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iVu Plus TG Image Sensor

1. Blemish2 5th Blemish3 No Data Match1 6th No Match Sensor Slot There are only 2 Blemish sensors on the current inspection Blemish3 location will be all zero on the customizable space The customizable space had not reserved a Match sensor Match1 from the inspection will not be outputted on the customizable space 7 5 4 Input and Output Coils The Modbus TCP Input Coil Bits are used to push single bit commands from the PLC HMI to the iVu Plus sensor To access the Modbus TCP Coil ACK Bits reg 30001 and Status Coil Bits reg 30002 use Function Code 02 Read Input Status I nput Coil Bits Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Set BCR Set BCR Gated Triaaer Teach Product oie Mask String Trigger gg Latch Change I nput Coil ACK Bits Bit Position 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 Command Set BCR Set BCR Tagger Trigger Fl a ACK Mask ACK String ACK ACK i iii ACK ACK ACK Status Coil Bits Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Execution System Teach Missed Ready Read 126 iVu Plus TG Image Sensor 7 6 PLC5 and SLC 5 PCCC Allen Bradley s PLC5 and SLC 500 family of devices use PCCC communications protocol iVu Plus supports these PLCs using input and output register arrays The Output Flags ACK Fl
2. 35 BZ cn noa Lane o O O O O e O RF Y NN FWY FRY NERO NF FY TAF Y TN 35 GES in aa A isuelgasrcine o M O I ON NY FEW FF Y Y YN Y Y AAA 36 cai Ee del a AA MN a Y OC Y RC A I AU RAN Y A RH RF FN I TY NHW T 36 GE i lea a c S 37 Ce sb ia gin 6 MU I REF HR NY RA NR YN NEF YF FE A R HY HE NN Y EF FFF 46 cn WISPIAV SEES ete rr O O IA HAN A Y RE YR NF FA FR RO N A Y Y DN 49 SARE DOO ONS d cr OA wi ese en A NC CAN RS Y HT Y FC eee NR ee ewe ce 50 GR PIS Dale eid O ANN NR FR FY HRN YN Y Y YN FR THI AA EWE NR NF 50 el oe A I o Re HAR Y Y A YN YN FRY FU AY Y YY FY FFR E FN FT FN FYN MX 50 cR SEN ceade AE oe Rc ee RH HWN TN NN ED Y FRYN FN 50 cos i ga bo o rc YAA cece NEAR FEN FU NY Y EF FFF NN Y RW 52 B25 COMMAUMICARONNEOOS P em _ de una acedmed da REY ES FR NN PR FT 52 A Setting UD an INSPECTION cv iin x 3 SOROR UE X GO OR CI O OR CX B NC RAUCHEN AC AC RF OREL 54 eo gnel Good Mage RTT Terr 54 5S Configuring SensOFS acres Uen NU RNA DAD wai o a wa ex ani Sn a CR o o FR 57 5 1 Sensor Configuration Shortcut Menu ci ROE A CAW a En cd aus DR Cn UF Y O RWE BU dd 57 5 2 OnHOUrI O AN ATCA SENSO au se GE 59 5 23 Configurihig a Blemish SENSOF as deu A bbb GOD Sat UG GE AG FU MAU GW FE Cn FR 62 S 8 a iieb aln oc unlg Ee ae MD _r e PN
3. Option 2 Enable the Input Pullup in the iVu Plus TG software Main Menu gt System gt Discrete I O gt Input Pullup 12 iVu Output Waveforms Function iVu Plus TG Image Sensor Ready Outputs 12 and 3 Set as Active Pass Outputs 1 2 and 3 Set as Active Fail Strobe Out Configure as External amp Expose Based Function Ready Outputs 1 2 and 3 Set as Active Pass Outputs 1 2 and 3 Set as Active Fail Strobe Out Configure as External amp Expose Based 1 3 Major Features 1 3 1 Demo Mode Pass Fail Pass Pass Fail Pass Figure 4 PNP Outputs Pass Fail Pass Pass Fail Pass Figure 5 NPN Outputs The first time you power up the iVu Plus TG sensor it starts in Demo Mode Demo Mode uses stored images and inspection parameters that demonstrate how the sensor is set up without having to worry about focus lighting or triggers In this mode you can learn how to make adjustments while working with the different sensor types and observing how the adjustments affect the sensor results To exit Demo Mode go to Main Menu gt System gt Mode and select Live from the drop down list When you exit Demo Mode the sensor reboots into its normal operating mode with default setting
4. Comecin Rotation Range Sort Saved Patterns i Output Format Advanced Percent Match Image Export Connection Rotation Range m Discrete I O Input Polarity Input Pullup Motion E Number of Edges Visible when Motion 7 Enabled Output Type Output 1 Output 2 Image Type Advanced Sensitivity Inspection Name Inspection ID Motion Display Settings Fail Hold Time LCD Timeout Touch Calibration Properties liL Visible when Inspection contains Area or Blemish Stored Inspections Add New Startup SEG Set Name ID Iu Imager i Logs Inspection Logs System Logs Communication Logs Industrial Ethernet xterna nterna Data Export Image Export Maximize FOV Locked Sensor Menus Modify FOV Inspection Logs System Logs Communication Logs Unlock Sensor 22 iVu Plus TG Image Sensor 3 2 Inspection Menu Main Menu gt Inspection The Inspection menu icon is located on the Main Menu and is where settings for inspection can be adjusted Each type of sensor has specific settings that are available It is also where stored inspections can be managed 3 2 1 Sensors Menu Main Menu gt Inspection gt Sensors This menu shows the list of sensor s that are included in the current inspection Use the Add Sensor button add a new sensor into the current inspection Match F R p Sensor Se
5. Sensor Name and Sensor Type ID are global settings that are part of any individual sensor reservation When they are checked they will be inserted into each sensor reservation Here is an example of multiple sensors inspection and its output location on the customizable space Customizable space reserved 3 Area sensors Sensors sequence on the and 3 Blemish Sensors current inspection Areal lt e Areal 1st Area2 Blemish1 2nd Area3 3rd Blemish1 Area3 Ath Blemish2 Blemish2 5th Blemish3 No Data Match1 6th No Match Sensor Slot There are only 2 Blemish sensors on the current inspection Blemish3 location will be all zero on the customizable space The customizable space had not reserved a Match sensor Match1 from the inspection will not be outputted on the customizable space 7 4 5 Input and Output Flags Bits I nputs Bits Register Command Flag Bits Bit Position 15 144 133 12 1 10 9 8 7 6 5 4 3 2 1 0 C d Set BCR Set BCR Gated Tiger Teach Product ML Mask otring Trigger 99e Latch Change Input Bits ACK Register ACK Flag Bits Bit Position 15 144 13 12 1 10 9 8 7 1 6 5 4 3 2 1 0 Command Set BCR Set BCR Gated Trigger Teach Product ACK Mask ACKString ACK nae ACH ran oo Output Bits Register iVu Status Flag Bits Bit i 12 1 10 TE 5 4
6. 112 iVu Plus TG Image Sensor Custom Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Custom Allows customization of fix sensor data on the map Select data items of interest for each sensor type Recommended when execution order of sensor types vary across inspections or when using more than 5 sensors A System level custom map is supported for additional flexibility When Custom Map is selected a customizable space is used in the offset range 55 to 166 on EIP assembly 0x65 registers The following is a table of EIP assembly 0x65 registers when using Custom Map setting 16 17 29 30 52 53 54 55 166 167 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register Output Bits Register Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Customizable Space 112 reg reserved Command Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved Data Type 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 16 bit integer 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array Con
7. 1 Launch the iVu Series software From Product CD e Place the latest Product CD into your CD ROM drive The iVu Series Software will automatically start f your computer is not set for Auto Play you may start the iVu Series Software by browsing to the CD drive from My Computer screen and double clicking on iVuSeries exe From Banner Website e Visit Banner s Website http www bannerengineering com Browse to Vision Products page and select the iVu product you are using Click on the Software tab to view software releases Determine which version you want to download Current Version recommended for example iVu Series Software Version 2010R4 Click on the circular Download button This will initiate the download process Depending on your browser settings you may be asked to confirm or provide a location to save the file Choose to download on yoru desktop Note the file name Double click the file to start extracting the files and run the iVu Series Software 2 Select the product you are using and browse to Firmware Update page 3 Click on Run Firmware Update Wizard and program will start 4 Follow on screen instructions Clicking on Copy firmware to USB will copy the selected firmware to the USB Thumb Drive Step 2 Install firmware on iVu 1 Remove the USB Thumb Drive from the PC and plug it into the sensor 2 On the sensor select System gt Firmware Update The name of the firmware file you copi
8. 171 Command Status 16 bit integer 172 Command Response Int16 16 bit integer 173 174 Command Response Int32 32 bit integer 175 176 Command Response Float 177 178 Command Response Length 32 bit integer 179 228 Command Response Data 100 Byte Array 229 239 reserved 133 iVu Plus TG Image Sensor 7 6 4 Multiple Sensors Mapping Options When using an iVu Plus TG with multiple sensors in an inspection there are two mapping options Default and Custom Default Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Default Automatically maps sensor data for each inspection Recommended when execution order of sensor types is the same across inspections When inspection has multiple sensors the first 5 sensor results will be shown starting at offset 55 Each sensor result will occupy 20 words The following is a table of PCCC PLC Input Registers Map N7 when using Default Map setting WORD NAME Data Type Input Bits ACK Register 16 bit integer Output Bits Register 16 bit integer Error Code 32 bit integer Inspection Number 32 bit integer Iteration Count 32 bit integer Pass Count 32 bit integer Fail Count 32 bit integer Missed Triggers 32 bit integer Current Inspection Time Float Sensor Pass Fail Coil 16 bit integer reserved Inspection Name 2 Word Length 20 Unicode chars Frame Number 32 bit integer Sensor Type ID Sensor 1 16 bit integer Sensor 1 Specific Data 16 bit integer Sensor Type ID Senso
9. After the filter is installed place the Focusing Window back into the housing while inserting the Locking Clip into the groove as shown GYS ee Groove iVu Plus TG Image Sensor 7 Press the Focusing Window onto the housing to make sure that it seats correctly no gap between the window and housing Rotate the window counter clockwise at least two turns 8 Replace the locking tab screw but do not tighten until you have set up and focused the sensor again I nstalling a Filter on the C Mount Lens Model To install a filter on the iVu Series sensor with C Mount Lens use the illustration as a guide and follow the steps listed below A CAUTION Failure to follow these instructions may cause damage to your iVu Series sensor C Mount Lens Models C Mount Lens Lens Enclosure Retainer Ring optional Filter optional Filter Retainer Ring Tool K NOTE Filter Kits are available separately Remove the Lens Enclosure and Lens Install filter behind the retainer ring Make sure it is fully seated Using the provided retainer ring tool thread the retainer ring into the sensor until it firmly seats the filter Replace the Lens and Lens Enclosure on the camera A WUW N H A CAUTION Electrostatic Discharge Avoid the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable 1 2 3 Cable Connections
10. System The System menu icon is on the Main Menu and is used to manage the sensor The System menu provides for selecting Sensor Mode updating sensor firmware backing up and restoring sensor Configuration and other general system level operations 3 4 1 Mode Main Menu gt System gt Mode The sensor has two operating modes e Live Mode which is the normal operating mode where the sensor captures live images scans and verifies barcodes Demo Mode where inspections are run on stored images and inspection parameters The first time the device is powered up it starts in Demo Mode Demo Mode uses stored images and inspection parameters that demonstrate how the sensor is set up without having to worry about focus lighting or triggers In this mode practice making adjustments while observing how the adjustments affect the results To exit Demo Mode go to Main Menu gt System gt Mode and select Exit Demo Mode Upon exit the sensor reboots into its normal operating mode with default settings K NOTE Switch between Live Mode and Demo Mode any time by going to Main Menu gt System gt Mode 3 4 2 System Configuration Main Menu gt System gt Configuration The Sensor Configuration menu options are e Save sensor Configuration to the USB flash drive e Load sensor Configuration from the USB flash drive e Reset the sensor Configuration to defaults 35 iVu Plus TG Image Sensor Save to USB Main Menu gt System
11. 16 bit integer 32 bit integer DATA TYPE 16 bit integer 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array 16 bit integer 32 bit integer 200 Byte Array 7 4 3 Outputs from the iVu Inputs to the PLC iVu Plus TG Image Sensor PLC Assembly I nstance 0x64 100 30 Registers iVu Outputs PLC I nputs WORD NAME Input Bits ACK Register see Input and Output Flags Bits on page 115 Output Bits Register see Input and Output Flags Bits on page 115 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor P F Coil reserved DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float PLC Assembly I nstance 0x65 101 240 Registers iVu Outputs PLC I nputs Table 9 Sensor Type Area iVu Plus TG 55 56 57 58 59 60 61 62 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register see Input and Output Flags Bits on page 115 Output Bits Register see Input and Output Flags Bits on page 115 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Area Count Area Range Min Area Range Max reserved Command
12. 4 Intemet Protocol Version 6 TCP IPv6 wv v v 2 Intenet Protaeol Version 4 TCP lPv4 Link Layer Topology Discovery Mapper 1 0 Driver Link Layer Topology Discovery Responder Install Uniristall Properties Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks OK Cancel 77 iVu Plus TG Image Sensor 4 In the Internet Protocol TCP IPv4 Properties dialog select Use the following I P address and make sure that the IP address is 192 168 0 2 and the subnet mask is 255 255 255 0 Fr A Internet Protocol Version 4 TCP IPv4 Properties Ea General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 0 2 Subnet mask 250 4 250 1250 0 Default gateway Use the following DNS server addresses Preferred DNS server Alternate DNS server late setings upon e Sensor Setup for Ethernet Communications 1 Go to Main Menu gt System gt Communications gt Ethernet I O and make sure that the sensor is configured as shown below 2 To enable the command channel over Ethernet a Go to Main Menu gt System gt Communicat
13. 6 1 iVu Plus Communication Summary of Ethernet and Serial The iVu Plus communicates with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external device must be configured with the correct IP address and TCP port to communicate To use the serial communications connection port settings for baud rate data bits parity and stop bits must be configured on the iVu Plus to match the settings of the external device 6 1 1 Communication Channels The iVu Plus TG supports up to four communications channels To access the channels go to Main Menu gt System gt Communications e Command Channel a bi directional communication protocol that currently supports ASCII and enables other devices to remotely control the iVu Plus sensor and access sensor results e Industrial Ethernet a bi directional communication channel that allows the user to control the sensor and access sensor results using Ethernet IP Modbus TCP or PCCC protocol Data Export used to export selected inspection data to a remote device mage Export used to export inspection images to a remote device Data export and command channel can be configured for either Ethernet or Serial I O but not both image export is only available over Ethernet The table below briefly summarizes valid communication channel configuration options Scenario 1 Scenario 2 Scenario 3 Command Channels
14. 7 Ready 1 Ready 1 TeachLatch ACK Teach will TeachLatchACK execute on next trigger 140 iVu Plus TG Image Sensor Trigger A TY AmFYFZ X RPI TriggerACK TriggerACK Read Results 141 iVu Plus TG Image Sensor Gated Trigger RPI 1 X X tY X Y Z M N Gated Trigger I oe Ready Gated Trigger ACK Set Set GatedTrigger GatedTrigger 1 0 Abort Inspection could not be completed Set GatedTrigger 0 Set GatedTrigger 1 Verify GatedTriggerACK Ready 1 1 GatedTriggerACK 0 Read Results 7 8 Command Channel Command Status Register The command status is a verification of the command type Command Status Value 16 bit integer Unknown Read Write Execute 7 9 Diagnostic Guide iVu Plus sensors provide several methods to help diagnose communication issues when using Ethernet communications 7 9 1 Ethernet Diagnostics To verify Ethernet connectivity follow these steps l Verify that all the cables are connected and properly seated 142 iVu Plus TG Image Sensor 2 Examine the small orange Ethernet link light located on the top of camera body between the Pass Fail and System Status LEDs The light should be either on or blinking 3 Go to the System gt Logs gt System Log page and verify that the log entry indicates that the Ethernet link is up L cw i ic int 0 Remote Display initialization succe
15. Cable Connections for I ntegrated Display The cable connections on the iVu Plus with integrated display are shown below and power I O connections C are defined in the Power I O Connections table below A USB Connector B Ethernet Connector Power I O Connector K NOTE Micro video lens model shown C Mount model connections are identical 10 iVu Plus TG Image Sensor Power I O Connections Pin Wire Color White Brown Green Yellow Gray Pink Blue Red Orange Light Blue Description Direction Output 1 10 30V dc Output 2 Strobe Out 5V dc only Remote Teach External Trigger Common Signal Ground Ready Output 3 Output Input Output Output Input Input Input Output Output RS 232 TX Output Black RS 232 Signal Ground Output Violet RS 232 Rx Input Cable Connections for Remote Display The cable connections on the iVu Plus with remote display are shown below and power I O connections B are defined in the Power I O Connections table below Remote Display Connector Power I O Connector USB Connector 0 O BD D Ethernet Connector E K NOTE Micro video lens model shown C Mount model connections are identical Power I O Connections Pin Wire Color Description Direction White Brown Green Yellow Gray Pink Blue Red Orange Light Blue Black Violet Output 1 10 30V dc Output 2 Strobe Out 5V dc only Remote Teach External Trigger Commo
16. MaxCount The maximum number of detected blemishes since history was last cleared BLEMISH HISTORY MinEdgeLength The minimum detected blemish edge length since history was last cleared BLEMISH HISTORY MaxEdgeLength The maximum detected blemish edge length since history was last cleared Examples gt gt get blemish history count x0D Nx0A lt lt OR x lt 0D NGA lt lt 1 x0D x0A gt gt get blemish_history maxcount x0D x0A lt lt OK x0D x0A lt lt 6 x0D x0A MATCH RESULT Command Group Command Group Description MATCH RESULT Count The number of detected matches MATCH RESULT MinPercentMatch The minimum detected match percentage MATCH RESULT MaxPercentMatch The maximum detected match percentage Examples gt gt get match result count x0D x0A lt lt OK 0B 07 lt lt 0D OA gt gt get match result maxpercentmatch x0D x0A lt lt OKAx0D x0A lt lt 6 x0D x0A MATCH_HISTORY Command Group Command Group Description MATCH HISTORY MinCount The minimum number of detected matches since history was last cleared MATCH HISTORY MaxCount The maximum number of detected matches since history was last cleared MATCH HISTORY MinPercent The minimum detected match percentage since history was last cleared MATCH HISTORY MaxPercent The maximum detected match percentage since history was last cleared 94 iVu Plus TG Image Sensor Examples gt gt get match history count x0D x0A l
17. System gt Image Export gt I mage Type Choose between J PEG or BMP format for the exporting image file 45 iVu Plus TG Image Sensor I mage Export Advanced Main Menu gt System gt Communications gt I mage Export gt Advanced During the Data and Image Export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device or faster than the client is reading the channel export data due to bandwidth limitations This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted Affects Data lmage Export channels K NOTE This setting affects both the Data Export Channel and Image Export Channel 3 4 6 Discrete I O Main Menu gt System gt Discrete I O The Discrete I O options are used to adjust iVu input and output settings I nput Polarity Main Menu gt System gt Discrete I O gt Input Polarity The iVu has two input
18. To set the Intensity Range use the eye dropper on the left of the screen to select the target feature then use the slider bar at the bottom of the display to fine tune the selection As the slider bar is moved green highlighted areas indicate objects the sensor finds recognize within the ROI The Sensitivity value helps account for light variations that might affect how well the sensor detects edges The Sensitivity scale is from O to 100 where O means least sensitive and 100 means most sensitive If set near O the sensor will only find very sharp edges with strong contrast If set near 100 the sensor will find very dim or blurry edges and may be unstable Saved Patterns is where to manage saved patterns including rename or delete The Percent Match slider adjusts for how closely the inspected part or label matches the reference part or label The Percent Match scale is from O to 100 where O is the most tolerant and 100 is the least tolerant Percent Match and Rotation Range work together For the best results use a value from 50 to 90 57 iVu Plus TG Image Sensor Area Sensor The Area Range is used to set the size limits of a feature of interest Use the slider bar at the bottom of the display to select the range Areas are measured by counting pixels For example a rectangular feature that is 100 pixels wide by 200 pixels tall will have an area of roughly 20 000 pixels The Pass Count establishes the pas
19. edges with strong contrast If set near 100 the sensor will find very dim or blurry edges and may be unstable due to noise within the image 5 6 3 Rotation Main Menu gt Inspection gt Motion gt Rotation Rotation can be Enabled or Disabled Select Enabled if the part can be expected to rotate during the inspection 5 7 Configuring Multiple Sensors in the I nspection Main gt Inspection gt Sensors gt Add Sensor Some applications require more than one sensor New sensors can be added after an inspection has been created Input parameters for each sensor can be configured individually l Click on Add Sensor to display the list of sensor types that can be added into the inspection 71 iVu Plus TG Image Sensor Blemish Match i Sensor Management Remove Sensors Blemish ee Rename Sensors Change Execution Order 4 Click on the yellow down arrow button to access sensor management functions Move selected sensor up in the execution order Move selected sensor down in the execution order Edit name of selected sensor Delete selected sensor After all the sensors are configured as required for the application the inspection Pass Fail criteria is determined by considering the results of the individual sensors An inspection is considered as PASS if ALL sensors in the inspection pass If any sensor fails the inspection is marked as FAIL 72 iVu Plus TG Image Sensor 6 Communications Guide
20. gt Configuration gt Save to USB The Save to USB screen allows the sensor Configuration to be saved to a USB flash drive The saved configuration information can be used as a backup or as a way to clone configuration information for other sensors K NOTE On the Emulator this option is Save Configuration Load from USB Main Menu gt System gt Configuration gt Load from USB The Load from USB screen allows the sensor Configuration to be restored from a USB flash drive This operation removes all existing inspections and replaces them with inspections contained in the configuration file on the USB flash drive L4 NOTE On the Emulator this option is Load Configuration Reset to Defaults Main Menu gt System gt Configuration gt Reset to Defaults Resets all sensor configurations to the factory defaults This operation will remove all existing inspections and replace them with factory default settings 3 4 3 System Information Main Menu gt System gt Information The Information screen displays the following sensor information Serial Number e Firmware Version Boot Number Up Timer the time elapsed since last boot of the sensor Hour Count the total hours of operation in the sensor s lifetime e Model Number e Device Name Click the right arrow next to the Sensor Name field to display a software keyboard that allows you to change the Sensor Name You may set the sensor name in English on the device
21. gt Data Export gt Advanced During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device or faster than the client is reading the channel export data due to bandwidth limitations This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted Affects Data Image Export channels L4 NOTE This setting affects both the Data Export Channel and Image Export Channel I mage Export Main Menu gt System gt Communications gt I mage Export When the Image Export Channel is enabled the sensor will transmit the acquired image on every trigger The image is transmitted as a bitmap BMP file This operation is only available over Ethernet I O Connection Main Menu gt Communications gt I mage Export gt Connection The Connection screen is used to enable or disable the Image Export Image Type Main Menu gt
22. or faster than the client is reading the channel export data This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted Communications Channel Ports The following are the default Ethernet port settings for the communications channels e Command Channel 32200 Data Export 32100 mage Export 32000 6 2 2 Setting Up Serial Communications l Electrically connect the control device and the iVu sensor On the iVu the pins wire colors used for serial communications via RS 232 are shown in the table below Table 7 iVu RS 232 Connections Wire Color Description Light Blue TX Black Signal Ground Violet RX 2 Configure port settings baud rate data bits parity and stop bits on the iVu to match the settings on the control device Go to Main Menu gt System gt Communications gt Serial I O 80 iVu Plus TG Image Sensor 3 To enable the command channel over the serial connection a Go to Main Menu gt System
23. reserved Inspection Name Frame Number Sensor Type ID Blemish Count Blemish Min Edge Length Blemish Max Edge Length reserved Command Status Command Response Int16 Command Response Int32 Command Response Command Response Length Command Response Data reserved 119 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 20 Sensor Type Match iVu Plus TG REGI STER WORD NAME DATA TYPE 30001 Input Coil ACK Bits see Input and Output Coils on page 126 16 bit integer 30002 Status Coil Bits see Input and Output Coils on page 126 16 bit integer 30003 4 30005 6 30007 8 30009 10 30011 12 30013 14 30015 16 30017 30018 30 30031 53 30054 55 30056 30057 58 30059 30060 30061 171 30172 30173 30174 75 30176 77 30178 79 30180 229 30230 240 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Match Count Match Min Percent Match Match Max Percent Match reserved Command Status Command Response Int16 Command Response Int32 Command Respon
24. 0x65 when using Default Map setting WORD WORD NAME Data Type 0 Input Bits ACK Register 16 bit integer 1 Output Bits Register 16 bit integer 2 3 Error Code 32 bit integer 4 5 Inspection Number 32 bit integer 6 7 Iteration Count 32 bit integer 8 9 Pass Count 32 bit integer 10 11 Fail Count 32 bit integer 12 13 Missed Triggers 32 bit integer 14 15 Current Inspection Time Float 16 Sensor Pass Fail Coil 16 bit integer 17 29 reserved 30 52 Inspection Name 2 Word Length 20 Unicode chars 53 54 Frame Number 32 bit integer 55 Sensor Type ID Sensor 1 16 bit integer 56 74 Sensor 1 Specific Data 16 bit integer 75 Sensor Type ID Sensor 2 16 bit integer 76 89 Sensor 2 Specific Data 16 bit integer 95 Sensor Type ID Sensor 3 16 bit integer 95 114 Sensor 3 Specific Data 16 bit integer 115 Sensor Type ID Sensor 4 16 bit integer 116 134 Sensor 4 Specific Data 16 bit integer 135 Sensor Type ID Sensor 5 16 bit integer 136 154 Sensor 5 Specific Data 16 bit integer 155 170 reserved 171 Command Status 16 bit integer 172 Command Response Int16 16 bit integer 173 174 Command Response Int32 32 bit integer 39 iVu Plus TG Image Sensor WORD NAME Data Type 175 176 Command Response Float Float 177 178 Command Response Length 32 bit integer 179 228 Command Response Data 100 Byte Array 229 239 reserved If the inspection contains more than 5 sensors the sensor s after the 5th one will not be on the map Table 2 Area Sensor Type I
