user manual
Contents
1. CAUTION Do not allow dust to enter the case Do not remove other covers fastened with hexagon socket head cap screws It may invite a breakage of DIGITORQON by static electricity 20 O Insert micro SD Memory Card Fully insert micro SD memory card into the slot as shown with an arrow until click sound is made microSD memory card Inserting microSD position O Remove micro SD Memory Card slot Push microSD memory card until click sound is made 1 and then remove it as shown with an arrow 2 CAUTION Never touch electrode and any electronic components of the microSD memory card static electrical charge will cause malfunction Up to 2GB of microSD memory card can be enable on DIGITORQON Mi TransFlash Card compatible with the microSD memory card is also enable on DIGITORQON Set the cover and screw 2pcs of HSH bolt with a screw driver 21 5 4 Attaching and detaching the Lifting Attachment PD300A PD500A OAttaching the Lifting Attachment Handle Remove 4pcs of hexagonal bolts on the lifting attachment handle with a hexagonal L wrench and then the clamp band Hexagon socket head cap screw a Attach the lifting attachment handle to the portion of the unit colored in black on the diagram Secure it tightly with 4 pcs of hexagonal bolts with a hexagonal L wrench ODetaching the Lifting At2. O JUDGE BORDERLINE will be added to the context of a group file when the beep mode is ON Remark _1 JUDGE BORDERLINE PASS 800 PASS 800 FAIL 800 PASS 800 NOTE Displayed PASS when tightening torque is bigger than representative torque Displayed FAIL when tightening torque is smaller than representative torque 47 CAUTION If microSD memory card is not in the microSD slot upon turning on the power to DIGITORQON tightening torque data will not be stored on the microSD memory card see page 11 Check for display of Edain upon turning on the power See Page 31 Tightening torque will be stored in microSD inserted into the slot The data folder contains LAST GRP TXT and LAST TRQ TXT Since these files are special ones and therefore their file names shall not be changed Do not touch electrodes of microSD card and terminals and parts on the electronic substrate static electrical charge will cause faults A microSD memory card that can be used on DIGITORQON has memory size of up to 2 GB For information on handling method and warranty of the microSD memory card refer to the card instruction TONE CO LTD makes no representations or warranties regarding loss of data stored in microSD caused by any intended or unintended damages Under no circumstances except when disclaimer of l
3. 1 87 VINATOMAC4 2 CHOME NAN WA KJ OSA4A JAPAN 0710001 TET change a group file on the menu and store na group fie 2007 12 01 I I store h 7 2007 11 30 ar l tsal ns store ha group fik i 1 2007 11 30 store h 1 7 2007 12 01 20071201 o7co1oo1csy store h a group fik 1 N i 2007 12 01 hi 1 ana fa 1 07001 002 0SV Wy i 2007 12 02 sasana yasasi J 1 _ 07 01 999 csv store h a group file Ly 07602 001 CSV 2007 12 02 Nam ng Ruks of Data Folder 2007 l2 O 1 pon upon saving data M onth upon saving data Year upon saving data Nam ng Ru ks of Group Folder 0 cSV Cay ee OE eee ogy i ghten hg data number nn group file 001 999 Date upon savng data Month upon sav hg data Jan Sep 1 9 Oct A Nov B Dec Year upon saving data 45 Storage Fom at of G roup F il MODEL NAME TONE DIGITORQ DIGITORQON TYPE NAME DTM8 SERIAL No 0710001 DATA No TORQUE TIME hh mm ss DATELY YY Y MM DD OVERLOAD OPERATION Remark_1 1 800 16 21 00 2007 12 01 PowerON 2 801 16 22 31 2007 12 01 ZeroAdjustment 3 799 16 23 20 2007 12 01 AutoSt 4 800 16 24 15 2007 12 01 Autost Open Group File with 5 799 16 25 31 2007 12 01 AutoSt spreadsheet DATA No TORQUE Nm 1 80 162231 162320 998 1001 23 58 59 2007 12 01 ErrorOverLoad AutoStart 1 6 25 31 999 800
4. Botauene direction of the output a ratchet handle angle adjustor When rotate the output angle adjustor to the left Rotational direction of the reaction arm bolts nuts a or shock absorber ee Direction of no load T Quickly turning knob E turning iim Input direction of a ratchet handle S7 Rotational direction of the ww output angle adjustor Z DANGER During operations do not approach the reaction arm with your hands fingers legs or Ky Danger feet etc Hands fingers legs and feet may get caught between the equipment which can result in severed finger or limbs DAfter inputting torque value the display starts to show 10 of the maximum 28 oO ci Direction of no load power and the value increases steadily When the displayed value reaches 80 of the representative torque the intermittent sound starts to hear As the displayed value reaches the representative torque an interval of the intermittent sounds will change When the intermittent sound changes to the consecutive sound and the displayed value flashes finish the operation SNOTE The intermittent sound warns that the tightening torque is overloaded Stop the operation immediately If the beep mode is OFF there will be no warning After inputting value the buzzer may keep ringing or there will be some difficulties with detaching the wrench from bolts nuts which caused by load by the elastic forc
5. PDSOOEFA 2000 5000N m Torque Range 220 1100lbf ft 450 2200lbf ft 300 1500N m 1500 3700lbf ft 600 3000N m Measurement Direction Clockwise Counter clockwise Minimum display value 1 2 3 3 4 Adaptable bolts Hex bolts Hexagon socket head cap screws Output square i 1 25 4mm 1 25 4mm 1 38 1mm drive Input square drive 1 2 12 7mm 3 4 19 0mm 3 4 19 0mm Tighteni s eae 4 only with the attached reaction arm 9 Torque c S TRT 3seconds per month 25 C pa 2minutes per month Max Main Body 4 5kg 6 2kg 9 1kg Sre 0 8kg 1 6kg 1 8kg reaction arm L shaped lt ee 1 1kg 2 0kg 2 3kg reaction arm Ratchet a a 0 5kg 1 9kg handle Extension 0 4kg 0 7kg pipe others Lifting attachment 0 7kg AAA Alkaline X2 or Battery Nickel Metal Hydride Rechargeable Battery Battery Life Approx 1 300 readings Approx 27hours in case Beep Mode is OFF with AAA Alkaline Memory Card microSD memory card Max Storage 2GB Operating temperature 0 40 C no more than 80 RH no condensation allowed Socket excluded for weight 53 NOTE For the accuracy the minimum display value is calculated down to the digits after the decimal point Torque value may not be a multiple of the minimum display value 15 Aftersales Service Use DIGITORQON properly according to th
