Instruction Manual
Contents
1. 3 6 TPI 3 6 TPI 12 25 mm 3 6 TPI 6 TPI 3 TPI 3 4 TPI 3 4 TPI gt 25mm 3 4 TPI 3 4 TPI 3 4 TPI 3 4 TPI 3 4 TPI 3 4 TPI 3 4 TPI Blade Selection TPI Cont Having selected an appropriate blade for the particular thickness and type of material to be sawn it is essential that the saw blade is allowed to cut freely by not applying too much pressure e The need for excessive pressure is likely to be a result of the incorrect blade selection or a worn blade and will result in inaccurate cutting and possibly blade breakage Blade Selection Width e When cutting shapes the width of the blade limits the minimum radius that can be cut e f the blade is too wide for the cutting radius the blade will twist and possibly jam or break e The smaller the radius the narrower the blade has to be The diagram below provides guidance on the minimum radius to be cut with the most commonly used blade widths Blade width 1 2 Min radius 31 4 Blade width 3 8 Min radius 21 2 Blade width 1 4 Min radius 11 16 19 20 7 Operation and Bandsaw Practice Cont Blade Selection Summary To see how TPI and width of the blade come together use the table opposite for reference e Regularly examine the blade for excessive damage or cracking as a result of fatigue If such damage is present replace the blade e t is important to use a sharp blade Dull teeth result in increased feed2. DIRECTIVE 2006 42 EC repealing replacing Directives LOW VOLTAGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 1 08 EC EN 55014 1 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 EN 55014 2 1997 A1 and conforms to the machinery example for which the EC Type Examination Certificate No AN50154095 BM50162639 AE50172471 at Am Grauen Stein D 51105 Cologne Germany and complies with the relevant essential health and safety requirements SUNS Me rm Dated 01 01 2013 Andrew Greensted Managing Director 35 years Experience e Knowledge Support Expertise RECORD POWER ESTABLISHED 1909 Woodworking Machinery amp Accessories United Kingdom Eire Australia New Zealand Record Power Ltd Record Power Ltd Tools 4 Industry Tools 4 Industry Centenary House 11 Midland Way Centenary House 11 Midland Way Po Box 3844 Po Box 276079 Barlborough Links Chesterfield Barlborough Links Chesterfield Parramatta 2124 Manukau City 2241 Derbyshire 43 4XA Derbyshire 543 4XA Tel 1300 124 422 Tel 0800 142 326 Tel 01246 571 020 Tel 01246 571 020 Fax 1800 262 725 Fax 09 2717 237 Fax 01246 571 030 Fax 01246 571 030 www recordpower co uk www recordpower co uk www recordpower com au www recordpower co nz Made in China
3. Di lode EXD 12 171 190 KA 191 199 109 S S S S S S S S S S S S S S S S S S S S S S S S S S S S p 32 12 Exploded Diagrams amp Parts Lists Key No 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 Part No M8X16GB 0Z JL26040002 JL26040006 1501006 JL26040007 JL26040004 M6X12GB 7Z JL26040008 JL26040015 001S WSH8GB96Z M8X16GB5783Z JL26040003 CLP12GB884B JL26020012C 001S JL26020014 001S M6X16GB 0Z M5X8GB7 8Z JMBS1601050001A JMBS1601050005 M4X10GB819Z M6X12GB 0Z JL26041005 JMBS1601052000A JMBS1601051000 WSH5GB97D1Z M5X10GB7 0Z JMBS1601050002 JL2604001 1 M5X10GB81B Description Screw Cover Screw Helical Gear Plate Worm Screw Gear Bracket Lock Handle Big Washer Hex Bolt Shaft Tube Retainer Ring Small Handwheel Small Handle Asm Screw Screw Guide Rod Rack Screw Screw Bracket Upper Guide Asm Blade Guide Flat Washer Screw Slide Plate Flat Washer Screw 33 34 EU Declaration of Conformity Cert No EU BS400 1 RECORD POWER LIMITED Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire 43 4XA declares that the machinery described 1 Type Bandsaw 2 Model No BS400 3 Serial NO er a ee ee ev ee Conforms with the following directives MACHINERY
4. for auxiliary stands and or work tables Also consider the relative position of each machine to one another for efficient material handling Be sure to allow yourself sufficient room to safely operate your machines in any foreseeable operation e Cluttered work areas and benches create the risk of accidents Keep benches clear and tidy away tools that are not in use e Ensure that the floor area is kept clean and clear of any dust and debris that may create trip or slip hazards 11 Consider the work area environment e Do not expose the machine to rain or damp conditions e Keep the work area well lit and ensure that there is artificial lighting available when there is insufficient natural light to effectively light the work area Lighting should be bright enough to eliminate shadow and prevent eye strain e Do not use the machine in explosive environments eg in the presence of flammable liquids gases or dust e The presence of high levels of dust created by machining wood can present a risk of fire or explosion Always use dust extraction equipment to minimise the risk 12 Keep other persons away and pets e The machine is designed to be used by one person only e Do not let persons especially children touch the machine or extension cable if used and keep visitors away from the work area e Never leave the machine running unattended Turn the power supply off and do not leave the machine unattended until it comes to a comp
5. machine not to operate properly or even fail completely By keeping the machine free of large amounts of waste the performance will be optimised If a large amounts of MDF or toxic woods are to be cut we recommend that there is a good ventilation system in place and that in addition to proper extraction a mask or respirator be worn as minimum protection Record Power Extractors Record Power offer a range of high quality dust extractors we offer both drum and bag type extractors which filter down 0 5 micron providing protection from harmful fine dusts All Record Power dust extractors amp chip collectors have 100 mm inlets and hoses DX1000 High Filtration Dust Extractor Drum type extractor 45 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE1 High Filtration Dust Extractor Drum type extractor 45 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE2 High Filtration Dust Extractor Drum type extractor 50 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE 2A High Filtration Dust Extractor with Auto Switching Drum type extractor 50 litre capacity single 1 kW motor auto switching allows the machine to be turned on and off as machines and power tools are op
6. plug conforming to BS1363 fitted with a fuse conforming to BS1362 and appropriate to the current rating of the machine Machines supplied for use in other countries within the European Union are fitted with a 2 pin Schuko plug conforming to CEE 7 7 Machines supplied for use in Australia amp New Zealand are fitted with a 3 pin plug conforming to AS NZS3112 In all cases if the original plug or connector has to be replaced for any reason the wires within the mains power cable are colour coded as follows 230 V Single Phase Brown Live L Blue Neutral N Green and Yellow Earth E The wire coloured brown must always be connected to the terminal marked L or coloured red The wire coloured blue must always be connected to the terminal marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with the earth symbol D or coloured green green and yellow It is important that the machine is effectively earthed Some machines will be clearly marked with the double insulated logo m In this case there will not be an earth wire within the circuit In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never
7. provide smooth accurate performance When machining wood a certain amount of resin will be deposited on the surface to ensure optimum performance the table needs to be properly cleaned at regular intervals Firstly brush off all loose particles then wipe clean with white spirit ensuring that any resin build up is removed Once the table has been thoroughly cleaned it can now be treated with CWA195 silicone spray or wax If these guidelines are followed the timber will glide smoothly across the table 9 8 The bandwheel brush The purpose of this brush is to remove any excess sawdust and resin from the bandwheel and tyre Fig 9 12 This brush will need adjusting periodically depending on usage Before each use inspect the brush and make sure it is making sufficient contact with the bandwheel to remove sawdust from the tyre The brush should be touching but not applying pressure to the wheel If it isn t loosen the fixing and adjust accordingly so it makes contact with the wheel When the brush cannot be adjusted any nearer the wheel due to the bristles being worn then it must be replaced Periodically the brush may also become clogged up with resin this is especially common when cutting a long run of soft wood if this occurs this Bandwheel brush resin must be scraped off as performance of the brush will be reduced Tur 25 26 10 Electrical Connection amp Wiring Diagram Machines supplied for use in the UK are fitted with a 3 pin