25. 82 iVu Plus TG Image Sensor Affects Data Image Export channels During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device due to bandwidth limitations or faster than the client is reading the channel export data This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal immediately after the current inspection is complete In this case the discarded frames will not be transmitted 6 3 Testing and Troubleshooting iVu Plus Communications 6 3 1 Understanding the Communication Log The iVu Plus sensor includes the following Communication Logs e Command Channel Log that can be used to ensure that commands are properly formed syntax is correct and provides a history of commands issued along with responses to these commands To access the Command Channel Log go to Main Menu gt Logs gt Communication Logs gt Command Channel e Data Export and Image Output logs that are purely output logs that is there is no
26. INT b m ea 1 0 Decimal INT p _ wem Decca NI L WuPusibaslS Decima NT Fr L WuPwlbadlS 0 Decima me HE Ms Diae M a m YN fis INT Monitor Tags A Edit Tags Tm i The iVu Plus memory map expanded Inputs to PLC outputs from iVu Plus Sample map demonstrating string values Mu Plusl DatafB 1 Decimal INT Wu Plus l Datal56 Decimal NT WuPuslDaso 1 Decima INT Wu Plus l Datal58 20 Decimal NT Mu Plusl DatafB 20 Decima INT Wu Plus l Datal60 Decimal INT Mu Pluxl Data E1 221021 Decima Mu PluxkDatelB2 20597 Decimal NT Mu Pluxl Data E3 80060 Decma LNT iu Plus Data 54 8307 Decimal INT Mu Plus l Data E5 27977 jDecima INT WuPlsiDaafe ese Decimal ANT 8293 Den Mu Pluxl Data E7 NT Wu Plusl DatafBB 25939 Decimal INT WuPluslDat G39 29550 Decimal INT MuPlsiDa 7 29295 Decimal INT Figure 9 Memory Map Default NOTE ControlLogix string format iVu Plus Image Sensor 105 iVu Plus TG Image Sensor EHE TEL EISELE EFE EEF FE FFEIT FF Iu Plus l Data B5 Wu Plus l Data B5 Mu Plus l Data b Mu Plus
27. Input Coil Bits see Input and Output Coils on page 126 16 bit integer 40002 3 Product Change Number 32 bit integer 40004 50 reserved 32 bit integer 40051 Command ID 16 bit integer 40052 Command Parameter Int16 16 bit integer 40053 54 Command Parameter Int 32 32 bit integer 40055 56 Command Parameter Float 40057 58 Command Parameter String Length 32 bit integer 40059 108 Command Parameter String 100 Byte Array 40109 reserved 16 bit integer 40110 111 BCR String Mask Length 32 bit integer 40112 211 BCR String Mask 200 Byte Array 40212 240 reserved 7 5 2 Output Registers The Output registers are used to send output values from the iVu Plus to the PLC Note that some devices such as Modicon family PLCs cannot access data using the 30000 range of register addresses For these devices the output values are also available using the 40000 range of addresses at offset 41000 To access the Modbus TCP Output Registers use Function Code 04 Read Input Registers 117 iVu Plus TG Image Sensor Output Registers Map Table 18 Sensor Type Area iVu Plus TG REGI STER 30001 30002 30003 4 30005 6 30007 8 30009 10 30011 12 30013 14 30015 16 30017 30018 30 30031 53 30054 55 30056 30057 58 30059 60 30061 62 30063 171 30172 30173 30174 75 30176 77 30178 79 30180 229 30230 240 WORD NAME Input Coil ACK Bits see Input and Output Coils on page 126 Status Coil Bits
28. Sensor For example the following is a series of command requests and responses The first request sets the trigger mode to command and once the sensor responds with an OK the next command request is issued to do or execute the trigger gt gt set trigger mode command V x0D x0A lt lt OKAx0D x0A gt gt do trigger x0D x0A lt lt OK x0D x0A String Delimiters and Escaping By default setting all strings used in commands are enclosed in quotation marks All text in quotes is part of the command Quotes or back slashes that are part of the string must be escapted with a back slash For example abc def ghi j kl Set the String Delimiter parameters to None if strings should not be enclosed in quotation marks Command Channel Command Synopsis There are a number of general types of commands to do set and get sensor data Command Channel Response Frames The iVu responds to all request frames with one or two responses depending on the type of command Do commands All do commands are followed by one response that identifies the command status For example gt gt do trigger x0D x0A lt lt OK x0D x0A Get commands All get commands are followed by two responses the first identifies the status of the command and the second contains the retrieved information For example gt gt get bcr input comparedata x0D x0A lt lt Ole OR oun cV SIS DIDSSS OA Set commands All set commands are followe
29. Specific Data Sensor Location Blemish Count 32 bit integer Blemish Min Edge Length 32 bit integer Blemish Min Edge Length 32 bit integer Table 24 Match Sensor Type ID 4 Sensor Specific Data Sensor Location Match Count 32 bit integer Match Min Percent 16 bit integer Match Max Percent 16 bit integer Table 25 Sort Sensor Type ID 5 Sensor Specific Data Sensor Location Sort Pattern Map 16 bit integer Sort Pattern Count 16 bit integer Sort Pattern 1 Count 16 bit integer Sort Pattern 2 Count 16 bit integer Sort Pattern 3 Count 16 bit integer Sort Pattern 4 Count 16 bit integer Sort Pattern 5 Count 16 bit integer Sort Pattern 6 Count 16 bit integer Sort Pattern 7 Count 16 bit integer Sort Pattern 8 Count 16 bit integer Sort Pattern 9 Count 16 bit integer Sort Pattern 10 Count 16 bit integer Sort Min Percent Match 16 bit integer Sort Max Percent Match 16 bit integer Custom Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Custom 123 iVu Plus TG Image Sensor Allows customization of fix sensor data on the map Select data items of interest for each sensor type Recommended when execution order of sensor types vary across inspections or when using more than 5 sensors A System level custom map is supported for additional flexibility When Custom Map is selected a customizable space is used in the offset range 30056 to 30167 MODBUS TCP registers The following is a ta
30. To set the sensor in any other language please use the Emulator software 3 4 4 Lock device Main Menu gt System gt Lock device This option provides for locking the sensor to prevent accidental modification of settings When locked the sensor only provides access to pass fail statistics as well as the ability to view logs and to save them to a USB device A lock icon in the upper left corner of the sensor display indicates that the sensor is locked Note that the sensor can be locked with or without a password If a password is not used unlock the sensor by clicking on the Unlock device menu When a password 36 iVu Plus TG Image Sensor is used it must be 4 digits entered using the software keypad If the password is lost use the Password Reset Utility software provided on the CD to obtain a Reset Key K NOTE This menu option is not available in the Emulator 3 4 5 Communications Main Menu gt System gt Communications The Communications menu is used to configure the serial and ethernet I O channel There are six menu options e Ethernet I O for configuring the Ethernet port e Serial I O for configuring the Serial port e Industrial Ethernet settings e Command Channel for sending commands to get specific data through Serial or Ethernet channels e Data Export Channel for enabling or disabling the channel for data export only mage Export Channel for enabling or disabling the channel for image export only L NOT
31. above the selected data will be collected from the first Area sensor in the current inspection When multiple Area Sensors have been reserved the data will be arranged in the sequential manner of the sensor type in the current inspection Use the green arrow icon Back button to go back to the custom map summary screen 137 iVu Plus TG Image Sensor User may continue to add more data from any sensor type as required or reserve more sensors into the customizable space Sensor Name and Sensor Type ID are global settings that are part of any individual sensor reservation When they are checked they will be inserted into each sensor reservation Here is an example of multiple sensors inspection and its output location on the customizable space Customizable space reserved 3 Area sensors Sensors sequence on the and 3 Blemish Sensors current inspection Areal Area 1st Area2 Blemish1 2nd Area3 3rd Blemish1 Area3 Ath Blemish2 Blemish2 5th Blemish3 No Data Match1 6th No Match Sensor Slot There are only 2 Blemish sensors on the current inspection Blemish3 location will be all zero on the customizable space The customizable space had not reserved a Match sensor Match1 from the inspection will not be outputted on the customizable space 7 6 5 Input and Output Flags The Input Bits are used to command execution of basic functions The Output B
32. allowed to gather light for the image Status Clear System Error 81 This command clears the system error LED and resets N A the internal system error flag to false System Reboot Sensor 101 This command reboots the sensor If sensor N A configuration data is being currently being saved this command will block until that operation completes Save Configuration 102 This command saves all modified inspection and N A configuration parameters This command blocks until all values have been persisted 147 iVu Plus TG Image Sensor Command Command ID Do Set Get Info Sensor Name Model Number Serial Number Firmware Version Hour Counter History Clear History Inspection Inspection Name BCR inputs Compare String Compare Mask Description Data Type Sensor user assignable name Byte Array Sensor model number Byte Array Sensor serial number Byte Array Sensor firmware software version Byte Array The total number of hours the sensor has been Byte Array energized This command clears all history fields for the active Inspection History values include pass count fail count execution times and sensor specific history values The name of the active inspection Byte Array The Barcode inspection compare data string This string Byte Array must start and end with the double quote character The Barcode inspection compare string mask in binary Byte Array format that is masked characters are indicated by a 1 an
33. and stop bits must be configured on the iVu Plus to match the settings of the external device Communication Channels The iVu Plus TG supports up to four communications channels To access the channels go to Main Menu gt System gt Communications e Command Channel a bi directional communication protocol that currently supports ASCII and enables other devices to remotely control the iVu Plus sensor and access sensor results e Industrial Ethernet a bi directional communication channel that allows the user to control the sensor and access sensor results using Ethernet IP Modbus TCP or PCCC protocol Data Export used to export selected inspection data to a remote device e Image Export used to export inspection images to a remote device Data export and command channel can be configured for either Ethernet or Serial I O but not both image export is only available over Ethernet The table below briefly summarizes valid communication channel configuration options Scenario 1 Scenario 2 Scenario 3 Command Channels Ethernet Serial I O Ethernet Serial I O Ethernet Serial I O Command Channel Yes No No Yes Yes No Industrial Ethernet Yes No No Yes No Data Export Yes No No No Yes Image Export Yes No No No 1 3 6 Trigger Modes The iVu Plus TG has five trigger modes that determine how the sensor captures and processes images e External e Internal 16 iVu Plus TG Image Sensor e Free Run e Industrial Ethernet On
34. application as soon as each vial is filled a stopper must be properly inserted into the vial To ensure that a stopper is properly inserted as each vial leaves the filling station an iVu Series sensor set up for an Area application and motion parameters enabled verifies that the vial has a stopper inserted into its neck and that the stopper IS positioned correctly to provide a proper seal on the glass vial If the stopper is missing or incorrectly positioned then the sensor sends a fail output to the line 1 2 Installation 1 2 1 Components iVu with Integrated Display The iVu Series sensor comes fully assembled with the lens and an integrated ring light if so ordered The integrated touchscreen display has a plastic cover to protect the display Remove this cover when setting up the sensor When the display is not in use be sure to keep the display covered to protect it iVu Plus TG Image Sensor If an integrated ring light is not used another light source is needed Various lights are available from Banner Operating in external trigger mode requires a triggering source for example the Banner WORLD BEAM QS18VN6D sensor LED Green Ready Red Error LED Green Pass Red Fail Ethernet I O LED 1 2 3 4 Focusing Window 5 Focusing Window Locking Clip 6 Integrated Display es er See A 8 pin Euro style M12 female USB Cable Connector B I O Cable Connector C 12 pin Euro style M12 male Power and I O Ca
35. application setup set triggering as appropriate for the application L NOTE Remote Teach does not work with the Blemish Sensor type 64 iVu Plus TG Image Sensor 5 4 Configuring a Match Sensor p K NOTE By default the Trigger is set to I nternal and will continuously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as follows Goto the Main Menu gt Imager gt Trigger menu and select External External apt External I Internal Free Run Industrial Ethernet Only Command e Make sure there is no external trigger input e Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test e Capture images of a range of samples to set up from the worst good part to the best bad part Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV Teach the sensor a good reference part l Adjust the Region of Interest ROI The ROI is a dotted box as shown 2 Click Anywhere within the ROI to select it When selected the ROI is bolded with resize and rotational icons in the corners 65 iVu Plus TG Image Sensor 3 Resize the ROI so that it surrounds just the feature of interest In the Demo example the feature of interest is the Banner logo 5 Set sensor parameters Mat
36. inspection The sensor can store up to 30 inspections When you add a new inspection it will begin running When adding a new inspection the Sensor Type and inspection name will be set 29 iVu Plus TG Image Sensor zfivu PLUS Emulator Inspection2 Startup Main Menu gt Inspection gt Stored Inspections gt Startup The Startup button allows you to select the inspection to use as the startup inspection The selected inspection will automatically start after power up Delete I nspections Main Menu gt Inspection gt Stored Inspections gt Delete The Delete button is used to delete stored inspections Note that any running inspection or the inspection marked as the Startup inspection cannot be deleted Set Name ID Main Menu gt Inspection gt Stored Inspections gt Set Name ID The Set Name ID button is used to change the name or ID of an inspection You can sort the inspections in numeric or alphabetical order by clicking on the icon beside the Help icon Click on Name to edit the name of the inspection Click on ID to change the ID of the inspection 3 3 Imager Menu Main Menu gt Imager The Imager menu icon is on the Main Menu and lists parameters that affect the characteristics of the captured image The I mager menu is used to access the Auto Exposure routine manually adjust Exposure and Gain set Trigger and Strobe options as well as the size of the field of view FOV 3 3 1 Auto Exposu
37. l Data B8 Iu Plus l Dratra B3 Iu Pluz l Data BU iu Plus l Data B1 Iu Plus l Data Bz Wu Plus l Data E3 Mu Plusl Data E4 Iu Pluz l Data B 5 ui Pluz l Data BE Mu Flusl Data E iu Plus l Data B8 Wu Flus l Data amp 3 Mu Plusl Data 70 tect INT tect INT 00 1 ecimat INT 20 JDeimad INT 20 JDecma INT feist INT Wi asc NT Fa a NT uP fase INT ts Jac INT tm jAst INT ga asc NT tet ee INT es las NT ca las NT trot fase INT All data is initially transferred as INT data type An ASCII string looks like gibberish in this format Changing the style to ASCII instead of Decimal reveals the correct string data Figure 10 Memory Map Style changed to ASCII 7 4 2 Inputs to iVu Outputs from PLC PLC Assembly Instance 0x70 112 6 Registers iVu I nputs PLC Outputs PLC Assembly Instance 0x71 113 240 Registers iVu Inputs PLC Outputs 50 51 52 53 54 55 56 57 58 107 108 109 110 111 210 211 239 WORD NAME Input Bits Register see Input and Output Flags Bits on page 115 Product Change Number reserved WORD NAME Inputs Bit Register see Input and Output Flags Bits on page 115 Product Change Number reserved Command ID Command Parameter Int16 Command Parameter Int32 Command Parameter Float String Length String Parameter reserved Barcode String Mask Length Barcode String Mask reserved 106 DATA TYPE
38. lt lt 2 x00 cA gt gt lt lt OK x0D x0A lt lt co lt 0 04 AREA_HISTORY Command Group Command Group AREA HISTORY AREA HISTORY AREA HISTORY AREA HISTORY MinCount MaxCount MinArea MaxArea get area history mincount x0D x0A get area history minarea x0D x0A Examples gt gt lt lt OK x0D x0A lt lt 1 x0D x0A gt gt lt lt OK x0D x0A lt lt 4605 x0D x04 BLEMISH RESULT Command Group Command _ Group BLEMISH RESULT BLEMISH RESULT BLEMISH RESULT Examples gt gt lt lt lt lt gt gt lt lt lt lt Count MinEdgeLength MaxEdgeLength get blemish result count x0D x0A OK XOD XOA AN ODA OA iVu Plus TG Image Sensor Description The minimum number of detected areas since history was last cleared The maximum number of detected areas since history was last cleared The minimum detected area value since history was last cleared The maximum detected area value since history was last cleared Description The number of detected blemishes The minimum detected blemish edge length The maximum detected blemish edge length get blemish_result minedgelength x0D x0A OK x0D x0A 22 xO0D x0A BLEMISH HISTORY Command Group Command Group Description Get BLEMISH HISTORY MinCount The minimum number of detected blemishes since history was last cleared 93 iVu Plus TG Image Sensor Command Group Description BLEMISH HISTORY
39. multiple sensor functionality Each part inspected can now use multiple sensors to inspect more than one feature Up to 30 such inspections can be created and stored on the device 14 iVu Plus TG Image Sensor 1 3 4 Multiple I nspections The iVu Plus supports multiple inspections that facilitate storing and controlling up to 30 inspections of different Sensor Types Adding a New Inspection To Add a new stored inspection l Go to Main Menu gt Inspection gt Stored Inspections and click Add New 2 Select the Sensor Type for the new inspection and click Next Inspection 3 Click Done The newly created inspection will now be the current inspection Changing Running I nspections To change the running inspection 1 From the Home screen click the Yellow button in the top center of the screen that displays the currently running inspection to display all the stored inspections 2 Select the inspection to start and click the Start Running button that appears below it 15 iVu Plus TG Image Sensor 1 3 5 iVu Plus Communication Summary of Ethernet and Serial The iVu Plus communicates with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external device must be configured with the correct IP address and TCP port to communicate To use the serial communications connection port settings for baud rate data bits parity
40. row to go to the Area Sensor Data in the following graphic On the Area Sensor Data screen above Area Count Area Range Min and Area Range Max are available to add into the customizable space The number to the right of each item shows how many words are required to display the data The bottom reservation count shows the number of Area Sensors that will be reserved on the customizable space Since only one Area Sensor s worth of data is reserved on the screenshot above the selected data will be collected from the first Area sensor in the current inspection When multiple Area Sensors have been reserved the data will be arranged in the sequential manner of the sensor type in the current inspection Use the green arrow icon Back button to go back to the custom map summary screen 125 iVu Plus TG Image Sensor User may continue to add more data from any sensor type as required or reserve more sensors into the customizable space Sensor Name and Sensor Type ID are global settings that are part of any individual sensor reservation When they are checked they will be inserted into each sensor reservation Here is an example of multiple sensors inspection and its output location on the customizable space Customizable space reserved 3 Area sensors Sensors sequence on the and 3 Blemish Sensors current inspection Areal lt e Areal 1st Area2 Blemish1 2nd Area3 3rd Blemish1 Area3 Ath Blemish2
41. see Input and Output Coils on page 126 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Area Count Area Range Min Area Range Max reserved Command Status Command Response Int16 Command Response Int32 Command Response Command Response Length Command Response Data reserved 118 DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 16 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 19 Sensor Type Blemish iVu Plus TG REGI STER WORD NAME DATA TYPE 30001 Input Coil ACK Bits see Input and Output Coils on page 126 16 bit integer 30002 Status Coil Bits see Input and Output Coils on page 126 16 bit integer 30003 4 30005 6 30007 8 30009 10 30011 12 30013 14 30015 16 30017 30018 30 30031 53 30054 55 30056 30057 58 30059 60 30061 62 30063 171 30172 30173 30174 75 30176 77 30178 79 30180 229 30230 240 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil
42. sensor and insert it into an available USB port on a Windows PC that has the iVu Emulator installed Copy the iVuEmulator exe program file to the USB Thumb Drive in the same location as the CONFIG CFG file for example lt USB gt BANNER myName Launch the lt USB gt BANNER myName iVuEmulator exe program Set the Trigger option to Internal a Go to Main Menu gt Imager gt Trigger and select Internal b Set the Trigger Interval as desired The iVu Emulator will run with the saved configuration using the saved Inspection Logs as images Make the desired adjustments Close the iVu Emulator program All configuration changes will be saved to the CONFIG CFG file Remove the USB Thumb Drive from the PC and connect to the sensor 0 Restore the configuration to the sensor a Go to Main Menu gt System gt Configuration gt Load Configuration b Select the Configuration to restore c Click the Load button to start the restore sensor configuration You will need to reboot the sensor when the restore is complete 153 iVu Plus TG Image Sensor 9 Updating the Sensor 9 1 Update Process Banner Engineering may release new versions of the sensor firmware in the future New firmware releases can be downloaded from Banner s website or can be obtained by ordering the latest Product CD The following steps will guide you through the process of updating the iVu firmware Step 1 Copy firmware of desired product to USB Thumb Drive
43. the sensor A valid IP address must be supplied as a string for example 192 168 0 1 A Reboot command from the command channel must follow in order to make the new IP address effective You may also set new Subnet Mask and Gateway address as reguired before a Reboot command is sent to the sensor Ethernet SubnetMask Set new subnet mask A Reboot command is reguired to be sent from the command channel in order to make the new mask effective Ethernet Gateway Set new Gateway IP address A Reboot command is reguired to be sent from the command channel to make the new address effective Examples gt gt do system save x0D x0A lt lt OK x0D x0A Status Command Group Command Group Description Status Ready Flag indicating whether the system is ready to trigger true or busy false Status SystemError Flag indicating whether a system error is active true or cleared false Status ClearSystemError Clears the system error LED and sets the internal flag to false 89 iVu Plus TG Image Sensor Examples gt gt get status ready x0D x0A lt lt OK x0D x0A lt lt lowe 0b 304 gt gt get status systemerror x0D x0A lt lt OK OPNS lt lt False x0D x0A gt gt do status clearsystemerror x0D x0A lt lt OK x0D x0A Trigger Command Group Command Group Trigger Trigger Trigger Examples gt gt set trigger mode command x0D x0A lt lt OK x0D x0A gt gt get trigger mode x0D x0A l
44. untur tassi RH HY Y AF EF FA AT 65 s MMR HC CNI Ia Y r ARR YF E I A EU THY ER FAN 68 3 5 Configurihg a SOFEJADDIICaHOY ld UCHA DW wd GW On TN o db CF DO a GY OA SG RN Fd 69 msaonicasemeds Mr YNYR FAAN RY I FC RY RR A OA NY TAR FN 70 SO INUMDE OF EOG cem 71 sNoM O MW cau bd A A O GDG DYN UA 71 DOO ncb o O o MM MP RR RC HIR RI HR RH HN 71 iVu Plus TG Image Sensor 5 7 Configuring Multiple Sensors in the Inspection IY LLY AY RR ARR ER RR RR RE hee nra rns 71 6 Communications GUuld ui NAD MA Ru DWR WR WARM An RWYN ae ha a MA ARWWRO WAUN any ERN RR NV EE 73 6 1 iVu Plus Communication Summary of Ethernet and Serial sssssssssssse eee 73 6 1 1 Communication ChanhelS o uu a Y YA CG A FSA SE ONN mU AY ese VI FAU CWR RR Rcx dew 73 621 2 lndWstrialEthermneb ausedada un nn AG deve bd ret des GCE NA idoneo CA FU a EE ANNOG 73 b 1 3 Command Channel Se YI On Ni EEEE ETER dd RY WR FC 73 6 1 4 Data EXDOFE un rod peo UR A y A arn RU t CR potete b ao ette dB Y A GG EUR 74 6 1 5 mage EXDOPE erkinio Enn y RN edet ct ud etit hut br bdo occ en Rua RO d a RO cmo irscq 75 6 2 Enabling CormimunicdllOliS esteso ned y ud kasd ac eo ae Rud edite Nw nae RR e led Re bedside fd 76 6 2 1 Setting Up Ethernet Communications YA AH RR RR RR RR eene nnns rmn n aa aaa arn nn 76 6 2 2 Setting Up Serial COMMUNICATIONS iexeissxsiaietutexvekxeuuS eiu Ex n na ya heec onebu nO Vac A n dl te eS 80 6 3 Testing and Troubleshooting iVu Plus Commun
45. value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register Read the current Exposure Time value in microseconds in the Command Response I nt32 register Set the desired Exposure Time for the iVu Plus l 2 pM Write the number 52 as a 16 bit integer into the Command ID register Write the desired Exposure Time in microseconds as a 32 bit integer value into the Command Parameter I nt32 register The minimum acceptable value is 117 usec and the maximum value is 1 000 000 usec Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register The new exposure time will be used for the next inspection Please note that this value is not saved to the iVu s permanent memory unless the Save Configuration task is completed Save iVu Configuration This command saves all modified inspection and configuration parameters to the iVu Plus including Command Channel changes to exposure time and gain trigger mode barc
46. very sharp edges with strong contrast If set near 100 the sensor will find very dim or blurry edges and may be unstable e Use the slider on the bottom of the screen to adjust the sensitivity watching as the sensor detects more or fewer edges Adjust the Edge Length Range The sensor counts all the edge pixels it detects in the ROI The bar at the bottom of the Edge Length Range screen shows all the different contiguous edge segments found Edge segments within the two brackets are highlighted in green and those outside the brackets are ignored and colored yellow as in the example You can move each bracket to add or remove more of the edge segments from consideration e Move the slider at the bottom of the screen to the desired Edge Length Range You can zoom in to refine the range Adjust the Pass Count parameter The sensor aggregates all the edge pixels that fall within the Edge Length Range and indicates the value with a small colored bar at the bottom of the page If within the range brackets the bar is green otherwise it is yellow 63 iVu Plus TG Image Sensor e Use the brackets to set a tolerance for the pass fail mb Now the inspection for the blemish sensor is set up to be sensitive enough to find blemishes under the logo and fail the inspection 3 Test the complete range of good and bad samples to make sure that the sensor accepts good parts and rejects bad parts 4 To complete the Blemish
47. you are running several overlapping subnets you may want to consult your IT person to ensure that the routing for the network is configured correctly f you are trying to access the camera through a gateway or a VPN router please verify that these devices are configured such that they allow traffic from iVu camera to reach the destination device 7 9 3 Industrial Protocols Troubleshooting Modbus TCP Protocol Modbus TCP protocol relies on the fundamental TCP IP connectivity to establish connections and transport data Once you have verified Networking and TCP IP connectivity you should have little or no problems establishing a Modbus TCP connection iVu supports one Modbus TCP connection from a single client and will reject additional connection requests Prior to attempting to establish the Modbus TCP connection you will have to configure your device and teach it about the iVu sensor You will have to tell it the IP address of the iVu sensor that you have previously configured Configurations steps vary for each device so you will have to consult the appropriate manual for these steps If your device has user configurable Modbus TCP port please verify that it is set to port number 502 iVu will not accept connections on any other port Once you have established a Modbus TCP connection you can verify that iVu has accepted it by going to the System gt Communications gt Industrial Ethernet gt Status page and viewing the connect