6. Reaction Arm Socket O ringPin Batteries Ratchet Handle Store Digi torque in the metal case and keep it at the designated place when not in use OStore in lockable dry location to keep any unauthorized personnel away Failure to follow this instruction may result in malfunction or accidents Contact your distributor for repair service ORepair work should only be carried out by a qualified serviceman ORepair work done by an inexperienced person may cause accidents injury or malfunction Z WARNING Check following before use OCheck for any deformation crack or damage on Digi torque body reaction arm socket O ring pin batteries metal case L type Hex Key Wrench and other accessories Failure to follow this instruction may result in accidents or injury O Make sure that a socket and a reaction arm are correctly installed on the wrench O Make sure that set screws are securely fastened Loose installation may result in accidents and personal injury Use AAA alkaline dry cells or rechargeable nickel hydride batteries only Failure to follow this instruction may result in fire burn injury accidents malfunction and accuracy problem Handle batteries with care O Install the batteries with correct polarity by referring to the markings on the battery case O Do not put the batteries into fire Do not short circuit batteries Do not subject batteries to heat deformation
7. as they fit Digi torque specifications E Replace accessories with those mentioned in the manual or in our company s catalog The use of other accessories may lead to accidents or unit breakdown Maintain the wrench E Keep the wrench handle clean dry and free of oil or grease 10 2 Parts and accessories Parts Name Power Digi torque main unit Clutch Clutch Dial Input insert angle Output angle adjustor IMENUC_ Reaction arm ns ISELECTO XBL Marks indicate to push more than 2 seconds O Marks indicates to push less than 1 second X Company name brand name and product name mentioned on this instruction manual are trademark of TONE CO LTD L shaped reaction arm Ratchet handle drive Switching lever Extension pipe Straight type reaction arm 11 Accessories Model PD150ENA PD300ENA PD500ENA PD150EFA PD300EFA PD500EFA Ratchet handle RH41A 471C 471C Extension pipe EPRH41A EP471C EP471C Straight type reaction arm 15SH 30SH 50SH L shaped reaction arm 15SLH 30SLH 50SLH Hexagon socket screw mounted on a main body 2 O O O Spare 2 Handle pre assembled gt 300PDTR 500PDTR Screw driver O O O Hexagonal L wrench O 4mm O 3 4mm O 3 4mm Two slag AA alkaline batteries O O O pre installed microSD memory card mounted on a main body microSD memory card conversion adap
8. is about the same as the max output torque of the wrench it may not be able to loosen bolts nuts In that case it is better to use models with a bigger torque range 4 2 Inspection Check that there is no obvious deformation of the wrench reaction arm socket O ring pin and other accessories Do not use the product if there are any abnormalities Pull on the reaction arm to make sure that it is properly fastened with hexagon socket head cap screws If not tighten the screws with the attached hexagonal L wrench For more information see Changing parts on page 17 4 3 Changing Batteries Use batteries indicated in a nameplate 4 4 Selecting a Socket To prevent the unit from falling over attach a socket compatible with the nuts and bolts you are using A pin and the O ring are used to attach the output angle adjustor and the socket 14 4 5 Attaching the Socket see page Attach the socket to the wrench with the pin and the O ring Check that the sockets is properly attached and also make sure that the socket is does not come loose from the main unit 4 6 Insert micro SD Memory Card see page In case of storing tightening torque in the micro SD memory card insert the micro SD memory card into DIGITORQON NOTE micro SD memory card has been installed in factory Tightening torque data management can be done to read in the microSD memory card with available spreadsheets see page 45 4 7 Set Clock
9. or decomposition O Do not use new batteries with old batteries Do not use dry cell with rechargeable batteries O Do not attempt to recharge a dry cell O If battery electrolyte enters eye immediately rinse the eye with clean water and receive medical treatment O If battery electrolyte adheres to skin or clothes wash it off with clean water O Discard of exhausted batteries Remove the batteries when the wrench is not in use O Follow precautions on the battery Failure to follow these instructions may result in fire burn wound injury accidents malfunction liquid leakage or accuracy issue Z CAUTION When using the L shaped reaction arm set it down on a hard surface so that dimension a shown below is exceeded OLoad is exceeded if the reaction arm is placed at dimension a or less This can cause problems with torque precision damage to the reaction arm bolt or scorching of the output shaft Product Number a mm PD150ENA PD150EFA 110 PD300ENA PD300EFA 130 PD500ENA PDSOOEFA 135 Never use or store a wrench in a strong magnetic field Avoid static electricity Do not expose the unit to extreme high or low temperatures WWhen using the unit in intense sunlight or very cold places take steps to protect it from sunlight humidity etc H Refer to operating temperature mentioned in its specification see page 56 Failure to follow this instruction
10. reaction arm comes loose OProvide safety net or canvas as safe guarding against falling items OCheck that no one is under the work area before commencing operations The Digi torque may fall and injure others Avoid the ratchet handle rotation radius O When changing the dial on the clutch following input the ratchet handle may rotate For safety reasons do not suddenly take your hand away from the handle OCheck that no one is in the work area before commencing operations The presence of others in the work area may lead to injury Z DANGER During operations do not approach the reaction arm with your hands fingers legs or feet etc ONote that the reaction arm rotates in the opposite direction of the output angle adjustor OBe sure that hands fingers legs feet etc are not in the path of the reaction arm before commencing operations Hands fingers legs and feet may get caught between the equipment which can result in severed finger or limbs WARNING Do not use power tools for input Power tools such as impact OThis unit is designed for manual input Do wrenches not use power tools including impact wrenches and electronic wrenches Using power tools can result in inaccurate x torque output as well as damage to the wrench or injury When changing the dial on the clutch do not hit the protruding parts of the dial with a hammer OFollowing input