8. shaft has a twin multi vee form pulley The vee belt passes around the bandwheel pulley the motor pulley and the plain tension roller The belt tension is released and applied by using the crank handle this moves the tension roller and allows the speed to be changed see Fig 6 9 High Speed 820 m min Before changing the speed always make sure the machine has been isolated from the mains supply For the high speed the belt should be fitted to the rear pulley on both the motor and bandwheel Fig 6 10 Lower Speed 480 m min Before changing the speed always make sure the machine has been isolated from the mains supply For the low speed the belt should be fitted to the front pulley on both the motor and bandwheel Fig 6 11 D After any adjustment of the belt ensure the poly vees are correctly located in the vee slots as failure to do so could damaged the belt in use 17 18 7 Operation and Bandsawing Practice Basic Bandsawing Principles e The blade cuts on a continuous down stroke e Slowly feed the workpiece towards the blade using only light pressure whilst letting the blade do the cutting Always use a push stick and take care e Firmly hold the workpiece and feed it towards the blade slowly using the push stick and keeping your hands well away from the blade e For best results the blade must be sharp Damaged or worn blades should always be replaced e Select the correct blade for the job depending on
9. table using a suitable square If no adjustment is needed fully tighten the fence bar nuts If adjustment is required this is achieved by raising or lowering either side of the fence rail until the fence itself is 90 to the table Fig 3 14 Once set at 90 fully tighten the fence bar nuts 3 10 Dust Extraction Hose To install the dust extraction hose attach it to the outlet near the top of the lower band wheel box and the inlet at the rear of the base of the bandsaw Fig 3 15 4 Fitting Optional Wheel Kit Transporting amp Positioning 4 1 Fitting the optional wheel kit ro AA A CAUTION The machine is heavy Additional help or a suitable lifting device or support will be required for fitting wheels Jockey bar Hexagon bolts amp split pin 4 3 Moving the machine Damage caused by incorrect handling transportation or installation may invalidate the guarantee Consequently if in doubt about the safe handling 66 O O or installation of the machine obtain the services of a competent technician contact Record Power customer services or contact the organisation from r o which the machine was purchased When transporting this machine do not strap across the table or over the top of the machines Fig 4 5a and 4 5b Always locate retaining straps over the lower wheel box beneath the table Fig 4 5c Contents of the packages 1 Jockey support bracket 2
10. the thickness of the wood and the cut to be made see blade selection e For straight cutting use the rip fence supplied e When cutting shapes follow the design marked out by pushing and turning the workpiece evenly Do not attempt to turn the workpiece without pushing it as this may cause the workpiece to get stuck or the blade to bend A CAUTION Particular care should be taken towards the end of the cut as there will be a sudden decrease in resistance and care must be taken to stop hands from being thrown towards the blade Always use a push stick Always ensure that your machine is properly maintained and clean Before commencing work on an important project it is advisable to familiarise yourself with the operation of the equipment by practising on low value or scrap materials Complicated Cutting Very complicated cuts and small radius curves are the best accomplished with the aid of pre drilled holes combined with a few tangential or radial cuts This technique will achieve excellent results without putting undue tension on the blade and blade guide assembly A WARNING In circumstances such as cutting deep or wet timber the work piece may close up behind the blade causing it to stall In the event that the blade stalls whilst cutting ease the work piece backwards slightly to release feed pressure from the blade Allow the blade to reach full speed before continuing to feed the work piece in to the blade If the bl
11. 0Z CLP10GB884Z M5X8GB7 8Z JL26020013 JMBS1601013000A JMBS1601014000 M6X15GB T17880D3Z M6X25GB7 0Z JL27010016 M4GB889Z JL26010009 M4X12GB818Z JMBS1601020002 CLP12GB894D1B BRG80101GB278 JMBS1601020006 CLP28GB893D1B JL26020009 M8X16GB5783Z WSH8GB93Z M6X12GB80B JMBS1601020001 JMBS1601020003 CLP47GB893D1B BRG180204GB278D JL26010018 001S JMBS1601022100 M27X2GB6171Z WSH27GB93Z JL26010003 WSH6GB96Z M6X25GB5781Z M4X10GB823Z Description Frame Assembly Ring Bolt Pan Head Screw Safety Switch Hex Nut Flat Washer Switch Bracket Pan Head Screw Adjusting Knob Adjusting Handle Hex Nut Handle Hex Bolt Knob Rod Hex Nut Tension Shaft Hex Bolt Flat Washer Tension Base Tube Screw Bolt Hex Nut Lower Shaft Strain Relief Pan Head Screw Cord Plate Strain Relief Nut Motor Duct Pipe Handle Assembly Handle Screw Retainer Ring Screw Tension Shaft Lower Door Assembly Small Door Assembly Rivet Nut Bolt Switch Bracket Nut Plate Pan Head Screw Belt Retainer Ring Bearing Tension Wheel Retainer Ring Tension Wheel Shaft Hex Bolt Spring Washer Screw Motor Pulley Tire Retainer Ring Bearing Tube Lower Wheel Assembly Nut Washer Brush Big Washer Bolt Pan Head Screw Part No M5X12GB818Z M5X12GB818Z DZ07 16ZF 230V JL26010008B 1905010 1502014 02 M5X12GB818B JL27010005 M5X10GB818Z JL26010004 JL26010010 JL26030017A JMBS1601041000 JL26030001A WSH8GB5287Z M8X10GB7 0Z M6
12. 1336 BB1331206 BB1333403 BB133103 SBS300 127 SBS400 46 SBS400 56 SBS400 58 SBS400 63 SBS400 203 SBS400 262 SBS400 263 SBS400 264 SBS400 265 SBS400 266 SBS400 160 SBS400 147 SBS400 151 SBS400 148 SBS400 137 SBS400 131 Blades 1 4 x 6TPI Bandsaw Blade 3 8 x 6TPI Bandsaw Blade 1 2 x 6TPI Bandsaw Blade 3 4 x 3TPI Bandsaw Blade 1 x 3TPI Bandsaw Blade Table Insert Bandwheels Drive belt Bandwheel tyre Wheel Bearing Brush Upper Blade Guides Upper Guide Support Block Upper Blade Guide Support Rear Blade Guide Assembly Rear Blade Guide Assembly Hex Socket Screw M6 x 12 Hex Socket Screw M8 x 10 Lower Blade Guides Left Cover Lower Blade Guide Support Right Cover Insert Bearing 6021 Tapped Bar Not shown in parts diagram Explanation of Symbols THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL PLEASE ENSURE THAT YOU TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED Mandatory Instructions Read and fully understand the instruction manual before attempting to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use hearing protection Use suitable protective footwear Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury
13. 4 should be used first as a guide to the correct tension We then suggest testing the tension by the amount the blade will deflect sideways First set the guides to 6 inches above the table making sure the saw is turned off push the blade sideways with a reasonable amount of pressure using the push stick A correctly tensioned blade should not move more than a 1 4 sideways see Fig 5 5 A If the blade is over tightened as in Fig 5 5 B the blade could be damaged However perhaps the most tried and tested way of blade tensioning is simply If the bandsaw is cutting accurately then the blade is tensioned correctly if the blade tends to wander and an accurate cut cannot be achieved then the blade tension needs adjusting If the machine is to stand idle for a period it is good practice to slacken tension and re tension when next using On the BS400 the simplest way to release and re tension the blade is to use the cam handle located on the back on the machine Fig 5 6 5 5 Tracking the Bandsaw blade Isolate the machine from the supply by unplugging the mains plug Set the tracking of the blade before setting the blade guides Once the blade is tensioned track the blade by turning the upper bandwheel by hand and adjusting the tracking knob see Fig 5 6 When viewed from back of the machine turning the tracking knob clockwise the blade will move towards the back of the bandwheel by turning the tracking knob anti clockwise the blade will
14. AIGHT CUT LARGE CONTOUR Blade Spec widths 1 2 teeth 4 TPI Blade Spec widths 1 2 teeth 4 6 TPI Blade Spec widths 1 2 teeth 6 TPI 7 Operation and Bandsaw Practice Cont Custom Jigs amp Work Support A bandsaw is one of the most versatile machines in the workshop and with careful preparation many problems encountered on a job can be overcome By making and using custom jigs repetitive and accurate work can easily be achieved the following illustrations are some examples of typical jigs and supports used on a bandsaw Ex 1 Supporting large workpieces with roller stands or take off tables Ex 5 Jig for accurate repetitive wedges Tr AOTT Ex 2 Always support round pieces with a wedge or vee block Take extreme Ex 6 By mounting a registration pin on a slide repetitive circles care as there is a danger that if the work is not secured properly the blade will can easily be achieved snatch the work piece potentially causing it to spin or bounce back at you Ex 4 Chamfered pieces can be cut squarely using an additional support jig on the opposite side of the work piece to the fence 21 8 Dust Extraction The Importance Of Dust Extraction Before the machine is started ensure that adequate dust extraction provisions have been installed Dust extraction is extremely important not only for health and safety but also for the correct upkeep of the machine Saw dust can cause the