48. 0066 Sort Pattern 8 Count 16 bit integer 30067 Sort Pattern 9 Count 16 bit integer 30068 Sort Pattern 10 Count 16 bit integer 30069 Sort Min Percent Match 16 bit integer 30070 Sort Max Percent Match 16 bit integer 30071 171 reserved 30172 Command Status 16 bit integer 30173 Command Response Int16 16 bit integer 30174 75 Command Response Int32 32 bit integer 30176 77 Command Response Float 30178 79 Command Response Length 32 bit integer 121 iVu Plus TG Image Sensor REGI STER WORD NAME DATA TYPE 30180 229 Command Response Data 100 Byte Array 30230 240 reserved 7 5 3 Multiple Sensors Mapping Options When using an iVu Plus TG with multiple sensors in an inspection there are two mapping options Default and Custom Default Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Default Automatically maps sensor data for each inspection Recommended when execution order of sensor types is the same across inspections When inspection has multiple sensors the first 5 sensor results will be shown starting at offset 55 Each sensor result will occupy 20 words The following is a table of MODBUS TCP registers at 30001 30240 when using Default Map setting WORD WORD NAME Data Type 30001 Input Coil ACK Bits 16 bit integer 30002 Status Coil Bits 16 bit integer 30003 4 Error Code 32 bit integer 30005 6 Inspection Number 32 bit integer 30007 8 Iteration Count 32 bit integer 30009 10 Pass Count 32 bi
49. 1 3 5 iVu Plus Communication Summary of Ethernet and Serial YY RR RR RR RR RR nn 16 Loe MOO r MOES cc N 16 2 Hom Screen aci i GWR a E VEU KE ER OM MUN EDI NIME M NEUEM AAAA 18 PV NIG OA Mo En 18 2d L eas ao Annotations ert 18 2 1 2 Lage without Annotations Gad DRO FU FUD GO RG ND GL DL dd UA 18 Pode Me ces edipi Tc 19 3 Main Menu Reference ieir YY vouuu cux AW vende Ca cele Ex ER MS WR CU A MR Y NC EE 21l ea AU uu Mc Y A RA WN 2l Pe PETOA du a d Ae Y RCH NY FAU EF FIN YNN FAR EY FYN EYN AI Y FN EFE DY DN NN 23 ea a a UM MP M FFA 23 ec en ntu a ae O Oe O FAAN EEEE FE Y AN FO A AS RY Y FN NN NU 27 e PTOP gul A a cc 28 pM EL 9 tc eu s AO PN TA FAN 29 ed au a cc AW A een eet ee FYN FFA CU AFF et AN FFYN NN AF WYNN 30 ono LAUGE DOSU a GU GU Nad P 30 CMoN Azo i r MODFEDD UN OOED 31 cc re A IO O amp IT PH PE HNN HER E FR HAN EROF E NW neta E 31 CMS Ng Mr Y Y DN A FAI 31 cC ec OCS e Na YI PN 32 CN Ss es dic AM H c Tr CM RF NWN YH ree en eT RIF TF HRN 32 cm Wale Field of a n RR Ae I II I 5 Y Y EEEREN 33 a gt c a Mu Mi hi Y NN Y RS REC YR YN FN AF FY ER RENFYDYN AE A 25 Gai we Y Y HER NO
50. 115 16 bit integer 2 3 Error Code 32 bit integer 4 5 Inspection Number 32 bit integer 6 7 Iteration Count 32 bit integer 8 9 Pass Count 32 bit integer 10 11 Fail Count 32 bit integer 12 13 Missed Triggers 32 bit integer 14 15 Current Inspection Time Float 16 Sensor Pass Fail Coil 17 29 reserved 30 52 Inspection Name 2 Word Length 20 unicode chars 53 54 Frame Number 32 bit integer 55 Sensor Type ID 16 bit integer 56 Sort Pattern Map 16 bit integer 57 Sort Pattern Count 16 bit integer 58 Sort Pattern 1 Count 16 bit integer 59 Sort Pattern 2 Count 16 bit integer 60 Sort Pattern 3 Count 16 bit integer 61 Sort Pattern 4 Count 16 bit integer 62 Sort Pattern 5 Count 16 bit integer 63 Sort Pattern 6 Count 16 bit integer 64 Sort Pattern 7 Count 16 bit integer 65 Sort Pattern 8 Count 16 bit integer 66 Sort Pattern 9 Count 16 bit integer 67 Sort Pattern 10 Count 16 bit integer 68 Sort Min Percent Match 16 bit integer 69 Sort Max Percent Match 16 bit integer 70 170 reserved 171 Command Status 16 bit integer 172 Command Response Int16 16 bit integer 173 174 Command Response Int32 32 bit integer 175 176 Command Response Float Float 177 178 Command Response Length 32 bit integer 179 228 Command Response Data 100 Byte Array 229 239 reserved 7 4 4 Multiple Sensors Mapping Options When using an iVu Plus TG with multiple sensors in an inspection there are two mapping options Default and Custom Default Map Main Menu gt System gt Communi
51. 16 bit integer Sort Pattern 1 Count 16 bit integer Sort Pattern 2 Count 16 bit integer Sort Pattern 3 Count 16 bit integer Sort Pattern 4 Count 16 bit integer Sort Pattern 5 Count 16 bit integer Sort Pattern 6 Count 16 bit integer Sort Pattern 7 Count 16 bit integer Sort Pattern 8 Count 16 bit integer Sort Pattern 9 Count 16 bit integer Sort Pattern 10 Count 16 bit integer Sort Min Percent Match 16 bit integer Sort Max Percent Match 16 bit integer Custom Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Custom Allows customization of fix sensor data on the map Select data items of interest for each sensor type Recommended when execution order of sensor types vary across inspections or when using more than 5 sensors A System level custom map is supported for additional flexibility When Custom Map is selected a customizable space is used in the offset range 55 to 166 on PCCC registers The following is a table of PCCC PLC Input Registers Map N7 when using Custom Map setting WORD NAME Data Type 0 Input Bits ACK Register 16 bit integer 1 Output Bits Register 16 bit integer 2 3 Error Code 32 bit integer 135 iVu Plus TG Image Sensor 16 17 29 30 52 53 54 55 166 167 170 171 172 173 174 175 176 177 178 179 228 229 239 Configure Custom Map Enable Custom Map by selecting Custom on the drop down list Click on the yellow arrow button to Custom IE Map screen Custom I
52. 2 How to Debug Using the Emulator from the USB Flash Drive eese 153 9 Updating the SensOF vis Ye NR nn WN Cn ANY YDAN CWR nxA GAWS vUa vC NU AU On CR XVI OU ER E Ov Va CREER RI KR A 154 o TD are COST ad Y NA dd Decet dad ordo E Ps c lutea don md AS E apie 154 9 2 HOW to SeE oF Modity a Device NODI ye a YW SC dd aetate cata i Bon ea a todos a d cta buta Tosca eA 154 9 3 How to Reset the Sensor Password II FF RR eI Hh hh here rere re eene rer rens 155 iVu Plus TG Image Sensor 9 4 How to Use Bitmap Image Files with the iVu Emulator oc cece cece cece cece sent memes 155 10 LED Indicator Troubleshooting n s ssseneenenn nennen nnn aunuu uuu u uin 157 IO LSELDOLB assecuti tne ttes aire tatit daos IN a A erac RO ie A YR o Re fua art dic ob dud te certe Meth rip anao d 157 10 2 Warnings stetit i cS et hd iau Rebum dore udi sce PE on FAU eee ette Ux Ru YH FYR OFOD NE Un L 157 11 Product Support and Maintenance eeeeereeee eeu uauuuusnnnuuuumrnn nnn u uu uuu uuu 158 TIE PrOGUEESUDDOKE saturate eru ru UEM 158 MA Mamnrendnce TET 158 11 3 Banner Engineering Corp Limited Warranty Y AR ARR RR RR RA ese nnn RAE RR RE aan ann nn n 159 iVu Plus TG Image Sensor 1 Overview of the Sensor The iVu Plus TG Series sensor sensor is used to monitor parts for type size orientation shape and location No PC is required to configure the sensor Instead the sensor
53. 3 2 11 0 Execution om mur Teach Missed Ready Read Error Error Error Trigger dune Output 3 Output 2 Output 1 a Latch No Read Pass Fail Ready 115 iVu Plus TG Image Sensor 7 4 6 Configuration Assembly Object The iVuPlus EIP implementation does not support an assembly object configuration instance However one is required for creation of implicit Class 1 connections on a ControlLogix family PLC Therefore a configuration instance is defined as instance number 0x80 128 decimal Its size is zero 7 4 7 Data Formats The iVuPlus EIP implementation supports 32 bit Integers in LSW_MSW data format The least significant word is stored first then the most significant word This format is used for Allen Bradley ControlLogix PLCs The string format is compatible with the Allen Bradley ControlLogix built in string data type This format is a 32 bit DINT length followed by character bytes SINT This results in the following string format as viewed from the iVu Plus L0 0 2 amp 39 J 4 J J Length LSW Length MSW bytel byteO byte3 byte2 byteS byte4 7 4 8 Minimum Requested Packet I nverval RPI Value iVuPlus devices can operate with input and output Requested Packet Intervals RPIs as low as 50 milliseconds The device may not operate reliably if a lower RPI value is selected 116 iVu Plus TG Image Sensor 7 5 Modbus TCP The Modbus TCP protocol provides device con
54. D 2 Sensor Specific Data Data Size Area Count 32 bit integer Area Range Min 32 bit integer Area Range Max 32 bit integer 40 iVu Plus TG Image Sensor Table 3 Blemish Sensor Type ID 3 Sensor Specific Data Sensor Location Blemish Count 32 bit integer Blemish Min Edge Length 32 bit integer Blemish Min Edge Length 32 bit integer Table 4 Match Sensor Type ID 4 Sensor Specific Data Sensor Location Match Count 32 bit integer Match Min Percent 16 bit integer Match Max Percent 16 bit integer Table 5 Sort Sensor Type ID 5 Sensor Specific Data Sensor Location Sort Pattern Map 16 bit integer Sort Pattern Count 16 bit integer Sort Pattern 1 Count 16 bit integer Sort Pattern 2 Count 16 bit integer Sort Pattern 3 Count 16 bit integer Sort Pattern 4 Count 16 bit integer Sort Pattern 5 Count 16 bit integer Sort Pattern 6 Count 16 bit integer Sort Pattern 7 Count 16 bit integer Sort Pattern 8 Count 16 bit integer Sort Pattern 9 Count 16 bit integer Sort Pattern 10 Count 16 bit integer Sort Min Percent Match 16 bit integer Sort Max Percent Match 16 bit integer Custom Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Custom Allows customization of fix sensor data on the map Select data items of interest for each sensor type Recommended when execution order of sensor types vary across inspections or when using more than 5 sensors A System level custom m
55. E Serial I O can be configured either for Data Export or Command Channel Image Export is only available on Ethernet Ethernet 1 O Main Menu gt System gt Communications gt Ethernet I O The sensor s Ethernet communications can be used to send data out the Ethernet port as part of an inspection and remote devices can communicate with the sensor The Ethernet I O screen is where IP Address Subnet Mask and Gateway settings are configured Use the expand arrow next to each field to display a software keypad to enter values for each field Click Status at the bottom of the screen to verify communications as you connect to remote devices Ethernet I O Status Main Menu gt System gt Communications gt Ethernet I O gt Status 37 iVu Plus TG Image Sensor The Ethernet I O Status screen can be used to verify that the Ethernet wiring has been correctly set up In addition to determining if the link has been established incoming and outgoing traffic can be monitored Serial l O Main Menu gt System gt Communications gt Serial I O Set Serial I O settings for Baud Rate Data Bits Parity Control and Stop Bits on this screen Clicking Status displays recent bytes transmitted through this channel Port Status Main Menu gt System gt Communications gt Serial I O gt Status The Port Status screen can be used to ensure data is entering and exiting the sensor This can be useful for debugging issues such as
56. E Generic Ethernet Module Allen Bradley LocalE NE Mu Plus Type Vendor Parent erum Connection Parameters Assembly nistance Size Input 100 300 Description Banner Sensor 16 bit Output Hz b E bit E Format Data INT T D i omm Format Data IN Configuration 128 E bit Address Host Mame i IP Address 192 168 tatis Ir Host Name den Ma mom Figure 6 PLC Input Assembly 100 PLC Output Assembly 112 102 4 iVu Plus TG Image Sensor ETHERHET MDELILE Generic Ethernet Module Vendor Allen Bradley Parent LocalENB Name Mu Plus Connection Parameters Assembly Description Banner Sensor Instance ip Input 101 24 Ebit Output 3 20 febi Comm Format Data INT Address Host Mame IP Address 192 168 0 Stati el mpl Configuration ES E bit Hast Mame Ett EI p Open Module Properties Figure 7 PLC Input Assembly 101 PLC Output Assembly 113 E Module Properties LocalENB ETHERNET MODULE 1 1 Es General Connection Module Info Requested Packet Interval RPI 100 0 ms 1 0 3200 0 ms Inhibit Module Major Fault On Controller If Connection Fails while in Run Mode 7 Use Unicast Connection over Ether et lP Module Fault Status Offline Figure 8 Select or deselect Unicast Connection as desired NOTE The minimum allowed RPI i
57. E Map screen allows choosing sensor result data that WORD NAME Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Customizable Space 112 reg reserved Command Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved Custom will appear on the customizable space Data Type 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 16 bit integer 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor The bottom of the screen shows the word usage on the customizable space In the screenshot above seven words have been used for one Area sensor Area 1 Use the yellow arrow button next to the Area sensor row to go to the Area Sensor Data in the following graphic On the Area Sensor Data screen above Area Count Area Range Min and Area Range Max are available to add into the customizable space The number to the right of each item shows how many words are required to display the data The bottom reservation count shows the number of Area Sensors that will be reserved on the customizable space Since only one Area Sensor s worth of data is reserved on the screenshot
58. Ethernet Serial 1 O Ethernet Serial 1 O Ethernet Serial I O Command Channel Yes No No Yes Yes No Industrial Ethernet Yes No No Yes No Data Export Yes No No No Yes Image Export Yes No No No 6 1 2 Industrial Ethernet Main Menu gt System gt Communications gt Industrial Ethernet The iVuPlus device can be controlled or monitored over Industrial Ethernet using Ethernet IP Modbus TCP or PCCC protocols This document will help you to set up the iVu Plus in the desired configuration and provide you with information you will need to connect to the master device PLC HMI etc 6 1 3 Command Channel The iVu Plus TG command channel is a bi directional communication protocol that currently supports ASCII via either Ethernet or the RS 232 serial interface and enables other devices to remotely control the iVu sensor and access sensor results 73 iVu Plus TG Image Sensor do trigger xOD x0A OK x0D x0A A Control Device which can be a PLC PC program or aterminal C Response Frame B Request Frame D iVu Plus TG Sensor The following are some of the functionality available via the command channel e Get sensor information such as version and sensor name e Control discrete I O such as trigger and teach e Get sensor results such as sensor status e Change the running inspection Command Channel Sample Application The iVu Plus TG installation CD has a Command Channel sample applicati
59. FUNCIONS Aisi aoee a a x eror Oi O NG CR Y RR FR AR ETE 98 Ters HINU FADUL NU ale ui i dn GU Fw A Y i LY GY tee GU Yn Du UE 98 T2 2 WU OUtDUE Valles Ga Y Y OU sag Y DD Y YG Oo E EARS YE 99 7 3 SEMO Operation _ a Y Y YU o Paese bw DUE Epp ERAT Dd ge Cadre CYF gue 99 7 3 Ll General Command EXECUTION Ge a YU EAE Ro DG O Gr ie wey Du OU Y 100 TA EHISINOUTLBs Y a wd Ueda uct eae is A iD OF up TD et 100 7A RSLOdgIx gt 000ConTi gur anon __ eu a a Fd i lade cu dior ed tas DF Y CO YU Y BUDE 100 744 2 MMPS to TN COULD UL TOn PLCI iiaeia d dedi unes DYU AA ERGO 106 74 3 Outputs Trom the Vu Inputs tothe PEG WC Y YN FA Y ER Ry D RE bd 107 14 4 M ltiple Sensors Mapping Options Arsise a a OU DAP PR ER lw e ENT VOUS VIE PUMA 110 T1 5 nputadud 4Qutput Plags BINS s3idutivedsueotbbteret YG Hase wd O tono bL CLADE Ta De PRAE 115 231 0 Configuration Assembly ODJECE cae is Y UO De tetto CROSS E PS room T SUDO eee 116 TAs Data FOVINatS EU RTT 116 7 4 8 Minimum Requested Packet Inverval RPI Value sse HH nnns 116 JOMODUSETCP Xonussibieumeodudes tel mam ento dodevestaw Cn ul Calas sLe cradle etos tu robo dg Af bet ica co n GYR 117 Hor OIRO REOGISECRS A tmr 117 419 2 0U0tDUC RedIStelS nn a A A ba a dedo ts ve GCA Re a UND Oben 117 To M ltiple Sensors Mapping ODLUIOFS a Y Pt rel unii dede kae Ub UE DEEP QUE P ouo tek uiu vob vit tuta 122 Te Npr and ONtDuE COS xoti Y ou Lao upra Vei CO O ii y OLDER E 126 POPES dnd SLO 5
60. Flag 3 ACK Flag set Yes Y Read Error Code Yes Handle error condition Is Execution Error flag set NO Y Command execution successful Read value and input status flags as required 7 4 EtherNet IP Following rules apply for the usage of input bit commands Only one output bit can be set at a time Corresponding ACK bits are only set high on completion of the command if output bit is still high Corresponding ACK bits are cleared when the output bit is cleared When multiple output bits are set simultaneously the Execution Error input bit is set and an Error Code value is reported on the input register The Execution Error input bit is cleared when all ACK bits get cleared or a new valid command is received The iVu Plus device is controlled by a ControlLogix PLC using assembly objects From the point of view of a PLC there are three input assemblies and two output assemblies 7 4 1 RSLogix5000 Configuration To create an implicit Class 1 configuration to the iVu Plus using EIP when using a ControlLogix family PLC configure the iVu Plus as a Generic Ethernet Module under the ENET MODULE The following is a sample setup of Banner sensor 100 iVu Plus TG Image Sensor l Add a generic Ethernet module to the PLC s Ethernet card 2 Select Module File Edt View Search Logic Communications Tools Window Hep 1 R
61. G file 10 Copy the sensor configuration that is CONFIG CFG from the PC working directory to the USB Thumb Drive for example lt USB gt BANNER myName CONFIG CFG 11 Remove the USB Thumb Drive from the PC and connect to the sensor 12 Restore the configuration to the sensor a Go to Main Menu gt System gt Configuration gt Load Configuration b Select the Configuration to restore c Click the Load button to start the restore sensor configuration You will need to reboot the sensor when the restore is complete 8 2 2 How to Debug Using the Emulator from the USB Flash Drive l 2 H ooN Plug a USB Thumb Drive into the sensor Save Inspection Logs to the sensor a On the Main Menu gt Inspection Logs gt View Logs screen click the Save icon to save the inspection logs b When prompted select Yes to save sensor configuration along with the Inspection Logs The location of these files on the USB Thumb Drive will be displayed after the operation is completed the Inspection Logs are saved in lt USB gt BANNER lt SENSOR_NAME gt InspLog and the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the sensor name is myName e Configuration File CONFIG CFG path lt USB gt BANNER myName e Inspection Logs path lt USB gt BANNER myName InspLog NOTE If the sensor has no name the folder name is the first 8 characters of the serial number Remove the USB drive from the
62. Installing a Filter on the Micro Video Lens Model To install a filter on the iVu Series sensor with Micro Video Lens use the illustration as a guide and follow the steps listed below A CAUTION Failure to follow these instructions may cause damage to your iVu Series sensor Micro Video Lens Models Lens Focusing Window Locking Clip Locking Screw Filter Cap Filter l Remove the Focusing Window locking screw D using the 1 16 in hex key m NOTE The Locking Clip C inserts in a groove near the top of the Focusing Window B When removing the window the Locking Clip will be loose Be careful not to lose the clip while removing the window 2 Unscrew the Focusing Window by turning it clockwise approximately 5 complete turns or until the Focusing Window disengages from the light lens assembly NOTE The light lens assembly may include an integrated ring light or a blank disk if an integrated ring light is not used Be careful that the light lens assembly does not pull out when removing the Focusing Window Give a slight tug on the Focusing Window when you think you ve unscrewed it far enough If the lens assembly moves with the window continue to rotate the window clockwise until the lens assembly does not move Set the Focusing Window aside Be careful not to get any debris on the window s O ring If present remove the protective covering on the filter Place the filter into the Filter Cap and press the cap onto the lens
63. LCD Timeout Main Menu gt System gt Display Settings gt LCD Timeout The LCD screen dims after a user selectable period when the device is not being used Use the arrow keys or slide the bar at the bottom of the screen to set the LCD screen time out K NOTE This screen is not available in the Emulator Touch Calibration Main Menu gt System gt Display Settings gt Touch Calibration Touchscreen Calibration may be necessary if the software does not correctly respond when an icon on the screen is pressed The calibration routine aligns the touch screen s coordinates to the display behind it Be sure to follow the prompts on the screen when executing the Touchscreen Calibration function L4 NOTE This screen is not available in the Emulator Advanced Main Menu gt System gt Display Settings gt Advanced The Advanced Display screen allows you to enable the Optimize Display Response option This feature helps to make the display more responsive when the sensor is busy either inspection times are long and or no idle time exists between inspections Disable this feature if Missed Triggers occur due to touchscreen presses With this setting disabled the display may become sluggish when the sensor is busy 49 iVu Plus TG Image Sensor d Optimize Display Response 3 4 8 Reboot Sensor Main Menu gt System gt Reboot Sensor The Reboot Sensor screen allows you to force a reboot of the sensor K NOTE This option i
64. Mode TG BCR External TG TG TG BCR TG BCR BCR BCR nternal Free Run Command Continuous Scan External Gated Set the desired Trigger Mode for the iVu Plus I nt16 value Industrial EtherNet Only 1 Write the number 1 as a 16 bit integer into the Command ID register 2 Write the desired Trigger Mode s Int16 value from the above table into the Command Parameter I nt16 register 3 Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register 150 9 6 iVu Plus TG Image Sensor Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register Get Set Exposure Time Get the current Exposure Time from the iVu Plus l 2 Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register 3 4 9 Write the number 10052 as a 16 bit integer into the Command ID register Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the
65. NOTE If a Device Configuration from one device is loaded onto another device the Device Name from the Device Configuration will not be stored in the device 9 3 How to Reset the Sensor Password If you forget the password for your sensor you can remove the current password using a reset key that is generated by the Password Reset Utility which is located on the Product CD The following steps will guide you through the specific steps to reset the password l 2 3 4 5 6 7 8 9 1 On your iVu Series sensor click the Forgot button located on the bottom of the Enter Current Password screen Write down the 6 digit Device Key On a Windows PC insert the iVu product CD into the CD ROM drive From the product CD menu started upon inserting the CD launch the Password Reset Utility Enter the Device Key into the text box in the Utility identified as Step 1 in the Password Reset Utility Click the Generate Reset Key button Write down the four digit Password Reset Key identified as Step 2 in the Password Reset Utility On the iVu Series sensor check the Next button on the Password Reset screen Enter the 4 digit reset key on the Enter Reset Key screen 0 Click Apply The password is now cleared 9 4 How to Use Bitmap I mage Files with the iVu Emulator You can use bitmap bmp image files with the iVu Emulator for developing and simulating iVu inspections The iVu Emulator only accepts image files in bmp format If you ha
66. Note that the smaller the rotation range the faster the inspection will run NOTE Rotations Range and Percent Match work together The higher the Percent Match the lower the Rotation Range to pass In the previous example a 9996 match is too high for any rotation In the next graphic the Percent Match has been lowered to 9296 which will still fail a missing letter To set the Rotation Range e Move the slider at the bottom of the screen to the desired rotation If you are verifying that a label is correctly applied to a container that is on straight you will want to set a small rotation If you want to make sure that the correct label is present no matter how the part is oriented in the Field of View then the rotation range will be set to its maximum 90 which is the setting for the Demo 67 iVu Plus TG Image Sensor e Set the Pass Count parameter The Minimum Pass Count is the minimum number of parts labels or features expected to fall within the specified criteria the Maximum Pass Count is the maximum number expected to fall within the specified criteria These settings are used to determine the pass or fail result of the inspection Setthe Minimum Pass Count and Maximum Pass Count as appropriate In the Demo both are set to to indicate the expected feature count is equal to 1 If the count is more than 1 or less than 1 the sensor will fail Minimum Pass Count 7 1 Maximum Pass Count 6 Test the complete r
67. P Properties dialog select Use the following I P address and make sure that the IP address is 192 168 0 2 and the subnet mask is 255 255 255 0 Internet Protocol TCP IP Properties Q General You can get IP settings assigned automatically if your network supports this capability Otherwise pou need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically 9 Use the following IP address IP address 182 168 Subnet mask 255 255 255 0 Default gateway blam DNS E 5 2 Use the following DNS server addresses Preferred DNS server Fa Alternate DNS server a j Windows 7 1 Open Network Connections by clicking on the Start button then selecting the Control Panel followed by Network and Internet and clicking Manage network connections 2 Right click the connection you want to change then click Properties If you are prompted for an administrator password or confirmation type the password or provide confirmation 3 In the Networking dialog click on Internet Protocol Version 4 TCP I Pv4 and click the Properties button w Local Area Connection Properties A P Networking Connect using amp Generic Marvell Yukon 88E8057 PCI E Gigabit Ethemet C This connection uses the following items v SM Client for Microsoft Networks M dBjQoS Packet Scheduler v ll File and Printer Sharing for Microsoft Networks V
68. PCOG eu a mtd ed sU Ca cule O A viU M tere DL tase eee Pd np 127 KoL ln is gin en mM e rr 127 7 6 2 IMPULS tO IVU OUMU TO PLC sd A i NR erate ca eT TES Kai A e 129 TO 4 Utputs Tom VU ABUS TOPLE Gskeseueestetiiura qoddedo i AU DR vlde P be exte ui oo VUE ud p DO 129 7 6 4 M l amp iple Sensors Mapping Options 3 5 ase Vo a RD OD PE Pla eee eed CY 134 7 6 5 Inp t hd OUIDUEFEIQgS a i dL chester e ode y diu vod a Dens Pe neat ae 138 Fd Sape TINNO DIA ane mc rmm 139 7 8 Command Channel Command Status Register ssssssssssrrnsrersrrrerrrrrrrerrrrrrrsnresrrrsrrrsrrrerrrerrrerrrene 142 FO Diagnostic GUld amp t GU O srr T 142 Z9 l1 Ethernet DIAGMOSUICS ee O GU CF DF Eas Une GU A o haud EVO GY DE FEa t REREE 142 1 9 2 Networking lt and TCP IP Diagnostics uxasdexivizbltidoe visas Er t ads P OE UP EE yo dee FU UA 143 79 3 Industrial Protocols Troubleshooting ssssoxivestetttatetisdexditueuce FD Uu SY id baec Y DG TU an 145 FLO Addition al Pro a il ME T 147 7 10 1 iVu Command Channel Commands iVu Command Channel over Industrial EtherNet 147 8 Debugging INSPECTIONS i i ii WG WYW RU FADRYN NA A NWN WYN WN CARON aa NWN RNA R WCW FRAN Lua ME RUE E 152 Eu IUS m aa lei HA Y HY NN HN WU Y HF HN FR EN AN HNN NN 152 8 2 How to Round Trip Debug Using the Emulator YYY YR FFR RR RR RR RR RR ARR E aaa arr nnn 152 8 2 1 How to Debug Using the Emulator from a PC RR RR RR RR RR nehme EE RR RAE RE nns 152 8 2
69. SLogm 5000 Test in a EPA c Meca 20 o EE s gt o XX amp eug d sec 4A 5 fne f I RUN wmm Posh 48 ETHIP 2192 168030484 Ma Forces Fn a HoE 5 Aui 4 r3 um m F 4 4 T 3 I3 0 h Favorites Apd Y sxu Communic By Category 101 iVu Plus TG Image Sensor 1788 ENZDN A 1788 ENBT A i 1788 EWEB A 1794 AENT i Drivelogix5730 E ETHERNET BRI ETHERMET M UO T 1788 Ethernet to DeviceNet Linking Device Port Ethernet Tap 2 Fiber 1 Twisted Pair Media len Bradle Allen Bradle 1788 10 100 Mbps Ethernet Bridge Twisted Pair Med Allen Bradle 1788 10 100 Mbps Ethernet Bridge w Enhanced Web Allen Bradle 1794 10 100 Mbps Ethernet Adapter Twisted Pair M Allen Bradle 10 100 Mbps Ethernet Port on DriveLogix3730 Generic EtherNet IP CIP Bridge Generic Ethernet Module SoftLoqi5800 EtherNet IP Ethernet Adapter Twisted Pair Media 26 Port Managed Switch Allen Bradle Allen Bradle Allen Bradl Allen Bradle Parker Hann Allen Bradle AIT Pi Sle k AddEsenule By Vendor Favorites By Category 3 Configure Module Properties NOTE The data type in the Comm Format must be changed to an INT See Inputs to iVu Outputs from PLC on page 106 and Outputs from the iVu Inputs to the PLC on page 107 for more information on each specific assembly instance New Module ETHERNET MODUL
70. Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved 107 DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 10 Sensor Type Blemish iVu Plus TG 55 56 57 58 59 60 61 62 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register see Input and Output Flags Bits on page 115 Output Bits Register see Input and Output Flags Bits on page 115 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Blemish Count Blemish Min Edge Length Blemish Max Edge Length reserved Command Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved 108 DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit i
71. The iVu Series sensor needs to capture a good image of each part to ensure that it correctly passes good parts and fails bad parts 1 Go to Main Menu gt Imager gt Auto Exposure to run the Auto Exposure routine 2 Check the lighting e Make sure that the lighting is constant and consistent unchanging over time no shadows or hot spots e Capture the shape and form of the target object with lighting that optimizes its contrast and separates it from the background Depending on the target this may mean the integral ring light is not the best choice and other Banner lights should be considered e Adjust the mounting angle to provide the clearest image of the part features you are monitoring The mounting bracket lets you easily position and adjust the sensor on your line 3 If needed go to Main Menu gt I mager gt Auto Exposure to run the Auto Exposure routine a second time or adjust Gain and Exposure manually Main Menu gt Imager gt Gain e Main Menu gt I mager gt Exposure 4 Go to Main Menu gt I mager gt Focus to adjust the focus while monitoring the Focus Number 54 iVu Plus TG Image Sensor For Micro Video Lens Models Only l Use the supplied 1 16 in hex key to loosen the Focusing Window locking screw D then adjust focus on the iVu Series sensor using the clear Focusing Window B 2 Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number
72. The sensor counts all the edge pixels it detects in the ROI The bar at the bottom of the Edge Length Range screen shows all the different contiguous edge segments found Edge segments within the two brackets are highlighted in green and those outside the brackets are ignored and colored yellow Use the slider bar to specify the edge length range in pixels Edges found within this range will be considered to calculate the Pass Count Pass Count Pixels Main Menu gt Inspection gt Sensors gt Blemish gt Pass Count The Minimum Pass Count is the minimum number of pixels expected to fall within the specified criteria the Maximum Pass Count is the maximum number of pixels expected to fall within the specified criteria These settings are used to determine the pass or fail result of the inspection Match Menu Main Menu gt Inspection gt Sensors gt Match When the sensor is configured as a Match sensor set the ROI Type Percent Match Rotation Range Pass Count and Timeout for the inspection To see a working example of the sensor configured as a Match sensor see Demo Mode 25 iVu Plus TG Image Sensor ROI Type Main Menu gt Inspection gt Sensors gt Match gt ROI Type Sensors The Region of Interest ROI is the user defined area on the screen that the sensor will analyze The ROI Type can be rectangular elliptical or circular From the menu at the bottom of the ROI Type screen select the ROI Type to use for the ins
73. ached to your LAN open the Command window To do this press Start Run and then type in cmd and press the OK button 6 A command window will display c x Microsoft Windows XP Uersion 5 1 26861 a G gt Copyright 1985 20601 Hicrosoft Corp G Documents and Settings gt 7 Type ina ping command specifying the sensor IP address as an argument You should see a series of responses from the camera a Vevetem 32 x Microsoft Windows SP Version 5 1 2688 CC Copyright 1785 2001 HicrosoFt Corp C Documents and Settings gt ping 172 168 1 1 inging 192 168 1 1 with 32 bytes of data Reply From 192 168 1 hytes 4d2 tim ilmsa ITL b4 Heply From 192 168 hvtes d2 time lt ims TTL b4 1 1 1 1 Reply from 192 168 1 1 bytes 32 timetins ITL 64 Reply from 192 168 2121 z byter 32 time lt ims TTL 64 ing statistics For 192 1bH 1 1 Packets Sent 4 Received 4 Lost B He logs Hpproximate round trip times in milli seconde Minimim Ame Maximum leas Average fms C Documents and Settings gt _ 144 iVu Plus TG Image Sensor 8 You should also see the Packets Received and Packets Sent count on the Ethernet I O Status page in the camera increment by at least 4 9 f the output of the ping command shows request timeouts try the following e Verify that the camera is located on the correct subnet has the correct IP address and is connected to the correct switch or router f
74. ags and Input Flags bit definitions are the same as defined in the EIP Assembly Objects section The terms Input and Output are from the point of view of the PLC 7 6 1 Configuration The images below represent a typical configuration l Read Message command reading from N7 tabe on iVu Plus MultiHop This Controller Control Bits Communication Command PLES Read Ignore if timed out TD n Data Table Address To be retried NA In Size in Elements Awaiting Execution EW n Channel Continuous Run LU In Error EFL n Target Device Message done DM In Message Timeout Message Transmitting ST Data Table Address N 7 Message Enabled EN Local Remote HdultiHap Waiting for Queue Space n Error Error Eode Hes D Error Description Mo errors 127 iVu Plus TG Image Sensor 2 Read IP Address of the iVu Plus is entered here Del Remove Hop To Address 182 1681 This Exontraller ae 4 r amp anttal Bits Communication Command PECS write Ignore if timed aut TEI mi Data Table Address Ta be retried MR 0 Size in Elements i5 Awaiting Execution Ew a Channel Continuous Run EU o n EE Error ERE n tp EI E L OO OS e e0 __ il Message done DIM n Mesane Timeout pem Message Transmitting sr Ht Data Table Address N14 0 Message Enabled EM a Waiting for Q
75. air or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty does not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp 159 I ndex A Advanced 49 area parameters area range 24 60 intensity range 24 area range 24 60 area sensor 23 area history command group 93 area result
76. ange of good and bad samples to make sure that the sensor accepts good parts and rejects bad 7 To complete the Match application setup set triggering as appropriate for the application yl K NOTE When running a Match inspection the sensor will look for any possible patterns to match anywhere within the Field of View 5 4 1 Remote Teach The Remote Teach function is a method of remotely updating inspection parameters while the iVu sensor is running Remote Teach is only available when the iVu is configured as a Match sensor The sequence of events for executing a Remote Teach are 1 With the sensor Ready see Installation on page 6 pulse the Remote Teach line 2 The sensor recognizes that the Remote Teach line has been pulsed and waits for the next valid trigger 3 At the next valid trigger Ready goes inactive the Green Ready LED shuts OFF and the sensor acquires a new image 4 The sensor learns the new pattern and performs the analysis 68 iVu Plus TG Image Sensor 5 5 Configuring a Sort Application p K NOTE By default the Trigger is set to I nternal and will continuously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as follows Goto the Main Menu gt Imager gt Trigger menu and select External External apt External I Internal Free Run Industrial Ethernet Only Command e Make sure there is no
77. ap is supported for additional flexibility When Custom Map is selected a customizable space is used in the offset range 55 to 166 on EIP assembly 0x65 registers The following is a table of EIP assembly 0x65 registers when using Custom Map setting WORD NAME Data Type 0 Input Bits ACK Register 16 bit integer 1 Output Bits Register 16 bit integer 2 3 Error Code 32 bit integer 4 5 Inspection Number 32 bit integer 6 7 Iteration Count 32 bit integer 8 9 Pass Count 32 bit integer 10 11 Fail Count 32 bit integer 12 13 Missed Triggers 32 bit integer 41 iVu Plus TG Image Sensor WORD NAME Data Type Current Inspection Time Float 16 Sensor Pass Fail Coil 16 bit integer 17 29 reserved 30 52 Inspection Name 2 Word Length 20 unicode chars 53 54 Frame Number 32 bit integer 55 166 Customizable Space 112 reg 167 170 reserved 171 Command Status 16 bit integer 172 Command Response Int16 16 bit integer 173 174 Command Response Int32 32 bit integer 175 176 Command Response Float Float 177 178 Command Response Length 32 bit integer 179 228 Command Response Data 100 Byte Array 229 239 reserved Custom Map Export Main Menu gt System gt Communications gt Industrial Ethernet gt Map gt Custom gt Save icon To export the Custom Map Click ty to save a text listing of the map Filename iVul EMap csv to an attached USB drive This operation is also supported on Emulator iVul EMap csv will be saved on the application fold
78. ar No matter what parameter you are setting if you click inside the ROI it will highlight into a bold dotted line that can be resized 5 1 Sensor Configuration Shortcut Menu Each sensor type has a shortcut menu available from the inspection menu From the Home screen click inside the Region of Interest ROI The ROI is the visual area indicated by a dotted line on the inspection In the Demo mode this will be the Banner logo The dotted line will turn bold and have rotation and size icons in the corners At the top of the screen the Inspection Name will change to a black button called Sensor Name Click the black Sensor Name button and a drop down box will appear No matter what parameter you are setting if you click inside the ROI it will highlight into a bold dotted line that can be resized Area Sensor Blemish Sensor Match Sensor Sort Application Match acu Areal Areal Blemish 1 ROI Type ROIT AOI Type nPI Type ppe TP Facen MER Saved Patterns Intensity Range Sensitivity oh sane Percent Match Area Range Edge Length Range p 23 Cit B Rotation Range Pass Daunt Pass Count ia sa Pass Lriteria Tirrieault Ti Imeout The ROI type is the shape of the area of inspection The ROI can be a rectangle circle or ellipse Rectangle The Sensitivity slider is used to fine tune how much or how Intensity Range is the range little contrast the sensor will of gray scale values the sensor should look for
79. asserted before previous execution completed 148 Numeric ID 522 523 524 525 00000 10000 10001 10100 10101 10102 10103 10152 10153 10250 10251 10252 10300 10301 10340 10341 10350 10351 10500 10900 10920 10950 15000 15050 15100 20002 20003 20004 20005 20200 20600 20800 80000 80001 80100 Text ID IE COIL NOT FINISHED IE COIL ANOTHER ACTION PENDING IE COIL MULTIPLES DETECTED IE COIL ACK INHIBITED SUCCESS EMPTY FRAME RECEIVED COMMAND NOT RECOGNIZED GROUP MISSING GROUP NOT FOUND GROUP ITEM MISSING GROUP ITEM NOT FOUND NOT READABLE NOT WRITEABLE NOT A METHOD WRONG ARGUMENT COUNT COMMAND NOT FINISHED INVALID ARGUMENT TYPE DATA VALUE MISSING MINIMUM VALUE EXCEEDED MAXIMUM VALUE EXCEEDED ARGUMENTS DETECTED INVALID ARGUMENT TYPE DATA SET EMPTY SENSOR NOT READY SENSOR TYPE NOT ACTIVE DEVICE TYPE INVALID VALUE INVALID VALUE INVALID STRING TOO LONG COMPARE DATA DISABLED COMPARE MASK INVALID NUMBER TO FIND NOT ONE COMPARE MASK DISABLED NO AREAS FOUND NO MATCHES FOUND NO MATCHES FOUND REMOTE DISPLAY NOT CONNECTED REMOTE DISPLAY NOT SUPPORTED COMMAND MODE EXPECTED iVu Plus TG Image Sensor Description The coil was de asserted prior to execution completing The coil was asserted prior to another coil execution completing Multiple coils were asserted simultaneously The coil action s output ACK was inhibited because the input coil was no longer set Comma
80. at is used to enclose a string field during both input and output operations Use the drop down lists to select the appropriate delimiter The example at the lower part of the screen displays how the data will look in the output or input streams get tool resultin lt datal gt lt data2 gt 0DU Data Export Main Menu gt System gt Communications gt Data Export When the Data Export is enabled the sensor will transmit selected inspection data when triggered 43 iVu Plus TG Image Sensor dr Serial VO Connection Main Menu gt System gt Communications gt Data Export gt Connection The Connection screen is used to enable or disable the Data Export Channel Data To Export Main Menu gt System gt Communications gt Data Export gt Data To Export The Data To Export screen is used to determine the information included in a data export Data will output in the order displayed on the screen a K NOTE Grab the edge of the Data to Export menu and pull down to allow all information to show Output Format Main Menu gt System gt Communications gt Data Export gt Output Format In the Output Format screen use the drop down lists to select Start and End Strings as well a Delimiter In the field at the bottom of the screen is an example of how the data will look when it is output 44 iVu Plus TG Image Sensor Data Export Advanced Main Menu gt System gt Communications
81. at the Command Channel is enabled using either Ethernet or Serial I O Main Menu gt System gt Communications gt Command Channel gt Connection 2 Set Trigger to Command Go to the Main Menu gt Imager gt Trigger screen and from the drop down select Command 3 Issue a trigger command as follows gt gt do trigger x0D x0A lt lt OK x0D x0A 4 Check that the inspection passed gt gt get inspection status x0D x0A lt lt OK OD OA lt lt PassAx0DXx0A 5 Get the pattern names that are stored in the iVu sensor gt gt get sort result patternnames x0D x0A lt lt OK x0Dx0A lt lt me Uo How to Execute a Product Change Using the Command Channel 1 Make sure that the Command Channel is enabled using either Ethernet or Serial I O Main Menu gt System gt Communications gt Command Channel gt Connection 2 Get all the stored inspection names gt gt get productchange inspectionnames x0D x0A lt lt OK x0OD x0A lt lt Inspection 1T Wine pc ne yan Tap L on SUID CA 3 Execute a product change gt gt do productchange inspection2 x0D x0A lt lt OK x0D x0A 4 Check that the inspection passed gt gt get inspection status x0D x0A lt lt OK Vx0D OA lt lt Pass x0D x0A 6 4 4 Command Channel Reference Info Command Group Command Group Description Get Info CompanyName The company name as a String Get Info ModelNumber The sensor model number as a string Get Info Firmwa
82. ble Connector Mounting Bracket Mounting Holes uses supplied three M4 x 4 mm screws iVu with Remote Display The iVu sensor for use with a Remote Display comes fully assembled with the lens and an integrated ring light if so ordered Although the Remote Display is not required for normal sensor operation it is needed to set up the sensor and to monitor inspections If an integrated ring light is not used another light source is needed Various lights are available from Banner Operating in external trigger mode requires a triggering source for example the Banner WORLD BEAM QS18VN6D sensor iVu Plus TG Image Sensor 1 LED Green Ready Red Error 2 LED Green Pass Red Fail 3 Ethernet I O LED 4 Focusing Window 5 Focusing Window Locking Clip A Remote Display connector B _ Power and I O Cable connector C USB connector D _ Ethernet connector Mounting Bracket Mounting Holes uses supplied three M4 x 4 mm screws 1 2 2 Installing and Connecting the Sensor The iVu Plus TG sensor requires a bracket for mounting Three brackets are available from Banner The brackets allow the sensor to be mounted either perpendicular to the part or at an adjustable angle Thread three M4 x 4mm screws through the bracket into the mounting holes in the bottom of the sensor Tighten all three screws Table 1 iVu Brackets SMBI VURAL SMBI VURAR SMBI VUU iVu Plus TG Image Sensor I nstalling a Filter on iVu Series Sensors
83. ble of MODBUS TCP registers 30001 to 30240 when using Custom Map setting WORD NAME Data Type 30001 Inputs Bits ACK Register 16 bit integer 30002 Output Bits Register 16 bit integer 30003 4 Error Code 32 bit integer 30005 6 Inspection Number 32 bit integer 30007 8 Iteration Count 32 bit integer 30009 10 Pass Count 32 bit integer 30011 12 Fail Count 32 bit integer 30013 14 Missed Triggers 32 bit integer 30015 16 Current Inspection Time Float 30017 Sensor Pass Fail Coil 16 bit integer 30018 30 reserved 30031 53 Inspection Name 2 Word Length 20 unicode chars 30054 55 Frame Number 32 bit integer 30056 67 Customizable Space 112 reg 30168 171 reserved 30172 Command Status 16 bit integer 30173 Command Response Int16 16 bit integer 30174 175 Command Response Int32 32 bit integer 30176 177 Command Response Float Float 30178 179 Command Response Length 32 bit integer 30180 229 Command Response Data 100 Byte Array 30230 240 reserved Configure Custom Map Enable Custom Map by selecting Custom on the drop down list fa Custom Click on the yellow arrow button to Custom IE Map screen Custom IE Map screen allows choosing sensor result data that will appear on the customizable space 124 iVu Plus TG Image Sensor The bottom of the screen shows the word usage on the customizable space In the screenshot above seven words have been used for one Area sensor Area 1 Use the yellow arrow button next to the Area sensor
84. cations gt Industrial EtherNet gt Map gt Default Automatically maps sensor data for each inspection Recommended when execution order of sensor types is the same across inspections When inspection has multiple sensors the first 5 sensor results will be shown starting at offset 55 Each sensor result will occupy 20 words 110 The following is a table of EIP assembly 0x65 when using Default Map setting 95 95 114 115 116 134 135 136 154 155 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register Output Bits Register Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Sensor 1 Sensor 1 Specific Data Sensor Type ID Sensor 2 Sensor 2 Specific Data Sensor Type ID Sensor 3 Sensor 3 Specific Data Sensor Type ID Sensor 4 Sensor 4 Specific Data Sensor Type ID Sensor 5 Sensor 5 Specific Data reserved Command Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved iVu Plus TG Image Sensor Data Type 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 16 bit integer 2 Word Length 20 Unicode chars 32 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit
85. chi ROI Type Percent Match Rotation Range Pass Count Timeout Adjust the Percent Match parameter The Percent Match setting adjusts for how closely the inspected part or label matches the reference part or label The Percent Match scale is from O to 100 where O is the most tolerant and 100 is the least tolerant aj 66 iVu Plus TG Image Sensor NOTE When running a Match inspection with annotations enabled the sensor will highlight in green any pattern matches that meet or exceed the value specified for Percent Match Patterns that are below the specified value for Percent Match down to approximately 20 or out of the Rotation Range see below will be colored yellow Using a bad part click the Manual Trigger icon in the lower right of the screen to capture an image For this example one of the stored images is missing the letter N yet the sensor initially sees this as a good label e On the adjustment at the bottom of the screen adjust the slider and click the Manual Trigger button When adjusted correctly the annotations should turn yellow and the icon in the upper right of the screen should indicate fail E314 mo Adjust the Rotation Range The Rotation Range sets the expected rotation of parts or labels during an inspection For example a value of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass Move the slider from O to 180 degrees
86. command group 92 auto exposure 30 blemish sensor 24 blemish history command group 93 blemish result command group 93 C command channel image export 75 command channel log 83 command channel sample application 74 command group area history 93 area result 92 blemish history 93 blemish result 93 94 history 91 info 88 inspection 92 match history 94 productchange 91 sort history 95 sort result 95 status 89 system 89 trigger 90 communication channel command channel 16 73 data export 16 73 image export 16 73 Industrial Ethernet 16 73 Communication Logs 52 communications channels 16 73 Configuration menu 35 D data export 16 73 data export log 83 data export sample application 75 debugging 152 Display Settings menu 49 emulator 152 Ethernet 16 73 ethernet communications 76 exposure 31 external strobe 33 F fail hold time 49 field of view 34 firmware update 50 focus number 32 G gain 31 H history command group 91 home screen 18 image export 16 73 75 image export sample application 76 imager auto exposure 30 exposure 31 gain 31 trigger 31 imager menu 30 Industrial Ethernet 16 73 info command group 88 Information 36 inspection command group 92 Inspection Logs 50 inspection menu properties menu 28 Inspection Menu Sort Menu 26 inspection name 28 intensity range 24 internal strobe 33 iVu emulator 152 L LCD Timeout 49 Load from USB 36 lock sens
87. consult your IT person to make sure that you have the correct switch type and that these switches have IGMP snooping enabled to allow them to manage multicast groups In addition some switches with built in firewalls block UDP traffic by default If this is the case and if the path between your devices involves several switches or routers it is possible that some of them might block the UDP traffic necessary for I O messages Please consult your IT person to verify that your network is configured correctly Also consult Rockwell publications ENET APOO1D EN P EtherNet I P Performance and ENET SOOO1A EN E EtherNet Design Considerations for Control System Networks for further information on how to configure your EtherNet network for EtherNet IP Establishing CIP and EtherNet IP I O communications is a complicated process There are a number of steps during which an error can occur Industrial Protocols log contains a detail description of the communications process and should be consulted if any errors are suspected Communication Log Detail Time 0 0 3 58 Length 65 Ethernet lP CIP session 1 registered from host 192 168 1 100 3812 A great level of detail is also provided in the log when the I O connection is established 70 connecton request Vo 20 RPI 101 ms cf VO T20 connection mu gt Time 0 0 4 25 Length 62 VO Connection request with T20 instance 101 O2T instance 113 146 iVu Plus TG Image Sensor Aft
88. cute A timeout error is reported in the case inspection runs out of time If this value is set too high the sensor can miss triggers while trying to detect a bad pattern Sort Menu The Sort sensor is used to identify and sort up to 10 stored patterns The menu items in the Sort sensor provide for managing stored patterns and configuring Sort sensor inspection parameters The Sort sensor cannot be added if any other sensors are selected The Sort menu can only be reached when adding a sensor 26 iVu Plus TG Image Sensor Saved Patterns Main Menu gt Inspection gt Sensors gt Sort gt Saved Patterns When configuring a Sort sensor type there are 10 pattern storage locations available The Saved Patterns screen is used to save a taught pattern to an empty pattern storage location or to overwrite an existing pattern This screen is also where patterns can be deleted from a storage location named or renamed Percent Match Main Menu gt Inspection gt Sensors gt Sort gt Percent Match The Percent Match setting adjusts for how closely the inspected part or label matches the reference part or label The Percent Match scale is from 0 to 100 where O is the most tolerant and 100 is the least tolerant Move the slider to the left or to the right Rotation Range Main Menu gt Inspection gt Sensors gt Sort gt Rotation Range The Rotation Range sets the expected rotation of parts or labels during an inspection For example a va
89. d by one response that identifies the command status For example gt gt set bcr input comparedata 012345ABCDEF x0D x0A lt lt OKNxODNxOA Command Channel Command Status The command status is either OK or ERROR If OK then the command has fully and successfully completed If an error is returned it is in the form ERROR nnnnn ERROR IDENTIFIER for example ERROR 10001 COMMAND NOT RECOGNIZED Refer to Command Channel Error Codes on page 96 for a list of errors 6 4 2 Conventions Used for Examples There are a number of command channel examples included here and the following are the conventions used in the examples e All examples use CR LF for the end of frame delimiter and this delimiter is always denoted in hex xOD x0A since that is what is displayed in the iVu logs and for example the Port Status screen All commands are in bold text e For each example a command request to the iVu sensor is prefaced with a gt gt and a command response frame from the iVu sensor is prefaced by a as shown below These are only used to make the documentation clearer gt gt get info companyname x0D x0A lt lt ES OD 0k lt lt Banner Engineering Corp x0D x0A 87 iVu Plus TG Image Sensor 6 4 3 Examples How to Trigger the Sensor and Retrieve I nspection Data using the Command Channel This example is based on a sort inspection To trigger the sensor and retrieve inspection data do the following 1 Make sure th
90. d unmasked characters are 0 Note that the mask character string must match the length of the compare string Trigger Mode 1000 Description External Inspections will be initiated via the electrical trigger wire Internal Inspections will run continuously at the specified period electrical trigger inputs are ignored FreeRun Inspections will run continuously electrical trigger inputs are ignored ExternalGated Gated barcode inspection will be started and or aborted via the electrical trigger wire ContinuousScan Inspections will run continuously electrical trigger inputs are ignored IndustrialEtherNet Inspections will only be trigged by Industrial EtherNet coils and commands Command Inspections will only be trigged by the Command Channel trigger commands Error Codes The iVu Plus sensor provides error codes in cases when commands failed to execute successfully If such an error occurs the Execution Error flag is set in the Output Bits Status Register When this bit is set read the Error Code register to know the reason of failure Below is the list of error codes Numeric ID Text ID Description 0 SUCCESS Command processed successfully 500 IE TRIGGER MODE EXPECTED The Trigger Mode must be set to Industrial Ethernet to perform this operation 510 IE COMMAND NOT FOUND The numeric Command ID specified was not found 520 IE COIL ACTION FAILED The coil action resulted in a failure 521 IE COIL ALREADY BUSY The coil was
91. djusted so that each letter is identified as a found object indicated by the green highlight and the blue e Set the Pass Count parameter The Minimum Pass Count is the minimum number of parts labels or features expected to fall within the specified criteria the Maximum Pass Count is the maximum number expected to fall within the specified criteria These settings are used to determine the pass or fail result of the inspection Count amp Minimum Pass Count E 6 Maximum Pass Count Set the Minimum Pass Count and Maximum Pass Count as appropriate In the Demo both are set to 6 since the inspection should find six letters 5 Test the complete range of good and bad samples to make sure that the sensor accepts good parts and rejects bad The green check in the upper left corner indicates the inspection passed The ROI turns green when the sensor passed and turns red when the sensor fails 6 To complete the Area application setup set triggering as appropriate for the application L4 NOTE Remote Teach does not work with the Area Sensor type 61 iVu Plus TG Image Sensor 5 3 Configuring a Blemish Sensor p K NOTE By default the Trigger is set to I nternal and will continuously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as follows e Goto the Main Menu gt Imager gt Trigger menu and select External Externa
92. e Number Sensor Type ID Blemish Count Blemish Min Edge Length Blemish Max Edge Length reserved Command Status Command Response Int16 Command Response Int32 Command Response Command Response Length Command Response Data reserved 131 iVu Plus TG Image Sensor DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 29 Sensor Type Match iVu Plus TG 58 59 60 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register see Input and Output Flags on page 138 Output Bits Register see Input and Output Flags on page 138 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Match Count Match Min Percent Match Match Max Percent Match reserved Command Status Command Response Int16 Command Response Int32 Command Response Command Response Length Command Response Data reserved 132 DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit inte
