BDF-XX-TCX
Contents
1. antennas and introduce electrical noise from the environment into the signal wires specially if the wires are close to noise sources or electromagnetic sources There are several rules generally known which should be taken into consideration for the wiring a DO NOT install impulse control or signal wires together in the same conduits as the wires connected to power lines connected to CC or AC engines electromagnets b When using shielded wires connect the shield to the common of the instrument and leave not connected the probe side c The wires of impulse control and signal should be placed in places far away from switches transformers control relays etc IN CASE OF FIRE 1 Disconnect the unit from the power supply 2 Give the alarm according to the local rules 3 Switch off all the air conditioning devices 4 Attack the fire with carbonic snow do not use water in any case WARNING In closed areas do not use systems with vaporized liquids FEMA ELECTRONICA Page 11 other products Panel Meters Panel Meters Panel Meters Standard 96x48mm Small 72x36 mm Miniature 48x24 mm p gt al Large Displays Signal Converters Panel Meters 60 amp 100 mm digit amp Isolators Standard 96x48mm www fema es ELECTRONIC INSTRUMENTATION FOR INDUSTRY2. bus is NUL NUL CR NUL CR NUL CR Twisted and shielded cable Shield to the GND connector of the MASTER Do not connect the Shield to the SLAVE units MASTER SLAVE 1 SLAVE 2 SLAVE 3 SLAVE n maximum 32 units last instrument must have termina tor jumper connected JP1 closed Connections RS422 6 Pint A Pin2 B 9 Pin5 GND FEMA ELECTRONICA Page 7 User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS Internal configuration JP3 JP9 pa JP7 JP1 JP4 P10 JP6 IT OO SYY oloo 000 ofa 2 d e10 010 610 oOo 2 0000 ele a IC4 O Ol minidips Oo __ D1 D12 OO JPA1 RS422 Bus Terminator JP1 Closed RS422 with terminator 220 Ohms Antirrebound Filters for Control Signals JP2 Closed Antirrebound filter for STOP 5 Hz JP3 Closed Antirrebound filter for START 5 Hz JP4 Closed Antirrebound filter for RESET 5 Hz Configuring the Control Signals Configuration for the 1 KOhm polarization resistors for con trol signals Depending on th
3. disabled by acting on internal jumpers see section 11 PRESET Chronometer units have a PRESET value that can be configured to a predefined display time Down Chronometer units will load the PRESET value on display when pressing a RESET and will count down from the PRESET value when START is pressed Up Chronometer units will activate ALARM when reaching the PRESET value CONFIGURING THE PRESET VALUE Stop the counting of the chronometer STOP Press SECOND pin 13 and the PRESET value will appear on display Note Only the 4 most significant digits of the PRESET can be modified Instruments with HH MM SS format can modify the HH and MM values Units with HH MM and MM SS formats can modify all 4 digits Maintaining SECOND pressed press HOUR or MIN UTE to increase the value of the PRESET The default value for the PRESET is 01 01 00 or 01 01 for units with 4 digits Note Pressing Hour and Minute simultaneously will set the PRESET value to 00 00 00 Alarm Connections A Alarm B Not Connected C Not Connected D Alarm FEMA ELECTRONICA Page 6 User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS Synchronized time networks RS422 Slave units All BDF Clock units with MASTER function Real Time Clocks and Chronometers have a RS422 ASCII output con nection to send data to SL
4. 2 1 NOTE During an electromagnetic disturbance 10V m it is permitted a worst case error of 1 of the A D range The instrument will recover automatically its functionality when the disturbance stops without need of the operator to reset or restart Barber del Vall s October 2009 Daniel Junc Quality Manager Precautions on installation INSTALLATION PRECAUTIONS The installation and operation of this instrument must be done by qualified operators This instrument DOES NOT have power switch and will start to operate as soon as the power supply is connected The instrument has an internal protection fuse according to IEC 127 2 and is located inside the power supply connector The values are Fuse 200 mA Time Lag for 230 Vac power Fuse 400 mA Time Lag for 115 Vac power Fuse 350 mA Fast for 24 Vdc power When the instrument is used to control machines or processes where the personnel or the process can be damaged the appropriate security ele ments must be added to the system in order to protect the operator and or the system SAFETY PRESCRIPTIONS This instrument has been designed and veri ied according to the UNE 20553 rules and is delivered in perfect conditions of operation This manual contains the adequate infor mation for the electrical installation Before starting operations for connections readjustment substitution maintenance repair etc the instrument must be unplugged from the power supp
