English - La Nordica
Contents
1. 9 OUN I ee 6 9 Chapter4 SAFETY DEVICES curia inn cis 10 FEUE EXFIAUST BREARAGE 10 PELLET FEED MOTOR STOP see een en 10 BOOR MICRO SWIT F reine een 10 Werte rana ee 10 TEMPOBARL POWER CU T siii loco tapa 10 _ _ _ 2 _ _ _ __ _ _ _ ________ _ 10 FEUE ERHIAUSESAFEIN DEVICE MM _ _ 10 PELLET TANK TEMPERATURE SAFETY VIA 85 C BULB anna 10 WATER OVERHEATING SAFETY VIA 100 E BULB 1 MINIMUM AND MAXIMUM PRESSURE PRESSURE 5VVI I 11 DEVICE SNOT ON TAE BIS sea ee See ee 11 INSTALLATION AND SAFELY DEVICES osorno lied 11 SAFETY DEVICES FOR CLOSED VESSEL PLANT 11 DISTANCES OF SAFETY DEVICES ACCORDING TO THE STANDARD rere nnnnnns 12 AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY u ccccscscscssscssssscssscscssscscssscscssssssssssssssessssssssssssssesees 14 TABLE OF SAFETY DEVICES FOR CLOSED VESSEL SYSTEM AND NOT PRESENT IN THE PRODUCT 13 Chapter5 ASSEMBLY AND INSTALLATION INSTRUCT IONS eee eee ee eee eee e eee eee eee eee eee eee esee esee eese 162. E 16 INSTALLATION c 17 ALLOWED INSTALLATIONS 6 17 INSTALLATIONS NOT ALLOWED 17 CONNECTION TO THE SMOKE EVACUATION SYSTEM oococnocccconononcnnoncnnoninccnonconononnononcononconononnononnononoononannononcononanass 18 SMOKE CHANNEL OR CONNEGTIOBNS i neuen 18 CHIMNEY OR INDIVIDUAL UE soriana atan 19 APPLIANCE CONNECTION TO THE FLUE AND FUEL PRODUCTS V CV VMI ICM 21 T ae ae 21 CONNECTION TO EXTERNAL AIR INLETS accident 22 INSULATION FINISHINGS COVERING AND SAFETY RECOMMENDATIONS 22 NATIONAL REGIONAL PROVINCIAL AND TOWN COUNCIL CVI I ICIM 22 Chapter6 nein 23 23 CLOSED VESSEL SYSTEM FOR AUTOMATIC LOADING APPLIANCES eere 23 GENERAL wc 23 FEEDING WATER FEATURES nennen serie 24 BH ERR 24 Chapter PRODUCT FUNCTIONALITY ass 25 CONTROL BOARD 25 lt gt 26 CURRENT DAY L MM 26 MODE
3. be built in order to avoid rain snow foreign bodies penetrating the chimney and in order that in case of winds in any direction and inclination the discharge of the fuel products is assured be positioned in a way to guarantee an adequate dispersion and dilution of the fuel products and however outside the reflux area in which the formation of counterpressures occurs Such area has different dimensions and configuration depending on the covering inclination angle it is therefore necessary to adopt the minimum heights indicated in the figure layouts below The chimney cap must not have mechanical intake means FLAT ROOF V 3 A 3 4 GAN NN a vy Ww Y Q x 7 Yd C gt Woe a Weg SA Woes 44 47 4 e 4 CS a e a e e L3 figure 5 9 SLOPING ROOF Distance gt A Distance A 50 cm over the ridge figure 5 10 24 ASSEMBLY AND INSTALLATION INSTRUCTIONS Chapter5 CHIMNEY CAPS DISTANCES AND POSITIONING Roof Distance between the Minimum chimney height inclination ridge and the chimne measured from outlet 0 50 m over the ridge 1 00 m from roof gt 1 20 0 50 m over the ridge CONNECTION TO EXTERNAL AIR INLETS The appliance must be able to use the necessary air to guarantee regular functioning through external air inlet The air inlets must comply with the
4. Generally the closed vessel system has one of the following expansion vessels Pre loaded closed expansion vessel with membrane impermeable to the passage of gases Automatic closed expansion system with compressor and membrane impermeable to the passage of gases Automatic closed expansion system with transfer pump and membrane impermeable to the passage of gases Expansion system without diaphragm GENERALITY The closed plants must have Safety valve Pump control thermostat Acoustic alarm activation thermostat Temperature indicator Pressure indicator Acoustic alarm Adjustment automatic circuit breaker switch Automatic circuit breaker switch block thermostat Circulation system Expansion system Safety dissipation system incorporated with the generator with thermal safety valve self activated whenever the appliance does not have a temperature self adjustment system The temperature safety sensors must be in place on the machine at a distance no greater than 30 cm from the flow connection Whenever the generators lack a device those missing can be installed on the thermo product flow pipe within a distance no greater than 1m from the machine Domestic type heating appliances with automatic feed must have a fuel block thermostat or a cooling circuit prepared by the manufacturer of the appliance activated by a thermal safety valve such as to guarantee that the limit temperature set by the Stan
5. Q 26 2 gt gt gt gt 9 28 II _3 lt 2 2 ________ _ _ 28 SUMMER 28 SAFETY ZONE 28 EXTERNAL THERMOSTAT FUNCTION IN STBY TOFF MODE eeesesseseeseseseeseneeneneenenenneneneenennnneneneenennenennennnen 29 FUNCTIONING CYC LE 29 I Seesen 29 V MM_ 30 START UP 31 ___ 6M V M 31 3 lt __ _ ____ 31 WATER TEMPERATURE ADJUSTMEN 32 THERMOSTAISCONNECH 32 WINTER MODE OUTPUT BOARD MANAGEMENT 4 33 WINTER DHW MODE OUTPUT BOARD MANAGEMENT usseseeseseseesesesseseenenennenenennenennenenennenennenennenennnne 33 SUMMER MODE OUTPUT BOARD MANAGEMENT encccncnoncononcnnonincononconin
6. allow the bag of pellets to come into contact with the hot boiler during the filling phase N B In the case of continuous ignition failure contact authorised technician SWITCH OFF 34 PRODUCT FUNCTIONALITY When the desired water set pint of the machine has been reached it will switch off displaying LI Off If there are external thermostats connected to the machine please consult the table on the next page WATER TEMPERATURE ADJUSTMENT The appliance can control the water temperature through a digital probe which automatically adjusts the machine functioning when nearing the desired temperature 1 When the boiler has started and entered the normal functioning phase display D1 will show the water temperature while display D2 will show the power set 2 Adjustthe desired water temperature using keys 2 and 3 During adjustment SET inflashing mode and the temperature to be set will appear on display D1 the value has max travel from 60 to 80 C whereas the functioning power will appear on display D2 3 When the desired temperature has been adjusted let SET disappear from the display 4 Adjust the desired functioning power using buttons 4 and 5 N B the company recommends to set the boiler at maximum power to speed up the water heating process the boiler will automatically slow down when nearing the set temperature 5 During normal functioning display D1 will show H20 AND THE REAL WATER TEMPERATURE whil
7. circuit breaker switch Automatic circuit breaker switch block thermostat Circulation system Expansion system e Safety dissipation system incorporated with the generator with thermal safety valve self activated whenever the appliance does not have a temperature self adjustment system DISTANCES OF SAFETY DEVICES ACCORDING TO THE STANDARD Component tae 90 Temperature safety sensors On the machine or not exceeding 30 cm Devices missing because not standard see table Not exceeding one metre on the flow pipe on next page The temperature safety sensors must be in place on the machine at a distance no greater than 30 cm from the flow connection Whenever the generators lack a device those missing can be installed on the thermo product flow pipe within a distance no greater than 1m from the machine The domestic heating appliances with automatic feeding must beequipped with a fuel block thermostat figure 4 1 4 3 or oe be equipped with a cooling circuit prepared by the manufacturer of the appliance Thecooling circuit must be activated by a heat safety valve such to guarantee that the limit temperature set by the Standard is not exceeded Connection between the power supply unit and the valve must be free from interceptions The pressure upstream from the cooling circuit must be at least 1 5 bar AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY The automatic thermostatic m
8. consequent good functioning of the product installed EXTRAFLAME S p A cannot be held responsible for the failure to comply with such precautions WARNING It is essential to carry out the functioning inspection of the product before its completion with the relative masonry finishings counterhood external coating pilasters wall painting etc EXTRAFLAME S p A does not assume any responsibility for any damages and consequent restore expenses of the above finishings even ifthe same occur following the replacement of malfunctioning particulars EXTRAFLAME S p A assures that all its products are manufactured with excellent quality materials and with manufacturing techniques which guarantee total effectiveness If during normal use of the product defective or badly working particulars should be detected the replacement of such particulars will be free of charge ex dealer who made the sale TERRITORIAL EXTENSION OF THE WARRANTY Italian territory VALIDITY The warranty is considered valid on the condition that 1 The purchaser sends the attached coupon within 8 days from the purchase date filled in in its every part The purchase date must be validated with the possession of a valid fiscal document issued by the dealer 2 Theapplianceisinstalledin compliance with the Standards in force on this subject the prescriptions contained in the provided manual and by professionally qualified staff 3 The appliance is used as prescribed in the instruc
