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YSI 5400 and 5500D User Manual

1. 82 Calipratiom EOG wesc ss sd Rs ene ia 83 DO eri a Sa de an 83 Directions to Calibrate DO Sensor Sat 83 Directions to Calibrate DO Sensor mg L 84 Local vs Remote Instruments cccceccceeecceeeeeeeeeeeeeeeaeeesaeeeeees 86 System MENU Mi ir ie nn Me 86 FUSE COMMAS Esc EAN a a E 87 BUZZER beater A acca AR 88 BaACKEIGNUMNG TIME sans ste 89 YSI 5X00 4 Table of Contents COMMUNI CANON ELLES ART NN A eee 89 EMA AlATMINOL ESS Re RU A nine 90 NONROE tes deuar tre dan de st tai ones 92 INO GG JING IW OPK sn ne 97 Send Test Email MS ccicsies tention sc 99 Mall Rene Delay css iat aa eeu te eee 100 Force Serial Port 101 Non Networked Stand Alone 5X008 cccccsseeeeeeeeeeeeeeees 101 CONNGQUIC AU Xe eae es AE 102 Probe INGING Suns ae e a Oe 102 Input Type is 103 CONIAQU EAUX un nd nn neue rs 108 Probe Names ss dE er hk ee et 109 IASTUMONL ESS a he a a a eee 110 CANE Doson A ni asie 111 INDUL TYPE ices en NS Ne ee 111 Data Fogging Re ER ha aint 117 Data LOJON ESS ES RAS Sn Renee anyone ee torre ere 118 Event Logging Re As tte 120 Date TIME RO Re 122 Display SEINS se ee Re ni RAS 123 ODO Cal K 5500D 01 5500D 02 and 5500D 04 124 Downloader Updating 5X00 Firmware 126 Firmware Updater Directions 127 Force Downloader 130 General Alarm
2. 52 Directions to Wire Temperature Sensor s 53 Step 6 Wire Relay outputs cc eecccceseeeceeeeeceeeeeseeeeeseaeeesaaeees 54 Directions to Wire Relay Outputs ccccceccceeseeeeeeeseeeeeeeens 54 Wiring a Contactor 0 00 ce cccccceeeeeeeeeeeeeeeeaeeeeeeseeeeeesaeeeeeeseeeeeeeaas 55 Step 7 Wire Aux Inputs Non Temperature 56 Directions to Wire Aux Inputs Non Temperature Inputs 57 Step 8 Wire Network 60 Directions to Wire Network 61 Step 9 Wire and Install Communication Equipment 66 Emal AIG MIN ss RE A aie 66 RS232 COMMUNICATION 4 22 64 SM OS A Ra on 66 Ethernet TCP IP Module Communication 68 Step 10 Install and Wire IOEM REM instruments 68 Lightning and Surge Protection 68 Sealants Desiccants and Securing 5X00 69 4 Configuring 5X00 Systems 71 5X00 Configuration and Monitoring ccccceccceeeseeeeeeseeeeeeeeaeeeeeeeaeees 72 Front Panel Keys nina nnisniiemaneatiinnnee den 13 DOK CYS ne IN nt oedeata A ences 73 RUN SCCM sine oe es ec ee ee 75 FRU SChECIT ICONS asione ale he 76 MENUS atid Se Shin 78 Submenu Screen TYPES wee sscesesencesseeuenceneseeiedees ehceeeseetoones 80 Main MAUR aae AR GRANT et di Sin 81 Cali ratiOn IMG Mecca dee ot eee a NS 81 Getting Ready to Calibrate
3. IOEM inputs and outputs can be used for a variety of uses see IOEM REM Installation and Safety Guide optional AquaManager PC software serves as monitor management tool via direct RS232 or TCP IP connection AquaManager is required to configure IOEM instruments on a network YSI 5X00 10 Introduction email alarming via TCP IP from instrument and or AquaManager local or TCP IP connection NEMA 4X IP65 enclosure See Product Specifications page 13 for complete details on all 5X00 features A configuration log records any changes made to the 5X00 setup For example changing a set point for an alarm would be recorded in the configuration log AquaManager displays near real time data from 5X00 instruments and provides data logging graphing autopolling mapping and system configuration control from a PC AquaManager is a valuable tool for remote and local access applications Product Description The 5X00 system manages aquatic environments by automating control and alarm devices to maintain stable water conditions A 5X00 system is configured by the user Therefore each system setup is unique to the application An example of a 5X00 system could include 5X00 instrument s 5X00 components such as power communication and network devices input peripheral devices i e float switch probe assembly output peripheral devices i e aerator 5X00 user defined configuration Aqua
4. Relay Disabled Output 4 20ma Disabled Control Up Down Rising P I D Interval 100 00 PD Reset Interval 20 00 P I D Gain 2 00 PD Relay Disabled Alarm High 5 00 Relay Disabled Output 4 20ma Disabled Configuring the 5X00 For Do systems additional menus are membrane display format mg l v sat salinity and elevation For temperation systems the additional menu is display format F C Screen shots below display the additional menus for DO and temperature DO Disabled Control Mode PID 4 20mA Alarms Disabled Membrane Type PE 2 0 mil Blue Display Format mg l Salinity Not Available Elevation 0 Feet Alarm Low 3 50 mg l Probe Disabled Control Mode PID 4 20mA Display Format Fahrenheit Alarm Disabled Hold Off 15 Sec Time Units Sec Alarm Low 32 00f Relay Disabled Itis important to keep the 5X00 at the Run Screen during normal operation Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen At sensor log Aux 1 1 00 is reporting open condition Aux 1 0 00 is re Configure PID PWM or PID 4 20mA control mode Please review Use AquaManager to configure sensor systems page 150 and PID control mode page 159 PID 4 20 1 Wire and configure 4 20mA output channel at IOEM See IOEM REM Safety and Installation guide 2 Enter Sensor Setup m
5. 25 input 5 input scale min scale max 0 actual low actual high input voltage input voltage of 0 ly device of O ly device YSI 5X00 105 Configuring the 5X00 Display Format Menus gt System gt Configure Aux gt Aux 1 6 gt Display Format Configure the Display format 0 0 0 or 0 00 based on the resolution to be displayed at the Run Screen Example when using a total dissolved gas pressure sensor configure the display format as 0 0 figure 4 7 below In the below screen shot the Run Screen is displaying aux name TGP suffix mmHg with display format 0 0 The display value represents an input of 1 875 volts with 0 5VDC analog aux configuration The min value 400 The max value 400 The control alarm low is 50 Alarms are enabled for this aux input Menus Control Msg s i Svc EP figure 4 7 Notes Values displayed at the run screen are based on display format resolution configuration Example if the display format is 0 0 and the min value input is 1 88 then 1 9 will be displayed at the run screen 5X00 aux analog non temp sensor log records 0 00 resolution regardless of the selected resolution in the aux analog display format configuration Directions to configure Aux analog non temp Configure Aux menu 1 Wire aux analog devices page 57 Enter Aux menu Menus gt System gt Configure Aux gt Aux 1 6 3 Use and M to scroll and hig
6. 6 4 20mA outputs test an IOEM 4 20mA output channel For 4 20mA out SPT RETIREE put test configure a Milliamp value The Milliamp raange is 0 00 to 21 00 Service Hald Off 5 Min Time Units Min Output Test Instrument Slave 16 Channel Channel 1 Type Output 4 20ma Milliamps 0 0 mA send Request A 1 Use and Y to scroll and highlight submenus pal Press to select 2 7 Select Yes at Energized menu to toggle state of output 7 Png CEUCRR somenis 4 Press MP to save configuration and return to Run Screen Output Test ENR A 5 Press Wifi at Run Screen to enter Service Hold See Svr Hold page RM E 196 for additional information Type Relay Send Maquest Note Place the 5X00 in service hold as instructed in step 3 of calibration checks in Maintenance page 209 YSI 5X00 YSI 5X00 146 147 Configuring the 5X00 Version Menus gt System gt Version The Version menu contains information about the 5X00 including display and control board firmware code version firmware compile date and time control board temperature AC and DC voltage and model number Notes Firmware version information is required when contacting YSI support The clock chip temperature range starts at 0 C Values lt 0 C are not valid numbers The normal operating range temperature will be a few degrees above ambient AC powered units will run at a higher temperature than DC powered units
7. To view current AC and DC power values SM to return to run screen and then return to menu Power information does not refresh when version menu is open d Display Board 1 34 4 Control Board 1 34 Compiled Date Oct 12011 Compiled Time 18 21 14 Unit Temp 30 3 C 86 45 F Power l trs d Battery 017w Mas Model 55000 4 YSI 5X00 148 Configuring the 5X00 AquaManager and the System Menu pE AquaManager users can configure most 5X00 system menus from a PC After polling the 5X00 use Systems Management from the node window to view and upload 5X00 configuration System menus are configured at the Setup tab selections m ee System Management slave 2 5500 2 5 E Aus 1 E Aaux 2 E Aux 3 E Aus 4 E Sus 5 E Sux 6 E Aux 7 E Aus 8 opo i Y opo 2 opo s ODO Y Awu Aux 2 Aux 3 Aux t Y Aux 5 Aux 6 FeedSmart Timers Setup System 1 System 2 Ethernet Email Info ll Names Address Map ODOCALK Node Password Event Logging General Alarm OFF Enabled Enabled oe Co Enable HoldOff Time Sec Node Password LON pofoli s Relay Probe Clean Notification Timer DataLogger Sample Interval Service Hold Timer Enabled Days Left Enabled Enabled Hold Time Sec a R Sample Time Mlin a ag ON ofo fs Duration Days S 90 Node Information Instrument Logs Power Up Date Time Max Data Logs 2000 03 05 2015 11 08 50 In Use D
8. A 12 18 2008 10 22 07 AM 4 DOT 6 15 mal 95 49 A DOZ 7 6 mal 44 59 DOS 7 62 mal 44 66 1004 3 60 mal 46 00 q Al 5 01 4x2 6 01 A Ana 0 00 AxA nan 4425 nan AKE nan In the above sensor log screen shot Aux 3 is assigned as temperature for DO 1 DO 4 and Aux 1 2 4 5 amp 6 are disabled YSI 5X00 119 Configuring the 5X00 Event Logging Menus gt System gt Data Logging gt Event Logging Control Alarm and Timer relays assigned to 5X00 systems create events when they turn on and off In addition AC power failures ethernet device error messages and slave network failures create events These events are stored in the Event Log Event logs identify the 5X00 system are time and date stamped and record relay action on or off 1 Enter Event Logging menu Menus gt System gt Data Logging gt Event Logging A yY e 2 Us to scroll and highlight submenus yall 3 Press to select Press Disabled Enabled 5 Press to turn off or on ue SP to save setting and return to Run Screen to view 25 most recent event logs Press to view active on non timer events See Control Menu 192 for additional information Notes The General Alarm does not create an event whether a general alarm relay is enabled or not Events are not recorded when relays de energize due to system wide events System wide events include calibration Svr Hold factory resets
9. Baud Rate Default Baud Rate 9600 14400 19200 38400 57600 115200 Force Serial Port Disabled YSI 5X00 YSI 5X00 228 229 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Configure Aux Run Screen gt Menus gt System Menu gt E AUux System System Configure AUX Configure E Aux Aux 1 6 Disabled Name E Aux 1 8 Disabled Name Probe Name Probe Name Input Type 4 20ma Digital 0 v 0 5v 4 20ma Temperature Instrument Slave 31 Device Address AA Master Slave 1 31 Temp Source lt Aux Port ux Por Channel Channel 1 ODO Probe Suffix Channel y Channel 1 8 ER Min 0 10000 to 10000 Input Type 4 20ma vyv Digital 0 1v 0 5v 4 20ma Temperature Max 1000 10000 to 10000 E Input Scaling Min 4 Suffix 10000 to 10000 Min 0 10000 to 10000 Input Scaling Max 20 10000 to 10000 Display Format 0 Max 20 10000 to 10000 ce Input Scale Min 4 00 suffix 10000 to 10000 Aux analog only not available for Temperature available aux temperature or aux digital lon aux 3 6 only 5500D 1 5500D 2 5500D 4 aux temperature only Input Scale Max 20 suffixO 10000 to 10000 Aux analog only not available for aux temperature or digital Display Format 0 YSI 5X00 YSI 5X00 230 231 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Data Loggin
10. Relay Unassigned Temperature disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA YSI 5X00 242 Continued from prior page Aux 3 6 and E Aux 1 8 Temperature all control modes unless indicated at column 2 Device Address v Vv Relay 1 8 all menus must be configured using AquaManager Device Address v V Relay 1 8 Device Address v V Relay 1 8 all menus must be configured using AquaManager Menu Maps Local Machine Master Slave 1 31 Local Machine Master Slave 1 31 Local Machine Master Slave 1 31 Run Screen gt Menus gt Sensor Setup gt DO 1 4 all control modes unless indicated at column 2 Sensor Setup DO Name Enabled DO Enabled Control Mode Alarms Disabled vy Set Point PID PWM PID 4 20mA 5400 only Probe Type 5400 only Membrane Type Teflon 2 0mil Display Format mg l W calvanic Salinity 0 ppt 0 80 ppt Elevation 0 Feet 0 200X100f1 5400 only Temp Source User Defined 25 0c Temp Display Format Celsius Alarm Low 3 50 mg l 0 0 60 0 mg I Relay Disabled Range Low 2 4 00 mg l 3 5 60 00 mg I Set Point control only vy mg l Sat mg l and Sat mg l and Temp Sat and Temp mg l Sat and Temp E E User Defined o Y aux3 AUX 4 AUX 5 AUX 6 vy Fahrenheit Celsius Alarm Low Disabled Instrument Instrument Re
11. Set Point 8 00 mg l Range High 8 50 mg l Relay Disabled Range High 2 8 70 mg l Relay Disabled Alarm High 9 00 mg l Relay Disabled Configure DO Systems Before configuring E Aux temperature systems 1 See Use AquaManager to configure system inputs and outputs page 150 AND 2 See Control modes Set point Control Mode and Alarms page 153 E Aux temperature set point control mode can operate in normal or timed mode page 157 and PID control mode page 159 1 Install and wire DO probe s and membrane and or sensor cap 49 Wire relay output device to local instrument or any networked 5X00 instrument page 54 OR 2 Wire relay output device s to REM see IOEM REM Safety and Instal lation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs 3 Configure DO system temperature source Menus gt Sensor Setup gt DO 1 4 gt Temp Source gt User Defined gt Aux 1 6 DO 1Menu Membrane Type Display Format mgl Salinity 11 ppt Elevation 0 Feet Temp Display Format Fahrenheit Alarm Low 3 50 mgl Relay Disabled YSI 5X00 174 5500 5500 Configuring the 5X00 OR Menus gt System gt Configure Aux 3 6 only gt Temp Source gt Aux Input gt ODO Probe AUX 3 Menu Probe Name Suffix Not Available Min Mot Available Max Not Available Input Scale Min Not Available Input Scale Max Not Available _ Exit Menu 4 Configure C
12. Suffix Menus gt System gt Configure E Aux gt E Aux 1 8 gt Sufhix Display Format 0 00 Notes It is normal to hear an on board relay click when switching to or from the 4 20ma E aux input type Analog systems will not monitor control or alarm properly if a device that operates outside the configured analog range is installed and configured Enter the Suffix up to 4 characters to describe the input type or units The suffix is displayed at the Run Screen The suffix is typically used to describe the input signal type YSI 5X00 113 Configuring the 5X00 Configuring the 5X00 Example when using a total dissolved gas pressure sensor mmHg could be used as a suffix for measuring TGP total dissolved gas pressure figure 4 7 page 115 onfiguring analog aux 0 1v device Min amp Max Min and Max values Menus gt System gt Configure E Aux gt E Aux 1 8 Min gt Max Leer Configured Leer Configured Min Value Max Value Min and Max values are user defined The range is 10000 to 10000 Min and Max 1000 values scale the display output value The min and max values may be configured to correspond to the minimum input level i e OVDC or 4mA and maximum input level i e LVDC 5VDC or 20mA The Min value must be less than Max value ro input E scale min scale max xample when using a total dissolved gas pressure sensor 0 5VDC input type enter 400 for min value The 5X00 will display 400
13. page 152 Use AquaManager to configure sensor setup menus page 150 Optional Configure digital 4 20mA output page 178 SRE Press M to save settings and return to Run Screen Test system output devices at gt System gt Service gt Output Test page 144 or create an event to verify configured relay s energize Configure Temperature System E Aux 1 8 Before configuring E Aux temperature systems 1 See Use AquaManager to configure system inputs and outputs page 150 AND 2 See Control modes Set point Control Mode and Alarms page 153 E Aux temperature set point control mode can operate in normal or timed mode page 157 and PID control mode page 159 E AUX l OR Wire temperature input at IOEM for E Aux system see IOEM REM Safety and Installation guide gt Chapter 3 gt Step 5 gt Wire IOEM inputs Wire relay output device to local instrument or any networked 5X00 instrument page 54 for local instrument Wire relay output device to REM see IOEM REM Safety and Instal lation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs Wire any output devices to be used for system Configure Input Type at Menus gt System gt Configure E Aux gt Input Type and other fields page 108 Enter E Aux 1 8 in Sensor Setup menu Menus gt System gt Sensor Setup gt E Aux 1 8 Use to scroll and highlight submenus Press to select Enable and configure submenus Configure IOEM Source and Chan nel Al
14. when the input value is OVDC 0 actual low actual high Configure the max value to correspond to the maximum input value as 400 The input voltage input voltage 5X00 will display 400 when input value is 5VDC of ly device of iy device Notes The 5X00 will monitor and data log based on the min and max voltage or current signal To enter negative values type the whole number then select on the nu meric keypad Whenever min and or max values are changed go to Menus gt System gt Sensor Setup gt E Aux 1 6 gt Control Low and Control High menus to verify control alarm values are correct for the application Display Format Menus gt System gt Configure E Aux gt E Aux 1 8 gt Display Format Configure the Display format 0 0 0 or 0 00 based on the resolution to be displayed at the Run Screen Example when using a total dissolved gas pressure sensor configure the display format as 0 0 figure 4 7 below Input Scale Min and Max values Menus gt System gt Configure E Aux gt E Aux 1 8 Input Scale Min gt Input Scale Max In the below screen shot the Run Screen is displaying aux name TGP suffix mmHg with display format 0 0 The display value represents an input of 1 875 volts with 0 5 VDC analog aux configuration The min value 400 The max value l ae 400 The control alarm low is 50 Alarms are enabled for this aux input Input scaling allow
15. 2 00 HEE LC HER HER PID Relay Disabled E Aux 1 Disabled Instrument Instrument Relay Unassigned PID Output 4 20ma Disabled Aux X disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA Range High 0 Relay Disabled Range High Disabled Instrument Instrument Relay Unassigned Alarm High 1000 Relay Disabled Alarm High Disabled Instrument Instrument Relay Unassigned Dose Down 30 Seconds Time Units Menu Maps Device Address vy Local Machine Master Slave 1 31 AA Relay 1 8 all menus must be configured using AquaManager Device Address v Local Machine Master Slave 1 31 vy Relay 1 8 Device Address Dose Down Wait 15 Min Time Units Output 4 20ma Disabled Aux X disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA YSI 5X00 240 vy Local Machine Master Slave 1 31 V Relay 1 8 all menus must be configured using AquaManager Run Screen gt Menus gt Sensor Setup gt Aux 3 6 and E Aux 1 8 Temperature all control modes unless indicated at column 2 Sensor Setup Temperature Enabled Temperature Enabled Control Mode Display Format Celsius Chiller On 10 Min Set Point control only 1 255 Set Point control only Time Units Chiller Hold Off 8 Min Set Point control only 1 25
16. Set point Control Mode and Alarms page 153 Aux and E Aux Analog set point control mode can operate in normal or timed mode page 157 and PID control mode page 159 Wire digital input at IOEM for E Aux system see IOEM REM Safety and Installation guide gt Chapter 3 gt Step 5 gt Wire non temperature IOEM inputs AND OR 1 Wire Aux analog non temperature device page 56 2 Wire relay output device s to local instrument or any networked 5X00 instrument page 54 for local instrument AND OR 2 Wire relay output device s to REM see IOEM REM Safety and In stallation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs Wire any output devices to be used for system 3 Configure system menu For Aux page 102 For E Aux page 108 4 Enter Aux 1 6 E Aux 1 8 in Sensor Setup menu Menus gt System gt Sensor Setup gt Aux 1 6 gt E Aux 1 8 YSI 5X00 167 Configuring the 5X00 A VY 5 Use to scroll and highlight submenus 6 Press to select 7 Enable and configure submenus Configure control and alarm relay s using AquaManager see page 150 Pera 8 Press M to save configuration and return to Run Screen 9 Test system output devices at gt System gt Service gt Output Test page 144 or create an event to verify configured relay s energize Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays ala
17. Wrap the sandpaper around the anode and twist the sensor Rinse the anode with clean water after sanding followed by wiping thoroughly with a wet lint free cloth Note After cleaning install a new membrane cap with fresh electrolyte and then perform a calibration Refer to the instruction sheet included with the Membrane kit for instruction on how to replace a membrane Turn the instrument on and allow the system to stabilize for at least 30 minutes If af ter several hours you are still unable to calibrate contact YSI Customer Service Gold Cathode Cleaning For correct sensor operation the gold cathode must be textured properly It can become tarnished or plated with silver after extended use The gold cathode can be cleaned by using 400 grit wet dry sand paper This should be done about once or twice per year YSI 5X00 212 Maintenance Using the sand paper provided in the YSI 5238 Probe Reconditioning Kit wet sand the gold with a twisting motion about 3 times or until all silver deposits are removed and the gold appears to have a matte finish Rinse the cathode with clean water after sanding followed by wiping thoroughly with a wet lint free cloth If the cathode remains tarnished contact YSI Customer Service Note After cleaning install a new membrane cap with fresh electrolyte and then perform a calibration Refer to the instruction sheet included with the Membrane kit for instruction on how to replace a membrane
18. Your Cell phone number is 858 555 1212 and your carrier is Sprint PCS your email address would be 8585551212 messaging sprintpcs com Note the maximum size of your email address or cell phone information is 49 characters This should be large enough to cover most email addresses Below is a list of major USA Cellular and Pager companies that support sending Text messages to a Cell Phone or pager device via email xPort Ethernet solution If your carrier is international or is not listed here please visit http www notepage net smtp htm for a more comprehensive list or contact your service provider for information on how to send a SMS or Email message to your mobile device Company Name SMTP Format Alltel 10 digit phone number message alltel com AT amp T 10 digit phone number txt att net Boost 10 digit phone number myboostmobile com Nextel 10 digit telephone number messaging nextel com Sprint PCS 10 digit phone number messaging sprintpcs com T Mobile 10 digit phone number tmomail net US Cellular 10 digit phone number email uscc net SMS Verizon 10 digit phone number vtext com Virgin Mobile USA 10 digit phone number vmobl com data current as of April 2 2012 http www notepage net smtp htm YSI 5X00 255 Appendix 7 Appendix 7 Alpha A curve ALPHA A CURVE Resistance Temperature Conversion Table 336600 0000 ee 315000 0000 38 295000 0000 37 276400 0000 36 259000 0000 35
19. an organic solvent to clean the Sensor Cap may cause permanent damage to the cap For example alcohol will dissolve the outer paint layer and other organic solvents will likely dissolve the dye in the cap YSI 5X00 211 Maintenance Before reinstalling the sensor cap make sure that the cavity is completely dry before proceeding with the installation If water is found dry the cavity with lens cleaning tissue Finally clean the clear window on the end of the probe with lens cleaning tissue YSI 5422 Electrode Maintenance The gold cathode and silver anode require cleaning about once or twice per year Perform the following cleaning procedures if after a DO membrane change the DO readings are erratic and or a good calibration can not be performed Silver Anode Cleaning After extended use a thick layer of AgCl builds up on the silver anode reducing the sensitivity of the sensor The anode must be cleaned about once or twice per year depending on use to remove this layer and restore proper performance The cleaning can be chemical and or mechanical Chemical Cleaning Remove the membrane cap and soak the electrodes in a 14 ammonium hydroxide solution for 2 to 3 minutes followed by a thorough rinsing with clean water The anode should then be thoroughly wiped with a wet lint free cloth to remove the residual layer from the anode Mechanical Cleaning Sand off the dark layer from the silver anode with 400 grit wet dry sandpaper
20. conduit Wire AC Power Install a ring eyelet or spade fork terminal onto the ground bare wire before terminating ground wire to F or G Return screw at or over terminal connection of ground wire The AC power option includes an integrated universal worldwide AC switching power supply allowing AC power from any AC receptacle 100 240 VAC AC power wires are terminated at location on I O Board Figure 3 17 Common lettering references are used for both 5400 and 5500 models Status Reset 12VDC RELAYS 1 4 NETWORK Directions to Wire AC Power AN WARNING Disconnect external power to the unit before wiring ETHERNET ca ca ca ca Galvanic Ac Ac Ac Ac Polarograp RS232 PC RJ45 m MODEM AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer AN un c blage quelconque 1 Perform steps 1 3 of 5X00 installation Open front panel page 41 3 Feed AC power cable through drilled hole in rubber grommet to location The terminal strip is removable RJ45 Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur Ka 100 240VAC 50 60Hz qj AC WIRING RISK OF ELECTRIC HOCK Z CAUTION Run high and low voltage cables through separate bulkhead and conduit Figure 3 16 4 Terminate AC power wires to pins G ground L1 and or L2 N ac cording to applicable local electrical codes Use minim
21. figured for digital or analog 0 1V DC 0 5VDC or 4 20 mA inputs In addition Aux 3 4 5 and 6 can be configured with a temperature sensor Configure suffix minimum Min maximum Max Input Scale Min Input Scale Max and display format menus for non temperature analog inputs To configure set points control alarms and relays see specific sensor set up menus See Aux digital sensor set up page 165 See Aux analog non temperature sensor set up page 166 See Aux and ODO temperature sensor set up page 168 Configure Aux menus vary based on the configured Input Type Configure AUX Menu x AUX 3 AUX 4 Disabled AUS 5 Disabled AUX 6 Disabled es Exit Menu AUX 5 Menu AUX 5 Menu Frobe Name Input Type 4 20ma Suffix Min 0j Max 1000 1 Input Scale Min 4j Input Scale Max 20 Display Format 0 Frobe Name Input Type 4 20ma Temp Source Not Available Suffix Min 0 Max 1000 Input Scale Min 44 Input Scale Max 20 Exit Menu Back 5500 Configure Aux 5 menu 5400 Configure Aux 5 menu no Temp Source menu Temp Source menu will be available when Tempera ture Input Type configured Probe Name Menus gt System gt Configure Aux gt Aux 1 6 gt Probe Name Use the alpha numeric keypad to name aux inputs Configured name s appear throughout menus and at Run Screen figure 4 7 page 106 Note Aux names can also be configured at Menus gt System gt Name Devices Sensors
22. gt Aux 1 6 gt E Aux 1 8 5 Use M to scroll and highlight submenus x 6 Press to select 7 Enable and configure submenus See Aux E Aux Digital relay for digital relay functionality page 164 Use AquaManager to configure sensor setup menus page 150 8 Optional Configure digital 4 20mA output page 178 9 Press SMS to save configuration and return to Run Screen 10 Test system output device s at gt System gt Service gt Output Test page 144 or create an event to verify configured relay s energize Notes It is important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen At sensor log Aux 1 1 00 is reporting open condition Aux 1 0 00 is re porting closed condition Do not enable aux digital alarms when the sensor is in the control alarm con dition Enabling aux digital alarms when sensor is in control alarm condition can result in aux system not properly processing existing alarm condition One relay can be assigned to multiple 5X00 systems It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices If not configured properly assigning one relay to multiple systems can result in invalid operation of 5X00 Event logs are created when an aux relay energizes and de energizes regardless if alarms are enab
23. high control value Example entering 63 for DO set point results in validation error because the valid range for the DO sensor system is 0 00 to 60 0 mg l User must configure value within valid range In addition the value cannot breach respective control and alarm system values Example configuring set point value of 8 00 mg L with range low value of 8 00 mg l results in validation error Valid set point range is displayed at validation error The value entered 6 00 is out aq of Range It should be between 9 01 and 60 00 Autofix occurs when a high or low control value is entered that breaches the set point value Autofix changes the high or low control value by one least significant digit away from the set point value The set point value is never adjusted Example Entering 8 00 mg L as the range low value when the set point value is 8 00 mg L results in an auto fix of the control value The invalid control value is Sa Exit Menu displayed at the sensor setup menu Pressing is not an option after saving a value at numeric keypad Press from the sensor setup menu to continue with the autofix A validation error window is displayed to show that the autofix has occurred Press to return to sensor setup menu Verify that the autofixed values are configured for user s specific application and reconfigure as needed Press i r SM to save configuration and return to Run Screen YSI 5X00 158 Configur
24. loop network use above network wiring testing method when master is not first physical device on network Figure 3 30 Figure 3 29 Test Network Wiring and Configuration 7 Close front panel page 41 Apply power to only the master and last slave device on the network If the master is 5X00 networks must be configured point to point instrument to instrument not the first physical device on the network apply power to the master and the first Network wiring cannot contain loops stars or stubs figure 3 30 and last physical slave devices on the network See Network beginning on page 96 YSI 5X00 YSI 5X00 64 65 Installation and Wiring Step 9 Wire and Install Communication Equipment Communication equipment must be installed in order to communicate either locally or remotely with the 5X00 The communication connection can be made locally RS232 or remotely with a serial to ethernet device Only 1 connection method can be used at a time AquaManager supports both connection methods Notes Firmware can only be uploaded to an instrument using a local RS232 connec tion See Downloader page 126 Ona network install and configure RS232 or the serial to ethernet device hardware on the master node only Email Alarming Email alarming can be configured in 1 of 2 ways re e from PC running AutoPoll Program that is included with AquaManager software PC must have internet connection This is referred to as Aqua Manager em
25. m serial port using AquaManager or locally at the 5X00 Poll node using RS232 communication Next upload configuration information including static IP port subnet and gateway addresses Numbers between 0 255 are valid for each of the four 4 Gateway IP Ad dress fields YSI 5X00 94 Configuring the 5X00 Port Menus gt System gt Communications gt Ethernet gt Port The default port number for the ethernet module is 10001 Consult the network administrator when configuring this menu Note pe AquaManager users should program the port number either by force serial port using AquaManager or locally at the 5X00 Poll node using RS232 com munication Next upload configuration information including static IP port subnet and gateway addresses DNS Address Menus gt System gt Communications gt Ethernet gt DNS Domain Name Service DNS refers to the server or workstation used to convert domain names into IP addresses Notes With DHCP enabled the serial to ethernet device will acquire SMTP and DNS addresses during initialization When DHCP is enabled the DNS address is not updated at the IP address menu Numbers between 0 255 are valid for each of the four 4 DNS IP Address fields Email Addresses Menus gt System gt Communications gt Ethernet gt Email Address gt Email Address gt Email Address gt CC Email Address Up to four email addresses can be configured for 5X00 email
26. page 162 and Interval page 162 These three control actions are closely interrelated in terms of how the PID PWM algothrium works The objective is to tune and configure these control actions in order that the corrective action output control on time performed by the 5X00 results in system stability That is the system will hold the set point without oscillating wildly overshooting or undershooting by significant amounts over and under the set point A large amount of ocillation could cause irreparable damage to the system by dosing too large an amount or too small an amount of a control dosing additive to the system stream AquaManager includes a PID Tuning tool which allows simulation of various control action values and functions The PID tuning tool should be helpful in mimicking your system through simulation The AquaManager PID Tuning tool is explained in detail in the AquaManager Help System YSI 5X00 161 Configuring the 5X00 Configuring the 5X00 PID Interval control action PID Alarm System Range 1 00 to 999 seconds Configure the interval control action to be the length of time a complete PID PDW control cycle takes The control cycle includes both the control relay output on time and the control relay output off time Example A 10 second control relay on time and a 10 second control relay off time would represent a 20 second interval time The 10 second control relay on time would be expected to decrease as the value r
27. perature values are outside the temperature operating range see temperature range specification page 15 Temperature system controls will not operate correctly when values are outside the temperature operating range See Wire Relays page 54 for information on wiring control output devices on a 5X00 instrument See IOEM REM Safety and Installation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs YSI 5X00 155 Configuring the 5X00 Configuring the 5X00 Set Point Alarm Values Timed versus Normal non timed Control Alarm values set the acceptable control range Alarm system s do not become active when values are within acceptable control range See figure 4 8 page 155 Enable and configure system alarm s to activate alarm output devices s view alarm icons hear audible alarm and or receive alarm notifications sent via email or cell phone SMS page 90 Configure high and low alarm values to set alarm thresholds Alarm system s becomes active when value is lt low alarm value or high alarm value Enabled alarm relays energize if alarm condition exists for the general alarm hold off time Alarm relays are energized until one of the four soft keys cm Em x Gam is pressed regardless of sensor value Pressing one of four softkeys resets the alarm system Alarm systems become active again if after the alarm hold off period the alarm condition still exists Alarm hold off is configured in the General Alarm menu When t
28. 05 PM YSI5X00 Email Alarm Test Message Email Retry Delay Menus gt System gt Communications gt Email Retry Delay Configure the Email Retry Delay for the time interval that emails should be retrans mitted after the initial alarm email is sent The initial alarm email is sent immediately after the general alarm hold off time or after the aux hold off time Emails will be retransmitted until one of the front panel softkeys is pressed regardless if the alarm condition still exists Notes Ona network emails are retransmitted according to the slave retry delay configuration of the slave in alarm and not the master s email retry delay configuration Please note a slave Email Retry Delay menu will display Not available because of its slave configuration however this feature is available and has a default value of 15 minutes that can be configured by the user The Retry Delay should be configured at intervals 15 minutes AquaManager alarm emails are retransmitted based on 5X00 slave s and master email retry delay configuration Baud Rate RS232 Menus gt System gt Communications gt Baud Rate Configure the Baud rate for RS232 connections only in the 5X00 to match the baud rate configured in AquaManager Use the default rate of 115200 for fastest communication speed YSI 5X00 100 Configuring the 5X00 1 Enter Network menu Menus gt System gt Communications gt Network Baud Rate 2 Press am
29. 09 06 PM se ssh a al PM 09 03 2008 03 39 T PM 09 03 2006 03 29 05 PM 09 03 2006 03 19 05 PM 09 03 2006 03 09 04 PM Notes Data logging must be enabled in the System Menu See Data Logging menu page 118 for additional information 5X00 E Aux system datalogs are not visible at the instrument AquaManager datalogs must be used to view E Aux system datalogs YSI 5X00 195 Svr Hold softkey Button When servicing sensors or doing tank maintenance it may be necessary to shut 5 A M off all systems including relays because sensor values will not be accurate Press q u a a n a g eC r MS at Run Screen to enter Service Hold menu When in Service hold all relays are de energized until the Service Hold time expires The Service Hold time is user selectable Enable and configure service hold time at Menus gt System Service Hold 147 After service hold time expires or is cancelled sensor and aux systems are reset causing relays to energize de energize based on the system value condition Timer systems are not reset To reset timer systems turn power off and then on to the 5X00 Press ere MM to exit Service Hold The Run Screen displays a clock count down of the Service Hold remaining time System Hold Notes Ifatimer is active relay energized at service hold the relay will not reenergize after service hold expires regardless if timer time has not expired There is only one on time for all timer
30. 5X00 Communications menu is configured to 115200 4 From the AquaManager Explorer window access the Flash Programmer utility from the pull down menu Tools Instrument tools Update Firmware E AquaManager ysiDatabase 1 39 01 PM 5 Configure PC com port number 1 8 in Flash Programmer Notes Use only a Tripp Lite Keyspan USB Serial Adapter model USA 19HS YSI p n 773 YSI 5X00 127 Configuring the 5X00 Configuring the 5X00 When using USB Serial Adapter verify that the port number assigned dur Note ing driver installation is the same port configured when using AquaManager Ifthe YSI5200A 5400 Bootstrap Loader screen does not appear at the instru Flash Programmer ment after above steps manually place 5X00 in downloader at Menus gt System gt Downloader Close and reopen AquaManager Reopen Flash Programmer and repeat steps starting at 6 Flash Programmer Power cycle to exit downloader and return to run screen Do not power pa rmware gt _1_46 mdb cycle during an active upload 6 AquaManager Program Folder includes the latest version of instru If after manually placing the 5X00 into downloader and the Flash Program ment firmware The lastest firmware is stored as an mdb file in the PC mer utility still does not upload firmware see Force Downloader page 130 Program Files gt AquaManager gt Firmware At AquaManager Firmware Updater gt File gt Load Firmware Database Locate and load this f
31. A relay contacts are connected to a hazardous live circuit ALL contacts on ALL relays must be considered hazardous live and appropriately protected from user contact outside the 5X00 enclosure AX AVERTISSEMENT d connectez l alimentation externe de l unit avant deffectuer le c blage Si un contact de relai quelconque est connect un circuit sous ten sion dangereuse TOUS les contacts de TOUS les relais doivent tre consid r s comme tant sous tension dangereuse et doivent tre prot g s de fa on ad quate de tout contact de l utilisateur hors du bo tier du mod le 5X00 1 Perform steps 1 4 of 5X00 installation and step 5 as required for ap plication YSI 5X00 54 Installation and Wiring 2 Open front panel page 41 3 Feed relay device wires through drilled hole in rubber grommet and to locations and or The terminal strip is removable N CAUTION Run high and low voltage cables through separate bulkhead and conduit 4 Terminate relay device wires to the relay number 1 8 that will be con figured for device Wire devices to NC or NO and C pins depending on device configuration Status Reset NETWORK T T R R C ETHERNET Ac Ac Ac Ac Polarograp RS232 PC ca ca ca ca Galvanic RJ45 MODEM 100 240VAC RJ11 50 60Hz Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur A AC WIRING RISK OF ELECTRI Figure 3 2
32. Aux 4 Aux 5 and Aux 6 are displayed on the 5X00 by default as Temp 1 Temp 2 Temp 3 and Temp 4 respectively For instructions on changing the default display settings see section Name Devices Sensors in Chapter 4 Configuring the 5X00 Test Temperature Sensor Apply power to 5X00 See Temperature Set up page 168 to configure temperature system Place the temperature sensor in solutions of varying temperature and verify the sensor readings with another temperature sensor Step 6 Wire Relay outputs The 5X00 has eight 8 on board non fused relays rated at 240VAC 5AMPs 110VAC 10AMPs of switching capacity Relays energize and de energize periph eral control alarm and or timer devices Terminate relay device wires to Normally Open NO Normally Closed NC and Common C sockets as required for the application See 5X00 I O Board wiring diagram on inside of front panel for iden tification of relay number and pin position Relays 1 4 are terminated at location on I O Board Relays 5 8 are terminated at location on I O Board 3 21 Common lettering references are used for both 5400 and 5500 models N CAUTION Do not overload relay s Check manufacturer specifications for inductive current amp at power up Use a contactor if necessary figure 3 22 Common lettering references are used for both 5400 and 5500 models Directions to Wire Relay Outputs WARNING Disconnect external power to the unit before wiring If any of the
33. Aux Analog all control modes unless indicated at column 2 Sensor Setup Aux 1 6 Name Disabled 4 20ma E Aux 1 8 Name Disabled 4 20ma Set Point control only Set Point control only Set Point control only Set Point control only Set Point control only PID PWM amp PID 4 20mA only Probe Disabled Vv Set Point PID PWM PID 4 20mA Control Mode Alarm Disabled vy Hold Off 15 Sec 1 255 Time Units Sec Alarm Low 0 Suffix Relay Disabled Alarm Low Disabled Instrument Instrument Relay Unassigned Range Low 250 Relay Disabled Range Low Disabled Instrument Instrument Relay Unassigned Dose Up 30 Seconds Time Units Dose Up Wait 15 Min Time Units Set Point 500 Control Up Down Rising y Rising Falling Menu Maps Device Address vy Local Machine Master Slave 1 31 Relay 1 8 Device Address y Local Machine Master Slave 1 31 Relay 1 8 continued next page YSI 5X00 239 Continued from prior page Aux and E Aux Analog all control modes unless indicated at column 2 PID PWM amp PID 4 20mA only PID PWM amp PID 4 20mA only PID PWM amp PID 4 20mA only PID PWM only PID 4 20mA only Set Point control only Set Point control only Set Point control only Set Point control only Set Point control only Set Point control only PID Interval 100 00 PID Reset Interval 20 00 PID Gain
34. C Timer 3 C Timer 4 Start Time 00 00 00 Start Time 00 00 00 Duration Sec 4 Duration Sec E Enabled Event 2 E vent 7 Timer Relay Start Time 00 00 00 Start Time 00 00 00 Instrument Duration Sec E Duration Sec E f Event 3 Event 8 Start Time 00 00 00 3 Start Time 00 00 00 Duration Sec E Duration Sec 5 Event 4 Event 9 Relay Commit Update Start Time 00 00 00 Start Time 00 00 00 Restore Timer Duration Sec oa fo p H Duration Sec d Systems Event 5 Event 10 Restore Start Time 00 00 00 Start Time 00 00 00 Duration Sec E Duration Sec Close YSI 5X00 190 Configuring the 5X00 2 ea System Management slave 2 5500 2 E Aux 5 E Aux 6 E Aux 7 E Aux 3 opo y opo Y obom Y opo Y Aw Y Aux 2 Y Aux 3 Aut Aus 5 Dt Aux 6 Feed Smart Timers Di Setup Start Date 027037201 5y End Date 02721 42015 Feed Days Sunday Monday Tuesday Wednesday Thursday Friday F Saturday Daily Feeding Feed Mode Timed bd Start Time End Time 00 00 Daily Weight bol Notes Always manually poll the 5X00 after uploading configuration changes and verify that the uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5X00 AquaManager uploads may Biomass o ofo o o 1 He FCR
