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2707-UM002C-EN-P, DTAM Micro Operator Interface User Manual

1. RS 485 DH 485 The DTAM Micro 485 version has an RS 485 port and uses DH485 protocol Communications with a It can communicate to the MicroLogix 1000 via DH485 with the AIC MicroLogix 1000 Interface Converter Module This is a 3 node network and is not expandable DTAM Micro MicroLogix 1000 AIC Y U Comm Port RS485 N DH485 Tol RS232 Genep0966 ed Cable Catalog No o 1761 CBL HM02 8 S 000000 Pp RS232 Com1 C Personal Computer You will need to construct a cable that connects to the AIC and the DTAM Micro Refer to the following illustration DTAM Plus Micro AIC Communications Port Port 3 I e 6 Termination es A 4 B e 3 Common e 2 Shield e 1 Chassis Ground 9 Pin Male D Connector 6 Pin Connector 7 11 Chapter 7 Communication Connections and Setup Chapter Objectives Troubleshooting Recommendations Equipment Required Chapter Troubleshooting and Maintenance This chapter describes how to isolate and correct the most common operating problems and routine maintenance tasks It contains these sections Section Page Troubleshooting Recommendations 8 1 Equipment Required 8 1 Common Operating Problems 8 2 Error
2. Parameter Setting Comments Channel Configuration Option System DF1 PtPt Required for proper operation Diagnostic File 3 999 ust be a unique integer file number Remote Mode change Disabled Required for proper operation Mode Atten Character NA ot used with Remote Mode disabled System Mode Character NA Not used with Remote Mode disabled User Mode Character NA ot used with Remote Mode disabled Baud Rate See Comments DTAM Micro must be set the same Stop Bits 1 Required for proper operation Parity See Comments DTAM Micro must be set the same Control Line No Handshaking Required unless communication cable loops back control signals Duplicate Detect A User definable per system requirements ACK Timeout A User definable per system requirements essage Timeout A User definable per system requirements Error Detect CRC Required for proper operation NAK Receive A User definable per system requirements DF1ENQs A User definable per system requirements 1 7 Chapter 7 Communication Connections and Setup RS 232 Communications The DTAM Micro and RS 232 port of the SLC 5 03 5 04 5 05 must be set with an SLC 5 03 5 04 5 05 as follows for communications to occur DTAM Micro O SLC 5 03 O RS 232 Version 152188 58 308
3. SLC 5 03 Channel 0 Port DTAM Micro RS 232 RS 232 Communication Port A 7ED 1 0 2 3 RXD 20 e 2 RXD E 5 ml 3e e3 1 5 El DTR 40 B erat le 4 E E COMMON 5 Bae pr es COMMON A A Ll pa Oe E le 6 oe RES Foy o do ere E Ee te ee Na 12 fe ea eo ETSIN A A EA A E e Rll 9e e 9 Pin Female D Connector 9 Pin Female D Connector Note A gender adapter is required when using the 1747 CP3 cable If you are Not used for DTAM Micro creating your own cable use a male connector on the DTAM Micro end The control lines pins 1 4 6 7 and 8 are not used by the DTAM Micro The connections to these pins can be deleted for this application Appendix B DTAM Micro Cable Diagrams B 6 Appendix DTAM Micro Special Controller Functions Objectives This appendix describes the Special Menu used to access to special features for controller operations Section Page Accessing Special Functions C 1 Using the P A D Function C 2 Reading Controller Input and Output Files C 3 Reading Writing Controller Status Files C 4 Reading Writing Controller Bit and Integer Files C 5 Reading Writing Controller Timer Files C 6 Reading Writing Controller Counter Files C 8 Reading Writing Controller Control Files C 10 Reading Writing Controller ASCII Files C 12 Reading Writing Controller BCD Files C 14 Reading Writing Controller Message Files C 15
4. ce Bottom View 23 Chapter 2 DTAM Micro Overview 2 4 Communications Port The DTAM Micro has either an RS 232 or RS 485 port e Catalog No 2707 M232P3 has RS 232 port e Catalog No 2707 M485P3 has RS 485 port DIP Switch A six position DIP switch selects various operating settings This switch is located under a removable cover on the back To remove cover align cover tabs with notches in hole Power Connector The power connector is a non removable screw terminal block located on the bottom of the unit Connect 24 VDC to these terminals or use the optional AC to DC Adapter Keypad Figure 2 3 Keypad Chapter 2 DTAM Micro Overview The DTAM Micro uses a sealed membrane tactile feedback keypad The keys are color coded to easily identify key functions Key Color Function Blue Movement O perator Response Dark Grey Display Format Control Light Grey Numeric Entry The following table defines the function of each keypad key Key Function A Returns to the main menu of an application If an alarm screen is trig gered the MENU key is not functional until the alarm is acknowledged ace Accesses special features and configuration operating parameters DIP switch SW 3 enables or disables the MODE key Steps back through a sequence of linked screens PREV Next Steps forward through a sequence of linked screens Clear
5. Running Applications This chapter describes screen types and operating procedures that are common to most applications It contains the following sections Section Page DIP Switch Setting 5 1 Application Documentation 5 1 Bit Write Mode 5 1 Screen Types 5 2 Screen Navigation 5 2 Menu and Sub Menu Screens 5 4 Security Screens 5 4 Data Display Screens 5 5 Data Entry Screens 5 5 Recipe Screens 5 6 Alarm Screens 5 6 Before running an application verify that the DIP switch position 1 is in the OFF position This enables communication with the controller Refer to DIP switch description on page 2 7 It is the responsibility of the application designer to document the operation of an application program This chapter only provides basic guidelines Before running an application you should understand what processes are being controlled and monitored ATTENTION The function keys of the DTAM Micro can be assigned different functions depending upon the application The application designer must document these functions Make sure you understand any function key operations prior to operating the DTAM Micro Failure to do so may result in unintended operation The application designer can assign the function keys F1 to F8 to set or clear a bit at a controller address This bit may control a variety of processes It is the responsibility of the application designer to document the use of the bit write
6. Note The terminal block on the DTAM Micro is not removeable 6 7 Chapter 6 Installation Figure 6 4 DC Power Connections S amp d P g l E EE i FES za de XxX au _ ee DTAM Micro Use AWG 16 or 14 Stranded Wire To 24 VDC Power Source or Optional AC to DC Adapter Catalog No 1747 NP1 NP2 Bo To 120VAC Catalog No 1747 NP1 ee ble To 240VAC Catalog No 1747 NP2 3 Connect communications cabling refer to Chapter 7 4 Apply voltage and verify the DTAM Micro powerup sequence 6 8 Chapter Communication Connections and Setup Chapter Objectives This chapter describes how to connect the DTAM Micro terminal to and communicate with peripheral devices It contains the following sections Section Page Wiring Guidelines 7 1 Connecting RS 232 Devices 1 2 Connecting RS 485 Devices 7 3 Communicating with a Logic Controller 7 6 RS 232 Communications with a PLC 5 7 7 RS 232 Communications with an SLC 5 03 7 8 RS 232 Communications with an SLC or DH485 Network 7 9 RS 232 Communications with a MicroLogix 1000 7 10 RS 485 DH 485 Communications with a MicroLogix 1000 7 11 Wiring Guidelines Here are some recommendations on how to reduce noise on the communications connections e Careful wire routing helps reduce or minimize electri
7. r You will not see this screen if a COMMUNICATION PORT SELECTION communication port was specified during installation COMM 2 USE 11 KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT THIS WELL BE THE HARDUARE PORT THAT WILL BE USED TO COMMUNICATE WITH THE DTAM Micra 9 Highlight the serial port on your computer that is connected to the DTAM Micro COMM 1 or COMM 2 and press Return 10 The upload begins and the following screen shows the progress of the upload operation UPLOAD FILE LINE ESTABLISHED GETTING DATA Oz PRESS ESC TO ABORT UPLOAD Chapter 4 Transferring Applications 11 When the upload is complete you are returned to the Opening Menu DTOM Micro OPENING MENU EDIT PROGRAM FILE DOWNLOAD FILE TU ITAM Micro UPLOAD FILE FROM DTAM Micro OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM SE tl KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT PRESS ESC TO EXIT EDIT PROGRAM FILE USE TO CREATE UR MODIFY A DIAM Micro PROGRAM FILE A MODIFIED FILE CAN BE SAVED UNDER A NEU NAME 12 Press Esc to exit the software 13 Press Y to return to DOS The application is now loaded into the DPS software You can edit the application as described in the DPS Programming Manual Publication No 2707 801 Chapter 4 Transferring Applications Chapter Objectives DIP Switch Setting Application Documentation Bit Write Mode Chapter
8. 4 3 Chapter 4 Transferring Applications t You will not see this prompt if a product type was specified during installation 44 Press any key other than Esc to continue The Product Selection Menu appears PRODUCT SELECTION MENU DTAN Micra DTAM Plus MicroVieu USE T KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT PRESS ESC TO EXIT MicroVieu USE TO OPERATE THE MicroVieu PROGRAMMING SOFTWARE Press Return to select the DTAM Micro product The Opening Menu appears DTOM Micro OPENING MENU EDIT PROGRAM FILE DAUNT NAD FILE TO DTAM Micro UPLOAD FILE FROM DTOM Miceo OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM USE td KEYS TO CHOOSE AN ITEM FRESS ENTER TO SELECT PRESS ESO TO EXIT EDIT PROGRAM FILE USE TU CREATE UR MODIFY A DTAM Micro PRUGRAM FILE A MODIFIED FILE CaN BE SAVED UNDER A NEU NAME Chapter 4 Transferring Applications 8 Highlight Download File to DTAM Micro and press Return The Communication Port Selection screen appears r You will not see this screen ifa COMMUNICATION PORT SELECTION communication port was specified during installation COMM 2 USE 11 KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT THIS WELL BE THE HARDUARE PORT THAT WILL BE USED TO COMMUNICATE WITH THE DTAM Micra 9 Highlight the serial port on your computer that is connected to the DTAM Micro CO
9. DTAM Micro Diag Test Dipswitch 2 Press lt to initiate the test The DTAM Micro displays the current DIP switch settings DIP Switch Position 1 DIP Switch eS Position 6 DIP Switch 011000 0 0OFF 1 ON The 6 positions of the DIP switch are shown in binary format 0 Off 1 On The leftmost value represents DIP switch position 1 Note Position 6 is always shown as 0 regardless of the setting This switch position is not used 3 Press any key to terminate the DIP switch test and display the next test selection screen DTAM Micro Diag Test Display Test 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 6 Chapter 8 Troubleshooting and Maintenance Display Test Use the display test to verify that each screen pixel is operating properly To perform the display test 1 Use the NEXT and PREV keys to show Display on the test selection screen Display Test DTAM Micro Diag Test 2 Press lt to initiate the test The DTAM Micro turns all pixels on and then off Then an alternate checkerboard pattern is displayed 3 Press any key to terminate the test The next test selection screen is displayed DTAM Micro Diag Test Keyboard 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in th
10. Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press lt You are prompted for an element number Select File Num 102 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the timer accumulator value yee Accumulator File T102 Acc Elem 008 120 Accumulated Value Press NEXT to display the timer preset value Preset add File T102 Pre Elem 008 200 a Preset Value Appendix C DTAM Micro Special Controller Functions You can change the Acc and Pre values by pressing the PREV or NEXT keys to move the cursor to the field to change and then entering a new value ATTENTION Do not send negative timer values to the SLC 10 Negative timer values cause a fault in the SLC Press the lt key to enter new accumulator or preset values to the displayed timer address Press NEXT again to display the status bits File T102 EN TT DN lt Bits Elem 008 0 0 0 Enable Timer Timing a Done Status To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller Counter Files To read write
11. RS 232 RS 485 RS 422 Input Voltage Range Input Current Environmental Operating Temperature Storage Temperature Relative Humidity Shock Vibration Mechanical Dimensions Approximate Height Width Depth Front Panel Size Height Width Weight LED Indicator Appendix 0 19 x 0 12 in 4 75 x 2 95 mm 5 mm x 8 mm dot matrix 2 lines x 20 characters Yellow green LED fixed intensity Fixed 1 0 x 3 0 in 15 mm x 76 mm Horizontal 30 Vertical 20 to 30 Tactile embossed domed keys sealed membrane 16 oz 453 grams 1 million operations RS 232 RS 485 Allen Bradley DH 485 protocol 50 ft 15 meters maximum 4 000 ft 1219 meters maximum with the Link Coupler Catalog No 1747 AIC 200 feet 61 meters maximum with PLC 5 18 30V DC 200mA maximum 0 to 55 C 32 to 131 F Series C or later 20 to 70 C 4 to 158 F 5 to 95 noncondensing 30G operating 50G non operating 3 9 inch 99 1 mm 5 4 inch 137 2 mm 1 8 inch 45 7 mm 5 4 inch 137 2 mm 6 9 inch 175 3 mm 1 0 lbs 0 45 kg max RUN LED Green Appendix A Specifications Agency Ratings European Union Directive Compliance NEMA Type 4 12 13 indoor use only Class 1 Division 2 Groups A B C D hazardous locations Series B or higher GF Class 1 Division 2 Groups A B C D hazardous locations Series D or higher CE Series C or higher 1 Series E Only Cat Nos 2707 M232P3 2707
12. Reading Controller ASCII String Files Appendix C DTAM Micro Special Controller Functions To read the contents of PLC 5 DF1 ASCII string files Note This file type only applies to PLC 5 DF1 operating system 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Control and press You are prompted for a file number Select File Num Enter a file number 3 999 and press lt You are prompted for an element number Select File Num 17 Elem Enter the element number as an octal value You are shown the string length Length File ST017 Len Elem 077 01 38 pl Value Press NEXT to display characters 1 16 File St017 A Sample Elem 077 01 String Press NEXT again to advance through the strings 17 32 33 48 49 64 65 80 and the remaining two characters 81 and 82 To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Using the Mode Function Use the Mode function to change the controller operating mode Run
13. Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or Nahe lt P r circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to e identify a hazard e avoid a hazard e recognize the consequences IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley DTAM Micro and SLC are trademarks of Rockwell Automation PLC is a registered trademark of Rockwell Automation Using this Manual DTAM Micro Overview Initial Setup and Mode Menu Table of Contents DTAM Micro Operator Interface Module User Manual Chapter 1 ODJECHVES cs ue CD yin ate Rhee eae dew ne BPO ee A pe RA Contents or thissManUal ai AA Intended AUGIENCE sarta wus ee a bas eka aw ee kre Gas Conventions cece ccc eee eee eee ete t eee eens Related Publications oo ccc ccc eet ete eee Chapter 2 ODIECUVES oe stare nar aran nda General Information a o Max ak te a a Package Contents rte eka cet ha dg AAR DA eee ne eG ee ied Description gt ee ic Keypad sarp ai mia RO Function Key Operations dla MODE Key Operations s A DIP SWitheS vives das Communications PO is e e a AA RS 232 Version Catalog No 2707 M232P3 cece e eee eee RS 232 Communications ira RA a RS 485 Version Catalog No 2707 M485P3 ccc eee mom
14. You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller Control Files To read write the contents of controller Control files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Control and press lt You are prompted for a file number Select File Num Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press lt You are prompted for an element number Select File Num 006 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the length value Length x File R006 Len Elem 002 100 Value Press NEXT to display the position value Position Z File R006 Pos Elem 002 25 Value 10 Appendix C DTAM Micro Special Controller Functions You can change the Len and Pos values by pressing the PREV or NEXT keys to move the cursor to the field to change and then entering a new value Press the lt key to enter new length or position values to the displayed control address Press NEXT again to
15. Chapter Using this Manual Objectives You will learn about e Contents of this manual e Intended audience e Conventions e Related publications Contents of this Manual Read this chapter to familiarize yourself with the rest of the manual The following table lists the contents of each chapter Chapter Title Purpose 1 Using this Manual Provides an overview of the manual Contains a description of the DTAM 2 Overview of DTAM Micro icro and accessory devices Po Describes initial desktop setup of the 3 Initial Setup and Main Menu DTAM Micro using main menu functions Describes how to upload and download 4 Transferring Application Files application files between the DTAM Micro and a personal computer Describes the basic screen types 5 Running Applications Also describes the different function key operations Provides procedures for mounting the 6 Installation DTAM Micro Also provided are wiring instructions and recommendations a Describes RS 232 and RS 485 7 ee ee connections Setup guidelines are p provided for SLC and PLC controllers Provides assistance in identifying 8 Troubleshooting and correcting common operating and Maintenance problems Cleaning recommendations are also provided Provides the specifications agency Appendix A Specifications ratings and European Union Directive Compliance Provides the DTAM Micro cable Appendix B Cable Diagrams diagrams Ap
16. Master Code 12368794 When the master security code above is entered the DTAM Micro interprets it as a security code Chapter 3 Initial Setup and Mode Menu Enabling Disabling Scaling Use scaling to convert data from a controller to engineering units such as gallons or psi When scaling is disabled the values are not converted Refer to the DTAM Programming Software Manual for a description of how values are scaled The scaling factor is determined by the application designer it cannot be changed by the operator a Flow 16 Gallons Per Minute ul Flow Rate A DTAM Micro displays SEN Transact i scaled value of PLC 5 16 Gallons Per Minute pL A gi Flow Rate E J Transducer gt ll Value From Value 510 l Controller 510 To enable or disable scaling 1 From the Mode Menu select item 4 1 Reset 3 Special 2 Com Port 4 Other The Other Menu appears 1 Master 3 Simulate 2 Scale 4 Test 5 Ex 2 Select item 2 The scale enable screen displays Scale Enable OFF 0 Current Setting 0 Off 1 0n 3 Press 1 on the keypad to enable scaling and 0 to disable scaling You are returned to the Other Menu 4 Se
17. 1 2 K Keyboard Test 8 8 Keypad 2 2 2 5 Specifications A 1 L LED Indicator 2 2 Link Coupler 7 5 Links Screen 5 2 Main Menu 5 4 Master Security Code Disabling 3 8 Entering 3 8 Mechanical Specifications A 1 Memory Number of Screens 2 1 Transfer 3 7 C 19 Index DTAM Micro Operator Interface Module User Manual Menu Com Port 2 6 3 4 Main 5 4 Mode 2 6 3 Other 2 6 3 Special 2 6 3 4 3 7 Sub 5 4 Test 3 11 Messages Error 8 2 Mode Bit Write 5 1 Controller 3 7 C 18 Simulate 3 10 Mode Key Operations 2 6 Mode Menu 3 4 Mounting Clearances 6 3 Dimensions 6 4 Equipment 6 3 Procedures 6 6 4 4 O Operating System Defaults 2 13 Downloading 7 6 Options 7 6 P Parity 3 6 7 6 Personal Computer Connecting 2 12 Setup 4 2 Upload Download 2 12 PLC 5 Communicating With 7 7 Connection 7 2 7 3 Connections 2 9 2 10 Settings 7 7 Point Access Display 3 7 C 1 Description 2 1 Power Connection Connecting P ower 6 7 Terminals 6 7 Power Connector 2 4 Powerup Sequence 3 3 Program Memory Test 8 11 Protocol DF1 2 9 2 10 DH485 2 9 2 10 Publications DTAM Micro 1 2 PLC 5 1 3 SLC 1 2 Wiring 1 2 R RAM Test 8 10 Recipe Description 2 1 Recipe Screen 5 6 Related Publications 1 2 Reset 3 5 RS 232 2 1 Connections 7 2 Port 2 4 2 8 RS 485 2 1 Connections 7 3 Port 2 4 2 8 S Safety Gu
18. Catalog No 2707 NP series H or later Transfer functions automatically occur at 9600 Baud After the transfer is complete the DTAM Micro Baud rate is set to the parameters defined by the application program residing in the DTAM Micro 4 2 Downloading an Application 1 You will not see this prompt if a monitor was specified during installation Chapter 4 Transferring Applications This section shows how to download an application from a computer running DPS software Catalog No 2707 NP series H or later to the DTAM Micro Refer to the DPS Programming Manual Publication No 2707 801 for additional information 1 Apply power to the DTAM Micro The following message appears in the window of the DTAM Micro Programming Mode Waiting For Program If you do not see this message check the DIP switch settings DIP Switch position 1 must be in the Closed ON position On your computer move to the DPS subdirectory where the software resides CADPS gt Type dps and press Return to start the program CADPS gt dps Return Specify whether you are using a color monitor Enter Y or N The startup screen displays Allen Bradley Company Inc Catalog 2707 NP This software is licensed to John D Smythe ABC Company Ser Z 0000000000001 Technical Support Voice 440 646 6800 FAX 440 646 6850 or 6890 E mail RACLEASKTHEEXPERT RA ROCKWELL COM Press any key to continue
19. Press lt to initiate the test The DTAM Micro displays either a Pass or Fail message System Mem pass Press ENTER 3 Pressing lt terminates the Program Memory test The next test selection screen is displayed DTAM Micro Diag Test Toggle Cntrl Signal 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 11 Chapter 8 Troubleshooting and Maintenance TXEN Test Only available on the RS 485 version Use the TXEN test to verify the transmit enable line at the RS 485 communications port The TXEN test requires a loopback connector with an LED You can construct a simple loopback connector as shown below RS 485 Port Only DB9 Female AIO0000 A Pin Signal Name Loopback Connector Data Out lt Connects pins 1 3 Data Out D Data In lt and pins 2 4 Data In Signal Ground LED LED and 750Q resistor Transmit Enable KI between pins 2 4 and 6 Not Used 7502 xy Signal Ground Shield 0 dh uo gt YY NN FR To test the transmit enable line 1 Use the NEXT and PREV keys to display TXEN Test on the test selection screen DTAM Micro Diag Test TXEN Test 2 Press lt to initiate the test The LED should flash at approximately 1 second intervals indicating that the transmit enable line is functioning properly 3 Pr
20. TT RS 422 RS 232 gt 3 oe RXD 4 O ae ae roun SignalGround 5 SignalGround 8 Shield 9 e 25 Pin Female Connector 9 Pin Male D Connector A 25 to 9 pin adapter is provided with the cable 9 Pin Female Connector 25 Pin Male Connector TXD 20 3 TXD RXD 30 02 RXD Signal Ground 7 e e 5 Signal Ground DTR 20e 4 DTR Appendix B DTAM Micro Cable Diagrams Catalog No 2707 NC10 Use the RS 232 Communications cable Catalog No 2707 NC10 to connect the DTAM Micro to the MicroLogix 1000 for run time operation The length of this cable is 2 meters DTAM Micro RS 232 Connects to MicroLogix 1000 Communications Port Communications Port e 10 p82 DC Com Data In 2 0 3 DataOut 3 e 4 Data In RXD 4 5 SignalGround 5 e 6 60 ro 7 Data Out TXD 70 es go 9 9 Pin Male D Connector 8 Pin Male C DIN Right Angle Connector A B 4 Appendix B DTAM Micro Cable Diagrams Catalog No 1747 CP3 Use this RS 232 Communications Cable to connect the RS 232 port of the DTAM Micro Catalog No 2707 M232P3 to Channel 0 of an SLC 5 03 A 9 pin female to male gender adapter is required when using this cable If you are making your own cable use a 9 pin male connector on the DTAM Micro end instead of the 9 pin female connector shown below In addition the control lines are not needed
21. Verify that the version of DTAM Micro Programming Software is compatible for the controller type sup ported by the DTAM Micro Operator Quit Ack Comm port conflict on cable Verify no other drivers are enabled Check cable connections 8 3 Chapter 8 Troubleshooting and Maintenance Communication Error Codes 8 4 Communication Error Codes appear on the DTAM Micro display as follows Error Code Com Error Code nnH Press ENTER to Reset The error code is in the form e nnH for SLC controllers that do not show extended error codes e X nnH for PLC controllers The X indicates an extended error code The communication error codes provide valuable information when other symptoms either have not been discovered or have not been understood Note For a complete list of error codes consult the user manuals for your Allen Bradley controller The communication error codes specific to the communication protocols are described below Code Hex Meaning 10 Illegal Format No File unknown command address out of range or memory not allocated 50 Address Problem SLC 500 501 out of physical memory SLC 502 out of executable memory 60 Disallowed due to command protection Not program owner file not open for Read Write directory target file open 07 Illegal size Source program is larger than destination DE Failed Longitudinal Redundancy Check LRC 0B Access Denied Not in
22. c 1994 FRN 2 20 PLC5 DF1 4 The first application screen displays If the DTAM Micro is being powered up the first time you will see Bul 2707 DTAM Micro No Program Loaded 33 Chapter 3 Initial Setup and Mode Main Mode Menu Access the Mode Menu by pressing the MODE key All other functions are halted when the menu is displayed Note DIP switch SW 3 must be in the On position or the MODE key will not function The Mode Menu provides access to four functions 1 Reset 3 Special 2 Com Port 4 Other Select a menu item by pressing the corresponding numeric key 1 4 The menu structure is shown below 1 Reset 3 Special 2 Com Port 4 Other Y Resets the DTAM Micro SLC or 50X Address 1 Edit Addr 0 Bypass Only with DH485 Operating System 1 Baud Rate 3 Parity 1 P A D 3 Mem Xfer 2 Data Bits 4 Exit 2 Mode 4 Clr Fault Configures DTAM Micro Special Communications Port Controller Operations Y 1 Master 3 Simulate Sets Master Security Code 2Scale 4 Test 5 Ex y Enables Disables Performs Exits to Scaling Functional Tests Mode Menu Y Simulates Controller Communications DIP switch position 2 must be On master code enable 3 4 Chapter 3 Initial Setup and Mode Menu Resetting the DTAM Micro Use the reset function to reset the DTAM Micro after DIP switch changes or a configuration change
23. the DTAM Micro writes the recipe data to the various controller addresses You cannot modify the recipe data that is sent recipe data is specified by the application designer Alarm Screens Alarm screens indicate conditions that are not expected during normal operation Alarm screens are triggered when the controller writes the alarm screen number to the Advisor register Refer to page 5 2 for additional information on the Advisor register You must respond to an alarm screen before any other screens can be displayed The MENU key will not function while an alarm screen is displayed Press to acknowledge the alarm Conveyor Overload PRESS ENTER TO CLEAR 5 6 Objectives Safety Guidelines Chapter Installation This chapter contains the following sections Section Page Safety Guidelines 6 1 Operating Environment 6 1 Enclosures 6 2 Equipment Required 6 3 Clearances 6 3 Mounting Dimensions 6 4 Cutout Template 6 5 Installation 6 6 Connecting AC Power 6 7 Install the DTAM Micro terminal using publication NFPA 70E Electrical Safety Requirements for Employee Workplaces as a guide In addition grounding is an important safety measure in electrical installations A source for grounding recommendations is the National Electrical Code published by the National Fire protection Association of Boston Massachusetts Be certain to follow all directions for installing and connecting DC
24. 3 Catalog No 2707 M232P3 MEE a el E 5 l a OO 00 OOO 5 O 200 A D 55 5 Gender Adapter gt READ POR Channel 0 RS 232 Cable Catalog No 1747 CP3 To connect the DTAM Micro to an RS 232 device 1 Make sure that the DTAM Micro is not connected to a voltage source 2 Use the proper cabling to connect the DTAM Micro communications port to the port of the controller PLC 5 channel 0 or SLC 5 03 SLC 5 04 RS 232 port e Use cable Catalog No 2707 NC3 for PLC 5 channel 0 connection e Use cable Catalog No 1747 CP3 for SLC 5 03 SLC 5 04 or 5 05 port connection This cable requires a 9 pin female to male gender adapter If you need to make your own cable refer to the cable diagrams in Appendix B The maximum recommended cable length is 50 feet 15 2 meters 3 Make sure that the communication parameters of the DTAM Micro terminal match the host device 4 Apply power and verify that communications are established 12 Chapter 7 Communication Connections and Setup Con necting The RS 485 port of the DTAM Micro terminal Catalog No 2707 M485P3 allows point to point and multi drop communications with RS 485 Devices e PLC 5 Channel 0 e SLC Controller DH485 port e MicroLogix 1000 using the AIC Interface The figure below shows typical RS 485 connections DTAM Micro to Single SLC DTAM Micro Terminal Catalog No 2707 M485P 3 SLC 0000 EEE 1 JA
25. Coupler Link Coupler AE Interface E ey Converter RS 232 to RS 422 Programming Terminal Link Coupler Programming the DTAM Micro Chapter 2 DTAM Micro Overview The DTAM Micro is programmed off line using a personal computer running DTAM Plus Programming Software DPS Operating system upgrades are also transferred using a personal computer DTAM Programming Software DPS Use DPS software Catalog No 2707 NP Series H or later to create application screens for both the DTAM Micro and DTAM Plus Operator Terminals For a description of DPS refer to the Programming Manual Publication No 2707 801 Upload Download Connections For programming and configuration the DTAM Micro is connected to your computer s RS 232 port If you have a DTAM Micro RS 485 version an RS 232 to RS 422 converter cable Catalog No 2707 NCS is required The RS 485 version of the DTAM Micro is compatible with the converter cable s RS 422 output Upload Download Connection to RS 232 DTAM Micro J DTAM Micro Programming Terminal RS 232 Port Cable Catalog No 2707 NC2 Upload Download Connection to RS 485 DTAM Micro PX DTAM Micro RS 232 to RS 422 Int
