Operating Manual - LOCTITE Equipment
Contents
1. 8 4 2 CONNECTING THE UNIT iii da id aid 8 5 OPERATING THE UNIT 9 Il OPERATION 9 5 2 USING FOOT SWITCH REMOTE DEVICE 0 e 9 6 CARE AND MAINTENANCE 10 6 1 CARE a A obi ein 10 6 2 MAINTENANCE dildos 10 7 TROUBLESHOOTING waa cccisssssccissteccossesscsosestacssvesseccsvesieossncseseusessoesstesseensiesdevessovsevessosde sdedscbaseosesteasosessecsssustess 10 8 DOCUMENTATION 11 8 1 WARING DIA GRAM Ia 11 8 2 REPEACEMENTPARTS AND ACCESSORIES iia 12 WARRANTY A E E EAT O E O E EE EO 13 1 Please Observe the Following 1 1 A Emphasized Sections WARNING Refers to safety regulations and required measures that protect the operator or other persons from injury or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property is not damaged Notice 1 2 1 3 gt Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities Items Supplied 1 PUR Controller 30ml Syringe 1 Foot switch 1 User manual 1 Power cord 1 6mm Air Feed Line 1 4mm Air Feed Line Additional Items Required Need to Purchase Separately PUR Dispense Head 30ml Syringe Part Number 1464918 PUR P2. 7 E EQUIPMENT Operation Manual TIMER ITEM 146491 AUTO PUR CONTROLLER 30ML SYRINGE PRESSURE REGULATOR es Loctite PUR Controller 30ml Syringe Part Number 1464916 TABLE OF CONTENTS 1 PLEASE OBSERVE THE FOLLOWING sscccssssscssssssscsssscccsssssccsssscccessssccessscccsssccccssssccessssescsssaccecessseees 3 1 1 EMPHASIZED SECTIONS unid ad diia 3 1 2 ITEMS SUPPLIED iii A A e adicta 3 ADDITIONAL ITEMS REQUIRED NEED TO PURCHASE SEPARATEL Y 3 1 3 FOR Bie NESBA aon ts Beas Stet 3 1 4 FIELD OF APPLICATION INTENDED USAGE ccsscesseessesseesecesecesecesecnsecnaeceaeceaecaeecaeeeaeeenesneesresrenseenaeenaees 4 2 IO IA O 4 2 1 THEORY OF OPERATION da ade 4 2 2 OPERATING ELEMENTS AND CONNECTIONS REFERS TO FIGURE l cccscscccccceceesessececececeesssssceeececsensnseaaees 5 3 TECHNICAL DA TAS sasssces sautiesssouessteseedestasocsssesscedscsenssssesnestestesassauesesotaesscgets 7 3 1 SPECIFICATIONS ise 7 As AAA ROS 8 4 1 UNPACKING AND INSPECTION iii especie
3. filter using Part Number 985397 In Europe or Asia order a 10 um filter using Part Number 97120 7 Troubleshooting Symptom Possible Corrective Action s The POWER does not come ON 1 Plug the unit in 2 Set the POWER button 10 in the position 3 Check local power outlet to confirm 240V supply The system will not pressurize 1 Confirm that the AIR IN is connected 2 Confirm that the air supply is 80 125 psi 3 Confirm that the Main Air On Switch is in ON position The dispense head does not dispense 1 Check the pneumatic connection 2 Check the pneumatic supply 3 Check the dispensing tip to make sure the dispensing tip is not clogged 10 8 Documentation 8 1 Wiring Diagram DISPENSE TIMER SOLENOID VALVE 110 240 TO 24VDC TRANSFORMER TEMPERATURE CONTROL 2 13 6 180mm 15 SE 4 120mm 6 28 POWER EMI 26 50m START SWITCH 22 11 8 Documentation 8 1 Wiring Diagram 12345 12345 HEATER1 HEATER 2 CONNCTOR CONNCTOR FRONT 8 2 Replacement Parts and A
4. for foot switch or other external control Heater 1 Connector Connects the Heater 1 control to either dispense unit or pre heater Heater 2 Connector Connects the Heater 2 control to either dispense unit or pre heater 10 Power Inlet Is used to connect the main power input 11 Main Power Switch Controls the main power supply ON OFF to the system 12 Main Air On Off switch Controls the main air supply ON OFF to the system 13 Air Out Connector Connects the output air to the dispense unit 14 Air In Connector Connects the input air to the system 2 Description continued 3 Technical Data 3 1 Specifications Attribute Value Time Range 0 99 99 seconds Air Input Clean dry air not to exceed 125 psig 8 5 bar and filtered with a maximum of 50 micron Regulation Range of the Pressure 0 7 bar Regulator 0 100 PSI Pressure Indication 0 10 bar 0 145 PSI Power Supply 220V 50 60 Hz 2 04 Internal 24VDC Dimensions Width 250 mm Depth 160 mm Height 265 mm Operation Temperature 10 C to 40 C 50 to 104 F Storage Temperature 10 to 60 14 to 140 F Amperage 1 5 If the required air quality is not achieved install a Loctite filter regulator In the US order 5 um filter using part number 985397 In Europe or Asia order a 10 um filter using part number 97120 Note The unit is
