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+03U0042EN

1. b1 Alarm Dilution Drain if new request Total drain due to Display of CL Alarm relay activated Periodical total drai Enable relay drain with lt 2 3 current request inactivity amp CP alarms if management of oscillation contactor contact open steam request when signal external alarm is fan control relay on M14 63 closed O OFF OFF no alarms in progress OFF Disabled 64 OFF open YE ON depending on _ alarms in progress ON depending bE Disabled 65 YES ON depending on 10 alarms in progress ON depending on bE Disabled 66 OFF closed YES ON depending on _ O alarms in progress ON depending on bE Disabled 67 closed YE ON depending on _ alarms in progress ON depending bE Disabled 68 OFF open O ON depending on bF_ O alarms in progress ON depending on bE Disabled 69 O open O ON depending on _ alarms in progress ON depending on bE Disabled 70 OFF closed ON depending O alarms in progress ON depending on bE Disabled 71 closed O ON depending on _ O alarms in progress ON depending on bE Disabled 72 OFF open YES OFF alarms in progress ON depending bE Disabled 73 YES OFF alarms in progress ON depending on bE Disabled 74 OFF
2. UEY models code s gt 5 N EDI 0 m 0 m amp 2 0 amp gt steam outlet dia 22 22 30 30 30 30 30 30 40 40 2x40 mm in 09 09 10 29 12 1 2 10 29 10 29 1 2 167 10 6 1 65 0 167 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 33 39 7 55 1 77 2 99 2 143 3 CAREL steam hoses code ID mm SHOSE00022 22 0 9 E E 7 n n SHOSE00030 30 1 2 V V V V V SHOSE00040 40 1 6 E lt 2 11 11 4 Models of concentrated jet steam distributors UEY models code gt gt gt gt gt gt gt gt gt gt gt gt gt e n Cx n n n n gt n g e e e om e LLI lu LL lu LL LLI LL LL n Es 2 steam outlet mm in 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 0 9 0 9 1 2 1 1 22 10 2 1 2 10 25 10 25 10 6 1 6 1 6 2x1 6 2x1 6 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 45 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 33 397 55 1 77 2 99 2 99 2 143 3 CAREL distributo
3. N LL lee sis za e o lt N a 2 x Sal Ie zs E3 EEE 8885 5 gereret Tete Efe 48 s 8 F gt P gg S AN 5 et Y 88 29 s si 5a ge uju wu 2 7 2 S sg 3 gy 85 i 5 e ez 3 23 REN Fig 10 a Important for the TAM configuration and connection see par 11 1 29 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 10 2 Diagram of three phase models UE003 to UE018 208 230 460 575V Q BOILER UNIT is Q 5 D 1 ZS NZ TAM I TO VENTILATED DISTRIBUTOR EXTERNAL CONTROL remote ON OFF F1 Important for the TAM configuration and connection see par 11 1 UE BASIC 03U0042EN rel 1 3 10 May 2013 Fig 10 b 30 5 gt x Sal Harel 16 15 zs a s S S S SISI S BE BE 5 o E
4. spare part code position fig UE001 UE003 0 005 0 008 UEOO9 UE010 UE015 UEO18 460 575 3ph 208 230 1ph 208 230 3ph Water circuit Fill tank conductivity meter UEKVASC100 1 9a fill solenoid and drain tempering valve kit KITFD11206 KITFD11211 3 9a nternal tubing kit UEKT20000M 2 9a Plastic humidifier base UEKBOTTOMO 6 9a Plastic humidifier top UEKTOP0000 7 9b Assembled f d manifold 230V pump UEKDRAINO2 5 9a Electrical and electronics Display terminal HCTLEYWOwO 9 16 9b TAM current transformer UEKTAMOO00 8 9 b Contactor UEKCONT100 UEKCONT200 UEKCONT100 UEKCONT200 10 9b Power transformer 208 230 460 575 24 V UEKTR30000 9 9 b Electronic controller UEYxxv0z0i2 12 9 b Fuse carrier F1 F2 URKFH10000 11 9b Fuse carrier F3 UEKFH10000 14 F1 F2 power fuses URKFUSE100 see electrical draw F4 Transformer secondary fuse URKFUSE500 see electrical draw F3 Pump fuse UEKFUSE200 see electrical draw Connection cable between terminal and S90CONN002 electronic controller Tab 9 1 when ordering as well as the controller code specify the complete code and serial number of the humidifier 2 xx kg h 01 65 v power supply D 230V 1ph M 460V 3ph etc z match digit board 8th code number of the card i O single package 1 multiple package 3 w match digit terminal 9th code number of the terminal Table of spare part codes Single phase cylinders UE001 to UE009
