CENTERLINE 1500 Motor Control Center with
Contents
1. IMPORTANT The 20 port Stratix 5700 switch that is shown is catalog number 1783 BMS20 CL For information on other Stratix 5700 switch catalog numbers see the Stratix Managed Switches User Manual publication 1783 UM007 More than 16 IMC Devices If more than 16 EtherNet IP devices are required additional Stratix 5700 switches must be added Contact Rockwell Automation for more information Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Stratix 5700 Switch Mounting The standard mounting of the Stratix 5700 switch is in the LV section within the incoming line unit Figure 4 Figure 4 Stratix 5700 Switch Top Horizontal Wireway Mounting Example Low I r Wireway nnn nn ana Stratix 5700 eT f 4 not to scale Incoming Line Unit Two High FVNR Controller Two High FVNR Controller Additional Controllers 1591A 1512B 1512B 15XX Industrial Ethernet Cable Due to the high potential of electrical interference in an MCC a proper industrial Ethernet communication cable is critical to provide a reliable and robust EtherNet IP network The EtherNet IP network can technically use the same copper Ethernet cable that is used in an enterprise Ethernet network But to use that same enterprise rated Ethernet cable in an MCC is not a reliable and robust solution D2. Stratix 5700 Incoming Line Unit Two High FVNR Controller Two High FVNR Controller Two High FVNR Controller 1591A 1512B 1512B 1512B TIP If you are using IntelliCENTER software order the IntelliCENTER Data CD so the new section can be added to the IntelliCENTER software database The IntelliCENTER Data CD merges the new section database with the existing lineup database See the IntelliCENTER EtherNet IP Software section for further details Connecting EtherNet IP Network Connections to an Existing MCC lineup When adding a new MV controller to an existing MCC see the applicable User Manual Ethernet cables are connected to each EtherNet IP device within the factory The cables are coiled and placed in an appropriate location in the low voltage wireway that is based on the direction of extension of your lineup for example if you are adding to the left ofan MCC lineup the cables should be on the right side of the LV wireway and vice versa for an extension on the right Once the customer receives the new section see the User Manual for installation instructions Additional Resources on page 20 Once installed route the Ethernet cables through the LV wireway and connect it to the Stratix 5700 switch N ATTENTION All equipment must be de energized before making any connections See the MCC Commissioning Checklist for guidelines IMPORTANT After making the EtherNet IP network and 24V DC p
3. publication ENET TD003 for more information about how to use a fiber optic Ethernet cable in an EtherNet IP architecture Consult the design specifications of the fiber optic Ethernet cable being used for actual length limitations Additionally fiber optic Ethernet cables provide a more noise immune cabling solution than standard copper Ethernet cabling and also provide faster uplink speeds that are sometimes required to meet performance requirements or to support redundant topologies For more information on fiber optic Ethernet cable requirements for redundant topologies within the MCC see Switch level Ring Topology Rockwell Automation Publication 1500 TD001A EN P October 2015 11 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Network Topology An EtherNet IP network is flexible and supports multiple topologies The network topology within an MCC must provide a robust and flexible network solution Linear Star Topology The standard Intelli CENTER EtherNet IP MCC design uses a star topology for the IMC device connections and a linear topology for the Stratix 5700 switch to switch connections An example of the linear star topology is shown in Figure 10 Figure 10 Linear Star Topology Star Device Plant wide Connection Site wide Operation Systems Uplink Connection Stratix 5700 Linear Switch to Switch Connection BN Incoming Line Unit Two High FVNR Controller 1591A 1512B Two High F
4. 168 aie u I m 2 i i a D a 7 25 X 15 88 INCOMING o CABINET A s t 184 X 403 a l TOP BOTTOM Q oa ENTRY amp Control Wire Conduit Opening L 4 3 00 X 4 46 76 X 113 4 39 112 in amp Q Front View Top View TIP If there are more than eight IMC devices in the lineup the Control Wire Conduit Opening can be altered to accommodate more Ethernet cables Rockwell Automation Publication 1500 TD001A EN P October 2015 9 CENTERLINE 1500 Motor Control Center with EtherNet IP Network EtherNet IP Switch to switch Connection The Intelli CENTER EtherNet IP MCC design includes a Stratix 5700 switch in the incoming line unit Each EtherNet IP switch has two ports that are reserved for the switch to switch connections The Stratix 5700 switches within an incoming line unit are pre wired at the factory using the 600V rated industrial Ethernet copper cable see the Industrial Ethernet Cable section for further details But fiber optic cables must be used if the switch to switch length is gt 100 m 328 ft IMPORTANT The type of units that are installed in the section does not change the switch to switch connection method The 10 port Stratix 5700 switch is used in the incoming line unit in an MCC lineup with 8 or less IMC devices As shown in Figure 8 port 9 and port 10 on 10 port Stratix 5700 switches are reserved for connections between switches and for uplink connections to the plant wide network Ports 9 and 10 are desi
