S23HM Quick Reference Guide
Contents
1. 7 Component name 20 22 Continue processing 10 Conveyor 0 0 6 eee eee 30 Conveyor track 1 0 eee 9 Conveyor track 2 200 ee 9 COVED eee 10 D DEV ce eee 22 Display empty tracks with component verification 24 without component verification 23 Displays and controls 7 Division a 20 Docking and undocking the CO table 35 E Emergency stop mushroom head push button 0 6 10 Empty track errors 32 Enter Password a 15 Error counter aou ans eeraa rar 22 Error number 22 F Fault list with title bar 22 Fiducial errors a 34 Flowchart Switching on the SIPLACE line 41 Forced air on off 26 G Gantry reference run 25 General errors AA 22 General operating statuses 8 GF ees 5 GF NO LA ce 20 Go to service position 25 Go to set up position 25 Go to waiting pos n 25 Go to zero pulse Aa 25 Guard 02 ce 10 H Head reference run 26 Holding circuit Aa 26 Hot key 00 eene 11 I ICONS cc eee 18 Input box 13 Input conveyor enn 9 K Key switch ciliis 6 Keyboard with integral trackball 7 Keyboard with integrated mouse 11 L Line comp2. Only personnel with the corresponding training and qualifi cations are permitted to access the Single functions Gantry X X 1 2 menu since improper treatment of the machine may result in serious phys ical injury and considerable damage to property The Single functions Gantry X menu has the following submenus Gantry functions Revolver head functions Vacuum test revolver head Nozzle offset revolver head Nozzle configuration Nozzle changer configuration revolver head if this option has been installed and configured Gantry functions menu TUM 4 2 1 Go to set up position Go to service pos n Go to waiting pos n Go to zero pulse Gantry reference run NOTE All movement functions of the x and y gantry axes have to be initiated with the Start button You will be requested to do so by the on screen display Press start key If protective covers are still open you will be asked to close them Go to this position if you wish to refill or replace feeder modules Go to this position when you want to carry out servicing of the placement head or gantry Move the gantry to this position if the gantry is not required The gantry travels until it reaches the zero pulse The gantry carries out a reference run 25 Revolver head functions menu NOTE If you wish to carry out revolver head functions with the cover open this will only be possible with the key operated switch in position
3. Nozzles Picking up esee 29 Removing 0 000 002 eee 29 Returning 0 00 00 ee eee 29 oO One nozzle uaran aaan 28 On screen displays Control box eee 14 Dialog box 2 0 0 eee ee 13 Selection box 04 14 Operator guidance 18 Output conveyor 2 0 2 0 rrenan 9 P Package form number 20 PEB ees 5 to center conveyor 30 to output conveyor 30 PCB barcode error option 35 Pick up circuit lisse 26 Pick up side eee 22 Processing conveyor 9 Protective cover 0 0000 10 Protective glass disk 10 R Reject circuit auuu a 26 Resume placement of PCB without components loss 34 40 S Safety devices 0 0a 10 Screen displays 20 13 Seg oe eee 5 22 Selection box 2 0 0 0 a 14 Sensor lesse eee 30 Set track to full 2 0 00 21 SF nne 5 Shutdown 0000 00 02 eee ee 16 SIPLACE line switching off 16 SIPLACE line switching on 15 Star step AA 26 28 Start button 6 Stations Starting raaa 15 Switching off a 16 Stop button 00 000000 ee eae 6 Switches and buttons 5 Switching off Line computer aa 16 SIPLACE line a 16 Stations A 0008 16 Switching on Stations 15 T Tit
4. 44 D 81359 Muenchen Printed in the Federal Republic of Germany
5. From this menu click on the GO TO SET UP POSITION button The selected placement head will move across the PCB transport to pre vent it being damaged when the component table is changed Open protective cover of the selected gantry Open the side screens e Open the horizontal tensioners item 11 e Pull the two actuating tubes itern 6 towards you at the same time and lift up the bracket item 7 to lock the raised component table bed in its top end position e Hold down the button item 5 for raising the component table bed item 4 until the component table bed reaches its top end position e Unplug the component table power cable item 2 e Unplug the component table control cable item 1 e Disconnect the compressed air supply item 3 e Remove the component table Docking the component table AN WARNING Check that the placement head is outside the range of the component table CAUTION When docking the component table ensure that the table bed is in its top end position and the bracket item 7 is folded up e Cut off the empty tapes for the feeder modules e Make sure that the contact surface item 10 for the component table bed is clean e CAREFULLY push the component table into the placement system e Connect the compressed air supply item 3 e Plugin the control cable item 1 e Plugin the power cable item 2 for the component table e Pullthe two actuating tubes item 6 tow