5. Key LED on Symbol on board display Meaning alarm in progress the type of alarm can be Red identified based on the type of flashing see chap 8 steam production in progress Yellow C2 led always on for 10096 production 2 blinkng 20 3 blinking 30 Green humidifier on Tab 12 NOTE The yellow and red LEDs are active only if the display is disconnected CAREL CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 2 39 049 9716611 Fax 4 39 049 9716600 e mail carel carel com www carel com Agenzia Agency UE BASIC 4 03U0042EN 1 3 10 May 2013
6. li s 28 Fig 10 c Important for the TAM configuration and connection see par 11 1 31 UE BASIC 03U0042EN rel 1 3 10 May 2013 10 4 Diagram of three phase models UE045 208 230 V and UE065 460 575V CAREL TAM RTS LELLA 1 1 1 mu cu 222555552 555555555 EE A 1 t 1 625552555555 122552505525 STEAM BOILER UNIT pene 8 2 wo 2 5 EET lt gt e BE s s s sjs s s 5 E E IEEE 8 s 8 LI Gi as RT 53 SS SBP SY TOHLNOD jjO NO NNHaiX3 Qu So Qu n Qu F1 Important for the TAM configuration and connection see par 11 1 UE BASIC 03U0042EN rel 1 3 10 May 2013 POWER SUPPLY Fig 10 d 32 TAM DT erminal block contactor primary fuses use protection drain pump secondary fuse ransformer manual switch fill valve drain pump high level electrodes conductivity meter external TAM valve drain tempering CAREL 11 GENERAL
7. 08 conductivity control inside the cylinder in steady operation compared to rated value 267 param CO rated value displayed see the table of parameters 268 param C3 serial port address see the table of parameters 269 param C4 baud rate see the table of parameters 270 param C5 supervisor frame see the table of parameters 271 param C6 serial response transmission delay see the table of parameters 272 param b9 reduce duration of drain to dilute cycle see the table of parameters 273 param bb cylinder maintenance limit time in hours see the table of parameters 274 param bE time limit between two periodical drain cycles see the table of parameters 275 param bF days delay for drain due to inactivity see the table of parameters gt s S ee 44 299 param d1 external control signal see paragraph controlling production using variables 162 and 163 read only example format 0 100 step 1 46 301 humidifier status read only 0 not active no request shutdown or disabled 1 start evaporation cycle 2 water fill in progress 3 evaporation in progress 4 AFS drain 5 water drain to dilute or manual 6 end of water drain 7 complete drain for long inactivity 8 complete drain from manual or network control 9 no water management
8. alarms in progress OFF Disabled 22 OFF closed ON depending on alarms in progress OFF Disabled 23 O closed O ON depending alarms in progress OFF Disabled 24 OFF open YES OFF OF alarms in progress OFF Disabled 25 O open YES OFF OF alarms in progress OFF Disabled 26 OFF closed YE OFF OF alarms in progress OFF Disabled 27 O closed YE OFF OF alarms in progress OFF Disabled 28 OFF open O OFF OF alarms in progress OFF Disabled 29 OFF OF alarms in progress OFF Disabled 30 OFF closed alarms in progress OFF Disabled 31 closed O OFF OF alarms in progress OFF Disabled 32 OFF open YES ON depending on O no alarms in progress OFF Disabled 33 O open YES ON depending on _ no alarms in progress OFF Disabled 34 OFF closed YE ON depending on bF_ O no alarms in progress OFF Disabled 35 closed YES ON depending on O no alarms in progress OFF Disabled 36 OFF open O ON depending on bF_ O no alarms in progress OFF Disabled 37 O open O ON depending on O no alarms in progress OFF Disabled 38 OFF closed ON depending bF_ O no alarms in progress OFF Disabled 39 O closed O ON depending on _ O no alarms in progress OFF Disabled 40 OFF open YES OFF no alarms in progress OFF Disabled 41 O open YE OFF no alarms in progress OFF Disabled 42 OFF closed YE OFF no alarms in progress OFF Disabled 43 O closed YES OFF no alarms in progress OFF Dis