5. Checklist before applying power to the MCC This document provides the following information about CENTERLINE 1500 MCCs with EtherNet IP network e System architecture e Factory installed components e EtherNet IP network connections e 24V DC power connections commissioning e Expansion of the existing lineup e Integration of the EtherNet IP network into your plant wide network This table defines abbreviations that are used in this manual Table 1 Terminology Abbreviation Full Term Definition MCC Medium Voltage Motor Control Center An assembly of one or more enclosed sections that contains motor control units have a common power bus and are connected using an EtherNet IP network IMC Intelligent Motor Control Motor Control and Protection devices that can connect to a communication network CPwE Converged Plantwide Ethernet Rockwell Automation and Cisco initiative to standardize Ethernet network implementation across the manufacturing and enterprise networks REP Resilient Ethernet Protocol Redundant network topology feature in the Stratix 5700 switch Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network IntelliCENTER Motor Control Center with Ethernet IP Network Overview The Intelli CENTER EtherNet IP MCC couples the reliability of the CENTERLINE 1500 MCC with robust EtherNet IP network Intelligent Motor Control IMC dev
6. a graphical representation of your MCC Individual views of each IMC device provide monitoring and configuration functionality This graphical interface can be accessed on the plant floor in the plant control room or from a secure remote connection The ability to monitor remotely diagnose and modify intelligent device parameters keeps personnel from hazardous areas The software has been designed to keep your MCC lineup operating well into the future For information on how to install IntelliK CENTER software or use the various software tools available see the IntelliCENTER Software User Manual publication MCC UMOO1 Commissioning Checklist When installing a new CENTERLINE 1500 MCC lineup with EtherNet IP network see the following commissioning checklist before applying power Table 3 CENTERLINE 1500 using EtherNet IP Network Commissioning Step Commission Tasks Status 1 Lineup Installation See each Medium Voltage Controller User Manual within the lineup Refer to General Handling Procedures for Medium Voltage Controllers publication MV 0S050 2 EtherNet IP network and 24V DC See EtherNet IP Network and 24V DC Connections Within an MCC for detailed information about connections within each power connections section The EtherNet IP network and 24V DC connections within each section are made at the factory before shipping IP addresses and subnet masks for the IMC devices and industrial Ethernet switches within each sectio
7. how to install each controller See Additional Resources on page 20 ATTENTION De energize all power sources to the motor control center before installing or rearranging the units within the existing MCC lineup Failure to de energize all power sources can result in severe injury or death See the NFPA 70E Standard for Electrical Safety in the Workplace publication 2 EtherNet IP Network and 24V DC See EtherNet IP Network and 24V DC Connections Within an MCC for further information on switch to device and 24V DC Power Connections power if required connections within the section Make the required switch to device connections IP addresses and subnet masks for the IMC device within the LV compartment are preconfigured at the factory before shipping IMPORTANT The static IP address and subnet masks for the IMC devices in each section are already configured and tested at the plant before shipping 3 Connections Integrity Check the integrity of the new EtherNet IP network and power connections Finally inspect all of the other connections for loose wires opens and shorts as well 4 Physical Inspection Inspect the enclosure for damage and verify that electrical clearances have been maintained based on the voltage and impulse rating of the equipment All covers and doors must be in place before applying power to the MCC 5 Pre energizing Check Finally before applying the power perform the pre energizing check procedu
8. NTER EtherNet IP MCCs use the EtherNet IP network to connect IMC devices in your application The EtherNet IP network provides one robust and reliable network solution for your entire factory from the front office to the MCC The integrated EtherNet IP network within your IntelliCENTER MCC is preconfigured tested and validated at the factory before shipment The EtherNet IP network integrates with current IT networks and lets you collect data to determine plant production energy efficiency and other metrics The EtherNet IP network can accommodate a vast number of nodes and has no specific maximum number of nodes like other fieldbus networks The limit varies based on the number of connections the EtherNet IP scanner can make within the controller application and the network topology that is implemented The number of connections that are used by each node varies To estimate the number of connections a network uses see the Advanced EtherNet IP capacity tool that is embedded in the Integrated Architecture Builder IAB software http raiseinstall rockwellautomation com pst lite html IntelliCENTER MCC with EtherNet IP System Architecture and Connections The Intelli CENTER EtherNet IP MCC system architecture is composed of a physical infrastructure that enables the appropriate network layout and topology for MCC applications The physical infrastructure consists of industrial Ethernet switches industrial Ethernet cables ease of use integra