9. following requisites 1 have a total free section of at least 80 cm 2 mustbeprotected by grates metalnetorsuitableprotectionsaslongastheydonotreducethe minimum section stated in point 1 and positioned in order to avoid them being obstructed If the combustion agent air is withdrawn directly from outside through a pipe a downward bend must be mounted outside or a protection against the wind and no grids or similar must be positioned it is recommended that the air vent always communicates directly with the installation room even if the air is withdrawn from outside through a pipe The air flow can also be obtained from an adjacent room to the installation one as long as the flow can happen freely through permanent openings communicating with the outside The adjacent room respect to the installation one must not be put in depression respect to the external environment by means of reverse draught caused by the presence of another used appliance or intake device in such room The permanent openings in the adjacent room must comply with the above described requisites The adjacent room cannot be set up as garage storage for fuelling material or activity with danger of fire INSULATION FINISHINGS COVERING AND SAFETY RECOMMENDATIONS The coverings independently from the materials with which they are made must constitute a self supporting construction respect to the heating block and not be in contact with it The wooden or fuelling materi
10. for a long period of time it is recommended that the after sales technical service is contacted to carry out at least the following operations Position the master switch on position 0 Close the water taps of both the heat system and the domestic hot water system Empty the heating system and the domestic hot water system II there is risk of freezing COMMISSIONING After the packaging has been removed check the integrity and completeness of the contents If this does not comply contact the dealer where the appliance was purchased During commissioning ofthe product check the correct functioning of all devices both safety and control which make up the boiler All electrical components that make up the boiler must be replaced with original spare parts exclusively by an authorised after sales centre thus guaranteeing correct functioning Before leaving the system the staff in charge of commissioning must check boiler functioning for at least one complete work cycle The boiler must be serviced at least once a year programming in advance with the technical after sales service WARNINGS AND SAFETY DEVICES 7 APPROVALS The Extraflame boilers have been designed and realised in compliance with the following Directives UNI EN 303 5 Boilers for central heating Boilers for solid fuel with manual and automatic feeding with anominal heat output up to 300 kW Compliance with the Low Voltage Directive 73 23 EEC Compliance
11. programming by pressing key 3 and holding this down press key 5 At this point use key 5 to move within the menu until UT F appears on display D2 If inadvertently progress is made beyond this parameter exit using key 1 and repeat the operation The value 00 will appear on display D1 keys 2 and 3 be used to adjust the percentage increase decrease desired by 5 points per time the parameter can be varied with a maximum travel from 50 to 50 40 USER PARAMETERS Adjustment table Increase the percentage value by 5 points and test functioning for at least half an hour If the problem is LACK OF FUEL attenuated but not solved increase by another 5 points Repeat the operation until the problem is solved If the problem cannot be resolved contact the after sales service Decrease the percentage value by 5 points and try functioning with the new calibration for at least half EXCESS FUEL an hour If the problem is attenuated but not solved decrease by another 5 points Repeat the operation until the problem is solved If the problem cannot be resolved contact the after sales service When the adjustment has been made press button 1 to conform and escape N B Pellet feed adjustment carried out by the after sales centre is not under warranty SPRINGS AUTOMATIC CLEANING TIMES Display pt _ 01 Display D2 02 Function 0 08 00 Automatic cleaning end time These 2 parameters allow to establi
12. switch blocks stove functioning and takes it to alarm conditions PELLET TANK TEMPERATURE SAFETY VIA 85 C BULB see figure 4 7 there is overheating inside the feed box this device blocks pellet feed motor functioning restoration is manual and must be performed by an authorised technician The restoration of 85 C safety device is not under warranty unless the after sales centre can show the presence of a faulty component SAFETY DEVICES 13 WATER OVERHEATING SAFETY VIA 100 BULB see figure 4 3 When the temperature of the water inside the product is in proximity of 100 C pellet feeding is blocked the bulb trips restoration of the safety device is manual and must be performed by an authorised technician The restoration of 100 C safety device is not under warranty unless the after sales centre can show the presence of a faulty component MINIMUM AND MAXIMUM PRESSURE PRESSURE SWITCH see figure 4 6 A minimum and maximum pressure pressure switch is installed in series with the pellet motor electric power supply If the pressure in the system is below 0 6 bar the electric power supply is blocked to the pellet feed motor If the pressure in the system exceeds 2 5 bar manual rearm of the pressure switch is triggered restoration of the safety device is manual and must be performed by an authorised technician Attention any presence of air the system could cause the minimum or maximum pressure pressure switch to int
13. terminal board ING2 T2 gt connection input between clamps INP2 and COM of the terminal board The outputs status indicated in the table below and successively are only to be considered valid with the pump working stove water temperature gt anti condensate threshold Functioning with standard configuration as set in the factory WINTER MODE State of Clamps State of outputs Boiler status OUT3 active 230 V 50 Hz Boiler on jumpered as in the factory MODE SELECTION 30 PRODUCT FUNCTIONALITY 1 Remove and restore the boiler power supply using the master switch or using the power supply cable 2 The boiler sequentially displays the following items before reaching OFF Microprocessor version LP_V or successive versions Mode Selection WINTER as set in the factory Language LANGUAGE Current day and time adjustment CLOCK Level LEVEL setting reserved for authorised technicians 3 When WINTER appears press button 5 to access the adjustment mode 4 Display D1 will show the mode currently selected while display D2 will Show Mod use keys 2 and to select the mode from those available WINTER SUMMER WINTER DOMESTIC 5 Once the desired mode has been selected press button 1 to escape and confirm WINTER MODE The boiler works controlling both thermostats only when both thermostats are satisfied the boiler switches off after a 15 minutes delay showing TOFF on the display W
14. with the Directive Electromagnetic compatibility 89 336 EEC FOR SAFETY The boiler must not be used by children or unassisted disabled persons Do not touch the boiler when you are barefoot or when parts of the body are wet or humid The safety and adjustment devices must not be modified without the authorisation or indications of the manufacturer Do not pull disconnect twist electric cables leaving the boiler even if disconnected from the electric power supply mains Do not close or reduce the dimensions of the airing vents in the place of installation The airing vents are indispensable for correct combustion Do not leave the packaging elements within reach of children or unassisted disabled persons The hearth door must always be closed during normal functioning of the product Avoid direct contact with parts of the appliance that tend to heat up during functioning Check for the presence of any obstructions before switching the appliance on following a prolonged standstill period The boiler has been designed to function in any climatic condition also critical In particularly adverse conditions strong wind freezing safety systems may intervene that switch the boiler off If this occurs contact the technical after sales service and always disable the safety system If the flue should catch fire be equipped with suitable systems for suffocating the flames or request help from the fire se
