define Control TO New Spool Correction Factor Dialog EE Please enter the new offset 11 16 21
36. nce Maximum T C number Maximum T C number during approach segment Maximum T C value during approach segment Minimum temperature of the maximum T C Maximum T C value Maximum calculated survey T C absolute deviation from setpoint 38 HB1000 Thermal Barrier Rev Usage n1 x1 m1 51 vn1 vx1 vm1 mT Cn mtan mtav mT Cv mT Cx md rect xT Cn xtan xtav HxT Cmt xd Tag Sample Output 1 183 x1 183 m1 183 51 12 5 vn1 383 vx1 383 vm1 383 mT Cn 2 mtan 2 mtav t 150 mT Cv 1 mT Cx 500 md 201 0 3 mins 30 secs xT Cn 1 xtan 6 xtav t 1500 xT Cm 500 xT Cv 183 xd 383 0 ts 13 8 Creating a Personalized Template To create a personalized template the user needs to open a Word document and save it to the ReportTemplates folder in the main installed folder as a Rich Text Format rtf file Any of the SDS data tags listed in the above section can be used to create a company specific template For example suppose that someone wanted to create a simple template called NewTemplate which displays the current date and time the report is printed the company name the title of the report the number of thermocouples used and the results of the survey First the user would open a Word document and save the file as NewTemplate rtf in the ReportTemplates folder in the main installed folder Next the user would se
37. on the network Check the network connections to verify that any datalogger and computer is properly connected to the network I Select the instrument from which to download the data files from the SDS were found drop down list box labeled SDS Note Currently the drop down list will also populate with any Video Recorder data loggers as well Use caution when selecting the instrument to download data from since downloading deleting data from a Video Recorder using the SDS Reporter software could cause undesirable consequences Under the Options menu the Download menu option will allow the user to choose to download only data that has been used in surveys or all of the logged data The SDS data logger will log data continuously when it is on regardless if a survey is running or not There will be a check mark next to the menu option selected The default menu option 15 Only data used in surveys SDSHOXA Data Downloader File Download After Downloading gt k a BAIE Drive Firizheearxesrcmrim Ss Download All survey data that is captured on the data logger 15 transferred to the PC using the SDS Reporter software and can be reviewed at any time from that PC The SDS software will begin to download the survey data once the user has clicked on the Download button The button will read Abort while the data files are downloading If a connection to the device cannot be
38. port to Word by clicking on the Export to Word button In order to view the multiple setpoints on a survey the user will need to use the n tag where n is the survey number from the Print Multiple Setpoint Survey screen What the tag does is tell the report to use the nth survey information for all of the following tags until another n tag Is found Using the displayed screen as an example the following could be an excerpt from the template file 1 Survey 4 1 Duration SDS DUR 2 Survey 2 Duration SDS DUR 3 Survey 3 Duration SDS DUR Setpoint SDS SP Max T C Value mT Cv 4 Survey 4 Duration SDS DUR This survey would display the durations for each of the survey files and it would also display the survey setpoint and max T C value for survey 3 Notice that the normal data tags are still used The new tag only tells the software which survey to pull data from Note For single survey reports the report template file does not need to be updated f no n tag is used the software will default to the first survey file On the actual report the n tag is invisible When the Print Multiple Setpoint Survey screen is closed down the main SDS Reporter screen will re open Choose up to 5 surveys Survey 3 CXSSi SDSXSDSReports 2 27 09 5DSReport Print Button Se When the user clicks on the Print button the software will display the print preview screen which 15 similar in design and function to th
39. r Defined 3 UserDetimd3 is sS User Defined 4 JUserDefnedt User Defined 5 JUserDefined5 ss S User Defined UserDefinedE User Defined 7 UserDefned i S S User Defined 8 UserDefnede User Defined 9 UserDefneda ser Defined 10 UserDefned 10 Cancel Save Comparison Check File SDS Options Help alela Report Properties Chart Data Report Survey Parameters Survey Details Thermocouples Survey Box Furnace Controller User Defined ComparisonCheck Preview Report Print Report Control Low High Comparision TCs EN REN B Furnace ID 10123 Adjacent TCs M 5 6 Set Point 350 Comparison TestT CWireCorrection Factor pf Furnace Class Use Custom Wire Corrections Ambient Temp 0 Comparison Test T C Spool Number Z458 Accept Reject Criteria o Header Text Body Text Comparison Comparison Comparison Comparison j j j Accept Test TC Comparison TC Wire Instrument TC cc Reject Accept Correction Correction Temperature Temperature Difference Criteria Reject Readings Tolerance Process Time 10 Sensor Min Spool m Number Factor Factor Readings for of Furnace Control 17 01 58 2458 0 0 362 5 356 8 57 0 Low 7 01 58 PM 7458 0 0 5 352 5 31 0 High 7 01 58 Z458 0 0 368 6 6 84 1 284 5 0 17 11 58 7458 359 118 0 Low 7 11 58 PM 7458 14 0 High 7 1
