HTSC-102 Installation Manual
Contents
1. f 2 2 z 2 Ej a El E a Zl s tie 2 SLL 3 m cA T H 9 a n Wy B E SI 4m m Pl gt 2 A 5 Pi m 5 s baal 9 d mA ES iH a A E p J 2 um m p dm mr E 5 25 amp 8 N 7 E 3 z le V 6 g R E D E 2 A 7 A E EE eX T d e LI 3 P m 2L E 2 2 INS fana E E E a B 8r E 2 A 38 2 E zu I o oo d a s 1 x Sls im Ec e zr E 2 2 X AX P ad c Pressboard Fixing bolt 5 2 Step Two Determine length of fi le to be fixed and stripped inside FOSC 5 2 1 0 Fiber cable in 60mm l ngth the distance from seal fitting to fiber cable pressboard 2 Fiber cable ingl95 eth itis used to be winded and spliced after stripping 8 Fiber with prote at in 350mm length the distance from the fixing point of fiber cable to the fixi point of FOST fiber optic splice tray 4 Fiber mm length after stripping off the protective coat it is to be winded inside the F splicing with other fibers 5 2 See g2 Important i 1 R enough length of fiber cable to be spliced 2 ing length also could be decided by customer according to installation requirement 5 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas It Fax 8 37 310246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas2. 9 Assemble FOSC housing 10 Fix FOSC 5 The process of installi OSC Step One Open sure Cleaning the locale and determine where to install the FOSC and then place fi es required Check wheth the main components and accessories have been well prepared inside the package Ope closure D Demount the fixing bolt of insert plate with a special wrench Put the fixing bolt into the hole with screw thread next to the fixing hole of the insert plate and push the insert plates out with the wrench 2 Use the special wrench to demount all the locating bolts on the housing as well as fixing bolts it is also possible to install hanging hook according to the installation requirement at four corners then succeed in opening the closure See Drawing 1 Important issues If the weather condition is not good enough then a tent must be pitched for waterproof and dustproof 4 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas It Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas
3. 2 1950mm length of protective coat of fiber cable to be stripped off D Fixing length of fiber cable inside FOSC 350mm length of fiber with protective coat 60 1600mm length of protective coat Fiber cable AB of fiber to be stripped up NC Drawing 2 5 3 Step Three Strip off fiber protective coat of fiber cable and fiber 5 3 1 Strip off protective coat of fiber cable from the temp locating mark with thefcuttet and the stripper please refer to Drawing 2 for stripping length Stripping length also dcn according to installation requirement 5 3 2 See Drawing 3 e e Important issues If it is difficult to pull all the protective coat of fiber cable at one time strip it off section by section to avoid fiber bey a Temp locating mark ON Je terminal fiber cable N S us LI CS Owing 3 5 4 Step Four Separate fiber c Ey nd prepare work prior to fixing fiber 5 4 1 Wind 2 layers of nat tapesen protective coat of fiber core Meanwhile get rid of the stuffing to them Form a ring with the diameter of 100mm or so and fix it on the Inlet terminal fiber cable PS separate fiber core an fiber temporarily by adhesive tape 5 4 2 This FOS rovided with 6 inlet outlet ports The inlet outlet ports could be decided according to number nd diameters of fiber cables to
4. Sursuvy Jo y0q Surxiq qd j 12suq aerd j12sur jo 3jog 49402 JSO a 1704 Sugeao gt e SC OSC and tighten bolts in sequence as per drawing 9 5 10 Step Ten Fix 5 10 1 Fixi Import ues Retighten in five minutes Tighten properly to avoid the closure to be out of shape 10 Tel 8 37 451616 komutacija gmail com petras zaliasis namas lt www komutacija com Fax 8 37 310246 www zaliasis namas lt UAB aliasis namas Draugystes g 19 LT 51230 Kaunas 4 amp 11 Port C Port B m a o wing Dra Port B V A 10 11 www komutacija com komutacija gmail com www zaliasis namas lt petras zaliasis namas It Tel 8 37 451616 Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 6 Fiber Optic Splice Closures FOSC inspecting and testing items Inspecting type Inspectin Routine test E P Technical Requirements PRE es item Before leaving Type test factory Each small pack