93. e most tolerant and 100 is the least tolerant Move the slider to the left or to the right to adjust the setting For the best results use a value from 50 to 90 Es NOTE When running a Sort inspection the sensor will highlight in green any pattern matches that are within the specified Rotation Range and meet or exceed the value specified for Percent Match Patterns that are within the specified Rotation Range and within approximately 20 below the specified value for Percent Match will be colored yellow The Rotation Range sets the expected rotation of parts or labels during an inspection For example a value of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass Move the slider from O to 180 degrees Note that the smaller the rotation range the faster the inspection will run 4 Repeat these steps for subsequent patterns and store each pattern in an empty pattern storage slot 5 Set the Pass Criteria assuming only two stored patterns e Any Saved Pattern Pass condition if the sensor matches either Pattern 1 Pattern 2 or both All Saved Patterns Pass condition if the sensor matches both Pattern 1 AND Pattern 2 e Single Saved Pattern Pass condition if the sensor matches either Pattern 1 OR Pattern 2 but NOT both Specific Save Pattern Must also select the saved pattern to match for example select Pattern 2 Pass condition any time the sensor matches Pattern 2 6 Use
94. e s and their respective position from the current inspection for reference The bottom drop list has two settings All Selected All checked sensor positions must meet the setting criteria Pass Fail to activate the output e Any Selected Any checked sensor position that meets the setting criteria Pass Fail will activate the output When a selected sensor position is missing on the current inspection the missing sensor s will not be part of the logic to activate the output For example when only 2 sensors are included on the current inspection and the Output gt Select Sensor s has Sensor 1 Sensor 2 and Sensor 3 checked only Sensor 1 and Sensor 2 will be used to determine the output state as Sensor 3 is not defined by the current inspection 48 iVu Plus TG Image Sensor 3 4 7 Display Settings Main Menu gt System gt Display Settings The Display Settings menu is for setting the Fail Hold Time LCD Timeout and doing a Touch Screen Calibration Display optimization can be enabled in the Advanced menu Fail Hold Time Main Menu gt System gt Display Settings gt Fail Hold Time The Fail Hold Time determines how long a failed image is displayed on the LCD so that you can see what failed The sensor will continue to process any triggers and the inspection will continue normally This time delay is just for the screen You can set this parameter from 0 to 3600 seconds using the slider at the bottom of the screen
95. e sensor Read output indicators pass fail ready error e Read counters pass fail system error missed trigger frame count iteration count e Read iVu sensor results e On Barcode change compare string and its mask 7 2 1 iVu Input Values The operation of the iVu Plus Series sensor can be controlled through input bits and commands Register Input Coil Bits The following commands can only be executed using bits Input Coil Bit Command Description Product Change Execute a product change inspection number specified in the Product Change Number 32 bit integer register Teach Latch Latch a teach flag Teach is executed on next trigger Trigger Causes system to trigger an inspection if ready Gated Trigger Causes system to start looking for requested barcodes BCR products only Set BCR String Sets barcode compare string BCR products only Set BCR Mask Sets masks for barcode compare string BCR products only Command Set this bit to 1 to execute the command entered in the Command ID Register 98 iVu Plus TG Image Sensor 7 2 2 iVu Output Values Using output values the following information can be obtained e ACK bits acknowledgement bits for input commands including error codes e System indicators Ready Pass Fail Read No Read Output signals Command Error etc e Inspection History Iteration Count Pass Count Fail Count etc Current Inspection Results data of the sensor type contained in the inspect
96. e sensor matches either Pattern 1 OR Pattern 2 but NOT both Specific Save Pattern Must also select the saved pattern to match for example select Pattern 2 Pass condition any time the sensor matches Pattern 2 Time Out is the amount of time the inspection will hit on an 58 image If it times out before the inspection is complete it will fail iVu Plus TG Image Sensor 5 2 Configuring an Area Sensor p L4 NOTE By default the Trigger is set to I nternal and will continuously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as follows Goto the Main Menu gt Imager gt Trigger menu and select External External apt External I Internal Free Run Industrial Ethernet Only Command e Make sure there is no external trigger input e Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test e Capture images of a range of samples to set up from the worst good part to the best bad part Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV To adjust the Region of Interest ROI follow the steps listed here The ROI is the red box as shown l Click anywhere within the ROI to select it When selected the ROI has resize and rotational icons in the corners It also changes the t
97. e with the annotations on The green or red areas indicate sensors that pass or fail in the ROI OX Gam A 18 2 1 3 Inspection Statistics E To access the Inspection Statistics click the Display mode icon k The Inspection Statistic mode has three pages History e Inspection Result e Inspection Inputs Click the arrows to access the other pages Inspection Results The Inspection Result screen shows data about the current inspection being viewed iVu Plus TG Image Sensor The table contains result of each sensor in the inspection To view details of each sensor click on the icon If a sensor fails its box will be drawn in RED An icon besides the sensor name indicates the reason of its failure Blemishi Count pix Edge Length Range Time ms Match Inspectiani History The History screen shows inspection history from sensor reboot or the last time the statistics were reset including Total Frames Total number of objects counted e Passed running total of parts that passed inspection e Failed running total of parts that failed inspection e Missed triggers running total of missed triggers Time Range minimum and maximum inspection times observed Click the Reset button to reset statistics The table contains history of each sensor in the inspection Data of each sensor can be expanded or collapsed as required using the The green area indicates the sensor passed r
98. eck for scratches on a part and reject parts where the scratches are too numerous or larger than acceptable Inspections that check for the presence of some label or marking on a part that may vary in color To configure as a Blemish sensor select the ROI type and set the Sensitivity Size Filter and Pass Count 24 iVu Plus TG Image Sensor ROI Type Main Menu Inspection Sensors Blemish ROI Type The Region of Interest ROI is the user defined area on the screen that the sensor will analyze The ROI Type can be rectangular elliptical or circular From the menu at the bottom of the ROI Type screen select the ROI Type to use for the inspection Adjust the ROI as appropriate for your inspection An ROI can be as large as the entire Field of View FOV Sensitivity Main Menu gt Inspection gt Sensors gt Blemish gt Sensitivity Sensitivity is used to fine tune how sensitive the sensor is to finding blemish or other edges within the ROI The Sensitivity value helps account for light variations that might affect how well the sensor detects edges on inspected parts The Sensitivity scale is from O to 100 where 0 means least sensitive and 100 means most sensitive If set near O the sensor will only find very sharp edges with strong contrast If set near 100 the sensor will find very dim or blurry edges and may be unstable Edge Length Range Main Menu gt Inspection gt Sensors gt Blemish gt Edge Length Range
99. ed If Exposure Based is selected then the external light is on during the time the sensor is capturing an image Always ON Q Always OFF amp Exposure Based Internal Main Menu gt Imager gt Strobe gt Internal The Internal Strobe setting configures the operation of the integrated ring light Strobe options are Always ON Always OFF or Exposure Based If Exposure Based is selected then the ring light is on during the time the sensor is capturing an image For UV models the Always ON option is not available 9 Always ON Always OFF Exposure Based 3 3 7 FOV Field of View Main Menu gt Imager gt FOV 33 iVu Plus TG Image Sensor The field of view FOV is the area that the sensor can see at a given working distance The working distance is the distance from the sensor s lens cover to the part being inspected By default the sensor uses the entire FOV in its operation The effective FOV can be reduced in order to speed up the processing time of an inspection or to decrease background noise Maximize FOV Main Menu gt Imager gt FOV gt Maximize FOV If the FOV has been modified and you want to quickly get back to the default click the Maximize FOV menu option to restore the FOV to the entire sensor display Modify FOV Main Menu gt Imager gt FOV gt Modify FOV Use this option to reduce or alter the size of the FOV 34 iVu Plus TG Image Sensor 3 4 System Menu Main Menu
100. ed indicates fail If a sensor fails an icon besides the sensor name will indicate the reason of failure 19 iVu Plus TG Image Sensor Area Count Fange Atea Range Time Range ims Inspection Total Frames Misser Time Range ims Inspection I nputs The Inspection Input page has the sensor settings Use this page to verify what inspection input settings were used on the latest inspection Click to expand the inspection information or to collapse the inspection information Use the right arrows as a shortcut go to a sensor setting screen Areal Intensity Range 0 127 Area Range 20 Peso Pass Count Range il 2 3 Blemishi sensitivity Bl Edge Length Range d Pass Count Range D 99 Inspectiant h1otian Disable MurmhernoufEdges MAA Sensitivity MAA Rotation fA 20 iVu Plus TG Image Sensor 3 Main Menu Reference 3 1 Main Menu The Main Menu has four sections I nspection to modify inspection settings I mager to run the Auto Exposure routine and to make adjustments to functions like exposure gain and strobe System to select the sensor Type and to manage the device Logs to configure and view System and Inspection Logs 21 iVu Plus TG Image Sensor nh a 5m posee Intensity Range Save to USB Sensor Type selection determines Load from USB first menu item under inspection Reset to Defaults Blemish ROI Type m Sensitivity RO sre
101. ed on the USB Thumb Drive will be displayed 3 Choose correct file and click on the Load button 4 Follow the steps on the screen to update the firmware 9 2 How to Set or Modify a Device Name You can set a Device Name for your iVu Series sensor or modify an existing name on the sensor using the software keypad You can also change the device name this using the iVu Emulator as described below K NOTE If you are in a language other than English you cannot modify the device name using the software keypad Use the procedure described below a l l l l L4 NOTE If you have not set the device name previously then folders will be named using the first 8 characters of the device serial number l Plug a USB Thumb Drive into the device 2 Save Device Configuration to the USB Thumb Drive Main Menu gt System gt Configuration gt Save to USB The locaton of these files on the USB Thumb Drive will be displayed after the operation is complete the device configuration is saved in lt USB gt BANNER lt DEVICE_ NAME gt For example if the device name is myName the path will be lt USB gt BANNER myName 3 Remove the USB drive from the device and insert it into an available USB drive on a Windows PC 4 If running the Emulator from the USB launch the iVuEmulator exe program If running the Emulator installed on a PC make sure the Emulator is not running and copy the Device Configuration from the USB Thumb Drive to the fold
102. edges to locate adjusting sensitivity and selecting whether or not rotation is enabled These settings appear on the Inspection Menu after Motion is set to Enabled Motion is enabled when Area and or Blemish sensor are included in the inspection 27 iVu Plus TG Image Sensor Number of Edges Main Menu gt Inspection gt Motion gt Number of Edges On the Number of Edges screen use the radio buttons to select One Edge or Two Edges If One Edge is selected motion is tracked in one direction by default horizontally if Two Edges is selected motion can be tracked horizontally and vertically Sensitivity Main Menu gt Inspection gt Motion gt Sensitivity Sensitivity is used to fine tune how sensitive the sensor is to finding a reference edge The Sensitivity value helps account for light variations that might affect how well the sensor detects edges on inspected parts The Sensitivity scale is from O to 100 where 0 means least sensitive and 100 means most sensitive If set near 0 the sensor will only find very sharp edges with strong contrast If set near 100 the sensor will find very dim or blurry edges and may be unstable due to noise within the image Rotation Main Menu gt Inspection gt Motion gt Rotation Rotation can be Enabled or Disabled Select Enabled if the part can be expected to rotate during the inspection 3 2 3 Properties Menu Main Menu gt Inspection gt Properties The Properties menu is used
103. er Status Main Menu gt System gt Communications gt Industrial Ethernet gt Status The status screen displays information about the current connection This information is protocol specific View Logs Main Menu gt System gt Communications gt Industrial Ethernet gt View Logs This screen displays the list of recent events on Industrial Ethernet channel Detailed logging can be selected under Setup when troubleshooting Command Channel Main Menu gt System gt Communications gt Command Channel The iVu command channel is a bi directional communication protocol that currently supports ASCII via the RS 232 serial interface or ethernet interface and enables other devices to remotely control the iVu sensor and to access sensor results Connection Main Menu gt System gt Communications gt Command Channel gt Connection The Connection screen is used to enable or disable the Command Channel 42 iVu Plus TG Image Sensor OD T Connection Disabled Disabled Ethernet IP Port 32000 Serial KVO Delimiters Main Menu gt System gt Communications gt Command Channel gt Delimiters In the Delimiters screen there are three delimiter options that you can set Field Delimiter which determines what is used to separate data that the sensor is sending out to a remote device End of Frame which determines the delimiter used to indicate the end of a frame String Delimiter which determines wh
104. er the CIP and I O connections are established the Industrial Protocols Status page will show the details of the connection Most of the errors in establishing the CIP and I O connections have to do with specifying the proper Input and Output assembly IDs and sizes Please refer to the appropriate sections of this manual for this information 7 10 Additional I nformation 7 10 1 iVu Command Channel Commands iVu Command Channel over I ndustrial EtherNet This section describes how to use the iVu Command Channel over Industrial EtherNet Please see the iVu Plus Communications User s Guide for more information on the iVu Command Channel protocol The following commands need to be executed using the Command ID register and the Command Input bit Input Coil bit Command Command ID Description Data Type Do Set Get Trigger Trigger Mode 1 10001 The sensor s triggering mode This value must match Int16 the modes supported by the sensor Product Change Product Change By 2l This command forces the sensor to switch to the Byte Array Name specified inspection The sensor does not transmit a response until the sensor has completed the action Inspections results immediately after a product change will be invalid until a new trigger is received I mager Gain 5l 10051 The sensor s value used to electronically brighten all nt32 image pixels Exposure 52 10052 The sensor s value used to control the amount of time nt32 the imager is
105. er where the Emulator is installed on the PC For example if the device name is myName and the iVu Emulator 154 iVu Plus TG Image Sensor is installed in the default location on the PC copy the file lt USB gt BANNER myName CONFIG CFG to C Program Files Banner Engineering iVu Series Launch the iVuEmulator exe program Go to the Information screen Main Menu gt System gt Information Click the white box next to the Device Name label and enter the desired Device Name Click the Back button on the lower left corner of the screen to save the Device Name Close the Emulator program and the Device Name will be saved to the CONFIG CFG file 0 If running the Emulator on the PC copy the CONFIG CFG file back to the original folder on the USB drive USB BANNER DEVICE NAME for example lt USB gt BANNER myName NOTE The device will look in the original folder for example myName for the CONFIG CFG file 11 Remove the USB Thumb Drive from the PC and connect to the device 12 Restore the configuration to the device a Go to Main Menu gt System gt Configuration gt Load from USB b Select the Configuration to restore c Click the Load button to start the restore device configuration F NOTE Once the new device name is restored in the device all files saved to USB will now reside in the folder corresponding to the new device name You will need to reboot the device when the restore is complete K
106. error The up arrow will be yellow if the command is incomplete for example waiting for an end of frame delimiter K NOTE An hourglass displays if an operation takes a particularly long time to complete for example during a long trigger Each log entry includes a log detail button arrow icon on right side of log entry to display a detail view of the log entry Buttons at the bottom of the screen provide for refreshing the display and clearing the log Additionally the communication log can be saved to the USB flash drive so that the communication log can be imported to the emulator I mage Export Log Main Menu gt Logs gt Communication Logs gt I mage Export The Image Export log is purely an output log so there is no receive input activity Image Export is only available over Ethernet When a user enables Image Export the log will show an Enabled entry that indicates the port is being listened to When a client application connects or disconnects a log entry indicates that which IP address has connected or disconnected If data is dropped the logs will indicate the number of frames that have been dropped 53 iVu Plus TG Image Sensor 4 Setting up an I nspection The device holds up to 30 inspections Inspections may hold multiple sensors To set up for an inspection l Acquire a good image 2 Configure the sensor s in the inspection 3 Configure multiple sensors in the inspection 4 1 Acquiring a Good Image
107. external trigger input e Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test e Capture images of a range of samples to set up from the worst good part to the best bad part l Make sure you use good parts for the inspection setup Normally each part will be centered in the field of view with the feature of interest surrounded by the Region of Interest ROI Eg 2 uuummuumuuuuuuAJi P s EJ For the first part select the ROI by clicking inside it Move it resize it and rotate it by dragging the ROI or its corners Once the feature of interest is within the ROI click the Teach button The feature will be highlighted in green 2 Click the Save button to save the pattern to the first empty pattern storage slot 69 iVu Plus TG Image Sensor 3 Set match criteria Tip Use the short cut menu in the upper right of the screen to select an ROI type Tip For better results make sure that the ROI bounds the image of the pattern as tightly as possible ROI Type Saved Patterns Percent Match Rotation Range Pass Criteria Timeout NOTE When running a Sort inspection the sensor will look for any possible patterns to match anywhere within the field of view e The Percent Match setting adjusts how closely the inspected part or label needs to match any of the ten stored patterns The Percent Match scale is from O to 100 where O is th
108. figure Custom Map Enable Custom Map by selecting Custom on the drop down list i Custom Click on the yellow arrow button to Custom IE Map screen Custom IE Map screen allows choosing sensor result data that will appear on the customizable space 113 iVu Plus TG Image Sensor The bottom of the screen shows the word usage on the customizable space In the screenshot above seven words have been used for one Area sensor Area 1 Use the yellow arrow button next to the Area sensor row to go to the Area Sensor Data in the following graphic On the Area Sensor Data screen above Area Count Area Range Min and Area Range Max are available to add into the customizable space The number to the right of each item shows how many words are required to display the data The bottom reservation count shows the number of Area Sensors that will be reserved on the customizable space Since only one Area Sensor s worth of data is reserved on the screenshot above the selected data will be collected from the first Area sensor in the current inspection When multiple Area Sensors have been reserved the data will be arranged in the sequential manner of the sensor type in the current inspection Use the green arrow icon Back button to go back to the custom map summary screen 114 iVu Plus TG Image Sensor User may continue to add more data from any sensor type as required or reserve more sensors into the customizable space
109. ger 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 30 Sensor Type Sort iVu Plus TG WORD WORD NAME DATA TYPE 0 Input Bits ACK Register see Input and Output Flags on page 138 16 bit integer 1 Output Bits Register see Input and Output Flags on page 138 16 bit integer 2 3 Error Code 32 bit integer 4 5 Inspection Number 32 bit integer 6 7 Iteration Count 32 bit integer 8 9 Pass Count 32 bit integer 10 11 Fail Count 32 bit integer 12 13 Missed Triggers 32 bit integer 14 15 Current Inspection Time Float 16 Sensor Pass Fail Coil 17 29 reserved 30 52 Inspection Name 2 Word Length 20 unicode chars 53 54 Frame Number 32 bit integer 55 Sensor Type ID 16 bit integer 56 Sort Pattern Map 16 bit integer 57 Sort Pattern Count 16 bit integer 58 Sort Pattern 1 Count 16 bit integer 59 Sort Pattern 2 Count 16 bit integer 60 Sort Pattern 3 Count 16 bit integer 61 Sort Pattern 4 Count 16 bit integer 62 Sort Pattern 5 Count 16 bit integer 63 Sort Pattern 6 Count 16 bit integer 64 Sort Pattern 7 Count 16 bit integer 65 Sort Pattern 8 Count 16 bit integer 66 Sort Pattern 9 Count 16 bit integer 67 Sort Pattern 10 Count 16 bit integer 68 Sort Min Percent Match 16 bit integer 69 Sort Max Percent Match 16 bit integer 70 170 reserved
110. ghlighted areas indicate objects the sensor finds L4 NOTE Objects that are colored yellow are found but filtered out This is because the objects fall outside of the Area Range See Area Range to adjust this setting Area Range Main Menu gt Inspection gt Sensors gt Area gt Area Range The Area Range is used to set the size limits of a feature of interest Use the slider bar at the bottom of the display to select the range Areas are measured by counting pixels For example a rectangular feature that is 100 pixels wide by 200 pixels tall will have an area of roughly 20 000 pixels Pass Count Main Menu gt Inspection gt Sensors gt Area gt Pass Count The Minimum Pass Count is the minimum number of parts labels or features expected to fall within the specified criteria the Maximum Pass Count is the maximum number expected to fall within the specified criteria These settings are used to determine the pass or fail result of the inspection Blemish Menu Main Menu gt Inspection gt Sensor gt Blemish When configured as a Blemish sensor it can be used to find flaws on a part for example scratches on a disc It can be used to make sure the a feature exists on a part Although this is more commonly an application for a sensor configured as an Area sensor a Blemish sensor may be a better option to find a feature when dealing with variable materials or uneven lighting Some sample applications include e Inspections that ch
111. gt Communications gt Command Channel gt Connection and select Serial I O b Configure the field and end of frame delimiters Go to Main Menu gt System gt Communications gt Command Channel gt Delimiters get tool result lt datal gt lt data2 gt 0 Valid end of frame delimiters are lt comma gt lt colon gt lt semicolon gt lt CR gt lt CR gt lt LF gt lt LF gt lt CR gt or lt ETX gt c Optionally if you want to trigger the iVu from the control device set the trigger mode to Command go to Main Menu gt I mager gt Trigger and select Command from the drop down Command External Internal Free Run Command d Verify that the iVu receives and transmits data correctly 4 To enable Data Export over the serial connection a Go to Main Menu gt System gt Communications gt Data Export gt Connection and select Serial I O from the drop down 81 iVu Plus TG Image Sensor em Connection Disabled Disabled Ethernet IP Port 32000 Serial IO b Go to Main Menu gt System gt Communications gt Data Export gt Data To Export and select the inspection data to export c Go to Main Menu gt System gt Communications gt Data Export gt Output Format and select the Start String Delimiter and End String lt datal gt lt data2 gt eUD e d Goto Main Menu gt System gt Communications gt Data Export gt Advanced
112. has a color touch screen display either integrated with the sensor or available as a remote display that you can use to set up and monitor inspections The following features are available e Self contained image sensor no PC required e Easy configuration install connect iVu select sensor type acquire image set inspection parameters e Intuitive interface and sophisticated features make powerful inspection capabilities simple e Multiple sensor configuration e GUI available in multiple languages English French German Italian Spanish Japanese Simplified Chinese Portuguese and Turkish e 68 5 mm 2 7 in touch screen LCD display or separate touch screen display that mounts remotely from the sensor to allow easy access to the user interface and to view inspection images e Four sensor types in one package a match sensor that determines whether a pattern on a label or part matches a reference pattern a sort sensor that can recognize and sort up to ten different patterns within the same inspection an area sensor that detects whether or not a particular feature or features is present and a blemish sensor that detects flaws on parts Robust IP67 housing with integrated lighting red blue green or infrared e M12 connector with 10 to 30 V dc for power supply and PNP or NPN output External trigger input remote TEACH input and external strobe output available e USB port for uploading and downloading of inspections and log file
113. iVu Plus TG I mage Sensor Instruction Manual Original Instructions B 3084219Rev D 18 March 2 SSX iVu Plus TG Image Sensor Contents TI Overview or the SENSOM o six iia wu ODS a aW Cx EQUDS O AO MY RO GYN A a MEN DI NENNEN EE E 5 ll FybDicabrVu o o o wr ao La MAT FE _ NA WT dp CEFN EA FN EC PA FFEFRYN AU CE FRAN EW EF EREA 5 NN ei Ng y9 euo Yr c HR 5 l l 2 Blister Pack IASPECHON aei eo ad haa NAD Y GO qq diet wy UN GR OD AST GWGU Sdn OG 6 ua ce o cinio uo a e eeeA _ RF FERF FE FFEFRYN EC FFF Gp SEEN E UE 6 a Pa We we i ON EE e O Y UU EFE FETH RWYF O FF FARN NN FFF a ant FEE HE ERYN 6 DEUS 19a nn MU A _ PRYF ARNEY YR ANN YNN EFE EE FA Y FF FY FN NN NN FFF IY 6 1 2 2 Installing and Connecting the Sensor sss hne RR EE EE ARAE RR EE nns 8 EZ Go eng enl 1n Rr 10 1 2 4 iVu Trigger Remote Teach and I O Waveforms o Y YR RR RR RR RR nee eene enn 12 Ug inda M FA 13 PSs CMO MOMS 13 La SaO TYDS A EE 14 uUscwemsbds x i0 e 14 1 3 4 Mul ple InsDeCLlOTIS aes OE Unn FA Gn ndis GC AT CD dnas Unda dutud ud reset Rm d SEE FEE 15
114. ications Lecce ccc RR RR RR AR RR RE RR RR RR nnn 83 6 3 1 Understanding the Communication LOG oo eee cece cece cece eee ee RR nennen EE EE A REU RE FEE EAR RED RE nnn 83 6 3 Ethernet O Nem 84 PSSGN O T e e 84 6 4 Command Channel Primer aaesusdueeu veu ties Rath E ERR B eR e D una tutte ta na decla me o as atc eae RR RU Rhe le ut 86 6 4 1 Command Channel CommiandS zuiaidiecciee nea d hot rin tee YF nta Rx A EON xe c at Rt ie e a dure 86 6 1 2 Conventions Used Tor Examples sy dme etui e Ko d e amete on YY Rx dile v mea tt Es 87 p 4 J3 ExalllplBS en y voa hae aY dn YW s its Sie dives x etel calce und ae uos WG Ld gut 88 6 4 4 Command Channel Reference rece cece ceccccccc cece eee e RR eee AER RR FE EAR aas asas aa aa aaa arena an nna 88 6 4 5 Multiple Sensors nSDectlO Y esxxstseeosexseses ied Yl Cas sexe n ERada ni bee RU RE ra pcs VR ra Uh ed inr ae 95 6 4 6 Command Channel Command Status Register 9YY Y FL AR RR RR RE eee nnns 96 6 4 7 Command Channel Error Codes eia YR sas used RW Rache GON DN FY vu End EU ratae wdd ra 96 7 Vndustrial Ethernet OVerVIeW ice ww GN da a a a a A gWM Adn 98 Zu DSvice SOLD i aona Od su Y db ere eos iden DYN E 98 TLl SETIR Addres MO Du a a CN YRU A Yd O vos see te YD OC 98 7 1 2 Set Industrial Ethernet Protocol EIP Modbus TCP PCCC o FF GG GRAA CL FA AA hme 98 Fisser Nggen Mode ss GG Y YN A Cow OO Sy Y CYN EY en ae 98 1 2 SUPPOKLGG
