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XYR 5000 Wireless Pressure Transmitter User manual, 34-XY-25-51

1. Electromagnetic compatibility and Radio spectrum Matters ERM Short Range Devices SRD Radio equipment to be used in the 25 MHz to 1 000 MHz frequency range with power levels ranging up to 500 W Part 3 Harmonized EN covering essential requirements under article 3 2 of the R amp TTE Directive EN 300 489 1 2005 Electromagnetic compatibility and Radio spectrum Matters ERM Electromagnetic Compatibility EMC standard for radio equipment and services Part 1 Common technical requirements EN 300 489 3 2002 Electromagnetic compatibility and Radio spectrum Matters ERM Electromagnetic Compatibility EMC standard for radio equipment and services Part 3 Specific conditions for Short Range Devices SRD operating on frequencies between 9 kHz and 40 GHz and EN 61326 1997 A1 A2 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements Conformity of this product with any other CE Mark Directive s shall not be assumed Remove the Packing List and check off the actual equipment received If you have any questions about your shipment please call your Honeywell Representative Upon receipt of the shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Report any apparent damage immediately to the shipping agent Please note that sometimes units are assembled with accessories when shipped Inspect the shipment carefully if you think tha
2. Materials of Construction Models WGS11 512 513 amp WASIS 516 Process wetted surfaces including sensor 316 Stainless Steel 316L Stainless Steel Sensor Models WG514 519 Baseplate 316 Stainless Steel Process wetted surfaces including sensor 316 Stainless Steel 17 4 PH Stainless Steel Sensor Models WG521 522 523 525 526 561 562 563 565 566 Process wetted surfaces including sensor 316 Stainless Steel 316L Stainless Steel Sensor Models WG524 564 529 569 Baseplate 316 Stainless Steel Process wetted surfaces including sensor 316 Stainless Steel 17 4 PH Stainless Steel Sensor All Models Electronic Enclosure Lexan VO Rating and UV Stable Rev 6 User Manual 29 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Technical Specifications continued RF Characteristics e 869 4 MHz 869 65 MHz Frequency Hopping Spread Spectrum 868 MHz e Up to 600 m 2000 ft range from Base Radio with clear line of sight e The RF module in each Transmitter is individually tested and calibrated over the full tem perature range to ensure reliable wireless operation Operating Temperature Range e 40 F to 185 F 40 C to 85 C electronics e 4 F to 158 F 20 C to 70 C display full visibility e 40 F to 185 F 40 C to 85 C display with reduced visibility Operating Vibration and Shock Characteristics e Certified per IEC 60068 2 6 vibrat
3. Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Normal Sampling Rate using the Wire less Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual 19 Honeywell Process Solutions 6 3 Selecting the Abnormal Transmission Rate If the device is not configured to check for abnor mal process conditions using the Sampling Bands section 6 6 2 the Abnormal Transmission Rate is not used and this section can be ignored Input Volts 10 Abnormal Condition Abnormal Transmission Normal Transmission Normal Upper Normal Transmit Rate of 1 Min Abnormal Transmit Rate of 10 Sec Normal Upper Value of 2 5 Figure 6 5 Example of Abnormal Transmission Rate Setting Using Wireless Management Toolkit 20 Wireless Pressure Transmitter The Abnormal Transmission Rate is identical to the Normal Transmission Rate with one exception The Abnormal Transmission Rate only applies while the Transmitter is in an abnormal condition see Section 6 6 Select ing the Normal Upper and Lower Values This allows an increase or de crease in the frequency of information you receive d
4. Note If the unit is turned off while entering values in a sub menu those values will NOT be saved As shown throughout the document this mark indicates that these menu options will automatically turn off if the Wireless Management Toolkit Software is used All changes to these Transmitter menu options should be made through software instead This is to prevent simultaneous changes from taking place If you wish to discontinue use of the software and want these menus re instated you must contact your Honeywell Sales Repre sentative 32 User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Appendix B Transmitter Displayed Message Definitions This section covers the various messages displayed on the Transmitter LCD that occur during operation of the device Operations Sequence e RF Link Status RF OK Transmitter and Base Radio are communicating properly gt RF SYNC Transmitter and Base Radio are attempting to synchronize communications gt RF OFF Transmitter s RF Channel is set to RF OFF NORE Transmitter and Base Radio have no communica tions e Pressure Input Level XXXX XX Currently measured Pressure Input level Error Messages If an error is detected with the operation of the Transmitter a message will be displayed on the Transmitter LCD a corresponding message may also appear on the Base Radio LCD There are few types of error messages warning and fatal
5. The Transmitter has a self diagnostic which is constantly checking the internal system If any errors are found they are reported via the LCD Base Radio or the software A simple yearly visual inspection for the following is all that is needed e Is the Transmitter still securely fastened to the equipment being monitored e Are there any visible corrosions cracks or residue build ups on the unit e Has anything about the application changed from the original intended use The battery will need to be changed within one month of seeing a LOW BAT message on either the Transmitter or in WMT This is a simple process 1 Make sure you have the correct replacement battery Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Tadiran TL 5920 Tadiran GmbH SL 2770 2 Power down the Transmitter by pressing and holding both the NEXT and ENTER buttons for a few seconds and then entering the password 3 Remove the 4 set screws on the sides of the Transmitter housing with a standard screwdriver 4 Remove the housing and locate the battery Warning When removing the housing do not twist or bend the green flex cable Doing so may cause the tether to improperly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether 5 Remove the old battery and replace it with the new battery positive end first Note that th
6. Warning mes sages are displayed as part of the normal cycling message sequence These are e LOW BAT battery should be replaced as soon as possible e NORF can not detect Base Radio e S FAULT there is an open sensor or excitation wire detected Also if a sensor value goes above below logical limits The unit will display 999999 8 for measurement sensor fault mode but will con tinue sampling and recover if the problem desists e OVERRNG the device is measuring a value above below sensor dependent bound values For example the Analog Input device will report over range if measurement is above 100 range of the Analog Input sensor If the measurement goes above 150 full range the unit will go into Sensor Fault mode In over range mode the measurement is continued to be displayed with the OVERRNG message to re mind the user that the specified range of the sensor and the calibrated range of the device is being exceeded Fatal error messages will replace the normal cycling message sequence and will flash A fatal message indicates the Transmitter is no longer oper ating normally and requires repair These are e RFERR fatal error within RF communications e SENERR fatal error within the sensor electronics e SYSERR fatal error within the microprocessor system e RFCAL fatal error within the RF calibration system Rev 6 User Manual 33 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Appendix C Tr
7. gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life 3 2 2 2 Conducting a Link Test from the Base Radio When the Link Test is conducted from a Base Radio it measures the link strength between a selected Transmitter and the Base Radio The Link Test data must be configured to match the communication parameters of the Transmitter from which you want to test The Link Test is located in the Base Radio s diagnostic menu see Figure 3 4 To conduct a Link Test from the Base Radio Navigate to Link Test and press the Enter button Next enter the RF ID for the Transmitter that you want to test Then select the Normal Transmit rate that matches that of the Transmitter If the Transmitter is transmitting at a different rate than the one you select in this menu your results will be invalid Once the Normal Transmit Rate is selected the Link Test will immedi ately start The Base Radio will begin to test the link from the Transmitter During this time the word TEST will appear on the LCD display When the test is complete the Base Radio will display the quality of the link Be a
