CE3CPU-P
Contents
1. Completeness This manual is complete only in conjunction with the user manual entitled Introduction to CANtrol Automation System and the product related hardware or software user manuals required for the particular application Standards The CANtrol automation system its components and its use are based on International Standard IEC 61131 Parts 1 to 4 EN 61131 Parts 1 to 3 and Supplementary Sheet 1 Supplementary Sheet 1 of EN 61131 IEC 61131 4 entitled User Guidelines is of particular importance for the user Order numbers Please see the relevant product overview in the Introduction to CANtrol Automation System manual for a list of available products and their order numbers 2810520 You can reach us at BERGHOF Automationstechnik GmbH Harretstr 1 72800 Eningen Germany Phone 49 7121 894 0 Telefax 49 7121 894 100 e mail info berghof automation de www berghof automation de BERGHOFAutomationstechnik GmbH works in accordance with DIN EN ISO 9001 BERGHOF Automation CE3CPU P Update CE3CPU P_HB_en_2D1052000ZD00 doc 3 CE3CPU P BERGHOF Automation blank page 4 CE3CPU P_HB_en_2D1052000ZD00 doc BERGHOF Automation CE3CPU P Contents 1 GENERAL INSTRUCTONS is 7 1 1 Hazard Categories and Indications ccconnnncnccnnccconcccnnnccnoccnonnncnnnncncnnnnnnnnnn nn rrrnnnnnnnnnn nn rrrnnnannnnnnnenenanas 7 12 a ERC 7 1 3 USAS Preseribed EE 8 2 IGESCPU P MODULE wei aie2. Leem EE RE SI ZZ 2 2 2 2 2 2 2 2 nanao DI Am YM wm oa o 2 43 o es pm e d S Lon wi AR 403 NM AA I WW wa ra Bir an Ku WAR gi n e D0000 STAT 5 oo ES rere ty x3 KA y NNN CEDIO P 16 16 0 5 1131 em TEE AAA AAA AS GERCHOF AUTOMATION ZUNDEL Holding Enterprise CE3CPU P Cell Controller V 1 0 User Handbook CANirol Your Automation Solution Ident No Copyright BERGHOF Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of infringement Disclaimer The content of this publication was checked for compliance with the hardware and software described However discrepancies may arise therefore no liability is assumed regarding complete compliance The information in this document will be checked regularly and all necessary corrections will be included in subsequent editions Suggestions for improvements are always welcome Subject to technical changes Trademark CANtrol is a registered trademark of BERGHOFAutomationstechnik GmbH General Information on this Manual Content This manual describes the CANtrol module CE3CPU P and its modifications The product related infor mation contained herein was up to date at the time of publication of this manual
3. 03 dE E Goen 24V DC 124 max PT E 5 J o AO eT 222000200000000000 ck WR WW WKER WW WWW WEN OO OO OO OO QTEDIO 16 16 0 a 1131 EE EEE EEE O rt 000000000000000000 Num 2012230200000 e sarcode O od ll 2012230 Identifizierungs Nr identification no a rsion 20 Wen 2 Ke LV 24V DC 12 A max module type Identifizierungs Nr one Modell Bestell Nr model order number 4 Ka 9407 481 60001 Version 5 7 Nr 8346 5 Version 2 1 Versorgungsspannung supply voltage 6 24V DC 5W intern e Made in Germany Datum Date 7 CE Kennzeichnung CE mark 2VF100080DG01 cdr CE3CPU P_HB_en_2D1052000ZD00 doc 2VF100055FE01 doc BERGHOF Automation Annex Barcode same as identification number Module type plain text name of module Identification no module s identification number Model order no You only need to give this number when ordering a module The module will be supplied in its current hardware and software version Version defines the design level of the module as supplied ex works Supply voltage Date internal code Oo CE mark i NOTICE The Version supply version panel specifies the design level of the mod ule as sup