6. functions Gantry Resume placement of PCB without components loss This error message will be displayed if it was not possible to find or detect a fiducial Click on OK to acknowledge and then select from the functions displayed With this function you can abort processing With this function you can continue processing With this function you can display the list of the machine errors which have occured on the screen Select this menu to correct the error Transport the board onto the output conveyor Replace the board on the input conveyor Transport the board onto the center conveyor The board is stopped there and clamped Now select Continue placement Nozzle configuration errors If an error occurs in connection with the nozzle configuration or if the con figuration has to be changed the warning box Nozzle configuration error Gantry 1 2 will be displayed on the screen Click on OK to acknowledge SF Gantries 1 2 menu Select the submenu Nozzle configuration revolver head and Continue processing 34 change the nozzle When you quit the SF menu a head reference run and a height reference run with vacuum test will be carried out With this function you can continue processing PCB barcode error option If it was not possible to read the barcode properly the following selection and dialog box will be displayed on the screen e Use the keyboard to enter the correct bar c
7. indicator lamps L1 and L3 on continuously green oper ating status lamp off An error has occurred that affects the entire placement system gt the placement system has stopped Machine Areas o uvo mr pos 2 Si T1 T2 The figure below provides a diagrammatic overview of the individual areas of a SIPLACE S 23 HM placement station The terms used in the figure to describe these areas are also used in the texts in the user interface and in the User Manual WERE 5 INE n z Output conveyor Input conveyor Processing conveyor Gantry 1 Gantry 2 Location 1 Location 3 Conveyor track 1 Conveyor track 2 twin conveyor option The PCB conveyor is divided into the following sections Input conveyor Processing conveyor Output conveyor Safety devices Emergency stop mushroom head push buttons Emergency stop mushroom head push button input side Emergency stop mushroom head push button output side Protective cover right hand side Protective glass disks right hand side Protective cover left hand side Protective glass disks left hand side Cover and guard on the input beit Cover and guard on the output belt amp 066040660 If serious problems occur amp 5 The placement system will stop immediately Attempt to eliminate the problem If this is not possible call the line engineer Continue processing e Tum the emergency stop mushroom head p
8. pointer at the top or bottom right hand edge of the screen The pointer will become a cross Hold the left hand mouse button down The main menu will appear Still holding the mouse button down move the pointer onto Shutdown then release it The following dialog box now appears on the screen Really shut down Yes No Click on Yes The dialog box closes and the program is shut down This takes about one minute The following box now appears Safe to power off Press any key to reboot e Switch off the UPS and the monitor Switching off the stations 16 When an automatic placement system is in use NEVER just power it off at the main switch apart from in an emergency The station computer runs under the WINDOWS NT operating system You must shut down the operating system correctly before switching off the station The procedure for switching off the station is as follows e End all placement and gluing operations Check that the z axes of all placement and glue application heads are in their top end position Check whether there are still components on the placement heads Move all gantries into the standby position Click on the Shut down computer option in the Operation menu This will end all the processes running on the station computer A prompt will then appear on screen telling you that you can safely switch off the computer You can now switch off the place
9. EV The originator of the error message e g gantry 1 etc Transp Conveyor belt affected 1 Standard conveyor 2 2nd conveyor when the twin conveyor option has been installed Info 1 or 2 Information of relevance to Siemens only Diagnostics Select one particular error line in the list and click on Diagnostics The diagnostics program will be started Error information Additional information concerning the marked errors is displayed by the information and help system Delete all Click on this button to delete all the errors of the same type If a track is empty it must be filled before deleting 22 Feeders menu TUM 3 4 The Feeders menu has four submenus for querying or checking the status of all feeder modules Displaying empty tracks and setting them full Omit components This menu can only be accessed from the Line engi neer operator control level or higher Displaying magazines and changing inventory levels Displaying and vibrating linear feeders With the 80F placement machine there is an additional submenu Func tions with the wafflepack changer Display and refill empty tracks menu TUM 3 4 1 The empty tracks of feeder modules are displayed in this menu After fill ing you can set the tracks to full Depending on the option which has been activated the following sub menus will be called Display empty tracks without component verification When yo
