520E User Manual.pmd - Broadata Communications, Inc.
Contents
1. LIMITED WARRANTY 19 4 Broadata Technical Support 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 1 0 PRODUCT DESCRIPTION The BCI 520E Series is a low cost high performance Digital Fiber Optic Multiple RS 232 or RS 422 Channel Data Transmission System providing simultaneous transmission of multiple serial data channels and offering a high channel density solution for low bandwidth applications The standard 520E system is designed to transport sixteen asynchronous RS 232 data channels or eight asynchronous RS 422 data channels over long distances with a single or pair of singlemode or multimode fiber Data rates forthe 520E are up to 128 kbps for each RS 232 channel or up to 750 kbps to 1 Mbps for each RS 422 channel Lastly the 520E s can be configured for various distances depending on the application The 520E provides front panel LED indicators for power and optical link status The 520E is available in a standalone or card cage format thereby accommodating multiple configurations depending on the application Broadata Technical Support CustomerService Broadatacom com 5 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System Edema COMMUNICATIONS INC oco 12VDCz Figure 1 1 520E Front Rear Panels 6 Broadata Technical Sup2. OR THE SALE THEREOF We make NO WARRANTY AS TO THE MERCHANTABILITY OF ANY GOODS OR THAT THEY ARE FIT FOR ANY PARTICULAR PURPOSE OR END APPLICATION NOR DO WE MAKE ANY WARRANTY EXPRESSED OR IMPLIED OTHER THAN AS STATED ABOVE Broadata Technical Support CustomerService Broadatacom com 19 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System Notes 20 Broadata Technical Support 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System Notes Broadata Technical Support CustomerService Broadatacom com 21 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System Notes 22 Broadata Technical Support 800 214 0222 Broadata Communications Inc 2545 West 237th Street Suite K Torrance CA 90505 1 800 214 0222 810 530 1416 810 530 5958 Facsimile e mail CustomerService Broadatacom com Website www broadatacom com E MBRDADATA CON MUNICATIONS 6000E 0520 A
3. are specified for use with Multimode 62 5 125 micron fiber or Singlemode 9 125 micron fiber Follow the ensuing instructions on installing and connecting the fiber optic links 1 Ensure the power is off before proceeding with the fiber optic cable installation Prior to connecting the fiber optic cables remove and save the dust caps from the optical port of both the 520E units Clean the fiber optic connector and use a lint free cloth dampened with alcohol to thoroughly wipe the side and end of the ferrule Use Table 2 2 as a guideline when connecting ST and FC connectors Cross connect the fibers from one unit to the other connecting the near end 520E unit s optical TX port to the far end 520E unit s optical RX port as illustrated in Figure 2 3 Observe the type of connector you have Broadata Technical Support 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System and connect the optical connector by following the instructions and guidelines from the legend provided below in Table 2 2 520E RX LINK PWR 520E Up RX LINK PWR Figure 2 3 Fiber Optic Connection Connector Illustration Description Hold the connector by the strain relief boot and insert the connector ferrule into the port Rotate th
4. 520 Series FIBER OPTIC 8 16 CHANNEL RS 422 RS 232 DATA TRANSMISSION SYSTEM BCI reserves the right to make changes to the products described herein without prior notice or consent No liability is assumed as a result of their use or application All rights reserved 2005 Broadata Communications Inc ECDOMMUNMICATIONE INE 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System SAFETY INSTRUCTIONS AND COMPLIANCE DECLARATIONS PLEASE OBSERVE THE FOLLOWING SAFETY PRECAUTIONS AS OUR PRODUCTS CONTAIN CLASS LASER PRODUCTS WARNING Do not disconnect the fiber optic connector while the unit is powered up Exposure to laser radiation is possible when the laser fiber optic connector is disconnected while the unit is powered up Although the fiber optic connectors in this product emit only Class 1 energy that is below the levels considered to be hazardous one should never stare directly into a fiber optic connector or an unconnected fiber end unless one can be certain that no exposure to laser energy could occur CAUTION This manual is intended for use by trained service personnel The use of controls making adjustments or performing operations other than those specified may resultin hazardous radiation exposure The following label or equivalent is located on the surface of laser products This label indicates that the product is classified as a CLASS 1 LASER PRODUCT CLASS 1