9. Technical Data Allen Bradley CENTERLINE 1500 Motor Control Center with IntelliCENTER Technology Using an EtherNet IP Network Catalog Numbers 1500 1512A 1512B 1560E 1562 1591 Topic Page About This Publication 2 IntelliCENTER Motor Control Center with Ethernet IP Network Overview 3 IntelliCENTER MCC with EtherNet IP System Architecture and Connections 4 Industrial Ethernet Switch 4 Industrial Ethernet Cable 6 24V DC Power Supply 7 EtherNet IP Network and 24V DC Connections 8 EtherNet IP Network and 24V DC Connections Within an MCC 8 EtherNet IP Network and 24V DC Connections Across an MCC Lineup 9 Plant wide Connections 11 Network Topology 12 New IntelliCENTER EtherNet IP MCC Lineup Commissioning 14 MCC Lineup Installation 14 EtherNet IP and 24V DC Connections 14 IntelliCENTER EtherNet IP MCC Expansion 14 Adding Sections to an Existing Lineup 14 Rearranging Sections Within an Existing Lineup 16 IntelliCENTER EtherNet IP Software 17 Commissioning Checklist 17 Additional Resources 20 LISTEN a Rockwell Allen Bradley Rockwell Software Automation CENTERLINE 1500 Motor Control Center with EtherNet IP Network About This Publication This document is for engineers or technicians directly involved in the installation connection commissioning energizing and maintenance of the CENTERLINE 1500 Motor Control Center MCC with EtherNet IP network See Commissioning
10. VNR Controller 1512B Incoming Line Unit One High FVNR Controller 1591A 1512A gt Switch to Switch connect to another MCC Lineup up to 10 before a new uplink is required 12 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Switch level Ring Topology The IntelliCENTER EtherNet IP MCC is designed to provide an easy to use resilient and serviceable motor control center solution Building on the typical linear star topology of an Intell CENTER EtherNet IP MCC the industrial Ethernet switches throughout the MCC lineup can also be connected in a switch level ring topology The Resilient Ethernet Protocol REP a protocol that is provided by Stratix managed switches provides a level of resiliency at the switch level The IMC devices in each section still maintain a star topology In an IntelliC ENTER EtherNet IP MCC the Stratix 5700 industrial Ethernet switch uses REP to provide the switch level ring redundant path topology The implementation of the switch level ring topology within an IntelliCENTER EtherNet IP MCC is similar to the linear star topology example in Figure 10 But the switch level ring topology adds an industrial Ethernet cable that connects the last MCC section in the switch level ring back to the plant network which creates a ring topology If one industrial Ethernet cable or industrial Ethernet switch fails comm
11. an also have the cables placed in a box in the incoming line unit Figure 6 Incoming Line Unit and Controller Showing Bundled EtherNet IP cables Low Voltage Wireway 5700 Stratix not to scale Power Supply From Control Power Transformer Incoming Line Unit 1591A Two High FVNR Controller 1512B 8 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network EtherNet IP Network and 24V DC Connections Across an MCC Lineup This section provides detailed instructions for the commissioning of the EtherNet IP network across a full MCC lineup As specified in EtherNet IP Network and 24V DC Connections Within an MCC when an MCC is shipped each motor controller within the lineup is shipped individually making it impossible to pre wire switch to device Ethernet cable connections at the factory After you receive the entire lineup uncoil the Ethernet cables and route them through the top horizontal wireway to the Stratix switch in the incoming line unit IMPORTANT The length of each Ethernet cable is predetermined for connections to IMC devices in the lineup For example controllers that are closely coupled to the incoming line unit have a shorter cable and subsequent controllers will inversely have a longer cable Figure 7 Incoming Line Unit Showing the Control Wire Conduit Opening Structure Code 24 1 0 s e 1N 6 62
12. arize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www roc
13. before applying the power perform the pre energizing check procedure and then apply power to the MCC For details on the pre energizing check see the applicable User Manual within the lineup See Additional Resources on page 20 18 Troubleshooting If there is an issue with EtherNet IP and 24V DC power operations recheck the integrity of the EtherNet IP and 24V DC power connections Before rechecking the connections integrity de energize lockout and tag out all sources of power to the MCC IMPORTANT The static IP address and subnet masks for the IMC devices are already configured and tested at the plant before shipping Hence the functionality issue can reside in the integrity of the network wiring ATTENTION De energize the MCC and follow appropriate lockout and tag out policies before commencing the troubleshooting processes Failure to de energize all power sources can result in severe injury or death Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network When installing a new unit or rearranging a unit within the existing CENTERLINE 1500 MCC lineup with EtherNet IP network see the following Commissioning Checklist before applying power Table 5 Adding or Rearranging EtherNet IP IntelliCENTER MV Controllers Within an Existing Lineup S No Commission Tasks Status 1 MCC Units Installation See the applicable User Manual for details on