35. E or F on metal plate to ground the DO sensor ground drain wires Common lettering references are used for both 5400 and 5500 models Fol low the wiring instructions below to ensure proper sensor operation YSI probe assembly 5421 has one galvanic DO sensor and one temperature sensor YSI probe assembly 5420 has one galvanic DO sensor The probe assemblies are shipped bare wire YSI 5421 and has five wires Two wires are for the DO sensor and are terminated at location H on the I O board Two wires are for the temperature sensor YSI 5421 and are terminated at location L on the I O board Terminate the fifth wire ground drain wire to location E or F of metal plate The YSI 5420 probe assembly has three wires for the DO sensor and does not include any temperature sensor wires ODO probe assemblies have five wires Four ODO sensor wires are terminated at location H Terminate the fifth ground drain wire to location E or F of metal plate Complete directions and wiring diagram are provided at step 4 5500 page 50 The ODO probe is a digital device and includes a temperature sensor Wire DO Sensors Directions to Wire DO Sensor s A WARNING Disconnect external power to the unit before wiring 1 Perform steps 1 4 of 5X00 installation 2 Open front panel page 41 3 Feed DO cable through drilled hole in rubber grommet to location H The terminal strip is removable N CAUTION Run high and low voltage cables through separate
36. HE AquaManager 26jan08 ME File Edit View Insert Tools Window Help Ea 2Bjan09 NE Farm T n YSI 5400 direct o YSI 5200A e s v o 92004 Last Polled 1 30 2009 5 04 36 PM Er YSI 5400 ethernet email 5 52004 slave ethernet email HU pH catfish RP orp my MAN Temp System N00 Cond System 019 DOT System UX system 1 lsz system 2 l Relay 1 Relay 2 Relay 3 t Relay 4 9 15 32 PH The following configuration and tasks are performed from the Explorer Screen create open and export networks insert and configure nodes and groups edit and view map configure system wide properties print tree and printer setup exit program cut copy and find node s delete node or group sort nodes in group expand and collapse tree view access network log files insert manual event and manual data into node password administration launch autopoller generate reports manual database maintenance launch update firmware utility configure window display format YSI 5X00 201 AquaManager access AquaManager Help check for AquaManager software updates AquaManager about information Node Graph Window Double click on a node in tree at the Explorer Screen to open a Node window A graph is displayed based on the sensor log data received from the last poll Use graph management and Node Window options to configure the graph display t reset test 52004 26jan09 File Edit View Window Help Current Data reset test 5
37. L use a ring stand and clamp to secure the sensor in the calibration water sample Older sensors may take longer to calibrate than new ones because the sensor readings may take longer to stabilize Calibration Log Calibration data is stored in the 5X00 calibration log A calibration data record includes sensor information the time and date of the calibration and the calibration method Press at the Run Screen to view the calibration log Notes ie Use AquaManager to view and save calibration data on a PC In addition to the calibration log information listed above AquaManager calibration logs also include user inputs 1 and 2 Information from cancelled calibrations is not stored DO Menus gt Calibrations DO Directions to Calibrate DO Sensor Sat 5400 1 If you have not already done so locate and install the sensor if using a YSI 5422 see probe installation instructions included with the sensor 2 Next install a new membrane or sensor cap if necessary See instruc tions included with membrane kit 3 Verify that the sensor type and membrane type are configured correctly in the DO Sensor Setup menu at the 5X00 4 Read Getting Ready to Calibrate page 82 5 Verify that the configured salinity ppt value in the DO Sensor Setup menu is correct The entered salinity value should equal the salinity of the water being monitored not the calibration solution If necessary enter the correct t
38. Network Master Slave menus on unit does not upload new unit is not in downloader See Downloader 126 all nodes code at downloader mode slow network perfor nicked wires Verify network wiring RS232 connection is incor See Wire Communications mance improper wiring See Wire Network 60 rect RS232 66 DS wired properly Equipment 66 5X00 does not go into Manually put 5X00 in Are slaves enabled and recog enable slaves at Menus gt nu es on Re ee o program device is ware updater upload nized at master System gt Communications i selected at Firmware Menus gt System gt Down gt Network Master Ea 7 YSI 5X00 YSI 5X00 222 223 Troubleshooting Menu Maps Feed Timer Troubleshooting Appendix 3 Menu Maps Rae Understanding how the 5X00 calculates sensor reduction This Appendix contains the menu structure for 5X00 firmware The menu maps time contain all menus submenus factory defaults and user selectable ranges of the 5X00 EEE TR ihes Koo displays temperature sensor values the 1006 firmware Menu maps are presented in hierarchal format All menus are accessed by not accurate based on and DO values to 100ths In reality the 5X00 temperature at the Run Screen Menu maps are provided in the following order display sensor value s and DO sensor system values are stored at a much greater resolution out to 64 bits It is the stored values not the dis l played values that are used to calculate the
39. STORED IN A MOIST ENVIRONMENT i e either in water or in water saturated air If the sensor cap is allowed to dry out by exposure to ambient air it is likely to drift slightly when next used 1 Moisten the sponge in the red protective plastic cap that was provided with the probe and place it over the sensor with the sensor cap installed 2 Inspect the sponge every 30 days to make sure it is still moist If you no lon ger have the red protective cap then moisten the sponge in the calibration transport sleeve and place this over the probe 3 Alternatively you can place the probe with sensor cap directly in a beaker or other container of water making sure that the water does not evaporate over time Sensor Replacement The 5422 DO sensor is user replaceable Refer to the instruction sheet provided with the replacement sensor for detailed instructions Charging DC batteries The 5X00 does not charge batteries Quality assurance maintenance procedures should be established if batteries are to be fully powered when used as back up power source AquaManager Database Maintenance See AquaManager Database Maintenance 204 and AquaManager online Help for additional information Replacement Parts amp Accessories See www YSI com for replacement part and accessory information and Appendix 5 of this manual 252 YSI 5X00 216 Appendices Appendix 1 Unpacking and Inspection Appendix 2 Troubleshooting Appendix 3 Menu
40. Safety and Installation Guide gt Chapter 3 Installation and Wiring gt IOEM input configuration gt Wire digital input Refer to and follow directions at IOEM Safety and Installation Guide gt Chapter 4 gt Quick Start IOEM Configuration to confirm correct network connectivity Follow directions in the Quick Start section to configure IOEM channel mode to digital Enter E Aux menu Menus gt System gt Configure E Aux gt E Aux 1 8 YSI 5X00 112 10 Analog 0 1VDC and 0 5VDC and 4 20mA Menus gt System gt Configure E Aux gt E Aux 1 9 gt Input Type gt 0 1V Probe Name E Aux 1 Instrument Master Configuring the 5X00 A Use and Y to scroll and select submenus Press to select Configure input type to digital page 111 name page 109 instru ment page 110 and channel page 111 Press MM to save configuration and return to Run Screen Go to Sensor Setup Menus gt Sensor Setup E Aux 1 8 page 165 to enable and configure control alarm on condition control alarm relay and hold off time Press TERT MMM to save configuration gt 0 5V gt 4 20ma Select the analog input type based on the signal being sent from the device wired at the IOEM channel E Aux 1Menu E Aux 1Menu Channel Channel 1 Input Type 4 20ma Channel Channel 1 Suffix Input Type 4 20ma Min 0 00 Suffix Max 1 00 Min 0 00 Input Scale Min 4 00 Max 1 00 Input Scale Max 20 00 Input Scale Min 4 00
41. Screen Alarm icon s display at the Run Screen when alarm condition s exists for longer than the general alarm hold off time See Icons page 76 at Run Screen to display active sensor and aux system relays to display events created by control and alarm relays see Event Log page120 Alarm relays are not energized if the 5X00 DO sensor value reads Over or Under Over and Under are not displayed for aux temperature systems when temperature values are outside the temperature range specification see tem perature range specification page 15 Temperature system alarms will not operate correctly when values are outside the temperature range specification See Wire Relays page 54 for information on wiring alarm output devices 30 Second Aux E Aux and Sensor System Hold Off Exiting aux E Aux and sensor menus after making certain configuration changes places the system in a 30 second hold During the 30 second sensor hold control and alarm systems are not active System s becomes active if after 30 seconds the values are reported in control or alarm range This 30 second hold off allows sensors and aux devices time to stabilize before control and or alarm systems become active YSI 5X00 163 Configuring the 5X00 Example DO sensor menu is entered and the control high set point value is changed ms Exit Menu while a control relay is energized When is pressed to return to the Ru
42. See AquaManager Help contents gt working with nodes gt expansion modules gt ioem ex pansion module gt configure ioem 4mA 20mA output to a 5X00 system bookmark Configure 4 20mA outputs at sensor system tabs in AquaManager 4 20mA con figuration fields are located at the bottom of all sensor system tabs 4 20m Output IDEM Channel S A Expansion 57 Expansion 31 YSI 5X00 178 Configuring the 5X00 AquaManager and the Sensor Setup Menu All Sensor Setup menus can be configured using AquaManager After polling the 5X00 node use Systems Management to view and upload 5X00 configuration AquaManager E Aux system tab B System Management slave 2 5500 2 m 6 b e __oD0 ono 3 2 y Awm E Au E Aur 2 E Au 3 E Aux 4 E Aur 5 E Auz 6 E Aux 7 E Au 8 Source System Eae Suffix Ea IDEM o 4 Name E Aux 6 Name Map Icons Icons Low E Aux 6 Control OFF System Channel ow Dose Up Time Sec Instrument Enable r mao IOEM Desired Selection Wait Time Seo Relay gt 0 1 Volt Oua H 0 5Vol 4 20 m4 High E Aux 6 Contro OFF Cnil lrm Open Dose Dn Time Sec Instrument ak 4 p CntlAlm Close Y Temperature Wait Time Sec Relay a E IDEM Actual Input Digital Low E Aux 6 Alarm OFF 2 0 1 Volt on Instrument 05 Volt ae C 4 20m4 Input sr Relay Temperature Address zl 4 20m Output E Aux 6 Alarm System ON Alarm Enable Hold
43. TENUE to reset the timer system A timer relay will energize for the configured time Timer 4 Disabled Event 2 11 00 00 AM 15 Sec duration and not for the remainder of time prior to service hold Example Feed Timer 1 Disabled Event 3 11 10 10 AM 10 Min i l Feed Timer 2 Disabled Event 4 12 00 00 PM 20 Min timer relay 1 is configured to start at 11 00 am for one hour Service hold is Sa aes aya it fen enabled and configured for 5 minutes The timer relay energizes at 11 00 am At 11 15 am the 5X00 is put into service hold Timer relay 1 de energizes At 11 20 am the service hold time expires The 5X00 is power cycled and the Please review Use AquaManager to configure sensor systems page 150 timer relay energizes after 30 seconds The timer relay de energizes at 12 20 1 Install and wire timer device s or any networked 5X00 instrument pm and not at 12 00 pm which would have been the original off time if the page 54 unit had not been placed in service hold OR Energized timer relays de energize at downloader The relay will reenergize after a power cycle following the downloader if the timer system is still active YSI 5X00 YSI 5X00 180 181 Configuring the 5X00 Timer relay will energize for entire configured duration time and not for the remainder of time prior to being placed in downloader There is only one on time for all timers Example timer relay 1 is configured to start at 11 00 am for one hour The time
44. The Control menu identifies the active sensor or aux system and control and or alarm condition See Control mode and alarms page 152 for additional information ae to scroll and press to view time Temp 4 Control Range High DO 3 Control Range Low Use AquaManager to capture all records from 5X00 logs and store them to a PC database Polling times should be determined by logging intervals Example if the sensor log is recording values every minute and the sensor log holds 2000 records polling should occur at least every 33 3 hours This allows for all records to be saved to the PC before being overwritten on the 5X00 Set the data log interval so that analyzing data based on the configured interval will be helpful Poll at intervals Notes that don t result in gaps in data Press to display time stamped detail of control and alarm relay s Alarm message appears at the Control menu for aux and sensor systems when alarms are enable d regar dless i f an alarm rela is assi ne d Calibration Logs 1 Calibration Logs 2 8 T 8 Event Logs 5 Event Logs 10 Active timer 10 event timer and feed timer systems are not displayed at Sensor Logs 61 Sensor Logs 16 Reset Clean Probes control menu General alarm systems are not displayed at the Control menu regardless if general alarm relay is enabled A VY Messages Menu Messages Menu Use to scroll list when scroll bar appears at windo
45. Troubleshooting Are the alarms enabled in see Sensor Setup Alarms sensor menu Is the general Values Set point control alarm enabled mode 156 and PID PDW control mode 163 time and date lost at bad lithium battery replace lithium battery power up no events in event log event logging not enabled See Event Logging 120 no data in data log data log interval time has not See Data Logging 118 passed see General Alarm 131 no email alarm received Are slaves enabled on net enable slaves at Menus gt for slave alarm condition work System gt Communications gt Network Master no test email alarm mes exit to run screen from com exit to run screen to process sage received munication menu not done _ test email request Network Troubleshooting cannot view specific data Data log record has older See Data Logging 118 log records at 5X00 date and time stamp than the 25 most current data log records available at 5X00 sensor log se Firmware Updater Troubleshooting I ave i ae ETE A a ORNE Device timed out error incorrect configuration in See Device Timed Out er j 5X00 communication menu ror 130 network Is proper communication See Networking 97 ti ing of RS232 see K Timed Out er method configured and See Wire Communication more than one device is verify configuration at See Force downloader configured as a master Menus gt System gt Com mG munications gt
46. YSI 5420 and 5421 Sensor Maintenance Perform the following to periodically clean the 5420 and 5421 electrodes 1 Unscrew the lower body from the upper body 2 Safely dispose of the electrolyte that is a special molarity reagent grade Sodium Chloride solution salt water 3 Using the Membrane Tool unscrew the Membrane Lock in the lower body YSI 5X00 213 Maintenance Membrane tool Membrane lock spacer Membrane o ring Figure 6 2 4 Remove and dispose of the membrane and its O Ring as shown above 5 Using a toothbrush dish washing powder and clean water clean the cath ode anode and plastic between them Rinse all components thoroughly 6 In order install a new O Ring into the lower body then a new membrane and then the spacer Using the Membrane Tool screw the Membrane Lock on top of the spacer as shown in the figure on previous page 7 Inspect the membrane for wrinkles Replace if it is wrinkled 8 Pour some water into the lower body and look for leakage around the membrane Replace the membrane if there is leakage If no leakage dispose of the water 9 Fill the lower body to its rim with fresh electrolyte as shown 10 Screw the lower body onto the upper body Excess electrolyte will leak out at the joint between the sensor s lower and upper body Note Perform a calibration after cleaning and installing a new membrane with fresh electrolyte YSI 5X00 214 Maintenance Recommende
47. YSI 5X00 102 Configuring the 5X00 Input Type Menus gt System gt Configure Aux gt Aux 1 6 gt Input Type Digital gt 0 lv gt 0 5v gt 4 20ma gt Aux 3 6 gt Input Type Temperature Select the input type for the device s wired to aux system s Aux Sensor Setup menu selections are based on the aux input type configured at system gt Configure Aux menu All input types are discussed in the following sections ALIX 3 Mesnii Digital Menus gt System gt Configure Aux gt Aux 1 6 gt Input Type gt Digital Use digital input when wiring an external device to control or alarm when the contacts of an external switch open or close A common application would be to detect high or low water levels using a float switch Notes Suffix Min Max and Display Format are not available for digital inputs Inthe 5X00 sensor log aux digital closed is logged as Aux 0 00 Aux digital open is logged as Aux 1 00 Directions to configure Digital device at Configure Aux menu 1 Wire aux digital devices page 57 2 Enter Aux menu Menus gt System gt Configure Aux gt Aux 1 6 A 3 Use and Y to scroll and highlight submenus 4 Press to select 5 Configure digital input type and name 6 Press M to save configuration and return to Run Screen YSI 5X00 103 Configuring the 5X00 7 Go to Sensor Setup Menus gt Sensor Setup Aux 1 6 page 165 to enable and configure control alarm on condition contro
48. an optional IOEM This allows control of multiple water systems from one instrument Peripheral devices wired to the instrument respond to user defined configurations to ensure that stable water conditions are maintained The instruments on site and remote access capability are suitable for a variety of applications 5X00 features four 4 independent DO systems six 6 independent Aux I O systems digital analog 0 1VDC 0 5VDC 4 20mA In addition four 4 of the six Aux I O systems can be used as temperature systems eight 8 E Aux input systems E Aux systems are used to monitor control and alarm inputs wired to an optional IOEM eight 8 onboard relays 240VAC 5AMPs 110VAC 10AMPs universal AC power with power fail alarm only available on AC instruments optional DC power with low battery alarm four 4 ten event daily timers four 4 feed timers two 2 32 bit processors non volatile memory of sensor event calibration and configuration data logs 2000 data set memory for sensor data field upgradable software and firmware backlit LCD with timer function input and output data displayed continu ously menu driven programming with four 4 softkeys networking capability ability to connect a total of 32 5X00s 5200As IOEMs and REMs on one network via RS485 protocol networked instruments can utilize another instruments output for a local system control or alarm
49. appear at top of 5 Run Screen used for TCP IP communication operating in acceptable DC power range DC power is lt low battery trigger display at sensor window 5X00 is password protected system specific icons display at sensor window sensor data logs have information one or more control systems is active PBI softkey labels to view active systems Figure 4 2 feed timer is active Run Screen Icons __ one or more 10 event timer is active Icons identify control alarm timer power service and communication informa tion Icons along the top of the Run Screen indicate 5X00 systemwide conditions table 4 2 Icons displayed within a sensor window indicate condition s specific to that system table 4 3 probe timer needs to be reset General Alarm is active adh SALE Notes Control icons display when the control relay s is active table 4 2 General alarm icon buzzer 5X00 emails and enabled alarm relay s sensor and general alarm remain active until one of the bottom four 5X00 front panel keys is pressed regardless if the alarm condition no longer exists Relays and corresponding icons that de energize for Svr Hold calibration and or factory resets are restored after 30 seconds of completing Svr hold calibration and or factory resets For exceptions see menu specific informa tion in this chapter With alarms enabled alarm icons appear a
50. are not identified as control or alarm events regardless if alarms are enabled E Aux systems use an IOEM channel as the digital input source See IOEM REM Safety and Installation guide for wiring and input channel configuration Alarm Disabled Hold Off 15 Sec Time Units Sec Control Alarm Relay Disabled Output 4 20ma Disabled Configure Aux and E Aux digital systems E AUX Before configuring Aux and E Aux analog systems 1 See Use AquaManager to configure system inputs and outputs page Use AquaManager to configure System inputs and outputs on page 150 AND 2 See Control modes Set point Control Mode and Alarms page 153 and PID control mode page 175 Please review Use AquaManager to configure sensor systems page 150 1 Wire digital input at IOEM for E Aux system see IOEM REM Safety and Installation guide gt Chapter 3 gt Step 5 gt Wire non temperature IOEM inputs AND OR 1 Wire Aux digital devices page 56 2 Wire relay output device to local instrument or any networked 5X00 instrument page 54 for local instrument AND OR 2 Wire relay output device to REM see IOEM REM Safety and Instal lation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs Wire any output devices to be used for system YSI 5X00 165 Configuring the 5X00 3 Configure system menu For Aux page 102 For E Aux page 108 4 Enter Aux 1 6 E Aux 1 8 in Sensor Setup menu Menus gt System gt Sensor Setup
51. are the configured temperature temp source for _ the DO sensor being calibrated 5400 only If necessary disable any temperature To clear previously entered configuration scroll and select clear aiid save at keypad Submenit relays for the associated DO sensor in the Sensor Setup menu There is a 30 second ox gurati MMA to save configuration and return to Run Screen hold off period for control and alarm relays after pressing the calibration menu The hold off period allows sensors time to stabilize before processing readings for controlling and alarming purposes Figure 4 4 This symbol indicates that alpha numeric or numeric keypad entry is required This symbol is used in the menu map appendix starting on 225 and in directions for menu configuration this chapter Use M front panel keys to scroll ou hawe calibrated one or A more systems The system will now enterina 30 second warm and to select entries up hold The remainder of this chapter provides information on 5X00 menus and submenus and their function Menu structure and information is provided in hierarchical order starting with the menus is provided after the Notes Active Aux and Timer relays do not de energize at calibration menu YSI 5X00 YSI 5X00 80 81 Configuring the 5X00 A Check probe error message during calibration means that the sensor is unable to calibrate within the 5X00 specifications
52. bulkhead and 5400 conduit 4 Terminate the DO sensor wires for the DOI DO2 DO3 and or DO4 system s Wire the DO sensor cathode wire to terminals and the DO sensor anode wire to terminals Follow the coloring scheme described below when wiring the DO sensor e YSI 5420 amp 5421 galvanic DO sensor wires are white and black Terminate white wire to C Galvanic Terminate black wire to A Galvanic Terminate bare ground drain wire to E or F on metal plate YSI 5X00 49 Installation and Wiring Installation and Wiring Install a ring eyelet or spade fork terminal onto the ground bare wire before figures 3 19a and 3 19b The upper and lower DO sensor terminal strips are terminating ground wire to E or F inverted Be sure ODO sensor wires follow the wire coding below Multiple ODO ground drain wires can be terminated to the same ground location on the metal plate YSI 6060250 ODO temperature digital sensor cable YSI Return screw at E or F over terminal connection of ground wire Color Coding power 6 3 volts DC for ODO Probe YSI 5420 galvanic DO amp 5421 galvanic DO temperature analog sensor cable YSI Wire label color WHITE BLACK Ground drain wire e YSI 6060250 ODO DO sensor wires are red green white and black Terminate red wire to 1R 1 DO1 R red and or 2R 3R 4R Terminate green wire to 1G 1 DO1 G green and or 2G 3G AG Terminate white
53. can be configured to raise and or lower DO and non digital aux and E Aux systems Configure high and or low alarm systems to activate peripheral devices and or to provide alarm notification messages when alarm condition s exist Configure values outside of acceptable operating control range as high and low alarm values Set Point Control Values Range low and Range high values set the acceptable operating range for the water system Control system s do not become active when value s are within accept able control range See figure 4 8 page 155 Enabled control relays energize when the sensor reports a value lt the range low control value or range high control value Control relays are typically wired to devices used to raise or lower certain water parameters in order to maintain the system as close to set point as possible Control relays remain energized until the sensor reports a value lt set point when dosing down to lower specific water parameter and or set point when dosing up to raise specific water parameter Exception timed control is available for high temperature and high and low analog aux and E Aux systems see page 157 In timed set point control mode control relays are controlled by timers as opposed to water system value Sensor low control range starts at 1 significant digit below set point value High control range starts at 1 significant digit above set point value YSI 5X00 154 Configuring the 5X00 Figu
54. feed timer sensor a reduction 3 4 Calibration menu System menu Sensor Setup menu Timers menu AquaManager Troubleshooting The example below shows how to navigate the menu maps in the 5X00 First f ind the menu you want to configure For example IP address for the serial to ethernet Refer to AquaManager online Help for all AquaManager operation and troubleshooting Oceano ne Pane nee ue ol PAD oe O AE A menu path under and to the right of the menu heading to access submenu Run Screen gt Menus gt System Menu gt Communication Communication DHCR Disabled IP Address 192 168 1 100 0 0 0 0 to 255 255 255 255 2 to enter System menu 3 Scroll down if necessary to highlight communication menu 4 to enter communication menu 5 Scroll if necessary to highlight ethernet menu 6 to enter ethernet menu 7 Scroll down if necessary to highlight IP address menu a 8 to enter IP address menu numeric keypad is displayed en the IP address using numeric keypad after entering IP address Exit M it Men A 11 say to save configuration and return to run screen YSI 5X00 YSI 5X00 224 225 Menu Maps Menu Map Key Sensor Setup The following conventions are used in menu maps Factory defaults are contained in If blank no default value is loaded for this menu In certain menus the user configuration will appear in once the menu is configured System range if appli
55. maintain the product in accordance with YSI s written instructions or standard industry procedure 4 any improper incorrect or substandard repairs to the product not performed by YSI 5 use by anyone other than YSI of any defective or improper component or part in servicing or repairing the product 6 modification of the product in any way not expressly authorized by YSI THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE YSIS LIABILITY UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT AND THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY FOR ANY DEFECTIVE PRODUCT COVERED BY THIS WARRANTY IN NO EVENT SHALL YSI BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULT ING FROM OR CAUSED BY ANY DEFECTIVE PRODUCT COVERED BY THIS WARRANTY YSI 5X00 257 Contact Us Recycling Appendix 9 Contact Us Appendix 10 Recycling Ordering and Technical Support Recycling Please visit www ysi com for a list of YSI s locations worldwide along with additional contact information YSI is committed to reducing the environmental footprint in the course of doing business Even though materials reduction is the ultimate goal we know there YSI Inc Corporate Headquarters must be a concerted effort to responsibly deal with materials after they ve served a long productive life cycle YSTs recycling program ensur
56. menus All networked instrument relays can be configured for control and alarm output devices see Use AquaManager to configure System inputs and outputs page 150 Properly wired and configured relays energize when a control or alarm system is active Alarm notifications can be sent via email or cell phone SMS messaging page 90 Sensor Setup Sensor Setup x x Tif Az E Aux 3 temp lIOEM4 Disabled 0 1v AUX E Aux 4 E Aux 4 Disabled 0 1v AUX 3 Aux 3 Disabled 4 20ma E Aux 5 digital lIOEM3 Disabled Di AUX 4 Aux 4 T emperature E Aux 6 E Aux 6 Enabled 4 20ma AUX 5 Aux 5 Disabled 4 20ma E Aux 7 E Aux 7 Disabled Digital AUX 6 Aux 6 Disabled 4 20ma E Aux 1 E Aux 1 Disabled T emper E Aux 6 happy Disabled 0 1v YSI 5X00 151 Configuring the 5X00 Notes For normal operation the 5X00 must be at the Run Screen Alarm func tionality email alarms activation of assigned alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen Sensor system must be enabled in order to display values at Run Screen Control and or alarm relays will not energize regardless of value if the sensor system is disabled There is a 30 second delay at power up before control timer and alarm systems become active There is a 30 second sensor system hold off when sensor configuration is changed See 30 Second Sensor System Hold Off page 163 Calibrate sensor prior to use See
57. of information available on the www as well as in print Please familiarize yourself with additional information in order to further your understanding of the PID PWM control method YSI 5X00 160 Ha Configuring the 5X00 AquaManager includes a PID Tuning tool which allows simulation of various control action values and functions The PID tuning tool should be helpful in mimicking your system through simulation The AquaManager PID Tuning tool is explained in detail in the AquaManager Help System At AquaManager Help Contents gt Working with Nodes gt PID Tuner Set Point Configure the set point to be the value at which youd like the system to ideally oper ate at Configure the set point at PID mode menu DO set point can be configured in either mg L or Sat at the Configure at PID mode menu Control Up Down Configure the PID control system to either control up Falling to create a control action to reduce down the system water parameter value or control down Rising to create a control action to increase up the system water parameter value A PID control can be used only to control the system by either driving the system value up or down A PID control cannot be used to drive the system value both up and down PID Control Actions Interval Gain Reset Interval Configuration of three control actions allows for greater control and stablity of a particular environment The control actions are Gain page 162 Reset Inteval
58. page 197 and AquaManager online help for additional AquaManager email alarming information Ethernet connection requires access to an SMTP server accessible by the local network EMAIL ALARMING DISCLAIMER There are many factors that can affect deliv ery of an email in a timely fashion Certain SMTP email servers are more reliable than others No email alarm message has guaranteed delivery Use multiple email addresses and email forwarding as safe guards Mechanisms such as spam filters used by service providers evolve constantly and can result in non delivery of email messages Verify with the service provider and or network administrator to confirm that the 5X00 communication configuration ensures the most reliable delivery of alarm emails Below is a 5X00 DO Alarm Low email sent from a serial to ethernet device As shown in the example all of the alarm information is listed in the subject line The user configured device name is YSI Environmental The DO system does not have a user configured name therefore the default system name DO 3 is included in the subject line From myname xxx xxxx com Sent Mon May 11 2010 10 24 am To myname xxx xxxx com CC hot49 xxxx com Subject 05 11 2010 10 23 29 AM YSI Environmental DO 3 Alarm Low 77 Sat Notes 5X00 alarm emails 5X00 emails contain date time device name system name alarm condition and the sensor reading in the Subject line of the email When instrument and s
59. panel keys Run Screen Navigating menus Menu structure Configuring 5X00 systems YSI 5X00 70 Configuring the 5X00 5X00 Configuration and Monitoring This chapter provides information on the 5X00 front panel navigating menus and menu functionality The front panel figure 4 1 is the front component of the 5X00 enclosure The front panel contains the 5X00 display and seven keys Use the keys to navigate menus and instrument system information 5X00 Front Panel Keys Use the 7 front panel keys to navigate menus scroll Run Screens and reset system alarms Run Screen on Display Press to scroll up in menus and to scroll Run Screen Press to enter confirm in menus and to hold at Run Screen Press to scroll down in menus and to scroll Run Screen softkey labels change in different menus Press softkey below label to perform label function Figure 4 1 This icon indicates helpful information for AquaManager users and is used through out this chapter AquaManager provides access to 5X00 system information from a PC Most 5X00 configuration and monitoring can be done using AquaManager See Chapter 5 AquaManager page 197 YSI 5X00 72 INEW Configuring the 5X00 With new features in this release of AquaManager it is strongly recommended that AquaManager be used to configure all 5X00 IOEM REM systems and sensor setup menus AquaManager is required to upload IOEM mode configu ration
60. scroll and highlight submenus e 4 Press to select 5 Enable and configure Alarm Hold Off and Alarm Hold Off time and time units Use AquaManager to configure system inputs and outputs page 148 OR 5 Enter General Alarm Relay Menu gt General Alarm Relay menu opens A Select Instrument to enter device address menu and configure instrument whose relay will be used for this instruments general alarm output Notes Device Address menu displays a generic list of instruments being Local Ma chine Master and Slaves 1 31 Device Address menu always display slaves 1 31 regardless of the actual num ber of slaves wired to the node network Ganaral Alarm Mant General Alarm Disabled evice Address Instrument 0000 Relay Relay 1 0000 Master Slave 1 Slave 2 Slave 3 Slave 4 General Alarm Menu Cancel B Select Relay to enter Relay menu and configure instrument relay channel that will be used for this instruments general alarm output When Device Address is anything other than Local Machine all relay assign ment menus remain generic This means that regardless of the type of remote instrument being configured Relays 1 8 are displayed This is true for slave 5200A and REM remote devices which only have 4 relays YSI 5X00 133 Configuring the 5X00 Se 6 Press MP to save configuration and return to Run Screen 7 Test General Alarm Relay output at gt System gt Service gt Output Test page 144 or create a gen
61. sent Master alarm emails have priority over slave alarms When multiple slave alarm conditions exist its possible that only one of many 5X00 slave alarms will be sent Therefore it is critical that all alarm emails are addressed locally by the user Below is an example of a 5X00 DO Alarm Low email sent from AquaManager All of the information is in the body of the email and not the subject line YSI5X00 Alarm ysi environmental node name in tree 54 2345567 DO2 Low Alarm 77 Notes AquaManager alarm emails AquaManager emails are retransmitted based on the Email Retry Delay con figuration page 100 Multiple system alarms are included in one AquaManager email AgquaManager DO email alarms provide the Sat value and not the mg L value For the AquaManager alarm email to function properly it may be necessary to send a test email to each email address configured in the Email Alarm List in the Node Properties window Test emails can be sent in the AquaManager Properties window under the Autopoller tab YSI 5X00 91 Configuring the 5X00 Ethernet Menus gt System gt Communications gt Ethernet The serial to ethernet device speed and format are self configured at power up TCP IP connections If the serial to ethernet device is not installed or is not installed properly the ethernet menu will display Not Available Notes 5X00 email alarming from ethernet module requires access to an SMTP server acces
62. statique Les installateurs doivent observer les proc dures de protection accept es contre les d charges lectrostatiques lors du c blage la carte d E S du mod le 5X00 ou tout autre composant interne afin d viter tout risque de dommage Control Board The control board is mounted underneath the I O Board The serial to ethernet device and lithium battery are installed on the control board Complete installation instructions including accessing control board are provided with the optional serial to ethernet device Figure 3 15 shows the control board and I O Board removed from the 5X00 enclosure YSI 5X00 42 Installation and Wiring Control amp I O board removed from enclosure I O board Control board metal plate ethernet module attached to I O board N AC power supply installed ribbon cable easily disconnects on control board at factory from display board mounted in front panel Figure 3 15 Step 3 Ground 5X00 AN WARNING Ground the 5X00 to avoid possible electrical shock or damage to the equipment AVERTISSEMENT mettez le mod le 5X00 la terre afin d viter tout risque de choc lectrique ou dendommagement de l quipement Ground the 5X00 at location G on the metal plate The metal plate is attached to the lower board assembly Use locations E and F to ground the DO sensor ground drain wires figure 3 16 Common lettering references are used for both 5400 and 5500 models Titanium grou
63. the front panel is pressed Pressing one of the four softkeys while in the Run Screen stops the buzzer de energizes the General Alarm relay stops 5X00 emails and removes the General Alarm icon Pressing one of these keys also resets the sensor and aux alarm systems If the alarm condition still exists after Alarm Hold period s the General Alarm triggers again Low bat tery and slave failure alarms are not reset when softkeys are pressed Directions to Force 5X00 into Downloader AN 1 WARNING Disconnect external power to 5X00 AVERTISSEMENT d connectez l alimentation externe de l unit 2 Open front panel page 41 YSI 5X00 YSI 5X00 130 131 Configuring the 5X00 Sensor alarm values set the acceptable control range When a sensor reports a value lt low alarm value or high alarm value the alarm system becomes active after the alarm hold off period See Sensor Setup section Controls and Alarms 152 for additional information If an alarm system is active and alarm relay is enabled the alarm relay energizes Notes The Run Screen must be displayed during normal operation All alarm functions 5X00 email alarms energizing of enabled alarm relays alarm icons and buzzer are suspended in 5X00 menus Alarm systems are reset when menus are exited to Run Screen The General Alarm system is disabled during system wide events such as service hold and downloader Sensor and Aux alarms must be enabled to trigger the G
64. to scroll and highlight submenus Reset Sensor z 2 Press to select Reset System 3 When prompted Are you sure select one of the following to confirm es Mo Cancel Menus gt System gt Service gt Reset To Factory gt Reset System Tora N SP to save configuration and return to Run Screen Specific systems or all systems in the Reset System menu can be reset to factory defaults Note Perform a sensor calibration after resetting a sensor to factory default Reset System Menu Reset Timers O oe Menus gt System gt Service Reset To Factory gt Reset Timers Reset General Alarms Reset Password Biasduh olay Nantes A specific timer feed timer or all timers listed in the Reset Timers menu can be ee da reset to factory defaults Reset Timers Menu Beset All Timers A y Reset Timer 1 1 Use and to scroll and highlight submenus eee ele Reset Timer 3 eI Reset Timer 4 2 Press to select Reset Feed Timer 1 1 Use and Y to scroll and highlight submenus YSI 5X00 YSI 5X00 142 143 Configuring the 5X00 pas 2 Press to select 3 ae A 4 Press MP to save configuration and return to Run Screen Output Test Menus gt System gt Service gt Output Test Use the Output Test menu to verify that local relays and remote device relays and IOEM 4 20mA output channels are wired and communicating correctly over the network Entering this menu turns off any active relays and dis
65. turn off BackLight Timer Menu Time 30 Sec Time Units Sec 1 Enter BackLight Timer menu Menus gt System gt BackLight Timer A 2 Use and M to scroll and highlight submenus a 3 Press to select the submenu you wish to change 4 Enable and configure submenus EE Exit Menu 5 After making desired changes press return to Run Screen to save configuration and Communication Menus gt System gt Communications Select the communication method for AquaManager and or 5X00 email alarm ing Only 1 communication method can be used at a time Hardware changes are required when the communication method is changed See Wire Communication Equipment page 66 Configure remote ethernet communication network set tings and RS232 settings in the Communications menu Communications Menu Network Master send Test Email Msg Not Available Email Retry Delay Not Available Time Units Not Available Baud Rate 115200 Force Serial Port Disabled YSI 5X00 89 Configuring the 5X00 Note HE AquaManager supports both communication methods Email Alarming Email alarming can be configured 1 of 2 ways 1 A5X00 email is sent from the 5X00 serial to ethernet device See Ethernet starting on page 92 for additional information He 2 An AquaManager email is sent from the PC running the AquaManager application AquaManager Autopoller must be running See Chapter 5 AquaManager
66. unreasonable for the current conditions In the unlikely event that the temperature sensor shows unusual and or jumpy readings it will need to be checked by a YSI authorized service center No user service is possible Maintenance stream near the 5X00 probe If a comparison of the readings from the recently calibrated DO instrument and the 5X00 indicates calibration drift the 5X00 can be recalibrated Note this comparison should only be used to determine if a calibra tion is necessary once the 5X00 probe has been cleaned of all algae and other debris If a gross variation is observed between the two instruments gt 1 mg L it is likely that maintenance is required on the 5200 DO sensor Sensor Care and Maintenance Periodic DO sensor electrode cleaning and membrane changes are required DO Sensor The DO sensor requires periodic membrane changes and electrode cleaning For best results YSI recommends that the electrolyte solution and the membrane cap be changed at least once every 30 90 days YSI 5420 5421 and 5422 Refer to the instruction sheet included with the membrane kit for specific instructions on chang ing a membrane YSI recommends replacing the sensor cap ODO 626250 about once per year The sensor cap should also be replaced if it is cracked or damaged The instruction sheet shipped with the replacement ODO sensor cap includes the calibration coefficients specific to your sensor cap Notes Membrane life depends
67. 0 Function Access to Main Menu including calibration submenu system submenu sensor setup submenu timers submenus Display active non timer control amp alarm system s Access to Msg s Messages Menu including sensor logs event logs calibration logs Activate Service Hold Exit menu return to Run Screen saving menu configuration changes Exit menu to previous menu without sav ing configuration changes Back to previous menu Changes to configu rations are saved at return to Run Screen Prompt to take next action i e enter user value at calibration menus Save alpha and numeric configurations and calibrations Disable Enable menu option i e buzzer Scroll left and right in alpha and numeric keypad screens To acknowledge and save sensor calibration Prompt to confirm Are you sure message when performing certain functions i e reset to factory and clear data log menus Digital input control configuration from Sensor Setup Menu YSI 5X00 74 Configuring the 5X00 Run Screen The Run Screen displays measurements and inputs from enabled sensors and conditions figure 4 2 At power up the Run Screen is displayed immediately after the YSI splash screen the YSI splash screen appears for approximately 2 seconds Icons displayed at the Run Screen represent individual and systemwide conditions See Run Screen Icons page 76 Run Screen and sensor display formats are user selectable See D
