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FloBoss S600+ Flow Computer Instruction Manual

1. HAZARDOUS AREA SAFE AREA m EIER HART Tx Rx N CABLE Rl 5 14 A FN ILS BARRIER 113 2 MTL5042 12 l d 2700 PS l Y E E HANDHELD HART ae S600 COMMUNICATOR XMTR ER Bes Figure 4 33 HART Device and Handheld Communicator Beyond the IS Barrier 24VDC A HART Tx Rx A HART SHIELDED xun Fi I Rl gt 2700 poo V S600 DOCO548A V V CLEAN 24VDC FARTH RETURN Figure 4 34 HART Device without Handheld Communicator 4 4 Mezzanine Module P148 The mezzanine module P148 can be fitted to the Prover or the I O module see Figure 4 2 and provides pulse inputs When used on the I O module it affects pulses 1 and 4 when used on the Prover module it affects pulses 2 and 5 The factory fits I O modules with a mezzanine module although you can order an additional mezzanine module for a Prover module or move the mezzanine module from your I O module to your Prover module depending on your circumstance and needs Typically the mezzanine module supports master meter provers but can be employed for other provers as well Revised Jan 15 1 0 4 27 S600 Instruction Manual This page is intentionally left blank MB 0 RevisedJan 15 S600 Instruction Manual Chapter 5 Front Panel
2. seo0 La OPTIONAL STREAM 2 SKT C 24 Em LK29 o ser 15 1 Oo 30 p Oo seo0 La OPTIONAL STREAM 3 SKT C 24 7 TO OPTIONAL B 2 STREAMS 4 5 gg EC GE RAW 1 o LKS0 p K o S600 La DOCO559A Figure 4 16 Raw Pulse Output Schematic Revised Jan 15 1 0 4 11 S600 Instruction Manual Table 4 10 Raw Pulse Output Pin Connections for SKT C Pin Function 24 Raw Output 5 Return 4 1 8 Frequency Inputs The S600 typically uses the three supported frequency inputs for density transducer signals Each input has an input range of 0 to 10 KHz Jumpers on the module enable you to set the inputs to be AC or DC coupled Refer to Figures 4 17 and 4 18 The frequency input channels use the SKT B connector which is located on the backplate of the I O module Table 4 11 shows the frequency input pin connections HAZARDOUS AREA SAFE AREA SKT B O MTL787S O BARRIER Qa 9 e Si Lo LK31 LINK MICRO MOTION EE SC xy 7835 45 x e 27 S600 DOC0567B Figure 4 17 Frequency Input Schematic with IS Barrier and AC Coupled
3. SKT A 14 15V 2 SOURCE So 2 S600 DOCO560A Figure 4 6 Analogue Output Schematic S600 Powered Revised Jan 15 1 0 4 5 S600 Instruction Manual SKT A LOOP IMPEDANCE 470 1K Q ES 1 15V Cn SOURCE gt f Sei EXTERNAL S I 24V SOURCE S600 DOCO561A Figure 4 7 Analogue Output Schematic Externally Powered Device SKT A EXTERNAL ta ES 24V SOURCE 5V A 3 SOURCE voy M 2 e OOP IMPEDANCE 470 1K S600 DOCO562A Figure 4 8 Analogue Output Schematic Externally Powered through S600 Table 4 3 D A Converter Output Pin Connections for SKT A Pin Function 1 DAC CH1 15 V SOURCE 14 DAC CH1 SINK 2 DAC CH1 0 VDC 15 DAC CH2 15 V SOURCE 3 DAC CH2 SINK 16 DAC CH2 0 VDC 4 DAC CH3 15 V SOURCE 17 DAC CH3 SINK 5 DAC CH3 0 VDC 18 DAC CH4 15 V SOURCE 6 DAC CH4 SINK 19 DAC CH40 VDC 4 1 3 Digital Inputs DIGIN Each plug in module provides 16 optically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed Refer to Figures 4 9 and 4 10 The sample period is less than 1 second The DIGIN channels use the connectors labeled SKT B and SKT C which are located on the backplate of the I O module Re
4. 5 19 5 22 Encryption Status eeeeeeeeeee ee 5 20 6 1 Webserver Access PCSetup 6 1 Revised Jan 15 6 2 Webserver ACCESS coooococcccccococononoconcnnnnnnns 6 3 6 3 Webserver Access Report Format 6 5 6 4 Webserver Access Page Format 6 5 6 5 Alarm Archive 6 6 6 6 Alarms Green 6 6 7 1 Main Menu and Startup Men 7 1 7 2 Startup Men 7 3 7 3 Network Startup Menu 7 4 7 4 Network Definition Menu 7 5 7 5 Modbus Green 7 6 7 6 Modbus Green 7 6 8 1 Fuse Location 8 6 Elashi Falled iste cias 8 4 Flash memory ea A 3 Flow balance A 3 Flow switching eeee A 3 Four Direction key 5 3 Frequency Inputs seeeeeeeeeeeeeenenn 4 12 4 22 Front Panel Navigation coccoconoccccnnnoncccnnnoncncnnnnnn naa B 1 Front Panel Port 5 2 FRO EA A 3 Function key ceecceeeeeeeceeeeeecceeeteeeceeeteneeeeetenes 5 3 Fuse Changing Zeus 8 6 H BART uh cance aes ta due ee rue ue deba ee ea eee 4 25 A 4 HART Communications ssesssss 1 3 HART Module 4 25 HO EE A 4 Hierarchy menu sssssssssssssssssssrrnnsssssrrnnrnnsessrrnnn 5 10 Holding register eese A 4 EM A der Maver das verre EEN A 4 A A A A 4 l om A 4 VO Jumper Settings ooonccccnccnnnnicinocinancccnancnon 4 14 VO Merde 206 Zosen 52 1 5 EFE Ee AC 4 1 ANIN m 4 3 yl 4 5 ael sr 4 6 DIG
5. SKT B SIG SC tn MICRO MOTION EXTERNAL kn URS 7812 E 24V SOURCE St xy 27 S600 DOCO568B Figure 4 18 Frequency Input Schematic without IS Barrier and with DC Coupled Note The Micro Motion previously Solartron devices may still have their previous manufacturer s labels 1 0 Revised Jan 15 S600 Instruction Manual Table 4 11 Frequency Input Pin Connections for SKT B Pin Function 9 FREQUENCY CH1 27 FREQUENCY CH1 10 FREQUENCY CH2 28 FREQUENCY CH2 11 FREQUENCY CH3 29 FREQUENCY CH3 4 1 9 PRT RTD Inputs The S600 supports three Platinum Resistance Thermometer PRT Resistance Temperature Detector RTD inputs These inputs are suitable for Class A 4 wire PRT devices that conform to the BS EN 60751 1996 standard The temperature measurement range is 100 to 200 C 148 to 392 F The S600 supports three styles of PRT RTD probes DIN coefficient of 0 00385 ohm ohms degrees Celsius American Standard coefficient of 0 003926 ohm ohms degrees Centigrade Calendar Van Dusen equations used to support newer curves based on the user A B C and RO coefficients The DIN 43760 selection is typical in Europe and common in the United States while the American Standard selection coefficient alpha is still common for circumstances where a slightly purer platinum is used to effect a higher absolute accuracy You use the Config 6
6. Socket A Socket A Channel Number Pin Number Channel 1 1 Channel 1 14 Channel 24 2 Channel 2 15 Channel 34 3 Channel 3 16 Revised Jan 15 1 0 4 25 S600 Instruction Manual Socket A Socket A Channel Number Pin Number Channel 4 4 Channel 4 17 Channel 5 5 Channel 5 18 Channel 6 6 Channel 6 19 Channel 7 7 Channel 7 20 Channel 8 8 Channel 8 21 Table 4 25 HART Pin Connections Socket B Socket B Socket B Channel Number Pin Number Channel 9 13 Channel 9 25 Channel 10 12 Channel 10 24 Channel 11 11 Channel 11 23 Channel 12 10 Channel 12 22 Each channel on the HART module requires an external 2702 270R A Caution resistor to terminate the HART signal for that channel HART Tx Rx d AZARDOUS AREA SAFE AREA SHIELDED 24VDC UE A SHIELDED EA a 3 LS BARRIER 1 CABLE 4 MIL7787 2 E i A CN E J HANDHELD HART COMMUNICATOR XMTR LS 2700 EARTH l V 24VDC RETURN 4 26 Figure 4 32 HART Device Beyond the IS Barrier 1 0 gt V S600 DOCO546A Revised Jan 15 S600 Instruction Manual
7. Figure 5 22 Encryption Status To deactivate encryption select 2 5 20 Front Panel Revised Jan 15 S600 Instruction Manual Chapter 6 Webserver Access Encryption Mode A Caution Browsers The S600 has an embedded webserver which enables you to access reports displays and diagnostics through the Internet The number of items available for viewing or modification depends on your defined security access level see Section 6 1 The S600 ships with firmware that supports 56 bit encryption If you need higher levels of encryption please contact your sales representative Since this access can provide the ability to change critical S600 settings reserve webserver access for a corporate TCP IP rather than general public use Using any personal computer PC with Internet access and Microsoft Windows Internet Explorer Version 6 0 or greater installed you can access the S600 over 1ts Ethernet communications ports The configuration file residing on the S600 must have been created using Config 600 software version 1 4 or greater For full functionality Remote Automation Solutions recommends you use Internet Explorer version 6 0 or later although alternate web browsers may work In This Chapter 6 1 Defining Webserver ACCESS ssssseeee emen 6 1 6 2 A sanes Eege 6 2 6 3 Navigating the Webserver Interface AA 6 4 6 1 Defining Webserver Access 600 PCSetup
8. ssssssssssssses C 18 C 9 Normalisation Additionals and C 6 Handling C 19 EL NormaliSation 5 entree noo este te ore beo bid C 19 G 9 2 Application of Additlorials 1er ee meta ep tete te D AEN C 19 9 9 3 G6 Handling iiiter true tette ere i e aed n ren rt I in tcd C 19 C 9 4 C6 Handling SIM 2251 Method C 20 9 9 5 C7 Handliig 5 nier eie io rada ae oen edi uro et cete eiui C 21 C 9 6 No C6 or C7 Handling sse nnne nene C 21 C 10 Alarms Displays Reports and Maps oooconcccnncccnoccccnonanononcnanoccnnn cnn nora nano nn nn nn cnn arrancan C 21 CADA Ad EE C 21 Revised Jan 15 V S600 Instruction Manual em OP AM Displays ooreen an aaraa ap raad rae aaa daadaa eed C 22 9 103 Ee In TTT C 23 E A IM oo o EE C 25 Index Li vi Revised Jan 15 S600 Instruction Manual Chapter 1 General Information This manual covers the installation and startup procedures includin basic maintenance operation and troubleshooting for the FloBoss S600 flow computer the S600 For information about Config 600 the PC based configuration software for the S600 refer to the Config 600 Pro Software User Manual Form A6169 This manual focuses on the S600 the enhanced version of the S600 with a new CPU module Refer to technical specification FloBoss S600 Flow Computer S600 for technical information Note Use of this equipment in a manner not specifie
9. Reports 5600 Hierarchy Menu Bar CSV Button Menu Figure 6 5 Alarm Archive Report Some screens allow you to interact with the S600 If the text appears in bold you can change the data If the text appears in red the object is in an alarm state The system sends any modifications you make to a screen to the S600 as you make them dy K Sugar Ternessee FloBoss 600 Windows Internet Explorer o v E Heprl 10 200 15 174 d6A EI pd co Me Edt vew Tarte Took melo O sen EI n u de Page Tow gt Ye A Bros 04 10 7010 13 46 30 Plant UO Log Off Description Alarm CORIOLIS LINK 1 RX FAIL VP ERR Date 04102010 13 46 23 0410 2010 13 46 05 STRO1 CORIOLIS FLOW 04 10 2010 13 46 05 STRO1 SERIAL DENS L 04 10 2010 13 46 03 SYS HOST WARM ST Accept Log Off Figure 6 6 Example Alarms Screen To close a screen select another element from the menu bar or another screen from the hierarchy menu To close the webserver access link select the Log Off option in the menu bar and close the browser The caching mechanism on many Internet browser applications may A Caution present a security challenge Remember to log out of your browser session which clears the browser s cache of S600 details 6 6 Webserver Access Revised Jan 15 S600 Instruction Manual Chapter 7 Startup This chapter describes procedures for starting and restarting the S600 In This Chapter 7 1 St
10. 3 6 3 4 COM3 and COMA Pin Connections 3 6 3 5 COM5 COM6 and COM7 Pin Connections DENS 3 7 3 6 CPU Jumpers 3 8 3 7 I O Module Technical Specification 3 9 4 1 ANIN Pin Connections SKT A 4 5 4 2 ANIN Pin Connections SKT B 4 5 4 3 D A Converter Output Pin Connections SKTA iit ite tete ditte iens it 4 6 4 4 DIGIN Pin Connections SKT B 4 7 4 5 DIGIN Pin Connections SKT C 4 8 4 6 DIGOUT Pin Connections SKT B 4 9 4 7 DIGOUT Pin Connections SKT C 4 9 Revised Jan 15 4 8 Dual Pulse Input Pin Connection SKT C 4 10 4 9 PULSEOUT Pin Connections SKT B 4 11 4 10 Raw Pulse Output Pin Connections SKT Clasista rl Aden Ataris 4 12 4 11 Frequency Input Pin Connectors SKT B see eege 4 13 4 12 PRT PRD Input Pin Connections SKT B EE 4 14 4 13 I O Module Jumper Settings 4 15 4 14 Multiplex Mode Addressing 4 16 4 15 DIGIN Pin Connectors SKT E 4 19 4 16 DIGIN Pin Connections SKT P 4 20 4 17 DIGOUT Pin Connections SKT E 4 21 4 18 DIGOUT Pin Connections SKT F 4 21 4 19 Dual Pulse Input Pin Connections SKT F EE 4 22 4 20 PULSEOUT Pin Connections SKT E 4 4 21 Frequency Input Pin Connections SKT D id 4 23 4 22 Prover Module Jumper Setings 4 24 4 23 Node Addressing Communications Mode Selection ss
11. HAZARDOUS AREA SAFE AREA SKT D a O MTL787S Q e GS BARRIER Qa 9 e Lo LK18 MICRO MOTION EXTERNAL s xy 7835 45 24V SOURCE es e 2 S600 DOC0651B Figure 4 29 Frequency Input Schematic with IS Barrier and AC Coupled SKT D SIG 9 5 MICRO MOTION 4 EXTERNAL LINK de 7812 u 24V SOURCE eR Sy 21 S600 DOC06528 Figure 4 30 Frequency Input Schematic without IS Barrier and DC Coupled Note The Micro Motion previously Solartron devices may still have their previous manufacturer s labels Table 4 21 Frequency Input Pin Connections for SKT D Pin Function 9 FREQUENCY CH 1 21 FREQUENCY CH1 10 FREQUENCY CH2 22 FREQUENCY CH2 Revised Jan 15 1 0 4 23 S600 Instruction Manual 4 2 6 Jumper Settings The boldface entries in the Position column on Table 4 22 are the default configuration settings They may not apply to your specific configuration Table 4 22 Prover Module Jumper Settings Jumper Position Descriptions Flash LK1 ON Write Enable OFF Write Protected Node Address see Table 4 23 LK2 ON OFF Multiplexed mode MUX LK11 ON OFF Multiplexed mode MUX MUX Address 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LK3 e e LK4 D e LK5 o e LK6 e e LK7 e e LK8 e
12. 3 Carefully slide the front panel up 4 mm 0 15 in to allow it to clear the retaining groove at the top of the case and then allow the panel to come forward to clear the panel case completely refer to Figure 2 3 Revised Jan 15 Installation 2 3 S600 Instruction Manual Figure 2 3 Lifted Front Panel 4 Disconnect the ribbon cable from the back of the front panel at the blue connector refer to Figure 2 4 Observe the orientation of the connector with its mating keyway You must correctly re insert the ribbon cable at the end of the installation process A Do not remove the ribbon cable from the S600 housing This might Caution damage the S600 Also the ribbon cable may also have an EMC clamp Be sure to leave it intact without damaging the ribbon cable 2 4 Installation Revised Jan 15 S600 Instruction Manual Disconnect Here Figure 2 4 Remove Connector 5 Remove the top and bottom bosses from the unit housing using a 5 5 mm 5 BA hex wrench Table 2 1 Mounting Dimensions Part Dimensions Display Keypad Molding 85 mm 3 35 width x 269 mm 10 59 height x 28 mm 1 10 deep Case 84 5 mm 3 327 width x 270 mm 10 63 height x 303 8 mm 11 94 deep Panel Cutout 66 mm 2 6 width x 150 mm 5 9 height Pitch Between Cases 110 mm 4 33 giving 25 mm 0 98 air gap Max Panel Thickness 10 mm 0 39 Access Allow 300 mm 11 81 clearance directly behind case for maintenance
13. Revised Jan 15 Installation 2 5 S600 Instruction Manual 300mm MAINTENANCE AREA 303 3 FOR REMOVAL OF PCB s gt PLAN VIEW gt le LEVERS TO AID REMOVAL OF PCB S ie TN PANEL THICKNESS REAR SUPPORT 2 REQUIRED Figure 2 5 Panel Mount Dimensions 2 4 3 Installing the Panel Mounted Unit After removing the front panel install the panel mounted unit 1 Keeping environmental considerations in mind construct the framework of the cubicle to support the operating panel Note A standard 483 mm 19 in rack that is 311 mm 12 25 in high can accommodate up to four S600 s provided you support the rear of the case 2 Referto Figure 2 6 and Table 2 1 for position details for two 7 mm 0 276 in holes and a cutout The panel cutout should be rectangular for each S600 Allow a tolerance of 3 mm 0 12 in on each axis 2 6 Installation Revised Jan 15 S600 Instruction Manual 42 2MM est 10 8MM 9 2MM 425 36 Eg E III 30MM 1 18 BASIC OUTLINE CUTOUT OF S600 UNIT 66MM 3 X 150MM 3 2 6 4 1x5 9 1 246MM 9 685 7MM DIA 275 HOLES 2 PLACES PANEL CUTOUT VIEW en Figure 2 6 Panel Cutout Dimensions Note The S600 fits into existing S500 and 869 flow computer panel cutouts 3 Ensure a panel thickness of at least 3 mm 0 12 in to prevent distortion If you use a thinner panel support the re
14. RS232 z zb 4 SERVICE B o RS422485 7 E z 2 y L ov 4 4 B A Z 4 RS422 485 J E z a RS232 Y S gt RS422 485 amp z 2 Y B E E A 2 B E se A 2 E SE A 2 B E Sa A 2 Figure 3 3 CPU Module Terminations SERVICE RESERVED FOR FRONT PANEL AND CONFIG 600 COMMS Revised Jan 15 a 2 E lu bi EI a o a P153 FRONT PANEL PC SETUP lonnon Figure 3 4 Front Panel Terminations CPU Module 3 3 S600 Instruction Manual 3 2 3 4 3 2 1 Power Supply The power connection is a plug in standard 5 mm pitch screw terminal block on the CPU module The power supply connector is labeled TB 1 Refer to Table 3 1 for the TB 1 pin connections Power the S600 using a nominal 30 Volts de power source capable of supplying 2 Amps The S600 operates between 20 and 32 Volt dc The startup in rush current may draw 6 amps for approximately 100 milliseconds This in rush becomes significant when multiple flow computers are connected to the same power supply An on board anti surge fuse 2 5 Amp slow blow rating protects the supply line should a fault occur within the unit Fully regulated 15 and 24 Volts de supplies are also available for applications such as powering loops or pre amplifiers Resettable thermal fuses protect these outputs Table 3 1 TB 1 Pin Connections Power Pin Function 24 V dc INPUT 0 V Return
15. 4 22 4 28 Pulse Output Schematic 4 22 4 29 Frequency Input Schematic with IS Barrier and AC Coupled esseen 4 23 4 30 Frequency Input Schematic without IS Barrier and DC CoupledQ 4 23 4 31 HART Module P188 4 25 4 32 HART Dewvice eeeeeeesss 4 26 4 33 HART Device and Handheld Communicator sse 4 27 4 34 HART Device without Handheld Communicator sse 4 27 5 1 Front Panel oen 5 2 5 2 Front Panel Port Connector 5 2 5 3 S600 Main Men 5 6 5 4 Editable Value esses 5 6 5 5 Progression of S600 Menus and Data NEE 5 8 5 6 S600 Main Men 5 8 5 7 Submenu ccccccccccoccnononononcncnnncnn nn cnn cnn 5 8 5 8 Data Display 5 9 5 9 Moving between Data Pages 00aaaaaae 5 9 5 10 Changing a Display Option 5 11 5 11 Changing a Display Option 5 11 5 12 Changing a Display Value 5 12 5 13 Changing a Display Value 5 12 5 14 Print Options Menu 5 15 5 15 USB Report Control Menu 5 16 5 16 USB Report Options 5 17 5 17 Changing a Display Value 5 17 5 18 Changing a Display Value 5 18 5 19 Configuration Menu 5 18 5 20 Configuration Menu 5 19 5 21 Activating Encryption
16. Revised Jan 15 General Information 1 7 S600 Instruction Manual 1 4 Additional Technical Information Refer to the following technical documents available at www EmersonProcess com Remote for additional and most current information Table 1 1 Related Technical Information Name Form Number Part Number FloBoss S600 Flow Computer S600 D301151X412 Config 600 Configuration Software Config600 D301164X012 Config 600 Configuration Software User Manual A6169 D301220X412 Open Source Software The FloBoss S600 contains open source software covered by the GPL GPL2 GPL3 LGPL OpenSSL SSLeay zlib libzip2 and Apache open source software licenses The specific software being used is U Boot the Linux kernel glibc Apache web server mod_sll mod_alias mod_rewrite OpenSSL BusyBox ntpclient tar32 and JFFS2 These licenses are contained on the S600 Open Source Software CD part number S600SRCOPEN Source code is available upon request You may obtain a copy of this source code by contacting your local Remote Automation Solutions sales office This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit http www openssl org This product includes cryptographic software written by Eric Young eay cryptsoft com General Information Revised Jan 15 S600 Instruction Manual Chapter 2 Installation This chapter provides instructions on installing the S600 in
17. Updated from a successful telemetry poll Updated from a successful telemetry poll Latest Mole 96s Adjusted normalised from latest report Last Good Mole 96 Adjusted normalised from latest report Revised Jan 15 Chromatographs C 5 S600 Instruction Manual Raw Alarms Register Detailed indication of global alarms Codes Request Flag Trigger for Modbus master telemetry module Component Codes Updates from a successful telemetry poll Last Good Set of Mole S600 internally ordered from last good raw S set Time Stamp Time of the last good analysis C 3 Configuration Type Keypad Mole Percentage Set Only Accept and Copy Accept Normalise and Copy Auto Normalise Use this configuration when there is no chromatograph linked to the S600 The keypad set describes the entire mole percentage breakdown including additionals and C6 entries Thus whenever you use the keypad set the system ignores the entries from the other arrays for additionals and C6 and uses the keypad set alone Processing of the keypad set and its subsequent copying into the in use set depends on the acceptance type The sum of the keypad components is regularly maintained When the Accept command is issued Ifrange checking is enabled the keypad set is checked against individual mole percentage low and high limits Jfrange checking is disabled the keypad sum is checked for the range 99 9 to 100 1 Ifthe keypa
18. Carefully align the module with the guides located at the top and bottom of the case Gently slide the module into the case until it seats fully with the appropriate connector on the backplane Press each of the two ejectors securely into place once the module is fully inserted A E Inserting and seating a module along the guides does not require Caution excessive force Take care not to twist or otherwise distort the module during the installation 3 Secure the module with the retention screws two per board Installing EMC Protection Y our site may require you to install electromagnetic compatibility EMC shielding on the S600 to minimize electromagnetic interference The S600 EMC protection kit which came with your S600 typically has the following components 1 security backplate place over the installed modules 1 25 way EMISTOP Inline T Filter Adaptor attach to the 25 pin socket A on the I O module 1 37 way EMISTOP Inline T Filter Adaptor attach to the 37 pin socket B on the I O module 3 large for 13mm cable ferrite clamps 3 medium for 10mm cables ferrite clamps 1 small for 6 5mm cables ferrite clamp Installation Revised Jan 15 Revised Jan 15 S600 Instruction Manual 2 M3 x 6mm screws which secure the EMC backplate to the sides of the S600 housing 5 TY523 Ty Rap self locking cable fasteners use as necessary to secure cables Note These are standard components for a standard c
19. docs EN File Edit View Tools Window Help Ow rtu wA Using Config 600 software you must first define the specific content each security level can view DEK 208A v System Graphic System Setup 1 0 Setup Stream 1 RTU Advanced Setup Conversions Constants Alarms Security Displays Webserver Calc Explorer For Help press F1 Revised Jan 15 Access Limits Security Access Allowed Level E gt Displays Reports Alarm Diagnostics Remote Print cent Access D a4 a E a4 lt lt lt lt ee Ue oe ES ou oe NI Iv iv e e E r r 111714144 ugs US EVT 17777174 Language Support DEFAULT E IV Auto hide unused displays Security Security Level 1 Figure 6 1 PCSetup Webserver Access Webserver Access 6 1 S600 Instruction Manual 6 2 While the S600 web interface can support up to five concurrent For further information on using this screen refer to Chapter 7 Advanced Setup Configuration in the Config 600 Software User Manual Form A6169 Once you complete this security level access matrix you can access the S600 s webserver over a TCP IP connection Note For firmware prior to version 06 05 webserver access is available only through the NTWK1 port on the CPU module For firmware at or above version 06 05 webserver access is available on both the NTWK1 and NTWK2 ports Accessing the S600 One Point of Control A Caution w
20. s parameters Switches that represent data bits by on or off state A device inserted between devices to match impedance equipment speeds or to supply additional drive capability Also a storage area for data that compensates for the speed difference when transferring data from one device to another usually refers to an area reserved for I O operations into which data is either read or from which data is written One or more conductors used as a path over which information transmits Block of 8 bits which can define 256 states 0 through 255 Superior calorific value CV is the amount of heat which could be released by the CV CATS Cold Start Config600 software Constants Control bus CPU CTL_CPL CTS complete combustion in air of a specified quantity of gas in such a way that the pressure at which the reaction takes place remains constant and all the products of combustion are returned to the same specified temperature as that of the reactants all of these products being in the gaseous state except for water formed by combustion which is condensed to the liquid state source ISO6976 1995 CV can also be calculated in accordance with AGA Report No 5 For inferior calorific value water remains in a gaseous state vapour Common Area Transmission System An agreed standard for measurement of gases and light hydrocarbons which are to be delivered to and redelivered for the CATS Transportation Facilities an
21. 1 INPUTS i AGA 8 STR01 2 OUTPUTS 1 INPUTS 2 OUTPUTS AGA 8 STR02 1 INPUTS 2 OUTPUTS ISOTR9464 STR02 1 INPUTS 2 OUTPUTS Front Panel Navigation Revised Jan 15 S600 Instruction Manual Appendix C Chromatographs This appendix defines the operation of the gas chromatograph software application module for the FloBoss S600 flow computer The module supports the following chromatograph serial interfaces Daniels 2551 Euro Daniels 2350 Euro in SIM2551 emulation mode Daniels 2350 USA in SIM2251 emulation mode Daniels 2251 USA Siemens Generic user configurable Note This software does not currently support a paycheck chromatograph In This Chapter C 1 Station Stream Aesigonmert C 2 C 1 1 Single Metering Stream with No Station C 2 C 1 2 Multiple Metering Streams Assigned to a Common Station C 2 C 1 3 Individual Metering Streams Assigned to a Chromatograph C 2 C 1 4 Multiple Metering Streams Separately Assigned to a StreamC 3 C 1 5 Multiple S600 s Connected to a Single Chromatograph C 3 9 2 rip tS and Outputs uir netten rnt tc etis C 3 C 2 1 Main Setup Parameters sssssssseee C 3 C 2 2 Component Set Selection Inputs eesssssss C 4 C 2 3 Component Set Selection Outputs sues C 4 C 2 4 Telemetry Configuration Parametere C 4 C 2 5 Telemetry Outputs isseire ii etienne iira Aa C 5 C 3 Configurati
22. 2 12 Installation Revised Jan 15 S600 Instruction Manual Medium ferrite clamp 25 way EMISTOP 37 way EMISTOP Large ferrite clamps Figure 2 14 Clamps on I O Module Wiring 7 Attach a large ferrite clamp onto the wiring to the CPU s power connections and one medium clamp to the COM3 and COM 4 connections see Figure 2 15 Large ferrite clamp Medium ferrite clamps Figure 2 15 Clamps on CPU Module Power amp COM Connections Revised Jan 15 Installation 2 13 S600 Instruction Manual 8 Attach a medium ferrite clamp onto the wiring for COMs 5 6 and 7 and a small ferrite clamp onto the Ethernet cable see Figure 2 16 Small ferrite clamp Medium ferrite clamp haee Figure 2 16 Clamps on CPU Module COM and Ethernet Connections This completes the installation process and provides the S600 with EMC protection 2 14 Installation Revised Jan 15 S600 Instruction Manual Chapter 3 CPU Module This chapter provides information on the power and communication connections for the CPU module In This Chapter 3 1 CPU Module P 152 errenneren eausa aaa 3 1 3 2 Power Supp 3 4 3 2 1 Watchdog Relay cccoooocccccnnoccconanoccnonanoncnnnanoncnnnano nc nc nann rene 3 4 3 2 2 On Board Battery Backup 3 4 3 3 COMMUNICATION Ports cooooocccnnnoccccnononcccnononnnnnanencncnnnonnncnnnonnncnannnnnnnnnos 3 5 3 3 1 EIA 232 RS 232 Serial Port 3 6