115. improper wiring mismatched baud rates or other serial I O issues do trigger xOD xOAdo trigger Last Bytes Sent 4 Total OK x0D x0A I ndustrial Ethernet Main Menu gt System gt Communications gt Industrial Ethernet 38 iVu Plus TG Image Sensor The iVuPlus device can be controlled or monitored over Industrial Ethernet using Ethernet IP Modbus TCP or PCCC protocols This document will help you to set up the iVu Plus in the desired configuration and provide you with information you will need to connect to the master device PLC HMI etc Connection Main Menu gt System gt Communications gt Industrial Ethernet gt Connection The Connection screen is used to enable either Modbus or EIP PCCC protocols on Industrial Ethernet channel Select Disable to completely disable Industrial Ethernet channel Map Main Menu gt System gt Communications gt Industrial Ethernet gt Map The Map setting Default Custom affects only on EIP assembly 0x65 or MODBUS PCCC registers 30001 to 30240 at offset 55 166 Default Map Main Menu gt System gt Communications gt Industrial EtherNet gt Map gt Default Automatically maps sensor data for each inspection Recommended when execution order of sensor types is the same across inspections When inspection has multiple sensors the first 5 sensor results will be shown starting at offset 55 Each sensor result will occupy 20 words The following is a table of EIP assembly
116. integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array If the inspection contains more than 5 sensors the sensor s after the 5th one will not be on the map Table 13 Area Sensor Type ID 2 Sensor Specific Data Data Size Area Count 32 bit integer Area Range Min 32 bit integer Area Range Max 32 bit integer 111 iVu Plus TG Image Sensor Table 14 Blemish Sensor Type ID 3 Sensor Specific Data Sensor Location Blemish Count 32 bit integer Blemish Min Edge Length 32 bit integer Blemish Min Edge Length 32 bit integer Table 15 Match Sensor Type ID 4 Sensor Specific Data Sensor Location Match Count 32 bit integer Match Min Percent 16 bit integer Match Max Percent 16 bit integer Table 16 Sort Sensor Type ID 5 Sensor Specific Data Sensor Location Sort Pattern Map 16 bit integer Sort Pattern Count 16 bit integer Sort Pattern 1 Count 16 bit integer Sort Pattern 2 Count 16 bit integer Sort Pattern 3 Count 16 bit integer Sort Pattern 4 Count 16 bit integer Sort Pattern 5 Count 16 bit integer Sort Pattern 6 Count 16 bit integer Sort Pattern 7 Count 16 bit integer Sort Pattern 8 Count 16 bit integer Sort Pattern 9 Count 16 bit integer Sort Pattern 10 Count 16 bit integer Sort Min Percent Match 16 bit integer Sort Max Percent Match 16 bit integer
117. into the emulator Click the Clear button to clear Inspection Logs The View Inspection Log screen is used to debug an inspection and shows one inspection in read only mode Click the upper left icon to cycle through views When in Statistics view the table title has arrows to switch between Inputs and Results of the Inspection Use the left and right arrow keys at the bottom of the screen to navigate through the all stored Inspection Logs Setup Main Menu gt Logs gt Inspection Logs gt Setup Use the radio buttons to Disable Logging to log Passed Inspections Failed Inspections or All Inspections 51 iVu Plus TG Image Sensor Disable Logging 9 Failed Inspections amp All Inspections 3 5 2 System Logs Main Menu gt Logs gt System Logs The System Log contains configuration change information other notifications and any errors or warnings that may be encountered The list is sorted in descending order with respect to time The Time associated with each event consists of the Hour Count lifetime hours of operation and the Up Timer time elapsed since last boot Click the icon in the upper left corner of the screen to show hide the time column e Click Clear Log button at the bottom of the screen to clear the System Log Click the icon at the lower right of the screen to save the System Log to the USB flash drive K NOTE System log will not log changes while in Demo mode Additionally the Emulato
118. ion String value specified exceeds maximum allowable length Attempt to obtain value when no areas were found Attempt to obtain value when no matches were found Attempt to obtain value when no sort patterns were found Remote Display must be connected to obtain this value This sensor does not have Remote Display capability The Trigger Mode must be set to Command perform this operation The command timed out before finishing Access to the specified data requires a triggered inspection The command timed out before finishing The System Error must be active to execute this command Teach requires Match Sensor type Requires multiple inspections to be enabled No inspections are available in multiple inspection mode Sensor must be in the READY state to perform a product change Attempt to product change to a unknown or invalid inspection The Product Change operation timed out Attempt to product change to the same inspection Attempt to use a command without a sensor name in a multi sensor inspection 97 iVu Plus TG Image Sensor 7 Industrial Ethernet Overview 7 1 Device Setup 7 1 1 Set IP Address When shipped the device is assigned a default IP address 192 168 0 1 a default Subnet Mask 255 255 255 0 and a default gateway 0 0 0 0 To change these defaults click on Main Menu gt System gt Communications gt Ethernet I O 7 1 2 Set Industrial Ethernet Protocol El P Modbus TCP PCCC The Industrial Ether
119. ion e Command Responses Refer to the sections on protocols for more information ACK Flags For each of the Command Flags there is a corresponding ACK flag The Vision Sensor sets the ACK flag when the corresponding action is complete Command flags cause actions to occur on the low to high transition of that flag You must clear the command flag after the corresponding ACK flag has been observed to be high As an example to use the Trigger ACK flag the programming steps for triggering an inspection would be l Wait for ready 2 Set Trigger command flag to 1 3 Wait for Trigger ACK to go to 1 4 Set Trigger command flag to O Command Responses iVu Plus Series Command Channel commands executed using command IDs may have a response value Depending on the Data Type the response value will be contained in one or multiple registers Refer to iVu Command Channel Commands section of this document and the iVu Plus Communication s Users Guide for more information about the iVu Command Channel 7 3 Sensor Operation Any Industrial Ethernet protocol can be used to trigger inspections remote teach and perform command functions On iVuPlus BCR models compare strings can also be set 99 iVu Plus TG Image Sensor 7 3 1 General Command Execution Point of View of PLC CS y Clear all Output Flags Optional If using Command ID set it and its Parameter value as reguired y Set Command Output
120. ion status If you experience issues accessing data please consult the relevant sections of the manual for the Modbus TCP register maps supported by the sensor and consult the Industrial Protocols Log The log when configured to Detailed Logging mode provides record of individual register access sequence and records any errors EtherNet I P and PCCC Protocols EtherNet IP and PCCC protocols rely on CIP protocol to establish communications and exchange data CIP protocol in turn utilizes TCP IP 145 iVu Plus TG Image Sensor In addition EtherNet IP implements I O messaging I O messaging allows two devices iVu sensor and the PLC to continuously synchronize data sets between each other These data sets are called Input and Output Assemblies iVu device consumes PLC output assemblies and produces PLC input assemblies This exchange occurs continuously and the rate specified by the RPI requested Packet Interval value I O messaging is based on UDP IP and utilizes Multicast addressing when sending PLC input assemblies It is the default mode of operation for I O messages in PLCs Newer PLCs also support Unicast direct addressing for PLC input assemblies but need to be specially configured Because I O messaging uses IDP IP and Multicast it requires special managed switches and customized switch configuration Managed switches when properly configured prevent multicast devices from flooding the network with data Please
121. ions gt Command Channel gt Connection and select Ethernet IP Port 32000 zm m f Connection Disabled Disabled Ethernet IF Port 32000 Serial O b Configure the field and end of frame delimiters Go to Main Menu gt System gt Communications gt Command Channel gt Delimiters 78 iVu Plus TG Image Sensor get tool resulten lt datal gt lt data2 gt 0 Valid end of frame delimiters are comma colon lt semicolon gt CR CR LF LF CR or lt ETX gt c Verify that the iVu receives and transmits data correctly To enable Data Export over Ethernet a Go to Main Menu gt System gt Communications gt Data Export gt Connection and select Serial I O from the drop down Connection Disabled Disabled Ethernet IP Port 32000 Serial IO b Go to Main Menu gt System gt Communications gt Data Export gt Data To Export and select the inspection data to export c Go to Main Menu gt System gt Communications gt Data Export gt Output Format and select the Start String Delimiter and End String 79 iVu Plus TG Image Sensor GL PAG cT Affects Data Image Export channels During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device due to bandwidth limitations
122. iption History TotalFrames The total number of inspections since the history was last cleared History Minl nspectionTime The minimum elapsed time msec of the inspection History MaxlnspectionTime The maximum elapsed time msec of the inspection History Clear Clears all history fields for example pass fail sensor history etc Examples gt gt get history passed x0Dx0A lt lt OK OD OA lt lt OD O gt gt get history startframenumber x0D x0A lt lt OK OD 0A lt lt nm TE gt gt do history clear x0Dx0A lt lt OK x0OD x0A Inspection Command Group Command Group Item Description Get Inspection Status This status of the most recent inspection either Pass Fail or Idle no triggers Get Inspection Name The name of the active inspection Get Inspection FrameNumber The most recent inspection frame number Get Inspection ExecutionTime The most recent inspection execution time in msec Examples gt gt get inspection status x0D x0A lt lt OK x0D x0A lt lt MEUS 0D x02 gt gt get inspection executiontime x0D x0A lt lt OK x0D x0A lt lt em AREA RESULT Command Group Command Group Description AREA RESULT Count The number of detected areas AREA RESULT MinArea The size of the smallest detected area AREA RESULT MaxArea The size of the largest detected area 92 get area result count x0D Nx0A get area result minarea x0D x0A Examples gt gt lt lt OK x0D x0A
123. its are used to push single bit outputs from the iVu Sensor to the PLC The 32 bits of iVu output can also be accessed using the bits of the first two Output Registers Input Bits ACK Register word 0 and Output Bits Register word1 I nput Bits Register Bit Position 15 14 13 12 1 10 9 8 7 6 5 4 3 2 1 0 Command Set BCR Set BCR Gated Triader Teach Product Mask String Trigger gg Latch Change I nput Bits ACK Register Bit Position WE 3 2 11 0 mand ae BCR Set BCR Tigger Trigger jc dus Mask ACKIString ACK ACK i a ACK ACK Output Bits Register Bit Position 15 14 13 12 1 10 9 8 7 6 5 4 3 2 11 0 Execution System Teach Missed Ready Read 138 iVu Plus TG Image Sensor 7 7 Sample Timing Diagram X Y Z Represent snapshot in time Product Change RPI 0 1 X X Y X Y Z Product Change i Ready Product Change i i Set Set ProductChange ProductChange i i 1 0 i ProductChange ACK 1 New inspection Verify Ready 1 Verify Ready 1 ProductChange ACK 0 ProductChange ACK 0 is loaded 139 iVu Plus TG Image Sensor Teach Latch RPI 0 1 X X tY APT EZ Teach Latch i jj S Ready i i Teach Latch ACK i i i Set Set i TeachLatch 1 TeachLatch 0 TeachLatch ACK Verify Verify ae
124. l apt External Interral Free Run Industrial Ethernet Only Command e Make sure there is no external trigger input e Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test e Capture images of a range of samples to set up from the worst good part to the best bad part The Demo application shows how the sensor when configured as a Blemish sensor can accept or reject parts based on the range of edge pixels the sensor detects in the ROI Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV 1 Adjust the Region of Interest ROI Resize the ROI so that it surrounds just the feature of interest In the Blemish Demo example the feature of interest includes the two irregular shapes below the Banner logo 2 Adjust the parameters of the sensor by clicking inside the ROI then click the black sensor name button aim R l Type Sensitivity Edge Length Range 62 iVu Plus TG Image Sensor e Adjust the Sensitivity parameter Sensitivity is used to fine tune how sensitive the sensor is to finding blemish or other edges within the ROI The Sensitivity value helps account for light variations that might affect how well the sensor detects edges The Sensitivity scale is from O to 100 where 0 means least sensitive and 100 means most sensitive If set near 0 the sensor will only find
125. lt 0 See Qu lt lt OK x0D x0A lt lt 3155 ID A 95 iVu Plus TG Image Sensor Notice that Areal is the sensor name of an Area Sensor Type in the current inspection gt gt get blemish history lt Blemishl gt minedgelength x0D x0A lt lt OK 0BD OA lt lt 22 Ed Notice that lt Blemishl gt is the sensor name of a Blemish Sensor Type in the current inspection 6 4 6 Command Channel Command Status Register The command status is a verification of the command type Command Status Value 16 bit integer Unknown Read Write Execute 6 4 7 Command Channel Error Codes Table 8 Plus TG Command Channel Error Codes Numeric ID Text ID Description 00000 SUCCESS Command processed successfully 10000 EMPTY FRAME RECEIVED Indicates that the request was empty The command channel requires a command any arguments and an end of frame delimiter 10001 COMMAND NOT RECOGNIZED The command specified is not recognized 10100 GROUP MISSING A Group ID must be specified immediately after the command 10101 GROUP NOT FOUND The specified Group ID is invalid unknown 10102 GROUP ITEM MISSING Item ID must be specified immediately after the Group 10103 GROUP ITEM NOT FOUND The specified Group Item ID is invalid unknown 10152 NOT_ READABLE Attempt to get a value that is not readable 10153 NOT WRITEABLE Attempt to set a value that is not writeable 10250 NOT_A METHOD Method ID specified is not a method 10251 WRONG ARGUMENT COUNT To
126. lue of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass Move the slider from O to 180 degrees K NOTE The smaller the rotation range the faster the inspection will run Pass Criteria Main Menu gt Inspection gt Sensors gt Sort gt Pass Criteria There are four options to select from to define pass criteria for a Sort sensor inspection which are described below using an example where there are two saved patterns e Any Saved Pattern Pass condition if the sensor matches either Pattern 1 Pattern 2 or both All Saved Patterns Pass condition if the sensor matches both Pattern 1 AND Pattern 2 e Single Saved Pattern Pass condition if the sensor matches either Pattern 1 OR Pattern 2 but NOT both e Specific Saved Pattern requires selecting a saved pattern to match for example Pattern 2 Pass condition when the sensor matches only Pattern 2 Timeout Main Menu gt Inspection gt Sensors gt Sort gt Timeout When the sensor type is set as Match or Sort this screen provides for adjusting the maximum time the inspection is allowed to execute A timeout error is reported in the case inspection runs out of time If this value is set too high the sensor can miss triggers while trying to detect a bad pattern 3 2 2 Motion Menu Main Menu gt Inspection gt Motion Enable Motion when the part is expected to move or rotate Motion settings also involve selecting the number of
127. lus TG Image Sensor NOTE If the interval is less than the inspection time then missed triggers will occur e f External Trigger is selected inspections are triggered in response to an electrical signal on the Trigger input line e f Free Run is selected the sensor automatically runs continuous inspections f Command is selected the command channel is used to trigger the sensor from a remote device If Industrial Ethernet Only is selected trigger commands from the Industrial Ethernet communications channel only are accepted External External Internal Free Run Industrial Ethernet Only Command 3 3 5 Focus Main Menu gt Imager gt Focus The Focus Number displayed at the bottom of this screen is used to fine tune image focus Loosen the lock on the lens cover turn the focus ring on the sensor until the Focus Number peaks or the image appears sharp then lock the focus ring p L NOTE For the Focus Number to work the sensor must be triggering and the images must be similar over time 3 3 6 Strobe Main Menu gt Imager gt Strobe The Internal Strobe configures the operation of the integrated ring light The External Strobe configures the operation of an external light 32 iVu Plus TG Image Sensor External Main Menu gt Imager gt Strobe gt External The External Strobe is a 5V output that can be used for an external light Setting options are Always ON Always OFF or Exposure Bas
128. ly e Command Select one of the trigger modes by accessing Main Menu gt I mager gt Trigger on the iVu touch screen display Trigger on page 31 describes these trigger modes in more detail External External Internal Free Run Industrial Ethernet Only Command 17 iVu Plus TG Image Sensor 2 Home Screen The Home screen on the iVu Series sensor display is used to monitor inspections and to configure the sensor Normally the part being inspected is centered on the screen with the feature of interest bounded by the Region of Interest ROI a rectangle as shown below The ROI can be rotated and resized and is highlighted when selected for adjustment In the following graphic there are 2 ROI because it is a multi sensor inspection The green annotations indicate the object passes and the red annotations indicate a failure This sample inspection failed as shown by the red X next to the Display mode button Region of Interest ROI Display Modes Help Button 34 Cinspections Zoom In Zoom Qut Main Menu Manual Trigger Field of View FOV 2 1 Display Mode Main Menu gt Home gt Display Mode icon Use the display mode button on the upper left corner of the screen to cycle through all three display modes The 3 display modes include Image with Annotations Image without Annotations and Inspection Statistics 2 1 1 I mage with Annotations Click the display mode icon to show the imag
129. many or too few then the port settings for example baud rate are likely mismatched in a way that does not generate serial hardware errors Verify the settings on both devices match exactly Verifying Basic Transmit Functionality The iVu command channel will only send response frames to the requesting device if it receives a valid end of frame delimiter from the requesting device To verify transmit functionality l Transmit an end of frame delimiter sequence from the requesting device to the iVu sensor For example in a terminal program simply hit Enter If a valid end of frame delimiter is received the iVu sensor will immediately transmit a short error message back to the requesting device for example ERROR 10000 COMMAND MISSING 2 Verify that the number of bytes sent by the requesting device are the same as the number shown in the lower field of the Port Status screen on the iVu sensor Go to the Main Menu gt System gt Communications gt Serial I O gt Port Status screen 85 iVu Plus TG Image Sensor do trigger xOD xQAdo trigger Last Bytes Sent 4 Total 3 If the byte count does not match re verify that the settings on both devices match exactly If no bytes are received re check the wiring If the correct response frame is received then basic electrical and port settings are correct 6 4 Command Channel Primer 6 4 1 Command Channel Commands All iVu command channel request command frames use the follo
130. n Signal Ground Ready Output 3 RS 232 TX RS 232 Signal Ground RS 232 Rx 11 Output Input Output Output Input Input Input Output Output Output Output Input iVu Plus TG Image Sensor 1 2 4 iVu Trigger Remote Teach and I O Waveforms The iVu has two input signals Trigger and Remote Teach The default setting is to detect the low to high transition This setting can be changed in the Main Menu gt System gt Discrete I O gt Input Polarity screen on the sensor PNP Low to High Trigger and Remote Teach Input Waveforms Power up Wire Color Function Pink Trigger i Remote Gray Teach The sensor triggers from low to high and Remote Teach behaves electrically like trigger NPN High to Low Trigger and Remote Teach I nput Waveforms Power up Wire Color Function Pink Trigger Remote Teach The sensor triggers from high to low and Remote Teach behaves electrically like trigger Gray K NOTE If the device used to trigger or remote teach the iVu Plus TG is a sinking device these are the options regarding the use of a pull up resistor Option 1 Put a pull up resistor rated approximately 1k ohm between the sensor s positive voltage and the sensor s input as shown below Sinking VCC iVu Trigger Input Pullup Resistor 1k ohm Remote Teach Input gt NAP NPN ne y y
131. n return shipping is not covered by warranty Factory Support To help Banner better assist you be ready to provide the following information e iVu firmware version to find the version number click Main Menu gt System gt Sensor I nformation Device Model Number and Date Code which are found on the bottom of the device e Exact wording of any messages that appeared on your screen A description of what you were doing and what happened A description of how you tried to solve the problem Error Codes see LED Indicator Troubleshooting on page 157 11 2 Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and possibly updating the iVu firmware as new versions become available Cleaning the Sensor Regularly remove any dust or dirt from the device using a soft cloth If needed slightly dampen the cloth with a weak solution of neutral detergent Avoid getting dirt on the imager the area behind the lens If the imager is dirty use anti static compressed air to blow off the dust Updating the iVu firmware The current version of iVu firmware is available for download from the Banner website See the Banner Website for the firmware download link 158 iVu Plus TG Image Sensor 11 3 Banner Engineering Corp Limited Warranty Banner Engineering Corp warrants its products to be free from defects in material and workmanship for one year following the date of shipment Banner Engineering Corp will rep
132. nclude nspections that check for scratches on a part and reject parts where the scratches are too numerous or larger than acceptable e Inspections that check for the presence of some label or marking on a part that may vary in color Match Sensor A Match type sensor is used to verify that a pattern shape or part in any orientation matches a reference pattern The reference pattern is taught during setup A reference pattern might include alphanumeric characters logos or any other shapes During an inspection the sensor checks that each part or package being inspected matches the reference pattern Additionally if there is more than one of the identified pattern the number expected can be set Some example applications include e Date Lot code inspections abel inspections e Part etching inspections e Part orientation inspections e Part shape inspections Sort Sensor A Sort sensor type that can recognize and sort up to ten different patterns within the same inspection Each reference pattern is taught during setup and stored in one of ten pattern memory locations A reference pattern might include alphanumeric characters logos or any other shapes and the pass criteria can be set for any or all of the patterns Some example application include e Identify and sort parts on a production line e Ensure that several different parts are present in a package 1 3 3 Multiple Sensors Firmware versions 1 2 0 and newer include
133. nd processed successfully Indicates that the request was empty The command channel requires a command any arguments and an end of frame delimiter The command specified is not recognized A Group ID must be specified immediately after the command The specified Group ID is invalid unknown A Group Item ID must be specified immediately after the Group ID The specified Group Item ID is invalid unknown Attempt to get a value that is not readable Attempt to set a value that is not writeable Method ID specified is not a method Total method arguments specified do not match method Attempt to issue command when a previous command has not finished Item ID specified must be a item not a group or method Command missing item s data value New item value is below the minimum New items value is above the maximum Get command received with unneeded arguments Item ID specified must be a item not a group or method Data export operation returned no results Command specified requires sensor to be in the READY state Command specified belongs to a different sensor type Command not supported on this device type Text value is invalid unknown Text value is invalid expecting True or False String value specified exceeds maximum allowable length Operation requires Barcode compare to be enabled Compare mask invalid Expecting string of 1 s and 0 s with length equal to compare data string Barcode number to find must be set to one fo
134. ned to 6 3 2 Ethernet l O Ethernet I O Status The Ethernet I O Status screen can be used to verify that the Ethernet wiring has been correctly set up In addition to determining if the link has been established incoming and outgoing traffic can be monitored 6 3 3 Serial I O Using the Port Status Screen for Testing RS 232 Communications The Port Status screen can be used to ensure data is entering and exiting the sensor This can be useful for debugging issues such as improper wiring mismatched baud rates or other serial I O issues To access the Port Status screen go to Main Menu gt System gt Communications gt Serial I O and click on the Status button e The upper field shows the bytes received request frame on the iVu from the control device e The lower field shows the bytes sent response frame from the iVu to the control device do trigger xOD xQAdo trigger Last Bytes Sent 4 Total OK x D x A 84 iVu Plus TG Image Sensor Port Errors The Port Errors screen can help to debug communications channel issues Parity Break and Framing indicate mismatched port settings or in the case of Break incorrect cabling Using the iVu Command Channel Sample Application or a Terminal Program for Testing The easiest way to test that the iVu command channel is correctly receiving and transmitting data is to use either the iVu Command Channel Sample App available on the installation CD or to use a terminal
135. net communication channel is disabled by default In order to enable this channel click on Main Menu gt System gt Communications gt Industrial Ethernet gt Connection Select the channel of interest EIP Modbus TCP or PCCC Only one type of connection can be established at any given time Information about an established connection can be obtained from Main Menu gt System gt Communications gt Industrial Ethernet gt Status screen Click on the connection of interest to view details This device provides extensive logging for the communication that occurs over the Industrial Ethernet connection Logs can either be viewed from Main Menu gt System gt Communications gt Industrial Ethernet gt View Logs or Main Menu gt Logs gt Communication Logs gt Industrial Ethernet 7 1 3 Set Trigger Mode The sensor can be triggered using either the hardware trigger or through over the Industrial EtherNet In order to only accept triggers generated through the Industrial EtherNet communication channel click on the Main Menu gt Imager gt Trigger and select I ndustrial EtherNet Only from the drop down menu 7 2 Supported Functions The iVu Plus Series sensor is controlled over EtherNet IP and Modbus TCP using the input and output data it makes available as a slave device for those protocols Here are some of the Sensor operations that can be performed using input and output values e Product Change Teach Enable e Trigger th