10. I TUM 4 2 2 Star in position 1 The star and the z axis of the revolver head carry out a reference run At the same time the segment at the star position is rotated into the pick up placement position Star step The star is cycled onward by one position each time and its position dis played graphically in the window Actuate DP axis The nozzle of the segment at the dp1 turning station is rotated by 90 Head reference run The head axes carry out a reference run During this components are ejected into the rejects container Pick up circuit Forced air on off The forced air is switched on or off at the pick up position Vacuum on off The vacuum is switched on or off at the pick up position Measure forced air The pressure of the forced air is measured at the pick up position and the measured value displayed in mbar Measure vacuum The vacuum value is measured for the nozzle at the pick up position and the measured value displayed in mbar Reject circuit Forced air on off The forced air is switched on or off at the reject position Vacuum on off The vacuum is switched on or off at the reject position Holding circuit Measure vacuum The vacuum of the holding circuit is measured and the measured value displayed in mbar 26 Vacuum test revolver head menu When this function is executed the revolver head performs a head refer TUM 4 2 4 ence run At the same time the vacuum values of all nozzles at the pick up pos
11. SIEMENS Quick Reference Guide SIPLACE S 23 HM User Manual From Software Version SR 405 xx 05 99 Issue SIEMENS AG PL EA 1 V MC Rupert Mayer Strasse 44 D 81359 Muenchen UNIX is a trade mark of AT amp T Windows is a trade mark of Microsoft The reproduction transmission or use of this document or its contents is not permitted without written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG 1999 All rights reserved We have checked the contents of the printed documentation to ensure that it is in agreement with the hardware and software described therein However since discrepancies cannot be ruled out we cannot assume responsibility for complete agreement The information given in this printed documentation is however regularly reviewed and necessary corrections included in subsequent editions We would appreciate any suggestions for improvements Subject to change without prior notice Order no 00191620 01 To be ordered from Siemens AG PLEA1VMC Rupert Mayer Strasse 44 D 81359 Muenchen Printed in the Federal Republic of Germany Siemens Aktiengesellschaft Abbreviations The following abbreviations are employed in this quick reference guide DEV Originator of the error BC Barcode BE Cmp CO Component SF Single functions E Error counter GF Package form PCB LP Pr
12. agazine manually Refill Refill the magazine with new nozzles of the same type and click on Refill The fill level is updated NOTE Make sure that the nozzle magazines are kept full Confirm magazine Set up the nozzles as required in the magazine indicated by an arrow Move the cyan bar over the corresponding line in the list field Click on Confirm magaz The desired and actual values must agree 29 Single functions PCB transport 1 menu TUM 4 4 PCB to center conveyor PCB to output conveyor Ceramic substrate centering option Actuate clamping Actuate stopper Sensor Input center output Refresh Conveyor high speed Conveyor On 30 This menu is used for checking and setting the function modules of the PCB conveyor If the twin conveyor option is installed the Single functions PCB transport 2 menu will be activated The same functions as with PCB transport 1 will then be available to you NOTE To move the gantries close the covers and then press the start button All gantry and head axes will move at low speed The PCB is transported from the input conveyor onto the center conveyor and then stopped and clamped The PCB is transported from the center conveyor onto the output conveyor The following menu items behave like a toggle switch when clicked on Click on the Ceramic substrate centering button and the substrate centering clamp will be activated or deactiv
13. ar code reading errors it will be stopped and the warning box is displayed on the screen with a message such as Track empty error and so on e You should comply with the instructions in the warning box and carry out the actions requested WARNING Only personnel with the corresponding training and qualifications are per mitted to carry out actions requiring Line engineer authorization since improper treatment of the machine may result in serious physical injury and considerable damage to property NOTE Close the protective covers before attempting to move the axes If you wish to carry out head functions with the cover open this will only be possible with the key operated switch in position I Empty track errors TUM 3 3 1 Placement of a board will continue until there is none left of all of the com ponents which are to be inserted In this situation the machine will stop and the error message Track empty will appear on the screen e Click on OK to acknowledge and then select from the functions displayed Abort processing When you select Abort processing the board will be transported onto the output conveyor and the components in the placement head dropped into the rejects container After this the gantries return to their waiting posi tions 32 Continue processing Refill the components which have run out set the refilled tracks to Full and click on Continue processing Placement will