5. 8 37 45 1616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 5 9 1 5 9 2 5 9 5 9 4 5 9 5 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas a i se E t 3 5 E a 2 E 5b o ale EIRE 2 ac S 8 Y E s B8 22 9 s amp h a Se D d J m D B aa 1 38 32 E S eg 52 E en x 2 5 5 Eg f 5 E jf 8 ri m d 2 S x E 49 m 2 S E es J 28 P ES og ma gi e E S a P r Eum 3 m uu s uv mS P gt E am Z Pog z j 3 T E g s E 3 0 5 L eb Z gt 2 Ad 2 lt a E CN E o 2 Of i 5 gt E vo BE TEIS a Sx g e S s NS us np 22 Blo Ia Ble amp 29 Zel RA iz gt m3 o AP 8 lt S 3 E33 24 9 o Sq 2 e EEE B BO D 8 ES semble FOSC housing Put C cover on the FOSC bottom directly se ating bolt of FOSC and tighten it with the special wrench the insert plates into the slot one pair on each side one piece with a hole with screw thread in the middle the other with a hole without screw thread in the middle Tighten bolts of insert plate with the special wrench If the FOSC is for aerial application then put the hanging hook on one side of the closure and then tighten fixing bolts on both sides Otherwise tighten the 4 fixing bolts at four corners respectively
6. See drawing 8 Important issues cleaning the housing and pay attention to the above sequence 9 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas lt Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas 8 SUIMBIG aerd 1105UJ N pueg woy0q DSOd 9jejd j rosug A gt oou Susuey L water KS SRI Banas teas payersoyug 10 JOS SUNIA 6 e peoqssaaq v9 Bae A 99IA9p p amp an Bur j IEA V Mod I AARS Su eas yopNo jo UT AT v JO 18409 yoq L 1104 Surje o T g Hod Zuo UHN 3opno joqug ad g 3nd uod I 17r 1 i IS 5 7 9 7 joqSupag 3104 Zur TTT TTT 104 d x05 5804 uonepunog B moi azed 119501 uo aerd 3 1osut 19400 LSOA 10 39149 p pur pear opeuroj uo peau rr Tri A ym go 9 eur9j YM T Sununouroq 3704 SUPOT MINI Long rop dod qd j 12suq j woyoq Isoa N E SI9UJ0D p j38 400Q
7. Step Five Fix reinforced core and fiber cable 4 d 5 5 1 Upon finishing the above steps then demount port plugs pressboard and ut of reinforced core Make sure to check whether the fiber cable stripped fits in with CF ports or not If not the adjustment should be done in time Otherwise it will affect installat uality 5 5 2 Tighten fiber cable pressboard If the diameter of fiber aso Shall then enlarge it with insulation tape e 5 5 3 Tighten nut of reinforced core with the special wrench ANE d then retighten it with b the metal wrench the metal wrench should be provided efator 5 54 See Drawing 5 e B olt for fixing fiber cable Hu ice core TV gt Fiber cable pressboard J te Fiber cable EB Cheb a j he Seal fitting pu i oo Fiber d pe nm ES Housing Ak P B NO Fixing device for f Fixing device for reinforced core rawing 5 5 6 Step Six Splic 5 6 1 Followaise nual of fusion splicing machine to splice fiber Important i pay attention to the twist and bend of fiber 5 7 Ste n Install heat shrinkable protective sleeve and house fibers hen having completed splicing the fibers the first fiber ring should be housed on the farthest side of FOST the remaining fiber should be winded forming a ring with diameter not less than 80mm then put it into F
8. af 8 Labeling paper 1 piece Labeling fiber A 9 Special wrench 3 pieces Fixing bolts tightening nut of reinforced core b 10 Measuring paper 1 piece To measure perimeter of fiber measure cable of which the diamet enlarged with sedl tape Bb perimeter with the corresponding measuring paper 11 Buffer tube To be decided by customers Hitched to fibers and fixed with FOST Managing buffer Configuration as per requirement 12 Desiccant 1 bag Put into Fi before sealing 3 Necessary tools for insta 3 1 Supplementary materi for deliccating air dr be provided by operator Name of materials Usage Scotch tape Labeling temporarily fixing Ethyl alcohol Cleaning Gauze i h Cleaning 3 2 Special tools to be provided by operator Name of tools Usage Fiber cutter Cutting off fibers Fiber stripper Strip off protective coat of fiber cable Combo tools Assembling FOSC 2 www komutacija com www zaliasis namas lt komutacija gmail com petras zaliasis namas lt Tel 8 37 45 1616 Fax 8 37 310246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas 3 3 Universal tools to be provided by operator Name of tools Usage and specification
