vacon nxp liquid cooled enclosed drive hardware manual
Contents
1. 14083 UK Figure 13 Cooling pipe connections to heat exchanger Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 21 3 5 4 CONTROL CONNECTIONS The control unit of the AC drive consists roughly of the control board and additional boards connected to the five slot connectors to E of the control board The control board is connected to the power unit through a D connector or fibre optic cables Usually when the frequency converter is delivered from the factory the control unit includes at least the standard compilation of two basic boards 1 0 board and relay board which are normally installed in slots A and B The control board can be powered externally 24 10 by connecting the external power source to either of the bidirectional terminals This voltage is sufficient for parameter setting and fo2. 14097_00 Figure 28 Fan assembly mounting screws and fan supply connector Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 9 35 14098 00 ling out the fan assembly l 2309500090 9099509098 DGIO CIBC CD EDGIBDI Oe munonanau 9959894001 Figure 29 Pull out the whole fan assembly M 00 660 The fan capacitors are located under the fan assembly SERVICE Figure 30 Fan capacitors C o c o t gt c o o t gt m LO LO N N N LO o a 2 2 o 1 N VRCON 36 SERVICE 4 3 4 INTERNAL COOLER 1 Remove the cabinet fans see Chapter 4 3 3 Clos
3. 38 9 1 1 NER 38 5 1 1 Control without speed feedback open 38 5 1 2 Control with speed feedback closed 38 5 2 dc 38 5 2 1 Pump and fan 4 39 5 2 2 gt OLlAmax for constant torque load osse 40 5 23 Starting torque gt gt for constant torque load 41 B24 Dimas gt for constant power odds 42 5 2 55 OL pase lt OL for constant power 43 5 3 Technical specifications for VACON NXP liquid cooled drives 44 6 Supplied documentatii xp nuam usc sbxan dM AVduES n E MEE 48 6 1 Documentation examples 49 5 1 1 Cable connection Rep daas RR dpa Ed 49 6 1 2 acu cip e 50 6 1 3 Wiring 15 51 HE T 52 6 1 5 Switchgear layout drawing 53 6 1 6 Dev
4. 15 3 4 Fixing the cabinets 16 3 4 1 Free space around the 16 3 4 2 Fixing the cabinet to the floor or nne 17 18 3 5 1 18 3 5 2 Mains and Motor te 18 3 5 3 Cooling pipe 20 0 mm 21 3 6 Screw tightening torques 22 m 23 NES iuc 23 4 2 Proactive maintenance as recommended by 23 4 3 Replacement amp nennen nnns 27 4 3 1 Bg Te T NA 27 4 3 2 acil dd 4 3 3 Cabinet fans for dU dt and internal 34 4 3 4 Internal Cooler 36 5 Technical information
5. 9 00ZTdXN DINI en c0 lt Ne gp DES r0 i fier o 3 1 1 21 20 1131 voorr v E 2 T 23 20 3 1naoN 7819 vorat 9 OOSTVXN EEN 0 lt 9 YQ c e S 5 5 5 x o o 2 5 24 hour support 358 0 201 212 575 Email servicefavacon com RPPENDIX VRCON 56 P amp ID DRAWINGS 7 2 uug 01 ASOH QI ASOH QI 350 9 01 ASOH wugt ASOH wugt 01 3S0H L STNG 1Ad QI 350 ASOH ASOH wuigt 01 wugr QI ASOH ASOH 9 2 5 E Q D x 2 5 Q N V E 3 D LL Tel 358 0 201 2121 Fax 358 0 201 212 285 VACON 9 57 RPPENDIX Jenuew 021 295 slap 104 350 01 3S0H 9 01 3S0H QI 3S0H wugy QI 350 QI 350 uugy QI 350H wugt QI 3S0H QI 50 wugt QI 3S0H
6. 800 1600 Speed rpm 13887 UK Figure 36 Example lt gt OLIN max for constant torque load Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL INFORMATION VACON 41 5 2 8 STARTING TORQUE gt gt FOR CONSTANT TORQUE LOAD It is possible to set the starting torque higher than the overload at maximum speed OL Masel lt This can be useful when selecting the correct AC drive for constant torque drives where the starting torque requirement is much higher than the maximum load requirement at maximum speed This possibility is usually used when the field weakening point is higher than base speed and when the starting torque is needed for a very short time The benefit from this can be the possibility to use a size smaller AC drive cont load 2 2 800 1600 Speed rpm 13888 UK Figure 37 Example Starting torque gt gt OLIN pax for constant torque load 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON 42 TECHNICAL INFORMATION 5 2 4 OLCNgase gt FOR CONSTANT POWER LOAD Some constant power drives require less overload at max speed than at lower speeds It is therefore possible to set the relative overload at base speed higher than the relative overload at maximum speed i e
7. DRIVES LIQUID COOLED ENCLOSED DRIVE HARDWARE MANUAL DRIVEN BY DRIVES Table 1 Manual revision history VACON 1 Revision Release date Changes updates A 27 06 2014 First version B 23 10 2014 Manual name change and small corrections 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 2 TABLE OF CONTENTS Document ID DPD01596 Revision B Revision release date 23 10 2014 5 CE Scope Or SUDDLy vesc fer e 4 1 2 Related brochures and scite 525 pa 4 1 3 Available drive 5 2 Enclosed drive sections EAE NDICE 6 21 7 Drive SSC om 8 13 DU DT and internal cooler section 9 2 4 Heat exchanger 0 ener eene nennen nennen nenne nnn nenne nnne 10 3 11 3 1 Safety notes 11 3 1 1 11 12 3 1 3 Earthing and earth fault protection 13 3 2 14 3 3 Lifting and moving the
8. Figure 3 Drive section Tel 358 0 201 2121 Fax 358 0 201 212 205 ENCLOSED DRIVE SECTIONS VACON 9 2 3 DU DT AND INTERNAL COOLER SECTION This section includes a dU dt filter and an internal cooler As standard the section includes the following COOL1 Internal cooler V1 V2 Cooling fans L3 dU dt filter 14075 00 Figure 4 DU DT and internal cooler section 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 10 ENCLOSED DRIVE SECTIONS 2 4 HEAT EXCHANGER SECTION The section includes a VACON HXL HXM 120 heat exchanger This section is available as an option As standard the section includes the following HEX1 Heat exchanger HXL HXM IN OUT DN50 flanges DIN2642 coolant in out CTRL Heat exchanger control unit 14076_00 Figure 5 Heat exchanger section Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 11 3 INSTALLATION 3 1 SAFETY NOTES NOTE You can download the English and French product manuals with applicable safety warning an
9. eqis AQE OL 97 9 ISM 031 asn4 AQE OL 7 9 ISM 031 asny 10 00061101 0026 1 OOOELLOL 10 1154 10 eqis AQE OL 01 9 ISM 031 asny 404 VL asn4 SJV asn4 OOOELLOL 1 002641 eqis YSL E Pal y pues wwoz asnj 00641 0153 10 230 1 96 OLAd 514 uesjaw 0001 LSXtL VOS d 9686024 Jap ou 95 4 LSXPL YZE T6L807ZM 9514 ONL 16692061 5026009 xny 96860ZA f6180cC M 08692021 153 10 54 10 uesjaw AOOLL 009240 1 808 111 9514 AOOLL VOObZ OOPZIOLLYSGYNLL 9514 AOOLL 0092 OOPZIOLIPSGYNLL 9514 O9L6EZD 091650 091629 uesjaw V SZL ZE DLI 6010123 454 10 SAXI 1 46 210 91 2800 1 A000 LSXtL VOS dE 96860ZA 95 4 96860ZA 9S3 10 Jngoxe 151 VOV9 L T6L80Z7M 9514 NOl1dlH2S3G f6180cCM ON 954 10 ALO epy