68. 0 5500D 01 5500D 02 and 5500D 04 instruments have many similarities Therefore 5X00 is used throughout this manual to refer to YSI 5400 5500D 01 5500D 02 and 5500D 04 instruments 5500D 01 5500D 02 and 5500D 04 at times are referred to collectively as 5500D instruments Instructions information and features specific to either YSI 5400 or YSI 5500D instruments will be referenced by using 5400 or 5500 in the left margin next to specific information Read Chapter 2 Safety Information starting on page 20 before installing or configuring a 5X00 system Chapter 3 Installation starting on page 26 provides information on how to install the 5X00 5X00 components and peripheral devices Only qualified people should install a 5X00 system Do not attempt to install or configure this device if you are not qualified to do so If information is not clear DO NOT PROCEED until clarification can be obtained All wiring involving connections to main power must be performed by a qualified licensed electrician and must conform to all locally applicable electrical codes YSI 5X00 12 Introduction Chapter 4 Configuring 5X00 Systems starting on page 72 provides information on configuring 5X00 instruments Chapter 5 AquaManager starting on page 197 provides general information regarding the PC software program The AquaManager program includes an exten sive on line help system which contains detailed information that is not provi
69. 1 5 Complete other wiring to 5X00 6 Close front panel 41 7 Test relays Wiring a Contactor The eight onboard relays are rated at 240VAC 5AMPs 110VAC 10AMPs switch ing capacity Contactors should be used for devices drawing current loads higher than relay specification See figure 3 22 for contactor wiring Note Contactor must meet the electrical requirements of the load YSI 5X00 99 Installation and Wiring YSI 5X00 contactor wiring Z ol ol o o wire contactor power to C pin wire other wire to NC NO as required for application Contactor o Ney Power for Contactor Figure 3 22 Test Relay Outputs Apply power to 5X00 Verify device activates at relay test See Relay Test page 144 Note Entering the relay test menu turns off any active relays and disables any sensor aux and timer system relays from energizing regardless of value or condition Systems are not reset when the Relay Test menu is exited To reset systems after exiting the Relay Test menu power cycle the 5X00 Step 7 Wire Aux Inputs Non Temperature The 5X00 has six 6 auxiliary inputs All 6 auxiliary inputs can be used for digital open closed dry contacts or analog 0 1 VDC 0 5VDC or 4 20ma inputs Auxil iary inputs 3 4 5 and 6 can be configured for a temperature sensor See Temperature Probes page 52 for wiring directions Aux inputs c
70. 1 galvanic sensors use a 2 mil Teflon membrane ODO sensors for 5500 in struments require a sensing cap 5500 instrument sensor caps are factory calibrated with sensor cap coefficients It is important to retain sensor cap coefficients provided by YSI for the life of the sensor Temperature Sensors Temperature sensor s must use a 10K thermistor at 25 C See Appendix 6 Alpha A Curve page 256 Aux temperature sensors can be configured as the temperature source for DO sys tems on YSI 5400 instruments Aux temperature sensor s cannot be configured as DO temperature sources on YSI 5500 instruments YSI 5500 DO systems always use the temperature from the YSI ODO probe For accurate DO measurements ensure that the temperature reading for each DO channel is representative of the temperature at that DO sensor s location This is important when using the same temperature input source for multiple DO sensors Example if the temperature source for DO1 and DO2 is the temperature sensor connected to Aux 3 at the DO1 sensor location it is important that the temperature at the DO2 sensor location is the same as at DOI sensor location See Chapter 4 Sensor Setup page 150 for information on configuring 5X00 sen sor systems User defined DO system configuration items include Display format i e units of measure For example mg L or saturation C or F Temperature source 5400 only YSI 5X00 34 Installation and Wiring
71. 1111111 General Alarm system is configured to use its own 5X00 s n 53 1111111 relay 1 to energize when a general alarm is detected the relay assignment is considerated a local relay configuration If this same 5X00 s s n 55 1111111 General Alarm system is configured to use a networked 5500 s n 55 2222222 relay 1 the relay configuration is considered a remote relay configuration IOEM input and IOEM and REM output channels are always considered to be remote configu rations because IOEM and REM instruments input and output devices are always configured to a networked 5X00 instrument system Knowing the difference between local and remote instruments is important since certain menus like 5X00 system and sensor setup menus display local versus remote instrument names differently System Menu 5500 Menus gt System The 5400 System Menu contains 18 submenus The 5500D 01 5500D 02 and 5500D 04 System Menu contains 19 submenus Use System submenus to config ure non sensor and non timer systems System submenus are shown below Press at the Run Screen to enter the Main Menu Use A Y toscroll and highlight a System submenu Press to select and enter a highlighted menu Configura Exit Menu tion changes are saved when is pressed ODO Cal K submenu appears in 5500D instruments only YSI 5X00 86 System Menu Adjust Contrast Buzzer Disabled BackLighting Timer Disabled Communication Conf
72. 2 1178 00000 83 1141 00000 84 1105 00000 85 1071 00000 86 1038 00000 87 1006 00000 88 975 00000 89 945 200000 90 916 400000 91 888 800000 92 862 000000 93 836 400000 94 811 400000 95 787 400000 96 764 200000 605 000000 p 588 000000 106 571 400000 107 555 600000 108 540 200000 109 525 200000 110 510 800000 111 496 800000 112 483 200000 113 470 200000 114 457 400000 115 445 200000 116 433 400000 117 421 800000 118 410 600000 119 399 800000 120 389 400000 121 379 200000 122 369 400000 123 359 800000 124 350 600000 125 341 600000 126 332 800000 127 324 400000 128 316 200000 129 308 200000 130 300 600000 131 293 000000 132 285 800000 133 278 800000 134 272 000000 135 265 200000 136 258 800000 137 252 600000 138 246 400000 139 240 600000 140 234 800000 141 229 200000 142 223 800000 143 218 400000 144 213 400000 1 31040 0000 3742 00000 97 741 800000 145 208 400000 2 29500 0000 3602 00000 98 720 200000 146 203 600000 3 28060 0000 3468 00000 99 699 400000 147 198 800000 4 26680 0000 3340 00000 100 679 200000 148 194 200000 5 25400 0000 3216 00000 101 659 600000 149 189 700000 6 24180 0000 3098 00000 102 640 800000 185 400000 7 23020 0000 2986 00000 103 622 600000 YSI 5X00 256 Warranty Appendix 8 Warranty The YSI 5X00 instrument is warrante
73. 2004 26jan09 Start 1 25 2009 3 08 48 PM Stop 1 26 2009 4 04 33 PM Cursor Data 1 26 2009 17 51 47 0 00 Node Configuration Systems Management W Device Change Not Connected Graph Display View Set Points F View Alarm Limits View Min Max F View Datapoints F View Events View Datapoints Last 7 Days of Data Log Displayed 3PM 6PM 9AM 12PM 3PM 25 Sum Jan 2009 me Li Date 1 26 2009 7 10 55 PM Table reset_test_5200A_26jam09_DataLog 26 Poll Node The following configuration and tasks are performed from the Node Window view and configure node properties print graph and printer setup close node window copy graph to clipboard insert manual event graph management customize graph settings clear graph overlays view data calibration event amp configuration event logs restore Node Window size to include access to systems management and poll node buttons Systems Management access viewing and uploading configuration to 5X00 YSI 5X00 202 AquaManager Graph Display options Manually poll node button Current data is displayed at the top of the graph during a manual poll Systems Management To open Systems Management click on the Systems Management button located to the right of the graph in the Node Window Use the tabs to view and upload configuration to node The node configuration displayed is based on last poll System Management ysi environmental P S v x v va v S
74. 24 AquaManager Troubleshooting 224 Appendix 3 Menu Maps ee ee 225 Menu Map KeVisss nn en nude nues 226 Appendix 4 Declaration of Conformity ccccccccccseeceeeeeeeeeeeeeeaees 248 FCG Required iNOUCEG 4 5 eee Re RU 251 Appendix 5 Parts and Accessories ccccecccseeeceeeeceeeeeeeeeeeeeeaeeeeaeees 252 Appendix 6 SMS MESSAGING cecceeceeeeeeeeceeeeeeeeeeeeeesaeeeeeessaeeeeeeas 255 Appendix 7 Alpha Ay CUFVe eeisc cess ns en dent 256 Appendix s Warranty esse nier rene 257 YSI 5X00 7 Table of Contents Appendix 9 Contact Us 258 Ordering and Technical Support cecccceeecceeeeeeeeeeeseeeeeeaneees 258 Service Information 258 Appendix 10 Recycling ss 259 di Roye ae a a eter aeecehs 259 t re t Battery IG OO SA a ba a ne 259 n ro u C I O n MOCK PRE E 260 5400 5500 Product Description User Manual Guide Specifications YSI 5X00 8 Introduction Introduction NEW Thank you for purchasing a YSI 5X00 instrument Throughout this manual YSI 5X00 is used globally to refer to YSI 5400 5500D 01 5500D 02 and 5500D 04 instruments YSI 5X00s are fully programmable aquatic control and alarm instru ments key feature of all 5X00 instruments is the ability to independently operate four dissolved oxygen DO inputs six auxiliary Aux inputs and 8 E Aux systems E Aux systems require using
75. 242800 0000 34 227800 0000 33 213800 0000 32 200600 0000 31 188400 0000 30 177000 0000 29 166400 0000 28 156500 0000 27 147200 0000 26 138500 0000 25 130400 0000 24 122900 0000 23 115800 0000 22 109100 0000 21 102900 0000 20 97120 0000 19 91660 0000 18 86540 0000 17 81720 0000 16 77220 0000 15 72980 0000 14 69000 0000 13 65260 0000 12 61760 0000 11 58460 0000 10 55340 0000 9 52420 0000 8 49660 0000 7 47080 0000 6 44640 0000 5 42340 0000 4 40160 0000 3 38120 0000 2 36200 0000 1 34380 0000 0 32660 0000 21920 0000 20880 0000 19900 0000 18970 0000 18090 0000 17260 0000 16460 0000 15710 0000 15000 0000 14320 0000 13680 0000 13070 0000 12490 0000 11940 0000 11420 0000 10920 0000 10450 0000 10000 0000 9574 00000 9166 00000 8778 00000 8408 00000 8058 00000 7722 00000 7404 00000 7098 00000 6808 00000 6532 00000 6268 00000 6016 00000 5776 00000 5546 00000 5326 00000 5118 00000 4918 00000 4726 00000 4544 00000 4368 00000 4202 00000 4042 00000 3888 00000 2878 00000 s 2774 00000 58 2674 00000 59 2580 00000 60 2488 00000 61 2400 00000 62 2316 00000 63 2234 00000 64 2158 00000 65 2082 00000 66 2012 00000 67 1942 00000 68 1876 00000 69 1813 00000 70 1751 00000 71 1693 00000 72 1637 00000 73 1582 00000 74 1530 00000 75 14890 00000 76 1432 00000 77 1385 00000 78 1341 00000 79 1298 00000 80 1256 00000 81 1216 00000 8
76. 3 gt Step 4 gt Wire REM Relay Outputs YSI 5X00 156 Timed control is available for high temperature and high and low analog aux and E Aux systems In timed set point control mode control relays are controlled by tim ers as opposed to water system value All systems can be controlled in a non timed normal control mode by configuring dose on chiller on time to 0 This will cause the systems control relays to remain energized until the set point value is reached In a set point timed mode a control relay energizes for the dose on time regardless if the sensor reports that a value has returned to the set point value The control relay deenergizes at the end of the dose time and then waits a user configured wait dwell or hold off time before resampling If after the wait time the system is still in control range the control relay will energize again for the dose on time In the case of a temperature high set point time control mode it is recommended to configure the chiller hold off time to a value of eight 8 minutes or more This amount of time will help to avoid chiller compressor damage due to many on offs Notes A chiller off time must be configured in the timed mode or the control relay will never de energize Since most heaters and chillers have their own thermostats their thermostats can be used as a backup temperature control system Set the heater thermostat control several degrees above the desired tempe
77. 4 FeedSmart Timer 1 4 Disabled Feed Timer Disabled End Time 12 00 00 AM A 1 12 FCR Disabled Minutes 0 1 59 Ea Biomass 0 oz Seconds 0 1 to 100000 1 59 Feed Biomass 0 00 Mode AM 0 01 99 90 v ee Daily Weight 0 oz PM 1 to 100000 Sun Sat Disabled FCR Factor 0 03 fom im 0 01 to 100 00 Sensors Disabled Feeder Sensors Disabled Feed Mode y Timed DO Low 0 00 mg l Continuous 0 to 60 00 DO High 0 00 1 to 100000 j DO Change 0 01 Ea 0 00 to 9 9 Daily Feedings 3 1 255 Temp Low 00T Start Date 01 01 2007 1c to 44 0 c Year 2007 Temp High 0 0 c 2007 2099 1c to 44 0 c Temp Change 0 01 0 00 to 9 9 Month January Relay Disabled Jan Deg elay Disabled Feed Smart Timer Disabled Instrument Instrument Device Address Start Time 12 00 00 AM v Hours 12 1 12 Minutes 0 Relay Unassigned Local Machine Master Slave 1 31 Seconds 0 vy Relay 1 8 1 59 Units oz Mode AM y oz 8 Ib kg End Date 01 01 2007 ee Calibrate 180 0 oz ear 2007 2099 Feed Timer Test Run Time Feed Timer Test Weight Month January Jan Dec continued next page YSI 5X00 YSI 5X00 246 247 Declaration of Conformity Appendix 4 Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms to the requirements for the listed European Counc
78. 5 Set Point control only Time Units Alarms Disabled Alarm Low 23 5c 1 1 to 44 0 c Relay Disabled Range Low 24 c Set Point control only 4 7c to 44 0c Relay Disabled Set Point control only Set Point 25 0 c 5 5 c to 44 0 c PID PWM amp PID 4 20mA only Control Up Down Rising PID PWM amp PID 4 20mA only PID Interval 100 00 PID PWM amp PID 4 20mA only PID Reset Interval 20 00 2 Gm y Set Point PID PWM PID 4 20mA Vv Fahrenheit Celsius EJ v Alarm Low Disabled Instrument Instrument Relay Unassigned Range Low Disabled Instrument Instrument Relay Unassigned y Rising Falling YSI 5X00 241 Device Address y Relay 1 8 Device Address y Relay 1 8 Menu Maps Local Machine Master Slave 1 31 Local Machine Master Slave 1 31 I continued next page PID PWM amp PID 4 20mA only PID Gain 2 00 PID PWM only PID Relay Disabled PID 4 20mA only Range High 26 0 c 3 8 c to 44 0 c Relay Disabled Alarm High 26 5 c 3 3 c to 44 0 c Relay Disabled Output 4 20ma Disabled Temperature Disabled Instrument Instrument Relay Unassigned PID Output 4 20ma Disabled Temperature disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA Range High Disabled Instrument Instrument Relay Unassigned Alarm High Disabled Instrument Instrument
79. 5 35 seconds for the DO readings to stabilize in a location that is free from debris e g algae ideally at a 45 angle from vertical position and directed with the flow in a well mixed free flowing area midstream and mid depth typically gives representative readings the probe assembly and cable are fully submersible up to the cable connector submersed at all times so liquid level fluctuations do not expose the sensors to the atmosphere so the sensor probe cabling is not routed near rotating machinery and or equipment involving electrical switching or regulation so that the sensor assembly and cabling are located away from sources of electrical interference such as UV sterilizers florescent lighting ballasts pumps any high voltage peripheral devices etc conduit YSI 5X00 36 5400 Installation and Wiring SI 5420 and YSI 5421 Galvanic probe assemblies The YSI 5420 probe cable assembly includes a galvanic DO sensor The YSI 5421 includes a galvanic DO and temperature sensor The DO sensor on both of these cables is shipped with a dry membrane A new membrane with fresh electrolyte must be installed on the DO sensor prior to use Complete instructions are provided with the sensor and membrane kit Figure 3 12 shows the external parts of the YSI 5420 probe cable assembly After installing the probe in its monitoring location see Wire Sensors page 49 for wiring directions Probes should be servi
80. 6 Close front panel page 41 7 Test aux systems ux Analog Input Install analog instrument according to manufacturer s instructions Connect analog instrument wires to Aux Input 1 6 Connect ground wire to the G at for aux 1 and 2 or to at for aux 3 4 5 or 6 Connect the other wire to 1 or 2 at for aux 1 and 2 or to at for aux 3 4 5 or 6 Test Auxiliary Input Devices Apply power to 5X00 See Aux Setup digital page 165 and analog non tempera ture page 166 for configuration information Verify display control and or alarm functionality based on user defined configuration AUX INPUTS 6 5 4 3 Auxiliary Input Connector Instrument with analog voltage output Z CAUTION Observe correct polarity on analog input Figure 3 25 YSI 5X00 YSI 5X00 58 59 Installation and Wiring Step 8 Wire Network Multiple 5X00 and 5200A instruments can be networked using the RS485 network ports A node network consists of one master and up to 31 slaves On a network the master is the point of access for the AquaManager PC software program In addi tion the master sends all serial to ethernet device emails Communication hardware RS232 or serial to ethernet device is installed on the master instrument node only RS485 network wiring can span distances up to 4000 feet 1220m This maximum distance 4000 ft is for the total network distance not the distance between net worked units see No
81. 76 input scaling aux systems 105 114 Input type aux 103 110 111 Installation 26 35 See also Wiring 5400 location considerations 27 YSI 5X00 264 Index Installation and wiring chapter 25 mounting 5400 panel 29 rail 29 surface 28 weather shield 33 qualified installer 12 21 sensors DO 5420 amp 5421 galvanic 37 DO 5422 polarographic 37 location considerations 35 temperature 38 system schematic sample 26 instrument and relay name conventions 136 I O Board 39 accessing 40 IOEM REM See IOEM REM see IOEM REM safety and installation guide for wiring and configuration info IOEM REM installation 68 IP address ethernet menu 93 K keys See Front panel L Lanyard 31 40 Lightning and Surge Protection 68 local versus remote machine 86 Logs calibration 83 clear logs 121 configuration log 118 event log 120 sensor log data log 118 M Maintenance AquaManager database maintenance 216 DC batteries 216 YSI 5X00 265 Menus Calibration 81 DO mg l 84 sat 83 Control 192 Hierarchy 78 Menu maps 225 menu map key 226 Msg s menu 193 Sensor setup 150 Aux analog 0 1V 0 5V 4 20ma 166 temperature 168 DO 173 Service hold menu 196 Submenu screen types alpha numeric 80 numeric 80 pull down 80 Systems menu 86 125 adjust contrast 87 backlight timer 89 buzzer 89 communication 89 email alarming 90 ethernet 92 network 96 configure aux 101 input type 103 110 111 name 102 data logging clear log
82. 82 Copyright 1997 2006 Aquadyne Computer Corporation Product Registration Please enter your Name Company Name if applicable and license number that is present on the outside of your CD ROM Case In order to receive support on this product you need to register your copy of AquaManager with YSI The AquaM anager Registration number is located in the Help Pulldown menu under about AquaManager Press the OK button Name Company E Ato M W Ff U W Woo Cancel Ok YSI 5X00 199 AquaManager See AquaManager Online Help for detailed application configuration information Before the node can be accessed using AquaManager perform the following 4 Create or Open network 5 Insert group 6 Insert node s A Determine communication method B Obtain 5X00 serial number s 7 Poll node to obtain current node configuration 8 Complete configuration of node and Aquamanager features for your application AquaManager Windows Use the Explorer and Node Screens to access configuration forms Certain con figuration forms can be assessed in multiple ways Access to configuration forms is provided below Explorer Window The Explorer Screen is displayed when AquaManager is launched At the Explorer Screen the network tree is displayed The tree includes network group and node folder s along with node systems that are used for mapping The tree is represented in hierarchical format YSI 5X00 200 AquaManager
83. 9 5400 5500 Configuring the 5X00 2 Wire relay output device s to local instrument or any networked 5X00 instrument page 54 OR 2 Wire relay output device to REM see IOEM REM Safety and Instal lation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs 3 Configure temperature input type for non ODO sensor temperature system at Menus gt System gt Configure Aux gt Input Type 4 Configure temperature source Menus gt Sensor Setup gt DO 1 4 gt Temp Source gt User Defined gt Aux 3 6 DO 1Menu Membrane Type Display Format mgl salinity 11 ppt Elevation 0 Feet Temp Display Format Fahrenheit Alarm Low 3 50 mgl Relay Disabled OR Menus gt System gt Configure Aux 3 6 only gt Temp Source gt Aux Input gt ODO Probe AUX 3 Menu Probe Name Temp Source O00 Probe suffix Not Available Min Mot Available Max Not Available Input Scale Min Not Available Input Scale Max Not Available 5 Enter Aux 3 6 in Sensor Setup menu to configure temperature system Menus gt System gt Sensor Setup gt Aux 3 6 Temperature 1 6 6 Configure Control Mode see 152 Menus gt System gt Sensor Setup gt Set Point Control gt PID PWM Control 7 Use amp to scroll and highlight submenus YSI 5X00 170 10 11 12 Configuring the 5X00 J Press to select Enable and configure submenus See Control Modes and Alarms for menu functionality
84. A new cable probe assembly has a sensor cap installed and the sensor cap coefficients are preloaded into the probe at the factory If ODO calibration codes are not uploaded when the sensor cap is replaced the ODO may not operate accurately Downloader Updating 5X00 Firmware T E mer utility YSI 5X00 126 44 Like all microprocessor based instruments it may be necessary to upload revisions to 5X00 firmware Download new firmware using the Flash Programmer utility in AquaManager A serial RS232 connection is necessary to run the Flash Program Configuring the 5X00 The instrument firmware may get corrupted if any of the following occurs during a 5X00 firmware update Firmware Updater window utility is closed AquaManager is closed RS232 cable is removed from 5X00 or PC com port power is disconnected from 5X00 If the 5X00 firmware becomes corrupt and is not updated properly it may be neces sary to return the instrument to YSI Firmware Updater Directions 1 Wire RS232 connection See RS232 Communication page 66 Dis regard if already using RS232 connection Note Connect RS232 directly into slaves in order to upload firmware to slaves Disable slaves at the master to avoid slave failure alarms when uploading Menus gt System gt Communications gt Network gt Master 2 Enable the Force Serial Port on 5X00s wired and configured with an ethernet device page 101 3 Verify that the baud rate in
85. AYS 5 8 50 60Hz 6 A AC WIRING RISK OF ELECTRI SHOCK figure 3 31 5 Complete other wiring to configure 5X00 system 6 Close front panel page 41 7 Test RS232 communication Notes ma When using a USB Serial Adapter verify that the port number assigned dur ing driver installation is the same port configured when using AquaManager and or the Firmware Updater Use only a Tripp Lite Keyspan USB Serial Adapter model USA 19HS YSI p n 773 64 bit When making RS232 cable runs greater than 100 feet 30 5 m use an RS232 Line Extender Booster Mount the booster in an area where it is protected from moisture YSI 5X00 67 Installation and Wiring Test RS232 Communications Apply power to 5X00 Insert node into AquaManager program See AquaManager Help to insert node and configure communication in PC application Poll node If wired and configured properly AquaManager will obtain 5X00 configuration and 5X00 logs Ethernet TCP IP Module Communication The optional serial to ethernet device must be installed on the 5X00 control board when using TCP IP for communication Installation instructions are provided with the optional serial to ethernet device Notes See Menus gt System gt Communications gt Ethernet page 92 for configura tion information An SMTP server accessible by the local network must be provided for eth ernet connection Consult the network administrator to verify c
86. Assign slaves Menu slave 1 Disabled Slave 3 Disabled slave d Disabled Slave 5 Disabled slave 6 Disabled slave 7 Disabled slave 5 Disabled a 9 Press MP to save configuration and return to Run Screen 10 Each slave should be tested one by one Insert network termination strip and apply power to the master and the last physical device on the network If the master is not the first or last physical device on the net work apply power and insert network terminal strip on the master and on the first and last physical devices on the network Refer to network wiring instructions for additional information page 60 Testing for proper wiring and configuration can be done one of two ways A After performing step 9 wait at least 30 seconds and then reenter the Communication Master submenu If serial number of the slave is displayed next to the slave address number the communication network is wired and configured correctly Assign Slaves Menu slave 2 Disabled slave 3 Disabled Slave 4 fEnabledi 54 1234568 slave amp Disabled Slave Disabled slave 5 Disabled slave Disabled Exit Menu YSI 5X00 98 Configuring the 5X00 OR Hi B After performing step 9 wait at least 30 seconds and then poll the slave node using Aqua Manager Follow AquaManager online Help to Insert node into AquaManager network AquaManager will obtain node configu ration current data and any logs i
87. Aux system datalogs are not accessible at the 5X00 They must be viewed using AquaManager E Aux system Offline At the Run Screen Offline at an E Aux system means the configured IOEM I O input is a value that the associated 5X00 instrument E Aux system does not recog nize An example ifan IOEM channel mode is configured to digital and the input signal is a 0 1V signal the reading at the run screen will be Offline YSI 5X00 177 Configuring the 5X00 5X00 instrument run screen when IOEM input value is invalid Menus Configure sensor system as a 4 20mA output 5X00 sensor systems input values DO sat DO mg l aux and E aux can be converted to a 4 20mA output signal that can be sent to an external device such as a PLC This is done by wiring and configuring an IOEM channel as a 4 20mA output Please see IOEM REM Safety and Installation Guide for wiring and hard ware configuration information AquaManager must be used to configure a sensor system as a 4 20mA output While the 4 20mA output menus can be viewed at the instrument entering a specific menu results with an information window stating 4 20mA out can only be changed in AquaManager E Aux 1 Disabled Output 4 20m Instrument 0000 4 20mA out can only be Channel Unassigned en Changed in AquaManager Min 0 0 Max 100 0 Output Scale Min 4 0 mA Output Scale Max 20 0 mA 4 20mA menu configuration information is provided at AquaManager Help
88. Calibration page 82 Over and Under readings are displayed when DO sensor is measuring outside it s operating range see DO range specification page 14 DO control and alarm functions including relays are suspended when a sensor is reading Over or Under Over and Under are not displayed for aux temperature systems when tem perature values are outside the temperature operating range see Temperature Range Specification page 15 Temperature system controls and alarms will not operate correctly when values are outside the temperature operating range DO Over and Under readings most likely indicate that the sensor needs to be serviced or replaced or a bad probe or cable connection exists One relay can be assigned to multiple systems It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices Assigning one relay to multiple systems can result in invalid operation Control Mode Menus gt Sensor Setup gt Aux 1 6 gt Control Mode gt E Aux 1 8 gt Control Mode gt DO 1 4 Control Mode Configure DO Aux and E Aux non digital systems to control and alarm at user configured values to best manage your aquatic system Sensors and aux and E Aux analog devices report values to the 5X00 Wire and configure peripheral devices YSI 5X00 152 Configuring the 5X00 outputs to turn on and off in order to maintain certain wate
89. EE ey va System 1 System 2 Ethernet Modem Email Info Address Map Node Password Event Logging General Alarm OFF Enabled Enabled on SSN Enable HoldOft Time Sec hed Node Password LON LON ON e e E 5 E f Saas Probe Clean Notification Timer DataLogger Sample Interval Enabled Days in Use Enabled 90 A OR Sample Time Hrs ON Ca Duration Days 30 Node Information Instrument Logs Power Up Date Time Max Data Logs 1000 05 11 2009 10 56 1 in Use Data Logs 523 Node Information Version Max Event Logs i aa D ae 55 In Use Event Logs EE Commit Update Et Loner TE Max E2 Logs 1000 Board In Use E2 Logs SE Max Cal Logs 500 0K In Use Cal Logs 4 The following configuration and tasks are performed from Systems Management forms view and configure node sensor and aux systems view and configure node timer and feed timer systems view and configure most node systems 5X00 system menu configure node mapping icons Notes Always manually poll the 5X00 after uploading configuration changes and verify that the uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5X00 AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 The Run Screen must be displayed during normal operation If the 5X00 is not at the run screen during AquaMana
90. ENT ne mettez pas le mod le 5X00 sous tension tant que les con nexions lectriques nont pas t v rifi es et s curis es Cautions CAUTIONS are used when personal injury or damage to equipment can result if fety information is not followed CAUTION The 5X00 utilizes sensitive solid state devices that can be damaged by static shock Installers must observe accepted ESD Electro Static Discharge procedures while connecting wires to the 5X00 control board CAUTION Sensors are powered by the 5X00 instrument and use a floating ground reference This requires that the probe not be individually grounded J CAUTION Power supply voltage above 16 5 VDC may permanently damage the 5X00 See Wire DC Power 46 CAUTION Surge protectors are strongly recommended to protect from second ary surges and lightning Surge suppression devices should be located on the AC line supplying power to the 5X00 and any signal lines connecting the 5X00 See Lightning and Surge Protection 68 CAUTION It is essential that all sensor wiring be run in a separate cable or conduit from power wiring YSI 5X00 23 3 Installation amp Wiring This page left intentionally blank Installing amp wiring 5X00 components and peripheral devices YSI 5X00 24 Installation and Wiring Hardware Installation Correctly install 5X00 system components to ensure accurate data collection and reliable operation First determine what monitor contr
91. Factor fo Es jojo ols Sensor Control Enable LOF D DO Low Point DO High Point DO Change ols lop belle bb Temp Low Pt Temp High Pt Temp Change ebeL RELIE Elo Feed Calibration Test On Time Measured Weight Feeder 1 Feeder 2 Feeder3 Feeder 4 Feed Smart System Enable LON Feed Relay oa Instrument f Relay as Scale Units Dunces v Commit Update Restore Feeder Systems Restore All Close not be saved depending on the timing of keystrokes at the 5X00 The Run Screen must be displayed during normal operation If the 5X00 is not at the run screen during AquaManager uploading pressing the 5X00 may only save certain configuration changes See Chapter 5 AquaManager page 197 and AquaManager Online Help for ad ditional information YSI 5X00 191 Configuring the 5X00 Configuring the 5X00 Control Menu Msg s Menu Calibration Sensor and Event logs contain 5X00 system information The 5X00 Sensor log stores 2000 records The Calibration log stores 500 records The Event log stores 1250 records Once the log memory is full the oldest records are overwrit ten with more recent records The number shown in at the Msg s menu reflects the total number of records in the log The 25 most recent records for each log are displayed at the stamped detail record Press at the Run Screen to display a list of energized sensor and aux 5X00 system relays
92. Figure 3 19a YSI 5X00 50 51 6 7 8 Installation and Wiring terminal strip locations for ODO DO 1 to DO 4 systems use upper 4 right terminal strip connections for DO 2 use upper 4 left terminal strip connections for DO 1 RGWB IRGWB R Red G Green W White B Black Figure 3 19b Wire temperature sensors Temperature sensors are wired as auxiliary inputs See Temperature Sensor s page 52 Complete other wiring to configure 5X00 system Close Front panel page 41 Calibrate DO sensor see Calibration DO on page 83 A CAUTION Do not ground the probe body Test DO Temperature Sensors Apply power to 5X00 See DO Sensor Setup page 173 to configure DO sensor inputs See Temperature Setup page 168 Calibrate the DO sensor see DO calibration page 81 Verify changes in sensor values occur when the sensor is placed in environments of different oxygen concentration and temperature For example the DO reading in saturated air for calibration versus the DO reading when the sensor is placed in a zero oxygen environment mix 1 gram sodium sulfite in 0 5 liter of water Wire Temperature Sensor s The 5X00 system will support four Temperature Aux Analog inputs Temperature sensors have 2 wires and are terminated at location 5500 5400 on I O Board figure 3 20 Temperature sensor s must be thermistors with 10K at 25 C see Appendix 6 Alpha A Curve page 256 YSI 5X00 52 Installation
93. Manager PC interface optional Not all of the above items are included with the purchase of a 5X00 instrument Input devices send data to the 5X00 This data is processed based on instrument configuration For example a DO sensor input reports a 5 4 mg L value and relay 3 output is configured to activate an aerator when value is lt 5 5 mg L The aerator wired to relay 3 will energize until the 5X00 receives a DO sensor reading gt set point value Figure 1 1 shows the 5X00 front panel and enclosure The front panel includes an LCD which continuously displays enabled current system conditions Front Panel Keys are used to navigate screens and program configurations Compression fittings located at the bottom of the enclosure provide liquid tight connections for wiring peripheral devices and instrument components YSI 5X00 11 Introduction YSI 5X00 top panel amp enclosure watertight Nema 4X enclosure keeps internal electronics safe Icons display 5X00 system conditions backlit LCD with continuous display of input values user defined screen format 7 top panel buttons allow easy menu navigation including 4 softkeys 2 3 4 1 905cm 3 1 2 1 27 cm and 5 3 8 9525cm liquid tight compression fittings for component and accessory wiring Figure 1 1 Preview of User Manual This manual includes information on installing configuring operating and main taining a 5X00 system YSI 540
94. Maps Appendix 4 Declaration of Conformity Appendix 5 Parts and Accessories Appendix 6 SMS Messaging Appendix 7 Alpha A Curve Appendix 8 Warranty Appendix 9 Contact Us Appendix 10 Recycling Unpacking and Inspection Troubleshooting Appendix 1 Unpacking and Inspection Appendix 2 Troubleshooting Inspect the outside of the shipping carton for damage If damage is detected contact Sensor Troubleshooting the carrier immediately Remove the 5X00 from the shipping container Be care When troubleshooting sensors disable the control alarm relays ful not to discard any parts or supplies Confirm that all items on the packing list Verify 5X00 wiring and configuration are present Inspect all assemblies and components for damage Save the original packing carton Carriers typically require proof of damage due to mishandling i i The following components are included with the purchase of the 5X00 instrument inaccurate or fluctuating improper placement of probe See Location Considerations sensor values assembly Step 2 Locate and Install 5X00 instrument Probe Assembly 34 006515 Flange Mounting Kit fouled membrane or sensor visual inspection of the 006506 Desiccant Kit cap damaged membrane or probe assembly required 605877 Instruction Manual sensor cap Clean membrane or sensor 605230 Compression Plugs 2 each cap 605229 Compression Plugs 2 each improper placement of 5X00 See Location con
95. Name E Aux AUX 4 DO 2 D0 2 Name E Aux DO 1 DO0 1 DO 3 D0 3 DO 4 D0 4 A yY Use to scroll and highlight submenus pa Press to select EN Use keypad to configure name Press Fi en aaa to save configuration and return to Run Screen Notes See information regarding instrument and relay name conventions across a node network page 136 Names can contain up to 20 characters Use AquaManager to easily configure names using the PC keyboard See AquaManager help Names uploaded in the temperature system name field within the temperature system tab are displayed at the run screen configuration menus and control messages menus Instrument Aux amp Sensor Names are not cleared at Reset to factory menus Relays names are cleared at reset relays reset all systems and reset to fac tory reset all service menus 5X00 default system name is displayed at event sensor and calibration logs regardless if system name is user configured At alpha numeric keypad enter charcter then press Clear at keypad and then press to clear user configured names Aux and E Aux system names can also be configured at Menus gt System gt Configure Aux Configure E Aux gt Aux 1 6 Eaux 1 8 gt Name Because of font limitations 1X2 and 2X3 display formats do not show all 20 characters of a 20 character name Typically only 13 characters are displayed The instrument name is not shown a
96. O Board 1 Remove the metal probe guard from the probe by turning it counterclock wise Notes 2 Remove the red storage cap which contains a moist sponge from the end of I O board and control board including DO daughter board are attached to the probe by pulling it straight off the sensor Save this to use later for long a metal plate and are referred to as the lower board assembly See Control term storage Board page 42 3 Reinstall the probe guard by sliding it carefully over the sensor and then No 5X00 components or peripheral devices are wired to the display or DO threading it onto the cable probe assembly with a clock daughter board 4 Calibrate probe page 83 Most components including power Aux input network relay output and RS232 Notes communication components are terminated on the I O board 5X00 ground wire Anewcable probe assembly already has a sensor cap installed and the sensor and sensor ground wires also called drain wires are terminated to the metal plate cap coefficients are preloaded into the probe at the factory that is attached to the lower board assembly The optional serial to ethernet device is Perform ODO calibration whenever ODO caps are replaced see Calibration installed on the control board The front panel must be removed when wiring 5X00 page 83 components and peripheral devices See Accessing the I O Board page 40 It is recommended that some system configuration and testing be done i
97. Off Time Sec al E High E Aux 6 Alarm OFF m ON Instrument High Commit Alarm Relay Update Relay Address z Restore Restore Hi Alarm E Aux La F System 4 20m4 Output g Close Cortel TE 222 TS SS e Mode Format amp D 12 me AquaManager ODO system tab B System Management slave 2 5500 2 rx E Aus 1 E Aus 4 E Aux 5 E Aux 6 E Aux 7 E Aux 8 opo opo 2 Y ODO 3 Y opo s Y Aust Y Au 2 Au 3 Y Au 4 Y Aux 5 Au 6 FeedSmart Y Timers Setup System ho Name D01 Map Icons DO System Low DO Contral OFF Enable Instrument Instrument N on DO Display Mode Relay Relay Display mg L 1 z 2 gt Display Sat High DO Control OFF Instrument ie Instrument Relay Relay ER DO Alarm System OFF Elevation x100ft Low DO Alarm OFF BE on Instrument OFF py Alarm e Enable iR Alarm Relay Commit Relay E Update 59 95 0 00 Address 247 96 an Restore pii BHAD High DO Alarm OFF DO 2602 Eos Instrument System 33 98 3403 Bhd aa E E arm 41 99 3204 Relay hoy All ER ere Address 0 00 0 05 Low Alarm Hi Alarm Close 4 20m4 Output Comal STS es CE Mode 5 e t P o i n te YSI 5X00 179 Configuring the 5X00 Configuring the 5X00 Notes 1 Wire relay output device s to REM see IOEM REM Safety and Instal 3 Always manually poll the 5X00 after uploading configurati
98. PWM and PID 4 20mA control systems are considered active whenever er ror exists away from the configured set point PID PWM and PI 4 20mA control systems are flexible and can be tuned to keep water systems around their set points even though the environment is exposed to disturbances that drive the input value away from set point An example of a PID control system that most readers will be familiar with is a cruise control system in a car Acceleration and deacceleration adjustments are continually being made to maintain the car at a constant speed or set point PID PWM and PID 4 20mA control mode allows configuration of high and low alarm systems which alarm systems activate peripheral devices and or provide alarm notification messages when alarm condition s exist YSI 5X00 159 NEW Configuring the 5X00 Follow page link below to see example to configure PID control mode PID PWM and PID 4 20mA control mode example page 176 Notes Changing control method between PID and Set Point may result in invalid setp point control and alarm value configurations Always reconfirm sensor setup system menu configuration when control mode is changed PID control is not available for aux digital systems DO system s PID set point can be configured using either mg L or Sat In contrast to the Set Point Control mode page 153 when a system is operating in PID PWM or PID 4 20 mA control mode there are no user configured contr
99. Press to select 8 Press M to save configuration 7 Configure name see page 109 instrument page 110 channel page 9 Go to Sensor Setup Menus gt Sensor Setup E Aux 1 8 page 166 to 111 input type page 111 and display format F or C enable and configure set points control alarm relays and hold off time 8 Press WADD to save configuration 10 Press M to save configuration 9 Go to Sensor Setup Menus gt Sensor Setup E Aux 1 8 page 168 to enable and configure set points control alarm relays and hold off time ae Note 10 Press MP to save configuration The alarm low value must be the min value The alarm high value must be lt the max value Data Logging Menus gt System gt Data Logging The 5X00 saves information in calibration sensor and event logs Press at the Run Screen to view the 25 most recent records for each log The 5X00 sensor log stores 2000 records The calibration log can store 500 records And the event log stores 1250 records Once a 5X00 log is full it will begin overwriting the oldest records with new records data wrapping YSI 5X00 YSI 5X00 116 117 Configuring the 5X00 Data Logging Menu Jata Logging Enabled i Hours vent Logging Enabled Clear Logs Notes Pej Use AquaManager to store and analyze 5X00 logs To avoid gaps in data use polling intervals based on the user defined data logging configuration Set the data log interval so that analyzing the data is me
100. Safety THIS IS IMPORTANT Take time to be safe when working on electrical circuits and equipment It could save your life Avoid unsafe acts and conditions Do not operate or install the 5X00 before reading this chapter Installing the 5X00 involves wiring high voltage equip ment Follow all provided safety information Installation must be performed by someone who understand the dangers of and is qualified to wire electrical devices If information or instructions are not clear DO NOT PROCEED until clarification can be obtained ALWAYS Follow basic safety rules when working with or near high voltage circuits The 5X00 is a high voltage instrument using 110v Peripheral devices may also be high voltage devices Consider the result of each act Keep away from live circuits Do not change parts or make adjustments inside the equipment with high voltages on Do not service alone Do not tamper with interlocks Safety devices such as interlocks overload re lays and fuses should never be altered or disconnected except for replacement Safety protection devices should never be changed or modified without a clear understanding of what effect the modification will have on the system Do not ground yourself Do not energize equipment if there is any evidence of water leakage Warnings and Cautions Safety information is presented in this manual in one of two ways AN WARNING RISK OF ELECTRIC SHOCK This symbol identifies installat
