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User Manual - NAG Marine

1. High 5 ppm Signal HIGH OIL READING Oil Content gt 5 ppm 0 sec Zero Signal ZERO OIL READING Oil Content 0 ppm 0 sec LED Failure LED FAILURE LED output too low 10 sec High Water Temperature H20 TEMPERATURE Water Temp gt 60 C 140 F 10 sec Cell Condition CELL CONDITION Separator SEPARATOR OWS not in operation 0 sec Flow FLOW HAS STOPPED Flow through instrument has 0 sec stopped Early Warning EARLY WARNING Oil Content gt Set point 0 sec TD 107 in Maintenance Maintenance Mode MAINTENANCE MODE Mode inlet valve closed 0 sec 10 5 5 Cell Condition 10 5 Alarm Advisory Definitions If the voltage from the light transmitted through the sample cell falls below the 10 5 1 High 5 ppm Signal level deemed acceptable by the factory CELL CONDITION will be displayed This typically occurs because the sample cell is excessively dirty a process condition exists that will no longer allow accurate measurements to be taken or an electronics failure has occurred If the measured oil in water concentration exceeds 5 0 ppm HIGH OIL READING will be displayed 10 5 2 Zero Signal If the measured oil in water concentration equals 0 0 ppm ZERO OIL READING will 10 5 6 Separator be displayed If the TD 107 is on and the OWS input signal is not satisfied SEPARATOR Ein cote Failure will be displayed This could indicate a If LED output power drops below the level problem with the OWS or a fault
2. To View Press the keys in this order Default Range Current Alarms ESC N A N A Alarm History lt Instrument Time Date N A N A High Standard Concentration 0 1 5 0 Low Standard Concentration 2 0 0 NA Calibration Data ENT 2 ENT N A N A Software Version DIAG N A N A RAW FS DIAG ENT N A N A LED Status DIAG ENT ENT N A N A FL DIAG ENT ENT ENT N A N A REF REFCAL DIAG ENT ENT ENT ENT N A N A H20 MAX Temp DIAG ENT ENT ENT ENT ENT Press ESC to N A N A High Low return to the Standard DIAG ENT ENT ENT ENT ENT ENT HOME N A N A High Signal Alarm screen Value 1 5 0 ppm N A 1 0 Alarm Value 5 3 0 ppm 2 9 Zero Signal Alarm Value 0 0 ppm N A 4 mA Output Value 4 0 0 ppm N A User ID 5 0258 20 mA Output Value 6 30 0 ppm N A 7 8 Cell Condition 9 100 107 100 Zero Adjust 46 TD 107 Oil Content Monitor Operation Manual To Change Press the keys in this order Early Warning Enter desired value Alarm Value 1 0 4 9 Er Master Enter User ID 5 ID ENT ENT desired ENT ESC value F 1 System Value Definitions F 1 1 High Std Conc Value This value relates the fluorescence measurement value to a high standard concentration reference oil content fluorescence measurement F 1 2 Low Std Conc Value This value relates the
3. 16 8 3 Example TD 107 OCM EVENT Sil 17 84 Example TD 107 VAEEDATA 17 9 0 TD 107 MAINTENANCE 18 9 1 Battery Back Up 18 9 2 Preventative Maintenance 18 9 8 Replacement Parts 19 10 0 ALARMS and ADVISORIES 20 10 1 Alarm 20 10 2 Alarm Activation 20 10 8 Multiple Alarms 20 10 4 Alarm History 20 10 5 Alarm Advisory Definitions 21 11 0 TROUBLESHOOTING 22 11 1 Diagnostics 22 11 2 Display Screens 23 11 8 Datalogger Failure 24 11 4 Fuse RHeplacement 24 11 5 Service Assistance 24 11 6 Troubleshooting Guide 25 12 0 RESPONSIBILITY FOR SAFE DELIVERY 27 13 0 LEGAL amp WARRANTY 28 APPENDIX A INSTALLATION CHECKLIST 30 APPENDIX B CONFIGURATION RECORD 32 APPENDIX C TD 107 CONTROL FUNCTIONS 33 APPENDIX D TD 107 SOFTWARE FUNCTIONS 34 APPENDIX E TD 107 SCREEN FLOW CHARTS 35 APPENDIX F SYSTEM VALUES irri 46 APPENDIX G TD 107 TROUBLESHOOTING WORKSHEET 48 APPENDIX H FUSE SPARE
4. 5 Lol uius 5 1 25 3SVIDDOIS 5 2 0 THEORY OF OPERATION 5 2 1 lt 6 22 Excitation Filter 6 2 3 Sample Coll 6 2 4 Emission Filter 6 2 5 Light Detector s eene 6 2 6 Control Functions 6 3 0 SPECIFICATIONS 7 4 0 INSTALLATION 7 41 Pre Installation Installation 7 42 Required Tools amp Accessories 7 4 3 Location amp Sampling Point 7 44 Mechanical Connections 8 45 Power and Input Output Signal Requirements 2 8 4 6 Electrical Connections 9 5 0 START UP SHUT DOWN 10 51 Start Up 10 52 Start Up 10 5 8 Start Up Sample Cell Maintenance Cleaning 11 54 Shut Down Sample Cell Maintenance and Cleaning 12 6 0 CALIBRATION CHECK 12 6 1 Calibration Check Procedure 12 7 0 TD 107 OCM SOFTWARE FUNCTONS eae edie 13 fw SSORBODS Vo ac ta eed 13 7 2 Keypad Functions 14 7 3 Standby Mode e 15 8 0 DATALOGGER 15 8 1 15 82 Data HRetrieval
5. lt HOME gt lt DIAG gt Software Version lt HOME gt lt DIAG gt lt ENT gt Raw Process water flowing for this step FS lt HOME gt lt DIAG gt lt ENT gt Raw Stop flow and inject DI water 0 ppm FS 96 solution for this step HOME lt DIAG gt lt ENT gt Raw Stop flow and inject Calibration Check FS solution for this step LED ON OFF X XXX V HOME lt DIAG gt ENT ENT LED T 0Hr X XXX V HOME lt DIAG gt lt ENT gt lt ENT gt lt ENT gt FL X XXXV lt gt REF X XXXV lt DIAG gt lt ENT gt lt ENT gt lt ENT gt lt ENT gt REFCAL X XXXV lt HOME gt CAL TEMP lt DIAG gt lt ENT gt lt ENT gt lt ENT gt lt ENT gt MAX TEMP lt ENT gt lt HOME gt High Std X XXX lt DIAG gt lt ENT gt lt ENT gt lt ENT gt lt ENT gt Low Std X XXX lt ENT gt lt ENT gt 49 TD 107 Oil Content Monitor Operation Manual APPENDIX H FUSE SPARES AND REPLACEMENT Fuse Spares and Replacement Spare fuses located on power supply board upper left corner bottom board Alarm Circuit Fuses located along the data logger board Each circuit is individually fused at 6 amperes Fi Fuse and spare located on the top board lower left hand corner Caution QUALIFIED PERSONNEL FAMILIAR WITH ELECTRONICS SHOULD ONLY DO CHANGING OE CIRCUIT FUSES In aut CASES THE REASON WHY A FUSE HAS BLOWN SHOULD BE IDENTIFIED BEFORE CHANGING THE FUSE AND REENERGIZING THE UNIT 50 TD 107 Oil Con
6. 1 gt The HIGH SIGNAL ALARM value will be displayed Press lt ESC gt to return to the HOME screen The user is unable to change this value Viewing Early Warning Setting OR From the HOME screen press lt 2 gt The EARLY WARNING setting will be displayed Press lt ESC gt to return to the HOME screen Changing this value is described on the next page 36 TD 107 Oil Content Monitor Operation Manual Changing Early Warning Setting Car Enter new value for example 10 and press lt ENT gt From the HOME screen press 2 The current Early Warning Alarm Value will be displayed Press ENT to access the PARAMETER CHANGE screen Enter a value between 1 0 and 4 9 Press lt ENT gt to accept the new value Press lt 5 gt confirm the new value Press lt ESC gt once more to return to the HOME screen 37 TD 107 Oil Content Monitor Operation Manual Viewing Zero Signal Alarm Value From the HOME screen press 3 The ZERO SIGNAL ALARM value will be displayed Press lt 5 gt 0 return to the HOME screen The user is unable to change this value Viewing 4 mA Output Value FT From the HOME screen press 4 The 4 mA OUTPUT value of 0 ppm will be displayed Press ESC 0 return to the HOME screen The user is unable to change this value 38 TD 107 Oil Content Monitor Operation Manual Changing the User ID from the Detault Value Enter the MASTER I
7. 10 ft 3 05 m from devices such as large generators which require a great deal of electrical power or generate a strong 4 electromagnetic field CUSTOMER REQUIREMENTS PLUMBER Sample stream must be plumbed to the unit to deliver at a rate greater than 0 13 U S gal min 0 5 L min less than 1 0 U S gal min 3 78 L min and less than 100 psig 689 5 kPa g One 0 25 in FNPT pipe connections is provided for pipe inlet hook up One inch Swagelok is provided discharge water see General Arrangement Drawings NAG Marine recommends flex lines for the inlet outlet connections Ensure sampling point avoids air entrapment 2 Sample from side of water line to avoid air entrapment if appropriate 3 Provide free unrestricted drain for sample stream if possible CUSTOMER REQUIREMENTS ELECTRICIAN 1 Ensure environment will support a NEMA 4 type enclosure Provide continuous 20 240 VAC VDC 50 60 Hz 15 watt electrical service to the TD 107 Connect the High Signal 5 ppm Alarm Relay to the bilge water treatment system diverter valve 3 Connect the separator system status input and flow status input to the TD 107 FINAL REQUIREMENTS WATER ENGINEER AND CUSTOMER 1 If the unit is to be installed by a third party arrange a time during start up when you and the customer can be trained together Obtain needed materials check solution 0 pp
8. 4 4 FNPT 7 3 16 182 4 29 16 64 8 43 8 110 5 6 1 8 156 2 BOTTOM VIEW 10 5 8 270 5 INLET 3 WAY BALL VALVE 17 3 8 442 1 2023 N GATEWAY BLVD SUITE 101 5 93727 5 TURNER DESIGNS 559 253 1414 Hydrocarbon Instruments 559 253 1090 fax DESCRIPTION GENERAL ARRANGEMENT TD 107 5 SST 3 WAY VALVE DR N BY CHECKED BY DATE SMEET anos 2ors Sut SCALE RANNO NUMBER 22541 57 TD 107 Oil Content Monitor Operation Manual NOTES 1 ALL CONNECTION DIMENSION TOLERANCES ARE TO BE PLUS OR MINUS 1 4 LEFT VIEW 58 D v REQUEST THIS DR AMINO MUST BE KEPT INSTRUMENTS INC WHEN NOT IN USE AL AND PROPRIETARY PROPERTY AND ARE THE PROPERTY OF ARES INFORMATION THAT IS CONFIDE VORO INSTRUMENTS D ITE DESIGN DET AL ENCE AND SHALL NOT WRITTEN CONSENT OF AN WORK ON CONTRACTS DOLL RETURNED ON o CONFIDENTIAL FILES OF TURNER DESIGNS HYDROCARBON A RIGHTS RESERVED DESCRIPTION 23 GATEWAY BLVD 2023 N SUITE 101 5 93727 5 TuRNER DESIGNS 5592531414 559 253 1090 fax Hydrocarbon Instruments EST GENERAL ARRANGEMENT TD 107 SST 3 WAY VALVE praw BY CMECKED DATE SMEET angor AMNONUNBER PA 22541 TD 107 Oil Content Monitor Operation Manual NOTES THS DRANING CONT ANS INFORMATION THAT IS CONFIDENTIAL AND PR
9. Certificate invalid The validity date relates to the Type Approval Certificate and not to the approval of equipment systems installed If any person suffers loss or damage which is proved Io have been caused by any negligent act or omission of Det Norske Veritas then Det Norske Veritas shall pay compensation to such person for his proved direct loss or damage However the compensation shall not exceed an amount equal to ten times the fee charged for the service in question provided that the maximum compensation shall never exceed USD 2 million In this provision Det Norske Veritas shall mean the Foundation Det Norske Veritas as well as all its subsidiaries directors officers employees agents and any other acting on behalf of Det Norske Veritas m 64 TD 107 Oil Content Monitor Operation Manual Certificate No P 14592 File 771 61 Job ld 262 1 015727 1 Product description The 5 ppm Bilge Alarm by Turner Designs Hydrocarbon Instruments Inc is intended for installation onboard ships for bilge water monitoring alarm max 5 ppm at discharge overboard The 5ppm Bilge Alarm is designed and tested to meet the requirements of the DNV Type approval program TAP771 61 Application Limitation The following shall be verified during installation The response time of the bilge alarm is less than 20 s from the bilge separator discharges effluent exceeding 5 ppm oil until the automatic stopping device preve
10. DNV TAP NO 771 61 certified 5 ppm Bilge Alarm Its primary function is to monitor bilge water oil content and facilitate TD 107 Oil Content Monitor Operation Manual the activation of discharge control devices to divert bilge water discharge in the event oil content exceeds 5 ppm The TD 107 also permits process monitoring through system function relays oil content relays and analog sample concentration outputs Compared with oil content detection technologies that utilize turbidity or light scatter techniques the TD 107 offers Resistance to high oil content readings resulting from suspended non oil particles Selectively tuned optics to minimize chemical interferences 1 22 Symbols The following symbols are used to call attention to specific types of information A warning to use caution In some instances personal injury or damage to the TD 107 may result if these instructions are not followed properly p explanation or information of interest If the manual instructs the user to press a key on the instrument the designated key will be CAPITALIZED in boldface type enclosed by lt gt Display screen names will be in boldface type and in ALL CAPITALS References to appendixes tables and figures will be in boldface type and in italics 2 0 THEORY OF OPERATION The TD 107 measures the oil content of post oily water separator OWS effluent