15. Axle 3 4 x split pins and washer 4 4 x wheels 5 2 x nuts bolts and washers 6 Jockey bar The jockey support bracket is held in place by 2 bolts The jockey support bracket also levels the machine after the rear wheels have been fitted e First lift up the front table end of the machine with a suitable lifting device Do not lift the machine using the table Now fit the jockey support bracket to the base bolt the bracket through the pre drilled hole at either end of the base and fully tighten Fig 4 2 e Again using a suitable support lift the rear spine end of the machine up and slide the axle through the base Fit a wheel to either end of the axle and secure them with a washer each side of the wheel and split pin Fig 4 3 4 2 Using The Jacking Bar The wheel kit is now fitted Attach the wheels to the jockey bar using When moving and positioning this machine do not hold the table and drag the hexagon bolts and split pin this jacking bar is now used to lift and it always hold the spine or lower wheel box see Fig 4 6a and 4 6b If manoeuvre the front of the machine Fig 4 4 moving long distances position the machine on a trolley before moving see Fig 4 6c CAUTION This wheel kit is only to be used on a level surface Fig 4 6a Fig 4 6b Fig 4 6c IL V 4 4 Positioning the machine The machine should not be located in a confined space Ensure that the working area is adequately lit A cabinet located nearby is usef
16. L26054001 PIN4X18GB879B JL26052002A001S JL26052003 M6GB61 72B JL26052001A M8X25GB7 0Z JL26041006 BRG180201GB278 M5X12GB 0Z M6X60GB70Z M6X10GB947B JL4031102 Description Handle Handle Base Lock Plate Fence Bolt Spring Washer Flat Washer Table Extension Table Insert Table Screw Tapping Screw Indicator Trunnion Lock Handle Hex Nut Hex Collar Gear Gear Shaft Roll Pin Handle Tube Hex Nut Rod Screw Bearing Tube Bearing Bolt Screw Screw Spring Key No 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 Part No JL41031101 JL26053001A WSH12GB97D1Z M12X90GB801Z M6X12GB 0D1Z JL26051001C JL26043006A JL27051004 JL26051002C JL26051003C WSH6GB97D1Z M6X10GB7 0Z M10GB889Z WSH10GB97D1Z M6X12GB 7Z JL26050004C JL2605001 1 WSH6GB96Z M8X20GB7 0Z JL2705009 M8X85GB801Z JMBS1601060004A WSH5GB97D1 M5X16GB818Z M8GB61 702 JL28060005A JMBS1601030002A JMBS1601030004 M4X4GB823Z M6X20GB7 0Z Description Lock Handle Hex Thread Rod Flat Washer Carriage Bolt Screw Lower Guide Plate Lower Guide Tube Left Guard Right Guard Flat Washer Screw Lock Nut Flat Washer Screw Trunnion Seat Guide Shaft Big Washer Screw Mounting Plate Screw Guide Bar Flat Washer Pan Head Screw Hex Nut Support Shaft Scale Bracket Scale Pan Head Screw Screw 31 t Con Lists Parts grams amp la d
17. RECORD POWER ESTABLISHED 1909 Original Instruction Manual BS400 Premium 16 Bandsaw RECORD POWER ESTABLIBHED 1909 Version 3 0 5 January 2013 vi To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for contact details Important For your safety read instructions carefully Always wear safety glasses when Always read the instructions before assembling oF MEN this product i d ki id d b fi Ezi LA LU EL ew aw e N Save this manual for future reference Contents Terms amp Conditions of Usage Explanation of Symbols General Health amp Safety Guidance Additional Health amp Safety for Bandsaws Record Power Guarantee User Manual 1 2 3 4 5 6 7 8 9 10 11 12 Getting to Know Your Bandsaw Machine Specification Machine Assembly Fitting Optional Wheel Kit Transporting amp Positioning Adjustment of the Table and Installation of Blades Adjustment of Guides amp Further Operations Operation and Bandsawing Practice Dust Extraction Maintenance Electrical Connection amp Wiring Diagram Troubleshooting Diagrams and Parts Lists EU Declaration of Conformity Consumables amp Spares Quick Find Part Number Part Description BB1331406 BB
18. X35GB 0Z PIN5X35GB879D1B JMBS160104001 1 JMBS1601040006A JL26030002 JL26030010 PIN2D5X16GB879B BRG51100GB301 JMBS1601040005A PIN2D5X10GB879B M6X12GB78B JMBS1601040008 001S JL2603001 1 JMBS1601021001 M8X16GB7 0Z JMBS1601020005 RVT3X7GB12618A JL26010001 JMBS1601012000A M6X20GB7 0Z JL26010007 M6GB8897 M4GB170Z WSH4GB97D1Z M4X10GB818Z Description Pan Head Screw Pan Head Screw Switch Switch Plate Rubber Ring Cord Plate Pan Head Screw Position Plate Pan Head Screw Indicator Indicator Screw Support Tube Tension Bracket Asm Support Shaft Big Washer Screw Screw Roll Pin Slide Bracket Upper Shaft Spring Tube Plate Roll Pin Bearing Threaded Shaft Roll Pin Screw Big Handwheel Tension Spring Upper Wheel Screw Blade Rivet Window Upper Door Asm Screw Tube Lock Nut Hex Nut Flat Washer Pan Head Screw 29 142 145 12 Exploded Diagrams amp Parts Lists Cont 30 12 Exploded Diagrams amp Parts Lists Key No 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 Part No JL28060017 JMBS1601060003 JMBS1601060002 JMBS1601060001A M8X16GB5781Z WSH8GB93Z WSH8GB97D1Z JMBS1601030003 JL26050008 001S JMBS1601030001A M8X20GB5783Z ST2D9X6D5GB845Z JL26050005A JL26050002B JL26040015 001S M10GB61 70B JL26054003 JL26054002 J
19. ade fails to move when feed pressure is released immediately switch off the machine and disconnect the power supply before attempting to free the blade from the work piece WARNING If any component of the machine fails whilst in use or if the blade should break whilst the machine is running immediately switch off the machine and disconnect from the power supply Remove the faulty component and replace only with genuine Record Power replacement parts Any electrical components should only be replaced by a suitably qualified person To replace a broken blade please refer to the section of this manual entitled Band saw Blade Set Up Always remember to fully release the blade tension mechanism before attempting to fit a new blade If you are in any doubt about using the machine following a failure or if you need to order replacement spare parts or blades please contact customer services in your country Restarting In the Event of a Blockage or if the Machine Stalls If the bandsaw stalls due to the blade becoming trapped in the work piece switch it off immediately by pressing the emergency stop button and wait for the machine to come to a complete stop before proceeding further If the blade is trapped within the work piece it may be necessary to prize the work piece apart slightly using a suitable lever in order to free the blade If it is not possible to free the blade using this method then it may be necessary to cut the blade usin
20. amp make sure the blade does not bend Use a new blade Adjust the blade guides Replace the blade use a 6 TPI blade for wood and soft materials Use a 14 TPI blade for harder materials A 14 TPI blade always cuts slower due to the finer teeth and the slower cutting performance Fit the blade correctly Clean the machine regularly Open the hinged door and remove the sawdust with a dust extractor Clean the ventilating slots of the motor with a dust extractor From time to time remove the sawdust to prevent it from being sucked into the housing Adjust the table Replace the blade or put less pressure on the workpiece Contact your local dealer for repair Adjust the knob Replace the blade 27 12 Exploded Diagrams amp Parts Lists qe if Ay r 12 Exploded Diagrams amp Parts Lists Key No CON OA UT ES Q N Part No JMBS16001011000B M12GB8252Z M4X30GB818Z QKS8 M4GB61 702 WSH4GB97D1Z JL26010012 M4X10GB818Z JL26030015 001S JL26030016 001S M6GB889Z JL26010006 001S M6X20GB7 0Z 1904011 JMBS160104009 M12GB6170B JL26030005 M8X16GB5783Z WSH8GB97D1Z JL26030006 JL26030007 M8X16GB 0Z M8X25GB5783Z M8GB61 702 JMBS1601020004 JL20072101 1 M6X12GB818B JL26010011 JL20072102 KH8023582 07 JMBS1601011111 JL26020014 001S JL26020012 001S M6X16GB7
21. chine for any purpose other than which it was designed e When selecting replacement cutting tools and blades always ensure that they are designed to cut the material that you intend to use them for If in any doubt seek further advice from the manufacturer 25 Connect dust extraction equipment e Always use dust extraction equipment The dust extractor should be of suitable size and capacity for the machine that it is connected to and have a filtration level appropriate to the type of waste being collected Refer to the relevant section of the manual for details of the specific dust extraction requirements for this machine e The dust extractor should be switched ON before starting the machine that it is connected to The dust extractor should be left running for 30 seconds after the last machining operation is complete in order to clear any residual waste from the machine 26 Ensure that the machine is correctly guarded e Never use the machine if any of the standard safety guards and equipment are removed or damaged e Some machines incorporate safety interlocks to prevent the machine from being used without the guards in place Never attempt to bypass or modify the interlocks to allow the machine to be used without the guards in place 27 Maintain your machine with care e This manual gives clear instructions on installation set up and operation of the machine and also details any routine and preventative maintenance that sho
