HD45 User Manual - Stanley Hydraulic Tools
Contents
1. IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 shown smaller then actual size STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS2. HD45 User Manual 4 17 STANLEY M PART b b QTY DESCRIPTION 1 HANDLE 1 HANDLE HD4511001 HD4531001 ONLY Immens i 8 amp i mowseve i esow i fore O Y v ems i maser y r cesa i ormer r emo Iewen gt owscw CHARGE VAIVECAP i MOTOR CONTROL AWE i Om za 0748 1135 A 04371 0407 0459 2049 0084 0437 0493 0437 0405 0136 0029 0405 0405 0747 0598 0437 0437 0438 0290 04381 04571 04382 0438 0460 0438 0495 0202 0438 0478 0493 0524 0378 05152 00682 0749 er 0249 0165 0493 2553 04937 01211 NI D k Aj D oa c o e D I A gt E co o o 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 wo wo A 07483 04371 04077 01262 04379 02900 04551 04571 04352 05243 05152 00682 07453 11197 01652 25524 04937 0121 18 HD45 User Manual M PART b QTY DESCRIPTION mor Serscrew us D 868686 o RI ZA MEME 4 4 4 4 4 1 IDLER GEAR es i Jone o EE usu i DRIVE Hex ano ODE ww je wes mw p eer E 04951 DRIVE MOTOR CONTROL BLOCK
3. LAND MODEL 0 1 DRIVE MOTOR CONTROL BLOCK U W MODEL 16445 1 LATCH 07063 8 WAVE SPRING 04756 LATCH WASHER 04761 RETAINING RING 01749 ROLL PIN 00114 ROLL PIN 00018 O RING 29689 NAME TAG CE ONLY 66297 SOUND POWER DECAL CE ONLY 8 ech oE DECA Eon 588 49 52 55 61 2 5 5 5 5 5 6 6 6 6 e OQ o CO 67 0 72 7 28409 COMPOSITE DECAL CE ONLY 01605 2 O RING 07594 7 5 5 5 7 7 7 6 Ho 866860 8 159 see m 025 1 RETANERRNG 0072 1 couter Feme um Fel 4 5 6 7 8 0 1 3 4 6 7 8 9 3 4 5 1 3 4 5 7 8 4 4 4 03973 COUPLER MALE 03971 1 COUPLER SET 05839 SEAL KIT STANLEY UNDERWATER MODELS ONLY A CAUTION Operation Overview DO NOT USE HYDRAULIC TOOLS UNDER WATER THAT ARE NOT DESIGNATED AS AN UNDERWATER MODEL OR THIS WILL RESULT IN DAMAGE TO THE TOOL Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below E Wi Ge accumulator PSI or underwater hydraulic tools the applications are max increase 40 broken down into four quadrants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of t
4. a CAUTION CAUTION RSR IMPORTANT 4 gt HD45 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model HD45 Hydraulic Hammer Drill will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage The operator must start in a work area without by standers Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation e Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary The operator must be familiar with all prohibited work areas such as excessive slopes
5. at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TOOL TYPE TYPE II TYPE RR 7 9 gpm 9 10 5 gpm 26 34 Ipm 34 40 Ipm 1500 psi 1500 psi 103 bar 103 bar TYPE I 4 6 gpm 15 23 Ipm 1500 psi 103 bar TYPE Ill 11 13 gpm 42 49 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 2100 2250 psi 145 155 bar 2200 2300 psi 152 159 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 250 psi 17 bar 250 psi 17 bar 250 psi 17 bar 400 ssu 82 centistokes 400 ssu 82 centistokes 400 ssu 82 centistokes 400 ssu 82 centistokes 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C 3 hp 2 24 kW 40 F 22 C 5 hp 3 73 kW 40 F 22 C 6 hp 5 22 kW 40 F 22 C 7 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based pre
6. ACCESSORIES Carbide Bit 1 in x 24 in Long Drills 14 7 8 in Deen 02281 Carbide Bit 1 1 4 in x 24 in Long Drills 14 7 8 in Deen 02282 Carbide Bit 2 in x 24 in Long Drills 14 3 4 in Deen 02283 Carbide Bit 1 in x 18 in Long Drills 9 7 8 in Deep rotated rd dehet pe a 04668 Carbide Bit 1 1 4 in x 36 in Long Drills 29 in Deep Innen 04896 SERVICE TOOLS Tamper Sleeve 100 01120 Accumulator EE 02835 Flow and Pressure Testeruansnutaunsrundtenmer ienanove a aa PaE NIE EER QE REY SO POR FAEERE REY TERES EY Vids 04182 e cuperem 04337 Flow Sleeve Removal Tube irre AR PEE ad CA EET HER 855888 04910 Flow Sleeve Removal Tool 04919 Bearing Installation Tool Mes ine 05044 Lateh Removal TOO eseu tege Eege 05045 Bearing Installation oro t M 05061 Latch Installation Tool 05062 Accumulator Cylinder Pu ller inerte eite dL E LEE FEAR ERR PE RETE ER DLE Dg 05640 SEA EE 05839 tateh Installation More 05879 Accumulator Charge ies 2k nu Fan ke 31254 16 HD45 User Manual STAN LEY 9 GE OE VU om o 09 0 0 Ir 5 5 8 rd F 500 LL ed DID WM Yo Gm 596909 ef Gr o M