11. charge if the damage is covered by the warranty This warranty service is provided to NAG Marine and Turner Designs Hydrocarbon Instruments users in the contiguous continental United States 13 6 Warranty Service Outside of the United States of America Components potentially covered by warranty must be shipped freight pre paid to NAG Marine or Turner Designs Hydrocarbon Instruments as directed by NAG Marine representative NAG Marine or TDHI will make a determination upon inspection of the inoperable or damaged component to determine if the component is covered by warranty In the event the component is covered by warranty NAG or TDHI will repair the item at no cost however the customer is responsible for the shipping to and from our facility including any potential customs clearance In the event the damage is not covered by warranty an inspection charge will apply in addition to repair costs and return shipping costs For users outside of the contiguous continental United States and who have purchased the equipment from a distributor contact the distributor If the purchase was direct contact Turner Designs Hydrocarbon Instruments For International Support please contact NAG Marine at 1 800 830 5186 NOTE Under no conditions should the instrument or accessory be returned without notice Prior correspondence is needed for the following reasons 1 Many problems may be rectified on site 2 The nature of the problem must be
12. defined in detail to speed the repair of the instrument 3 A RMA number must accompany the monitor This number is used to track the repair cycle 29 TD 107 Oil Content Monitor Operation Manual APPENDIX A INSTALLATION CHECKLIST CUSTOMER INFORMATION To be completed by Service Technician Customer Date Location System Name Estimated Start up Date Service Technician Name Service Technician Telephone Number Type of oil being detected CHECKLIST The following checklist is provided so the appropriate preparations may be made prior to equipment start up Completion of the listed items is mandatory to assure proper installation and a properly functioning piece of equipment Although it may be tempting to compromise on the initial requirements history has proven that doing it right the first time pays off in the long run 30 TD 107 Oil Content Monitor Operation Manual INSTALLATION CHECKLIST To Do Complete Requirements INITIAL REQUIREMENTS WATER ENGINEER 1 Ensure turbidity is less than 50 NTU NOTE Install appropriate filter strainer on inlet if required 2 Assure bilge water temperatures of 32 140 0 60 INSTALLATION REQUIREMENTS WATER ENGINEER 1 Locate unit within 25 ft 7 62 m from sample point Locate unit out of direct sunlight Locate unit where ambient temperatures are 40 120 F 4 49 C Locate unit at least
13. fluorescence measurement value to a low standard concentration reference oil content fluorescence measurement F 1 3 High 5 ppm Signal Alarm Value This is the value at which the High 5 ppm Signal Alarm is triggered F 1 4 Early Warning Value This is the value at which the Early Warning is triggered F 1 5 Zero Signal Alarm Value This is the value at which the Zero Signal Alarm is triggered F 1 6 4 mA Output Value The lower limit of the analog output sent to the Datalogger which is 0 ppm F 1 7 User ID Master ID The User ID allows the user to access certain functions in the software not accessible to those who do not possess the User ID The Master ID allows access to the same functions as the User ID and includes others such as the ability to change the User ID F 1 8 20 mA Output Value The upper limit of the analog output sent to the Datalogger which is 30 ppm pm Ore date and time values are accessed under the C menu The Datalogger date and time are set to Greenwich Mean Time GMT regardless of the date and time setting in the TD 10722 OCM The time and date cannot be changed 47 TD 107 Oil Content Monitor Operation Manual APPENDIX G TD 107 TROUBLESHOOTING WORKSHEET The Troubleshooting Worksheet is designed to facilitate diagnostic data collection After collecting all data on the worksheet most problems can be solved over the telephone Refer to the Service Assist
14. instrument calibration e High Std The fluorescence value for the high calibration standard stored from the last instrument calibration Low Sid The fluorescence value for the low calibration standard stored from the last instrument calibration For the ranges and default values of these items see Appendix E Calibration Data Screen 11 3 Datalogger Failure The Datalogger is set up and configured by the factory Moving the inlet valve to the maintenance position valve closed 24 will cause Relays 1 5 to go into alarm state and can be used for alarm circuit testing Failure of the Datalogger to retain data may be due to the back up battery being exhausted This battery is replaced by a factory authorized representative during re calibration and cannot be replaced by the end user There are no user changeable features other than described here Changing features other than described here will violate the DNV certification There are no user serviceable components within the Datalogger other than described here 11 4 Fuse Replacement Spare Fuses are located on each circuit board The spares are labeled on the board Only personnel familiar with electronics should change these fuses Prior to changing ensure all power is secured to the unit 11 5 Service Assistance The experienced technical staff of NAG Marine is available to assist you in troubleshooting the TD 107 instrument NAG MA
15. most problems can be solved over the phone Refer to the Service Assistance Section for the appropriate telephone numbers This guide assumes that all problems associated with alarms have been resolved first Something as simple as a clogged inlet line can lead to other alarm messages which could all be solved at one time simply by clearing the obstruction If there is no System Alarm it is highly probable that the electronics of the instrument are functioning properly In that case it is likely that the problem is either mechanical or has resulted from another system problem or from the operator s unfamiliarity with the unit The troubleshooting procedure works best in this sequence 1 Handle any alarms first see 10 0 Alarms and Advisories 2 Determine whether or not System Values have been entered correctly see recorded values in Appendix B and the System Default Values in Appendix F Table 5 3 Perform the diagnostics procedure as described in the following section 4 Determine whether or not the bilge water process is behaving as expected Does the clean water read close to zero on the HOME screen and 30 5 ppm check solution read between 25 and 35 on the HOME screen Check the CAL DATA screen see Appendix E Calibration Data Screen to determine whether the last calibration seems correct 5 Complete the Troubleshooting Worksheet Appendix G 6 Contact your NAG Marine representative or NAG Marine direc
16. via fluorescence Fluorescence occurs when a molecule in this case a hydrocarbon molecule relaxes to its ground state after being electronically excited Fluorescent hydrocarbons absorb TD 107 Oil Content Monitor Operation Manual light excite at one wavelength and emit light relax at a longer less energetic wavelength The emitted light is filtered and translated to a voltage response which corresponds to the concentration of fluorescent hydrocarbons in the sample TD 107 contains five important components that it uses to make the fluorescence measurement 1 Light Source 2 Excitation Filter 3 Sample Cell 4 Emission Filter 5 Light Detector 2 1 Light Source The TD 107 OCM light source emits photons over a specific wavelength range The light source wavelength range has been selected to maximize the response of the targeted oil and meet the DNV TAP NO 771 61 mandated detection range while minimizing the impact of chemical interferences and sample turbidity The light source also has an internal power output monitor to determine light output independent of the fluorescence measurement 2 2 Excitation Filter The excitation filter narrows the range of wavelengths emitted by the light source The excitation filter is also selected to maximize the response of the targeted oil and meet the DNV TAP NO 771 61 mandated detection range while minimizing the impact of chemical inte
17. 0 ppm Check Solution Carboy NAG2520 2 Year Spares Kit NAG2522 Cleaning Solution NAG2528 Cleaning Spares Kit NAG2529 Calibration Check Spares NAG2530 Clean Out Plug Replacement Fitting NAG2532 Check Solution TD 107 Oil Content Monitor Operation Manual 19 TD 107 Oil Content Monitor Operation Manual 10 0 ALARMS and ADVISORIES The primary purpose of the TD 107 OCM is to act as an alarm to oil content greater than 5 ppm There are only two alarms required by the DNV TAP NO 771 61 regulation the High 5 ppm Signal Alarm and the Zero Signal Alarm Other alarms that are recorded by the Datalogger relate to system status These alarms are the LED Failure Cell Condition Separator Flow and High Temp alarms While not mandatory these system alarms provide valuable information and can help greatly in troubleshooting instrument problems and suspected measurement errors The TD 10752 has two advisories as well These are the Early Warning and Maintenance Mode advisories Refer to Table 3 and 4 Appendix F Table 5 for alarm default values 10 1 Alarm Delay To avoid unnecessary triggering of certain alarms the condition must be in effect for a certain delay period see Table 3 10 2 Alarm Activation When an alarm is triggered ALM will blink in the upper left hand corner of the HOME screen Pressing lt ESC gt will display the current alarm Take the appropriate action to clear the
18. 07 Data are retrieved by inserting a USB data key into the USB data port The EVENTS txt and ALLDATA txt files which are transferred to the USB data key can then be reviewed via computer Data exceeding the large storage capacity more 15 TD 107 Oil Content Monitor Operation Manual than 18 months will be overwritten on a first in first overwrite basis All dates and times are set to Greenwich Mean Time GMT and cannot be changed The following alarms and indications are possible logged events within the Datalogger e POWER ON Indicates that the power has been turned on e FLOW Indicates whether or not bilge water is flowing to the monitor e SEPARATOR Indicates whether or not the separator is operating e HIGH 5 ppm SIGNAL ALARM Indicates that the oil content is 5 0 ppm or higher e EARLY WARNING Indicates that the oil content is higher than the set point stored in the instrument e ZERO SIGNAL ALARM Indicates that the oil content reads 0 0 ppm e CELL CONDITION Indicates the sample cell requires cleaning e MAINTENANCE MODE Indicates that the monitor is being maintained or that the inlet valve is closed Note that all alarm relays are in alarm state while in MAINTENANCE MODE 8 2 Data Retrieval Perform the following steps to retrieve data from the Datalogger 1 Close the inlet valve This will log a MAINTENANCE MODE event 2 Open the enclosure door and insert a USB dat
19. 18 06 05 0 003 TD 107 Oil Content Monitor Operation Manual 8 4 Example TD 107 OCM ALLDATA txt Turner Designs Hydrocarbon Instruments Datalogger Software Part Number and Revision 103054 REV C Build Date 20100120 USB Interface Ver 03 68VDPSF TD 107 5 0 Firmware 104754 REV A Build Date 20130502 SN 1000000 Last Power Up 17 19 27 05 08 13 LastCal 01 01 07 CalSlope 0 1080 Callnt 0 0000 HiConc 10 800PPM LoConc 0 000PPM HiSTD 100 000 LoSTD 0 000 HiSTD_REF 0 000V HiSTD_FL 0 000V LoSTD_REF 0 000V LoSTD_FL 0 000V CalTemp 24 0C CellCalTempco 0 643 C TD 107 5 0 OnTime 00000 Hrs LED OnTime 00000 Hrs H2OTempMAX 0 1C Hi Set 5 0ppm Early Set 3 0ppm Zero Set 0 0ppm Events Legend P PowerUp F Flow Alarm S Separator Alarm M Maintenance Mode I Instrument Failure H High Alarm Z Zero Alarm E Early Warning Alarm C Cell Fouling Alarm 04 24 2013 15 01 03 P M 1 580 04 24 2013 15 01 14 1 560 04 24 2013 15 01 24 1 560 04 24 2013 15 01 34 1 560 04 24 2013 15 01 44 1 550 04 24 2013 15 01 54 1 550 04 24 2013 15 02 04 1 550 04 24 2013 15 02 14 1 540 04 24 2013 15 02 24 1 530 04 24 2013 15 02 34 1 540 04 24 2013 15 02 44 1 540 04 24 2013 15 02 54 1 530 04 24 2013 15 03 04 1 520 04 24 2013 15 03 14 1 520 04 24 2013 15 03 24 1 530 04 24 2013 15 03 34 1 520 04 24 2013 15 03 44 1 540 17 TD 107 Oil Content Monitor Operation Manual 9 0 TD 107 MAINTENANCE not