23. Cnas nonane Cna C7 x splits nonane 100 0 Cnas decane Cna C7 x splits decane 100 0 Cnas C7 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas C 9 6 No C6 or C7 Handling In systems where C6 or C7 breakdown is not required update the hexane value live from the chromatograph using the position specified in the telemetry parameters mole ordering array The system then treats this value as it would any other mole percentage Additionally the system copies all elements from Cna into Cnas C 10 Alarms Displays Reports and Maps This section provides additional miscellaneous features C 10 1 Alarms The module supports the following alarms Alarm Definition System Telemetry failure Configuration Sum of splits does not equal 100 0 Critical Critical alarms reported from chromatograph None Critical Non critical alarms reported from chromatograph Revised Jan 15 Chromatographs C 21 S600 Instruction Manual C 10 2 Displays Mole low Methane lt 90 Mole high Metane gt 99 Mole deviation Current previous outside limits The displays for the chromatographs can be located under one of two places on the web server or front panel depending on how the application was configured For applications that assign a chromat to a station then the composition information can be found under Operator gt Station n gt Composition where n is the station
24. DIGIN 4 18 Each plug in module has 32 optically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed The sample period is less than 1 second The DIGIN channels use the SKT E and SKT F connectors located on the backplate of the Prover module Refer to Tables 4 15 and 4 16 for the DIGIN pin connections 1 0 Revised Jan 15 Revised Jan 15 S600 Instruction Manual Note You must connect the return lines such as pin 17 on SKT E to a 24 Volts de source The DIGIN lines such as pin 13 on SKT E expect typical open collector referenced to GND connections Refer to Figures 4 23 and 4 24 for field wiring schematics OPEN COLLECTOR DEVICE SKT E EXTERNAL 24V SOURCE w Ta S600 DOCO648A Figure 4 23 Digital Input Schematic Open Collector Device SKT E EXTERNAL E i 24V SOURCE J RELAY i 13 S600 DOCO0649A Figure 4 24 Digital Input Schematic Relay Table 4 15 DIGIN Pin Connections for SKT E Pin Function 13 DIGIN CH1 14 DIGIN CH2 15 DIGIN CH3 16 DIGIN CH4 17 RETURN CH1 4 18 DIGIN CH5 19 DIGIN CH6 1 DIGIN CH 17 2 DIGIN CH 18 3 DIGIN CH 19 4 DIGIN CH 20 5 RETURN CH 1
25. For this appendix the defaults for the screens assumed a configuration with two stations Gas and Liquid and four streams The Gas DP stream is assigned to station 1 and the Liquid Coriolis is assigned to station 2 Remember your specific application may vary from these illustrations For example if your application has fewer stations and more streams you will see more stream choices and fewer station choices than shown in this example If you have different types of streams you will see parameters and submenu choices not listed here This appendix is provided as an illustration of how to generally navigate through the S600 front panel displays Once startup completes the Main menu displays Main Menu 1 FLOW RATES 2 TOTALS 3 OPERATOR 4 PLANT I O 5 SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS Front Panel Navigation B 1 S600 Instruction Manual B 2 Flow Rates Menu The system uses all the parameters in this group to calculate the various flow rates Main gt Flow Rates Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM ON h f Station 1 Gas Station 2 Liquid Y Stream 1 Gas Turbine Stream 2 Gas DP 1 STNO1 UVOL FR 2 STNO1 CVOL FR 3 STNO1 MASS FR 4 STN01 ENERGY FR 1 STNO2 GUVOL FR 2 STNO2 GSVOL FR 3 STN02 MASS FR 4 STN02 IVOL FR 1 STRO1 UVOL FR 2 STRO1 CVOL FR 3 STRO1 MASS F
26. INPUT 24 V dc OUTPUT 500 mA 15 V dc OUTPUT 100 mA OD AjO D 0 V Return OUTPUT Watchdog Relay A single pole double throw relay with Normally Open or Normally Closed terminals provides the watchdog status from pins 6 7 and 8 of TB 1 Table 3 2 shows the TB 1 pin connections Connection is through plug in standard 5 mm pitch screw terminals The relay is energized during normal operation A CPU failure causes the relay to de energize Note Contact is rated at 1 Amp 30 Volts dc and 30 Volts ac and is a Form C contact Table 3 2 TB 1 Pin Connections Watchdog Relay Pin Function 6 Normally Closed 7 Common 8 Normally Open 3 2 2 On Board Battery Backup The backup battery see Figure 3 2 retains the contents of the SRAM on the CPU module the PC compatible BIOS CMOS memory area and the calendar clock The battery a Lithium 3 0 volt 1500 mAmp hour unit is user replaceable For further battery specifications see the technical specification S600 To ensure that the battery is CPU Module Revised Jan 15 Replacing the Battery S600 Instruction Manual fully functional the S600 software routinely performs a regular load test on the unit To replace the backup battery on the CPU module Note Before beginning this process ensure that any critical processes the S600 controls are otherwise managed 1 Power down the S600 2 Disconnect wiring from the CPU mo
27. Stage Number Any one of the following values 0 Idle Poll delay then poll for status data Wait for status data Poll delay then poll for component codes A MI ech Wait for component codes Poll delay then wait for mole percentages Wait for mole percentage data Poll delay then wait for CV RD Wait for CV RD Qo Oo o Reset new data flag reserved Poll delay then poll again for status data 11 Wait for status data 10 12 Process analysis data Delay after a matched report then poll 13 again for status data 14 Wait for new status data 15 Poll delay then reset new data flag 16 Wait for new data flag reset Delay after unmatched report then poll M again for status data 18 Wait for status data 19 Poll delay then reset new data flag Status Poll Request Flag 20 Waitfor new data flag reset Trigger for Modbus master telemetry module Mole Codes Request Flag Trigger for Modbus master telemetry module Mole Poll Request Flag Trigger for Modbus master telemetry module CV etc Poll Request Flag Trigger for Modbus master telemetry module Reset Report Flag Trigger for Modbus master telemetry module Current Report Status Accepted or rejected Good Report Latch Flat for receipt of a good report Raw Status Data Updated from a successful telemetry poll Raw Mole s Raw CV etc
28. esee 3 4 Webserver Access 6 1 Webserver Interface 6 4 Webserver mode 5 7 WNG ME 3 1 I 5 S600 Instruction Manual Headquarters Emerson Process Management Remote Automation Solutions 6005 Rogerdale Road Houston TX 77072 U S A T 1 281 879 2699 F 1 281 988 4445 www EmersonProcess com Remote Europe Emerson Process Management Remote Automation Solutions Emerson House Unit 8 Waterfront Business Park Dudley Road Brierley Hill Dudley UK DY5 1LX T 44 1384 487200 F 44 1384 487258 www EmersonProcess com Remote North American Latin America Emerson Process Management Remote Automation Solutions 6005 Rogerdale Road Houston TX USA 77072 T 1 281 879 2699 F 1 281 988 4445 www EmersonProcess com Remote Middle East Africa Emerson Process Management Remote Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai U A E T 971 4 8118100 F 971 4 8865465 www EmersonProcess com Remote Asia Pacific Emerson Process Management Remote Automation Solutions 1 Pandan Crescent Singapore 128461 T 65 6777 8211 F 65 6777 0947 www EmersonProcess com Remote 2001 2015 Remote Automation Solutions a business unit of Emerson Process Management All rights reserved Remote Automation Solutions a business unit of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual REMOTE AUTOMATION SOLUTIONS MAKES NO WARRANTIES
29. then performs a reset which concludes when the Startup menu appears Note If the display has not changed after 30 seconds power down the S600 wait at least five seconds and then re apply power Select COLD START from the Startup menu Press 1 to keep or 2 to reset the totals Press 1 to confirm the selection The S600 displays the message CONFIGURING PLE ASE WAIT The S600 builds a new database using the configuration files held in flash memory When it completes the S600 Main menu displays If the S600 completes its start up initialization sequence but does not automatically warm start the S600 Startup menu displays see Figure 7 1 Note After you modify any data in the startup menu the S600 may require a power cycle 2 COL 1 WARM START D START 4 REF 3 NETWORK SETUP LASH FIRMWARE 5 CONFIG SELECTION 8 FAC TORY SETUP Figure 7 2 Startup Menu Startup menu options include Option Description Warm Start Restarts a previously configured S600 at the point prior to being powered down Cold Start Builds a new metering database on the S600 using the configuration files stored in Flash memory Network Setup Configures the TCP IP Gateway and Modbus addresses see Section 7 4 1 Network Setup Startup 7 3 S600 Instruction Manual 7 4 Option Description Reflash
30. 0 Revised Jang S600 Instruction Manual SKT E 36 M ALARM LED eae J EXTERNAL 35 24V SOURCE S600 DOCO646A Figure 4 26 Digital Output Schematic 24 V Switched Indicator Table 4 17 DIGOUT Pin Connections for SKT E Pin Function 36 DIGOUT CH1 37 DIGOUT CH2 Table 4 18 DIGOUT Pin Connections for SKT F Pin Function 37 DIGOUT CH3 36 DIGOUT CH4 35 RETURN CH1 4 34 DIGOUT CH5 33 DIGOUT CH6 32 DIGOUT CH7 31 DIGOUT CH8 30 RETURN CH5 8 29 DIGOUT CH9 28 DIGOUT CH10 27 DIGOUT CH11 26 DIGOUT CH12 25 RETURN CH9 12 4 2 8 Turbine Pulse Inputs You can use the four pulse inputs either independently or as two pairs Generally they are used for dual pulse measurement such as turbine applications In dual pulse mode you can enable level A or B pulse checking Each input has an input range of 1 Hz to 10 kHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the system activates a circuit fail alarm Table 4 19 shows the dual pulse input pin connections Refer to Figure 4 27 for field wiring schematics Revised Jan 15 1 0 4 21 S600 Instruction Manual EXTERNAL P 24V SOURCE PREAMP A Y DOCO650A Figure 4 27 Pulse Input Schematic with 24 V P148
31. 08 PIPO8 3 HART 03 5 PIP 09 PIPO9 4 HART 04 6 PIP 10 PIP10 5 HART 05 6 HART 06 7 HART 07 8 Next 1 Previous 2 HART 08 Y 3 HART 09 Digital I Os B Bend e 1 DIGITAL IO 01 6 HART 12 2 DIGITAL IO 02 3 DIGITAL IO 03 Front Panel Navigation 4 DIGITAL IO 04 Revised Jan 15 S600 Instruction Manual B 6 System Settings Menu The system uses the parameters in this group in report gathering or for maintaining the S600 The Unit Setup submenu contains the parameters regarding the Units of Measure Main gt System Settings Menu 1 UNIT SETUP REPORT SETUP ALARM SETUP MAINTENANCE MODE TOTALS RESET SYSTEM STATUS SOFTWARE VERSION Unit Setup MO On E GA 1 CONVERSIONS 2 SETUP B 7 Tech Engineer Menu The parameters in this group are for advanced users or factory personnel The Date amp Time menu option sets the format for reporting the date and time The Security menu option sets the security parameters Main gt Tech Engineer Menu 1 DISPLAY SETUP 2 CONTRAST 3 DATE amp TIME 4 DISPLAY TEST 5 SECURITY 6 COMMUNICATIONS 7 USB v Communications 1 SERIAL PORTS 3 ASSIGNMENT Serial Ports gt Assignment 1 PORT 01 1 MODBUS ADDRESS 2 PORT 02 2 CORIOLIS LINK 1 3 PORT 03 3 CORIOLIS LINK 2 4 PORT 04 4 PRINTER 5 PORT 05 5 NTP 6 PORT 06 6 EFM SLAVE LINK 7 PORT 07 7 CHRO
32. Analysis Report 1 Reorder the raw telemetered mole percentage into S600 internal order as directed by the received component codes which run in ascending values from 100 2 If configured to do so check low high and deduction limits 3 Normalise the reordered mole percentage set 4 f enabled that is non zero values entered apply the additionals 5 f enabled apply the C6 or C7 splits 6 Copy the processed mole percentage set into the latest processed set 7 f enabled perform critical alarm checks on peak overflow etc 8 If enabled perform non critical alarm check on ADC fails etc 9 If there are no limit critical or deviation alarms then mark the analysis as good copy the processed mole percentage set into the last good set update the RD and CV and record the time 14 Delay after Report Wait up to the specified time then set the flag for the Modbus master to poll for status data at data addresses 3041 to 3061 15 16 17 Wait for Status Data Reply 3 Pre reset Delay 1 Wait for Reset Response Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available flag is still set and the report stream still matches the S600 cycle stream then set the stage to Pre reset Delay 1 Otherwise set the next stage to Idl
33. C 9 3 C6 Handling C 19 C 9 4 C6 Handling SIM 2251 Method C 20 C 9 5 C7 Handlinga aaaea a iaaea C 21 C 9 6 No C6 or C7 Handltmg sse C 21 C 10 Alarms Displays Reports and Maps C 21 e Lea RE EL EE C 21 10 2 Displays deer el ee a C 22 Revised Jan 15 Chromatographs C 1 S600 Instruction Manual C 1 IN Reports aen b e mess C 23 C 10 4 Modbus Maps C 25 Station Stream Assignment The 600 chromatograph software supports the following station and metering stream combinations Single stream with no station Multiple metering streams assigned to a common station where each stream uses the station s mole percentage set Individual metering streams in the same S600 where each metering stream connects to the same chromatograph but each metering stream maps to a unique chromatograph cycle stream Multiple S600 s connected to a single chromatograph using a router which is itself connected to the chromatograph The following sections describe each of the station and metering stream combinations C 1 1 Single Metering Stream with No Station Mode Handling Note This situation uses the single Modbus map that PCSetup generates in conjunction with the chosen chromatograph type and processing options The identified S600 chromatograph cycle stream must match the reported chromatograph stream The stream s relative density RD and heating value CV modes provided they are in key
34. Mezzanine Module Table 4 19 Dual Pulse Input Pin Connections for SKT F Pin Function 4 DUAL PULSE CH1 23 DUAL PULSE CH1 3 DUAL PULSE CH2 22 DUAL PULSE CH2 2 DUAL PULSE CH3 21 DUAL PULSE CH3 1 DUAL PULSE CH4 20 DUAL PULSE CH4 4 2 4 Pulse Outputs PULSEOUT The S600 provides four programmable pulse outputs typically used for electronic counters Refer to Table 4 20 for the PULSEOUT pin connections Refer to Figure 4 28 for field wiring schematics SKT E 51 COUNTE a EXTERNAL 24V SOURCE S600 DOCO0647A Figure 4 28 Pulse Output Schematic Table 4 20 PULSEOUT Pin Connections for SKT E Pin Function 31 PULSEOUT CH1 32 PULSEOUT CH2 33 PULSEOUT CH3 34 PULSEOUT CH4 35 RETURN CH1 4 4 2 5 Frequency Inputs The S600 supports two frequency inputs typically used for density transducer signals Each input has an input range of O to 10 KHz MB 0 RevisedJan 15 S600 Instruction Manual Table 4 21 shows the frequency input pin connections Refer to Figures 4 29 and 4 30 for field wiring schematics Note The Micro Motion previously Solartron devices shown in Figures 4 29 and 4 30 may still have their previous manufacturer s labels
35. Mole Percentage Select the keypad set only if it is valid according to the checks outlined in Section C 4 2 Determining the Mole Percentage Set Otherwise leave the in use set intact The system uses the following logic to select a chromat mole percentage If there are no system alarms and the latest report is OK then Copy the latest mole set to the in use set Else If the Revert to Last Good switch is on then If the prevous report is OK then Copy the latest mole set to the in use set Copy the latest RD and CV to the in use set Endif Endif Endif C 5 Configuration Type 2251 2350 USA Keypad Mole Percentage Set For this configuration use PCSetup to preconfigure the master Modbus interface The master Modbus process interfaces to the 2251 2350 as instructed by the chromatograph data handling software The system can then perform a controlled sequential series of polls which enables the orderly acquisition of analysis report data Note The process of configuring a 2251 and 2350 USA chromatograph is identical For that reason we use 2251 to refer to both the 2251 and 2350 device Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the percentage set C 5 1 Telemetry Stages Data acquisition occurs over a number of stages during which the data handling module interacts with the Modbus master module to control the order of telemetry polling The 2251 may enter
36. SINGLE DUAL PULSE CH1 3 SINGLE DUAL PULSE CH2 22 SINGLE DUAL PULSE CH2 2 SINGLE DUAL PULSE CH3 21 SINGLE DUAL PULSE CH3 1 SINGLE DUAL PULSE CH4 20 SINGLE DUAL PULSE CH4 4 1 6 Pulse Outputs PULSEOUT The system supports five programmable pulse output channels PULSEOUT which are typically used for electronic counters or sampler control Refer to Figure 4 15 Table 4 9 shows the PULSEOUT pin connections SKT B 30 COUNTER lt Ed A EXTERNAL 35 24V SOURCE Es S600 DOCO557A Figure 4 15 Pulse Output Schematic 440 0 0 Revised Jan 15 S600 Instruction Manual Table 4 9 PULSEOUT Pin Connections for SKT B Pin Function 30 PULSEOUT CH1 31 PULSEOUT CH2 32 PULSEOUT CH3 33 PULSEOUT CH4 35 RETURN CH1 4 34 PULSEOUT CH5 12 RETURN CH5 4 1 7 Raw Pulse Output RAWOUT The S600 supports a single raw pulse output typically used in prover applications to mimic the turbine signals and send them to the prover mezzanine card Refer to Figure 4 16 A 1K ohm resistor is required if the pulse rate on the prover bus exceeds 1 KHz if there are more than three S600 s or if more than 20 m of cable is required Table 4 10 shows the RAWOUT pin connections STREAM 1 SKT C 24 RAW 1 ST XA 1K 2 LK29 jo 2 3 Hh EXTERNAL e PROVER 24V SOURCE G0 e o 1
37. SOURCE S600 DOCO553A Figure 4 5 Analogue Input Schematic without IS Barrier and using External Resistor 4 4 The ANIN channels use the connectors labeled SKT A and SKT B which are located on the backplate of the I O module Channels CH1 to CH10 are located on connector SKT A Channels CH11 and CH12 are located on connector SKT B Refer to Tables 4 1 and 4 2 for the ANIN pin connectors 1 0 Revised Jan 15 S600 Instruction Manual Table 4 1 ANIN Pin Connections for SKT A Pin Function 8 ANIN CH1 21 ANIN CH2 9 ANIN CH3 22 ANIN CH4 10 ANIN CH5 20 RETURN CH1 5 11 ANIN CH6 24 ANIN CH7 12 ANIN CH8 25 ANIN CH9 13 ANIN CH10 23 RETURN CH6 10 Table 4 2 ANIN Pin Connections for SKT B Pin Function 8 ANIN CH11 current 7 ANIN CH12 current 20 GND 4 1 2 Analogue Outputs DAC The S600 supports four analogue outputs D A Converter Each D A Converter channel is fully floating and provides its own floating supply Loads of up to a 650 ohm loop impedance can be connected directly The unit can be used in either source or sink configuration Refer to Figures 4 6 4 7 and 4 8 The D A Converter output channels use the connector labeled SKT A which is located on the backplate of the I O module Refer to Table 4 3 for the D A Converter output pin connections on the back of the I O module A LOOP IMPEDANCE 0 6400 i
38. Set Selected This section details how the module selects the mole percentage set Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the keypad percentage set The system uses the following logic to select a chromatograph set If the current report has no deviations or critical alarms then Copy the latest real RD into the Real RD Chromat field Copy the latest real CV into the Real CV Chromat field Copy the latest mole set to the in use mole set Else If the revert switch is set and a previous report is OK then Copy the last good real RD to the Real RD Chromat field Copy the latest real CV to the Real CV Chromat field Copy the last good mole to the in use mole set Else Switch to using the keypad mole set Endif C 7 3 Handling Operator Commands Select Keypad Mole Percentage Select Chromat Mole Percentage This section details how the module handles operator commands Select the keypad set only if it is valid according to the checks outlined in Section C 4 2 Determining the Mole Percentage Set Otherwise leave the in use set intact The system uses the following logic to select a chromat mole percentage If there are no system alarms and the latest report is OK then Copy the latest mole set to the in use set Else If the Revert to Last Good switch is on then If the prevous report is OK then Copy the latest mole set to the in use set Copy the latest
39. a phase in which it is busy printing report and does not respond to poll requests To avoid spurious poll fail alarms the S600 Modbus software tries to elicit a response every three seconds for up to 45 seconds before it issues a timeout alarm Note While the 2251 does not directly report the number of the last stream analysed this data is assumed to be held as the current stream in register 3034 Stage Description 1 Idle Set the flag for the Modbus master process to poll for status data at data addresses 3033 3059 Set the next stage to Wait for Status Data Revised Jan 15 Chromatographs C 11 S600 Instruction Manual Stage 2 Wait for Status Data Description Wait up to the time out period for the 2251 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available flag is on then set the flag for the Modbus master to poll for the component codes at data addresses 3001 to 3016 and set the next stage to Poll for Component Codes If a reply has been received and the new report available flag is clear then set the stage to Idle 3 Wait for Component Codes Poll Reply Wait up to the time out period for the 2251 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the flag for the Modbus master to poll for
40. adds dines A 1 BauGi E A 1 BInaby EE A 2 Bilye t usui o tenente E A 2 Bit link umper a A A 2 Bit LNRS ira aosa e a et 3 8 VO Module tios cosita dde 4 14 Prover Module 4 24 BIUSWIICH Leda mettere dde tad A 2 Bute last iiim ii nite ie A 2 BUS ii HR np eee mies A 2 Byt6Sz iie inpet HERE e EHE Rd HR A 2 C Calendar Van Dusen sss 4 13 CATS E S A 2 Ghang8 3 cn ater itte te ERE ea 5 4 Changing configurations 5 18 Changing display options 5 11 Changing display values 5 12 Changing the use sss 8 6 Choosing configurations sssss 5 18 Revised Jan 15 S600 Instruction Manual Chromatographs essen C 1 ClO ab ud fee acl ee ee an Dre ETC 5 4 Clear SRAM iiie e eren dp aa 8 5 Cold Stalin A 2 Cold Start cecinere spec os 7 2 COM Bcn A 3 7 Communications ssssesseeneene 3 5 Config PHeport 5 15 Config Transfer teer tte ete etate 1 6 Config 600 Pro Lite Lite Technical Information 1 8 Ee RL EE A 2 Configurations Le TT 5 18 Consta e eae eer t t e epus A 2 Constants Lo estirada ertt eheu 5 15 Control DUS 5 eat ttt nts A 2 GPUS iit eet t tous A 2 CPU Wuel TUE 3 1 IER D e DEE A 2 COSE aet a dai ais A 2 Current Alams 5 15 Current Report 5 15 cm A 2 D DAC s eint He tte umet A 2 Data display oio irain 5 6 Data display pa
41. module has two fully floating A D converters each measuring five single ended analogue input ANIN channels Each channel ANIN 1 10 is configurable within a 0 to 5 25 volt or 0 to 22 Revised Jan 15 IO 4 3 S600 Instruction Manual A Caution mA input range The module also provides two current only inputs ANIN 11 and 12 for a total of 12 analogue inputs The primary measurement for ANIN 1 10 is voltage which is compared to a stable reference source The channels are configurable to current using a bit link jumper on the module to place a high accuracy calibrated shunt resistor in parallel with the input Refer to Figures 4 4 and 4 5 Set the channels for each A D converter to the same value to guarantee accuracy Set all channels ANIN 1 5 on the first A D converter for either voltage or current Set a channels ANIN 6 10 on the second A D converter for either voltage or current Refer to Table 4 13 for jumper settings on the I O module HAZARDOUS AREA SAFE AREA SKT A gt O On 8 XMTR ON EXTERNAL 24V SOURCE 20 Ss S600 DOCO552A Figure 4 4 Analogue Input Schematic with IS Barrier and using Internal Resistor SKT A 8 eg J wee LINK N 4 20 mA Gei OFF _ XMIR EXTERNAL 20 24V
42. of the four function keys Fl through F4 This is helpful when you often need quickly to access a particular page 1 Access the desired display page 2 Press the Decimal Point key 3 Press the F key F1 F2 F3 or F4 you want to associate with that display page Note Once you assign an F key to a display page you cannot undo the assignment unless you clear the SRAM or cold start the S600 However you can always re assign the F key to a different display page 5 11 Using the Exponential EXPT Key The Exponential EXPT key allows you to enter parameters in scientific notation S600 displays the value in scientific notation if it cannot display the value as a normal number Using the Config 600 software you can force a data value to always display in scientific notation For further information refer either to the Config 600 Software User Manual Form A6169 or to the online help for the Config 600 software To enter an exponential value 1 Key ina value 2 Press EXPT an E appears on the display and then enter the required power 3 Press Enter For example to enter the value 0 00000009 as an exponential value key in 9 0 or 9 press EXPT enter 8 to represent the power and press Enter to confirm 5 12 Using the Print Key By default the S600 is configured to output reports to a serial printer or a terminal The S600 also outputs reports to its internal webserver see Chapter 6 W
43. the mole percentage results at data addresses 7001 to 7016 and set the next stage to Poll for Mole Percentages 4 Wait for Mole Percentage Poll Reply 5 Wait for RD and CV Poll Reply Wait up to the time out period for the 2251 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the flag for the Modbus master to poll for the heating value CV and relative density RD results at data addresses 7033 to 7039 and set the next stage to Poll for CV Wait up to the time out period for the 2251 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then proceed to Process the Analysis Report 6 Process the Analysis Report 1 Reorder the raw telemetered mole percentage into S600 internal order as directed by the received component codes which run in ascending values from 0 2 If configured to do so check low high and deduction limits 3 Normalise the reordered mole percentage set 4 If enabled that is non zero values entered apply the additionals 5 f enabled apply the C6 or C7 splits 6 Copy the processed mole percentage set into the latest processed set 7 __ lf enabled perform critical alarm C 12 Chromatographs Revised Jan 15 S600 Instruction Manual Stage Description checks on peak overflow etc 8
44. the stage to Idle If a reply has been received then set the stage to Pre RD amp CV Poll Delay Pre RD amp CV Poll Delay Delay then set the flag for the Modbus master to poll for heating value CV and relative density RD results at data addresses 7033 to 7039 Set the next stage to Wait for RD amp CV Poll Reply Wait for RD amp CV Poll Reply Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the next stage to Pre status Poll Delay 2 10 Immediate Reset Currently reserved 11 Pre status Poll Delay 2 Delay then set the flag for the Modbus master process to poll for status data at data addresses 3041 to 3061 Set next stage to Wait for Status Data Reply 2 12 Wait for Status Data Reply 2 Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available flag is still set and the report stream still matches the S600 cycle stream then set the stage to Process the Analysis Report Otherwise set the next stage to Idle since the chromatograph is now out of step with C 8 Chromatographs Revised Jan 15 Stage S600 Instruction Manual Description the S600 13 Process the
45. 00 software to configure the style of PRT RTD input Refer to Figure 4 19 for a wiring schematic Table 4 12 shows the PRT RTD input pin connections SKT B 5V I gt V e T PRT OR RTD DEVICE E 21 e gt 24 gt S600 DOCO558A Figure 4 19 PRT RTD Input Schematic Revised Jan 15 1 0 4 13 S600 Instruction Manual Table 4 12 PRT PRD Input Pin Connections for SKT B Pin Function 4 PRT CH1 l 1 PRT CH1 V 21 PRT CH1 V 24 PRT CH1 l 5 PRT CH2 I 2 PRT CH2 V 22 PRT CH2 V 25 PRT CH2I 6 PRT CH3 I 3 PRT CH3 V 23 PRT CHS V 26 PRT CH3I 4 1 10 Jumper Settings The boldface entries in the Position column on Table 4 13 are the default configuration settings These may not apply to your specific configuration Do not change the jumpers settings unless told to do so by the factory Note Point to point communications for the I O module require jumper 2 to be ON Multiplex MUX communications require jumper 2 to be OFF 1 0 Revised Jan 15 S600 Instruction Manual Table 4 13 I O Module Jumper Settings Jumper Position Descriptions Flash LK1 ON Flash Write Enable OFF Flash Write Protected Node Address see Table 4 14 LK2 ON Point to Point mode enabled OFF Point to