26. Cutout 4 55 in 3 86 in N 69 in Y Y 4 29 nl lt lt 5 50 in gt Cut here to remove www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 PN 40061 236 01 4 Publication 2707 UMO002C EN P September 2002 Copyright 2002 Rockwell Automation All rights reserved Printed in the U S A Supersedes Publication 2707 UMO002B EN P May 2002
27. M485P3 If this product is installed within the European Union or EFTA regions the following regulations apply ATTENTION To maintain compliance with European Union Directives there must exist at least 2 5 cm 1 in free air space around the sides and back of this unit when installed in an enclosure This apparatus is tested to meet Council Directive 89 336 electromagnetic Compatibility EMC Standards e ENS50081 2 Class A Industrial Emissions e ENS50082 2 Class A Industrial Immunity e EN61000 6 2 Class A Industrial Immunity Series E Only According to these Standards the factor which determines for EMC purposes whether an apparatus is deemed to be Industrial or Residential commercial and light industrial is given in Clause 1 of ENS0081 2 as follows Apparatus covered by this standard is not intended for connection to a public mains network but is intended to be connected to a power network supplied from a high or medium voltage transformer dedicated for the supply of an installation feeding a manufacturing or similar plant The product described in this document is intended solely for use in an industrial environment as defined above When installed in Europe any other application is in contravention of the European Union Directives and a breach of those laws DTAM Micro Cables Appendix DTAM Micro Cable Diagrams Catalog No 2707 NC1 Use the RS 485 Network Interface Cable to connect the R
28. Micro Cables y coca felted a oew ned valde cee B 1 Catalog No 2707 NC2 i ee cigs Mead ee bead oe ee LS ee B 1 Catalog No 2707 NC3 ccc clereeei ey att ed B 2 Catalog No 2T0TEN Cars ete ts die Ee eas B 2 Catalog No 2707 NC5 acorta a a agate ate B 3 Catalog No 2707 NC10 ni Sez anand wea a ued wigan B 4 Catalog No 1747 CP3 ae ciated A eka A be B 5 Appendix C OS oe ie ae a Ce ae a a e e bd C 1 ACCESSING Special Functions dat acs ie neh vite tl ah te ce cima aa ene bee C 1 Using the A diw wuld acd tha tacinte gdatnaatard ace C 2 Reading Controllerinput and Output Files 0 cee eee eee eee C 3 Reading Writing Controller Status Files ccc cece eects C 4 Reading Writing Controller Bitand Integer Files C 5 Reading Writing Controller Timer Files 0o oooooo oooomm o m C 6 Reading Writing Controller Counter Files ooooooocoooooooo C 8 Reading Writing Controller Control Files ccc cece ete eee ees C 10 Reading Writing Controller ASCII Files ccc cece cece eee ees C 12 Reading Writing Controller BCD Files ccc ec eect eee eee ees C 14 Reading WritingController Message Files 0 2 cece eee eee C 15 Reading Controller ASCII String Files ccc eee ee eee tees C 17 Using the Mode Function oot wise Sys A Pe eee ee en C 18 Using the Memory Transfer Function 00 ccc cece eee eee eee eens C 19 Using the Clear Fault Function cases rta beak Aa C 20
29. Reading Controller ASCII String Files C 17 Using the Mode Function C 18 Using the Memory Transfer Function C 19 Using the Clear Fault Function C 20 Accessing To access the Special Menu Special Functions 1 Select item 3 from the Mode Menu to access the Special Menu 2 Com Port 4 Other 1 Reset 3 Special You are prompted for the controller address you want to access Or PLC depending ___ SLC 50X Address on operating system 1 Edit Addr 0 Bypass 2 Select the current node address 0 or press 1 and enter a different node number The new SLC node address only applies to P A D function not the resident application The Special Menu is displayed 1 P A D 3 Mem Xfer 2 Mode 4 Clr Fault Note A security access code may be assigned in the application restricting access to the Special Menu C 1 Appendix C DTAM Micro Special Controller Functions The Special Menu provides access to these functions 1 P A D refer to page C 2 for more information 2 Mode refer to page C 18 for more information 3 Mem Xfer refer to page C 19 for more information 4 Clr Fault refer to page C 20 for more information Using the P A D Function Use the P A D function to display and change values in controller files The only exceptions are Input and Output files you cannot write to these file types The P A D function is often useful when starting up or debugging applications The following tables list the
30. The operating system is selected when an application is created Applications are downloaded with the applicable operating system If you download an application that has a different operating system than the current operating system in the DTAM Micro you are prompted to download the new operating system Refer to Chapter 4 for additional information Communications Parameters The communication settings of the DTAM Micro must be set to match the SLC PLC or DH 485 network The following parameters can be set for both the RS 232 and DH 485 communications port Parameter Selections Baud Rate 300 1200 2400 4800 9600 19200 38400 Data Bits 7or8 Parity None Odd and Even Chapter 7 Communication Connections and Setup RS 232 Communications The DTAM Micro and PLC 5 must be set as follows for communications with a PLC 5 to occur PLC 5 DTAM Micro a pl H J RS 232 Version one 7 000Q1 Channel 0 RS 232C Cable Catalog No 2707 NC3 DTAM Micro The DTAM Micro must have an application with a PLC5 DF1 operating system installed The Baud Rate and Parity of the DTAM Micro and PLC 5 must be set the same PLC 5 Channel 0 must be set as follows NA Not Applicable
31. controller file types that can be accessed using the P A D function SLC File Types File Type Identifier amor Read Write Output 0 0 fixed Yes No Input I 1 fixed Yes No Status S 2 fixed Yes Yes Binary B 3 Yes Yes Timer T 4 Yes Yes Counter C 5 Yes Yes Control R 6 Yes Yes Integer N 7 Yes Yes PLC 5 File Types File Type Identifier DefaultFile Read write Output 0 0 fixed Yes No Input I 1 fixed Yes No Status S 2 fixed Yes Yes Binary B 3 Yes Yes Timer T 4 Yes Yes Counter C 5 Yes Yes Control R 6 Yes Yes Integer N 7 Yes Yes ASCII A None Yes Yes BCD D None Yes Yes Message MG None Yes Yes ASCII String ST None Yes No Reading Controller Input and Output Files Appendix C DTAM Micro Special Controller Functions To read the contents of controller Input and Output files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select either Input or Output and press lt You are shown the data at an Input or Output file element number File 1001 DEC Elem 003 19774 You can enter a new element number If you are accessing PLC 5 data you must enter an octal value You are shown the decimal value at that address element eA Data Format File 1001 DEC Elem 004 19774 0 Data Initially
32. display the status bits The status bits for a PLC are displayed on two screens File ROO6 En Eu Dn Em Bits Elem 010 0 0 0 0 Enable Enable Unload ae Done Empty Status Press NEXT again to display the remaining PLC status bits File R006 Er UI In 4 lt Bits Elem 010 0 0 0 0 Error Unload Inhibit Found Status The status bits for an SLC are shown on one screen File R006 En Dn Er Ul In Bits Elem 010 0 0 0 00 Enable Done eN Error Unload Status Inhibit To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller ASCII Files To read the contents of ASCII files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select ASCII and press lt You are prompted for a file number Select File Num Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press lt You are prompted for an element number Select File Num 012 Elem Enter the element number If you are ac
33. eee eens 5 1 Bit Write Mode e dl DIA e A 5 1 Screen Type tan tele ata di ras ina 5 2 Screen NO aa 5 2 Sereen LINKS ataf wrarmn ted ciate ait a niana RRRA Ga Shahar meen 5 2 PROVISO ODIN ara ashok anatase had baa a Wad isles E E NEEN 5 2 Function KEYS lode nce alada dea three als 5 3 Menu and Sub Menu Screens 241 aa eiea gs ey eas eae ea ee nd 5 4 MGI MTN f x war ack A Mei dte Sons Yaak aah 5 4 SUDEM NUS ada nicl Nadia Goce y Mair a wht ahd E dong LA 5 4 SOUND 5 4 Data Display Screens ar ta cele A A o eat 5 5 Data Entry Screens io Caw ciate Ce e 5 5 Recipe CROSS fea ed Wy Bes ee eis s Phos 5 6 AlGMMSCRONS a dd Comedians piven ey ea mak des PAREA 5 6 Chapter 6 ODJECUVES A E O 6 1 A be da aaa aan elas ete ne ai 6 1 Operating Environment saturar ns a a adwat alld wased 6 2 ENCIOSUTES a s siin ahora eh seins saa dave baw pele aa kta 6 2 Equipment Required Les aspira a pte at cade 6 3 CIS a a AA a OG A rate la Me 6 3 Mounting Dimensions ca e il sacas 6 4 AA E 6 5 A A A ita aiai 6 6 Wire and Cable Length Restrictions cece cece eens 6 7 Connecting DE P OWE isea estais dacs dish oedema ia 6 7 Communication Connections and Setup Troubleshooting and Maintenance Specifications Table of Contents DTAM Micro Operator Interface Module User Manual Chapter 7 Chapter Objectives 0 vs ss ins poke vay pene ad Wiring Guidelines iiss he he A A Connecting R 232 Devices voii lA A A Connecting RS 485 Devices sk A eae ee
34. minor faults in the controller 3 7 Chapter 3 Initial Setup and Mode Main Entering a New Master Security Code 3 8 The master security code provides access to all security codes and allows them to be modified Two master security codes perform special functions 00000000 allows the operator to modify the existing master code without entering the current code 99999999 does not allow operator to modify security codes Changing of the master security code is through DPS software To enter a new Master Security code 1 From the Mode Menu select item 4 1 Reset 3 Special 2 Com Port 4 Other The Other Menu appears 1 Master 3 Simulate 2 Scale 4 Test 5 Ex 2 Press 1 to select the Master security code function The master code entry screen displays Enter Current Master Code _ 3 Enter the current code and press lt You are prompted to enter the new code Enter New Master Code _ 4 Enter a new code The code must be 8 digits in length If you enter less than 8 digits the entry is padded with zeroes For example an entry of 1234 is entered as12340000 Note Security codes can contain the wildcard character Any entered value will be seen as a match to the wildcard You must make sure that the master security code is different from security codes using wildcard entries Otherwise the master security code may be seen as a security code For example if the
35. mode function keys 5 1 Chapter 5 Running Applications Screen Types Screen Navigation 5 2 Application screens can have a variety of appearances The DTAM Micro can display six types of screens e Menu and Sub Menu Screens e Security Screens e Data Display Screens e Data Entry Screens e Recipe Screens e Alarm Screens The DTAM Micro provides several options for changing the screen displays e Screen links e Advisor option e Function keys Screen Links Use the NEXT and PREV keys to step backward and forward through this sequence Main Menu and Sub Menu screens list screens that can be accessed by pressing the assigned numeric key 0 through 9 A typical Main Menu screen provides links to individual screens or sub menus 1 Pump 2 Tank Status 3 Mixer Status 4 Recipe In the example above pressing 2 at the Main Menu displays the status of a holding tank Pressing 4 displays a Sub Menu of the recipe screen options Advisor Option Applications can allow screen changes that are controlled by an SLC or PLC logic controller When the logic controller writes a valid screen number to a specified Advisor register the corresponding screen is displayed The controller can initiate a screen change based upon a variety of inputs to the controller For example a pressure limit switch can be used to initiate the display of a pressure control screen It is the responsibility of the application designer
36. power to the DTAM Micro When used in a hazardous environment the ultimate enclosure must be in accordance with Class 1 Division 2 wiring methods as described in the National Electrical Code ANSI NFPA 70 and the Canadian Electrical Code All peripheral equipment must be suitable for the location in which it is used Use only a Class 2 power source as described in the National Electrical Code ANSI NFPA 70 and Canadian Electrical Code The recommended AC to DC adapters Catalog No 1747 NP1 and Catalog No 1747 NP2 meet this requirement The DTAM Micro contains no user serviceable parts Chapter 6 Installation Operating Environment Enclosures 6 2 ATTENTION EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1 DIVISION 2 ATTENTION CAUTION USE ONLY WITH CLASS 2 POWER SOURCE LIMITED TO 30 VDC OPEN CIRCUIT AND 8A SHORT CIRCUIT ATTENTION UTILISER AVEC UNE TENSION D ALIMENTATION CLASSE 2 DE 30 VCC MAXI EN CIRCUIT OUVERT AVEC UN COURANT DE COURTCIRCUIT DE 8A MAXI DANGER EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS RISQUE D EXPLOSION NE PAS BRANCHER OU DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGE
37. program mode 0C Resource not available No MemMod in faulted mode no forces installed Chapter 8 Troubleshooting and Maintenance Using the Test Functions Use the test selection screen to test or check the following e Reset DUT resets terminal terminates test function e DIP switch positions page 8 6 e Display page 8 7 e Keyboard page 8 8 e Communications port page 8 9 e Random Access Memory page 8 10 e System memory page 8 10 e Transmit enable page 8 12 To access the test functions 1 Access the test functions from the Mode Menu 1 Reset 3 Special 2 Com Port 4 Other 2 From the Mode Menu select item 4 to display the Other Menu 1 Master 3 Simulate 2 Scale 4 Test 5Ex 3 Select item 4 from the Other Menu to display the test selection screen DTAM Micro Diag Test lt Test Selection gt Current Test Selection 4 Use the NEXT and PREV keys to scroll through the test options Display the test you want to perform 5 Press lt to initiate the test 6 To terminate the test press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 5 Chapter 8 Troubleshooting and Maintenance DIP Switch Test Use the DIP switch test to verify the DIP switch positions To perform the DIP switch test 1 Use the NEXT and PREV keys to display DIP Switch on the test selection screen