20. AL ARRANGEMENT DRAWINGS 1 ALL CONNECTION DIMENSION TOLERANCES NOTES ARE TO BE PLUS OR MINUS 1 4 FLOWCELL INSTRUMENT CLEANING PORT INSTRUMENT DISPLAY KEYPAD 14 346 1 4 TUBE FITTING DESICCANT PLUG INLET 2 WAY BALL VALVE mds 4 4 FNPT INLET 3 WAY REMOTE ACTUATED BALL VALVE 1 4 FNPT FRONT VIEW ca 23 GATEWAY BLVD 101 20 10 5 83727 USA 253 1414 559 253 1 559 253 1090 fox TURNE Hydrocarbo Instruments GENERAL ARRANGEMENT TD107 SST 3 WAY VALVE a CHECKED BY SEET Ee NAG22541GA 56 TD 107 Oil Content Monitor Operation Manual 5 DR AVMNO CONT ANS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY PROPERTY OF AR BON INST RI ID ITS DESIGN DET AIL AND INVENTION ARE THE PROPERTY OF Or NOTES TRENT TENANT SSI ORB GN CETAK RU RHET Soe ne Ty COPIED IN AN Y MANNEI c UTSIDE PARTY E 55 WRITTEN NT AUTHO FFICER OMP ANY 1 ALL CONN ECTION pi M ENSK ON TOLERANCES r EE ES a NE LIQUID SAMPLE SUPPLY 5 100 PSIG 34 5 690 KPAG SAFE WORKING PRESSURE CABLE GLAND 184 234 04 67 5 94 0 03 GPM 0 1 LPM MIN VALVE ACTUATOR WIRING LOCATION 0 26 0 53 GPM 1 0 2 0 LPM RECOMMENDED 1 06 GPM 4 0 LPM MAX CABLE GLAND 2 184 234 4 67 5 94 32 F 140 F 0 C 60 C SUGGESTED POWER LOCATION CABLE GLAND 9 340 390 8 64 9 91
21. D Enter the desired new User ID for example 1234 From the HOME screen press 5 The ID entry screen will appear and will require the Master ID Press ENT once the User ID screen is displayed to access the PARAMETER CHANGE screen Enter the desired User ID and press ENT then lt gt to display the desired ID as the new User ID Press ESC again to return to the HOME screen 39 TD 107 Oil Content Monitor Operation Manual Viewing 20 mA Output Value SU From the HOME screen press 6 The 20 mA Output Value of 30 ppm will be displayed Press ESC to return to the HOME screen The user is unable to change this value Viewing Cell Condition From the HOME screen press lt 9 gt current concentration reading in ppm and cell condition percentage will be displayed Press lt ESC gt to return to the HOME screen TD 107 Oil Content Monitor Viewing Current Alarms um Current alarms will only be present to view if ALM is flashing the upper left corner of the LCD From the HOME screen press lt ESC gt All alarms that are currently affecting the instrument will flash in sequence at Operation Manual a rate of one per second Press lt ESC gt to return to the HOME screen Viewing Alarm History BERE scc From the HOME screen press lt lt gt All alarms that are in the instrument history since the last alarm history reset will flash in sequence a
22. D the Cell Condition percentage has stabilized between 70 1006 the unit is ready for operation 12 Place the sample cell valve handle into Operating position and begin OWS operations 13 If the PPM value OR Cell Condition percentage is still out of starting parameters repeat the acidic cleaning process Notes on Cell Condition Alarms y w note that Cell Condition Alarms are simple warnings to the operator that the TD 107 Sample Cell may be getting dirty The Cell Condition logic compensates for a dirty cell and will read accurately between 10 and 100 The Cell Condition Alarm will not put the OWS into Recirculation mode until the Cell Condition percentage reaches 10 or less If the 30 Cell Condition threshold is reached the TD 107 will output three alarms a Cell Alarm At this point this alarm is to bring attention of the operator to check the unit to ensure the cause of the alarm is simply dark process water and not a fouled cell The TD 107 will go into recirculation mode at 10 cell condition At this point a Cell Condition Alarm System Alarm 1 and a High Alarm H will all be present The unit will continue to run in recirculation mode until some action is taken or the process water clears up It is recommended however if the cell condition reaches 10 a stays there that the cell be cleaned to ensure it is not the cause for the cell alarm 55 TD 107 Oil Content Monitor APPENDIX K Operation Manual GENER
23. DBY message From the STANDBY screen the press of any key will restart the detection system and the 10 minute delay clock From there the 10 minute delay is restarted after each press of a key If while the TD 107 is in standby the OWS is started the detection system will turn on and oil in water measurements will resume 7 3 2 30 Minute Delay The 30 minute delay is operational only when the inlet valve handle is closed MAINTENANCE MODE The movement of the handle from open to closed is the trigger to start the 30 minute countdown If no keys are pressed for 30 minutes after the valve is closed the detection system will turn off and the LCD will display a STANDBY message From minute 30 to minute 11 in the countdown pressing a key will do nothing to reset the countdown timer With less than 10 minutes remaining in the countdown any key pressed will restart the countdown timer at 10 minutes The only mechanism available to restart the 30 minute delay clock is to open and then close the instrument inlet valve If the instrument is experiencing a SEPARATOR alarm and already in the 10 minute countdown window moving the inlet valve handle to close will still initiate the 30 minute countdown 8 0 DATALOGGER 8 1 General The Datalogger maintains alarm events and concentration readings for a minimum of 18 months Although the data can be retrieved at any time data cannot be deleted or edited from the memory of the TD 1
24. OPRIETARY PROPERTY OF TURNER DESIONS M YOROC ARBON INSTRUMENTS INC AND ITS DESION DET AND INVENTION ARE THE PROPERTY 5 s 1 SHALL NOT Y MANNER NOR CI HEY AL A ART WITHOUT THE 3 1 ALL CONNECTION DIMENSION TOLERANCES pP Uu RC PEG DEN SL Were UE ARE TO BE PLUS OR MINUS 1 4 LUER LOCK CALIBRATION PORT CABLE DO NOT REMOVE OR ALTER MAINTENANCE SWITCH AND INDICATOR DO NOT REMOVE OR ALTER RIGHT VIEW BLVD 2023 N GATEWAY SUITE 101 5 93727 5 TURNER DESIGNS 5592531414 Hydrocarbon Instruments 559 253 1090 fax DESCRIPTION GENERAL ARRANGEMENT TD 107 5 SST 3 WAY VALVE DRAN BY CHECKED DATE 2120 Sut SCALE RANNO NUMBER NAG22541GA 59 TD 107 Oil Content Monitor Operation Manual NOTES THES DR CONT ANS INF ORMATION THAT IS CONFIDENTIAL AND PROPRIETARY PROPERTY OF TURNER DESIGNS M YOROC ARBON INSTRUMENTS INC AND ITS DESIGN DET AIL AND INVENTION ARE THE PROPERTY R Ge Sues HYOROE ARBOR INST ROME NTS INC sultan HTEO tre RECENT N CONFIDENCE AND SAL NOT ON THE DENTIA FILES OF TURNER DESIGNS MYOROC ARDON 1 ALL CONNECTION DIMENSION TOLERANCES ARE TO EE PLUS OR L II ee 9 1 2 2413 eie 2813 220 7 16 107 6X 3 8 9 BACK VIEW MOUNTING HOLES 2023 N GATEWAY BLVD SUITE 101 FRESNO CA 93727 USA TURNE DESIGNS 559 253 1414 Hydro
25. RINE Telephone USA 1 800 830 5186 E mail TD107Service nagmarine com www nagmarine com Hours 8 00 am 5 00 pm Eastern Standard Time im Improper installation use application or unauthorized servicing of this equipment voids all warranties 11 6 Troubleshooting Guide HANDLE ANY ALARMS FIRST TD 107 Oil Content Monitor Operation Manual SYMPTOM HOME screen displays over OVER blinking from over to OVER A blinking over OVER is a different symptom than a steady OVER and indicates that the sample reading exceeds 999 This is most likely related to the System Values entered for the site If for example a Cal Solution Value of 200 was erroneously entered the unit s numerical calculation of the sample reading might exceed 999 NOTE Examine Possible Cause Solution in the numbered order HOME screen displays OVER not blinking from over POSSIBLE CAUSE 1 System Values are incorrect i e Fluor Temp Compensation Cal Solution Value etc 2 Incorrect calibration 3 Controller is or has been in alarm 1 Possible optics problem SOLUTION Check the Configuration Record for the site Access the System Values and verify that they are entered correctly Check the Calibration Data screen Contact a factory authorized dealer for re calibration Check active alarms and correct as required Check the 5 reading in the Diagnostics se
26. S AND REPLACEMENT 50 APPENDIX I CONNECTIONS FOR FLUSH VALVE ACTUATOR 51 APPENDIX J SAMPLE CELL MAINTENANCE 53 APPENDIX K GENERAL ARRANGEMENT DRAWINGS 56 APPENDIX L CALIBRATION CERTIFICATION 64 1 0 INTRODUCTION This operations manual is applicable to instruments with serial numbers of 2000001F and greater If you require an operations manual for an instrument with an earlier serial number please contact NAG Marine for assistance General This manual contains instructions for the installation operation and maintenance of the TD 107 OCM For information regarding the installation operation and maintenance of associated equipment supplied by NAG Marine refer to the separate manual supplied with those products Improper installation use application or unauthorized servicing of this equipment voids all warranties The TD 107 must be installed operated and maintained according to this manual to remain in compliance with DNV TAP NO 771 61 regulations Operation of the TD 107 in a manner other than described here may be documented by the instrument and may result in the invalidation of the DNV TAP NO 771 61 Certification Failure to adhere to the directions and recommendations exactly as presented in this manual may result in oil discharges violating DNV TAP NO 771 61 regulations The TD 107 Oil Content Monitor OCM is a
27. TD 107 Sample Cell Inlet handle to the Maintenance position you will see an ALM flash on the display screen Unscrew the sample cell cap fitting located at the top of the sample cell Dip the provided flow cell cleaning brush NAG Part Number 2506 in 6N Hydrochloric Acid If 6N HCL is unavailable muriatic acid or citric acid is an acceptable substitute Aggressively scrub the inner quartz tube of the sample cell with the acid cleaner for approximately 1 minute Note Use of a non recommended flow cell brush could potentially scratch the inner quartz tube of the sample cell and cause the OCM to malfunction Remove the brush and screw the sample cell cap back onto the top of the sample cell Note Hand tighten 74 turn for the sample cell cap Do not over tighten or use pliers or wrenches on the sample cell cap Use a clean syringe to inject of clean fresh water into the sample cell to flush the acid out 54 TD 107 Oil Content Monitor Operation Manual 7 Inject another 50ml of clean fresh water into the sample cell and observe the display screen 8 Onthe display screen you will see a Alarm b PPM value c Cell Temperature d Cell Condition Percentage between 096 100 9 Allow PPM value to stabilize typically between 0 5 in fresh clean water 10 Allow the Cell Condition Percentage to stabilize typically between 70 10096 in fresh clean water 11 If the PPM value has stabilized between 0 5 AN
28. TURNER Hydrocarbon Instruments Operation Manual TD 107 Oil Content Monitor DNV Type Approval Programme No 771 61 Certified May 2 2014 P N NAG2544 Rev B Applicable to TD 107 Serial Numbers 2000001F and greater Global Sales amp Service Support NAG Marine 2511 Walmer Avenue Norfolk VA 23513 1 800 830 5186 www nagmarine com TD107Service 2nagmarine com TD 107 Oil Content Monitor Operation Manual THIS PAGE INTENTIONALLY LEFT BLANK TD 107 Oil Content Monitor Operation Manual To ensure proper system operation NAG Marine strongly recommends reading this manual in full After reading the entire manual please review the following Prior to installation completely review the Pre installation Installation Checklist Appendix A page 30 START UP Prior to start up completely the Start Up Section page NORMAL OPERATION Summary sheet designed Tor normal operation and cleaning Appendix J page 53 Prior to calibrating the TD 107 completely review the Calibration Check Procedure 12 This section describes the Datalogger alarm events Please DNV DATALOGGER review prior to operation See page 15 Prior to calling NAG Marine for assistance completely review TROUBLE the Troubleshooting Guide page 22 TD 107 Oil Content Monitor Operation Manual Table of Contents 1 0 INTRODUCTION