14. e shortest Ethernet cable to the closest MV cabinet with EtherNet IP devices Repeat this process until the longest cable is used for the furthest away EtherNet IP device 4 Review MCC Commissioning Checklist before applying power TIP If you are using IntelliCENTER software make sure to order the IntelliCENTER Data CD so the unit can be added to the IntelliCENTER software database The IntelliCENTER Data CD lets you add the new unit to your IntelliCENTER software lineup by merging the existing lineup database See the IntelliCENTER EtherNet IP Software section for detailed information on how to add units to an existing IntelliCENTER software lineup FEtherNet IP and 24V DC Connections Each EtherNet IP device is factory wired within the section and has a communication cable that connects to the device on one end and connects to an available EtherNet IP port on the other end when installed into a section See EtherNet IP Network and 24V DC Connections for further details IMPORTANT After making the EtherNet IP network and 24V DC power connections see the Commissioning Checklist before applying power 16 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network IntelliCENTER EtherNet IP Software The IntelliCENTER software is an intuitive software package that is customized to your particular MCC configuration The software provides a system level dashboard which is
15. et IP media planning Fiber Optic Infrastructure Application Guide publication ENET TD003 Describes fiber optic infrastructure IntelliCENTER software user manual publication MCC UM001 Provides information on how to install and use IntelliCENTER software 400A One High Cabinet Medium Voltage Controllers User Manual publication 1512A UM100 Provides information on installation and maintenance on standard and arc resistant enclosures 200 400A Two High Cabinet Medium Voltage Controllers User Manual publication 1500 UM055 Provides information on installation and maintenance on standard and arc resistant enclosures 800A One High Cabinet Medium Voltage Controllers User Manual publication 1512A UM102 Provides information on installation and maintenance on standard and arc resistant enclosures Medium Voltage SMC Flex Motor Controller for Series K or later User Manual publication 1560E UM051 Provides information on installation commissioning troubleshooting parameter information and maintenance on standard and arc resistant enclosures Resilient Ethernet Protocol in a Converged Plantwide Ethernet System CPwE publication ENET TD005 Deploying REP in a Converged Plantwide Ethernet Network Bulletin 857 Protection System User Manual publication 857 UM001 Provides information on installation configuration protection function descriptions and technical data information Bulletin 865 Di
16. fferential Protection System User Manual publication 865 UM001 Provides information on installation configuration protection function descriptions and technical data information E300 Electronic Overload Relay User Manual publication 193 UM015 Provides information on installation diagnostics warning functions firmware updates troubleshooting and specifications E1 Plus EtherNet IP Side Mount Module User Manual publication 193 UM012 Provides information on installation configuration parameters specifications and troubleshooting Bulletin 1503VC IntelliVAC Contactor Control Module Series E publication 1503 UM053 Provides information on installation commissioning operation troubleshooting and spare parts Bulletin 150 SMC Flex User Manual publication 150 UM008 Provides information on installation wiring programming troubleshooting and specifications PowerMonitor 5000 Unit publication 1426 UM001 Provides information on installation setup metering specifications and operation PowerFlex 20 COMM E EtherNet IP Adapter User Manual publication 20COMM UM010 Provides information on installation configuration operation specifications and troubleshooting Stratix 5700 Industrial Ethernet Switch Product Profile publication ENET PP005 Provides Stratix 5700 switch information Stratix 5700 Ethernet Managed Switches User Manual publication 1783 UM007 Provides Stratix 5700 s
17. gnated for the left and right switch to switch connection or the uplink connection Figure 8 Example of a 10 port Stratix 5700 Switch IMPORTANT The 10 port Stratix 5700 switch that is shown is catalog number 1783 BMS10CL For information on more Stratix 5700 switch catalog numbers see the Stratix Managed Switches User Manual publication 1783 UM007 The 20 port Stratix 5700 switch is used in the incoming line unit in an MCC lineup with 9 16 devices As shown in Figure 9 port 1 and port 2 are reserved for connections between the switches and uplink connections Ports 1 and 2 are designated for the left and right switch to switch connection or the uplink connection Figure 9 Example of a 20 port Stratix 5700 Switch IMPORTANT The 20 port Stratix 5700 switch that is shown is catalog number 1783 BMS20CL For information on more Stratix 5700 switch catalog numbers see the Stratix Managed Switches User Manual publication 1783 UM007 10 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network IMPORTANT Itis critical to maintain the organization of the MCC sections left to right orientation must follow section numbering scheme Reorganizing sections can affect the MCC network uplink and 24V DC power distribution conditions IMPORTANT _ Stratix 5700 switches with gigabit Ethernet ports label the switch to switch or uplink ports as port 1 and port 2 See the Stra