10. gt This will decrease the size of the motor when if thermal loadability is not the dimensioning limit max load cont load E La 2 rp 800 1600 Speed rpm 13889 UK Figure 38 Example gt OLIN max for constant power load Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL INFORMATION VRCON 43 5 2 5 OL Wgasc lt OLCNuax FOR CONSTANT POWER LOAD It is possible to set the overload at base speed smaller than the overload at max speed 01 lt 2701 This can be useful when selecting the correct motor and AC drive for constant power drives where the relative OL requirement is higher at maximum speed than the relative OL requirement at base speed The benefit from this can be the possibility to use a size smaller AC drive cont load m E 2 L rp 800 1600 Speed rpm 13890 Uk Figure 39 Example lt lt OLIN pax for constant power load 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON 44 TECHNICAL INFORMATION 5 3 TECHNICAL SPECIFICATIONS FOR VACON NXP LIQUID COOLED DRIVES Table 9 Technical specifications Mains Input voltage Uin NX_5 400 500V4c 10 10 465 800Vpc
11. Nmax to have the typical pump and fan curve quadratically increasing load The overload is now set as starting torque and as OL at maximum speed the overload is now defined as percent of torque at maximum speed The calculation of current is also here done assuming nominal flux in the motor from 0 to field weakening point current calculation according to optimized flux curve is not available m E 2 i 2 max load cont load 600 800 1600 Speed rpm 13886 Uk Figure 35 Example pump and fan load 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON 40 TECHNICAL INFORMATION 5 2 2 OL Wgasc gt OL N4a4 FOR CONSTANT TORQUE LOAD It is possible to set the overload at base speed smaller than the overload at maximum speed i e lt This can be useful when selecting the correct AC drive for constant torque drives where the overload demand at low speeds is higher than at high speeds This possibility is usually used when the field weakening point is higher than base speed The benefit from this can be the possibility to use a size smaller AC drive cont load e n Ml Hr A A M E 2 u 600 5 B o o
12. CIIFI 01 02 eL OGNU 01 350H Y 1002 831002 Ooty se4g c0 I 4 QI ASOH c page Figure 48 P amp ID drawing 24 hour support 358 0 201 212 575 Email servicefavacon com DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com Manual authoring Document ID documentation dvacon com Runsorintie 7 65380 Vaasa D P D 0 1 5 9 6 Finland Rev B Subject to change without prior notice 2014 Vacon Plc Sales code DOC INSNXPLCED DLUK
13. J X4 Cooling OK from heat exchanger control cabin 13 4 For details see HX 120 manual 18x0 75 2 punoj6 0 1 OPERATION MODE jeuoneapig 3aAvz ENIG LNIG 10 5 esami we meson euonoenpig 5 Abz q 10 A 1X Aq 10 A 25 1 02 NXOPTAB IW2 1 F 75mm2 26 REASONS FOR ISSUING 5 6 13 5 12 0 24 5 14107_00 Figure 43 Example Circuit diagram Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 53 SUPPLIED DOCUMENTATION SWITCHGEAR LAYOUT DRAWING 6 1 5 00 80IbT YALdVHD NI 5394 NINSSI SNOSV3H LN QI svali SCLIUELOC L S3AIUG N3AIUG NOISIA3H i YIWOLSNI LNOAV1 LNOYS 19915 ssejuress 412149034 1 LNV1OOD NI LNV1OOD 5 x g gt 2 i Nn 3 50 L 5 D U 24 hour support 358 0 201 212 575 Email vaconfavacon com SUPPLIED DOCUMENTATION VACON 54 DEVICE LAYOUT DRAWING 6
14. ANNVW AUOEE 0091 Os3Hd NOl1dlH2S3G NO 009L0St3Hd D 10 ON ALO 3WVN 3NIT Parts list 2 Q S ed 2 5 D LL Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 51 SUPPLIED DOCUMENTATION WIRING LIST 6 1 3 00 90 NI 539 SNIRSSI SNOSV3U 617000534 915 13 S3AIUG N3AIUG ST LLELOZ NOISIA3H 4 al u3Wolsno N 9 UA 1511 318 NOILLVNDIS3Q 35Vd 123 4 3391905 24 6 LIW CO V6 LLW ZO V6 S 0xz v IMELOT L 110 6 6 9c 1 10 6 6 SC 10 10 801108 SX 6 6 EZ 10 10 genio SX 6 6 ZULU IMFLO LN LO 820 10 YTMI LO g ZN LO Dax 9 6 41 10 10 9 6 91 10 10 10 1 5 6 SL LA LO FTN LOt S 6 bl LA LO FTN LOt gt aX 5 6 EL LA LO gerriot 5 6 ZL LA LO 10 gt LX 5 6 LL LA LO 0 TMI genio S 6 01 LA LO venio ix 96 M YZN LO 1 v 6 8 Lfr10 gt WEN Lot v 6 1 LA LO gt Vefrl0 v 6 9 10 10 gt Vefrl0 gt LX v 6 S LA LO YZN LO DAX v 6 v 10 10 1 v 6 LA LO gt WEN LOt IX v 6 L IMELOT LA LO COMELO 10 8 c 8 c gt Vefrl0 Lc gt Vefrlo Lc gt Vefrio
15. Check cooling capacity flow and temperature of the heat exchanger High temperature alarm active Check 3 way valve operation Cooling unit ivea Basedon and make a adaption run to verify that the valve heat exchanger y inspection opens and closes completely Possible biologi cal residue clogging the heat exchanger on customer side clean heat exchanger according manufacture instructions 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON 26 SERVICE Table 8 Proactive maintenance schedule Inspection interval Service interval Maintenance actions Cabinet cabling and connections Cabinet auxil According to Replace parts according to service schedule or switches rela 1 year manufacturer based on maintenance report recommenda Tu information tion push buttons indicators Check cabinet and drive sealings Check visu Based on Sealings 1 year inspection ally the cable bushings Corrective actions P based on findings Visual inspec usse Visual inspection for possible damages etc tion of cablings y y e g vibration Actions based on inspection Tightness of yes Cable and wire connections to be checked and connections y y tighten Radiator cool Check the operation of the fans and measure the radiator fan capacitor every 2 years 9 1 5 years Replace parts according to service schedule contr
16. F2 4 are located above the drives in the top part of the drive section They can be accessed from the top of the cabinet There are two 1400A fuses on each busbar DC and DC and each fuse is attached with two M12 nuts 14094 00 Figure 25 DC fuses 4 3 2 2 AC fuses The AC fuses F1 1 F1 2 F1 3 are located under the main circuit breaker in the bottom part of the incoming section There are three 2400A fuses one for each phase and each fuse is attached with eight M10 nuts four on each side of the fuse 14095 00 Figure 26 AC fuses 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 34 SERVICE 4 3 3 CABINET FANS FOR DU DT AND INTERNAL COOLER Open the cabinet door and remove the touch cover It is attached with five M5x10 Screws 14096 00 Figure 27 Removing the touch cover 1 Disconnect the fan supply wire from connector 03 XV1 2 Remove the two M6x10 screws holding the fan assembly SERES Im p a