29. VI 02 CIVI 1 0 D AWUMO v OV x w Gt Wvix 333 SUVAIC ANOVI 41415 VNI 803 62 TD 107 Oil Content Monitor Operation Manual 3 wm GWD 382 CSOD ONSSAIN ANS SH 5900 WADI 63 TD 107 Oil Content Monitor Operation Manual APPENDIX L CALIBRATION CERTIFICATION DET NORSKE VERITAS TYPE APPROVAL CERTIFICATE CERTIFICATE NO P 14592 This is to certify that the 5 ppm Bilge Alarm with type designation s TD 107 5 0 Issued to Turner Designs Hydrocarbon Instruments Inc FRESNO CA United States is found to comply with Det Norske Veritas Type Approval Programme 771 61 5 ppm Bilge Alarms Application This Type Approval covers system design and prototype testing of 5 ppm Bilge Alarms as required by Type Approval Programme 771 61 This Certificate is valid until 2018 06 30 Issued at Hovik on 2014 04 22 for Det Norske Veritas AS DNV local station Long Beach SHEL Digitally Signed Sacle Nilsen Dag s Location DNV Oslo Norway Approval Engineer Maya Rajinder Kaur 1864 Signing Date 2014 04 23 Dag Szle Nilsen Head of Section This Certificate is subject to terms and conditions overleaf Any significant change in design or construction may render this
30. a key into the USB data port EVENTS DOWNLOAD will flash on the LCD to indicate that the EVENTS txt file is being written to the USB key A row of will appear across the bottom of the LCD as the file writing progresses This process may take some time if the file to be written is large 3 ALLDATA DOWNLOAD will flash on the LCD to indicate that the ALLDATA txt file is being written to the USB key row of will appear across the bottom of the LCD as the file writing progresses This process may take longer than Step 4 due to the larger file size 4 When the LED is not illuminated the USB key can be safely removed 5 Shut and secure the enclosure door after retrieving data The data files are text files that can be imported into a computer The EVENTS txt file only writes when there is a change of alarm states It includes the time and date upon which alarm event occurred in addition to the concentration measurement at that time The ALLDATA txt file writes every 10 seconds with all alarm events and concentration measurements Failure to shut the enclosure door properly can result in corrosion of the internal electronics pn 559 The EVENTS txt data file is written first followed by the ALLDATA txt data file A 512 MB minimum size data key for file retrieval is recommended aS ba y existing Datalogger EVENTS txt or ALLDATA txt files on the USB data key will be overwrit
31. agnostics SCREEN 3 is a display of the LED status LED ON indicates normal operating OFF indicates that the LED has failed or is in Power Save Mode e Current LED output voltage is displayed to the right of the LCD e Initial LED output voltage is displayed along the bottom of the LCD 11 2 4 SCREEN 4 FL Voltage Diagnostics SCREEN 4 is a display of the current fluorescence voltage being produced in the sample cell 11 2 5 SCREEN 5 REF and REFCAL Diagnostics SCREEN 5 is a display of the REF and REFCAL voltage values REF The current voltage measurement produced by the non fluorescent light passing straight through the sample cell REFCAL The REF value stored from the last instrument calibration 11 2 6 SCREEN 6 PPM and Cell Condition TD 107 Oil Content Monitor Operation Manual Diagnostics SCREEN 6 is a display of the real time PPM value and the real time cell condition percentage as measured in the sample cell 11 2 7 SCREEN 7 Water Temp Diagnostics SCREEN 7 is a display of the current sample water temperature and the maximum sample water temperature experienced by the instrument e H2O TEMP The temperature of the water currently p assing through the sample cell e MAX TEMP The maximum water temperature that has been recorded by the instrument 11 2 8 SCREEN 8 High Low Std Diagnostics SCREEN 8 is a display of High and Low Standard values from the last
32. ance Section for the appropriate numbers Please fill out worksheet completely All entries are important GENERAL INFORMATION Unit Serial No Tag is located on the left hand side of the instrument Field Contact Name Field Contact Phone Description of Symptoms Date Time Symptoms Started Describe Any Physical Damage To Unit Date Of Last Calibration Press lt ENT gt from HOME screen to read last calibration date THE HOME SCREEN READS ppm If ALM is blinking press lt 5 gt and record alarms PHYSICAL INSPECTION Is main power switch on O YES O NO 2 LCD contrast be adjusted using the UP DOWN arrows YES NO With Cleaning 3 Date flow cell was last cleaned Solution With Brush 4 Turn main power to the instrument off and access power and signal connections Make sure all connections are tight 48 TD 107 Oil Content Monitor Operation Manual RECORD TD 1075 SYSTEM VALUES Access Keys System Value Value lt HOME gt lt 0 gt lt 1 gt High Standard Conc HOME lt 0 gt lt 2 gt Low Standard Conc lt gt lt 1 gt High Signal Alarm lt HOME gt lt 2 gt Early Warning Signal Alarm lt HOME gt lt 3 gt Zero Signal Alarm lt HOME gt lt 4 gt 4 mA Output lt HOME gt lt 5 gt User ID lt HOME gt lt 6 gt 20 mA Output lt HOME gt lt 7 gt lt HOME gt 8
33. break the provided tamper evident DNV certification seals for any reason Breaking such seals will invalidate the DNV certification of the monitor When performing maintenance always move the inlet valve to the maintenance position Improper installation use application or unauthorized servicing of this equipment voids all warranties maintenance cleaning of the TD 107 sample cell is a key component of consistent oil content monitoring Significant build up of residue iron oxide or other foreign material on the inner quartz tube can materially affect the measurement of the fluorescent properties of the oil Consistently following these simple cleaning and maintenance procedures will ensure accurate and reliable operation from the monitor 9 1 Battery Back Up TD 107 OCM System Values are retained in battery back up memories for up to five years However the Start Up procedure should be followed to ensure oil content monitor calibration and control settings are correct if the unit has been disconnected for any length of time The battery is not user serviceable The back up battery should be replaced during re calibration of the TD 107 OCM by factory authorized dealer The Datalogger data are retained in battery back up memories for up to seven years The battery is not user serviceable The back up battery should be replaced during re calibration of the TD 107 by a factory author
34. carbon Instruments 559 253 1090 fax DESCRIPTION GENERAL ARRANGEMENT TD 107 2 SST 3 WAY VALVE ORAM BY CHECKED BY DATE SMEET __ s SAE RANNO NUMBER 22541 60 TD 107 Oil Content Monitor Operation Manual INTERNAL WIRING SCHEDULE BILGE SEPARATOR BILGE SEPARATOR INPUT 3 28VDC 100uA OR CONTACT CLOSURE _TB3_ SAMPLE FLOW TB4 SAMPLE FLOW INPUT 3 28VDC 100uA OR CONTACT CLOSURE TB5 TB6 CELL ALARM RELAY A NO CELL ALARM RELAY A NC TB8 TB9 TB10 ALARM RELAY A NC SYSTEM ALARM RELAY A COM 1 SYSTEM ALARM RELAY A NO 13 SYSTEM ALARM RELAY A NC d d 17 EARLY ALARM RELAY A COM ARLY ALARM RELAY A NO TE19 EARLYALARMRELAYA NC OWER INPUT 20 240 VAC OR VDC 15 WATTS DC OWER INPUT AC GROUND ISOLATED 4 20mA LOAD 500 OHMS INTERNALLY POWERED J9F MAINTENANCE ALARM RETURN m m iTr r ir 9 299g gt gt gt gt gt gt 5 55 4 4 sss 222 241292 REEF 58585228888 555 vim Ee 58155205 al 5 gt 3 3 9 3 gt m zm x 5 9 2023N GATEWAY BLVD su FRESNO CA 83727 USA TURNEI IGNS 559 253 1414 M SERFS 1000 lx GENERAL ARRANGEMENT 70107 SST 3 WAY VALVE 61 TD 107 Oil Content Monitor Operation Manual NO 390
35. condition see Troubleshooting Section When the condition triggering the alarm is cured ALM will disappear from the HOME screen Alarms cannot be aborted without curing the problem 10 3 Multiple Alarms If multiple alarms are triggered alarms will be listed on the alarm screen when lt ESC gt is pressed from the HOME screen Alarms are not listed in the order they occur Certain alarms will trigger other alarms because a failure in one part of the unit causes what appears to be a failure in another part of the unit For example putting the TD 107 in Maintenance Mode will trigger a Maintenance Mode Advisory and a Flow Alarm since the inlet valve has been closed and water is not flowing through the instrument 10 4 Alarm History The alarm history can be viewed by pressing lt lt gt from the HOME screen This shows which alarms have been activated since the alarm history screen was last cleared To clear this screen press lt gt five times while the alarm history screen is displayed No Alarm Since Last Reset will be displayed The alarm history does not store or display the alarms in the order in which they occurred p UU internal alarms are monitored when the unit is turned OFF During an alarm condition the 4 20 mA will still send out the oil content concentration TD 107 Oil Content Monitor Operation Manual Table 3 Alarm Display Delay Time
36. d reliable operation from the monitor 5 3 1 Prior to starting the OWS perform the following steps 1 Close the TD 107 inlet valve handle MAINT MODE will be displayed on the left side of the LCD 2 Use the supplied syringe that has been labeled Distilled Water to inject 60 mL of fresh clean water into the sample cell via the Luer Lok fitting 3 Onthe LCD you will see the ppm value and Cell Condition Percentage displayed on the right side 4 Allow the ppm value to stabilize between 0 5 ppm in fresh clean water 5 Allow the Cell Condition Percentage to stabilize between 70 100 in fresh clean water 6 If the ppm value has stabilized between 0 5 ppm AND the Cell Condition Percentage has stabilized between 70 100 the unit is ready for operation If not perform the cleaning steps outlined in Section 5 3 2 7 Open the TD 107 inlet valve Ensure MAINT MODE is no longer displayed on the LCD The instrument is now ready to begin OWS operations Pre OWS Operation Check 5 3 2 Sample Cell Cleaning If the ppm value OR the Cell Condition Percentage is out of starting parameters the sample cell requires chemical and mechanical cleaning prior to operation TD 107 Oil Content Monitor Operation Manual 5 3 2 1 Sample Cell Cleaning with Detergent 1 Close the TD 107 inlet valve handle MAINT MODE will be displayed on the left side of the LCD 2 Fill the supplied syringe that has been lab
37. e sure valid System Values were entered see Appendix F Screen blank or black LCD screen contrast too high or too low If screen is blank adjust contrast by pressing UP ARROW if screen is black use the DOWN ARROW continuously until screen is visible Use 4 arrows to fine adjust Offset value ineffective i e HOME screen reading does not change when the Offset value is changed This is not usually cause for alarm as the HOME screen reading is a result of a combination of factors Contact a factory authorized dealer for re calibration Unit does not respond to Calibration Check Solution System Values incorrectly entered Ensure correct Cal Soln and Offset have been entered see Appendix Cell calibration alarm Dirty sample cell Clean sample cell Re calibrate cell condition after cleaning Zero Alarm Datalogger Clean water in sample cell This is a normal situation Note that a zero alarm with treated bilge water may be possible No Datalogger data on USB key Data key was pulled from USB port prior to completion of downloading data Keep data key in USB port until LED indicates that data download has been completed Defective data key Try another data key 26 TD 107 Oil Content Monitor Operation Manual 12 0 RESPONSIBILITY FOR SAFE DELIVERY NAG Marine has done everything possible to protect this equipment from damage due to norma
38. een contrast using the UP 2 and DOWN lt gt arrows y w user must return to the HOME screen by pressing either lt gt lt ESC gt after verifying each value Jumping between screens without returning to the HOME screen is not permitted 3 During start up verify the following settings 3a High Signal Alarm Concentration e Press lt 1 gt to verify the factory programmed value of 5 0 ppm 3b Early Warning e Press lt 2 gt to verify the programmed value This value may be user set 3c Zero Signal Alarm Press 3 to verify the factory programmed value of 0 0 ppm 3d 4 mA Output Press 4 to verify the factory programmed value of 0 0 ppm 3e 20 mA Output Press 6 to verify the factory programmed value of 30 0 ppm This value may be user set to adjust for existing equipment pm SO the User ID will intentionally not allow access to features of the monitor which would compromise its application performance or data storage 5 3 Start Up Sample Cell Maintenance and Cleaning Proper maintenance and cleaning of the TD 107 sample cell is a key component of consistent oil content monitoring Significant build up of residue iron oxide or other foreign material on the inner sample cell wall can significantly affect the detection of the fluorescent properties of the oil Consistently following these simple cleaning and maintenance procedures will ensure accurate an
