AS 940 Sherpa 4WD + AS 940 Sherpa 4WD XL
Contents
1. 8 Use caution during maintenance and 9 F PAIF vi sen cevenech caver Mdr sn p re bee Device description 10 Control elements 11 Front area Hannah Control lever at seat Drive idle mode na ROIIDA rss nn ass ee Transport is 13 Transport on pallets eeeeeeeeeeeees 13 Transport of ready to use device 13 ASSMDIV 52525 he de zenctec 14 Scope of delivery 14 Unpacking a MOUNTING eveeciccnceseneckiedeaeeececisinecererceses Information ON MOWING eseeeeeees 15 Prior to starting 15 Checking the oil level 15 BUC Shia ARS ne Tnette 15 TANKING Up 15 Adjusting the seating position 15 Adjusting the seat suspension 16 Putting up the rollbar 16 Transport rack 16 Starting a aa 16 Safety switches 16 Starting the engine 16 Engaging the blade ee 17 Oil pressure switch 17 TOWING siescseiscocavesccussvesdsessensecessturcintanascosass 17 Drivin O 22 cased araeo daara 17 Brakes devices with foot brake 18 Driving REVETSINY sensor ssrersssssmerensenss 18 Differential lock 18 Switching off and parking 18 Maintenance and cleaning 0008 19 Preparations 21 Cleaning the device i is 21 General inspection Checking the parking brake 21 Check the foot brake if existing2. 4 Secure the device with belts to the frame elements that can hold the weight 14 Caution To prevent damages to the de vice we recommend to fasten the straps exactly as shown in the illustration Do not overtighten the straps Unloading the device 1 Undo the transport fastenings 2 Drive the device carefully down the ramps of the platform Assembly Scope of delivery The device is delivered in a carton on a pallet The scope of delivery includes The device These operating instructions Warranty card Tool bag with small items Steering wheel Ignition key Operating instructions of the engine manu facturer Unpacking 1 Remove the carton 2 Check the air pressure of the tires see Technical data Mounting Mount the steering wheel 1 Insert the screw 1 through the steering wheel and the steering column 2 Tighten the central fixing screw 3 3 Screw the nut 2 onto the screw 1 4 Fit the cap 4 Information on mowing Prior to mowing check your device for com pleteness proper functioning and cleanliness A dirty ventilation grid causes overheating of the engine this can damage the engine A dirty protective grid at the silencer poses a fire hazard Frequent engagement and disengagement of the clutch increases wear of the blade drive belt and the blade brake Especially in case of high grass clutch engagement l
3. 21 Checking the blade n Maintaining the engine Opening the engine cover Checking the engine oil level Checking the spark plug Maintaining the air filter Checking and charging the battery 24 Hydrostat transmission 24 LS LE g i areia aikeinaan 25 Storing the device 25 Longer storage ee Restarting ss Spare parts 26 Wear parts ss 26 TYreS een ee p 26 Disposal ns 26 Warranty sise 26 Troubleshooting ccseecessseeseseeeeeseee 27 Technical data 31 ACCESSOTIES nininini iirinn iinn n inanin 33 Declaration of conformity 34 Explanation of the symbols Symbols in the instructions Prior to any repair and mainte nance work remove the ignition key In these operating instructions the following symbols are used to denote special dangers Warning These symbols denote special dangers amp These symbols denote inadmis sible procedures Directive sign These symbols denote required protective measures Symbols on the device Prohibition sign The following symbols are placed on the de vice to inform you must be careful and atten tive when using the device Risk of injury Make sure that no one is within the danger zone of the device Objects may be ejected 4 gt The quickly rotating blade can cause life threatening injuries or immense proper
4. Silencer manifold guard clearances Battery Area around the fuel tank Caution when using accessories Be careful when pulling loads Only use tow bars authorized by AS Motor Germany Observe the maximum load carrying capaci ty Technical data Observe the safety instructions in the oper ating instructions of the tow bar Only transport loads that you can handle safely Only drive on slopes up to 10 Do not take tight corners Be extremely cautious when moving in reverse When work is completed After mowing always close the fuel valve and the tank ventilation Prior to leaving the device wait until the engine comes to a standstill and pull off the ignition key After switching it off let the device cool down for at least 20 minutes before you store it ina dry closed sufficiently ventilated room Never store the device when there is fuel in the tank inside a building where fuel vapours might come into contact with open fire or sparks Use caution during maintenance and repair Only carry out maintenance work as described in these operating instructions Have an au thorised service centre carry out all other work Only use the knives and spare parts authorized by AS Motor Germany Unauthorized knives and spare parts can cause severe injuries Prior to all maintenance work wait until the engine comes to a standstill and pull off the
5. Check the parking brake for proper function see Maintenance Use caution during operation when you drive on surfaces other than grass Switch off the engine and wait until the blade comes to a standstill and remove the ignition key before you transport the device if you step away from the device even for just a short time before you clean or check the device or before you carry out work on the device before you unblock or unclog the discharge area Prior to mowing Do not start the engine if fuel was spilled in closed or poorly ventilated rooms danger of poisoning if there are other persons nearby After every stop and before you shut down the engine actuate the parking brake This pre vents the device from accidentally rolling away Do not touch the exhaust the engine and the gearbox They become very hot during opera tion and you can get burned Resulting unin tentional movements constitute an additional injury hazard Switch off the blade and wait until the blade comes to a standstill Personal protective measures While mowing always wear K sturdy footwear with good grip long trousers and gloves Do not mow in open sandals or bare feet f NW Noise is causing health prob lems Use personal ear protec tion to avoid hearing damage Wear safety glasses and head gear Ask your specialised dealer about suitable protective equipm
6. Choke is open Close the choke Device was tilted oil leaked into the air filter Replace air filter unscrew spark plug and start several times when the fuel valve is closed dry the spark plug and screw it back in Engine was flooded due to too many start attempts Unscrew spark plugs and start several times when the fuel valve is closed dry the spark plugs and screw them back in Spark plug connector is pulled off Observe the safety instructions Put spark plug connector back on Air filter is dirty Maintain air filter see also Mainte nance and cleaning 27 Spark plugs are sooted dam aged or incorrect electrode gap Clean spark plugs and check electrode gap see also Maintenance and clean ing Replace spark plugs if necessary Housing of the mower is jammed See also Maintenance and cleaning No oil pressure Too little engine oil Check engine oil level refill No oil pressure Slope too steep Bring the device into a level position Poor quality dirty or old fuel Clean fuel system authorised service centre Always use fresh fuel Engine starts badly or runs irregularly Choke is closed Open the choke Air filter is dirty Maintain air filter see also Mainte nance and cleaning Poor quality dirty or old fuel Always use fresh fuel Spark plug is sooted dam aged or incorrect elec