14. ards you at the same time and then lower the bracket item 7 in order to be able to lower the component table bed e Check that the centEring holes in the component table bed lie precisely over the centering pins of the placement system e Hold down the button item 5 until the component table bed reaches its top end position e Release the button and the component table bed will descend e Ensure that the centring pins engage in the centring holes in the compo nent table bed and that the component table bed is fully lowered e Fold up the bracket item 7 of the component table e Lockthe two horizontal tensioners item 11 e Close the side screens and protective cover e Press the Start button to start the placement system 37 38 Index Symbols sse he ee eee 18 HE LL enno 5 22 A Abbreviations llle esee 5 Actuate clamping 30 Actuate dp axis a 26 Actuate stopper aaa 30 Areas of SIPLACE 5 23 placem stations 9 B Barcode comparison 21 BC oo cee ee 5 BE LL 5 Button General errors menu 22 Machine errors menu 22 Track errors menu 22 Transport errors menu 22 Buttons 222 ee 18 c Ceramic substrate centering 30 071 o teens 5 CO Lc eens 5 CO BC 2 cee 20 Component barcode 20 Component barcode reader option 8 Component counter
15. ated Click on the Actuate clamping button and the clamp will be activated or deactivated Click on the Actuate stopper button and the stopper will be moved in and out of position You can use this menu item to interrogate the states of the ultrasonic beros in the input center and output conveyors 1 has responded 0 has not responded Select different speeds for the conveyor width adjustment NOTE Make sure that there are no boards on the conveyor belts The input belt runs at high speed only This starts the conveyor beits e Click on OK in the dialog box to cancel the procedure PCB conveyor width menu TUM 4 4 2 This menu is used for measuring and adjusting the conveyor belt width CAUTION Make sure there are no boards on the conveyor belts when you adjust the conveyor belt width Measure width Press this button to display measure and save the width of the PCB trans port Width adjustment With this menu item you can adjust the width of the PCB conveyor at a higher or lower speed as you like If you have changed the width when you quit the Single functions menu the conveyor width will be measured with the left hand gantry and updated Access this menu once again to see the current width 31 Troubleshooting TUM 3 3 If errors occurs at the placement machine such as track errors machine errors transport errors fiducial errors nozzle configuration errors or PCB b
16. d which con tains a list of currently 6 acceptable barcodes Filter location NOTE If one position in the barcode is an asterisk this position will not be included in the barcode comparison Compare barcode The result of the barcode comparison is either same or different Set track full If the barcode read in is the same as the barcode stipulated and if the track is empty click on the Set track full button or use the component bar code reader to read the RET barcode on the barcode strip 21 Display errors menu From the Error handling menu you can access the lists corresponding to TUM 3 3 the following error types Track errors Machine errors Transport errors General errors The top line will always show the last error to occur o O0 D Button for accessing the track errors menu Button for accessing the machine errors menu Button for accessing the transport errors menu Button for accessing the general errors menu List of errors with title bar Key to the abbreviations in the title bar No Error number CmpName Name of the component Loc Component location Tr D T Track division tray Seg Number of the segment which was used for placing the component HE Error counter The error counter shows how often this error has already occured Text Explanatory text The following abbreviations may also be encountered with other error types D
17. inted circuit board Seg Segment TR D T Track Division Tray TUM See User Manual section Structure of the placement system Gantry 1 Gantry 2 12 segment revolver head Sockets for the component changeover table cable Component changeover table Controls input side Controls output side PCB conveyor output side PCB conveyor input side m DOOQGCOOO Switches and buttons on the placement system The following diagram shows the positions of the switches and buttons on the placement system Main switch Key switch Stop button Start button O QOOHO Main switch red with yellow enclosure Key switch Stop button black Start button white Emergency stop mushroom head push button Component counter The main switch is used to switch the power supply to the placement sys tem on and off AN AN RISK OF DEATH Certain parts inside the placement system continue to carry potentially lethal voltages even when switched off at the main switch The key switch is normally set to the 0 position during operation The key should be removed and kept in a safe place Only authorised personnel may turn it to the I position line engineer mode and then only for cer tain maintenance or servicing work This button is used to stop placement on the placement system Use this button to start the placement system after switching on or elimi nating a fault Emergency stop mushroom head push b
