elebia® evo user manual PDF
Contents
1. elebia the safety hook gt Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications Table of contents 4 5 Safety recommendations 6 elebia autohook system Installation 7 Main features 8 Specifications Regulatory standards 9 elebia remote control Working modes 10 24v cc Charger 230v Charger 11 Inspection Maintenance Guarantee 12 Conformity declaration and manufacturer s certificate Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications a Safety recommendations As the manufacturer has no direct control over the operation of the elebia autohook the safe handling of the equipment is therefore the responsibility of the user and of the operating personnel This list of WHAT MUST and WHAT MUST NOT BE DONE is based on the ISO and ANSI standards Ask your supervisor for a copy Each warning is identified either with the PRECAUTION or the WARNING sign to indicate the degree of seriousness NOTE the system features a powerful magnet Do not approach with metal items Magnetic cards credit cards hard disks and other magnetic elements may be damaged if brought close to the magnet A NOTE disconnect power sources prior to handling Under no circumstance does the manufacturer either accept any liability for the use of these recommen2. dations which are voluntary or guarantee them The recommendations do not take precedence over standards and regulations In the event of breakdown or malfunction withdraw the mechanism and consult the technical service 1 Keep a steady posture or secure yourself somehow when operating the elebia autohook 2 Use the hook s safety catch The safety catches are to hold slings and chains etc only when slack 3 Make sure that the hook s safety catch is closed and no load is sustained 4 Make sure that the load is free to move and free of all obstacles 5 Avoid swinging the load or the hook 6 Inspect the elebia system regularly replace damaged or worn parts and keep proper maintenan ce records 7 Use the replacement parts recommended by the manufacturer when the unit is repaired 8 DO NOT allow your attention to waver when handling the elebia autohook 9 DO NOT allow improper use of the elebia autohook cause it to knock structures or objects 10 DO NOT adjust or repair the elebia autohook This must be done by qualified personnel 11 Ensure that the recommended maintenance routines are performed Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications Precaution Inappropriate use of the elebia autohook may give rise to potentially dangerous situations and if not prevented these could lead to death or serious injury To avoid such situat
3. 1846 584 23 99 663 26 10 D 409 16 10 485 1910 553 21 77 E 194 764 246 968 246 968 F 43 170 66 2 60 66 2 60 G 485 191 67 8 267 105 4 13 H 57 6 224 88 3 46 88 3 46 242 095 41 1 162 41 1 1 62 J 41 4 1 63 72 283 72 283 KI 58 228 82 3 23 115 453 L 351 1381 401 15 79 480 1890 mm inches Model Working Load Limit Approximate weight Maximum releasable weight Explosive atmospheres L Z DIC l o lt E gt e5 e10 5Tn 10Tn 24Kg 52 91Lbs 35 Kg 77 17Lbs 20 Kg 44 10Lbs 20 Kg 44 10Lbs Not suitable Not suitable elebia B e20 20Tn 40 Kg 88 18Lbs 20 Kg 44 10Lbs Not suitable Safety factor 4 1 IP65 Working temp range 20 85 C 4 185 F Regulatory standards Directive on machine safety D2006 42EC UNE EN 1050 UNE EN ISO 12100 1 UNE EN ISO 12100 2 UNE EN 61000 6 4 UNE EN 61000 6 2 D89 391 EEC D89 654 EEC D89 655 EEC D89 656 EEC D92 58 EEC 98 UNE EN 1677 EN 10204 3 1 B Assurance of production quality in accordance with ISO 9001 Each mechanism is delivered with the CE stamp and a declaration of CE conformity Elebia is a member of the F E M Spanish Federation of Maintenance Disclaimer This brochure is for information only The manufacturer reserves the right to modify specific