22. ct with Flat registration point the top surface of the lower bandwheel housing Once the stop screw is set to the correct length it is secured by tightening the lock nut up to the flat registration point on the underside of the table 5 2 Adjusting the table tilt scale Once the table is set at 90 to the Bandsaw Blade it may be necessary to adjust the angle pointer on the angle scale so any further angles are accurate To do this use a Phillips screwdriver to loosen the pan head screw and adjust the pointer to 0 see Fig 5 3 5 3 Tilting the table The tilt mechanism will be used when squaring the table to the blade Tilt the table as follows Loosen the lock handle on the table trunnion Turn the table tilting knob to adjust the table angle see Fig 5 3 Use the angle indicator scale on the trunnion bracket to find the desired angle Re tighten the lock handle to secure the table Lock handle Angle pointer ilting knob 5 Adjustment of the Table amp Installation of Blades Cont BLADE SETUP A A CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 5 4 Tensioning the blade The blade tensioning wheel should be used to increase or decrease tension see Fig 5 4 The only truly accurate way to check a blade is with a tension meter These are very expensive so most users may need another method The blade tension indicator Fig 5
23. ctions misuse or alteration or repair of the Product without our approval 1 2 5 the Product has been used in a domestic environment only 1 2 6 the fault does not relate to consumable Products such as blades bearings drive belts or other wearing parts which can reasonably be expected to wear at different rates depending on usage for full details contact Record Power or your local Authorised Distributor 1 2 7 the Product has not been used for hire purposes by you or by a previous owner 1 2 8 the Product has been purchased by you as the guarantee is not transferable from a private sale 1 2 9 where the Product has been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period NJ 2 2 2 3 2 4 3 2 4 Claims Procedure In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many initial problems with machines that are thought to be due to faulty parts are actually solved by correct setting up or adjustment of the machines A good Authorised Dealer should be able to resolve the majority of these issues much more quickly than processing a claim under the guarantee Any damage to the Product resulting in a potential claim under the guarantee must be reported to the Au
24. d does not affect your statutory rights as a consumer Notice This Guarantee applies to all Products purchased from an Authorised Dealer of Record Power within the United Kingdom of Great Britain and Northern Ireland Terms of Guarantee may vary in other countries please check with the Authorised Distributor in your country details of the Authorised Distributor for your country can be found in the manual or at www recordpower info 1 Getting to Know Your Bandsaw A Lifting Ring H Rise amp Fall Hand wheel B Tension Indicator Window J Blade Tension Cam Handle C Blade Tension Wheel K Rise amp Fall Lock Knob D Switch Unit L Extraction Port E Rip Fence Assembly M Motor F Belt Tension amp Speed Change N Table Tilting Knob Handwheel O Blade Tracking Knob G Blade Guide 2 Machine Specification Maximum depth of cut 305 mm Throat width 416 mm Blade length 3378 mm Blade width 6 25mm Blade tilt 10 to 45 Table size 535 x 485 mm Saw blade speed 480 amp 820 M min Motor 230 V 50 Hz 2 hp 1500 W Full load current 8 4 A Noise Emission Sound power level lt 85dB A Sound pressure level lt 85dB A 3 Machine Assembly A A CAUTION The machine is heavy Additional help or a suitable lifting device or support will be required for placing the machine in the workshop 3 1 Unpacking and components included The machine is supplied partly assembled When unpacking the mach
25. e locate the machine to a more suitable position or use packing shims between the feet and the floor surface to ensure the machine is stable 7 Remove adjusting keys and wrenches e Ensure that all adjusting wrenches and keys are removed before switching the machine ON There is a risk of severe personal injury or damage to the machine from airborne objects 8 Before switching the machine ON e Clear the machine table of all objects tools scrap pieces etc e Make sure there is no debris between the work piece and the table work support e Ensure that the work piece is not pressed against or touching the saw blade or cutting tool e Check all clamps work holding devices and fences to ensure that they are secure and cannot move during machining operations e Plan the way that you will hold and feed the work piece for the entire machining operation 9 Whilst machining e Before starting work watch the machine while it runs If it makes an unfamiliar noise or vibrates excessively switch the machine OFF immediately and disconnect it from the power supply Do not restart until finding and correcting the source of the problem 10 Keep the work area clear e Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation Consider existing and anticipated machine needs size of material to be processed through each machine and space
26. eplacing periodically depending on usage First remove the blade from the bandsaw then remove the bandwheel by undoing the hex head bolt Fig 9 10 Gently ease the existing tyre from the rim taking care not to damage the bandwheel When fitting the new tyre it is a good idea to heat the tyre first in hot water this softens the rubber up and makes it easier to stretch it over the bandwheel The tyres before stretching are much smaller than the bandwheel and a good deal of stretching is required to make them fit It is advisable to get help from a second person who can insert the wheel into the tyre while it is fully Stretched It is easier to replace the tyre with the wheels removed 4 7 ln Bandwheel tyre J A 9 6 The bandwheel bearings The bandwheel bearings are sealed for life units which will need replacing periodically depending on usage To replace the bearings first ensure that there is no blade fitted Remove the hex head bolt from the hub and remove the bandwheel you will notice that there are two separate bearings fitted in the hub pressed up against each other Take a brass drift or similar and tap one of the bearings out the second bearing should now be able to be pushed out When fitting the new bearings position by hand in the wheel hub and tap in until the bearing seats against the ridge in the casting Fig 9 11 9 7 Cleaning the table The table is ground from cast iron and if cared for properly will
27. erated Suitable for intermittent use ie must be switched off for 20 minutes every hour Maximum auto switch capacity 1 1 kW 0 5 micron filtration Dx4000 Bandsaws Circular saws Sanders Intermittent usage Bandsaws Circular saws Sanders Heavy usage Planer Thicknessers Spindle Moulders Universals Intermittent usage Planer Thicknessers Spindle Moulders Universals Heavy usage Dust Extraction System Intermittent usage 22 DX4000 High Filtration Dust Extractor Drum type extractor 80 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration CX2600 Chip Collector Large capacity chip collector with a powerful 0 37 kW induction motor An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings Suitable
28. for chip collection or finer dust using the optional filter cartridge CX3000 Chip Collector Larger capacity chip collector with a more powerful 0 75 kW induction motor and heavy duty construction An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings Suitable for chip collection or finer dust using the optional filter cartridge Air Cleaners It is strongly advised to also use an air cleaner to remove the fine airborne dust present in the workshop which cannot be removed using machine extraction Record Power offer a range of air cleaners suitable for all home workshops Please contact your preferred stockist or call customer services in your country DX5000 CX2600 CX3000 Recommended Recommended 9 Maintenance A A CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 9 1 Replacing the bandsaw blade A HAZARD Take great care when unpacking the bandsaw blade as they are usually folded and can spring out very suddenly with great force TIP If the new blade being fitted is a different width to the one being removed it is advisable to move back and slacken off all blade guides before fitting the new blade as this will make fitting easier Whenever a different size blade is fitted the blade guides will always need re setting 1 Isolate the machine from the