17. N3AIMG NO9UA u3riddns 24 uesjaw 00 SOTHT 9 1551 SNOSV3H 06692021 51203000 16692021 ODZ 51221402 z 10 aseg ODZ fejou 12 402 Z 10 aseg Otc8ScsOV S S6 Otcevcsov by 10 10 TEA 10 uesjaw jenupte M VSZL ZE AQE OL 01 9 ISM G37 104 VL asn4 AQE OL 07 9 ISM G31 asny 104 6010153 OOOELLOL 1 002641 00061101 ODZ DWADEZ ej y v9 ODL ejo1 v9 ODL DANE Aeja4 DVA0EZ 031 0 28 25 0 OSO0 vZO Z 198 OSO0 vZO Z 19 8 135 Ley 10 10 Ly 10 TIH 10 eqis eqis VL asn4 9 01 01 9 ISM 031 asny 404 VL paj y pues asn4 AQE OL 07 9 ISM G37 asny 104 VL 002641 OOOELLOL 1 00641 00061101 135 031 135 LTH 10 eqis VL paiy pues wwoz asn4 VL 002641
18. 0 0 NX_6 525 690VAc 10 10 640 1100Vpc 0 0 connection Input frequency fin 45 66 Hz Connection to mains Once per minute or less DC bank capacitance Voltage class 500V 32400 uF Voltage class 690 V 14400 uF Supply network Networks TN TT IT Short circuit current Maximum short circuit current has to be 100kA Output voltage 0 Ui Motor connection Continuous output current Rated current at nominal inflow cooling water temperature according to dimensioning charts Output frequency 0 320Hz standard 7200Hz special software Frequency resolution Control method Application dependent Frequency control U f Open Loop Sensorless Vector Control Closed Loop Vector Control Control characteristics Switching frequency NX_5 Up to and including NX_0061 1 16kHz Factory default 10kHz From NX_0072 1 6kHz Factory default 3 6kHz 1 10kHz with special application NX_6 1 6kHz Factory default 1 5kHz NOTE Derating required if higher switching fre quency than the default is used NOTE DriveSynch paralleling concept Recom mended minimum switching frequency for open loop control 1 7kHz and closed loop control 2 5kHz Maxi mum switching frequency 3 6kHz Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01Hz Field weakening point 8 320Hz Acceleratio
19. 1 6 ST LLELOZ L JALdWHD NI SI9Vd 617000534 915913 NOISIA3H Qi 33101502 jeutqe 0440 1 L H 100 3421005 sebuey 1 ZA LA 42 013u02 1 LLW IN3W3ONVHU8BV TVH3N35 AS dle o 00 60 ET sbn uon auuo 10104 sypojq jeuruura 9 2 5 2 E ZX CZX 1 2 EX 201121 11 941121 E 3H 5951 Dy U 13 sbn uon euuoo e qe sure LO o11u02 apis 14614 eiejd apis Goede 157 L gt eed ZS4 954 33v LN ANI ZN lt 01102 181 34v LN sasny 1234 NNI ZN Device layout drawing 3 E ui 5 NE 5 D ic Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 55 RPPENDIX APPENDIX 7 POWER LINE CIRCUIT DIAGRAM 7 1 L ONIGNIM YOLOW NOISINdOYd OL ZH 09 069 144065 YAMOd NIVW g 1 ui qy jeondo 8123 L rj
20. T zum 14081 00 Figure 11 Input and output cabling front view side view of output cabling right and cable gland locations in the bottom of the cabinet below o c o 0 2 G c o o t gt 0 LO LO N N N LO o gt 2 o 1 N VACON 20 INSTALLATION 3 5 3 COOLING PIPE CONNECTIONS The cooling pipes are connected to the internal cooler section See the NXP liquid cooled user manual for more information If a heat exchanger is installed the cooling pipes are connected to that section See the HXL HXM installation manual for more information IN OUT 14082 UK
21. any electrical work The control O terminals are isolated from the mains potential However the relay outputs and other I 0 terminals may have a dangerous control voltage present even when the drive is disconnected from mains Before connecting the drive to mains make sure that the drive front and cable covers as well as the cabinet doors are closed 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 12 INSTALLATION Before connecting the drive to mains ensure the functionality of the coolant circulation and check the circulation for possible leaks gt gt If the AC drive is disconnected from mains while running the motor it remains live if the motor is energized by the process In this case the motor functions as a generator feeding energy to the AC drive 3 1 2 WARNINGS Vacon drives are meant for fixed installations only Do not perform any measurements when the AC drive is connected to mains The touch current of Vacon AC drives exceeds 3 5 According to standard EN61800 5 1 a reinforced protective ground connection must be ensured See Chapter 3 1 3 If the drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a supply disconnecting device EN60204 1 Only spare parts delivered by Vacon can be used At power up power brake or fault reset the motor will start immediately if
22. e Low narrow or convoluted transport routes may require removal of the pallet prior to movement e Move packages in the upright position only 13859 00 Figure 7 Moving the cabinets Switchgear parts can easily topple backwards when manoeuvring on rollers or AN manual trolleys because their centre of gravity is typically located high up at the rear of the unit 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 16 INSTALLATION 3 4 FIXING THE CABINETS Before starting the installation work make sure that the level of the floor is within acceptable limits The maximum deviation from the basic level can be no more than 5 mm over a 3 m distance The maximum acceptable height difference between cabinet front and rear edges should be within 2 0 mm limit The cabinet should always be fixed to the floor or to the wall Depending on installation conditions the cabinet sections can be fixed in different ways There are holes in the front corners which can be used for fixing Additionally the rails on the top of the cabinet have fixing lugs for fixing the cabinet to the wall 3 4 1 FREE SPACE AROUND THE CABINET Enough space must be left above and in front of the cabinet to ensure sufficient cooling and space for maintenance It is recommended to leave at least 100 mm above and 1200 mm in front of the cabinets Also make sure that the temperature of the cooling air does not exceed the maximum ambient tem
23. gt Vefrlo gt Vefrlo 1 WN LO c c 1 10 10 9 1015 gt Vefr10 5 1015 cuus oxeL TM gt WOM Lot 9 1915 5 1915 L cunusg Lxe xp 31872 04 41872 31872 2 Figure 42 Example vacon dvacon com 24 hour support 358 0 201 212 575 Email VACON 52 6 1 4 SUPPLIED DOCUMENTATION CIRCUIT DIAGRAM 2013 11 25 PROJ REVISION PAGES IN CHAPTER START MOTOR HEATER RFS000419 1 CUSTOMER ID 230V 0v 1 IW2 4 7x1 5mm2 AUX 13 1 AUX 13 1 Z andino 1 Aejay PENHA aes parejos INU running signal splitting relay INU U2 OPTION BOARD CIRCUIT LOND 1 aes parejos 08 8 NXOPTAF yndjno 10329102 uad 10 9X q 10 A LOY 67 yndjno 10V EX 9NIG PNIG 10 5 BOE gandur ebia lt indui jevibig 1 2 3 7x0 75mm2 1 1 AUX 230V 8 10 AUX OV 8 10 DRIVEN BY DRIVES 4 VACON m Emergency Zero Thrust lt M K8 N leakage