4. Date Observations Observations Date Date Observations Observations Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications ae Conformity declaration and manufacturer s certificate ELEBIA AUTOHOOKS S L U with registered office at c par s 45 47 entl 33 08029 barcelona spain Tax Identification Certificate B65770265 and ISO 9001 certificate No 9000041 DECLARES Under its sole responsibility that the following model e5 e10 e20 elebia automatic hook system serial number with a maximum operating load of 5 000 10 000 20 000 KG manufacturer s test load of 122 7 245 490 KN and a minimum attained breaking load of 196 2 392 784 KN complies with the EC Machinery Directive 2006 42 EC of the European Parliament and of the Council of 22 June 1998 on the approximation of the laws of the Member States relating to machinery and 2004 108 EC on the approximation of the laws of the Member States relating to electromagnetic compatibility and has been manufactured in accordance with the following harmonised standards EN 1677 1 EN 1677 2 EN ISO12100 1 EN ISO12100 2 EN 50081 2 EN 610006 2 and EN 60204 1 1998 As stipulated by EC Machinery Directive CE symbol fixed to the autohook Technical documentation filed in manufacturer s site Authorised signatory Oscar Fillol Vidal CEO of ELEBIA AUTOHOOKS Barcelona 15 May 2012 Discl
5. 2 5 hours Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications Inspection and maintenance Proper maintenance of the elebia autohook will lengthen its useful life and allow work to be done in safety It is the user s responsibility to respect the Safety Recommendations attached to this manual to undertake the corresponding inspections and to withdraw the mechanism in the event of deterioration or mal function Frequent visual inspection to detect cracks and deformations and inspection of crucial parts hook opening is recommended In the event of cracks or deformations of over 1 the mechanism must be withdrawn A minimum of one service should be performed each year Every 10 000 cycles the letter C for check will appear on the display elebia service point should be visited for inspection and preventive maintenance The frequency of inspections may vary according to the intensity and type of use in each case Non performance of checks and maintenance may lead to cancellation of the guarantee Guarantee The guarantee for elebia products is for 2 years and covers parts and labour for the use envisaged and recommended in the system s manual of use Batteries and maintenance operations and the materials and labour involved therein are exempt from guarantee Distributor Service Date WiFeliahesyatelarecue alsve 4 Date
6. aimer This brochure is for information only The manufacturer reserves the right to modify specifications
7. ations emote control B Mode button 0 to 9 autohook battery level C Check maintenance es ring in position only units with magnet sensor A Remote s battery is low elebia button Power supply Available Code Combinations Detection of Errors in Transmission Buttons Frequency selection Frequencies Communication Certification standards Radiated power Antenna Range Consumption at rest transmission operation Working temperature Dimensions elebia el ganci 1 3V lithium battery CR2032 65 536 different combinations 2 CRC bytes Forward Error Correction 2 1 865 95 MHz 869 85 MHz Bi directional return of receiver battery status EN 300 220 Telecommunications EN 301 489 Electromagnetic Compatibility EN 60730 Low Voltage under 5 dBm Printed circuit 100 metres 330 Feet 5 uA 20 mA 20 to 85 C 4 to 185 F Minitel box 68 x 52 x 17 mm 2 68 x 2 05 x 0 67 inches Working modes Display information The remote can work in 2 different modes Oto 9 autohook battery level gt One button mode A remote battery is low elebia button open and closes the hook just autohooks with magnet sensor the gt Two buttons mode ring sling or handle is in position ready to elebia button closes the hook close the hook mode button opens the hook G it s time for maintenance of your autohook To swi
8. ing or metal ring and thereafter place it inside the hook 15 NOT allow the chain or the hook to be touched by a live welding electrode 16 NEITHER withdraw NOR cover the warning signs of the elebia autohook 17 NOT operate the elebia autohook if it has not been properly secured 18 NOT lift loads unless the load slings or other accessories are of the correct size and suitably fastened to the hook 19 NOT operate the mechanism if there are people touching it or very close to it 20 NOT operate the elebia autohook when it is not in a vertical position 21 NOT lift loads that are neither balanced nor secured or if the load is not suitably fastened Any slack ness must be carefully tightened 22 NOT operate the elebia autohook unless all people are and remain outside the area of the sustained load 23 Provide notification of any malfunction or abnormal performance of the elebia autohook after the system has been disconnected for repair 24 NOT operate the elebia autohook if it lacks the safety signs or if they are illegible 25 Be familiar with the elebia autohook s operation controls procedures and warnings Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications w elebia autohook system It s that simple 1 2 elebia elebia presents the automatic remote control hook system that hooks and releases