18. ices and intuitive IntelliCENTER software to deliver an effective and integrated motor control solution The Intelli CENTER EtherNet IP MCC is an assembly of one or more enclosed vertical sections powered by a common power bus Each section can typically contain one or two intelligent motor control devices IMC devices available within the MCC include e Bulletin 857 or 865 motor feeder protection relay e E300 electronic overload relay e El Plus electronic overload relay via EtherNet IP side module e IntelliVAC control module via POINT I O adapter 1734 AENT e SMC Flex control module via PowerFlex 20 COMM E EtherNet IP adapter e PowerMonitor 5000 device The MCC section has a 15 2 x 15 2 cm 6x 6 in low voltage LV wireway across the top of the structure where the wiring connections are made The LV wireway is an enforced option when the EtherNet IP network method is selected with MCCs The built in horizontal wireway contains Ethernet cable routings and 24V DC power supply wiring which could vary based on customer requests Figure 1 Example of a CENTERLINE 1500 MCC Lineup Incoming Line Unit Two High FVNR Controller Two High FVNR Controller One High FVNR Controller 1591A 1512B 1512B 1512A Rockwell Automation Publication 1500 TD001A EN P October 2015 3 CENTERLINE 1500 Motor Control Center with EtherNet IP Network The EtherNet IP network is an industrial version of an Ethernet network IntellK CE
19. involved with installing new sections or rearranging sections and commissioning EtherNet IP network and 24V DC power connections within the existing MCC lineup The Intelli CENTER EtherNet IP MCC with EtherNet IP network is a flexible and expandable motor control solution This section provides information on the methods to expand your MCC through the life of the system Adding Sections to an Existing Lineup If you are adding new sections to an existing MCC lineup planning must be done to make sure IMC devices in the new section work flawlessly 24V DC Power Supply Planning If sections are added to an existing lineup no new Stratix 5700 switches are needed if the device limit conforms to the port availability of the original Stratix 5700 switch in the lineup Therefore all 24V DC Power Supply planning is accounted for and no extra planning is needed IMPORTANT Ifyou are expanding to nine devices from eight we need to know if we should change from a 10 port to a 20 port switch Contact Rockwell Automation concerning custom switch placement in the LV compartment 14 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network IMPORTANT Itis critical to maintain the organization of the MCC sections left to right orientation must follow section numbering scheme Reorganizing sections can affect the MCC network uplink Figure 12 Adding a Cabinet to the Right in an MCC Lineup
20. kwellautomation com literature Allen Bradley CENTERLINE E1 Plus E300 Integrated Architecture IntelliCENTER IntelliVAC LISTEN THINK SOLVE POINT I O PowerFlex PowerMonitor Rockwell Automation Rockwell Software SMC Stratix and Stratix 5700 are trademarks of Rockwell Automation Inc EtherNet IP is a registered trademark of ODVA Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1500 TD001A EN P October 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in Canada
21. lready configured and tested at the plant before shipping Hence the functionality issue can reside in the integrity of the network wiring ATTENTION De energize the MCC and follow appropriate lockout and tag out policies before commencing the troubleshooting processes Failure to de energize all power sources can result in severe injury or death Rockwell Automation Publication 1500 TD001A EN P October 2015 7 CENTERLINE 1500 Motor Control Center with EtherNet IP Network When installing a new vertical section within the existing CENTERLINE 1500 MCC lineup with EtherNet IP network see the following commissioning checklist before applying power Table 4 Adding Sections to an Existing Lineup Step 1 Commission Vertical Section Installation Tasks See the applicable User Manual within the lineup See Additional Resources on page 20 Status ATTENTION De energize all power sources to the motor control center before adding new vertical section to the existing MCC lineup Failure to de energize all power sources can result in severe injury or death IMPORTANT Maintaining the organization of the MCC sections is critical left to right orientation must follow section numbering scheme Reorganizing vertical sections can affect the MCC network uplink and 24V DC power distribution conditions EtherNet IP network and 24V DC power connections See Adding Sections to an Existing Lineup for 24V DC power s