39. eled Cleaning Solution with 60 mL of the provided cleaning solution NAG Part Number 2522 the recommended cleaning solution is not available substitute mild detergent diluted with 50 fresh water 1 Inject cleaning fluid into the sample cell via the Luer Lok fitting 2 Unscrew the clean out port fitting cap located at the top of the sample block 3 Insert the provided sample cell brush NAG Part Number 2506 and aggressively scrub the inner wall of the sample cell for approximately one 1 minute y w eus of a flow cell brush other than part number NAG2506 could potentially scratch the inner wall of the sample cell and cause the OCM to malfunction 4 Remove the brush and screw the cap back onto the top of the clean out port fitting pm _ 14 turn to secure clean out port fitting cap Do not over tighten or use pliers or wrenches on the cap 5 Use the provided syringe labeled Distilled Water to inject 120 mL two syringes full of clean fresh water into the sample cell 6 Allow the ppm value and the Cell Condition Percentage to stabilize 7 Ifthe ppm value has stabilized between 0 5 ppm AND the Cell Condition percentage has stabilized between 70 100 95 the instrument is ready for operation 11 TD 107 Oil Content Monitor Operation Manual 8 Open the TD 107 inlet valve Ensure MAINT MODE is no longer displayed on the LCD The instrume
40. ell Aggressively scrub the inner quartz tube of the sample cell with the provided flow cell brush NAG Part Number 2506 for approximately 1 minute Note Use of a non recommended flow cell brush could potentially scratch the inner quartz tube of the sample cell and cause the OCM to malfunction Remove the brush and screw the sample cell cap back onto the top of the sample cell Note Hand tighten turn for the sample cell cap Do not over tighten or use pliers or wrenches on the sample cell cap Use the cleaning syringe to draw out the cleaning fluid currently in the sample cell Discard the cleaning fluid Use a clean syringe to inject of clean fresh water into the sample cell On the display screen you will see a Alarm b PPM value c Cell Temperature d Cell Condition Percentage between 096 100 Allow PPM value to stabilize typically between 0 2 in fresh clean water Allow the Cell Condition Percentage to stabilize typically between 70 10096 in fresh clean water If the PPM value has stabilized between 0 5 AND the Cell Condition percentage has stabilized between 70 100 the unit is ready for operation Place the sample cell valve handle into Operating position and begin OWS operations If the PPM value OR Cell Condition percentage is still out of starting parameters acidic cleaning is required Acidic Sample Cell Cleaning Instruction in Cases where Sample Cell Is Extremely Fouled Turn the
41. ent The instrument will no longer be in Maintenance Mode Bubbles trapped during injection are a possible source of instrument Us error With the syringe in a vertical position tap against a solid object to move bubbles to the needle end of the syringe Then force bubbles out by pushing a small amount of solution through the needle end of the syringe TD 107 Oil Content Monitor Operation Manual 7 0 TD 1075 SOFTWARE FUNCTIONS The TD 107 has menu driven software that simplifies the user interface The following descriptions of the user interface functions will help provide a better understanding of the interface See Appendix E for a visual depiction of the listed functions 7 Screens A series of computerized screens built into the unit are accessed using the keypad and shown on the LCD 7 1 1 HOME Screen The HOME screen is displayed continuously during normal operation The current oil concentration reading in ppm is obtained from this screen The presence of an alarm is also indicated on the HOME screen by ALM flashing in the upper left hand corner Other screens are accessed from the HOME screen by pressing various keys on the keypad 7 1 22 Warning Screens There are warning screens throughout the software which inform of invalid entries for values or ID 7 1 3 Alarms When an alarm occurs ALM blinks in the upper left hand corner of the HOME screen The nature of t
42. fication 2 9 and Type approval program 771 61 Type Test Reports by Testing Services Test report No TS P00888 Specimen 15 5 ppm Bilge Alarm Oil Content Monitor Model TD 107 dated 26 April 2013 Analysis TS A05922 Sample Description Test Fluid A B and Influent Challenges dated 5 April 2013 Analysis No TS A05923 Sample Description Effluent dated 19 April 2013 revised 4 April 2014 Environmental Test Reports by Testing Services Test report TS M00575 Specimen 15 5 ppm Bilge Alarm Oil Content Monitor Model TD 107 dated 25 March 2013 Test report No TS M00625 Specimen 15 5 ppm Bilge Alarm Content Monitor Model TD 107 dated 25 October 2013 Marking of product For traceability to this type approval each unit to be marked with Manufacturers name or trade mark Type designation Serial No Periodical assessment Retention survey to be performed every second year Certificate is valid for four years 66
43. he alarm can be determined by pressing lt 5 gt from the HOME screen The alarm history can be viewed from the HOME screen by pressing lt lt gt 7 1 4 Parameter Screens These screens are accessed by the various numerical keys Most of these screens are view only and require a service ID to change the values 7 1 5 Diagnostics Screens These screens are accessed by the lt DIAG gt key They provide current status of 13 TD 107 Oil Content Monitor Operation Manual different measurements taken by the OCM sensors 7 1 6 Cell Condition and Zero Drift Correction The cell condition and zero drift correction is electronic and self correcting 7 2 Keypad Functions 7 2 1 Left Arrow The left arrow is used to correct typing errors when data is being entered or changed as a backspace or delete key It is also used from the HOME screen to view the alarm history and to move backwards through the diagnostics screens ea 7 2 2 Up amp Down Arrows From HOME screen these arrows can be used to adjust the LCD contrast iia EL 7 2 3 Enter Key ENT The lt ENT gt key is used to accept values access parameter change screens access the CAL DATA screen and move forward through the diagnostics screens cul 7 2 4 Escape Key lt ESC gt The lt ESC gt key is used from the HOME screen to view the current alarms lt ESC gt is also used to return to a previous screen or to exit a paramete
44. he following control functions 1 Activates the High 5 ppm Signal Alarm upon the concentration reaching 5 0 ppm 2 Activates the Early Warning upon the concentration reaching 3 0 ppm the default value or any user defined set point between 1 0 and 3 0 3 Activates the Zero Signal Alarm when the concentration is measured at approximately 0 0 ppm 4 Activates a System Alarm when there is an OOM failure 5 Activates High Signal Alarm Early Warning Zero Signal Alarm and System Alarm Relays when the TD 1075 0 is put into the MAINTENANCE MODE 6 Activates the Cell Condition Alarm when below the minimum voltage limit for light transmitted through the sample cell In addition to the Cell Condition Alarm a System alarm will also be activated in this case 3 0 SPECIFICATIONS NAG Marine Part Physical Specifications Number NAG2541 17 375 in W x 7 1875 in D Dimensions X 15 0625 in H 442 1 mm overall W x 182 4 mm D x 383 mm Dimensions 9 in W x 12 25 in H enclosure 228 6 mm W x 311 2 mm only Weight 12 Ibs 5 4 kg Enclosure FRP amp Stainless Steel Standards NEM 4 Inlet Valve Pipe Size 0 25 in 6 35 mm FNPT Outlet Pipe Size 0 25 in 6 35 mm compression tube fitting Electrical Specifications Power 20 240 VAC VDC 50 60 Hz 15 watts Alarm Relays 5 total Dry contact 240 VAC or 28 VDC 6 A maximum Normally Open Normally Cl
45. ide or other foreign material on the inner glass tube can materially affect the detection of the fluorescent properties of the oil Consistently following these simple cleaning and maintenance procedures will ensure accurate and reliable operation from the monitor Starting parameters of TD 107 OCM must equal the following a PPM Value between 0 5 ppm in fresh clean water b Cell Condition Percentage between 70 100 in fresh clean water Before Starting OWS Operations 1 Place the TD 107 Sample Cell Inlet handle to the Maintenance position you will see an ALM flash on the display screen 2 Use the supplied cleaning syringe to inject 50ml of fresh clean water into the sample cell via the Luer lok fitting 3 Onthe display screen you will see a Alarm b PPM value Cell Temperature d Cell Condition Percentage between 096 100 4 Allow PPM value to stabilize typically between 0 5 in fresh clean water 5 Allow the Cell Condition Percentage to stabilize typically between 70 10096 in fresh clean water 6 Ifthe PPM value has stabilized between 0 5 AND the Cell Condition percentage has stabilized between 70 100 the unit is ready for operation 7 Placethe sample cell valve handle into Operating position and begin OWS operations After Completing OWS Operations gm C It is important to fill the TD 107 Sample Cell with fresh clean water at the end of every OWS operation A cell which is left filled wi
46. instrument will still indicate an alarm condition but overboard discharge will not cease 4 5 4 Signal Output One internally powered 4 20 mA signal isolated providing 0 0 30 0 ppm measurement range TD 107 Oil Content Monitor Operation Manual 4 5 5 USB The USB port is located internally on the Datalogger PCB It must remain accessible for data retrieval 4 6 Electrical Connections ony trained personnel should make electrical connections Refer to the General Arrangement Drawings for the input and output terminal locations required for the power alarm outputs process status inputs and 4 20 mA connections e not break the provided tamper evident DNV certification seals for any reason Breaking such seals will invalidate the DNV certification of the monitor m 4 20 mA output is internally powered and internally shielded DO NOT connect customer end of shield to ground 4 6 1 Making Wiring Connections To connect a wire to the pre wired cabling 1 Turn off main power to the instrument at the breaker 2 Verify all process inputs and switched outputs are off 3 Terminate the wire cabling as mandated by shipboard requirements in junction boxes 4 6 2 Disconnecting Wiring Connections To disconnect a wire from the pre wired cabling 1 Turn off main power to the instrument at the breaker 2 Verify all process inputs and switched outputs are off 3 Access the junction b
47. ized dealer 18 9 2 Preventative Maintenance Preventative maintenance should be performed to ensure optimum monitor operation and maximum life The two maintenance actions that the user can perform are Sample Cell Cleaning and Desiccant Plug Replacement 9 2 1 The TD 107 has been assembled with a new desiccant plug to ensure the area surrounding the sample cell is free of any moisture As the desiccant absorbs moisture it will change from a light blue to a light pink at the saturation point The desiccant should be promptly replaced upon turning pink or annually from the date of installation if no color change is noted Refer to 9 3 Replacement Parts the replacement desiccant plugs part number Desiccant Plug Failure to regularly replace the desiccant plug can result in incorrect operation and measurement 9 2 1 1 Desiccant Plug Replacement For replacement of the desiccant plug perform the following steps refer to the General Arrangement Drawings 1 Move the inlet valve to the maintenance position Unscrew the existing desiccant plug Remove the new desiccant plug from its packaging Install the new desiccant plug by hand tightening onto the monitor 5 Move the inlet valve to the flow position ON 9 2 2 Cleaning the Sample Cell Sample cell cleaning frequency is dependent on the quality of the water sample being monitored The sample cell is unlikely to clog but over time re