5. 57 mm 2 3 or 100mm 4 maximum display 99 59 or 99 59 59 REAL TIME CLOCK Display up to 23 59 or 23 59 59 Format 12 or 24 hours Time set advance hours and minutes with mechanical contact Accuracy 1 minute per month Memory 2 years with no power TIME COUNTER Display up to 99 59 or 99 59 59 Accuracy 1 sec for start stop sequence Memory 2 years with no power the counting stops if no power connected Preset configurable isolated transistor output maximum 30 V 30 mA SLAVE UNITS Display up to 99 59 or 99 59 59 Input Signal RS422 ASCII SERIAL OUTPUT Signal RS422 Speed 1200 bps No handshake transmits 1 time chain per second Character 1 Start 8 Data No Parity 1 Stop CONTROL LINES State 1 gt 3 6V State 0 lt 0 9V Maximum Signal 30V Activation at failing edge Resistance selected Pull Up Input Impedance 1KOhm against common Note the activation on raising edge or down edge is jumper selectable Also the selection of Pull Up or Pull Down polarization resistances is jumper selectable To control de signals with a TTL signal level select no po larization resistance no pull up no pull down and the input impedances remain as follows signal 0 to 5 Vdc 100KOhm against common signal gt 5Vdc 18 KOhm signal lt 0 6 Vdc 18 KOhm Antirrebound filter at 5 Hz ENVIRONMENTAL DATA Working Temp 0 50 C 32 122 F Storage Temp 20 85 C 4 1
6. 85 F Rel Humidity 0 to 85 non condensated Protection IP65 only front filter HOUSING extruded aluminium anodized in black color for panel mount optional wall mount POWER SUPPLY standard 230 Vac 50 60 Hz Optional 115 Vac 50 60 Hz Optional 24 Vdc isolated CONSUMPTION 6 VA in series BDF 24 and BDF 26 12 VA in series BDF 44 and BDF 46 FEMA ELECTRONICA Page 4 User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS Start up Upwards chronometer operations When power is connected to the instrument one of the fol lowing messages appear MAStEr 6 digit instrument in MASTER mode MASt 4 digit instrument in MASTER mode SLAUE 6 digit instrument in SLAVE mode SLAU 4 digit instrument in SLAVE mode CHIP Error due to internal failure SET Data in memory corrupted Reconfigure the unit Real time clock operations REAL TIME CLOCK UNITS After message is displayed the unit displays the actual time If different time is to be set use the control lines HOUR MINUTE SECOND to set up the time of the instrument see section 8 Note The activation of a START STOP or RESET control signal switches the instrument to Chronometer mode To switch back to Real Time Clock mode unplug the power supply and plug again Slave units SLAVE UNITS After message is displayed the unit remains waiting for data on the RS422 terminal The T
7. AVE units All SLAVE units receive this data and show on display the same time as the MASTER time being both units time synchronized Conection between MASTER and SLAVE is direct connecting pins A to A and B to B No additional configuration is needed TRANSMITTED DATA FORMAT For applications where the SLAVE unit is controlled from a MASTER which does not belong to the BDF Clocks series PLC or PC the information for the HH MM SS or HH MM or MM SS to display must be transmitted to the SLAVE in the following format Model TC1 and TC4 MM SS CR Model TC2 and TC5 HH MM CR and HH NUL MM CR Model TC3 and TC6 HH MM SS CR Note in models HH MM two different data types are sent in order to activate deactivate the central points between the HH and the MM This creates a blinking effect showing that the unit is receiving data and working correctly Codes sent correspond to the following HEX characters H 30 to 39 HEX 0 to 9 decimal M 30 to 39 HEX 0 to 9 decimal S 30 to 39 HEX 0 to 9 decimal character 2E HEX character 2D HEX NUL character 00 HEX CR character OD HEX Format 1 bit Start 8 bits Data No Parity 1 bit Stop Note When MASTER unit is not showing a valid time value on display it is being reconfigured or the ALARM state is active the data format sent on the RS422