9. ions the operator must 1 NOT operate the elebia autohook if it is not working properly or if working unusually NOT operate the elebia autohook before having completely read and understood the manufacturer s operation and maintenance instructions or manuals NOT operate the elebia autohook if it has been altered without the manufacturer s approval NEITHER lift nor pull more than the load stipulated for the elebia autohook NOT use the elebia autohook if it is damaged lacks components or is not working properly NOT use the elebia autohook with twisted tangled damaged or worn load slings NOT use the elebia autohook to lift sustain or transport people NOT lift loads over people and ensure that people remain at a distance from the load ee OOS Ot 0 NOT apply the load either to the tip of the hook or its safety mechanism 1 NOT leave the weight sustained by the elebia autohook unattended unless specific precautions have been taken 12 NOT allow the use of the elebia autohook to make electrical or earth contact for welding operations 13 NOT attempt to open the elebia hook when it is loaded When load is above 20Kg Hook won t open even if order is given If you try to open the hook while load is less than 20Kg it will drop it It is advised to work in the 3B Safe mode to carry rigging accessories or loads under 20Kg 14 NOT use the magnet to lift loads Its sole function is to attract and align the sl
10. loads and avoids handling The patented elebia autohook has a magnet at the bottom which when brought close to the load attracts and aligns the sling The user presses a button on the remote control the hook closes catches the sling and lifts the load thus avoiding any handling at all The system can operate with cable slings chain slings traditional lifting rings textile slings pallet lifters and even big bags Visit www elebia com and watch it on video Simply connect the battery and join to the crane The battery should be fully charged 2 5 hours Installation 2 insert e 3 power on e the battery Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications Swivel with bearings Ready to be upgraded with weighing scale Removable rechargeable lithium battery with led charge status Clutch protected electric motor WELDOX high strength steel body Manual operation button Impact and corrosion resistant polyester painting elebia magnetic field generator Sensor indicates when ring is in position optional Spring operated stainless steel safety trigger and easy opening for manual operation Forged hook Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications e5 e10 e20 A 276 1087 342 1346 342 1346 B 172 5 6 79 182 5 7 18 182 5 7 18 C 469
11. tch between modes press and hold the 1b you ve entered the one button mode elebia button for 10 seconds 2b you ve entered the two button mode b Power settings The power of the motor can be adjusted in an elebia technical service the remote doesn t detect the hook battery is not inserted battery is off battery is empty Disclaimer This brochure is for information only The manufacturer reserves the right to modify specifications OPERATION Plug in the corresponding connector to the vehicle s lighter socket lighter connector aa 24v cc charger and connect the jack at the other end of the cable to the battery IMPORTANT 24 volt connector This adapter charger should be used only in vehicles with a 230v charger Charger specially designed for lithium ion cells and packs Specifications Technical specifications Number of cells Input voltage Output voltage Output intensity Charge indicator Charge complete indicator Dimensions Weight Recommendations 6 Li ion cells in series 100V 240V 50Hz 60Hz 0 15 max 25 2V 1A max Yes by red LED Yes by green LED 52 x 33 x 75 mm 2 05 X 1 30 X 2 95 Inches 135 g 0 30 Lbs For interior use only Only recharge Li ion packs Recommendation Although battery charging cuts off when the charging process is complete the adapter charger should be disconnected once the pro cess has finished
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