22. n are preconfigured at the factory before shipping See EtherNet IP Network and 24V DC Connections Across an MCC Lineup and make required switch to switch switch to plant wide network and 24V DC power if required connections IMPORTANT Understand MCC uplink connections limitations before making connections See MCC Uplink Connections for further details 3 Connections Integrity Check the integrity of the horizontal bus splice connections new EtherNet IP network and power connections Finally inspect all of the other connections for loose wires opens and shorts as well 4 Physical Inspection Inspect the enclosure and units for damage and verify that electrical clearances have been maintained based on the voltage and impulse rating of the equipment All covers and doors must be in place before applying power to the MCC 5 Pre energizing Check Finally before applying the power perform the pre energizing check procedure and then apply power to the MCC For details on the pre energizing check see the applicable User Manual within the lineup See Additional Resources on page 20 6 Troubleshooting If there is an issue with EtherNet IP and 24V DC power operations recheck the integrity of the EtherNet IP and 24V DC power connections Before rechecking the connections integrity de energize lockout and tag out all sources of power to the MCC IMPORTANT The static IP address and subnet masks for the IMC devices are a
23. olved with commissioning the EtherNet IP network and 24V DC connections in the MCC As explained in the Network Topology section the standard MCC design uses a linear star topology In this design the Stratix 5700 switch to switch connections use a linear topology and the IMC device connections to the Stratix 5700 switches use a star topology A ring star topology is also available and is identical to the linear star topology but the Stratix 5700 switch to switch connections use a ring topology in place of the linear topology These topologies are implemented throughout the MCC lineup by using an EtherNet IP network The EtherNet IP network requires connections in each LV section that contains EtherNet IP devices EtherNet IP Network and 24V DC Connections Within an MCC This section provides detailed instructions for commissioning EtherNet IP network power connections within the MCCs Because each motor controller within the lineup is shipped individually it is impossible to pre wire the switch to device Ethernet cables at the factory On delivery the incoming line unit contains a pre wired Stratix 5700 switch a24V DC power supply and a control power transformer The Stratix 5700 switch is pre connected with the required number of Ethernet cables which are based on the number of devices in the lineup Because the controllers are shipped individually the Ethernet cables are coiled labeled and hang outside of the Incoming Line Unit You c
24. ower connections see the Commissioning Checklist before applying power Rockwell Automation Publication 1500 TD001A EN P October 2015 15 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Rearranging Sections Within an Existing Lineup As described in the EtherNet IP Network and 24V DC Connections section standard MCC with Intelli CENTER sections are designed to accommodate up to eight EtherNet IP connected IMC devices Therefore if there are any spare Stratix 5700 ports in the incoming line unit then IntelliCENTER devices can be purchased and easily installed If you are adding new sections to an existing Intelli CENTER EtherNet IP MCC or if you rearrange existing units within a section planning must be done to make sure the IMC devices work flawlessly When rearranging MCC sections within an MCC refer to all relevant User Manuals for installation manuals and step by step instructions When rearranging an MCC pay attention to the Ethernet cable lengths When rearranging sections follow these steps rN ATTENTION Equipment must be de energized before making connections Refer to MCC Commissioning Checklist for guidelines 1 Unplug the switch to device connections from each EtherNet IP device only Leaving the connections within the incoming line unit provides an easier implementation method 2 To make desired rearrangement of MV sections see the applicable MCC User Manual Additional Resources 3 Connect th
25. r period which is vital for applications that require short response times Table 2 Category 5e Copper Cabling Speed Rating Data Speed 10BASE T 10 Mb s 100BASE TX 100 Mb s 1000BASE T 1Gb s The standard Ethernet cable for switch to device connections is the 600V UL Listed copper Ethernet cable However fiber optic Ethernet cable is sometimes required for switch to switch Ethernet connections in certain Ethernet topologies The 600V UL Listed industrial Ethernet cable is also commonly used to connect the MCC to the plant wide EtherNet IP network 24V DC Power Supply The Stratix 5700 10 port or 20 port switch is powered by a 24V DC power supply There are a minimum of two 24V DC power supply units that power the Stratix 5700 switch for optimum redundancy Both power supplies are powered from the MV bus through a control power transformer that is installed in the incoming line unit Figure 6 or from a customer supplied power supply A customer can use their own power supply but it must be EtherNet IP compatible as specified in ODVA requirements ATTENTION Non compatible power supplies can damage the EtherNet IP signal and components or may not comply with local codes and inspection Rockwell Automation Publication 1500 TD001A EN P October 2015 7 CENTERLINE 1500 Motor Control Center with EtherNet IP Network EtherNet IP Network and 24V DC Connections This section is for engineers or technicians that are directly inv