9. Proportional control The production of steam is proportional to the value of a signal Y from an external device The type of signal can be selected between the following standards 0 to 10 Vdc 2 to 10 Vdc 0 to 20 MA 4 to 20 mA The entire range is indicated as the proportional band The maximum production of the humidifier corresponding to the value maximum of the external signal can be set from 2096 to 10096 of the rated value of the humidifier parameter PO The minimum production has an activation hysteresis hy equal to 596 of the proportional band of the external signal Y Produzione di vapore Steam production 96 PO hy Pmin 20 Banda Proporzionale Proportional Band Fig 12 a 12 3 Supply water conductivity Conductivity measurement and alarms The conductivity of the supply water is measured by the conductivity meter when the fill solenoid valve is opened Two programmable alarm thresholds are available b5 warning threshold signal only without activating the alarm relay automatic reset when the condition is no longer present b6 alarm threshold unit shutdown with activation of the alarm relay The alarm is activated when the reading exceeds one of the two thresholds 45 continuously for 60 minutes or alternatively instantly if the value read is 3 times higher than the threshold To disable the alarm signal simply set the thresholds above the maximum value of t
10. _ O alarms in progress ON depending bE Enabled 95 JO closed YE ON depending on _ O alarms in progress ON depending bE Enabled 96 OFF open O ON depending on _ O alarms in progress ON depending bE Enabled 97 JO open O ON depending on _ O alarms in progress ON depending bE Enabled 98 OFF closed ON depending O alarms in progress ON depending on bE Enabled 99 closed O ON depending on O alarms in progress ON depending bE Enabled 200 open YES OFF O alarms in progress ON depending on bE Enabled 201 YES OFF O alarms in progress ON depending on bE Enabled 202 closed YES OFF O alarms in progress ON depending bE Enabled 203 JO closed YES OFF O alarms in progress ON depending bE Enabled 204 OFF open O OFF O alarms in progress ON depending bE Enabled 205 O open O OFF O alarms in progress ON depending on bE Enabled 206 OFF closed O OFF O alarms in progress ON depending bE Enabled 207 O closed O OFF O alarms in progress ON depending bE Enabled 208 OFF open YE ON depending OFF alarms in progress ON depending bE Enabled 209 JO open YES ON depending on OFF alarms in progress ON depending on bE Enabled 210 OFF closed YE ON depending OFF alarms in progress ON depending on bE Enabled 211 closed YE ON depending on bF_ OFF alarms in progress ON depending bE Enabled 212 OFF open O ON
11. 12 1 Operating principle Immersed electrode humidifiers manufacture steam by boiling the water contained inside the cylinder The heat required to boil the water is produced by passing an electrical current through the cylinder This is done by applying a voltage to the electrodes immersed in the water Initially when the cylinder is new or has just been cleaned the current depends almost exclusively on the type of supply water the more salts in the water the higher the current and the required steam production is achieved quicker Over time the salt deposits in the cylinder increase these do not evaporate with the water helping achieve the rated production In steady operation the level of production required is maintained automatically by controlling the current input adjusting the level of water in the cylinder The salts that deposit over time cause the progressive depletion of the cylinder To avoid excessive accumulation the humidifier automatically drains and replenishes a certain quantity of water at set intervals 12 2 Control principles ON OFF control Theactionisall ornothing activated by an external contactthat consequently determines the control set point and differential The external contact may be a humidistat whose status determines the operation of the humidifier contact closed the humidifier produces steam if the remote ON OFF contact is also closed contact open the production of steam ends