40. r defined field 15 lt SDS UD15 gt SDS UD16 User defined field 16 lt SDS UD16 gt SDS UD17 User defined field 17 lt SDS UD17 gt SDS UD18 User defined field 18 lt SDS UD18 gt SDS UD19 User defined field 19 lt SDS UD19 gt SDS UD20 User defined field 20 lt SDS UD20 gt Survey scope data tags 7 where 7 is the survey number are used to display survey information for the multiple survey report feature See the section Print Multiple Surveys for more information on how to use these data tags 35 HB1000 Thermal Barrier Sample Output Tag SDS FILE SDS PD SDS PT SDS FID SDS FM SDS FT SDS FU SDS FD SDS FC SDS FOR SDS SD SDS ST SDS SDR SDS DUR 505 0 SDS APP SDS TITLE SDS NOTE SDS TOL SDS OTS SDS SP SDS T CN SDS T CT SDS T CS SDS T CC SDS T CCD SDS T CCF SDS SDN SDS SDSM SDS SDSS SDS SDSC SDS SDSCD SDS SDSCF SDS SPEC SDS INT SDS T SDS SIM 505 0 5 SDS MIC SDS RES Sample Output SDSReport1 sdsreport 2 16 06 11 30 00 AM BaT Ch 1 Furnace Mfg BaT Ch Gas Draw Temper 24 x 15 x 12 650 1000 C 2 16 06 11 30 00 AM 2 13 THRU 2 14 00 30 00 Shaun Scott Scott Brown Test Survey 1 This is a test Survey 10 10 750 20 2458 Soandso 1 15 06 1 2 28 06 551 5058020 50560293201 Super Systems Inc 1 15 06 1 0 AMS 2750 C and D 10s F 500 N A Passed SDS GRAPH600x400 An image of the graph SDS COM SDS UDUR SDS UT CN SDS PCT
41. rier Rev Open Template File Open a local survey template file located on my computer Local File SSI SDS SurveyT emplatestT est txt Browse C Open a remote survey template file located on an SDS instrument Remote SDS Select Instrument 132 168 1 AE 551 Model 5058020 Datalogger SN 50508907116 92 168 1 2 51 Model 5058020 Datalogger SN 5050807115 192 168 1 21 6 SS Model 5058020 Datalogger SN 5050807119 Scan Cancel Open File Click on the Browse button to select the file to open The SDS software will display a common Windows dialog box for the user to select which file to open Once a local or remote file has been selected click on the Open File button to open the file or click on the Cancel button to close down the screen without opening a file Note When the Open Button or the Open menu option 15 clicked the tabs that contain all of the fields for the template will not become visible an individual template must be selected to view the tabs Once the file has been loaded the filename will be listed above the Templates list on the left of the form Save Buttons File gt Save The Save button T or Save menu option will allow the user to save the current file back to the local machine Note Any changes made to any template will be saved at once when this option Is selected Note If the user is working with a new template file the Save function will act like the Save As function see below sect
42. rvey Parameter act Gace Sa ESSAS CS Seu asm 17 SUVS ICE ett C RN 18 Tc 18 UNV EVE OX dide T rU E 20 mU m MT M 20 Bis golf cT M 21 SE MB 21 Cinare aeo E ET 22 Chart TaD NR 24 NGI mo RR 24 RR DR RR DRA T RR RD 25 SS emo mt ERN 28 SDS Manage Survey Templates 28 505 gt Download Surveys ano Dala e Edd 28 OOTIOMS Mente DDLIOTB avete anto tp ERI A Dax O 30 Options gt Labels U nap 30 Hep Ment ODAS e mmn 30 Heu 2 E neck TOL essa fode Ss Ss io sois Ss fene ctos dictae cate 30 HEPS ABDOU ARDE RESID DDR RS PRIOR RI RD 31 9D 9 De je Mofc en a 32 Creating Personalized tada 39 SUS Template E 41 Description of Template Manager Screen Tabs sess 44 Description of Template Manager Screen 5
43. ry job survey on the unit each time this operation is performed To delete old jobs from the device use the Erase Jobs button on the Device Settings menu Erasing jobs is discussed further in the Device Settings section Once the jobs are downloaded close the window Select File New The Report Properties tab will open The first box on this page is labeled Data Sources Click the button with three dots E next to the Data field This will display the Load Survey Data window Select the HB1000 Thermal Barrier Rev appropriate job the most recent job performed will be at the top of the list Once the Job is highlighted a template can be used by clicking the Attach Template to Survey button in blue located just below the list of jobs This will display the Open Template File window with the option to open a local survey template file located on the computer Hit the Browse button select the appropriate template and press Open Hit the Open File button at the bottom of the Open Template File window This will display the Select Template window Highlight the appropriate template and hit Ok Now press the Use button in the Load Survey Data window For more information on creating a template please see the section SDS Template Manager At this point the data from the job performed as well as the data fields that correspond to the selected template will be populated Any other necessary information can be entered by clicking through the Report