26. re and then apply power to the MCC For details on the pre energizing check see the applicable User Manual within the lineup See Additional Resources on page 20 6 Troubleshooting If there is an issue with EtherNet IP and 24V DC power operations recheck the integrity of the EtherNet IP and 24V DC power connections Before rechecking the connections integrity de energize lockout and tag out all sources of power to the MCC IMPORTANT The static IP address and subnet masks for the IMC devices are already configured and tested at the plant before shipping Hence the functionality issue can reside in the integrity of the network wiring ATTENTION De energize the MCC and follow appropriate lock out tag out policies before commencing the troubleshooting processes Failure to de energize all power sources can result in severe injury or death Rockwell Automation Publication 1500 TD001A EN P October 2015 19 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Additional Resources These documents contain additional information about related products from Rockwell Automation Resource Description Converged Plantwide Ethernet CPwE Design and Implementation Guide publication ENET TD001 Describes how to design a Converged Plant wide Ethernet Network EtherNet IP Media Planning and Installation Manual ODVA Pub 148 and EtherNet IP Network Infrastructure Guidelines ODVA Pub 35 Describes EtherN
27. ted 24V DC power and IMC device connections This section focuses on these topics and describes how your MCC is shipped from the factory Industrial Ethernet Switch The Intelli CENTER EtherNet IP MCC is designed with Stratix 5700 Layer 2 managed switches The Stratix 5700 switch is an industrial Ethernet switch that provides a range of advanced features These advanced features let the IntelliCENTER EtherNet IP MCC connect to the plant wide EtherNet IP network while providing a reliable and robust connection The Stratix 5700 switch is factory configured with user defined static IP addresses and subnet masks upon ordering an MCC All network connections are tested and validated during the system level test at the factory before shipping The standard IntelliCENTER EtherNet IP MCC design contains a 10 port Figure 2 or 20 port Figure 3 Stratix 5700 switch The type of Stratix switch that is installed in the MCC depends on the number of EtherNet IP devices in the lineup and customer preference Up to 8 IMC Devices The standard MCC design uses the 10 port Stratix 5700 switch when eight or fewer EtherNet IP devices exist Each 10 port Stratix 5700 switch has eight copper ports for IMC device to switch connections and two combination ports for switch to switch and switch to plant connections Combination ports support fiber optic or copper Ethernet connections The standard MCC design uses copper connections for switch to switch connections See
28. the Industrial Ethernet Cable section for more information TIP Fiber optic Ethernet cable can also be used for switch to switch connection 1 Bulletin 857 and 865 Relays are not available in IAB 4 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Figure 2 10 port Stratix 5700 Switch Example Allen Bradley ExiQess Stratix 5700 Setup Copper Ports IMC device connections Combination Ports switch to switch connection IMPORTANT The 10 port Stratix 5700 switch that is shown is catalog number 1783 BMS10CL For information on other Stratix 5700 switch catalog numbers see the Stratix Managed Switches User Manual publication 1783 UM007 9 16 IMC Devices A Stratix 5700 20 port switch is used when 9 16 EtherNet IP devices exist in the lineup Each 20 port switch has 16 copper ports for IMC device to switch connections two ports for switch to switch and switch to plant and two ports for fiber optic cable connections only Figure 3 20 port Stratix 5700 Switch Example Allen Bradley Exess Stratix 5700 Setup O Copper Ports C IMC device connections Jo oe Setup EIP Net Console Alarm IN1 IN2 OUT Copper Ports switch to switch connection
29. tix Managed Switches User Manual publication 1783 UM007 IMPORTANT After making the EtherNet IP network connections see the Commissioning Checklist prior to applying power Plant wide Connections The EtherNet IP network provides an easy to use robust and flexible network solution This section is focused on the integration of the MCC into an existing plant wide network The MCC uses a star topology at the IMC device level and either a linear or ring topology at the industrial Ethernet switch level MCC Uplink Connections The MCC connects to the rest of your plant EtherNet IP network through industrial Ethernet cable referred to as uplink connections Based on the best practice EtherNet IP guidelines in Converged Plantwide Ethernet CPwE and Implementation Guide publication ENET T D001 there is a ten switch limit before another uplink is required to the plant network The ten switch uplink requirement is imposed irrespective of the topology that is used at the switch level IMPORTANT After making the EtherNet IP network connections see the Commissioning Checklist before applying power The maximum length of copper twisted pair wiring is 100 m 328 ft between devices If distances longer than 100 m 328 ft between devices are required fiber optic Ethernet cables must be used Fiber optic Ethernet cable maximum distances vary by design of the cable but can be kilometers in length See the Fiber Optic Infrastructure Application Guide