46. 0000 0 000000 0 000000 JOCTANE 0 000000 0 000000 0 000000 JNONANE 0 000000 0 000000 0 000000 DECANE 0 000000 0 000000 0 000000 OXYGEN 0 000000 0 000000 0 000000 0 000000 0 000000 0 000000 YDROGEN 0 000000 0 000000 0 000000 ENZENE 0 000000 0 000000 0 000000 OLUENE 0 000000 0 000000 0 000000 ARGON 0 000000 0 000000 0 000000 6_PLUS 0 000000 0 000000 0 000000 X PLUS 0 000000 0 000000 0 000000 OTAL 0 000000 0 000000 100 000000 For Help press Fl Using the Report Editor you can modify the layout of the report Refer to Chapter 12 Report Editor in the Config600 Software User Manual A6169 C 24 Chromatographs Revised Jan 15 S600 Instruction Manual C 10 4 Modbus Maps This section contains examples of the Modbus maps that PCSetup creates 2350 Euro D E Config600 Modbus Editor mbd5st0 e File Edit Slave View Window Help Dae t e s BE Slave Address 1 E Messages v Function 3 3001 3016 Function 3 3033 3059 Function 3 3041 3061 Function 3 7001 7016 Function 3 7033 7039 Function 3 7087 7087 Function 16 3058 3058 Coils m Inputs B Registers For Help press Fl 2551 Euro Window Help OSO X E Function 3 7033 7039 Function 3 7087 7087 Coils E Registers i 3001 7033 1 7087 For Help press Fl Revised Jan 15 Chromatographs C 25 S600 I
47. 13 4 1 10 Jumper Gettmgs eseese nesr nesn nesr nesrnesnnsrnnsnnsens 4 14 4 2 Prover Module D ibA4l cnn nn nc enn 4 16 4 2 1 Digital Inputs DIGIN eee 4 18 4 2 2 Digital Outputs DIGOUT serene 4 20 4 2 3 Turbine Pulse Inpute 4 21 4 2 4 Pulse Outputs PULSEOUT ss ssseesseesseeeseeesreesrnssrnssrresrnssns 4 22 42 5 Frequency Inputs ennt tie 4 22 4 2 0 Jumper SettiNgS 0 eee cence ceeeeeeeeeeeaaeeeeeeeseeeeeaaesteneeeeaes 4 24 4 3 HART Module Diop 4 25 4 4 Mezzanine Module P148 esee 4 27 Perform all wiring with stranded wire no larger than 1 75mm Observe all local wiring practices and regulations Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600 connectors These instruments produce voltages far in excess of design parameters and may damage the S600 4 1 HO Module P144 The I O module P144 measures process signals the CPU uses while Revised Jan 15 running the flow computer functions The module provides 12 analogue inputs AJ 4 analogue outputs AO 16 digital inputs DD 12 digital outputs DO 4 pulse inputs PI 5 pulse outputs PO 3 frequency density inputs and 3 PRT RTD inputs Refer to Figure 4 2 for the I O module terminations 1 0 4 1 S600 Instruction Manual For field wiring the module provides three low density D type connectors SKT A SKT B and SKT C re
48. 2 Keypad Value Ix Enter Code Measured Value 24 998 P2728 or 4 100 000 NO ENTRY LIMITS ENTER NEW VALUE Figure 5 12 Changing a Display Value 3 Enter the new value in this example 99 999 It appears on the display as shown in the left hand screen of Figure 5 13 Note While in Change mode you can use lt to delete digits or characters by backspacing over the displayed data You can also press CLEAR at any time to abort the current operation or task 4 Press Return The S600 accepts the new value and displays it as shown on the right hand screen in Figure 5 13 CURRENT VALUE 100 000 NO ENTRY LIMITS ENTER NEW VALUE 99 999 ADCO2 I O01 ADC 02 Keypad Value 99 999 Measured Value 24 998 E A oi d Figure 5 13 Changing a Display Value Front Panel Lx Revised Jan 15 S600 Instruction Manual 5 8 Changing a Calculation Mode The process to change an S600 calculation mode is similar to changing an option see Section 5 6 The calculation mode selects a new source for a value and switches the value to the field in use As with values an asterisk indicates calculation modes you can change 1 Locate the data page containing the calculation 2 Press CHNG to highlight the field you want to change Note Ifa data page has more than one option with an asterisk the S600 highlights the fi
49. 3 3 2 EIA 422 RS 422 ElA 485 RS 485 Multi drop Port 3 7 3 3 3 Ethernet LAN Porte 3 7 3 3 4 Local Operator PC or Remote Display Port 3 8 3 4 CPU Connectors and Jumpers 3 9 3 5 USB Bot uiii inane noe XR nad ey Vana eye a nan yke nun akku a ENER 3 9 3 6 Additional Technical Information ooooccncnnnnnninococcconnonannnoncnncnnncnnnnnnns 3 10 A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations 3 1 CPU Module P152 A Caution Revised Jan 15 The CPU module contains the host processor and associated peripherals which form the heart of the S600 system Various plug in connections are provided on the rear backplate of the CPU module Refer to Figure 3 1 for an illustration of the CPU module backplate and to Figure 3 2 for a schematic of the CPU power terminations Figure 3 3 shows the wiring terminations Additionally the module uses connectors and jumpers which are set at the factory prior to shipping See Section 3 5 Jumpers for further information It is recommended that all wiring be made with stranded wire that is no larger than 1 5 mm 0 0023 in For the communication ports wiring of 1 75 mm to 1 65 mm 0 0027 in to 0 0025 in is recommended Power
50. 7 20 6 DIGIN CH 21 7 DIGIN CH 22 8 DIGIN CH 23 9 DIGIN CH 24 10 RETURN CH 21 24 20 DIGIN CH 25 21 DIGIN CH 26 22 DIGIN CH 27 23 DIGIN CH 28 24 RETURN CH 25 28 25 DIGIN CH 29 1 0 4 19 S600 Instruction Manual Pin Function 26 DIGIN CH 30 27 DIGIN CH 31 28 DIGIN CH 32 29 RETURN CH 29 32 Table 4 16 DIGIN Pin Connections for SKT F Pin Function 19 DIGIN CH7 18 DIGIN CH8 17 RETURN CH5 8 16 DIGIN CH9 15 DIGIN CH10 14 DIGIN CH1 1 13 DIGIN CH12 12 RETURN CH9 12 11 DIGIN CH13 10 DIGIN CH14 9 DIGIN CH15 8 DIGIN CH16 7 RETURN CH13 16 4 2 2 Digital Outputs DIGOUT Each Prover module provides 12 digital output DIGOUT high current open collector type channels The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity Use an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load The DIGOUT channels CH1 and CH2 are located on connector SKT E Channels CH3 and CH12 are located on connector SKT F Refer to Tables 4 17 and 4 18 for the DIGOUT pint connections Refer to Figures 4 25 and 4 26 for field schematics 36 SK E o EXTERNAL e 24V SOURCE S600 DOCO645A Figure 4 25 Digital Output Schematic Relay 20
51. A eX ep gala gu v Stream 3 Liquid Coriolis KF MF LIN PROVED DATA SETUP STATUS METER SETUP CALCULATIONS Next Previous CALCULATIONS BASE TO MTR SEL TO BASE COR IO FLOW SWITCHING B 3 S600 Instruction Manual B 5 Plant I O Menu Y Analog Inputs ADC 01 ADCO1 ADC 01 ADCO2 ADC 01 ADCO3 ADC 01 ADC04 ADC 01 ADC05 ADC 01 ADC06 ADC 01 ADCO7 Next Previous ADC 06 ADC06 ADC 07 ADCO7 ADC 08 ADCO8 ADC 09 ADCO9 ADC 10 ADC10 ADC 11 ADC11 Next Previous ADC 12 ADC12 ADC 13 ADC13 ADC 14 ADC14 ADC 15 ADC15 ADC 16 ADC16 EENEG EREECHEN The parameters in this group are the values limits and status of the field I O Main gt Plant I O Menu 1 ANALOG INPUTS 2 PRT RTD INPUTS 3 HART INPUTS 4 FREQUENCY INPUTS 5 PULSE INPUTS 6 DIGITAL I OS 8 Next 1 Previous 2 DIGITAL 1 0S 5 PROVER SWITCHES Y Y y PRT RTD Inputs Frequency Inputs Pulse Inputs Prover Switches 1 PRT 01 PRTO1 1 FREQ 01 FRQ01 1 PIP 01 PIPO1 1 PRV 01 2 PRT 02 PRTO2 2 FREQ 02 FRQ02 2 PIP 02 PIPO2 3 PRT 03 PRTO3 3 FREQ 03 FRQ03 3 PIP 03 PIPO3 4 PRT 04 PRT04 4 FREQ 04 FRQO1 4 PIP 04 PIPO4 5 FREQ 05 FRQ02 5 PIP 05 PIPO5 6 PIP 06 PIPO6 7 PIP 07 PIPO7 v 8 Next HART 1 Previous 2 PIP 06 PIPO6 1 HART 01 3 PIP 07 PIPO7 2 HART 02 4 PIP
52. CPU module to the closed cold start position and then apply power to the S600 This displays the Startup menu Exercise caution if you set the jumper When you set the cold start jumper remember that the S600 also uses this setting if it self starts for any reason such as a low voltage shutdown or recovery from a malfunction Remove the cold start jumper setting when you do not need it Otherwise an unplanned restart could result in lost data 1 Select COLD START from the Startup menu see Figure 7 1 2 Press 1 to keep or 2 to reset the totals 3 Press 1 to confirm the selection The S600 displays the message CONFIGURING PLEASE WAIT The S600 builds a new database using the configuration files held in flash memory When completed the S600 Main menu displays If the S600 is currently running you must first set the run mode to Cold Start Note The key sequence you use to access the System Status page may vary based on the displays for your application 1 From the S600 Startup menu select SYSTEM SETTINGS 2 Select SYSTEM STATUS 3 Press CHNG Startup Revised Jan 15 ZA Startup Menu Revised Jan 15 S600 Instruction Manual 4 Key in your security code when the Enter Code prompt displays 5 Press 1 to select COLD ST and press 1 again to confirm the selection The S600 displays a SYSTEM RESTARTING PLEASE WAIT message The S600
53. ENERGY 1 STRO3 GUVOL 2 STRO3 GSVOL 3 STRO3 MASS 4 STRO3 IVOL 8 STRO3 PULSE Front Panel Navigation Revised Jan 15 S600 Instruction Manual B 4 Operator Menu The parameters in this group are values and statuses you typically want to view when monitoring the operation of the S600 Note AVE T amp P refers to the average temperature and pressure parameters STAT amp CTRL refers to status and control parameters Main gt Operator Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM 6 STREAM BOoONOK yaA Y Station 1 Gas 1 AVE T amp P 2 STAT amp CTRL Revised Jan 15 1 2 3 4 5 6 Ti 8 1 2 E A 5 6 E y Y Station 2 Liquid AVE T amp P STAT amp CTRL SEQUENCE CTL FBAL CTL PROVER IO RUN CTL RUN STATUS Next Previous CONSTANTS STREAM DATA HALF RUN FULL RUN FINAL RUN VALVES ogPROMABOIOogPROMZA Stream 1 Gas Turbine KF MF LIN STREAM SETUP STREAM STATUS METER SETUP METERING IO CALCULATED DATA FWD AVG DATA Next Previous CALCULATED DATA FWD AVG DATA REV AVG DATA COMPOSITION FLOW SWITCHING Front Panel Navigation Y Stream 2 Gas DP STREAM SETUP STREAM STATUS en uU C e esp p METER SETUP METERING IO CALCULATED DATA FWD AVG DATA REV AVG DATA Next Previous FWD AVG DATA REV AVG DATA COMPOSITION PIPE CORRECTION FLOW SWITCHING 1 2 3s 4 5
54. ETUP gt FIRMWARE LOCK You can then disable the firmware write protect IN COMPATIBLE PC Wei P TUP VERSION The configuration file has been edited using a version of Config 600 that is incompatible with the version of firmware on the S600 To resolve Identify and record the version of software running on the S600 and the version of Config 600 Contact your support centre for further directions NU DO BER OF TOTALS ES NOT MATCH You have initiated an S600 cold start with a new config file that elects to keep totals To resolve Cold start the S600 and select RESET TOTALS CONFIGURATION Cold start has failed due to an invalid CHECKSUM checksum ERROR To resolve Re download the config file If the problem persists contact your support centre for further directions WARNING FLASH Flash file system has failed FILE vst Bh To resolve Cold start the S600 and COBRUR T select an S600 cold start CONFIGURING S600 is attempting a cold or warm start PLEASE WAIT INSUFFICIENT Cannot complete a cold start due to MEMORY insufficient S600 memory To resolve Reduce the report alarm event history HARDWARE DOES This S600 supports only a single stream NOE SUERORE To resolve Contact your support centre EDD eT for further directions APPLICATIONS REPORT CONF
55. EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL REMOTE AUTOMATION SOLUTIONS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Emerson Process Management Ltd Remote Automation Solutions UK is a wholly owned subsidiary of Emerson Electric Co doing business as Remote Automation Solutions a business unit of Emerson Process Management FloBoss ROCLINK ControlWave Helicoid and OpenEnterprise are trademarks of Remote Automation Solutions AMS PlantWeb and the PlantWeb logo are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability Remote Automation Solutions reserves the right to modify or impr
56. Firmware Reprograms the S600 operating system firmware stored in Flash memory see Chapter 8 Troubleshooting Factory Setup Clears SRAM and formats Flash memory and changes additional settings Note Use this option only at the direction of a factory representative 7 4 4 Network Setup This option on the Startup menu enables you to define the TCP IP Ethernet Gateway and Modbus network addresses Note Determine the necessary network settings before you initiate any network communications You can only view or modify these settings physically through the Startup menu You cannot use the Config 600 software to define communications The S600 keeps these settings in a separate area of the SRAM database and retains them after you download a configuration file to the S600 Ethernet LAN Before you establish an Ethernet LAN connection for host communications local operator communications or web server access you must verify or define the TCP IP address Note This process requires that you first access the Startup menu To define the Ethernet LAN network address 1 Select NETWORK SETUP from the Startup menu The Network Setup menu displays 1 NETWORK 1 I F 2 NETWORK 2 I F MODBUS ADDRESS PC SETUP COMMS WEBSERVER SETUP GO BACK NYO US Figure 7 3 Network Startup Menu A While NTWK1 and NTWK2 may have different unique TCP IP and Caution subnet mask values
57. IG This normally occurs when the report HAS CHANGED layout has been changed To resolve Initiate a cold start on the oe S600 or download the original config ee prior to report changes ERROR LOADING S600 has encountered an error when REPORT TEMPLATES reading the report templates To resolve Check reports for errors If you don t find errors contact your service centre Revised Jan 15 Startup 7 7 S600 Instruction Manual Message SYSTEM IS BEING GURED Meaning A configuration file is being downloaded to the S600 A reboot is in progress 7 8 Startup Revised Jan 15 S600 Instruction Manual Chapter 8 Troubleshooting This chapter provides instructions for maintaining and troubleshooting the S600 If you still experience difficulties after using the troubleshooting procedures in this section please contact your local sales representative or technical support personnel In This Chapter 8 1 GUIDE NIMES tdi 8 1 8 2 L e TEE 8 2 8 2017 Power Issues ui ioa itr a PE I ei ert alii 8 2 Elte RE EE 8 2 8 2 3 Front Panel Lighting sssrinin 8 2 8 2 4 Front Panel LED nfun irni e a a rrr 8 2 8 25 VO GR NEE 8 3 8 2 6 O Fail Messages cooocconnicnnnnncnnccccnnnnnncnnnnnn cc nana narran cana 8 3 8 2 7 Serial Communications ccocccnnoccccnononococononoconononocononoconononos 8 3 8 3 PTOCOQUIES o eti derit EE 8 3 8 83 4 Reflash Firmw
58. If enabled perform non critical alarm check on ADC fails etc 9 If there are no limit critical or deviation alarms then mark the analysis as good copy the processed mole percentage set into the last good set update the RD and CV and record the time C 5 2 Determining the Mole Percentage Set Keypad Set Selected Chromatograph Set Selected This section details how the module selects the mole percentage set Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the keypad percentage set The system uses the following logic to select a chromatograph set If the current report has no deviations or critical alarms then Copy the latest real RD into the Real RD Chromat field Copy the latest real CV into the Real CV Chromat field Copy the latest mole set to the in use mole set Else If the revert switch is set and a previous report is OK then Copy the last good real RD to the Real RD Chromat field Copy the latest real CV to the Real CV Chromat field Copy the last good mole to the in use mole set Else Switch to using the keypad mole set Endif C 5 3 Handling Operator Commands Select Keypad Mole Percentage Select Chromat Mole Percentage This section details how the module handles operator commands Select the keypad set only if it is valid according to the checks outlined in Section C 4 2 Determining the Mole Percentage Set Otherwise leave the in us
59. L LK9 LK10 Comment 0 NA NA NA NA NA NA NA 1 2 Not a valid address 1 OFF OFF OFF OFF OFF OFF ON 1 2 First or only board 2 OFF OFF OFF OFF OFF ON OFF 1 2 Second board 3 OFF OFF OFF OFF ON OFF OFF 1 2 4 OFF OFF OFF ON OFF OFF OFF 12 5 OFF OFF ON OFF OFF OFF OFF 1 2 6 OFF ON OFF OFF OFF OFF OFF 1 2 7 ON OFF OFF OFF OFF OFF OFF 1 2 8 N A N A NA NA NA NA NA 23 Not a valid address 9 OFF OFF OFF OFF OFF OFF ON 2 3 10 OFF OFF OFF OFF OFF ON OFF 2 3 11 OFF OFF OFF OFF ON OFF OFF 2 3 12 OFF OFF OFF ON OFF OFF OFF 2 3 13 OFF OFF ON OFF OFF OFF OFF 2 3 14 OFF ON OFF OFF OFF OFF OFF 2 3 15 ON OFF OFF OFF OFF OFF OFF 2 3 4 2 Prover Module P154 4 16 The dedicated Prover interface module P154 has been designed to work with compact or small volume provers unidirectional provers bi directional provers and Master Meter provers having one two or four detector switches The Prover module contains high resolution timing circuits which enable you to use dual chronometry methods These increase the apparent resolution for instances when insufficient meter pulses are present for the prover volume You can use the S600 for automatic prover sequences since it provides 32 digital inputs 12 digital outputs 2 frequency density inputs and 4 hardware assisted pulse outputs Refer to Figure 4 22 for the Prover module terminations Note The Prover module has no analog functions For field wiring the module has three low density D type conne
60. MAT LINK 8 Next 8 Next 1 Previous 1 Previous 2 PORT 08 2 PROVER SLAVE LIN 3 PORT 09 3 TCP IP 1 4 PORT 10 4 TCP IP 2 5 PORT 11 6 PORT 12 Revised Jan 15 Front Panel Navigation B 5 S600 Instruction Manual B 8 Calculations Menu The parameters in this group are all used in and result from system calculations and are further subgrouped as parameters relating to the values going into the calculations as input and results of the calculations as output Main gt Calculations Menu Y Station 1 Gas p Station 2 Liquid Empty screen Empty screen B 6 AGA 7 STRO1 INPUTS OUTPUTS KF MF LIN STRO1 INPUTS OUTPUTS 1506976 STRO1 3 STREAM 1 4 STREAM 2 5 STREAM 3 I Y Y Stream 1 Gas Turbine Stream 2 Gas DP Stream 3 1 AGA 7 1 DOWN UP CORR T P 1 KF MF LIN 2 KF MF LIN 2 UPSTREAM EXP 2 BASE TO MTR 3 1506976 3 IS05167 3 SEL TO BASE 4 AGA8 4 PIPE CORRECTION 5 ISO6976 6 AGA8 7 ISOTR9464 KF MF LIN STRO3 INPUTS OUTPUTS DOWN UP CORR T P STRO2 INPUTS 2 OUTPUTS Ma BASE TO MTR STRO03 INPUTS OUTPUTS UPSTREAM EXP STRO2 INPUTS gt 2 OUTPUTS Ma SEL TO BASE STRO3 1505167 STRO2 r 1 INPUTS INPUTS 2 OUTPUTS 2 OUTPUTS 4 PIPE CORRECTION STRO2 INPUTS le 2 OUTPUTS 1 INPUTS 2 OUTPUTS 1506976 STRO2
61. MERSON 13 21 00 Process Management Plant WO System Settings Tech Engineer Log Off m S01 Fwd Uvol m Str01 Fwd Cvol m Str0t Fwd Mass 8 Soft Fwd Energy m Str01 Rev Uvol m Str t Rev Cvol m St Rov Energy ses sav Usb Je AY evor w aalt ape ovon mme Sei on az Page display BASE DO Page navigational a controls lt lt gt gt Figure 6 4 Webserver Access Page Format With the screen format you use the navigational controls at the bottom of the screen to display additional screens When you select an option from the menu bar a hierarchy tree menu appears on the left side of the browser Use the hierarchy menu to specify the content that appears in the display area CSV Button The S600 web interface typically displays content as a text file as shown in Figure 6 5 You may be able to print the screen content using the PRINT button on the menu bar according to your defined authority Alternately various screens provide a button you can use to create a comma separated variable CSV file you can print or export into a spreadsheet Revised Jan 15 Webserver Access 6 5 S600 Instruction Manual FloBoss 600 Windows Internet Explorer GO le aen aerer F e Edt ven Favorkes Tools Help d Ye dr Breton zem Rp ype gt O sw P PEE Y ia Peter wt MN 04 10 2010 EMERSON oped 13 32 05 rocr Management E Current Flow Rates Plant VO System Settings Tech Engineer
62. Modules CPU P152 Age ie id 3 1 HART D A 4 25 VOPI nieht it detinet enu 4 1 Mezzanine P148 essesessss 4 27 Prover P154 esee 4 16 Mer A 5 Multiplica ta eg A 5 1 3 S600 Instruction Manual N Navigation Front ane eer af eed eerie aera B 1 Webserver Interface AAA 6 4 Network Setup sse 7 4 Nem E A 5 Non volatile memonm A 5 Numeric Keys ovs coverina rra nen 5 3 NA KEE A 5 O Object iiit ede e ea AEN A 5 Ola aste teet A 5 euh uted Minette eee eee A 5 SEINE A 5 Open oollector sse A 5 Open Gource sse 1 8 Options EIN ue UW 5 11 Opto isolator see A 5 OVEITANG LC A 5 P P148 Mezzanine module n se 4 27 P152 CPU module sess 3 1 P154 Prover module sss 4 16 P188 HART module sess 4 25 P190 Module 1 3 Page reference number 5 7 Pages data ee td ette veta 5 6 PGCB onse llei retard A 5 Peer to peer link ek A 5 PID iiit tetur teri Elie ROM A 5 POIL tese eate suu A 5 Power Supply tet ede tee iria 3 4 Parada 5 4 5 14 Procedures Changing the Fuse coocococinccococcccnonanonannnancncnnos 8 6 Glear SRAM siria D Age teretes 8 5 Reflash Firmware sss 8 4 Send and Reflash Config 8 4 tele LEI NEE A 5 Protool EEN A 5 Prove seguence ue A 5 Prover Board PULSE Nodos iio 4 21 PUESECQU Toda 4 22 Prover Jumper Settings ssssse 4 24 Prover module ss sssssssssssernensse
63. NTER NEW MODBUS CURRENT 00001 ADDRESS 1 247 Figure 7 5 Modbus Screen 3 Enter the address value any value between 1 and 247 If you change the Modbus address you must restart the S600 in order for the change to take place PC Comms Use this option to define serial port connection characteristics Note If you are using an Ethernet connection you do not need to modify these settings To define the Modbus network addresses NYO OP WN pP PC SETUP MODE PC ALM ACC MODE PC BAUD PC DATA PC STOP PC PARITY GO BACK Figure 7 6 Modbus Screen Menu options include Option Description PC Setup Mode Sets the byte count for PC communications Valid values are 8 bit and 16 bit PC ALM ACC Mode Sets the ACC alarm Valid values are Enabled and Disabled PC Baud Sets port baud rate Valid values are 2400 bps to 57600 bps PC Data Sets the bit count Valid values are 7 and 8 PC Stop Sets the stop bits Valid values are 1 and 2 PC Parity Sets parity Valid values are O No 1 Odd and 2 Even Go Back Returns to the Network Definition menu Startup Revised Jan 15 7 5 Messages S600 Instruction Manual During warm or cold starts the S600 can display various messages These include Message Meaning REFLASH DISABLED Firmware write protect is enabled To resolve From the Cold Start menu select FACTORY S
64. O UT ina ife nih aie 4 8 Frequency Inpute 4 12 A ett dettes 4 14 PRIR RN RE 4 13 PULS EIN oen rtt tte traten ei nets 4 9 PUESEOPNUT ecc cei teret ne nth nns 4 10 RAWOUT eec andes ert nnb nere get ech d 4 11 UO modules Specifications genet 3 9 Jor RUE A 4 Initialization iiaeiai anaa aara 7 1 Installation Preparirig iiem 2 1 Integer iioi eit ich i eeu A 4 lie A 4 Plana A 4 A reesei ace een eet arta EE 1 6 A 4 Ke A 4 Revised Jan 15 S600 Instruction Manual SD AA AA AE A 4 ISO 5167 iicet reete dot near prr nei A 4 ET A 4 J il 3 8 VO Module 4 14 Prover Module 4 24 K Key er ale 5 4 DISP cian A VETEEN repeto 5 4 5 10 Enter IT EE 5 4 EXP Ti ninia 5 4 5 14 luede IEN 5 14 MINUS ie erri onere tle bet eret Did 5 13 Operations ipiri iaeiaiai pusica annida piian aniio 5 4 PA o 5 14 E EE 5 3 L LAN Port Etherriet cei citt ies 3 7 LCD Display 5 6 zo tege e a R see A 4 LED Ala iM S aaa aia 5 4 Beie US 1 4 M Main men 5 8 Maintenance eene 8 1 EI EE A 4 Maximum cable nenne 3 7 Menu EITE e PE esiti fatti regn 7 3 8 2 Menu hierarchy seen 5 10 Menu Keys nnns 5 3 E 5 9 B 1 Messages Configuring seen 7 2 7 8 Reset cido 7 1 Restaltindu tilda rd 7 1 Meter Tacho A 4 Meter Imearisapon sess A 4 Mezzanine P148 Module 4 27 lee EEN A 4 Modbus Maps eee 5 15 Modem EE ie A 5 Modulate 2 eiue Eee A 5
65. Part Number D301150X412 January 2015 FloBoss S600 Flow Computer Instruction Manual H EME Pr ON FloBoss ssoo A Remote Automation Solutions EMERSON Process Management S600 Instruction Manual Revision Tracking Sheet January 2015 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All pages Jan 15 All pages Sep 13 All pages Aug 12 All pages Mar 11 All pages Jan 11 All pages Jan 07 All pages Sep 04 Initial issue Aug 01 ii Revised Jan 15 Contents Chapter 1 General Information 1 1 1 2 1 3 1 4 Scope of Manual sss FloBoss S600 Flow Computer Config 600 Configuration Software 1 3 1 Config 600 Lite 1 3 2 Config 600 Lite Plus 1 3 3 Config 600 Pro Additional Technical Information 1 4 1 Open Source Software Chapter 2 Installation 2 1 2 2 2 3 2 4 2 5 2 6 Preparing for Installation Environmental Considerations Required Tools for Installation Installing the GG 2 4 1 Unpacking the S600 Chapter 3 CPU Module 3 1 3 2 3 3 3 4 3 5 3 6 CPU Module P152 sss Power Supp
66. Point mode disabled LK3 LK10 Multiplex MUX Addresses see Table 4 14 LK11 ON OFF Communications Mode Off is only supported option LK12 ON OFF Oscilloscope Earth LK13 LK14 LK15 Not Used A D Converter Shunts LK16 ON ADC CH1 Current Mode OFF ADC CH1 Voltage Mode LK17 ON ADC CH2 Current Mode OFF ADC CH2 Voltage Mode LK18 ON ADC CH3 Current Mode OFF ADC CH3 Voltage Mode Lk19 ON ADC CH4 Current Mode OFF ADC CH4 Voltage Mode LK20 ON ADC CH5 Current Mode OFF ADC CH5 Voltage Mode LK21 ON ADC CH6 Current Mode OFF ADC CH6 Voltage Mode LK22 ON ADC CH7 Current Mode OFF ADC CH7 Voltage Mode LK23 ON ADC CH8 Current Mode OFF ADC CH8 Voltage Mode LK24 ON ADC CH9 Current Mode OFF ADC CH9 Voltage Mode LK25 ON ADC CH10 Current Mode OFF ADC CH10 Voltage Mode LK26 LK27 LK28 Cannot be changed LK29 LK30 1 2 2 3 Open Collector Mode 2 3 2 3 is only supported option Frequency Output Modes LK31 ON FRQ 01 DC Coupled OFF FRQ 01 AC Coupled LK32 ON FRQ 02 DC Coupled OFF FRQ 02 AC Coupled LK33 ON FRQ 03 DC Coupled OFF FRQ 03 AC Coupled A D Converter Shunts are configured in groups of five and must be used together as current or voltage Fit LK16 through LK19 as a set Fit LK21 through LK25 as a set Revised Jan 15 1 0 4 15 S600 Instruction Manual Table 4 14 Multiplex Mode Addressing Address LK3 LK4 LK5 LK6 LK7
67. Prompts and messages appear when you enter or edit data items Any data displays without asterisks are read only STRO1 COR PRESS Asterisk after a value indicates you can change barg it qu Webserver mode In Use Value 0 000000 Mode Status CALCULATED P20 1 lt of 4 gt W Figure 5 4 Editable Value Front Panel Revised Jan 15 S600 Instruction Manual Status ID The Status ID line the shaded line at the bottom of Figure 5 4 appears on every data page Line Page Reference Number The data page in this location would have the page nt ln reference number 3 4 third row fourth display S600 Mode Revised Jan 15 The Status ID line shows that page s unique page reference number in the configuration here 20 1 and also indicates if other data pages are available for viewing of 4 gt Use and P on the oval direction key to navigate to those pages The page reference number indicates the location of that data display page on the S600 s display structure for that configuration One way to understand this display structure is to visualise a table consisting of many rows and many columns Each data page is one cell in that table 20 1 would then be the first display page on the 20 row You can use the DISP operation key to quickly access that display see Section 5 5 1 for further information A letter may appear at the extreme
68. R 4 STRO1 ENERGY FR 1 STRO2 UVOL FR 2 STRO2 CVOL FR 3 STRO2 MASS FR 4 STRO2 ENERGY FR Y Stream 3 Liquid Coriolis 1 STR03 UVOL FR 2 STR03 CVOL FR 3 STR03 MASS FR 4 STR03 ENERGY FR B 3 Totals Menu The system uses all parameters in this group in calculating the various totals If one of the streams is a prover the stream does not appear on this menu Main gt Totals Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM ON N v Station 1 Gas STNO1 NRM UVOL STNO1 NRM CVOL STN01 NRM MASS STNO1 FLT UVOL STNO1 FLT CVOL STNO1 FLT MASS Next Previous STNO1 FLT CVOL STNO1 FLT MASS STNO1 FLT ENERGY STNO1 NRM PREM STNO1 FLT PREM en le CD S co os SSI Gn acts G9 rs e STNO1 NRM ENERGY Y Station 2 Liquid 1 STN02 GUVOL 2 STN02 GSVOL 3 STNO2 MASS 4 STN02 IVOL Y Stream 1 Gas Turbine STRO1 NRM UVOL STRO1 NRM CVOL STRO1 NRM MASS STRO1 NRM ENERGY STRO1 FLT UVOL STRO1 FLT CVOL STRO1 FLT MASS Next Previous STRO1 FLT CVOL STRO1 FLT MASS STRO1 FLT ENERGY STRO1 NRM PREM STRO1 FLT PREM AI esl ex ep Gu es 9 o cs Stream 2 Gas DP Y Stream 3 Liquid Coriolis STRO2 FWD UVOL STRO2 FWD CVOL STRO2 FWD MASS STRO2 REV UVOL STRO2 REV CVOL STRO2 REV MASS Next Previous STRO2 REV CVOL STRO2 REV MASS STRO2 REV ENERGY STRO2 FWD PREM STRO2 REV PREM CD Gu sc C2 IS eed Sen o G9 E STRO2 FWD