48. l transportation hazards After the product leaves the manufacturing site responsibility for its safe handling and delivery is assumed by the transportation company handling the equipment If the boxed unit shows evidence of rough handling request that the person making the delivery write Received In Damaged Condition on the delivery receipt If concealed damage is revealed after the shipment is unpacked contact a representative of the transportation company and request that a Damaged Goods report be completed In either event the transportation company should be notified immediately of any damage to the shipment to protect your rights of recovery 27 TD 107 Oil Content Monitor Operation Manual 13 0 LEGAL amp WARRANTY 13 1 Copyrights All rights reserved This document contains proprietary information of Turner Designs Hydrocarbon Instruments Inc Fresno California USA and NAG Marine Norfolk Virginia USA embodying confidential information ideas and expressions No part of this document may be reproduced or transmitted in any form or by any means electronic mechanical or otherwise without prior written permission from Turner Designs Hydrocarbon Instruments Inc and or NAG Marine 13 2 Trademarks TD 1075 Oil Content Monitor Bilge Alarm is a trademark of Turner Designs Hydrocarbon Instruments Inc Other brand and product names are trademarks and or registered trademarks of their respective holde
49. m clean water cleaning solutions accessory kit and flow cell cleaning brushes prior to commissioning the System Customer Responsibilities This checklist outlines work required prior to start up This work iS necessary to ensure quality and prope operation However if any of these requirements cannot be met contact your Marine representative or NAG Marine 31 TD 107 Oil Content Monitor Operation Manual APPENDIX B CONFIGURATION RECORD Date Configured Factory Authorized Company Service Engineer Name System Name TD 107 serial number System Parameter High Standard Concentration Low Standard Concentration High 5 ppm Signal Alarm Early Warning Set Point as defined by user Zero Signal Alarm 4 mA Output 20 mA Output Cell Condition with oil free process water in the sample cell b Reference Appendix E for the key presses required to obtain the above values 32 TD 107 Oil Content Monitor Operation Manual APPENDIX C TD 107 CONTROL FUNCTIONS See the General Arrangement Drawings for the location of the following controls on the unit Digital LCD Continuously displays HOME screen when values are not being entered or viewed The contrast of the LCD can be adjusted by pressing the UP or DOWN arrow Keypad Used to enter new unit values and to move among the display screens Main Power Main power switch for entire unit when ON the LCD will ill
50. nt is now ready to begin OWS operations 9 If the ppm value OR Cell Condition Percentage is still out of starting parameters repeat the detergent cleaning procedure 10 If starting parameters are still not attained after two detergent cleanings proceed to Section 5 3 2 2 and perform cleaning with acid 5 3 2 2 Sample Cell Cleaning with Acid 1 Close the TD 107 inlet valve handle MAINT MODE will be displayed on the left side of the LCD 2 Unscrew the clean out port fitting cap located at the top of the sample block 3 Dip the provided sample cell cleaning brush NAG Part Number 2506 in 6N Hydrochloric Acid If 6N HCL is unavailable muriatic acid or citric acid is an acceptable substitute 4 Glnsert the brush into the clean out port and aggressively scrub the inner wall of the sample cell for approximately one 1 minute m of a sample cell brush other than part number NAG2506 could potentially scratch the inner wall of the sample cell and cause the OCM to malfunction 5 Remove the brush and screw the cap back onto the top of the clean out port fitting gm 14 turn to secure the clean out port fitting cap Do not over tighten or use pliers or wrenches on the Cap 6 Use the provided syringe labeled Distilled Water to inject 120 mL two syringes full of clean fresh water into the sample cell 7 Allow the ppm value and the Cell Condition Percentage to stabilize 12 8 If the p
51. ntrast D 2 3 Escape amp Enter You can escape to the previous screen or abort the calibration sequence by pressing the lt ESC gt key While viewing a System Value press lt gt to access the screen to change that value After entering a new System Value press ENT to accept the new value D 3 User Identification The TD 107 is protected from unauthorized changes by passwords These passwords are not available or provided to the end user D 4 Fluorescence Display After the unit is powered up or after cell calibration the oil content displayed will not react immediately but will respond after a delay of about 10 seconds D 5 LCD Contrast The contrast of the Liquid Crystal Display LCD can be adjusted on any screen except during calibration by pressing the up amp down arrows TD 107 Oil Content Monitor Operation Manual APPENDIX E TD 107 SCREEN FLOW CHARTS Viewing High and Low Standard Concentration Values From the HOME screen press 0 The STD CONC menu should now be displayed Press 1 to view the High Standard Concentration value or 2 to view the Low Standard Concentration value Press ESC 0 return to the STD CONC menu From here press lt ESC gt to return to the HOME screen or 1 or 2 to view the values again 35 TD 107 Oil Content Monitor Operation Manual OR Viewing High Signal Alarm Value From the HOME screen press lt
52. nts overboard discharge alarm is always activated whenever clean water is used for cleaning or zeroing purposes flow through the alarm is detected by the flow sensor e The pumps cannot run when any alarm is activated e It shall not be possible to feed the alarm with clean water during normal operation The equipment is not permitted to be installed in spaces subject to explosion hazards Type Approval documentation Mechanical System Dwg Rev Date Title NAG2541 A 13 04 29 Bill of Materials Indented 7 Levels NAG2541GA A 13 04 25 General Arrangement TD107 SST 3 way 104652 A 13 03 06 Assembly Drawing TD107 F SST Version 3 way valve 104726 A 13 03 15 Assembly Drawing Base Instrument SST Box TD107 F 5ppm DNV Electrical Control Dwg No Rev Date Title 104757 A 13 04 25 Assembly Internal Electronics TD107 5 102453 F 13 08 16 TD107 Power Supply 20 240V 102473 A 08 09 04 TD 107C Datalogger Schematic S 600 850 E X 01 05 25 Schematic PCB ASSY Main LED Controller 103XXX 0 09 10 21 TD 107C LED PA General Documents Operation Manual TD 107 Oil Content Monitor doc No P N NAG2544 Rev A dated 31 May 2013 65 TD 107 Oil Content Monitor Operation Manual Certificate No P 14592 File No 771 61 Job ld 262 1 015727 1 Tests carried out The equipment is tested in accordance with the requirements of the specification DNV Standard for certi
53. o the HOME screen The user is unable to change the time or date setting Invalid ID Entry ESC If upon ID entry the INVALID ID screen appears press lt gt and re enter the ID If the INVALID ID screen repeatedly occurs despite entering a correct ID code the desired function is not available with the code entered 44 TD 107 Oil Content Monitor Operation Manual Correcting Parameter Entries ea If a numerical value is entered in error simply press the lt lt gt key to delete the value just entered In this example if 10 is the desired value and 13 is entered accidentally simply press lt lt gt once to delete the 3 and enter 0 instead LCD Contrast Adjust From the HOME screen only press fr to increase the contrast and X to decrease the contrast If the screen appears blank the contrast may be adjusted too low 45 TD 107 Oil Content Monitor Operation Manual APPENDIX F SYSTEM VALUES System Values are accessed from the These values can only be changed by HOME screen see Appendix E Default a factory authorized service engineer values and value ranges are listed in and are not user changeable Table 5 below Refer to Appendix B to determine how the unit was configured at the time of installation Table 5 System Default Values and Ranges
54. osed connections TD 107 Oil Content Monitor Operation Manual Range Types As per DNV TAP No Measured 771 61 requirements Cil Scaled 0 15 ppm as per Measurement DNV TAP No 771 61 Range requirements Accuracy oil As per DNV TAP No solids 771 61 requirements System Status Inputs 2 total Continuity or 3 28 VDC 10 mA minimum 100 mA maximum Signal Output 1 Internally powered 4 20 mA total isolated Data Retrieval One internal USB port Operating Limits 100 psig 689 5 kPa g Sample Pressure Sample 140 F 60 C maximum Temperature Operating Limits Ambient 40 120 F 4 49 Temperature Relative 9 Humidity ERE 4 0 INSTALLATION 4 1 Pre Installation Installation Do not break the provided tamper evident DNV certification seal for any reason Breaking such seals will invalidate the DNV certification of the monitor The Pre Installation Installation Checklist found in Appendix A provides important guidelines and information to aid in preparing for installation 4 2 Required Tools amp Accessories e Standard plumbing and electrical tools are required for installation NAG Marine recommends that stainless steel flexible tubing be used on the inlet and outlet connections This will facilitate future maintenance and prevent damage to the monitor from to transmi
55. outlet line 0 25 in 6 35 mm compression tube fitting Optional vent connection 0 25 in 6 35 mm compression tube fitting The outlet plumbing connections MUST NOT place stress on the 0 25 in 6 35 mm tube drain connection point Damage to the instrument may occur if plumbed incorrectly p rises greater than 10 ft 3 05 should be avoided In installations where this is not feasible contact NAG Marine for assistance p 9 the unit at eye level is recommended 4 4 1 Flow Rates and Tubing Sample Flow Rates 0 13 U S gal min 0 5 L min minimum U S gal min 3 78L min maximum Sample Pressure Less than 689 5 kPa g 100 psig Greater than 1 psig Recommended Maximum Sample Tubin Dimensions Diameter 0 25 in 6 35 mm Length 25 ft 7 62 m y w Sb higher flow rates may require more frequent cleaning of the sample cell 4 4 2 Drain Outlet Sample outlet from the TD 107 OCM should be piped to either an atmospheric drain with no back pressure or a pressurized system Atmospheric drains must have the drain pipes terminate below the unit Pressurized system discharge must create sufficient pressure drops to create flow through the instrument Do not combine the discharge from other devices to the TD 107 OCM discharge aS installations where this is not feasible contact NAG Marine for assistance 4 5 Power and Input Output Signal Requirements 4 5 1 Power Req
56. ox to disconnect the wire TD 107 Oil Content Monitor Operation Manual aS 2 signal wires and power wiring should not be run in the same conduit Failure to separate or shield these wires can result in electrical interference 5 0 START UP SHUT DOWN 5 1 Start Up Materials The TD 107 P N NAG2541 includes the following components e TD107 Instrument Assembly e Accessory Kit P N NAG2502 e Operation Manual P N NAG2544 Components and materials supplied by the user e DNV Certified Oily Water Separator with Diverter Valve e Deionized 01 or distilled water If necessary please contact your NAG Marine representative or contact NAG Marine at 1 757 852 3998 for additional information 5 2 Start Up Procedure _ E Diagrams of the screens are located in Appendix E Perform the following steps to start the TD 1075 1 Bring sample flow to and from the TD 1075 0 OOM check for leaks in plumbing 2 Power on the TD 1075 0 OCM by enabling the AC or DC power circuit wired to the instrument power terminations see the General Arrangement Drawings a When power is first turned on an identification screen will appear for a few seconds showing the software version and date After 10 seconds the HOME screen will appear The HOME screen will display the oil content 10 Sample HOME Screen gm d the screen appears blank or dark try adjusting the scr