18. ition are measured with the nozzles both closed and open The values are then displayed in the list Nozzle offset revolver head menu When this function is executed you will be asked to press the start button TUM 4 2 5 by a screen message The gantry will then travel over a measurement position on the board conveyor Here the z heights of all segments are measured and displayed on the screen The gantry then returns to its ini tial waiting position 27 Nozzle configuration revolver head menu TUM 4 2 6 List field Revolver head diagram Star step Confirm One nozzle 28 Within the Nozzle configuration revolver head menu you can view the nozzle configuration and check nozzles If a nozzle changer has been installed you can change the nozzles with the aid of this menu NOTE Nozzle changing is only possible with the prespecified cluster and pre specified setup The nozzle configuration is displayed with the programmed and actual val ues Nozzles marked with an arrow in the To change column have to be changed The cyan bar indicates that the corresponding nozzle is in the changing position The arrow shows the changing position for the nozzle in question Each time you click on this button the star is cycled forward one position Carry out the following actions in turn Cycle the nozzle marked with an arrow into the changing position Change the nozzle Click on the Confirm button The disp
19. lay of the programmed and actual values in the lists field has to be identical The following functions can only be executed if a nozzle changer has been installed When One nozzle is activated the Return Pick up Remove and Replace functions will only be carried out for the selected nozzle If you click on one of these functions an input box will appear so that you can enter the segment number The default value that appears in the input box is the number of the segment currently at the change position it is indi cated by cyan colored arrow Click on OK to execute the function Return all nozzles All nozzles are returned to the magazine of the nozzle changer Pick up all nozzles The revolver head picks up all nozzles from the nozzle magazine Remove all nozzles All of the nozzles in the revolver head are discarded into the rejects con tainer Nozzle changer configuration revolver head menu TUM 4 2 7 Within this menu you can find out the nozzle types of the individual magazines check nozzles and change nozzles Magazine Magazine number maximum 7 Number Number of nozzles in the magazine Actual Setup currently in the nozzle changer Preset Setup specified by the line computer Arrow If preset and actual values differ this will be indicated by an arrow Lock op close You can open or close the closing plate of the selected nozzle changer magazine in order to fill the nozzle changer m
20. le bar ee eee 22 Touchscreen aaa 7 11 TRIDIT a 5 22 Track oo ete eee 20 Track barcode 2 2 20 Track errors 6 ee 22 Track number 20 Trackball 2 0 0 00 00 2 cece cee eee 11 Transport errors 22 33 Tray oo eee 20 Troubleshooting Aa 32 Twin conveyor option 9 U UM sssessse ss aa 5 User interface liiis 12 User level Operator 808 23 18 V Vacuum on off 0 a 26 wW Warning boxes 000 0005 13 Flowchart Switching ON the SIPLACE Line Station computer i i Line computer tasks Switch on l e Po Make settings on the machine pean Set up generator appears Check the set up insert feeder modules oo Load cluster data ee Wait for PCB Introduce PCB Y Nozzle check Confirm the set up generator Change nozzle configuration if necessary n I Yes Abort processing PCB Reset tracks ft Test set up I Bold To be carried out by the operator Italic Carried out or PCB onto output conveyor lag signaled by the station 41 Siemens AG 1999 All rights reserved Subject to change without prior notice Order no 00191620 01 Siemens Aktiengesellschaft To be ordered from Siemens AG PL EA 1V MC Rupert Mayer Strasse
21. liably Main fault indicator The sequence of colours of the indicator lamp is white L1 green L2 white L3 It signals different operating statuses and faults on the place ment system Functional description of the main fault indicator Main fault indicator L1 Fault indicator lamp white L2 Operating status lamp green L3 Fault indicator lamp white General operating statuses Operating status lamp green on continuously The placement system is in service Operating status lamp green flashes The placement system is waiting for a PCB on the input belt or the place ment system is waiting until the output belt is free Top white fault indicator lamp L1 flashes One or more tracks are empty on the right hand side of the placement system The placement system continues to place any remaining compo nents Bottom white fault indicator lamp L3 flashes One or more tracks are empty on the left hand side of the placement sys tem The placement system continues to place any remaining compo nents Top white fault indicator lamp L1 on continuously green operating sta tus lamp L2 off An error has occurred on the right hand side of the placement system the placement system has stopped Bottom white fault indicator lamp L3 on continuously green operating status lamp L2 off An error has occurred on the left hand side of the placement system gt the placement system has stopped Both white fault