4. 103 IN5 INQ IN10 IN11 11013 1 014 0000000000000000 32 33 34 35 36 43 46 4 48 49 50 51 52 53 54 L2 1 01 ioe 103 Ki INS INS Ni IN8 IN9 IN1O IN IN12 1 013 VO14 1 015 1 016 L3 HH L4 1 017 1 018 1019 1 020 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 Kl Ve GC ioe X4 55 56 57 58 59 60 61 62 63 64 65 66 67 Ab 73 74 75 76 77 78 79 80 81 82 83 84 85 re E AAA 94 95 96 97 98 99 100 10 1 102 103 104 105 106 107 108 an l I 12 CE3CPU P_HB_en_2D1052000ZD00 doc BERGHOF Automation Printable area for I O labelling Beie SCH Ca green green green red red Power CAN blog application specific Nameplate USB Host Betriebswahlschalter operation mode selector switch Printable area for I O labelling 2VF100302DG00 cdr 2VF100128FE00 doc BERGHOF Automation CE3CPU P Module 2 5 Subassembly Operation Do not connect apply disconnect or touch connectors during operation This could result in destruction or incorrect function Prior to any work on the mo dules switch all feeds off including those from connected peripheral devices se parately powered actuators programming devices etc 2 5 1 Commissioning Before applying the supply voltage perform one last check of all connections to make sure they are wired correctly and have the cor
5. DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication EN 954 1 Safety of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CIA users organisation O Noi Our Technical Support team will be glad to provide other literature references on request 22 CE3CPU P_HB_en_2D1052000ZD00 doc 2VF100055FE01 doc
6. costs The manufacturer will then arrange for the modules to be recycled 3 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry non fluffing cloth Do not use detergents 3 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised service engineers 3 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthor ised attempts to repair the equipment and or product or in the event of any other form of intervention 2VF100055F E01 doc CE3CPU P_HB_en_2D1052000ZD00 doc 19 Annex 3 4 20 BERGHOF Automation Nameplate Erklarungen zu den Typenschildern Beispiel nameplate descriptions example m S OCW V OO DA DAN OD DOG DND OO DA DN TTT ee OOOO OOOO MECEDIO 16 16 0 5 1131 CEA ei 7 Mun 20110300300329 Modell 2011030 m Version
7. e 1 CAN interface e 1 serial RS232 interface for programming tools and application e Maintenance free due to lack of backup battery The standard control module delivery comprises e CE3CPU P control module CE3CPU P_HB en 2D1052000ZD00 doc 9 CE3CPU P Module 2 2 BERGHOF Automation Technical Specifications Module data Versions Part no Development environment Dimensions WxHxD mm Weight Installation Expansion Operating temperature range CPU Programming software Application memory Application program and data me mory RAM Application program memory Flash Retain memory CE3CPU P 1131 203105000 CP1131 as of V2 3 or CPC 124 x 170 x 85 5 in series dimensions W 113 118 5 approx 700 g Bearer rail NS 35 7 5 EN 50022 No 5 C to 50 C non condensing convection cooling assured PPC 5200 400 MHz IEC 61131 3 or high language C with real time operating system 64 MB on board 32 MB for the application 16 MB on board 8 MB for the application 16 KB EMI protection class insulation test protection method Interference emission Interference resistance Protection class Insulation resistance Protection method EN 50081 2 industrial areas EN 50082 2 industrial areas II EN 61131 2 DC 500 V test voltage IP 20 Supply voltage current consumption Power supply module electronics connection voltage Power supply digital I Os Power consumption Supply voltage po
8. eee een 9 2 1 e TEE H 2 2 Technical Specifieations EE 10 2 3 e ae Te DIAG EE 11 2 4 Module View and Connection Assignment n222222000000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nun 12 2 9 SUBASSEMDIY Operation AA ties 13 25 1 COMMISSION mmmmmmmmmmmmmmmmmmmmmmmrmrkckrmmrmmmmmrmmmramrHmiyiNNr rei i i i i i mmmmavivimrmrmrmarmarnr 13 2 5 2 Function Selection Displays DIAgnNosStiCS oooccccccccccooccnnccnnnoconononanccnonnnonononnnnnnnnononananennnns 13 2589 SellalINlenaces nee Edel 14 25 4 Ethene EE u MER 15 2 5 5 USB en o EE 16 2 5 6 GAN Interfaces Standard Design DES 17 ANNEX GE 19 3 1 JEnvir nmental Proleelion Eee 19 Sleds EMS AN e dado 19 92 2 ISO E 19 3 2 MaINIENANCE UDK COD DEE 19 Bids ROpalES SOT VICO secando AA AS A A tet 19 Sl ANN e e 19 3 4 Mame platea id 20 3 5 Addresses and Bibliography 2 nei 22 954 ASS dd O o e ee 22 3 5 2 EE EE 22 CE3CPU P_HB en 2D1052000ZD00 doc 5 CE3CPU P BERGHOF Automation blank page 6 CE3CPU P_HB_en_2D1052000ZD00 doc BERGHOF Automation General Instructions 1 General Instructions 1 1 Hazard Categories and Indications The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property These instructions are emphasised by bordering and or shading and a bold printed indication their meaning being as