11. the clutch dial may lock making difficult to change to another setting or there may be so much weight on it that it not move at all See page for instructions on changing the clutch dial settings Failure to operate the clutch dial properly may lead to damage to or breakdown of the unit or injury to the user Z WARNING Attach the reaction arm in the same direction as the display so the display is hidden under the reaction arm OCheck the position of the reaction arm and assemble the parts Failure to do so may result or damage to the unit Do not use attachments O Do not place attachments between the power torque angle adjustor and the socket including extension bars joints adapters etc If the Digi Torque falls over during operations or if any attachments break it may affect torque precision and may cause injury Place the reaction arm on a hard surface one that will not bend or break OBecause the surface where the reaction arm is placed receives roughly the same stress level as the output torque select a hard surface that will not bend or break under pressure Failure to do so may results in problems with torque precision damage to the wrench reaction arm or the reaction arm screw scorching etc Place the reaction arm on a stabilized reaction member O Since the reaction member receives the same force as output force choose a rigid object as reaction member O I
12. 23 59 59 2007 12 01 ZeroAdjustment O7rtLo Re 1001 2358 59 99 800 235959 The model name code and serial number of DIGITORQON is placed at the top three lines of the group file In the group file data is arranged in CSV comma separated value text format and in the order of DATA No TORQUE tightening torque TIME hour minute second DATE year month day A data line is added as another tightening torque measurement is carried out The maximum number of tightening torque data that can be in a group file is 999 up to TORQUE DATA No 999 The next data will be saved in a new group file having a serial number larger than that of the old file by 1 By pressing IMENUC_ button and then running t CHRRGE GrollP Change group file change the group file to which tightening torque data are saved See page NOTE Tightening torque data management can be done to read in the microSD memory card with available spreadsheets NOTE To read data folder and group file stored on microSD memory card on a PC a memory card reader compatible with microSD memory card SD memory card is required NOTE microSD memory card can store the following data Storage Condition Sie of 1 group fie tightening torque 999 Approx 82KB Num ber of pieces saved on m croSD memory card GB Approx 13 m illon NOTE TransFlash Card compatible with the microSD memory card is also enable on DIGITORQON 46
13. 99 If the number exceeds 999 the next data will be saved in the new file as created in the step above automatically See Page 45 7 7 2 Display Tightening Torque Data TA _brolfP dRE A 39 Only when microSD card is installed in the Current Group File The tightening torque data in the current Group File can be checked sequentially by the button operation On Menu screen See Page 26 display and a scroll the 2nd menu gt brollP Press SET to run the displayed menu gt l Following indication of previous data previous tightening torque is displayed gt NOTE If no operation has been done for approx 10 second the display returns to gi and measurement can be continued NR SH Pre wWhen displaying the tightening torque data older than the previous one press SET button PNOTE For fast data scrolling press and hold the button NOTE If no operation has been done for approx Nem 37i Fete 10 second the display returns to g and measurement can be continued menu HEE O v N m SELECTS When displaying newer tightening torque data press SELECTO button gt NOTE For fast data scrolling press and hold the button NOTE If no operation has been done for approx TAFA U am 10 second the display returns to H and TAFA II om measurement can be continued 3 p Nem 37 Fete NOTE nodt in
14. C DIGITORQON INSTRUCTION MANUAL TO BE PRESERVED No 1409 PD150ENA PD150EFA MODEL PDSOOENA PDSOOEFA PD500ENA PD500EFA l NCAUTION Read and fully understand all the instructions before use Keep this manual in designated place for easy and quick reference The models mentioned on this manual are designed for use outside Japan Warranty shall be void if above mentioned models are use in Japan TONE CO LTD PREFACE Thank you for purchasing DIGITORQON E Upon receipt check and confirm the following Check any transport damages Check for any loose or lost screws and bolts Check the model as per order Check all the accessories are contained If any problems are found contact your distributor HM Read this instruction manual carefully before use Full understanding of manual is essential to prevent personal injury or malfunction HM Keep this manual in a bag attached to the back of metal case lid for easy and quick reference E If manual or warning label is lost or becomes illegible or if additional manual is required contact your distributor If you have any questions about the products or the contents of this instruction manual contact your distributor E This manual is only applicable to outside Japan SAFTY INSTRUCTION This manual specifies three 3 basic safety instructions Pe 4 WARNING CAUTION E Instructions ar
15. Y_bEEP amp FF indicated that beep mode is currently OFF 4Y_bEE P an indicates that beep mode is currently ON Press SET to run the displayed menu The current mode is displayed CAUTION The ON OFF setting data of beep mode will be stored and retained after turning off the power 42 Olnput the representative torque Press the SELECT O button to flash the current representative torque when the display gt gt FFl g shows tightening torque Sn Dl or When the representative torque is displayed press the SELECTO button and the value goes up one by one Hold the button to increase the value ten at a time continuously and stops temporary with 3 digits Hold the button longer to increase the value one hundred at a time When pressed SeLECTO bittor and stop temporary with 4 digits Press the ISET button to minimize the ere representative torque gt AE EN NOTE The representative torque range is the same as When pressed SET button h d th WN the torque measurement range and the Dy 199 representative torque changes as follows the l re AF ty min value the max value a 3 the min value NOTE To operate without the beep mode turn OFF the beep mode or input gt for the representative torque Remove a finger from the button to stop flashing of the representative torque and complete inputting with g d