7. To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMME
8. foot Never allow your face to come close to the tool Never start the tool while it is lying on the ground Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person HD45 User Manual 4 5 Stanley Hydraulic tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 05152 Stanley Decal 28376 Stanley Decal CE Models CAUTION 7 9 GPM 26 34 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT ALEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY 03786 HD45 G
9. AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG Ovl SIHL SAONAIY LON OG SEE OTHER SIDE SEE OTHER SIDE 70000 000000 SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY HD45 User Manual lt 7 8 0 29 esoH 21041 94 8144 lt lt lt MO 143 d NENNEN p 4 13 RETURN RETURN MO14 gt gt gt mm 3 553 4 HYDRAULIC CIRCUIT PRESSURE PRESSURE SLL OOSZ unes Fo L 0 8 001 92 09 67 9L L SLL OOSZ 94 959441 6l vIe 9 0092 unes 6l vIe 8 0 dn 95 oi dn 09 67 9L EL 9 0092 ejnsseJqd 9 S S LISP IVS Aq YHOJ yas se suoneoyroeds St 0052 992 099339 Jo 399 JSNUI asou oi neJp u 09 0 002 001 6 8 0 SLL 0092 1 89441 6 vie Bunes anjen Lola uejs s oineJp u unuJ T 0092 MEEN 6 VIE Se ne rw xew SU 0 jenbe ainsseid Buom unuuuluu m 0052 eunsse
10. DIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER 00 NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HAN DLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO
11. HD45 HYDRAULIC HAMMER DRILL USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 66301 2 2015 Ver 8 DECLARATION OF CONFORMITY STA 1 EY UBEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA I the undersigned Weisbeck Andy Ich der Unterzeichnende 5 Je soussign EI abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Hammer Drill Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marcra Stanley 3 Type Typ Type Tipo Tipo HD4511001 HD4531001 HD4511001B 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformita con Directiv
12. HD45 User Manual 3 Observe the flow indicators stamped on the hose couplers to ensure that the flow is in the proper di rection The female coupler on the tool s IN port is the inlet coupler See illustration in back of this manual for tool port identification 4 Squeeze the drill trigger momentarily If the drill does not operate the hoses might be reversed Verify correct connection of the hoses before continuing DRILL OPERATION 1 Observe all safety precautions 2 Install the appropriate drill bit for the job NOTE The rotation of the drill bit is reversible Drill bit speed is variable in each direction This is accom plished by rotating the lever on the lower section of the tool The tool is in neutral when the lever is in the vertical up position The lever can be rotated 90 to the horizontal position in each direction The direction that the bit rotates The distance that the lever is rotated determines the speed of the bit The horizontal position in either direction is the maxi mum speed setting 3 Select the speed of the bit best suited for the mate rial being drilled Most drilling is best accomplished with the lever halfway between fully On horizon tal and the vertical up position Refer to the above note The drill is not suitable for drilling steel or wood 4 Squeeze the trigger to start the drill Adequate down pressure is very important NOTE If the trigger is
13. OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY 66297 Sound Power Decal DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL
14. PM Decal 28322 CE Decal CE Models Only 28409 Composite Decal CE Models 30 LPM 138 BARN EHTMA CATEGORY 11207 Circuit Type D Decal HD45 HAMMER DRILL WEIGHT 22 KG 48 LB FLOW 34 LPM 9 GPM PRESSURE 140 BAR 2000 PSI 29689 Name Tag NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 HD45 User Manual DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE 15 MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE
15. and danger ous terrain conditions e Do not inspect clean or replace any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condi tion STANLEY Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled hammer drill Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the drill and maintain proper footing and balance at all times When working near electrical conductors always assume that all conductors are energized and that insulation clothing and hoses can conduct electric ity Stay a safe distance away from electrical con ductors If the hydraulic power supply has been interrupted place the hammer drill in the OFF position before restarting the hydraulic power supply To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Never rest the tool on your
16. draulic power source develops a flow of 7 9 gpm 26 34 Ipm at 1500 2000 psi 105 140 bar 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2250 psi 155 bar CHECK THE TOOL 1 Make certain all tool accessories are correctly in stalled Failure to install tool accessories properly can result in damage to the tool or personal injury There should be no signs of leaks 3 The tool should be clean and dry with all fittings and fasteners tight BIT INSTALLATION The hammer drill is designed for use with 1 inch to 2 inch diameter bits manufactured for Model 736 Skil Hex Hammer Drills 1 Pull the latch at the foot of the tool so that the drill can be inserted into the drive hex Do not allow your fingers to come between the latch and drill steel when closing the latch 2 Push the latch back into the latched vertical posi tion to lock the bit in place CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects Connect the return hose first and disconnect it last to eliminate or reduce trapped pressure for easier quick connect fitting attachment NOTE If uncoupled hoses are left in the sun pressure in crease within the hoses can make them difficult to connect Whenever possible connect the free ends of hoses together 10 gt
17. e Standards No Approved body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato EN ISO 12100 1 2010 Self EN ISO 28927 10 2011 Self EN ISO 3744 2010 Self ISOISO 11148 5 2011 Self Machinery Directive 2006 42 EC 2006 Self 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 4 11 Signature Unterschrift Signature Firma Firma mM 2 Position Position Fonction Cargo Posizione Director of Product Development 2 gt HD45 User Manual STAN LEY DECLARATION OF CONFORMITY savnes ae 2 SAFETY SYMBOLS E 4 SAFETY PRECAUTIONS cU 5 TOOL STICKERS EE 6 HOSE TYPES am 7 HOSE RECOMMENDATIONS dagane nt te 8 FIGURE 1 TYPICAL HOSE CONNECTIONS ege stengen geesde emnene 8 HATMA REQUIREMENT nott enne ed sien anna athens 9 OPERATION DEE 10 CHARGING THE ACCUMULATOR d dtd eee d n EA eR begin 12 FIGURE 2 CHARGING THE ACCUMULATOR 2 air a
18. ed STANLEY Liquid Filled Gauge w Snub Valve Charge Fitting Nitrogen Tank Not included in Kit Charging Valve not pictured TESTER CHARGING ACCUMULATOR TESTER P N 02835 LOCATION OF CHARGING VALVE Figure 2 Charging the Accumulator STAN LEY HD45 User Manual lt 13 In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may re sult 14 HD45 User Manual Always keep critical
19. ed remove the tester from the charging valve and connect the charging assembly chuck directly to the charging valve 12 HD45 User Manual 3 Adjust the regulator to the charging pressure of 600 psi 42 bar NOTE It may be necessary to set the gauge at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 4 Open the valve on the charging assembly hose IMPORTANT If the underwater model is to be used at depths greater than 300 ft 91 m increase the accumulator charge 40 psi 3 bar for each 100 ft 30 m of depth to offset water pressure 5 When the accumulator is fully charged close the valve on the charging assembly hose and remove the charging assembly chuck from the accumulator tester or tool charging valve 6 If the accumulator tester has been used be sure to turn the gauge end fully counterclockwise before re moving the tester from the charging valve of the tool 7 Replace the valve cap assembly GENERAL SERVICE NOTES 1 If the hammer drill is repainted after servicing be sure to mask off the vent in the valve cap assembly Do not allow paint to enter the IN and OUT ports or the bore of the motor assembly 2 Ifthe handle grips need to be replaced a Remove the old grips and clean the handle b Wash the new grips and the handle clean and dry simply push or drive the grips on DO NOT lubricate the parts The grips will not be secure on the handle if any grease or oil is us