44. sage box informing the user Help gt About The About menu option displays the SDS Reporter version that is running and all of the previous versions with any version notes About SDSReporter Application Version 1 101 0 51 Patch Notes delete data after it has been downloaded Added a test comms option to the SOS menu The test comme window will da a broadcast for all SOS and da a test ping on each of them of three things will occur 1 Ma SD 5 found user is informed no 505 responded to the broadcast 2 1 ar mare 5015 were found and all successfully responded to a ping the user is informed that all comme seems okay 3 1 ar mare SOS were found and one or more fails to respond ta a ping for each 505 that doesnt successtully respond the user will be informed that there was problem testing communications and be given the IP address of the 505 which Failed to respond The user will also infarmed that the most common cause is differing subnets between the SOS and the computer Users should no langer be able to select a survey start time that is earlier then the survey end time f they pick the times in the wrong order the start and stop times will just Flip spots with each other Date 12 7 06 Dates and Furnace information added to data printout Other small bug fises Date 1277 06 Added patch nates to the About dialog 31 HB1000 Thermal Barrier Rev SDS Data Tags SDS Data tags are create
45. t up any initial formatting settings such as margin sizes page layout portrait or landscape eT C Now the user can set up the template to his or her company s specifications Suppose that the current date and time will be in the top right corner of the report and should be 10 point Arial font On the first line the user can select the right justified option the 10 point font size option and the Arial font option This will leave the cursor in the top right corner Next the user will enter the following exactly including the brackets SDS PD This will be where the current date is displayed On the next line the user can enter lt SDS PT gt This will be where the current time is displayed Now suppose the title of the report should be centered bold 14 point Arial font The user will select the center justified option and the 14 point font size option This will place the cursor in the middle of the line The user will then enter lt SDS TITLE gt The rest of the report company name number of thermocouples used and the results of the survey can be left justified non bold 12 point font On the next line the user will select the left justified option the 12 point font size option and deselect the bold option The user can then enter Company name 39 HB1000 Thermal Barrier Rev lt SDS COM gt next line the user can enter Number of thermocouples used lt SDS T CN gt On the next line the user will enter Surve
46. ted surface to let it cool down Handle with high temperature gloves 7 Any time the unit is unbuckled it should be prevented from sliding to reduce wear on the matting 8 When placing the upper half on top of the lower half keep the wear strips clear of the sensor outlet guide 9 When locking the thermal barrier place all four toggle clamp arms into the engagements before pressing the toggle clamps down to lock Similarly when unlocking loosen all four clamp arms before pulling apart from the engagements 10 NEVER EXCEED THE THERMAL CAPACITY TEMP TIME CAPACITY Refer to chart below Neither unit should be used at temperature above 1832 F 1000 C for any amount of time Thermal Barrier Specifications Temperature in Temperature in HB 1012 Max HB 1015 Max F C Time at Temp Time at Temp 482 250 13 hrs aur 2wssomm _ 346 iw4mn DO NOT OPERATE AT TEMPERATURES ABOVE 1832 1000 C HB1000 Thermal Barrier Rev Using the Thermal Barrier with the Data Logging Electronics 1 Open the thermal barrier and set the halves next to each other Insert the data logger into a plastic polythene bag 3 Set the heat sink up so that the pocket faces upwards and insert the data logger into the pocket 4 Lean the heat sink onto the edge of the thermal barrier as shown in picture 2 and route the thermocouple wires through the sensor outlet guides 5 Place the upper half on top of t
47. these active T C settings will enable the checkboxes e Unchecking Use these active T C settings will disable all 40 check boxes The T C check boxes will still be checked but the SDS instrument will not use these settings 48 HB1000 Thermal Barrier Rev Line Diagrams n 3 lt Line Diagram for HB 1012 49 HB1000 Thermal Barrier Rev Line Diagram for 1015 50 HB1000 Thermal Barrier Rev 9 m 5 4 A 4 A 4 ana M 51 HB1000 Thermal Barrier Rev