136. nsor name is myName e Configuration File CONFIG CFG path lt USB gt BANNER myName e Inspection Logs path lt USB gt BANNER myName InspLog NOTE If the sensor has no name then the folder is the first 8 characters of the serial number 3 Remove the USB drive from the sensor and insert it into an available USB port on a Windows PC that has the iVu Emulator installed ac 4 Copy the Sensor Configuration from the USB Thumb Drive to the folder where the Emulator is installed on the PC For example if the sensor name is myName and the iVu Emulator is installed in the default location on the PC copy the file lt USB gt BANNER myName CONFIG CFG to C Program Files Banner Engineering iVu Series 5 Copy the Inspection Logs from the USB Thumb Drive for example lt USB gt BANNER myName InspLog to the InspLog folder on the PC for example C Program Files Banner Engineering iVu SeriesM nspLogs 6 Start the emulator 7 Set the Trigger option to Internal I mportant Make sure the iVu Emulator is NOT running before going to the next step a Go to Main Menu gt I mager gt Trigger and select Internal b Set the Trigger Interval as desired The iVu Emulator will run with the saved configuration from Step 6 using the saved Inspection Logs from Step 7 as images 8 Make the desired adjustments 152 9 iVu Plus TG Image Sensor Close the iVu Emulator program All configuration changes will be saved to the CONFIG CF
137. nteger 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array Table 11 Sensor Type Match iVu Plus TG 58 59 60 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register see Input and Output Flags Bits on page 115 Output Bits Register see Input and Output Flags Bits on page 115 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Match Count Match Min Percent Match Match Max Percent Match reserved Command Status Command Response Int16 Command Response Int32 Command Response Float Command Response Length Command Response Data reserved 109 iVu Plus TG Image Sensor DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 12 Sensor Type Sort iVu Plus TG WORD WORD NAME DATA TYPE 0 Input Bits ACK Register see Input and Output Flags Bits on page 115 16 bit integer 1 Output Bits Register see Input and Output Flags Bits on page
138. ode compare string and or mask and Remote Teach sessions BOM HE Write the number 102 as a 16 bit integer into the Command ID register Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register 151 iVu Plus TG Image Sensor 8 Debugging I nspections 8 1 iVu Emulator The iVu Emulator is a Windows application that allows you to operate in a Windows environment exactly as you would on the iVu Series sensor itself In general the Emulator is an inspection debugging tool where you can l Import stored inspections and configuration from an iVu Plus TG sensor 2 Modify inspection parameters on the emulator 3 Restore the updated configuration back to the sensor 8 2 How to Round Trip Debug Using the Emulator The iVu Emulator is a Windows application that allows you to operate in a Windows environment exactly as you would on the sensor itself In general the Emulator is an inspection debugging tool you can import stored inspections and configuration from an iVu sensor then modify its parameters on
139. on that provides an easy interface to execute commands In a production environment you will need to create your own application for bi directional communication with the sensor XI YN H Clear Log Entries Help amp Command Examples Help info History Status System Imager Trigger Product Change Teach Inspection Tools Misc Barcode Area Blemish Match Sot send gt gt Get History Passed send gt gt Get History Failed send gt gt Get History Missed Triggers send gt gt Get History TotalFrames send gt gt Get History 5StartFrameNumber send gt gt Get History EndFr ameNumber send gt gt Get History MinInspectionTime send gt gt Get History MaxInspectionTime send gt gt Do History Clear Banner Engineering Corp Copyright 2010 6 1 4 Data Export The iVu Plus sensor provides for exporting user selected inspection data via either Ethernet or the RS 232 serial interface Inspection data that can be exported includes e Pass Fail Output e Inspection Name e Sensor Result o Name 74 iVu Plus TG Image Sensor o Pass Fail Sensor Result see Table 6 on page 75 for additional information e Inspection Time ms Table 6 Sensor Results Sensor Type Data to Export Count Area Range Blemish Count Edge Length Range Count Percent Match Count Percent Match All Found Pattern Numbers All Found Pattern Names Data export settings apply to all inspections sensor wide If i
140. op button to the sensor name of the selected ROI 59 iVu Plus TG Image Sensor 2 Resize and move the ROI to surround the feature of interest In the Demo example the feature of interest is the Banner logo as shown here It is still red because the parameters need to be set ae NOTE When running an Area inspection the sensor finds objects only within the ROI 3 Click the black sensor name button to go to open the Area sensor parameters menu ROI Type Intensity Range Area Range Pass Count a mai 4 Set sensor parameters Adjust the I ntensity Range This is the range of grayscale values the sensor should look for Use the eye dropper on the left of the screen to select the target feature then use the slider bar at the bottom of the screen to fine tune the selection to set the intensity range Adjust the Area Range The Area Range is used to set the size limits of a feature of interest Use the slider bar at the bottom of the display to select the range As the range narrows the highlighted area turns yellow Areas are measured by counting pixels For example a rectangular feature that is 100 pixels wide by 200 pixels tall has an area of roughly 20 000 pixels The screenshot indicates that the areas that are white are now within range of the inspection 60 iVu Plus TG Image Sensor e Move the slider at the bottom of the screen to the to the desired area range In the Demo example the Area Range is a
141. or 36 logs command channel 83 data export 83 communication 52 inspection 50 system 52 M match parameters percent match 26 27 66 rotation range 26 67 timeout 26 27 match sensor 25 match history command group 94 match result command group 94 maximum pass count 24 26 61 68 menu Display Settings 49 Configuration 35 Mode 35 System 35 minimum pass count 24 26 61 68 Mode menu 35 motion parameters area range 24 60 intensity range 24 motion settings 27 number of edges 28 71 rotation 28 71 sensitivity 28 71 motion settings 27 N number of edges 28 71 P pass count parameter 24 26 61 68 percent match 26 27 66 productchange command group 91 properties inspection name 28 properties menu 28 R rotation parameter 28 71 rotation range 26 27 67 RS 232 16 73 S sample application command channel 74 data export 75 image export 76 Save to USB 36 saved patterns 27 sensitivity 28 71 sensor display 18 sort menu saved patterns 27 Sort Menu 26 sort parameters rotation range 27 timeout 26 27 sort history command group 95 sort result command group 95 status command group 89 strobe external 33 internal 33 system command group 89 System Logs 52 System menu 35 T timeout 26 27 Touchscreen Calibration 49 trigger 31 trigger command group 90 loading from 36 U saving to 36 USB 161
142. owing examples show how the iVu Command Channel can be utilized via the Industrial Ethernet connection Clear System Error BOM H Write the number 81 as a 16 bit integer into the Command ID register Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information 5 Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register Get Set Trigger Mode Get the current Trigger Mode from the iVu Plus l Write the number 10001 as a 16 bit integer into the Command ID register 2 Toggle the Command bit from O to 1 bit 15 in the Input Bits Input Coil Bits register 3 Wait for the Command ACK flag to go from O to 1 bit 15 in the Input Bits ACK Input Coil Bits ACK register 4 Verify that the Execution Error flag is not set i e value should be 0 This is bit 15 in the Output Bits Status Coil Bits register If the value is 1 read the Error Code register for more information 5 Task Complete Toggle the Command bit back to O bit 15 in the Input Bits Input Coil Bits register Read the current Trigger Mode value in the Command Response I nt16 register iVu model Trigger
143. peaks E NOTE Turning the Focusing Window counter clockwise focuses on closer objects while turning the Focusing Window clockwise focuses on more distant objects 3 After the best image has been acquired lock the focusing window Micro Video Lens Models A Lens B Focusing Window W gm C Locking Clip a E Wa D Locking Screw a n TS E Filter Cap optional F Filter optional K NOTE Filter Kits are available separately For C Mount Models Only 1 Remove the Lens Enclosure 2 Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number peaks 3 Replace the Lens Enclosure on the camera 55 iVu Plus TG Image Sensor C Mount Models C Mount Lens Lens Enclosure Retainer Ring optional Filter optional Filter Retainer Ring Tool K NOTE Filter Kits are available separately 56 iVu Plus TG Image Sensor 5 Configuring Sensors Each sensor type has a shortcut menu available from the inspection menu From the Home screen click inside the Region of Interest ROI The ROI is the visual area indicated by a dotted line on the inspection In the Demo mode this will be the Banner logo The dotted line will turn bold and have rotation and size icons in the corners At the top of the screen the Inspection Name will change to a black button called Sensor Name Click the black Sensor Name button and a drop down box will appe
144. pection Adjust the ROI as appropriate for your inspection An ROI can be as large as the entire Field of View FOV Percent Match Main Menu gt Inspection gt Sensors gt Match gt Percent Match The Percent Match setting adjusts for how closely the inspected part or label matches the reference part or label The Percent Match scale is from 0 to 100 where O is the most tolerant and 100 is the least tolerant Move the slider to the left or to the right Rotation Range Main Menu gt Inspection gt Sensors gt Match gt Rotation Range The Rotation Range sets the expected rotation of parts or labels during an inspection For example a value of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass Move the slider from O to 180 degrees a I I K NOTE The smaller the rotation range the faster the inspection will run Pass Count Main Menu gt Inspection gt Sensors gt Match gt Pass Count The Minimum Pass Count is the minimum number of parts labels or features expected to fall within the specified criteria the Maximum Pass Count is the maximum number expected to fall within the specified criteria These settings are used to determine the pass or fail result of the inspection Timeout Main Menu gt Inspection gt Sensors gt Match gt Timeout When the sensor type is set as Match or Sort this screen provides for adjusting the maximum time the inspection is allowed to exe
145. program running on a PC If using a terminal program in the terminal program s configuration e Set new line transmit to CR LF and set the end of frame delimiters on the iVu to match e Enable local echo e Set the Serial port set up so that the PC port number s baud rate data parity and stop bits match those setup on the iVu Verifying Basic Receive Functionality To verify the iVu can receive request frames from the requesting device 1 On the iVu Sensor go to the Main Menu gt System gt Communications gt Serial I O gt Port Status screen 2 On the requesting device transmit one or more bytes to the iVu sensor e If the data byte values appear correct and the number sent by the requesting device matches the number received by the iVu sensor then the transmit receive functionality is working properly e If the connection is incorrect electrically or if the baud rate is mismatched no bytes will appear in the upper field on the Port Status screen e If the connection is correct electrically bytes will appear in the upper field of the Port Status screen in the order they were received e fthe Port Status Errors at the bottom of the Port Status screen highlights red then the connection is correct electrically but there is likely a settings mismatch between the iVu sensor and the requesting device Verify the settings on both devices e If the bytes appear with no errors but appear incorrect or there are too
146. r 2 16 bit integer Sensor 2 Specific Data 16 bit integer 95 Sensor Type ID Sensor 3 16 bit integer 95 114 Sensor 3 Specific Data 16 bit integer 115 Sensor Type ID Sensor 4 16 bit integer 116 134 Sensor 4 Specific Data 16 bit integer 135 Sensor Type ID Sensor 5 16 bit integer 136 154 Sensor 5 Specific Data 16 bit integer 155 170 reserved 171 Command Status 16 bit integer 172 Command Response Int16 16 bit integer 173 174 Command Response Int32 32 bit integer 175 176 Command Response Float Float 177 178 Command Response Length 32 bit integer 179 228 Command Response Data 100 Byte Array 229 239 reserved If the inspection contains more than 5 sensors the sensor s after the 5th one will not be on the map Table 31 Area Sensor Type ID 2 Sensor Specific Data Data Size Area Count 32 bit integer 134 iVu Plus TG Image Sensor Sensor Specific Data Data Size Area Range Min 32 bit integer Area Range Max 32 bit integer Table 32 Blemish Sensor Type ID 3 Sensor Specific Data Sensor Location Blemish Count 32 bit integer Blemish Min Edge Length 32 bit integer Blemish Min Edge Length 32 bit integer Table 33 Match Sensor Type ID 4 Sensor Specific Data Sensor Location Match Count 32 bit integer Match Min Percent 16 bit integer Match Max Percent 16 bit integer Table 34 Sort Sensor Type ID 5 Sensor Specific Data Sensor Location Sort Pattern Map 16 bit integer Sort Pattern Count
147. r does not log changes 3 5 3 Communication Logs Main Menu gt Logs gt Communication Logs The Communication Log contains logs for the four communications channels Industrial Ethernet Command Channel Data Export and Image Export The features below are available for each of the logs e Click the icon in the upper left corner of the screen to show hide the time column e Click Clear Log button at the bottom of the screen to clear the log e Click the icon at the lower right of the screen to save the Log to the USB flash drive K NOTE Communication log will not log changes while in Demo mode Additionally the Emulator does not log changes I ndustrial Ethernet Log Main Menu gt Logs gt Communication Logs gt I ndustrial Ethernet Log The Industrial Ethernet Log logs the most recent Industrial Ethernet activity 52 iVu Plus TG Image Sensor Command Channel Log Main Menu gt Logs gt Communication Logs gt Command Channel The Communication Log logs the most recent Command communication activity Each entry in the log includes a status indicator for the operation A green indicator displays when the channel is enabled or disabled light green when the channel is enabled and dark green when the port is disabled An up arrow displays for incoming requests from a remote device A down arrow displays for outgoing responses from the iVu sensor The up and down arrows are green when everything is OK and red if there is an
148. r this operation Operation requires Barcode compare mask to be enabled Attempt to obtain value when no areas were found Attempt to obtain value when no matches were found Attempt to obtain value when no sort patterns were found Remote Display must be connected to obtain this value This sensor does not have Remote Display capability The Trigger Mode must be set to Command perform this operation 149 iVu Plus TG Image Sensor Numeric ID Text ID COMMAND TIMED OUT TRIGGER REQUIRED COMMAND TIMED OUT SYSTEM ERROR NOT ACTIVE TEACH SENSOR TYPE INVALID MULTIPLE INSPECTIONS DISABLED MULTIPLE INSPECTIONS EMPTY PRODUCT CHANGE WHEN NOT READY PRODUCT CHANGE INVALID INSPECTION PRODUCT CHANGE TIMEOUT PRODUCT CHANGE TO SAME INSPECTIO N SENSOR NAME NOT FOUND Examples of Operation Description The command timed out before finishing Access to the specified data requires a triggered inspection The command timed out before finishing The System Error must be active to execute this command Teach requires Match Sensor type Requires multiple inspections to be enabled No inspections are available in multiple inspection mode Sensor must be in the READY state to perform a product change Attempt to product change to a unknown or invalid inspection The Product Change operation timed out Attempt to product change to the same inspection Attempt to use a command without a sensor name in a multi sensor inspection The foll
149. re Main Menu gt Imager gt Auto Exposure Auto Exposure optimizes the exposure time and gain for the current lighting conditions Multiple triggers are required to complete this function 30 iVu Plus TG Image Sensor K NOTE The Auto Exposure option is not available on the Emulator 3 3 2 Exposure Main Menu gt Imager gt Exposure Exposure is the amount of time the sensor allows light to energize the imager Increasing the exposure time by moving the slider to the right allows more light to energize the imager which brightens the image 2000 us y K NOTE This feature is not effective on the emulator 3 3 3 Gain Main Menu gt Imager gt Gain Gain is an electronic boost to the image signal Increasing Gain by using the and keys or moving the slider to the right increases image brightness without increasing exposure time Note that Gain brightens both the light pixels and dark pixels and may reduce the image quality y a NOTE This feature is not effective on the emulator 3 3 4 Trigger Main Menu gt Imager gt Trigger A Trigger is a signal that makes the sensor capture an image and inspect it Use the radio buttons to select External Trigger Internal Trigger default Free Run Industrial Ethernet Only or Command e f Internal Trigger is selected triggers are based on timed intervals and you need to select a trigger interval between 10 and 10000 milliseconds 31 iVu P
150. reVersion The sensor firmware version as a String Get Info SerialNumber The sensor serial number as a string Get Info Name The sensor name as a String Get Info BootNumber The number of sensor bootups Get Info UpTimer The elapsed time the sensor has been running in the format hh mm ss msec Get Info HourCount The number of hours the sensor has been running Get Info RemoteConnected The remote display connected status as a boolean value true or false 88 iVu Plus TG Image Sensor Command Group Description RemoteModelNumber The model number of the remote display as a string RemoteSerialNumber The serial number of the remote display as a string Examples gt gt get info companyname x0D x0A lt lt Ok 0D XOA lt lt Banner Engineering Corp x0D x0A gt gt get info bootnumber x0D x0A lt lt Ok UE XOA lt lt UO ea gt gt get info uptimer x0D x0A lt lt OK x0OD x0A lt lt 4 42 42 324 x0D x0A System Command Group Command Group Description System Reboot Reboots the sensor Pre empts other commands except Save System Save Saves inspection and configuration parameters Blocks until finished Should be used sparingly Ethernet I PAddress Get the current active IP address of the sensor as a string Ethernet SubnetMask Get the current active subnet mask of the sensor as a string Ethernet Gateway Get the current active Gateway address of the sensor as a string Ethernet I PAddress Set IP address of
151. receive activity to log Get History x0D Some notes about the logs To see an expanded view of each entry click on the small right triangle control on each entry To save the log click the save icon The saved communication log can be loaded into the emulator for troubleshooting offline The table below describes the icons used in the Communication Log the up arrow indicates an incoming request to the iVu from the control device the down arrow indicates an outgoing response from the iVu to the control device Q Port opened 83 iVu Plus TG Image Sensor Description Port closed Indicates that the command has been processed without errors Indicates that the incoming entry is stalled no new bytes or end of frame delimiter was not received or client is not reading data on ethernet If the response frame contains an error or is dropped the log entry icons for the request and the response frames will be colored red and the displayed error count will increment by one If the command takes a long time to process the last long entry will change to an hourglass for example during trigger of long inspections For Ethernet channels The channel s log will show an Enabled entry that indicates which port is being listened to e When a client connects a log entry is added that indicates which IP address connected e When a client closes the connection a log entry indicates that the channel is no longer being liste
152. s Demo 13 iVu Plus TG Image Sensor K NOTE Switch between Live Mode and Demo Mode any time by going to Main Menu gt System gt Mode 1 3 2 Sensor Types The iVu Plus TG sensor includes four Sensor Types e Area Sensor e Blemish Sensor e Match Sensor e Sort Sensor Area Sensor An Area type sensor is used to ensure that a feature or multiple features are present on a part When setting up the sensor for an Area inspection a feature such as a drilled hole is identified as well as the size area expected If there is more than one of the identified features on a part the number expected can be set as well During the inspection the sensor verifies that each part or package includes the specified number of features Some example applications include e Inspections that check for drilled holes on a part e Inspections that check for correctly stamped parts e Inspections that ensure proper packaging for example check that a packing slip exists in or on a box test whether a vial is properly capped e Inspections of blister packs Blemish Sensor A Blemish type sensor can be used to find flaws on a part for example scratches on a disc or it can be used to make sure a feature exists on a part Although verifying a feature is present on a part is more commonly an Area sensor application a Blemish sensor may be a better option when dealing with variable materials or uneven lighting Some example applications i
153. s 50 ms If the module configuration was successful the following information should be displayed 103 iVu Plus TG Image Sensor If the module configuration was not successful the RSLogix 5000 software will indicate errors similar to the ones displayed below e ERROR Assembly Instance number and or size incorrect Poe ELTTEITHEL i a 1769 L32E Ethernet Port LocalENB i P ET HERNET MODULE Wu_Plus T J f t C g C e 1i d 1 y I onnection Reg jer 3 r In vali j n I ection size Tag Wu F L PE E e ERROR iVu Plus not powered up or EtherNet cable not attached P 1769 L32E Ethernet Port LocalENB I Q4 RSLogix 5000 Test F A ri File Edit View Search Logic Communications Tools Window tae noa O Asa E D p P Path AB_ETHIP 1 S132 158 D 30NB ackplar Bau Rem Run y E Run Made E Controller OF Battery OK Ma Forces Ma Edits HEIS mel eet He et Mis dL A Favorites j IW CPI Tar Trech AME A zu i DT LET dL RE ESL LITT 1 zd Scope fd Test Show All A Mame Tz Mu Plus Mu Plus Mu PlusD EI Controller Fault Handler 53 Pawer Up Handler Tasks Sa MainTask EE MainProgram m m Program Tags LS Unscheduled Programs Motion Groups List Uncrouped Axes Add On Instructions C Configuration not used Inputs to PLC outputs from iVu Plus O Outp
154. s fail result of the inspection The Minimum Pass Count is the minimum number of parts labels or features expected to fall within the specified criteria the Maximum Pass Count is the maximum number expected to fall within the specified criteria However with Blemish Pass Count the count is about pixels The specified criteria is the pixel range that falls in between the minimum and maximum pass counts Blemish Sensor The Edge Length Range slider adjusts the edge pixels in the ROI The slider of the Edge Length Range screen shows all the different contiguous edge segments found Edge segments within the two brackets are highlighted in green and those outside the brackets are ignored and colored yellow You can move each bracket to add or remove more of the edge segments from consideration Match Sensor Sort Application The Rotation Range sets the expected rotation of parts or labels during an inspection For example a value of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass Move the slider from 0 to 180 degrees Note that the smaller the rotation range the faster the inspection will run Pass Criteria assuming only two stored patterns Any Saved Pattern Pass condition if the sensor matches either Pattern 1 Pattern 2 or both All Saved Patterns Pass condition if the sensor matches both Pattern 1 AND Pattern 2 Single Saved Pattern Pass condition if th
155. s for easy updating and diagnostics e Software emulator for PC available to evaluate inspections offline based on bitmap images or inspection logs 1 1 Typical iVu Applications 1 1 1 Label Inspection Figure 1 Label Inspection A manufacturer packages a number of products in similar packaging and needs a cost effective way to ensure that only like products are packaged together Additionally they want to verify that all the products have labels To verify each product an iVu Series sensor is configured for a Match inspection An image of a good product package is captured When the inspection is running if the sensor detects a package with a different or missing label the sensor sends a fail output to the line and the product is rejected iVu Plus TG Image Sensor 1 1 2 Blister Pack Inspection Figure 2 Blister Pack Inspection Because of tightened federal regulations that make the quality of pharmaceutical packaging increasingly critical when tablets are inserted into a blister pack manufacturers need to verify that all the blisters in a pack have been filled with unbroken tablets To verify each blister in the pack use an iVu Series sensor configured for an Area inspection The sensor inspects each blister pack to make sure that each blister contains an unbroken tablet 1 1 3 Vial Stopper I nspection Figure 3 Vial Stopper Inspection In the pharmaceutical industry where vials are filled with tablets in a high speed
156. s not available on the Emulator 3 4 9 Firmware Update Main Menu gt System gt Firmware Update The Firmware Update screen is used to load the latest sensor firmware The Firmware Update screen lists the firmware versions it finds in the BANNER FIRMWARE folder on the USB flash drive When you receive a firmware update from Banner Engineering be sure to put it in the BANNER FIRMWARE folder on the USB flash drive K NOTE The Firmware Update menu is not available in the Emulator 3 5 Logs Menu Main Menu gt Logs The Logs menu icon is on the Main Menu and is used to set up view and save Inspection Communication and System Logs 3 5 1 Inspection Logs Main Menu gt Logs gt Inspection Logs This menu provides for configuring and viewing Inspection Logs Inspection Logs are stored inspection records that include a captured image the parameters used to inspect it and the results of that inspection Up to ten Inspection Logs can be held in memory on the sensor The next ten overwrite the previous Inspection Logs can be saved to the USB flash drive so that the logs can be imported to the emulator 50 iVu Plus TG Image Sensor View Logs Main Menu gt Logs gt Inspection Logs gt View Logs Inspection Logs appear as a strip of film You can select a frame to view a specific image Use the icon in the lower right of the screen to save the logs to the USB flash drive Logs saved to the USB flash drive can be imported
157. se Command Response Length Command Response Data reserved 120 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 16 bit integer 16 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array iVu Plus TG Image Sensor Table 21 Sensor Type Sort iVu Plus TG REGI STER WORD NAME DATA TYPE 30001 Input Coil ACK Bits see Input and Output Coils on page 126 16 bit integer 30002 Status Coil Bits see Input and Output Coils on page 126 16 bit integer 30003 4 Error Code 32 bit integer 30005 6 Inspection Number 32 bit integer 30007 8 Iteration Count 32 bit integer 30009 10 Pass Count 32 bit integer 30011 12 Fail Count 32 bit integer 30013 14 Missed Triggers 32 bit integer 30015 16 Current Inspection Time Float 30017 Sensor Pass Fail Coil 30018 30 reserved 30031 53 Inspection Name 2 Word Length 20 unicode chars 30054 55 Frame Number 32 bit integer 30056 Sensor Type ID 16 bit integer 30057 Sort Pattern Map 16 bit integer 30058 Sort Pattern Count 16 bit integer 30059 Sort Pattern 1 Count 16 bit integer 30060 Sort Pattern 2 Count 16 bit integer 30061 Sort Pattern 3 Count 16 bit integer 30062 Sort Pattern 4 Count 16 bit integer 30063 Sort Pattern 5 Count 16 bit integer 30064 Sort Pattern 6 Count 16 bit integer 30065 Sort Pattern 7 Count 16 bit integer 3