57. play is warranted for 1800 hours of operation 13 5 Warranty Service Within the United States of America Components potentially covered by warranty must be shipped freight pre paid to NAG Marine or Turner Designs Hydrocarbon Instruments NAG Marine or TDHI will make a determination upon inspection of the inoperable or damaged component to determine if the component is covered by warranty In the event the component is covered by warranty Nag Marine or TDHI will repair the item at no cost and ship the component freight paid back to 28 TD 107 Oil Content Monitor Operation Manual the customer In the event the damage is not covered by warranty an inspection charge will apply in addition to repair costs and return shipping costs To obtain service during the warranty period the owner shall take the following steps Follow the instructions in Troubleshooting and Maintenance Sections Contact a NAG Marine representative at Tel 1 800 830 5186 Fax 1 757 852 9007 or Email TD107service nagmarine com_and describe as precisely as possible the nature of the problem Carry out minor adjustments or tests as instructed by the NAG Marine representative If proper performance is not obtained after consultation with NAG Marine s service representative obtain a RMA number from NAG and directions as to whom to ship the monitor You must obtain a RMA number prior to shipping the monitor The monitor will be repaired and returned free of
58. pm value has stabilized between 0 5 ppm AND the Cell Condition percentage has stabilized between 70 100 95 the instrument is ready for operation 9 Open the TD 107 inlet valve Ensure MAINT MODE is no longer displayed on the LCD The instrument is now ready to begin OWS operations 10 If the ppm value OR Cell Condition Percentage is still out of starting parameters repeat the acid cleaning procedure 5 4 Shut Down Sample Cell Maintenance and Cleaning After Completing OWS operations It is important to fill the TD 107 Sample Cell with fresh clean water at the end of every OWS operation A cell which is left filled with either dry air or dirty sample water can permanently foul the sample cell Repeated failure to fill the sample cell with clean water at the end of OWS operations could result in a permanently fouled cell and inaccurate OCM readings 1 Close the TD 107 inlet valve handle MAINT MODE will be displayed on the left side of the LCD 2 Use the supplied syringe that has been labeled Distilled Water to inject 60 mL of fresh clean water into the sample cell via the Luer Lok fitting 3 Leave the TD 107 inlet valve handle closed while the OWS is secured 6 0 CALIBRATION CHECK 6 1 Calibration Check Procedure Refer to Appendix K General Arrangement Drawings for locations of items A diagram of display screens is located in Appendix E Perform the following steps to check the fluo
59. quence to OVER A steady is a different symptom than a blinking over OVER and indicates 2 Incorrect calibration Check the Calibration Data screen Contact a factory authorized dealer for re calibration that the sample reading is too high for the unit s light detector This is related to the chemistry of the sample and displays that the sample readings are too high for the unit at the current sensitivity level NOTE Examine the Possible Cause Solution in the numbered order 3 System Values are incorrect i e Cal Solution Value Fluor Temp Compensation etc Check the Configuration Record Access the System Values and verify they are entered correctly HOME screen displays minus sign negative readings i e sample is reading less concentrated than blank as 1 Fouled sample cell Thoroughly clean and rinse sample cell with recommended solution using a sample cell cleaning brush if necessary set during last calibration 2 Incorrect calibration Note some negative measurements may occur in normal operation and can be expected Contact a factory authorized dealer for re calibration 25 TD 107 gt Oil Content Monitor Operation Manual Troubleshooting Guide Continued SYMPTOM POSSIBLE CAUSE SOLUTION HOME screen reads zero System Values incorrectly set no water or clean water running through the monitor Mak
60. r change screen after the parameter has been changed 7 2 5 Key lt HOME gt The lt gt key will return the user to the home screen from any of the various parameter screens E 7 2 6 Numerical Keys Numbers 0 through 9 each access a different parameter screen if pressed from the HOME screen The number keys are also used to enter values into the OCM 7 2 7 lt gt Key This key initiates the Zero Adjust function of the 107 OCM 7 2 8 lt gt Key This key is used to reset the alarm history 7 2 9 lt gt Displays the current GMT time and date as maintained by the OCM All timestamps in data files will come from this clock value 7 2 10 Diagnostics Key lt DIAG gt This key allows access to the diagnostics screens Use lt ENT gt and lt gt to navigate the screens 7 3 Standby Mode The TD 107 is equipped with a standby mode to preserve the operating lifetime of the detection system There are two preset standby delay times 10 minutes and 30 minutes 7 3 1 10 Minute Delay The 10 minute delay is operational in the normal instrument operating mode The trigger for the initiation of the 10 minute delay countdown is the SEPARATOR alarm If after the alarm is triggered 10 TD 107 Oil Content Monitor Operation Manual minutes elapse with no record of a key pressed the detection system will turn off and the LCD will display a STAN
61. rescence calibration 1 Close the inlet valve The instrument will now be in Maintenance Mode A Maintenance event will be recorded by the Datalogger Confirm discharge outlet piping is not pressurized 2 Clean the unit by injecting 60 mL of cleaning solution into the sample cell with one of the provided 60 mL syringes The syringe screws onto the Luer Lok connector on the inlet valve Inject the cleaning solution at a slow steady rate into the sample cell Allow the cleaning solution to remain in the sample cell for three to five minutes Then using a clean 60 mL syringe flush sample cell thoroughly with 120 mL of DI water A syringe is provided in the TD 1075 0 OCM Accessory Kit P N E NAG2502 3 Using the same DI water syringe inject another 60 mL of DI water into the sample cell and allow it to remain in the sample cell by leaving the syringe attached Note the HOME screen reading for the clean water Variations of 2 ppm are allowed 4 Using another clean syringe flush the sample cell with 60 mL of check solution Then inject another 60 mL of check solution and allow it to remain in the sample cell by leaving the syringe attached NOTE The HOME screen reading for the 30 5 ppm check solution It should be within 2 ppm of the value on the bottle If not clean the sample cell and repeat steps 1 through 4 5 Remove the syringe Open the inlet valve to allow normal operation of the instrum
62. rface that simplifies evaluation see Screens Flow Charts in Appendix E The following descriptions of the unit s software functions will help provide better understanding of the unit D 1 Screens A series of computerized screens built into the unit are called up using the keypad and shown on the digital display D 1 1 Home Screen Once the unit has been activated the HOME screen is continuously displayed except when accessing other screens From the HOME screen access the calibration data by pressing lt ENT gt Other screens are accessed from the HOME screen by pressing various keys on the keypad Appendix E Go to the HOME screen by pressing the lt HOME gt key except during the calibration procedure D 1 2 Warning Screens There are warning screens throughout the software which inform of invalid entries for values or ID D 1 3 Internal Alarms When an internal alarm occurs ALM blinks in the upper left hand corner of the HOME screen The nature of the alarm can be discovered by pressing lt ESC gt from the HOME screen see Alarms and Troubleshooting Sections 34 D 2 Keypad Functions D 2 1 Left Arrow The left arrow can be used to correct typing errors when data is being entered or changed lt acts as a backspace or delete key It is also used from the HOME screen to view the alarm history D 2 2 Up amp Down Arrows From HOME screen these arrows can be used to change screen co
63. rferences and sample turbidity 2 3 Sample Cell The sample cell is the portion of the sample block where the water sample is exposed to the light transmitted by the excitation filter 2 4 Emission Filter The light emitted by the sample passes through an emission filter which narrows the range of wavelengths once again This ensures only the desired wavelengths those emitted by the targeted oil are transmitted to the light detector The emission filter is selected to maximize transmission of light emitted by the targeted oil while meeting DNV TAP NO 771 61 performance criteria 2 5 Light Detector The light detector produces a pulse of electricity when it detects a photon that has passed through the emission filter The TD 1075 counts these pulses and relates that value to the stored calibration value to determine the oil content of the water passing through the sample cell 2 6 Control Functions The TD 107 is microprocessor based instrument designed to measure the oil content in the sample display the current oil content and report the value to the Datalogger The digital display shows the oil content 0 000 999 ppm any internal alarm notification process water temp and the cell condition Additional information is displayed or changed by pressing various keys on the instrument keypad Additional diagnostic information is also recorded in the Datalogger The TD 107 OCM provides t
64. rs 13 3 Right of Change Information in this document is subject to change without notice and does not represent a commitment on the part of Turner Designs Hydrocarbon Instruments Inc or NAG Marine For questions or comments about this manual please contact NAG Marine 2511 Walmer Avenue Norfolk VA 23513 United States of America Tel 1 800 830 5186 Fax 1 757 852 9007 Email TD107service nagmarine com Website www nagmarine com 13 4 Warranty NAG Marine in cooperation with Turner Designs Hydrocarbon Instruments warrants the TD 10759 and accessories to be free from defects in materials and workmanship under normal use and service for a period of one year from the time of initial activation unless an additional warranty period was purchased with the original order with the following restrictions The instrument and accessories must be installed powered and operated in compliance with the directions in this TD 107 Oil Content Monitor DNV TAP NO 771 61 Certified Operations Manual and directions accompanying the accessories Damage incurred in shipping is not covered Damage resulting from measurement of samples found to be incompatible with the materials used in the sample system is not covered Damage resulting from contact with cleaners or chemicals not specifically named in this manual are not covered Damage caused by modification of the instrument by the user is not covered The backlight on the digital dis
65. sidue can build up on the inside of the quartz cuvette especially where oily water is involved A fouled or discolored sample cell can result in low or erratic readings Sample cell cleaning steps are outlined in Section 5 3 2 pm C sure to move the inlet valve to the flow position after completing the cleaning 9 2 3 Calibration Check The calibration should be checked using the provided Check Solution If the Check Solution does not read within the allowed tolerance clean the sample cell If the calibration discrepancy persists contact the factory authorized dealer The TD 107 must be re calibrated on a periodic basis as indicated on the calibration certificate Per DNV TAP No 771 61 regulations this calibration must be conducted by the factory authorized dealer Contact the factory authorized dealer within the two months prior to the expiration of the calibration certificate to arrange re calibration 9 3 Replacement Parts TD 107 replacement parts can be obtained from your NAG Marine representative or by calling NAG Marine at 1 757 852 3998 Common Replacement Parts NAG2544 Operation Manual Serial numbers 2000001F and higher NAG2502 TD 107 Accessory Kit NAG2504 60 mL Syringe Qty 3 NAG2505 BDesiccant Plugs Qty 3 NAG2506 Flow cell Brushes Qty 3 NAG2508 0 ppm Check Solution Cap w Luer Lok amp connector NAG2509 Check Solution Cap w Luer Lok connector NAG2510