16. _ gt bEEP Beep mode ON No indication if Beep mode is OFF gt Calendar Year no period gt Month amp Date separated by 1 period gt Hour amp Minutes separated by 2 periods j EER Nem Luie b AE Z battery enough bAE battery falls bRE_ battery almost low I NOTE Keep pressing set amp select buttons to proceed with clock setting See Page 32 Z CAUTION 35 Prior to measuring torque be sure to press the SET button each time and begin measuring only after ff is displayed E Torque cannot be measured starting from any other display but bt Never apply load before g is displayed W Failure to follow this instruction results in inaccurate torque measurement Never press SET button when load is being applied W Failure to follow this instruction results in inaccurate torque measurement Erg Error Over Load will appear when load is applied beyond maximum torque of the wrench Once Epr L is displayed it will continue to show up every time when power is turned on to give alert that measured torque cannot be guaranteed Contact your distributor for repair and recalibration W Failure to follow this instruction results in inaccurate torque measurement Change batteries when b REL Battery Low is displayed see page 33 H Cannot be measured torqu
17. age 34 Battery Low Battery completely low see page 20 Change batteries see page 34 51 11 Maintenance and inspection OuUse only a damp cloth to clean your wrench and sockets since certain cleaning agents and solvents are harmful to those parts Some of these include benzene thinner gasoline and etc OStore a wrench in the metal case after operation and keep it dry 12 Periodic Inspection Periodic inspection is required for every 12 months or 5 000 tightening cycle Contact your distributor for inspection 13 Features O DIGITORQON can indicates a tightening torque OTightening torque data management can be done to insert the microSD memory card into DIGITORQON OLCD display beep sound and LED light notify the tightening status OBeep sound alert when failure to push SET button or over torque OReading tightening torque data and measurement time arranged in CSV text format on microSD memory card on a PC OdAutomatically shut off when DIGITORQON is not in use for more than 10 minutes ONotify the time of changing batteries OWhen a tightening torque exceeding the maximum torque that can be displayed on DIGITORQON is measured the window alerts that accuracy of tightening torque reading cannot be guaranteed ODisplay panel rotates 180 degree as shown below 52 14 Specifications Model PD150ENA PD300ENA PDSOOENA PD150EFA PD300EFA
18. ation with HF F flashing NOTE Automatic display shut OFF mode starts again if there is a 10 minute pause without any operation after releasing automatic display shut OFF mode 7 4 Battery Level 33 O Battery level are indicated as follows Rt battery falls gt AE _ battery almost low v bAELL battery completely low 3 Neng Lule oO oO Vu Immediately change batteries when bAE _ lb ALL see page CAUTION No operation available other than shutting off the display when bAEL is indicated 7 5 View Results and Automatic Zero Adjustment OPress SET button to view torque value that gt is previously measured when gi or is shown in the window Zero adjustment will automatically be made at the same time NOTE Display stores torque value previously measured even though it is turned off NOTE Zero adjustment must be made at no load 6 NOTE ggg tells that zero adjustment is being made Z CAUTION Before starting Zero adjustment by pressing SET button check the reaction bar for no loading 7 6 View Setup condition and Battery Level 34 O Setup condition and battery level can be reviewed by pressing SET and SELECTO gt while B or a measured torque is displaying Sd in microSD installed na Sd No microSD
19. d when g is appeared NOTE Zero adjustment is automatically made when power is just turned ON NOTE When tightening torque is measured without microSD memory card the clock is used only for purpose of 7 6 Display setting state and battery power level see page 19 In this case setting the clock is not necessary Z CAUTION Never apply load during J 7 D is displayed as zero adjustment is being made Only apply load when g is displayed When load is applied beyond rated torque range E r8 L Error Over Load will appear right after BBB is displayed Measured torque cannot be guaranteed in such case See Page 21 7 2 Turn Display OFF 32 OPress PWR button for approx 3 sec to turn the display off while the display is displaying Gl or measured torque Then HFF will appear NOTE Display shuts off automatically when it is not in use for more than 10 minutes See Page 20 NOTE When the beep mode is oN and the power is turned off the mode starts notification 7 3 Automatic Display Shut OFF DFF will flash when display is not in use for more than 10 min NOTE Press either SET or SELECTO button during OF F is flashing to deactivate automatic shut off After 10 seconds of BFF flashing the display will be turned off automatically gt the mode starts NOTE When the beep mode is ION notific
20. dicates that the data of the tightening torque is not stored in the current group file 7 7 3 Display Name of Group File IER F IL E IE L E Only when microSD card is installed 40 The name of storage file in microSD of the current Group file can be checked by the button operation On Menu screen See Page 26 display and jme scroll the 3rd menu gt oc FILE pen v Press SET to run the displayed menu pas E gt ENAN v Following broalfP F ILE current rm storage group file name is displayed and rouP FI scrolled NOTE When the group file is changed to 2007 12 01 at the beginning as shown in Composition of an OtiG tiie data folder on page 45 a new group file is displayed and scrolled like GeotlP FIHE 0008 IGOZ NOTE Example designation of group file name 5 Figure T5 J Figure T6J b Alphabet TB ld Alphabet TD NOTE Group file name scrolls twice on the window When SET or SELECTO button is pressed during scrolling it immediately reads gl 41 7 7 4 Turn ON OFF Beep Mode Y_ bEEP When the beep mode isSON the beep sounds according to tightening torque by inputting representative torque The beep mode warns that applying torque is beyond the maximum torque see page 36 or operating without the SET button OTurn on the beep mode On Menu screen see page display and scroll the 4th menu 4
