CNC-210A Series H6612 User`s manual
Contents
1. DOC 060213 o TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 2 1 INTRODUCTION CNC 210A is a series of MICRO CONTROLLER developed by TAILY AUTOMATION It not only retains all the features of previous designs it also has a low noise level and is less sensitive to external power fluctuation Furthermore it also includes a RS 485 network interface making operation easier to manage CNC 210A also features an integrated design putting stepper motor driver DC motor speed controller brake and power supplier control circuits into one control box simultaneously achieving size reduction high performance and low cost CNC 210A Series offers CNC 210AS Standard Model and CNC 210AE External Connection Model depending on whether a close loop driver is provided for various applications O O CNC2WAS Drive 2 2A STEP molor in directly Drive 2 phases 2A STEP motor in directly CNC 210AE Or external connect STEP motor driver 1 1 Software edition 9 H6612 Edition is design for soldering machine it controls a step motor for dipping axis and 4 cylinders for wiping refuse 2 MAIN FEATURES Single chip Microprocessor design has further higher performance and higher functions it also has less sensitive to external power fluctuation or to external electromagnetic interference Memory use2. CV Cy RS 485 RS 485 RS 485 CONNECTION BOX CONNECTION BOX CONNECTION BOX LAST STATION PREVIOUS STATION COOMUNICATION 6 4 COOMUNICATION 6 4 lt lt lt lt NS TERMINATOR RESISTOR 47 100 In READY mode press following keys combination its will sent each setting data to target station Sends configuration setting data to the specify station Ee 1 00 29 Sends parameters to the specify station or forr 2 00 99 Sends password to the specify station It will send the parameters from the START STEP until to the END STEP when sent the parameters from one station to another 00 9 target station number If the target station number specify as 00 all the stations on the same network will receive the data is being sent 7 MAINTAIN AND TROUBLESHOOTING 7 1 Periodically maintain Please periodically clean up the controller inner accumulate dust and dopants Please periodically check the wire connection between controller and machine if have loose or bad contact 9 The following parts must be maintained or changed periodically as list below If any part is found faulty it must be changed immediately even when it has not yet reached the end of its life which depends on the operating method and environmental condition orale EET EE TAILY AUTOMATION CO LTD CNC 210
3. FLASH ROM capacity capable storing up to 1000 steps winding data 9 winding parameters and 5 options can be independently assigned for each step Off power memory retention without battery Dipping axis stepper motor with a constant current driver offering fast wire guiding speeds Dipping axis offering 10 steps moving speed selection Offering RS 485 interface for PC linking and data transfer Software can be update through the personal computer Power input AC100V 120V 220V 240V 600VA max eigens Ez TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 3 3 3 1 FRONT PANEL DESCRIPTION GA READY E3MOVE E2SHIFT ES TURNS EHS RUN E30 5 E WTH E2S SLOW E L S ES3SLOW ELAN E3E SLOW EIFUN i START agam BABAR 35 E A J FEED END 411511 6 48 rower STEP EA3RPM ES FINISH WIND AUTO pes AUTO E 113 Power switch Power supplier equipped controls the AC power to the controller 3 2 Key pads 9 9 10 key for entering numerical values EDI tm a tn 40 i 5 zm HE on m m m Tm 59 a m o x m ura AUTO TAR JU L e e D m N Un 4 rm m e ga gt T m Enter into EDIT mode Specify target production quantity Specify starting step in memory epecify ending step in memory
4. Select item of parameter during editing Wiping refuse Select to run a wiping refuse process for current step Move fixture Select to move fixture from rear toward operator before left work piece from bath for current step Auto Select whether to have auto starting function for current step Surface detect Select whether to have solder bath surface detecting function for current step when the dipping axis is moving to the desired position Using with surface detect probe Reduce step number by one or reduce production counter by one During programming clear current data to zero Copy the data of previous step into current step Write data into memory Hold down this key for two seconds to reset production counter Skip current step and go to the next step Discard current step and go to the previous step At any time discontinues current operation and return to ready mode Pause during running Restart during pause or pause during running ore ole Ss TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 4 3 3 Digital display STEP DISPLAY Show the current step number DATA DISPLAY During programming in combination with LED shows the parameter being programmed During running ready mode show the dipping axis position A A COUNTER DISPLAY Shows production counter 3 4 Status indicators READY Lit