101. Salinity input value user entered salinity value of the water being monitored Elevation Setpoint control and alarm values and ranges Control and alarm relay assignments Location Considerations Readings gathered at the sensor location s are data logged and processed by the 5X00 instrument Output control and alarm devices are configured to respond to sensor values Therefore it is essential to have accurate readings at the sensor loca tion Locate sensors according to the below specifications 5400 Locate sensor end of probe assembly e ina location that represents the entire system e where the water flow is at least 6 inches per second 15 24 cm sec for 2 0 mil Teflon membrane e ina location that is free from debris e g algae ideally at a 45 angle from vertical position and directed with the flow figure 3 10 probe orientation Bubbles rise up and are not trapped under membrane orient probe end away from flow 45 angle to avoid collection of debris at probe end ow direction Figure 3 10 e ina well mixed free flowing area midstream and mid depth typically gives representative readings the probe assembly and cable are fully submersible up to the cable connector e submersed at all times so liquid level fluctuations do not expose the sensors to the atmosphere e so the sensor probe cabling is not routed near rotating machinery and or equipment involving electrical switching or regulation e s
102. Service menu includes submenus to configure and Reset Clean Probe timer Reset Systems to factory defaults and test outputs including relays and IOEM 4 20mA outputs Service Menu Reset Clean Probes Reset ToFactory Reset Clean Probes Menus gt System gt Service gt Reset Clean Probes Enable clean probe timer configure the duration and reset clean probe days remain ing from Reset Clean Probe menu Selecting reset at this menu resets clean probe timer to the user configured value icon displays at Run Screen when the clean probe timer expires Clean Probes Menu Clean Probes Enabledi Expired Duration 0 Days Reset YSI 5X00 140 Configuring the 5X00 Reset Clean Probe timer at the menu or at the Reset Clean Probes menu Messages Menu Calibration Logs 0 Event Logs Di Sensor Logs 232 When prompted Are you sure select Yes to reset the clean probe timer to the user configured number of days Reset To Factory Menus gt System gt Service gt Reset To Factory The Reset to Factory menu allows resetting of some or all of 5X00 systems to factory defaults Example if Clean Probe Timer is user configured to 60 days performing a factory reset will reset the Clean Probe Timer to 90 days which is the factory default setting and not the user configured value See Appendix B Menu Maps starting on page 225 for factory default settings for all systems ResetMenu Reset system Reset Sensor
103. This may indicate improper sensor wiring page 49 5X00 location page 27 sensor location or page 34 the need to service the sensor or a failed sensor Calibration of temperature sensors is not required and is not available Energized alarm relays for all systems de energize when a front panel key is T to enter the calibration menu Alarm systems are not reset until is pressed to return the instrument to the run screen Getting Ready to Calibrate Calibrate DO sensor s by performing a one point calibration Calibration can be done to 100 Saturation Sat or mg L Calibrating to Sat automatically calibrates to mg L and vice versa so it is only necessary to calibrate one or the other not both For both ease and accuracy YSI recommends calibrating in Sat Salinity com pensation for the mg L readings is obtained from the user entered ppt value This value can be entered and modified in the DO sensor setup menu YSI 626250 ODO probe assembly YSI 5420 probe assembly white wire ire Calibration Storage Cap not pictured is included with all ODO probe membrane sensor with probe guard removed Ge Figure 4 7 Figure 4 6 YSI 5X00 82 Configuring the 5X00 Notes A sensor must be enabled in order to calibrate For YSI 626250 cable probe assemblies keep the sensor guard installed dur ing the calibration to protect the membrane from possible physical damage figure 4 7 When calibrating to mg
104. X00 system are time stamped and record relay on and off times if applicable The General Alarm does not create an event or control message unless a General Alarm relay is enabled EventLogs Fvantl ane 08 26 2007 10 39 02 4M 08 26 2007 10 34 07 AM 09 03 2008 03 40 15 PM 08 26 2007 10 33 16 AM System 08 26 2007 10 30 33 AM m eH an J Sub System 08 26 2007 10 30 00 AM Control mekan 1 Event Dose Up End Enable event logging in the System menu See Event Logging page 120 for additional information E Aux system event logs are stored at the local instrument whose E Aux YSI 5X00 194 Configuring the 5X00 system is being used and not at the device whose output is creating the event For example if an IOEM channel 2 whose slave address is 4 is configured as an E Aux temperature input for a 5200A slave 14 and a low temperature control relay output for this slave 14 is configured to a 5500 master the 5200A slave 14 and not the master 5500 records the low temperature control events Sensor Logs Enabled systems record sensor data based on data logging menu configuration Sensor logs identify sensor system are date and time stamped and record sensor value at user configured intervals SensorLogs SensorLogs 09 03 2006 04 14 05 PM 09 03 2006 04 09 06 PM a st ae u Ph 09 03 2008 03 39 T PM 09 03 2006 03 29 05 PM 09 03 2006 03 19 05 PM 09 03 2006 03 09 04 PM 09 03 2006 04 14 05 PM 09 03 2006 04
105. YSI Incorporated 5400 amp 5500D 01 5500D 02 5500D 04 MultiDO Monitor Control amp Alarm Instruments User Manual Document information Item 605877 Rev F Drawing A605877 May 2015 Copyright 2015 YSI Incorporated Manufacturer YSI Incorporated A Xylem Brand 1700 1725 Brannum Lane Yellow Springs OH 45387 USA 937 767 7241 www ysi com All trademarks herein are registered to YSI Incorporated unless otherwise noted Teflon is a trademark of DuPont Microsoft and Windows are registered trademarks of the Microsoft Corporation in the United States and other countries Pentium is a registered trademark of Intel Corporation YSI 5X00 2 Table of Contents Table of Contents 1 INTOQUOLION En SD rene er 9 INTOQUCHONE ST LS nn oe nd de den nine 10 Product Descriptio wie eee CR ee aye 11 Preview of User Manual 12 Product Specification LR des nn St sn 13 Environmental Specifications 14 Input System Specifications 14 Component and System non input Specifications 16 2 Safe nd a hese rees 19 FAISAIS IMPORTANT usure pus aient errant 20 Warnings and CAutiOns ssssss Mes mnt RES RIRE 20 WamiNgS ena Sid need tans A re 21 CAUNO ee a 23 3 Installation amp Wiring 25 Hardware Installation 26 Step a AS Call BOO ects ries csp ace ee ne ne 27 Location Considerations A 27 Mount the OOO SSSR SA Re nn n
106. ables any sensor aux and timer system relays from energizing regardless of value or condition Systems are not reset when the Output Test menu is exited To reset systems after exiting the Relay Test menu power cycle the 5X00 whose output channel was tested See note below Note Timer and control icon s remain at the Run Screen until the system is reset Example the timer icon remains at systemwide location until the end of the timer cycle that was stopped when the output test menu was entered even though the relay is not energized To reset systems after exiting the Relay Test menu power cycle the 5X00 Directions to test outputs 1 Enter Output Test menu Menus gt System gt Service gt Output Test gt Output Test infor mation warning window is displayed Service Menu Servire Manii Reset Clean Probes Reset To Factory Warning Remote output can sn actuate any output This includes output under control of other devices Proceed with caution YSI 5X00 144 Configuring the 5X00 Output Test Type Relay Energized No send Request H 3 at Instrument menu Device Address menu opens Scroll and select networked instrument whose relay or channel is to be tested Device Addres Local Machi Master Slave 1 d Slave 2 Slave 3 Slave 4 If local machine is selected configured instrument name if configured is displayed after selection See notes regarding local versus remote instrument and relay names
107. ail e viaa serial to ethernet device with TCP IP connection at the master 5X00 This is referred to as 5X00 email Serial to ethernet connection requires access to an SMTP server accessible by the local network RS232 Communication Use Category 5e patch cable from RS232 port at location figure 3 31 of I O Board to PC using RJ45 to DB9 adapter Common lettering references are used for both 5400 and 5500 models Directions to Wire Direct RS232 PC Connection AN WARNING Disconnect external power to the unit before wiring AN AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Perform steps 1 4 of 5X00 installation and steps 5 8 as required for the application 2 Open front panel page 41 YSI 5X00 66 Installation and Wiring 3 Feed direct connect cable through drilled hole of rubber grommet and to location N CAUTION Run high and low voltage cables through separate bulkhead and conduit 4 Connect one end of communication cable to RJ45 at location Connect other end to RS232 PC com port using RJ45 to DB9 adapter figure 3 31 Status Reset OO 12VDC RELAYS 1 4 om DO INPUTS NETWORK ca ca ca ca Galvanic Ac Ac Ac Ac Polarograp when 5400 is powered Serious damage can occur Q V c Q Q U Q w U VU Cc Cc V A TD _ U VU Cc Cc v p Cc Q 100 240VAC RJ11 REL
108. ailable 1 Wire E Aux analog device see IOEM Safety and Installation Co ae Guide gt Chapter 3 Installation and Wiring gt IOEM input configuration gt Wire analog input 2 Refer to and follow directions at IOEM Safety and Installation Configure E Aux temperature Configure E Aux system menu Guide gt Chapter 4 gt Quick Start IOEM Configuration to confirm correct network connectivity 1 Wire temperature device see IOEM Safety and Installation Guide gt Chapter 3 Follow directions in the Quick Start section to configure IOEM channel 3 Installation and Wiring gt IOEM input configuration gt Wire temperature mode to 0 1v 0 5v or 4 20mA input 4 Enter E Aux menu 2 Refer to and follow directions at IOEM Safety and Installation Menus gt System gt Configure E Aux gt E Aux 1 8 Guide gt Chapter 4 gt Quick Start IOEM Configuration to confirm correct 5 Use and M to scroll and highlight submenus to configure network CORDES 3 Follow directions in the Quick Start section to configure IOEM channel 6 Press to select mode to temperature 7 Configure Analog system name page 109 instrument page 110 4 Enter E Aux menu channel page 111 input type page 111 suffix page 113 min Menus gt System gt Configure E Aux gt E Aux 1 8 max page 114 scale min scale max page 114and display format Use Ml and Det f page 115menus E Aux submenus configuration is described in the js e DARCOS a a enue eeu above sections 6
109. al 12VDC power source 9 16 5VDC 800 mA Version Power for AC internal AC switching power 100 240 VAG 50 60Hz 300 mA Version supply Both AC and DC lithium battery for real time 2032 lithium ion versions clock Firmware Firmware Feature Specification System Timer Systems 10 daily events per timer system n a 4fed timers timers includes sensor amp FCR control sensor amp FCR control _ Memory Firmware field ES with local PC connection e pf sensor og 2000 records po event og 1250 records pf calibration log 500 records po Comfigurationtog 1000 records pf Security password protection Data filtering reads 2 3 times per second read ings are averaged YSI 5X00 16 Introduction P R232 up to 100 ft 30m OR Optional serial to ethernet remote TCP IP PC access and or device email alarming Instrument to Feature Specification Instrument Networking Network 2 to 32 isolated 5X00 RS485 up to 4000 ft 1220m a or 5200A instruments soa network distance AquaManager Feature Other PC Other PC Requirements Runs on Windows 2000 XP PC capable of running Windows Vista Windows 7 operating 2000 systems 32 bit and 64 bit VGA display card CD ROM Drive Total RAM Installed 16 Megs or greater 100 MB free hard disk space YSI 5X00 17 This page left intentionally blank IMPORTANT safety information Read this chapter before installing 5X00 components and peripheral devices YSI 5X00 18
110. alculations when the 5X00 crosses midnight FCR Factor Menus gt Timers gt Feed Smart Timer gt Feeder gt FCRSFCR Factor Enter the ratio of the amount of food required versus the corresponding increase in fish weight biomass This value is used to automatically increase the biomass amount as shown in the example below FCR example Day2 Day 3 Biomass 1020 1040 Feed Biomass 3 3 Daily Feed Amount 30 6 31 2 FCR Factor i 45 15 1 FCRX Feed Amount 20 4 20 8 New Biomass 1040 1061 Sensors Menus gt Timers gt Feed Smart Timer gt Feeder gt Sensors gt Disabled Enabled gt DO Low High DO Change gt Temp Low High Temp Change Changes in water conditions affect the amount of food fish eat which in turn affects fish growth With the sensor feature enabled the feed timer system will verify that DO and temperature values are within user configured ranges This verification is done immediately prior to starting each feed duration in a feed cycle If values are reported that fall outside acceptable configured ranges the feed timer relay energizes for a shorter period user configured percentage thereby reducing the amount of food that is dispensed Feed timer sensor ranges are independent of sensor setup configuration ranges For timed feed cycles feed interval for the entire feed cycle is determined by the duration of the first feed YSI 5X00 187 Configuring the 5X00 Feed Timer Sensor Menu Feed Timer Sensor Menu senso
111. an be used for a variety of applications including level switch pressure switch and or an external instrument with an analog recorder output Aux input wires are terminated at location and or on I O Board figure 3 23 See 5X00 I O Board wiring diagram on inside of front panel for identification of aux system number and pin position See Digital Input example figure 3 24 and Analog Input example figure 3 25 Common lettering references are used for both 5400 and 5500 models YSI 5X00 56 Installation and Wiring Notes All aux inputs have input protection the maximum input voltage should not exceed 6 VDC Analog systems will not monitor and or alarm properly if the device that is installed and configured operates outside the configured analog range For proper digital input operation use low impedance switches and wiring The total resistance should not exceed 200 ohms Directions to Wire Aux Inputs Non Temperature Inputs AN WARNING Disconnect external power to the unit before wiring AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Perform steps 1 4 of 5X00 installation and steps 5 6 as required for the application 2 Open front panel page 41 3 Feed auxiliary device cable s through drilled hole in rubber grommet to locations and or The terminal strip is removable N CAUTION Run high and low voltage cables through separate bulk
112. and Wiring Directions to Wire Temperature Sensor s A WARNING Disconnect external power to the unit before wiring AN AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Mount and install 5X00 and probes pages 27 and 34 2 Open front panel page 41 3 Feed temperature probe cable through drilled hole in rubber grommet to location 5500 5400 The terminal strip is removable N CAUTION Run high and low voltage cables through separate bulkhead and conduit 4 Terminate temperature sensor wires to Aux 3 Aux 4 Aux 5 and or Aux 6 system There is no polarity for temperature sensor wires therefore and terminals are interchangeable Make sure the temperature sensor wires are terminated to the and terminals for the Aux system 3 4 5 6 you are configuring Status Reset OO 12VDC RELAYS 1 4 NETWORK ETHERNET o RS232 PC RJ45 MODEM 100 240VAC RJ11 RELAYS 5 8 50 60Hz AC WIRING N Risk OF ELECTRIC SHOCK ca ca ca ca Galvanic Ac Ac Ac Ac Polarograp Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur CIL CLO A Figure 3 20 5 Complete other wiring to configure 5X00 system 6 Close front panel page 41 7 Test temperature sensor YSI 5X00 53 Installation and Wiring Note Temperature sensors wired to Aux 3
113. aningful 4 AquaManager users can view Configuration events in the Configuration log Configuration events are created when certain 5X00 configuration changes are made The configuration log is not accessible at the 5X00 See AquaManager Online Help for additional information Data Logging Menus gt System gt Data Logging gt Data Logging The 5X00 sensor log stores records for sensors and aux systems Sensor logs are time and date stamped based on the user configured logging interval 10 255 seconds or 1 255 minutes or hours 1 Enter Data Logging menu Menus gt System gt Data Logging gt Data Logging A 2 Use Y to scroll and highlight submenus g 3 Press to select 4 Enable and configure submenus guia to save setting and return to Run Screen to view the 25 most recent sensor logs Notes Aux digital closed is logged as Aux 0 00 Aux digital open is logged as Aux 1 00 The 5X00 sensor log records 0 00 resolution for aux analog inputs regardless of the selected display format DO values are stored in mg l amp Sat regardless of selected display format YSI 5X00 118 5400 5500 Configuring the 5X00 Sensor logs record the default system name and not the user configured system name Aux temperature values are not accessible at the 5X00 Temperature values can only be obtained using AquaManager Values will be shown in the Aqua Manager data log in C
114. application 2 Open front panel page 41 3 Strip five wires to terminate at network termination strip Use appropri ate wire stripper to avoid wire nicks 4 Feed networking cable through drilled hole in rubber grommet and to location The terminal strip is removable YSI 5X00 61 Installation and Wiring Installation and Wiring Note Itis essential that wires be terminated cleanly Nicks stray wires not cleanly terminated can result in unreliable network communication Wire all slaves as follows Wire Color Terminal CAUTION Run high and low voltage wires cables through separate bulkhead 10 nn white with blue stripe T solid orange R white with orange stripe R Er green Communications Common C 12VDC RELAYS 1 4 o mj QO ca ca ca ca Galvanic Ac Ac Ac Ac Polarograp NETWORK ete Figure 3 28 is a wiring diagram for the most common 5X00 network configuration where a master 5X00 is the first physical device in the network DO INPUTS 3 ETHERNET RS232 PC RJ45 MODEM RJ45 h 100 240VAC RJ11 50 60HzZ AC WIRING RISK OF ELECTRIC SHOCK RS485 Wiring Diagram for 3 Networked 5400s Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur vA T R R Com Figure 3 27 Master All other slaves All other slaves 5 Terminate wires as described using category 5 cable color scheme may Fig
115. ata Logs 549 Node Firmware Version Max Event Logs 1250 na 1122 In Use Event Logs oe Oar Lower EPA Max Conf Logs 1000 Board In Use Conf Logs 296 System Model 55000 02 Max Cal Logs FT es In Use Cal Logs Et Type Notes be Always manually poll the 5X00 after uploading configuration changes and verify uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus on a 5X00 instrument the AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 Hee The Run Screen must be displayed during normal operation If the 5X00 Ta is not at the run screen during AquaManager uploading pressing kill the 5X00 will only save certain configuration changes See Chapter 5 AquaManager page 197 and AquaManager online help for ad ditional information YSI 5X00 149 Configuring the 5X00 Sensor Setup Menus gt Sensor Setup gt Aux 1 6 gt E Aux 1 8 gt DO 1 4 Use AquaManager to configure System inputs and outputs NEW Any networked 5X00 and REM instrument relay can be configured to any networked 5X00 sensor control or alarm system In addition any E Aux system see page 108 can be configured to use any networked IOEM input channel as its input source See local versus remote instruments on a network page 86 Because of differences in how system relay ou
116. aunch Autopoller YSI 5X00 204 AquaManager pE AquaManager new3dec08 File Edit View Insert BESSI Window Help 5 Password Administration RE n Monci mapi ETS gt gt p Wip AutoPoller Launch AutoPoller b 5 Reports gt Clear AutoPoller Tags D Database Maintenance gt Set AutoPoller Tags D Instrument Tools gt 38 8 43 47 AM Updating DB 11 57 07 AM The Autopoller Window opens when Autopoller is launched Fl H AutoPoller E S B Nothing Scheduled Wher ss Mapping Create a network map to display current conditions for 5X00 nodes at PC run ning AquaManager Map icons are configured to represent nodes node systems and relays Map icon images change based on system condition s For example a green icon is displayed when DO 1 is in acceptable operating range a yellow icon is displayed when DO 1 system is in control range when enabled and a red icon is displayed when DO 1 system is in alarm range This provides a quick visual of system conditions at the PC YSI 5X00 205 AquaManager Near real time Map is updated several times a minute as AquaManager constantly communicates with nodes during Autopolling a Node mapping is available for direct and TCP IP node communication types M a I n te n a n ce The following figure is an example of an AquaManager map AquaManager Map YSI Les Header Tank AquaManager Alarm Emails The PC running AquaManager can be configur
117. ay Screen Limitations 124 Relay Outputs Troubleshooting Disable control alarm and timer relays when troubleshooting relay out puts Verify 5X00 wiring and configuration YSI 5X00 220 30 second delay at power up and or sensor configuration change peripheral device is wired incorrectly relays are not enabled for control alarm timer system temp high does not de sensor is configured for energize when set point timed control value is read Email Alarm Troubleshooting 30 seconds delay see 248 See Wire Relays 54 The device is incorrectly wired to NO or NC terminal strip ports Verify menu configuration relay enable for control alarm timer system See sensor system set up 150 See timer system enable 180 Verify setpoint and control configuration values 157 no 5X00 email alarm message received 5X00 display is not at Run Screen all alarming is sus pended when in menus Serial to ethernet device did not initialize properly Check the event log for unable to initialize error exit to run screen to reset alarm email alarm system disconnect power to 5X00 verify installation of serial to ethernet device on lower board and repower faulty ethernet serial to eth replace serial to ethernet ernet device device YSI 5X00 221 Troubleshooting Troubleshooting Email Alarm Troubleshooting continued Network Troubleshooting continued e 5X00 Systems
118. ber of DO systems Aux 1 6 5500D 2 displayed is based on 5500D 4 model number and enabled only DO systems Name E Aux AA E Aux 1 8 Run Screen gt Menus gt System Menu gt Downloader DO 1 4 System Name Relays Downloader Number of DO systems displayed is based on model nummber Are You Sure Run Screen gt Menus gt System Menu gt Password System Password Password Disabled Set Password YSI 5X00 YSI 5X00 234 235 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Power Fail Run Screen gt Menus gt System Menu gt Service System System eS Service Power Fail Alarm Reset Clean Probes Clean Probes Enabled 90 Days Left Duration 90 Days 1 365 Reset Are You Sure Power Fail System Disabled Low Battery Trigger Not Available 9 15 Reset To Factory Reset All Are You Sure Power Fail System must be enabled to have access to these menu items Reset System Reset All Systems Are You Sure Reset Clean Probes Are You Sure Reset Data Logger Are You Sure Run Screen gt Menus gt System Menu gt Serial Number Reset General Alarms Are You Sure Reset Password Are You Sure System Reset Relay Names Are You Sure Reset Service Are You Sure Reset Sensors Reset All Sensors Are You Sure Reset Aux 1 6 Are You Sure Run Screen gt Menus gt System Menu gt Service Hold Reset E Aux 1 8 Are You Sure System Service Hold Disabled Serv
119. bleshooting Troubleshooting Sensor Troubleshooting continued relay does not energize incorrect sensor configura See Sensor Set up 150 ER e D not enabled probe assembly ground wire cut back unused wires to PT incorrect timer incorrect timer configuration See See Timers 180 180 or temp sensor wires if not cable sheathing to avoid in use are causing interfer shorting ence over under sensor bad sensor readings bad membrane clean sensor replace membrane calibrate sensor test sensor outside system stream in solution of known value replace sensor no sensor value on sensor not enabled See Sensor Setup 150 screen display setting configuration See Display Setting 123 set for multiple Run Screens check probe message at improper placement of probe See Location Considerations sensor calibration assembly incorrect sensor Probe Assembly 34 wire connection s improper See Wire sensors 49 placement of 5X00 bad sen See Location Consider sor and or bad membrane ations 5X00 27 clean sensor calibrate test sensor outside system stream in solution of known value replace mem brane and or replace sensor if necessary Analog aux value is 1X1 amp 2X2 display format Adjust aux display format overlapping to adjoining setting cannot display values to lower resolution i e from sensor window over 7 digits in aux sensor 0 00 format to 0 format window See also Notes Displ
120. c Compatibility EMC requirements for generic products to be used in residential commercial and light industrial environments Manufacturer Product Name Model Numbers Instrument Accessory Conforms to the following Standards Dare Ma Signed Lisa M Abel Title Director of Quality YSI Incorporated 1725 Brannum Lane Yellow Springs OH 45387 USA 5400 5500D 01 5500D 02 5500D 04 5400 5500D 01 5500D 02 5500D 04 e AS NZS 61000 6 3 2007 A1 2009 Electromagnetic compatibility EMC Part 6 3 Emission e AS NZC 61000 3 2 2007 A1 2009 EMC Limits for harmonic current emissions e AS NZS 61000 3 3 2006 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems e AS NZC 61000 6 1 2006 EMC Part 6 1 Immunity Date 24 July 2011 YSI 5X00 250 FCC Notice FCC Required Notice The Federal Communications Commission defines this product as a computing device and requires the following notice This equipment generates and uses radio frequency energy and if not installed and used properly may cause interference to radio and television reception It has been type tested and found to comply with the limits for a Class A or Class B computing device in accordance with the specification in Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a residential installation However there is no guarantee that interfe
121. cable is in italics displayed after the range indicates that the range is based on other system configuration i e set point submenus Not Available indicates hardware is not installed or menu is not applicable to system configuration cc The following graphics are used in menu maps 7 Input is required at numeric or alpha numeric keypad CD Ge display of softkey indicates selection of softkey is required W Make a selection from a pull down menu S Use three front panel key to proceed only used at adjust contrast menu The menu map on the following page depicts how the menu map conventions and graphics are used for configuring the DO alarm low value and enabling the DO 5400 only system alarms complete DO menu is not shown in example Run Screen gt Menus gt Sensor Setup gt DO1 4 Control Mode Set Point Alarms Disabled Menu Maps factory default value appears in the factory default for DO is enabled am em y Set Point PID PWM Probe Type to enable alarms for DO syste Membrane Type Teflon 2 0mil Display Format mg l Salinity 0 ppt 0 80 ppt Elevation 0 Feet 0 200X100ft Temp Source User Defined 25 0c Temp Display Format Celsius Alarm Low 3 50 mg l Relay Disabled alvanic y mg l Sat mg l and Sat mg l and Temp Sat and Temp mg l Sat and Temp AA User Defined Aux 3 AUX 4 Aux 5 AUX 6 W Fahrenheit Celsius i the range for DO alarm l
122. ced on a regular basis See DO Probe Maintenance page 211 YSI 5420 probe assembly membrane Figure 3 12 5500 YSI 626250 ODO Optical Dissolved Oxygen sensor The YSI 626250 probe assembly includes an ODO sensor and sensor cap Sensor cap refers to the removable sensing cap that is replaced about once per year Figure 3 12a YSI 626250 probe assembly includes a temperature sensor An instruction sheet is included with replacement sensor caps This instruction sheet is important because it includes the calibration coefficients for your sensor cap After using this sheet for general probe setup be sure to store it in a safe place in case you need to reload these calibration coefficients in the unlikely event that they are ever deleted from the probe YSI 5X00 37 Installation and Wiring Installation and Wiring Wiring Information System components must be wired correctly to ensure reliable performance and accurate data collection Directions are provided on the following pages for wiring all components and peripheral devices PCBs There are four printed circuit boards PCBs inside the 5X00 enclosure They are Display board mounted in the front panel I O board is attached to a metal plate inside the enclosure and is visible when Figure 3 12a front panel is removed DO daughter board mounted to the I O Board Directions to prepare the ODO probe for the first time Control board connected to the under side of the I
123. cur over 24 hour per day period timed feedings occur only between configured start and end times feed duration length of time feeder relay is energized feed interval length of time between feedings Optional Sensor control reduces the amount of food dispensed if DO or temperature measurements are out of range per user defined configuration The FCR feed conversion ratio feature automatically computes and increases the daily amount of food dispensed per FCR configuration Notes Itis important that the 5X00 be configured with valid data The feeder system will not operate properly if for example the daily weight of food is greater than can be dispensed in the defined feed cycle Disable the feed timer system when changing configuration and or when performing a calibration Enable the feed timer system after configuration changes and or calibration has been done The feed timer system recalculates duration and interval times based on the new configuration Press after disabling the feed timer system and before making configuration cali bration changes YSI 5X00 183 Configuring the 5X00 Feed Mode Continuous Menus gt Timers Feed Smart Timer Feeder gt Feed Mode gt Continuous When the feed timer is configured for continuous feed mode feedings occur through out the day Feed duration and interval are determined by the daily total weight of food number of feedings and test calibration data Optional S
124. d Configure E AUX INEW Menus gt System gt Configure E Aux 1 8 All 5X00 instruments have eight E Aux systems E Aux systems are sometimes referred to as virtual system because unlike Aux systems which use six onboard Aux inputs for wiring input devices E Aux systems use inputs that are wired toa networked IOEM 5X00 E Aux systems mimic aux systems but use a remote IOEM wiring location for the actual input E Aux inputs 1 8 can be configured for digital analog 0 1V DC 0 5VDC or 4 20 mA or temperature inputs System gt Configure E Aux 1 8 menu selections change based on input type selection Configure sufhx minimum Min maximum Max Input Scale Min Input Scale Max and display format menus for non temperature analog inputs To configure setpoints control alarms and relays see specific sensor setup menus for configured input type For E Aux Analog Sensor Setup page 166 For E Aux Temperature Sensor Setup page 168 For E Aux Digital Sensor Setup page 165 YSI 5X00 108 Configuring the 5X00 E Aux 1Menu E Aux 1Menu ame E Aux Channel Channel 3 Input Type Digital Channel Channel 3 suffix Not Available Input Type Digital Min Not Available Suffix Not Available Max Not Available Min Not Available Input Scale Min Not Available Max Not Available Input Scale Max Not Available Input Scale Min Not Available Notes Configure E Aux systems to monitor control and or ala
125. d the IP address is not updated at the IP address menu Power cycle the 5X00 whenever a new IP address is configured Numbers between 0 255 are valid for each of the four 4 IP Address fields Subnet Mask Menus gt System gt Communications gt Ethernet gt Subnet Mask A Subnet mask address can only be configured when DHCP is disabled The subnet mask number helps to define the relationship between the host computers rout ers switches etc and the rest of the network Consult the network administrator when configuring this menu Notes When DHCP is enabled the Subnet Mask address is not updated at the Subnet Mask menu pE AquaManager users should program the Subnet mask either by force serial port using AquaManager or locally at the 5X00 Poll node using RS232 com munication Next upload configuration information including static IP port subnet and gateway addresses Numbers between 0 255 are valid for each of the four 4 Subnet Mask IP Address fields Gateway Menus gt System gt Communications gt Ethernet gt Gateway The Gateway address can only be configured when DHCP is disabled A gateway IP refers to a device on a network which sends local network traffic to other networks Consult the network administrator when configuring this menu Notes When DHCP is enabled the Gateway address is not updated at the Gateway menu m AquaManager users should program the Gateway address either by force
126. d Cleaning of the 5X00 and Accesso ries Clean the 5X00 monitor and accessories as needed Dampen a cloth with warm water and wipe the outside of the unit You may use mild detergent with water if necessary Do not use acid based alkali based or other organic solvent based solvents e g acetone alcohol etc Storage Proper storage between periods of usage will not only extend the life of the sensors but will also ensure that the unit will be ready to use as quickly as possible for your next application Short Term Storage Short term storage is defined as a period of time lt 30 days For short term storage it is important to keep the sensor in a moist environment without actually immers ing it in liquid For short term storage place the 5422 and 626250 probes in the calibration storage sleeve containing a moist sponge For the 5420 or 5421 sensor place the sensor in a cup containing a small amount 1 8 inch 3 mm of water Long Term Storage 5420 5421 and 5422 Long term storage is defined as a period of time gt 30 days The DO sensor should be stored dry with a dry membrane installed to protect it dust dirt and grit 1 Remove the used membrane 2 Rinse the DO sensor with distilled or deionized water 3 Dry the DO sensor and install a new dry membrane cap YSI 5X00 215 Maintenance Long Term Storage 626250 Long term storage is defined as a period of time gt 30 days The 626250 sensor MUST BE
127. d and properly configured an event occurs when the 5X00 time crosses midnight See below Feed Timer 1Menu 04 25 2008 12 00 00 AM f Biomass 0 00 oz System Feed Biomass 0 00 4 Feed Smart tm Timer 1 Daily Weight nan oz Event FCR Factor 0 03 Biomass O4 lq O4 j4 04 j4 04 Biomass Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR Biomass Enter the total weight of livestock being fed at the time FCR is enabled The value is user selectable 1 to 100000 Feed of Biomass Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR gt Feed Biomass Enter the percentage of the total livestock weight biomass that will be used to determine the daily feed weight The value is user selectable 0 0 99 9 Daily Feed Weight Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR gt Daily Weight Configure the initial daily feed weight by multiplying the biomass amount by the Feed Biomass percentage the 5X00 will not calculate the initial amount Ex ample if the biomass is 1000 and the feed biomass is 3 the initial daily feed weight amount is 30 On each following day the 5X00 will use the biomass value along with the feed biomass to calculate the new daily feed weight amount YSI 5X00 186 Configuring the 5X00 Note The initial daily weight value must be calculated as described above Config uring an invalid initial daily weight will result in incorrect biomass and daily weight c
128. d by YSI for two years from date of purchase by the end user against defects in materials and workmanship excluding components and materials for the YSI 5X00 which are separately warranted below All YSI cables probe modules and sensors for the YSI 5X00 are warranted by YSI for one year from date of purchase by the end user against defects in material and workmanship Within the applicable warranty period YSI will repair or replace at its sole discretion free of charge any product that YSI determines to be covered by this warranty To exercise this warranty call your local YSI representative or contact YSI customer service in Yellow Springs Ohio at 1 937 767 7241 Send the product and proof of pur chase transportation prepaid to the Authorized Service Center selected by YSI Repair or replacement will be made and the product returned transportation prepaid Repaired or replaced products are warranted for the balance of the original warranty period or at least 90 days from date of repair or replacement The end user making a claim under any of these warranties is responsible for all product removal and reinstallation costs related to any product repair or replacement under any such warranty Limitation of Warranty This warranty does not apply to any YSI product damage or failure caused by 1 failure to install operate or use the product in accordance with YSTs written instructions 2 abuse or misuse of the product 3 failure to
129. d junction boxes should be kept securely closed except when service is being done AVERTISSEMENT le couvercle des bo tes fusibles et des bo tes de d rivation doit tre maintenu ferm sauf lors des t ches dentretien WARNING Electric sparks and chemical exposure are potential dangers when working with batteries Use necessary precautions and follow all manufacturer s directions AVERTISSEMENT l exposition a des tincelles ou produits chimiques est un danger potentiel inh rent a tout travail sur des batteries Observez les pr cautions n cessaires et suivez les consignes du fabricant WARNING Ground the 5X00 See Ground 5X00 page Step 3 Ground 5X00 on page 43 The sensitivity and stability of the 5X00 will be impaired if the 5X00 is not grounded To avoid possible electrical shock or damage to the equipment connect earth ground to the 5X00 I O control board In addition to grounding the 5X00 all tanks should be electrically grounded using a ground probe AVERTISSEMENT mettez le mod le 5X00 la terre Voir Mise la terre du mod le 5X00 La sensibilit et la stabilit du mod le 5X00 seront affect es sil nest pas mis la terre Pour viter toute possibilit de choc lectrique ou dendommagement de l quipement connectez le fil de terre la carte d E S du mod le 5X00 En plus de la mise la terre du mod le 5X00 tous les r servoirs doivent tre mis la terre WARNING Do not overload relays Ve
130. dccueescceloaasnarsabneatees 185 Dally PECOINGS tise tecicectdrn E E 185 Oi ie eee ee ner re re erie ee er eee ee eee ere eee 186 SSNS ONS PRE Re 187 Cali DRAG aire cae chon E 189 AquaManager and the Timer Menu 190 COMMONS sistas donk ste E ben Gn secieeicns sees 192 Msa MONS A Re a Ca tie 193 Calibrations HOGS since 194 EVENT OOS Re aan 194 SENSO r OS seu cnrs R 195 Svr Hold softkey Button cccccsecceceseeeeeeeeeeseeeseeseeeeeeeeeeeseaeeeees 196 5 AquaManager wsssicsicccsecsccssccccvestiesnssszevezeccseseresiecncas 197 Installing AquaManager ccccccesceesescecseeceseeneesseseesesaseeseseeeeseeenes 198 PC requirements and features ccccceeeccceeececeeeeeeeeeeseeseeeaees 198 Software Installati n naca NT 199 AquaManager Windows ss 200 Explorer Window 200 Node Graph Window nsoennnnsennnnsnrnnnserrersnreeesnrrnssrrresserrrn 202 Systems Management 203 Database Management ss 204 PRU OW OUC SR 204 MADDIN bck dase Acts dde deteste seu a 205 AquaManager Alarm Emails 206 YSI 5X00 6 Table of Contents 6 Maintenance int ienente 207 Mantenan ss ns ns e dd te ca 208 Probe Maintenance at the Deployment Site 208 Algae and D brSi Rss nr ANA ere 208 Calibration Checks 209 Recommended Quality Assurance Protocol 209 Alternative Quality Assurance Protocol quick check and adjustment 210 Sensor Care and Mai
131. ded in this manual This icon is used throughout the manual to indicate helpful information for Aqua NEW Manager users Is used to bring attention to new 5X00 instrument and AquaManager features and functionality Chapter 6 Maintenance starting on page 208 provides information on maintaining the 5X00 system including monitor and sensor service Notes at the end of each manual section provide additional information to help clarify certain 5X00 operations and features Appendices include information on Unpacking amp Inspection Troubleshooting Menu Maps Declaration of Conformity Parts and Accessories SMS Messaging Warranty Contact Us Alpha A Curve and Recycling information An index is provided starting on page 260 This is an interactive pdf file Page numbers provided throughout the manual are linkable Hover mouse over page number and click mouse to go to link Product Specifications To ensure accurate and reliable performance operate the 5X00 system according to the specifications provided in the following tables Damage and or incorrect operation could result if these specifications are not followed Product specifications are subject to change without notice Visit www ysi com to view the most recent product specifications YSI 5X00 13 Introduction Introduction Environmental Specifications 95 of reading in 36 seconds for 2 0 mil Teflon membrane Cable lengths 4 10 20 m sp
132. e 5X00 has most recent firmware and upload is not necessary Do not connect or disconnect IDC ribbon cable when 5200A is powered Serious damage can occur 4 Proceed with uploading firmware with Flash Programmer Updater utility Repeat steps starting at 8 of Firmware Updater directions General Alarm Force Downloader Menus gt System gt General Alarm If above steps result in errors and if the upload is still unsuccessful it is possible that the 5X00 is not in downloader mode Force the 5X00 into downloader follow ing the steps below The General Alarm triggers the buzzer general alarm relay general alarm icon and 5X00 emails Sensor and aux system alarms slave failure networks low battery alarms and ODO probe failure ODO probe failure alarms apply to only 5500D 01 5500D 02 and 5500D 04 instruments alarms trigger the General Alarm when enabled If individual system alarms are not enabled the General Alarm will not trigger A status LED on the I O Board must be visible to determine if the 5X00 is in downloader mode The status LED flashes about 10 times in 5 seconds when in downloader mode When not in downloader mode the status LED flashes more quickly about 15 flashes in 5 seconds The led at the status reset location of the The General Alarm buzzer relay emails icon remains active until one of the four I O Board indicates th t status of 5X00 boards ren ae eee PROCESS a Le softkeys CR GA on
133. e cables through separate bulkhead and 4 conduit Terminate DC power wires to pins and according to manufacturer instructions and any applicable local electrical codes YSI 5X00 47 Installation and Wiring Status Reset KL O O RELAYS 1 4 NETWORK T T R R C O oO Oe eC e210 21O 2 ETHERNET RS232 PC i RJ45 MODEM 100 240VAC RJ11 RELAYS 5 8 50 60Hz AC WIRING RISK OF ELECTRIC SHOCK VCO OO O1 ca ca ca ca Galvanic Ac Ac Ac Ac Polarogr Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur CLO 1 6 5 4 3 o H al A i A Figure 3 18 5 Complete other wiring to 5X00 6 Close front panel 41 7 Test DC power Test DC Power Connect DC power cable to power source The enabled system values will display on Run Screen after initial YSI splash screen Verify DC power at the Menus gt System gt Version menu page 148 See Power Fail Menu page 138 for DC low battery trigger monitor and alarm information Note The 5X00 will not power up if DC power supply wires are terminated incor rectly YSI 5X00 48 Installation and Wiring Step 5 Wire Sensor s 5400 5500 Depending on the 5X00 model up to four DO sensors and four temperature sensors can be wired to the 5X00 All sensors are wired to the I O Board figure 3 19 and 3 19a Use location
134. e power Lockout before installing or servicing to avoid contact with electri cally powered circuits This includes working on devices connected to the relay outputs and auxiliary input systems Disconnect external power to the 5X00 before connecting or disconnecting components and or peripheral devices AVERTISSEMENT neffectuez aucune connexion alors que le circuit est sous AN tension Coupez l alimentation et assurez l interdiction du courant avant toute installation ou t che d entretien afin d viter dentrer en contact avec des circuits sous tension Cela comprend tout travail sur des appareils connect s des sorties de relais et des syst mes dentr e auxiliaires D connectez alimentation externe du mod le 5X00 avant de connecter ou de d connecter des composants et ou des appareils p riph riques YSI 5X00 21 Safety WARNING A switch or circuit breaker shall be included in the building where the 5X00 is installed The disconnecting device should be in close proximity to the equipment and within easy reach of the operator The disconnecting device shall be marked for the equipment AVERTISSEMENT un commutateur ou disjoncteur doit tre install dans le b timent o le mod le 5X00 est install Le dispositif de d connexion doit se trouver proximit de l quipement et port e de l op rateur Le dispositif de d connexion doit indiquer l quipement auquel il se rapporte WARNING The covers of fuse boxes an