22. ment system at the main switch PLEASE NOTE If you switch off the placement system while it is in use without first cor rectly shutting down the station computer the computer might not start again the next time you start up the line 17 Operator Guidance SIPLACE 80S 23 Main view menu user level operator TUM 2 4 18 You can control the operation of the machine from the main view Ail of the menus and options accessible to the operator can be accessed from the main view Menus to which the operator has no access and options which have not been activated are grayed out You can jump directly back to the main view at any time from a menu If you have changed any settings a query box will be displayed asking you to save or discard the changes 0 0 Buttons for machine control Process Stop processing Continue processing Abort processing 8 Error information If an error has occured you can obtain more details concerning the error in this submenu 8 Diagnostics If an error occurs while a board is being processed you can start this diag nostics program in order to analyze and correct the error GO Clear error Click on this button and the error message will be removed from the screen For reference purposes the error will continue to be held in the errors list This displays the file name of the job the cluster that was loaded and the set up Buttons and ic
23. now continue until the board is finished Display errors menu With this menu you can display a list of the errors which have occurred on the screen Feeders menu This menu is used for dealing with empty tracks and track errors Single functions Errors caused by the gantry are corrected with the aid of this menu Gantry 1 menu Machine errors TUM 3 3 2 When machine errors occur such as axis errors for example the machine will stop e Click on OK to acknowledge and then select from the functions displayed Abort processing With this function you can abort processing Continue processing With this function you can continue processing Display errors menu With this function you can display the machine errors which have occured on the screen SF Gantries 1 2 menu Select this menu to correct the error Transport errors TUM 3 3 3 If boards are not being clamped placement will be interrupted and the fol lowing warning box displayed on the screen e Click on OK to acknowledge and then select from the functions displayed Abort processing With this function you can abort processing Continue processing With this function you can continue processing Display errors menu With this function you can display on the screen the transport errors which have occured SF Transport 1 2 Select this menu to correct the error menu 33 Fiducial errors Abort processing Continue processing Display errors menu Single
24. ode or e transport the board Continue processing With this function you can continue processing Docking and Undocking the mobile component table Safety instructions for docking and undocking the mobile component table WARNING e Never reach into the gap between the component tables and the place ment system frame while the machine is running item 1 e Always check that the component table is docked on the placement sys tem before connecting or disconnecting the component table power cable at the socket on the placement system item 2 NEVER connect the component table connecting cable to the socket on the placement system and then operate the component table via the external compressed air control unit item 3 35 Undocking the component table 36 Communication interface connector Power supply connector for the component table Compressed air connection Component table bed amp Button for raising and lowering the component table bed 8 Actuating tube Fold down bracket Holes for the centering pins eoo Centering pins Contact surfaces for the slide rails of the component table Horizontal tensioners Click on the STOP PROCESSING PCB icon in the MAIN VIEW menu The PCB in progress will be completed The icons of the SINGLE FUNC TIONS menu will then be activated Click on the desired SINGLE FUNCTIONS GANTRY X icon gantry 1 or 2 Click on the GANTRY FUNCTIONS icon
25. of loaded setup Main View Submenus 12 9000000 Error message line Status display Operator actions information line for menus icons with bubble help text Machine operating mode Q e Q 6 OO 6 OG Main View F1 Display setup F2 Display errors F3 Component feeder systems F4 SF gantry 1 F5 SF gantry 2 F6 SF PCB transport 2 F8 option 00000A e 8 SF PCB transport 1 F7 Teach and test PCB fiducial F9 Measure cmp and change GF data F10 SITEST GEM status F11 option Pull down menu On screen displays warning and message boxes Warning and message boxes notify the user of faults or errors which have occured in the machine they also request the user to perform various actions On screen displays input box e Enterthe desired information into the input field and click on the OK button to finish your input Click on the Cancel button if you want to discard your input The Help button provides access to on line help 13 On screen display control box In the control box you can activate or deactivate options Activated options are indicated by crosses in the check boxes You can activate or deacti vate options by clicking on the check box with the mouse pointer Click on Accept to save the settings you have selected or discard them by pressing Cancel Click on the Help button to activate on line help Please note