29. from lifting of heavy items Indicates a risk of severe personal injury from airborne objects Risk of fire gt 00900000 General Health amp Safety Guidance Ensure that you carefully read and fully understand the instructions in this manual before assembly installation and use of this product Keep these instructions in a safe place for future reference WARNING for your own safety do not attempt to operate this machine until it is completely assembled and installed according to these instructions WARNING When using any machine basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Safe Operation 1 Use Personal Protective Equipment PPE e The operation of any machine can result in foreign objects being thrown into your eyes which can result in severe eye damage Protective eyewear or other suitable eye protection or face shield should be used at all times Everyday spectacles only have impact resistant lenses They are not protective eyewear and do not give additional lateral protection e Use respiratory protective equipment dust mask etc if the machining operation creates dust Exposure to high levels of dust created by machining hardwoods softwoods and man made composite boards can result in serious health problems Some imported hardwoods give off highly irritating dust which can cause a burning sensation The use of respiratory protective e
30. g suitable side cutters or tin snips Replace the blade if necessary and ensure that it is correctly tracked and tensioned and that both doors of the bandsaw are fully closed and secured before attempting to re start the machine To re start the machine press the green button marked I on the switch In the Event of a Power Failure The bandsaw is fitted with a no volt release NVR switch to protect the user against automatic starting of the machine when power is restored after a power failure In the event of a power failure first locate and rectify the source of the failure If the fault is within the power circuit of the workshop there may be an underlying cause circuit overload etc that should be investigated by a qualified electrician before attempting to restore the power source If a cutting operation was taking place when the power supply was interrupted then it may be necessary to free the blade from the work piece before attempting to re start the machine Once the power is restored the machine can be re started by pressing the green button marked I on the switch Blade Selection TPI The selection of the best blade configuration see the table below is necessary for optimum cutting performance e Correct blade choice is primarily dependant on two factors material thickness and material type e Greater TPI should be selected as material thickness decreases e However if the TPI is too great the tooth l
31. h a network of Authorised Dealers Details of Authorised Distributors for specific countries can be found in the Product manual or at www recordpower info Authorised Dealer is a retailer or business authorised to sell Record Power Products to end users 1 Guarantee 1 1 Record Power guarantees that for a period of 5 years from the date of purchase the components of qualifying Products see clauses 1 2 1 to 1 2 9 will be free from defects caused by faulty construction or manufacture 1 2 During this period Record Power its Authorised Distributor or Authorised Dealer will repair or replace free of charge any parts which are proved to be faulty in accordance with paragraphs 1 1 above provided that 1 2 1 1 2 2 you follow the claims procedure set out in clause 2 below Record Power our Authorised Distributor or Authorised Dealer are given a reasonable opportunity after receiving notice of the claim to examine the Product 1 2 3 if asked to do so by Record Power its Authorised Distributor or Authorised Dealer you return the Product at your own cost to Record Power s premises or other approved premises such as those of the Authorised Distributor or supplying Authorised Dealer for the examination to take place 1 2 4 the fault in question is not caused by industrial use accidental damage fair wear and tear wilful damage neglect incorrect electrical connection abnormal working conditions failure to follow our instru
32. he plug e Keep the power cable away from heat oil and sharp edges e Do not use the power cable for carrying or moving the machine 22 Secure the work piece e Ensure that the work piece is securely held before starting to machine it e When working within 300 mm of the machining area always use a push stick to feed the work piece in to the blade or cutting tool The push stick should have a minimum length of 400 mm If the push stick becomes damaged replace it immediately e Use extra supports roller support stands etc for any work pieces large enough to tip when not held down to the table top e Do not use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece e Do not attempt to machine more than one work piece at a time e When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert e Safety is a combination of operator common sense and alertness at all times when the machine is being used e Use all machines with extreme care and do not use the machine when you are tired or under the influence of drugs alcohol or medication 24 Use the correct tool for the job e Do not use the ma
33. hould be properly repaired or replaced by a qualified person unless otherwise indicated in this instruction manual General Health amp Safety Guidance cont e Do not use the machine if the switch does not turn the machine ON and OFF e Have defective switches replaced by a qualified person 31 Warning e The use of any accessory or attachment other than those recommended in this instruction manual or recommended by our Company may present a risk of personal injury or damage to the machine and invalidation of the warranty 32 Have your machine repaired by a qualified person e This machine complies with the relevant safety rules and standards appropriate to its type when used in accordance with these instructions and with all of the standard safety guards and equipment in place Only qualified persons using original spare parts should carry out repairs Failure to do this may result in considerable danger to the user and invalidation of warranty 33 Caution Motor may become hot during use e t is normal for motors on some machines to become hot to the touch during use Avoid touching the motor directly when in use Additional Health amp Safety tor Bandsaws Safe Operation 1 Familiarise yourself with the machine e Machining operations using bandsaws have a history of serious accidents Most result from contact with the moving blade while presenting material to the blade or moving it from the table Other mi
34. ine the following components are included for the initial assembly Fig 3 1 1 Large crank handle 1 Small crank handle Table stop screw and nut 1 Lifting ring 4 Table bolts washers and spring washers Tool kit BS400 Bandsaw Fence bar and scale 9 Extraction hose 10 Rise and fall hand wheel 11 Mitre fence 12 2x jubilee clips 13 Fence assembly 14 Belt tensioner hand wheel 15 Table 16 Fence St ee ee a b Ye 3 2 Rise amp fall handle Attach the rise and fall hand wheel to the rise and fall shaft and tighten the socket head bolt with a 5 mm hex key Then attach the handle and tighten with a 10 mm wrench See Fig 3 2 3 3 Belt tensioner handle Attach the belt tension hand wheel to the tension shaft and tighten the socket head bolt with a 5 mm hex key Then attach the handle and tighten with a 10 mm wrench See Fig 3 3 Rise amp fall Belt tension amp speed change 3 Machine Assembly Cont D Note When assembling this Bandsaw DO NOT fully tighten the nuts and bolts until the assembly is complete 3 4 Fitting the table Tools Required 13 mm wrench With the help of another person lift the working table onto the trunnion Mount the working table on the trunnion using the supplied 4 x hex bolts and 4 x washers See Fig 3 4 3 4 Fitting the fence bar Attach the fence bar to the table as shown in Fig 3 5 ensuring 2 washer are placed next to the fixing nuts Use