8. p The user may choose from A Z 0 9 a dash and an underscore _ a The underscore has a special meaning to the software inside the Transmit ter For example if you have a Tag Name that is only 5 characters long ENTER DORRA ENTER O Leven XXX then you do not want to wait for the rest of the 16 characters to be dis l l l played on the LCD So if your Tag Name was TRAP1 you would want to enter the Tag Name like this TRAP1 Figure 4 4 Menu Map to Tag Name Setting Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The tag name should be entered using the Wireless Management Toolkit software To do so when the software is in the Transmitter view See Section 8 1 of the Wireless Management Toolkit User Manual right click the Transmit ter icon and select Rename then enter the tag name you wish the Trans mitter to have This tag name will then be downloaded to the Transmitter and can be dis played by pressing the ENTER button when the unit is in the Operations Sequence See Section 4 1 1 of this manual Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 14 User Manual Rev 6 August 2012 Honeywell Process Solutions 4 4 Setting a User Password Pressure Properties 00
9. press ENTER ieee Palate unc O ele See a ied em eer E SOE USER PROMPTED FOR PASSWORD NEXT NEXT NEXT NEXT ENTER lf ENTER is pressed while YES is being displayed the value is saved If ENTER is pressed while NO is being displayed the value Ce ZERO feces YESNOT is NOT saved When YES is selected the new displayed value ENTER will be equal to the offset Figure 7 3 Menu Map to Sensor Zero Setting For various applications you may wish to display an offset value rather than the actual value To enter an offset navigate to the OFFSET com mand as shown in Figure 7 4 Then enter the offset to be added or sub tracted from the actual measured value eS SS e LS ES SS NEXT NEXT NEXT MEXT NEXT enTeR gt _INPUT 7 enter XXXX XX Figure 7 4 Menu Map to Offset Setting User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter 7 4 Trimming the The Transmitter interface allows you to set a two point correction curve for the sensor This process is often called trimming because the dis Measurement played value is trimmed up or down to reflect the actual value being ap plied To set a trim point take the Transmitter offline and navigate to the TRIM menu as shown in Figure 7 5 and select the input to be trimmed Then select the point you wish to enter After selecting the point you will have the option to trim the device or reset th
10. Open the configuration dialog box See Section 9 2 of the Wireless Management Toolkit User Manual 2 Click on the Sampling Rates tab to display the sampling rate infor mation as shown in Figure 6 9 3 Select the Enable SmartRate check box 4 Enter the amount the process value needs to change in order to trig ger a transmission to be sent 5 Click OK to save and download the configuration changes to the Transmitter The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate on Input 1 Send a sample when primary value psi changes by Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband C Enable Smart Smoothing Figure 6 9 Smart Rate Configuration Using Wireless Management Toolkit Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 22 User Manual Rev 6 August 2012 Honeywell Process Solutions 6 6 Selecting the Normal Upper and Lower Values Input Normal Upper Value Normal Lower Value Volts set to 6 5 Volts set to 2 5 Volts 10 Abnormal Condition Normal Condition Figure 6 10 Normal Upper and Lower Value Example Input Volts Abnormal Condition Abnormal Condition Abnormal Condition Abnormal Condition 2 Normal Upper Value Normal Co
11. Operations Sequence for the Read Only Sequence to be displayed You may see an RF SYNC message displayed on the Transmitter LCD This means that the Transmitter and Base Radio are attempting to synchronize communica tions If this is successful the RF Status will display an RF OK message If this is unsuccessful the RF Status will display a NO RF message Also notice the two small arrows on either side of the LCD if they are fluctuating up and down that indicates the Transmitter and Base Radio are successfully communicating If only one or none of the arrows are moving then they are not communicating successfully Rev 6 User Manual 17 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 6 Configuring the Sampling and Transmission Rates 6 1 Selecting the Normal Transmission Rate P ee o 1 OPERATIONS SEQUENCE NEXT l Using Wireless Management Toolkit The Pressure Transmitter is very versatile with many programmable fea tures and can be used in numerous different applications Because no two applications are the same some configuration is required for each unit This section will walk you through the initial configuration of these sam ple and transmit settings The subsections are as follows 6 1 Selecting the Normal Transmission Rate 6 2 Selecting the Normal Sampling Rate 6 3 Selecting the Abnormal Transmission Rate 6 4 Selecting the Abnormal Sampling Rate 6 5 Setting the Smart
12. Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display LCD screen 1s all that is needed to navigate the respective menus Pressing both of these buttons for one second will turn the unit on Pressing the NEXT button at any time while the Transmitter is cycling through the normal messages causes the Transmitter to enter the setup mode The NEXT button is then used to step through menu options and the ENTER button is used to enter a sub menu of what is displayed on the LCD at that time If no button is pressed within a 30 second period the unit goes back to the normal display mode If you enter a sub menu that requires a numerical input such as 001 the left most 0 will be blinking This indicates that pressing the NEXT button will increment this value with each press from 0 to 9 and back to 0 again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return from the sub menu If both the NEXT and ENTER buttons are depressed at once a message on the LCD displaying OFF will appear If both buttons are released upon appearance of this message the user will be returned to the scrolling main screen If both buttons are not released for the duration of the OFF message the unit will ask for a password Upon entering the password suc cessfully the unit will power down and turn off
13. Rate Threshold 6 6 Selecting the Normal Upper and Lower Values 6 7 Selecting Rates Thresholds and Deadbands via the Software The Normal Transmission Rate is the interval in which the Transmitter transmits data to the Base Radio The Transmitter is in a sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to pre serve battery life The Transmitter will then wake up every Normal Sam pling Period and take the necessary process value readings The Transmit ter will then transmit these readings to the Base Radio on an interval deter mined by the Normal Transmission Rate In order to properly set the Normal Transmission Rate you must first de termine how often you need updates from the Transmitter You have a selectable range of 5 10 15 20 40 seconds and 1 minute The factory default is 10 seconds If all of the data does not get through the data is resent the following sec ond This prevents data from being lost a 1 Default of 10 Seconds SAMPLING ENER NORM XR JENTER 5 SEC 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 1 Menu Map to Normal Transmission Rate Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to selec
14. Transmitter and Base Radio settings match See Section 5 of Transmitter and Base Radio User Manuals e Are the Base Radio and Transmitters unable to communicate due to obstructions or distance See Section 3 1 1 Trans mitter Positioning User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 3 Installation 3 1 Mechanical Installation A Warning A During installation do not apply force to the in strument housing or antenna Use a proper wrench for all installations Failure to use correct installa tion procedures can cause damage to the Base Radio 3 1 1 Transmitter Positioning nS Transmitters A too close together Base Radio 00 great of an ybstacle for the distance to Base Redio Obstruction Figure 3 1 Examples of Incorrect Transmitter Positioning Rev 6 August 2012 In this section mechanical installation instructions are discussed for the various setup capabilities of the Pressure Transmitter Each Honeywell Pressure Transmitter is a rugged device which provides optimal performance when installed with careful consideration Installation practices greatly affect the life that you can expect from your Honeywell Pressure Transmitter Give careful consideration to the environment where you will be installing your instrument Avoid installations that expose the device to excess temperature high vibration considerable shock or exposure t
15. menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sampling Rates tab to bring up the sampling rate information as shown in Figure 6 14 General Range Sensor Offset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10Sec x Abnormal Transmit Rate 35e m Normal Sampling 10 Sec iv Abnormal Sampling 1 Sec v SmartRate To select the Normal Transmission Rate select one of the time periods from the drop box Next select an Abnormal Transmission Rate in the same manner Note that the Normal and Abnormal Transmission Rate can be the same The SmartR ate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate on Input 1 gt bh ih when primary value psi Once the transmission rates have been selected the user should select the desired sampling rates Note that the sampling rate must be equal to or faster than the associated transmit rate For example in Figure 6 14 the Normal Transmission Rate is set to 10 seconds and the Normal Sampling Rate is also set to 10 seconds This is a valid configuration Another ex ample in Figure 6 14 1s the Abnormal Transmission Rate being set to 3 seconds and the Abnormal Sampling Rate being set to 1 second Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the dead
16. 009042 9 42 General Range Sensor Offset Sampling Rates Sampling Bands Alarms Description Location Date Installed Comments General Monitored Equipment Field Unit Password 0000 Units Pressure Load from File Save to File Figure 4 6 Password Setting Using Wireless Management Toolkit 4 5 Resetting All Transmitter Settings Resetting the Transmitter by using the DEFAULT menu option will not reset the TRIM or OFFSET values Rev 6 August 2012 Wireless Pressure Transmitter Each Transmitter has a password that will lock out undesired users from making changes to the Transmitter Any user may still view some of the Transmitter settings by pressing the ENTER key during the Operations Sequence and viewing the Read Only Sequence The password is a four digit password The factory default is 0000 If you wish to select a different password one may be entered via WMT To do so enter the configuration dialog box See Appendix A From the con ES we l OPERATIONS SEQUENCE ENEXT CONFIG PQ REIS Ch Be HH ENTER a SER PROMPTED FOR PASSWORD m ji pas mee oes NEXT ENTER gt XXXK Default of 0000 Figure 4 5 Menu Map to Password Setting figuration dialog box click on the General tab to bring up the general in formation as shown in Figure 4 6 If you have the Wireless Management Toolkit software this menu option will not be accessible via
17. 2 Battery updates 34 XY 25 51 08 12 Battery updates amp material change to 316 St St Contacts The following is a list of Honeywell contacts for including Internet World Wide Web Telephone Fax and Email For Asia Pacific Europe North and South Americas Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA TAC Honeywell Process Solutions Honeywell Process Solutions Honeywell do Brasil amp Cia hfs tac Phone 80012026455 or 44 Phone 1 800 423 9883 Phone 55 11 7266 1900 support honeywell com 0 1202645583 Or 1 800 343 0228 FAX 55 11 7266 1905 Koan FAX 44 0 1344 655554 ustralia _ Email Sales Honeywell Limited ies a Email Sales Email Sales Phone 61 7 3846 1255 ask ssc honeywell com ask ssc honeywell com salespa62 honeywell com FAX 61 7 3840 6481 salespa62 honeywell com Toll Free 1300 36 39 36 or a Toll Free Fax TAC TAC TAC 1300 36 04 70 hfs tac hfs tac hfs tac support honevwell com support honeywell com support honeywell com China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 User Manual Rev 6 August 2012 Honeywell Proce
18. 25 51 Tel 1 800 423 9883 or 001 215 641 3610 August 2012 Email support ask ssc honeywell com 2009 12 Honeywell International Inc www honeywellprocess com
19. 6 User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter 5 3 RF Identification RF ID Each Transmitter 1S identified by the Base Radio and WMT according to the RF ID given to that particular unit Two Transmitters on the same RF Selection Channel CANNOT have the same RF ID if you do not know the RF Channel see section 5 1 When the Transmitter is in the Operations Se quence pressing the ENTER button displays the Read Only Sequence on the LCD The RF of that unit will be displayed in the format ID 3 All Transmitters in your system are set to a default RF ID number upon shipment For example if you have ordered a Base Radio and three Trans mitters the Transmitters will be configured to ID s 0 0 and 0 You must set these units to three different RF IDs between 1 and 42 The Transmit ters in this example could be set to RF IDs 1 2 and 3 First determine the RF ID s you d like to give each unit Then follow the menu map shown in Figure 5 3 to configure the RF ID The factory de fault is RF ID 0 which disables the RF communication of the unit ee NEXT RP pewrer pity Default of 000 Figure 5 3 Menu Map to RF ID Setting Once you have selected the RF ID you wish to use for this particular Transmitter exit the menus and return to the Operations Sequence The Transmitter should now be successfully configured to the Base Radio To check this press ENTER while the Transmitter is in the
20. 9 seconds after the process value exceeded the Normal Upper Value Once you have decided the proper time for the Abnormal Transmission Rate select this setting from the Transmitter or through WMT USER PROMPTED FOR PASSWORD NEXT Default of 5 Second ABNR XR_ HENTER gt 5 SEC 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 6 Menu Map to Abnormal Transmission Rate Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 6 Honeywell Process Solutions 6 4 Selecting the Abnormal Sampling Rate Note If the device is not configured to check for abnormal process conditions using the Sampling Bands section 6 6 2 the Abnormal Sampling rate is not used and this section can be ignored Abnormal Condition Abnormal Sample Normal Upper Value Normal Sampling Rate of 15 Sec Abnormal Sampling Rate of 5 Sec Normal Upper Value of 2 5 Figure 6 7 Example of Abnormal Sampling Rate Setting Using Wireless Management Toolkit Wireless Pressure Transmitter The Abnormal Sampling Rate is identical to the Normal
21. Base Radio The RF Channel can be thought of as a set of walkie talkies If both walkie talkies are on channel one they can communicate If a walkie talkie is on channel one and the other is on channel two they cannot com municate Likewise if two walkie talkies are on channel one and two other walkie talkies are on channel two the walkie talkies on channel one cannot hear what is being transmitted by the walkie talkies on channel two SEE EN ae ENTER gt RF CHAN ENTER gt _RF CH16_ Default of RF OFF Figure 5 1 Menu Map to RF Channel Setting Each Transmitter comes from the factory with the RF Channel set to OFF This means the Transmitter will not communicate to any Base Radio To set the Transmitter for communication first determine the channel that you want to use Then follow the Transmitter menu map shown in Figure 5 1 to configure the RF Channel Once in the RF Channel menu increment it by pressing the NEXT button When selecting this value do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause com munication problems a e The RF Baud Rate refers to the speed at which the Base Radio and 5 2 Baud Rate Selection Transmitters communicate The Baud Rate is not configurable It is set at 4 8K This allows the Transmitter to have a fastest update rate of 5 seconds and a range of 360m to 600m 1200 ft to 2000 ft Line of Sight 1
22. Honeywell Wireless Pressure Transmitter User Manual Europe 868 MHz Band XYR 5000 Line 34 XY 25 51 Rev 6 August 2012 Honeywell Process Solutions User Manual Rev 6 August 2012 Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 Wireless Pressure Transmitter Pressure Transmitter Models WG51x and WA51x Versions 1 70 or later Important Information to the User Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment This device is for mobile and fixed use only not portable or body worn A separation distance of 20cm must be maintained at all times between the antenna and the body of the user and bodies of nearby persons If the Wireless Management Toolkit RF Server software is shutdown the RS 485 network MUST be physically disconnected from the PC as the serial port is no longer being controlled by the software and may disrupt communications between the Base Radio s and Analog Digital Output Module s This device has been designed to operate with an antenna having a maximum gain of 9 dBd Antenna having a higher gain is strictly prohibited per regula tions of Industry Canada The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power EIRP is not more than that requi
23. Sampling Rate with one exception The Abnormal Sampling Rate only applies while the Transmitter is in an abnormal condition see 6 6 Selecting the Normal Upper and Lower Values This allows an increase or decrease of the fre quency of information you receive depending on the operating conditions of the process being monitored In order to properly set the Abnormal Sampling Rate determine how often updates are needed from the Transmitter when the process being moni tored is operating under normal conditions The Transmitter has a select able range of 1 5 10 15 20 30 seconds and 1 minute Figure 6 7 is an example of how the device switches sampling methods from Normal Sam pling Rates to Abnormal Sampling Rates Note how the first abnormal sample is taken a few seconds after the Normal Upper Value set point is exceeded The next sample will then follow this sample by 5 seconds or whatever the Abnormal Sampling Rate is set to These samples will con tinue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point the sampling rate will return to the Normal Sampling Rate Also the Abnormal Sampling must be equal to or faster than the Abnormal Transmission Rate The user should also note that the transmission time depends on the sam ple rate and when the process variable is sampled If the Normal Sam pling Rate is 30 seconds then the process variable may be ab