135. e system set point value is processed by the 5X00 Configure sensor control relays using AquaManager see page Use AquaManager to configure system inputs and outputs on page 150 See Set Point Alarm Values page 156 for alarm relay functionality exception high temperature and high and low analog aux and E Aux systems may also be configured for a timed set point mode see page 157 Follow page links below to see examples of instrument menus displayed for set point control mode E Aux 4 20mA system Set point control example page 167 Temperature Set point control mode example page 168 DO Set point control mode example page 173 YSI 5X00 153 Configuring the 5X00 Below are screen shots of an E Aux temperature system menu configured in Set Point control mode Probe Disabled Range Low 52 25f Control Mode Set Point Relay Disabled Display Format Fahrenheit set Point 72 50f Alarm Disabled Range High 92 75f Hold Off 15 Sec Relay Disabled Time Units Sec Alarm High 113 00f Alarm Low 32 00f Relay Disabled Relay Disabled Chiller On 30 Sec Relay Disabled Alarm High 113 00f Relay Disabled Chiller On 30 Sec Time Units Sec Chiller Hold Off 15 Sec Time Units Sec Output 4 20ma Disabled Control relays configured in the Set Point control mode energize when a user con figured control value is received from the input device and is processed by the 5X00 Control relays
136. e would start at 10 00 pm 23 00 The last feed occurs by 11 59 pm 23 59 on Saturday since Sunday is a disabled day The next feed occurs at 12 00 am 0 00 on Tuesday This feed cycle would end at 01 00 on Tuesday No feeding occurs Monday because Monday is a disabled day The Feed timer will not operate properly if the start date is set prior to Janu ary 1 2007 Daily Weight Menus gt Timers gt Feed Smart Timer gt Feeder gt Daily Weight The daily feed amount is the total weight of food that will be dispensed over the feeding cycle The value is user selectable from 1 to 100000 The Feed Timer system divides the total daily feed amount by the number of daily feedings and uses the calibration test data to determine feed duration and interval times Daily Feedings Menus gt Timers gt Feed Smart Timer gt Feeder gt Daily Feedings Configure the number of feedings to occur in feed cycle The value is user select able 1 255 YSI 5X00 185 Configuring the 5X00 FCR Menus gt Timers gt Feed Smart Timer gt Feeder gt FCR The optional FCR feed conversion ratio feature automatically increases the amount of food dispensed over a feed cycle The increase in the amount of food is based on the user configured increase in biomass over a 24 hour period Biomass and daily feed weight amounts are adjusted by the 5X00 prior to the Ist feed on time of a scheduled feed cycle occurring after midnight Notes With FCR enable
137. eaches set point Interval Reset interval and Gain control configurations are all interrelated in the calculation of the control relay on time as the algothrium calculates the proper corrective action PID Reset Interval control action Range 0 00 to 100 seconds Configure the Reset control action to be the rate at which the PID PWM cycle re sets In other words at what interval the past errors are erased and the PID PWM process begins a new cycle using new errors and not past errors in the PID PWM formula in calculating corrective action Interval Reset interval and Gain control configurations are all interrelated in the calculation of the control relay on time as the algothrium calculates the proper corrective action PID Gain control action Range 0 01 to 10 Gain is used to control the percentage of change in the output Output increases with greater gain A high gain results in a large change in the output for a given change in the error A gain of 5 results in an additional 5 output relay on time for each 1 increase decrease of the measurement Tuning theory and industrial practice indicate that gain should contribute the bulk of the output change Interval Reset interval and Gain control configurations are all interrelated in the calculation of the control relay on time as the algothrium calculates the proper corrective action Note OnceaPID PDW control relay energizes the relay completes the interval cycle based on t
138. eaters peter ete nc A NN te are 131 Alarm Hold Off 132 RON a in ne R 132 Name Devices Sensors 134 FASS WOU KREE D E de un ot 137 Power Fail Menu c cccccsecccseecceeecesseceueeseeessueesseeesaeessaeens 138 Sepal NUM eel a au nes 139 Cl VICE nn eee nae ane 140 Reset Clean Probes c2 24 huissiers 140 Reset To FACIONV nil Mira an tons 141 OUIDUET S ss ne nn a uit 144 SENICE FONG sn a a E cts 147 EE O DAAE AE EN A EA te 148 AquaManager and the System Menu cccccseeeeeeseeeeeeeeeeeeeeeas 149 SENSO SEUD riua e AS 150 CONTONMOQE zorini E ee A 152 Sel Point Contolera 153 Timed versus Normal non timed Control 157 YSI 5X00 5 Table of Contents Validation Error and Autofix Set Point Control Only 157 PID PWM and PID 4 20mA Control mode 159 Aux and E Aux Relay Digital 164 Aux and E Aux Analog 0 1VDC 0 5VDC and 4 20mA 166 T MPDETAIUTO San un ten rente 168 DOME ESA pce cial ee Ur alent Un ue 173 Salinity amp Temp Compensation for DO Measurements 173 Two Range Controls for DO 173 Configure DO Systems 174 EAUX System OMNE asian cu 177 Configure sensor system as a 4 20mA outpult 178 AquaManager and the Sensor Setup Menu 179 TANCES cere cece sega en eee a ee eee en re 180 TAGES VA CU a 180 Directions to Configure Timers 1 4 180 Feed Smart Timers 1 4 182 Feed ModE sananne e de sin 184 Daily NVGIOIIS vikea toda Gie
139. ecial order up to 100m Environmental Category Seins eins Flow require 6 inches per second or 15 24 cm second for 2 0 mil Teflon mem 15 to 70 C 5 to 158 F ments brane Enclosure Rating NEMA 4X direct exposure to outside conditions IP65 manual salinity compensation for DO mg L readings Compression Fitting Rating IP 68 NEMA 6 liquid tight Electrical Safety IEC compliant Sensor Type Optical Dissolved Oxygen dynamic luminescence quenching RoHS compliant 5500D 01 5500D 02 lifetime detection 5500D 04 See Appendix 4 Declaration of Conformity 248 19 cm length 7 5 in 2 4 cm diameter 0 95 in Membrane Type Sensor Cap includes calibration coefficients Input System Specifications Range 0 500 air saturation Aux Systems There are 6 Aux input systems that allow digital or analog 0 1 0VDC 0 5 0VDC or 4 20mA configuration In addition four of the Aux systems can be configured as temperature systems see Temperature Systems Specs 15 0 to 50 mg L Salinity Input Range 0 50 ppt Storage Temperature 20 to 70 C Operating Tempera 5 to 70 C ture 90 in 25 seconds 95 in 45 seconds Cable lengths 1 4 10 20 30 40 50 60 and 100 m 3 3 13 1 32 8 65 6 98 131 164 197 and 328 ft dry contact open close 0 1 0 VDC 0 5 0 VDC or 4 20mA Accuracy n a 0 LOVDC 3 10 mV 0 5 0VDC 3 15 mV 4 20 mA 3 100uA Ja wer selectable 0 0 0 or 000 i Temperature There are 4 independ
140. ed DO instrument or from a Winkler titration 7 Ifthe temperature source for the DO sensor being calibrated is not com ing from a temperature sensor located on the DO sensor s probe assembly make sure that the temperature value being reported by the source is equivalent to the temperature at the DO sensor s calibration location Menus gt Sensor Setup gt DO gt Temp Source User Defined 8 Enter DO calibration menu Menus gt Calibration gt DO gt mg l 9 Allow the probe to stabilize for approximately one minute DOCAL mg L 10 29 Waituntilreadingis steady bration OR press menu without saving YSI 5X00 85 Configuring the 5X00 Ea 11 Using the arrow keys to select numbers on the numeric keypad p enter the known DO value in mg L Press to confirm each number selection 12 Press to confirm the entered value OR press the calibration without saving any changes 13 Press to save the calibration and return to the Run Screen 14 Rinse sensor in tap or purified water and place the probe assembly back in its monitoring location 15 Rinse sensor in tap or purified water and place probe assembly in system stream to abort Note Elevation is not required for mg L Calibration Local vs Remote Instruments INEW A local instrument on a 5X00 network is defined as a 5X00 instrument that is using its own relay output as a sensor system control or alarm So for example if a 5X00 s n 55
141. ed to send an alarm email when data received from the node is in alarm range The alarm range or condition is based on the node configuration The node configuration is stored in the network database and is verified and updated at each Autopoll SMS communication interval Autopoller must be running for AquaManager to generate alarm emails Run Autopoller 24 7 to ensure that alarm emails are sent For the AquaManager alarm email to function properly it may be necessary to send a test email to each email address configured in the Email Alarm List in the Node Properties window Test emails can be sent in the AquaManager Properties window under the Autopoller tab Sensor Maintenance Sensor Storage Charging DC batteries AquaManager database YSI 5X00 206 Maintenance Maintenance Maintenance Calibration Checks The sensors are of high quality and should exhibit excellent performance in excess of the warranty period warranty see 257 However the dissolved oxygen sensors will inevitably show some drift during deployment due to physical changes of the electrodes minor fouling of the sensor surfaces or both of these factors Inconsistent fluctuating or noisy DO sensor readings signal the need for maintenance proce dures specific to those sensors With these factors in mind it is imperative that you establish and carry out regular quality checks of the sensor readings to ensure that sensor values are being reported accurately and within
142. emperature HE Contrast adjustment cannot be performed using AquaManager Buzzer Menus gt System gt Buzzer The 5X00 has an audible buzzer that sounds when a general alarm condition oc curs The buzzer sounds after the alarm hold off period The General Alarm must be enabled for the buzzer to sound Use the Buzzer Menu to enable or disable the audible alarm When enabled the buzzer will sound until one of the four bottom softkeys on the 5X00 front panelis pressed From the Run Screen press one of the following softkeys cm em mn Gam to reset the General Alarm Resetting the General Alarm silences the buzzer de energizes any alarm relay s and stops any pending 5X00 email alarm messages See General Alarm page 131 and Sensor Setup page 150 for additional information system Menu Adjust Contrast Communication Configure SUK Data Logging Date Time Display Settings Downloader 1 Enter Buzzer Menu Menus gt System gt Buzzer 2 Press ERE or D 3 Press to turn the buzzer either off or on fs p game to save configuration and return to Run Screen YSI 5X00 88 Configuring the 5X00 BackLighting Timer Menus gt System gt BackLight Timer When the backlight timer is enabled the backlight will turn on when any front panel key is pressed and then turn off after the user configured backlighting timer expires If the backlight timer is disabled the display backlight will not
143. emperature value Configure the temperature system source at the Menus gt System gt Configure Aux gt Temp Source menu Configure Aux Port if the temperature system is to be driven by the input value of a temperature sensor wired to aux 3 4 5 or 6 Configure ODO Probe if the temperature system is to be driven by the ODO probe temperature sensor value AUX 3 Menu Probe Name Temp Source O00 Probe Suffix Not Available Min Mot Available Max Not Available Input Scale Min Not Available Input Scale Max Not Available Directions to configure Aux temperature Configure Aux menu 1 Wire temperature sensors page 52 YSI 5X00 107 Configuring the 5X00 2 Enter Aux menu Menus gt System gt Configure Aux gt Aux 3 6 3 Configure temperature input type and name 4 Uses M to scroll and highlight submenus PAS 5 Press to select rae 6 Press M to save settings and return to Run Screen 7 Go to Sensor Setup Menus gt Sensor Setup Temperature for Aux 3 6 and ODO 168 to configure temperature system 7 p 8 Press SP to save settings and return to Run Screen Note The Sensor Setup menu page 150 is automatically enabled when an aux channel is configured for temperature Configure AUX Menu Sensor Setup AUX 1 Disabled AUX 1 Disabled 4 20ma Dis AUX 5 Disabled AUX 5 Disabledi 4 20ma AUX 6 Disabled AUX 6 Disabledi 4 20ma DO 1 Disabled DO 2 AAA fEnable
144. eneral Alarm Alarm Hold Off Menus gt System gt General Alarm gt Alarm Hold Off gt Time Units General Alarm Hold Off is the length of time the alarm condition must exist before the General Alarm system becomes active Notes To avoid alarms for spurious events set the Alarm Hold Off gt than 0 Aux system alarms are triggered after the Aux hold off time and not after the General Alarm hold off time Low battery alarm has a five 5 second hold off that is not user selectable Relay INEW Menus gt System gt General Alarm gt Relay The General Alarm relay can be wired and configured to any networked output relay The configured relay energizes when the General Alarm system is active See page 86 for explanation of local versus remote instruments Configure General Alarm relay Use AquaManager to configure system inputs and outputs page Use AquaManager to configure Sensor Setup menus on page 150 1 Wire relay output device to local instrument or any networked 5X00 instrument page 54 OR 1 Wire relay output device to REM see IOEM REM Safety and Instal lation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs YSI 5X00 132 Configuring the 5X00 2 Enter General Alarm Menu Menus gt System gt General Alarm gt General Alarm Menu opens General Alarm Menu General Alarm Enabled Alarm Hold Off 15 Sec Time Units Sec Relay Enabled e SN Relay T 3 Use amp to
145. ensor control and FCR configuration can also effect feed duration Example of Feed Timer Configuration and Test Calibration Data test calibration Feed Mode data Continuous 86500 seconds in 24 hours daily weight daily feedings 10 units per 30 feed timer sensor control is disabled 500 units 100 seconds The 5X00 determines feed duration and feed interval for the above feed cycle as follows units fed per feeding 500 100 5 units per feed if 10 units feed in 30 seconds then 5 units will feed in 15 seconds feed time duration for each feeding 30x5 10 15 determine total time feed relay will be energized over 24 hour period 15 units X 100 feeds 1500 seconds 86500 1500 84900 100 number of feeds 849 determine feed interval seconds 60 14 15 minutes or 14 minutes and 9 Notes Once Continuous feed has been configured the 5X00 determines any remain ing feeds for the 24 hour period ending at 23 59 In continuous feed mode the feed cycle always begins at 00 00 midnight Start and End time fields are not available for Continuous feed mode In continuous feed mode feeding s will end after the last completed feeding that ends prior to 11 59 pm 23 59 of an enabled day when crossing midnight to a disabled day Feeding s will resume at 12 00 am 00 00 for the next enabled day Timed Menus gt Timers gt Feed Smart Timer gt Feeder gt Feed Mode gt Timed Feedings occur only during the start and end tim
146. ensor names are not user configured the email includes the serial number and default system name i e DO 3 YSI 5X00 90 Configuring the 5X00 Onanetwork user configured instrument and sensor system names appear in the alarm emails for the master only Slave alarm emails will report the 5X00 slave serial number and the default system names regardless if the names are user configured Aux digital closed alarm is reported as 0 00 aux digital open alarm is reported as 1 00 Aux analog alarm emails are reported in 0 00 resolution regardless of the display format resolution See General Alarm page General Alarm on page 131 and Set Points page 153 for important alarm configuration information Emails are retransmitted based on the Email Retry Delay configuration 100 Separate emails are sent for each alarm condition 5X00 DO email alarms provide the Sat value and do not provide mg L value 5X00 emails that say Alarm Both mean that both a high and low alarm condition have existed and the alarm has not been cleared by pressing a front panel key 5X00 alarm emails are not transmitted during a service hold 5X00 slave emails are sent to the configured email addresses in the master At power up the serial to ethernet device may take up to 2 minutes to initialize before sending alarm emails if alarm condition exists Onanetwork multiple alarm conditions may exist but only one alarm email is
147. ent temperature systems Auxiliary inputs DO Systems There are up to 4 rt DO systems Each DO system has Systems 3 4 5 amp 6 can be configured as temperature systems Each tem 2 control Mranges 2 controlW ranges and high and low alarming perature system has 1 control range 1 control range and high and low alarming Temperature systems can be configured as the temperature source for DO measurements on a 5400 or as stand alone systems on either 5400 or 5500 instruments Flow requirements None Sensor Type Galvanic mV 5400 Membrane Type Teflon TE 2 mil gray Range 0 to 500 air saturation 0 to 60 mg L Accuracy 2 or 0 2 mg L whichever is greater for 0 200 6 of reading for 200 500 Resolution 0 1 0 0 99 9 1 gt 99 9 0 01 mg L 0 10 mg L 0 1 mg L 10 60 mg L YSI 5X00 YSI 5X00 14 15 Introduction Component and System non input Specifications Hardware System Feature Specification System Display LEDs backlit graphic LCD 320X240 readings updated 2 times a with timer second diagnostic troubleshooting LEDs Outputs 8 on board relays 240VAC 5AMPs switching capacity 110VAC 10AMPS type SPDT sor DSP digital signal processing Digital processing of 5X00 information ensures accurate and repeatable readings Power There are two 5X00 versions available The DC version can only be powered by DC power The AC version can be powered by AC or DC power Power for DC extern
148. enu Menus gt System gt Sensor Setup gt Aux 1 6 gt E Aux 1 8 gt DO1 4 A Y ee 3 Use to scroll and highlight submenus 4 Press to select 5 Enable and configure submenus See PID PDW control mode for menu field configuration information page 175 6 Test output at Output Test page 144 7 Tune output as required 8 Optional Configure digital 4 20mA output page 178 9 Press Sp to save configuration and return to Run Screen Notes When configuring DO and Temperature systems with PID PDW or PID control be sure and configure additional menus specific to these systems YSI 5X00 176 porting closed condition Do not enable aux digital alarms when the sensor is in the control alarm con dition Enabling aux digital alarms when sensor is in control alarm condition can result in aux system not properly processing existing alarm condition One relay can be assigned to multiple 5X00 systems It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices If not configured properly assigning one relay to multiple systems can result in invalid operation of 5X00 Event logs are created when an aux relay energizes and de energizes regardless if alarms are enabled Aux alarms must be enabled to trigger General Alarm General Alarm may still be active even though aux system is no longer in alarm See aux relay information below and General Alarm page 131 E
149. eral alarm event to verify configured general alarm relay energizes Note The General Alarm does not create an event log or control message regardless if a General Alarm relay is enabled Name Devices Sensors Menus gt System gt Name Devices Sensors Names can be user configured for 5X00 instrument sensor aux and E Aux systems and relays Default names are displayed at the local instrument when names are not user configured 5X00 default system names are DO1 4 depending on 5X00 model number Aux 1 6 E Aux 1 8 and Relay 1 8 Default names for Aux 3 6 configured as temperature systems are Temp 1 4 Instrument and Relay names are displayed at many local instruments menus System names are displayed at Run Screen sensor setup configuration and control messages menus and screens Because networked instruments can use relays from remote networked instruments it is important to know that configured instrument and relay names are displayed differently at local versus remote instruments relay menus See additional information starting on page 136 Configure device and sensor names 1 Enter Name Devices Sensors menu Menus gt System gt Name Devices Sensors gt Name Devices Sensors Menu opens YSI 5X00 134 2 iF Name Devices Sensors Menu Configuring the 5X00 Name Devices Sensors Menu Instrument Name Instrument o AUX 5 Aux 5 AUX 1 Aux 1 AUX 6 Aux 6 AUX 2 Aux 2 AUX 3 Aux 3 AUX 5 Aux 5 AUX 6 Aux 6
150. es on enabled days of the week In timed mode the Ist feeding occurs at the start time of the feed cycle The last feeding completes by the end time Feed duration and interval are determined by the daily total weight of food number of feedings and test calibration data Optional Sensor control and FCR configuration also effect feed duration YSI 5X00 184 Configuring the 5X00 Example of Feed Timer Configuration and Test Calibration Data test calibration Feed Mode data Timed Start Time 8 am End Time 10A daily weight daily feedings 10 units per 30 feed timer sensor control is disabled 500 units 5 seconds The 5X00 determines feed duration and feed interval for the above feed cycle as follows units fed per feeding 500 5 100 units per feed if 10 units feed in 30 seconds then 100 units will feed in 300 seconds feed time duration for each feeding 30x10 300 Total feed duration over 2 hour period 300 seconds X 5 feeds 1500 seconds duration seconds for 2 hour 1140 seconds 60 19 determine feed interval minute intervals Notes Ifa timed feed cycle includes feed times that cross midnight the feed cycle ends prior to 11 59 pm 23 59 of the enabled day when crossing midnight to a disabled day Feeding s will resume on next enabled day Example if Tues through Sat are enabled days and the start time is configured for 10 00 pm 23 00 and the end time is configured for 01 00 On a Saturday the feed cycl
151. es that old equipment Telephone 800 897 4151 US is processed in an environmentally friendly way reducing the amount of material 1 937 767 7241 Globally going to landfills Monday through Friday 8 00 AM to 5 00 ET Fax 1 937 767 9353 orders Printed Circuit Boards are sent to facilities that process and reclaim as much 1 937 767 1058 technical support material for recycling as possible Email environmental ysi com Plastics enter a material recycling process and are not incinerated or sent to Mail YSI Incorporated landfills 1725 Brannum Lane Batteries are removed and sent to battery recyclers for dedicated metals Yellow Springs OH 45387 USA Web Site www ysi com When the time comes for you to recycle follow the easy steps outlined at Wwww ysi com When placing an order please have the following available 1 YSI account number if available 2 Name and phone number 3 Purchase Order or Credit Card Battery Disposal 4 Model Number or brief description 5 Billing and shipping addresses 6 Quantity The circuit board in this instrument contains a manganese dioxide lithium coin cell battery that must be in place for continuity of power to memory devices on the board This battery is not user serviceable or replaceable When appropriate an authorized YSI service center will remove this battery and properly dispose of Service Information it per service and repair policies YSI has authorized service centers througho
152. ess bar will complete two full scrolls during firmware updating nance On PC Total download time is approximately nine minutes eight minutes to up YSI 5200A 5400 5500 Bootstrap Loader screen Flash Programmer uploading firmware into load display board firmware and about one minute to upload control board 5X00 firmware Autopoll must be shut down when firmware is uploaded to 5X00 YSI 5X00 YSI 5X00 128 129 Configuring the 5X00 Configuring the 5X00 Flash Programmer Updater Messages 3 Depress reset button on I O board see figure below and hold down the enter key on the front panel Use a paper clip or other sturdy piece of The Firmware Updater program may respond with one of the following messages wire to access the reset button through the I O metal plate Ensure that to indicate that the upload did not occur you are only touching the reset button on the I O board and the enter key then turn power on The Downloader bootstrap loader screen Timed out or Could not find Unit messages indicate a communication problem should appear on the instrument between PC and 5X00 Reconfirm Communication menu configuration com port settings and RS232 connections A power cycle may be required to access the Communications menu ETHERNET Mls YSI Flash Downloader 5200A 5400 MN YSI Flash Downloader 5200475400 x Device Timed out Retry Could not Find Unik AUX INPUTS Unit is Up To Date indicates that th
153. f the node network is wired and config ured correctly Notes An Event and General Alarm if enabled will occur if after ten queries an enabled slave does not respond to the Master Fvantl ane A 12 03 2008 02 29 33 PM A system q General Alarm Sub Mode 1 J Event A Slave Network Failure Configuring a 5X00 as a Master overrides any slave configuration that had been previously saved Slave alarms slave alarm at master and 5X00 email alarms will not occur if slave node serial number is not recognized at master node at steps 10 A or 10 B above Termination Relay Menus gt System gt Communications gt Network Termination Relay The termination relay must be enabled on the first and last 5X00 on a network All other devices should have the termination relay disabled Send Test Email Msg Menus gt System gt Communications gt Send Test Email Msg Send a test email to verify proper configuration of ethernet menus If necessary confirm all ethernet menus configuration starting on page 92 Test emails are only transmitted from configured master 5X00s Notes Test emails are sent to all configured email address Exit to Run Screen is required before the test email is sent YSI 5X00 99 Configuring the 5X00 Example of a 5X00 test email sent from ethernet device From myname xxx xxxx com Sent Wed Feb 04 2010 3 49 pm To myname xxx xxxx com CC sweet49 xxxx com Subject 02 04 10 03 50
154. fied water and place the probe assembly back in its monitoring location Directions to Calibrate DO Sensor mg L A large bucket can be used when calibrating the DO mg L reading Be sure to provide sample flow across the membrane or sensor cap by physically stirring the probe or using a stirrer such as a stir bar YSI 5X00 84 5400 5400 Configuring the 5X00 The DO sensor requires a sample flow rate of at least 3 inches 7 62 cm per second if using the 2 0 mil PE membrane blue and at least 6 inches 15 24 cm per second if using the 2 0 mil Teflon membrane gray 1 If you have not already done so locate and install the sensor if using a YSI 5422 see probe installation instructions included with the sensor 2 Next install a new membrane or sensor cap if necessary See instruc tions included with membrane kit 3 Verify that the sensor type and membrane type are configured correctly in the DO Sensor Setup menu at the 5X00 4 Read Getting Ready to Calibrate page 82 5 Verify that the configured salinity ppt value in the DO Sensor Setup menu is correct The entered salinity value should equal the salinity of the water being monitored not the calibration solution If necessary enter the correct the salinity value ppt Menus gt Sensor Setup gt DO ppt 6 Place the DO probe in a water sample with a known DO concentration the DO mg L value can be determined from another recently calibrat
155. g Run Screen gt Menus gt System Menu gt Date Time System System Data Logging Dose Date Time Set Date Format MM DD YYYY Vv Data Logging Enabled 1 Hour DD MM YYYY MM DD YYYY DD MM YY MM DD YY DD YYYY MM YYYY DD MM DD YY MM YY DD MM YY MM DD MM YY DD MM YYYY DD YYYY MM DD Logging Interval Time units Event Logging Enabled Gam am Clear Logs y Data Events Data and Events Set Date 1 1 2007 Year 2007 Are You Sure 2007 to 2099 Month January January February March April May June July August September October November December Set Time Format 12 Hour Vv 12 Hour 24 Hour Set Time Hours 7 Minutes 0 Seconds 47 Mode PM YSI 5X00 YSI 5X00 233 232 Menu Maps Menu Maps Run Screen gt Menus gt System Menu gt Display Settings Run Screen gt Menus gt System Menu gt General Alarm System System General Alarm Display Settings General Alarm Enabled Display Format 1x1 Time Units Page Change Speed 10 Sec Hours Relay Disabled General Alarm Disabled Instrument Instrument Device Address Vv Local Machine Master Run Screen gt Menus gt System Menu gt ODO Cal K Slave 1 31 System Relay Relay 1 Relay 1 K1 C014055B K2 41ECOF72 a re Run Screen gt Menus gt System Menu gt Name Devices Sensors K5 40B18767 System KC 64 Name Devices Sensors Instrument Name 5500D 1 num
156. ger uploading pressing the 5X00 may only save certain configuration changes YSI 5X00 203 AquaManager Database Management For optimal operation and safeguarding compact and back up the AquaManager database Uncompacted Access database s may become gt 1GB when polling large networks and when polling nodes with large data logs Compact the database from the Explorer Window Tools gt Database Maintenance gt Compact Database or from the System Wide Properties gt Gen Settings tab Configure an automatic weekly backup from the System Wide Properties gt Database Backup tab te AquaManager Properties x E Ste T La LP La Network Info Happing Database Backup Autopoller Log Files Enabled File Name ie Arie 28jan03_Log txt x TA Alarm_Log Printer Settings Lines Per Page BB Node Configuration Mgmt F Notify of Configuration Change in Tree Real Time Update Interval Enable 10 Minutes Database Auto Compaction Enable Interval Once a Day Ww Confirm on Program Exit Ok Cancel Note Database Auto Compaction must be enabled in order to access the Backup enable box Autopoller Autopoller is designed to poll node s at an interval specified by the user When the node s is polled new log records and the node configuration are saved to the AquaManager database Autopoll must be running for the AquaManager email and mapping to operate Launch Autopoll at the Explorer Window gt Tools gt L
157. ght 186 feed biomass 186 feed mode continuous 184 timed 184 sensors 187 Troubleshooting 219 225 AquaManager 224 email alarming 221 Feed Smart timer 224 firmware updater 223 network 222 other 5400 systems 222 relays 220 sensors 219 U under See Sensors over and under values Unpacking and inspection 218 use AquaManager to configure inputs and outputs 150 V Validation error 157 Version firmware 148 YSI 5X00 270 Index W Warranty 257 Weather shield 33 Wiring 39 59 accessing I O board 40 aux non temperature 56 analog instrument 59 digital instrument 59 bulkhead fittings 40 communication equipment 66 ethernet module 68 rs232 66 contactor 55 control board 42 grounding 5400 43 PCBs 39 power 45 AC 45 DC and backup power 46 relay outputs 54 sensor 49 DO 49 temperature 52 YSI 5X00 271 Index Item 605877 Rev F Drawing A605877 May 2015 Copyright 2015 YSI Incorporated
158. gure 3 30 Note A stub is created when the last wired network terminal strip is not connected to a network slave figure 3 26 Common lettering references are used for both 5400 and 5500 models YSI 5X00 60 Installation and Wiring Network wire stub A stub is created when the last wired network terminal strip is not connected to a network slave this is a stub wired terminal strip is not physically iet slave connected to last mas physical slave on network this i ta stub a this is nota s D wired terminal master strip is physically connected to last physical slave on network represents wired network termination strip terminal strips located within master slave image represent terminal strips that are physically connected to device terminal strips that appear outside slave image represent terminal strips not connected to device Figure 3 26 Directions to Wire Network Network wiring consists of two pair of twisted pair cable plus a communications com wire Category 5 ethernet cable is recommended Network wires are terminated at location on I O Board figure 3 27 Common lettering references are used for both 5400 and 5500 models AN WARNING Disconnect external power to the unit before wiring AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Perform steps 1 4 of 5X00 installation and steps 5 7 as required for the
159. he 10 timer events Timers 1 4 Timers configured over 86399 seconds seconds in a day are not valid Menus gt Timers gt Timer 1 4 fa timer is active relay energized the timer is NOT recalculated when the 5X00 time and or date is changed Once a timer has been turned on it runs Configure up to 40 daily timer events using the 10 events of Daily Timer systems 1 4 for it s configured duration and does not reset it s run time based on changes Timer events occur on a daily basis until either the start time is cleared the timer made to 5X00 time Example Timer 1 event 1 is configured to come on at 9 00am for 10 minutes Timer relay energizes at 9 00am At 9 05am the system is disabled or the relay is disabled Timer icon displays at systemwide 5X00 unit time is changed to 10 05am for daylight savings adjustment The icon location at the Run Screen when timer relay is active timer relay will de energize after five additional minutes Unit time will be 10 10am The event log will reflect the unit time when the event occurred In Directions to Configure Timers 1 4 this example 9 00am for the start time and 10 10am for the end time Ifatimer is active relay energized and 5X00 is put on service hold the relay Timers Menu Timer 2 Menu will not reenergize after service hold expires regardless if timer time has not Timer 1 Disabled Timers Enabled expired There is only one on time for all timers Turn the 5X00 off then on ns on EE
160. he 5X00 to the pipe or rail by feeding through the pre drilled holes on the mounting brackets as shown in figure 3 3 5 Secure the metal plate over the u bolts and around the rail or pipe using washers and nuts provided 6 Tighten the screws securing the 5X00 to the rail rail mount mount on pipe or handrail 1 1 5 diameter lt 2 metal plate provided with kit Figure 3 3 Panel Mount Panel mount the 5X00 if the 5X00 s front panel is to be mounted on a control panel or any vertical surface where only the front panel will be accessible from the mount ing surface The panel mount kit YSI model number 6510 includes the standoffs and frame necessary to mount the 5X00 to any panel 9 5 1 x 7 5 w 24x19cm The space behind the panel must be at least 5 5 14cm deep YSI 5X00 29 AN WARNING Disconnect external power to the unit before opening the front panel AVERTISSEMENT d connectez l alimentation externe de l unit avant douvrir le panneau avant 1 See Open Front Panel to Access I O Board page 41 to remove front panel from enclosure display panel with I O Board wiring diagram mounted inside top panel enclosure Figure 3 4 2 Disconnect front panel ribbon cable by pressing the two IDC header connec tors located on the front panel out away from the IDC header figure 3 5 lanyard Installation and Wiring bottom enclosure containing I O Board Installation and Wiring C
161. he General Alarm is enabled with or without enabled relay the general alarm system becomes active when any system alarm is active See General Alarm page 131 System low alarm range starts at 1 significant digit below low control value High alarm range starts at 1 significant digit above high control value Notes Configure sensor alarm relays using AquaManager see page 150 Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen Alarm icon s display at the Run Screen when alarm condition s exists for longer than the general alarm hold off time See Icons page 76 at Run Screen to display active sensor and aux system relays to display events created by control and alarm relays see Event Log page 120 Alarm relays are not energized if the 5X00 DO sensor value reads Over or Under Over and Under are not displayed for aux temperature systems when temperature values are outside the temperature range specification see tem perature range specification page 15 Temperature system alarms will not operate correctly when values are outside the temperature range specification See Wire Relays page 54 for information on wiring control output devices on a 5X00 instrument See IOEM REM Safety and Installation guide gt Chapter
162. he latest ratio error and does not automatically deenergize when the set point is reached The PID PWM formula resets all values to 0 once set point value is achieved and the formula is discontinued This only occurs after the interval time expires YSI 5X00 162 Alarm values set the acceptable control range Enable and configure system s alarm to activate alarm output devices s view alarm icons hear audible alarm and or receive alarm notifications sent via email or cell phone SMS page 90 Config ure high and low alarm values to set alarm thresholds Alarm system s becomes active when value is lt low alarm value or high alarm value Enabled alarm relays energize if alarm condition exists for the general alarm hold off time Alarm relays are energized until one of the four softkeys cm em Less Gam is pressed regardless of sensor value Pressing one of four softkeys resets the alarm system Alarm systems become active again if after the alarm hold off period the alarm condition still exists Alarm hold off is configured in the General Alarm menu When the General Alarm is enabled with or without enabled relay the general alarm system becomes active when any system alarm is active See General Alarm page 131 Notes Itis important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run
163. he salinity value ppt Menus gt Sensor Setup gt DO ppt YSI 5X00 83 Configuring the 5X00 Verify that the local elevation in the DO Sensor Setup menu is correct If necessary enter the correct elevation Menus gt Sensor Setup gt DO Elevation Create a 100 water saturated air environment for the DO sensor For a YSI 5520 and 5521 galvanic sensor there are two options for the Sat calibration environment 5400 8 5400 9 10 11 Calibrate the galvanic sensor in air by exposing it to air and removing any water droplets from the membrane with a lint free cloth figure 4 6 82 If the temperature source for the DO sensor being calibrated is not com ing from a temperature sensor located on the DO sensor s probe assembly make sure that the temperature value being reported by the source is equivalent to the temperature at the DO sensor s calibration location Menus gt Sensor Setup gt DO gt Temp Source User Defined Enter DO calibration menu Menus gt Calibration gt DO gt Sat Allow approximately 10 minutes for the sensor to settle in the calibration envrironment and for the temperature to equilibrate DOCAL Sat CAL 100 103 13 14 ESA Waituntilreadingis steady to complete calibration OR press to abort the calibration without saving Press to save calibration and return to Run Screen Remove the probe from its calibration chamber Rinse sensor in tap or puri
164. head and conduit 4 For Aux 3 4 5 amp 6 use the terminal strip located at using termi nal strip port for non ground wire and for ground wire For Aux 1 and 2 use terminal strip located at G pin is the common ground for Aux 1 and 2 See Digital Input example figure 3 24 and Analog Input example figure 3 25 CAUTION The auxiliary inputs are not isolated Devices connected must be electrically isolated from ground and the water YSI 5X00 57 Installation and Wiring Installation and Wiring Wire Aux Digital Input Status Reset oo 12VDC RELAYS 1 4 Install aux digital device according to manufacturer s instructions NETWORK Connect switch wires to Aux Input 1 6 Connect ground wire to G at NINRININT TTER RC location for aux 1 and 2 or to at for aux 3 4 5 or 6 Connect the DO INPUTS ETHERNET other wire to andtolor2aQ AUX INPUTS RS232 PC e RJ45 MODEM 100 240VAC RJ11 RELAYS 5 8 50 60Hz AC WIRING Lt N Risk OF ELECTRId i SHOCK N d Instrument with analog voltage Q output O Z CAUTION Do not input external voltage ca ca ca ca Galvanic Ac ac Ac Ac Polarogr Auxiliary Input Connector Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur i 5 JL_ CL 1 A Figure 3 23 5 Complete other wiring to 5X00 Figure 3 24
165. hlight submenus pa Press to select ER Press MM to save configuration Go to Sensor Setup Menus gt Sensor Setup Aux 1 6 page 166 to en nu p YSI 5X00 106 Configuring the 5X00 able and configure set points control alarm relays and hold off time are 7 Press M to save configuration Note The alarm low value must be gt the min value The alarm high value must be lt the max value Analog Temperature Aux 3 4 5 and 6 Menus gt System gt Configure Aux gt Aux 3 6 gt Input Type gt Temperature Aux 3 4 5 and 6 can be wired and configured for a temperature sensor Temperature systems are configured differently for 5400 and 5500D instruments The differences are explained below 5400 5400 Aux configured temperature systems can be configured as stand alone independent temperature systems In addition Aux temperature systems can be configured as the temperature source for any of the four DO systems Configure the DO temperature source in the DO sensor set up menu page 173 5500 5500D 01 5500D 02 and 5500D 04 Aux configured temperature systems can only be configured as stand alone independent temperature systems and cannot be assigned as a temperature compensation source for any DO system The DO system temperature compensation value is always taken from the temperature sensor in the ODO probe Temperature systems can be configured using the ODO temperature value or the Aux 3 4 5 and or 6 t
166. ice Hold Enabled Reset DO 1 4 Are You Sure Reset Timers Service Hold Off 5 Min 1 to 255 Reset All Timers Are You Sure Reset Timer 1 4 Are You Sure Reset Feed Timer 1 Are You Sure Output Test T2 za Instrument Instrument Time Units Min Device Address Local Machine Master Slave 1 31 Channel Channel Run Screen gt Menus gt System Menu gt Version Channel 1 8 Vv Relay OutPut 4 20mA Display Board 1 46 Control Board 1 46 Compiled Date Nov 1 2011 Compiled Time 07 53 01 Unit Temp 25 5 C 77 90 F Power 12 02v Battery 13 96v Model 5X00 Relay Energized Yes No Output 4 20ma Send Request Milliamps 0 0mA YSI 5X00 YSI 5X00 236 237 Run Screen gt Menus gt Sensor Setup gt Aux1 6 amp E Aux 1 8 Digital Sensor Setup Aux 1 6 Name Disabled Digital E Aux 1 8 Name Disabled Digital Probe Disabled Control Alarm On Closed Alarm Disabled Hold Off 15 Sec 1 255 Time Units Sec y Sec Min Hours Control Alarm Relay Disabled Digital Disabled Instrument Instrument Relay Unassigned Output 4 20ma Disabled Temperature disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA Menu Maps Device Address AA Relay 1 8 all menus must be configured using AquaManager v Local Machine Master Slave 1 31 YSI 5X00 238 Run Screen gt Menus gt Sensor Setup gt AUX and E
167. if this frequency is appropriate for your application If only minimal drift is observed then the frequency of quality checks can be decreased The procedure is relatively simple and should take only about 20 minutes to complete 1 Take the following items to the deployment site bucket for clean water to rinse sensors small brush supplied with the conductivity sensor calibration storage cup supplied with the probe cable assembly solution and or secondary instrument to verify values displayed by sensor See Calibration starting on 81 latex gloves 2 Disable any system control and or alarm relays that may become active as a result of value s generated during the validation process For ex ample if a DO system is configured to energize a control low relay at lt 5 5 mg L and sensor validation is being made by placing the sensor in mg L solution lt 5 5 mg L the control low relay will energize and may adversely affect the DO water system based on the mg L solution value and not the system stream 3 Place the 5X00 in Service Hold mode See 147 and 196 for Service Hold information YSI 5X00 209 Maintenance 4 Remove the probe from the sample stream Remove the probe guard from the 5422 and 626250 probes 6 Manually remove any debris from the sensors and then rinse the sensor carefully in a bucket of clean water being very careful not to damage the sensor and membrane or cap 7 Inspect the dissolved oxygen membrane for obv