21. e 7 7 Using Menu 36 pa Setup edit or modify group file and various functions on DIGITORQON as well by pressing IMENUC_ button Show Menu Screen Press MENU CD for approx 1 sec when g or is displayed in the window to proceed with menu screen NOTE For list of menu screen see page 45 Taa g _ CHANGE Select and Run Menu Press SELECTO to proceed with next menu gt e MENU Nem SFI FoTo v E GrauP v Press SET to run menu gt s Gre o UP Finish Menu Screen Pan mm TONE MPN a Press MENUDO for approx 1 sec to finish gt menu screen esi BOSE Te NOTE Zero adjustment will not be made although His displayed when menu screen is finished Press SET to make zero adjustment before tightening Menu Screen List 37 i_CHARGE GeollP gt Change group file 1_ CHANGE GROUP See Page 27 ct 5 f R uF d RE R gt View measured torque values in a selected group file See I2_ GROUP DATA Page 28 mz F it E tE L E gt View title of group file FILE TITLE See Page 29 4 b EE P gt Setup auto start ON OFF 4 BEEP See Page 30 GS SEE dALE gt Setup clock 5 SET DATE See Page 32 NOTE Menu mark with E tells that microSD card installation is necessary SNOTE Zero adjustment will not be made although g is displayed when me
22. e classified by degree of risk and described as follows Danger is used to indicate threatening dangerous or unsafe practices which could immediately result in severe personal injury or death in the worst case unsafe practices which could result in severe personal injury or death in the worst occasion Caution is used to indicate hazardous or unsafe practices which could result in personal injury or product or property Warning is used to indicate hazardous or damage Even if the risk is classified as A caution risk could become more serious result depending on conditions Make sure to follow all instructions when using 2 TABLE OF CONTENTS 1 Application i irssresnettssssnteciuninvtintincatieiintgastnnscntininvaioninattiaateusniniannninn 4 2 AN Precautions fop User ean inae ae eee 4 3 Part Name Accessories External Dimensions EEA EEE EAEE AR 12 4 Before Usirngesssssisssessssisestnsntecassnicstibwnissicisssnineonssavsastioabesdsntsnsbecomabinsiabaant 14 5 Changing parts 5 1 Attaching Detaching the Reaction Arm tres 17 5 2 Attaching Detaching the Socket vr s sess esessstissstissetnsseenneenae 19 5 3 Inserting Removing microSD vrs esse resetisssttsseennseennetemnseenns 21 5 4 Attaching Detaching the Lifting Attachment ttrt 22 5 5 Attaching Detaching the Extension pipe ntitre 23 6 Unit Operations sstssssscesateaeestsais
23. e concentrated on the reaction arm and bolts nuts Please follow the procedure in the below to stop the buzzer and detach the wrench 1 Move and hold a ratchet handle to the input direction 2 Change the dial on the clutch 3 The reaction arm rotates in the opposite direction of input angle adjustor Do not free hands until the force to the opposite direction weakened Z CAUTION Do not operate the button of the wrench for loading nal P will be displayed and indicates that it is impossible to operate the button Impossible to stop the beep using a button operation Follow the procedure from 0 DANGER 29 Avoid the ratchet handle rotation radius O When changing the dial on the clutch following input the ratchet handle may rotate For safety reasons do not suddenly take your hand away from the handle OCheck that no one is in the work area before e commencing operations i Tl The presence of others in the work area may lead to injury 2For a consecutive operation follow 3 Follow 4 to finish the operation 3 Check that the direction of the switch plate switch lever and the clutch is the same as rotational direction of the output angle adjustor For a consecutive operation press the SET button when the reaction arm is applied no load and start the operation from QZ NOTE If the operation starts without the SET button pr
24. eriod gt Hour amp Minutes separated by 2 periods NOTE No clock function won t appear if microSD card is not installed K NOTE Press sETe or SELECTO button during step 3 amp 4 to short cut initialization 2Zero adjustment see page will be made when gt goog is displayed and then zero adjustment is completed when g is appeared NOTE Zero adjustment is automatically made when power is just turned ON NOTE Set clock when calendar year is flashing See page 32 When microSD card is not installed Approx set up time 6 sec 31 Press PWR B button for approx 1 sec at i gt ri no load tere AII digits will appeared in the window and power is turn on NOTE When the beep mode is on and the power is turned on the mode starts notification na5d no micro SD will appear in the window if microSD card see page is nt gt InaSd hy Nem SF Fete installed sa Vv When beep mode see page 42 is ON the display gt Whenithio Deeb ede fon shows gt bEEP Beep on the a representative torque When the beep mode is OFF the representative torque is not displayed NOTE If the representative torque is input cites the display shows nothing When the representative torque is input Zero adjustment see page will be made when goog is displayed and then zero adjustment gt will be complete
25. essed the beep sounds consecutively If the beep mode is OFF there will be no warning NCAUTION Make sure press SET button to show g each time before next tightening when auto start is OFF WTorque will not be measured if tightening operation is started without displaying gp Before starting Zero adjustment by pressing SET button see page 34 check the reaction bar for no loading Press the PwRem button for 3 sec to turn the display OFF see page 7 Operating the Display 30 7 1 Turn off the display When micro SD card is inserted Press PwRem button for approx 1 sec at no load Approx set up time 9 sec AII digits will appeared in the window and power is turn on NOTE When the beep mode is oN and the power is turned on the mode starts notification Oj od 1 microSD in will appear in the window when micro SD see page is properly installed When beep mode see page 42 is ON the display shows h E E P Beep on gt the representative torque When the beep mode is OFF the representative torque is not displayed PNOTE If the representative torque is input the display v A When the representative torqu shows nothing is inpu Year date and time will appear in the window in the following sequence gt gt Calendar Year no period gt Month amp Date separated by 1 p