24. Solutions Wireless Pressure Transmitter Section 5 Configuring the RF Communications IN Warning IN In order for the Transmitter and the Base Radio to communicate they must be on the same RF Channel and must be transmitting at the same Baud Rate While all Transmitters and Base Radios are set to default con figurations at the factory if any configuration differences are present the If the Transmitters have been running for an ex tended period of time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio Base Radio will not be able to communicate with the Transmitters The every one hour or so Turning the Transmitters off subsections are as follows and back on will cause them to begin searching 5 1 RF Channel Setup immediately 5 2 RF Baud Rate Setup 5 3 RF Identification Setup 5 1 RF Channel Selection The RF Channel defines a set of frequencies on which communication takes place between the Base Radio and the Transmitter Each RF Channel has a different set of frequencies thus allowing the user to have multiple different wireless networks co existing throughout the same facility All Base Radios and Transmitters can be set to one of 4 different RF chan nels The only Transmitters recognized by a particular Base Radio are the units that are on the same RF Channel as that Base Radio This allows the user to decide which Transmitters communicate with each
25. Units All Field Units Q Alarming Field Units eee vb ne 1 2 A Field Units Waming Field Units 1 ield Unit Groups L Base Radios BE Selected Field Unit O Field Unit Types 3 Honeywell Dual 4 20 m Input Field Units All Field Units d TagName Monitored Equipment ID___ Device Type Status Primary amp Secondary Values Base amp Output 14 009 Temperature ATD ISENSOR FAULT 51 0 5 Rename 14 041 Dual4 20 m Input OK IN1 35 00 m 51 0 Tasks View Field Unit Data Configuration Export Data Wireless Link Test 7 13 2006 11 12 10 AM Device discovery completed 0 new devices found 0 devices removed Events 2Total Field Units 7 1 Alarming Field Unit Figure 3 5 WMT Transmitter View User Manual 11 Honeywell Process Solutions 12 3 2 2 3 Continued Wireless Pressure Transmitter Wireless Link Test Unit 14041 Configure Test Hours Minutes Seconds ol Loi 00 Progress Restoring old configuration 00 00 01 left Recet Link Quality gt D Figure 3 6 Wireless Data Loss Test In the top of the window you can configure the test to run for a specified amount of time The longer the test the more data the test will have to do an evaluation Type the length of time that you want to run the test and click Begin to start After the test has completed it will restore the previ ously configured Transmit Rate During the test the communications reliability is e
26. ansmitter Menu Map EXT gt DIAGNSE Next FACTORY JNE ERIT ENTER Youmans Factory passwords will be hard RED OEY i coded User password will be i 0000 from factory gt IRECHANG lt en te RECHHES RF OFF is Defaut E Default of 000 NEXT NEXT SET bwD peve ERE NUMERIC Default of 0000 0 9 A Z and _ PRA ENTER v EXXXXKXK Note The Baud Rate CSET TA en RAR Data BLAME e The Baud R maximum speed of the Transmission Rates and the Transmission Rates determine the minimum speed of the Sample Rates If a user enters a Value that is not within these bounds the value of the entered bound will be changed automatically to allow proper operation work sel 1 5 SEC 10 SEC 18 SEC 20 SEC 20 SEC 60 SEC af v _5566 198516 56695610 Lo mee od ISABLE NEXT cme one mmm ocanp of Eo SE CERT Defaults of Disabled Default of 0 Ee ses TER gt _ XX RX NEXT wee AC ee We NEXT ER T a a e e e e e e e e e e ae e ae ae ae ee a ae mme t eC APRT 000000 enre APPLY HENTER NEXT ee eee ae e ae e ae e 4 NEXT wer SELECTED NEW C EX7 TRIM IS SAVED IF EN NO IS SELECTED TRIM POINT IS NTER DISCARDED NEXT C EXT PRESSED TRIM IS RESET IF NO IS PRESSED NEW TRIM IS AIN Ms a Re August 2012 Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 34 XY
27. ault of PSI Figure 7 1 Menu Map to Units Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The process variable units should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the General tab to bring up the general information as shown in Figure 7 2 To select the units click the drop down box labeled Input Units Select units you wish to use from the available list Once a valued has been entered click OK to save and download the con figuration changes to the Transmitter Management T oolkit Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 6 User Manual 25 Honeywell Process Solutions 7 2 Zeroing the Sensor Zeroing the sensor will cause the Trans mitter to read 0 even if there are Off sets configured 7 3 Setting a Measurement Offset 26 Wireless Pressure Transmitter Once the Transmitter has been placed in operation the pressure sensor should be zeroed To do so apply a zero pressure condition to the Transmitter sensor Then follow the Transmitter menu map below to the P ZERO command Once the correct pressure is applied select YES and
28. band and ignoring the first sample outside the deadband C Enable Smart Smoothing If the user incorrectly enters the Transmission and Sampling Rates a mes sage will be displayed explaining this to the user The user will not be allowed to leave this screen before the setting 1s corrected Figure 6 14 Sampling and Transmission Rate Selection Using the Software Pressure Properties 1 10 If you have the Wireless Management Toolkit software the Normal and Normal Upper and Lower Value menu options will not be accessible via General Range Sensor Offset Sampling Rates Sampling Bands Alarms e Pound the Transmitter once the Transmitter detects that the software is being Value 350 00 psi used See Appendix A for more details These settings should be entered Time Deadband 4 Seconds using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sampling Bands tab to bring up the sampling band information as a shown in Figure 6 15 Use Pressure Limit Value 50 a To set a limit to the normal condition enable the limit by clicking on the Time Deadband 0 econas Use Input X Limit check box Then enter the value and time deadband for the limit for more details see Section 6 6 of this manual This tab allows the user to set the Sampling Bands of the field unit The unit
29. ch might cause a build up of electrostatic charge on non conducting surfaces Additionally the equipment must be cleaned only with a damp cloth As aluminum may be used at the accessible surface of this equipment in the event of rare incidents ignition sources due to impact and friction sparks could occur This shall be considered when the Honeywell XYR 5000 series Transmitters are being installed in locations that specifically require group II category 1G equipment The following Honeywell Transmitter types have flying leads and require installation in suitable conduit The leads shall be terminated such that they are provided with adequate protection appropriate to the intended installation location WT533R a 3G RTD Temperature Transmitter Split Unit WT1T533T a 3G T C Temperature Transmitter WwW593 3G Dual Switch Input Transmitter WI555 3G Dual 4 20mA Transmitter WI556 3G Dual 0 10V Transmitter The Sensor terminals and the Input SW terminals of the following Honeywell XYR 5000 series Transmitter types shall be installed as separate intrinsically safe circuits e WI555 3G Dual 4 20mA Transmitter e WI556 3G Dual 0 10V Transmitter User Manual 7 Honeywell Process Solutions 3 2 Testing Communications 3 2 1 Transmitter RSSI Diagnostic Wireless Pressure Transmitter Remember proper placement of the Transmitter will optimize your RF communication range and capabilities Perhaps the best test to perform before mechanicall
30. e groups are defined in the table to the left 6 36 For example if two Transmitters are placed one foot apart and the first Transmitter has an RF ID number of 027 that means it is in the 4th group 22 28 The second Transmitter must have an RF ID number that is in another group less than 22 or greater than 28 Setting the RF IDs of two closely spaced Transmitters so that the RF ID numbers are greater than 7 apart ensures that the Transmitters are in different Base Radio sync groups This allows the closely spaced Transmitters to properly receive their synchronization signal from the Base Radio and maintain their proper communication and range You can also ensure that closely spaced Transmitters maintain their syn chronization with their Base Radio by simply assigning each of the two closely spaced Transmitters to talk to a different Base Radio Either way following this process will keep the Base Radio and Transmit ters properly synchronized for long term communication 6 User Manual Rev 6 August 2012 Honeywell Process Solutions 3 1 2 Special Conditions for Safe Use Rev 6 August 2012 Wireless Pressure Transmitter Parts of the enclosure are non conducting and may generate an ignition capable level of electrostatic charge under certain extreme conditions The user should ensure that the equipment is not installed or used in a location where it may be subjected to external conditions such as high pressure steam whi