168. ify AC and DC power supplies are properly wired and powered See wire power page 45 2 Enter Power Fail Alarm menu and submenus Menus gt System gt Power Fail 3 Use M to scroll and highlight submenus Sel Press to select 4 5 Enable and configure submenus anaes 6 Press MP to save configuration and return to Run Screen Notes Press to view AC power fail events icon at Run Screen indicates that the 5X00 DC power is Low Battery value with Low Battery Monitor enabled icon at Run Screen indicates DC voltage lt the Low Battery Trigger when Low Battery Monitor is enabled Low battery alarm is not reset when front panel softkey is pressed AC power fail does not generate a general alarm Serial Number Menus gt System gt Serial Number The serial number is displayed at the serial number menu The serial number is required when contacting YSI customer service The serial number is also necessary to configure AquaManager 5400 instruments serial numbers begin with 54 fol lowed by seven digits 5500D 01 5500D 02 and 5500D 04 instruments serial numbers begin with 55 followed by seven digits Serial numbers are generated at the factory and cannot be changed by the user YSI 5X00 139 Configuring the 5X00 System Menu General Alarm Mame Devices Sensars Password Power Fail Alarm Service service Hold Disabled Version Service Menus gt System gt Service The
169. igure 3 2 page 28 6 Tighten the screws securing the brackets to the 5X00 Drill hole in panel for 5X00 enclosure dimensions provided with kit 8 Place standoffs between 5X00 mounting brackets and panel surface figure 3 8 page 32 9 Secure 5X00 to panel with frame using washers and bolts provided panel mount panel surface frame provides support to panel display is flush 7 with panel 757 standoffs place standoffs between mounting brackets and frame Figure 3 8 YSI 5X00 32 Installation and Wiring 10 Reattach lanyard by placing lanyard at proper location of display board panel Make sure lanyard is fully seated on display panel boss to ensure proper clearance when front panel is closed figure 3 7 11 Replace four screws to reattach display board panel to front panel enclosure figure 3 6 12 Connect 5X00 display board to ribbon cable figure 3 5 13 Secure the 5X00 front panel to the frame using mounting screws Follow procedures provided at Close Front Panel page 41 to secure 5X00 and protect internal electronics 14 Tighten the screws securing the 5X00 to the panel Install the Weather Shield Install the weather shield for outdoor installations The weather shield can be used with either a surface or rail mount The weather shield kit model number 6505 includes a weather shield u bolts pre drilled metal plate washers and nuts 1 First complete steps 1 2 under Surface Mount or s
170. igure AUX Configure E AUX Configuring the 5X00 System Menu Display Settings ODO Calk Downloader GeneralAlarm Name Devices Sensors Password Data Logging Date Time System Menu General Alarm Name Devices Sensors Password Power Fail serial Number 55 6666666 Service See Appendix 3 Menu Maps for system defaults and ranges where applicable starting on page 225 rms Exit Menu Menu configurations are saved to the instrument only after is pressed aie ae and not when the change is made in the menu If Sail is not pressed the changes made to the configuration will not be saved Exception Date and time and clear data logs are updated immediately to the system however YSI ns Exit Menu recommends pressing in this instance in order to save any other changes that may have been made to the configuration Adjust Contrast Menus gt System gt Adjust Contrast Use the Adjust Contrast menu to lighten or darken the display contrast Use Up and Down Arrow Keys To Adjust Contrast Press Enter to Exit YSI 5X00 87 Configuring the 5X00 1 Enter Adjust Contrast Menu Menus gt System gt Adjust Contrast A 2 Use or M to darken lighten display 3 Press to confirm new display contrast ETE 4 Press MP to save configuration and return to Run Screen Notes The display contrast will adjust automatically based on the 5X00 s internal t
171. il Directive s and carries the CE mark accordingly Manufacturer YSI Incorporated 1725 Brannum Lane Yellow Springs OH 45387 USA 5400 5500D 01 5500D 02 5500D 04 Model Numbers Instrument Accessory 5400 5500D 01 5500D 02 5500D 04 Conforms to the following Directives EMC 2004 108 EC RoHS 2011 65 EU WEEE 2002 96 EC LVD 2006 95 EC Harmonized Standards e EN61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General Requirements e EN61326 2 3 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 2 3 Particular Requirements Test configuration operational conditions and performance criteria for transducers with integrated or remote signal conditioning e EN61000 3 2 2006 A1 2009 A2 2009 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current lt 16A per phase e EN61000 3 3 2008 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16A per phase and not subject to conditional connection e IEC61010 1 2010 YSI 5X00 248 Declaration of Conformity Supplementary All performance met the continuous Information unmonitored operation criteria as follows e ESD EN61000 4 2 2008 2nd edition e Radiated I
172. ile into 9 The 5X00 will reboot power cycle when firmware upload is complete the Firmware Updater YSI Flash Downloader 5200A 5400 7 Left click _ Progam Device _ button eens 10 Select ok when this window appears PS hewn me 11 Close Flash Programmer FE Geese ee tas 12 Verify version information to confirm downloaded code _w Menus gt System gt Version 13 If applicable disable Force Serial Port configuration This will update the firmware in the instrument This process will take about Nit inutes While the unit is being updated no monitoring alarming He window opens 8 Select Yes and the following screens will appear Flash Programmer Notes pronoms En During upload 5X00 systems are placed into Service Hold which de energizes any active systems including energized relays See SVR Hold Menu page147 for additional information No off event is created for system relays that de EEE energize when 5X00 is placed in downloader Systems are reset when power Version 0 85 sen ees 1S cycled after downloader Compiled Date Aug 23 200 ort Compiled Time 12 40 13 All logs and unit configuration are retained when 5X00 firmware is updated Display board code loads first followed by control board code The display board screen flickers when display board code is loading The display stops flickering when the control board code is loading The Firmware Updater progr
173. in 5X00 menus page 136 4 at Channel Channel menu opens Scroll and select channel relay to be tested Notes Channel names are always listed as generic channels 1 8 regardless if local machine is selected and the selected relay name has been user configured Channel 1 8 are always listed regardless if instrument selected is a 5200A or an REM which instruments have 4 relay channels and not 8 relay channels YSI 5X00 145 Configuring the 5X00 Configuring the 5X00 Onitniit Tact 8 Scroll and select Send Request at 5X00 Run Screen to send a com aay mand to the local or networked instrument to trigger configured output amel test condition Channel 4 9 Verify locally at the instrument whose output is being tested that output ners 5 is at correct state or value annel 6 Se 10 MG after completing instrument channel output testing Service Hold 5 Scroll and select Relay or 4 20mA output type Menus gt System gt Service Hold Pressing Sil at the Run Screen puts the 5X00 into Service Hold The Service Hold time is user selectable 1 255 sec min or hours Service Hold turns off any active relays and disables any sensor aux and timer system relays from energizing regardless of value or condition 5X00 alarm emails are not sent during service hold After the service hold time expires or is cancelled the sensor systems are reset after 30 seconds Timer systems are not reset Service Hold Menu
174. ing alarms clear all four YSI 5X00 92 Configuring the 5X00 email addresses from the Communication gt Ethernet menus Clear the email addresses by using the Spc space key on the numeric keypad Save changes at numeric keypad and press Wilk to save configuration and return to Run Screen Ethernet Menu DHCP Menus gt System gt Communications gt Ethernet gt DHCP Enable DHCP if you are using the serial to ethernet device only for 5X00 email alarming and not for AquaManager remote TCP IP access Notes When DHCP is enabled the 5X00 IP address is not updated at the IP address menu With DHCP enabled the serial to ethernet device acquires SMTP and DNS addresses during initialization pe AquaManager requires a static IP address therefore DHCP must be disabled when using AquaManager Consult the network administrator to obtain a static IP address Power cycle the 5X00 if DHCP configuration changes from disabled to en abled IP Address Menus gt System gt Communications gt Ethernet gt IP Address The IP address can only be configured when DHCP is disabled Notes AquaManager users should program the IP Address either by force serial port using AquaManager or locally at the 5X00 Poll node using RS232 commu nication Next upload configuration information including static IP port subnet and gateway addresses LT YSI 5X00 93 Configuring the 5X00 When DHCP is enable
175. ing the 5X00 DO Th4ani Al Set Point value is invalid have auto corrected Please Ag validate your new value s PID PWM and PID 4 20mA Control mode Configure PID PDW and PID 4 20mA control mode at Sensor Setup menus PID PWM and PID 4 20mA control modes are also referred to as PID control modes PID stands for Proportional Integral and Derivative PWM stands for pulse width modulation PID PWM and PID 4 20mA control modes operate similarily but use different output to control the control outcome The difference is that a system configured in PID PWM control mode uses a relay as the output control device and a PID 4 20mA control mode system instead drives a 4 20mA output device such a valve to control the system Both control modes use a complex algothrium in determining the best way to sustain water system value s around a set point using a relay PID PWM on off or a value PID 4 20mA Both control modes can be used to control an ouput device to maintain a certain water parameter at its set point Both PID 4 20mA and PID PWM control modes are feed back control systems Three factors determine how these control modes seek to maintain water system value s around a set point The three factors are the error distance from present measurement of input to set point present time the duration of the error accumulation of past errors the speed at which the value is approaching the set point predicts future errors PID
176. input type enter 400 for min value The 5X00 will display 400 when the input value is OVDC Configure the max value to correspond to the maximum input value as 400 The 5X00 will display 400 when input value is 5VDC YSI 5X00 104 Configuring the 5X00 Notes The 5X00 will monitor and data log based on the min and max voltage or current signal To enter negative values type the whole number then select meric keypad Whenever min and or max values are changed go to Menus gt System gt Sensor Setup gt Aux 1 6 gt Control Low and Control High menu to verify control alarm values are correct for the application on the nu Input Scale Min and Max values Menus gt System gt Configure Aux gt Aux 1 6 gt Input Scale Min gt Input Scale Max Input scaling allows a way to view data within a specific input range of the input type 0 1v 0 5v 420 ma in greater resolution In the below example 0 1v is the input type and display format 0 The configured Min value is 0 and the configured Max value is 1000 The input scale Min is 25 and the input scale Max is 75 The user wants to only view data within this specific range In the below example an input value of 25v a display and datalog value of 0 An input value of 50v a display value and datalog value of 1000 ing analog aux 0 1v device Min amp Max Leer Configured Leer Configured Min Value Max Value n a 1000
177. ion and operation procedures that can result in personal injury or death if safety information is not followed A AVERTISSEMENT RISQUE DE CHOC LECTRIQUE Ce symbole identifie les proc dures d installation et dop ration pouvant entra ner des blessures ou la mort si les consignes de s curit ne sont pas suivies YSI 5X00 20 Safety A CAUTION RISK OF DANGER This symbol identifies installation and operation procedures that can result in personal injury or damage to equipment if safety information is not followed These symbols L A appear in the left margin of the page to highlight safety information as it applies to a particular installation or operation step A complete list of all safety cautions is provided below Warnings are provided in both English and French Install and use the 5X00 only in accordance with information documented in this manual Warnings WARNINGS are used when personal injury or death can result when safety infor mation is not followed WARNING All wiring involving connections to mains power must be performed by a qualified licensed electrician and must conform to all locally applicable electrical codes AVERTISSEMENT tous les c blages comportant une connexion l alimentation secteur doivent tre r alis s par un lectricien qualifi et doivent tre conformes aux codes lectriques applicables WARNING Do not make connections while power is applied Turn off power and assur
178. ious holes or tears Do not remove the membrane at this time 8 Replace the probe guard on the 5422 and 626250 probes 9 Exit Service Hold if Service Hold timer has not expired See pages 147 and 196 for Service Hold information 10 Place the sensor in its calibration environment i e 100 water saturated air This can be accomplished by placing the 5422 and 626250 sensor in the calibration storage sleeve containing a moist sponge For the 5420 or 5421 sensor place the sensor in air removing any water droplets on the membrane 11 Wait about 5 minutes for temperature equilibration and then record the dissolved oxygen reading in percent air saturation as shown on the 5X00 display 12 If the dissolved oxygen readings show minimal calibration drift i e within about 5 of the correct value and the readings are stable proceed to Step 14 If excessive drift is noted or the readings are jumpy replace the membrane cap as described in the instruction sheet included in the Membrane Kit 13 After replacing the membrane calibrate the DO sensor See calibrate DO sensor starting on page 83 14 Place the probe back in the sample stream and continue monitoring 15 Test all control and alarm relays for proper operation ol NOTE This procedure does not include quantitative data taken with regard to the temperature sensors The temperature sensor only fails in very rare circumstances and if it does fail the temperature readings will seem
179. isplay Settings 123 and Sensor Setup Menus page 150 Notes The Run Screen must be displayed during normal operation Allalarm functions 5X00 email alarms energizing of enabled alarm relays alarm icons and buzzer are suspended when in 5X00 instrument menus Alarm systems are reset when menus are exited to Run Screen Always manually poll the 5X00 after uploading configuration changes and verify the uploaded information is retained When configuration changes are uploaded using AquaManager at the same time configuration changes are being made at the instrument the AquaManager uploads may not be saved depending on the timing of keystrokes at the 5X00 The Run Screen must be displayed during normal operation If the 5X00 D M at is not at the run screen during AquaManager uploading pressing the 5X00 will only save certain configuration changes At power up 5X00 systems have a 30 second hold off allowing sensor values to stabilize before enabling any control and or alarm devices YSI 5X00 75 Configuring the 5X00 Configuring the 5X00 Run Screen 5X00 ICONS Meaning Notes 2X3 display format with multiple Run Screens systemwide Run Screen icons indicate RS232 communication blinking icon indicates 5X00system conditions see table 4 2 amp 4 3 force serial port is Multiple Run Screen can scroll enabled or be held at a specific page TCP IP communication system wide icons ethernet module is installed and being
180. ital input scaling 105 114 sensor setup non temperature analog non temperature 166 hold off 164 relay 166 177 sensor setup temperature 168 wiring analog non temperature 59 digital 59 temperature sensor 52 B Backlight timer menu 89 Baud rate RS232 100 Biomass feed timer 186 Bulkhead fittings 40 rubber grommets 40 Buzzer menu 89 C Calibration calibration menu 81 DO mg l 84 DO sat 83 feed timer 189 getting ready to calibrate DO sensor 82 log 83 sensors check probe 82 Chiller hold off time temperature control high 157 Circuit Boards See PCBs Clean probe timer 140 Clear Logs 121 Communication hardware wiring 66 YSI 5X00 261 Index Communication menu 89 email alarming 90 email retry delay 100 ethernet 92 SMS messaging 96 force serial port 101 Network 96 RS232 baud rate 100 send test email 99 Configuration log 118 configure E Aux system menu 108 contactor See Wiring contactor Contact Us 258 Control board 42 Control menu 192 control modes 152 153 Control modes PID PWM control mode 159 160 PID PWM Tuning 163 set point control mode 153 D Daily feedings Feed Smart timer 185 Daily weight Feed Smart timer fcr 186 Daily weight Feed Smart timer non fcr 185 Data Logging menu clear logs 121 event log 120 sensor log data log 118 Date and Time menu 122 Declaration of conformity 248 Defaults See Factory defaults device time out error See Firmware Updater DHCP etherne
181. l alarm relay and hold off time 8 Press ees mM to save configuration Analog Non Temperature 0 1VDC and 0 5VDC and 4 20mA Menus gt System gt Configure Aux gt Aux 1 6 gt Input Type gt 0 1V gt 0 5V gt 4 20ma Select the analog input type based on the signal being sent from the device Notes Itis normal to hear an on board relay click when switching to or from the 4 20ma aux input type Analog systems will not monitor control or alarm properly if a device that operates outside the configured analog range is installed and configured Suffix Menus gt System gt Configure Aux gt Aux 1 6 gt Suffhix Enter the Suffix up to 4 characters to describe the input type or units The suffix is displayed at the Run Screen The suffix is typically used to describe the input signal type Example when using a total dissolved gas pressure sensor mmHg could be used as a sufhx for measuring TGP total dissolved gas pressure figure 4 7 page 106 Min and Max values Menus gt System gt Configure Aux gt Aux 1 6 gt Min gt Max Min and Max values are user defined The range is 10000 to 10000 Min and Max values scale the display output value The min and max values may be configured to correspond to the minimum input level i e OVDC or 4mA and maximum input level i e LVDC 5VDC or 20mA The Min value must be less than Max value Example when using a total dissolved gas pressure sensor 0 5VDC
182. larm Hold Off gt than 0 Aux and E Aux Relay Digital Menus gt Sensor Setup gt Aux 1 6 gt E Aux 1 8 Configure digital control alarm open closed relay alarms and hold off in the Aux 1 Aux 6 and E Aux 1 E Aux 8 Sensor Setup Menu E Aux digital systems use an IOEM digital input as the system input Use digital input type for control or alarm based on either a switch open or switch closed condition Only one relay can be configured in a digital system Enabled relay will energize based on the condition configured in the control alarm on menu YSI 5X00 164 Configuring the 5X00 When enabled Aux digital relay energizes when configured control alarm on con dition occurs Aux relay energizes after configured aux hold off time When alarms are disabled and as long as control alarm on condition exists the relay remains energized including when menus are entered Relay de energizes when the non control alarm condition is processed by the 5X00 so long as alarms are disabled If alarms are enabled the relay de energizes when one of the four front panel softkeys cm em mn Gam pressed Pressing one of four softkeys resets the alarm system The Alarm system becomes active again if after the aux hold off period the alarm condition still exists Digital events event log are identified by aux E Aux number input type digital relay condition on off and do not identify digital condition open or closed Aux digital events
183. larm Low 32 00f Relay Disabled Relay Disabled Alarm High 113 00f Relay Disabled Chiller On 30 Sec Time Units Sec Chiller Hold Off 15 Sec Time Units Sec 5400 only Aux configured temperature systems can be configured as the tem perature compensation source for any of the four DO channels Aux configured temperature systems can also be configured as independent temperature systems at any location in the system stream Configuration of the DO temperature source is done in the DO Sensor Setup menu page 173 The 5500D 01 5500D 02 and 5500D 04 temperature systems can be configured based on either the aux temperature sensor or the ODO temperature sensor Aux configured temperature systems can only be configured as independent temperature systems The DO system temperature compensation value is always taken from the temperature sensor in the ODO probe Configuration of the DO temperature source is done in the System gt Configure Aux gt Temp SourceAux 3 6 Configure Temperature System Aux 3 6 Before configuring E Aux temperature systems 1 See Use AquaManager to configure system inputs and outputs page 150 AND 2 See Control modes Set point Control Mode and Alarms page 153 E Aux temperature set point control mode can operate in normal or timed mode page 157 and PID control mode page 159 1 Wire temperature sensor to 5X00 I O Board for non ODO sensor temperature system page 52 YSI 5X00 16
184. lay Unassigned Relay Disabled Set Point control only Range Low 5 00 mg l 4 00 60 mg l Set Point control only Relay Disabled Set Point control only Set Point 8 00 mg l 5 0 60 00 mg l Device Address Local Machine Master Slave 1 31 Menu Maps y Relay 1 8 Range Low 2 Disabled Instrument Instrument Relay Unassigned Range Low Disabled Device Address Local Machine Master Slave 1 31 V Relay 1 8 ss Instrument Instrument Relay Unassigned Device Address y Local Machine Master Slave 1 31 y Relay 1 8 PID PWM amp PID 4 20mA only Control Up Down Rising PID PWM amp PID 4 20mA only PID Mode mg l Rising Falling I continued next page YSI 5X00 243 Continued from prior page Setup gt DO1 4 all control modes unless indicated at column 2 PID PWM amp PID 4 20mA only PID Interval 100 00 Seconds PID PWM amp PID 4 20mA only PID Reset Interval 20 00 Seconds PID PWM amp PID 4 20mA only PID Gain 2 00 PID PWM only PID Relay Disabled DO Disabled Instrument Instrument Relay Unassigned PID 4 20mA only PID Output 4 20ma Disabled DO disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA Range High 8 50 mg l Set Point control only 8 0 to 60 0 ma l Set Point control only Relay Disabled Range High Disabled Instrument Instr
185. lect the input type for the device s wired to IOEM channel s E Aux Sensor Setup menu selections are based on the E Aux input type configured at system gt E Aux menu Input types are discussed in the following sections YSI 5X00 111 Digital Menus gt System gt Configure E Aux gt E Aux 1 8 gt Input Type gt Digital Channel Channel 1 Input Type Digital Suffix Not Available Min Not Available Max Not Available Input Scale Min Not Available Jisplay Format N Configuring the 5X00 Ax 1Manii 4 20ma Temperature E Aux 1Menu ame E Aux 1 Channel Channel 1 Input Type Digital Suffix Not Available Min Not Available Max Not Available Input Scale Min Not Available Use digital input when wiring an external device to an IOEM channel that will control or alarm when the contacts of an external switch open or close common application would be to detect high or low water levels using a float switch Notes Suffix Min Max and Display Format are not available for digital inputs In the 5X00 sensor log aux digital closed is logged as Aux 0 00 Aux digital open is logged as Aux 1 00 IOEM input channel modes can only be configured using AquaManager See AquaManager online help for directions to configure IOEM channel input mode digital 0 1V 0 5V 4mA 20mA temperature Configure E Aux Digital Configure E Aux system menu l Wire E aux digital devices see IOEM
186. led Aux alarms must be enabled to trigger General Alarm General Alarm may still be active even though aux system is no longer in alarm See aux relay information below and General Alarm page 131 E Aux system datalogs are not accessible at the 5X00 They must be viewed using AquaManager Aux and E Aux Analog 0 1VDC 0 5VDC and 4 20mA Menus gt Sensor Setup gt Aux 1 6 gt E Aux 1 8 Configure analog control and alarm low and high values control and alarm relays and hold off time in the Sensor Setup Menu YSI 5X00 166 E AUX Configuring the 5X00 E Aux systems use an IOEM channel as the analog input source See IOEM REM Safety and Installation guide for wiring and input channel configuration Probe Disabled Control Mode Set Point Alarm Disabled Hold Off 15 Sec Time Units Sec Alarm Low 115 Relay Disabled Range Low 2 05 Relay Disabled Dose Up 30 Sec Time Units Sec Dose Up Wait 15 Sec Time Units Sec Set Point 3 06 Range High 3 82 Relay Disabled Relay Disabled Alarm High 5 00 Relay Disabled Dose Down 30 Sec Time Units Sec Dose Down Wait 15 Sec Time Units Sec Output 4 20ma Disabled Configure analog Aux and E Aux systems Before configuring Aux and E Aux analog systems 1 See Use AquaManager to configure system inputs and outputs page Use AquaManager to configure System inputs and outputs on page 150 AND 2 See Control modes
187. led 16 Megs or greater 100 MB of free hard disk space Internet Explorer 7 0 or higher Adobe Flash 10b or higher Administrator privileges on PC where application is being installed YSI 5X00 198 AquaManager or AquaManager exe Properties ES E RoboSource Details Previous Versions __ General Compatibiity Securty If you have problems with this program and t worked corectly on an earlier version of Windows select the compatibility mode that matches that earlier version Compatibility mode _ Run this program in compatibilty mode for Settings _ Run in 256 colors Run in 640 x 480 screen resolution E Disable visual themes Disable desktop composition Disable display scaling on high DP settings Privilege Level V Run this program as an administrator W Show settings for all users Recommendations Total RAM installed 64 Megs or greater 300 MB of free hard disk space latest versions of Microsoft including O S latest version Internet Explorer for AquaManager HTML Help Software Installation 1 Run AquaManager exe on the CDROM and follow the instructions in the installation setup 2 Refer to the README txt file on the CDROM for additional information on installation and use of AquaManager application 3 Open application and register The registration number code is located on the back of CD case AquaManager Registration AquaManager Version 4 0 Build 21
188. master slave box represent terminal strips that are physically connected to device terminal strips that appear outside slave box represent terminal strips not connected to device When master is first physical device on network as shown above connect terminal strip to master and last slave slave 4 to begin network testing Terminal strips for slaves located between the master and the last slave are then connected one by one beginning with slave device furthest from master and continuing to slave devices closest to master Testing in the above graphic would occur first with slave 4 then slave 3 then slave 2 ending with slave 1 follow master slave wiring directions figure 3 28 use above network wiring testing method when master is first physical device on network C represents wired network termination strip terminal strips that appear within master slave box represent terminal strips that are physically connected to device terminal strips that appear outside slave box represent terminal strips not connected to device id d slave slave master slave slave When master is not the first physical device on network as shown above connect terminal strip to master and outer most slaves slaves 1 and 4 to begin network testing Testing in above graphic would occur first with slaves 1 and 4 and then continuing by testing slave device 2 or slave device 3 until all network wiring is tested do not wire star network do not wire
189. mbranes electrolyte solution 5406 I pint 2 mil Teflon Electrolyte solution DO Membranes and electrolyte solution for Polarographic sensor 2 mil PE blue 605307 membrane kit contains 6 cap membranes electrolyte solution sanding disk 3 gaskets 605204 membrane kit contains 6 cap membranes Probe electrolyte sanding disk 3 gaskets 2 mil Teflon gray ODO probe cable assemblies and replacement sensor cap cable lengths available 1m 4m 10m 20m 30m and custom to 100 m 626250 X X cable length ODO probe cable assembly 626320 Replacement Sensor Cap Installation Mounting kits Panel mount kit 006510 for mounting 5200A instrument to a panel 006509 for mounting a 5200A instrument to a rail Weather shield kit 006505 YSI 5X00 252 Replacement Part AC Power cord 115 VAC USA plug Adapter DB 9 to RJ 45 AquaManager Software single and network use Conduit fittings Conduit Sealer Desiccant pack replacement DO Galvanic sensor reconditioning kit Dual Male RJ 45 Cable Assembly Flange Mounting Kit Grounding Screws Pluggable Socket Connector for AC power 3 pole Pluggable Socket Connector for Auxil iary Inputs 3 pole Pluggable Socket Connector for Aux and DO inputs 8 pole Pluggable Socket Connector for relays 12 pole Pluggable Socket Connector for RS 485 5 pole Pluggable Socket Connector for 12 VDC power 2 pole RS 232 Opto Isolator DB 9 to RJ 45 Se
190. mmunity EN61000 4 3 2006 A1 2007 3rd edition e EFT EN61000 4 4 2004 2nd edition EFT e Surge EN61000 4 5 2005 2nd edition e Conducted Immunity EN61000 4 6 2008 3rd edition e Voltage Interrupts EN61000 4 11 2004 2nd edition e EN61000 4 8 2001 1st edition Power frequency magnetic field immunity Authorized EU YSI Hydrodata Ltd Representative Unit 8 Business Centre West Avenue 1 Letchworth Hertfordshire SG6 2HB UK Signed Lisa M Abel Date 24 July 2011 Title Director of Quality The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms to the requirements for electrical equipment under US FCC Part 15 and ICES 003 for unintentional radiators Manufacturer YSI Incorporated 1725 Brannum Lane Yellow Springs OH 45387 USA 5400 5500D 01 5500D 02 5500D 04 Model Numbers Instrument Accessory 5400 5500D 01 5500D 02 5500D 04 Conforms to the following Standards e FCC 47 CFR Part 15 2008 Radio Frequency Devices e ICES 003 2004 Digital Apparatus Supplementary Tested using ANSI C63 4 2003 and CAN Information CSA CEI IEC CISPR 22 02 heMitl Signed Lisa M Abel Date 24 July 2011 Title Director of Quality YSI 5X00 249 Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms with the Australian and New Zealand Electromagneti
191. n Screen the DO control relay de energizes regardless of sensor value The control relay re energizes if after the 30 second hold the value is still in control range Reconfiguration of the following does not place the system in 30 second hold off DOsystems display format probe type membrane type ppt elevation temp source and temp display format Temperature system display format chiller on time chiller on time units chiller hold off time chiller hold off time units set points enable disable control relays Notes Configuration changes place only the system that has been reconfigured on 30 second hold No off event log is created when energized system relays de energize due to 30 second sensor hold off Control icons and control messages continue to display during the 30 second sensor system hold at the Run Screen regardless if relays are energized Aux and E Aux Hold Off non temperature aux systems Aux and E Aux Hold Off user configured is the length of time the control or alarm condition must exist before the Aux relay energizes Aux temperature E Aux temperature and DO sensor systems do not have control hold off These systems controls operate as described at set point normal control values page 154 Aux temperature E Aux temperature and DO sensor alarm relays operate as described at set point normal alarm values page 156 Note To avoid control or alarm for spurious events configure the A
192. n Rs ns 28 Surface Mount 28 Ral MOUNE Sn ds und 29 Panel NMIOUIN sess sent ne Du nn 29 Install the Weather Shield 33 Step 2 Locate and Install Sensor s 34 Location Considerations 35 YSI 5420 and YSI 5421 Galvanic probe assemblies 37 YSI 626250 ODO Optical Dissolved Oxygen sensor 37 Install Temperature Sensors 38 VV FIG InOfMAON 2 8 RS en dede 39 ROBOT de A dea ee eae ater cael 39 5X00 Bulkhead Fittings cccccccccsseeecceeeeeceeeeeseeeeeseeeeseaes 40 Accessing the I O Board cccccseccceesseeeeeeeeeeeeeeaeeeeeeseeeeeeeaas 40 Open Front Panel to Access I O Board 41 Close Front Pane lzis et Se na 41 ControliBoard ess es rc ner ns eae 42 Step 3 Ground 5X00 ccccsecccssscecesseeceeseecceeeecceseeceeeeesseseeesaeees 43 Directions to Ground 5X00 nn sennnennnnnnnnsnnenennnenrnnnrrennernnni 44 Step A Wile POWER sisi cece A ES AN NS en 45 WV IPC OW SSSR tee eee tea 45 YSI 5X00 3 Table of Contents Directions to Wire AC Power 45 Wire DC Power and Backup Power 46 Directions to Wire DC Power DC Backup Power 47 Step S Wire S NSONS issus emma aea ne 49 Wire DO Sensors SL DUR ee ak de 49 Directions to Wire DO Sensor s 49 Wire Temperature Sensor s
193. n conjunction with hardware installation This will ensure that the 5X00 system is wired correctly Necessary configuration information from Chapter 4 Configuration is referenced in the applicable test system procedure Install Temperature Sensors The 5X00 system will support 4 Temperature Aux Analog inputs Temperature sensors are included on YSI 5421 galvanic and 626250 sensor and or sensor as semblies Alternate temperature sensors can be used but must be thermistors with AN 10K at 25 C See Appendix 6 Alpha Curve page 256 WARNING Follow all safety information and local electrical codes when wiring 5X00 system components and peripheral devices Proper wire gauge should be determined based on voltages and wire cable length Incorrect wiring can result in damage to you or equipment Ground loops can also result due to improper After installing the temperature sensor in its monitoring location see Wire Tem Di wiring perature Sensors page 52 Probes should be serviced on a regular basis See Probe Maintenance page 211 YSI 5X00 YSI 5X00 38 39 AN Installation and Wiring AVERTISSEMENT suivez toutes les consignes de s curit et les codes lectriques en vigueur lors du c blage des composants du syst me 5X00 et des appareils p riph riques Le calibre correct des c bles doit tre d termin en fonction des tensions et de la longueur des c bles fils Un c blage incorrect peut entra ner des blessure
194. nd rods can also be used to ground peripheral equipment In addition to grounding the 5X00 all tanks should be electrically grounded via a ground probe YSI 5X00 43 Installation and Wiring Installation and Wiring Directions to Ground 5X00 Step 4 Wire Power AN WARNING Disconnect external power to the unit before wiring 5X00 instruments are available with either AC or DC power The DC version can AN ae E only be powered by DC power The AC version can be powered by either AC or AVERTISSEMENT d connectez l alimentation externe de l unit avant deffectuer DC If an AC version is properly wired and configured for AC and DC backup and un c blage quelconque AC power fails the instrument will be powered by the DC backup which supplies backup power If DC voltage drops below a user defined safe operating range an Perform steps 1 2 of 5X00 installation alarm occurs Open front panel page 41 abl o a a bb d tolocation N CAUTION At 120VAC the 5X00 draws 25 watts 0 2 amps Use wiring TEC OEA EO de gia Somme E suitable for that load following all safety information and local electrical codes or on metal plate covering I O Board Ground wire gauge must conform to all locally applicable electrical codes Back up power is recommended when operating with AC power Backup power can be supplied by 12VDC or UPS battery source N CAUTION Run high and low voltage cables through separate bulkhead and J 6
195. ned and serviced e so system component wires are run as specified in this manual and according to local applicable electrical code Mount the 5X00 Select surface rail or panel mount option Install the weather shield for outdoor installations Surface Mount Mount 5X00 to any flat surface using mounting brackets Mounting brackets and screws are included with the 5X00 1 Fasten the mounting brackets to the back of the 5X00 with the mounting screws figure 3 2 2 Tighten the screws securing the brackets to the back of the 5X00 enclosure 3 Fasten the 5X00 mounting brackets to the mounting surface with the mount ing screws provided figure 3 2 Make sure screws adequately secure 5X00 to surface 4 Tighten the screws securing the 5X00 to the surface surface mount mounting backof 5400 SCTEWS enclosure mounting 1 brackets a Figure 3 2 YSI 5X00 28 Installation and Wiring Rail Mount Mount 5X00 to handrail or pipe 1 to 1 5 2 5 to 3 8cm in diameter The rail mount kit YSI model number 6509 includes u bolts a pre drilled metal plate washers and nuts 1 Drill holes in the mounting brackets to fit the u bolts Use the pre drilled metal plate as a template 2 Fasten the mounting brackets to the back of the 5X00 with the mounting screws as shown in figure 3 2 3 Tighten the screws securing the brackets to the 5X00 4 Place the u bolts around the rail securing t
196. nel to access I O board and lower board assembly e necessary tools for cutting mounting holes in mounting brackets rail mount and or control panel panel mount e 5 32 Allen wrench panel mount only e electric drill and bits for mounting 5X00 panel or rail and for drilling rub ber grommets in bulkhead fittings e small flat head screwdriver to terminate wires on I O board pluggable terminal strips e wrench to tighten bulkhead fittings following system component wiring e tweezers to replace the membrane gasket on the YSI 5422 sensor e wire strippers e distilled water for DO membrane installation e contactors may be required for relay wiring see contactor wiring page 55 Optional accessories for hardware installation e surface mount hardware included e rail mount hardware e panel mount hardware e weather shield hardware e serial to ethernet device e wiring for network wiring e wiring not supplied with components and or peripheral devices Step 1 Install 5X00 Select a mounting location and method to mount the 5X00 Location Considerations The 5X00 must be located e above any level where water damage can occur e away from extremely high or low temperature sources e away from vibrating surfaces at least two 2 feet 7 m from any high voltage conduit YSI 5X00 2 Installation and Wiring e away from electromagnetic radio AC motor transformer or antennas e so the front panel can be fully ope
197. nfigured to turn on at 8 00 am for one hour The timer relay will energize at exit to run screen and will remain energized for one hour The 5X00 does not use the system clock to calculate duration in this case The following day the relay will energize at 8 00 am and de energize at 9 00 am There is a 30 second delay at power up before timers become active Timer relay off times drift by lt 2 when duration is longer than 5 minutes The drift increases the relay on time Feed Smart Timers 1 4 Menus gt Timers gt Feed Smart Timer 1 4 The 5X00 has four feed timers In order to configure feed timer s correctly it is important to understand how the 5X00 functions based on the feed timer configu ration The Feed Smart Timer system must be calibrated prior to use For proper operation the Feed Timer System requires the user to enter the total amount of food to be dispensed number of feedings to dispense the food and a defined time period within which the feedings will occur The Feed Timer can be configured to operate for any or all days of the week and includes continuous or timed feeding YSI 5X00 182 Configuring the 5X00 F E E modes FCR feed conversion ratio and sensor options icon is displayed when any Feed Smart timer relay is energized The following definitions are used in regard to the Feed Smart Timer system feed cycle amount of time that all feeds occur in continuous feedings oc
198. nsor data log view 195 Sensor log setup See Data Logging menu Sensors and Feed Smart timer 187 check probe 82 name 134 over and under values 152 wire 49 DO sensors 49 temperature sensors 52 Sensor setup menu 150 30 second sensor system hold off 159 160 aux non temperature YSI 5X00 268 Index analog 166 digital relay 164 relay 166 177 aux temperature 168 control mode 152 DO 173 set points controls alarms 152 Serial number 139 Service hold 196 configure service hold 147 Service menu 140 See also Reset to factory Set point value 153 SMS messaging 96 SMS messaging formats 255 Softkeys 74 Specifications environmental 14 inputs aux non temperature 14 DO 14 temperature 15 systems non input AquaManager 17 communication 17 ethernet module 17 RS232 17 firmware 16 hardware 16 power 16 Stub network wiring 60 63 Submenu screen types 80 Subnet mask ethernet menu 94 Suffix analog non temperature 104 113 Surface mount 5400 28 Surge and lightning protection 68 Systemwide event 120 T Technical Support 258 Temperature 168 YSI 5X00 269 aux input configure input type 107 temperature conversion table Alpha A curve 256 Termination relay and networks 99 and non networked 5400s 101 test outputs 144 Timers 180 clean probe timer 140 daily 10 event timers 4 180 Feed Smart timer 182 calibrate feeder 189 daily feedings 185 daily weight 186 fcr 186 biomass 186 daily wei
199. nted in the top panel to the I O board When the 5X00 top panel is removed a lanyard protects YSI 5X00 40 Installation and Wiring against stress on the ribbon cable See Open Top Panel to Access I O Board page 41 Display and 1 0 Boards 5400 pictured Letters on metal plate covering I O Board components to wire to I O board correspond to wiring diagram located on power relay outputs display board panel in top panel auxiliary inputs DO sensor s network communications components to wire to metal plate 5X00 ground wire 5X00 sensor ground drain wires Display board is located I O Board is mounted to metal in top panel plate in lower enclosure rubber gasket located in top ribbon cable connects display lanyard protects against panel provides weatherproofing board located in top panel to stress to ribbon cable when for PCBs I O Board located in lower top panel is open enclosure Figure 3 14 Open Front Panel to Access I O Board AN WARNING Disconnect external power to the unit before doing any wiring AVERTISSEMENT d connectez l alimentation externe de l unit avant d effectuer un c blage quelconque 1 Loosen the 4 mounting screws connecting the front panel to back enclosure Captive screws remain in front panel after loosening 2 Carefully lift the 5X00 front panel from the back enclosure The front panel should be placed to the left of enclosure Allow the lanyard to hold the weigh
200. ntenance ccccsecceeeceeeeeeeseeeeeeeeaeeeeeeeaeees 211 DO SERGO Rss sh anaioaadola t a 211 YSI 626250 sensor maintenance ccccecceeeeeeeeeeeeeeeees 211 YSI 5422 Electrode Maintenance 212 YSI 5420 and 5421 Sensor Maintenance 213 Recommended Cleaning of the 5X00 and Accessories 215 SUG ACC cs Hd ae aah ecm a oa 215 SOM TENSION LS eo tee oa ee ie 215 Long Term Storage 5420 5421 and 5422 215 Long Term Storage 626250 216 Sensor Replacement cc eek LR in n 216 Charging DG battere Siseron el ert a 216 AquaManager Database Maintenance 216 Replacement Parts amp Accessories 216 PAD DCNIGICES sirieias 217 Appendix 1 Unpacking and Inspection ccccceeeeceeeeeeeeeeeeeeaeees 218 Appendix 2 Troubleshooting ccccecccceecceeeeeeeseeeeeesaeeeaeeeeeeeeeaaees 219 Sensor Troubleshooting cceccecceeseeecceeseeecceeseeecseeeseeeseeees 219 Relay Outputs Troubleshooting cccecseeeeeeceeeeeeeseeeeeeeens 220 Email Alarm Troubleshooting cccccceeceeeeeeeeeeeeeeseeeeeeeeeeees 221 Network Troubleshooting cccceeceeeeeseeeeeseeeeeseeeeseeeeeeseeeeees 222 5X00 Systems Troubleshooting cccccsseeeeeeeeeeeeeeseeeeeeeaeees 223 Firmware Updater Troubleshooting 223 Feed Timer Troubleshooting ccccssecccssseeeeeeseeseeeeeneesenes 2