38. the contents of controller Counter files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Counter and press lt You are prompted for a file number Select File Num Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press lt You are prompted for an element number Select File Num 121 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the counter accumulator value ge Accumulator File C121 Acc Elem 010 2000 SS Accumulated Value Press NEXT to display the counter preset value Preset yz File C121 Pre Elem 010 2500 7 Preset Value 10 Appendix C DTAM Micro Special Controller Functions You can change the Acc and Pre values by pressing the PREV or NEXT keys to move the cursor to the field to change and then entering a new value Press the lt key to enter new accumulator or preset values to the displayed counter address Press NEXT again to display the status bits File C121 CU Cd Dn Ov i Bits Elem 0100 0 0 0 0 Count Up Enable Count Down Enable gt Done Overflow Status Underflow To exit press the MODE key to return to the initial P A D screen
39. the personal computer s RS 232 port Cable Upload Download 2707 NC5 converts RS 232 signals to RS 422 signals for the DTAM Cable Micro Cable has a 25 pin male connector for the computer port and a 9 pin male connector for the port on the DTAM Micro R5 232 2707 NC10 RS 232 cable connects DTAM Micro to a MicroLogix 1000 Communications Cable Provides 18 to 30 VDC output for the DTAM Micro LARC WODC Adapteri aN Operates on 120 VAC input line voltage y Provides 18 to 30 VDC output for the DTAM Micro e ee Operates on 240 VAC input line voltage O A 9 pin male to female gender adapter is required Chapter 2 DTAM Micro Overview Chapter Initial Setup and Mode Menu Objectives This chapter describes how to apply power to and then configure the DTAM Micro using the menu keys Instructions on how to use the Simulate mode to run an application are provided This chapter contains the following sections Section Page Apply Power 3 2 Powerup Sequence 3 3 Mode Menu 3 4 Resetting the DTAM Micro 3 5 Setting Communication Parameters Manually 3 6 Special Functions for Controller Operations 3 7 Entering a New Master Security Code 3 8 Enabling Disabling Scaling 3 9 Using the Simulate Mode 3 10 Test Functions 3 11 Chapter 3 Initial Setup and Mode Main Apply Power 3 2 This section describes power connections for initial desktop setup and programming Refer to Chapter 6 for installati
40. to document when and what screen changes may occur Chapter 5 Running Applications Function Keys An application designer can link function keys F1 through F8 to individual screens except alarm screens Pressing an assigned function key displays the function key number for approximately 0 5 seconds and then the assigned screen It is the responsibility of the application designer to document the operations assigned to function keys There are two function key modes e Auto Return e Continue Auto Return Auto return function keys return to the initial display after the linked screen is executed For example assume that an application is displaying screen 6 and an auto return function key F3 is linked to a recipe screen 10 When F3 is pressed the recipe screen 10 is displayed After the operator downloads a new recipe on screen 10 the initial screen 6 is displayed The following table describes when the return to the initial screen occurs Function Key Linked To Returns to Initial Screen After Data Display Screen 1 PREV or NEXT keys are pressed Data Entry Screen A value is entered or PREV or NEXT keys are pressed Recipe Screen Recipe data is downloaded or PREV or NEXT keys are pressed NEXT or PREV keys abort the operation Continue Continue function keys do not return to the initial display but remain at the linked screen For example assume that an applicati
41. using the Mode Menu To reset the DTAM Micro 1 From the Mode Menu select 1 Reset 1 Reset 3 Special 2 Com Port 4 Other You are prompted 1 Reset DTAM Micro 0 Abort 2 Press 1 on the keypad to initiate the reset The DTAM Micro resets This has the same effect as turning the power off and on The DTAM Micro performs the self diagnostic tests and powerup displays as described in the previous section 3 5 Chapter 3 Initial Setup and Mode Main Setting Communication Parameters Manually 3 6 The Com Port option on the Mode Menu lets you to manually adjust the communication port parameters Normally these parameters are set automatically from the programming software when an application is downloaded Select Com Port from the Mode Menu 1 Reset 3 Special 2 Com Port 4 Other This menu displays 1 Baud Rate 3 Parity 2 Data Bits 4 Exit Select an item by pressing the corresponding numeric key 1 4 Baud Rate Selecting Baud Rate displays the current baud rate Baud Rate 19200 Next to change Press Next to select a new rate 300 1200 2400 4800 9600 19200 38400 DH 485 communications with an SLC or network cannot be set at 300 Baud Data Bits Selecting Data Bits displays the current setting Data Bits 7 Next to change Press Next to select either 7 or 8 bits Parity Selecting Parity displays the current setting Parit
42. you are shown the decimal value at that address element If you press NEXT the hexadecimal format is displayed File 1001 HEX Elem 003 4D3E Pressing NEXT again displays the binary value File 1001 Elem 003 0011111001001101 Use the key to increment or decrement the current element address To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Select File Type O Output Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing To read write the contents of controller Status files Controller Status Files ATTENTION Changing control status bits may cause a processor fault or have other possible effects on the controller operation Make sure you understand the function of status data 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output 2 Press NEXT and PREV keys to scroll through the file types Select Status and press lt You are shown the data at a Status file element File S002 DEC Elem 003 5632 3 You can enter a new element number You are shown the decimal value at that address element da Data Format File S002 DEC Elem 004 19774 Data Initiall
43. 1 DH485 Network lier eee ee een el eS one ok oe a IE ee ke ec En E DO Link Coupler Link Coupler Interface Converter O gt RS 232 to RS 485 Programming Terminal 2 Link Coupler Chapter 7 Communication Connections and Setup To connect the DTAM Micro terminal to an RS 485 device 1 2 Make sure that the power to the DTAM Micro is off Use the proper cabling to connect the DTAM Micro communications port to the port of the controller PLC 5 channel 0 or SLC 5 03 RS 232 port e Use cable Catalog No 2707 NC4 for PLC 5 channel 0 RS 422 connection e Use cable Catalog No 2707 NC5 for PLC 5 channel 0 RS 232 connection The 2707 NC5 cable converts the signals from the RS 485 port to RS 232 levels e Use cable Catalog No 2707 NC1 for SLC 5 03 5 04 or 5 05 port and DH 485 network connections If you need to make your own cable refer to the connection diagrams in Appendix B The maximum recommended cable length is 200 feet 60 8 meters Important The DH 485 network cable requires proper shielding grounding and termination Refer to Data Highway Data Highway Plus Data Highway 485 Cable Installation Manual Publication No 1770 6 2 2 The DH 485 connectors are not electrically isolated If electrical isolation is required use Link Couplers Catalog No 1747 AIC shown on the previous page ATTENTION Electrical isolation using Link Coup
44. 3 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the decimal value of the data Data Format gee Elem 10 19774 Sq Initially you are shown a decimal value for the status If you press NEXT the hexadecimal format is displayed File N103 DEC Data File N103 HEX Elem 10 4D3E Pressing NEXT again displays the binary value File N103 Elem 10 0011111001001101 To change a value move the cursor into the data field using the NEXT or PREV keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu C 5 Appendix C DTAM Micro Special Controller Functions Reading Writing Controller Timer Files To read write the contents of controller Timer files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Timer and press lt You are prompted for a file number Select File Num
45. 5 3 i OJO A DOO i DO A OO Channel 0 Gender Adapter RS 232C Cable Catalog No 1747 CP3 Gender Adapter Required DTAM Micro The DTAM Micro must have an application with AB DH485 operating system installed The Baud Rate and Parity of the DTAM Micro and the SLC 5 03 5 04 5 05 must be set the same We recommend you use 19200 baud even parity and 8 data bits to match the default settings of an SLC controller SLC 5 03 5 04 5 05 Make sure that channel 0 is set up for DH 485 MASTER and the following parameters match the DTAM Micro Parameter Selections Recommended Baud Rate 1200 2400 9600 19 2K 19 2K Node Address 1 to 31 10 Maximum Node 1 to 31 10 Address Token Hold Factor 1 to 4 1 Diagnostic File Number 0 to 255 Any Parity None Odd or Even Even Data Bits 70r8 8 To provide maximum response times we recommend that the DTAM Micro be set as node 0 and the SLC channel 0 as node 1 Maximum node address should be 1 The connections are a completely separate DH 485 network you do not need to be concerned about duplicate node addresses from another network Chapter 7 Communication Connections and Setup RS 485 Communications The DTAM Micro and SLC DH 485 port must be set as follows for with an SLC or DH 485 communications to occur If you are using an SLC 5 03 5 04 5 05 RS 232 Network port refer to the previous section SLC DTAM Micro 5 3 5 RS 485 Version 9990 88
46. 88 0000 8888 2000 8880 2088 8080 00000 2000 8800 8808 RS 485 Cable Catalog No 2707 NC1 DTAM Micro RS 485 Version DH 485 Network DH 485 Netwo rk gt ee Cable Catalog No 2707 NC1 DTAM Micro The DTAM Micro must have an application with a AB DH485 operating system installed The baud rate parity and data bits of the DTAM Micro and DH 485 network or SLC must be set the same We recommend you use 19200 baud even parity and 8 data bits to match the default settings of an SLC controller If the DTAM Micro module is installed on a DH 485 network that has a large number of nodes connected and there is heavy network traffic the network may produce NAK NOMEM commands Three consecutive NAK NOMEM commands will produce a 10H error on the DTAM Micro module Pressing the enter key or resetting the module is required to resume operation Chapter 7 Communication Connections and Setup RS 232 Communications with a MicroLogix 1000 SLC 5 03 5 04 5 05 Make sure that the DH 485 network and DTAM Micro parameters match Parameter Selections Recommended Baud Ra
47. AB Allen Bradley DTAM Micro Operator Interface Module Catalog Numbers 2707 M232P3 2707 M485P3 User Manual A e AA Rockwell Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited
48. Communications Port Display The 2 line by 20 character display uses high contrast LCD technology with LED backlighting Keypad The keypad is separated by color into easily identified groups or functions In addition each key has a raised dome in the center to provide tactile feedback The keypad is designed for hand operation Using any other object or tool may damage the overlay or key LED Indicator A RUN LED in the upper left corner of the terminal indicates proper operation of the DTAM Micro This LED illuminates after the DTAM Micro passes the self diagnostic tests 2 2 Chapter 2 DTAM Micro Overview Figure 2 2 DTAM Micro back amp bottom view Back View RS 232 version shown N Allen Bradley DTAM Micro CE ry CAT SER REV SERIAL NO MFD DATE 2707 M232P3 D A XXXXX XXXX 0 mn ry cae X ae in s E pS A A DANGER EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS RISQUE D EXPLOSION NE PAS BRANCHER OU DEBRANCHER TANT QUE LE CIRCUIT EST Bl SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX MADE IN U S A BTAM Micro ALLEN BRADLEY OPEN DISABLE CLOSED ENABLE n nan E OO D Power Connector Communications Port DIP Switch Behind Removable Cover EME ly anal A Ss Ne
49. MM 1 or COMM 2 and press Return t Jf a communication link does not 10 When communication is established the following screen appears occur in 10 seconds you get an error message Check DIP switch settings and cable connections FILE NAHE DEHO FILES IN PATH C 95DPS DEMO AB DH485 ENTER FILE MANE OR USE 1 KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT Fi EXIT 11 Enter or select the file name that you want to download If the application file type DH 485 or PLC5 DF1 is different from the existing operating system you are prompted to download the new operating system Chapter 4 Transferring Applications 12 Press Return to load the application file The download begins and the following screen shows the progress of the download operation DOUNLOAD FILE LINK ESTABLISHED SENDING DATA E H H HE DE De D D eee 20 PRESS ESC TO ABORT DOUNLOAD 13 During the download the DTAM Micro alternately displays Programming Mode Transfer in Progress Programming Mode Copying to Memory 4 6 Chapter 4 Transferring Applications 14 When the download is complete you are returned to the Opening Menu DTOM Micro OPENING MENU EDIT PROGRAM FILE DOWNLOAD FILE TU ITAM Micro UPLOAD FILE FROM DTAM Micro OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM USE tl KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT PRESS ESC TO EXIT EDIT PROG
50. Messages 8 2 Communication Error Codes 8 4 Using the Test Functions 8 5 DIP Switch Test 8 6 Display Test 8 7 Keyboard Test 8 8 Communication Port Test 8 9 RAM Test 8 10 System Memory Test 8 10 Program Memory Test 8 11 TXEN Test 8 12 Cleaning the display window 8 13 Most errors are accompanied by an error message Find the error message in the error message listing and perform the recommended corrective action If you encounter a problem that is not listed in the table contact your local Allen Bradley distributor for assistance ATTENTION Make sure that no objects are inserted or fall into the terminal through the ventilation slots or DIP switch access hole Always disconnect power when checking wiring connections Failure to take adequate precautions may result in severe electrical shock or equipment damage Other than verifying that the correct power source is connected to the terminal use a voltmeter no electronic diagnostic equipment is required for troubleshooting 8 1 Chapter 8 Troubleshooting and Maintenance Common Operating Problems Error Messages If there is no display on the DTAM Micro verify that 18 to 30 VDC is present at the terminal connectors If not check the power to from the DC power source The most common problems are related to cabling configurations and the communication parameters baud rate data bits parity These parameters must be identical for both the DTAM Micro and the contr