9. Module 2 CE3CPU P Module 2 1 Overview Order number Function Ethernet USB CAN interfaces Serial interfaces The order part no is located on the nameplate of the individual modules for sepa rate ordering The Cell Controller is a real time capable control module with a broad spectrum of data interfaces The module can be programmed in C or in accordance with IEC 61131 3 CoDeSys 2 3 An Ethernet interface operating at 10 100 MB s is available TCP IP and UDP IP protocols permit extremely flexible linkage to visualization software higher level control units or to the IT infrastructure The USB host interface offers a widely used peripheral device interface It can be used for example in conjunction with a USB stick to carry out an application up date or data download Please contact our Technical Support staff is driver support is not available for a specific USB device The Cell Controller is equipped with 1 standard CAN interface which can be em ployed up to 1 MB s The programming interface RS232 can also be used by the application Overview of performance characteristics Standard delivery 2VF100128FE00 doc e Motorola PowerPC 5200 CPU 400 MHz e Application program and data memory RAM 64 MB on board 32 MB for the application e Application program memory Flash 16 MB on board 8 MB for the application e Retain memory 16 KB e 1 Ethernet 10 100 interface e 1 USB Host interface
10. core cross section min 0 22 mm Stecker plug TD 1 contact view TD 2 1 TD Stecker plug 2 TD contact view crossing pin 1 3 crossing pin 2 6 twisted pair 2VF100238DG00 cdr X10 Ethernet pin assignment Pin Signal Description 1 TD 2 TD 3 RD 4 NC Do not connect 5 NC Do not connect 6 RD 7 NC Do not connect 8 NC Do not connect 2VF100128FE00 doc CE3CPU P_HB_en_2D1052000ZD00 doc 15 CE3CPU P Module BERGHOF Automation 2 5 5 USB Interface Devices with USB connectors x30 can be connected to the USB port Rev 1 1 This is a USB host interface which delivers up to 500 mA of current at 5V O Zens The subassembly power pack also supplies the electronics on the E bus expan sion modules lf more than 100 mA are required at the USB interface the maxi mum number of E bus subscribers is reduced Pin assignment X30 B1 VCC USB SS B3 D B4 GND The only USB devices classes which can be employed for CoDeSys users are USB sticks A mouse can only be employed at the Linux level The following points must be taken into consideration when USB sticks are employed A USB stick may only be pulled during operation if all file operations have been completed otherwise the USB stick may become unusable If programs still have files open the directory will no longer be able to be re moved once the USB stick has been pulled In this situation file or directory op erations will result in bloc
11. follows Immediate danger DANGER Failure to observe the information indicated by this warning will result in death a serious injury or extensive property damage Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage No hazard NOTICE Information indicated in this manner provides additional notes concerning the 1 2 Qualified users Qualified users within the meaning of the safety instructions in this documentation are trained specialists who are authorised to commission earth and mark equip ment systems and circuits in accordance with safety engineering standards and who as project planners and designers are familiar with the safety concepts of automation engineering 2VF100054FE01 doc CE3CPU P_HB_en_2D1052000ZD00 doc 7 General Instructions BERGHOF Automation 1 3 Use as Prescribed This is a modular automation system based on the CANbus intended for industrial control applications within the medium to high performance range The automation system is designed for use within Overvoltage Category IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planni