8. CS instruments are designed to work together with MASTER units from the same BDF Clock series models TC1 TC2 TC3 TC4 TC5 and TC6 but they can be also controlled from PLC s or PC s see section 10 for more in formation relating the data format transmitted on the RS422 line The SLAVE instruments only have the RS422 termi nal active The other terminals are not functional Note The RS422 communication line can be terminated with a JP1 resistance Terminator UP CHRONOMETER UNITS After message is displayed the unit displays 00 00 00 or the last displayed value Use the control lines START STOP RESET to control the counting see section 8 If the unit has the ALARM function activated when reaching the PRESET value the following sequence will be generated STOP counting will stop at PRESET value FLASH display will flash SIGNAL transistor output will activate Press RESET to leave the sequence above and to load 00 00 00 value on display to continue normal operation If the unit has the ALARM function not activated when reaching PRESET it will continue counting Up until reach ing 99 59 59 it will switch to 00 00 00 and continue counting up see section 9 for more information on the PRESET value Downwards chronometer operations DOWN CHRONOMETER UNITS After message is displayed the unit displays the PRE SET value or the last display
9. FEMA ELECTRONICA S A Altimira 14 Pol Ind Santiga E08210 Barber del Vall s BARCELONA SPAIN Tel 34 93 729 6004 www fema es Fax 34 93 729 6003 info fema es
10. Large Displays in clock format BDF XX TC 1 BDF xx TC2 BDF xx TC3 BDF xx TC4 BDF xx TC5 BDF xx TC6 BDF xx TCS Clock MM SS Clock HH MM Clock HH MM SS Chronometer MM SS Chronometer HH MM Chronometer HH MM SS Unit SLAVE IDEAL SOLUTION for reading time signals at long distances with units in Real Time Clock format or Chronometer with up and down counting Very strong housing and electrically protected units designed for all type of industrial applications User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS Models TC1 to TC6 and TC6 Large displays with clock and chronometer function The BDF series of large displays for time signals is com posed of units acting as Real Time Clocks Chronometers with up and down counting functions and SLAVE units for repeating time signals in synchronized time networks All instruments are available in 4 and 6 digits format with digit height 57mm and 100mm All MASTER units Real Time Clocks and Chronometers provide RS422 signal output to retransmit the time signal to the SLAVE units TCS creating synchronized time networks The Chronometers have independent controls for START STOP and RESET functions and a selectable PRE SET value This PRESET defines the time to load on display when RESET is pressed on Down Chronometers and the ALARM time on Up Chronometers The ALARM state sets a digital transistor output to be acti
11. digits 100mm digit height FEMA ELECTR NICA Page 2 User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS Models Front view MODEL BDF xx TC1 Real Time Clock with MM SS format Time set through mechanical contacts on rear side terminal Output in RS422 to synchronize SLAVE units MODEL BDF xx TC2 Real Time Clock with HH MM format Time set through mechanical contacts on rear side terminal Output in RS422 to synchronize SLAVE units MODEL BDF xx TC3 Real Time Clock with HH MM SS format Time set through mechanical contacts on rear side terminal Output in RS422 to synchronize SLAVE units MODEL BDF xx TCS Unit with SLAVE function with RS422 input receives signal from MASTER units Real Time Clock or Chronometer and visualizes on display the synchronized time MODEL BDF xx TC4 Chronometer with Up or Down func tion with MM SS format Controls for START STOP and RESET Digital transistor output when reaching 00 00 or the preset ALARM value Output in RS422 to synchronize SLAVE units MODEL BDF xx TC5 Chronometer with Up or Down func tion with HH MM format Controls for START STOP and RESET Digital transistor output when reaching 00 00 or the preset ALARM value Output in RS422 to synchronize SLAVE units MODEL BDF xx TC6 Chronometer with Up or Down function with HH MM SS format Control
12. e front of the instrument is sealed IP65 To have the same level of protection between the panel and the instru ment place a rubber profile squared or round as indicated 1 Instrument BDF LI EN 2 Screw i Fixation tool User s Manual BDF xx TC1 TC2 OX Jum TC4 TC5 TC6 and TCS Warranty CE Declaration of conformity All instruments are warranted against all manufacturing defects for a period of 24 MONTHS from the shipment date This warranty does not apply in case of misuse accident or manipulation by non authorized personnel In case of mal function get in contact with your local provider to arrange for repair Within the warranty period and after examination by the manufacturer the unit will be repaired or substituted when found to be defective The scope of this warranty is limited to the repair cost of the instrument not being the manufacturer eligible for responsibility on additional damages or costs Manufacturer FEMA ELECTR NICA S A Altimira 14 Pol Ind Santiga E08210 Barber del Vall s BARCELONA SPAIN www fema es info fema es Series Models BDF 24 y BDF 44 TC1 TC2 TC3 TC4 TC5 TC6 and TCS The manufacturer declares that the instruments indicated comply with the directives and rules indicated below Directive of electromagnetic compatibility 2004 108 CEE Directive of low voltage 73 23 CEE Security rules 61010 1 Emission rules 50081 2 Immunity rules 5008