51. RAM FILE USE TO CREATE UR MODIFY A DIAM Micro PROGRAM FILE A MODIFIED FILE CAN BE SAVED UNDER A NEU NAME and the DTAM Micro displays Programming Mode Waiting Up Download 15 Press Esc to exit the software 16 Press Y to return to DOS The application is now loaded into the DTAM Micro You can test the application using the simulate function described in Chapter 3 or you can run the application as described in Chapter 5 Important If you are running the application make sure that you set the DIP switch position 1 to the OFF position 4 7 Chapter 4 Transferring Applications Uploading an Application t You will not see this prompt if a monitor was specified during installation 4 8 gt A This section shows how to upload an application from the DTAM Micro to a computer running DPS software Catalog No 2707 NP series C or later Refer to the DPS User manual Publication No 2707 801 for additional instructions 1 Apply power to the DTAM Micro The following message appears in the window of the DTAM Micro Programming Mode Waiting For Program If you do not see this message check the DIP switch settings DIP Switch position 1 must be in the Closed ON position 2 On your computer move to the DPS subdirectory C DPS gt 3 Type dps and press Return to start the program CADPS gt dps Return Specify whether you are using a color monitor Enter Y or N The sta
52. REUX Refer to the inside front cover of this manual for additional guidelines The DTAM Micro is rated for an operating temperature range of 32 to 131 F 0 to 55 C The storage temperature range is 4 to 158 F 20 to 70 C The humidity rating is 5 to 95 relative humidity noncondensing If you are using a DC power supply check the environmental ratings of the supply The AC to DC Adapters Catalog No 1747 NP1 and NP2 are rated at 32 104 F 0 40 C The terminal must be mounted in a panel or enclosure to protect the internal circuitry The terminal meets NEMA Type 4 12 13 indoor use only ratings only when mounted in a panel or enclosure with the equivalent rating Allow enough spacing within an enclosure for adequate ventilation For some applications you may have to consider heat produced by other devices within a panel The ambient temperature around the terminal must be maintained between 32 and 131 F 0 and 55 C Make sure that provisions are made for accessing the back panel of the terminal for wiring routine maintenance and troubleshooting Chapter 6 Installation Equipment Required Other than the tools required to make the panel cutout the tools required for installation are e 7mm M4 deep well socket wrench or nut driver e small slotted screwdriver e torque wrench in lbs The terminal is tightened against the panel with six self locking nuts Clearances Make sure that you leave a
53. S 485 version of the DTAM Micro Catalog No 2707 M485P3 to an SLC network DTAM Micro RS 485 SLC 500 Programming Port or Communication Port Isolated Link Coupler Peripheral Port Data Out 1 00 0 1 Data CHA DataOut 2 e e Data CH B Data ln 3 m 03 24VDC Datalnt 4 pe Gnd RS 485 50 TO 5 Transmit Enable TX EN TransmitEnable 6 pe 6 Shield 70 e7 Gnd RS 485 Ground 8 e es 24 VDC Shield 9 e 8 Pin Male RJ Connector 9 Pin Male D Connector AMP 5 55179 X Catalog No 2707 NC2 Use the Upload Download Cable to connect the RS 232 version of the DTAM Micro Catalog No 2707 M232P3 to a personal computer for transferring applications A 25 to 9 pin adapter may be required if your computer has a 25 pin communication port DTAM Micro RS 232 Computer 9 Pin Communications Port Serial Port COM1 COM2 10 e Data In 2 0 e 2 Dataln Data Out 3 e 3 Data Out 10 4 SignalGround 5 e e 5 Signal Ground 9 Pin Male D Connector 9 Pin Male D Connector Appendix B DTAM Micro Cable Diagrams Catalog No 2707 NC3 Use the RS 232 Communications Cable to connect the RS 232 version of the DTAM Micro Catalog No 2707 M232P3 to Channel 0 configured as RS 232 of a PLC 5 DTAM Micro RS 232 PLC 5 Channel 0 Port Communications Port RS 232 Dataln 2 02 Data Out Data Out 3 3 Data In Signa
54. a simple loopback connector as follows RS 232 Port RS 485 Port 9 Pin Female 9 Pin Female 23190000 ze 2 O00 Pin Signal Name Pin Signal Name Loopback Connector 1 NotUsed Loopback Connector 1 DataOut Connects pins 1 3 Receive Data RD ete os 2 DataOut lt 3 Transmit Data TD Connects pins 2 gt 3 Data In and pins 2 4 5 Signal Ground 5 Signal Ground 6 NotUsed 6 Transmit Enable 8 NotUsed 8 Signal Ground 9 Shield 9 Shield To test the communications port 1 Use the NEXT and PREV keys to display Comm on the test selection screen Comm Test DTAM Micro Diag Test 2 Press lt to initiate the test The DTAM Micro will continuously send out and receive a message at the same port The message is DTAM Micro self looping serial test ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789 DTAM Micro self loop ing serial test ABCD 3 Press any key to terminate the communications test The next test selection screen is displayed RAM Test DTAM Micro Diag Test 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 9 Chapter 8 Troubleshooting and Maintenance RAM Test System Memory Test 8 10 Use the RAM test to verify the DTAM Micro Random Access Memory 1 Use the NEXT and PREV keys to display RAM on the
55. a 0 OO JO oo OO DO o0 OO OO DTAM Micro RS 485 Port RS 485 Cable Catalog No 2707 NC1 DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro Termina Fy Catalog No 2707 M485P 3 os Channel 0 Configured 20 00 DOO for RS 422 El D on BSS H JO S DTAM Micro RS 485 Port RS 422 Cable Catalog No 2707 NC4 DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro Termina ee ee Catalog No 2707 M485P 3 ee Channel 0 s RS 232 DO 20 El 55 oo Bss po 00 ooo DTAM Micro RS 485 Port RS 232 Cable Catalog No 2707 NC5 7 3 Chapter 7 Communication Connections and Setup DTAM Micro to DH 485 Network DTAM Plus DTAM Micro Termina SLC 5 01 Catalog No 2707 M485P 3 Al O A EE IE i O gpa i ODO 20 00 ooo ss DO 605 Catalog No 2707 NC1 Cable Catalog Catalog No 2707 NC
56. a In Data In Signal Ground Transmit Enable Not Used Signal Ground Shield O 00 gt UN Es QU NI RS 485 Version Catalog No 2707 M485P3 DTAM Micro Bottom View 9 Pin Female DOTOaoOo y i SE 2 eee PIN Signal Name ot Used Receive Data RD Transmit Data TD ot Used Signal Ground ot Used ot Used ot Used Shield O 0 Md UN gt QU NN FR RS 232 Version Catalog No 2707 M232P3 RS 232 Communications Chapter 2 DTAM Micro Overview RS 232 Version Catalog No 2707 M232P3 The RS 232 port allows point to point communications with e PLC 5 Channel 0 configured as RS 232 port DF1 protocol e SLC 5 03 5 04 5 05 RS 232 port DH485 protocol e MicroLogix 1000 Figure 2 6 Typical RS 232 Communications DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro eee gt Channel 0 f OO JOO OO 200 Bl 3 gg SS DTAM Micro RS 232 Port RS 232 Cable Catalog No 2707 NC3 DTAM Micro to SLC 5 03 5 04 5 05 Or SLC 5 03 a DTAM Micro MEET l O O OO OOW BA Ol i Ss Se Se
57. cal noise Route incoming power to the terminal by a separate path from the communications cables e Do not run communications wiring and power wiring in the same conduit e Where communications and power wiring must cross make their intersection perpendicular e Proper grounding helps to limit the effects of noise due to Electromagnetic Interference EMI To avoid problems caused by EMI all cables must be shielded and grounded at one end Grounding is also an important safety measure in electrical installations Chapter 7 Communication Connections and Setup Con necting The RS 232 port of the DIAM Micro terminal Catalog No 2707 M232P3 RS 232 Devices allows point to point communications with e PLC 5 Channel 0 configured as RS 232 port e SLC 5 03 5 04 5 05 RS 232 port e MicroLogix 1000 The figure below shows typical RS 232 connections DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro Terminal Catalog No 2707 M232P3 oF E Channel 0 A JO JO OO Col ES E 20 00 OO A pO DO ODO Cable Catalog No 2707 NC3 RS 232 Port DTAM Micro A RS 232 DTAM Micro to SLC 5 03 DTAM Micro Termina oy SLC 5 03
58. cessing PLC 5 data you must enter an octal value You are shown the hexadecimal value of the element Data Format ya a File A012 ASCII Elem 002 9Q PS Data Both invalid and valid ASCII values are displayed Refer to the DPS programming manual for a listing of the valid ASCII characters Invalid values are indicated by a slash Y preceding the hexadecimal value For example 12 valid ASCII value ICF 2 partially valid ASCII CF AO invalid ASCII Appendix C DTAM Micro Special Controller Functions Press NEXT to display the binary value of bits 0 15 we Data Format File A012 Elem 002 0011100101010001 A Data To change a value move the cursor into the data field using the PREV and NEXT keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller BCD Files To read write the contents of controller BCD files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O O
59. dapter 2 14 3 2 6 7 Accessories 2 14 Adapter AC 2 14 3 2 6 7 Advisor 5 2 Alarm Screen 5 6 Ambient Temperature Operating 6 2 Application Documentation 5 1 Downloading 4 3 Simulation 3 10 Transfer 4 1 Uploading 4 8 Application Files Running 5 1 ASCII File C 12 ASCII String File C 17 Audience Intended 1 2 Auto Return 5 3 Baud Rate 3 6 7 6 BCD File C 14 Bit File C 5 Bit Write Mode 5 1 C Cable Diagrams B 1 Cables Communication 2 14 Upload Download 2 14 Chapter Descriptions 1 1 Chart Troubleshooting 8 1 Cleaning Display 8 13 Clearances Mounting 6 3 Clearing Faults 3 7 C 20 Codes Error 8 4 Master Security 3 8 Communication Connections 7 2 7 3 Default Settings 2 13 Error Codes 8 4 Parameters 7 6 Ports 2 4 2 8 RS 232 2 9 Index DTAM Micro Operator Interface Module User Manual RS 232 Port 2 1 RS 485 2 10 RS 485 Port 2 1 Setting Parameters 3 6 Upload Download 2 12 Upload Download Connections 4 2 Communication Port Test 8 9 Compatible Devices 2 11 Connector Communication 2 4 2 8 7 2 7 3 Power 2 4 6 7 Continue Screen Changes 5 3 Control File C 10 Controller Clearing Faults 3 7 Communicating With 7 6 File Types C 2 Screen Changes 5 2 Controller Mode 3 7 C 18 Conventions 1 2 Counter File C 8 Couplers Link 7 5 Cutout Template 6 5 D Data Bits 3 6 7 6 Data Display Screen 5 5 Data Entry Screen 5 5 Defa
60. dequate room as shown in Figure 6 1 for mounting air flow cabling and access to DIP switches Figure 6 1 Recommended Clearances Leave 3 inches 76 2 mm for Mounting Air Flow and access to DIP Switches Leave 3 inches 76 2 mm for communications port connector pts 6 3 Chapter 6 Installation Mounting Dimensions Figure 6 2 shows the mounting dimensions of the terminal Figure 6 2 Mounting Dimensions in Inches Millimeters Back View A I 3 9 5 4 99 1 137 2 MON 000040 ved Y lt 6 9 175 3 Bottom View 5 4 137 2 1 1 8 2 S ooo g 45 7 ih dh co y 6 4 Chapter 6 Installation Cutout Tem plate A cutout template is provided on the inside back cover of this manual to mark the cutout dimensions Figure 6 3 provides a reference copy don t remove this page from the manual Figure 6 3 Panel Cutout Dimensions in Inches Millimeters lt 6 08 in gt p 3 04 in AN 3 04 in gt CY ae A A 77 22 mm 154 43 mm 100 84 mm 98 04 mm 115 57 139 70 mm 17 53 mm 7 37 mm 3 97 in 187 in dia 6 places DTAM Micro Panel Cutout 4 55 in 3 86 n i Anas 5 50 in gt Chapter 6 Installation Installation To install th
61. e DTAM Micro Operator Module ATTENTION Disconnect all electrical power from the panel before making cutout Make sure that area around panel cutout is clear Take precautions so that metal filings or other debris does not fall into the DTAM Micro ventilation slots or enter any components that may already be installed in panel Make sure that no objects are inserted or fall into the terminal through the ventilation slots or DIP switch access hole Failure to follow these warnings may result in personal injury or damage to the panel components 1 Cut an opening in the panel as shown in Figure 6 3 Use the cutout template located inside the back cover of this manual Remove any sharp edges or burrs 2 Make sure the sealing gasket is properly positioned on the DTAM Micro This gasket forms a compression type seal Do not use sealing compounds 3 Place the DIAM Micro in the panel cutout ATTENTION Mounting nuts must be tightened to a torque of 8 to 10 inch pounds to provide a proper seal and to prevent potential damage to the terminal Allen Bradley assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation 4 Install the six self locking mounting nuts hand tight 5 Alternately tighten the mounting nuts until the DTAM Micro is held firmly against the panel Tighten mounting nuts to a torque of 8 to 10 inch pounds Do not over tighten nu
62. e program press the MODE key All other functions are halted and the Mode Menu is displayed Data Display 10 Disable the Simulate mode Test Functions Chapter 3 Initial Setup and Mode Menu Selecting Test from the Other Menu displays the test screen DTAM Micro Diag Test lt Test Selection gt lt Current Test Selection Use the Test menu to perform the following Reset DUT DTAM Under Test DIP switch positions 2 Display Keyboard Communications port Random Access Memory RAM System memory Program memory Transmit enable Refer to Chapter 8 Troubleshooting and Maintenance for instructions on how to perform these tests 3 11 Chapter 3 Initial Setup and Mode Main Objectives Upload Download DIP Switch Settings Chapter Transferring Applications This chapter describes how to transfer applications between the offline programing software DPS and the DTAM Micro It contains the following sections Section Page Upload Download DIP Switch Settings 4 1 Upload Download Connections 4 2 Computer Setup 4 2 Downloading an Application 4 3 Uploading an Application 4 8 Before you can upload or download an application you must verify that DIP switch position 1 is On as shown To access the DIP switch remove the cover from the access hole on the back of the DTAM Micro align cover tabs with notches in hole to remove The DTAM Micro is shipped without the cover in
63. e prompted for a transfer direction 1 SLC gt Mem Module 0 Mem Module lt SLC 2 Place the memory module into the SLC 3 Press 1 to transfer data from the SLC to the memory module Press 0 to transfer data from the memory module to the SLC You are returned to the Main Menu PLC 5 Controllers 1 Select item 2 from the Special Menu to access the Mem Xfer function The PLC 5 must be in Program or Remote Program mode or you will be prompted Not in Program Mode Press ENTER to exit You are prompted to continue or abort the operation 1 PLC gt Mem Module 0 Abort 2 Place the memory module into the PLC 3 Press 1 to transfer data from the PLC to the memory module Press 0 to abort the operation You are returned to the Main Menu Appendix C DTAM Micro Special Controller Functions Using the Clear Fault Function Use the Clear Fault function to clear all major and minor faults in the logic controller To clear controller faults 1 If you are clearing a PLC 5 the controller must be in Program or Remote Program mode 2 Select item 4 from the Special Menu to access the Clear Fault function You are prompted to clear faults 1 Clear Faults 0 Abort 3 Press 1 to clear the faults or 0 to abort the function The faults are cleared and you are returned to the special functions menu 1 P A D 3 Mem Xfer 2 Mode 4 Cir Fault A AC A