24. the start signal is active unless the pulse control for Start Stop logic has been selected Futhermore the 1 0 functionalities including start inputs may change if parameters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger The motor starts automatically after automatic fault reset if the autoreset function is activated See the Application Manual for more detailed information Prior to measurements on the motor or the motor cable disconnect the motor cable from the drive Do not touch the components on the circuit boards Static voltage disharge may damage the components Check that the EMC level of the AC drive corresponds to the requirements of the supply network Do not lift the AC drive from the plastic handles with elevating device such as jib crane or hoist Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 13 EARTHING AND EARTH FAULT PROTECTION AN CAUTION The AC drive must always be earthed with an earthing conductor connected to the earthing terminal marked with 3 1 3 The touch current of the AC drive exceeds 3 5 According to EN61800 5 1 one or more of the following conditions for the associated protective circuit shall be satisfied A fixed connection and the protective earthing conductor shall have a cross sectional area of at least 10 mm Cu o
25. 3WVN L23rOHd 1511 5 AG N3AIUG NO9UA u3llddns 24 00 SNIfISSI SNOSV3H 0L V ZN LO Venr0t 0L 0L 5 61 vendor 0L 8 gt 10 gt W7N LOt gt Vendor 1 10 0L 0L 0L L L 9 5 D s 8108 S0 10 gt Vendor 2 01 2 01 SZ 141 SZT m l vx l0 10 SH LOt SZT NAM 10 2 01 ST 1 1 7 10 10 10 8105 5 10 Ven ot gt WTN LOt 2 01 2 01 UOL LL ST NAM 01 41 ZX LO eee 22108 V ZN LO gt Venrior 2 01 1 01 ST 6 vX 10 8 10 11 OX IO Vendor VoL ST 4 10 LM LO 1 CSd 10 10 10 1 01 1 01 54 10 1 2 frl0t 2 10 10 10 10 1 01 1 01 1 01 SZT ST ST NAM TX LO m 10 10 9
26. 5000 ppr at 5 12 or 24 V option board dependent Torque rise time 10 ms e Torque error in steady state typically lt 3 5 2 LOAD DEFINITIONS The drives are normally selected based on the load definition shown in the drive list where 9 minimum speed RPM beginning of the continuous constant torque load speed range ase base speed RPM end of the continuous constant torque load speed range and beginning of the continuous constant power load speed range maximum speed RPM end of the continuous constant power load speed range also maximum allowed motor speed PlMpasel base power kW motor shaft power at the end of the continuous constant torque load speed range also motor shaft power of the continuous constant power load speed range base torque Nm motor shaft torque of continuous constant torque load speed range also motor shaft torque at the beginning of the continuous constant power load speed range e OL overload 96 short time maximum load 1 min 10 min 100 no overload NOTE Load is defined based on the information received Vacon Plc is not responsible for verifying that the information is sufficient and accurate There are various possibilities to define the load curve Below are some examples Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL INFORMATION VACON 39 5 2 1 PUMP AND FAN LOAD Set all speeds to the same value
27. 6 9 6 S7 10 9 6 DZN LO 10 5 6 5 6 94 10 10 9 6 5 6 5 6 5 6 LE 941098 91 1 10 9 6 v 6 9 21 0 LOX LO 82011098 82011098 82011098 Sc 10 9c 10 EL 2 10 7 6 10 v 6 v 6 5 8r10 9 LX L0 geno 82011098 v 1 2 10 82011098 1 2 10 v 6 v 6 v 6 lola SC S C S7 L DJ VLMFIO LIW 7O v 1 10 LIW Z0 6 St YOM 31 1 10 01 31 7504 5 woud c c 5 E 2 Figure 40 Example vacon dvacon com 24 hour support 358 0 201 212 575 Email SUPPLIED DOCUMENTATION VRCON 50 PARTS LIST 6 1 2 NI S35 vd V 61v000S 3H 41 swale ST LLELOZ NOISIA3H NOLLVNDIS3Q 35Vd u3Woisno 15 LNINOdWOD 3WVN 193rOud 51223402 7 Aejas 10 aseg S3AIMG
28. 75 Email vaconfavacon com VACON 38 TECHNICAL INFORMATION 5 TECHNICAL INFORMATION 5 4 CONTROL AND INTERFACE Speed and or torque control functions are available in the drive Speed and or torque reference as well as command word is generated by the overriding line control system and individually transmitted to each drive either via fieldbus or hardwired signals The drive transmits selected actual values as well as status words back to the line control system 5 1 1 CONTROL WITHOUT SPEED FEEDBACK OPEN LOOP Speed error in steady state typically lt 0 5 Torque rise time 10 ms e Torque error in steady state typically lt 3 Suitable also for multimotor configuration 5 1 2 CONTROL WITH SPEED FEEDBACK CLOSED LOOP Full torque control at zero speed cannot be maintained without speed feedback When a speed error of less than 0 596 or full torque control at all speeds is required motor control based on feedback from an encoder is a necessity This capability is incorporated into the NXP drive In addition to the current measurement system used the NXP drive utilizes feedback values from the encoder to determine the motor state The enhanced microprocessor provided with the NXP drive is capable of calculations every 150 microseconds This control can be used for applications requiring high precision such as sectional drives Speed error in steady state typically 0 0196 pulse encoder type dependent e Pulse encoder 250
29. OTE Due to the high capacitive currents present in the AC drive fault current protective switches may not function properly 24 hour support 358 0 201 212 575 Email vaconfavacon com Do not perform any voltage withstand tests on any part of the AC drive There is a certain procedure according to which the test shall be performed Ignoring this procedure may result in a damaged product VACON 14 INSTALLATION 3 2 STORAGE If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable e Storing temperature 40 70 no cooling liquid inside cooling element allowed below 0 C e Relative humidity lt 96 no condensation The environment should also be free from dust If there is dust in the air the converter should be well protected to make sure dust does not get into the converter If the converter 15 to be stored during longer periods the power should be connected to the converter once in 24 months and kept on for at least 2 hours If the storage time exceeds 24 months the electrolytic DC capacitors need to be charged with caution Therefore such a long storage time is not recommended If the storing time is much longer than 24 months the recharging of the capacitors has to be carried out so that the possible high leakage current through the capacitors is limited The best alternative is to use a DC power supply with adjustable current limit The current lim