15. 7 00 switch off 18 00 OK switch on 22 00 00 switch off 05 00 00 ERROR First of all the current date and time must be set using the current date and time adjustment sequence to give a reference to the function itself To access programming press 3 hold it down and press 5 and then release both keys together Shift using button 5 until CHRONO appears on display D1 The table below gives all weekly programmer parameters Display D2 Ne Display D1 S ey ON OFF Act Deact weekly programmer 5 9 5 5 Time 1st switch off OFF or from 00 00 to 23 50 Consents for 1st switch on off for various days ON OFF 1 ON OFF 2 ON OFF 7 USER PARAMETERS 3 OFF from 00 00 to 23 50 5 Chapter8 Installerparameter 4 203 0 1 5 UT5 Time2ndswitch on 7 203 OFForfrom00W0to23 50 5 _UT6 Time2ndswich of 203 00 00102350 5 017 Consentsfor2nd switch on offfor various days 203 ON OFF 1 ON OFF 2 ON OFF7 5 UT8 Time3rd switch on OFF or from 00 00 to 23 50 5 UT9 3rd switch off OFF or from 00 00 to 23 50 5 Consents for 3rd switch on off for various days ON OFF 1 ON OFF 2 ON OFF 7 Let s suppose that the weekly programmer function is to be used and 3 time periods are to be used in the following way 1st time span from 08 00 to 12 00 every day of the week excluding Saturday and Sunday 2nd time span from 15 00 to 22 00 o
16. AMMER enter user programming by pressing key 3 and holding it down press key 5 Shift using button 5 until CHRONO appears on display D1 and set OFF in display D2 using keys 2 and 3 Successively press key 1 to confirm and escape The manual controls from the display or remote control always remain priority with respect to programming PELLET FEED ADJUSTMENT In the case of functioning problems owing to the quantity of pellets adjust pellet feeding directly from the control board The problems correlated to the amount of fuel can be divided into 2 categories 1 LACK OF FUEL the stove can never develop a suitable flame tending to remain very low even at high powers at minimum power the stove tends to almost switch off taking the stove into NO PELL alarm conditions when the stove displays the NO PELL alarm there may be non burned pellets inside the pot 2 EXCESS FUEL it develops a very high flame even at low powers the brazier tends to become encrusted blocking the holes for air intake due to the excessive pellet feed as it is only burned partially N B If the problem occurs after only a few months working check that routine cleaning stated in the booklet has been carried out correctly The regulation to be performed is a percentage Therefore a modification of this parameter will lead to a proportional variation of all feeding speeds To access the percentage adjustment of pellet feeding enter the user
17. EXTERNAL THERMOSTAT FUNCTION IN STBY TOFF MODE The Stby function switches the boiler off when the additional external thermostat is satisfied DUTS 3 NIN 14 817 1 Connect one external thermostat in contacts 1 and 2 STBY ofthe board THERMOSTAT CONNECTION CONTACT STATUS STOVE FUNCTIONING STBY 27 OPEN REQUEST IGNITION CLOSED NOT REQUESTED SWITCH OFF 2 When the mechanical thermostat reaches the desired temperature the boiler enters the STBY TOFF phase automatically switching itself off external contact closed and without any delay 3 When the external contact opens again the boiler will switch on again in automatic mode A N B If this is the function to be used it is necessary to leave the jumpers connected to the rear part of the boiler in inputs ING1 and ING2 FUNCTIONING CYCLE BASIC INSTRUCTIONS 32 PRODUCT FUNCTIONALITY The boiler you have purchased uses pellet fuel This type of material is obtained from natural waste from the machining of wood By means of a special process that does not require the use of any binding agent and additive the waste is compressed in industrial machinery under high pressure and they become solid wooden pellets IT IS PROHIBITED to burn non pelletised raw materials inside our boilers The failure to comply with these prescriptions voids all guarantees and could jeopardise the safety of the appliance The following recommendations must be followed the first two
18. INTER DOMESTIC MODE The boiler works controlling both thermostats but in this case input INP2 has priority with respect to INP1 When input INP2 must be satisfied the display shows DHW only when both thermostats are satisfied the boiler switches off after a 15 minute delay showing TOFF on the display SUMMER MODE The boiler works only controlling the state of the priority input INP2 the state of the input INP1 is completely ignored and therefore also output OUT 4 is always disabled When the thermostat is satisfied the boiler switches off without any delay showing TOFF on the display Electrical features applicable external devices Max voltage 230 V Frequency 50 Hz Max power per channel 250 W SAFETY ZONE This function activates if the water temperature inside the boiler exceeds 85 C even if there is no request for heat the electro thermal pump control relating to OUT4 and OUTS is enabled The stopping of the electro thermal pump controls will happen when the temperature decreases It is fundamental that the installer foresees the presence of an important heating area in the home in which at least one radiator is never closed The lack of a venting area can lead to boiler overheating with consequent activation of the mechanical safety devices The outputs performed by the Extraflame after sales service in order to release these safety devices are under the customer s responsibility PRODUCT FUNCTIONALITY 31
19. TERMOPELLET LP14 LP2O User manual _ PELLET BOILERS Read the instructions carefully before installation use and maintenance The instruction book is an integral part of the product Congratulations You are now the owner of an Extraflame boiler The Extraflame boiler is a great heating solution developed from the most advanced technology with top quality machining and modern design aimed at making you enjoy the fantastic sensation that the heat of a flame gives in complete safety This manual will help you to use your boiler correctly must be read with great attention before use IMPORTANT Make sure that your dealer fills the space in that is dedicated to your authorised specialist He will help you with pleasure if you should have problems using your new boiler AUTHORISED SPECIALIST COMPANY Mr STREET NAME N Post code TOWN CITY COUNTY TELEPHONE FAX All Extraflame products are built in compliance with the following Directives 89 106 EEC Construction Products 89 366 EEC EMC Directive 2004 108 CE EMC Directive 2006 95 CE Low Voltage Directive and the Standards EN 60335 1 EN 60335 2 102 EN 61000 3 2 9 4 4 fo de m m m 2 2 2 UU U O O O EN 55014 2 EN 303 5 ey Chapter WARNINGS AND SAFETY DEVICES nun 7 Chapter3 LL
20. The horizontal routes will have to have minimum upward slope of 3 The length of the horizontal route must be minimal and however not higher than 3 meters The number of direction changes including the one for effect of using the element must not be more than 4 if 4 bends are used use double wall piping with an internal diameter of 120 mm In any case the smoke channels must seal the fuel and condensing products and be insulated if they pass externally to the installation room The use of counterslope elements is forbidden The smoke channel must allow the recovery of soot or be brushed The smoke channel must be at constant section Any section changes are only allowed at the flue coupling ASSEMBLY AND INSTALLATION INSTRUCTIONS 21 Chapter5 a It is forbidden to have other air supply channels and pipes for plant engineering especially if over sized transit inside the smoke channels The mounting of manual draught adjustment devices on forced draught appliances is forbidden CHIMNEY OR INDIVIDUAL FLUE The chimney or individual flue must respond to the following requisites seal the fuel products waterproof and adequately insulated similarly to the use conditions be realised with materials which resist the normal mechanical stresses heat action of the fuel products and any condensing have mainly vertical progress with deviations from the axis not higher than 45 be adequately distanced from fuel o
21. activated whenever the appliance does not a block automatic circuit have a temperature self adjustment system breaker switch Figure gt As per standard Not as per standard figure 4 1 16 SAFETY DEVICES Rearm of the H O 100 overheating mechanical bulb 6 litre expansion vessel figure 4 3 figure 4 4 Enlarged detail of the door safety micro switch Pressure switch detail maximum pressure micro switch figure 4 5 Pressure switch minimum pressure micro switch rearm of the 85 C pellet tank overheating mechanical bulb figure 4 7 SAFETY DEVICES 17 18 Safety valve discharge Thermometer 5 Manometer 2 Flow NY 2 Return ESBE 55 C gt lt gt lt F Filling system figure 4 8 SAFETY DEVICES ASSEMBLY AND INSTALLATION INSTRUCTIONS The installation must comply with UNI 10683 2005 heat generators fed with wood and other solid fuels installation The chimneys have to be in compliance with UNI 9731 1990 chimneys classification based on thermal resistance 13384 1 2006 chimneys thermal and fluid dynamics calculation method UNI 7129 point 4 3 3 Fire Department dispositions local rules and prescriptions UNI 1443 2005 chimneys general requisites UNI 1457 2004 chimneys terracotta and ceramic inside pipes GLOSSARY CLOSED HEARTH APPLIANCE Heat generator whi