5. Checkto see thatthe attached user equipment is turned on b Both ends ofthe link are connected to the corresponding equipment and to the same corresponding channel port c Cable connections at both the data channels are securely fastened to each connector Turn the power off then back on to reset the link d Output levels of the user s data sources are not above the allowed input levels of the 520E units see Section 5 0 Specifications Broadata Technical Support CustomerService Broadatacom com 15 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 5 0 SPECIFICATIONS Electrical Channel Number 16 RS 232 or 8 RS 422 Signal Format RS 232 or RS 422 Interface DCE Data Rate Up to 128 Kbps RS 232 Up to 1 Mbps RS 422 Bit Error Rate 10 Connector DB 78 Physical Dimension H x W x D Standalone unit 1 72 x 4 36 x 6 9 Card cage plug in card 5 24 x 0 94 x 11 6 Power Level 412VDC 1A Power Connector 2 5 Jack Operating Temperature 0 to 50 C extended range is also available Humidity 0 to 9596 RH non condensing Status Indicators Power Optical Link Data Activity Optical Fiber Type Multimode and Singlemode Number of Fibers 2 or 1 Wavelength 1310 and or 1550 nm Fiber Optic Connector ST Multimode FC Singlemode 16 Broadata Technical Support 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System Op
6. LASER PRODUCT SURGE PROTECTION DEVICE RECOMMENDED This product contains sensitive electrical components that may be damaged by electrical spikes surges electric shock lightning strikes etc Use of surge protection systems is highly recommended in order to protect and extend the life of your equipment Broadata Technical Support CustomerService Broadatacom com 3 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System TABLE OF CONTENTS 1 0 PRODUCT DESCRIPTION 5 2 0 SETUP qe 7 21 MOUNTING a ala alus sssusassussassaaassaawamaussasunaasa 7 2 2 CABLING AND CONNECTORS 7 2 3 ELECTRICAL CABLE CONNECTION 8 2 3 1 DATA CHANNEL CONNECTION 8 2 3 2 OPTICAL FIBER CONNECTION 10 2 4 DC POWER CONNECTION 12 3 0 OPERATION sr re IN RUE ME ap IUE 13 4 0 MAINTENANCE AND TROUBLESHOOTING 13 41 MAINTENANCE 3a u nua 13 42 TROUBLESHOOTING 14 5 0 SPECIFICATIONS u uu Uu Uu u uuu 16 6 0 SERVICE PROCEDURE 18 6 1 REPLACEMENT POLICY 18 6 2 RETURN AND REPAIR SERVICE 18 7 0
7. e boot until the key engages in the slot of the coupling Push the connector housing forward until it can be turned clockwise to latch to the port Hold the connector by the strain relief boot and insert the connector ferrule into the port Rotate the boot until the key engages in the slot of the coupling Push the connector housing forward and screw clockwise until it FC Connector is tight Table 2 1 Fiber Optic Connector Legend Broadata Technical Support CustomerService Broadatacom com 11 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 2 4 DC Power Connection Congratulations You are now ready to power up the BCI 520E and set up your network connection In order to make sure that you have a proper installation please observe the following 1 Your AC jack has power The 12VDC power supply is working Your electrical system has proper grounding this ensures that your power supply does not suffer from voltage variations 4 Power Surge Protection This is optional but highly recommended A UPS system provides voltage regularity as well as prevents spikes from occurring thus protecting your 520E from sensitive voltage conditions The 520E derives power from an external 12VDC power supply This power supply is a wall mounted AC DC adapter 100 240 VAC 50 60 Hz 91 A This power supply comes standard for the 520E Series unless otherwise specified To provide po