12. OFF Enabled 83 0 closed ON depending on OFF no alarms in progress _ OFF Enabled 84 OFF YES OFF OFF no alarms in progress OFF Enabled 85 0 open YES OFF OFF no alarms in progress OFF Enabled 86 closed YE OFF OFF no alarms in progress OFF Enabled 87 O closed YES OFF OFF no alarms in progress OFF Enabled 88 OFF open OFF OFF no alarms in progress OFF Enabled 89 JO open OFF OFF no alarms in progress OFF Enabled 90 closed O OFF OFF no alarms in progress OFF Enabled 41 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL b1 Alarm relay Dilution Drain if new Total drain due to Display of CL Alarm relay activated Periodical total drai Enable oscillation drain with lt 2 3 inactivity amp CP alarms f management of when CY contactor request steam request alarm is on contact open signal external fan control relay M14 91 closed O OFF OFF no alarms in progress OFF Enabled 92 OFF open YE ON depending on _ O alarms in progress ON depending on bE Enabled 93 JO open YE ON depending on O alarms in progress ON depending on bE Enabled 94 OFF closed YE ON depending on
13. signal external alarm is fan control relay on M14 DEF 0 OFF open YE ON depending on O alarms in progress OFF Disabled 1 O open YE ON depending on _ alarms in progress OFF Disabled 2 OFF closed YES ON depending on bF_ O alarms in progress OFF Disabled 3 O closed YES ON depending on alarms in progress OFF Disabled 4 OFF open ON depending O alarms in progress OFF Disabled 5 ON depending alarms in progress OFF Disabled 6 OFF closed ON depending O alarms in progress OFF Disabled 7 O closed O ON depending _ O alarms in progress OFF Disabled 8 OFF open YE OFF alarms in progress OFF Disabled 9 O open YES OFF alarms in progress OFF Disabled 0 OFF closed YES OFF alarms in progress OFF Disabled 1 O closed YES OFF alarms in progress OFF Disabled 2 OFF open alarms in progress OFF Disabled 3 O open OFF alarms in progress OFF Disabled 4 OFF closed O OFF alarms in progress OFF Disabled 5 O closed O OFF O alarms in progress OFF Disabled 6 OFF open YE ON depending on alarms in progress OFF Disabled 7 O open YES ON depending bF_ OF alarms in progress OFF Disabled 8 OFF closed YES ON depending on bF_ OF alarms in progress OFF Disabled 9 O closed YE ON depending alarms in progress OFF Disabled 20 OFF open ON depending alarms in progress OFF Disabled 21 O open O ON depending
14. 10 pre wash 11 periodical drain 47 302 type of humidification stage read only 0 not active 1 soft start 2 start of steady production the reduced production 3 steady production 4 reduced production 5 6 7 soft start 49 304 05 conductivity pre alarm threshold uS cm read only see the table of parameters 54 309 param db unit hour counter not resettable see the table of parameters 55 310 param dA cylinder hour counter resettable see the table of parameters 62 317 controls via RS485 bit reset alarm log bit 1 reset counter dA bit 2 production request via variable 163 bit 3 pre wash bit 4 reset active alarms Bit 6 flag to enable stop production alarm for serial disconnected Bit 7 flag to request oldest alarm Bit 8 flag to request most recent alarm Bit 9 flag to load first alarm in log Bit 12 flag to enable create user backup Except for bit2 the others are always read as 0 On power up all the bits are equal to 0 63 318 production request via network when 162 bit2 4 0 100 step 1 64 319 control board match digit read only 67 577 param c7 see the table of parameters 83 338 alarm status Bit 0 at least one BLOCK alarm present Bit 1 at least one DISAB alarm present Bit 2 at least one WARN alarm present 84 339 alarms with shutdown read only bit n 0 alarm not active bit n 1 alarm active See table of alarms bit 0 alarm Mn bit 1 a