13. e position of the jumpers the polarization resistors will be configured as Pull Up 9 or Pull Down 3 O JP5 Stop JP9 Start JP10 Reset The control signals will be activated by Rising Edges or Down Edges owa O O JP6 Start JP7 Stop JP8 Reset By default configuration is activation by Down Edges for all controls Pull Up resistances and connections through mechanical contact to GND Master or Slave units JPA2 Close for SLAVE units TCS Remove IC4 JPA2 Open for MASTER units TC1 TC2 TC3 TC4 TC5 and TC6 FEMA ELEC IMPORTANT To apply the changes made on jump ers and minidips unplug and plug again the power to the instrument Honnan 123456 78 9101112 JPA2 JPA3 Open JPA4 Open Alarm Active on dip1 Inactive off Chronometer Up Down Down on dip2 Up off Luminosity 100 on on dip3 dip4 75 on off 50 off on 25 off off Real Time Clock type HH MM on dip5 MM SS off note for HH MM SS select HH MM and jumper JPA2 closed Real Time Clock mode 24 hours on dip6 12 hours off Output RS422 Newport modeon dip7 standard off Type of unit Chronometer on dip8 Clock off dips9 10 11 y 12 not used off Units with 4 or 6 digits Jumper JPA1 Closed 6 digits Jumper JPA1 Open 4 digits TR NICA Page 8 FEMA ELECTRONICA Page 9 User s Manual BDF x
14. ed value Use the control lines START STOP RESET to control the counting see section 8 If the unit has the ALARM function activated when reaching 00 00 00 the following sequence will be generated STOP counting will stop at 00 00 00 FLASH display will flash SIGNAL transistor output will activate Press RESET to leave the sequence above andto load the PRESET value on display to continue normal operation If the unit has the ALARM function not activated when reaching 00 00 00 it will switch to 99 59 59 and continue counting down see section 9 for more information on the PRESET value FEMA ELECTRONICA Page 5 User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS Connections and operation Alarm y preselection The BDF instruments working as Real Time Clocks can be seton time by closing mechanical contacts between terminals 14 13 and 6 of the Control Terminal and GND Each contact closed will add 1 on the hours and minutes and will set seconds to zero Terminal 14 to GND Adds HOUR Terminal 6 to GND Adds MINUTE Terminal 13 to GND Resets SECOND Note The controls for HOUR MINUTE and SEC OND are activated by mechanical contacts closed to GND Internally the terminals are connected to 15Vdc through a Pull Up 4K7 resistor The BDF instruments working as Chronometers with up or dow
15. ly The instrument must be installed in places with good ventilation to avoid excessive heating and far from sources of electrical noise or magnetic field generators such as power relays electrical motors speed controls etc The instrument can not be installed in open places Do not use until the installation is finished The instrument is designed to be mounted on a metallic panel with the adequate protections DO NOT clean the front lens with abrasive products such as solvents alcohol etc use a clean and water humid rag Do not expose the instrument to excessive moisture DO NOT operate the unit in the presence of flammable gases or fumes EXCITATION VOLTAGE Vexc Instruments BDF xx 32 and BDF xx 36 supply an excitation voltage of 10 to 24 Vdc 50mA to power transducers available between terminals A and C Do NOT connect these terminals to an external power supply permanent damages may result on both instruments POWER SUPPLY Connect the Power Supply to the terminals indicated in this manual Verify that the voltage and frequency of the power supply is according to the voltage and frequency values indicated in the label attached to the unit DO NOT connect the instrument to power lines which are overloaded or power lines with loads working in ON OFF cycles or with inductive loads SIGNAL WIRING Information to consider relating the wiring of the sen sors probes transducers etc The wires can act as