31. e positive end of the battery clip is the end with the red wire Putting the battery in backwards will blow a fuse 6 Replace the housing and screw the housing back on Power up the unit by pressing and holding both the NEXT and ENTER buttons for a few seconds i Properly dispose of the used battery User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 9 Technical Specifications Performance Specification table Models WGS511 512 513 521 522 523 525 526 561 562 563 565 566 WAS15 516 Accuracy linearity and hysteresis 0 1 of full span over temperature Combined Zero and Span Stability Less than 0 1 of full span per year at 21 C 70 F Models WG514 524 564 519 529 569 Reference Span Accuracy TDa 2500 psig 172 bar Reference Span Temperature TDt 1800 psig 124 bar 0 312 for Process Variable lt TDa or 0 110 for Process Variable or gt TDa Accuracy Span Reference includes combined effects of linearity hysteresis and repeatability Terminal Based Zero Temp Effect Span per 50 F 28 C 0 30 for process variable lt TDt 0 10 for process Variable or gt TDt Combined Zero and Span Temperature Effect 0 35 for process variable lt TDt Span per 50 F 28 C 0 15 for process Variable or gt TDt Thermal Hysteresis Span 0 75 0 50 Stability Span per year
32. e trim If NEW TRIM is selected ENTER buttons Point 2 MUST be greater than you will be prompted to enter the lower point first Type the value and Point 1 in order for the trim to work properly press ENTER The Transmitter will prompt you to apply the indicated process value to the Transmitter Apply the process value and press EN TER Repeat the process for the higher point After both points have been If entering a two point trim via the NEXT and m LO PNT 0000 00 HENTER APPLY ENTER sen ein ems mm mmc Gem ms Gd my me Com me s S S SiS a a ENTER gt HIPNT 0000 00 NTER gt APPLY FENTER gt l Je ina i i a a a i i a ee a a i ee ee r a IF YES IS OPERATIONS SEQUENCE L NEXT CONFIG ee ai SELECTED NEW k m i i i i i i ENTER NEXT TRIM IS SAVED ieee IF NO IS USER NEW TRIM NTER gt SELECTED TRIM PROMPTED POINT IS FOR NEXT DISCARDED PASSWORD i IF YES IS RESET NTER YES ENTER PRESSED TRIM IS SET RF ENTER RESET NEXT NEXT NO o IF NO IS PRESSED NEW EXIT NO _ jenem TRIM IS CANCELLED 4 Figure 7 5 Menu Map to Trim Setting 75 Entering a 22 Point Curve Ifyou have the Wireless Management Toolkit software a 22 point sensor offset curve may be entered for the Transmitter To do so open the con figuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration men
33. epending on the oper ating conditions of the process being monitored In order to properly set the Abnormal Transmission Rate determine how often updates are needed from the Transmitter when the process being monitored is operating under normal conditions The Transmitter has a selectable range of 5 10 15 20 40 seconds and 1 minute Figure 6 5 is an example of how the device switches transmission rates from Normal Transmission Rate to Abnormal Transmission Rate Note how the first abnormal transmission is sent immediately when the Normal Upper Value set point is exceeded The next transmission will then follow this immedi ate transmission by 10 seconds or whatever the Abnormal Transmission Rate is set to The transmissions will continue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point another transmission is sent to the Base Radio The transmissions will then be sent at the Normal Transmission Rate of one minute the current setting for the Normal Transmission Rate from the time of the last abnormal transmission The user should also note that the transmission time depends on the sam pling rate and when the process value is sampled If the Normal Sampling Rate is 30 seconds then the process value may be above the Normal Up per Value for up to 29 seconds before an abnormal condition is detected This means that the transmission could be as late as 2
34. f the process value changes by more than the entered Smart Rate amount within the normal or abnormal sampling rate whichever is active then the process variable is transmitted immediately The normal abnormal transmit clock is then reset upon this transmission If no Smart Rate amount exceeding change takes place in the next normal abnormal sam ple then the next transmission will be the normal abnormal transmit rate period The amount entered is in the same units as were selected by the user to be displayed on the Transmitter If the measured process value does not change by more than the entered Smart Rate amount within the time be tween the sampling rates whichever is active then the process value is transmitted on the next transmit rate If changes in the process value which exceed the Smart Rate Amount continue to occur the process value is transmitted repeatedly Pressure Properties 1 10 If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The Smart Rate should be enabled using the Wireless Management Toolkit software General Range Sensor Offset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10 Sec x Abnormal Transmit Rate 5 Sec j x Normal Sampling 1 5 jec ly Abnormal Sampling 1 Sec v SmartRate 1
35. ion and 2 27 shock Random Vibration Characteristics e Certified to withstand 6 g s 15 minutes per Axis from 9 500 Hz Electromagnetic Compatibility CE Compliance e Operates within specification in fields from 80 to 1 000 MHz with Field strengths to 10 V m Meets EN 50082 1 general immunity standard and EN 55011 compatibility emissions standard CE Conformity e These models are in conformity with the protection requirements of European Council Directives 89 336 EEC the EMC Directive and 1999 5 EC the Telecommunications Directive in accordance with EN 300 220 3 2000 EN 300 489 1 2005 EN 300 489 3 2002 and EN 61326 1997 A1 A2 Conformity of this product with any other CE Mark Directive s shall not be assumed Industrial Certification e Rated for industrial use 40 F to 185 F 40 C to 85 C e FM NEMA 4X weather proof housing e Intrinsically Safe ATEX Ex II 1 G Ex ia IIC T4 Ta 40 C to 65 C e Non Sparking Zone 2 Ex I3 G Ex nA IIC T6 e ATEX 0 Intrinsically Safe ia SIRA 06ATEX2021X II 1G Ex ia IIC T4 Ga Ta 40 C to 65 C 0 Intrinsically Safe ic HON 06 0201 II 3G Ex ic IIC T4 Ge Ta 40 C to 65 C Dimensioned Mechanical Drawing 30 User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Rev 6 User Manual 31 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Appendix A Navigating User Menus
36. ireless Pressure Transmitter This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined 1 Place the Transmitter in the desired location of operation Note Trimming and zeroing of the measurement may be neces sary before the device can be placed in service If trimming is required perform steps 7 14 prior to placing device in service 2 Ground the Transmitter via conduit or bonding strap Turn on the Transmitter by simultaneously pressing and holding the ENTER and NEXT buttons until the unit powers up Set RF CHAN setting equal to the Base Radio s RF Channel Set BAUD RT setting equal to the Base Radio s Baud Rate Set RF ID number to be a unique value between 1 and 42 Select normal transmission rate Select normal sampling rate 9 Select abnormal transmission rate 10 Select abnormal sampling rate 11 Set normal upper and lower values 12 Select engineering measurement units 13 Zero the sensor 14 Trim the sensor U ot If the RF OFF message is being displayed on the Transmitter LCD per form the following e Set the RF CHAN setting equal to the Base Radio s RF Channel If a NO RF message is being displayed on the Transmitter LCD check the following e Is the Transmitter set to the above listed settings e Is the Base Radio on e Do the
37. iver coupled with an pressure sensor that can be used to monitor a variety of processes in hazardous and hard to reach areas The time and expense of running wires often makes it difficult to measure parameters that have an economic impact on your plant operation but the Pressure Transmitter allows you to quickly and accurately monitor those devices at a fraction of the cost which gives you bigger and faster returns on your instrumentation investments The Transmitters communicate in a secure digital protocol over a band of frequencies from 869 4 MHz to 869 65 MHz This data communication technique has been the backbone of the military s secure communications protocols for many years These devices require no wires permits or li censes and they are easily set up and installed right out of the box You can use this device for long term monitoring in remote locations for short term data gathering on process conditions or to quickly test the eco nomic viability of a new installation The purpose of this manual is to help you install and maintain your Hon eywell Pressure Transmitter BEFORE setting up and installing the Trans mitter please setup and configure the Base Radio These models are in conformity with the protection requirements of European Council Directives 89 336 EEC the EMC Directive Generic Immunity Standard for industrial environments and 1999 5 EC the Telecommunications Directive in accordance with EN 300 220 3 2000