9. be actually installed then the corresponding number of por should be taken out 5 4 3 is C is suitable for the following diameters of fiber cables respectively rt A suitable for fiber cable with max diameter 16mm Port B suitable for fiber cable with max diameter 13mm 544 The corresponding inlet outlet ports are to be selected according to fiber cables actually installed When the diameter of fiber cable is smaller than that of the inlet outlet port then the seal tape should be used to enlarge the diameter of fiber cable of which the perimeter could be measured by the corresponding measuring paper marked with Hole A Hole B 5 4 5 Reserve reinforced core in 35mm length and cut off the unnecessary ones 5 4 6 See Drawing 4 Important Issues 1 Before the seal tape is used for enlarging the fiber cable diameter it should be scratched and to be cleaned with abrasive cloth and ethyl alcohol 2 Cut off reinforced core with a special cutting plier 6 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas It Fax 8 37 310246 UAB aliasis namas Draugyst s g 19 LT 51230 Kaunas Adhesive tape Seal tape Insulation tape b ue omm M N N S 5 35mg Reinforced core cp A R DEL 2 HN NN Les leads M 2 bunchy ribbon fiber with N protective coat Drawing 4 f ty 5 5
10. Band tape Measuring fiber cable Pipe cutter Cutting fiber cable Electrical cutter Take off protective coat of fiber cable Combination pliers Cutting off reinforced core Screwdriver Crossing Paralleling screwdriver M Scissor A T Waterproof cover Waterproof dustproof E Cy Metal wrench Tightening nut of reinforced c e LN j 3 4 Splicing and testing instruments to be provided by operator Name of instruments Usage and specifitatio Fusion Splicing Machine Fiber spli ww i OT DR A CN w Provisional splicing tools ovi ional testing TN gi E Notice The above mentioned tools and testin gas nents should be provided by the operators themselves Y m 4 4 Installation flow chart Ni A 1 Open the closure S ee 2 Determine length of fiber cable to be fixed and stripped inside 3 Strip off protective coats of fiber cable and fiber www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas It Fax 8 37 310246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas 4 Separate fiber cores and prepare work prior to fixing fiber cable 5 Fix reinforced core and fiber cable 6 Splice fibers S o 7 Install heat shrinkable protective sleeve and house fibers ha Cm 8 Check up comprehensively e A V
11. OST Fiber Optic Splice Tray together with heat shrinkable protective sleeve Firstly fix heat shrinkable protective sleeve into the slot then enlarge the diameter of fiber ring properly 5 7 2 See Drawing 6 Important issue pay attention to the twist and bend of fiber 7 www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas It Fax 8 37 310246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas Nylon tie Heat shrinkable sas eee protective sleeve Grommet pi Pd Jett terminal fiber _ Fixing slot of heat shrinkabl with protective coat Fiber protective sleeve bunchy Drawing 6 4 5 8 Step Eight Check up comprehensively QV To ensure the technical requirements the fi ing instructions must be followed 5 8 1 The fibers in the FOST are splic d nd with the technical requireme stalled orderly The curved diameter of fiber meets 5 8 2 The internal tighteners ar 5 8 3 The inlet outlet ports CN Iber cables installed must be blocked up with the port plugs 5 84 Control the amoufit o tape within a proper range 5 8 5 Seal fitting is her neatly and smoothly If not level it up with seal tape 5 8 6 Seal the cover of seal fitting 5 8 7 i 8 www komutacija com komutacija gmail com Tel
12. UAB aliasis namas Draugystes g 19 LT 51230 Kaunas Horizontal Fiber Optic Splice Closure FOSC HTSC 102 qu OM 102 S NS 6 y v D Installation Manual P A www komutacija com komutacija gmail com Tel 8 37 451616 www zaliasis namas lt petras zaliasis namas It Fax 8 37 310246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas 1 Scope of application This Installation Manual is suit for the Fiber Optic Splice Closure Hereafter abbreviated as FOSC as the guidance of proper installation The scope of application is aerial underground wall mounting wall mounting in duct and handhole The ambient temperature ranges from 40 to 65 C 2 Basic structure and configuration 2 1 Dimension and capacity Outside dimension LxWxH 400x185x90 mm Weight excluding outside box 1900g 2100g Number of inlet outlet ports 6 ports Diameter of fiber cable p8 P 16 mm N 8 Capacity of FOSC Bunchy 6 9 An Ribbon max 1 Cofes 2 2 Main components X Cd No Name of Quantity Usage T Remarks components p 1 Housing 1 set Pr ing fiber cable splices in Internal diameter A 285x110 mm b P 2 Insert plate 2 pairs Fixing