7. A Clean Customer service A Fuel Check fuel level Is the tank cap closed Tank fuel valve Check parts for leaks and check for good condition A and fuel line Ventilation grid Clean A Engine cooling Clean A Spark plug Check replace A Air filter Maintain oA Blade and fas Check for wear and damage See chapter Checking the A tening components blade Change A Clean the screw on point of the knife blade Blade brake Does the blade function safely and does the blade come to o A a standstill within 5 seconds Drive lever Does the device stop when the lever is in neutral position o A parking brake Devices with foot brake Does the lever move to neutral o A position when the foot brake is actuated V belt Are the belts tensioned correctly without fissures and in A good condition 19 Bowden cables Check for proper function and ease of movement A Acceleration lever Check for proper function A Chassis and im Check for rust and fissures and check the welding seams A pact protection Are all protective devices and covers in place fastened A correctly and properly functioning Label Condition of the labels A Engine See operating instructions of the engine manufacturer A Check oil level see operating instructions of the engine A manufacturer Oil change A Oil filter change A Parking brake
8. Danger If the parking brake is incorrectly adjusted the device can roll away Make sure that the parking brake is always functioning properly A 1 Put the device on a non slip surface e g concrete or asphalt 2 Unlock the drive 3 Actuate the parking brake 4 Try to move the device If the rear wheels lock the parking brake is correctly adjusted If you can move the device the parking brake must be re adjusted by an authorised service centre Check the foot brake if existing Check if the drive lever returns to neutral position parking brake when the brake pedal is actuated 21 Checking the blade Danger Improperly mounted and main tained blades pose a severe injury hazard Work at the blade shall only be performed by an authorised service centre Wear sturdy gloves when you check the blades Work on the blade requires special qualifica tions because an unbalance test is required and the torques must be observed Check the blade and all fastening parts for wear damage and cracks before and after each mowing operation when there are significant changes All blade parts shown and their fastening parts must be changed when damage or cracks were found At least once a year or every 50 operating hours regardless of whether there is wear or not Material wears out gets cracks which can endanger persons or property Vibrations indicate that the b
9. Tyre designation Small wheels Big wheels Front 15x5 00 6 4 80 5 00 8 Rear 18x9 50 8 20x10 00 8 Stability in accordance with the stand 23 23 ard measuring method 32 Accessories Steering wheel knob Trailer Trailer hitch Snow remover blade without adaptor Adaptor snow remover blade AS 940 Adaptor snow blade AS 940 with weatherproof cabin Weatherproof cabin Snow chains front only for small wheels not for type XL or accessory E09305 Snow chains rear only for small wheels not for type XL or accessory E09305 Big wheels 1 set no fitting of snow chains possible Twin tires no fitting of snow chains possible Clinometer Mulching kit Spray paint 400 ml colour orange G06980011 G06800003 G06900002 G06837006 G06937014 G06900005 G06928001 G06937005 G06937003 G06921014 G06921016 G06950027 G06926034 G00011050 E09327 E09311 E09323 E09306 E09307 E09329 E09326 E11796 E09325 E09305 E09349 E11835 E09164 E04606 33 EE En AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 MOTOR D 74424 Buhlertann www as motor de Declaration of conformity We declare that the grassland mower type with serial number as well as type with serial number as brought into circulation by us conforms to all rele vant safety and health requirements of the EC direc tives listed Function The device is intended for cutting
10. let the dealer instruct you regarding safe use Get familiar with the device in a wide open and flat terrain first User restrictions and hours of operation Never allow children or persons who are not familiar with the operating instructions to use the device Persons under 18 years of age may operate the device only under proper supervision Local regulations determine the minimum age of the operator und the operating times Unsuitable for operation of the device are persons who are under the influence of alcohol drugs or reaction retarding medicines have physical and mental emotional impair ments are tired or sick People fitted with pace makers are not allowed to touch any current carrying parts of the ignition system Danger Fuel is toxic and highly inflamma ble Danger of fire and explosion Keep the fuel away from ignition sources and do not smoke while handling the device Do not inhale fuel vapours they are dangerous to your health Use gloves and avoid skin contact with the fuel Fuel up outdoors only when the engine is cool and not running Use a filler or funnel oe Do not spill any fuel and do not let the fuel get into the canalisation or ground water If you spilled fuel do not start the device until the fuel vapours have evaporated wipe dry Move the device away from the area where the fuel was spilled Always close the tank cap securely and do not open i
11. of accordingly Warranty The conditions of the warranty can be found on the reverse side of your warranty card Send the filled out warranty card immediately after the purchase of your device to AS Motor Germany or the supplier Other wise the warranty is no longer valid Preserve the proof of purchase or the warranty card that was filled out by the vendor Troubleshooting The following table contains the most frequent problems and their elimination If more problems occur contact the closest authorised service centre You can find an authorised service centre on our home page www as motor de Problem Possible cause Remedy Starter does not turn Safety switches are not actu ated Move drive lever to neutral position Move cutting height adjustment to transport position Put driver in seat to activate seat contact switches Battery is empty Ignition key was not in position Off Standstill period was too long Charge the battery see Checking the battery or have authorised service centre do so Fuse is defective Replace if necessary have author ised service centre do so Battery is defective Replace the battery authorised ser vice centre Engine does not start Fuel valve is closed Open fuel valve Tank ventilation screw is closed Open tank ventilation screw No fuel is in the tank Refill fuel