30. PD2 Immunity Fulfils IEC EN 61800 3 EMC immunity requirements Ue level N for TN TT network settings Emissions evel N for networks EMC level T for IT networks IEC EN 61800 5 1 2007 CE UL cUL GOST R see unit nameplate for more detailed approvals IEC 60664 1 and UL840 in overvoltage category Ill The drive is equipped with Vacon OPTAF board for prevention of torque on motor shaft Standards prEN ISO 13849 1 2004 EN ISO 13849 2 2003 EN 60079 14 1997 EN 954 1 1996 cat 3 hardware disable IEC 61508 3 2001 prEN 50495 2006 See Vacon manual 0001066 for detailed information Safe Torque Off STO board 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON 46 Control connections apply to boards OPT A2 and OPT A3 Protections TECHNICAL INFORMATION Table 9 Technical specifications Analogue input voltage Analogue input current 0 10V 200 10V 10V joystick control Resolution 0 1 accuracy 1 0 4 20 250W differential Digital inputs 6 Positive or negative logic 18 24Vpc Auxiliary voltage Output reference voltage 24V 10 max volt ripple lt 100mVrms max 250mA Dimensioning max 1000mA control box 1A external fuse required no internal short circuit protection on the control board 10V 3 max load 10mA Analogue output 0 4 20 R
31. and two M x10 2 Screws UW UW IW eS t S e te re E UU UUU UU ILI HU OUUU 20 0000000091 298885858885858885858886808588808088888888888885888888888 14085 00 Figure 16 Middle support plate mounting screws Remove the touch protection cover It is attached with six M5x10 screws OUN 9835959998 0000096009096 0000090000690 om0m00m00000 ooo 0m0 n n 14086 00 Figure 17 Touch protection cover mounting screws X Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VACON 29 1 Turn off the main coolant valves under the drives UVL11 UVL21 UVL 12 UVL22 see Figure 47 on page 56 NOTE Remove the handles from the valves
32. apter 3 1 3 3 5 2 MAINS AND MOTOR CONNECTION The power supply terminals can be reached through the bottom part of the cabinet The mains cables are connected to terminals L1 L2 and L3 on the incoming section see Figure 11 on page 19 The motor cables are connected to drive section terminals marked with U V and W Make openings for the cables in the cable glands in the bottom of the cabinet and lead through the cables There are eight size M63 cable glands available for both input and output Use cable clamps to fix the cables Use cables with a temperature rating of at least 90 C As a rule of thumb cables and fuses can be dimensioned according to the frequency converter nominal output current which you can find on the rating plate Dimensioning according to the output current is recommended because the AC drive input current never significantly exceeds the output current Table 5 Cable types required to meet standards Level L Cable type 20d anvironment Level T Mains cable 1 1 Motor cable 2 1 2 Control cable 4 4 Recommended LevelL EN61800 3 279 environment Level T For IT networks Power cable intended for fixed installation and the specific mains voltage Shielded cable not required DRAKA NK CABLES MCMK or similar recommended Symmetrical power cable equipped with concentric protection wire and intended 2 for the specific mains voltage DRAKA NK CABLES MCMK or similar recommended Screen
33. coolant and add inhibitor based on result Coolant 2 years 5 years Check and change coolant according to service schedule Check pressure flow and temperature of the system Compare to previous measurement Basedon Temperature alarm or trip indicates that AC inspection drive warms up and the flow is too low Clean ing of heatsink if necessary please consult manufacturer NX liquid cooled drive coolant 1 year flow Open the cubicle doors and checking that no Based visible leaks can be found on cooling unit or Coolant leakage months inspection coolant manifold connections If a leak is found the unit has to be shut down and the leak repaired Check that the pre pressure of the expansion vessel and coolant circuit pressure is at required level The pre pressure of the expan Cooling unit Based on sion vessel should be 1 0 bar and the coolant expansion tank y inspection circuit pressure should be 1 5 bar when will with coolant For other cooling units according to manufacturer information If the pressure is too low it must be rectified Liquid cooling system Check for possible leakage of the pump shaft sealing During the life cycle of the pump it is likely that the shaft seal will have to be changed at some point Change pump or pump sealing according to manufacturer instruc tions Check flow of the system and compare to previous measurement Cooling unit Based on 1 year pump inspection
34. d Temperature of cooling agent Liquid cooling Cooling agent flow rates See user manual System max working pressure 6 bar System max peak pressure 30 bar Pressure loss at nom iow Varies according to size See user manual 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 48 SUPPLIED DOCUMENTATION 6 SUPPLIED DOCUMENTATION VACON delivers technical documentation for the switchgear assembled AC drives according to VACON Plc s design standard The documentation is provided in english VACON Plc s scope of supply regarding documentation does not include Special requirements Delivery specific requirements e Customer specific requirements e g marking naming coding etc Table 10 Supplied documentation Document type Electronic format Paper copies Cable connection table dwg dxf or pdf 3 sets Parts list dwg dxf or pdf 3 sets Wiring list dwg dxf or pdf 3 sets Circuit diagram dwg dxf or pdf 3 sets Switchgear layout drawing dwg dxf or pdf 3 sets Device layout drawing dwg dxf or pdf 3 sets Vacon manuals as applicable pdf 3 sets Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 49 SUPPLIED DOCUMENTATION DOCUMENTATION EXAMPLES 6 1 CABLE CONNECTION TABLE 6 1 1 M31dVHO NI 53994 Uu 617000544 915931 SCLIUELOC L NOISIAJY 9153 39 Vd QI u3Woisn
35. d caution information from www vacon com downloads REMARQUE Vous pouvez t l charger les versions anglaise et francaise des manuels produit contenant l ensemble des informations de s curit avertissements et mises en garde applicables sur le site www vacon com downloads Please read the information in cautions and warnings carefully The cautions and warnings are marked as follows DANGEROUS VOLTAGE gt GENERAL WARNING gt Only a competent electrician may carry out the electrical installation gt 3 4 4 DANGER The components of the power unit and all cabinet mounted devices are live when the drive is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W the DC bus brake resistor terminals and all other mains devices are potentially live when the drive is connected to mains even if the motor is not running After disconnecting the AC drive from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the connections of the drive Do not open the cabinet door before this time has expired After expiration of this time use measuring equipment to absolutely ensure that no voltage is present Always ensure the absence of voltage before starting