48. ular format The Print All menu option will print all of the options Report Survey T C Data Approach T C Data at once The user will be able to select the printer All three options will be printed as separate reports 26 HB1000 Thermal Barrier Rev Print Multiple Surveys The SDS Reporter software will support the ability to print multiple setpoint survey reports Note The software does not support multiple setpoint surveys The multiple setpoint survey report screen can be accessed by the File gt Print gt Print Multiple Surveys menu option Note When the screen is first displayed the main SDS Reporter screen will be closed and any unsaved data will be lost unsaved data will need to be saved before printing the multiple setpoint survey report The Print Multiple Setpoint Survey screen will allow the user to select a report template that utilizes the multiple setpoint survey tags described below and up to 5 survey files SDSReport The search buttons Print Multiple Setpoint Survey next to each field will allow the Report Template C55 SDS Report Templates Sample Report Tei E user to select the specific report template or survey Survey 1 C 55 5D5 5DSReports Example Survey SDSR file for the report Survey 2 4554505 505 Hearth 1 29 09 5 Once the report template and survey files have been Survey 4 CS S5 SDSNSDSReportsvOpen Hearth Complete selected the user will be able to export the re
49. umber Thermocouple calibrated by Thermocouple calibration date Thermocouple spool correction factor Next survey due date Survey box make model Survey box serial number Survey box calibrated by Survey box calibration date Survey box correction factor Specifications the survey meets Sample interval Temperature character F or C Simulate load in pounds Overshoot Microns Survey result Inserts a 600X400 image of the graph Company name User defined survey duration User defined number of thermocouples PID cycle time PID dead band PID output limit 34 HB1000 Thermal Barrier Rev Usage lt SDS FILE gt lt SDS PD gt lt SDS PT gt lt SDS FID gt lt SDS FM gt lt SDS FT gt lt SDS FU gt lt SDS FD gt lt SDS FC gt lt SDS FOR gt lt SDS SD gt lt SDS ST gt lt SDS SDR gt lt SDS DUR gt lt 505 0 gt lt SDS APP gt lt SDS TITLE gt lt SDS NOTE gt lt SDS TOL gt lt SDS OTS gt lt SDS SP gt lt SDS T CN gt lt SDS T CT gt lt SDS T CS gt lt SDS T CC gt lt SDS T CCD gt lt SDS T CCF gt lt SDS SDN gt lt SDS SDSM gt lt SDS SDSS gt lt SDS SDSC gt lt SDS SDSCD gt lt SDS SDSCF gt lt SDS SPEC gt lt SDS INT gt lt SDS T gt lt SDS SIM gt lt SDS 0VS gt lt SDS MIC gt lt SDS RES gt lt SDS GRAPH600x400 gt lt SDS COM gt lt SDS UDUR gt lt SDS UT CN gt lt SDS PCT gt lt SDS PDB gt lt SDS POL gt SDS PPB PID PB
50. vice must be selected before changes can be Erase All Jobs Messages made The Set Time button will change the time on the device to match the time on the computer it is connected to The Set On Trigger button will change the On Temp for the HB1000 When thermocouple one which controls data logging reaches this temperature the controller will begin data logging The Set Off Trigger button will change the Off Temp for the controller When thermocouple one reaches the off temp a timer will count down from 10 minutes After this timer is finished once the temperature falls below the off temp the data logger will stop recording data For continuous data recording it is recommended that the on temp be set to 0 and the off temp be sent to the maximum of 3276 The Set Serial Number button allows the operator to name the device This can be a name using letters numbers or a combination of the two The Erase All Jobs button will erase all of the data from the device This will erase all jobs from the device it is not possible to choose only certain Jobs to erase and to keep others Erasing the 1055 will take 60 seconds and a timer will count down during this operation HB1000 Thermal Barrier Rev Calibrations a Uniformity Box Calibration csi Scan For Devices Cold Junction Calibration Zero Calibration Span Calibration TC Trim Calibration Messages
51. y results lt SDS RES gt Next make sure the document is saved and close the document out Note it is always good practice to save a document progress often in case of power failure The resulting template should resemble the figure below NewTemplate rtf Microsoft Word x Eile Edit View Insert Format Tools Table Window Help B Normal aliz B jg S EL ER 2 Zh ER e Le doe ror gore e doe rir dr e n doe rr Ge lt 505 0 gt lt SDS PT gt lt SDS TITLE gt Company lt SDS COM Number of thermocouples used lt SDS TCN gt Survey results lt SDS RES gt Next the user will select the report template to use from the SDSReporter application s Open option Clicking on the Open button B next to the Report Template field will allow the user to choose which report template to use The user can choose the NewTemplate rtf file Next the user will choose the Export to RTF print menu option on the File menu and choose the location to save the rtf file The actual report should resemble the figure below NewTemplateReport rtf Microsoft Word Edit view Insert Format Tools Table Window Help 24 o wr Q E Gk 8124 02 21 06 9 57 AM Test Report Tim Kell Company name SSi Number of thermocouples used 16 Survey results Passed 40 HB1000 Thermal B
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