12. see also Maintenance and cleaning Oil level is too high Have authorised service centre lower the oil level to the marking Engine gets hot Ventilation grid is dirty Clean ventilation grid Oil level in the engine is too low Refill engine oil see operating instruc tions of the engine manufacturer Cooling fins of the engine are dirty Have cooling fins cleaned by author ised service centre Uneven cut lawn becomes unsightly Blade is dull or worn Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Speed is too high proportion ately to the cutting height Reduce speed and or select the cor rect cutting height Housing of the mower is heavily contaminated Clean Different tire pressure the tire pressure Mower housing is not parallel to the ground Adjust authorised service centre Mulching result with high plant material not satisfactory Speed is too high Reduce speed Mulching result with low plant material not satisfactory Plant material is ejected too quickly Increase speed Housing is jammed Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre Engine speed is too low de spite full power Authorised service centre The devi
13. spark plug connector We explicitly point out that in accordance with the Product Liability Act we are not liable for damages that were caused by our devices if worn or damaged parts were not repaired or replaced on time these damages were caused by improper repair when changing a part our original parts or parts authorised by use were not used the repair work was not carried out by an authorised service station The same applies for spare parts and accesso ries Device description Tank cap Tank ventilation Type plate On board supply socket Protection skirt Transport rack Rollbar Type plate Ventilation grid A 2 3 4 5 6 7 8 oO Silencer grid _ Oil surge tank D Gearbox fan oo Unlocking device drive EN Ejection rubber o Side plates impact protection o Fuel valve 10 Control elements Control lever at seat Front area Blade clutch lever 1 The blade clutch lever is a protective device When you declutch the blade the blade Differential lock 1 comes to a standstill within 5 seconds With the left foot pedal actuate the differential lock Pedal is actuated Differential lock is on Q H Pedal is not actuated KEY Differential lock is off Declutching the blade Set the accelerator lever to MIN Guide the blade clutch lever backwards Clutching the b
14. Check A Check the foot Check the foot brake A brake Flammable materi Remove easily flammable debris buildup from the engine A al and the device Steering Check the clearance A Tyres Check tyres and if necessary the tyre pressure A Safety switches Check the switches at the driver seat cutting height ad A justment and drive for proper function Ignition lock Check for proper function A Hydrostatic trans Check oil level A mission Repair leaks A Oil change after 50 h and every 200 h thereafter A Battery Check the charging conditions A A Before and after each use B Annually or every 50 h m By the user when the engine is not running o By the user when the engine is running A By the authorised service centre 20 Preparations Prior to all maintenance and cleaning work 1 Let the device cool down for at least 20 minutes 2 Close the fuel valve and the tank ventila tion 3 Disconnect the minus pole of the battery Caution During repair and maintenance work lift the device only by the frame Cleaning the device After each use you should clean the device thoroughly especially the bottom side and the blade Stuck grass or dirt affect the grass discharge and the cutting quality For a sufficient engine cooling keep the engine cover ventilation grid and the engine clean For sufficient cooling of the hydrostat transmis sion keep the gearbox casing and the area around the gearbox fan
15. Movable spring mounted adjustable to the driver s weight Cutting device type Cutting width Cutting height in 5 levels Transport position Drive of cutting tool Clutch of cutting tool Growth height Cutter bar with screwed on reversing blades and mulching blades 90 cm 50 to 105 mm 80 to 135 mm 130 mm 160 mm V belt Belt tension clutch up to approx 150 cm 31 Measures and weights Weight Transport size with packaging L W H Max tyre dimensions L W H Height when rollbar is folded down max towing load max vertical load 290 kg 298 kg 195 111 112 cm 195 111 112 cm 191 98 152 cm 191 106 156 cm ca 100 cm ca 103 cm 100 kg 25 kg Capacities Fuel tank Engine oil Transmission oil hydrostat 15 litres including reserve unleaded regular petrol approx 1 9 litres 5 W50 fully synthetic engine oil see also Checking the oil level approx 6 8 litres 5 W50 fully synthetic engine oil Sound level Measured sound level Lwa Sound level at working place Lpa Measurement uncertainty k 102 0 dB according to DIN EN 12733 91 dB according to DIN EN 12733 3 0 dB A Vibration emission value Hand arm vibrations anw 2 m s according to DIN EN 12733 Measurement uncertainty U 2m s Whole body vibration anw 0 8 m s according to DIN EN 12733 Measurement uncertainty U 0 5 m s Tyre pressure Front 0 9 to 1 2 bar 2 bar Rear 0 4 to 1 2 bar 1 5 bar
16. and mulching grass or similar vegetation in agriculture forest ry and landscape conservation Applied standards Place where all technical records are filed AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 B hlertann Buhlertann January 2015 AS 940 Sherpa 4WD starting from 021914110001 AS 940 Sherpa 4WD XL starting from 026414110001 2006 42 EC 2004 108 EC 97 68 EC DIN EN 12733 bose ME Eberhard Lange By Proxy Frank Einsiedler Managing director Head of development 34 35 MOTOR AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 B hlertann www as motor de Professional technology for gardens and landscapes Allmaher Ride on Allmaher Rear discharge mower Rotary mower Flail mower Side discharge mower Mulching mower WeedHex Manoeuvrable meadow mower for extensive green area care The Allmaher reliably shreds metre high grass undergrowth and weeds Ease of use and high area coverage all combined in a compact ride on mower Low centre of gravity optimum weight distribution and broad wheel base provide you with the best performance on slopes and power reserves Professional lawn mower with rear discharge With wheel drive and infinite speed regulation for exceptional cutting and catching performance in any situation The economic alternative to bar mower Ideal for fodder produc tion The grass is not shredded and placed into a p
17. cutting tools author ised by AS Motor Germany Any use exceeding this purpose is inadmissi ble The manufacturer is not responsible for any damage resulting from this Observe the required maintenance and repair measures The user of the device is responsible for acci dents or damage to other persons or their property The device must not be used To cut hard objects rocks rubble or pieces of wood To trim bushes hedges and shrubbery To cut plants on rooftops To clean vacuum footpaths As shredder for shredding tree and hedge cuttings As drive unit for work tools and any type of tool sets that are not authorised by AS Motor Germany The device is not licensed for driving on public roads Contents Preface sssssssessessenenunenerennununununenenennnnununenen 2 Intended USE eccceesseseeeeeeeenseseeeeees 2 Explanation of the symbols sssns11221 4 Symbols in the instructions 0 5 4 Symbols on the device 4 Safety instructions csseseeeeeeeeeee 5 Get informed c cece eeeteeeeeeeees 5 User restrictions and hours of operation 5 Safe handling of fuel 5 Check the device prior to use 6 Use caution during operation 6 Prior tO mowing 6 Use caution when mowing 08 7 Caution when using accessories 8 When work is completed