38. may access the READ ONLY Sequence without a password by simply pressing the ENTER button at any time The Read Only Sequence as shown in Figure 4 2 displays extra information about the current settings of the Transmitter that are not seen during the Operations Sequence but does not allow any changes to be made to these settings es se ee MEE SPEED CPE EE READONLY Figure 4 2 The Read Only Sequence Rev 6 User Manual 13 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter 4 2 Overall C onfiguration A complete Transmitter Menu Map is shown in Appendix B Below is an overall view of the configuration menu to aid the user in setting up the Menu Map Transmitter for proper operation OPERATIONS SEQUENCE ENTER roo oe oe oe oe USER PROMPTED FOR PASSWORD UF The user must enter a four digit password to enter the CONFIG and DIAGNSE The FACTORY NEXT menu is for factory use only The default user password is 0000 For more information on the password see Section 4 4 NEXT Figure 4 3 Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Each Transmitter has a user settable Transmitter Tag Name This tag name is displayed upon Transmitter power up and when the Read Only Se Name quence is selected The Tag Name is a 21 character string that is displayed OPERATIONS SEQUENCE ten CORES in three separate 7 character flashes on the Transmitter LCD
39. mitter will actu ally switch to that condition To select a proper Time Deadband consider the example in Figure 6 12 Notice that the Transmitter continues to cycle from Normal to Abnormal Conditions due to the fact that the input value is fluctuating around the 7 5 Volt Normal Upper Value This is undesired The addition of a few second delay before the Transmitter switches conditions will eliminate this chatter as seen in Figure 6 13 Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual 23 Honeywell Process Solutions Wireless Pressure Transmitter 6 7 Selecting Rates Thresh If you have the Wireless Management Toolkit software the Normal and R Abnormal Sampling and Transmission menu options will not be accessi olds and Deadbands via ble via the Transmitter once the Transmitter detects that the software is WMT being used See Appendix A for more details These settings should be entered using the Wireless Management Toolkit software Pressure Properties 1 10 To do so enter the configuration
40. mode to determine the signal strength at the location of the equipment to be monitored The RSSI Diagnostic located in the Transmitter s diagnostic menu dis plays the RF signal strength in one of seven ranges The signal strength is displayed on the LCD using a combination of gt and characters Full signal strength is displayed as gt gt gt gt gt gt gt while minimum signal strength is displayed as gt lt If the Transmitter is not communi cating with the Base Radio 1 e NO RF all underscore characters will be displayed The RSSI is measured every time the Transmitter receives a message from the Base Radio The signal strength of the received message from the Base Radio is calculated during this time The actual signal strength in dBm for each range is shown below a 105 dBm amp 100 dBm amp 95 dBm amp 90 dBm amp 85 dBm amp 105 dBm 100dBm 95dBm 90 dBm 85 dBm 80 dBm 80 dBm User Manual Rev 6 August 2012 Honeywell Process Solutions 3 2 1 Continued 3 2 2 Link Test 3 2 2 1 Conducting a Link Test from the Transmitter Rev 6 August 2012 Wireless Pressure Transmitter To place the Transmitter in RSSI Diagnostic mode follow the menu map shown below in Figure 3 2 Note that the RSSI menu is under the DI AGNSE menu and not the CONFIG menu USER PROMPTED FOR PASSWORD UF oe ee ee ee aT gt g
41. ndition set to 6 5 Volts 0 1 00 2 00 3 00 Time min sec Figure 6 12 Condition Chatter Without Time Deadband Input Volts 10 2 Normal Upper Velie Normal Condition set to 6 5 Volts 0 1 00 2 00 3 00 Time min sec Figure 6 13 Condition Chatter Elimina tion Due to Time Deadband Rev 6 August 2012 Wireless Pressure Transmitter Each Transmitter is equipped with an analog input level upper and lower value As the analog input is measured it is compared to a set threshold value Depending upon the setting of that value whether it is enabled or not and what the Time Deadband is the Transmitter will enter an Abnor mal condition as seen in Figure 6 10 The Normal Upper Value would be an indication that the analog input is high and the Normal Lower Value would be an indication that analog input is low Thus the normal operating condition for the analog input application would be found in between the two Normal Values OPERATIONS SEQUENCE ne XT r Terco DDOMIDTED END NEXT i Defaults of Disabled Default of 0 N ENTER n ENDIS Jesle ED ae oS ENTER XXX LED DISAB NT VA XX XX NEXT ENABLED kica Snee ERIS Jems e x FENTER See NEXT DISABLED DISABLED 0 300 SEC Default is enabled i Figure 6 11 Menu Map to Normal Upper and Lower Value Settings The Time Deadband refers to the number of seconds that the measured reading must stay in a certain condition before the Trans
42. nnovdH w Heese Ree eer ee Hrewwmrn4snVWPwonnne ore SNA AWN PUNDO VDO SHO nana pp BY w Section 9 Technical Specification 29 Appendix A Navigating User Menus 32 Appendix B Transmitter Displayed Message Definitions 33 Appendix C Transmitter Menu Map 34 Rev 6 User Manual M August 2012 Honeywell Process Solutions Wireless Pressure Transmitter IV User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 1 Introduction 1 1 USING THIS MANUAL This manual is designed to assist in installing operating and maintaining Honeywell Models WG51x and WA51x Pressure Transmitters The man ual is broken into sections as follows Section 2 Quick Start This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined Section 3 Installation This section explains mechanical installation considerations such as Transmitter placement and Transmitter Mounting Section 4 General Configuration In this section general configuration options such as password protection and selecting a user password are discussed Also covered is the setting of a Transmitter tag name resetting of all Transmitter settings and a discus sion of the various messages that are displayed on the Transmitter LCD Section 5 Configuring the RF Communications This section cover
43. o dripping condensate or corrosive materials Also avoid installing the device in an unserviceable location Most often these problems can be avoided with some thought at the time of installation The practices noted below are generally recommended but they can only act as a guideline and cannot cover all possible variations The final installation must be made at the discretion and approval of the user You must be the judge of the actual installation Dimensioned mechanical drawings for aid in mechanical installation are located in Section 9 Technical Specifications Correct positioning of the Transmitter will ensure the best performance of the device When planning the positioning of the Transmitters there are a few parameters that must be paid attention to e The top of the Transmitter should point upwards This is important to remember when positioning the WG51x and WASIx For this reason these Transmitters are usually attached to an elbow fitting coming out of the tank you are monitoring E N e All Transmitters should maintain an approximate spacing of E at least six feet apart from one another Should you need to Raciorange put Transmitters closer than six feet please see Section 3 1 1 1 entitled Technique for Close Positioning of Transmitters The line of sight range between a Transmitter and Base Radio is 600 m 2000 ft Note that this range is reduced by the amount of RF Noise present obstructions and the material
44. ove the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the transmission could be as late as 29 seconds after the process variable exceeded the Normal Upper Value Once you have decided the proper time for the Abnormal Sampling Rate select this setting from the Transmitter or through WMT poh ariel ie Riles eee aoe OPERATIONS SEQUENCE NEXT m oe oe oe oe oe oe oe oe oe t NEXT NEXT AMPLIN ENTER NORM XR NEXT NEXT NEXT Figure 6 8 Menu Map to Abnormal Sampling Rate Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 6 User Manual 21 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter 6 5 Setting the Smart Rate The Smart Rate is a feature used to trigger radio transmission of the meas le ured data sooner than the normal or abnormal rate specified by the user Threshold This feature is used to construct a more accurate graph of the measured process value vs time than is possible with the fixed transmission rates while using less battery power I