36. e the coolant supply to and from the internal cooler The taps FVLO01 and FVLO03 see Figure 48 on page 57 are located below the cooler 14100 00 Figure 31 Internal cooler tap locations Disconnect the coolant hoses from the top of the internal cooler 14101 UK Figure 32 Coolant hose connections Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VACON 9 37 Remove the eight M6x10 screws holding the internal cooler four above and four below the cooler 14102_00 Figure 33 Internal cooler mounting screws X above left and below right the cooler Pull out the internal cooler 14103 00 Figure 34 Pulling out the internal cooler 24 hour support 358 0 201 212 5
37. ed cable equipped with compact low impedance shield DRAKA NKCABLES JAMAK SAB OZCuY O or similar 1 2 See the more detailed cabling and fuse selection instructions in the corresponding user manual see Table 2 on page 4 Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 19 INSTALLATION lem 8859988888 EGEHHCCHAER 66405 0895 giie W n d 5 958388 B 1 551 5255 255 1 54 222221 25 45554128 non n KR 1808558 pF poppopengon loQ O 9
38. ice layout drawing nennen nnne nennen nnns 54 Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON Ts PIA Me IH DTI 55 7 1 Power line circuit 55 72 P amp ID drawings 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 4 INTRODUCTION 1 INTRODUCTION The high power liquid cooled regenerative low harmonic enclosed drive is available in protection degree IP54 The single NXP Ch 4 enclosed drive can be used with AC motors in power sizes up to 1550kW The power range can be extended up to 5MW by using the innovative VACON DriveSync control concept for running four Ch64 enclosed drives in parallel The VACON NXP is a state of the art AC drive for use in all applications where robustness dynamic performance precision and power are required The Vacon NXP supports both induction motors and permanent magnet motors in open and closed loop control modes The VACON NXP also supports special motors such as high speed motors 1 1 SCOPE OF SUPPLY The scope of supply is limited to the drives listed in this manual Process machine or drive control systems not part of Vacon Plc s scope of supply 1 2 RELATED BROCHURES AND MANUALS All Vacon user manuals and brochures are available in PDF format on the Vacon website at www vacon com downloads Table 2 Related user manuals and broch
39. il on the right 10 the sides To release the drives remove the holder brackets two for each drive The brackets are attached with two M6x10 screws 1 from the front and two 6 12 bolts 2 from Cell gt jae 1010600068 BEPRED PPAS S RD 6001 14092 00 Figure 23 Drive holder brackets 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 32 SERVICE Pull out the drives from the cabinet 11 14093_00 Figure 24 Pulling the drives from the cabinet Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VRCON 33 4 3 2 FUSES 4 3 2 1 DC fuses The DC fuses F2 1 F2 2 F2 3
40. it has to be set for example to 300 500mA and the DC power supply has to be connected to the B B terminals DC supply terminals DC voltage must be adjusted to nominal DC voltage level of the unit 1 35xU Ac and supplied at least for 1 hour If DC voltage is not available and the unit has been stored de energized much longer than 1 year consult factory before connecting power Always remove all cooling agent from the cooling element s before shipping to avoid damage caused by freezing Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VRCON 15 3 3 LIFTING AND MOVING THE CABINETS The cabinets are delivered either in a wooden box or a wooden cage The boxes should be transported vertically Transportation in a horizontal position is not allowed Always refer to shipping marks for more detailed information To lift the cabinets out of the box use lifting equipment capable of handling the weight of the cabinets There are lifting lugs on the top of the cabinets and these lugs can be used to lift the cabinet into an upright position and to move it to the place needed 14077_00 Figure 6 Lifting the cabinets Moving of the cabinets on site can be carried out as follows by a forklift truck a hoist or on rollers Lower the package onto a level base e Remove the package covering only at the site of installation
41. livery installation commissioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s warranty period is 18 months from the delivery or 12 months from the commissioning whichever expires first VACON PLC general terms and conditions of sale The local distributor may grant a warranty time different from the above This warranty time shall be specified in the distributor s sales and warranty terms Vacon assumes no responsibility for any other warranties than that granted by Vacon itself In all matters concerning the warranty please contact your distributor first 4 2 PROACTIVE MAINTENANCE AS RECOMMENDED BY MANUFACTURER All technical devices drives as well need a certain amount of caretaking and failure preventive maintenance To maintain trouble free operation of Vacon drives environmental conditions as well as load line power process control etc have to be within specifications determined by manufacturer If all conditions are in accordance with the manufacturer s specifications there are no other concerns but to provide a cooling capacity high enough for the power and control circuits This requirement can be met by maki
42. max 5000 Resolution 10 bit Accuracy 2 Digital outputs Open collector output 50mA 48V Relay outputs Overvoltage trip limit Undervoltage trip limit 2 programmable change over relay outputs Switching capacity 24Vpc 8A 250V4c 8A 125Vpc 0 4A Min switching load 5V 10mA NX 5 11Vpc NX 6 1258Vpc NX 5 333Vpc NX 6 461Vpc Earth fault protection In case of earth fault in motor or motor cable only the AC drive is protected Mains supervision Trips if any of the input phases is missing AC drives only Motor phase supervision Trips if any of the output phases is missing Unit over temperature protection Alarm limit 65 C heatsink 75 C circuit boards Trip limit 70 C heatsink 85 C circuit boards Overcurrent protection Yes Motor overload protection Yes Motor overload protection provided at 110 of full motor load current Motor stall protection Yes Motor underload protection Yes Short circuit protection of 24 V and 10 V reference voltages Yes Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL INFORMATION VACON 47 Table 9 Technical specifications Drinking water Allowed cooling agents Water glycol mixture See specifications in user manual Volume See user manual 0 35 C I input 35 55 derating required Max temperature rise during circulation max 5 C No condensation allowe