35. it and or dirt on it as these can cause the blade to get stuck If this happens switch the machine OFF immediately and follow the procedure detailed in the manual to remove the blade from the work piece e f cutting cylindrical timber use a suitable jig to prevent twisting of the work piece 4 This machine falls under the scope of the Health amp Safety at Work etc Act 1974 and the Provision amp Use of Work Equipment Regulations 1998 In addition the elimination or control of risks from wood dust is included in the above regulations and the Control of Substances Hazardous to Health COSHH Regulations 2002 We recommend that you study and follow these regulations Further guidance can be found in the Safety in the use of narrow bandsaws Woodworking sheet No 31 and the Safe use of woodworking machinery code of practice booklet L114 published by Health amp Safety Executive and available from their website www hse gov uk Record Power Guarantee Products means the Products sold by Record Power subject to these terms and conditions Record Power is Record Power Limited whose company registration number is 4804158 and registered office address is Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire 43 4XA and sells through a network of Authorised Dealers Authorised Distributor is the nominated importer for your region who will generally sell throug
36. itted The blade should be re fitted as shown in section 9 1 and the guides adjusted as shown in section 6 When replacing components on the lower guide assembly first ensure that the blade is removed Undo socket head screws C amp D and remove the guard Fig 9 7 Once the guard is removed then the various components can be accessed and replaced The roller bearing are shown in Fig 9 7 and the thrust roller bearing at the rear in Fig 9 8 This is done by simply undoing the relevant socket head screw and replacing the part Once the new components are fitted The blade should be re fitted Section 9 1 and the guides adjusted as shown in section 6 24 1 Thrust roller socket head screw Thrust roller hex screw 9 Maintenance Cont 9 4 The table insert The table insert on a bandsaw is a consumable item Fig 9 9 and will therefore need replacing periodically This procedure should be carried out with the bandsaw blade removed To replace the table insert simply push the old insert out from underneath the table and fit the new one into position 9 5 The bandwheel tyres The bandwheels on this machine have rubber tyres fitted to the outer rim of the wheel Fig 9 10 to protect the set of the blade when in use also to provide drive and to stop the blade slipping As part of your regular service schedule inspect the tyres for wear and damage and replace if necessary Again this is a consumable part of the bandsaw and will need r
37. k when switched on The blade does not move with the motor running The blade does not cut in a straight line The blade does not cut or cuts very slowly Sawdust builds up inside the machine Sawdust inside the motor housing The machine does not cut at 45 or 90 angles The blade cannot be properly positioned on the bandwheels The quick release lever or blade tension wheel has not been tightened The blade has come off one of the wheels The saw blade has broken The drive belt has snapped Fence for cutting not used Too fast feed rate The blade teeth are dull or damaged Blade guides not suitably adjusted The teeth are dull caused by cutting hard material or long use The blade was mounted in the wrong direction Occurs through normal use Excessive dust build up on the machine exterior components The table is not at right angles to the blade The blade is dull or too much pressure was put on the workpiece The wheels are not in alignment Defective bearing The blade tracking knob hasn t been properly adjusted Poor quality blade Check the cable for breakage Contact your local dealer for repair Ensure both doors are closed fully Switch off the motor tighten the quick Release lever or blade tension handwheel Refit blade track and tension Replace the blade Replace the belt Use the fence Put light pressure on the workpiece
38. lete stop e f the work area is to be left unattended all machinery should be switched OFF and isolated from the mains power supply 13 Store machines safely when not in use e When not in use machines should be stored in a dry place out of reach General Health amp Safety Guidance cont of children Do not allow persons unfamiliar with these instructions or with the machine to operate it 14 Do not overreach e Choose a working position that allows your body to remain balanced and feed the work piece in to the machine without overreaching e Keep proper footing and balance at all times 15 Electrical supply e Electrical circuits should be dedicated to each machine or large enough to handle combined motor amp loads Power outlets should be located near each machine so that power or extension cables are not obstructing high traffic areas Observe local electrical guidelines for proper installation of new lighting power outlets or circuits e The machine must be connected to an earthed power supply e The power supply must be equipped with a circuit breaker that provides short circuit overload and earth leakage protection e The voltage of the machine must correspond to the voltage of the mains power supply e The mains plug fitted to the machine should always match the power outlet Do not modify the plug in any way If a replacement plug is required it should be fitted by a competent person and of the correct t
39. lock knob and turn the rise and fall handwheel to raise or lower the guide post upper blade guide assembly to the desired height Fig 6 8 The upper blade guide should provide approximately 5 mm clearance above the workpiece After the desired position has been set tighten the guide post lock knob Always check the guide bearing for slight adjustment when the height of cut is changed Hl A 7 l Guide carrier 4 Guide adjustment 6 Adjustment of Guides amp Further Operations cont A A CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 6 4 Adjusting the drive belt tension Use the crank handle Fig 6 9 to adjust the tension of the drive belt Rotate the handle anti clockwise to increase the tension and clockwise to decrease tension As a guide the belt is adequately tensioned when using the index finger to impart reasonable pressure on the belt the belt should not deflect more than 1 4 But like tensioning a bandsaw blade this is very subjective and the best test is in operation if the belt isn t slipping or wearing excessively then the drive belt is tensioned correctly 6 5 Changing the Blade Speed The BS400 has two blade speeds 820 m min for wood and 480 m min for some plastics and acrylics This machine is not suitable for cutting metals The lower bandwheel has two integral multi vee form pulleys and the motor
40. modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V or if the machine is designated for use on a 400 V 3 phase supply a connector conforming to BS4343 CEE17 IEC60309 will be used 230 V machines will be fitted with a blue 3 pin connector The wiring for this type of this connector will be the same as shown above 400 V 3 phase machines will be fitted with a red 4 or 5 pin connector The wiring for this type of connector is as shown below 400 V 3 phase Brown Live L1 Black Live L2 Grey Live L 3 Blue Neutral N Green and Yellow Earth E The wire coloured brown must always be connected to the terminal marked L1 The wire coloured black must always be fitted to the terminal marked L2 The wire coloured grey must always be connected to the terminal marked L3 The wire coloured blue must always be connected to the terminal marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with the earth symbol If in doubt about the connection of the electrical supply always consult a qualified electrician L EARTH N 11 Trouble Shooting A WARNING for your own safety always turn off and unplug the machine before carrying out any troubleshooting 1 No power supply Defective switch Doors not closed fully The machine does not wor
41. move to the front of the bandwheel The blade should run as close to the centre of the bandwheel as possible as shown see Fig 5 7 On 1 4 3 8 and 1 2 blades it may be necessary to run the blade to rear of the bandwheel After the blade is tracked in the desired position on the bandwheel rotate the band wheel several more times by hand without any further adjustment ensuring that the blade remains in the same position Once this has been achieved lock the tracking knob with the winged nut see Fig 5 6 The machine should then be run for a few seconds before any adjustment of guides are carried out It takes a few revolutions of the band wheel for the effect of adjustment on the tracking knob to become apparent To avoid over adjusting make small gradual adjustments on the tracking knob and revolve the band wheel a few times to check the alignment of the blade before making further adjustments Cam Handle Tracking knob 15 6 Adjustment of Guides amp Further Operations es l p gt CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 6 1 Adjusting the Upper Guides To adjust the upper blade guides first position the guide assembly relative to the blade by slackening off the hex screw A Fig 6 1 and moving the guide carrier until the roller guides are just behind the gullets of the blade see Fig 6 3 Next set the roller guide