69. RATE STRO1 CVOL FR 9 45 Sm3 h P2 I 0i 2 v FLOW RATE STRO1 MASS FR 12 01 t h P3 1 or 2 gt Figure 5 9 Moving between Data Pages Front Panel 5 9 S600 Instruction Manual If we relate this action back to our display page table we can see that these are adjacent screens 5 5 1 DISP Key Since each data page has a unique page reference number you can use the DISP key located on the lower rows of the keypad and the page reference number to quickly access a specific page 1 Press DISP and a page reference number such as 25 6 Note If you enter only a single number without the decimal such as 25 the system displays the first page of that row 2 Press Enter The specified data page displays 5 5 2 Moving Through the Menus To return to the next highest level menu press MENU Repeatedly pressing MENU moves you up to the main menu If you are on a menu or data display page you can return directly to the main menu at any time except during an edit sequence by pressing MENU followed by A Note If you have pressed CHNG and are therefore in an edit sequence the MENU key does not respond until you press either CLEAR to abort the change or Enter to complete the change 5 5 3 Menu Hierarchy Refer to Appendix B for information on the menus and sub menus in the S600 as well as more information on navigating the front panel display scree
70. RD and CV to the in use set Endif Endif Endif C 8 Configuration Type Download from Supervisory System Use this configuration mode when a supervisory system either is connected to a chromatograph or supports data entry of the mole percentage set The supervisory system should write to the keypad set and its associated Accept command in the same way for example as densitometer constants In operation it is identical to the Keypad Only configuration type Chromatographs Revised Jan 15 S600 Instruction Manual C 9 Normalisation Additionals and C 6 Handling This section discusses how the module normalises data and handles additionals and C6 components Terminology The following definitions are helpful in this explanation Term Definition Can Normalised additionals adjusted component mole percentage Cn Normalised component mole percentage Cnas Normalised additionals and splits adjusted component mole percentage Cu Un normalised component mole percentage NF Normalisation factor Sa Sum of additionals Sc Sum of components mole percentage Splits Ratios of C6 or C7 to C10 to apply to C6 or C7 C 9 1 Normalisation The system uses this calcuation for keypad or chromatograph mole percentage sets NF 100 Sc Apply NF to each mole percentage value so that Cn Cu x NF C 9 2 Application of Additionals Certain systems may have a requirement to carry forward additional mole percentag
71. This chapter discusses the S600 s front panel including the keypad LCD display screen communications port and LED The chapter also discusses how to navigate through the display screens In This Chapter 5 1 IS lee EE 5 1 5 2 Front Panel POLT uin bep rhet ba 5 2 5 3 Keypad nas meten Made cis tte etr odio uada dien 5 3 5 3 1 Function Keys F1 F4 isse dedere 5 3 5 3 2 Direction and Menu keys 5 3 5 3 3 Numeric KEYS ciu ose nc cti 5 3 5 3 4 Operation ISGy8 i ee oreet pb Ce hr ese e eH RR 5 4 5 3 5 Alarm LED and Alarm Keys sese 5 4 5 4 LED Disp M 5 6 5 5 Navigating the Displavs 5 8 E Ne ud ads 5 10 5 5 2 Moving Through the Menus oooooocccccccccccnnccconnncccncnnn 5 10 5 5 3 Menu Hierarchy cts 5 10 5 5 4 Security Codes uta ini 5 10 5 6 Changing a Display Cotton 5 11 5 7 Changing a Display Value ssseseeeeeeeeee 5 12 5 8 Changing a Calculation Mode 5 13 5 9 Assigning a Default Page 5 13 5 10 Assigning a Page to a Function F Key 5 14 5 11 Using the Exponential EXPT key 5 14 5 12 Using the Print Key ion 5 14 ES SA ean Pera nt rr ean eae eee a ee 5 16 5 14 Exporting Reports SI aei hem 5 16 5 15 Selecting a Configuration EEN 5 18 5 16 Enabling ei Al EE 5 19 5 1 Description The S600 s front panel provides a local interface you can use to review or modify the values and statuses of system parameters Figure 5 1 shows the la
72. a flag is still set then the new data flag resets C 2 Inputs and Outputs The chromatograph application interfaces indirectly with the chromatograph via a set of S600 data points described by the PCSetup generated Modbus map The application steers the order of S600 to chromatograph Modbus polling for status data mole percentages and so on C 2 1 Main Setup Parameters Combination Type Keypad set only single chromatograph Split Switch None C6 C7 C8 C9 C 10 Range Checks Disable enable mole percentage range alarm Revised Jan 15 Chromatographs C 3 S600 Instruction Manual handling Deviation Checks Sa mole percentage deviation Critical Checks Disable enable critical alarms checks Non Critical Checks Disable enable non critical alarms checks Failure Revert Keypad last good set revisions upon failure Acceptance Type Accept and copy Accept normalise and copy Automatic normalise and copy C 2 2 Component Set Selection Inputs Set Selected Keypad or chromat or keypad after failure Default Mole Set Keypad set of component mole percentages Additionals Keypad values for H2S H20 He O2 CO and H2 Percentages of C6 for hexane through to C6 etc Splits decane Low alarm bands for component mole Low Limits percentages High alarm bands for component mole High Limits percentages Percentage change limits for current versus previous reports Accept Command For valida
73. ables you to inspect or change database variables To change variables enable Debug mode from Factory Settings on the Cold Start menu Debug messages enables you to view advanced debugging information about calculations Calculation blocks Note Enable Debug mode only during development disable Debug mode when an S600 is operational at a site Log Off Closes the S600 webserver session and clears the browser s cache of S600 information 6 3 Navigating the Webserver Interface The webserver interface allows you to view reports and data from the front panel display screens Depending on your security level you may also be able to change values You navigate through the interface using two navigation bars Elements of the database display in a menu bar at the top of the screen The interface has two basic formats a data report and a screen format that corresponds to the screens displayed on the S600 front panel see Figures 6 3 and 6 4 6 4 Webserver Access Revised Jan 15 S600 Instruction Manual C FloBoss 5600 Windows Internet Explorer De rino20 1517 r X sugonsria Tennessee P Fle Edt Vew favxkes Took Heb Gu pr w TA prens D D r To 04 10 2010 13 19 95 Log Off CEV Mass Fr m Str Enorgy Fr C FloRess 600 Windows Internet Fxplorer Go eiis zt A Sugontvlle Tennessee Aja F e Edi Ves Fontes Tods Heb Edi Yr deo Breen sen D E ome rs ES T 04 10 2010 E
74. aintenance Mode Interlock Disable j hoss die medn Mudrday pa fi days LB oma Week Month Pat hens pad y mede suas Frist DAY To add the report click Add and select CHR TELEMETRY from the list When the Archive Configuration screen displays select the number of reports you wish to save and click OK when you have finished Revised Jan 15 Chromatographs C 23 S600 Instruction Manual Archive Configuration Print when Generated Web summary Web history Iw Preformatted HTML D Report Export IT Cancel When generated the report should resemble the following example E File Edit View Window Help 5 mma LOCATION LINE 01 AST ANALYSIS AT 12 00 23 08 04 URR REPORT STAT B cv RD SG ES SELECT S KEYPAD PREV SELECTED SET RAW MOLE PCNTS KEYPAD MOLES SELECTED MOLES AL CV 0 000000 37 000000 37 000000 FAL RD SG 0 000000 0 600000 0 600000 ITROGEN 0 000000 0 259500 0 259500 0 000000 0 595600 0 595600 0 000000 0 000000 0 000000 0 000000 0 000000 0 000000 HELIUM 0 000000 0 000000 0 000000 E METHANE 0 000000 96 522200 96 522200 ETHANE 0 000000 1 818600 1 818600 PROPANE 0 000000 0 459600 0 459600 BUTANE 0 000000 0 100700 0 100700 lI BUTANE 0 000000 0 000000 0 000000 PENTANE 0 000000 0 243800 0 243800 I PENTANE 0 000000 0 000000 0 000000 O PENTANE 0 000000 0 000000 0 000000 EXANE 0 000000 0 000000 0 000000 EPTANE 0 00
75. alysis report data S600 Instruction Manual Note The process of configuring a 2551 and 2350 Euro chromatograph is identical For that reason we use 2551 to refer to both the 2551 and 2350 devices Keypad Mole Refer to Section C 3 Configuration Type Keypad Mole Percentage Percentage Set Ser Only for information on setting the keypad percentage set C 4 1 Telemetry Stages Data acquisition occurs over a number of stages during which the data handling module interacts with the Modbus master module to control the order of telemetry polling Stage Description 1 Idle If configured for telemetry then set next stage to Wait for status data Reply 1 2 Pre status Poll Delay 1 Delay then set the flag for the Modbus master process to poll for status data at data addresses 3041 to 3061 Set next stage to Wait for Status Data Reply 1 3 Waitfor Status Data Reply 1 Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available flag is set and the report stream matches the S600 cycle stream then set the stage to Pre component Codes Poll Delay If a reply has been received and the new report available flag is set and the report stream does not match the S600 cycle stream and the delay for non matched reset is non zero then set the stage to Non mat
76. an include shapes and pictures that appear on a display screen as well as less tangible software entities In object oriented programming for example an object is a self contained entity that consists of both data and procedures to manipulate the data Numbers in base 8 that is numbers 0 through 8 Accomplished while the target device is not connected by a communications link For example off line configuration refers to configuring an electronic file that is later loaded onto the S600 Accomplished while connected by a communications link to the target device For example on line configuration refers to configuring an S600 while connected to it so you can view the current parameter values and immediately load new values Digital output that is driven by a transistor and requires external power Optical device for connecting signals while maintaining electrical isolation Overrange Over the preset current limit for the A D Converter PCB Printed circuit board PID Three term control action that uses Proportional Integral and Derivative components Peer to Peer Link Port Program Protocol Prove Sequence PRT PSU PTZ to modify a control output with the goal of achieving a measured process variable at a set point Communications mode implemented by giving each communication node both server and client capabilities Group of inputs or outputs to the computer Series of instructions Precise descrip
77. and use an option on the front panel to export report event or alarm history reports to the flash drive Note This option is also available through the webserver To export reports 1 Insert a flash drive in the USB port 2 Select TECH ENGINEER from the Main Menu 3 Select USB from the Tech Engineer menu The USB Report Control menu displays see the screen sequence in Figure 5 15 1 FLOW RATES 2 TOTALS 3 OPERATOR 4 PLANT 1 0 5 SYSTEM SET TINGS 6 TECH ENGINEER 8 CALCULATI ONS 1 DISPLAY SETUP USB REPORT CTL 2 CONTRAST 3 DATE amp TIME Status 4 DISPLAY TEST IDLE 2 5 SECURITY 6 COMMUNICATIONS 7 USB P204 1 of 4 5 16 Figure 5 15 USB Report Control Menu Screens 3 and 4 in the USB report sequence see Figure 5 16 enable you define how the system presents report content either as ASCII text or as a CSV file and whether reports are separate files or combined Front Panel Revised Jan 15 S600 Instruction Manual USB REPORT PROGRESS Value P204 2 lt of 4 gt USB REPORT FORMAT Status TEXT P204 3 lt of 4 gt USB REPORT COMBINE Status NO P204 4 lt of 4 gt Figure 5 16 USB Report Options Note Both of these options require you to enter a valid security code before you can change the USB report defaults text file and separate rep
78. ar of the case refer to Figure 2 7 A Always use a rear support or anchor to prevent twisting and other Caution distortion effects during installation and maintenance Figure 2 7 Panel Mount Support Revised Jan 15 Installation 2 7 S600 Instruction Manual Place the front of the case against the rear of the prepared cutout Re install the top and bottom bosses and tighten with a 5 5 mm 5 BA hex wrench 6 Once you have fitted the rear support use a self tapping screw to secure the case to the rear support The maximum depth of the screw inside the case should be 3 mm 0 12 in 2 4 4 Reinstalling the Front Panel A Caution A Caution Re installing the front panel is the final stage of the installation process 1 Connect the ribbon cable to the front panel Note how the connector fits into the keyway You must insert the ribbon cable correctly Do not force the connector into the keyway 2 Place the top of the front panel over the retaining groove on the top boss and slide the front panel downwards 3 Secure the front panel by placing the hex cap screw into its recess in the bottom centre of the front panel 4 Using a 2 5 mm Allen key tighten the screw finger tight Turn an additional 180 degrees clockwise to complete the installation Note Replace the security cap if one was originally fitted Do not over tighten the screw Over tightening will damage the panel face 2 5 Installing and Rem
79. are 8 4 8 3 2 Send and Reflash the Config File 8 4 8 3 9 Glear SRAMLu cn iced Zeg Ges een co rta a noe bae o Ve 8 5 8 3 4 ChangingtheFuse 8 6 8 1 Guidelines Revised Jan 15 When attempting to diagnose a problem with an S600 Remember to write down what steps you have taken Note the order in which you remove components Note the orientation of the components before you modify or remove them Read and follow all cautions in this manual Before you contact your local sales representative or technical support with a problem first check the following Are all the modules seated correctly and the retaining screws fastened Je all the field wiring properly connected Is the supply voltage correct When you are done troubleshooting perform a warm start or cold start see Chapter 7 Startup If your local sales representative or technical support instructs you to return the S600 replace the troubled parts with spares and return the troubled parts to the address given by the local sales representative or technical support Troubleshooting 8 1 S600 Instruction Manual 8 2 8 2 Checklists This section provides a series of checkpoints for frequent issues 8 2 1 Power Issues If you are experiencing trouble with powering up the S600 Check the wiring connections at terminal block TB1 on the CPU backplate and the wiring at the power source Check the power supply voltage Check the
80. arting the S600 ooooococccccccnonoconaccnonocononncnnnncnnnn cn nana cnn nr 7 1 4 2 Warm Start Rp Ee EEUU eei NE S edes 7 1 13 Cold Start os ERREUR EU LE E RE 7 2 7 3 1 Initiating a Cold Start ssssssssssseeeeee 7 2 FA Startup Menu aa 7 3 7 4 1 Network Setup entrent nennen 7 4 7 5 Messages ee pice i eed aa 7 7 7 1 Starting the S600 7 2 Warm Start After you have wired the S600 for power and connected it to external devices you activate 1t by energizing the external 24 Volts de power supply When the S600 first receives power it automatically performs an initialization sequence including a self test routine The S600 displays the message RESETTING and then automatically performs a warm start A warm start does not affect the configuration memory SRAM The S600 continues operation using the data stored in the configuration memory just before the restart occurred It also preserves any current accumulated values During a warm start the S600 displays the message RESTARTING Following a successful warm start the S600 displays the Main menu which is the starting point for the display screens See the left side of Figure 7 1 refer to Chapter 5 Front Panel for more information on navigating the display screens If the S600 cannot find a valid configuration it does not perform a warm start Instead it displays the Startup menu See the right side of Figure 7 1 an
81. ay a maximum of 20 characters you need to express the data in exponential terms CLEAR Use the CLEAR key to cancel or exit from the current operation and return to the previous data display You can also use CLEAR to activate the default display if configured Display DISP Use the DISP key to enter the path of a required display The Status ID line at the bottom of every data page shows the display path Change CHNG Use the CHNG key to edit a displayed database item Note You can only change items marked with an asterisk PRINT Use the PRINT key to display the print menu where you can submit commands for various pre configured reports or logs to a printer or computer terminal Enter Use this key called the Enter key in this chapter in combination with the numeric and CHNG keys to confirm that you have entered the data correctly and completed an operational sequence 5 3 5 Alarm LED and Alarm Keys Alarm Display 4 Located between the F keys and the MENU key on the keypad is the Alarm LED and two alarm related keys VIEW and ACCEPT During normal operations with no alarms activated the Alarm LED is constantly green The system can trigger an alarm when there is a malfunction or when measurements exceed the pre set limits for a parameter At that point the alarm signal may be relayed to a terminal or klaxon in the control room On the S600 front panel a flashing red LED indica
82. cant part of a floating point number Meter An option applicable only to liquid turbine applications and used to correct the flow rate Correction due to temperature and pressure effects on the body of the meter Meter An option used to correct the K Factor or Meter Factor of a pulse input according to the Linearisation Modbus A 4 input frequency This is used to correct discrepancies caused by the non linearity of the transducer connected to the pulse input A device communications protocol developed by Gould Modicon and used on the station supervisory computer data link Glossary Revised Jan 15 Modem Modulate MOV Multiplexor S600 Instruction Manual Modulator Demodulator a device used to communicate with other equipment using a telephone network Superimposing one signal upon another Motor Operated Valve a valve that is motorized and requires a signal to drive the valve open a signal to drive the valve closed and has a two signals returning to the S600 to describe the valve as being open closed moving or illegal Multiple Input Selector Noise Non volatile Memory NX 19 Object Octal Off line On line Open Collector Opto lsolator Random electrical interference Memory type that retains data when the power supply is disconnected An AGA report developed for the calculation of supercompressibility factors Generally any item that can be individually selected and manipulated This c
83. cending values from 100 2 If configured to do so check low high and deduction limits 3 Normalise the reordered mole percentage set 4 f enabled that is non zero values entered apply the additionals 5 f enabled apply the C6 or C74 splits 6 Copythe processed mole percentage set into the latest processed set 7 f enabled perform critical alarm checks on peak overflow etc 8 If enabled perform non critical alarm check on ADC fails etc 9 If there are no limit critical or deviation alarms then mark the analysis as good copy the processed mole percentage set into the last good set update the RD and CV and record the time 10 Print the chromat report showing the analysis performed Once complete set the next stage to Idle C 6 2 Determining the Mole Percentage Set Keypad Set Selected Chromatograph Set Selected This section details how the module selects the mole percentage set Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the keypad percentage set The system uses the following logic to select a chromatograph set If the current report has no deviations or critical alarms then Copy the latest real RD into the Real RD Chromat field Copy the latest real CV into the Real CV Chromat field Copy the latest mole 96 set to the in use mole set Else If the revert switch is set and a previous report is OK then Copy the las
84. ched Delay If a reply has been received and the new report available flag is set and the report stream does not match the S600 cycle stream and the delay for non matched reset is zero then set the stage to Idle If a reply has been received and the new report available flag is clear then set the stage to Idle Revised Jan 15 Chromatographs C 7 S600 Instruction Manual Stage Pre component Codes Poll Delay Wait for Component Codes Poll Reply Pre mole Percentage Poll Delay Description Delay then flag the Modbus master to poll for the component codes at data addresses 3001 to 3016 and set the next stage to Wait for Component Codes Poll Reply Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the stage to Pre Mole Percentage Poll Delay If a reply has been received then set the flag for the Modbus master to poll for the mole percentage results at data addresses 7000 to 7016 and set the next stage to Poll for Mole Percentages Delay then flag the Modbus master to poll for the mole percentage results at data addresses 7000 to 7016 and set the next stage to Wait for Mole Percentage Poll Reply Wait for Mole Percentage Poll Reply Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set
85. ck the Modbus address Check the setting of the termination resistor jumper Initiate a cold start after you send a new configuration to the S600 or to recover from extreme situations such as a corrupted database A cold start builds a new metering database using the configuration data stored in the S600 s flash memory Note You must perform a cold start if you update or otherwise change the firmware Troubleshooting 8 3 S600 Instruction Manual 8 3 1 Reflash Firmware Using this procedure you can reprogram the S600 s flash memory with new values for the operating system components and the application firmware A Under no circumstances should you turn off the S600 while it is erasing or Caution reprogramming the Flash memory Doing so renders the S600 unusable If this occurs you must reload the configuration files and the correct version of the operating system s binary files To reprogram the flash memory 1 Access the Startup menu on the front panel of the S600 refer to Section 7 3 1 Select REFLASH FIRMWARE from the Startup menu 3 Press 1 to confirm the selection The following message displays PERFORM CONFIG 600 FLASH COMMAND NOW 4 Access the Config Transfer program in the Config 600 software select the required operating system bin file and click Send Now to download it to the 6004 Note If you are unsure of the version required consult with the supplier who created you
86. cluding installation preparation procedures for panel mounting the installation and removal of plug in modules and electromagnetic compatibility EMC considerations In This Chapter A Caution 2 1 Preparing for Installation 2 1 2 2 Environmental Considerations sse 2 2 2 3 Required Tools for Installation aeseeeeenneessrneseennesrsnnesesnnesnnnneseenneens 2 2 2 4 Installing the G 2 3 2 4 1 Unpacking the S600 sss 2 3 2 4 2 Removing the Front Panel 2 3 2 4 3 Installing the Panel Mounted Unit esses 2 6 2 4 4 Reinstalling the Front Panel 2 8 2 5 Installing and Removing Modules eene 2 8 2 6 Installing EMC Protection seseeseeeeesseeseeesieeriesriesrirsrrnertrnrnnnernserenet 2 10 Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations 2 1 Preparing for Installation Revised Jan 15 The S600 installation must conform to all applicable local codes and regulations All installation procedures should be in accordance with normal practices of good workmanship Although the S600 shipped to you may not include all of the hardware options described in this manual the procedure for the basic installation of the unit remains the same Note We strongly recomme
87. ctors SKT D SKT E and SKT F Refer to Figure 4 20 1 0 Revised Jan 15 S600 Instruction Manual 0000000000000 0000000000000000000 000000000000 000000000000000000 L RE 3 L 3 DiS DOC0905A Figure 4 20 Prover Module P154 4 17 Figure 4 21 Prover Module 1 0 Revised Jan 15 S600 Instruction Manual SERVICE RAW PULSE RAW PULSE RAW PULSE INPUT 3 PIM LOOP INPUT DENSITY 1 D DENSITY 2 SKTD SERVICE SWITCH 1 DETECTOR SWITCH 2 SWITCH 3 SWITCH 4 COMMON VE OUTPUT Z bes em mese GND GND 4 DIG IN 25 PULSE OUT 2 PULSE OUT 3 olele D D O z z z Fea a Pe Skala 2 3 4 5 COMMON VE 6 7 8 9 a o oletele Do Do zlz 2 2 SISISIS Sisi COMMON VE DIG IN 1 DIG IN2 DIG IN3 DIG IN 4 COMMON VE 24V DIG IN 5 DIG IN 6 SKTF SERVICE 17 common ve 24V 13 Dicin 12 12 common ve 24V 8 DIG IN 16 7 common ve 24V 4 puar purse 23 CHANNEL 3 pua purse 29 CHANNEL 2 2 DUAL PULSE CHANNEL 3 1 DUAL PULSE CHANNEL 4 o s e s olele ole olo O O o o O O z z z z z z z z Sa Ee E S ea be a a alada i a ad ln Figure 4 22 Prover Module Terminations 4 2 1 Digital Inputs
88. d Input Facilities EU only A process of starting the FloBoss S600 that copies the configuration file from Flash memory PC based software tool used to configure the S600 Numbers that only infrequently change Examples would include the conversion value between Degrees Celsius and Degrees Fahrenheit or pipe diameter Bus connections for control signals such as read write Central Processing Unit in the S600 the CPU module P152 Factors for the Correction for the temperature of the liquid and correction for the pressure of the liquid In the Calculations portion of the Config600 Configuration Generator this option is set to include the Liquid Volume Correction Table for a US configuration tables 23 24 53 or 54 Clear to Send The signal asserted logic 0 positive voltage by the remote device to inform the flow computer that transmission may begin RTS and CTS are commonly used as handshaking signals to moderate the flow of data into the remote device DAC Databus DCS DCU A 2 Revised Jan 15 Digital to Analog converter also known as the D A converter Used to convert the digital signals used within the S600 to an analog value for use with an analog transducer or for an analog readout A group of bi directional lines capable of transferring data to and from the CPU storage and peripheral devices Distributed Control System A computer system which manages the process of a plant or site Data Conc
89. d by Remote Automation Solutions may impair the protections the equipment provides This chapter details the structure of this manual and provides an overview of the S600 and 1ts components In This Chapter 1 1 Scope of Mafual ioris iape dan deaa iaa rre nn 1 1 1 2 FloBoss S600 Flow Computer 1 2 1 3 Config 600 Configuration Software see 1 5 1 3 1 Config 600 Lite 1 6 1 3 2 Config 600 Lite PluS ssssesseesseeeneeeseeene neneeese nenn nrnnnennnennneen nee 1 6 1 3 3 Config 600 Pro 1 7 1 4 Additional Technical Information ssesessssseesesssssssrrsserrssrsrrssrrnssrennssne 1 8 1 4 1 Open Source Goftware 1 8 1 1 Scope of Manual This manual contains the following chapters Chapter Contents Chapter 1 Provides an overview of the S600 and its General Information configuration software Config 600 Chapter 2 Provides instructions on installing the S600 Installation housing as well as installation preparation and panel mounting procedures This chapter also describes the installation and removal of the plug in modules Chapter 3 Describes the use of the communications and power CPU connector blocks field wiring configurations and jumper settings for the CPU module Chapter 4 Describes the use of the plug in connector blocks Input Output 1 0 field wiring configurations and bit link settings for the I O modules Chapter 5 Describes the front panel keypad com