64. e test selection area Press lt to reset the terminal 8 7 Chapter 8 Troubleshooting and Maintenance Keyboard Test 8 8 Use the keyboard test to verify that the keyboard is functioning properly To perform the keyboard test 1 Use the NEXT and PREV keys to display Keyboard on the test selection screen DTAM Micro Diag Test Keyboard 2 Press lt to initiate the test The DTAM Micro prompts you to press each key in a sequential order Press F1 3 Press the keys as prompted form left to right beginning at the top Begin m gt Fl F2 menu PY mooe 1 2 3 F3 Pra ans Mo FS Moro Meno os 7 8 9 ro A Fe _ End You must press all of the keys in the order prompted If you press the wrong key you must start over with the first key 4 Pressing the last key in the sequence terminates the keyboard test The next test selection screen is displayed DTAM Micro Diag Test Comm Port 5 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal Chapter 8 Troubleshooting and Maintenance Communication Port Test Use the communications test to verify the operation of the RS 232 or RS 485 port The communications test requires a loopback connector You can construct
65. e value Press the _ key to toggle between positive and negative values Press lt after the entire value is entered Data entry screens can have a default value appear in the data entry field A flashing cursor identifies the first digit of the default value Pressing lt writes the default to the controller or you can enter a different value by pressing the CE key If a data display is included on a data entry screen the data display is only updated when the screen is entered Data does not update continuously 5 5 Chapter 5 Running Applications Recipe Screens Recipe screens allow the DTAM Micro to write multiple controller addresses at the same time Recipe screens can also be linked so that more than one recipe is downloaded G83 8888 BPP 8B BE T4 14 2 Timer Value N7 30 0 Integer Value N7 31 100 Integer Value T4 15 1 Timer Value N7 200 500 Integer Value B3 10 10 Binary Value DTAM Micro Downloads Data to Multiple Controller Addresses a 0000 Operator Inititates Recipe Download Controller Modifies Process Using New Recipe Data Depending upon the application designer recipe screens will either automatically download data or display a prompt allowing the download to be initiated when lt is pressed Download Recipe 323 Press ENTER to send Once the download is initiated
66. erface lt Built Into Cable Programming Terminal gt RS 485 Port Cable Catalog No 2707 NC5 2 11 Chapter 2 DTAM Micro Overview Default Settings The DTAM Micro is preset at the factory with the following defaults Operating System The DTAM Micro is provided with a default application file e RS 485 version has DH 485 operating system file e RS 232 version has PLC 5 DF1 operating system file The application file displays a screen with the message Bul 2707 DTAM Micro No Program loaded DIP Switch Settings The DTAM Micro is shipped with the following DIP Switch settings Position Setting Function 1 ON Upload Download Enabled 2 OFF Master Security Disabled 3 ON Mode Key enabled 4 OFF NotUsed 5 OFF NotUsed 6 OFF NotUsed Operating Parameters The following operating functions can be set using the DTAM Micro menu functions Refer to Chapter 3 Function Parameter A e RS 485 Version RS 232 Version Baud 19200 2400 C Port Data Bits 8 8 Parity Even None DTAM Micro Node 00 N A Special Max Node 02 N A Controller Node 01 N A Simulate off off Other Master Code 00000000 00000000 Scale On On Product Options Product Accessories Chapter 2 DTAM Micro Overview The table below lists the options available for the DTAM Micro Table 2 A DTAM Micro Base Items Item Catalog No Description DTAM Micro 2707 M485P 3 DTAM Micro with RS 485 Comm
67. essing lt terminates the TXEN test The next test selection screen is displayed DTAM Micro Diag Test Reset DUT 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 12 Chapter 8 Troubleshooting and Maintenance Cleaning the To clean the display window Display Window ATTENTION Use of abrasive cleansers or solvents may damage the window Do not scrub or use brushes Some types of paper towels may scratch the window only use a soft sponge or cloth 1 Disconnect power from the terminal at the power source 2 Using a clean sponge or a soft cloth clean the display with a mild soap or detergent 3 Dry the display with a chamois or moist cellulose sponge to avoid water spots Removing Paint and Grease Remove fresh paint splashes and grease before drying by rubbing lightly with isopropyl alcohol Afterward provide a final wash using a mild soap or detergent solution Rinse with clean water 8 13 Chapter 8 Troubleshooting and Maintenance DTAM Micro Specifications Specifications LCD Display Character Size H x W Character Format Column and Character Backlight Contrast Display Viewing Area H x W Viewing Angle Keypad Keypad Type Operation Force Operational Life Electrical Communications P ort Catalog No 2707 M232P 3 Catalog No 2707 M485P 3 Communication Distances
68. idelines 6 1 Scaling Enable Disable 3 9 Screen Alarm 5 6 Data Display 5 5 Data Entry 5 5 Main Menu 5 4 Navigation 5 2 Recipe 5 6 Security 5 4 Sub Menu 5 4 Types 5 2 Screen Changes Auto Return 5 3 Continue 5 3 Controller 5 2 Function Keys 5 3 Screen Links 5 2 Security Code 5 4 Master 3 8 Security Screen 5 4 Setup Initial Desktop 3 2 Simulate Mode 3 10 SLC Communicating With 7 9 Settings 7 9 14 Index DTAM Micro Operator Interface Module User Manual SLC 5 03 Communicating With 7 8 Connection 7 2 7 3 Connections 2 9 2 10 Settings 7 8 Special Menu 3 7 Specifications A 1 B 1 C 1 Status File C 4 Sub Menus 5 4 System Memory Test 8 10 T Temperature Operating 6 2 Template Cutout 6 5 Test Communication Port 8 9 DIP Switch 8 6 Display 3 3 8 7 Functions 8 5 Keyboard 8 8 Memory 3 3 Menu 3 11 Program Memory 8 11 RAM 8 10 System Memory 8 10 Transmit Enable 8 12 Timer File C 6 Transfer Controller Memory 3 7 Transmit Enable Test 8 12 Troubleshooting 8 1 Chart 8 1 Equipment 8 1 U Upload Download Connections 2 12 4 2 DIP Switch Settings 4 1 Uploading Applications 4 8 W Wildcard Character 3 8 6 08 in lt gt lt 3 04 in da 3 04 in gt N A N VJ A 77 22 mm 154 43 mm 100 84 mm 187 in dia 98 04 mm 6 places 115 57 139 70 mm 17 53 mm 22000 DTAM Micro Panel
69. ity code is a series of 1 to 8 digits Each security screen can have up to 3 code entries Entering any one of the codes provides access To enter a security code use the numeric keypad An asterisk is displayed for each number entered Press lt after the entire code is entered If a valid security code has been entered the next linked screen is displayed If an invalid security code is entered an error message appears Once the error condition is acknowledged by pressing lt you can re enter the code or return to the Main Menu Data Display Screens Data Entry Screens Chapter 5 Running Applications Data display screens show either the actual or scaled value of a logic controller Data Display Field Pump 1 Pressure 150 PSI Counter 5 Data Display Field Data displays are updated at different intervals depending upon the application and the size of the network Data entry screens contain an entry field The length and format of the data entry field depends upon the application designer In addition the application designer can place a data display field on the same screen Data Display Field A Temp 120 Deg F Enter New Temp Data Entry Field The data entry field must always appear last on the screen The application designer cannot place text after a data entry field To enter data use the numeric keypad To modify an entry press the clear entry key CE and re enter th
70. lGround 5 e 7 Signal Ground 4 RTS 9 P in Male D Connector we es CTS Handshake lines only te 6 DSR required if Handshake is es DCD enabled in PLC 20 DTR 25 Pin Male D Connector Catalog No 2707 NC4 Use the RS 422 Communications Cable to connect the RS 485 port of the DTAM Micro Catalog No 2707 M485P3 to Channel 0 configured as RS 422 of a PLC 5 The DTAM Micro RS 485 port is compatible with the PLC 5 RS 422 standard DTAM Micro RS 485 PLC 5 Channel 0 Port Communication Port RS 422 Data Out 1 0 2 Data Out Data Out 2 e O 14 Data Out Dataln 3 03 Data In Dataln 4 O i6 Data In Signal Ground 5 e e 7 SignalGround 9 Pin Male D Connector r 6 DSR 0 g DCD Handshake lines only 20 DTR required if Handshake is 4 RTS enabled in PLC 05 CTS e 13 CTS O 19 RTS 25 Pin Male D Connector Appendix B DTAM Micro Cable Diagrams Catalog No 2707 NC5 Use the RS 485 Upload Download Cable to connect the RS 485 port of the DTAM Micro Catalog No 2707 M485P3 to a personal computer for transferring applications The cable contains the circuitry to convert RS 422 signals to RS 232 signals The DTAM Micro RS 485 port is compatible with the RS 422 output of the converter cable DTAM Micro RS 485 Communications Port Personal Computer TXD 1 0 Pra TXD 2 pl RxD 3
71. lect item 5 to exit to the Mode Menu 3 9 Chapter 3 Initial Setup and Mode Main Using the The Simulate mode checks an application without having a controller Simulate Mode connected All data that normally would be sent by the controller such as data for a display is set to 0 Any ASCII data is set to PLC5 DF1 operating system only Selecting Simulate from the Mode Menu will e Halt communication between the DTAM Micro and the controller e Simulate communication with a controller Disabling the Simulate mode resumes normal operation To simulate an application 1 Download the application from the DPS software 2 Enable the Simulate mode 3 From the Mode Menu select item 4 1 Reset 3 Special 2 Com Port 4 Other The Other Menu appears 1 Master 3 Simulate 2 Scale 4 Test 5 Ex 4 Select item 3 The simulate enable screen displays Simul Enable OFF 0 lt Current Setting 0 Off 1 0n 5 Press 1 to enable the Simulate mode 6 Press 5 to exit the Other Menu and display the Mode Menu 7 From the Mode Menu reset the DTAM Micro Refer to page 3 5 The DTAM Micro displays a series of diagnostic tests enters run mode loads the application and then displays the Mode Menu of the application 8 Run the program as you normally would Notice that all display registers show data as a set of zeroes Pressure 0000 PSI 9 After verifying the operation of th
72. lers Catalog No 1747 AIC is required in applications where the distance between the DTAM Micro terminal and the SLC is greater than 6 5 feet 2 meters Make sure that the communication parameters of the DTAM Micro terminal match the host device Apply power and verify that communications are established 7 5 Chapter 7 Communication Connections and Setup Communicating with a Logic Controller 7 6 The DTAM Micro supports two operating systems e Communication with a PLC 5 requires PLCS DF1 protocol e Communication with an SLC requires AB DH 485 protocol e Communication with a MicroLogix 1000 requires PLC5 DF1 protocol The RS 485 and RS 232 versions of the DTAM Micro support both systems Operating DTAM Micro Version System Controller Type RS 485 PLC5 DF1 PLC 5 Family channel 0 port RS 422 Catalog No 2707 M485P 3 RS 232 Catalog No 2707 M232P 3 PLC5DF1 PLC 5 Family channel 0 port RS 232 RS 485 AB DH 485 SLC Family DH 485 port Catalog No 2707 M485P 3 MicroLogix 1000 using AIC Interface RS 485 AB pH 485 DH 485 network Catalog No 2707 M485P 3 MicroLogix 1000 using AIC Interface RS 232 SLC 5 03 5 04 5 05 serial port Catalog No 2707 M232P 3 AB DH 485 MicroLogix 1000 The DTAM Micro RS 485 port supports RS 422 communication with the PLC 5 RS 422 communication is limited by the PLC to 19 2K baud and a distance of 200 feet 61 meters
73. n new units Figure 2 4 DIP Switch Side View SN 1 1 y 1 Holy es nono mesa Back of DTAM Micro Switch Position Setting Function ON position allows the transfer of application files between ON the DTAM Micro and personal computer running DPS All communication between the DTAM Micro and controller are 10 disabled Keypad entry is also disabled OFF OFF enables communication between the DTAM Micro and controller ON ON enables the master code Enabling the master code allows any security code to be accessed or modified 2 OFF disables the master code Disabling the master code OFF still allows access to a security screen or special functions but does not allow security codes to be modified 3 ON ON enables the Mode key on the front panel OFF OFF disables the Mode key on the front panel 4 5 6 ON or OFF Reserved for future use DTAM Micro is reset each time this switch position is changed 2 7 Chapter 2 DTAM Micro Overview Communications Port All communications are through a 9 pin connector on the bottom of the DTAM Micro The connector is either an RS 232 port or RS 485 port depending upon the version catalog number Figure 2 5 Communications Port DTAM Micro Bottom View 9 Pin Female 0000 PIN Signal Name 1 Data Out Data Out Dat
74. nections with a PLC 5 or SLC 5 03 5 04 5 05 The RS 485 port provides network or point to point capability with a PLC 5 over RS 422 SLC or other DH485 device Memory Capability Storage of the PLC 5 DF1 or SLC DH 485 driver communications protocol configuration information and user programmed screens are maintained in nonvolatile memory providing storage for approximately 244 screens Recipe Operations Recipe type functions allow operators to quickly modify blocks of data Download data to a maximum of 10 non sequential register addresses per screen Link multiple recipe screens to download data to more than 10 addresses Flexible Function Key Operations Eight function keys provide a convenient way to trigger screen displays and change display screens Point Access Display Function Allows you to monitor or modify data files in SLC or PLC controllers Use this function to setup and debug application programs 2 1 Chapter 2 DTAM Micro Overview Package Contents The DTAM Micro shipping box contains the following DIP Switch Cover 96 96 080 DTAM Micro 99 User Manual Mounting Nuts 8 Catalog No 2707 UM002 2 Spare Description The front panel of the DTAM Micro terminal is shown below Figure 2 1 DTAM Micro front view AB B D DTA O LED Indicator qa Display Window F1 F2 MENU MODE 1 2 3 Fa fi F4 4 5 6 F5 F6 PREV CE 7 8 9 F7 F8 NexT Y 0 e t t Power Connector
75. nitiating communications with a PLC SLC not found This display is displayed after a 2 second interval of attempting to establish communications with the SLC Communications not established with the SLC Check cabling and communications parameters to verify that the SLC matches those of the DTAM Micro PLC not found This display is displayed after a 2 second interval of attempting to establish communications with the PLC Communications not established with the PLC Check cabling and communications parameters to verify that the PLC matches those of the DTAM Micro Communication Loss Press ENTER to Reset Communication with the SLC was lost after 16 at tempts Check DTAM Micro to controller cabling Check SLC operating conditions Com Error Code nnH Press ENTER to Reset Communication error code nn Received a controller error code Refer to next sec tion for error codes Attempted Invalid Screen Access 8 2 Illegal or unprogrammed screen type detected CFG file error Check the program CFG file and download Check linking and so on Message Not Programmable Chapter 8 Troubleshooting and Maintenance Probable Cause s aster code is 99999999 and is not user program mable Corrective Action s A master code number of 99999999 may not be programmed Download a new valid master code number using DTAM Micro Programming Soft ware Incorrect Mas