45. properties of the obstruction e Only place the Transmitter in ambient operating temperatures of 40 F to 185 F 40 C to 85 C Figure 3 1 shown to the left gives examples of incorrect setups according to the previously mentioned parameters Because there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication The RF Placement Test section will help you to determine if you have selected the correct installation points and orientations for your application User Manual 5 Honeywell Process Solutions Wireless Pressure Transmitter 3 1 1 1 Technique for Close Positioning of Transmitters may be placed closely together by carefully following this Transmitters procedure If this procedure is not followed the communication range of the Transmitters will be significantly reduced and the Transmitters may eventually lose communication with the Base Radio entirely This proce RF ID Range dure is easy to implement but please read carefully for a full understand ing aa 1 7 2 9 14 The Base Radio synchronizes with the Transmitters in synch groups of 7 2 organized by their RF ID numbers If you want to place two Transmitters 3 15 21 closer than 6 feet make sure that you have set them in different groups Note that this only applies to Transmitters that are communicating with the same Base Radio Th
46. r must be communicating on the same channel and baud rate as the Base Radio See Section 5 to config ure communications The Link Test may be conducted from the Transmitter Base Radio or through WMT Running the Link Test from WMT is ideal for testing communications for an installation with remote or hard to get to Trans mitters To conduct the Link Test from a Base Radio see Section 3 2 2 2 To conduct the Link Test from WMT see Section 3 2 2 3 The Link Test is located in the Transmitter s diagnostic menu see Figure 3 3 User Manual 9 Honeywell Process Solutions Wireless Pressure Transmitter SE 7 3 2 2 1 Continued OPERATIONS SEQUENCE ENTER a Sa aa a gt gt gt gt NO LINK Figure 3 3 Transmitter Link Test Using the NEXT and ENTER buttons navigate to Link Test and press the ENTER button to begin the test The Transmitter will begin to test the link in both directions to and from the Base Radio During this time the word TEST will appear on the LCD display When the test is complete the Transmitter will display the quality of the link Be aware that the Trans mitter uses the configured Baud Rate and transmission rate to perform this test The length of time it will take to perform this test is dependent upon how fast the device is normally transmitting When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while
47. red for successful communication The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb Copyright 2009 12 by Honeywell International Inc Rev 6 August 2012 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell and TotalPlant are U S registered trademarks Of Honeywell International Inc yw Other brand or product names are trademarks of their respective owners User Manual I Honeywell Process Solutions Wireless Pressure Transmitter I About This Document Revision Notes The following list provides notes concerning all revisions of this document 34 XY 25 51 12 03 1st issue of document 34 XY 25 51 08 06 Version 1 70 of software 34 XY 25 51 5 08 Updated dimensions 34 XY 25 51 Rev 4 12 09 Updated performance spec Materials of construction and Agency approval tables 34 XY 25 51 05 1
48. s the setup of the Transmitter RF Communications which allow the Transmitter to achieve communication with the Base Ra dio Parameters discussed are the Transmitter RF ID the RF channel set ting and Baud Rate Section 6 Configuring the Sampling and Transmission Rates This section aids the user in selecting the amount of time between each sample of the process and the time between each transmission of this sample to the Base Radio Also discussed is the use of setting an abnormal threshold in which sampling and transmission times may change during a period when the process variable is within the abnormal region Section 7 Configuring the Process Variable This section helps the user in the selection of engineering units as well as discussing the zeroing of the sensor setting of a measurement offset and trimming the process measurement Section 8 Maintaining the Transmitter This section explains how the Transmitter should be cared for once it has been placed into service and how to change the battery Section 9 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating charac teristics Rev 6 User Manual 1 August 2012 Honeywell Process Solutions 1 2 ABOUT THE DEVICE 1 3 CE Conformity 1 4 UNPACKING Wireless Pressure Transmitter The Honeywell Pressure Transmitter is a reliable Radio Frequency RF transce
49. ss Solutions Wireless Pressure Transmitter Table of Contents Section 1 Introduction 1 1 Using This Manual 1 2 About the Device 1 3 CE Conformity 1 4 Unpacking 1 5 Software Compatibility Section 2 Quick Start Section 3 Installation 3 1 Mechanical Installation 3 1 1 Transmitter Positioning 3 1 2 Special Conditions for Safe Use 3 2 Testing Communications 3 2 1 Transmitter RSSI Diagnostic 3 2 2 Link Test Section 4 General Configuration 4 1 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 4 2 Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Name 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings Section 5 Configuring the RF Communications 5 1 RF Channel Selection 5 2 Baud Rate Selection 5 3 RF Identification RF ID Selection Section 6 Configuring the Sampling and Transmission Rates 6 1 Selecting the Normal Transmission Rate 6 2 Selecting the Normal Sampling Rate 6 3 Selecting the Abnormal Transmission Rate 6 4 Selecting the Abnormal Sampling Rate 6 5 Setting the Smart Rate Threshold 6 6 Selecting the Normal Upper and Lower Values 6 7 Selecting Rates Thresholds and Deadbands via WMT Section 7 Configuring the Process Variable 7 1 Selecting Units of Measure 7 2 Zeroing the Sensor 7 3 Setting a Measurement Offset 7 4 Trimming the Measurement 7 5 Entering a 22 Point Curve Section 8 Maintaining the Transmitter 8 1 Changing the Battery NV BNnnnnRFnn
50. t gt gt gt l Figure 3 2 Menu Map to RSSI Mode Now that the Transmitter is in the RSSI mode bring the Transmitter close to the equipment you wish to monitor Look at the LCD notice the gt will constantly fluctuate One should estimate an average value based on these fluctuations The ideal signal integrity is seven arrows Once you have verified that you are receiving a signal you should check to make sure the Transmitter is communicating properly with the Base Radio To do so exit the RSSI by pressing ENTER and then navigate to EXIT of the diagnostic menu and return to the Operations Sequence shown in Figure 4 1 in Section 4 2 If you see a NO RF message then you do not have satisfactory RF com munication with the Base Radio If your application allows move the Transmitter to a different position and check again for communications The Link Test measures the wireless link performance of a Transmitter running in its normal operating mode Messages are sent from the Trans mitter to the Base Radio at a predefined interval called the Transmit Rate see Section 6 1 Each message contains data for the previous time period since the last transmit The Link Test looks at the wireless performance going in both directions from the Transmitter to the Base Radio and vice versa and comes up with a rating The result that appears on the display shows the determined link strength In order to perform this test the Transmitte
51. t something 1s missing This is rare as we take considerable care to pack units for ship ment but 1t does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone User Manual Rev 6 August 2012 Honeywell Process Solutions 1 5 SOFTWARE COMPATIBILITY Rev 6 August 2012 Wireless Pressure Transmitter Please note that the carrier will not honor any claims for damage unless all shipping materials are saved for their examination If damage is found during examining and removal of the contents save the packing material and the carton Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of the Wireless Management Toolkit software To ensure software compatibility Wireless Management Toolkit software version 1 70 138 or later must be used If you believe you are experienc ing software compatibility issues please call your local representative or email bill europoe Honeywell com e mail User Manual 3 Honeywell Process Solutions Section 2 Quick Start IN Warning If the Transmitters have been running for an ex tended period of time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately W
52. t the Normal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 6 August 2012 Honeywell Process Solutions 6 2 Selecting the Normal Sampling Rate Input Volts 10 8 6 Normal 0 1 00 2 00 Time min With a Normal Sampling Rate of 30 Seconds Figure 6 2 Incorrect Sampling Rate Input Volts 10 6 Normal 0 1 00 2 00 Time min With a Normal Sampling Rate of 15 Seconds Figure 6 3 Correct Sampling Rate reco PROMPTED LAR 7 7 SAW PL NG HENTER NORM XR NEXT Default of 1 Second WORKTSEE carey 1 5 10 SEC 15 SEC 20 SEC 30 SEC 1 MIN Figure 6 4 Menu Map to Normal Sampling Rate Setting Rev 6 August 2012 Wireless Pressure Transmitter The Normal Sampling Rate is the interval in which the Transmitter reads the monitored process value As previously mentioned the Transmitter is in sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to preserve battery life The Transmitter will then wake up for every Normal Sampling Period and take the necessary process value readings Notice that the minimum speed of the Normal Sampling Rate is dependent on the Normal Transmission Rate setting selec