43. n time 0 1 3000 sec Deceleration time 0 1 3000 sec Braking torque DC brake 30 TN without brake option Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL INFORMATION VRCON 45 Table 9 Technical specifications 10 C frost 50 C at lyp The NXP Liquid Cooled drives must be used Ambient operating heated indoor controlled environment Installation 0 70 C temperature Storage temperature 40 C 70 C No liquid in heatsink under 0 Relative humidity 5 to 96 RH non condensing no dripping water Air quality chemical vapours IEC 60721 3 3 unit in operation class 3C2 mechanical particles IEC 60721 3 3 unit in operation class 3S2 no conductive dust allowed No corrosive gases Ambient NX_5 380 500V max 3000m case network is conditions not corner grounded NX_6 max 2000m For further requirements Altitude contact factory 100 96 load capacity no derating up to 1000m above 1000m derating of maximum ambient operating tem perature by 0 5 C per each 100m is required 5 150Hz Displacement amplitude 0 25 mm peak at 3 31Hz Max acceleration amplitude 1G at 31 150Hz Vibration EN50178 EN60068 2 6 Shock UPS Drop Test for applicable UPS weights EN50178 EN60068 2 27 Storage and shipping max 156 11ms in package Enclosure class Frame standard in entire kW HP range Pollution degree
44. ng sure that the cooling system works properly Operation of cooling fans and cleanness of the heat sink should be verified regularly Regular maintenance is recommended to ensure trouble free operation and long lifetime of Vacon drives At least the following things should be included in the regular maintenance NOTE It is recommended to record all actions and counter values with dates and time for follow up of maintenance 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 24 SERVICE Table 8 Proactive maintenance schedule Item inspection Maintenance actions interval interval Check that installation and environment condi Conditions of up e tions are within Vacon specification E g heat installation 1 year 1 year j dust moisture vibration etc Corrective actions environment n based on findings If required the product will be cleaned with Cleaning 1 year 1 year dE antistatic vacuum cleaner The cleanliness of the cooling tunnel for air Cleanliness of cooled drives will be checked evaluated in cooling tunnel y y Heat Exchanger unit Cleaning if necessary Check drive system sealings AC drive cabinet Sealings 1 year Basedon etd 9 inspection Check visually cable bushing Corrective actions based on findings Main DC cool Replace parts according to service schedule or i based on maintenance report recommenda ing fan
45. ol com partment fans based on maintenance report recommenda tion Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VRCON 9 27 4 3 REPLACEMENT INSTRUCTIONS AN Servicing is only permitted to be carried out by Vacon trained service personnel 4 3 1 DRIVES 1 Open the cabinet doors Release the locking mechanism 1 for the dropdown service rails and pull them down from the handle 2 NOTE The dropdown rails are heavy NOTE Only use the dropdown rails when the rails are horizontal and the front support legs create a 90 degree angle with the floor 0009055555555 EL 1 1 1 1 1 5 ED CIC E EST 14084 00 Figure 15 Dropdown service rails 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON 28 SERVICE Remove the middle support plate It is attached with two M5x10 1
46. perature of the drives 1200 mm 14078_00 Figure 8 Required space around the cabinet Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VRCON 17 3 4 2 FIXING THE CABINET TO THE FLOOR OR WALL In land based installations the cabinets are mounted on the floor with bolts In marine and off shore installations the cabinets should be installed against a wall The cabinets are mounted on the floor and the top of the cabinets to the wall Also vibration dampeners need to be installed on the bolts between the cabinets and the mounting surfaces The vibration dampeners are not provided in the delivery 14079_00 Figure 9 Fixing the cabinets to the floor 2 E Figure 10 Fixing the cabinets in marine and off shore installations 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 18 INSTALLATION 3 5 CABLING Before connecting any cables use a multimeter to check that the cables to be connected are not live 3 5 1 EARTHING PE conductors are connected to the PE busbar The PE busbars in each section are connected and the PE busbars must be connected to earth See the earthing and earth fault protection instructions in Ch
47. r keeping the fieldbus active For more detailed cabling instructions see the corresponding user manual see Table 2 on page 4 13872 00 Figure 14 Control unit control board right and option boards A E 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 22 INSTALLATION 3 6 SCREW TIGHTENING TORQUES The tightening torques of all power connections cables and busbars for different screw and bolt sizes are given in table below Table 6 Tightening and checking torques of power connections Screw bolt size Checking torque Nm Tightening torque Nm M10 35 45 M12 65 75 The tightening torques for control unit terminals are given below Table 7 Tightening torques of control unit terminals Terminal screw Tightening torque Nm Relay and thermistor terminals 0 5 screw Other terminals 02 screw M2 6 i Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VRCON 23 4 SERVICE 4 1 WARRANTY Only manufacturing defects are covered by the warranty The manufacturer assumes no responsibility for damages caused during or resulting from transport receipt of the de