76. o RS 485 Communications eads Compatibility A Programming the DTAM Micro ccc ccc aaa DTAM Plus Programming Software DPS ccc cece eee ees Upload Download Connections 0 cece cece eee eee eens Default SOURS sane ibs aaa gation aad weal baat Operating Ma ek aceon a DIP Switch SENOS ara a eta ond 08 aia Operating Parametros nt a a Product pions ones rca ata brad CTO LACA ONES ti A AAA AAA Chapter 3 ODIECIWES stc ta Tae ees Apply POWER tai a da Powerup Sequence 00 0 eee cad din e cd n Mode Me a IL Resetting the DTAM Micro oooccoocccooc eees Setting Communication Parameters Manually ooooooooooo Special Functions forController Operations oooooccoo momo Entering a New Master Security Code cee eee eee eee Enabling Disabling Scaling ana couric A van wes we aS Table of Contents DTAM Micro Operator Interface Module User Manual Transferring Applications Running Applications Installation Using the Simulate Mode lt 0 coda hed ot 3 10 TENCIA 3 11 Chapter 4 ODE A a a re 4 1 Upload Download DIP Switch Settings ccc cece eee eee ees 4 1 Upload Download Connections 0100 a tt adn 4 2 A A oa ease euch 4 2 Downloading an Application a iaa eae daa ed 4 3 Uploading an Application Se Bertie true toned Bataed Oval eed dat 4 8 Chapter 5 Chapter Objectives 25 arate ds eee tl Hon berate eae 5 1 DIP Switch ES ae 5 1 Application Documentation cece eect eee
77. oller Cabling and the communications parameters are always the first things to check If the communications cabling and communications parameters are correct perform the diagnostic tests described in this chapter to rule out any non functioning features of the DTAM Micro Refer to the following when the DTAM Micro displays an error message Message Probable Cause s Corrective Action s Possible defective ROM Reset the DTAM Micro and re check If problem still exists re download ROM fail Read Only Memory ROM is incorrect the operating system through the programming soft ware If problem still exists send DTAM Micro for repair RAM fail RAM memory failed write or read test Reset the DTAM Micro and re check If problem still exists send DTAM Micro for repair CFG File Invalid Application file checksum is incorrect Possible bad application file Download the pro gram CFG file and re check Watch Dog Fault Push key to continue Watch dog timer not within specs problem persists send DTAM Micro for repair Watch Dog Fault Push Key to Reset Watch dog timer timed out or pass bits not set problem persists send unit for repair Allen Bradley SLC 50X Establishing Comm Attempting to communicate with an SLC Normal display when initiating communications with an SLC Allen Bradley PLC 5 Establishing Comm Attempting to communicate with a PLC ormal display when i
78. on is displaying screen 3 and a continue function key F2 is linked to a data entry screen 5 When F2 is pressed the data entry screen 5 is displayed The application continues from screen 5 5 3 Chapter 5 Running Applications Menu and Sub Menu Screens Security Screens 5 4 Menus and Sub Menus provide a convenient method of accessing a large number of display screens Main Menu Every application has a Main Menu screen The Main Menu is the first application screen displayed after an initial power up or reset 1 Pump 2 Tank Stat 3 Mixer Stat 4 Recipe The Main Menu provides access to the next level of screens and Sub Menus To access the Main Menu press the MENU key Pressing this key at any time displays the Main Menu The only time the Main Menu will not be displayed is when an alarm screen has been triggered but not acknowledged You must acknowledge alarm screens by pressing lt before another screen can be displayed Sub Menus Sub Menu screens function like the Main Menu The only difference is that you must navigate through the other screens or use assigned function keys to access the Sub Menus Refer to the previous section for more information Security screens limit access to parts of an application Although the text on a security screen may be changed by the application designer many applications will use the default text RESTRICTED ACCESS ENTER CODE A secur
79. on wiring instructions The DTAM Micro is intended for 24 VDC systems If 24 VDC is not directly available you can use the AC to DC Adapters Catalog No 1747 NP1 for 120 VAC or Catalog No 1747 NP2 for 240 VAC power ATTENTION Verify that the power is disconnected from the power source before wiring Failure to disconnect power may result in electrical shock Make sure that the supply voltage to the DTAM Micro is 18 to 30 volts DC The incorrect voltage may damage the DTAM Micro Do not overtighten the power connector screw terminals Overtightening the terminals may damage the DTAM Micro 1 Connect the DC positive DC common and ground lines as shown below Verify the connections by checking the DC power supply labels on the AC to DC Adapter if used and DTAM Micro DUDO E Ke DTAM Micro Optional AC to DC Adapter Catalog No 1747 NP1 NP2 To 120VAC Catalog No 1747 NP1 wor il To 240VAC Catalog No 1747 NP2 To DTAM Micro Check DC power labels before making connections 2 Apply power to the DTAM Micro by plugging the AC to DC Adapter into the proper power source check Adapter label to verify voltage The DTAM Micro performs a powerup sequence Powerup Sequence Chapter 3 Initial Setup and Mode Menu The powerup sequence is automatic you do not have to respond to the screens The sequence depend
80. or Program from the DTAM Micro The mode function displays for an SLC and PLC 5 controller are different Both are shown below SLC Controllers 1 Select item 2 from the Special Menu to access the Mode function You are prompted for an operating mode SLC Mode 1 Run 0 Program 2 Press 1 to place the controller in Run mode or 0 to enter the Program mode You are returned to the Main Menu PLC 5 Controllers 1 Select item 2 from the Special Menu to access the Mode function The PLC 5 must be in Remote Program mode or you will be prompted Not in Remote mode Press ENTER to cont 2 Depending upon the current mode you are prompted to change the controller mode If the controller is in Run mode If the controller is in Program mode PLC is in Run Mode PLC is in PROG Mode 1 Prog O Abort 1 RUN 0 Abort 3 Press 1 or 0 to enter your selection You are returned to the Main Menu Appendix C DTAM Micro Special Controller Functions Using the Memory The Memory Transfer function allows the DTAM Micro to initiate a memory Transfer Function transfer between a controller memory module and the controller e Memory transfers with an SLC are bidirectional Data can be transferred to and from the memory module e The PLC 5 only supports transfers from the PLC 5 to the memory module SLC Controllers 1 Select item 3 from the Special Menu to access the Mem Xfer function You ar
81. pendix C DTAM Micro Special Provides the special control functions Controller Functions 1 1 Chapter 1 Using this Manual Intended Audience Conventions Related Publications 1 2 No special knowledge is required to operate the DTAM Micro If you are installing the DTAM Micro you must be familiar with the standard panel cutout and installation techniques If you are wiring the DTAM Micro you must be familiar with the electrical codes in your area see inside front cover You should be familiar with the DTAM Programming Software see related publications below This manual uses the following conventions e Keys that you press on the DTAM Micro are enclosed in brackets For example NEXT refers to the NEXT key on the DTAM Micro e References to menus are initial cap followed by the word Menu For example Special Menu Main Menu Other Menu e All DTAM Micro displays are shown inside a rectangular box 1 Reset 3 Special 2Com Port 4 Other The following publications may be helpful for additional reference DTAM Micro Publications Title DTAM Programming S oftware Programming Manual Series J or later Software Publication Number 2707 801 Wiring Publications 1770 6 2 2 Data Highway Data Highway Plus Data Highway 485 a Cable Installation Manual SLC Publications Publication Number Title SLC 500 Fixed Hardware Style pee Installation and Operation Manual SLC 500 Modular Ha
82. rdware Style baii Installation and Operation Manual 1747 RM001 SLC 500 Reference Manual PLC 5 Publications Chapter 1 Using this Manual Publication Number Title 1785 6 1 PLC 5 Instruction Set Reference 1785 6 2 1 1785 PLC 5 Programmable Controllers Design Manual PLC 5 Family Programmable Controllers Hardware ae Installation Manual 1785 7 1 PLC 5 Programmable Controllers Quick Reference MicroLogix Publications Publication Number Title 1747 6 3 MicroLogix 1000 User Manual 1747 6 2 1 MicroLogix 1000 Quick Reference Guide 1 3 Chapter 1 Using this Manual 1 4 Objectives General Information DTAM Micro Overview This chapter describes the DTAM Micro and accessories It contains these sections Section Page General Information 2 1 Package Contents 2 2 Description 2 2 Keypad 2 5 DIP Switches 2 7 Communications Port 2 8 RS 232 Communications 2 9 RS 485 Communications 2 10 Compatibility NO TAG Programming the DTAM Micro 2 11 Default Settings 2 12 Product Options 2 13 Product Accessories 2 13 The DTAM Micro interfaces with the PLC 5 and SLC 500 family of processors The DTAM Micro allows operators to monitor and manipulate process data on the plant floor RS 232 or RS 485 Port The DTAM Micro has either an RS 232 port Catalog No 2707 M232P3 or an RS 485 port Catalog No 2707 M485P3 The RS 232 port allows point to point con
83. rtup screen displays PROGRAMMING SOFTWARE for Bul 2707 DTAM Plus DTAM Micro and MicroView Version 9 00 Allen Bradley Company Inc Catalog 2707 NP This software is licensed to John D Smythe ABC Company Ser Z 0000000000001 Technical Support Voice 440 646 6800 FAX 440 646 6850 or 6890 E mail RACLEASKTHEEXPERT RA ROCKWELL COM Press any key to continue Chapter 4 Transferring Applications 6 Press any key other than Esc to continue The Product Selection Menu appears t You will not see this prompt if a product type was specified during installation PRODUCT SELECTION MENU DTAN Micra DTAM Plus MicroVieu USE T KEYS TO CHOOSE AN ITEM PRESS ENTER TO SELECT PRESS ESC TO EXIT USE TO OPERATE THE MicroVieu PROGRAMMING SOFTUARE 7 Press Return to select the DTAM Micro product The Opening Menu appears DTOM Micro OPENING MENU EDIT PROGRAM FILE DOWNLOAD FILE TO DTAM Micro UPLOAD FILE FROM DTOM Miceo OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM USE td KEYS TO CHOOSE AN ITEM FRESS ENTER TO SELECT PRESS ESC TO EXIT EDIT PROGRAN FILE USE TU CREATE UR MODIFY A DTAM Micro PRUGRAM FILE A MODIFIED FILE CAN BE SAVED UNDER A NEU NAME Chapter 4 Transferring Applications 8 Highlight Upload File from DTAM Micro and press Return The Communication Port Selection screen appears
84. s A ETAM Mie RS 232 Port Channel 0 Gender we Adapter RS 232 Cable Catalog No 1747 CP3 Gender Adapter Required Chapter 2 DTAM Micro Overview RS 485 Communications RS 485 Version Catalog No 2707 M485P3 The RS 485 port allows point to point and multi drop communications with e PLC 5 Channel 0 configured as RS 422 port DF1 protocol e SLC 500 DH 485 port e MicroLogix 1000 using the AIC Interface Figure 2 7 Typical RS 485 Communications DTAM Micro to Single SLC DTAM Micro to PLC 5 Channel 0 DTAM Micro PLC 5 DTAM Micro SLC Aa O 0 y Hg eg E eml gg E Channel 0 O 0O ooo l DO JO OO 2o00 oo ICL IO Of OO El HO OOO 1 E a OO L OG Coco DTAM Micro DTAM Micro RS 485 Port RS 485 Port RS 485 Cable Catalog No 2707 NC1 RS 422 Cable Catalog No 2707 NC4 DTAM Micro to DH 485 Network DTAM Plus DTAM Micro 6 SLC 5 JE ERES BEE 40 00 OOO 58 oo Soo J O JO DTAM Micro RS 485 Port n do A E RS 485 E 0 Cable Catalog No 2707 NC1 Link
85. s Communicating with a Logic Controller ccc cee eee eee ees Communications Parameters 0 0 cece eee ees Communicating With a PLC 5 eecee th ae eek ais Communicating With an SLC 5 03 0 eects Communicating With an SLC or Network ccc eects RS232 Communications with a MicroLogix 1000 0008 RS485 DH 485 Communications with a MicroLogix 1000 Chapter 8 Chapter Objec ves nier eset a thd Bahk Ol eae TroubleshootingRecommendations ccc eect cette eens Equipment Required cha can rai a RA Common OperatingProblems xiii a ia ida A A OR ON CommunicationErrorCodes ccc cece cece tenet eens Using the Test Functions eds DIP Switch Test Mot anata ale Sob we ate kots tanta DP Seitew Sek wim Ee Display Test yds tg irk Oca WY Ae gg NO Mere a ote Ok Aa Ol e Keyboard Test sta wil ete sche tne An csag the id Suet eg id Suara ok Manatee Communication Port Test a eo RAM TOS Ei a a A Aa System Memory Mes rant cataract a da AER a Program Memory Test cece eect eee ene enn ene TRENT OSE cesses ER Cleaning the Display Window escuadra aia Badd pas Appendix A DIAM Micro Specifications vii oe Fad eevee kerala ieee eae Agency Ratings cia eae da A Aa Aa European Union Directive Compliance 0 eect eee iii Table of Contents DTAM Micro Operator Interface Module User Manual DTAM Micro Cable Diagrams DTAM Micro Special Controller Functions Appendix B DTAM
86. s an entire value during data entry Ae Toggles a data entry value between positive or negative 5 Enters a decimal point Sends data to the controller Data includes default values or data entered at the keyboard Also used to acknowledge alarm screens Enters numbers 0 to 9 during data entry or selects a numbered item shown on the display Displays any application screen assigned to the key These keys can also set or clear bits at eight consecutive registers in the controller data table 25 Chapter 2 DTAM Micro Overview 2 6 Function Key Operations Ft jols Function keys can be linked to application screens allowing quick access to critical data display or data entry screens For example the F1 function key is linked to Recipe Screen 10 The operator can press F1 at any point in the application to download recipe registers on screen 10 to the processor A control mode can be assigned to each function key linked to a screen Control Mode Auto Return Function Returns to the screen displayed before the function key was pressed Continue Continues to the next screen in the link regardless of the screen displayed before the function key was pressed Bit Write Mode MODE Key Operations The MODE key accesses a menu of options allowing you to set features and operating parameters of the DTAM Micro Allows the function key when pressed to set or clear a bit in the controller Bi
87. s upon DIP switch position 1 upload download enable The DTAM Micro is shipped with this switch On Powerup Sequence DIP Switch 1 On 1 The DTAM Micro verifies the system memory checksum program checksum and system RAM After the test is completed the result is displayed with the current DIP switch settings Memory Check pass DIP Switch 101000 2 The display is tested every pixel of the display is turned on HEGG EE EEGLL A esa bb es A pb HE IETHER PREFRHHHEE If all of the pixels do not turn on the display may be defective 3 DTAM Micro information appears indicating the microprocessor core firmware version and communication port RS 232 or RS 485 Operator Interface Core 3 00 RS 232 4 The DTAM Micro waits for an application download Programming Mode Waiting Up Download Powerup Sequence DIP Switch 1 Off 1 The DTAM Micro verifies the system memory checksum program checksum and system RAM After the test is completed the result is displayed with the current DIP switch settings Memory Check pass DIP Switch 101000 2 The display is tested every pixel of the display is turned on Ea IAB SHE SEB et EEE BEGG LIEBE GER BSB BREET If all of the pixels do not turn on the display may be defective 3 Operating system information appears indicating the firmware release number and protocol being used PLC5 DF1 or AB DH 485 DTAM Micro