12. kages because information is to be read from a device that is no longer available in the system Therefore always make sure that no program still has open files in the USB stick before pulling the stick e USB memory sticks can be inserted and pulled during operation The inserted device is automatically detected and mounted in the media usbX directory When the USB stick is pulled the associated media usbX directory automati cally disappears provided no program is currently accessing it see above e Either the first partition or if there are no partitions the entire memory will be mounted on the memory stick in other words the associated directory appears automatically e The first stick is mounted under media usb0 the second under media usb1 and so on A maximum of 8 sticks may be inserted simultaneously media usb 0 7 If a new or previously inserted then pulled stick is inserted it will be placed on the directory with the lowest number Connecting a USB hub allows multiple sticks to be operated at a given USB interface Care must be taken that no USB devices are still inserted in the hub when the hub is itself inserted or pulled The mechanical structure of the USB port is designed for a maximum insertion 0 NOTICE 2 cycles p g 16 CE3CPU P_HB_en_2D1052000ZD00 doc 2VF100128FE00 doc BERGHOF Automation CE3CPU P Module 2 5 6 CAN Interfaces Standard Design The CPU module is equipped with 1 CAN interface
13. larity reversal protection Potential isolation Ethernet interface Number type of interfaces Protocols Connection technique USB interface Number type of interfaces Serial data interfaces Number type of interfaces CAN interfaces Number type of interfaces Operating display elements LEDs Operating mode selector switch Programming SELV DC 24 V lt 0 4 A EN 61131 2 DC 24 V EN 61131 2 divided into 3 groups At U DC 24 V in neutral a max of 500 mA Fuses depending on the I O loads max 10 A Yes Yes 1 Ethernet 10 100 interface TCP IP and UDP IP RJ45 ETH X10 1 USB Host interface V1 1 X30 1 RS232 X9 for programming application 1 CAN 1SO11898 CAN channel 0 X7 X8 on the cover 5 status LEDs not for the special timer inputs outputs Yes on the cover So Via Ethernet or RS232 port X9 CE3CPU P_HB_en_2D1052000ZD00 doc 2VF100128FE00 doc BERGHOF Automation CE3CPU P Module 2 3 Block Circuit Diagram oo ee ee X30 USB I Transceiver Ethernet X10 Transceiver 0 Status LED I I I SIO X9 Hr Transceiver I I I un Se O xe IP x7 dh CAN 0 CAN Transceiver E Bus Interface l l l l l l l l l I Flash Serial EEPROM 2VF100301DG00 cdr 2VF100128FE00 doc CE3CPU P_HB_en_2D1052000ZD00 doc 11 CE3CPU P Module 2 4 Module View and Connection Assignment M1 L1 24V module electr 1 02
14. ng and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applica tions specified in the present documentation and associated user manuals The automation system is to be used only as follows e as prescribed e in technically flawless condition e without arbitrary or unauthorised changes and e exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board TUV the VDE Association of German electricians or other corresponding national bodies are to be observed Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular components may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into account at system level The advice of the SPC manufacturer should be sought if neces Sary 8 CE3CPU P_HB_en_2D1052000ZD00 doc 2VF100054FE01 doc BERGHOF Automation CE3CPU P
15. plied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then re load their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc 2VF100055FE01 doc CE3CPU P_HB_en_2D1052000ZD00 doc 21 Annex BERGHOF Automation 3 5 Addresses and Bibliography 3 5 1 Addresses CiA CAN in Automation international manufacturers and users organisation for CAN users in the field of automation CiA CAN in Automation e V Am Weichselgarten 26 D 91058 Erlangen Germany e mail headquarters can cia de http www can cia de DIN EN Standards Beuth Verlag GmbH or VDE Verlag GmbH 10772 Berlin 10625 Berlin IEC Standards VDE Verlag GmbH or Internet search 10625 Berlin http www iec ch 3 5 2 Standards Bibliography IEC61131 1 EN61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 EN61131 3 Programmable controllers Part 3 Programming languages 1EC61131 4 EN61131BI1 Programmable logic controllers Supplementary Sheet 1 User guidelines EN 50081 Parts 1 2 German EMC Act Emitted interference EN 50082 Parts 1 2 German EMC Act Noise immunity ISO