8. m 13 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 4 2 Troubleshooting If the BCI 520E units do not operate properly after installation check for possible cable breaks loose connections and incorrect cable connections If a problem exists on the fiber link please check your fiber connectors for improperly cleaned fiber cables and connectors If problems persist that may be fiber related contact at 1 800 214 0222 for further assistance For electrical problems perform the following troubleshooting procedures 1 Ifthe POWER indicator is OFF check for the following a The line cord is plugged into the unit and your outlet has power b The 520E unitis powered on 2 If the POWER indicator is ON but the Optical Link indicator is OFF check for the following a Make sure the appropriate Singlemode or Multimode fibers are being used b Fiber and fiber connectors are not broken Ensure that the optical loss does not exceed the specified optical power attenuation see Section 5 0 Specifications for the optical power budget For each unit the transmit TX fiber is connected to the other unit s receiver RX Broadata Technical Support 800 214 0222 BCI 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 3 Ifthe POWER indicator and Optical Link indicator are ON but the data channels are not operating then a
9. ns 2 3 1 Data Channel Connection Use the following steps to connect to your data equipment 1 Before connecting your user supplied equipment wire up the proper cabling to connect from the 520E to the end user s equipment observing Table 2 1 pinouts for the various RS 232 or RS 422 applications Note The 520E units require a cable with a 78 pin interface in order to convert the pinouts over to their respective RS 232 or RS 422 equivalent The pinouts for the 78 pin connector is illustrated in Figure 2 2 At the local end connect one end of a serial computer data cable to the user s data device and the other end to the 520E unit s 78 pin connection Repeat this step for each RS 232 or RS 422 channel Repeat steps 1 and 2 for the far end observing the pinouts for the 78 pin with their respective connector The following parts and tools are used for this 78 pin connector a D Sub 78 pin Mfg P N 180 078 172 000 or BCI P N 30304 0878 b Male Crimp pin Mfg P N 180 001 170 001 or BCI P N 30060 0085 Crimp tool from Paldin 1600 Series Metalized backshell for DB 78 pin Mfg P N 979 050 020 121 or BCI P N 30060 0979 e D Sub 78 pin with solder cup pins Mfg P N 180 078 102 011 or BCI P N 30060 4878 Broadata Technical Support 800 214 0222 BCI 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System Connection RS232 Pinouts RS422 485 Pino
10. port 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 2 0 SETUP The BCI 520E Series units are used in pairs One 520E transceiver unit is located at the near end and connected through two optical fibers to an identical 520E transceiver located at the far end of the link Each unit provides an electrical interface connector for the RS 232 or RS 422 data signals Connections are one to one between both units Figure 2 1 depicts a typical installation 18 ERAGO r 8 CH RS 422 Async Figure 2 1 520E Setup 2 1 Mounting Before installing the units into your housing make sure there is enough space to pull and connect both the electrical and optical cables without stressing them beyond the manufacturer s limitations also known as the bend radius minimum Rack mount kits are available for half size versions only with internal power supplies 2 2 Cabling and Connectors In order to setup the BCI 520E properly make sure to observe the following instructions when installing the proper cables The 520E requires two parts to the cabling setup the electrical and the optical Broadata Technical Support CustomerService Broadatacom com 7 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 2 3 Electrical Cable Connection The only available cable connections on the electrical side is for the RS 232 or RS 422 connectio
11. tical continued Typical Power Budget and Transmission Distance Paar Typical Typical Application Budget 1 Distance ua KM 2 iles 2 Multimode Fiber 12 2 1 2 Singlemode Fiber 16 40 25 Singlemode Long Distance 16 60 97 5 1 These typical values forthe 520 Series actual values vary 2 These are typical distance coverage figures The maximum distance coverage may be greater than these typical numbers depending on fiber type fiber bandwidth connector splicing losses chromatic dispersion environmental factors etc Broadata Technical Support CustomerService Broadatacom com 17 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 6 0 SERVICE PROCEDURE 6 1 Replacement Policy Standard products found defective on arrival DOA will be replaced based on availability within 24 to 48 hours anywhere inthe U S Please call Customer Service at 800 214 0222 for information 6 2 Return Repair Service The 520E System contains no user serviceable components If you have a problem with your unit please contact the Customer Service Department To facilitate our return repair processing please contact Broadata Communications Inc to obtain a Return Material Authorization RMA Please include the following information Product model number Serial Number Complete description of problem Hardware installation descrip