201. o that the sensor assembly and cabling are located away from sources of electrical interference such as UV sterilizers florescent lighting ballasts pumps any high voltage peripheral devices etc YSI 5X00 35 CAUTION run high and low voltage cabling through separate bulkhead and 8 8 8 gn sep 5500 CAUTION run high and low voltage cabling through separate bulkhead and 8 8 8 gn sep Installation and Wiring conduit Note where regular maintenance including calibration can easily be done Cali brations are performed using the 5X00 front panel If a 5420 or 5421 sensor requires replacement the entire probe cable assembly must to be replaced Locate sensor end of probe assembly in a location that represents the entire system Insert the probe into sample Move the probe in the sample to release any air bubbles and to provide a fresh sample to the sensor cap This movement is only necessary when first inserting the probe into the sample Since the ProODO utilizes optical luminescent technology continuous sample movement or stirring is not required Please note however that flow does increase response time of sensor The probe will fit into a 300 mL BOD bottle for taking initial and final BOD readings For best results in a BOD bottle a stirring device should be used to properly mix the sample and to keep solids from settling at the bottom Allow the temperature readings to stabilize and wait approximately 2
202. of range sensors are added To disable a sensor value from affecting feed duration configure 0 0 as the change for that sensor YSI 5X00 188 Configuring the 5X00 Calibrate Menus gt Timers gt Feed Smart Timer gt Feeder gt Calibrate Calibrating the feeder is essential for proper operation of the feed timer system Feed timer calibration is required to establish the amount of food dispensed over a certain period of time The 5X00 will base feed cycle duration times on the last saved calibration value Feed Timer 1Menu Feed Timer Disabled FCR Disabled Feeder sensors Disabled Relay Not Available Units oz Calibrate 00 oF Calibrate Feed Smart Timer 1 Install and wire feed timer device See wire relays 54 Enable Feed Timer Menus gt Timers gt Feed Smart Timer gt Feed Timer gt Enabled 3 Assign feed timer relay Menus gt Timers gt Feed Smart Timer gt Relay 4 Calibrate feeder Menus gt Timers gt Feed Smart Timer gt Calibrate 5 At numeric keypad enter test run time the feeder relay will energize Feed SmartitmiTimer 1 Many Prepare Feeder 6 Press for feed timer relay to energize for configured run test time Countdown of relay on time is displayed 7 When run time expires the relay de energizes Enter the amount of food dispensed at the Measured Weight screen 7 1 8 Press M to save settings and return to Run Screen YSI 5X00 189 LT Configu
203. ol and alarm functions the 5X00 system will perform Because system components are wired to the 5X00 instrument it is important to determine where and how components will be installed and configured Preparing a system schematic figure 3 1 is helpful Example 5X00 system schematic Email alarms Remote TC IP access 10m conduit Email server 240 Tank 1 location Output control devices Input devices feeder Feed timer 1 relay 5 DO probe DO probe channel 1 aerator Flow switch flow switch Aux 1 digital aerator DO channel 1 low range 1 control relay 2 Figure 3 1 Hardware installation steps not all steps required for all applications Step 1 install 5X00 instrument Step 2 locate and install sensor s Step 3 ground 5X00 Step 4 wire power Step 5 wire sensors s Step 6 wire relays output devices Step 7 wire aux input devices excluding temperature probes Step 8 wire a network of 2 32 instruments Step 9 install and wire communication equipment Step 10 install and wire IOEM and REM instruments optional IOEM REM Installation information is included in a separate manual See IOEM REM Installation and Safety Guide YSI 5X00 26 Installation and Wiring See Chapter 4 Configuring 5X00 Systems starting on 72 for directions on pro gramming 5X00 systems Tools and supplies needed for hardware installation e Phillips head screwdriver to remove 5X00 front pa
204. ol values Instead control relays energize anytime a value is reported that is away from the set point and the output on time is proportional to certain conditions and values being reported to the 5X00 PID PDW and PID 4 20mA menu configurations are described in following sections Interval see page 162 Gain see page 162 Reset Interval see page 162 Up or down control see page 161 An example of a PID control mode system configuration is provided at page 176 PID 4 20mA Control Mode A PID Propotional Integral and Derivative 4 20mA control mode system uses an IOEM 4 20mA output device to control the system The 4 20mA output control device is wired at an IOEM instrument see IOEM REM Safety and Installation Guide gt chapter 3 gt directions to wire 4 20mA outs for wiring directions and config ured using AquaManager see IOEM REM Safety and Installation Guide gt chapter 4 gt configure IOEM 4 20mA output for configuration directions PID Tuning Each and every water system responds very differently to peripheral control devices due to many factors Factors that can influence the ability of a control device to maintain a certain set point include size of system peripheral equipment such as pumps lighting system location and the like While PID tuning is an important and necessary requirement to properly configure the control system it is outside the scope of this document to describe the tuning process There is a wealth
205. ompatibility for ethernet configura tion Step 10 Install and Wire IOEM REM instruments 1 Perform steps 1 4 of 5X00 installation and steps 5 8 as required for the application Note At step 8 Wire Network page 60 IOEM and REM instruments are always slave devices on a network 2 Follow all installation and wiring steps as required for application as provided at Chapter 3 of separate manual IOEM and REM Safety and Installation Guide Lightning and Surge Protection AC line voltage surge suppressors protect field equipment on any AC line to ground from damage due to electrical transients induced in the interconnecting power lines from lightning discharges and other high voltage surges Surge protection devices are strongly recommended to protect your equipment from secondary surges and lightning on outdoor installations Follow the recommendations provided when choosing and incorporating surge protection devices into your operation YSI 5X00 68 Installation and Wiring Recommendations e Surge suppression devices should be located on the AC line supplying power to the 5X00 and any signal lines connecting the 5X00 e The unit should include noise filtering common mode and normal mode suppression and nanosecond reaction time e Surge suppressors should be internally fused to remove the load if the unit is overloaded or the internal protection fails e Signal line suppressors protect low voltage signals and relay o
206. on changes and lation guide gt Chapter 3 gt Step 4 gt Wire REM Relay Outputs verify that the uploaded information is retained at the 5X00 When configura 2 Enter Timer 1 4 menu tion changes are uploaded using AquaManager at the same time configuration Menus gt Timers changes are being made by a user in the menus on the 5X00 AquaManager A v er uploads may not be saved depending on the timing of keystrokes at the 5X00 3 Use and i to scroll and highlight submenus a The Run Screen must be displayed during normal operation If the 5X00 4 Press to select is not at the run screen during AquaManager uploading pressing is 5 Enable and configure submenus the 5X00 may only save certain configuration changes 6 Press MM to save configuration and return to Run Screen See Chapter 5 AquaManager page 197 and AquaManager online help for ad Notes ditional information Timer system must be enabled in order to energize the configured timer relay Timers Press to display timer events Timer events with overlapping times occur as follows Example event 1 starts The 5X00 has four daily ten event timers Timers can be configured to control vari at 10 15 for 25 minutes event 2 starts at 10 25 for 25 minutes relay turns on at ous hardware devices In addition there are four Feed Smart feed timers 10 15 relay turns off at 10 25 relay turns on at 10 25 relay turns off at 10 50 Configure 0 duration time to disable any of t
207. on usage Membranes will last a long time if installed properly and treated with care Erratic readings are a result of loose wrinkled damaged or fouled membranes or from large more than 1 8 diameter air bubbles in the electrolyte solution If erratic readings or evidence of membrane damage occurs replace the membrane and the electrolyte solution Ifthe membrane is coated with oxygen consuming e g bacteria or oxygen producing organisms e g algae erroneous readings may occur Chlorine sulfur dioxide nitric oxide and nitrous oxide can affect readings by behaving like oxygen at the sensor If you suspect erroneous readings it may be necessary to determine if these gases are the cause YSI 626250 sensor maintenance Alternative Quality Assurance Protocol quick check and adjustment The Sensor Cap should be kept clean since some types of fouling may consume An alternative protocol complementary to the quality assurance program described above can be carried out by comparing the current dissolved oxygen reading shown on the 5X00 with those taken by a recently calibrated hand held instrument For dissolved oxygen the probe of a handheld DO instrument can be placed in the YSI 5X00 210 oxygen which could affect the dissolved oxygen measurements To clean the Sen sor Cap gently wipe away any fouling with a lens cleaning tissue that has been moistened with water Do not use organic solvents to clean the Sensor Cap Using
208. onfigured temperature display format Celsius temperature set point control and alarm values are configured to the 10ths place Fahrenheit values are configured to the 100ths place however fahrenheit display values and temperature system operation are based on values truncated to the 10ths digit See 30 Second Sensor Hold Off page 163 Temperature display format C or F is user selectable Changing the temperature units automatically adjusts set points to new temperature units Temperature readings are stored in the sensor data log in C regardless of display format Temperature values affect DO readings It is important that the temperature sensor is reporting accurately YSI 5X00 172 Configuring the 5X00 5400 When disabling an aux temperature system that has been assigned to a DO channel be sure to reconfigure the user defined temp source or enable another aux temperature source for that DO system DO 1 4 Menus gt Sensor Setup gt DO 1 4 Salinity amp Temp Compensation for DO Measurements 5400 5500 5400 In order to report accurate DO values the salinity and temperature of the water around the sensor must be known and compensated for For accurate DO mg L readings the salinity value of the water being monitored should be entered as a ppt parts per thousand value in the DO salinity menu Each DO system uses the temperature value from the configured tempera
209. onnect disconnect IDC ribbon cable from IDC header on front panel IDC header male To disconnect front panel Press two IDC header connectors out away from IDC header to release ribbon cable from front panel _ To reconnect front panel Press IDC ribbon cable connector female down into IDC header male The connector is keyed and will only fit one way The IDC ribbon cable will snap in place when secure Press the two IDC header connectors towards the IDC ribbon cable connector IDC ribbon cable with connector female 5X00 front panel 3 Remove and retain four screws that secure display board into top panel enclosure figure 3 6 Display board is mounted on panel attached to 5X00 top panel I O Board wiring diagram is located on the display board panel Figure 3 6 remove replace 4 screws at locations identified by arrows gt at display board panel 4 Carefully lift out the display board and remove the lanyard from the display board panel figure 3 7 Set display board panel and top panel aside YSI 5X00 31 Installation and Wiring Remove replace lanyard from display board panel panel mount only gently remove replace lanyard from display board panel boss location lanyard must be fully seated on display panel boss to ensure proper clearance when top panel is closed Figure 3 7 5 Fasten the mounting brackets to the back of the 5X00 enclosure with the mounting screws f
210. ontrol Mode 152 Menus gt System gt Sensor Setup gt Set Point Control gt PID PWM Control 5 Use to scroll and highlight submenus Press to select 7 Enable and configure submenus See Control Modes and Alarms for menu functionality page 152 Use AquaManager to configure sensor setup menus page 150 8 Optional Configure digital 4 20mA output page 178 a ae 9 Press MP to save settings and return to Run Screen 10 Test system output device s at gt System gt Service gt Output Test page 144 or create an event to verify configured relay s energize Note Elevation data can only be viewed and configured locally at the 5500D instru ment and cannot be viewed or configured using AquaManager PID 4 20mA and PID PWM control mode menus at instrument All non digital sensor systems can be configured for PID PWM or PID 4 20mA control mode See PID PWM and PID 4 20mA Control Mode page 175 before configuring sensor systems YSI 5X00 175 PID 4 20mA menus PID 4 20mA Alarm Disabled Hold Off 15 Sec Time Units Sec Alarm Low 115 Relay Disabled Set Point 3 06 Probe Disabled Control Mode PID PWM Alarm Disabled Hold Off 15 Sec Time Units Sec Alarm Low 115 Relay Disabled Set Point 3 06 Configuring the 5X00 Control Up Down Rising P I D Interval 100 00 P I D Reset Interval 20 00 P D Gain 2 00 PID Output 4 20ma Disabled Alarm High 5 00
211. oughout menus and logs Any active with energized relay timer system including 10 event daily timers feed timers and or dosing timers are NOT recalculated when the 5X00 time and or date is changed Once a timer relay has been energized it runs for the duration and does not reset based on changes to the 5X00 date and time Example timer 1 event 1 is configured to come on at 9 00am for 10 minutes Timer relay energizes at 9 00am At 9 05am the 5X00 time is changed to 10 05am for daylight savings adjustment The timer relay will de energize after five additional minutes The 5X00 time will be 10 10am The event log will reflect the configured 5X00 time when the event occurred In this example 9 00am for the start and 10 10am for the end The time must be manually changed for daylight savings time adjustments Daylight savings note Sensor data log records are not overwritten when the YSI 5X00 122 Configuring the 5X00 clock is changed unless the instrument is power cycled after changing the data and time Example the data log interval is set to 15 minutes Current instrument time is 6 00 am The clock is adjusted to 5 00 am for daylight savings time The 5X00 sensor log contains four 15 minute interval records from 5 00 am to 6 00 am from prior to time change Sensor data logs are not overwritten with new values for the repeat of 5 00 am to 6 00 am 15 minute intervals unless the instrument is power cycled ae Tea Menu configura
212. ow is 0 to 60 0 mg l shown in italics indicates range is dependent on other DO set point configuration z enable alarm Alarm Low Disabled relay b Instrument Local Machine Relay Relay 1 Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 select relay from pull down menu number of DO systems displayed is based on model number and enabled DO systems YSI 5X00 YSI 5X00 226 227 Menu Maps Menu Maps Run Screen gt Menus gt Calibration Menu Run Screen gt Menus gt System Menu Communication Calibration eee DO 1 Enabled Communication DO 2 Enabled Ethernet Not Available DO 3 Enabled DO 4 Enabled IP Address 192 168 168 100 DHCP Enabled Subnet Mask 255 255 255 0 Gateway 192 168 168 1 User Cal Value 0 1 to 60 number of DO systems displayed is based on model number and enabled DO systems Port 10001 1 65535 mg L only DNS Address 192 168 1 1 Email Address Run Screen gt Menus gt System Menu gt Adjust Contrast Buzzer and BackLight Timer System Email Address Adjust Contrast arrow keys to adjust enter to exit and save Email Address Buzzer Disabled CC Email Address CC Network Master Master Slave 1 31 Time Units Sec Termination Relay Enabled Send Test Email Msg Not Available Email test has been placed in the queue Email Retry Delay Not Available 15 y Sec Min Hours Time Units Not Available
213. p or M to scroll and highlight a selection Press to confirm selection 4 Press MP to save configuration and return to Run Screen Force Serial Port Menus gt System gt Communications gt Force Serial Port Enable the Force Serial Port when the 5X00 is communicating via RS232 direct to a PC and when the 5X00 has a serial to ethernet device Communications Menu Ethernet Not Available Network Master send Test Email Msg Not Available Email Retry Delay Not Available Time Units Not Available Baud Rate 115200 Force Serial Port Disabled 1 Wire RS232 connection page 66 2 Enter Communications menu Menus gt System gt Communications gt Force Serial Port Enabled 3 Use the Said softkeys to configure off or on ea oe 4 Press M to save configuration and return to Run Screen Notes RS232 connection is required to upload firmware using the Firmware Up dater The RS232 icon blinks at the Run Screen when in Force Serial Port mode Non Networked Stand Alone 5X00s Non networked stand alone 5X00s must have the termination relay enabled In addition non networked stand alone 5X00s must be configured as a master in the System Communication menu with no slave nodes enabled YSI 5X00 101 Configuring the 5X00 Configure AUX Menus gt System gt Configure Aux 1 6 The 5X00 has six auxiliary Aux inputs Aux inputs 1 2 3 4 5 and 6 can be con
214. power cycle 30 second sensor system reset relay test and disabling systems Event logs record the default system name not user configured system name Event logs do not record relay number or user configured relay name Aux digital events will never display alarm regardless if alarms are enabled see below screen shot on right E Aux system event logs are stored at the local instrument whose E Aux system is being used and not at the device whose output is creating the event For example if an IOEM channel 2 whose slave address is 4 is configured as an E Aux temperature input for a 5200A slave 14 and a low temperature control relay output for this slave 14 is configured to a 5500 master the 5200A slave 14 and not the master 5500 records the low temperature control events YSI 5X00 120 Configuring the 5X00 Clear Logs Menus gt System gt Data Logging gt Clear Logs Use the Clear Log option to permanently delete all event and or sensor log records from the 5X00 Before permanently deleting sensor and event logs poll all data using AquaManager AquaManager will store all logs in PC database Data l anniina Gti isin 1 Enter Clear Log menu Menus gt System gt Data Logging gt Clear Logs A 2 Use and Y to scroll submenu 3 Press to select 4 The instrument will prompt Are You Sure Press one of the following softkeys to confirm Wi 5 Selecting Yes deletes logs after ap
215. proximately three seconds 6 Selecting No or Cancel does not delete logs and returns to the Data Logging menu 1 1 7 Press MP to save setting and return to Run Screen HE Notes Logs cannot be deleted from the 5X00 instrument using AquaManager Calibration and Configuration logs cannot be cleared from 5X00 Clear data logs are updated immediately to the system and not when ns Exit Menu is pressed YSI recommends pressing in this instance in order to save any other changes that may have been made to the configuration Exception YSI 5X00 121 Configuring the 5X00 Date Time Menus gt System gt Date Time It is important to configure the correct date and time in the 5X00 Four 10 event daily timers and four feed timer run based on the 5X00 date and time Logs record events based on the 5X00 clock Date and time display formats are user defined A oy ot Date Time Menu Set Date Format OD MMS Set Date 10 01 2007 set Time Format 12 Hour Set Time 07 06 35 PM Enter Date Time menu Menus gt System gt Date Time Verify 5X00 current date and time If necessary use A and Y to scroll and highlight submenus Press to select Configure submenus Press M to save setting and return to Run Screen or press to System menu Notes Changes to Date and Time menus take place immediately and are saved prior to Configured date and time formats are carried thr
216. r conditions as close to the setpoint as possible 5X00 instruments have three control modes They are Set Point control which is described starting on this page PID PWM and PID 4 20mA control which are described starting on page 159 Control mode configuration determines how a 5X00 instrument maintains a water parameter as close to setpoint as possible System menu options change based on the control mode Follow page links below to see examples of instrument menus displayed for differ ent control mode E Aux 4 20mA system Set point control example page 167 Aux and E Aux digital page 164 Digital inputs do not have a control mode selection Temperature Set point control mode example page 168 DO Set point control mode example page 173 PID PWM and PID 4 20mA control mode example page 176 Notes Aux and E Aux digital systems do not use control modes See page 165 for complete aux and E Aux digital configuration information Sensor Setup menu selections change based on the configured control mode Changing control modes may result in invalid set point control and alarm value configurations Always reconfirm control and alarm menu configuration when control mode is changed Set Point Control When a system is operating in Set point control mode control and alarm relays energize when user configured values are reported to the 5X00 from the input sensor or device A control relay remains energized until the th
217. r node is configured for serial or ethernet module communication On a network with at least one slave the master continuously queries enabled slaves on the network The master is the access point for the entire network This includes AquaManager communication and sending of 5200A 5X00 alarm emails Slave nodes must be configured with a slave address Note Multiple node networks communicating via direct connect RS232 require separate PC COM ports for simultaneous AquaManager mapping and auto polling Networking Menu 1 Wire 5X00 network page 60 2 Enter Network menu Menus gt System gt Communications gt Network 3 Press and Y to scroll and highlight submenus pair 4 For master node Press at master submenu 5 For all slave nodes Press at slave submenu Configure a slave ad dress HE Note The slave address appears as the slave subnode at node properties Configure slave addresses with numbers of 1 through 31 6 Disable the Termination Relay on all devices except the first and last device on the network Menus gt System gt Communications gt Network gt Termination Relay YSI 5X00 97 Configuring the 5X00 7 Verify that the Termination Relay is enabled on the first and last device on the network 8 For master node Press at master submenu At assign slaves menu select the slave address configured in step 5 above Press enter Enable one slave at a time using ss Em softkeys
218. r relay energizes at 11 00 am At 11 15 am the 5X00 is put into downloader Timer 1 relay de energizes Timer 1 relay re energizes 30 seconds after a power cycle following the downloader at approximately 11 24 am The timer relay de energizes at 12 24 pm and not at 12 00 pm which would have been the original off time if the unit had not been placed in downloader If power fails when a timer is energized and the power is restored when the timer system is still active the timer relay will energize for the timer dura tion and not for the remaining original timer cycle Example timer one is configured to start at 10 40 for one hour The power fails at 11 30 Power is restored at 11 35 The timer will energize for one hour not the remaining 5 minutes of the original timer cycle When the timer relay is energized after the timer duration is changed the timer relay de energizes and reenergizes for the newly configured duration and not for the remaining original timer duration Example timer one is configured to turn on at 8 30 am for 10 minute duration Timer one relay energizes at 8 30 am At 8 35 am timer one duration is changed to 20 minute Timer one relay de energizes at 8 35 am and re energizes for the newly configured 20 minute duration When the timer start time and duration are reconfigured and fall within the current 5X00 unit time the relay energizes for the entire duration Example The 5X00 unit time is 8 30 am Timer one is co
219. r the below error message is displayed Typically a retry after several seconds will display the ODO sensor cap calibration codes If the calibration codes cannot be displayed confirm that the ODO sensor is displaying a value at the run screen ONO Calk Failed Getting ODO Probe f settings 3 Toupload sensor cap calibration codes select K1 K2 K3 K4 K5 or KC 4 Use alpha numeric keyboard to enter the values exactly as provided on the sensor cap instruction sheet sent from YSI VST Luciparatad Yellow Sonia ria GERS Len Probe S M Calibra tine ee Posiilon 1 re all raton Lode seuls K1 CONAFOFE KZ 416BS29 ve TT Fi Rta a Ki 49930BE1 KS EEUBEABS YSI E5 30518607 KC AE SARA YSI 5X00 125 Configuring the 5X00 5 After entering all K values press This initiates a validation ae Exit Menu of the entered values Do NOT press softkey Pressing the Le ave A ME key results in no saving of data in the ODO Cal K values ODO Cal K values will not be changed ODO CalK K1 C014055B K2 41EC0F 72 K3 40441077 K4 BE2B631E K5 40618767 KC 64 When invalid calibration code data is entered the below message appears a O00 Calk data did not validate 6 Ifno validation error en is displayed the ODO calibration codes were entered correctly to save and return to run screen Notes It is not necessary to load sensor cap coefficients when a new ODO probe is installed
220. rature and the chiller thermo stat control several degrees below the desired temperature Active sensor control timers are reset after systemwide events Systemwide events de energize relays Example chiller on time is configured for an eight 8 minute on time Energized chiller control down relay de energizes when 5X00 goes into Svr Hold The chiller on relay had been energized for three 3 minutes before the Svr Hold occurred The Svr Hold time is one 1 minute If the sensor is reporting control low condition after the service hold time period the chiller on time will be for eight 8 minutes and not the remaining five 5 minutes of the chiller on time prior to entering Svr Hold Control down relay chiller energizes for original on time if chiller on time is reconfigured when relay is energized Validation Error and Autofix Set Point Control Only When an invalid value is entered at the numeric keypad a Validation Error window displays An invalid value is either a value outside the range of the sensor system or a value that breaches other settings within the sensor system Autofix occurs when a high or low control value is entered that breaches the set point value Examples are provided below YSI 5X00 157 Configuring the 5X00 Low range control value must be lt set point value High range control value must be gt set point value Low alarm value must be lt low control value High alarm value must be gt
221. re 4 8 shows how the 5X00 operates based on a set point control sensor setup configuration In the example provided DO range low and range low 2 devices will energize at lt 5 0 and lt 4 0 respectively The alarm low system becomes active at lt 3 5 Temperature have 1 Control Range DO has 2 Control Ranges DO Range Range 1 Acceptable Operating Range Lower Higher Parameter Parameter Values Values Low Low Low Optimal High High High Alarm Range 2 Range 1 Setpoint Range 1 Range 2 Alarm Setpoint ON ON Value ON ON Setpoint 3 5 mg l 4 0 5 0 8 1 8 5 8 7 8 9 Figure 4 8 Notes Configure sensor control relays using AquaManager see page 150 Changing control mode may result in invalid set point control and alarm value configurations Always reconfirm sensor setup system menu configuration when control mode is changed DO systems have two control ranges They are referred to as Range Low amp Range Low 2 and Range High amp Range High 2 Control systems remain active when the user is in 5X00 menus Control icons display at the Run Screen when relays are energized see Icons at Run Screen to display active sensor and aux system relays Press at Run Screen to display events created by control and alarm relays see Event Log page 120 Control relays are not energized if the 5X00 DO sensor value reads Over or Under Over and Under are not displayed for aux temperature systems when tem
222. regardless of the selected display format E Aux system datalogs are not visible at the instrument E Aux system datalogs are only viewable using AquaManager Aux Temperature values are only available and stored for temperature systems assigned to a DO system These values are not available at the 5400 The values can only be viewed with AquaManager Temperature values are available for either a ODO temperature sensor or a stand alone aux temperature systems These values are not available at the 5500 The values can only be viewed with AquaManager Changes to the data logging interval take effect after the expiration of the interval being changed Example if the interval is changed from one hour to one minute one minute logging will begin after the expiration of the current one hour interval Power cycle the 5X00 to make a change to the data logging interval occur immediately ER Menu configurations are saved to the system by pressing Silik to return to the Run Screen and not when the change is made in the menu Excep tion Date and time and clear data logs are updated immediately to the a Exit Menu system not when is pressed The sensor log contains values for all sensor and aux systems regardless if the system is disabled 5X00 sensor log values for disabled systems and systems without sensors are not valid Data Logging Menu Data Logging Enabled Logging Interval 1 Hours Time Units Hours
223. rence will not occur in a particular installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient the receiving antenna Relocate the computer with respect to the receiver Move the computer away from the receiver Plug the computer into a different outlet so that the computer and receiver are on different branch circuits If necessary the user should consult the dealer or an experienced radio television technician for additional suggestions The user may find the following booklet pre pared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington D C 20402 Stock No 0004 000 00345 4 YSI 5X00 251 Parts amp accessories Appendix 5 Parts and Accessories Part Number and Description Galvanic probe cable assemblies cable lengths available 4m 10m 20m 30m and custom to 100 m p n 5420 X X cable length galvanic DO probe cable assembly p n 5421 X X cable length galvanic and temperature probe cable assembly DO Membranes for Galvanic DO Sensor 2 mil Teflon Replacement Part 5405 5 membrane kit contains 5 membrane electrolyte solution 5405 25 membrane kit contains 25 me
224. rial to Ethernet device kit Parts amp Accessories Part Number and Description 605880 for AC version only included with AC version 655383 included with instrument 655363 065926UL For optional conduit mount industrial encapsulant required 065921 industrial encapsulant require for above item 006506 included with instrument 5407 655384 included with instrument 006515 included with instrument 605889 included with instrument 605944UL for AC version only included with AC version 605285 5402 605878 included with instrument YSI 5X00 253 Parts amp Accessories Replacement Part Part Number and Description 12 volt power supply 115 VAC input 605227UL 12 volt power supply 230 VAC input 655478UL 230 VAC power cord European AC 606100 version only 230 VAC power cord UK AC version 606101 only 230 VAC power cord Australia AC 606102 version only USB to Serial PC adapter YSI part number 773 YSI 5X00 254 SMS Appendix 6 SMS messaging SMS Short Message Service or text messaging is a service for sending messages to your Cell phone or Pager mobile device Using the optional xPort Ethernet solution you can redirect your alarm messages to your mobile device Under the Service gt Communications gt Ethernet menu you will find a menu item called Email Address Using the format from your carrier see list below replace your email ad dress with this information Example
225. rify that the surge current at startup does not exceed the relay load ratings Be familiar with all safety information regarding installing and servicing peripheral devices AVERTISSEMENT ne surchargez pas les relais V rifiez que la surtension de d marrage ne d passe pas la capacit de charge nominale du relais Prenez con YSI 5X00 22 Safety naissance de toutes les consignes de s curit concernant l installation et l entretien des appareils p riph riques WARNING The 5X00 is not fused Fuses used in any peripheral equipment should be removed and replaced only after the circuit has been de energized When a fuse blows it should be replaced only with a fuse of the same current and voltage ratings Circuits should be carefully checked before fuse replacement A burned out fuse is often the result of circuit fault AVERTISSEMENT le mod le 5X00 ne contient pas de fusible Les fusibles utilis s par les quipements p riph riques doivent tre retir s et remplac s uniquement apr s que le circuit a t mis hors tension Lorsqu un fusible est grill il doit tre remplac uniquement par un fusible d une tension et d un amp rage nominaux identiques Les circuits doivent tre soigneusement v rifi s avant le remplacement d un fusible Un fusible grill est souvent le r sultat d une d faillance de circuit WARNING Do not apply power to the 5X00 until all electrical connections are verified and secured AVERTISSEM
226. ring the 5X00 Notes Since feeders and food size vary run several calibrations and enter the aver age weight at the last calibration If feeder or feed type is changed recalibrate the feeder If no test calibration has been performed or if the results have not been saved the 5X00 will be unable to perform any feeding s because there will be no reference to determine the rate at which feeding s will occur Stored calibration data is available from the AquaManager program If feed timer units change the feeder must be recalibrated If an incorrect value is entered and saved another calibration must be per formed Disable feed timer system when performing feed timer calibration de ener gizing any active feed timer relay errs After calibration is complete press alii to Run Screen The Feed timer system resets based on new calibration configuration Feed Timer calibration cannot be done using AquaManager AquaManager and the Timer Menu Most Timer menus can be configured using AquaManager After polling the 5X00 node use Systems Management to view and upload 5X00 configurations Select the Feed Smart and Timers tabs to view and change configuration ei System Management slave 2 5500 2 a SS E Aux 5 E Aux 6 E Aux 7 A E Aux 3 opo y ooo opo 3s ODO 4 V Awt Y Au 2 Y Aw 3 V Aux 4 Aux 5 Y Au 6 Y FeedSmart Timers Timer Timer2 Event 1 Event 6 see ee
227. rm IOEM inputs the same way 5X00 aux sensor systems function E Aux systems have data and event logging functionality E Aux system datalogs are not visible at the instrument At the Run Screen Offline display at an E Aux system means the config ured IOEM input value that the associated 5X00 instrument E Aux system is configured for is not recognized An example if an IOEM channel mode is configured to digital and the input signal is a 0 1V signal the reading at the run screen will be Offline E Aux 3 Offline Menus Control Probe Name Menus gt System gt Configure E Aux gt E Aux 1 8 gt Probe Name Use the alpha numeric keypad to name E Aux inputs Configured name s appear throughout menus and at Run Screen figure 4 7 page 106 Note E Aux names can also be configured at Menus gt System gt Name Devices Sensors gt Name E Aux gt E Aux 1 8 YSI 5X00 109 Configuring the 5X00 Name E Aux Menu E Aux 1fE Aux 1 E Aux 2 E Aux 2 E Aux 3 Digital lOEM 3 E Aux 4 temp eaux4dnew E Aux 5 E Aux 5 E Aux 6 E Aux 6 E Aux 7 E Aux 7 E Aux 8 E Aux 8 Instrument Menus gt System gt Configure E Aux gt E Aux 1 8 gt Instrument gt Device Address menu opens Select the IOEM slave device address whose input will be used as an input signal for this E Aux system 1 Use M to scroll and highlight IOEM Slave device address 2 Press to select 1 p 3 Pre
228. rm icons and buzzer is suspended when 5X00 is not at Run Screen One relay can be assigned to multiple 5X00 systems It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices If not configured properly assigning one relay to multiple systems can result in invalid operation of 5X00 E Aux system datalogs are not accessible at the 5X00 They must be viewed using AquaManager Temperature E AUX Menus gt Sensor Setup Aux 3 6 gt E Aux 1 8 Configure temperature system control and alarm low and high values control and alarm relays and hold off time in the Sensor Setup Menu Aux 3 4 5 and 6 can be wired and configured for a temperature sensor Temperature systems are configured differently for 5400 and 5500D instruments The differences are explained below E Aux systems can be configured to use an IOEM channel as a temperature input See IOEM REM Safety and Installation guide for wiring and input channel con figuration E Aux temperature sources cannot be associated with DO systems for temperature compensation YSI 5X00 168 5400 5400 5500 5500 Configuring the 5X00 Range Low 52 25f Relay Disabled Set Point 72 50f Range High 92 75f Relay Disabled Alarm High 113 00f Relay Disabled Co Display Format Fahrenheit Alarm Disabled Hold Off 15 Sec Time Units Sec A
229. rs Disabled DO High 6 00 mal DO Low 6 00 mg l DO Change 2 00 1 DO High 8 00 mg l oH Low 6 00 pH DO Change 2 00 2 pH High 8 00 pH pH Low 6 00 pHi pH Change 2 50 4 pH High 6 00 pH Temp Low 23 00 pH Change 2 50 4 Temp High 27 0c Temp Low 23 0c Temp Change 3 00 4 Example The feed timer is configured as follows sensor temperature low value is 25 1 C feed timer temperature change is 9 timed feed mode six feeds daily weight 2 units start time 8A end time 9A six 9 999 second feeds of 3333 units each to occur at 9 minute 50 second intervals without sensor reduction Prior to 8A feed cycle the start temperature value is reading 24 9 C Feed duration of 9 999 seconds will be reduced by approximately 1 second 9 because of the out of range temperature value Notes 5400 2400 Feed Timer temperature sensor value is always taken from the DO system configured temperature source 5500 Feed Timer temperature source is always taken from the ODO temperature sensor regardless if temperature system is configured for an aux temperature sensor DO Low Temp Low Enter the lower limit of the sensor range where no feed reduction will take place DO High Temp High Enter the high limit of the sensor range where no feed reduction will take place DO Change Temp Change Enter the percent reduction in feed weight that will occur for out of range enabled feed timer sensors Results from all out
230. s At a minimum the first email address and the CC email address must be configured If the CC email address is not configured 5X00 email alarms will contain no alarm information The email from address will be the email address entered in the first Email Ad dress menu Notes See Send Test Email Msg 99 to verify proper configuration of ethernet menus Ona network both master and slave alarm emails are sent to the configured email addresses in the master Test the alarm email delivery by creating an alarm condition at the 5X00 and verify the email s is received YSI 5X00 95 i Ed Configuring the 5X00 The CC Email address must be configured when using 5X00 email alarming Specific alarm system information will not be sent if the CC Email address menu is not configured with a valid email address Use AquaManager to easily configure email addresses using the PC keyboard See AquaManager on line help for additional information If Autopoller is being used for AquaManager email alarming on a TCP IP connection it is strongly recommended that the 5X00 email alarming using the serial to ethernet device be disabled When the ethernet device sends email alarms all Autopoller SMS communication is suspended This could potentially delay any AquaManager alarm emails from being sent To disable the serial to ethernet device from sending alarms clear all four email addresses from the Communication gt Ethernet menus Clear
231. s Reset Timers Notes Reset All and Reset All Systems resets time format to 12 hour and date format to MMDDYYYY It is strongly recommended that user configuration be maintained in a log by the user Instrument aux sensor and suffix names are not reset at any reset to factory menus Relay names are reset at reset relays and reset all menus Control icons and control menu messages are displayed for 30 seconds after DURE pressing SMS from reset to factory menus for any system that was active energized relay prior to factory reset YSI 5X00 141 Configuring the 5X00 Configuring the 5X00 Reset All Reset Sensors Menus gt System gt Service gt Reset To Factory Reset All Menus gt System gt Service gt Reset To Factory gt Reset Sensors Resets all systems sensors and timers to factory defaults Specific sensors aux system or all sensor and aux systems listed in the Reset Sensors menu can be reset to factory default A 1 Use and to scroll and highlight submenus Reset Sensors Menu z 2 Press to select R 3 When prompted Are you sure select one of the following to confirm Sete Reset ORP Reset Conductivity 4 Reset Temperature j Reset AUX 1 Reset AUX 2 Notes Display contrast backlight timer and buzzer can only be reset to factory defaults through this menu Sensors must be recalibrated after performing a factory Reset All and or 1 Use A and Y
232. s analog aux values over 7 digits will overlap on to the adjoining sensor window Adjust aux display format to lower resolution Because of font limitations 1X2 and 2X3 display formats do not show all 20 characters of a 20 character name Typically only 13 characters are dis played ODO Cal K 5500D 01 5500D 02 and 5500D 04 5500 Menus gt System gt ODO Cal K gt DO1 DO4 The ODO Cal K system menu appears only in 5500D 01 5500D 02 and 5500D 04 instruments This menu is for viewing and uploading DO sensor cap calibration codes Uploading ODO sensor cap calibration codes is required whenever a sensor cap is replaced system Menu Buzzer Disabled BackLighting Timer Disabled Communication Configure AUX Data Logging Date Time Settings is YSI 5X00 124 Configuring the 5X00 Cap calibration codes are not stored in the 5500D instrument but rather are stored in the ODO sensor Upon selecting DO 1 DO 2 DO3 or DO 4 at the ODO Cal K menu communication initiates between the instrument and the sensor An ODO sensor has six cap calibration codes They are known as K1 K2 K3 K4 K5 and KC ODO Calk ODO Calk Direction to view or upload ODO sensor cap calibration codes 1 Enter ODO Cal K menu Menus gt System gt ODO Cal K gt DO 1 DO 2 DO 3 DO 4 2 Select DO 1 DO 2 DO 3 or DO 4 ODO sensor cap calibration codes are displayed If the 5500D is unable to obtain the cap calibration codes from the ODO senso
233. s 121 data log sensor log 118 event logging 120 date time 122 display settings 123 general alarm 131 name devices sensors 134 password 137 YSI 5X00 266 Index Index serial number 139 service 140 service hold enable and hold off 147 version 148 Timers menu Feed Smart timer 182 Timers 1 4 10 daily event 180 Min max values analog aux non temperature 104 114 mounting 5400 See Installation N Name devices sensors menu 134 Network node network master slave 96 non networked 5400s 101 termination relay 99 wiring loops 64 stars 64 stub 60 63 O over See sensors over and under values P Panel mount 5400 29 Password menu 137 PCBs printed circuit boards 39 Port ethernet menu 95 Power wire 45 AC 45 DC and backup 46 specifications 16 view current power 148 Probes calibration 81 DO 5420 and 5421 galvanic 37 DO 5422 polarographic DO temperature 37 locate and install 34 YSI 5X00 267 Index name probe sensor system 134 probe sensor setup See Sensor setup menu R Rail mount 5400 29 Recycling 259 Relays wiring 54 wiring a contactor 55 Remote versus local machine 86 REM see IOEM REM See ILOEM REM Reset to factory reset all 142 reset clean probe timer 140 reset sensors 143 reset system s 142 reset timers 143 RS232 PC connection 66 rubber grommets See Bulkhead fittings Run Screen 75 run screen icons 76 S Safety cautions 23 warnings 21 Se