22. als beam and finishings must be positioned outside the hearth radiation area or adequately insulated In case coverings in fuelling material or sensible to heat exist in the space above the generator an insulating and non fuelling protection diaphragm must be inserted Elements in fuelling or inflammable material like wooden furniture curtains etc directly exposed to the hearth radiation must be positioned at a safe distance The appliance installation must guarantee easy access for cleaning the same appliance discharge gas pipe and flue NATIONAL REGIONAL PROVINCIAL AND TOWN COUNCIL REGULATIONS Itis necessary to bear in mind all laws and national regional provincial and town council Standards present in the country the appliance has been installed ASSEMBLY AND INSTALLATION INSTRUCTIONS 25 HYDRAULIC SYSTEM Certain concepts referring to Italian normative UNI 10412 2 2006 are described in this chapter As previously described when installing all national regional provincial and town council Standards in force provided by the country in which the appliance has been installed must be complied with TYPE OF SYSTEM There are two different types of plant Open vessel plant and closed vessel plant The product has been designed and realised to work with closed vessel systems CLOSED VESSEL SYSTEM FOR AUTOMATIC LOADING APPLIANCES System in which the water it contains is not in direct or indirect communication with the atmosphere
23. aneous use of the heat generator is forbidden where a risk exists of one of the two rooms being placed in depression respect to the other 20 ASSEMBLY AND INSTALLATION INSTRUCTIONS CONNECTION TO THE SMOKE EVACUATION SYSTEM SMOKE CHANNEL OR CONNECTIONS To mount the smoke channels non flammable elements will have to be used ideal for resisting fuel products and their eventual condensing The use of flexible metal and asbestos cement pipes to connect the appliances to the flue is forbidden even for pre existing smoke channels There must be continuity between the smoke channel and the flue so that the flue does not lean on the generator The smoke channels must not cross rooms where the installation of the combustion appliances is not allowed The mounting of the smoke channels must be carried out in order to guarantee smoke seal for the appliance functioning conditions limit the forming of condensate and avoid it being transported towards the appliance The mounting of horizontal routes must be avoided For appliances where ceiling or wall non coaxial discharges respect to the appliance smoke outlet have to be reached the direction changes will have to realised using open elbows not higher than 45 see figures below Insulating product Inspection N L L A L L figure 5 1 figure 5 For the heat generator appliances equipped with electric fan for expelling fumes the instructions below must be followed
24. boiler will block any alarm release attempt during this phase showing the alarm itself and WAIT FOR COOL alternately on the display The alarm can only be released using button 1 when it switch off has been completed COOLING WAIT Attempt to release the alarm ALARM with boiler still in cooling mode 46 PRODUCT DISPLAY TABLES LUMINOUS INDICATORS IL is on off when the Weekly programmer function is activated Itindicates the Weekly programmer deactivated function For all settings relative to the following function see the Weekly programmer function The indicator flashes when the real functioning power is different Indicator between the real haces functioning power and the power _ __ P The indicator has a fixed light when the real functioning power is set point the same as that set Not used Not used IL is off on when the electrode is activated deactivated To restore the functioning ofthe component contact an authorised technician It indicates deactivation of the ign plug IL indicates functioning of the IL is on off when the fumes exhaust motor 15 activated deactivated fumes motor It indicates pump functioning It is off on when the pump is activated deactivated It is on off when the pellet feed motor is activated deactivated During normal functioning the following indicator switches on flashing It indicates functioning of the pellet feed mot
25. ce If it is damaged lost request another copy from the area technician This boiler must be destined for the use for which it has been expressly realised The manufacturer is exempt from any liability contractual and extracontractual for injury damage caused to persons animals and objects due to installation adjustment and maintenance errors and improper use INSTALLATION Installation of the boiler and auxiliary equipment in relation to the heating system must comply with all current Standards and Regulations and to those envisioned by the law Installation must be carried out by authorised staff which must provide the buyer with a declaration of conformity for the system and will assume full responsibility for final installation and as a consequence the correct functioning of the installed product It is necessary to bear in mind all laws and national regional provincial and town council Standards present in the country the appliance has been installed Extraflame S p A cannot be held responsible for the failure to comply with such precautions Before installation wash the pipes of the system well in order to remove any residues that could compromise the correct functioning of the appliance During installation inform the user regarding a In case of water leaks he must close the water supply and promptly warn the after sales technical service b The system working pressure must be checked periodically If the boiler is not used
26. ch opening is only allowed through the loading of the fuel during use BIOMASS Biological material excluding the material incorporated in geological formation and transformed in fossil BIOFUEL Fuel produced directly or indirectly by biomass CHIMNEY Vertical pipe with the aim to collect and expel at a convenient height from the ground the fuel products coming from only one appliance SMOKE CHANNEL OR CONNECTION Pipe or connecting element between heat generator appliance and chimney to evacuate fuel products INSULATION Together of devices and materials used to prevent the transmission of heat through a wall which separates rooms with different temperature CHIMNEY CAP Device positioned at chimney peak to ease the dispersion of fuel products in the atmosphere CONDENSATION Liquid products which form when the fuel gas temperature is lower or equal to the water dew point HEAT GENERATORS Appliance which allows to produce thermal energy heat through the rapid transformation through combustion of the chemical energy of the same fuel GATE VALVE Mechanism to amend the fuel gas dynamic resistance ASSEMBLY AND INSTALLATION INSTRUCTIONS 19 SMOKE EVACUATION SYSTEMS Flue gas exhaust system independent from the appliance constituted by a fitting or smoke channel chimney or individual flue and chimney cap FORCED DRAUGHT Air circulation by means of the fan activated by electric motor NATURAL DRAUGHT Draught which determina
27. cle the boiler will re ignite supply automatically CLEANING The boiler is cleaning the pot The automatic brazier cleaning is accompanied by this signal on the display EXCHANGER CLEANER BLOCKED Itis notan alarm therefore the boiler continues with normal functioning If automatic cleaning is blocked the display Automatic cleaning of the springs shows this signal and the working status of the boiler blocked alternately The automatic system restore operations must be carried SANITARY 44 Display of mode out by an authorised technician WINTER SANITARY coe description of WINTER SANITARY Mode PRODUCT DISPLAY TABLES ALARMS Signals Display D1 It is on in the presence of one of the alarms described below and is accompanied by the relative signal in display D1 which identifies the cause To reset the alarm just hold key 1 down Indicates the presence of an for 3 seconds when the boiler is completely cold alarm If flashing it indicates the deactivation of the depression sensor The sensor restoration operations must be carried out by an authorised technician The fumes motor is blocked The speed control probe is broken No power supply to the fumes motor hetues probei broken wait for complete cooling and repeat GAS PROBE The fumes probe is 2 de If the problem persists the restoration operations must be disconnected from the board carried out by an a