16. pplication program in the ERROR STOP state Flashing On Either Application program in the breakpoint STOP state 2 5 3 Serial Interfaces The module is equipped with a serial interface RS232 which can be used for pro gramming or for the application X9 RS232 programming interface Pin Signal Description i 1 Reserved Do not connect 2 RXD Received data 3 TXD Transmitted data 4 Reserved Do not connect 5 GND Signal ground 6 Reserved Do not connect 7 Reserved Do not connect 8 Reserved Do not connect 14 CE3CPU P_HB_en_2D1052000ZD00 doc 2VF100128FE00 doc BERGHOF Automation CE3CPU P Module 2 5 4 Ethernet Interface An Ethernet interface operating at 10 100 MB s is available TCP IP and UDP IP protocols permit extremely flexible linkage to visualization software higher level control units or to the IT infrastructure PC HUB CANtrol Verbindungskabel 10BaseT mit Stecker RJ45 Interconnecting cable 10BaseT with plug RJ45 seess Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm be 4 e 4 t 1 1 eet zeihen e OOOO o ontario contact view TD 2 A 2 TD contact view CANtrol Ethernet Patch Kabel 10BaseT mit Stecker RJ45 Interconnecting cable 10BaseT with plug RJ45 Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt
17. rect polarity Switch the supply voltage on NOTICE For more information please refer to the associated software documentation 2 5 2 Function Selection Displays Diagnostics Operating mode selector switch Used to switch between operating modes and to restart the module This function is software dependent Switch position CP1131 CPC RUN R CP1131 program in the RUN state canbe Freely programmable changed with the programming device STOP S CP1131 program in the STOP state Freely programmable RESET F CP1131 program in RAM and the Freely programmable RETAIN variables will be deleted Operating status Five operating status LEDs provide information concerning the current state of the power supply the module mode and other functions The status LEDs are also used to display error messages Operating status LED state Logical state 1 L1 green ON Correct supply voltage to the module electronics 2 CAN status 2 green ON CAN 0 send active Operating status CPC LEDs 3 to 5 can be controlled by the application software 2VF100128FE00 doc CE3CPU P_HB_en_2D1052000ZD00 doc 13 CE3CPU P Module BERGHOF Automation Operating status CP1131 Status3 Status4 Status5 green red red Description Either Either On At least one variable is force controlled FORCE On Off Either Application program in the RUN state Off On Either Application program in the STOP state Off Flashing Either A
18. with CAN bus voltage levels in accordance with ISO DIS11898 The standard CAN interfaces correspond to the description contained in the man ual Introduction to CANtrol Automation Systems CAN channel 0 X7 X8 on the front face Aside from its duty as an application specific communications interface channel 0 also serves as the programming interface The max baud rate is 1 MB s and can be adjusted by software CAN Channel 0 Baws X7 X8 X9 CAN CAN SIO CAN Channel 0 Ach 2VF100303DG00 cdr X7 X8 Pin assignment Pin Signal Description 1 Reserved Do not connect 2 CAN L CAN Low Signal 3 CAN_GND Signal ground 4 Reserved Do not connect 5 CAN_SHLD Optional CAN shield 6 GND Optional Signal ground 7 CAN_H CAN High Signal 8 Reserved Do not connect H CAN Vi Optional external driver supply For more information about connecting the CAN interface please refer to the NOTICE E J P manual Introduction to CANtrol Automation Systems 2VF100128FE00 doc CE3CPU P_HB_en_2D1052000ZD00 doc 17 CE3CPU P Module BERGHOF Automation blank page 18 CE3CPU P_HB en 2D1052000ZD00 doc 2VF100128FE00 doc BERGHOF Automation Annex 3 Annex 3 1 Environmental Protection 3 1 1 Emission When used correctly our modules do not produce any harmful emissions 3 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover
Download Pdf Manuals
Related Search