13. age contains one fiber optic splice Package closure together with its accessories tools installation manual and packing list Intact in shape no burrs bubbles chaps pores warps fall a u Fs Appearance impurities and other defects all background colors should e be even and continual CS Si There is a clear sign on the housing such as name and g ign 8 model of the product etc The fibers reserved are to be winded in fiber optic splice g Y d i tray FOST the length of fibers housed in FOST i M Fiber storage devi gt 1 6m the curved radius is gt 30mm Durin evice v installation and maintenance there should be Jo attenuation on fibers A k Inside FOSC metallic components of fib ables has the Electrical nan functions of electrical putting earthing jointing f d vi connection and disconnecting S ible to install evice earthing deriving device outsi h sing At least 3 After sealing according to the stipulated operation sets Seali procedures the niece ain ioe is 100KPa 5Kpa sampled ealin 8 when immersed in c an Water of normal temperature for each time performance 15 minutes there s be no air bubbles then observed At least 3 sets sampled each time Re sealing when immersed in clean water of normal performance d J n ature for 15 minutes there should be no air ubbles then observed for 24 hours there should be no change of air pressure MC Bearing p
14. the housing 175x56x30 mm 3 Fiber optic Max 4 Fixing heat shrinkable protective Suitable for splice tray b chy sleeve and holding fibers Bunchy FOST 4 trays 6 8 12 16 24 cores bon Ribbon 3 pieces 4 Foundatio set Fixing fiber cable reinforced core and FOST 5 1 set Sealing between FOSC cover and FOSC bottom 6 Port plug 6 pieces Sealing empty ports 7 Earthing 1 set Deriving metallic parts of fiber Configuration as per cables in FOSC for earthing requirement deriving device connection 2 3 Main accessories and special tools No Name of accessories Quantity Usage Remarks 1 Heat shrinkable protective sleeve Protecting fiber splices Configuration as per capacity 1 www komutacija com www zaliasis namas lt petras zaliasis namas lt komutacija gmail com Tel 8 37 45 1616 Fax 8 37 3 10246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas 2 Nylon tie Fixing fiber with protective Configuration as coat per capacity 3 Insulation tape 1 roll Enlarging diameter of fiber cable for easy fixing 4 Seal tape 1 roll Enlarging diameter of fiber Configuration as cable which fits in with seal per specification fitting 5 Hanging hook 1 set For aerial use 6 Earthing wire 1 piece Putting through between To put through as earthing devices per actual requirement x 7 Abrasive cloth 1 piece Scratching fiber cable
15. there should be no breakdown or arc over between the metallic components of the FOSC between metallic components and the ground at DC 15KV for 1 minutes Isolating resistance After sealing the FOSC according to stipulated operation procedure immerse it in clean water in 1 5m depth for 24h the isolating resistance between the me L etali components of the FOSC between the y components and the ground should be 2x w 4 M 13 www komutacija com komutacija gmail com www zaliasis namas lt petras zaliasis namas lt Tel 8 37 451616 Fax 8 37 310246
16. ull is 800N at axle orientation there should Pull be no breakage on the housing k Bearing pressure of 2000N 10cm for 1 minutes there Punching s should be no breakage on the housing Bearing impact energy of 16N m 3 times of impacts there Impact should be not breakage on the housing The spot between the FOSC and seal fitting can bear Bending bending tension of 150N at bending angle of 45 for 10 circles there should be no breakage on the housing 12 www komutacija com komutacija gmail com www zaliasis namas lt petras zaliasis namas It Tel 8 37 451616 Fax 8 37 310246 UAB aliasis namas Draugystes g 19 LT 51230 Kaunas Torsion Bearing torsion 50N m 10 circle at torsion angle 90 There should be no breakage on the housing Temperature circle Injected air pressure of 60KPa 3 5 KPa the temperature circle ranging from 40 C 65 C 10 times of the circular tests one circular consists of high temperature for 2 hours indoor temperature for 2 hours low temperature for 2 hours indoor temperature for 2 hours when the pressure declines the amplitude is 5Kpa immerse the swatch in clean water of normal temperature for 15 minutes there should be no air bubbles Voltage resistance strength After sealing the FOSC according to the stipulated operation procedures immerse it in clean water of normal temperature in 1 5m depth for 24 hours
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