28. ct is performed by a Technical After Sales Centre which will supply all information for correct use WARRANTY INTERVENTIONS The request for information must be sent to the dealer The warranty intervention envisions the repair of the appliance without any charge as provided by the law in force LIABILITY EXTRAFLAME S p A does not grant any compensation for direct or indirect damages caused or dependant by the product LAW COURT The Vicenza Law Court is elected as the competent court for any disputes 48 WARRANTY CONDITIONS QUALITY CONTROL QUALITY CONTROL 49 Chapter16 Notes 50 GExtraflame Riscaldamento a Pellet PELLET BOILERS EXTRAFLAME S p A Via Dell Artigianato 12 36030 MONTECCHIO PRECALCINO Vicenza ITALY Tel 0445 86591 1 Fax 0445 865912 http www lanordica extraflame com E mail info extraflame com Extraflame reserves the right to vary the features and data given in this document at any time without forewarning in order to improve its products This manual therefore cannot be considered as a contract for third parties This document is available at www extraflame it support 004205170 INGLESE Manuale Utente LP14 LP20 REV 004 130510
29. dard is not exceeded The connection between the feed unit and the valve must be free from interceptions The pressure upstream from the cooling circuit must be at least 1 5 bar 26 HYDRAULIC SYSTEM COMMISSIONING CHECKS Before connecting the boiler arrange a an accurate washing of all plant piping in order to remove any residues which might compromise the correct functioning of certain plant components pumps valves etc b a check to verify that the flue as adequate draft is not narrowed and that other appliances do not discharge into the flue This is to prevent unexpected power increases Only after this control can the flue fitting be mounted between the boiler and the flue A check of the connections with pre existing flues is recommended FEEDING WATER FEATURES The chemical physical features of the plant and reinstate water are fundamental for the correct functioning and life span of the boiler Amongst the inconveniences caused by bad quality feeding water the most frequent is the scaling of the thermal exchange surfaces Less frequent but equally serious is the corrosion of the water side surfaces of the entire circuit It is known that the limescale scalings even if there are only a few millimetres due to their low thermal conductivity greatly reduce the thermal exchange determining damaging located heating It is strongly recommended in the following cases to treat the water a very hard water available high
30. er than 20 b very extended plants c large water quantities restored due to leaks d subsequent fillings due to plant maintenance work To treat the feeding water of the heating plants it is recommended to always contact specialised companies FILLING THE PLANT Once the hydraulic connections have been carried out proceed to connecting the plant Open all air venting valves of radiators boiler and plant Gradually open the load cock ensuring that the air venting valves work regularly Using the manometer check that the plant is pressurised In case of closed vessel plant reach the pressure of about 0 11 0 12 MPa 1 1 1 2 bar Close the load cock and again release the air from the boiler through the venting valve HYDRAULIC SYSTEM 27 PRODUCT FUNCTIONALITY CONTROL BOARD REMOTE CONTROL SENSOR not available for this product 01 32 0 7 1 1 gt ON OFF BUTTON By pressing button 1 it is possible to switch the stove on and off automatically 4 5 gt FUNCTIONING POWER The heat power be adjusted using buttons 4 and 5 Display D1 to view the various messages Display D2 to view the power set 28 PRODUCT FUNCTIONALITY LANGUAGE SELECTION Follow the procedure below to select the desired language 1 Remove and restore the boiler power supply using the master switch or using the power supply cable 2 The boiler sequentially displays the following items before reaching OFF Microprocessor ver
31. ervene If the minimum pressure pressure switch intervenes blocking pellet feed into the machine alarms may occur connected to the lack of fuel ATTENTION For regular functioning of the product an ideal system pressure of 1 1 bar is recommended cold system Moreover there must be no air in the system Extraflame recommends the installation of suitable air vent devices the system Any air venting operations from the system or the product is not covered by the warranty DEVICES NOT ON THELIST During installation of the stove it is MANDATORY to insert amanometer into the system in order to display the water pressure INSTALLATION AND SAFETY DEVICES The installation relative plant connections commissioning and inspection of correct functioning must be carried out perfectly in total compliance with Standards in force both national and regional as well as these instructions For Italy installation must be carried out by professionally authorised staff Ministerial Decree dated 22 01 08 n 37 Extraflame S p A declines all responsibility for damages to objects and or persons caused by the plant SAFETY DEVICES FOR CLOSED VESSEL PLANT According to the UNI 10412 2 2006 Standard in force in Italy the closed plants must have Safety valve Pump control thermostat Acoustic alarm activation thermostat 14 SAFETY DEVICES Temperature indicator Pressure indicator Acoustic alarm Adjustment automatic
32. gs i e the rejects of pure wood without paint sawmill carpenter products and products from other activities connected to working and transforming wood to very high pressures This type of fuel is absolutely ecological as no glues are used to hold it together In fact the compactness of the pellets is guaranteed through time by a natural substance that is found in wood lignin As well as being an ecological fuel as wood residues are made the most of the pellet also has technical advantages Pellet density is about 650 kg m and water content is equal to 8 of its weight For this reason the pellet does not have to be seasoned in order to obtain a sufficiently adequate heat yield The pellet used must comply with the features described by the Standard lt O Norm M 7135 DIN plus 51731 UNI CEN TS 14961 Extraflame recommends the use of pellets with a diameter of 6mm with its products ATTENTION THE USE OF EXPIRED PELLETS OR ANY OTHER MATERIAL DAMAGES THE FUNCTIONS OF YOUR PRODUCT AND CAN DETERMINE THE INVALIDITY OF THE WARRANTY AND THE ANNEXED RESPONSIBILITY OF THE MANUFACTURER PELLET FEEDING During first product use feed the pellet inside the tank as illustrated in the figure until completely full figure 3 1 N B It is important to periodically check the residue pellet inside the tank to avoid it finishing completely which results in the boiler switching off WARNINGS The use of expired pellets or any ot
33. heat yield This automatic system can be excluded in certain times for example at night to limit any noise due to the mechanical cleaning movement see spring automatic cleaning times chapter In figure 9 5 it is possible to note how ash can be accumulated through time therefore the company recommends in depth cleaning by a technician at least once a year figure 9 3 figure 9 4 figure 9 5 42 BOILER CLEANING DOOR AND ASH DRAWERS GASKETS Chapter9 The gaskets guarantee the tightness of the boiler and its consequent good functioning These must be checked regularly if they should be worn or damages they must be replaced immediately These operations must be carried out by an authorised technician A N B For correct functioning the boiler must undergo routine maintenance by an authorised technician at least once a year If the power supply cable is damaged it must be replaced by the after sales service or by a similarly qualified person so as to avoid al risks figure 9 6 m figure 9 7 CONNECTION TO THE FLUE Suck and clean the pipe that leads to the flue yearly or anytime that it is necessary If there are horizontal tracts the residues must be removed before they can obstruct smoke passage NON CLEANING jeopardises safety BOILER CLEANING 43 e Chapter10 PRODUCT DISPLAY TABLES WAIT FOR COOL ST BY TOFF T1 FLASHING T2 FLASHING TOFF SIGNALS A new ignition is attempted w
34. hen When the stove switches off normal or caused by an the boiler has just been switched alarm it is necessary to wait until it cools down completely off normal switch off or caused by therefore clean the brazier an alarm The boiler can only be re ignited successively See description of External thermostat function in STBY Therearinput STBY issatishedand TOFF mode the boiler is waiting to re ignite To exclude this function press key 1 to take the boiler to OFF Indicates that satisfied Indicates that satisfied and disconnect the external thermostat from the boiler input INGI is See description of Mode chapter RUE 19 See description of Mode chapter The temperature of the water has exceeded the more than 5 C The water set threshold by Check the correct functioning of the hydraulic plant On lowering of the water temperature 5 below the set has reached threshold the machine will re start in automatic mode temperature of 85 C The 2 rear inputs INP1 and INP2 are both satisfied contacts open Check the status of the 2 rear inputs ING1 and ING2 If 1 of the 2 external thermostats is no longer satisfied contact closed the boiler will go back to ignition in automatic mode To exclude any boiler re ignition just hold down button 1 for 3 seconds taking the boiler to OFF BLACK OUT COOLING No current on the main power After the complete switch off cy