18. the transport rack is loaded Observe the permissible loading limits The device has a transport rack above the motor cover Caution Load the transport rack so that the ventilation grid underneath it remains uncov ered Otherwise there is the danger that the motor overheats and is damaged Loading limits Maximum load 5 kg Maximum height 18cm Maximum width 45 cm Maximum length 30 cm 16 The device is equipped with safety switches To start the engine the following requirements must be met A driver sits in the driver seat The blade clutch is switched off The lever for cutting height adjustment is in transport position The drive lever is in neutral position If the engine is running and the driver leaves the seat the engine is shut off If the engine was shut down due to a safety switch turn the ignition key to position Ignition off By this you will avoid discharging the battery Starting the engine Start the device only when it is positioned on even and firm terrain 1 Open the fuel valve Open the tank ventilation Sit down on the driver seat Turn off the blade clutch Move the lever for the cutting height ad justment to transport position af oN D Move the drive lever to neutral position 7 When the engine is cold Move the accelerator lever to cold start po sition choke When the engine is warm Move the accelerator lever to middle posi tio
19. while the differential lock is actuated is only possible with limitations To avoid excessive wear actuate the differential lock only when the device is stopped if possible always step on the pedal all the way release the differential lock when it is no longer absolutely needed Switching off and parking A 1 Move the drive lever slowly to neutral position Warning Risk of injury in case of unauthor ised use Always remove the ignition key when you do not use the device 2 Turn the accelerator lever to idle speed 3 Switch off the blade clutch Move the lever for the cutting height ad justment to transport position 5 Actuate the parking brake Turn the ignition key to ignition off 7 Wait until the engine comes to a standstill before you step away from the device 8 Remove the ignition key 9 Close the fuel valve 10 Close the tank ventilation Maintenance and cleaning Regular maintenance keeps your device ready for use If you do not observe the maintenance notices faults may occur that are not covered by the well warranty Operational safety is endangered as Contact your authorised service centre for checkup if you detect problems during mainte nance Component Action Maintenance interval A B Device Check for safe working condition basic inspection
20. MOTOR Operating Instructions Ride on Allmaher AS 940 Sherpa 4WD AS 940 Sherpa 4WD XL From serial number 021914110001 Sherpa 4WD XL 026414110001 Issued 13 February 2015 V23 0 EN Translation of the Original Operating Instructions Preface Please fill in all data referring to your device When ordering spare parts provide your deal er with the device and engine number Serial number Pleases adhere the sticker from the warranty card here Engine number Date of purchase Address of dealer Dear customer Congratulations on your purchase You have acquired a reliable quality product by AS Motor Germany This product has been manufactured according to modern manufacturing methods and com prehensive quality assurance measures Only when you are satisfied with your device we have attained our goal Read these operating instructions carefully and attentively so that your device operates smoothly and you and others are safe from any hazards If you have questions concerning your device please contact your dealer or call our customer service tele phone 49 0 7973 9123 0 For international AS partners please see www as motor de worldwide AS Motor Germany wishes you much joy with your new device Intended use The device is intended for cutting and mulching grass or similar vegetation in agriculture for estry and landscape conservation Only use attachments and
21. arrying capacity of at least as great as the empty weight of the device Transport on pallets Putting down the rollbar 1 Pull out the lever 1 2 Put down the rollbar 2 3 Swivel the lever forwards and engage the lever For transport over short distances use a fork lift or a lift truck For longer distances load the device with a fork lift onto a freight vehicle or trailer The user must be authorised to operate a fork lift When the machine is lifted all persons must step away from the working area of the fork lift Notice Drive the fork lift completely under the longitudinal beams of the wooden pallets Transport of ready to use device Warning Risk of injury due to the heavy weight of the device The device can fall over and fall down and cause severe injuries Observe the following notices Prior to transport let the device cool down for at least 20 minutes Close the fuel valve 13 Loading Use suitable ramps for loading that can carry the empty weight of the de vice 100 kg are wider than the device have a slip free surface 1 Put the device in front of the ramps and make sure that the ramps are as wide as the wheel gauge of the device are tightly secured to the platform are not steeper than 15 2 Carefully drive the device via the ramps onto the platform 3 Secure the device against rolling sliding tilting and fuel leakage
22. ce does not stop when the brake is actuated Brake is adjusted incorrectly worn or defective Authorised service centre 29 The engine does not switch off Switching off system is defec tive Close the fuel valve Authorised service centre The tires become flat Thorns or sharp objects dam age the tires If necessary use tire protection gel authorised service centre 30 Technical data Type AS 940 Sherpa 4WD AS 940 Sherpa 4WD XL and AS 940 Sherpa 4WD with big wheels as accesso ries Range of application temperature 0 30 C For temperatures below 5 C observe the engine manufacturer s information regarding the engine oil Engine type Manufacturer Type Cylinder capacity Performance Engine speed Two cylinder four stroke OHV engine Briggs amp Stratton 44 Professional Series 8 V Twin 724 cm 16 5 kW 22 4 PS 3300 min Starting device Electric start Battery 12 V approx 30 Ah Fuses Main fuse 25A Fuse controller generator 25A Drive Rear Front Speed forward Speed reverse Permanent all wheel drive Rear axle with differential lock Pendular portal axle with two hydraulic engines and upright shafts 0 to 6 2 km h 0 to 6 0 km h 0 to 6 7 km h 0 to 6 5 km h Maximum area coverage Approx 5500 m h approx 6000 m h Turning radius approx 1 4m approx 1 2m Seat