90. d refer to Section 7 3 Cold Start for details 1 2 3 Ak 5x 6 gx FLOW RATES 1 WARM START TOTALS 2 COLD START OPERATOR 3 OPERATOR PLANT I O 4 NETWORK SETUP SYSTEM SETTINGS 5 CONFIG SELECTION TECH ENGINEER CALCULATIONS 8 FACTORY SETUP Revised Jan 15 Figure 7 1 Main Menu and Startup Menu Startup 7 1 S600 Instruction Manual 7 3 7 2 Cold Start During a cold start the S600 copies the configuration file from flash memory and replaces any online changes that have been made to the configuration files either since the last ones downloaded from a PC running Config 600 software or since the last backup During a cold start you have the option of keeping or resetting the cumulative totals You can only keep totals if the structure of the database has not been changed Use a cold start after you send a new configuration to the S600 or to recover from extreme situations such as a corrupted database A cold start builds a new metering database using the configuration data stored in the S600 s flash memory Note You must perform a cold start if you update or otherwise change the firmware 7 3 1 Initiating a Cold Start Unpowered Cold Start A Caution Powered Cold Start You initiate a cold start using either of two methods Unpowered Powered with operating S600 If the S600 is not powered up you may set bit link P2 on the
91. d set is valid the system copies it to the in use set Ifthe keypad set is invalid an alarm is raised and the in use set remains intact The sum of the keypad components is regularly maintained When the Accept command is issued If range checking is enabled the keypad set is checked against individual mole percentage low and high limits Jfrange checking is disabled the keypad sum is checked for the range 99 9 to 100 1 Ifthe keypad set is valid the system normalises it and then copies it to the in use set Ifthe keypad set is invalid an alarm is raised and the in use set remains intact The sum of the keypad components is regularly maintained On a regular basis Ifrange checking is enabled the keypad set is checked against individual mole percentage low and high limits If range checking is disabled the keypad sum is checked for the range 99 9 to 100 1 Ifthe keypad set is valid the system normalises it and then copies it to the in use set Ifthe keypad set is invalid an alarm is raised and the in use set remains intact C 6 Chromatographs Revised Jan 15 C 4 Configuration Type 2551 2350 Euro For this configuration use PCSetup to preconfigure the master Modbus interface The master Modbus process interfaces to the 2551 2350 as instructed by the chromatograph data handling software The system can then perform a controlled sequential series of polls enabling the orderly acquisition of an
92. displays the Network Setup menu Select Webserver Setup The S600 displays the SSL Mode Setup menu shown in Figure 5 20 1 WARM START 1 NETWORK I F 1 SSL MODE SETUP 2 COLD START 2 NETWORK I F 2 3 NETWORK SETUP 1 SSL ENABLED 4 REFLASH FIRMWARE 5 CONFIG SELECTOR MODBUS ADDRESS 2 SSL DISABLED PC SETUP COMMS WEBSERVER SETUP GO BACK NYO OS 8 FACTORY SETUP Figure 5 20 Selecting a Configuration Menu The Secure Socket Layer SSL Setup menu enables you to activate encryption for the specific S600 Note This display indicates that encryption has never been set Compare this SSL Mode Setup menu with the one shown in Figure 5 22 2 To enable encryption select 1 The S600 restarts the webserver displays a message verifying the new setting and then displays the Network Setup menu see Figure 5 21 FloBoss S600 FloBoss S600 1 NETWORK I F 1 2 NETWORK I F 2 PLEASE WAIT WEBSERVER SSL MODE IS ENABLED IS RESTARTING MODBUS ADDRESS PC SETUP COMMS WEBSERVER SETUP GO BACK NO US Figure 5 21 Activating Encryption 3 To verify the settings select 6 The S600 displays the current value Revised Jan 15 Front Panel 5 19 S600 Instruction Manual FloBoss S600 SSL MODE SETUP CURRENT ENABLED 1 SSL ENABLED 2 SSL DISABLED
93. dule Note Remove the security backplate if one is installed on the S600 3 Unscrew the retention screws 4 Unlatch the ejectors see Figure 3 2 and pull the board clear of the case 5 Place the CPU module on a flat anti static surface so that the battery faces up as shown in Figure 3 2 6 Use a small screwdriver to carefully prise the battery out of its holder Note The CPU module is designed to hold sufficient charge to provide time 3 5 minutes for you to replace the battery 7 Replace the battery with an exact duplicate Lithium 3V 1500 mAh type CR12600SE part number S600 BATTERY 8 Slide the CPU module back into the S600 case ensuring that it seats firmly into its connectors 9 Secure the retention screws Note If appropriate replace the EMC backplate 10 Reconnect wiring and apply power to the S600 3 3 Communication Ports Revised Jan 15 COM 1 7 COM 9 12 The CPU has 12 standard communication ports nine serial and two Ethernet see Figure 3 1 Table 3 3 details the communications ports Comm ports 1 through 7 are essentially unchanged from previous versions of the S600 Comm ports 1 and 7 contain internal connections to other boards in the S600 which are not available for external host or local operator communications You can use Comm Port 3 or 4 to route Remote Display connections Comm 1 located at the base of the faceplate is reserved for Config Transfer
94. e LK9 e e LK10 1 2 e e e e e e e 2 3 e e e e e e e Altera Voltage LK12 1 2 3 465V 2 3 5V Vcc Raw Pulse Output Mode currently not supported LK13 14 1 2 RS 422 differential driver 2 3 Open collector Raw Pulse Input 3 Line Determination LK15 16 ON Line determination resistors connected ve pulled up to Vcc and ve down to OV OFF Lines undetermined Table 4 23 Node Addressing Communications Mode Selection Mode Link 2 Link 11 Link 3 10 Point to point ON OFF IGNORED Multi dropped ON ON IGNORED Multiplexed MUX OFF OFF ADDRESS 4 24 1 0 Revised Jan 15 S600 Instruction Manual 4 3 HART Module P188 A 12 channel I O module provides communications between Highway Addressable Remote Transducer HARTO devices and the S600 Each digital input channel is capable of handling up to 8 devices up to a maximum of 50 transmitters for the HART module The S600 supports point to point multi drop and dual master architectures You make connections through two 25 pin D connectors located on the backplate of the HART module Socket A connects to a 25 pin male connector and socket B connects to a 25 pin female connector See Figure 4 31 Tables 4 24 and 4 25 provide pin connection information for the two ports SKT A and SKT B respectively Figures 4 32 through 4 34 provide field wiring information DOCO904A Figure 4 31 HART Module P188 Table 4 24 HART Pin Connections Socket A
95. e since the chromatograph is now out of step with the S600 Delay then set the flag for the Modbus master process to reset the new data flag at data address 3058 Set the next stage to Wait for Reset Reponse Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the next stage to Idle This is the last stage of the normal data acquisition cycle 18 Delay after Report Non Matching Wait up to the specified time then set the flag for the Modbus master to poll for Revised Jan 15 Chromatographs C 9 S600 Instruction Manual Stage Description status data at data addresses 3041 to 3061 19 Wait for Status Data Reply Wait up to the time out period for the 4 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available flag is still set and the report stream does not match the S600 cycle stream then set the stage to Pre reset Delay 2 Otherwise set the next stage to Idle since the chromatograph is now out of step with the S600 most probably because another S600 has reset the new data flag 20 Pre reset Delay 2 Delay then set the flag for the Modbus master process to reset the new data flag at data address 3058 Set the next stage to Wait for Re
96. e set intact The system uses the following logic to select a chromatograph mole percentage If there are no system alarms and the latest report is OK then Copy the latest mole set to the in use set Else If the Revert to Last Good switch is on then If the prevous report is OK then Copy the latest mole set to the in use set Copy the latest RD and CV to the in use set Endif Endif Endif Revised Jan 15 Chromatographs C 13 S600 Instruction Manual C 6 Configuration Type Siemens For this configuration use PCSetup to pre configure the master Modbus interface The master Modbus process interfaces to the unit as instructed by the chromatograph data handling software The system can then perform a controlled sequential series of polls enabling the orderly acquisition of analysis report data Keypad Mole Refer to Section C 3 Configuration Type Keypad Mole Percentage Percentage Set Ser Only for information on setting the keypad percentage set C 6 1 Telemetry Stages Data acquisition occurs over a number of stages during which the data handling module interacts with the Modbus master module to control the order of telemetry polling The Siemens unit requires polling for status and analysis data in an alternating sequence each time the unit is polled Stage Description 1 Idle If configured for telemetry and this is the first time of polling for data send a poll requesting the status of the unit Otherwise s
97. e unit to respond and then depending on the data being polled for either e Issue a new request to reset the chromatograph and set the next stage to Immediate Reset e fthe poll response indicated a failure then set the net stage to Idle 5 Immediate Reset Currently reserved stage set the next stage to Process Data 6 Process Data Process the analysis data 1 Reorder the raw telemetered mole percentage into S600 internal order as directed by the received component codes which run in ascending values from 100 2 If configured to do so check low high and deduction limits 3 Normalise the reordered mole percentage set 4 f enabled that is non zero values entered apply the additionals 5 f enabled apply the C6 or C7 splits 6 Copy the processed mole percentage set into the latest processed set 7 If enabled perform critical alarm checks on peak overflow etc 8 If enabled perform non critical alarm check on ADC fails etc 9 If there are no limit critical or deviation alarms then mark the analysis as good copy the processed mole percentage set into the last good set update the RD and CV and record the time 10 Print the chromat report showing the analysis performed Once complete set the next stage to Idle Revised Jan 15 Chromatographs S600 Instruction Manual C 7 2 Determining the Mole Percentage Set Keypad Set Selected Chromatograph
98. ea Figure 6 2 Initial Webserver Access You then navigate through the displays using the selections on the screen s menu bar see Table 6 1 Note The options on the hierarchy menu change as you select options from the menu bar Revised Jan 15 Webserver Access 6 3 S600 Instruction Manual Option Table 6 1 Webserver Menu Bar Options Description Reports Modifies the hierarchy menu to display all available reports Alarms Displays all current alarms in the report display area Current Displays maintenance and current value reports for each defined stream Flow Rates Modifies the hierarchy menu so you can display flow rates for each defined stream Totals Modifies the hierarchy menu so you can display hourly and daily totals for each defined stream Operator Displays S600 content as seen by the operator ID Plant I O Modifies the hierarchy menu so you can display analog and digital inputs and outputs System Settings Accesses various system settings normally available through the S600 display panel through the webserver Tech Engineer Accesses tech engineer options normally available through the S600 display panel through the webserver Calculations Allows you to review and change various system calculations Diags Displays diagnostic values for streams stations and other system settings Special features include Watch list en
99. ebserver Access When you press PRINT the Print Options menu displays 5 14 Front Panel Revised Jan 15 S600 Instruction Manual 2 3 Ak 6 PRINT OPTIONS HELP CONFIGURATION REPORTS COMMUNICATIONS CURRENT ALARMS LOGS ABORT PRINTING Figure 5 14 Print Options Menu You use PRINT key to generate either a constant log or one of several pre configured reports These pre configured reports include Report Description Constants Log Lists all the constant parameters and values that are available for change from the display excluding those on menu 8 Note You can print the Constants Log as either a text TXT file or with commas separating the items CSV Display Dump Lists the whole display matrix Security Dump Lists the whole display matrix along with the current security levels assigned to data items All Alarms Lists all possible alarms that can be generated by the alarm system on this configuration Current Report Lists the current report as configured normally this would consist of the meter run totals Config Report Lists the configuration specific parameters including any configured installed calculation sets Archived Reports Lists all archived reports sorted by time and date Current Alarms Lists all the acknowledged and un acknowledged alarms currently set in the flow computer in se
100. ebserver sessions it only allows one point of control at a time The S600 gives control the ability to change data to the person who first accesses the device whether through the S600 front panel or through a TCP IP connection Anyone else who accesses the S600 regardless of access method can only view data until the first user logs off Control then passes to the next person with sufficient security who requests that control Since the S600 automatically refreshed pages the page refresh acts as the request for control For this reason ALWAYS use the Log Off option to exit the webserver rather than just closing the browser session Closing the browser session may not completely relinquish control To access the S600 1 Connect to the S600 using the standard communications port 2 Ona PC currently connected to the Internet open the Windows Internet Explorer browser version 6 and greater 3 Type the IP address of the S600 in the browser s URL address bar in the format Attp nnn nnn nnn nnn and press Enter Note If encryption has been enabled on the webserver see Chapter 5 Section 5 15 Enabling Encryption you must type the IP address in the format https nnn nnn nnn nnn where https indicates a secure server Depending on your web browser settings there may be a short delay followed by a prompt to accept a certificate when you first connect to the S600 To enable communication with the S600 you mus
101. ed Front Panel 2 4 2 4 Remove Connector ssseeseseeeeesrreseeees 2 5 2 5 Panel Mount Dimensions 2 6 2 6 Panel Cutout Dimensions 2 7 2 7 Panel Mount Support 2 7 2 8 Unscrewing the Retention Screws 2 9 2 9 Using the Ejectors 2 9 2 10 Module Ready for Removal or Insertion 2 10 2 11 Screws on I O Module 2 11 2 12 Security Backplate in Place 2 12 2 13 EMISTOP Connector 2 12 2 14 Filters on I O Module Wiring 2 13 2 15 Clamps on CPU Module Power amp COM Connections re aa r REIT a ETS 2 13 2 16 Clamps on CPU Module COM and Ethernet Conecthons 2 14 3 1 CPU Module Backplate 3 2 3 2 CPU Module 3 2 3 3 CPU Module Terminations 3 3 3 4 Front Panel Terminations 3 3 3 5 Pin Connections osiin 3 6 3 6 Link Cable sse 3 8 4 1 VO Module P144 esses 4 2 4 2 VO Module 4 3 4 3 l O Module Terminations 4 3 4 4 Analogue Input Schematic with IS barrier and Internal Resistor ss 4 4 4 5 Analogue Input Schematic without IS Barrier and External Resistor 4 4 4 6 Analogue Output Schematic S600 le UE EE 4 5 4 7 Analogue Output Schematic Externally Powered De
102. eeeeeesaeeeceesaeeeeeesaeeeseeseeeseeneeaeeesseeaeeesneeeeeenaes 8 4 8 3 2 Send and Reflash the Config File 8 4 9 3 3 Clear SRAM 5 ceste O O 8 5 8 3 4 Changing the Fuse 0 ceeceeeseeceeeceeeeeeeeeeeceeeecaaeeeeaaessaeeeceaeeeseaesseaaessneesaeeesaessenaeeseneesaas 8 6 Appendix A Glossary A 1 Appendix B Front Panel Navigation B 1 A Man MOI Tene a B 1 B 2 Flow Rates aS E E tet E T E E A E iti B 2 Ba Totals EUREN B 2 Bd Operator Meng aaa ara ata lili B 3 B5 Plant VO Men mission B 4 BE System Settings Meliana rite Er are eap t e Sev ree i treo e EU ira B 5 B 7 Tech Engineer Men uniti di pad sitis B 5 B Galc lations Meriu 2 iei dde adi B 6 Appendix C Chromatographs C 1 C 1 Station Stream Assignment sse nennen nnns tenerse nnn sinerent C 2 C 1 1 Single Metering Stream with No Station sssssssssssee eene C 2 C 1 2 Multiple Metering Streams Assigned to a Common Gtation nn nneenn nenene ne C 2 C 1 3 Individual Metering Streams Assigned to a Chromatograph sess C 2 C 1 4 Multiple Metering Streams Separately Assigned to a Giream C 3 C 1 5 Multiple S600 s Connected to a Single Chromatogoraph sss C 3 C2 Inputs and OUTPUTS niece ert hito REDI E ces mh ie de C 3 C 2 1 Main Setup Parameters ccccccccccceeceeececeeneeceeeeecaeceenaeseneecaeeesaaeseeaeeseeeeesaeeeeaeeseneeseas C 3 C 2 2 Component Set Selection Inputs sse nennen C 4 C 2 3 Component Set Selection Outu
103. end a poll to request the analysis data 2 Wait for Status or Pre Wait up to the time out period for the unit Analysis Reply to respond and then depending on the data being polled for either e Process the staus report checcking for any critical alarms if any alarms are found then raise the alarms Set the next stage to Idle so that the next poll requests the analysis data e Check the returned message for the values of the analysis flags and calibration flags If either of these has changed value from the previous pre analysis poll then issue a new poll to request the mole data and set the next stage to Poll for Mole Percentages If the flags have not changed in value then set the next stage to Idle If the poll response indicated a failure then set the next stage to Idle 3 Poll for Mole Percentages Wait up to the time out period for the unit to respond and then depending on the data being polled for either e f calibration data has been returned then do not process this Set the next stage to Idle e fthis is analysis data then set the next stage to Process Data If the poll response indicated a failure then set the next stage to Idle Chromatographs Revised Jan 15 S600 Instruction Manual Stage Description 4 Process Data Process the analysis data 1 Reorder the raw telemetered mole percentage into S600 internal order as directed by the received component codes which run in as
104. entrator Unit Used to connect one device such as a printer to multiple Glossary Densitometer DI Digital DIN Discrepancy DMS DO DP DPR DRAM DUI DVM DVS S600 Instruction Manual S600s Control of the shared device is determined by the hardware handshaking lines of the RS 232 port Transducer used to measure the density of the product at current conditions in the pipework where it is mounted Digital input as known as DIGIN A signal with only two states such as on off input output or 5V OV Deutsches Institut fur Normung German Standard Used to check the difference between a measured variable and a preset value For example if Flow Discrepancy was selected during the generation phase the S600 would check the current uncorrected volume flow rate against the proved uncorrected volume flow rate If the discrepancy exceeded the preset limit the S600 would raise an alarm indicating that a prove was required Note This example is only applicable to a liquid turbine configuration Daniel Metering Supervisory The DMS consists of a server performing the supervisory calculations controls and reporting and one or more workstations providing the human machine interface The workstations are connected to the server via a LAN using TCP IP protocol and are normally designed around Windows NT or Unix and Oracle development software Digital output also known as DIGOUT Differential Pressure Dual Pulse Receiv
105. equently used display page Refer to Section 5 10 Assigning a Page to a Function F Key for the procedure on programming an F key 5 3 2 Direction and Menu Keys The large oval four direction arrow key is located just below the MENU key see Figure 5 1 Note the directional arrows A gt v and 4 in the surface of the four direction key Pressing these arrows allows you to navigate the display matrix and select parameters or data items to view or change Press MENU to return up one level of the display hierarchy On a data page pressing MENU returns you to the parent menu On a menu page pressing A returns you to the Main menu 5 3 3 Numeric Keys The numeric keys occupy the lower part of the keypad They offer the full number set 0 9 a minus key and a decimal point Numeric 0 to 9 Used to enter or change data and to navigate the display screens Minus Used to define the default display on the S600 or to enter negative numbers You can also use the minus key to define access shortcuts to frequently used displays Refer to Section 5 9 for further information Front Panel 5 3 S600 Instruction Manual 5 4 5 3 4 Operation Keys You use the Operation keys in conjunction with the numeric keys to perform a variety of tasks including Exponent EXPT Use the EXPT key to enter numbers in scientific notation For example if the value you need to enter exceeds the space available on the displ
106. er or turbine input Dynamic Random Access Memory Volatile storage memory used in the S600 When power is removed from the S600 the contents of the DRAM memory are lost Daniel Ultrasonic Interface This Windows based package superseded the Daniel VWI package for communicating with an ultrasonic meter The S600 can be set to communicate with an ultrasonic meter and also pass the DUI communications through to the meter Digital voltmeter Dual Variable Sensor A device that provides static and differential pressure inputs to a ROC E Format EEPROM Ethernet Exponent EU F G Mathematical notation where the mantissa is any number greater than 10 and less than 10 and the exponent is the multiplier Electrically Erasable Programmable Read Only Memory a non volatile memory chip which may be erased and reprogrammed electronically A 10 or 100 megabit per second Mbps baseband type network that uses the contention based CMSA CD media access method Invented by Robert Metcalf at Xerox s Palo Alto Research Center in the mid 1970s Base 10 multiplier European Union Flash memory Flow Balance Flow Switching FRQ Revised Jan 15 Non volatile storage memory Although slower to access than SRAM and DRAM once programmed flash memory retains the data and requires no further support In the S600 configuration files and the operating system are typically stored in flash memory Write protect jumpers are used to
107. es These are not measured directly by the chromatograph but are entered via keypad as the result of a lab analysis for example Usually additionals are considered to be H5S H20 He O2 CO and H3 Since these values are assumed to be already normalized you may have to readjust the previously normalised chromatograph mole percentages using the formula NF 100 Sa 100 Apply NF to each previously normalised mole percentage Cna i Cn i NF Be sure to carry forward the additionals unchanged to the Cna mole percentage set C 9 3 C6 Handling Chromatographs often report mole percentages up to C6 but you may need to break these percentages down to identify hexane heptane octane nonane and decane components Use the following formulas Revised Jan 15 Chromatographs C 19 S600 Instruction Manual Cnas hexane Cna C6 x splits hexane 100 0 Cnas heptane Cna C6 x splits heptane 100 0 Cnas octane Cna C6 x splits octane 100 0 Cnas nonane Cna C6 x splits nonane 100 0 Cnas decane Cna C6 x splits decane 100 0 Cnas C6 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas C 9 4 C6 Handling SIM 2251 Method 108 C6 109 C6 110 C6 The 2251 can report back the C6 breakdown using component codes 108 through 111 If you have disabled the Apply Splits keyboard splits switch the system breaks down mole percentage reporting as indicated in the followi
108. fer to Figure 4 1 o El O o z SKT A ANIN 1 10 5 5 ANOUT 1 4 r 2 38 SKT B H ANIN 11 12 RR d DIGIN 1 6 H DIGOUT 1 2 3 Freq Inputs L Pulse Outputs r E KTC DIGIN 7 16 DIGOUT 3 12 Turbine Inputs SKT C 000000000000000000 oooooooooooooooo000 O O e DOC0906A Figure 4 1 I O Module P144 we a aa is DURER RENTRER ta ECOSSE ec Mezzanine module P148 AYO RevisedJan 15 S600 Instruction Manual Figure 4 2 Example I O Module with Mezzanine Module SERVICE SUPPLY DAC 1 OUTPUT GROUND SUPPLY DAC 2 OUTPUT GROUND SUPPLY DAC 3 OUTPUT GROUND SUPPLY DAC 4 OUTPUT GROUND SERVICE PRT1 V INPUT V PRT2 V INPUT V PRT3 V INPUT V SERVICE 24y COMMON VE DIG IN 9 RAW PULSE OUTPUT WO MODULE P144 SERVICE o ETA Po ES o Po Po A PULSE Le DENSITY INPUT 1 DENSITY INPUT 2 DENSITY INPUT 3 pem Ov COMMON ALARM SYSTEM ALARM PROCESS ALARM S DUAL PULSE ben PULSE INPUT A CHANNEL 1 DUAL PULSE PULSE INPUT B FCO only CHANNEL 2 DUAL PULSE CHANNEL 3 DUAL PULSE CHANNEL 4 Figure 4 3 I O Module Terminations 4 1 1 Analogue Inputs ANIN Each I O
109. fer to Tables 4 4 and 4 5 for the DIGIN pin connections 1 0 Revised Jan 15 S600 Instruction Manual Note You must connect the feed lines such as pin 17 on SKT B toa 24 Volts de source The DIGIN lines such as pin 13 on SKT B expect typical open collector referenced to GND connections OPEN COLLECTOR DEVICE SKT B EXTERNAL 1s 24V SOURCE wv 13H 3 S600 DOCOS63A Figure 4 9 Digital Input Schematic Open Collector Device Revised Jan 15 SKT B EXTERNAL e I 24V SOURCE K N A Y Ne 13 S600 DOCO564A Figure 4 10 Digital Input Schematic Relay Table 4 4 DIGIN Pin Connections for SKT B Pin Function 13 DIGIN CH1 14 DIGIN CH2 15 DIGIN CH3 16 DIGIN CH4 17 RETURN CH1 4 18 DIGIN CH5 19 DIGIN CH6 UO 4 7 S600 Instruction Manual Table 4 5 DIGIN Pin Connections for SKT C Pin Function 19 DIGIN CH7 18 DIGIN CH8 17 RETURN CH5 8 16 DIGIN CH9 15 DIGIN CH10 14 DIGIN CH11 13 DIGIN CH12 12 RETURN CH9 12 11 DIGIN CH13 10 DIGIN CH14 9 DIGIN CH15 8 DIGIN CH16 7 RETURN CH13 16 4 1 4 Digital Outputs DIGOUT The S600 supports 12 digital output DIGOUT channels which are open collector type outputs The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Careful
110. for these communications ports The second generation S600 CPU module has two Ethernet ports ENETO and ENET1 To correctly route messages to each network set the third octet of the IP address of the ENET1 port to a different value than for the ENETO port For example if the IP address for ENETO is 129 76 69 74 set the third octet of the second Ethernet port to a different value such as 129 76 70 74 This correctly routes incoming messages to the relevant host port CPU Module 3 7 S600 Instruction Manual Note There is only one gateway which is available through the ENETO port If the destination IP is outside of the network then the packet goes to the gateway for transmission outside of the network If the gateway is on the same network as the end devices usually one end or the other of the IP address is 0 or 255 The gateway address must also have the same subnet mask as any host devices Since each host on the network uses the same gateway this is also why there is only ever one gateway and also why there is no facility to put a subnet mask into the gateway The Network I F settings for the Gateway address and subnet only appear under ENETO 3 3 4 Local Operator PC or Remote Display Port Connecting to the S600 DS 600 RJ12 9 2 3 amp 4 6 3 8 You can configure COMG or COMA to connect the S600 to a remote display or the host PC COM2 Use only shielded multi conductor cable to connect to the COM3 4 po
111. functions The S600 adds four new RS 485 serial ports COM 9 through COM CPU Module 3 5 S600 Instruction Manual 12 located in the lower half of the CPU module see Figure 3 1 Table 3 3 Communication Ports Communications Port Backplate Descriptor Description Network 1 NTWK1 Ethernet Network 2 NTWK 2 Ethernet Comm 4 COM4 EIA 232 RS 232 Comm 3 COM3 EIA 232 RS 232 Comm 5 6 amp 7 TB2 TB3 TB4 ElA 422 RS 422 or ElA 485 RS 485 Comm 9 TB6 Comm 10 TB6 Comm 11 TB6 Comm 12 TB6 USB For information on the communications port on the front panel which can also act as Comm 2 refer to Chapter 5 Front Panel 3 3 1 EIA 232 RS 232 Serial Port The CPU module s backplate provides two EIA 232 RS 232D communications ports labeled COM3 and COM4 The ports use FCC 68 RJ 45 connectors The COM3 and COM4 pin connections are shown in Table 3 4 Figure 3 5 shows a sample pin connection Converters are commercially available to configure either 9 way D type or 25 way D type connection The ports support baud rates from 2400 to 57600 bps Table 3 4 COM3 and COM4 Pin Connections Pin Function GND DTR RTS TX RX CTS DSR DCD CO N OD Or BA0O N Figure 3 5 Pin Connections 3 6 CPU Module Revised Jan 15 S600 Instruction Manual The maximum cable length is a function of the baud rate and quality of cable used For example a maximum len