35. her unsuitable material can damage certain boiler components and jeopardise its correct functioning this can determine the invalidity of the warranty and the relative responsibility of the manufacturer Extraflame invites the user to use pellet in compliance with the described features and the Standards in force 12 THE FUEL SAFETY DEVICES FLUE EXHAUST BREAKAGE If the suction device stops the electronic board immediately blocks the pellet supply PELLET FEED MOTOR STOP the motor reducer stops for any reason the machine goes into alarm mode and the fumes motor continues to function in order to expel all combustion gas until the minimum cooling level is reached DOOR MICRO SWITCH see figure 4 5 When the product door is opened a safety micro switch blocks fuel feeding NO IGNITION If a flame is not developed during the ignition phase the appliance will go into no ignition alarm mode TEMPORARY POWER CUT II the power cut is less than 10 seconds normal functioning will continue when the current returns If the power cut is longer than 10 seconds the black out alarm will occur when the current returns taking the product to complete cooling When cooling has ended it will re start in automatic mode ELECTRIC SAFETY stove is protected against strong current changes by a master fuse that is found in the rear part of the stove 2 5A 250V Delayed FLUE EXHAUST SAFETY DEVICE An electronic pressure
36. ixing valve is applied in solid fuel boilers as it prevents cold water return in the exchanger figure 4 8 Routes 1 and 3 are always open and together with the pump installed on the return they guarantee water circulation inside the biomass boiler exchanger An elevated return temperature allows efficiency improvement reduces formation of smoke condensation and prolongs the boiler life span Valves on the market have different calibrations Extraflame advises use of model 55 c with 1 hydraulic connections Once the valve calibration temperature is reached route 2 is opened ad the boiler water goes to the system via the flow Extraflame recommends not to use this device whenever the DHW is produced through an instant heat exchanger SAFETY DEVICES 15 TABLE OF SAFETY DEVICES FOR CLOSED VESSEL SYSTEM AND NOT PRESENT IN THE PRODUCT Safety valve managed by H O Pump control thermostat probe and board firmware Acoustic alarm activation thermostat Temperature indicator display d Pressure indicator gt gt 9 Adjustment automatic circuit breaker switch board firmware X Water overheating automatic circuit breaker block switch block thermostat Circulation system Expansion system Safety dissipation system incorporated with Not necessary as the machine the generator with thermal safety valve self has a t self adjusting system
37. n directly or indirectly affect persons objects and pets as a consequence of failure to comply with the prescriptions indicated in this manual book All particulars subject to normal wear are not covered by warranty This category includes The gaskets all ceramic or toughened glass coverings and cast iron or Ironker grids the painted chrome or gold plated details the majolica the handles and the electric cables Colour variations crackles and slight size differences of the majolica parts are not a reason for claims as they are natural features of the materials themselves Parts in refractory material Masonry work The plant particulars for the production of domestic water not supplied by EXTRAFLAME S p A water products only The heat exchanger is excluded from the warranty unless an adequate anti condensate circuit which guarantees a minimum return temperature of the appliance of at least 55 C only water products e 4 4 4 Further clauses The warranty also excludes any calibration or regulation interventions of the product in relation to the type of fuel or the type of installation In case of replacing particulars the warranty is not extended No compensation will be paid for the time the product is inefficient This warranty is valid only for the purchaser and cannot be transferred Recommended inspection with payment EXTRAFLAME S p A recommends that the functional inspection of the produ
38. nly Saturday and Sunday 3rd time span not used Let s set the data Parameter 0 D2 UT O flashing DI ON Use buttons 2 and 3 to activate the weekly programmer by setting the value at ON on display D2 Parameter 1 D2 UT 1 flashing D1 E g 08 00 00 Use buttons 2 or 3 to set 08 00 which corresponds to the switch on time of the 1st time span To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter 2 D2 UT 2 flashing D1 E g 12 00 00 Use buttons 2 or 3 to set 12 00 00 which corresponds to the switch off time of the 1st time span To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter 3 D2 UT 3 flashing D1 OFF 1 Activate the first time span for every day of the week except Saturday and Sunday To do this use keys 2 and 3 in the following way a key 3 scroll the various days key 2 enable disable ON OFF the 1st time span for that day Example Day Initialvalue Functionkey2 Finalvalue Functionkey3 MONDAY 061 __ OFF1 ON 1 and vice versa ON 1 time span active Gotonextday ON 2 time span active Go to next day OFF 4 FRIDAY OFF5 __ OFF5 gt ON 5 and vice versa ON 5 time span active Gotonextday SATURDAY OFF6 OFF 6 ONG and vice versa OFF 6 time deactivated Gotonextday To confirm and continue programming press button 5 P
39. o current during the ignition procedures described in the Ignition chapter phase If the problem persists the restoration operations must be carried out by an authorised technician Check for the presence of pellets in the feed box The pellet feed box is empty Adjust pellet flow see Pellet feed adjustment No pellet feed Switch off the machine wait for complete cooling and repeat The motor reducer does not NO PELLETS the ignition cycle feed pellets I the problem persists the restoration operations must be Some mechanical safety devices carried out by authorised technician relating to water have tripped PRODUCT DISPLAY TABLES 45 BLACK OUT NO IGNITION Chapter10 Check the hydraulic plant pressure The circulation pump is Bleed the air from the plant blocked Switch off the machine wait for complete cooling and repeat Insufficient plant pressure the ignition cycle Presence of air in the system If the problem persists the restoration operations must be carried out by an authorised technician HIGH WATER TEMP Switch off the machine wait for complete cooling and repeat DOOR BLOCKED The automatic cleaning ofthe the ignition cycle brazier results blocked If the problem persists the restoration operations must be carried out by an authorised technician Every time the boiler displays one of the alarms listed above it will switch off automatically The
40. oncononconononnononcononconononnononcononconononos 33 Chapter8 22 3 32 _ _22 32 lt _ lt 3 3 ____ 34 _ 22 _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34 PELLET FEEL V M 0 37 SPRINGS AUTOMATIC CLEANING TIMES unse nie aia 38 Chapter9 BOILER CLEANING sita 39 BRAZIER CLEA NIN O een es een een 39 SPRING CLEANING 39 DOOR AND ASH DRAWERS GASKE Pau una aan ias 40 CONNESTON TO THE FLUE 40 Chapter10 PRODUCT DISPLAY TABLES ua 41 WARRANTY CONDITIONS 45 QUALITY CONTROL ost M 46 WARNINGS AND SAFETY DEVICES INTRODUCTION The boilers produced by our establishment are built with attention to the individual components in a way to protect both the user and the installer from any accidents It is therefore recommended that after any intervention on the product that authorised staff pays particular attention to the electric connections especially the stripped parts of the wires These must not escape from the terminal board in any situation thus preventing possible contact with the live parts of the wire The instruction manual is an integral part of the product make sure that it always accompanies the appliance even if transferred to other owners or user or is transferred to another pla
41. or Not used Not used If on it indicates the functioning of both outputs OUT3 and OUT4 If it flashes quickly 2 flashes per second it indicates functioning of Indicates the status of OUT3 and output OUT4 If it flashes slowly 1 flash per second it indicates functioning of output OUT3 If off it indicates that the 2 outputs are off Indicates the automatic cleaning The indicator flashes is fixed when the automatic cleaning of the o o status of the pot pot is activated deactivated Indicates the receipt of the signal Is switched on during communication between remote control and from the remote control boiler PRODUCT DISPLAY TABLES 4 WARRANTY CONDITIONS EXTRAFLAME S p A with offices in via dell Artigiananto 10 Montecchio Precalcino VI warrants this product for 2 two YEARS from purchase date for manufacturer and material faults The warranty becomes void in case the defect of conformity is not filed with the dealer within two months from date of its finding The responsibility of EXTRAFLAME S p A is limited to the supply of the appliance which must be perfectly installed following the indications contained in the appropriate manuals and books provided with the purchased product and in compliance with the laws in force Installation must be performed by qualified staff under the responsibility of the person entrusting him who will assume complete responsibility for the definitive installation and