66. t a rate of one per second Press lt ESC gt to return to the HOME screen To clear the Alarm History press 3k five times while on the ALARM HISTORY screen 41 Diagnostic Screens TD 107 SW 104754 Rev A RAW 0 05 FS 0 071 LED ON 00231 Hours FL 0 076V GAIN 100 REF 1 062V REFCAL 1 608V 10 0 PPM CELL 100 H20 TEMP 23 0C MAX TEMP 37 8C High Std 3 753 Low Std 0 054 Operation Manual From the HOME screen press lt DIAG gt to access the DIAGNOSTICS screens Either ENT lt gt may be pressed to scroll through the diagnostic screens ENT takes you forward and lt gt takes you backward These are view only screens Not user accessible To view the calibration data press ENT from the HOME screen This is the CAL DATA screen 1 is reserved for factory authorized calibration and is not accessible by the user Pressing 2 will display the first of two calibration data screens Pressing ENT will allow selection of either calibration screen Pressing lt ESC gt once will return to the CAL DATA screen and pressing ESC a second time will return to the HOME screen 43 TD 107 Oil Content Monitor Keystroke Error Correction Operation Manual From the HOME screen press lt gt The current date and UTC time 24 hour clock format will be displayed Press lt ESC gt to return t
67. ten during the data retrieval process Electronic files generated by other programs will not be erased from the USB data key or overwritten during the data retrieval 8 3 Example 107 EVENTS txt Turner Designs Hydrocarbon Instruments Datalogger Software Part Number and Revision 103054 REV C Build Date 20100120 USB Interface Ver 03 68VDPSF TD 107 5 0 Firmware 104754 REV A Build Date 20130502 SN 1000000 Last Power Up 17 19 27 05 08 13 LastCal 01 01 07 CalSlope 0 1080 Callnt 0 0000 HiConc 10 800PPM LoConc 0 000PPM HiSTD 100 000 LoSTD 0 000 HiSTD REF 0 000V HiSTD FL 0 000V LoSTD REF 0 000V LoSTD FL 0 000V CalTemp 24 0C 0 643 TD 107 5 0 00000 Hrs LED OnTime 00000 Hrs H20TempMAX 0 1C Hi Set 5 0ppm Early Set 3 0ppm Zero Set 0 0ppm Events Legend P PowerUp F Flow Alarm S Separator Alarm M Maintenance Mode l Instrument Failure H High Alarm Z Zero Alarm E Early Warning Alarm C Cell Fouling Alarm 04 24 2013 15 01 03 P 1 580 04 24 2013 15 01 14 1 560 04 24 2013 16 56 37 P M 0 044 04 24 2013 16 57 16 0 047 04 30 2013 17 15 58 P 0 023 04 30 2013 17 16 14 M 0 037 04 30 2013 17 16 24 0 038 04 30 2013 17 25 24 M 0 033 09 18 2010 23 49 42 5 540 04 30 2013 17 42 35 0 004 04 30 2013 17 43 16 0 004 04 30 2013 17 52 02 0 004 04 30 2013 18 05 02 0 003 04 30 2013 18 05 15 0 006 04 30 2013 18 05 25 M 0 004 04 30 2013
68. tent Monitor Operation Manual APPENDIX 1 CONNECTIONS FOR FLUSH VALVE ACTUATOR If your monitor is equipped with an optional Flush Valve Actuator make the following connections See also Appendix K General Arrangement Drawings The actuator is manipulated by instrumentation and control logic supplied by the customer Three wires are used to control the position of the actuator im Note that the actuator is motivated by 230VAC signals Therefore exercise extreme caution when making these connections and performing tests as contact with these wires can be lethal ot w WARNIN he WARNING wi e The white wire must be tied to one of the legs of the customer s supply 51 TD 107 Oil Content Monitor Operation Manual e The black wire CW travel should be tied to the normally closed side of a double throw switch When this leg of the actuator is powered by 230 the valve will move to the sample position e The red wire CCW travel should be tied to the normally open side of a double throw switch When this leg of the actuator is powered by 230 the valve will move to the flush position 52 TD 107 Oil Content Monitor Operation Manual APPENDIX J SAMPLE CELL MAINTENANCE AND CLEANING INSTRUCTIONS aS 2 Note Proper maintenance and cleaning of the TD 107 sample is key component of consistent oil content detection Significant build up of residue iron ox
69. th either dry air or dirty sample water can permanently foul the sample cell Repeated failure to fill the sample cell with clean water at the end of OWS operations could result in a permanently fouled cell and inaccurate OCM readings 1 Placethe TD 107 Sample Cell Inlet handle to the Maintenance position you will see an ALM flash on the display screen 2 Use the supplied cleaning syringe to inject 50ml of fresh clean water into the sample cell via the Luer lok fitting 3 Leavethe Sample Cell Inlet handle in maintenance position while the OWS is secured 53 TD 107 Oil Content Monitor Operation Manual Detergent Sample Cell Cleaning Instructions if Sample Cell Is Dirty 10 11 12 13 14 15 If the PPM value OR the Sample Cell Condition Percentage is out of starting parameters the sample cell requires chemical and mechanical cleaning prior to operation Turn the TD 107 Sample Cell Inlet handle to the Maintenance position you will see an ALM flash on the display screen Fill the cleaning syringe with 30ml of the provided cleaning solution NAG Part Number 2522 If the recommended cleaning solution is not available substitute mild detergent diluted with 50 fresh water Inject 30 ml of the cleaning fluid into the sample cell via the Luer lok fitting Leave the syringe attached to the Luer lok while performing the next step Unscrew the sample cell cap fitting located at the top of the sample c
70. tly at 1 757 852 3998 see Service Assistance Returned Goods Section 11 1 Diagnostics The TD 107 contains diagnostic screens to aid in troubleshooting They are accessed from the HOME screen by pressing lt DIAG gt then lt gt to page through the series of seven screens Press the lt lt gt to return to a previous screen or lt ESC gt or HOME to return to the HOME screen See Appendix E for a flow chart to aid in navigating the diagnostic screens 11 2 Display Screens 11 2 1 SCREEN I Software Version Diagnostics SCREEN 1 is a display of the current software version 11 2 2 SCREEN 2 RAW and FS Diagnostics SCREEN 2 is a display of the RAW value and the 96 FS value RAW The signal output from the unit s light detector This is the output the TD 1075 0 OCM uses in conjunction with the Cal Solution Value and Offset to arrive at the readout on the HOME screen It be used to diagnose problems with the unit For example if the HOME screen always reads zero and the raw reading is also zero there may be an optics problem If the HOME Screen reads zero but the RAW reading does not read zero then check the Cal Solution Value to make sure the proper value is entered FS Acts like an analog meter It indicates the raw signal output as a percentage of the maximum that can be read 11 2 3 SCREEN 3 LED TD 107 Oil Content Monitor Operation Manual Di
71. tted vibration and or pipe strain DNV Certified OWS system including diverter valve 4 3 Location amp Sampling Point The sampling point should be located such that the sample is homogeneous and free of all air It should also approximate the bulk oil concentrations of the treated bilge water It is extremely important to eliminate air entrapment in the sample line The best way to accomplish this is to sample from the TD 107 Oil Content Monitor Operation Manual center of the pipe or from the side of the pipe The unit should not be installed Adjacent to known heat sources or in direct sunlight this could cause the internal temperature of the unit to be significantly higher than ambient temperature and produce errors or damage the components Within 10 feet 3 05 m of devices such as large generators or transformers which generate a strong electromagnetic field cooling water recirculating pumps are not a problem y N maximum environment temperature is specified at 120 49 4 4 Mechanical Connections Refer to the General Arrangement Drawings for the location of the required mechanical connections The TD 107 OCM must be mounted to a vertical surface with the mounting tabs The mounting tabs accept a maximum 0 375 in 9 53 mm diameter bolt Two 0 25 in 6 35 mm connections are provided for pipe hook up Sample inlet line 0 25 in 6 35 mm FNPT Sample
72. uired Power 20 240 VAC 50 60 Hz 15 W or 20 240 VDC Power must be connected to the monitor at all times 4 5 2 Input Signals The TD 107 requires two input signals for operation They are the Oily Water Separator OWS Status signal and the Flow Status signal These signals communicate to the TD 107 that there is an operational OWS connected and the status of its function The following input signal is required for both the Separator Status and Flow Status signals e Input Required Continuity or a 3 28 VDC min 10 mA max 100 mA signal pn LU the Separator Status input signal is not present the monitor will send an alarm signal to close the overboard discharge valve This alarm signal functions in the same manner as the High 5 ppm Alarm signal 4 5 3 Output Signal Relays There are five output signal relays providing information on the sample and the system status of the TD 107 They as follows High 5 ppm Signal Alarm Early Warning Zero Signal Alarm System Alarm and Cell Condition Alarm The relay specifications are Relay Type Normally Open NO Normally Closed NC dry contact e Relay contact rating 240 VAC or 28 VDC 6 A The High 5 ppm Signal Alarm relay output must be connected to the vessel s diverter valve or to the system that controls the valve in order for it to actuate the valve If the High 5 ppm Signal Alarm relay is not properly connected the
73. uminate Switch Inlet Valve Starts and stops sample flow to the OCM When the inlet valve is closed the maintenance position sample flow is stopped permitting solutions to be injected into the via the Luer Lok injection port This valve also contains the maintenance mode switch which places the OCM into MAINTENANCE MODE when the valve is closed Luer Lok A port on the sample block into which solutions can be injected It is only Injection Port accessible with the inlet valve closed When the inlet valve is open the valve handle blocks the injection port This prevents injection of solutions while the sample is flowing Clean out A port on top of the sample block which allows the sample cell to be cleaned Port with a brush Sample In Where the sample inlet line is attached to allow sample to flow through unit Sample Out Sample outlet line attaches here Sample Block Houses sample cell and optical filters The sample block must be replaced by a factory authorized dealer Input Output Pre terminated cabling is available for all TD 107 signal inputs and Cabling outputs Only trained personnel should make electrical connections USB Data Located internally on the Datalogger circuit board Provides access for Port retrieving Datalogger data 33 TD 107 Oil Content Monitor Operation Manual APPENDIX D TD 107 SOFTWARE FUNCTIONS The unit has a software inte
74. y separator deemed acceptable by the factory for 10 input connection seconds LED FAILURE will be displayed 10 5 7 Flow 0 High Water Temperaire If the input signal for sample flow is not If the bilge sample temperature exceeds 60 satisfied FLOW HAS STOPPED will be 140 FF for 10 seconds H20 displayed This could indicate a blockage in TEMPERATURE will be displayed the sample line a closed valve prior to the inlet or a faulty flow input connection This alarm is also activated when the inlet valve is closed to put the instrument in Maintenance Mode 21 TD 107 Oil Content Monitor Operation Manual 10 5 8 Early Warning If the measured oil in water concentration exceeds the Early Warning set point default is 3 0 ppm EARLY WARNING will be displayed 10 5 9 Maintenance Mode If the inlet valve handle is moved to the closed position handle horizontal MAINTENANCE MODE will be displayed This indicates maintenance is being performed on the instrument 10 5 10 Cell Condition If the cell transmission voltage falls below the low level limit and remains there for 10 seconds a CELL CONDITION alarm will be displayed 11 0 TROUBLESHOOTING Because the TD 107 includes hardware software and chemical elements it is important to collect all diagnostic data first A troubleshooting worksheet is provided in Appendix G to facilitate data collection After collecting all data on the worksheet

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