26. f not possible cover a soft place with an iron to buffer Attach a shock absorber firmly Failure to do so may result in accidents or personal injury Be aware of fall down accidents when working at a high place OWear a protective gear O Stay alert watch what you are doing and use common sense when operating DIGITORQON Do not use DIGITORQON while you are tired or under the influence of drugs alcohol or medication A moment of inattention during the operation may result in fall accidents Z WARNING Immediately check the wrench when it is dropped down or banged O Check for deformation crack damage and other abnormality Stop using the wrench if any abnormality is found Continued use of fault wrench may result in accidents and personal injury Do not exceed unit capacity Ouse the unit only within its capacity Failure to observe capacity limits may result in damage to the unit or injury to the user Install the socket or the reaction arm properly according to the instruction manual Failure to do so may result in accidents and personal injury For more details see page 17 to insert parts Do not disassemble or modify Digi torque Disassembly amp Re assembly work is permitted only for microSD memory card Failure to follow this instruction may result in fire burn injury accidents malfunction and accuracy problem AChange the parts shown below if necessary
27. iability is prohibited by law shall TONE CO LTD be liable to the user for any special indirect incidental or consequential damages including those to other devices loss of data etc caused by abuse or misuse of DIGITORQON or microSD memory card by the user or third party 48 10 Changing the Batteries Check that the unit is turned off gt Rotate the display as shown by the arrows until the display panel is on the bottom N Use a Phillips screwdriver to remove the screw on the other side of the NCAUTION Do not remove any other covers tightened with hexagon socket head screw It may break down by static electricity Do not touch electric codes terminals and parts on electronic substrate static electrical charge will cause faults Take care that no dust gets inside Remove the dead batteries from one side of battery holder and install new batteries Set the cover and screw 2pcs of HSH bolt 49 After changing the batteries and the display flashed set the clack again if necessary see page 44 Z WARNING Use size AAA alkaline dry cells or nickel hydride rechargeable batteries Failure to heed this warning will cause fire burn wound injury accident malfunction liquid leakage or accuracy issue Handle batteries with care O O O O O O O O Install the batteries with correct polarity by referring to the marki
28. instestssonssiiestiesaneescesubieiennsisceniancaanen 26 7 Operating the Display ttttttttitrtrititrtrtnrtrtrtntnrnrtrnstnttrnrtnrnrtrnntn rtrt tt 30 8 microSD Memory Card Storage Formate esses 45 9 Changing Batteries a nisssstitsatsttesssininvesitiectieaintiiuunnssnniasanioaetisateanant 49 10 Error amp Status Inspection esses esstesstisstinseensseensseetnsetnnseeaseenat 54 11 Maintenance and Inspection rss esesesrssstsstinssttnseennseeemantnnseenases 52 12 Periodic Trispectiony s tssistssssctesdiestceetsteendbetsatingteadaniasctensantinaseesaesteageenaasi 52 13 edt iressntnimanerdacdat nena inne als 52 14 Specifications vsvsesssssssussssennssnsniacsssnsesassteninnsnsenvonatiansseiatiacttansnuneinnviion 53 15 Aftersales Sia ioe oN a hs eee 54 A Read carefully through this manual 3 1 Application HM Your new DIGITORQON is a power wrench enabling significant output torque from minimal input torque It also features a torque display function showing torque values visually 2 Precautions for Use HM To prevent accidents such as fire electric shock and other injury observe cautions as mentioned below HM Read cautions before use and operate with following instructions NDANGER When using the equipment in high places be sure to take steps to prevent it from falling O Dangerous situation can arise due to damage to the wrench from excessive input or inappropriate handling of reaction force or if the
29. is instruction manual and WARNING LABEL on the body of DIGITORQON Provide model serial number date of purchase and details of failure when contacting your distributor Z CAUTION Do not use DIGITORQON when malfunction deficiency in its performance personal injury or property loss is foreseen If possible prepare backup DIGITORQON beforehand 54 3 TONE CO LTD 1 57 MINATOMACHI 2 CHOME NANIWA KU OSAKA 556 0017 JAPAN Web Site http www tonetool co jp e mail overseas tonetool co jp Specifications and the design are subject to change without notice IMKA053
30. isplayed S 43 7 7 5 Set Clock S SEE GREE On Menu screen see page 26 display and m i scroll the 5th menu gt l 5 SEt dA Vv pPress ISET to run the displayed menu mm gt mmf set gA Clock setting screen appears and blinks Vv vn TL Y F calendar year gt C20 o1 Repeatedly press SELECTO button until the current year is displayed Press SET button to acknowledge the year and then a month blinks In the same way as for the year setting set the month day hour and minute in that order The window after displaying the date and time returns back to g display indicating that gt tightening torque can be measured NOTE Second is adjusted to ZERO when remove a finger from the SET button NOTE For fast figure scrolling press and hold ISELECTO button NOTE When tightening torque is measured without microSD memory card the clock is used only for purpose of 7 6 Display setting state and battery power level see page 19 In this case setting the clock is not necessary 44 9 microSD Memory Card Storage Format DIGITORQON saves measurements of tightening torque to Date Folder and on the microSD memory card in the data folder format as shown in the figure below Com pos ition of data fo der MODEL PD150EFA 10001 TORQUE RANGE 20054100 Ibf ft CEH BATTERY AA x 2 ALKALINE or Ni MH TONE CO LTD
31. may result in accidents malfunction or accuracy problem H Do not use in a location subject to rain W Refer to operating temperature and humidity mentioned in its specification see page 53 Failure to follow this instruction may cause accidents or malfunction and may also affect precision Stop the unit if condensation appears on it Failure to follow this instruction may result in accidents malfunction or accuracy problems Keep the work area neat and orderly at all times W Do not use the unit in a disorderly place as this may cause accidents Do not use in humid condition CAUTION Do not use the unit in dusty places H Store the unit in a dust free area If dust gets inside the unit performance may be hindered and breakdown may result Keep children away from the unit HDo not let children touch wrenches and electric cord W A l visitors should be kept away from work area Check the safety of the work area MAlways make sure that you are on stable footing and keep your body safely positioned while working with the machine H Keep the work area well lit Use suitable model for each application H Do not attempt to use the Digi torque beyond its output torque capacity HiDo not use the unit for purpose not intended Dress properly H Always wear gloves and non skid footwear when operating outdoor Always wear safety helmet Use TONE CO LTD accessories