20. eoru E 13 TOOL PROTECTION amp CARE etin e e net reta deed eer oder ar Fed old S 14 TROUBLESHOOTING carnai e a a aA T 15 SPECIFICATIONS EE 16 ACCESSORIES me ERUNT 16 4 0125110919 82 57657 16 HD45 EU RN Re LEE 17 ele KREE 18 UNDERWATER TOOLS DEPTH GUIDELINE tt tret pn Aere 19 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY HD45 User Manual 4 3 Safety symbols and si
21. gnal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel A A DANGER a WARNING
22. he accumulator the following equip ment is required 31254 Charge Kit which includes the following e Accumulator Tester Part Number 02835 Charging Assembly Part Number 15304 P N 15304 includes a liquid filled gauge with snub valve hose and fittings NITROGEN bottle with an 1000 psi 70 bar minimum charge Not included in 31254 Charge Kit 1 Remove the valve cap assembly from the hammer drill 2 Holding the chuck end of Accumulator Tester Part Number 02835 turn the gauge fully counterclock wise to ensure that the stem inside the chuck is completely retracted 3 Thread the tester onto the accumulator charg ing valve Do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem of the tester by turning the gauge end clockwise until a pressure is read on the gauge charge pressure should be 500 700 psi 34 48 bar 5 f pressure is OK unscrew the gauge end from the chuck to retract the stem then unscrew the entire tester assembly from the accumulator charging valve If pressure is low charge the accumulator as described in the following procedure 6 Install the protective valve cap assembly ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator test ing procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if pre ferr
23. ig at ae pojeiJ e 8 ye BABY JSNUI esou oineJp u IN SLL 0062 9108 EI 8 9 64 o dn ogoardn 6r ec 0 9 088231 19 49930 Aue 40 pesn eq jou pjnous SIL 0052 umey et pue sjueujeJinbeJ 6 84900 00 51001 oineup 06 0 00 001 Ov 6l FOLS H ejuejs uo peseq Ajuo suoneoidde oo SLL 0092 ainsseld ov 8 9 put oin eJp u 40 pesn oj pepuejul SI yeyo 511 SLL OOSZ 808 9 8 G 001 LG O0r 6L FOLS d SLL 0092 108 EL e GL oi dn OG dn Ot 6L FOLS TN NE s A9 ejqejdaeooe uunuuluiu e oj eunsseJd x oeq SLL 0092 108 EL e 001 92 ainssaid oui US daay 0 papuaju ae suon SLL 0092 808 OL 8 0 dn Gz oi dn 9 epuawiwoses eseu wdi ejnuiui Jed sie SYOLONGNOD lg ze Ro BE YVAN ASN LON OQ plesg Jeqi4 JO plesg EI SOH SAINPUOJ wud eynuiui sed 8 0 56 uo peseq syjBue SSL 095 108 OL 8 0j dn OL dn ve SL 990 SNOMEA JO 84819 1 1 esou WNUIIUIW syonjj 3exong Aj 104 plesg Jaqi4 SOH BAONPUOD UON payne PepUSWLWODSJ SMOUS 1uBu y 0 Weyo oul avg ISd uinjoy sseid WI HONI SYUILIN 1334 Ido suonepueululo29s eunssaJg Buom UIN EI J9jouuelq episu sujyBue esoH MO UO 9SoH UDO 2 8 44 0 1001 STANLEY 6 HD45 User Manual HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting
24. mium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 100 400 ssu 100 400 ssu 20 82 centistokes 100 400 ssu 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet A CLASSIFICATION AAA 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar 2495 psi 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY HD45 User Manual lt 9 PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hy
25. nces Repair as required Mechanical binding during drilling Take care to guide drill straight STAN LEY HD45 User Manual lt 15 Operating Pressure erri ie ETA EEA Ta 1500 2000 psi 105 140 bar gode 7 9 gpm 26 34 Ipm Optimum FIOW A UE 8 gpm 30 Ipm Capacity cone ter enel Exe dues Rau 1 to 2 in 25 50 mm Dia No 736 Skil Carbide Tipped Drill Bit ergo M M 8 SAE O ring Connect SIze and KE 3 8 in Male Pipe Hose End EDEN gd Open Center HTMA Type II ETMA Category D Ke le Ee WEE 0 300 RPM Forward or Reverse Hose Wl EE Yes WO Lu E 45 Ib 20 4 kg e use MR 14 in 35 6 cm Motor un eegene Eeer Integral SOUND POWER AND VIBRATION DECLARATION Test conducted on MD45310E SIN 5606 operated at standard 8 gpm input J Uncertainty Kwa indecbels 1 s 3 dBA 3 dBA Uncertainty Kpa in decibels Values determined according to noise test code given in ISO 15744 using the basic standard ISO 3744 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements Declared vibration emission value in accordance with EN 12096 PF Measured vibration emission value a 25 6 m sec Uncertainty K Values determined according to ISO 8662 3