112. fuse on the CPU module Refer to Section 8 3 4 Changing the Fuse 8 2 2 Startup Menu If RESETTING RESTARTING or the Startup menu does not appear on the display Check the power supply voltage Check the fuse on the CPU module Refer to Section 8 3 4 Changing the Fuse After initialization 1f the Startup menu appears instead of the Main menu select the Warm Start option If a warm start does not occur Check jumper J2 on the CPU module If it is in the closed cold start position then move it into the open warm start position to allow a warm start This also allows the unit to bypass the Startup menu in the future Check for a valid configuration If no configuration is present refer to Section 8 3 2 Send and Reflash Config File Check whether a Clear SRAM command has been issued 8 2 3 Front Panel Lighting If the Front Panel display is not backlit Check connector J2 between front panel and main board Check the display for text and numbers If the screen is entirely blank contact your local sales representative or technical support 8 2 4 Front Panel LED If the LED on the front panel indicates alarm and malfunction states If the LED is green then the S600 is functioning correctly If the LED is red an alarm state exists Refer to Section 5 4 Alarm LED and Alarm Keys for more information on alarms If the LED is orange power down the S600 remove and reseat the boards and
113. g streams in the S600 The intent is that the station performs all the Modbus polling but matches the cycle stream from the analysis report with any from the list of metering streams to identify it Each metering stream must be configured as having the same chromatograph type port number and slave address as the station Only the cycle stream should be unique Mode Handling The individual stream RD and CV modes provided they are in Note keypad or chromat mode can track the individual stream mole selection keypad or chromat C 1 5 Multiple S600 s Connected to a Single Chromatograph In this situation individual S600 s poll a single chromatograph via a data concentrator The module does not synchorise polling between the S600 s The concentrator is expected to cleanly separate the messages so that a channel between the S600 and the chromatograph once opened is not disturbed by the other S600 s Each S600 is expected to have a unique cycle stream so that when the chromatograph flags that a new report is available each S600 takes one of two possible courses of action If the report stream matches the S600 cycle stream then the S600 locks into a data acquisition sequence for the mole percentage data etc At the end of this and after a delay the new data flag resets If the report stream does not match the S600 cycle stream then the S600 delays polling After this delay the S600 polls again if the new dat
114. ge eese 5 9 DatabUs iiec Eee A 2 pec A 2 pei A 3 Default display sees 5 13 Densitometer sse A 3 D riso tct eut Ep pete hated utentes A 3 Digital Inputs DIGIN 4 6 4 18 Digital Outputs DIGOU T otitis 4 8 4 20 Hl 4 13 A 3 Disabling encrvptton 5 20 Discrepancy serno e EE AOT A 3 DISP KOV a a nad RD 5 10 Display sie ena e E R RE 5 4 Be KE 5 6 Display Dump nana 5 15 Display Ghorteut 5 14 BIO A 3 Eesen A 3 DO sao cala ota A 3 DRAM Srna ia ono ees PIE NE A 3 BIB A 3 por A 3 D VS cipit aee in A 3 E EFormab coeur ee de A 3 l 1 S600 Instruction Manual Editing values ooo eee ee eeeeeeeeeeneeeeeenaeeeeeeaeeeesenas 5 6 EEPROM iier tete Mri ende A 3 Enabling UBA 5 16 Encryption Disabling ies 5 20 Enabling t ettet 5 19 DEE ee ee 5 4 Environmental Considerations 2 2 EtlierneE eegene este o ed A 3 Ethernet LAN Port 3 7 Ethernet DORE N 1 3 El ls A 3 Il Te WEE 5 15 EXP N N Bere es EE 5 4 A 3 Exponential Format 5 14 Exporting reports USB 5 16 F FREYS ci 5 3 Figures 1 1 FloBoss S600 Flow Computer 1 2 1 2 CPU Module 1 4 1 3 Intelligent UO Module 1 4 1 4 Front Display Panel 1 5 2 1 FloBoss S600 System Components 2 2 2 2 Removing the Front Panel 2 3 2 3 Lift
115. gth of 15 m 50 ft should be used at 19200 bps when using unscreened cable Connect ports to the peripheral devices using multi conductor shielded cable not longer than 8 meters approx 25 feet We recommended especially in noisy environments that you connect the cable screen to protective earth to keep the signal ground separate 3 3 2 EIA 422 RS 422 EIA 485 RS 485 Multi drop Port The CPU module provides three EIA 422 RS 422 or EIA 485 RS 485 ports labeled COM5 COM6 and COM7 These provide high speed long distance links of up to 57600 bps and 1200 m 4000 ft The ports use the connector labeled TB 2 Table 3 5 shows the COMS COM6 and COM7 pin connections Note Jumpers on the enhanced CPU module now provide RS 485 linking so that wire linking is no longer necessary If the cable is already linked as in an upgrade you do not need to remove the linked pairs Table 3 5 COM5 COMO and COM7 Pin Connections Channel Pin Function COM5 1 B 2 A 3 Z 4 Y COM6 5 B 6 A 7 Z 8 Y COM7 9 B 10 A 11 Z 12 Y 3 3 3 Ethernet LAN Ports Revised Jan 15 The CPU module provides two Ethernet ports NTWK1 and NTWK2 for high speed communications using an Ethernet Local Area Network LAN architecture The speed of data transfer is 100Mb full duplex when using 100BASE T twisted pair cable These ports use a FCC 68 RJ 45 connector No hardware configuration or wiring is required
116. ications In dual pulse mode you can enable level A or B pulse checking Each input has an input range of 1 Hz to 10 kHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the software activates a configurable circuit fail alarm The electrical connection for these inputs depends on which DPR mezzanine module is fitted to the I O module The dual mezzanine module accepts pulse inputs from 3 5 Volts dc to 24 Volts dc when wired as shown in Figures 4 13 and 4 14 The module cannot accept NAMUR or current mode preamps without external devices The mezzanine module can interface to a variety of preamps including the Mercury formerly Spectra Tek F 106 and ST106 Instromet MK15 Faure Herman FH71 2 wire Faure Herman FH71 3 wire ITT Barton 818U and Daniel 1838 Preamp Table 4 8 shows the dual pulse input pin connections Revised Jan 15 1 0 4 9 S600 Instruction Manual SKT C EXTERNAL T 24V SOURCE H OPEN COLLECTOR ZZE N A xy DEVICE DOCO566A Figure 4 13 Pulse Input Schematic with 12 V P148 Mezzanine Module SKT C EXTERNAL 4 P 24V SOURCE PREAMP S xy DOCO565A Figure 4 14 Pulse Input Schematic with 24 V P148 Mezzanine Module Table 4 8 Dual Pulse Input Pin Connections for SKT C Pin Function 4 SINGLE DUAL PULSE CH1 23
117. ich you set using Config 600 software requires you to provide a code to change values Note Ifa data page has more than one asterisk the S600 highlights the first field on the page Press A or v to move highlighting to the required field 2 Enter a valid security code Once you enter a valid code the right most screen displays showing available values 3 Press a numeric key to select a value The left hand screen in Figure 5 11 displays 4 Press a numeric key to confirm the selected value The right hand screen in Figure 5 11 displays showing the new value CONFIRM SET TO I O YES STRO1 DENS SELECT Status I O hi NA piI9 1 xor 11 gt Revised Jan 15 Figure 5 11 Changing a Display Option Front Panel 5 11 S600 Instruction Manual Note This option is not available if the status bar shows W indicating that the webserver is active 5 7 Changing a Display Value You can change the value of any displayed S600 parameter marked with an asterisk To change a value 1 Locate the display shown at the left most side of Figure 5 12 and press CHNG The middle screen in Figure 5 12 displays 2 Enter a valid security code Once you enter a valid code the screen on the right most side of Figure 5 12 displays ADCO2 ADCO2 CURRENT VALUE I 001 ADC 02 Keypad Value 100 000 Measured Value 24 998 PZT 2 xoi 4 gt I O01 ADC 0
118. ing technical documentation available at www EmersonProcess com Remote for additional and most current information Table 3 7 VO Module Technical Specifications Name Form Number Part Number FloBoss S600 Flow Computer S600 D301151X412 3 10 CPU Module Revised Jan 15 S600 Instruction Manual Chapter 4 Input Output I O A Caution This chapter provides information on plug in connector blocks and field wiring ANIN and PRT signals for the 1 O Prover and HART modules This chapter also discussed the optional pulse counting mezzanine module P148 which fits as a daughterboard on either the I O or Prover module Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations In This Chapter A Caution 4 14 W O Module DIANA 4 1 4 1 1 Analogue Inputs ANIN AA 4 3 4 1 2 Analogue Outputs DAC 4 5 4 1 3 Digital Inputs DIGIN esses 4 6 4 1 4 Digital Outputs DIGOUT sse 4 8 4 1 5 Turbine Pulse Inpute eiren 4 9 4 1 6 Pulse Outputs PULSEOUT ssseesseeseeeseeesreesrnesrnesresrrssns 4 10 4 1 7 Raw Pulse Output RBAMWOUT sees 4 11 4 1 8 Frequency INputs seesseeessrreseerreerernesssrnesrnnnnsrennesnnnneseennenns 4 12 44 9 PRTI RTD Inputs eene recente 4
119. ion U Underrange Under the preset current limit for the A C Converter V Variables Changeable values V Cone A differential pressure device produced by McCrometer Volatile Memory that is unstable in the absence of power VWI View Interface now superseded by the Daniel Ultrasonic Interface W Warm Start An S600 startup process in which the configuration remains untouched Watchdog A hardware circuit that monitors correct program operation and restarts the program in Revised Jan 15 the event of malfunction Glossary A 7 S600 Instruction Manual This page is intentionally left blank A 8 Glossary Revised Jan 15 S600 Instruction Manual Appendix B Front Panel Navigation B 1 Main Menu Revised Jan 15 This appendix describes the default menu options of the S600 front panel display Refer to Chapter 5 Front Panel for a discussion of the layout and navigation basics of the front panel The S600 firmware organizes data in a structured database of parameters such as Totals I O and Calculations The database groups the parameters logically by data points in a matrix of display screens For example the parameters used for averaging totals are grouped together Note The content of the display screens is specific to your application The menus in this appendix are provided only as an example Although details may vary between different applications the basic principles described in this appendix remain the same
120. k after an E option number T as PLANT 1 0 indicates a sub menu 5 Editable Values Status ID line page reference number 20 1 uniquely identifies The S600 s LCD front panel display provides up to eight lines of information displayed as alpha numeric characters Displays can be menus which typically enable you to access sub menus or data pages Figure 5 3 shows the S600 main menu 1 FLOW RATES 2 TOTALS OPERATOR SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS Figure 5 3 S600 Main Menu The S600 uses all eight lines of the display to show the available menu options which are arranged in a hierarchy of menus and submenus Each item on menus and associated submenus is numbered which enables you to select menu items using the numeric keys on the keypad An asterisk immediately after an option s number such as 1 FLOW RATES indicates that you can access one or more submenus from that option A decimal point immediately after an option s number asin 1 STRO1 UVOL FR indicates the option accesses a data page but no submenu Generally each data page shows one or more data item s from the S600 database along with the associated text units and description An asterisk can also indicate a value you can edit depending on your security and the database configuration see Figure 5 4 An asterisk at the end of a data line indicates a changeable read write data item
121. ly ce t ertt de Dres 3 2 1 Watchdog Relay sse 3 2 2 On Board Battery Backup Communication Porte 3 3 1 ElA 232 RS 232 Serial Port 3 3 2 EIA 422 RS 422 ElA 485 RS 485 Multi drop Port 3 3 3 Ethernet LAN Ports ssssssss 3 3 4 Local Operator PC or Remote Display Port CPU Connectors and Jumpers USB POrL ied tte tet eet ter eei teris Additional Technical Information Chapter 4 Input Output I O 4 1 4 2 VO Module D iAAi 4 1 1 Analogue Inputs ANIN 4 1 2 Analogue Outputs DAC 4 1 3 Digital Inputs DIGIN 2 4 2 Removing the Front Panel 2 4 8 Installing the Panel Mounted Unit 2 4 4 Reinstalling the Front Panel Installing and Removing Modules Installing EMC Protection eeeeeee 4 1 4 Digital Outputs DIGOUT 4 1 5 Turbine Pulse Inputs 4 1 6 Pulse Outputs PULSEOUT 4 1 7 Raw Pulse Output RAWOUT 4 1 8 Frequency Input 4 1 9 PRT RTD Inputs nene 4 1 10 Jumper Settings ssssssss Prover Module D A 4 2 1 Digital Inputs DIGIN S600 Instruction Manual Revised Jan 15 S600 Instruction Manual 4 2 2 Digital Outputs DIGOUT ennt nn treten rns nnns nennen renis 4 20 4 2 3 Turbine Pulse Inputs eeesesessses esses AAAA R AN einen ennemi cnn TAARA nnne nnne 4 21 4 2 4 Pulse Outputs PULSEOUT sssssssssssssss
122. ly check the DC polarity using an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load Refer to Figures 4 11 and 4 12 The DIGOUT channels use the connectors labeled SKT B and SKT C which are located on the backplate of the I O module Refer to Tables 4 6 and 4 7 for the DIGOUT pin connections SKT B 36 AE all SKTC Pu EXTERNAL E E 24V SOURCE S600 DOCO554A Figure 4 11 Digital Output Schematic Relay x ALARM LED SKT C E a EXTERNAL SS Figure 4 12 Digital Output Schematic 24 V Switched Indicator 4 8 24V SOURCE S600 DOC 1 0 Revised Jan 15 S600 Instruction Manual Table 4 6 DIGOUT Pin Connections for SKT B Pin Function 36 DIGOUT CH1 37 DIGOUT CH2 Table 4 7 DIGOUT Pin Connections for SKT C Pin Function 37 DIGOUT CH3 36 DIGOUT CH4 35 RETURN CH1 4 34 DIGOUT CH5 33 DIGOUT CH6 32 DIGOUT CH7 31 DIGOUT CH8 30 RETURN CH5 8 29 DIGOUT CH9 28 DIGOUT CH10 27 DIGOUT CH1 1 26 DIGOUT CH12 25 RETURN CH9 12 4 1 5 Turbine Pulse Inputs With the optional mezzanine module P148 for pulse inputs installed the I O module supports four pulse inputs either independently or as two pairs dual pulse mode Generally the pulse inputs perform dual pulse measurement such as in turbine appl
123. munications Front Panel port and display area This chapter also shows how you access the S600 through the front panel display including keypad functions screen displays display navigation basics data entry and report printing Revised Jan 15 General Information 1 1 S600 Instruction Manual 1 2 1 2 Chapter Contents Chapter 6 Provides instructions on accessing the S600 Webserver Access through a webserver interface including descriptions of screen displays and interface navigation basics Chapter 7 Describes how to initiate a warm or cold system Startup start Chapter 8 Provides maintenance and troubleshooting Troubleshooting procedures including basic board level test procedures Appendix A Provides definitions for pertinent terms and Glossary acronyms Appendix B Lists the front panel display screens provides a Front Panel Display Se N vigati navigation reference avigation Index Provides an alphabetic listing of items and topics contained in this manual FloBoss S600 Flow Computer Figure 1 1 The FloBoss S600 Flow Computer The FloBoss S600 Flow Computer is a panel mounted for indoor use flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter The standard features of the S600 make it ideal for fiscal measurement custody transfer batch loading and meter proving applications The S600 allows you to configu
124. ncludes the Liquid Volume Correction Tables 53 or 54 for a non US configuration IPL600 Interactive program loader a tool used to transfer application programs from a PC to the S600 IS Intrinsic Safe A technique used to prevent excess electrical energy or faults in instrumentation from causing explosions in hazardous atmospheres Often found in the process industry It is the only protection method accepted for use in Zone 0 hazardous areas ISO International Organisation for Standards A voluntary non treaty organization founded in 1946 which is responsible for creating international standards in many areas including computers and communications lts members are the national standards organizations of the 89 member countries including ANSI for the U S See http www iso org ISO 5167 Measurement of fluid flow by means of pressure differential devices such as orifice plates nozzles or Venturi tubes inserted in circular cross section conduits ISO 6976 Natural gas calculation of calorific values density relative density and Wobbe index from composition L LED Light Emitting Diode an indicator On the S600 a light to show the status of the S600 in a visual form As examples the Alarm LED shows the status of the machine by the color of the LED and communications between the main processor board and the IO boards is shown on the rear of the flow computer by use of the transmit and receive LEDs M Mantissa Numerically signifi
125. nd you familiarize yourself with the procedures described in this chapter before you begin to install the 6004 The S600 uses a modular design that provides maximum flexibility and ease of installation The basic panel mounted version consists of three major components Fabricated metal case complete with pre installed PSU backplane and four card slots for the modules a dedicated CPU slot and three I O slots Removable front panel comprising the LCD display and keypad assembly Plug in modules A CPU module and one I O module are supplied for a basic configuration two blank plates are supplied to cover the unused slots Figure 2 1 shows the S600 system components Installation 2 1 S600 Instruction Manual Figure 2 1 FloBoss S600 System Components Note User supplied tools to assist in the installation process may include a Phillips screwdriver a regular screwdriver a small adjustable spanner wrench and a 2 5mm Allen key 2 2 Environmental Considerations The S600 panel mounted flow computer is designed for use within the control room Place it in a position that provides ease of use comfort and safety for operators and maintenance personnel The optimum height for viewing and using the display and keypad is at operator eye level A If you install one or more units in a confined space with other heat Caution producing equipment give special attention to the combined heating effect This c
126. ndard for serial data transmission Also ElA 232 Resistance thermometer device Request to Send This signal is asserted logic 0 positive voltage to prepare the other device for accepting transmitted data from the flow computer Such preparation might include enabling the receive circuits or setting up the channel direction in half duplex applications When the other device is ready it acknowledges by asserting Clear to Send Remote terminal unit Room temperature vulcanizing typically a sealant or caulk such as silicon rubber Received information Sampler Security Code Specific Gravity SG SRAM S600 Device used to take samples of the product in the pipework where it is mounted This can either be timed according to throughput or number of samples required in a certain timeframe Codes that limit operator access to software parameters typically stored in micro memory Ideal gas relative density specific gravity Gi is defined as the ratio of the ideal density of the gas to the ideal density of dry air at the same reference conditions of pressure and temperature Since the ideal densities are defined at the same reference conditions of pressure and temperature the ratio reduces to a ratio of molar masses molecular weights Source AGA3 1992 Real gas relative density specific gravity Gr is defined as the ratio of the real density of the gas to the real density of dry air at the same reference conditions
127. ng sections The mole percentage reported for code 108 is calculated as Cnas hexane Cna C6 x 0 47466 Cnas heptane Cna C6 x 0 35340 Cnas octane Cna C6 x 0 17194 Cnas C6 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas The mole percentage reported for code 109 is calculated as Cnas hexane Cna C6 x 0 5 Cnas heptane Cna C6 x 0 5 Cnas octane Cna C6 x 0 0 Cnas C6 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas The mole percentage reported for code 110 is calculated as Cnas hexane Cna C6 x 0 5 Cnas heptane Cna C6 x 0 25 Cnas octane Cna C6 x 0 25 Cnas C6 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas C 20 Chromatographs Revised Jan 15 S600 Instruction Manual 111 C6 The mole percentage reported for code 111 is calculated as Cnas hexane Cna C6 x 0 57143 Cnas heptane Cna C6 x 0 28572 Cnas octane Cna C6 x 0 14285 Cnas C64 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas C 9 5 C7 Handling Chromatographs often report mole percentages up to C7 but you may need to break these percentages down to identify heptane octane nonane and decane components Use the following formulas Note If included this breakdown must add up to 100 0 Cnas heptane Cna C7 splits heptane 100 0 Cnas octane Cna C7 x splits octane 100 0
128. ns 5 5 4 Security Codes Changing options and display values as well as some operations at the front panel display require that you enter a security code Use the password assigned to you for your access to the S600 Each system user is assigned a security level between 0 greatest access to system functions and 9 least access to system functions Your security level determines the data you can change Security level 0 is reserved and cannot be used as a login level for users To assign or modify security levels use the Config 600 software 5 10 Front Panel Revised Jan 15 S600 Instruction Manual For further information on S600 security refer to Chapter 7 Advanced Setup Configuration in the Config 600 Pro Software User Manual A6169 5 6 Changing a Display Option Depending on the security level assigned to your access and the database configuration you can change the content of some data pages You can identify these read writeable fields by the asterisk at the right edge of the data page and the flashing underline shown in the left most page of Figure 5 10 STRO1 DENS SELECT STRO1 DENS SELECT 1 CORIOLIS 24 I O Status Status CORIOLIS later Codes _ o xor li gt 219 1 or lz Figure 5 10 Changing a Display Option To change an option 1 Locate the display and press CHNG The middle screen in Figure 5 10 displays S600 security wh
129. nstruction Manual 2350 USA e Config600 Modbus Editor mbdSst1 txt D W helg lap Slave Address 1 Messages Function 3 3001 3016 Function 3 3033 3059 Function 3 3041 3061 Function 3 7001 7016 Function 3 7033 7039 Function 3 7087 7087 v Function 16 3058 3058 Coils 2551 USA e File Edit Slave View Window Help Dg 1 EB Slave Address 1 E Messages Function 3 3001 3016 Function 3 3033 3059 Function 3 3041 3061 Function 3 7001 7016 Function 3 7033 7039 Function 3 7087 7087 i he Function 16 3058 3058 Coils 3 Inputs B Registers 3001 For Help press Fl C 26 Chromatographs Revised Jan 15 Index Numerics TOOBASEESE EE 3 7 A Acuista nia 5 4 Digo EE A 1 AOS mirra A 1 AGA EE A 1 A EN A 1 Ads ao 5 4 Alarm LED ou 5 4 Alari EOG iii eines 5 15 All Alarms need 5 15 AMO Canis cci A 4 13 Analog Outputs DAC 4 5 Analogue niin ieee A 1 Analogue Inputs ANIN esses 4 3 ANIN aiiis caet gege a E NE A 1 Le TEE A 1 le EE A 1 EI A 1 Archived Reports onoccccconocccccononccccononccnnnnnnncnnn 5 15 AOW KOY ritenere dE deed 5 3 ASCO pe A 1 AW c A A 1 B Backup Battery iia di 3 4 Basgtme anniina ed A 1 Batch control ince dant ia ete aie A 1 Battery Backup erri raa E 3 4 Baud Tate o e
130. nt log for audit purposes supports Windows Internet Explorer Version 5 or greater Two configurable EIA 232 RS 232 serial ports Three EJA 422 485 RS 422 RS 485 serial ports supporting up to 57 600 bps baud and up to four EIA 485 RS 485 2 wire serial ports supporting up to 57 600 baud rate for connection to intelligent meters Modbus SCADA data networks DCS supervisory systems and so on One dedicated configuration port located on the bottom of front display panel for connection to the Config 600 configuration software Additional communications interfaces include e Serial Q Sonic e Serial printer e Serial or Modbus TCP Daniel chromatograph via Modbus e Serial peer to peer e Modbus EFM protocol Modbus RTU Modbus ASCII Modbus over Ethernet and Modbus TCP Miscellaneous interfaces which can operate via serial or Modbus TCP Daniel liquid ultrasonic Daniel gas ultrasonic Sick ultrasonic Daniel chromatograph Note All ports can connect to DCS systems ultrasonic meters Coriolis meters and so on General Information 1 3 S600 Instruction Manual The S600 uses distributed processing to achieve maximum performance The CPU module incorporates a hardware floating point processor Each additional module also has local processing to convert inputs and output from engineering units to field values and vice versa as well as running background tests and PID loops The firmware u
131. number For applications that assign a chromat to a stream then the composition information can be found under Operator gt Stream n gt Composition where n is the stream number The following table shows the composition settings information and chromat settings Screen Definition Mole Select Controls which composition is used in the calculations and is also what displays under the Selected Moles display Choices for the mole selection are e Keypad Uses the moles under the Keypad Moles displays e Chromat Uses the analysis from the chromat e Download Uses an analysis downloaded to the S600 from an external supervisory system or PLC e User Uses a user supplied keypad real array of composition data Acceptance Accepts an updated composition when the analysis Command changes so that it is copied in to the selected moles When the Chromat option is selected and if the new analysis is okay the acceptance is automatically triggered Note When Keypad Download or User composition is selected this has to be triggered manually either from the display or by setting the flag via Modbus or Liogicalc Keypad Moles There are 14 screens which list the values for the keypad moles Each of these values can be modified from the front panel or web server The total of all the components is summarised on the last keypad moles screen Selected There are 14 screens which list the values for the Moles selec
132. ny other computers American Gas Association A professional organisation that oversees the AGA3 orifice AGAS heating value AGA7 turbine AGA8 compressibility and AGA11 ultrasonic gas flow calculation standards See http www aga org Analogue input also Known as ANIN Consisting of only the letters A through Z and the numbers 0 through 9 A signal with no defined steps its value being determined by its size A primary flow element that operates by sensing an impact pressure and a reference pressure through multiple sensing ports connected to dual averaging plenums The resultant difference is a differential pressure signal Sensing ports are located on both the up and downstream sides of the flow element The number of ports is proportional to the pipe diameter Analogue input also know as Al Analogue output also known as AO American National Standards Institute An organization responsible for approving U S standards in many areas including computers and communications Standards approved by this organisation are often called ANSI standards for example ANSI C is the version of the C language approved by ANSI ANSI is a member of ISO See http www ansi org American Standard Code for Information Interchange Numeric values assigned to letters numbers and other characters to enable exchange of information between devices for example A 65 B 66 and so on American Wire Gauge a system of