32. ngs on the battery case Do not put batteries into fire Do not short circuit batteries Do not subject batteries to heat deformation or decomposition Do not use new battery with old battery Do not use dry cell with rechargeable battery Do not attempt to recharge a dry cell If battery electrolyte enters eye immediately rinse the eye with clean water and receive medical treatment If battery electrolyte adheres to skin or clothes wash it off with clean water Discard of exhausted battery Remove the batteries when the wrench is to be left unused Follow precautions on the battery Failure to heed these warnings will cause fire burn wound injury accident malfunction liquid leakage or accuracy issue 50 10 Error and Status Indication MF am Nem BFIFCTe Error Over Load Load is applied beyond maximum torque of DIGITORQON see page 21 Error microsD Incompletely installation or lack of storage can happen for the microSD memory card no microsD microSD not installed see page 11 microSD in microSD installed see page 11 Beep on Beep mode ON see page 30 Zero Adjustment is made see page 18 no data No tightening torque data in the current group file see page 28 Battery Level 3 3 Battery Full see page 19 Battery Level 2 3 Battery falls see page 20 Battery Level 1 3 Battery almost low see page 20 Change batteries see p
33. nu screen is finished Press SET to make zero adjustment before tightening 7 7 1 Change Group File i CHANGE Gre o UP 38 Only when microSD card is installed Torque data management can be done by changing group files that store tightening torque see page 22 Call Change Group menu Pan a gt ficvance eee v Press SET to run Change Group menu ewe gt Mma CHANGE v Following ELGSEd F LE existing group file name is scrolled In the next gt eft OSEd F tightening measurement the data will be saved in a new group file whose serial number is y greater than the previous file name by 1 53 GIC 1904 NOTE When a group file is changed at the beginning on 2007 12 01 as described in Data Folder Configuration e g See Page the display scrolls the old group file name CLOSEd FE O788 22 t The group file named 07001002 CSV having a serial number incremented by 1 is the new data storage ENOTE Example designation of group file name 5 Figure 5 5 Figure 6 bl Alphabet TBJ d Alphabet TD NOTE Group file name scrolls twice on the window When SET or SELECTO button is pressed during scrolling it immediately reads g 7 When ho CLESE F ILE is displayed and scrolled there is no group file NCAUTION The maximum number of tightening torque data that can be ina group file is 999 up to TORQUE DATA No 9
34. output angle adjustor and the socket pinhole and attach the socket Attach the pin to the socket pin hole so that the pin does not come out attach the O ring in the groove Check that the O ring is properly attached and also make sure that the socket does not come loose from the main unit 18 ODetaching the Socket Remove O ring from the groove of the socket and take off the pin Remove the socket from the output angle adjustor Z WARNING Check that there are no cracks chips wear or deformation of the socket A damaged socket may lead to injury to the user Check that there is no obvious deformation of the O ring and that the pin is not bent broken or cracked The pin and the O ring are replaceable supplies Replace them if there are any problems Injury may result if the socket falls down or the pin flies out After attaching the socket pull on it to make sure that it is properly attached If it is not properly attached the socket may come loose during use creating a dangerous situation A loose socket may also result in hindered unit durability unit breakdown or injury to the user 19 5 3 Insert Remove micro SD Memory Card Make sure that power is OFF see page Rotate the display as shown by the arrows until the display panel is on the bottom Unscrew 2pcs of HSH bolt on the cover of DIGITORQON with a screw driver and remove the cover
35. r bolt to ensure the reaction force is properly absorbed 4 Rotational direction of the reaction arm Adjacent nut Rotational direction of the output angle adjustor Z CAUTION When using the L shaped reaction arm set it down on a hard surface so that dimension a shown below is exceeded Load is exceeded if the reaction arm is placed at dimension a or less This can cause problems with torque precision damage to the reaction arm bolt or scorching of the output shaft Model a mm __PD150ENA PD150EFA 110 PD300ENA PD300EFA 130 PD500ENA PD500EFA 135 Push the socket in so that it covers the nuts and bolts completely If the socket is not properly inserted the bolts and nuts may be damaged and the socket may come loose which may lead to injury Set the square drive in the input square drive 27 Make sure that gi is displayed and input torque with a ratchet handle Reaction arm rotates to the opposite direction to the input direction of ratchet handle Attach the socket and ratchet handle to the bolts nuts or shock absorber The output angle adjustor rotates to the same direction with the input direction of ratchet handle When rotate the output angle adjustor to the right Bolts aa Ve Rotational direction of the reaction arm or shock absorber i Quickly turning knob i gt Cy l Input direction of turning
36. rations NOTE Tightening procedure when beep mode is lon For more information about Settig beep mode see page 42 PNOTE When the display is ON and a microSD memory card is inserted the tightening torque value is saved in the memory card Set the switch plate of lever according to the intended direction of the output angle adjustor as shown below When rotate the output angle adjustor to the When rotate the output angle adjustor to the right set the setting lever to the Right left set the setting lever to the Left Switch lever Set the clutch according to the intended direction of the output angle adjustor as shown below When rotate the output angle adjustor to the When rotate the output angle adjustor to the right set the clutch dial to the Right R left set the clutch dial to the Left L Z CAUTION Before starting the unit check that the output angle adjustor rotation direction and the clutch direction conform Incorrect use of the clutch may result in damage to the unit 25 Press PwRe button for approx one second i gt at no load gt as All digits will appear in the window and it will be followed by gr IFNOTE Please refer to 8 1 Turn the display ON on page gt 31 for more information Z CAUTION Prior to measuring torque be sure to press the button each time and begin measuring only after g is di