23. clean Fire hazard Pay special attention so that components at the silencer are clean For cleaning use a hand brush Remove stub born soiling with a wooden or plastic spatula Clean the outer housing parts with a cloth Do not rinse off the device with a water jet or high pressure cleaner Do not use aggressive cleaning agents General inspection In case of leaks contact an authorised service centre Check the safety switches for proper function It must not be possible to start the engine when there is no driver on the driver s seat The blade clutch is switched on The lever for the cutting height adjustment is not in transport position The drive lever is not in neutral position If the engine is running and the driver leaves the seat the engine must shut down Contact an autorised service centre if one of these conditions is not met Checking the parking brake To make sure that the device can be operated safely check all nuts bolts screws connec tion of fuel lines air filters etc regularly for firm seating Check the ignition wire and the spark plug connectors for damage Immediately replace damaged or worn parts especially covers protection skirt silencers or fuel tank authorised service centre Check all parts that contain fluids for leaks and proper condition These can be Fuel tank fuel valve fuel lines carburetor engine gears battery hydraulic system
24. drive lever slowly to neutral position The parking brake acts on the rear wheels When the foot brake is actuated the drive lever swivels all the way to neutral posi tion parking brake Use the actuation via foot pedal only in excep tional circumstances because the mower stops abruptly Driving 1 Startthe engine Release the parking brake 3 Slowly move the drive lever to the desired driving direction The further the lever is moved away from the neutral position the faster the mower moves 4 To stop move the drive lever slowly to neutral position or step on the foot brake Reversing A Always reverse slowly Be especially cautious when the blade is engaged Danger Danger of injury when reversing Make sure that your path is clear of obstacles and that no other persons stand behind your device 1 Release the parking brake 2 Slowly move the drive lever to the rear The move you move the lever away from the neutral position the faster the mower moves 3 In order to stop move the drive lever slowly to neutral position 18 The differential lock connects the two rear wheels rigidly to each other This improves traction Actuate the differential lock when a wheel slips Always actuate the differential lock when moving downhill This improves the driving stability of the device The risk of sliding or swerving of the rear is reduced and safe brak ing is possible Driving in curves
25. e while in use stops in steep terrain or the engine cuts out the device can roll away Immediately actuate the parking brake to prevent the device from rolling away Observe the information regarding the oil pressure switch in chapter Starting When mowing slopes there 2 is a risk of slipping and A os tilting Do not mow excessively steep slopes For safety reasons use the device only on less than 23 slopes Use aclinometer if you are not familiar with the slope see accessories Never unlock the drive at the slope because the device can roll away Always mow up and downhill never in horizontal direction Always move upwards first If you are un successful at moving upwards first you must not mow the slope Never move downwards if you were not successful at moving up wards Be extremely cautious when changing the direction Do not turn on a slope Only mow when you are familiar with the terrain and the terrain is clear of obstacles Pay attention to bumps holes and other visible hazards Do not mow close to danger zones e g walls steep declines etc Prior to entering the slope always actuate the differential lock Move on slopes only when the differential lock is actuated Always keep the speed low when moving on slopes Do not start abruptly and do not brake ab ruptly Hold the steering wheel tightly so t
26. e fuel valve and fill the fuel in an ade quate fuel container Emptying carburetor Start the engine and let it run until it stops on its own 4 Clean the device thoroughly 5 Touch up defects in painting for spray paint see Accessories 6 Preserve the engine Unscrew the two spark plugs Fill a tablespoon of engine oil into each spark plug opening Briefly actuate the starter oil is distribut ed in the cylinder Screw the spark plugs back in Do not put the spark plug connector on 7 Remove the ignition key and keep it sepa rate from the device In autumn have your device checked by an authorised service centre Also observe the notices on storage in the attached operating instructions by the engine manufacturer Restarting Keep the device in a closed dry and well ventilated room and out of reach of children If you want to start the device after a longer storage carry out the tasks described in chap ter Maintenance 25 Spare parts The reliable and safe operation of the device also depends on the quality of the spare parts used Only use original spare parts and acces sories that were approved by AS Motor Germany When foreign parts are installed the warranty and guarantee shall be void for the foreign part and for the device and for any resulting damage Inform your authorised service centre about the device type and serial number of your devices
27. eads to over load To keep the area well maintained mow fre quently and keep the grass short Only mow with a sharp and undamaged blade Have the blade sharpened and balanced regularly by authorised service centre Do not mow when the grass is wet or when it is raining The turf may be damaged and there is a danger of slipping Turn the device around only in already mown sections Do not leave the device unattended while the engine is running Set the cutting height so that the blade does not touch the ground even in case of terrain unevenness Always set the blade to transport position when you do not mow For mowing always turn the accelerator lever to full throttle to achieve the best mowing performance To avoid blockage during the ejection of grass we recommend for flat terrain to proceed according to the mowing patterns Mulch is shredded into much smaller pieces when you mow the terrain once again in the opposite direction Prior to starting Checking the oil level Caution Before mowing always check the engine oil level and the oil level in the hydro stat see Maintenance Fuel As fuel use unleaded petrol see operating instructions of the engine manufacturer You can use E10 petrol Do not store E10 petrol longer than 30 days Tanking up Danger Fuel is ignited by hot engine parts Prior to filling up switch off the engine and wait for at least 20 minutes until the eng