26. oning Check power unit for proper flow and ly pressure 7 9 gpm 26 34 lpm 1500 2000 psi 104 140 bar Couplers or hoses blocked Low accumulator charge pressure Recharge accumulator Replace dia hose will pulse more than normal phragm if charge loss continues Oil too hot Provide cooler to maintain proper oil tem above 140 F 60 C perature Drill operates slow Low flow supply from power unit Check power unit for proper flow 7 9 gpm 26 34 Ipm High backpressure Check hydraulic system for excessive backpressure over 250 psi 17 bar Couplers or hoses blocked Orifice plug or internal passage blocked Oil too hot above 140 F 60 C or too Check power unit for proper oil temper cold below 60 F 16 C atures Bypass cooler to warm oil up or provide cooler to maintain proper tem perature Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar Drill gets hot Hot oil going through tool Check power unit Be sure flow rate is not too high causing part of the oil to go through the relief valve Provide cool er to maintain proper oil temperature 140 F 60 C maximum Oil leakage on drill bit Lower piston or drive hex seal failure Replace seals Oil leakage around trigger Valve spool seal failure Replace seals Continued operation or break in with mo Motor not completely broken in tor break in block will correct Low rotation torque Damage to motor cleara
27. ools are percussive and rotational each with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percussive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 100 The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of Recommended Hose Diameters feet ROV operation is still limited to the tool for Depth ft 8GPM 12GPM example a percussive tool has the same depth 100 58 ap limitation whether ROV or diver operated 300 au T 1000 1 144 STAN LEY HD45 User Manual lt 19 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
28. partially depressed the piston will cycle at a low rate and permit easier starting of the drill bit into the work surface 5 Periodically pull the drill out of the hole while the bit is still rotating This will clear the hole and allow more efficient penetration 6 Ifthe bit binds in the hole reverse direction of the bit rotation to assist in backing out the drill 7 Keep the drill bit centered in the hole STANLEY COLD WEATHER OPERATION If the drill is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 SSU 82 centistokes before use Damage to the hydraulic system or drill can result from use with fluid that is too viscous or too thick UNDERWATER MODEL PREVENTATIVE MAINTENANCE After each use the movable portions of the tool that were exposed to water should be flushed with a water displacing oil such as WD40 Remove any remaining water and debris as follows 1 Turn the tool upside down without the tool bit and spray oil through the drive hex and side holes in the motor assembly to displace any remaining water in the lower piston cavity Spray oil into the On Off valve trigger slot area Dip or spray the entire tool Cycle the tool hydraulically several times before storing away STAN LEY HD45 User Manual a 11 ACCUMULATOR TESTING PROCEDURE To check or charge t
29. tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended Never operate a hammer drill without a drill bit or without holding it against the work surface To do so places excessive strain on the hammer drill Keep drill bits sharp for maximum tool performance Make sure the drill bits are not chipped or rounded on the striking end STANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the hammer drill always check that the hydraulic power source is supplying the correct hydraulic flow and a pressure to the tool as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C problem case Se Drill does not run Power unit not functioning Check power unit for proper flow and pressure 7 9 gpm 26 34 lpm 1500 2000 psi 104 140 bar Flow direction reversed Pressure and Be sure hoses are connected to their return lined hoses reversed at ports proper ports Mechanical failure of piston or automat Disassemble drill and inspect for dam ic valve aged parts Drill does not drill effective Power unit not functi
Download Pdf Manuals
Related Search