16. n function have 3 controls for START STOP and RESET By default these functions are activated by Down Edge with a mechanical contact to GND Internally the terminals are connected to 15Vdc through a Pull Up 4K7 resistor Terminal 11 to GND RESET Terminal 3 to GND START Terminal 10 to GND STOP Note Each control line can be configured independently to be activated by Down Edge or Rising Edge To configure to Down Edge use jumpers JP6 JP7 JP8 and place the polarization resistors ad Pull Down Jumpers JP5 JP9 JP10 Note that in this case the signals will be activated with a mechanical contact connected to 15 Vdc allowable at the same Control Terminal Control Terminal 9 15 Vdc E ee 10 STOP 2 15 Vdc 11 RESET 3 START 12 GND 4 GND 13 SECOND 5 GND ia HOUR 6 MINUTE 15 GND 7 GND 8 Not Connected STOP pin 10 START pin 3 RESET pin 11 GND ALARM Chronometer units have an ALARM function which activates when the display reaches 00 00 00 on Down Chronometers or when the display reaches the PRESET value on Up Chronometers When the ALARM activates the following procedure occurs STOP time counting stops FLASH display flashes SIGNAL the transistor output gets active When pressing RESET the unit will reset the display to 00 00 00 or to the PRESET value Note The ALARM function can be
17. s for START STOP and RESET Digital transistor output when reaching 00 00 00 or the preset ALARM value Output in RS422 to synchronize SLAVE units 08 4 BDF Clock units are available in 4 or 6 digits format Digits are 7 segment LED red color The symbol between digits is flashing in models with format HH MM indicating that the units is working properly Rear view RS422 output Power includes fuse Control terminal Alarm output terminal All units have a 15 pin SUB D terminal to connect the control signals see section 8 and time set a 9 pin SUB D terminal for RS422 communication and a 4 pole plug in screw terminal to connect alarm output see section 9 Power supply connections The power connector allows one terminal for earth and two power terminals Internal fuse is integrated on the connector and an additional fuse is available as a spare part The value of the fuses depends on the power supply and is according to rule IEC127 2 230 Vac 200 mA fuse time lag 115 Vac 400 mA fuse time lag 24 Vdc 350 mA fuse fast Powered 24 Vdc Isolated Powered 230 Vac 115 Vac optional FEMA ELECTRONICA Page 3 User s Manual BDF xx TC1 TC2 TC3 TC4 TC5 TC6 and TCS General specifications DISPLAY 4 or 6 digits in red color 7 segment Led digit height
18. ve when reach ing 00 00 00 with Down Chronometers or the value of PRESET with up Chronometers The mechanical of the BDF instruments is a very strong and sturdy aluminium housing anodized in black color for panel mount and for wall mount as an option The frontlens is antir reflexive and is firmly inserted on the aluminium profile with a rubber gasket around providing IP65 protection on the front The signal wires are connected to plug in screw clamps for higher security of the connections and standard SUB D con nectors accessible at the rear side of the instrument The power is connected to a 3 terminal plug 2 power connections and 1 earth containing an integrated protection fuse and an additional fuse as spare part Order reference Size Model Power Color Others BDF 24 TC2 0 A R si ssa 24 TC1 0 230 Vac Red 65 IP65 44 TC2 1 115 Vac Green empty 26 TC3 6 24 Vdc check for 46 TC4 isolated availability TC5 TC6 the IP65 option uses a completely TCS different type of housing from the J indicated in this documentation Check the BDF IP65 housing docu mentation for more information Sizes SIZE BDF 24 Instrument with 4 digits digit 57mm height 2 3 SIZE BDF 44 Instrument with 4 digits digit 100 mm height 4 0 SIZE BDF 26 Instrument with 6 digits 57mm digit height SIZE BDF 46 Instrument with 6
19. x TC1 TC2 TC3 TC4 TC5 TC6 and TCS Mechanical dimensions Panel cut out and weights Size 24 A B C 4 digits 57mm 264mm 120mm 112mm 2 10 40 4 75 4 41 Size 44 A B C 4 digits 100mm 480mm 180mm 112mm 4 18 90 7 09 441 Size 26 A B C 6 digits 57mm 384mm 120mm 112mm 2 15 12 4 75 4 41 Size 46 A B C 6 digits 100mm 668mm 180mm 112mm 4 27 10 7 09 4 41 Note add 27mm to the C dimension for the power supply plug Rear cover Antirreflexive filter FEMA ELECTRONICA Page 10 Size 24 D E weight 4 digits 57mm 256mm 112mm 2 3 Kg 2 10 07 4 40 5 Ibs Size 44 D E weight 4 digits 100mm 472mm 172mm o 5 0 Kg 4 18 58 6 777 11 Ibs Size 26 D E weight 6 digits 57mm 376mm 112mm 2 7 Kg 2 14 80 4 40 6 Ibs Size 46 D E weight 6 digits 100mm 680mm 172mm _ 5 7 Kg 4 36 77 6 777 12 5 Ibs PANEL CUT OUT lt Panel width Max 14 mm 0 55 Min 2 5 mm 0 10 Panel installation N 4 Pane 5 Rubber profile Introduce instrument 1 into the panel cut out and place the fixation piece 3 on each side Place screw 2 through fixa tion piece 3 until it presses the panel 4 and is firmly fixed Note Th
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BDF XX TCX