12. tion Broadata Communications Inc 2545 West 237th Street Suite K Torrance CA 90505 1 800 214 0222 810 530 1416 810 530 5958 Facsimile e mail CustomerService Broadatacom com Website www broadatacom com Broadata Technical Support 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 7 0 LIMITED WARRANTY Broadata Communications Inc warrants for a period of one year from date of shipment each product sold shall be free from defects in material and workmanship will correct either by repair or at BCI s election by replacement any said products that in our sole discretion prove to be defective and are returned to the manufacturing location within 30 days after such defect is ascertained All warranties are limited to defects arising under normal use and do not include malfunctions or failure resulting from misuse abuse neglect alterations electrical power problems usage not in accordance with product instructions improper installation or damage determined by to have been caused by the Buyer or repair made by a third party Limited warranties granted on products are to the initial customer end user and are not transferable OUR LIABILITY UNDER THIS WARRANTY SHALL IN ANY CASE BE LIMITED TO THE INVOICE VALUE OF THE PRODUCT SOLD AND BCI SHALL NOT BE LIABLE TO ANYONE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM THE USE OF ITS PRODUCTS
13. uts Channel 1 2 Rx 3 Tx 3 Tx 42 2 Rx 41 Rx Channel 2 4 Rx 5 Tx 5 Tx 44 Tx 4Rx 43 Rx Channel 3 6 Rx 7 Tx 7 Tx 46 Tx 6 Rx 45 Rx Channel 4 8 Rx 9 Tx 9 48 Tx 8 Rx 47 Rx Channel 5 22 Rx 23 Tx 23 62 22 Rx 61 Rx Channel 6 24 Rx 25 Tx 25 Tx 64 Tx 24 Rx 63 Rx Channel 7 26 Rx 27 Tx 27 Tx 66 Tx 26 Rx 65 Rx Channel 8 28 Rx 29 Tx 29 Tx 68 Tx 28 Rx 67 Rx Channel 9 12 Rx 13 Tx Channel 10 14 Rx 15 Tx Channel 11 16 Rx 17 Tx Channel 12 18 Rx 19 Tx Channel 13 31 Rx 32 Tx Channel 14 33 Rx 34 Tx Channel 15 35 Rx 36 Tx Channel 16 37 Rx 38 Tx count NZ 59 60 69 78 49 50 59 60 69 78 RX Input signal to 520E Series data port Note TX Output signal from 520E Series data port GND Connections same for RS 232 and RS 422 485 Table 2 1 Electrical Pinouts For 78 pin Connector Side A Broadata Technical Support CustomerService Broadatacom com 9 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 39 20 59 78 Edema 7 520E LINK OOOOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOOOO OOOOOOOOOOOOOOOOO0 Figure 2 2 Two 78 Pin Connector Legend 2 3 2 Optical Fiber Connection Most cable manufacturers identify individual fibers in the fiber cable Select an appropriate terminated fiber Each unit s optical ports in the system
14. wer to the 520E simply connect the power supply already provided with the units and connect it to the wall jack You will find one power supply per unit Once the power supply has been connected to the wall jack connect the 12VDC to the unit and the unit should power up immediately If you have any problems or concerns regarding the installation make sure that you have taken the proper steps to ensure a proper power connection Otherwise feel free to contact us for any questions you may have 12 Broadata Technical Support 800 214 0222 520E User s Manual Fiber Optic 8 16 Channel RS 422 RS 232 Data Transmission System 3 0 OPERATION After the installation procedure is completed the units are ready for operation To operate the 520E units simply apply power as indicated in the previous step Note that the front panel link status indicator shown in Section 4 1 Table 4 1 will be activated 4 0 MAINTENANCE AND TROUBLESHOOTING 4 1 Maintenance There is no operator maintenance other then keeping the units clean However observe the following light indicators to make sure that the unit is working properly This RED LED indicates that the 520E transceiver TRX unit is connected to a power source The ON state of this GREEN LED on the 520E unit indicates that the fiber link is active and working Table 4 1 Status Indicators Broadata Technical Support CustomerService Broadatacom co
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