37. see page If necessary set the clock in the following situation when the item is shipped after changing the batteries when the clock adjustment is not done for a long time when the clock setting display appears with the year XXXX flashing I NOTE When tightening torque is measured without micro SD memory card the clock is used only for purpose of 8 6 Display setting state and battery power level See Page 35 In this case setting the clock is not necessary 4 8 Turn ON OFF Beep Mode see page In the Beep Mode tightening torque measurement starts automatically as the variation in tightening torque is detected When fail to press SET each time or when load is beyond maximum torque see page 36 the beep mode gives alert I NOTEI When the tightening torque is measured with beep mode oN the battery life can be shorter than that with auto start mode OFF due to increasing power consumption NOTE Setup condition of Beep Mode is displayed in the following procedure 7 1 Turn Display ON See Page 31 and 7 6 View Setup Condition and Battery Level See Page 35 15 4 9 Clutch Purpose of the Clutch When using the ratchet handle a significant portion of the input may be absorbed by gear backlash gap between the gears or elastic deformation of the materials resulting in input loss The clutch is intended to prevent input loss and improve efficiency of operations Par
38. splayed Torque cannot be measure starting from any other display but g If there is any load at all on the reaction arm the tightening torque cannot be measured correctly Be sure to press the button only when there is no load on the reaction arm When press the SELECTO button the tightening met E EES as F oo torque will be flashing To make figures bigger press the SELECT O button To make figures smaller press the SET button SNOTE The representative torque range is the same as When hen pressed EEG the torque measurement range The representative torque range will change as follows gt E rl gi the min value the max value gt gt Men the min value r When pressed SET NOTE When the beep mode is not necessary turn OFF i aN i i the beep mode or input e i 7 g g S ao F a NOTE For more information about how to set the representative torque range see Input the representative torque on page 43 Zero adjustment is completed when Dl g is displayed Remove the fingers from the button and the flashing is stopped Set the wrench over the target bolts or nuts Attach the reaction arm to the pen 26 adjacent bolts nuts or shock absorber Insert the socket into the bolts or nuts properly PNOTE Since the reaction arm rotate the opposite direction to the output angle adjustor attach the reaction arm to the adjacent nut o
39. t name and operations Clutch dial When rotate clockwise adjust the When rotate counter clockwise baseline to Right R adjust the baseline to Left L CAUTION Before starting the unit check that the output square drive rotation direction and the clutch direction conform Failure to operate the clutch dial properly may lead to damage to or breakdown of the unit or injury to the user 16 5 Changing parts 5 1 Attaching Detaching the Reaction Arm OAttaching the Reaction Arm Prepare a reaction arm Attach the reaction arm to the spline on the output angle adjustor side of the wrench in the same direction with the display Make sure the display is hidden under the reaction arm Fasten two hexagon socket head cap screws properly with a hexagonal L wrench Attach the reaction arm in the same direction as the display so the display is hidden under the reaction arm OCheck the position of the reaction arm and assemble the parts Failure to do so may result or damage to the unit ODetaching the Reaction Arm Unfasten 2 hexagon socket head cap screws to detach the reaction arm 17 5 2 Attaching Detaching a Socket OAttaching the Socket To prevent the unit from falling over attach a socket compatible with the nuts and bolts you are using Detach the O ring from the grooves of the socket and remove the pin gt Line up the through hole of the
40. tachment Handle Remove 4pcs of hexagonal bolts on the lifting attachment handle with a hexagonal L wrench and then a clamp band 22 5 5 Attaching and detaching the Extension Pipe If your target torque is high significant manual force may be required making it difficult to reach your target torque If necessary use an extension pipe to help tightening the screws The Extension Pipe for PD150ENA PD150EFA OAttaching the Extension Pipe nsert the extension pipe into the ratchet handle Pull the slide knob to the direction of the ratchet handle and insert it properly until the handle and the extension pipe will be attached Make sure that the extension pipe is properly attached to the ratchet handle ODetaching the extension pipe Pull a slide nob and remove the extension pipe from the ratchet handle 23 The Extension Pipe for PD300ENA PD300EFA PD500ENA PD500EFA OAttaching the extension pipe A Screw structure is provided between the connecting part of a ratchet handle and an extension pipe Fasten them until the screw structure is hidden to make sure the ratchet handle is properly attached Z CAUTION Be sure to attach the extension pipe securely Failure to do so may result in injury to the user ODetaching the extension pipe D Loose the screw structure to detach the extension pipe from the ratchet handle 24 6 Unit Ope
41. ter O O O Case for micro SD memory card Instruction manual Warranty certificate included User manual O O O Calibration Certificate O O O Metal case O O O Contact your distributor for the accessories above and other optional accessories as well 12 External Dimensions With the Lifting Attachment PD300A PD500A Model Bi B2 D H L t1 L2 tal bl et PD150ENA 233 BpYSOEEA 20h We 2 Bae 183 159 69 150 145 PD300ENA 470 206 pp3ocera 254 19 0 98 a7 208 176 69 205 185 16 PD500ENA 470 215 epsovera 28 1 190 117 eoar 185 84 246 200 mm The Lifting Attachment PD300ENA PD300EFA PD500ENA PD500EFA Model HI H2 b at a2 PD300ENA ce PD300EFA posooena 198 haa 4 25 PD500EFA mm NOTE H in a ratchet handle with an extension pipe Lin J with a previous version of ratchet handle 13 4 Before Using HM Check followings before using DIGITORQON or tightening torque measurement 4 1 Selecting Suitable Model Check the instructions on nut and bolt torque before tightening When the torque is NOT noted check with the manufacturer or decide on the torque referring to the instructions that come with the screws Reference E id GP T Torque N m K Torque coefficient D Bolt shaft diameter mm N Axial tension kN When tightening torque
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