26. on the machine e Carry out a visual inspection of the machine In particular make sure that there are no obstacles within the range of movement of the gantries e Make sure that the z axes of all heads are in their top end positions e Check that the power and compressed air supplies are connected e Switch on the machine at the main switch With the line computer con nected and provided there are no communication problems the main menu for the user class Operator will appear 15 e When the prompt appears on screen press one of the white Start buttons on the input output side or on the left or right operating panel The placement system is ready for use again as soon as the reference point run has ended Switching off the SIPLACE line ATTENTION Before you switch off the line make sure of the following All placement and glueing operations must have been completed at the stations The z axes of all placement and glueing heads have to be in their top end positions No placement head should still be carrying components All gantries must have moved to their waiting positions The station computers are shut down safely Switching off the line computer N CAUTION Never switch off the line computer simply by switching off the main switch Always shut down the operating system properly If you fail to do so you may end up with considerable loss of data or corrupted programs Position the mouse
27. ons for calling menus for machine control Machine options 49 Display main view Display setup and component verification with barcode Display errors PCB feeders SF gantries 1 and 2 SF PCB transport 1 and SF PCB transport 2 you cannot access the SF PCB transport 2 menu unless the twin conveyor option has been installed GEM status placement program and terminal service option Display of the machine s operating mode line computer GEM host stand alone Menu line with pull down menus Via these pull down menus you also have access to all of those functions and options which you require for machine control Machine options menu e Click on the Machine options button in the main view The Machine options control box opens displaying the options installed and the config uration of the machine Activated options are marked with a cross in the corresponding check boxes TUM 24 4 1 TUM3 TUMS TUM 11 e Press Cancel to leave the menu without saving changes and press Accept to save the changes You should however note that for certain options you will need line engi neer access authorization as these options can only be activated or deac tivated by persons with that authorization 19 Setup menu TUM 3 2 Loc Track Div Tray CmpName GF no Track barcode CO BC 20 For a given cluster and a given setup you can use this menu to display the setup for each loca
28. that you will need the line engineer access authorization for certain options and that these options can only be activated or deactivated by persons with that authorization On screen display selection box e Click on the option you want and confirm your choice by pressing OK You can discard your choice by clicking on Cancel Click on the Help button to activate on line help 14 Switching on the SIPLACE line Switching on the line computer e Switch on the uninterruptible power supply UPS The line computer software is uploaded The login dialog window appears on the screen after approximately 2 min utes e Enter pirin the login box and confirm your entry by pressing the RETURN key e Enter the password in the Password box and press the RETURN key If no password is required then just press the RETURN key The desktop starting window will appear on screen after approximately 3 minutes with the overlying login box e Enter the user name defined for your user account in the User box and enter the corresponding password in the Password box e Click on Ok to confirm The functions of the line computer program can now be executed according to your access rights Starting the stations ATTENTION Do not switch on the stations and peripherals until the Desktop menu is displayed on the monitor of the line computer Failure to observe this may result in communications problems Before you switch
29. tion dis Be Be Location number Track number of the corresponding component feeder Feeder division assigned to the component Displays the component s tray number 1 28 in the wafflepack changer on the 80F placement system only Name of the component Package form number of the component Track barcode of the component Component barcode If a component barcode has been specified will be found in this col umn and it will be possible to access the Component verification with bar code menu If a minus sign appears in the column this means that no barcode has been allocated to the component The Component verifica tion with barcode button cannot be used Component verification with barcode menu TUM 3 3 2 The Component verification with barcode menu cannot be accessed unless you have configured the Component verification with barcode option in the machine options and a track barcode has been defined for the component The barcode can be read off from the reel with the barcode pen or entered manually via the Manual input button The data for the selected track are displayed here Manual input You can enter the barcode manually The barcode you have entered is compared with the configured data and the result shown in the Barcode compare window The result displayed is either same or different 8 Acceptable barcodes When you click on this button a display box will be displaye