5. means in READY mode flash means PAUSE mode Not lit means running programming in progress RUN Lit means running in progress not lit means not in progress SLOW No function Lit means Dipping axis is fixing the position 0 6 No function LAN Lit means currently are communicating with network FINISH Will lit when reaching the preset production counter display count RPM No function QTY Lit means the counter display shows production counter 3 5 Parameters definitions SHIFT Position Set the desired position of dipping axis Setting range 0 00 999 99 mm H S Speed Dipping axis moving speed when moving to the desired position Setting range from 0 9 FUN Time Set the duration of the dipping axis to stay at desired position Setting range from 0 0 9 9sec SREI TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 5 4 PROGRAMMING PARAMETER 4 1 MEMORY RANGE SELECTION CNC 210A contains 1000 memory step by defining the region users can effectively manage the memory Various parameters can be stored in different regions and can be retrieved instantaneously After specifying the regions programming and operating can be done in those regions all un selected regions will retain their original contents and unmodified When setting the STEP number the Ending step number must be larger than the Starting step number or the operation
6. until you turn off the power or press key You must to remember the password or you cannot change any data Setting range 0000 9999 Set 0000 means no password 6 4 Travel limit t s set the maximum travel distance of dipping axis During running when the dipping axis reaches this position the step motor stop immediately and the DATA DISPLAY shows error massage then RESET and go back to the READY mode Setting range 000 00 999 99 999 99 Means limit 6 5 Jogging speed 4 Jogging speed at which the dipping axis is moving on manual operate Setting range 0 9 6 6 Moving speed Moving speed at which the dipping axis returning to the home position Setting range 0 9 Gik TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 9 6 7 Reset all configuration data s J In READY mode 0 it will reset all the configuration data and replace by initial data Be cautious in use this function 6 8 Data transmit The CNC 210AS has a RS 485 serial communication interface be used to send the setting data to the others station Up to 32 stations can be operated on the same network In this function set station numbers to the controllers to recognize the controller to which the current data is being sending Refer to the section 7 2 station numbers Wiring diagram as below CNC 210AS 210 5 CNC 210AS
7. A Series H6612 User s manual 10 For parts replacement please contact your sales representative mo Pawmme Lfegudeine 1 ayas 00 2 COOLING FAN DC 12V 10 000 hours 7 2 Error message When a fault occurs during operation the DATA DISPLAY shows error massage stop winding and then RESET go back to the READY mode Err 0 The parameters or data in memory fault Err 1 SHIFT value sets exceed the Travel Limit 5 RS 485 LAN communicating error Err p Password error key in 4 numbers password before edit 7 3 To abort seeks the original position At boot and reset procedures if because of unknown reason however engender the cylinders and dipping axis can t find out the home position and make the controller can t get into ready mode can press 5 key to abort seeks the home position make controller get into ready mode 8 INSTALLATION AND WIRING 8 1 Wiring diagram for CN2 CN6 0 dle 41512 2 m 00 Hee o BH oe o o o o H e o o o H e o o o o o o o o Oo Oo Pulse Output Operate Switches Home Sensor Turn Counter AUX I O Surface detect PROBE Operate Switch
8. IN DIR Select by AUTO HOME yes Waitting for START To Next step no 22420114 TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 7 5 2 Manual operate In READY mode press 5 invokes manual operate mode in this mode press following keys to test the output function 1 OP1 Cylinder on off Condition off IP5 gt IP6 off Dipping axis at home OP2 Cylinder on off Condition off IP5 off Dipping axis at home Cylinder on off Condition OP1 OP2 off IP1 IP4 on OP4 Cylinder on off The dipping axis moves down Condition OP1 OP2 off IP1 IP4 on The dipping axis moves up Condition OP1 OP2 off IP1 IP4 Finish and back to the READY mode 5 3 Production counter management Upon turning on the power the counter display will show the production counter During operating each time the process goes from the START STEP to the END STEP the counter will automatically increase by one Preset production counter In READY mode 5 once and key in desired values o 99299 followed by the key When the production counter reaches the preset value the FINISH led will lit Setting range 0 99999 gt Jet m Decrease production counter During READY or PAUSE mode press the key and hold down for two seconds the piece counter will decrease by one Reset produ