88. stalled you can find it in the hardware bag Se e Se D amp X amp RS amp SN Y O 4 gt ES S SS Side View XA AN SS NS Le E de ob 6 DIP Switch Position 1 must be On as shown DIP Switch Positions 2 through 6 can be in any position pny cam eae Back of DTAM Micro Chapter 4 Transferring Applications Upload Download To download an application to the DTAM Plus you must Connections e connect a power supply refer to Chapter 3 e connect the Catalog No 2707 NC2 upload download cable if you have the RS 232 version e connect the Catalog No 2707 NC5 upload download cable if you have the RS 485 version This cable converts the computer s RS 232 output to RS 422 which is compatible with the DTAM Micro RS 485 port DTAM Micro ooroo EAS cos a A 4 E RS 485 Version Catalog No 2707 M485P 3 Use Upload Download Cable Catalog No 2707 NC5 RS 232 Version Catalog No 2707 M232P 3 Use Upload Download Cable Catalog No 2707 NC2 Refer to Chapter 3 o for power connections AAN To Computer RS 232 Port gt J Com puter Setup Upload and download functions are initiated from a personal computer running the programming software DPS
89. tWrite Mode operates with either Auto Return or Continue mode The function keys access 8 contiguous word data elements defined by the user For example assign function keys F1 to F8 to N7 20 gt N7 27 1 Reset 3 Special m 2 Com Port 4 Other 1 Baud Rate 3 Parity 1 Master 3 Simulate 1P A D 3 Mem Xfr 2 Data Bits 4 Exit 2Scale 4Test 5 Ex 2 Mode 4 Cir Fit Mode Menu Select this option To perform this function 1 Reset Performs a system reset 1 Baud Rate Specifies 300 1200 2400 4800 9600 19200 38400 2 Com Port 2 Data Bits Specifies 7 or 8 data bits 3 Parity Specifies even odd or none parity 1 P A D Displays and or modifies data files in the processor 2 Mode Places processor in RUN mode or PROGRAM mode 3 Special 3 Memory Xfr Transfers memory between a memory module and an SLC orPLC5 The processor must be in PROGRAM mode 4 Cir Flt Clears all processor faults in the PLC 5 or SLC 500 1 Master Modifies the master security code of the DTAM Micro 2 Scale Converts controller values to engineering units 4 Other 3 Simulate Verifies an application without controller connected 4 Test Tests memory communications keyboard and display Chapter 2 DTAM Micro Overview DIP Switches The 6 position DIP switch allows you to enable or disable certain functions The DIP switch is accessed by removing the access cover on the back access cover is shipped in the hardware bag o
90. te 1200 2400 9600 19 2K 19 2K Node Address 1 to 31 Next lowest address on the network Set to 1 for point to point communications Maximum Node Address 1 to 31 Set to maximum node on network Set to 1 for point to point communications Token Hold Factor 1 to 4 1 Diagnostic File Number 0 to 255 Any Parity None Odd or Even Even Data Bits 7or8 8 O To provide maximum response times on point to point networks we recommend that the DTAM Micro be setas node 0 and the SLC as node 1 Maximum node address should be 1 SLC 5 03 5 04 5 05 channel 0 only supports EVEN parity The DTAM Micro RS 232 version has an RS 232 port and uses DH 485 protocol The DTAM Micro RS 232 version can connect directly to the MicroLogix 1000 using the 2707 NC10 cable It can also connect to the AIC module using the 2707 NC2 cable DTAM Micro MicroLogix 1000 L u RS 232 i Cable Catalog No 2707 NC10 h 999099 f Comm Port RS 232 DTAM Micro MicroLogix 1000 DH 485 ae RS 232 200000000 y Comm Port RS 232 __ RS 232 Cable Catalog No 2707 NC2 Cable Catalog No i 1761 CBL HM02 Chapter 7 Communication Connections and Setup
91. ter Code aster code entry did not match The master code entered did not match the master code of the program file Invalid Security Code Access Denied aster code or 3 screen codes did not match Either an incorrect master security code or a code that did not match the programmed 3 codes was entered try again Loop Error XX In the Self Test Mode the transmitted character did not match the received character The transmitted character is displayed Verify that the loopback connector is connected to the Communication and or Printer Ports If the loop back connectors are in place possible damage to the port drivers has occurred send unit for repair Input Error Press a Key to Cont The low and high data values are then dis played in one of two formats Low Lim High Lim XXXXXX XXXXXX Low XXXXXXX High XXXXXXX The data entered is not within the programmed lim its The Low and High limits as programmed are displayed Verify that the displayed limits are as programmed for the entry field Re enter data within the entry limits READ ONLY The controller location is not configured for a Write function P A D function Verify that the controller location being accessed by the P A D is acceptable for Write functions Prog SW OI Version Mismatch OI Locked An incorrect unlock code sent by DTAM Micro Pro gramming Software Wrong version of DTAM Micro Programming Software
92. test selection screen DTAM Micro Diag Test RAM Test Press lt to initiate the test The DTAM Micro displays either a Pass or Fail message RAM pass Press ENTER Pressing lt terminates the RAM test The next test selection screen is displayed DTAM Micro Diag Test System Memory To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal Use the System Memory test to verify the checksum of the operating system 1 Use the NEXT and PREV keys to display System Memory test on the test selection screen DTAM Micro Diag Test System Memory Press lt to initiate the test The DTAM Micro displays either a Pass or Fail message System Memory pass Press ENTER Pressing lt terminates the System Memory test The next test selection screen is displayed DTAM Micro Diag Test Program Memory To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal Chapter 8 Troubleshooting and Maintenance Program Memory Test Use the Program Memory test to verify the checksum of the current application file 1 Use the NEXT and PREV keys to display System Memory test on the test selection screen DTAM Micro Diag Test Program Memory 2
93. ts 6 6 Wire and Cable Length Restrictions Connecting DC Power Chapter 6 Installation The following wire and cable length restrictions apply to DTAM products that are CE marked when used in installations that require compliance to European EMC Directive 89 336 DC Power Wiring 10 meters Ground Terminal Wire 3 meters Communication Cables 30 meters These restrictions apply to the following Catalog Numbers e 2707 M232P3 Series E e 2707 M485P3 Series E The DTAM Micro accepts power supply voltages from 18 to 30 VDC use isolated DC power supply capable of providing at least 200 mA Connect the DTAM Micro directly to the power source or use either of two AC to DC Adapters depending upon the source voltage e 120 VAC Input use AC to DC Adapter Catalog No 1747 NP1 e 240 VAC Input use AC to DC Adapter Catalog No 1747 NP2 To connect the DTAM Micro to a power source ATTENTION Verify that the power is disconnected from the power source before wiring Failure to disconnect power may result in electrical shock Make sure that the supply voltage to the DTAM Micro is 18 to 30 volts DC The incorrect voltage may damage the DTAM Micro Do not overtighten the power connector screw terminals Overtightening the terminals may damage the DTAM Micro 1 Make sure that the voltage source is not turned on 2 Use AWG 16 or 14 stranded wire to connect the DTAM Micro screw terminals to the DC power source see below
94. u are prompted for a file type Select File Type O Output 2 Press NEXT and PREV keys to scroll through the file types Select Message and press lt You are prompted for a file number Select File Num 3 Enter a file number 3 999 and press lt You are prompted for an element number Select File Num 12 Elem 4 Enter the element number as an octal value You are prompted for a sub element number Select File Num 12 Elem 03 SubElem 5 Enter the sub element number as an octal value You are shown the value of the sub element Data Format File MG011 DEC Elem 003 01 128 e Data 6 Press NEXT to display the value in a hexadecimal format File MG011 HEX Elem 003 01 80 C 15 Appendix C DTAM Micro Special Controller Functions 10 11 Press NEXT to display the value in a binary format F MG011 Elem 003 01 0011111000111110 To change a value move the cursor into the data field using the PREV and NEXT keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu
95. ults 2 13 Desktop Setup 3 2 DF1 File C 15 DF 1 Protocol 2 9 2 10 DH 485 Cable Installation 7 5 DH 485 Network Communicating With 7 9 Settings 7 9 DH485 Protocol 2 9 2 10 Dimensions Clearances 6 3 Cutout 6 5 Mounting 6 4 DIP Switch 2 4 Default Settings 2 13 Descriptions 2 7 Master Code 2 7 Mode Key Enable 2 7 Run Setting 5 1 I 2 Index DTAM Micro Operator Interface Module User Manual Test 8 6 Upload Download Enable 2 7 Upload Download Setting 4 1 Display 2 2 Cleaning 8 13 Specifications A 1 Test 8 7 Display Test 3 3 Downloading Applications 4 3 DPS Description 2 12 2 14 Upload Download 2 12 4 3 4 8 DTAM Programming Software See DPS 2 12 E Electrical Specifications A 1 Electromagnetic Interference Limiting 7 1 Enclosure 6 2 Environment Operating 6 2 Specifications A 1 Error Codes 8 4 Error Messages 8 2 F Faults Clearing 3 7 C 20 File ASCII C 12 ASCII String C 17 BCD C 14 Bit C 5 Control C 10 Counter C 8 DF1 C 15 Input C 3 Integer C 5 Status C 4 Timer C 6 Firmware Version 3 3 Function Key Operations 2 1 2 6 Function Keys Auto Return 5 3 Continue 5 3 Screen Changes 5 3 G Guidelines Safety 6 1 Wiring 7 1 H Humidity Operating 6 2 Indicator LED 2 2 Input File C 3 Installation Clearances 6 3 Equipment 6 3 Guidelines 6 1 Procedures 6 6 Template 6 5 Integer File C 5 Intended Audience
96. unications Port DTAM Micro 2707 M232P3 DTAM Micro with RS 232 Communications Port Programming 2707 NP Use to create application screens for the DTAM Micro on Software Series H or later a personal computer Software allows completed applica tions to be transferred between the DTAM Micro and a per sonal computer The following accessories are available for the DTAM Micro Table 2 B Accessories Item Catalog No Description RS 485 communication cable connects DTAM Micro to an DH 485 Network SLC network Cable has 9 pin male connector for the Int E a ble 2707 NC1 communication port on the DTAM Micro and an 8 pin RJ A connector for the communication port on the SLC or Link Coupler Catalog No 1747 AIC RS 232 RS 232 cable connects DTAM Micro RS 232 version and a personal computer Use to upload or download essa bado LIONG applications with a personal computer running DPS software Catalog No 2707 NP Series H or later RS 232 2707 03 5 232 cable connects DTAM Micro to Channel 0 Port of Communications Cable a PLC 5 RS 232 1747 cp3 R5 232 cable connects DTAM Micro to Channel 0 Port Communications Cable configured for RS 232 of an SLC 5 03 5 04 5 05 RS 422 2707 NC4 RS 422 cable connects DTAM Micro to Channel 0 P ort Communications Cable configured for RS 422 of a PLC 5 For use with RS 485 version of the DTAM Micro Transfers files between RS 485 port of the DTAM Micro RS 485 and
97. utput Press NEXT and PREV keys to scroll through the file types Select BCD and press lt You are prompted for a file number Select File Num Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press lt You are prompted for an element number Select File Num 72 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the hexadecimal value of the element Data Format ge a File D072 BCD Elem 002 CF27 ss Data Press NEXT to display the value in a binary format File D072 Elem 002 1100111100100111 To change a value move the cursor into the data field using the PREV and NEXT keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing To read the contents of PLC 5 DF1 message files Controller Message Files Note This file type only applies to PLC 5 DF1 operating system 1 Select item 1 from the Special Menu to access the P A D function Yo
98. y you are shown the decimal value at that address element If you press NEXT the hexadecimal format is displayed File S002 HEX Elem 003 4D3E Pressing NEXT again displays the binary value File S002 Elem 003 0011111001001101 4 To change a value move the cursor into the data field using the NEXT or PREV keys Enter the new data If you are editing binary data use the key to toggle the data between and 0 See Attention above 5 Press lt to to load the new data into the file element 6 To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function 7 Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu C4 Reading Writing Controller Bit and Integer Files Appendix C DTAM Micro Special Controller Functions To read write the contents of controller Bit and Integer files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select either Binary or Integer and press lt You are prompted for a file number Select File Num Enter the file number 3 999 for PLCs or 3 7 9 255 for SLCs and press lt You are prompted for an element number Select File Num 10
99. y Even Next to change Press Next to select Even Odd or No parity Special Functions for Controller Operations Chapter 3 Initial Setup and Mode Menu The Special Menu item provides access to special features for the controller operations A security access code may be assigned in the application restricting access to the Special Menu Select Special from the Mode Menu 1 Reset 3 Special 2 Com Port 4 Other This menu displays 2 Mode 4 Clr Fault 1 P A D 3 Mem A Note Below are brief descriptions of each menu item Refer to Appendix C for instructions on using the Special Menu items P A D Use the Point Access Display function to display and modify controller data files The P A D function does not allow you to write controller Input and Output files Appendix C provides a listing of the applicable file types for SLC and PLC 5 controllers along with step by step instructions Mode Select mode to place the controller in either the run or program modes This may be useful if you need to halt the controller for memory transfers Mem Xfer Use the memory transfer function to initiate a transfer of data between a memory module and an SLC or PLC controller Memory transfers with a PLC 5 are only to a memory module you cannot transfer data from a memory module to a PLC 5 Appendix C describes how to use the Mem Xfer function Clr Fault Use the Clear Fault function to clear all major and

2707-UM002C-EN-P, DTAM Micro Operator Interface User Manual

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