28. ent Preparing the mowing area Prior to mowing carefully check the perimeter of the lawn Remove rocks pieces of wood bones wires and other objects that could be picked up and thrown out by the device Use caution when mowing Risk of injury Stay within shouting distance to other people who can help you in case of an emergency A Danger Risk of injury caused by thrown out objects Never mow while persons children pets or property are in the vicinity e e H Li The area in front of and to the right of the device is especially dangerous Keep your hands and feet away from the rotating parts Only mow during daylight or with adequate artificial lighting Never mow in the event of uncertain weather conditions and risk of light ning Be especially carefully when mowing on soft ground nearby landfills ditches and dikes Do not transport any person on the device Be extremely cautious when moving in re verse Pay attention to traffic when working close to roads When using the device over a longer period of time vibrations can cause disturbances in the blood supply of the hands A generally accept ed usage time cannot be determined Use gloves Take breaks on time Have an authorised service centre check the device immediately if the blade hit an object if the device starts to vibrate unusually severely Caution when mowing slopes A Danger If the devic
29. envi ronmental pollution Check the hydraulic drive system for leaks before and after mowing A at the marking MAX At ambient temperature the oil level can be below at high temperature slightly above the marking Make sure that sufficient oil is always available in the surge tank so that air does not enter the hydraulic system The oil change must be carried out by an authorised service centre see maintenance table Check that the gearbox fan is undamaged The hydraulic drive generates a permanent operating noise that gets louder when the load e g on steep terrain is heavier If the operat ing noise changes by becoming irregular or very loud let the hydrostatic drive cool down and check the oil level If the changed operating noise persists have the device checked by an authorised service centre It is possible that the hydraulic system must be bled or the oil must be changed For refilling only use fully synthetic engine oil 5 W50 Storage Storing the device Always eliminate all problems of the device before you store it so that the device is always in a safe to operate state Let the engine cool down before you store the device in closed rooms Also observe the notices on storage in the attached operating instructions by the engine manufacturer Longer storage 1 Observe the safety instructions regarding the handling of fuel 2 Draining fuel tank Put a piece of a tube on th
30. hat the device does not swerve Only park the device on flat surfaces The drive has good braking efficiency which can only provide sufficient grip on a non slip surface If the mower starts to slide you can regain control by actuating the brake Uncontrolled handling is due to poor tire grip speeding abrupt braking an inappropriate task for the device poor knowledge of the area slope angles that are too steep Risk of tilting If the wheels facing uphill encounter obstacles such as roots branches rocks bumps etc the mower can tilt or slide When loading the transport rack there is an increased tipping hazard Observe the notices regarding the transport rack Keep in mind that all attachments and extra loads increase the tilting hazard Risk of slipping When the ground is wet or loose use extreme caution to prevent the mower from slipping Use extreme caution when moving downhill On cut plant material no matter if wet or dry the risk of slipping is high Mowing surfaces with fire hazard Carry a sufficient amount of suitable extin guishing agent If side inclination is too great fuel may leak from the carburetor or the tank This poses a fire hazard Observe the mowed surface also after mov ing is completed to ensure that no fire will start To avoid risk of fire keep the following compo nents free of dirt grass hay leaking oil grease etc Engine
31. ile on the side The flail blades are supported movably and avoid rocks and other obstacles and chop the cuttings several times This solid allrounder has a side discharge wheel drive and a housing of 3 mm thick plastic coated steel Mulching saves both time and money The mulch stays on the ground and practically disappears into the lawn so that no com plex disposal is necessary Removes weeds carefully quickly and without the use of chemi cals on transport surfaces walls curbs and between interlocking blocks 36
32. ine has cooled down Observe the safety instructions regarding the fuel Filling in the fuel 1 For filling use a canister with a filler spout or use as funnel 2 Open the canister carefully so that the existing overpressure is discharged slowly and no fuel spurts out 3 Open the tank cap carefully so that the existing overpressure is discharged slowly and no fuel spurts out 4 Fill the fuel tank 5 Screw the tank cap on tightly Adjusting the seating position Adjust the seat in the longitudinal direction until your feet are positioned on the inclined support plates and you sit comfortably 15 Adjusting the seat suspension To provide the ultimate seating comfort spring deflection should be fully utilized if possible Adjust the handwheel so that the seat does not contact the floor during normal operation Putting up the rollbar For safety reasons always use the device with the rollbar put up and locked If the device falls over the rollbar prevents the device from flipping over Only when driving on an even terrain you can use the device with the rollbar put down Transport rack Starting Danger A During startup there is a risk of injury caused by the rotating blade Make sure that no one is within the danger zone of the blade Safety switches Danger During the loading process there is an increased risk of tilting A Do not drive up or down steep slopes when
33. ine without air filter Never clean the air filter with flam mable solvents For this observe the attached operating in structions of the engine Checking and charging the battery Caution When the battery is connected there is a risk of short circuit Do not put tools or metal objects onto the battery Observe the as sembly order when connecting and disconnecting the battery A If the starter does not turn the engine or turns it too weakly charge the battery The battery is maintenance free and gas tight Use electronically controlled charging systems These charging systems detect the connected battery and charge it with the required charging current and terminate the charging process when the battery is full Use a charging system that is equipped with a 12 V connection for on board supply sockets For charging insert the plug into the on board supply socket Charge the battery before you put the device away for winter storage A fully charged battery lasts for approx 4 months before it needs to be recharged Hydrostat transmission Danger When the battery is being charged explosive gases escape Never charge the battery close to flames Avoid sparking and do not smoke A 24 Danger Risk of injury caused by high pres sure up to 410 bar in the hydraulic system Check the hydraulic hoses for leaks damage and chafe marks Caution If oil leaks there is a risk of