30. u click on the button for location 1 2 3 or 4 the entire location which you selected will be set to full When you select a particular feeder module in the list section and then click on the Selected track button the individual track will be set to full 23 Display empty tracks with component verification TUM 3 4 1 1 If the Component verification with barcode option has been configured and activated the following menu will appear Within this menu locations 1 to 4 or individual tracks which have been given a barcode cannot be set to full Apart from displaying the empty tracks this menu also allows to individually set to full those empty tracks which have not been provided with a barcode Tracks which do not have a component barcode are indicated by a dash in the CO BC column The Selected track button is activated here Display magazines and change inventory levels menu TUM 3 4 3 This menu is for the 80F placement system only Display linear feeder and vibrate menu TUM 3 4 4 When you have filled a linear feeder you can use this menu to select it and turn vibration on e Select the linear feeder from the list 24 Click on the Vibrate on button The arrow in the Vibrate column shows that the module is being vibrated You can stop vibration by clicking on the Vibrate off button Single functions Gantries 1 2 menu TUM 4 2 i i The Single function menu for gantries 1 and 2 are identical
31. ush button to the left to release it e Press the Start button Protective covers Make sure that all covers are closed when the machine is operating As Soon as a cover is opened the machine will stop and an error message of the following type may be displayed during placement General error 270 PCB interrupted due to EMERGENCY STOP Transp 1 DEV 1 E 1 e Close the covers and press the Start button 10 Menu control of the machine The menu control and the user interface of the machine are based on the Microsoft Windows standard You can initiate actions in the individual menus by using function keys F1 to F12 on the keyboard the trackball and the left hand mouse button or the touchscreen You can open pull downs and their submenus by pressing the Alt key in combination with a hot key Keyboard with integrated mouse trackball IBM compatible keyboard with German character set Return key 2 Left hand mouse button 8 Trackball Function keys F1 to F12 Touchscreen As an alternative to the trackball you can position the mouse pointer on the screen and operate it by touching the screen with your finger 11 User Interface Main View Layout and Explanation of the Symbols 9000000 indicates the current menu Menu line with pull down menus Buttons for user actions Button for calling submenus Job name File name of loaded cluster File name
32. uter Shutdown rreran 16 Switching off a 16 List field aaan 00000000002 c eee 28 Location 2 0 0 a 22 Location 1 0 0 6 cee ee 9 Location 3 llle eese 9 Location number 2 0 52 20 Lock op close 0 0000000 29 LP tenn ee 5 M Machine areas 5 9 Machine control Buttons 00ers 18 ICONS 2 0 eee 18 Machine errors 22 33 Main fault indicator ouse a 8 Main switch 6 Main view 0002 n 12 Layout and explanation of the symbols 12 Submenus useless esse 12 Measure forced air 26 Measure vacuum 26 Menu Component verification with barcode 21 Display and refill empty tracks Display linear feeder and vibrate 24 Display magazines and change inventory levels 24 Feeders 4 aaa 28 Gantry functions an 25 Main view 805 23 18 Nozzle changer configuration revolver head 29 Nozzle configuration revolver head a 28 Nozzle offset revolver head 27 PCB conveyor width 31 Revolver head functions 26 Setup eee 20 Single functions Gantries 1 2 3 4 25 Single functions PCB transport 1 30 Vacuum test revolver head 27 Menu control of the machine 11 Message boxes 0 13 N Nozzle configuration errors 34
33. utton The emergency stop mushroom head push button latches in place when it is pressed The power supply to the gantry axes component changeover tables conveyor belts and cutting devices is interrupted and the power supply for the star axes of the placement heads is reduced Turn the but ton to release it Component counter The component counter shows the number of components that have been processed Displays and controls The following diagram shows the displays and controls Controls input side Controls output side Keyboard with integral trackball Component barcode reader Touchscreen Main fault indicator White fault indicator lamp gantry 2 location 3 Green operating status lamp White fault indicator lamp gantry 1 location 1 S zeoeooeoo m Description of the displays and controls All the controls can be reached by anyone who is more than 1 60 m tall Touchscreen As an alternative to the trackball you can position the mouse pointer on the screen and operate it by touching the screen with your finger The resolution is 640 x 480 pixels Keyboard with integral trackball The keyboard and trackball are located beneath the screen The keyboard can be raised and lowered Component barcode reader option There is a compartment for a Datalogic DL 910 component barcode reader between the keyboard and the screen The barcode reader enables the components to be set up and topped up quickly and re
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