133. o custom configure a new S600 during installation With Config 600 Lite you can Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customise Modbus slave maps Modbus master polling sequences front panel displays and period report formats Customise the alarm system including alarm groups suppression and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object on the displays Specify the engineering units and totalisation rollover value Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility IPL600 1 3 2 Config 600 Lite Plus The Config 600 Lite Plus software editor suite provides all the functionality of the Config 600 Lite suite but adds the ability to create a configuration file General Information Revised Jan 15 S600 Instruction Manual With Config 600 Lite Plus you can Create a new application from base templates for gas liquid and prover applications Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customise Modbus slave maps Modbus master polling sequences front panel displays and period report formats Customise the alarm system including alarm groups suppression and inhibits Configure system security by se
134. odule enables the S600 to store up to 20 configurations By default the S600 sets the last configuration downloaded as the active config However you can use an option on the front panel to select and activate an alternate configuration Note This option is also available through the webserver 1 Access the Cold Start menu and select Config Selector The S600 displays a series of menus listing all configurations currently loaded shown in Figure 5 19 1 WARM START 1 1 Serial 1 1 Previous 2 COLD START 2 2 compact_prvr 2 9 compact_prvr 3 NETWORK SETUP 3 3 aga8 3 10 aga8 4 REFLASH FIRMWARE 4 4 aga3 4 11 aga3 5 CONFIG SELECTOR 5 5 ISO 5167 2003 5 12 empty 6 7 dual prover 6 13 empty d 8 bidi prover 7 14 empty 8 FACTORY SETUP 8 Next 8 Next Figure 5 19 Selecting a Configuration Menu 2 Use the keypad to select a configuration The Cold Start menu redisplays Complete the cold start to activate the configuration Note If you select an option number that is empty does not have an associated configuration the S600 ignores the choice and redisplays the Cold Start menu 5 18 Front Panel Revised Jan 15 S600 Instruction Manual 5 16 Enabling Encryption To ensure that the webserver displays are secure you can enable encryption from the Cold Start menu 1 Access the Cold Start menu and select Network Setup The S600
135. of pressure and temperature To correctly apply the real gas relative density specific gravity to the flow calculation the reference conditions for the determination of the real gas relative density specific gravity must be the same as the base conditions for the flow calculation Source AGA3 1992 See also Relative Density RD Note Real relative density differs from ideal relative density in that the ratio of the gas compressibilities is also taken into account Static random access memory Stores data as long as power is applied typically backed up by a lithium battery or supercapacitor FloBoss S600 Flow Computer fitted with the new CPU module with the ColdFire MPC8313C 333 MHz with integral floating point processor Task TCP IP Time and Flow A 6 An operating system concept that refers to the combination of a program s execution and the operating system s bookkeeping information Whenever a program executes the operating system creates a new task for it Transmission Control Protocol Internet Protocol An option that allows the S600 to average process variables based on time flow or Glossary Revised Jan 15 S600 Instruction Manual Averaging time and flow Totaliser Area of RAM for integrating totals Transducer Device that converts energy from one state to another TRI REG Triple register an area of RAM where data is stored in triplicate normally used to store totals TX Transmitted informat
136. ombined heat could increase the environmental temperature beyond its acceptable threshold thereby impacting performance 2 3 Required Tools for Installation Before you attempt to install the S600 ensure that you have the following tools Small flat blade screwdriver suitable for the slot headed captive screws on the rear of the case that secure each plug in board into the case 5 5 mm 5 BA hex or small adjustable wrench for the front panel bosses 2 2 Installation Revised Jan 15 S600 Instruction Manual 2 5 mm Allen key suitable for the hex cap screw on the front face of the front panel that secures the front panel molding to the case 2 4 Installing the S600 Refer to the following procedures for installing the various S600 components including the front panel panel mounted unit and modules 2 4 1 Unpacking the S600 Unpack the S600 carefully and inspect parts for visual damage Note Do not discard packaging material until after you have identified all pieces of the shipment and you are confident that all parts are working correctly 2 4 2 Removing the Front Panel To begin the mounting process remove the front panel from the S600 1 Ensure power has been removed from the S600 2 Using a 2 5 mm Allen key remove the hex cap screw from the bottom centre of the front panel refer to Figure 2 2 Figure 2 2 Removing the Front Panel Note A security cap may cover the hex cap screw
137. on Type Keypad Mole Percentage Set Only C 6 C 4 Configuration Type 2551 2350 Euro sss C 7 C 4 1 Telemetry Stages c cceesceeeeeeceeeceeeeeeeneeseaeeseaeseeaaeeneneeeaas C 7 C 4 2 Determining the Mole Percentage Set C 10 C 43 Handling Operator Commande sss C 10 C 5 Configuration Type 2251 2350 USA sssssssssssnnnsesrnnserrnnsrrnnnerrrnnne C 11 C 5 1 Telemetry Stages ooooccccnccnnnninnnocnnncccnnnnc ronca C 11 C 5 2 Determining the Mole Percentage Set C 13 C 5 3 Handling Operator Commande seseeeeeeeeeeeeeeeeeeee ereenn C 13 C 6 Configuration Type Siemens sse C 14 C 6 1 Telemetry Stages ns sesieeseneeenenseeessrnssressreesrnnsrneerrnsrne C 14 C 6 2 Determining the Mole Percentage Set C 15 C 6 3 Handling Operator Commande sess C 16 C 7 Configuration Type Generic sese C 16 C 7 1 Telemetry Stages onseeeeeeeeeeeeeeeesensernesrnesrensrnnsrnesrnesrnn C 16 C 7 2 Determining the Mole Percentage Set C 18 C 7 3 Handling Operator Commande C 18 C 8 Configuration Type Download from Supervisory System C 18 C 9 Normalisation Additionals and C 6 Handling C 19 C 9 1 Norimalisation 5 2 eee Olea te RR E IRR C 19 C 9 2 Application of Additionals seeee eeen C 19
138. onfiguration If your S600 has a different configuration for example additional modules you may have more components Install the EMC kit after you install the S600 but before you wire the modules To install the EMC components 1 Unscrew and remove the small Phillips head screws on the I O module see Figure 2 11 a EE Remove screws ol 2 o 06 DOCO906A Figure 2 11 Screws on I O Module 2 Place the security backplate over the modules already installed in the S600 and secure the backplate to the I O module using the two screws you removed in step 1 see Figure 2 12 Installation 2 11 S600 Instruction Manual Figure 2 12 Security Backplate in Place Note In actual operation the two right most slots on the S600 shown in Figure 2 12 would either contain modules or would be covered by blanking plates 3 Secure the backplate to the sides of the S600 housing using the 2 M3 x 6mm screws 4 Place and secure the 25 way and 37 way EMISTOP adaptors see Figure 2 13 onto respectively sockets A and B on the I O module see Figure 2 14 T FILTER S ADAPTOR vet 0118 981 7387 Figure 2 13 EMISTOP Connector 5 Wire the modules according to your site s requirements 6 Attach a small ferrite clamp onto the wiring to socket A on the I O module Attach large ferrite clamps onto the cables to sockets B and C see Figure 2 14
139. or a period after the option number A period indicates that option accesses a data page 1 STRO1 UVOL FR 2 STRO1 CVOL FR Period af 3 STRO1 MASS FR eriod after an option 4 Seed ENEE B number indicates a 7 i display page Figure 5 7 Submenu Figure 5 8 shows a sample data page which you access through a series of menus Data pages show system values here the current 5 8 Front Panel Revised Jan 15 Page reference number Initial data page address Adjacent data page address Revised Jan 15 S600 Instruction Manual volume flow rate for stream 1 Data pages also have a unique page reference number shown in the shaded section at the bottom of the age The shaded area also indicates if other data pages are available to view FLOW RATE STRO1 CVOL FR 9 45 Sm3 h Be lt a 2 gt Figure 5 8 Data Display Page You can move from menu to submenu to data page by pressing the number keys on the keypad In our example in Figure 5 5 pressing 1 followed by 2 takes us to the data page shown in Figure 5 8 Once you have accessed a data page you can press the oval direction key to display any additional related values For example from the data page in Figure 5 8 press gt to access the second data page in the sequence Figure 5 9 shows that you can press V or A to quickly access adjacent data pages The data page address changes as you move from page to page FLOW
140. orts 4 Once you define the report parameters return to the first screen USB Report Control in the sequence Note These settings become the defaults for all reports you download to the USB flash drive until you change them Press CHNG Enter a valid security code The USB Report Control menu displays 7 Select a report option A confirmation screen displays USB REPORT PROGRESS 1 ABORT CONF IRM 2 DUMP REPORTS Value 3 DUMP ALARMS SET TO 0 4 DUMP EVENTS DUMP REPORTS 1 YES 2 NO P204 2 lt of 4 gt Figure 5 17 Changing a Display Value 8 Press 1 to confirm your selection As the report export proceeds the USB Report Progress screen shows the percentage of completion A A Removing the USB flash drive while the report dump is in progress Warning may result in file corruption Remove the flash drive only after the status of the USB Report Control screen returns to IDLE This may take several minutes Revised Jan 15 Front Panel 5 17 S600 Instruction Manual USB REPORT PROGRESS Value P204 2 lt of 4 gt USB REPORT CTL Status IDLE P204 1 lt of 4 gt Figure 5 18 Changing a Display Value 9 When the report download completes the USB Report Control screen displays with a Status of IDLE You can download additional reports or press Menu to return to the Tech Engineer menu 5 15 Selecting a Configuration The enhanced CPU m
141. ove the designs or specifications of such products at any time without notice All sales are governed by Remote Automation Solutions terms and conditions which are available upon request Remote Automation Solutions does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Remote Automation Solutions product remains solely with the purchaser and end user s EMERSON Revised Jan 15
142. oving Modules A Caution Removal 2 8 The S600 ships with the CPU and I O modules already installed Follow this procedure if you need to remove the modules for maintenance or upgrade purposes The CPU module is located in the left most rear slot of the case You can insert I O modules in the remaining slots or leave them empty Cover any empty slots with the blank cover plates Take suitable electrostatic discharge precautions before you remove any of the modules The terminals on some modules may be wired to electrical potentials sufficiently high to cause electrical shock and injury Turn off and discharge any power sources for connected devices before you perform any installation or repair work To remove a module 1 Power down the S600 before you attempt to extract a module 2 Unscrew the retention screws before you attempt to remove a module This avoids damage to the ejectors refer to Figure 2 8 Installation Revised Jan 15 Revised Jan 15 S600 Instruction Manual Ejectors Figure 2 8 Unscrewing the Retention Screws 3 Unlatch the ejectors for the appropriate module and pull the module clear of the case You may need to rock the module slightly to release it from its connectors refer to Figures 2 9 and 2 10 Figure 2 9 Using the Ejectors Installation 2 9 S600 Instruction Manual 2 6 2 10 Figure 2 10 Module Ready for Removal or Insertion Installation To install a module 1
143. pad or chromat mode can track the mole percentage selection keypad or chromat C 1 2 Multiple Metering Streams Assigned to a Common Station Mode Handling Note This situation uses the Modbus map that PCSetup generates to describe the station data which is then passed to any of the metering streams which are assigned to the same station and have their acceptance type set to station copy The module acquires and processes the station s mole percentage set RD and CV and then copies the processed good data into the equivalent data points for any dependent streams The station and stream s RD and CV modes provided they are in keypad or chromat mode can track the mole percentage selection keypad or chromat C 1 3 Individual Metering Streams Assigned to a Chromatograph Mode Handling Note Each metering stream may have an individual serial connection to a chromatograph Generate an individual Modbus map for each connection The individual stream RD and CV modes provided they are in keypad or chromat mode can track the individual stream mole Chromatographs Revised Jan 15 S600 Instruction Manual selection keypad or chromat C 1 4 Multiple Metering Streams Separately Assigned to a Stream In this situation a station to chromatograph link exists but the chromatograph is configured to analyse a number of cycle streams where these streams may be assigned to separate meterin
144. parate chronological lists Modbus Maps Lists the Modbus maps stored in the S600 that are assigned to a telemetry link Alarm and Event Log Lists history of all alarms and events Select a report based on the following options Option Sub Reports Configuration Constant Log TXT Constant Log CSV Display Dump All Alarms Reports Current Report 1 2 3 4 Security Dump 5 1 2 Config Report 3 Archived Reports Communications 1 Modbus Maps Current Alarms No sub options prints a list of current alarms to the designated terminal or serial printer Logs 1 Alarm Log 2 Event Log Revised Jan 15 Front Panel 5 15 S600 Instruction Manual 5 13 Enabling USB Option Sub Reports Abort Printing No sub options stops printing The enhanced CPU module has a Universal Serial Bus USB port that you can use to export reports alarms events and history data to a USB flash drive The port is disabled locked when delivered from the factory To unlock the USB port and enable its use 1 Cold start the S600 2 Select Factory Setup from the Cold Start menu 3 Select USB LOCK 4 Select DISABLE to unlock the USB port and allow the export of any data to a flash drive Note The USB port is available after you restart the configuration 5 14 Exporting Reports USB The enhanced CPU module has a USB port You can attach a USB flash drive to the port
145. prevent accidental programming of flash memory Used to balance the flow through a liquid system so a required flow rate can be attained through a prover This option allows the station within the S600 to control the number of streams open according to the current flow rates If flow switching is required it should be enabled on all relevant streams and on the station settings during the generation phase Frequency input Glossary A 3 S600 Instruction Manual H HART Hex Heating Value HV Highway Addressable Remote Transducer or HART is a communication protocol designed for industrial process measurement and control applications It combines both analogue and digital communication and can communicate a single variable using a 4 20 mA analogue signal while also communicating added information on a digital signal Hexadecimal referring to numbers in base 16 that is numbers from 0 through 9 and letters from A through F See Calorific Value CV Holding Analog Output number value to be read Register Hz Hertz L J K Integer Any positive or negative whole number including zero Intelligent I O The Intelligent Input Output module P144 also known as IlO UO Input and Output IP Institute of Petroleum or Ingress protection standard referring to British standard 5420 or International Electro Technical Commission standard 144 IP2 In the calculations section of the generator this option i
146. r Station gas chromatograph Forward reverse and premium error totals Comprehensive maintenance mode General Information 1 5 S600 Instruction Manual IPL600 Reporting Modbus Modify display matrix Config 600 is a suite of software editors that enables you to monitor configure and calibrate the S600 The software comes in three versions Config 600 Lite Config 600 Lite Plus and Config 600 Pro with Config 600 Pro being the most powerful version Note The S600 does not operate until you send a configuration to it from the host PC Remote Automation Solutions provides a separate utility program called Interactive Program Loader 600 or IPL600 Using IPL600 and an IP or a dedicated serial port connection between a host PC and an S600 you can transfer and receive configuration files reports Modbus configuations customised displays and LogiCalc programs While included as the Config Transfer utility in Config 600 IPL600 has a standalone use for situations when you do not need the full functionality of Config 600 Details on using Config Transfer IPL600 are provided in the Config 600 Software Configuration User Manual A6169 1 3 1 Config 600 Lite Use the Config 600 Lite software editor suite to modify pre developed configurations transfer existing configurations edit items on the front panel display and customise reports Note You typically use Config 600 Lite t
147. r application 5 The following message displays on the front panel RECEIVING BINARY FILE Once the S600 has successfully downloaded the file the following message displays on the front panel RECEIVED OK Note Do not proceed if the front panel displays the message FLASH FAILED Remove the power connector for 5 seconds and re apply power The S600 redisplays the startup menu Begin again at step 1 6 The S600 then erases and reprograms the flash memory and displays the message RESETTING PLEASE WAIT 7 The S600 then restarts If the S600 has not restarted after 30 seconds remove the power connector wait 5 seconds and replace the power connector This returns you to the startup menu Begin again at step 1 8 3 2 Send and Reflash the Config File Using this procedure you can download a new configuration file to the S600 and reprogram the S600 s flash memory with those new values 8 4 Troubleshooting Revised Jan 15 S600 Instruction Manual To reflash the configuration data file 1 Select Transfer Data from the Config 600 software 2 Choose the Comm port connected to the S600 Default parameters for serial ports are 38400 bps 8 data bits 1 stop bit and no parity Note You can also transfer configuration files using the Ethernet connection as well as the serial communications port 3 Select the required configuration file and the section
148. re multi stream multi station applications enabling you to simultaneously meter liquids and gasses The S600 is designed for use either as a stand alone flow computer or as a system component The intelligent I O modules fit both gas and liquid applications and typically support two dual pulsed streams and a header Adding I O modules up to a maximum of three allows you to configure up to six dual pulsed streams or up to 10 single pulsed streams and two headers The S600 supports orifice ultrasonic turbine positive displacement Coriolis Annubar and V Cone flow General Information Revised Jan 15 Revised Jan 15 S600 Instruction Manual meter types and master meter small volume compact and pipe both bi directional and uni directional proving methods The S600 offers a variety of communication interfaces Two LAN ports on the enhanced CPU module for Ethernet 10Base T or 100Base T full duplex connectivity using either Modbus TCP or Modbus over Ethernet protocols Note The Ethernet module P190 which provided an additional Ethernet port for previous versions of the S600 is not compatible with the S600 HART communication using up to two 12 channel HART modules each of which supports point to point and multi drop architectures for up to 50 transmitters An embedded webserver allows remote access to the flow computer Security is provided using user name and password protection with a detailed eve
149. right of the Status ID line see Figure 5 4 It indicates the current mode for the S600 Code Status P Prover mode M Maintenance mode S Standby peer to peer communication link D Duty peer to peer communication link W Webserver locks out the option to change data at the front panel Front Panel 5 7 S600 Instruction Manual 5 5 Navigating the Displays Note The menus submenus data pages and values shown in this section are examples intended only to show how the system works They do not necessarily correspond to menus data pages or values on your system Figure 5 5 shows a progression from the main S600 menu to a submenu to a sample data page 1 FLOW RATES 1 STRO1 UVOL FR FLOW RATE 2 TOTALS i gt 2 STRO1 CVOL FR STRO1 CVOL FR 3 OPERATOR 3 STRO1 MASS FR 4 PLANT 1 0 4 STRO1 ENERGY FR 5 SYSTEM SETTINGS 9 45 Sm3 h 6 TECH ENGINEER 8 CALCULATIONS p2 1 our 2 gt Figure 5 5 Progression of S600 Menus and Data Page The S600 main menu shown in Figure 5 6 has seven selectable options indicated by the asterisk that follows the option number 1 FLOW RATES 2 TOTALS Asterisk after an 3 OPERATOR option number T ax PLANT 1 0 indicates a sub menu 5 SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS Figure 5 6 S600 Main Menu Sub menus as shown in Figure 5 7 may either have an asterisk
150. rmation on setting the keypad percentage set C 7 1 Telemetry Stages Data acquisition occurs over a number of stages during which the data handling module interacts with the Modbus master module to control the order of telemetry polling The Siemens unit requires polling for status and analysis data in an alternating sequence each time the unit is polled Stage Description 1 Idle If configured for telemetry and this is the first time of polling for data send a poll requesting the status of the unit Otherwise send a poll to request the analysis data 2 Poll for Status Data Wait up to the time out period for the unit to respond and then depending on the data being polled for either e Process the status report and if there is a new report issue a new poll to request the mole data and set the next stage to be Poll for Mole Percentages e If there are no new reports set the next stage to Idle Chromatographs Revised Jan 15 Stage S600 Instruction Manual Description If the poll response indicated a failure then set the next stage to Idle 3 Poll for Mole Percentages Wait up to the time out period for the unit to respond and then depending on the data being polled for either e Issue a new poll to request CV data and set the next stage to Poll for CV e fthe poll response indicated a failure then set the next stage to Idle 4 Poll for CV Wait up to the time out period for th
151. rst field on the page Press 4 or v to move highlighting to the required field Press CHNG The security code screen displays Enter a valid security code A screen displays a menu of one or more calculations m m s m Select a calculation mode using the appropriate numerical key and press Enter 7 A Confirm screen displays showing your new selection Press 1 to accept or 2 to reject the change S600 redisplays the original selection screen showing your change Note Ifthe data page has only one changeable data item S600 automatically exits the edit sequence when you either accept or reject the value change 5 9 Assigning a Default Page Revised Jan 15 If you have a specific activity to perform that requires you to temporarily use a particular menu or data display page use this procedure to set that menu or data display page as the temporary default S600 display Note This process requires you to use the Minus key To define the default display 1 Goto the required data display page 2 Press Minus 3 Press Minus again to confirm the selection To clear the default display go to a menu page and repeat steps 2 and 3 To invoke the default display use the CLEAR key Note The CLEAR key does not work while in Edit mode Front Panel 5 13 S600 Instruction Manual 5 10 Assigning a Page to a Function F Key You can assign any display page to appear when you press one
152. rt It is recommended particularly in noisy environments that you connect the cable shield to earth ground to keep the signal ground separate You need a special serial cable to connect the host PC to the 6004 A ready made link cable part number 3080017 is available for a PC with a 9 pin serial port Alternatively you may fabricate your own link cable using the wiring details in Figure 3 65 Note Due to the high baud rate used for the communications between the host PC and the S600 restrict the maximum cable length to 5 m 15 ft DS 600 HOST PC 15W D Type M 9W D Type F Rx 14 2 Rx GND PS 5CND CTS 15 7 RTS RTS 7 uH 8CTS 1 CD 4 DTR 6 DSR Figure 3 6 Link Cable CPU Module Revised Jan 15 S600 Instruction Manual 3 4 CPU Connectors and Jumpers Table 3 6 shows the connectors and jumpers on the CPU module This information is for identification purposes only Do not modify these settings unless told to do so by the factory Note The position values shown in boldface are the default configuration settings which may not apply to your specific configuration Table 3 6 CPU Jumpers Jumper Connector Description P1 Back plane connector P2 Cold start forced on power up P3 Security jumper Off Level 1 security enabled P4 Debug console factory use only P5 Processor programming header facto
153. ry use only P6 CPLD programming header factory use only P7 Termination resistors for COMS 1 2 side for ON P8 Termination resistors for COM6 1 2 side for ON P9 Termination resistors for COM7 1 2 side for ON P10 RS 422 RS 485 selector for COM5 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P11 RS 422 RS 485 selector for COM6 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P12 RS 422 RS 485 selector for COM7 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P13 Termination resistors for COM10 1 2 ON P14 Termination resistors for COMO 1 2 ON P15 Termination resistors for COM12 1 2 ON P16 P17 TB6 serial port or digital input mode selector 1 2 and 3 4 for serial port 2 3 and 5 6 for digital input P18 Termination resistors for COM11 1 2 ON P20 Watchdog Jumper on 2 3 must be selected P26 Flash write protect P27 Flash boot selection NAND NOR 3 5 USB Port Revised Jan 15 Use the USB 2 0 port on the CPU module to export alarm history event history and report history information to a USB flash drive You access the export facility either through the S600 front panel or the webserver Select Tech Engineer USB Using the front panel you can also enable or disable the USB port Note For detailed instructions see Chapter 5 Front Panel CPU Module 3 9 S600 Instruction Manual 3 6 Additional Technical Information Refer to the follow
154. s 4 24 4 24 HART Pin Connections Socket A 4 25 4 25 HART Pin Connections Socket B 4 26 5 1 Front Panel Port Connections 5 2 6 1 Webserver Menu Bar Options 6 4 Taskin rd A 6 HR A 6 Technical information Config 600 Lite esses 1 8 Config 600 Lite Plus sseeeessss 1 8 Config 600 Pro 1 8 SEO 1 8 Time and flow averaging A 7 SR oe ee et Pee PG ERR en A 7 Transducer ue eee RR aie A 7 HR CIE EE A 7 Troubleshooting A 8 1 Flash Failed ecccceeeececeeeeeeeeeteeeeeeeeeeeees 8 4 Revised Jan 15 S600 Instruction Manual Front Panel Lighting ooooonoccccnnnoccccnanancncnanos 8 2 UO Fail Message n 8 3 ek RE cci ette rev ev area rca 8 3 LEDS 2 ront Eege 8 2 Power Leeues Anaea eaa ER 8 2 Serial Communicatons sss 8 3 Startup Menus ssssseseeseeeeeeeseeeeeer ner rsr resene 8 2 Turbine Pulse Inputs 4 9 4 21 KS AE bebes A 7 U Underrangoe tics A 7 Unlocking USB port 5 16 USB Enabling disabling AA 5 16 Exporting reports seeeeeeeeeee 5 16 WS BPO Mtns iioc ot iio i titre 3 9 V Values E le Uu nie cea 5 12 Values editing ooooonnnciccccnnnncnnnnnococccnconnnnnnnnno 5 6 Vartables esses A 7 MECO d A A dia A 7 NENG ELO efe 5 4 EE A 7 AVE A 7 W ET EE A 7 Warm Stalin ri 7 1 Watchdog E feveed dc phueeen inn A 7 Watchdog Relay