158. signals Trigger and Remote Teach Both of these signals are edge sensitive The operation of these Signals is dependent on the Input Polarity setting Low To High The Trigger and Remote Teach are detected on a low to high transition of the signal High To Low The Trigger and Remote Teach are detected on a high to low transition of the signal The default setting for a PNP sensor is Low To High and for an NPN sensor it is High To Low The user can change the setting on the Input Polarity screen 46 iVu Plus TG Image Sensor 9 Low To High High To Low I nput Pullup Main Menu gt System gt Discrete I O gt Input Pullup By default the Input Pullup is disabled If the device used to trigger and remote teach the iVu sensor is a Sinking device NPN then you will only need to enable Input Pullup here if that device does not have its own pullup resistor Otherwise this should be disabled Output Type Main Menu gt System gt Discrete I O gt Output Type Select NPN to configure the sensor s outputs to sink current Select PNP to configure the sensor s output for source current Output 1 2 and 3 Main Menu gt System gt Discrete I O gt Output Output 1 2 and 3 are setup separately to improve flexibility and simplicity Output can be configured for Inspection Pass Inspection Fail Sensor Pass Sensor Fail Sort Pattern 1 Missed Trigger or System Error e A Missed Trigger condition occurs
159. smaller I mage Export Sample Application The iVu Plus TG installation CD has a Image Export sample application that provides a way to save exported images In a production environment you will need to write your own application to process exported images for example to display them on an HMI or to save them to disk ni xi Zoom 1x tM Save Image Frame IER REN 6 2 Enabling Communications 6 2 1 Setting Up Ethernet Communications Configure both the PC and the sensor using the following instructions Windows XP l Open Network Properties on the PC right click on the Network Neighborhood icon 2 On the Local Area Connection right click on Properties 3 In the dialog click on I nternet Protocol TCP I P and click the Properties button 76 iVu Plus TG Image Sensor Local Area Connection 2 Properties General Authentication Advanced Connect using BS NETGEAR FA511 CardBus Mobile A Configure Me This connection uses the following items M E File and Printer Sharing for Microsoft Networks Vi ll 005 Packet Scheduler Internet Protocol TCP IP Transmission Control Protocol Intemet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks Description Show icon in notification area when connected Notify me when this connection has limited or no connectivity 4 In the Internet Protocol TCP I
160. ssful Current Inspection set Inst 4 Go to the System gt Communications gt Ethernet I O page and press on the Status button Verify that the Ethernet Link Status is Connected and that the link parameters such as baud rate and duplex are as expected For example 5 If the Link Status indicates that there is no link please inspect the wiring and verify that your Ethernet switch is powered up 6 If the link parameters are not as expected wrong baud rate or duplex try the following a Log into your managed switch and verify that the port to which iVu camera is connected is correctly configured Alternatively consult with your IT person to perform this verification b Verify that your cable is of the right type and is properly connected to the switch and to the camera 7 9 2 Networking and TCP IP Diagnostics To verify networking and TCP IP connectivity follow these steps l Verify that the Ethernet link has been established 2 Visit the System gt Communications gt Ethernet I O page and examine the sensor IP address subnet mask and the Gateway address Ethernet I O IP Address EN Subnet Mask Eg catewy ER ERIER ER 3 Verify with your IT person that these settings are correct e f necessary make the required modifications and reboot the sensor 143 iVu Plus TG Image Sensor 4 Press the Status button on the same page and go to the Ethernet I O Status page 5 On the PC att
161. t lt OK OD lt A lt lt ll OD OA gt gt get match history maxcount x0D x0A lt lt OK x0D x0A lt lt OU On SORT_ RESULT Command Group Command Group Description SORT RESULT Count The number of detected sort patterns SORT RESULT MinPercentMatch The minimum detected sort pattern match percentage SORT RESULT MaxPercentMatch The maximum detected sort pattern match percentage SORT RESULT PatternNumbers Listing of detected patterns by pattern number SORT RESULT PatternNames Listing of detected patterns by pattern name SORT HISTORY Command Group Command Group Description SORT HISTORY MinCount The minimum number of detected sort patterns since history was last cleared SORT HISTORY MaxCount The maximum number of detected sort patterns since history was last cleared SORT HISTORY MinPercent The minimum detected sort pattern match percentage since history was last cleared SORT HISTORY MaxPercent The maximum detected sort pattern match percentage since history was last cleared Examples gt gt get sort history mincount x0D x0A lt lt OK x0D x0A lt lt 1 x0D x0A gt gt get sort history maxcount x0D x0A lt lt OK x0D x0A lt lt 6 x0D x0A 6 4 5 Multiple Sensors Inspection When having more than one sensor in the inspection all SensorType Result and SensorType History related commands must include the Sensor Name in gt brackets Examples gt gt gru suse xe E eel Goins
162. t lt OK x0OD x0A lt lt CommandAx0DAx0A gt gt do trigger x0D x0A lt lt OK x0OD x0A Imager Command Group Command Group Description Sets trigger mode to one of the valid trigger modes for the sensor Sets trigger mode to one of the valid trigger modes for the sensor Initiates a single trigger The sensor does not transmit a response until the sensor has completed the action Description Get Set Get I mager Gain I mager Gain Imager Exposure The sensor s value used to electronically brighten all image pixels This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value The sensor s value used to electronically brighten all image pixels This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value The sensor s value used to control the amount of time the imager is allowed to gather light for the image This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value 90 iVu Plus TG Image Sensor Command Group Description Exposure The sensor s value used to control the amount of time the imager is allowed to ga
163. t To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition 11 1 Product Support Banner provides the following resources for quickly setting up and operating the device Documentation Online Help When setting up or monitoring inspections using the iVu sensor s integrated display you can get online help on any screen by clicking the Help icon in the upper right of the screen PDF Documentation The product documentation is available in a convenient printable format PDF on the installation CD or at www bannerengineering com Banner Website The most current product information documentation and software updates are available on the Banner website www bannerengineering com Warranty Service Contact Banner Engineering for troubleshooting of this device Do not attempt any repairs to this Banner device it contains no field replaceable components If the device or a device component is determined to be defective by a Banner Applications Engineer they will advise you of Banner s RMA Return Merchandise Authorization procedure E I mportant If instructed to return the device pack it with care Damage that occurs i
164. t integer 30011 12 Fail Count 32 bit integer 30013 14 Missed Triggers 32 bit integer 30015 16 Current Inspection Time Float 30017 Sensor Pass Fail Coil 16 bit integer 30018 30 reserved 30031 53 Inspection Name 2 Word Length 20 Unicode chars 30054 55 Frame Number 32 bit integer 30056 Sensor Type ID Sensor 1 16 bit integer 30057 30075 Sensor 1 Specific Data 16 bit integer 30076 Sensor Type ID Sensor 2 16 bit integer 30077 90 Sensor 2 Specific Data 16 bit integer 30096 Sensor Type ID Sensor 3 16 bit integer 30097 30115 Sensor 3 Specific Data 16 bit integer 30116 Sensor Type ID Sensor 4 16 bit integer 30117 135 Sensor 4 Specific Data 16 bit integer 30136 Sensor Type ID Sensor 5 16 bit integer 30137 155 Sensor 5 Specific Data 16 bit integer 30156 171 reserved 30172 Command Status 16 bit integer 30173 Command Response Int16 16 bit integer 30174 175 Command Response Int32 32 bit integer 30176 177 Command Response Float Float 30178 179 Command Response Length 32 bit integer 30180 229 Command Response Data 100 Byte Array 122 iVu Plus TG Image Sensor WORD WORD NAME Data Type 30230 240 reserved If the inspection contains more than 5 sensors the sensor s after the 5th one will not be on the map Table 22 Area Sensor Type ID 2 Sensor Specific Data Data Size Area Count 32 bit integer Area Range Min 32 bit integer Area Range Max 32 bit integer Table 23 Blemish Sensor Type ID 3 Sensor
165. tal method arguments specified do not match method 10252 COMMAND NOT FINISHED Attempt to issue command when a previous command has not finished 10300 INVALID ARGUMENT TYPE Item ID specified must be a item not a group or method 10301 DATA VALUE MISSING Command missing item s data value 10350 ARGUMENTS DETECTED Get command received with unneeded arguments 10351 INVALID ARGUMENT TYPE Item ID specified must be a item not a group or method 10340 MINIMUM VALUE EXCEEDED New item value is below the minimum 10341 MAXIMUM VALUE EXCEEDED New items value is above the maximum 10500 DATA SET EMPTY Data export operation returned no results 10900 SENSOR NOT READY Command specified requires sensor to be in the READY state 10920 SENSOR TYPE NOT ACTIVE Command specified belongs to a different sensor type 15000 VALUE INVALID Text value is invalid unknown 15050 VALUE INVALID Text value is invalid expecting True or False 96 Numeric ID Text ID STRING TOO LONG NO AREAS FOUND NO MATCHES FOUND NO MATCHES FOUND REMOTE DISPLAY NOT CONNECTED REMOTE DISPLAY NOT SUPPORTED COMMAND MODE EXPECTED COMMAND TIMED OUT TRIGGER REQUIRED COMMAND TIMED OUT SYSTEM ERROR NOT ACTIVE TEACH SENSOR TYPE INVALID MULTIPLE INSPECTIONS DISABLED MULTIPLE INSPECTIONS EMPTY PRODUCT CHANGE WHEN NOT READY PRODUCT CHANGE INVALID INSPECTION PRODUCT CHANGE TIMEOUT PRODUCT CHANGE TO SAME INSPECTIO N SENSOR NAME NOT FOUND iVu Plus TG Image Sensor Descript
166. tems are selected that are not part of the current inspection those items are ignored Sample Application The iVu Plus TG installation CD has a Data Export sample application that provides for viewing exported data while setting up the sensor etc In a production environment you will need to create your own application to process data exported from the sensor ESliVu Data Export Sample Program Bufer Size 100 EX KBytes s 6 1 5 Image Export I mage export is only supported on Ethernet ports Inspection images are a maximum 320x240 8 bits per pixel grayscale images in Windows BMP format that represent all the data in a full Field of View FOV Each exported image is comprised of a header 64 bytes followed by the image data approximately 78K All 16 and 32 bit numeric entries are little endian The header includes the following information Byte Offset Field Size in Data Type Description Bytes 0 15 Header Prefix 16 char IVU PLUS IMAGE 16 19 Header Version 4 UI nt32 1 20 23 Image Size 4 UI nt32 Number of bytes Windows BMP image 75 iVu Plus TG Image Sensor Byte Offset Field Size in Data Type Description Bytes Image Frame Number UI nt32 Most recently snapped image frame number Image Width UI nt16 320 max Image Height UI nt16 240 max Image Format UI nt16 0 Bitmap 1 JPEG Reserved byte Reserved for future use K NOTE If FOV s are adjusted so that they are smaller the bitmaps will also be
167. the Manual Trigger located in the lower right corner of the screen to test good and bad parts Adjust settings as necessary and retest 5 6 Configuring Motion Main Menu gt Inspection gt Motion This Motion menu shows up when Motion is Enabled under the Inspection Properties menu Enable Motion when the part is expected to move or rotate Motion settings involve selecting the number of edges to locate adjusting sensitivity and selecting whether or not rotation is enabled These settings appear on the Inspection Menu after Motion is set to Enabled Motion is enabled only when Area and or Blemish sensors are included in the inspection 70 iVu Plus TG Image Sensor 5 6 1 Number of Edges Main Menu gt Inspection gt Motion gt Number of Edges On the Number of Edges screen use the radio buttons to select One Edge or Two Edges If One Edge is selected motion is tracked in one direction by default horizontally if Two Edges is selected motion can be tracked horizontally and vertically 5 6 2 Sensitivity Main Menu gt Inspection gt Motion gt Sensitivity Sensitivity is used to fine tune how sensitive the sensor is to finding a reference edge The Sensitivity value helps account for light variations that might affect how well the sensor detects edges on inspected parts The Sensitivity scale is from O to 100 where 0 means least sensitive and 100 means most sensitive If set near 0 the sensor will only find very sharp
168. the emulator and restore the updated configuration back to the sensor When you install the iVu Emulator by default it is installed in the following folder C Program Files Banner Engineering ViVu Series You can run the Emulator from this folder but you will need to move files between the USB drive and PC To avoid moving files you can copy the Emulator executable to the USB drive and run the Emulator directly from the USB drive This how to describes the procedures for doing round trip debugging either using the iVu Emulator installed on a PC or using it directly from the USB Thumb Drive L NOTE This document refers to saving configuration and inspection logs in folders based on the sensor name If you have not yet named the sensor then folders will be named using the first 8 characters of the sensor serial number 8 2 1 How to Debug Using the Emulator from a PC l Plug a USB Thumb Drive into the sensor 2 Save Inspection Logs to the Thumb Drive a On the Main Menu gt Inspection Logs gt View Logs screen click the Save icon to save the inspection logs b When prompted select Yes to save sensor configuration along with the Inspection Logs The location of these files on the USB Thumb Drive will be displayed after the operation is completed The Inspection Logs are saved in lt USB gt BANNER lt SENSOR_NAME gt InspLog and the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the se
169. ther light for the image This value can be modified using the sensor s touchscreen This remotely modified value is not persisted to the sensors permanent memory The Save operation is required to persist this value Examples gt gt get imager exposure x0D x0A lt lt OK xOD x0A lt lt Command x0D x0A gt gt set imager exposure 11900 x0D x0A lt lt OK x0OD x0A Teach Command Group Command Group Description NextTrigger This commands forces the sensor to perform the Remote Teach operation on the next trigger This command can be performed using the sensor s touchscreen Examples gt gt do teach x0D x0A lt lt OK xe OA ProductChange Command Group Command Group Item Description Do ProductChange Name Forces the sensor to switch to the specified inspection The sensor does not transmit a response until the sensor has completed the action Inspections results will be invalid until the next trigger ProductChange InspectionNames List of all inspections stored in the sensor Examples gt gt get productchange inspectionnames x0D x0A lt lt OK x0D x0A gt gt do productchange inspection2 x0D x0A lt lt OK x0OD x0A History Command Group Command Group Description Get History Passed The number of passed inspections Get History Failed The number of failed inspections Get History MissedTriggers The number of missed triggers 91 iVu Plus TG Image Sensor Command Group Descr
170. tion The Ethernet I O LED will be lit or off depending on connection status l Power LED Green Power Red Error 2 Pass Fail LED Green Pass Red Fail 3 Ethernet I O LED Green Connected No Light Disconnected a The iVu also indicates abnormal conditions as described below 10 1 Errors Problem Indicator Solution The Pass Fail LED is blinking green a number Reboot the sensor of times separated by an LED red blink and the sensor repeats this pattern over and over This indicates that no inspections are occurring The Power LED is lit steady red These type of Do the following errors are reported in the System log and appear highlighted in red l Look in the System Log to see the error 2 Clear the LED that is go to the Main Menu gt Logs gt System Logs and press the Clear System Error button at the bottom of the screen a sensor reboot is not required If the error occurs again you can try rebooting the sensor to see if that fixes the problem If the problem persists contact Banner customer support 10 2 Warnings Warnings are atypical conditions that the sensor detects and fixes Warning are highlighted in yellow in the System Log and can typically be ignored 157 iVu Plus TG Image Sensor 11 Product Support and Maintenance This section provides general Banner resources and specific documentation for installers and operators of this iVu Plus TG Vision Sensor A WARNING No
171. to select a Sensor Type and specify an Inspection Name Additionally if the Sensor Type is Match or Sort an option to define a timeout for the inspection I nspection Name Main Menu gt Inspection gt Properties gt Inspection Name The Inspection Name screen displays the name of the current inspection You can edit the name of the inspection here 28 iVu Plus TG Image Sensor I nspection ID Main Menu Inspection Properties Inspection ID Click on the dropdown arrow to view a list of IDs assigned to all inspections on this device Choose any unused ID to change the ID of this inspection The original ID will be marked as Unused You may also swap the ID of this inspection with another inspection by selecting that inspection on the list 3 2 4 Stored Inspections Main Menu gt Inspection gt Stored Inspections Stored Inspections is used to manage stored inspections Management of stored inspections includes adding deleting and specifying which inspection should be defined as the Startup inspection From the Stored Inspections menu click Select Add New Startup Delete or Set Name ID Select Main Menu gt Inspection gt Stored Inspections gt Select This screen is used to select a new running inspection Select the name of the inspection to start and click the Start Running button that displays Add New Main Menu gt Inspection gt Stored Inspections gt Add New The Add New button is to add a new
172. trol using register and coil banks defined by the slave device This section defines the iVu Plus Modbus TCP register and coil banks From the point of view of the slave device PLC there is one output coil registers and two Input Coil registers The bits in the Output Coil Registers cause actions to occur The corresponding ACK bits in the Input Coil register get set when the action is complete The Status Coil register provides status of certain system states By specification Modbus TCP uses TCP port 502 Note that the output coils correspond to the Output and ACK Flags and the input coils correspond to the Input Flags Modbus Function Codes Supported 01 Read Coil Status 02 Read Input Status 03 Read Holding Registers 04 Read Input Registers 05 Force Single Coil 06 Preset Single Register 07 Read Exception Status 15 Write Multiple Coils 16 Preset Multiple Registers 7 5 1 Holding Registers The Holding registers are used by the PLC to push values to the iVu Plus sensor These values are accessed in the register address range of 40001 40240 To write use Function Codes 6 16 Preset Single Multiple Registers Also available in this range of registers are the registers containing output data These outputs are available using the address range of 41001 41480 To read these output into the PLC use Function Code 03 Read Holding Registers Table 17 Modbus TCP iVu Input Registers Map REGI STER WORD NAME DATA TYPE 40001
173. tup Blemish Sensor Management Remove Sensors Rename Sensors Change Execution Order Area Menu Main Menu gt Inspection gt Sensors gt Area When configured as an Area sensor the sensor is used to ensure that one or more features of interest are present on a part To configure as an Area sensor set four parameters ROI Type Rectangle Elliptical or Circle and size e Intensity Range range of gray scale values of a feature of interest e Area Range or size of a feature of interest e Pass Count To see a working example of the sensor configured as an Area sensor see Demo Mode 23 iVu Plus TG Image Sensor ROI Type Main Menu Inspection Sensors Area ROI Type The Region of Interest ROI is the user defined area on the screen that the sensor will analyze The ROI Type can be rectangular elliptical or circular From the menu at the bottom of the ROI Type screen select the ROI Type to use for the inspection Adjust the ROI as appropriate for your inspection An ROI can be as large as the entire Field of View FOV Intensity Range Main Menu gt Inspection gt Sensors gt Area gt Intensity Range Intensity Range is the range of gray scale values the sensor should look for To set the Intensity Range use the eye dropper on the left of the screen to select the target feature then use the slider bar at the bottom of the display to fine tune the selection As the slider bar is moved green hi
174. ueue Space Local Remote MultiHop ves Error Error Eode Hex DI Error Description Ma errors 128 iVu Plus TG Image Sensor 4 Write IP Address of the iVu Plus is entered here Ins Add Hop Del Remove Hop From Device From Fort To Address Type To Address This SLE 5 05 Channel 1 EthierNel P Device str 182 158 1 7 6 2 Inputs to iVu Outputs from PLC The Input registers are used by the PLC to push values to the iVu Plus sensor MSG message commands are used to Read N7 and Write N14 to the sensor Table 26 PLC Output Registers Map N14 iVu Inputs WORD NAME DATA TYPE Input Bits Register see Input and Output Flags on page 138 16 bit integer Product Change Number 32 bit integer reserved 32 bit integer 50 Command ID 16 bit integer 51 Command Parameter nt16 16 bit integer 52 53 Command Parameter Int 32 32 bit integer 54 55 Command Parameter Float 56 57 Command Parameter String Length 32 bit integer 58 107 Command Parameter String 100 Byte Array 108 reserved 16 bit integer 109 110 BCR String Mask Length 32 bit integer 111 120 BCR String Mask 200 Byte Array 211 239 reserved 7 6 3 Outputs from iVu Inputs to PLC The Output registers are used to push output values from the iVu Plus to the PLC MSG message commands are used to Read N7 and Write N14 to the sensor PLC Input Registers Map N7 iVu Outputs 129 iVu Plus TG Image Sensor Table 27 Sensor T
175. uts from PLC inputs to iVu Plus 104 iVu Plus TG Image Sensor File Edit View Search Logic Communications Tools Window Help a ee o ga cc amp amp Gh TE vr ea Select a Language M od Pennon Di Banoe BERE EA ran ETFO TROON ry Ng Forces b IS Controller OK hb E No Edits amp Aw ZELLE Ter Seas S amp ET at 4 Favorites ae cee a A aeih a Calie 5 ia Controller Tags r Scope Aig Test v Show All Tags Y S E Contolter adt Handie Name zaja Mm Pah het eru a v r pet peg Es lt p yea Psat 0 00 0 eedd eeddDeimd Ss NWMW To Ew FM FD UND Qc 9 j oe MainProgram dyt Se 7 benu Mt E _ WuPusibas2 1 0 Decimal INT D oi WIPE uar Eo peu M p Motion Groups _ MuPulDasf Decimal INT p El Ungrouped Axes _ varus o peimd A e Add On Instructions L F Nu PluslDatal 2 Decima NWN Data Types BO na Gi User Defined ewe Lc X j eC Cg Strings L Wu Pust Data 0 o Decimal GO G Add On Defined ll ow Pla te ems WON Ci Predefined L MWuPwiDasH 9 Decima INT i Module Defined L WuPwbbaslZ 0 Decima INT be e _ mwwePeiDal 0 JDema _ NT e o L MWuPusiDasl4 24400 Decimal INT e L Fu PushDates tase Decimal
176. ve other image file formats use an image viewer editor program such as PhotoShop Gimp or Paint to convert the files to 8 bit grayscale bmp format K NOTE Images smaller than 640 x 480 will be black filled starting in the upper right Images larger l than 640 x 480 will be cropped starting in the upper left Copy the bmp files into the InspLog folder in the iVu Emulator install folder For example copy bmp files into the C Program Files Banner Engineering ViVu SeriesM nsLog folder 155 iVu Plus TG Image Sensor NOTE Remove any existing bmp or Log files in that folder to avoid confusion because the Emulator automatically runs all bmp Log files sequentially according to filename 2 Launch the iVu Emulator program 3 Select Internal Trigger on the Trigger Selection screen Main Menu gt I mage gt Trigger and select Internal 4 Set the Trigger Interval as desired The iVu Emulator will be running using the bmp files from Step 1 K NOTE Banner does not recommend setting up inspections using these 8 bit grayscale images because you will always end up modifying the configuration after loading it on the sensor on the line A better choice would be to set up the inspection on the emulator using Inspection Logs from the sensor 156 iVu Plus TG Image Sensor 10 LED Indicator Troubleshooting In normal operation the Power LED is steady green and the Pass Fail is green or red depending on the triggered inspec
177. when a trigger is received while sensor is busy inspecting the previous image This output signal will be set to active state This signal will be reset up on resetting the History on the statistics page A System Error condition occurs when a fatal error is detected on the sensor This output signal will be set to active state This signal can be reset upon resetting the History on the statistics page or executing a ClearSystemError command through command channel The default setting is Pass and Latched for Output 1 If Pulsed is selected the default Pulse width is 50 ms L NOTE For Latched the signal is active until the results of an inspection cause a change in the signal output 47 iVu Plus TG Image Sensor Inspection Pass Inspection Fail Sensor Pass Sensor Fail Pattern 1 Sort Sensor Only When either Sensor Pass or Sensor Fail is selected additional setting will become available as shown on the following graphic ia Active Sensor Pass Sensor specific H settings Select Sensors 5 L Pulsed CG Latched Sensor 1 LI to Sensor 2 Ll m Sensor 3 Sensor 4 Ld om wm Sensor 5 UI m Sensor HE en H E Ll ED Sensor 7 On the Select Sensor screen the left column check box allows adding sensor position to be part of the logic that activates the output One or more sensor positions can be added The right column on the table shows the sensor nam
178. wing syntax gt gt command group item value lt EOF gt Notes lt EOF gt is the end of frame delimiter See below for a description All commands are in ASCII and are case insensitive command An action to be performed on a particular iVu group for example get set do login or logout group Identifies the iVu group that the command should act upon for example info system trigger or bcr input item Further qualifies the action by specifying an item within the identified group for example comparedata or status value For set commands this identifies the data that must be set for the specified group item Note Item is not used with get commands lt EOF gt Identifies the end of frame for the command so that the iVu knows to begin processing The iVu will return a response that includes the end of frame delimiter The options for the lt EOF gt are set in the iVu Serial I O menu and are as follows e lt comma gt e colon e lt semicolon gt e CR e lt CR gt lt LF gt e lt LF gt lt CR gt e lt ETX gt L NOTE When data is displayed on iVu screens such as the Port Status screen printable delimiters are displayed as expected Non printable characters such as CR are displayed in hex notation xOD Command Flow The command flow should be such that a new command request should not be issued until the iVu command channel acknowledges the previous command request 86 iVu Plus TG Image
179. ype Area iVu Plus TG 55 56 57 58 59 60 61 62 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register see Input and Output Flags on page 138 Output Bits Register see Input and Output Flags on page 138 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Frame Number Sensor Type ID Area Count Area Range Min Area Range Max reserved Command Status Command Response Int16 Command Response Int32 Command Response Command Response Length Command Response Data reserved 130 DATA TYPE 16 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer 32 bit integer Float 2 Word Length 20 unicode chars 32 bit integer 16 bit integer 32 bit integer 32 bit integer 32 bit integer 16 bit integer 16 bit integer 32 bit integer Float 32 bit integer 100 Byte Array Table 28 Sensor Type Blemish iVu Plus TG 55 56 57 58 59 60 61 62 170 171 172 173 174 175 176 177 178 179 228 229 239 WORD NAME Input Bits ACK Register see Input and Output Flags on page 138 Output Bits Register see Input and Output Flags on page 138 Error Code Inspection Number Iteration Count Pass Count Fail Count Missed Triggers Current Inspection Time Sensor Pass Fail Coil reserved Inspection Name Fram

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