42. ng periodically For further information on blade tensioning see section 5 4 23 9 Maintenance Cont A AX CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 9 2 Replacing the drive belt To replace the drive belt first remove the lower bandwheel by undoing the 13 mm bolt on the hub Then simply loosen the tension on the belt using the tension handwheel remove the old belt and fit the new one Fig 9 4 Once the drive belt is in place re fit the lower bandwheel and tighten the bolt Now tension the drive belt using the tension handwheel For further information on tensioning the drive belt please see section 6 9 3 The blade guide system In general usage it is advisable to carefully apply silicon spray to the blade guides to ensure free movement of the rollers do not use oil or grease for lubrication as this will attract dust and cause the rollers to jam The blade guide system is a consumable item and depending on usage will wear and need replacing When replacing components on the upper guide assembly first ensure that the blade is removed Undo socket head screws A amp B then remove the guard Fig 9 5 Once the guard is removed then the various components can be accessed and replaced Undo the relevant socket head screw for either the guide rollers or rear thrust pad Fig 9 6 and fit the new parts Once the new components are f
43. nor accidents can occur whilst setting cleaning adjusting or maintaining the machine e The machine is designed for cutting wood and composite board plywood MDF etc Certain plastics can also be cut using a suitable blade 2 Before switching the machine ON e Ensure that the blade is correctly tensioned and aligned on the bandwheels and the blade guides are correctly adjusted e Ensure that the teeth of the blade are pointing downwards e Check the condition of the blade to ensure that no teeth are missing damaged or deformed and the blade is not cracked or split If any of these conditions apply replace the blade immediately e Ensure that the saw blade type and width are suitable for the material to be cut e Check that the blade width is within the minimum and maximum permitted on the machine and that the thickness of the blade is suitable for the diameter of the wheel e Some machines have more than one cutting speed For most wood cutting applications the faster of the speeds should be used e Check the condition of the table insert Replace it immediately if it is damaged or showing signs of wear e Adjust the guard as close as possible to the work piece being cut e Check that access doors are fully closed and that the latches are secure 3 Whilst machining e Never apply sideways pressure to the blade as this may cause the blade to break e Care must be taken when cutting wood with knots nails or cracks in
44. oading will be insufficient to enable penetration and cutting The teeth will also rapidly lose their sharpness e For thicker material a lower TPI should be used otherwise the gullet will not be sufficient to clear the waste and the blade will stall or burn the wood e In general a minimum of 3 teeth should be in contact with the wood at all times during cutting The accompanying blade selection chart see the table opposite gives guidance on the TPI that should give the best results when cutting a variety of material types and thickness The table below provides recommendations on selecting the correct blade for a variety of commonly used materials If in doubt about any aspects of blade selection contact Customer Services in your country The table provides a guide to selection only Exact tooth configurations are not always available nor are all blade configurations covered but the principles remain the same For special applications custom blades can be supplied please call Customer Services in your country and we can advise you accordingly on your specific needs 7 Operation and Bandsaw Practice Cont Material Perspex Chipboard Fibre board Hardboard Plywood Strawboard Cork Leather Rubber Wood log Wood soft Wood hard Wood wet Material Thickness lt 6 mm 16 TPI 16 TPI 10 TPI 10 TPI 14 TPI 14 TPI 14 TPI 10 TPI 6 TPI 6 TPI 6 12 mm 14 TPI 6 TPI 14 TPI 8 TPI 10 TPI 6 TPI 8 TPI
45. power supply 2 Open the top and bottom bandwheel doors by turning the star handle Fig 9 3 14 3 Remove the hex socket screw and keep plate from the underside of the table Fig 11 1 4 Move the cam lever clockwise to release the blade tension Fig 9 3 17 5 Remove the bandsaw blade by feeding it through the slot in the table upper blade guides amp guard and slot in the spine of the machine taking care not to cut yourself wear gloves if necessary e Fit the new blade ensuring the blade teeth are pointing downwards and towards you at the position where the blade passes through the table e Ensuring that the blade is fully in place on bandwheel Simply re apply tension using the cam handle lever e Adjust the blade tension further if required using the blade tension wheel 6 Check the blade tracking on the newly fitted blade by turning the upper wheel by hand The blade should run as close to the centre of the bandwheel as possible On 1 4 3 8 and 1 2 blades it may be necessary to run the blade to rear of the bandwheel see section 5 5 7 If required adjust the tracking using tracking knob 15 and lock knob to the rear of the upper bandwheel housing When the tracking is correct lock the setting see section 5 5 8 Re set the blade guides see sections 6 1 amp 6 2 9 Close and lock both the bandwheel doors before reconnecting the power supply The blade tension indicator is a guide only and may need re calibrati
46. pressure producing a poor quality finish and an inaccurate cut Note As well as the blades listed we can also supply bandsaw blades to almost any specification please contact your preferred stockist or call customer services in your country 7 9 Record Power BS400 Blade Range Record Power s high performance bandsaw blades are manufactured to the highest quality tolerances using a specialist premium high carbon steel strip The extensive quality control program which involves digital tooth profile checks set analysis straightness testing hardness testing and micro structural analysis results in a blade that cuts straighter and has harder longer lasting teeth A premium British blade that can last up to ten times longer than other blades on the market The following range of blades are available for the BS400 BB1331406 1 4 x6 TPI Blade inal ee Pe K N a LE ea o MN ee Hak aa BB133 3PACK 1 4x6TP NouaaA aZI Z IJZJZJi JZ 3 8 x4TPI 3 4 x3 TPI Fine Material Thick Soft Timber Material General Timber Material Thin Hard Timber Narrow Blade Wide Blade q Application TIGHT CONTOUR Blade Spec width 1 4 teeth 4 TPI Blade Spec width 1 4 teeth 4 6 TPI Blade Spec width 1 4 teeth 6 TPI Application MEDIUM CONTOUR Blade Spec widths 3 8 teeth 4 TPI Blade Spec widths 3 8 teeth 4 6 TPI Blade Spec widths 3 8 teeth 6 TPI Application STR
47. quipment should not be seen as an alternative to controlling the risk of exposure at source by using adequate dust extraction equipment e The use of ear plugs or ear defenders is recommended when the machine is in use particularly if the noise level exceeds 85 dB e Wear suitable protective gloves when handling cutting tools or blades Gloves should NOT be worn when using the machine as they can be caught in moving parts of the machine e Non slip safety footwear is recommended when using the machine and handling large work pieces 2 Dress appropriately e Do not wear loose clothing neckties or jewellery they can be caught in moving parts of the machine e Roll up long sleeves above the elbow e Wear protective hair covering to contain long hair 3 Safety warnings e Find and read any warning labels on the machine e It is important that any labels bearing health and safety warnings are not removed defaced or covered Replacement labels can be obtained by contacting our Customer Service Department 4 Familiarise yourself with the machine e f you are not thoroughly familiar with the operation of this machine obtain advice from your supervisor instructor or other qualified person or contact your retailer for information on training courses Do not use this machine until adequate training has been undertaken Ul Take care when moving or positioning the machine e Some machines can be very heavy Ensure the floor of the a
48. rea in which the machine is to be used is capable of supporting the machine e The machine and its various components can be heavy Always adopt a safe lifting technique and seek assistance when lifting heavy components In some cases it may be necessary to use mechanical handling equipment to position the machine within the work area e Some machines have optional wheel kits available to allow them to be manoeuvred around the workshop as required Care should be taken to install these according to the instructions provided e Due to the nature of the design of some machines the centre of gravity will be high making them unstable when moved Extreme care should be taken when moving any machine 6 The machine should be level and stable at all times e When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided e If the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of withstanding the weight of the machine The machine should always be securely fastened to the workbench with appropriate fixings e Where possible floor standing machines should always be secured to the floor with fixings appropriate to the structure of the floor e The floor surface should be sound and level All of the feet of the machine should make contact with the floor surface If they do not either r