42. or three times the boiler is ignited no children must be present because the vapours emitted can be noxious to health Adults should also avoid long stays Do not touch the surfaces as they could still be unstable Airthe room well several times The hardening of the surfaces is terminated after several heating processes This appliance must not be used to burn waste Before switching the boiler on the following points must be verified the feed box must be full of pellets the combustion chamber must be clean The brazier must be completely free and clean check the hermetic closure of the fire door and the ash drawer make sure the power supply cable is connected correctly the bipolar switch in the rear right part must be positioned on 1 The functioning procedure will follow these points 1 Cleaning the trapdoor trapdoor blows in automatic mode 2 lgnition 3 Start up 4 Functioning 5 Switch off IGNITION A Press key 1 for 3 seconds After a check up of about 8 seconds the machine will start to clean the brazier by striking the trapdoor and then starts the ignition process following these 3 points 1 Power supply to the ign plug 2 Power supply to the pellet feed motor 3 Start up of the fumes motor If after a maximum of 18 minutes the machine has not ignited the no ignition alarm occurs In the case of alarm due to no ignition follow these points 1 Wait a minimum of 10 minutes without p
43. r flammable materials through air space or opportune insulation 0 9 8 1000 have preferably circular internal section the square or rectangular sections must have round corners with a radius not lower than 20 mm have constant internal section free and independent have rectangular section with max ratio between the sides of 1 5 It is recommended that the smoke pipe be equipped with a collection chamber for solid materials and any condensing situated under the smoke channel inlet so that it can be easily opened and inspected from airtight door 22 ASSEMBLY AND INSTALLATION INSTRUCTIONS Chapter5 Chimney cap Wind proof 5 ar A A A N Flue N AR A N NN NN AN S Inspection Insulated external pipe figure 5 7 figure 5 8 ASSEMBLY AND INSTALLATION INSTRUCTIONS 23 APPLIANCE CONNECTION TO THE FLUE AND FUEL PRODUCTS EVACUATION The flue must receive the discharge from only one heat generator The direct discharge towards closed spaces is forbidden even with clear sky The direct discharge of the fuel products must be at roof and the smoke pipe must have the features provided in the Chimney or individual flue section CHIMNEY CAP The chimney cap must comply with the following requisites have an internal section equivalent to that of the chimney have useful outlet section not lower than double the chimney internal section
44. ress button 4 to go back to the previous parameter WEDNESDAY OFF3 OFF 3 gt ON 3 and vice versa ON 3 time span active 38 USER PARAMETERS Parameter 4 D2 UT 4 flashing 01 00 N B This parameter is reserved for the after sales service and must not be modified Parameter 5 D2 UT 5 flashing D1 E g 15 00 00 Use buttons 2 or to set 15 00 which corresponds to the switch on time of the 2nd time span To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter 6 D2 UT 6 flashing D1 E g 22 00 00 Use buttons 2 or to set 22 00 which corresponds to the switch off time of the 2nd time span To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter 7 D2 UT 7 flashing D1 E g OFF 1 Activate the second time span only Saturday and Sunday To do this use keys 2 and 3 in the following way a key 3 scroll the various days b key 2 enable disable ON OFF the 1st time span for that day Example Day _Initialvalue Functionkey2 Finalvalue Functionkey3 MONDAY OFF15 ON1andviceversa OFF 1 time deactivated Gotonextday _ TUESDAY 08 2 08 25 2 and vice versa OFF 2 deactivated Go to next day WEDNESDAY OFF3 OFF3 gt ON3andviceversa OFF 3 time deactivated Go to next day THURSDAY OFF4 4 gt ON 4and vice
45. ressing any button on the display as there is a safety delay of 10 minutes If a button is pressed within the 10 minute delay time the delay re starts the count from the Start PRODUCT FUNCTIONALITY 33 2 Open the door and empty the pellets from the brazier ATTENTION N B DO NOT PUTTHE PELLETS BACK IN THE TANK FROM THE BRAZIER 3 Close the door 4 Press key 1 for 3 seconds After a check up of about 8 seconds the machine will start to clean the brazier by striking the trapdoor and then starts the ignition process following these 3 points 1 Power supply to the ign plug 2 Power supply to the pellet feed motor 3 Start up of the fumes motor If ignition takes place after flame recognition the machine will automatically go into the third phase start up Times for flame recognition can vary on the basis of the type of fuel and installation of the product itself N B As times are variable there are no precise or defined times START UP The start up time is completely automatic and has a fixed time This phase is necessary to take the machine to normal working conditions FUNCTIONING In the functioning phase the user can set the power of the product using key 4 to decrease it and key 5 to increase it The higher the power the greater the speed of the product itself in reaching normal working conditions of the system ATTENTION 1 Do not use any inflammable liquids for ignition 2 Do not
46. rvice If the boiler should block indicated by a signal on the display and that is not relative to lack of routine maintenance contact the technical after sales centre USE These boilers must be used to heat water to a temperature that does not exceed boiling point in the conditions of installation 8 WARNINGS AND SAFETY DEVICES TECHNICAL FEATURES LP 14 220 1327 533 525 gt kg 2 O gt mm mm mm mm mm Max global heat output Max useful heat output to the water N Q D Hz Min working water pressure accepted ba 1 oO Nominal voltage Tests performed using wooden pellets as fuel certified according to ONORM M7135 DIN PLUS The data given above is indicative and not binding The manufacturer reserves the right to make any modifications in order to improve product performance TECHNICAL FEATURES 9 187 105 A AIR INTAKE PIPE 60 mm 8 FLUE GAS EXHAUST PIPE Y 120 mm BOILER 1 FLOW OUTLET D BOILER 1 RETURN INLET E 3 BAR 1 2 SAFETY DRAIN 10 figure 2 1 Chapter2 1327 TECHNICAL FEATURES Chapter2 LP 20 A AIR INTAKE PIPE 60 mm 8 FLUE GAS EXHAUST PIPE Y 120 mm BOILER 1 FLOW OUTLET D BOILER 1 RETURN INLET E 3 BAR 1 2 SAFETY DRAIN figure 2 2 TECHNICAL FEATURES 11 THE FUEL Chapter3 Pellets are realised by subjecting wood shavin
47. sh the time period within which automatic cleaning of the springs is active To access these parameters press button 3 and hold it down pressing button 5 Once user parameters have been entered move with button 5 until UTG appears on display D2 Parameter G D2 UT G D1 Ex 08 00 Allows to adjust using buttons 2 and 3 the start of the time span where the automatic cleaning is active To confirm and continue programming press button 5 Parameter H D2 UT LI D1 Ex 22 00 Allows to adjust using buttons 2 and 3 the end of the time span where the automatic cleaning is active To confirm and continue programming press button 5 At this point in the times not included in the created time span the automatic cleaning will result disabled USER PARAMETERS 41 Chapter9 Maintenance operations guarantee correct functioning of the product through time Failure to comply with these operations can jeopardise the safety of the product BOILER CLEANING BRAZIER CLEANING The brazier is cleaned via a mechanical system at pre fixed intervals automatically by the boiler The figure below shows the brazier with underlying opening Extraflame recommends to remove any ash residue using a suction device at least once every two days figure 9 1 figure 9 1 figure 9 2 SPRING CLEANING Cleaning of the heat exchangers is carried out automatically through a mechanical system which guarantees in time an always constant