155. s you want to transfer to the S600 4 Click Send Now to download the file to the S600 Once the download completes the S600 restarts and displays the Startup menu 8 3 3 Clear SRAM The Factory Setup option on the Startup menu includes Clear SRAM and Format Flash options Use these options only under instruction from factory personnel in the event of a problem Use Clear SRAM to overwrite the S600 s SRAM area With this option you lose all battery backed configuration data including system configuration data process configuration data metering totalisers and network settings Following a Clear SRAM command the S600 restarts and redisplays the Startup menu You cannot warm start the S600 again until you download a full configuration from a PC running Config 600 software To clear SRAM 1 Select FACTORY SETUP from the Startup menu 2 Select CLEAR SRAM 3 Press 1 to confirm the selection The following message displays COMMUNICATIONS LINK FATLURE 4 Wait 30 seconds If the display has not changed after 30 seconds reboot the S600 power down wait five seconds and then repower The Startup menu displays when the process completes Revised Jan 15 Troubleshooting 8 5 S600 Instruction Manual 8 6 8 3 4 Changing the Fuse The fuse is located in a clip in type holder on the CPU module see Figure 8 1 gm Figure 8 1 Fuse Location To change a fuse 1 SG 4 e o Swi
156. seeeennene enne nennen nnns nnn enne 4 22 4 2 5 Frequency Inputs iii nette ree Bree AE aia 4 22 4 2 0 Jumper Settings sessssssssssssesessseeenn entente enne ns st nnns en terrenis isst nnns 4 24 43 HART Module P188 coccion rettet ea Ba Renee eid ta cereo nega fade 4 25 4 4 Mezzanine Module D A een 4 27 Chapter 5 Front Panel 5 1 5 1 Be len E 5 1 5 2 Front Panel Port ceil a ai A er acd vv lc dv de ae es 5 2 5 3 Keypad cated city tial tae tin eh edna iis ee edi ede ees 5 3 5 9 4 Function Keys FA Fa sic cane cin cini cin a bd 5 3 5 3 2 Direction and Menu KeyS ccccceceeeeceeeeeeeeeeeeeeneeeeesaeeeceeeeeeeennseseenenaeeeeneeaeeeseeaeeeenaes 5 3 5 3 3 Numeric Keys deed A A dd 5 3 5 3 4 Operation EE 5 4 5 3 5 Alarm LED and Alarm Keys 5 4 5 4 LGD Display A 5 6 5 5 Keis Hee EC 5 8 BMC 5 10 5 5 2 Moving Through the Menus nono nanonnnr nano rca rca nrren nennen nnne 5 10 5 5 3 s E aE LE EE 5 10 55 4 Security CodeS rete e ee tibia 5 10 5 6 GChanging a Display Option ue er eee risa 5 11 5 7 Ghanging a Display Value iae edet teo Ute ente er tis potete pale teet oe bor Sheree 5 12 5 8 Ghanging a Calculation Mode titt i tg eii ac 5 13 5 9 Assigning a Dertault Fage citet ette e bios 5 13 5 10 Assigning a Page to a Function F KOY mener 5 14 5 11 Using the Exponential EXPT KOV eene seira eeke ean ARA AEAEE TAEAE nnne nnns innen 5 14 5 12 Using the Print Key ito ite Eee e ener
157. ses 64 bit double precision floating point numbers for the highest accuracy when performing all metering calculations Cumulative totals are stored in three separate memory locations Tri reg format for maximum integrity The user language LogiCalc also allows you to perform logical control and double precision mathematical functions on the database objects Figure 1 3 Intelligent I O Module Front Display The S600 s front panel interface enables you to manage an existing Panel configuration or create a configuration using the PC based Config 600 configuration software 1 4 General Information Revised Jan 15 S600 Instruction Manual A communications port on the bottom of the panel provides a way to directly connect to a PC The front panel interface consists of a backlit LCD display a 29 button keypad and an alarm status LED see Figure 1 4 EMERSON Figure 1 4 Front Display Panel 1 3 Config 600 Configuration Software Revised Jan 15 Using Config 600 you can both send upload new or modified configurations to the S600 and receive download existing configurations from the S600 You can also define the following functions Stream and station totalisation Batch totalisation and correction Three term PID control Flow balancing Flow scheduling Automatic proving sequence K factor or meter factor linearisation Valve monitor control Sampler control Station densitomete
158. set Response 2 21 Wait for Reset Response Wait up to the time out period for the 2 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the next stage to ldle This is the last stage of the cycle where a new report has been flagged by is not assigned to this S600 C 4 2 Determining the Mole Percentage Set Keypad Set Selected Chromatograph Set Selected This section details how the module selects the mole percentage set Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the keypad percentage set The system uses the following logic to select a chromatograph set If the current report has no deviations or critical alarms then Copy the latest real RD into the Real RD Chromat field Copy the latest real CV into the Real CV Chromat field Copy the latest mole set to the in use mole set Else If the revert switch is set and a previous report is OK then Copy the last good real RD to the Real RD Chromat field Copy the latest real CV to the Real CV Chromat field Copy the last good mole to the in use mole set Else Switch to using the keypad mole set Endif C 4 3 Handling Operator Commands This section details how the module handles operator commands Chromatographs Revised Jan 15 S600 Instruction Manual Select Keypad Mole Percentage Select Chromat
159. sizing wiring Baud Basetime Batch control Baud rate Revised Jan 15 An indicator of the rate of serial data transfer for example a baud rate of 10 indicates 10 bits per second The end of day time when any daily weekly or monthly reports print also known as contract hour S600 supports three basetimes A system option used to allow a liquid station within the S600 to control a number of streams to dispatch a precise amount of product If batch control is required it should be enabled on all relevant streams and on the station settings during the configuration generation stage An indicator of the rate of serial data transfer for example a baud rate of 10 indicates 10 bits per second or approximately 1 character per second Glossary A 1 Binary Bit Bit Link Bit switch Buffer Bus Byte Calorific value S600 Instruction Manual Numbers in base 2 that is only numbers O and 1 are used May be represented as a digital signal and referred to as True False High Low or On Off A binary digit either a binary 0 or 1 One byte is the amount of memory needed to store each character of information text or numbers Eight bits constitute one byte or character A bridge also Known as a jumper that closes an electrical circuit Typically a bit link consists of a plastic plug that fits over a pair of protruding pins Placing a bit link over a different set of pins allows you to change a board
160. sssrnnnnnsseerrnnn ne 4 16 DIGIINS E TS EEN 4 18 Prover Module DIGOU Tc ett EEN 4 20 Frequency Inpute 4 22 ie 4 24 Phltoe cere AA e ere A 5 PRT RTD Inputs seeen 4 13 PSU stu Een A 5 rapa o ll A 5 Pulse Inputs TUDNO era aai 4 9 4 21 LA Pulse Outputs PUESEQUT Gai 4 10 4 22 R RAM ind A 5 Raw Pulse Output RAWOUT ssassssasseasanenene 4 11 Rp TRIES A 6 Reflash Config File ssesssssss 8 4 Reflash Firmware 8 4 PROM IEEE A 6 18 292 estere itu tat dedi ate 3 6 A 6 RS 422 Port esses eene nnns 3 7 RS 485 Port 3 7 FUIS a a teet opera eee eens A 6 FT D Inp ts niet nn 4 13 LE A 6 SD EE A 6 E HE A 6 RE RE A 6 S SOOO sas eid ihe iR 1 2 A 6 Chromatographes sse C 1 Sa ple is ettet stuba etf A 6 Security code ssesseeeeeeeeensseneernssessressressreesre A 6 Security Code sss 5 10 Security DUMP sse 5 15 Selecting configurations 5 18 Send Config File 8 4 Serial POtb ee da See 3 6 EE A 6 Specifications ere OT 3 9 SRA Masia Tee is 7 1 A 6 ClO al a sce TU 8 5 DAN Cates E a 7 1 Startup men 7 3 8 2 Status ID line inci 5 7 SUBMENU ii a 5 8 T Tables 1 1 Related Technical Information 1 8 2 1 Mounting Dimensions 2 5 3 1 TB 1 Pin Connections 3 4 3 2 TB 1 Pin Connections 3 4 3 3 Communication Ports
161. t accept the certificate To obtain the IP address for the S600 s Ethernet port use the S600 s front panel display From the main menu select Tech Engineer gt Communications gt Assignment gt TCP IP 1 4 S600 displays a dialog box prompting you for a user name and password security code Webserver Access Revised Jan 15 S600 Instruction Manual Connect to 10 208 15 174 The server 10 208 15 174 at 5600 8 requires a username and password Warning This server is requesting that your username and password be sent in an insecure manner basic authentication without a secure connection User name Password Remember my password 5 Enter the same password that you would use to access the PCSetup Editor The passwords are established in the configuration If you are unsure of your user name or password check with the person who created the configuration for your application Note The security level assigned to your security code determines how many menu bar options appear on the web access interface See Figure 6 1 6 Click OK The browser opens displaying information from the S600 C FleBess S600 Windows Internet Explorer Go gt E eines M ts Xx tte Georga Rose Be fle de Vow Favores Took wb Sneak EI WS Bricos 400 mE ea Qi 04 10 2010 09 46 55 Reports uro yor Mans s Wetten Plant UO e n Log oft Hierarchy deeg Menu d Menu Bar Report display ar
162. t good real RD to the Real RD Chromat field Copy the latest real CV to the Real CV Chromat field Copy the last good mole to the in use mole set Else Switch to using the keypad mole set Endif Revised Jan 15 Chromatographs C 15 S600 Instruction Manual C 6 3 Handling Operator Commands Select Keypad Mole Percentage Select Chromat Mole Percentage This section details how the module handles operator commands Select the keypad set only if it is valid according to the checks outlined in Section C 4 2 Determining the Mole Percentage Set Otherwise leave the in use set intact The system uses the following logic to select a chromatograph mole percentage If there are no system alarms and the latest report is OK then Copy the latest mole set to the in use set Else If the Revert to Last Good switch is on then If the prevous report is OK then Copy the latest mole set to the in use set Copy the latest RD and CV to the in use set Endif Endif Endif C 7 Configuration Type Generic Keypad Mole Percentage Set For this configuration use PCSetup to pre configure the master Modbus interface The master Modbus process interfaces to the unit as instructed by the chromatograph data handling software The system can then perform a controlled sequential series of polls enabling the orderly acquisition of analysis report data Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for info
163. tch off the power supply Remove any connections 2 Unscrew and remove the CPU module from the S600 case 3 4 Check the integrity of the fuse If necessary replace it only with a Remove the fuse gently from its housing using only light pressure 20 mm X 5 mm 2 5 Amp anti surge fuse Note Using a fuse with a higher current rating invalidates the S600 warranty Replace the fuse checking to be sure it is secure in its housing Replace the CPU module into the case Replace all connections Switch on the power supply Troubleshooting Revised Jan 15 S600 Instruction Manual Appendix A Glossary Note This is a generalised glossary of terms Not all the terms may necessarily correspond to the particular device or software described in this manual For that reason the term ROC identifies all varieties of remote operations controllers and flow computers including ROC800 Series ROC800L ROC300 Series FloBoss 107 FloBoss 100 Series FloBoss 600 FloBoss 500 Series FloBoss 407 units and DL8000 Presets ADC Address AGA Al Alphanumeric Analogue Annubar ANIN ANOUT ANSI ASCII AWG Analog to Digital Converter Used to convert analog inputs Al to a format the flow computer can use Also known as A D Converter A character or group of characters used to identify a particular item such as a particular area of memory or a particular computer on a communication link with ma
164. te c esce e rede el eee ntes 5 14 549 Enabling USB aru arta 5 16 5 14 Exporting Reports USB ertet head te teca dte bd ee a ten 5 16 515 Selecting a Contig tration saz deter Pe tete n P deett n redeat a pe 5 18 5416 Enabling Encryption deine dt tt aene catene ride COR E E Ire d se EE 5 19 Chapter 6 Webserver Access 6 1 6 1 Defining Webserver Access 6 1 6 2 4 Accessmg oO A E 6 2 6 3 Navigating the Webserver Interface mener nre 6 4 Chapter 7 Startup 7 1 Fed Starting the SO OOF o ss cesa mane eda nannte 7 1 Te Marmi Start ied Mien eva a Aaah dede ee nace 7 1 7 3 Cold Start EE 7 2 Y 3 1 Initiating a Gold Status aa 7 2 7 4 Startup Mentum a d Heide e bre reddo LE Pu ceo dat Pop cr Deed an 7 3 FAA Network Setup tcd eee dee pe dicor p Du eee Hb e o Dade 7 4 7 5 Me sSages 228022 seti eer dac caste egt bee Helga ode ee At 7 7 Chapter 8 Troubleshooting 8 1 Bil leie on eer eec teca recen ibat P etienne ete E Ben de 8 1 e Magenesdjcc HON 8 2 EN El 8 2 8 2 2 Startup MOM EE 8 2 8 23 Front Panel Lig sitas 8 2 8 2 4 Front EIERE OR EE 8 2 8 254 VO LED i siet rettet ttette ro or e te iet tee rte iere HERR 8 3 9 2 6 VO Fall MeSSag68 tnter are di gri Arte a Ped PER nae EE et 8 3 Revised Jan 15 S600 Instruction Manual 8 2 7 Serial COMMUNICATIONS ooooconnccnncccnnncnnnonnnnncncnnnc crac 8 3 8 3 tee ITT 8 3 8 3 1 Reflash Firmware eccceceecceceeseceeeeseeeeeeea
165. ted moles These values cannot be modified and represent the composition that is being used in the calculations Telem Stage Indicates the current stage for the chromat task Telem Poll Specifies the time in seconds to wait between issuing Delay polls to the chromat C 22 Chromatographs Revised Jan 15 C 10 3 Reports S600 Instruction Manual Telem Reset Delay before issuing a reset of the new data flag after a Delay 1 new analysis has been received and processed Telem Reset Delay before issuing a reset of the new data flag after a Delay 2 new analysis has been received and processed but the cycle streams do not match for example on an analysis for stream 1 was expected but the chromat indicated the analysis was for stream 2 D Load Defines a timeout which when expired raises an alarm to Timeout indicate that the chromat has not provided a new analysis in time By default when you select a chromatograph the system does not automatically add these reports You must manually add them To configure chromatograph reports select System Setup gt Reports The General Reports screen displays A 600 PCSetup ChromatTest23SOEuro JR File Ear View Tools Window Help B to 20 119 fo For Help press FL Genesa Reports Base Time Reporte Base lme 1 8 Tee Ector CURRENT Slows 5 reports Pari Add STU TolakDexmphon ET Delete M
166. tes an alarm The alarm display shows the source of the alarm When an alarm activates the light flashes red until you press VIEW to display the parameters that have triggered the alarm You then press ACCEPT Once you acknowledge an alarm the LED light is a constant red until you clear all the alarm conditions The first line of the alarm display indicates the date and time of the alarm Until you accept the alarm the date displays in inverse video that is light letters on a dark background The second and third lines describe where the alarm has been activated and its nature The total number of alarms both accepted and unaccepted appears on the bottom line of the alarm display If you have more than one alarm to view you can press 4 or V to Front Panel Revised Jan 15 Revised Jan 15 S600 Instruction Manual cycle through the alarm display After you have viewed all the alarms press ACCEPT That notifies the S600 that you have viewed all the alarms and are prepared to acknowledge them all together The inverse date on all the alarms then returns to normal video Once you clear an alarm condition its alarm prompt automatically clears from the display When you have cleared all the alarms in the system the Alarm light resets to a constant green Note If the Alarm LED is orange refer to Chapter 8 Troubleshooting Front Panel 5 5 S600 Instruction Manual 5 4 the data page LCD Display P Asteris
167. then re apply power to the S600 Troubleshooting Revised Jan 15 8 2 5 IO LED S600 Instruction Manual Note The LED is orange while at the Startup menu If it is still orange when the configuration is running contact your local sales representative or technical support If the red or green LEDs on the backplate of the I O module do not blink while the S600 is operating Check the I O module connections Power down remove and reseat the I O module and then re apply power Check the front panel display and LED If they are not lit you may have a power issue Check with the person who configured the unit whether you have the correct I O module fitted Check the running configuration for any BAD TX or BAD RX messages From the Main menu select TECH ENGINEER gt COMMUNICATIONS gt SERIAL PORTS gt PORT 08 8 2 6 I O Fail Messages If the front panel displays an I O Fail message Check the jumper settings on the I O modules Check the I O field wiring connections Check that the I O modules are seated and secured 8 2 7 Serial Communications 8 3 Procedures Revised Jan 15 If you are experiencing troubles with a serial communications connection EIA 232 EIA 422 or EIA 485 Check to make sure power is applied to the S600 Check the wiring to the termination block or connector Refer to Chapter 3 CPU Check the communication port settings from the front panel display Che
168. tion acceptance of the keypad set Deviation Limits C 2 3 Component Set Selection Outputs In use mole Value of the mole percentage selected Real Relative Density As reported from the chromatograph CV As reported from the chromatograph C 2 4 Telemetry Configuration Parameters Status Announces telemetry alarms is fixed at pay Type See ntroduction to this appendix Port Indicates the S600 telemetry port number Address Indicates the telemetry address of slave chromatograph Cycle Stream Identifies the chromatograph analysis stream Analysis Timeout Reserved for future use Mole Ordering Mole ordering is based on the S600 internal order for component codes and specifies the slot in the telemetry buffer for this component s mole percentage value This ordering array is normally updated upon receipt of the component codes from the chromatograph Poll Delay Indicates the interval between polls Matched Reset Delay Indicates the interval after receipt of a matched report before resetting the new data flag Unmatched Reset Indicates the delay the system takes before Delay resetting the new data flag after the flag is seen as set but the report cycle stream does C 4 Chromatographs Revised Jan 15 S600 Instruction Manual not match the S600 Note If this value is set to zero then the sequence does not rest the non matched new data flag C 2 5 Telemetry Outputs
169. tion of data interchange over a telemetry link An order of events set into the S600 to perform a calibration or prove of flow balancing stability checking or valve routing Platinum resistance thermometer See also RTD Power supply unit Calculation of Compressibility Relative Density and Line Density using the Solartron 7915 PTZ method RAM Relative Density RD Revised Jan 15 Random access memory Volatile memory that becomes unreliable when power is removed from the computer Liquid relative density the ratio of the mass of a given volume of liquid at 15 C or other standard temperature such as 60 F to mass of an equal volume of pure water at the same temperature When reporting results explicitly state the standard Glossary A 5 S600 Instruction Manual ROM RS 232 RTD RTS RTU RTV RX or RXD S reference temperature for example relative density 15 15 C Source API Vocabulary 1994 Gas relative density As above except that air is used as the reference instead of water Ideal and Real gas relative density See Specific Gravity Note Water at 15 C is 999 058 kg m3 Water at 60 F is 999 012 kg m3 Source API 2540 volume X Air at 15 C is 1 2255 kg m3 Read only memory fixed storage Typically used to store firmware Flash memory This type of memory cannot be written to by default however some modern memory allows writing to occur under certain conditions Voltage sta
170. ts nennen nenne C 4 C 2 4 Telemetry Configuration Parameters esses C 4 Gi2 5 Telemelry OUItpUts n ee re re re UP epu e Pe RR HR ERE D Pack y SR ERR Ee SEENEN C 5 C 3 Configuration Type Keypad Mole Percentage Set Only ssssseseeeseesresrssrrssrresrssrnesrrssrresne C 6 C 4 Configuration Type 2551 2350 Euro C 7 2 4 1 Telemetry Stages tiie send end A tede ie da e dea pe re Ga reels C 7 C 4 2 Determining the Mole Percentage Get C 10 C 4 3 Handling Operator Commandes enne C 10 C 5 Configuration Type 2251 2350 USA ssssssssssssssssssseeeee eene nnne tenens nnn sete en nene C 11 Chi Telemetry Stages dni dederit pd ette ee ede tia C 11 C 5 2 Determining the Mole Percentage Get C 13 C 5 3 Handling Operator Commandes coooccococcnnncccnonccononnnononcnnncn cnn cnn arc n anno c cnn cn narrar rra cnn C 13 C 6 Configuration Type Gemeng C 14 C 6 1 Telemetry Stages coi A AAA aia C 14 C 6 2 Determining the Mole Percentage Get C 15 C 6 3 Handling Operator Commands oocccinoccnnnccoconccononannnncnancncnnnn naar nnnnnn cnn nennen enne C 16 G7 Configuration Type Generic sus iet ettet aaa pe En ceder C 16 C 7 1 Telemetry Stages eroe D i rea n rein e HE bea duce C 16 C 7 2 Determining the Mole Percentage Get C 18 C 7 3 Handling Operator Commands oooccococcnnncccnonccononanononnnancncnnnn canon nnnnn cnn nennen nennen nene C 18 C 8 Configuration Type Download from Supervisory System
171. tting user names and passwords and assigning access levels for each data object on the displays Specify the engineering units and totalisation rollover value Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility IPL600 1 3 3 Config 600 Pro Use the Config 600 Pro software editor suite to create new configurations modify existing configurations transfer existing configurations edit items on the front panel display and edit custom reports With Config 600 Pro you can Create a new application from base templates for gas liquid and prover applications Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customise Modbus slave maps Modbus master polling sequences front panel displays and period report formats Specify the engineering units and totalisation rollover value Customise the alarm system including alarm groups suppression text and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object Add and remove objects from the database Program special features using LogiCalc Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility IPL600 Note To obtain a Config 600 Pro licence you must first attend and successfully complete a training course
172. vice ssessesss 4 6 4 8 Analogue Output Schematic Externally Powered through S600 4 6 1 2 4 9 Digital Input Schematic Open Collector D6VvIC6 niece ibit 4 7 4 10 Digital Input Schematic Relay 4 7 4 11 Digital Output Schematic Relay 4 8 4 12 Digital Output Schematic 24 V Switched Indicator nitet ie heit 4 8 4 13 Pulse Input Schematic with 12 V P148 Mezzanine Module esses 4 10 4 14 Pulse Input Schematic with 24 V P148 Mezzanine Module 4 10 4 15 Pulse Output Schematic 4 10 4 16 Raw Pulse Output Schematic 4 11 4 17 Frequency Input Schematic with IS Barrier and AC Coupleq 4 12 4 18 Frequency Input Schematic without IS Barrier and DC CoupleQ 4 12 4 19 PRT PRD Input Schematic 4 13 4 20 Prover Module P154 4 17 4 21 Prover Module s 4 17 4 22 Prover Module Terminations 4 18 4 23 Digital Input Schematic Open Collector Device titio diete aie RENE 4 19 4 24 Digital Input Schematic Relay 4 19 4 25 Digital Output Schematic Relay 4 20 4 26 Digital Output Schematic 24 V Switched Indicator esee 4 21 4 27 Pulse Input Schematic with 24 V P148 Mezzanine Module
173. wiring is recommended to be 1 5 mm 0 0023 in Observe all local wiring practices and regulations Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600 connectors These instruments produce voltages far in excess of design parameters and may damage the S600 or its connectors CPU Module 3 1 S600 Instruction Manual TB 1 Power gt First Ethernet port Second Ethernet port COM 4 COM 3 uu van 7 COM Buch COM 6 Note You can configure the A terminal of COM 12 as a digital input COM 7 gt Four additional RS 485 ports COM 9 through COM 12 e ele se alle xs ele ss sl Y2A8 ABABAB YZAB ona AP USB 12 1 11610 9 1 D gn 8 5 3 4 NTWK2 NTWK rWORLY OUT IN o aloe 2 p D Kit 4 USB port Figure 3 1 CPU Module Backplate Ejector latches Backup battery Figure 3 2 CPU Module 3 2 CPU Module Revised Jan 15 S600 Instruction Manual SERVICE TB 1 85 1 24V DC SUPPLY 32 2 5 3 ES 4 E 5 6 COMPUTER ALARM 2 8 COMM 4 SERVICE SERVICE co 400 WN A SERVICE vec t t GND buon CPU MODULE P152 SERVICE 007 re TX 000 F Y y d ETHERNET we 5 NIC Re G 2 NM L9 NETWORK 45 SERVICE TX 1 ov a S lt n ETHERNET 4 b
174. you can only define one default gateway 2 Select either NETWORK I F 1 or NETWORK I F 2 A connection specific menu displays Startup Revised Jan 15 S600 Instruction Manual TCP IP ADDRESS 1 GATEWAY ADDRESS 1 SUBNET MASK 1 TCP IP MODE GO BACK Oe WN RA Figure 7 4 Network Definition Menu 3 Select TCP IP ADDRESS 1 The system prompts you to enter a valid TCP IP address 4 Enter an address and press Enter Note If the TCP IP gateway address or subnet mask values are correct press CLEAR to accept the displayed value and return to the Network Definition menu 5 Select GATEWAY ADDRESS 1 The system prompts you to enter a valid gateway address 6 Enter an address and press Enter 7 Select SUBNET MASK 1 The system prompts you to enter a valid subnet mask 8 Enter a valid subnet mask and press Enter 9 Press 4 then 6 to return to the Startup menu Modbus Address If you specify a zero address for a Modbus slave configuration the S600 configures the Modbus port using the address you enter here This is helpful when you load the same configuration file into multiple S600 s on the same Modbus address each S600 then has a unique node address To define the Modbus network address 1 Select NETWORK SETUP from the Startup menu 2 Select MODBUS ADDRESS The Modbus Address screen displays Revised Jan 15 Startup 7 5 S600 Instruction Manual 7 6 S600 E
175. yout of the front panel Revised Jan 15 Front Panel 5 1 S600 Instruction Manual EMERSON LCD Display F1 to F4 Keys LED Menu Key 4 Direction Key Numeric and Operation Keys Figure 5 1 Front Panel 5 2 Front Panel Port The front panel port located on the bottom of the front panel is the primary connection for the Config 600 software program to use when transferring configuration files The port requires a six pin RJ 12 connector part number 3080017 for EIA 232 RS 232D communications see Figure 5 2 Table 5 1 shows the pinout connections for a six pin connector You may also want to refer to Table 3 7 in Section 3 3 4 Local Operator PC or Remote Display Port which describes the pinouts when using the 15 way D type female connector Table 5 1 Front Panel Port Connections Pin Function RTS TX GND GND RX CTS DOPA0NnN 6 1 Figure 5 2 Front Panel Port Connector 5 2 Front Panel Revised Jan 15 5 3 5 3 1 Keypad Revised Jan 15 S600 Instruction Manual The keypad for the front panel has been designed for ease of use and to reduce the possibility of error Keys on the keypad are color coded by type Yellow Function Dark green Four direction and MENU Light green Numeric Dark green Operation Function Keys F1 F4 The top of the keypad has four yellow function keys numbered F1 to F4 You can program each F key as a shortcut to a fr

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