34. lade Slowly pull forward the lever Fuel valve 2 Cutting height adjustment 2 1 Reserve The cutting height for the lawn 2 Open can be set to five positions 3 Closed The top position is the transport position oakRR ON Foot brake parking brake 3 By stepping on the right foot pedal the park ing brake is actuated Use the actuation via Sitting position foot pedal only in exceptional circumstances Press the lever 3 to the right move the seat because the mower stops abruptly to the desired position and engage it Braking Release the drive lever and press down the right foot pedal 3 11 Seat suspension 7 The seat suspension can be adjusted to the driver s weight it Heavier drivers Turn clock wise Lighter weight drivers Turn anti clockwise Ignition lock 4 The ignition lock has three positions OFF Ignition off The key can be removed sTART ON Ignition on START Electric starter on Drive lever with parking brake 5 The drive lever is needed to drive forward and in reverse as well as to stop the mower The further you move the lever in one or the other direction the faster the device moves In the neutral position the parking brake is actuated t Moving forward Stopping neutral posi tion parking brake Moving in reverse 4 12 Accelerator lever with choke 6 Via the accelera
35. lade is worn excessively on one side or damage of motor or cutting unit mount e g rubber elements Improperly sharpened blades increase the device load and result in fatigue cracks and breakage Ejected pieces can cause severe injuries 22 Changing the blade Cutting blades 5 The cutting blades should move easily To ensure this always keep the pivotal point 3 clean Never mow when the cutting blades are stuck Caution To prevent unbalance replace or reverse the cutting blades in pairs only The cutting blades are reversing blades Re verse both cutting blades when one of the wear marks 1 was reached when the second cutting edge of the cutting blade has not been used yet It is absolutely necessary to change the cutting blades and the fastening parts when one of the wear marks 1 of the sec ond cutting edge was reached when the thickness of the cutting blade at any point is below 1 mm exception cutting edge Mulching blade 6 The mulching blade and the fastening parts must be changed when one of the wear marks 1 was reached when the thickness of the blade at the rear edge 2 or at any other point is below 1 mm exception cutting edge Original blade An original AS blade is engraved with AS GXXXXXXXX or EXXXXX This corresponds to the spare part number Checking the condition of the cutting blade screws A Danger When a sc
36. n 8 Turn the ignition key to starting position 9 Once the engine has started release the ignition key 10 Only for cold start Move the accelerator lever to middle posi tion 11 For mowing set the accelerator lever to the maximum speed If the engine does not start after 5 seconds release the key Wait for approx 15 seconds before trying to start the device again Engaging the blade Only engage the blade when it turns freely and does not come into contact with objects or the floor Do not engage the blade in uncut grass be cause the blade drive otherwise becomes overloaded can be damaged or can wear prematurely 1 Startthe engine 2 Move the lever for the cutting height ad justment to the highest cutting position w Pull the blade clutch lever slowly forward the blade starts up 4 Set the desired cutting height If you set the cutting height to transport posi tion during mowing the blade is automatically disengaged Disengaging the blade when running over paths 1 Quickly pull the blade clutch lever rear wards Oil pressure switch Danger If the engine shuts down while you are mowing the device can roll away Immediately actuate the parking brake to prevent the device from rolling away A The oil pressure switch ensures that the en gine is not damaged when the device is used in steep terrain The oil pressure switch switches off the engine when damage to
37. ork at the engine Close the engine cover immediately after you have completed maintenance work at the engine To carry out maintenance work at the engine slacken the screws 1 and open up the engine cover Checking the engine oil level Never allow the oil level to be too low other wise the engine can be damaged Never fill in too much oil Otherwise there is the risk that the oil enters and destroys the air filter For this observe the attached operating in structions of the engine 23 Checking the spark plug Danger The ignition system generates an electromagnetic field Soiled spark plugs reduce the engine output Clean the electrode of the spark plug with a brass wire brush Check the electrode gap see operating instructions of the engine manu facturer Make sure that the insulator around the electrode is not damaged Never use a damaged spark plug Wearers of pacemakers must not work on live parts Tighten the spark plug using the correct torque see operating instructions of the engine manu facturer Always check both spark plugs Maintaining the air filter Danger Cleaning agents pose a fire and explosion hazard Make sure that the air filter is always clean A dirty air filter reduces the engine performance and leads to increased engine wear and fuel consumption Irrespective of the operating hours change the filter insert at least once a year Do not operate the eng
38. rew head is worn the cutting blades can become loose Check all screws used for fastening the cutting blades The screw head 3 wears off during mowing and must be replaced at the latest when it is down to a thickness of 2 mm To prevent unbalance replace the cutting blade screws in pairs only Checking the blade clutch Check the blade clutch for proper function by disengaging the blade The blade must come from full speed to a standstill in less than 5 seconds Contact an authorised service centre if this is not the case Maintaining the engine Keep the engine cover ventilation grid silencer protective grid and cooling fins of the engine clean at all times Opening the engine cover Danger If the speed of rotation is set too high objects can be ejected The engine can be damaged and noise pollution increases Do not change the basic setting of the carburetor or the speed control A The operating instructions of the engine are prepared by the engine manufacturer They contain the maintenance instructions and the warranty conditions for the engine If warranty work for the engine is required please contact your authorised service centre or the nearest authorised engine dealer To ensure a long service life of the engine sufficient engine cooling is required Warning The engine cover can accidentally close Make sure that the engine cover stays open while you carry out w
39. t while the engine is running or the de vice is still hot Drain the fuel tank only when outdoors Use a suitable container or run the tank empty Keep the fuel away from children and store it in a suitable container in a dark cool and dry location Never park the device with fuel in the tank inside a building where fuel vapours could come in contact with open fire or sparks Immediately replace a damaged fuel tank or tank cap authorised dealership First aid When swallowing fuel or inhaling fuel vapours do not force vomiting and immediately consult a doctor In case of skin contact immediately wash with water and soap Change your soiled clothing as soon as you can Measures in case of a fire In case of a fire use foam dry powder extin guisher or carbon dioxide CO2 Never douse with water Check the device prior to use Prior to use check by visual inspection blade protection skirt ejection rubber drive and fastening parts for proper condition and firm seating Never use the device if covers impact protec tion ejection rubber or protective skirt are defective or not installed Do not remove change or override any safety devices or control elements Observe the maintenance instructions and replace damaged or worn parts immediately Check the blade brake for proper function by switching off the blade clutch The blade must come to a standstill from full speed within less than 5 seconds