5. supplied with an Asian style 240V power cord If required cut off the plug supplied and replace with a facility compatible plug using a qualified electrician 4 Installation 4 1 4 2 Unpacking and Inspection Carefully remove the system from its shipping carton and inspect it for any signs of damage Any damage should be reported immediately to the carrier Refer to the list of supplied parts see page 4 and compare to the contents Report any missing or damaged parts promptly to the Henkel local office or distributor Connecting the Unit Use only the cable and hose sets supplied Connect power cord to the main power inlet 11 Connect air pressure supply to pneumatic connection 14 Connect the Dispense Head or Pre Heater to the Heater 1 Connector or Heater 2 Connector 5 Operating the Unit 5 1 Operation 1 2 3 gt NO Switch the main power 10 to ON position The power switch is in the middle of the rear panel The display on the Dispense Timer 3 Heater 1 Temperature Controller 5 and Heater 2 Temperature Controller 6 will come on Set the operating mode by using the Mode Switch 4 Auto Mode Engaging the footswitch starts the cycle Dispensing will begin immediately and continue until the system times out Manual Mode Engaging the footswitch starts dispensing and requires holding the footswitch down until the cycle is complete When the footswitch is release
6. ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation Henkel Canada Corporation Henkel Corporation One Henkel Way 2515 Meadowpine Boulevard Automotive Metals H Q Rocky Hill CT 06067 3910 Mississauga Ontario L5N 6C3 32100 Stephenson Hwy USA Canada Madison Heights 48071 USA Henkel Capital S A de C V Henkel Singapore Pte Ltd Henkel China Company Ltd Calzada de la Viga s n Fracc 401 Commonwealth Drive No 928 Zhang Heng Road Los Laureles 03 01 02 Haw Par Technocentre Zhangjiang Hi Tech Park Pudong Loc Tulpetlac C P 55090 SINGAPORE 149598 Shanghai China 201203 Ecatepac de Morelos MEXICO Henkel Loctite Korea Henkel Japan Ltd 8F Mapo Tower 418 27 7 Shin Isogo cho Isogo ku www equipment loctite com Mapo dong Mapo gu Yokohama 235 0017 Seoul 121 734 KOREA JAPAN Loctite is a trademark of Henkel Corporation U S A Copyright 2006 Henkel Corporation Teflon is a registered trademark of E I DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8902416 Rev H Date 12 03 2013 13
7. ccessories Loctite Part Number Description 1464918 PUR Dispense Head 30ml Syringe 1464917 PUR Pre Heater 30ml Syringe 985397 Loctite Air Filter Regulator Gauge 97201 Foot Switch Assembly 1483249 Needle All SS 1 2 18G 1500889 Needle All SS 1 2 19G 1483250 Needle All SS 1 2 20G 1483262 Needle All SS 1 2 21G 1483264 Needle All SS 1 2 23G 1483265 Needle All SS 1 2 250 1667508 SD15 Heat Controller 1667509 SD15 Tip Heater 12 9 Warranty For Loctite PUR Controller 30ml Syringe Henkel expressly warrants that all products referred to in this Instruction Manual for Loctite PUR Controller 30ml Syringe hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within t