30. ue to the potential of electrical noise in the MCC the enterprise Ethernet rated cable can be exposed to electrical noise greater than its rated immunity The Intellt CENTER EtherNet IP MCC uses an exclusive 600V UL Listed Category 5e industrial EtherNet IP cable to provide the noise immunity necessary in an MCC With this 600V UL Listed industrial Ethernet cable the EtherNet IP network in the Intelli CENTER MCCs has been tested to the most rigorous standards for electrical noise immunity These test results let Rockwell Automation deliver a robust noise immune EtherNet IP network within the MCC e Surge Simulates lightning strike 2 KV 40 A surge that is repeatedly applied to the network cable IEC 61000 4 5 e Fast Transient Burst Simulates industrial noise 1KV high voltage burst applied to the network cable IEC 61000 4 4 6 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network e Conducted Immunity Simulates radio frequency interference 150 kHz 80 MHz interference that is applied to the network cable IEC 61000 4 6 e Electrostatic Discharge Immunity Simulates static discharge 8KVESD event at 12 locations on the MCC and network cable IEC 61000 4 2 Figure 5 Industrial Ethernet Cable Table 2 shows the three speeds that the Category Se industrial EtherNet IP cable supports The higher speed data rates transfer more data in a shorte
31. unication is converged in the other direction around the ring to make sure that all other switches are still connected to the network The switch level ring topology is highlighted in Figure 11 Figure 11 Switch level Ring Topology Within an IntelliCENTER EtherNet IP MCC Plant wide Site wide Operation Systems Optional MCC Ring Uplink required for REP topology Optional MCC Ring Uplink required for REP topology Rockwell Automation Publication 1500 TD001A EN P October 2015 13 CENTERLINE 1500 Motor Control Center with EtherNet IP Network New IntelliCENTER EtherNet IP MCC Lineup Commissioning This section is for engineers or technicians directly involved with installing new MCC lineups commissioning EtherNet IP networks and 24V DC connections and energizing the CENTERLINE 1500 MCC with EtherNet IP network MCC Lineup Installation If you are installing a new Intelli CENTER MCC lineup see the applicable CENTERLINE 1500 MCC user manual See Additional Resources for a list of publications EtherNet IP and 24V DC Connections See the section EtherNet IP Network and 24V DC Connections on page 8 for details on commissioning EtherNet IP network and 24V DC power connections across the entire MCC lineup IMPORTANT After making the EtherNet IP network connections see the Commissioning Checklist before applying power IntelliCENTER EtherNet IP MCC Expansion This is for engineers or technicians who are directly
32. upply planning See EtherNet IP Network and 24V DC Connections Within an MCC for detailed information about connections within each section The EtherNet IP network and 24V DC connections within each section are made at the factory before shipping IP addresses and subnet masks for the IMC devices and industrial Ethernet switches within each section are preconfigured at the factory before shipping See EtherNet IP Network and 24V DC Connections Across an MCC Lineup and make required switch to switch switch to plant wide network and 24V DC power if required connections IMPORTANT Understand MCC uplink connections limitations before making connections See MCC Uplink Connections for further details ATTENTION De energize all power sources to the motor control center before adding new vertical sections to the existing MCC lineup Failure to de energize all power sources can result in severe injury or death Connections Integrity Check the integrity of the horizontal bus splice connections new EtherNet IP network and power connections Finally inspect all of the other connections for loose wires opens and shorts as well Physical Inspection Inspect the enclosure and units for damage and verify that electrical clearances have been maintained based on the voltage and impulse rating of the equipment All covers and doors must be in place before applying power to the MCC Pre energizing Check Finally
33. witch information Integrated Architecture Builder IAB The Advanced EtherNet IP capacity tool that is embedded in IAB is a system sizing tool that can provide EtherNet IP network performance and Logix controller utilization estimates based on a particular system layout Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details 1 For ODVA publications see the ODVA EtherNet IP library at http odva org Home ODVATECHNOLOGIES EtherNetIP EtherNet PLibrary tabid 76 Ing en US Default aspx You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative 20 Rockwell Automation Publication 1500 TD001A EN P October 2015 CENTERLINE 1500 Motor Control Center with EtherNet IP Network Notes Rockwell Automation Publication 1500 TD001A EN P October 2015 21 Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to famili
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