53. ted see Section 6 1 The Sampling Rate cannot be set slower than the Normal Sampling Rate Thus if you selected the Normal Transmit Rate setting to be 10 Seconds the Normal Sampling Rate must be set to 10 Seconds or faster A complete table of these parameters is shown below Baud Rate communication range 600 m 2000 ft speed of updates Transmit Rates Greater Normal and Abnormal Sampling Rates Rate or Less In order to properly set the Normal Sampling Rate determine how often updates are needed from the Transmitter when the process being moni tored 1s operating under normal conditions The Transmitter has a select able range of 1 5 10 15 20 30 and 60 seconds depending on the Normal Transmission Rate The factory default is 1 second However the more frequently the Transmitter wakes up to check the monitored device the faster you will use up the battery life of the Transmitter Figure 6 2 is an example of what happens when the Normal Sampling Rate is too slow for the process being monitored Notice how the rise in the voltage level falls between two normal samples and thus goes completely undetected Figure 6 3 is an example of what happens when the Normal Sampling Rate is correctly set for the device that is being monitored Notice how this set ting makes it possible to sample the rise in the voltage level Once you have decided on the proper Normal Sampling Rate select this setting from the Transmitter or through WMT
54. the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details You can set the Transmitter password for this device by entering a four digit number in the Transmitter Password field Once a password has been entered click OK to save and download the password to the Transmitter Please note that the password only protects the Transmitter from unauthor ized configuration via the NEXT and ENTER buttons WMT requires a user login password to gain access to all configuration parameters How ever user accounts are available and can be set with different access levels and restrictions For more information on user accounts see the WMT User Manual Section 8 4 To reset all Transmitter settings to their default state the user must navi gate to the DEFAULT menu option in the CONFIG menu via the keypad Once at the default menu option pressing the ENTER button will display RESET on the LCD which asks if you are sure you want to reset the device to its default configuration You will then be prompted with NO on the LCD Pressing the ENTER button while NO is being displayed will NOT reset the device Pressing the NEXT button will display YES on the LCD If you press the ENTER button while YES is being dis played the device will be reset Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual 15 Honeywell Process
55. u click on the Sensor Offset tab to bring up the offset information as shown in Figure 7 6 Pressure Properties 1 10 Disable Sensor Offset Curve Enable Sensor Offset Curve Curve Parameters Indicated Actual Indicated Actual Yalue Value Value Yalue Figure 7 6 Setting a 22 Point Curve Using Wireless Management Toolkit Ce cre Rev 6 User Manual 27 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 8 Maintaining the Transmitter 8 1 Changing the Battery A Caution A Explosions may result in death or serious injury Do not remove the instrument cover or open wir ing housing in explosive atmospheres when power and communications are on Instead power down the Transmitter and communications ventilate the atmosphere as much as possible then proceed to open the instrument cover and replace the battery A Warning A The replacement battery MUST be a Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Tadiran TL 5920 Tadiran GmbH SL 2770 Use of a different battery will VOID the intrinsic safety rating of this device and may result in an explosion A Caution I N When replacing the battery the positive end of the battery clip is the end with the red wire Putting the battery in backwards will blow a fuse 28 The Transmitter is extremely easy to maintain in that it requires no peri odic calibration or system checks
56. uses Normal sampling transmission rates when the primary values are within the bands When the value is outside of the bands it is considered Abnormal and Abnormal rates are used Figure 6 15 Normal Upper and Lower Value Selection Using the Software 24 User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 7 Configuring the Process Variable 7 1 Selecting Units of Measure Pressure Properties 1 10 prtngscensnsces soseeseg Description Location Date Installed Comments General Monitored Equipment Field Unit Password 0000 Units Pressure psi v Figure 7 2 Units Selection Using Wireless This section helps the user in the selection of engineering units as well as discussing the setting of a measurement offset and trimming the process measurement The subsections are as follows 7 1 Selecting Units of Measure 7 2 Zeroing the Sensor 7 3 Setting a Measurement Offset 7 4 Trimming the Measurement Entering a 22 Point Curve The Transmitter can be used in many different types of applications To accommodate these various options there are various engineering units that can be selected To select units of measurement follow the Transmitter menu map shown in Figure 7 1 The units are listed on the left The factory default is PSI _ o o en a e PASSWORD NEXT NEXT NEXT Def
57. valuated while the Transmitter is running under normal operating conditions As the test runs a link strength will be shown in the lower right hand corner of the window gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself for the specified amount of time User Manual Rev 6 August 2012 Honeywell Process Solutions Wireless Pressure Transmitter Section 4 General Configuration This section discusses the generalities for configuring the Transmitter via the NEXT and ENTER buttons The subsections are as follows 4 1 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 4 2 The Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Name 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings To turn the Transmitter on press and hold both the NEXT and ENTER buttons for a few seconds Upon power up the Transmitter will display Messages the Power Up Sequence and then go into the Operations Sequence These Sequences are shown in Figure 4 1 below 4 1 Transmitter Displayed RF ERR 1 1 1 it SEN ERR During configuration and testing keep Transmit pote ters at least six feet from the Base Radio and other Transmitters Figure 4 1 Transmitter Power Up and Operations LCD Sequences 4 1 1 The Read On ly Sequence Once the Transmitter is in the Operations Sequence a user
58. ware that the length of time it takes to perform this test is dependent upon how fast the Transmitter is normally transmitting 10 User Manual Rev 6 August 2012 Honeywell Process Solutions 3 2 2 3 Conducting a Link Test from WMT Rev 6 August 2012 Wireless Pressure Transmitter l 3 2 2 2 Continued OPERATIONS SEQUENCE Figure 3 4 Base Radio Link Test When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life To conduct a Link Test from WMT make sure that WMT is running on the PC attached to the Base Radio Then go to the Transmitter view and right click on the Transmitter you want to test Received data transmission from Figure 3 5 Select Wireless Data Loss Test from the popup menu The Wireless Data Loss Test window appears Figure 3 6 The name of the Transmitter being tested appears in the title bar in parenthesis ps Honeywell Wireless Management Toolkit Connected DEX File View Help Field
59. y mounting the unit is a quick hand held test There are two types of tests you can conduct the RSSI Received Signal Strength Indicator Diagnostic and the Link Test The RSSI Diagnostic measures the strength of the signal at the Transmitter The Link Test measures the throughput of data sent to and from the Transmitter The Link Test may be conducted from the Transmitter Base Radio or through WMT The RSSI Diagnostic should be conducted first to determine if the Base Radio is communicating with the Transmitter Then the Link Test may be performed to test the validity of the installation To perform these tests you should have a good idea of where the Base Radio will be placed for more information see Section 3 of the Base Radio User Manual Place the Base Radio in the desired area and power on Make sure that the Base Radio and Transmitter are on the same RF Channel and Baud Rate See Section 5 You may also have to increment the number of Transmitters with which the Base Radio is communicating See the Base Radio User Manual Section 4 3 Once both the Base Radio and Transmitter are set up to be on the same network make sure communication is established by looking at the Transmitter LCD for the RF OK message in the Read Only Sequence see Section 4 2 1 After communications have been established go to Section 3 2 1 for the RSSI Diagnostic or Section 3 2 2 for the Link Test The Transmitter should be placed in RSSI Diagnostic

XYR 5000 Wireless Pressure Transmitter User manual, 34-XY-25-51

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