8. d the dispensing will end immediately Set the required temperature by adjusting the Heater 1 Temperature Control 5 and Heater 2 Temperature Controller 6 Set the required dispense time by adjusting the Dispense Timer 3 Turn the Main Air On Switch 12 to ON position Set the dispense pressure by adjusting the Pressure Regulator 2 Dispense cycles may be initiated by using the footswitch or an externally operated device such as PLC controlled relay in place of the footswitch Refer to section 8 2 I Caution When adjusting the pressure via Pressure Regulator always adjust from Low to High For example to adjust from 4 bar to 2 bar decrease the pressure to 0 1 bar then increase to 2 bar 5 2 Using Foot Switch Remote Device The Loctite PUR Contoller 30ml Syringe can also be actuated using a foot switch or by external devices The foot switch connection is made up of a 9 pin D connector Making a dry contact relay closure across pins and 9 can actuate the unit 6 Care and Maintenance 6 1 This unit should be stored in a level dry location at ambient condition out of direct sunlight 6 2 Maintenance The unit requires no special maintenance Clean dry filtered air must be used If it is not the solenoids on the controller will be fouled over time 3 Notice If the required air quality is not achieved install a Loctite filter regulator In the US order a 5 um
9. electrical power is supplied to the temperature controller and timer The system will reach the pre set temperature time varies with different pre set temperatures typically within 10 15 minutes The dispensing parameters temperature pressure and dispensing time must be determined before use The dispensing parameters depend on the properties of the adhesive product The timed exposure cycle starts by momentarily depressing the footswitch or when an externally operated device such as Loctite Benchtop Robot or PLC makes a relay closure across pins and 9 of the nine pin footswitch connection on the rear panel In the manual operating mode the dispensing pressure remains open for as long as the footswitch is depressed or an external device maintains contact between pins 1 and 9 2 Description continued 2 2 Operating Elements and Connections refers to Figure 1 1 Pressure Gauge Displays the dispensing pressure Pressure Regulator Controls the dispensing pressure which determines adhesive flow rate Dispense Timer Controls and displays the dispense time This controls the amount of adhesive dispensed Mode Switch Switches the system between Manual and Auto mode Heater 1 Temperature Control Controls and displays the temperature for Heater 1 Heater 2 Temperature Control Controls and displays the temperature for Heater 2 XS1 Foot Switch Connection Standard 9 pin D connector
10. re Heater 30ml Syringe Part Number 1464917 For Your Safety For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility Be sure to retain this manual for future reference WARNING Always wear temperature resistance gloves before touch the housing of dispensing head or pre heater WARNING Never remove the cover of the unit without first switching the power off and unplugging the power cord WARNING Damage to the power cord or the housing can result in contact with live electrical parts Check the power cord and housing before each use If the power cord or unit is damaged do not operate The unit may be repaired only by a Loctite authorized service technician 1 1 4 2 1 Please Observe the Following continued Field of Application Intended Usage This Loctite PUR Contoller 30ml Syringe is designed to control the Loctite PUR Dispense Head 30ml Syringe or Loctite PUR Pre Heater 30ml Syringe The system can operate up to two devices The system is designed for use with Loctite brand PUR hotmelt adhesive products at manual or semi automation workstations such as in workshops laboratories industrial installations and production lines It is a self contained dispense system that can also be can integrated with a Loctite Benchtop Robot Description Theory of Operation When the unit is switched on
11. welve months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR
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