40. the engine may occur due to lack of oil pressure This may occur when Oil level is too low The device is in too steep a sloping position while in steep terrain How steep the gradient for the oil pressure switch to switch off the engine may be de pends on the engine type direction of inclina tion and the oil level In order to restart the engine let the device roll to terrain that is less steep while in idle state In every case check the oil level Towing Danger The device can roll away without the drive Never unlock the drive in steep terrain without securing the device against rolling away If the engine cannot be started again the device must be towed 1 While using the brakes let the device roll to terrain that is less steep 2 Secure the device against rolling away or sliding 3 Secure the device with a cable winch that has got enough load capacity 4 For towing unlock the drive and release the parking brake Driving A In case of a hazardous situation switch off the drive and declutch the blade Danger Mowing on a slope is dangerous There is a risk of tilting and slipping Observe the safety instruction for mowing on slopes 17 Brakes devices with foot brake Differential lock Warning The brake does not work if you continue to hold the drive lever while braking Release the drive lever when you actuate the foot brake To stop move the
41. tor lever you change the engine speed and control the engine perfor mance When you want to start the device when the engine is cold move the accelerator lever to choke position choke is closed Pal MAX Full throttle position MAX MIN Idling speed Pull the accelerator all the way up MIN Choke Choke is closed only for cold engine start Press the accelerator all the way down Operating hours counter 8 The operating hours are counted as soon as the engine is running Display When engine is running engine speed When engine is off operating hours Drive idle mode Warning A Hot silencer grid Do not touch the silencer grid 3 when you are pushing the device The grid gets very hot during opera tion and you can get burned Caution Engine startup with unlocked drive can destroy the hydraulic drive Never start the engine when the drive is unlocked NN N il il in AAN co Ss sz a ANNANN NNN To push a mower without engine drive unlock the drive at the rear of the device and release the parking brake In this condition the mower can only be braked with the parking brake 1 Locked 2 Unlocked idling Rollbar Putting up the rollbar 1 Pull out the lever 1 2 Put up the rollbar 2 3 Swivel the lever down and engage the lever Transport Transport the device on a freight vehicle or a trailer which is designed for a c
42. trode gap Clean spark plug and check electrode gap see also Maintenance and clean ing Replace spark plug if necessary Device does not move The drive is unlocked Lock the drive Hydrostatic drive is overheat ed Cool down see also Maintenance and cleaning Blade cannot be engaged Lever for cutting height ad justment in transport position Lower lever for cutting height adjust ment to the desired cutting height The blade does not rotate V belt is insufficiently ten sioned or damaged Authorised service centre Bowden cable is defective Authorised service centre Strong vibrations during operation Unbalance at the blade caused by incorrect sharpen ing or chips on the blade Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Blade drive shaft is bent due to collisions with foreign ob jects Authorised service centre Engine fastening is loose Authorised service centre Blade fastening is loose Authorised service centre Irregular noises Loose fastening elements Authorised service centre 28 Silencer is defective Authorised service centre Hydrostatic drive is overheat ed Cool down see also Maintenance and cleaning Engine is smoking Air filter is soiled or drenched with oil Maintain or replace air filter
43. ty damage Be especially careful to keep your hands and feet away from the blade when the device is put into operation op STOP Risk of tipping When positioned sideways to the slope the device is stable up to 23 in accordance with the ES standard measuring method MAX 23 Clean the ventilation grid The cooling air of the motor is sucked in through the ventilation grid of the engine cover Always keep the entire surface open and free Noise is causing health prob lems Use personal ear protec tion to avoid hearing damage Type plate The type plate on the device provides you with information on the device type and the technical data EL 2 D 74424 B hlertann MOTOR Rasenm her I 3 AS XX 4 T 4 4 KW 6 0 PS 2800 1 min __ 68 kg 5 L2011 C 7 L SNR 020909090055 MNN 8 Name and address of the manufacturer Device designation Type designation Rates power output in kW engine speed Weight Year of manufacture Serial number CE marking o NOOA CO D Safety instructions Get informed Safe handling of fuel For your safety read these operating instruc tions with care Familiarize yourself with the control elements and the proper use of the device Share these operating instructions with other users of the device Before you use the device for the first time
44. when you order spare parts Wear parts Some parts are wear parts They wear during use and must be replaced The warranty does not cover the following parts Blades cutting blades cutter bars blade bolts sliding plates V belt chains Bowden cables starter ropes pressure plates air filters spark plugs disc springs lock washers fuses discs thrust plates pressure discs protection skirts impact protection wheels tires Tyres Warning A If wheels with different diameters are used or if standard wheels and accessories are mixed damage of the all wheel drive system can result There is a risk of accident Only use the set of tyres authorized by AS Motor Germany Only the following wheels may be used 26 AS 940 Sherpa 4WD AS standard tyres small wheels AS accessories G06921014 E09305 big wheels AS accessories G06921016 E09349 twin tyres AS 940 Sherpa 4WD XL AS standard tyres big wheels Always mount front and rear tyres in pairs For tyre designation see the Technical data Disposal The device cuts and shreds the plant material in a single operation Shredded plant material decomposes quickly can be utilized as fertiliz er and therefore be left on the ground Dispose of waste oil and fuel in accordance with the local regulations or return it to an oil shop Packaging device and accessories are made of recyclable materials and must be disposed
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