9. ction counter In any time holding down key for two seconds it will set the piece counter to zero SREI TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 8 6 CONFIGURATION SETTING In the READY mode press the following keys combination as section the DATA DISPLAY will show corresponding setting value If no change is necessary press the key get back to READY mode Or press key then the parameter can be modified by pressing the numerical key followed by the key 6 1 Moving increment selection 9 Press 2 Jto select moving increment t t t f t t d 6 be e 11 31 41 5181 1 Ls No function Moving increment Select the dipping axis moving increment 1 represents 0 01mm 4 mm per revolution 2 represent 0 02mm 8 mm per revolution 4 represent 0 04 16 mm per revolution 6 2 Station number 1 1 oet the station number of the controller This number is used to identify the station when using 5 485 communication function Up to 32 stations can be operated on the same network Setting range 01 99 6 3 Passworde fs 2 This password 15 used to the setting data memory you set this password cannot change any parameter and configuration data in normal sequence You have to key in four numbers of password before press 5 59 37 If the password has been passed once you can change any data in normal sequence
10. e detect probe Clear the setting value Copy the content of the previous step to the current step Go back to the previous step m P lt a To scrolls through different parameters Each time when change the parameters and selections must pressed to effect the change 4 3 Clear all parameters In the READY mode clear all the parameter in the memory Be cautious in using this function or all the data will be lost SREI TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 6 5 DIPPING EXECUTION After set up all data items press the dipping process begins in accordance with the set up content Press key to pause The following key functions are available during PAUSE mode Give up current process and regress one step next Finish current step and proceed to next step Continue Give up current process and go back to the READY mode 5 1 Running sequence Waiping refuse All cylinder off process Dipping axis moving Set by SHIFT Select by AUTO START IP1 1P4 1P7 Surface detect on yes Dipping axis moving in slow Dipping axis back to home position re Dipping axis yes Dipping axis stop OP1 on 2 Set by FUN a Select by EDGE STOP ye yes Waiting for START m MH E S s yes yes yes OP2 off ye OP3 off 5 lt Waiping refuse 0 Select by W
11. es Home Sensor eigens ESSI zl TAILY AUTOMATION CO LTD CNC 210A Series H6612 User s manual 8 2 Wiring diagram for terminal Drives STEP Motor in directly voo 0 On U 70 70170 2 amp 2 lt o 2 LISIH H o o o o Pulse Output Operate Switches Home Sensor AUX VO V oV v Wo WV Ww W V W Y V oW 11 EARTH AC Input Dipping axis STEP motor LES 2 ARAN TAILY AUTOMATION CO LTD
12. will not start Specifying starting step In ready mode 2 0 999 to selected Setting range 0 999 Specifying ending step In ready mode press 25 o sss to selected Setting range 0 999 4 2 Programming parameter In READY mode press on the programming mode the STEP DISPLAY shows START STEP the parameter indicator SHIFT the DATA DISPLAY shows SHIFT setting value the SHIFT can be changed by pressing the numerical keys followed by the key After that the STEP number will automatically increase by one to continue set the SHIFT for next step When the STEP number is larger then the END STEP the STEP number will restore to the START STEP and the indicator light will change from SHIFT to H S4 to specifying the speed for each STEP Repeat the same procedure using numerical keys and the key all parameters for each STEP can thus programmed after that press key again to go back to ready mode The following functions are also available Wiping refuse Select to run a wiping refuse process for current step 55 Move fixture Select to move fixture from rear toward operator before left work piece from bath eS Auto 1 Select whether to have auto starting function for current step Surface detect Select whether to have solder bath surface detecting function for current step when the dipping axis is moving to the desired position Using with surfac
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