49. s as near as possible to the blade without actually touching This is done by unlocking the locking the nut on each side of the guide adjustment see Fig 6 1 Do not let the roller guides actually touch the blade as this will adversely affect the life of the blade Finally adjust the thrust bearing to be just clear of the back of the blade see Fig 6 4 Do this by unlocking the hex socket screw B Fig 6 2 When the correct adjustment is reached lock the thrust bearing in position with hex socket screw B Fig 6 1 Thrust bearing Roller guide Blade gullet 6 2 Adjusting Lower Guides To adjust the lower blade guides first slacken off the hex socket screw A see Fig 6 5 move the guide carrier casting so the guides are just behind the gullets of the blade Next set the roller guides as near as possible to the blade without actually touching This is done by releasing the hex head socket screw B see Fig 6 5 on each side of the blade Finally adjust the rear thrust bearing to be just clear of the back of the blade see Fig 6 6 To do this first unlock the Hex socket screw C see Fig 6 5 then using the adjustment knob at the rear position the thrust bearing Fig 6 7 6 3 Adjusting the cutting height Once the blade is set the cutting height must be adjusted so there is maximum guarding for the blade and so that the blade guides are DD providing optimum support to the blade To adjust the cutting height loosen the rise and fall
50. the 2 remaining nuts and washer to secure the fence bar from the underside of the table Fig 3 6 Do not fully tighten yet as adjustment may be necessary 3 5 Fitting the fence scale Place fence scale onto the table Fig 3 7 and fix with the two hex socket screws 10 E RE pi a Hexagon screw amp washer Fixing nuts amp washers Hex socket screw 3 Machine Assembly Cont 3 6 Assembling the mitre fence 1 Unscrew the locking nuts from the mitre fence Fig 3 8 2 Place the protractor with the flat edge running parallel to the mitre fence 3 Position it in such a way that the fence screws slot into the holes on the protractor Fig 3 9 4 Replace and re tighten the locking nuts 5 Position the slide underneath the protractor so that the threaded bar sits in the angle slide and the pivot pin inserts into the pivot hole Fig 3 10 and Fig 3 11 6 Tighten the ratchet handle onto the threaded bar Fig 3 11 Angle slide in Threaded bar Ratchet handle Ratchet handle 11 3 Machine Assembly Cont 3 7 Fitting the fence assembly Place the fence assembly onto the fence bar Position the fence on to the table and lock in place using fence Locking knob Fig 3 12 3 8 Fence alignment 1 Align the fence assembly in or out until parallel with the side of the mitre guide slot by adjusting the fence bar nuts accordingly see Fig 3 13 3 9 Fence alignment 2 Check that the fence is 90 to the
51. thorised Dealer from which it was purchased within 48 hours of receipt If the Authorised Dealer who supplied the Product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Record Power or its Authorised Distributor for details of the Authorised Distributor in your country please see your Product manual or check www recordpower info for details The claim itself should be made in a letter setting out the date and place of purchase and giving a brief explanation of the problem which has led to the claim This letter should then be sent with proof of the purchase date preferably a receipt to Record Power or its Authorised Distributor If you include a phone number or email address this will help to speed up your claim Please note that it is essential that the letter of claim reaches Record Power or its Authorised Distributor on the last day of this Guarantee at the latest Late claims will not be considered Limitation of Liability We only supply Products for domestic and private use You agree not to use the Product for any commercial business or re sale purposes and we have no liability to you for any loss of profit loss of business business interruption or loss of business opportunity This Guarantee does not confer any rights other than those expressly set out above and does not cover any claims for consequential loss or damage This Guarantee is offered as an extra benefit an
52. ul for the safe and secure storage of tools blades and accessories The machine should be located on a solid surface that is level If the machine is to be permanently located four mounting holes are provided in the base so the machine can be bolted to the floor Ensure that the anti corrosive coating is removed from the table and other working parts used before use 13 5 Adjustment of the Table amp Installation of Blades SETTING THE TABLE A A CAUTION Before carrying out any adjustments or maintenance ensure that the machine is isolated and disconnected from the electricity supply 5 1 Setting the table stop at 90 to saw blade Tools Required Small 90 square Not supplied The table can be set at 90 to the Bandsaw Blade see Fig 5 1 by adjusting the table stop screw see Fig 5 2 underneath the table e First offer the square up to the blade to give an indication of adjustment required e If the table is not at 90 to the blade use table tilting mechanism see Fig 5 3 to adjust the table until it is 90 to the blade If the table stop screw position is too high it may be necessary to wind this down out of the way so 90 can be achieved see Fig 5 2 e Once the table is at 90 to the blade lock off the lock handle on the table tilt mechanism to secure the table position see Fig 5 3 e Now set the table stop screw see Fig 5 2 the table stop screw should be adjusted so that the head of the screw makes conta
53. uld be performed periodically by the user e Remember always to switch off and unplug the machine from the power supply before carrying out any setting up or maintenance operations e Follow any instructions for the maintenance of accessories and consumables e Do not use compressed air to clean the machine Always use a brush to dislodge dust in places that are awkward to reach and a dust extractor to collect the waste e Inspect electric cables periodically and if damaged have them replaced by an authorised service facility or qualified electrician e Inspect extension cables if used periodically and replace if damaged 28 Keep cutting tools sharp and clean e Correctly maintained cutting tools are easier to control and less likely to bind e Cutting tools and blades can become hot during use Take extreme care when handling them and always allow them to cool before changing adjusting or sharpening them 29 Disconnect the machine from the power supply e When not in use before servicing changing blades etc always disconnect the machine from the power supply 30 Check for damaged parts e Before each use of the machine it should be carefully checked to determine that it will operate properly and perform its intended function e Check for alignment of moving parts binding of moving parts breakage of parts and any other conditions that may affect the operation of the machine e A guard or other part that is damaged s
54. ype and rating for the machine e f you are unsure about any electrical connections always consult a qualified electrician 16 Avoid unintentional starting of the machine e Most machines are fitted with a no volt release NVR switch to prevent unintentional starting If in doubt always ensure the machine switch is in the OFF position before connecting it to the power supply This means the machine will not automatically start up after a power cut or switching on of the power supply unless you first reset the start switch 17 Outdoor use e Your machine should not be used outdoors 18 Extension cables e Whenever possible the use of extension cables is not recommended If the use of an extension cable is unavoidable then it should have a minimum core cross section of 2 5 mm and limited to a maximum length of 3 metres e Extension cables should be routed away from the direct working area to prevent a trip hazard 19 Guard against electric shock e Avoid body contact with earthed or grounded surfaces such as pipes and radiators There is an increased risk of electric shock if your body is earthed or grounded 20 Always work within the machine s intended capacities e Operator safety and machine performance are seriously adversely affected if attempts to make the machine perform beyond its limits are made 21 Do not abuse the power cable e Never pull the power cable to disconnect it from the power socket Always use t
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