48. sion LP or successive versions Mode Selection WINTER as set in the factory Language LANGUAGE Actual day and time adjustment CLOCK Level LEVEL setting reserved for authorised technicians 3 When LANGUAGE appears press button 5 to access the adjustment mode 4 Display D1 will show the language currently selected while display D2 will show LANG use keys 2 and 3 to select the language from those available ITALIAN ENGLISH GERMAN FRENCH SPANISH DUTCH PORTUGUESE FINNISH NORWEGIAN 5 Once the desired language has been selected press button 1 to escape and confirm 9 4 9 4 9 9 CURRENT DAY ADJUSTMENT gt N N Controls procedure 1 Remove and restore the stove power supply using the master switch or using the power supply cable 2 The stove will first display the microprocessor version V8 or successive TIME LI 3 and then OFF 3 When TIME appears press button 5 to access the adjustment mode 4 Display D1 will show a day of the week from DAY1 a DAY7 use keys 2 and 3 to set the current day and confirm using button 5 Didisplay Meaning 5 Display D1 will show the current time the hours flashing while the minutes are fixed use keys 2 and 3 to adjust the time and then confirm using key 5 6 Atthis point the hours will become fixed and the minutes
49. st display D2 will show FUNCTIONING POWER When the appliance reaches the set temperature it will automatically go to minimum functioning conditions THERMOSTATS CONNECTION Winter Mode INP 1 T1 and INP2 T2 have the same priority Winter DHW Mode recommended for DHW managed by INP2 INP 2 T2 has the priority over INP1 Summer Mode INP 1 is always ignored paying attention only to INP 2 T2 The management of the external thermostat contact is considered in the board in he following way ON 230V 50 Hz Key OFF 0V Heat request contact closed in board No heat request contact open in board Therefore when the board detects a closed contact it interprets it as a request when it detects an open contact it interprets it as a non request Therefore it is important to evaluate which type of external thermostat to install PRODUCT FUNCTIONALITY 35 WINTER MODE OUTPUT BOARD MANAGEMENT BOARD OUTPUTS 36 PRODUCT FUNCTIONALITY USER PARAMETERS Display D1 DisplayD2 Function 00 00 00 00 00 00 00 00 00 00 00 00 Display D1 DisplayD2 Function 0 DisplayD2 Function 0 22300 Automaticcieaningendtime WEEKLY PROGRAMMER The weekly programmer allows to program 3 time spans within a day to use every day of the week The ignition and switch off times must be within the arc of one day from O to 24 and not over several days switch on 0
50. tes in a chimney flue for effect of the volume mass difference existing between smoke hot and surrounding atmosphere air without any mechanical intake aid installed inside it or at its peak RADIATION AREA Area immediately near the furnace in which the heat caused by combustion is diffused where there must be no fuelling materials REFLUX AREA Area where leaking of the fuel products is verified from the appliance towards the installation room INSTALLATION The installation must be preceded by checking the chimneys flues or unload terminals positioning of appliances similarly to No installation Legal distances Limitations disposed by local administrative regulations or particular authority prescriptions Conventional limitations deriving from apartment building constraints or contracts ALLOWED INSTALLATIONS Only appliances working softly respect to the room or which do not place the room in depression respect to the external environment can exist or be installed in the room where the heat generator will be installed Only in rooms for kitchen use are appliances for cooking food and relative hoods without extractor INSTALLATIONS NOT ALLOWED In the room where the heat generator will be installed the following must not pre exist or be installed hoods with or without extractor collective type ventilation pipes Should these appliances be in rooms adjacent communicating with the installation room the simult
51. tions manual provided with all products 4 The warranty certificate has been filled in and signed by the customer validated by the dealer 5 Thewarrantydocument filled inand accompanied bythe purchase fiscal documentissued by the dealer must be keptand shown tostaff ofthe EXTRAFLAME S p A Technical After sales Service in the case of intervention The warranty is not considered valid in the following cases 6 The warranty conditions described above have not been respected 7 Installation has not been performed with respect to the Standards in force regarding the provisions described in the manual book provided with the appliance 8 Negligence of the customer due to lack of or incorrect maintenance of the product 9 Presence of electric and or hydraulic plants that do not comply with the standards in force 10 Damages deriving from atmospheric chemical electro chemical agents improper use of the product modifications and tampering with the product inefficacy and or unsuitability of the flue and or other causes not deriving from the manufacture of the product 11 Fuelling of materials not compliant with the types and quantities indicated in the provided manual book 12 All damages caused by transport It is therefore recommended to carefully check the goods on receipt immediately informing the dealer of any damage making note on the transport document and on the carrier s copy EXTRAFLAME S p A is not liable for any damages that ca
52. uthorised technician Adjust pellet flow see Pellet feed adjustment HIGH GAS TEMP Excessive pellet feed Other restoration operations must be carried out by an authorised technician The flue exhaust pipe is Check cleanliness of the fumes pipe and the combustion blocked chamber The air vent is blocked Check that the air vent is not blocked The combustion chamber is Check hermetic closure of the ash drawer DEPRESSION KO dirty Check hermetic door closure The depression sensor is faulty Switch off the machine wait for complete cooling and repeat The ash drawer is not closed the ignition cycle correctly If the problem persists the restoration operations must be The door is not closed correctly carried out by an authorised technician Check for the presence of pellets in the feed box Check the procedures described in the Ignition chapter Switch off the machine wait for complete cooling and repeat the ignition cycle If the problem persists the restoration operations must be carried out by an authorised technician Switch off the machine wait for complete cooling and repeat the ignition cycle If the problem persists the restoration operations must be carried out by an authorised technician EXTRACTOR FAIL The pellet feed box is empty The ign plug is faulty or out of IGNITION FAILURE position Pellet feed calibration inadequate Take the boiler to OFF conditions using key 1 and repeat the N
53. versa OFF 4 timedeactivated Gotonextday _ FRIDAY OFF5 0885 ON 5 and vice versa OFF 5 time deactivated Gotonextday _ SATURDAY OFF6 _ OFF 6 ON 6 and vice versa _ON 6 time span active Gotonextday To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter 8 D2 UT 8 flashing D1 E g OFF Set at OFF using buttons 2 or 3 which is found before the time 00 00 in a way to disable the switch on of the 3rd time period To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter 9 D2 UT 9 flashing D1 E g OFF Set at OFF using buttons 2 or 3 which is found before the time 00 00 in a way to disable the switch off of the 3rd time period To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter Parameter A D2 UT A flashing D1 E g OFF 1 At this point the values introduced in this parameter have no value as the ignition and switch off of the 3rd time span have been disabled To confirm and continue programming press button 5 Press button 4 to go back to the previous parameter USER PARAMETERS 39 Press button 1 to escape Nota bene The relative indicator light on the control board will switch on when the weekly programmer is active see display table description TO DEACTIVATE THE WEEKLY PROGR
54. will start to flash use keys 2 and 3 to adjust the minutes To go back to selection of the hours press button 4 again or escape and confirm using button 1 MODE PRODUCT FUNCTIONALITY 29 The boiler is arranged to receive certain supplementary external thermostats which allow to adapt and adjust the functioning of the same in relation to the plant requirements The Winter DHW Winter and Summer functioning modes are for the use of thermostats If thermostats are not used in any mode machine functioning will remain the same The external thermostats will be connected to the terminal board located in the boiler rear part It is the installer s responsibility to check the adequate earthing of the supplementary device applied on the boiler If necessary provide an additional earthing Pay particular attention to avoid cables coming into contact with parts in temperature OUT3 OUT4 TERMOSTATI STBY L3 N INGI 2 ofetajojojoJojojojo figure 7 2 On the tank rear wall immediately above the terminal board there are 4 holes to fix the provided cable glands inside the accessories bag THERMOSTAT RELATIVE OUTLET CONTACT MEANING DISPLAY Heat request t1 off in display D2 INP 1 OUT 4 No heat request t1 on in display D2 T1 Closed Heat request t2 off in display D2 INP 2 2 OUT 3 No heat request t2 on in display D2 ING1 T1 gt connection input between clamps ING1 and COM of the
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