48. r 16 mm Al or e anautomatic disconnection of the supply in case of discontinuity of the protective earthing conductor or e provision of an additional terminal for a second protective earthing conductor of the same cross sectional area as the original protective earthing conductor Table 4 Protective earthing conductor cross section Cross sectional area of phase conductors 5 Minimum cross sectional area of the corre mm sponding protective earthing conductor mm 5 16 16 lt 5 lt 35 16 35 lt 5 5 2 The values above are valid only if the protective earthing conductor is made of the same metal as the phase conductors If this is not so the cross sectional area of the protective earthing conductor shall be determined in a manner which produces a conductance equivalent to that which results from the application of this table The cross sectional area of every protective earthing conductor which does not form part of the supply cable enclosure shall in any case be no less than 2 5 mm if mechanical protection is provided or 4mm if mechanical protection is not provided For cord connected equipment provisions shall be made so that the protective earthing conductor in the cord shall in the case of failure of the strain relief mechanism be the last conductor to be interrupted However always follow the local regulations for the minimum size of the protective earthing con ductor N
49. rts of the drive s from the cabinet Each drive is attached with four M8x20 bolts NOTE Only use tools on the bolt heads The nuts are pressed into the busbar and tools are only to be used in the unlikely event of loosening e Z Gl amp i Ei Gi Ed fj 14089_00 Figure 20 Drive top part mounting screws X Release the AC busbars from the drive s There are three busbars connected to each drive and each busbar is attached with four M10x40 bolts NOTE Only use tools on the bolt heads The nuts are pressed into the busbar and tools are only to be used in the unlikely event of loosening 14090 00 Figure 21 AC busbars Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VACON 31 Release the coolant pipes from the drive side of the main valves see below NOTE Do not use any tools on the plastic valves or their connections 14091 00 Figure 22 Coolant pipe releasing locations X See the deta
50. s and 2 tion Note Liquid cooled drives have internal internal cooling 1 year 5 years cooling fans VFD in Heat Exchanger unit have HIM fans for elec 9 a main cooling fan Spare parts available from tronics 5 Vacon and instructions on service manuals 8 years demanding DC bus capaci tors Product environment or heavy load 12 years typical envi ronment or normal load The expected life time of the capacitor is deter mined based on load and the temperature of the environment Replace parts according to service schedule Currently this service is available only from VACON tipgrades 1 year 1 year Manufacturer offers product upgrades The printed circuit boards to be checked for 12 years in typ Me Printed circuit i contamination and possible corrosion In case 1 year ical environ e boards of contamination or corrosion printed circuit ment boards to be changed Recommended reforming inter Reforming must be done once a year for prod val for electro 1 year 1 year ucts and spare part capacitors in storage lytic DC bus capacitors Please consult manufacturer Tel 358 0 201 2121 Fax 358 0 201 212 205 SERVICE VACON 25 Table 8 Proactive maintenance schedule Inspection Service Maintenance actions interval interval Coolant inhibi Add inhibitor according to instructions or ana Or 1 year 2 years lyze the
51. to prevent accidental opening during the maintenance operation 2 Drain the coolant from the two valves in front of each drive DVL11 DVL21 DVL12 DVL22 UVL21 UVL11 UVL22 UVL12 14087_00 DVL21 DVL11 DVL22 DVL12 Figure 18 Coolant valves piping detail from above right Release the DC busbars from the top of the drives There are four busbars and each is attached with two 19mm bolts NOTE Only use tools on the bolt heads The nuts are pressed into the busbar and tools are only to be used in the unlikely event of loosening I TTT 7714088 00 Figure 19 DC busbar mounting screws 24 hour support 358 0 201 212 575 Email vaconfavacon com VRCON SERVICE Release the top pa
52. trol module C1 LCL capacitor F1 AC fuses L1 LCL V3 V4 Cooling fans X1 Terminal blocks gt L1 gt L2 gt L3 Mains connection L1 L2 L3 14073 00 Figure 2 Incoming section 24 hour support 358 0 201 212 575 Email vaconfavacon com VACON 8 ENCLOSED DRIVE SECTIONS 2 2 DRIVE SECTION The drive section includes the VACON NXP liquid cooled AFE and INU modules As standard the section includes the following U1 AFE power module U2 INU power module F2 DC fuses L2 LCL gt U gt V gt W Motor connection 14074_00
53. ur support 358 0 201 212 575 Email vaconfavacon com ENCLOSED DRIVE SECTIONS VACON 6 2 ENCLOSED DRIVE SECTIONS 14072_00 Figure 1 NXP liquid cooled enclosed drive sections NXP Liquid cooled enclosed drive includes the following sections e 01 Incoming section e 02 Drive section 03 DU dt and internal cooler section e 04 Heat exchanger section optional NOTE The enclosed drive is also available as a mirror image The section order shown above is the standard Tel 358 0 201 2121 Fax 358 0 201 212 205 ENCLOSED DRIVE SECTIONS VACON 7 2 1 INCOMING SECTION The incoming section includes the mains connection circuit breaker LCL and control equipment As standard the incoming section has the following equipment Q1 Main circuit breaker TR1 Control voltage transformer U1 AFE control module U2 INU con
54. ures Document ID Name of manual 00054 VACON NXP Liquid Cooled Brochure DPD00887 VACON NXP Liquid Cooled User manual UD01149 VACON HXL 120 Cooling Unit Installation Manual DPD01308 VACON NXP HXM120 Cooling Unit Installation Manual Also manuals for different applications and option boards are available on the Vacon website at www vacon com downloads Tel 358 0 201 2121 Fax 358 0 201 212 205 INTRODUCTION VACON 5 1 3 AVAILABLE DRIVE SIZES VACON NXP liquid cooled enclosed drives are available in the voltage ranges 400 500 and 525 690Vac The available drive sizes are listed below Table 3 Technical data for available drive sizes Electrical output Drive current power Motor at Motor at Dimensions WxHxD without voltage AC drive Chassis 525Vac 690Vac cooling skid Chassis mm 13705 1370 1245 913 700 900 Ch 4 2000 x 2100 x 900 1640 5 1640 1491 1093 900 1100 Ch 4 2000 x 2100 x 900 0820_6 820 745 547 560 800 Ch 4 2000 x 2100 x 900 0920_6 920 836 613 650 850 Ch 4 2000 x 2100 x 900 1030_6 1030 936 687 700 1000 Ch 4 2000 x 2100 x 900 525 690 1180 6 1180 1073 787 800 1100 Ch 4 2000 x 2100 x 900 1300_6 1300 1182 867 900 1200 Ch 4 2000 x 2100 x 900 1500_6 1500 1364 1000 1000 1400 Ch 4 2000 x 2100 x 900 1700_6 1700 1545 1133 1150 1550 Ch 4 2000 x 2100 x 900 24 ho
Download Pdf Manuals
Related Search