234. s a way to view data within a specific input range of the input type 0 1v 0 5v 420 ma in greater resolution In the below example 0 1v is the input type and display format 0 The configured Min value is 0 and the configured Max value is 1000 The input scale Min is 25 and the input scale Max is 75 The user wants to only view data within this specific range In the below example an input value of 25v a display and datalog value of 0 An input value of 50v a display value and datalog value of 1000 figure 4 7 YSI 5X00 YSI 5X00 114 115 Configuring the 5X00 Notes Values displayed at the run screen are based on display format resolution configuration Example if the display format is 0 0 and the min value input is 1 88 then 1 9 will be displayed at the run screen 5X00 aux analog non temp sensor log records 0 00 resolution regardless of the selected resolution in the aux analog display format configuration Configure E Aux analog Configure E Aux system menu Configuring the 5X00 Temperature Menus gt System gt Configure E Aux gt E Aux 3 6 gt Input Type gt Temperature Probe Name E Aux 1 Instrument Master Channel Channel 1 Input Type Temperature Suffix Not Available Min Not Available E Aux 1Menu E Aux 1Menu Channel Channel 1 Input Type Temperature Suffix Not Available Min Not Available Max Not Available Input Scale Min Not Available Max Not Av
235. s displayed Which generic list includes Local Machine Master and Slaves 1 31 and not just the 4 instruments on the node network The relay list also displays a generic list which displays relays 1 8 for all instruments This generic list list does not take into account that 5200As and REMs have 4 relays and not 8 relays instruments See screen shots below of instrument and relay menus at instrument YSI 5X00 150 Configuring the 5X00 Control system instrument menu Control system relay menu AquaManager configuration in the alternative AquaManager knows what in struments are actually on the node network and consequently knows actual relays available on each instrument In this example only the Master 5500D 04 and slaves on the network are available at the instrument menu pull down Each instrument also will display only available relays based on the instrument type In the relay menu screen shot below 4 relays are displayed because Slave 16 an REM was selected See screen shots below for AquaManager pull downs Control system instrument menu Control system relay menu Instrument Expansion 516 Instrument Local 50 Instrument 52 54 BASS pond 511 Expansion 516 _ chani1 R1 Channel 2 R2 Channel 3 R3 Channel 4 A4 Sensor Setup Aux E Aux and DO set points setpoint control and alarm control mode set point PID PWM or PID 4 20mA and sensor system relays are configured in Sen sor Setup
236. s et endommager l quipement Des boucles de mise la terre peuvent galement tre provoqu es par un c blage incorrect 5X00 Bulkhead Fittings Five bulkhead fittings 5 3 8 9525cm 2 3 4 1 905cm and 3 1 2 1 27cm located at the bottom of the 5X00 enclosure provide watertight connections for 5X00 system component wiring Rubber grommets must be pushed out of the compression fitting housing and drilled for wiring installation The drill bit diameter should be slightly smaller than the wire diameter so that a watertight seal can be made Rubber grommets can be frozen put in a freezer for 1 hour and then easily drilled to the required diameter Some pre drilled rubber grommets are supplied with the 5X00 Bottom of 5X00 NEMA enclosure 8 4 21 4cm 2 compression ngs 3 4 1 905cm each ES 5 bulkhead fittings 3 8 3 compression fittings 1 2 9525cm each 1 27cm each Do not run high and low voltage wires cables through same conduit or bulkhead fitting Figure 3 13 Accessing the I O Board The I O board is accessible when the 5X00 front panel is removed The letters on the metal plate which is attached to the lower board assembly identify ground wire termination locations and pluggable terminal strip locations on the I O board Letters on the metal plate correspond to the wiring diagram located on the inside of the top panel figure 3 14 A ribbon cable connects the display board mou
237. sible by the local network Do not reconfigure internal serial to ethernet device settings Ethernet Menu Ethernet Menu DHCP Enabled subnet Mask 255 255 255 0 IP Address 192 168 1 100 Gateway 192 168 1 1 Subnet Mask 255 255 255 0 Part 10001 Gateway 192166 1 1 DNS Address 192 166 1 1 Fort 10001 Email Address DNS Address 192 168 1 1 Email Address EmailAddress Email Address Email Address CCfEmailAddress 1 Install serial to ethernet device page 68 Cal 2 The Ethernet icon displays at the Run Screen when the serial to ethernet device is properly installed 3 Enter Ethernet menu Menus gt System gt Communications gt Ethernet 4 Use and to scroll and highlight submenus 5 Press to select submenu 6 Configure submenus as needed 7 Press RM to save configuration and return to Run Screen Notes HE The CC Email address must be configured when using 5X00 email alarming Specific alarm system information will not be sent if the CC Email address menu is not configured with a valid email address If Autopoller is being used for AquaManager email alarming on a TCP IP connection it is strongly recommended that the 5X00 email alarming using the serial to ethernet device be disabled When the ethernet device sends email alarms all Autopoller SMS communication is suspended This could potentially delay any AquaManager alarm emails from being sent To disable the serial to ethernet device from send
238. siderations 605804 Compression Plugs 4 each Step 1 Install 5X00 27 605898 Compression Plugs 3 each bad sensor recalibrate change mem 655384 Dual Male RJ 45 Cable Assembly bad DO membrane brane clean sensor test 655383 Adapter DB 9 to RJ 45 sensor outside system 605880 AC Power Cord 155 VAC U S Plug AC version only stream in solution of 605944UL Pluggable Socket Connector for AC Power 3 pole AC version only known value replace sensor 506939UL Pluggable Socket Connector for 12 VDC Power 2 pole gensor out of calibration ee a 605941UL Pluggable Socket Connector for RS 485 5 pole 605943UL Pluggable Socket Connector for relays 12 pole 2 each De ON COTTA EE oa 605940UL Pluggable Socket Connector for Auxiliary Inputs 3 Pole DIRES ES heat ou 605942UL Pluggable Socket Connector for DO and AUX inputs 8 Pole 2 each ui Go menu DO values are affected by See DO and temperature If any parts are damaged or missing contact YSI or your YSI representative im temperature If DO values 174 mediately are incorrect verify that the temperature source is accurate and reporting cor rect values or that the user defined temperature value is correct for the DO sensor location If the temperature sensor is reporting incorrect values the DO mg L values are not reliable DO galvanic or polaro DO sensor wires are termi see Wire DO sensors 49 graphic inaccurate values nated incorrectly YSI 5X00 YSI 5X00 218 219 Trou
239. so see Control Modes and Alarms for menu functionality page 152 Use AquaManager to configure sensor setup menus page 150 Optional Configure digital 4 20mA output page 178 Press WAM to save configuration and return to Run Screen Test system output devices at gt System gt Service gt Output Test page 144 or create an event to verify configured relay s energize Notes It is important to keep the 5X00 at the Run Screen during normal opera tion Alarm functionality email alarms activation of enabled alarm relays alarm icons and buzzer is suspended when 5X00 is not at Run Screen YSI 5X00 171 Configuring the 5X00 The Configure Aux menu will display temperature configured channels as disabled This is because aux systems configured as temperature channels no longer function as analog aux channels but rather function as a temperature sensor system Configure AUX Menu AUX 1 Disabled Disabled AUX 4 Disabled AUX 5 Disabled AUX 6 Disabled os Exit Menu The Sensor Setup menu page 138 is automatically enabled when an aux 3 6 channel is configured for temperature AUX 5 Disabled d 20ma AUX 6 Disabled 4 20ma DO 1 Disabled DO 2 AAA Enabled Aux temperature E Aux and ODO temperature values are not accessible at the 5X00 Temperature readings can only be obtained using AquaManager Readings will be shown in the AquaManager datalog in either C or F based on the user c
240. specifications The quality checks can help determine when sensor maintenance or calibration is required It is important to remember that the quality of data is dependent on three factors directly related to the probe General maintenance at the physical deployment site of the probe A well defined quality assurance program that is carried out on a regular basis to ensure that the sensors are performing properly Proper periodic calibration and maintenance of the specific sensors This chapter is designed to provide help in these important areas by providing maintenance tips help in implementing a quality assurance protocol and suggested service methods and intervals for the sensors Recommended Quality Assurance Protocol Probe Maintenance at the Deployment Site Algae and Debris This product has been designed and tested to provide trouble free service However A common problem most likely to be encountered with regard to the overall probe deployment is fouling from algae and other debris Algae will inevitably collect on any object immersed in water and unless periodically removed it can inhibit the sensor s measurement Once algae build up occurs on the sensors and or probe guard it isolates the sensor s environment from the sample stream To avoid or minimize this problem it is necessary to periodically remove the algae from the probe guard and sensors Minimizing the Effect of Algae and Debris The collection of algae on
241. ss M to save settings and return to Run Screen Notes The Device Address menu displays a generic list of instruments being Master and Slaves 1 31 The Local Machine user configured name is displayed if the local machine is configured See page 86 for local versus remote instrument description The Device Address menu will always display a Master and slaves 1 31 regardless of the actual number of slaves wired to the node network YSI 5X00 110 Configuring the 5X00 Channel Menus gt System gt Configure E Aux gt E Aux 1 8 gt Channel gt Channel menu opens Select the IOEM channel whose wired input location will be used as an input signal for this E Aux system Sy Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 1 Use amp to scroll and highlight IOEM channels ya 2 Press to select P p 3 Press Wi to save settings and return to Run Screen Notes The Channel menu displays a generic list of instruments being Channel 1 8 The Channel menu will always display Channels 1 8 regardless if the IOEM device selected is an IOEM 4 which has only 4 channels and not 8 HE IOEM channel modes can only be configured using AquaManager See Aqua Manager online help for directions to configure IOEM channel input mode digital 0 1 V 0 5V 4mA 20mA temperature Input Type Menus gt System gt Configure E Aux gt E Aux 1 8 gt Input Type Digital gt 0 1v gt 0 5v gt 4 20ma gt Temperature Se
242. systems Entering Downloader mode places 5X00 into Service Hold ee Inst Service Hold is displayed on any AquaManager map icon associated with an instrument in Service Hold AquaManager alarm emails are not sent for any alarm condition for a 5X00 that is in Service Hold 5X00 alarm emails are not sent during service hold Installing Registration YSI 5X00 196 AquaManager Installing AquaManager AquaManager provides data logging graphing autopolling mapping system configuration control and displays near real time sensor and aux input values and conditions at the desktop PC AquaManager is a valuable tool for remote and local access applications An extensive online Help system is provided with AquaManager Near real time The AquaManager map is updated several times a minute as AquaManager constantly communicates with the nodes during Autopolling using SMS commands This results in displaying near real time sensor and aux input values on the map One copy of AquaManager per machine is required PC requirements and features AquaManager is a 32 bit Windows application and will run on Windows 2000 XP Vista Windows 7 operating systems 32 bit and 64 bit AquaManager has the following system requirements on your PC PC es of running Windows 2000 Microsoft Windows 2000 workstation or server OR XP home or professional SP3 OR Vista SP1 OR 7 VGA display card CD ROM Drive Total RAM instal
243. t AquaManager systems management tab User configured names are also displayed at mapping Localinstrument and relay names Sensor instrument menu displays config ured or default local instrument name at instrument field when a prior relay assignment has not been made YSI 5X00 136 Configuring the 5X00 Temperature 1 Sensor relay menu displays configured local relay name at relay field once a local relay has been configured at the menu being viewed Temperature 1 Alarm Low Disabled Instrument BASS pond Relay Relay lfaction 1 Remote instrument and relay names When Device Address is anything other than Local Machine all relay assignment menus remain generic This means Master and Slave instruments do not display their configured names but rather the generic names of Master and Slave 1 31 Password Menus gt System gt Password Enable and set the password in the password menu Once the password is enabled and saved 5X00 system menus are not accessible without first entering the correct password at the Run Screen The password can contain up to 12 characters Password Menu Fasswords Enabled Set Password request for password to enter menus password menu YSI 5X00 137 Configuring the 5X00 1 Enter Password menu Menus gt System gt Password A 2 Use and Y to scroll and highlight submenus 3 Press to select 4 Enable and configure submenus is no
244. t Data Logging menu 5 select Logging Interval at Data Logging menu 6 input logging interval 1 255 at numeric keypad ERB after numeric keypad entry and return to Data Logging menu aa 8 GRIN to save configuration and return to Run Screen Figure 4 3 YSI 5X00 79 Configuring the 5X00 Configuring the 5X00 Submenu Screen Types Main Menu The 5X00 includes numeric alpha numeric and pull down submenus Figure 4 4 See Front panel keys page 73 to navigate enter configure and view submenus at the Run Screen to enter the Main Menu All system configuration is done through this menu The four Main Menu submenus 5X00 submenu types are Calibration System Sensor Setup and Timers Main Menu alpha numeric keypad numeric keypad pull down menu Calibration Sensor Setup Timers selections made at keypad previously configured value Sera a selSet PUIS Calibration Menu appear here appears here menu item enter to select DO sensors s must be user calibrated to ensure accurate measurements Calibrate Use 5X00 front panel buttons to navigate enter configure and view submenus DO sensors at the Calibration Menu Entering the Calibration Menu de energizes SED iter keypad entry to return to previous menu control and alarm relays for the DO system being calibrated Energized DO control relays for systems not being calibrated remain energized including any all tempera ture systems regardless if they
245. t Run Screen The instrument name is shown at relay enable menus for a local instrument only Certain menus i e configure aux display up to 18 characters of the device cc name is shown at the menu if the name exceeds 18 characters YSI 5X00 135 Configuring the 5X00 Below are screen shots of Run Screen and system low alarm menu displaying user configured system name CATFISH NE CATFISH NE FLOW main pump Alarm Low Disabled Open a ry elay Relay MOO laerat A Menus Control Instrument and relay name conventions across a network See page Local vs Remote Instruments on page 86 for definition of local versus remote instruments Configured instrument and relay names are displayed differently when local versus remote instruments are selected at relay menus An instrument is selected at the sensor gt control alarm system gt Instrument window The instru ment window displays a generic list of instruments being Local Machine Master Slaves 1 31 Only the Local Machine user configured name is displayed A relay is selected at the sensor or system gt relay menu The relay window displays a generic list of relays 1 8 regardless if a remote 5200A or REM instrument is selected which instruments have only 4 relays Generic Instrument window Generic Relay window Local Machine Master Slave 1 Slave 2 Slave 3 Slave 4 Notes User configured instrument system and relay names are displayed through ou
246. t menu 93 Display format analog aux non temperature 105 114 Display Settings menu 123 DNS address ethernet menu 95 DO sensor calibration mg l 84 DO sensor calibration sat 83 DO sensor setup 173 YSI 5X00 262 E E Aux Offline 173 Email addresses ethernet menu 95 Email alarming 90 5400 email 90 AquaManager email 90 email retry delay 100 send test email 99 Ethernet menu 92 DHCP 93 DNS address 95 email addresses 95 gateway 94 IP address 93 port 95 subnet mask 94 Ethernet module configure communications ethernet menu 92 installation 68 SMS messaging 96 Event logging 120 Event log view 194 Explorer window AquaManager 200 F Factory defaults 225 fcr feed timer 186 Feed Smart Timer biomass 186 calibrate 189 daily feedings 185 daily weight 186 fer biomass 186 daily weight 186 fer factor 187 feed biomass 186 YSI 5X00 263 Index Index feed mode continuous 184 timed 184 sensors 187 DO and temperature low high change 188 Firmware Updater could not find unit error 130 device timed out error 130 force downloader 130 Unit is Up To Date message 130 Force serial port communications menu 101 Front panel keys 73 open 41 run screen 75 softkeys 73 G Gateway ethernet menu 94 General Alarm menu 131 hold off 132 relay 132 Grounding 5400 43 tanks 43 H Hardware bulkhead fittings 40 ethernet module 68 installation and wiring chapter 25 lower board assembly 42 PCBs 39 I Icons
247. t of the front panel The rubber gasket seated in the front panel should remain in the front panel lid Close Front Panel 1 Verify all installed components and peripheral equipment have secure connections and that there are no bare wires that could cause a short inside the enclosure YSI 5X00 41 Installation and Wiring 2 Tighten bulkhead fittings after connecting all 5X00 wiring Hand tighten fittings around rubber grommet Tighten bulkhead fittings into 5X00 en closure with wrench being careful to not overtighten 3 Follow information in Sealants Desiccants and Securing the Monitor Section page 69 to safeguard against damage to internal electronic components 4 Make certain the gasket in front panel lid is in place and not twisted or damaged 5 Replace front panel making sure that ribbon cable is not trapped in the gasket channel before inserting mounting screws 6 Tighten mounting screws making sure not to cross thread The screws are stainless steel and the receiving threads are brass Do not over tighten WARNING The 5X00 utilizes sensitive solid state devices that can be damaged AX by static shock Installers must observe accepted ESD Electro Static Discharge procedures while connecting cabling to the 5X00 I O plate or to any other internal component or damage may result AVERTISSEMENT le mod le 5X00 utilise des appareils transistoris s sensibles AN pouvant tre endommag s par des d charges d lectricit
248. t password protected displays at Run Screen when password is enabled Power Fail Menu Menus gt System gt Power Fail In the event of AC power failure an AC version instruments power switches to DC if properly wired The switch from AC to DC power is automatic and does not require 5X00 configuration Enable Power Fail AC Monitor to generate an event when AC power fails and is restored Because AC powered 5X00s may not reboot properly after an AC power failure or AC power surge it is highly recommended to use a battery back system when 5X00 is powered primarily by AC power See page 216 for DC battery maintenance information Power Fail Menu Power Fail System Enabled Power Fail AC Monitor Enabled Low Battery Monitor Enabled Low Battery Trigger 15 00 Volts Disabling the Power Fail System will disable AC power events and disable the General Alarm in the event of low battery for DC power Disable Power Fail AC Monitor when powering 5X00 by a DC power source Enable Low Battery Monitor to trigger General Alarm in the event DC voltage is lt to low battery trigger The Low Battery Alarm Hold Off time is five 5 seconds and cannot be user configured Once the low battery general alarm has been acknowl edged by pressing one of the 4 softkeys it is not reset See General Alarm page 131 YSI 5X00 138 Configuring the 5X00 11 19 2008 09 25 00 4M System Fower Fail System Ewent AC Power Restored 1 Ver
249. t the systemwide location and individual system location regardless if a relay is assigned to the sensor alarm or general alarm system YSI 5X00 YSI 5X00 76 17 Configuring the 5X00 ICONS Notes Sensor amp Aux Meaning Ah sensor system is in alarm set point control mode low range cs control relay is energized to raise sensor value ry set point control mode high range A control relay is energized to lower sensor value 2y set point control mode DO low P range 2 control relay is energized to raise sensor value set point control mode DO high A range 2 control relay is energized to lower sensor value PID PWM or PID 4 20mA control gt mode is configured for system table 4 3 Menus 5X00 firmware is structured using menus that enable you to easily configure and view system status messages and logs The menu structure and screen formats are very intuitive Menus are structured in hierarchical fashion See Appendix 3 Menu Maps beginning on page 225 Example figure 4 3 illustrates the menu path to configure data logging interval YSI 5X00 78 Configuring the 5X00 Menu Hierarchy Run Screen gt Menus gt System Menu gt Data Logging gt Logging Interval Data Logging Enabled 1 Hour Steps to configure data logging interval 1 select Menus at Run Screen 2 select System at Main menu 3 select Data Logging at System menu 4 select Data Logging a
250. teps 1 3 under Rail Mount depending on the type of installation Note You may need to modify the pre drilled holes in the weather shield depending on the mounting location 2 At step 3 surface mount or step 4 rail mount attach the weather shield with the metal plate installed securely to the surface or rail Figure 3 9 shows the weather shield installed for a rail mounted 5X00 3 Tighten the screws securing the weather shield weather shield weather shield metal plate provided with kit Figure 3 9 YSI 5X00 33 Installation and Wiring Step 2 Locate and Install Sensor s 5400 Throughout the manual the term probe refers to the end of the cable where the sensor is located and the term sensor refers to the sensing portion of the cable probe assembly DO Sensors 5X00 instruments can be configured with 1 2 3 or 4 dissolved oxygen DO sensors depending on the model models 5400 and 5500D 04 can be configured with up to 4 DO probes model 5500D 02 can be configured with up to 2 DO probes model 5500D 01 can be configugured with 1 DO probe Auxiliary aux inputs 3 4 5 and or 6 can be configured as temperature inputs YSI 5400 instruments use a YSI 5421 X DO galvanic temperature and or a YSI 5420 X DO galvanic sensor assembly YSI 5500 instruments use YSI 626250 ODO Optical Dissolved Oxygen sensors DO sensors for 5400 instruments require a properly installed membrane The 5420 and 542
251. tes below RS485 ports are optically isolated for safety to re duce noise and to help eliminate ground loops No further isolation is required Network traffic refers to the constant communication between the master and all slaves on the network Example slave node 3 is configured to generate an alarm if the temperature drops below 70 F The master node is configured to send email alarms via TCP IP using the serial to ethernet device The master node sends an email alarm when slave node 3 reports a temperature value below 70 F to the master He AquaManager is a valuable tool for monitoring and controlling node networks Notes Use an RS485 Line Extender Booster for distances over 4000 1220m Communication failures may occur without it Mount the booster in an area where it is protected from moisture Multiple networks connected to a PC via RS232 require separate PC COM ports for simultaneous AquaManager mapping and autopolling Legacy 5200s can not be on the same network as 5200As and or 5X00s How ever Legacy 5200s can communicate with AquaManager and Legacy 5200 data will be stored in the same database as 5200A and 5X00 data Network traffic speed operates at 230 KB and is not user selectable Remove network terminal strip from any networked slave that is not powered Network rewiring is required if a stub see note below is created when a slave is taken off the network See valid network configuration see fi
252. the email addresses by using the Spc space key on the numeric keypad Save change at numeric keypad and press WMM to save configuration and return to Run Screen Ethernet Module Error Message At power up the serial to ethernet device will generate an error message if it cannot properly handshake with the 5X00 hardware If this error occurs communication AquaManager and 5X00 alarm emails will not work via TCP IP The error could be a result of incorrect serial to ethernet device installation or a faulty ethernet device The error message will appear in the event log Wf2o 2008 09 14 06 AM System General Alarm Sub System Ethernet Ewent Failed To Initialize SMS Messaging with Ethernet Module SMS Short Message Service or text messaging is a service for sending messages to your cell phone or mobile device To use SMS messaging enter the email address in the Menus gt System gt Communications gt Ethernet gt Email address See Ap pendix 6 SMS page 255 for a list of cellular and mobile companies that support sending text messages YSI 5X00 96 Configuring the 5X00 Node Network Menus gt System gt Communications gt Network A node network refers to either one stand alone master node and or one master node and up to 31 configured and wired slave nodes Node networks with at least one slave are physically connected using RS485 protocol see 60 for additional information Only the maste
253. the probe and the frequency of cleaning can be minimized by deploying the probe so that it is angled with rather than against the current of the stream This deployment method will maximize the chances of the algae being swept free of the probe rather than collecting on it Remember that no matter what precautions are taken debris will still collect on the probe and the fouling will have to be removed by periodic cleaning Cleaning will be easier if the probe mounting method allows for easy removal and replacement of the probe A little extra time spent on implementing a good mounting arrange ment using the optional probe mounting kits will save a lot of time in subsequent cleaning operations The frequency with which you will have to remove fouling from the probe varies with the type of water being monitored and the physical deployment of the probe The need for cleaning can usually be ascertained by visual inspection You can do no harm by excess cleaning so it is best to remove and clean the probe if any sig nificant fouling is suspected YSI 5X00 208 as with all microprocessor based products there is potential for failure which could cause loss of control functions Proper QC Quality Control procedures can reduce the potential for failure It is recommended that you carry out the following quality assurance program weekly during the initial use of the 5X00 system After several weeks of this program you should be able to ascertain
254. tions are saved to the system by pressing SMS to return to the Run Screen and not when the change is made in the menu Exception Date and time and clear data logs are updated immediately to the system not diy is pressed Display Settings Menus gt System gt Display Settings Sensor and Aux conditions are displayed at the Run Screen Use the Display Set tings menu to configure how many systems display on one page at the Run Screen Up to six systems can be displayed on one Run Screen page Multiple Run Screen pages scroll at user configured speed 1 65535 seconds Run screen display formats 1x1 largest font Page 5 of af A Digital Open 2x2 smallest font T Aa Am DO 1 AUX 2 D D0 3 6 32 K 97 ax Es 23 2c 3 30 Temp 1 AUX 4 8 33T K Es 252c 97 5 9 0 2 334 40 1 25 0c 4 457 AUX Temp 1 AUX 4 23 2 Open 3 30 23 2 Open Menus Control Msg s Svc Hold Menus Control Msg s Svc Hold YSI 5X00 123 Configuring the 5X00 Display Settings Menu Display Format fex3 Page Change Speed 10 Sec 1 Enter Display Settings menu Menus gt System gt Display Settings gt Display Format A 2 Use and Y to scroll and highlight submenus pall 3 Press to select h p SM to save configuration and return to Run Screen Notes At1x2 amp 2x2 display setting
255. to prevent moisture from entering the 5X00 enclosure Apply the sealant after all wiring and connections are complete Failure to use industrial encapsulant may result in damage to the 5X00 3 Desiccant pack must be replaced whenever the 5X00 enclosure is opened Desiccant pack YSI p n 006506 Desiccant absorbs moisture captured within the enclosure YSI 5X00 69 Installation and Wiring Ensure that the rubber gasket is seated between front panel and enclosure whenever enclosure is closed Replace front panel making sure that ribbon cable is not trapped in the gasket channel before inserting mounting screws Tighten mounting screws making sure not to cross thread The screws are stainless steel and the receiving threads are brass Do not over tighten 4 Configuring 5X00 Systems WARNING The 5X00 utilizes sensitive solid state devices that can be damaged by static shock Installers must observe accepted ESD Electro Static Discharge procedures while connecting cabling to the 5X00 I O plate or any other internal component or damage may result AVERTISSEMENT le mod le 5X00 utilise des appareils transistoris s sensibles pouvant tre endommag s par des d charges d lectricit statique Les installateurs doivent observer les proc dures de protection accept es contre les d charges lectrostatiques lors du c blage la carte E S du mod le 5X00 ou tout autre composant interne afin d viter tout risque de dommage Front
256. to the instrument In addition AquaManager must be used to upload all sensor setup gt sensor system gt output 4 20mA menus which menus include configuration of IOEM slave and channel to be used for a sensor system output AquaManager includes software checks that help to validate IOEM 4 20mA output assignment configuration Front Panel Keys There are seven 7 5X00 front panel keys figure 4 1 Use amp and M keys to scroll and highlight menu lists and to scroll through multiple Run Screens Use key to select and enter highlighted submenu item and to hold one of multiple run screens from scrolling Hold is not an option when there is only one run screen Run screens can be scrolled when held by pressing A and M keys Notes Press and hold and M longer than one second for continuous scrolling Use A and x to scroll and view additional menu items when a scroll bar appears to right of screen Pressing any of the four bottom keys resets any active alarm system See General Alarm page 131 Softkeys Softkey labels appear on the bottom of the display and identify the function of the buttons below them Softkey labels change in different menus Softkey labels and corresponding softkey functions are listed in table 4 1 Note Not all menus and screens display four softkey labels If there is no softkey label that softkey has no functionality YSI 5X00 13 Softkey label table 4 1 Configuring the 5X0
257. tputs and E Aux system inputs are configured locally at a 5X00 instrument versus using AquaManager it is strongly recommended that AquaManager be used to configure all 5X00 sensor setup menus AquaManager contains a number of software checks that help to validate E Aux input and 5X00 system output relay assignment configuration These same checks do not exist when configuring systems directly at a 5X00 instrument AquaManager maintains an up to date table of all node network instruments This table gives AquaManager the ability to display only networked instruments at E Aux source input and system relay output pulldown menus This AquaManager table is not visible to the user An Example of configuring a 5X00 system control relay at an instrument versus using AquaManager is provided below The node network used in the example in cludes a master being a 5500D 04 and 4 slaves slave 2 being a 5500D 02 slave 4 being a 5400 slave 11 being a 5200A slave 16 being an REM Instrument configuration the control relay instrument menus displays a generic list of instruments See instrument and relay name conventions page 136 Any instrument from the generic list can be selected configured This generic list in no way accurately depicts the instruments on the actual node network In this example the node network consists of a master and slave 2 slave 4 and slave 11 and slave 16 yet at the system control instrument menu a generic list of instruments i
258. ture sensor or user defined value entered in the DO sensor set up temperature source menu Aux temperature systems can be assigned to any of the four DO systems The DO system temperature compensation value is always taken from the tem perature sensor in the ODO probe Notes Changes to salinity affect DO mg L value Changes to salinity do not affect DO sat values Configure a temperature source or enter a user defined value for each en abled DO system Verify that the configured temperature value or assigned temperature sensor is accurate for the water system being monitored around the DO sensor Two Range Controls for DO Each 5X00 DO sensor input has two low and two high control ranges when in Set Point Control mode This dual range allows for more control over oxygen levels in the water system Example DO Set Point Control range low control becomes active causing the air injection system wired configured to relay 1 to energize DO levels continue to fall activating range low control two a pure oxygen injection system wired and configured to relay 2 YSI 5X00 173 Configuring the 5X00 DO 1Menu Relay Disabled Range Low 2 4 00 mg l Relay Disabled Range Low 5 00 mg l Relay Disabled Set Point 8 00 mg l Range High 8 50 mg l Relay Disabled Control Mode Set Point Alarms Disabled Display Format mg l salinity 0 ppt Flevation 0 Feet Temp Display Format Celsius Alarm Low 3 50 mgl
259. ulation The DC backup power source is user supplied and could be lead acid gel cell or UPS with 12VDC transformer external batteries DC power wires are terminated at location on the I O Board Figure 3 18 Common lettering refer ences are used for both 5400 and 5500 models YSI 5X00 46 Installation and Wiring Notes The 5X00 does not charge batteries Quality assurance maintenance proce dures should be established if batteries are to be fully powered when used as back up power source Power supply voltage above 16 5 VDC may permanently damage the 5X00 When back up voltage falls below 9 0 volts the 5X00 ceases to operate properly Some switching DC power supplies not supplied by YSI may result in noisy readings Directions to Wire DC Power DC Backup Power AN AN WARNING Disconnect external power to the unit before wiring Follow all manu facturers safety and installation instructions when providing power to the 5X00 via a DC power supply AVERTISSEMENT d connectez l alimentation externe de l unit avant deffectuer le c blage Suivez toutes les consignes de s curit et d installation du fabricant lorsque vous fournissez de l alimentation au mod le 5X00 par un bloc d alimentation courant continu Perform steps 1 3 of 5X00 installation Open front panel page 41 Feed DC power cable through drilled hole in rubber grommet to location Terminal strip is removable N CAUTION Run high and low voltag
260. um 18 gauge 3 wire 7 Terminate other end of the earth ground wire to a cold water pipe steel rod power cord copper pipe or earth ground 8 Complete other wiring to configure 5X00 system N CAUTION It is recommended to power only the 5X00 instrument with the power 9 Close front panel page 41 cord to prevent exceeding the current draw of the AC power supply YSI 5X00 YSI 5X00 44 45 Installation and Wiring Status Reset oo 12VDC RELAYS 1 4 NETWORK ai T T R R C DO INPUTS 022022022022 6 ETHERNET i RS232 PC RJ45 MODEM RJ45 100 240VAC 50 60Hz ca ca ca ca Galvanic Ac ac Ac Ac Polarogr Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur CLO 6 5 4 3 an LL AUX INPUTS RELAYS 5 8 i ay Figure 3 17 5 Complete other wiring to 5X00 6 Close front panel page 41 7 Test AC power Test AC Power Turn on main power The enabled system values display on the Run Screen after initial YSI splash screen If applicable install and configure DC power backup 46 Verify AC power at the Menus gt System gt Version menu page 148 See power fail menu page 138 for AC power event log information Wire DC Power and Backup Power The 5X00 may be powered by most regulated 9 0 16 5 VDC sources that provide 800mA of current and are isolated from mains supply by double or reinforced ins
261. ument Relay Unassigned Range High 2 8 70 mg l Set Point control only 8 5 to 60 00 mg I Set Point control only Relay Disabled Range High 2 Disabled Instrument Instrument Relay Unassigned Alarm High 9 00 mg l 8 7 to 60 0 mg l Relay Disabled Alarm High Disabled Instrument Instrument Relay Unassigned Output 4 20ma Disabled Temperature disabled Instrument Channel Min 0 0 Max 100 0 Output Scale 4 0mA Output Scale Max 20 00 mA YSI 5X00 244 Menu Maps Cr tm Device Address y Local Machine Master Slave 1 31 Vv Relay 1 8 all menus must be configured using AquaManager Device Address y Local Machine Master Slave 1 31 v Relay 1 8 Device Address Local Machine Master Slave 1 31 V Relay 1 8 Device Address y Local Machine Master Slave 1 31 Vv Relay 1 8 all menus must be configured using AquaManager Menu Maps Run Screen gt Menus gt Timers gt Timers 1 4 Timer 1 4 Disabled Timer 1 4 Disabled Relay Disabled Timer 1 4 Disabled Instrument Instrument Device Address y Local Machine Master Slave 1 31 Relay Unassigned Relay 1 8 Event 1 10 12 00 00 AM 0 Sec Start Time 12 00 00 AM Minutes 0 Seconds 0 Mode V AM PM Duration 0 Sec 1 255 Time Units YSI 5X00 245 Menu Maps Menu Maps Run Screen gt Menus gt Timers gt FeedSmart Timer 1 4 Continued from prior page FeedSmart Timer 1
262. ure 3 28 be different than described below Pair 1 wires solid blue and white with blue stripe 6 Wire all network terminal strips prior to network testing but only Pair 2 wires solid orange and white with orange stripe connect a network terminal strip to the first and last devices on the 1 wire green network see note below Configure network menu and follow testing Secure unused wires to avoid potential for shorting procedure as described starting on 97 Slave devices are tested one by one as they are added to the network Network testing cannot be done Wire the master as follows if stubs exist see note below Wire Color Terminal Notes solid orange T For testing If the master is not the first physical device on the network white with orange stripe T place network terminal strip on the master and on the first and last physical solid blue R devices on the network In this case two slaves will need to be tested at the white with blue stripe R same time figure 3 29 green Communications Common C A stub is created when the last wired network terminal strip is not connected to a network slave figure 3 26 YSI 5X00 YSI 5X00 62 63 Installation and Wiring Installation and Wiring Testing network configurations Network configurations Follow wiring instructions below to avoid testing network wiring with stubs represents wired network termination strip terminal strips that appear within
263. ut the United States and Internation ally For the nearest service center information please visit www ysi com and click Support or contact YSI Technical Support directly at 1 937 767 7241 When returning a product for service include the Product Return form with clean ing certification The form must be completely filled out for a YSI Service Center to accept the instrument for service The form may be downloaded from www ysi com by clicking on the Support tab then the Product Return Form button YSI 5X00 YSI 5X00 258 259 Index Index Symbols 5X00 meaning amp usage 10 12 30 second power up delay 75 152 30 second sensor system hold off 159 160 A Adjust contrast menu 87 Alarms alarm hold off 132 alarm value 156 general alarm 131 AquaManager 197 and data logging 118 121 204 and sensor setup menu 179 and system menu 149 and timer menu 190 autopoller 204 alarm emails 206 mapping 205 database management 204 installation 198 PC requirements 198 Windows 200 explorer window 200 node graph window 202 systems management 203 Autofix 157 Auxiliary Aux systems configure 101 display format 105 114 input type 103 110 111 analog non temperature 104 analog temperature 107 digital 103 min max values 104 114 YSI 5X00 260 Index probe name 102 suffix 104 113 control alarm low and high See sensor setup analog aux non temperature control alarm on open or closed See sensor setup aux dig
264. utputs from damage due to electrical transients induced in the signal lines from lightning discharges or nearby electrical devices e Signal line suppressors should be installed at each end of an analog loop e Relay outputs should be protected at the receiver end e Signal line suppressors should consist of a three element gas tube followed by metal oxide varistors and suppressor diodes e The protective elements should be matched such that high energy surge voltages trigger the gas surge arrester while low energy or surge voltages affect the MOV s and suppressor diodes e Lightning protection devices should be located as close to the 5X00 as pos sible and wired in accordance with the National Electric Code in approved watertight enclosures N CAUTION This or any other installation procedure cannot protect against a direct lightning strike YSI Incorporated cannot accept liability for damage due to lightning or secondary surges Sealants Desiccants and Securing 5X00 Environmental conditions can promote the formation of condensation in and around the 5X00 It is very important to follow the steps below to prevent damage to the electronic components and extend the life of the 5X00 system 1 Place solid rubber grommets in bulkhead fittings that have no electrical connections 2 Ifusing optional conduit fittings YSI p n 065926UL in place of bulkhead fittings industrial encapsulant YSI p n 065921 conduit sealer must be used
265. w When no 5X00 control or alarm system s are active the below screen is displayed A Reset Clean Probe message will appear at the Msg s Menu if the clean probe timer expires Selecting Yes at Are you sure resets the clean probe timer to the user configured number of days There is nothing to Report Messages Menu Calibration Logs 0 Event Logs Di Sensor Logs 232 Note User configured sensor and relay names do not appear in log menus YSI 5X00 YSI 5X00 192 193 Configuring the 5X00 Calibration Logs Calibration logs store sensor calibration data Calibration logs are date and time stamped and contain sensor and calibration information for completed calibra tions Calibration Logs Calihratinnt nag Calibration Log UT T T 7 PM 08 06 2006 09 03 2008 03 39 18 PM 02 46 04 PM 08 08 2008 02 46 04 PM sys 00 71 Certain calibration data is not available at the 5X00 Use AquaManager to view and save calibration data to a PC In addition to sensor system time date and calibra tion method AquaManager calibration logs include user input 1 user input 2 and the original and new slope offset information when applicable Event Logs Control Alarm and Timer relays assigned to 5X00 systems create events when they energize and de energize In addition AC power fail ethernet failure to initialize errors and mode network failures create events These events are recorded in the Event log Events identify the 5
266. wire to 1W 1 DO1 W white and or 2W EN 3W AW voc a Terminate black wire to 1B 1 DO1 B black and or 2B 3B 4B ground 8 O sensors Terminate bare ground drain wire to E or F on metal plate Notes ground drain wire termination Installa ring eyelet or spade fork terminal onto the ground bare wire before terminating ground wire to E or F Multiple ODO ground drain wires can be terminated to the same ground location on the metal plate Return screw at E or F over terminal connection of ground wire T T R R C ETHERNET a RS232 PC RJ45 MODEM 100 240VAC RJ11 50 60Hz Do not connect or disconnect IDC ribbon cable when 5400 is powered Serious damage can occur Status Reset 12VDC RELAYS 1 4 NETWORK je erelelere tele Tetra Te CEE ground Oo AAAA CEE 86 AS AC WIRING RISK OF ELECTRIQ SHOCK T T R R C DO INPUTS ETHERNET Figure 3 19 hel RGWBIRGWB Proceed to Step 5 following 5500 DO sensor wiring directions page 52 to com vist 88038 plete sensor wiring AUX INPUTS ss 43 100 240VAC 50 60Hz RELAYS 5 8 Do not connect or disconnect IDC ribbon cable 5500 4 On 5500D instruments there are two terminal strips at location H Wire system DO 1 and system DO 2 sensors to the upper terminal strip Wire system DO 3 and system DO 4 sensors to the lower terminal strip see ZN YSI 5X00

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