15. O closed O OFF OF no alarms in progress ON depending on bE Disabled Tab 11 f UE BASIC 03U0042EN rel 1 3 10 May 2013 40 CAREL 11 6 Table of parameter b1 b1 Alarm relay Dilution drain Drainifnew Total drain due to Display of CL Alarm relay activated Periodical total drain Enable oscillation when with contactor request lt inactivity amp CP alarms if management CY alarm is on 2 3 current of steam request request signal contact open external fan control relay M14 28 OFF open YE ON depending on bF_ O alarms in progress OFF Enabled 29 O open YE ON depending on alarms in progress OFF Enabled 30 OFF closed YES ON depending on bF _ O alarms in progress OFF Enabled 31 p closed YES ON depending on alarms in progress OFF Enabled 32M OFF open O ON depending on bF_ O alarms in progress OFF Enabled 0 open O ON depending on _ O alarms in progress OFF Enabled 34 OFF closed O ON depending on bF_ O alarms in progress OFF Enabled 35 0 closed O ON depending on _ O alarms in progress OFF Enabled 36 OFF open YES OFF O alarms in progress OFF Enabled 37 0 open YES OFF alarms in progress OFF Enabled 38 OFF closed YE O
16. 0 045 0 065 X 270 10 7 270 10 7 445 17 5 535 21 0 Y 580 22 8 655 25 8 730 28 7 Z 107 4 2 107 4 2 250 9 8 340 13 4 163 6 4 163 6 4 230 Vac models only CAREL 1 6 Removing the front cover Models UE001 to UE018 Fig 1 e turn oval shaped label with the Carel logo revealing the head of the earth screw below 2 remove the screw using a screwdriver 3 hold the cover by the sides and tilt 4 remove the cover by moving to the bottom 5 remove the protective film Models UE025 to UE065 Fig 1 f 1 remove the screws from the top of the humidifier using a screwdriver 2 hold the cover covers from the top and lift it around 20 mm 0 79 3 remove the cover covers by moving it them forwards 4 remove the protective film on all the outside surfaces of the humidifier CAREL 1 7 Fitting the front cover Models UE001 to UE018 Fig 1 g 1 turn the red oval shaped plate with the CAREL logo revealing the fastening hole below 2 slipthe cover onto the frame keeping it slightly oblique until it rests on the rear edges paying attention to the positioning holes on the side 3 tighten the earth screw using a screwdriver 4 turn the red oval shaped plate with the CAREL logo until covering the fastening hole below7 Models UE025 to UE065 Fig 1 h 1 slip the cover covers onto the frame keeping it them slightly raised and ti
17. 12 5 Automatic insufficient supply water management 46 12 6 Alarm relay switching 46 12 7 Auxiliary contact management active fan request 46 12 8 Manual procedure s 46 12 9 LEDs on the control 46 UE BASIC 03U0042EN rel 1 3 10 May 2013 UE xxx x xx 01 L L l Ji j o 00000 ID prefix rated instant steam mod production production 001 1 5 3 3 in kg h Ibr h 003 3 6 6 005 5 11 008 8 17 6 009 9 19 8 010 10 22 015 15 33 018 18 39 7 025 25 55 1 035 35 77 2 045 45 99 2 065 65 143 3 type of control Y UEY basic type power supply type V U 208 1 D 230 1 W 208 3 230 3 460 3 5 5 3 option 0 standard cylinder 1 cylinder for low conductivity U UL certified version for the American market evel revision Table 1 a CAREL 1 INTRODUCTION AND ASSEMBLY 1 1 humiSteam basic UEY Range of isothermal immersed electrode humidifiers with backlit display for the control and distribution of steam Distances from walls Models UE001 to UE018 Models UE025 to UE065 e Models available identifable from the code shown on the product UE001 UE003 UE005 UE008 UE009 0 010 9 015 UEO18 with steam production capacity up to 18 kg h 39 7 Ib h water connections under the base of the humidifier UE025 UE035 UE045 UE065 with ste
18. 16 4 5 Auxiliary contact production request present external fan control M14 1 Mb ci 16 5 REMOTE TERMINAL AND SUPERVISORY NETWORK 17 5 1 Remote display terminal y 5 2 RS485 supervisory network M1 1 M1 3 aaa 17 6 STARTING AND USER INTERFACE 18 18 pas epp M 18 GA DISD 18 18 6 5 Malt diSplay scri 18 a rear 18 6 7 Recalling the manufacturer defaults aaa 19 6 8 Visualization release Software 19 6 9 Match digit match between the softwares of board and terminal 19 6 10 Reset cylinder hour counters s 19 6 11 Parameters Saving recalling the user settings sss 19 6 12 Manually drain the water in the cylinder 19 7 CONFIGURATION PARAMETERS 20 71 Accessing and setting the 20 72 BASIC Dara Mete nunanmanta amid a 20 73 Advanced parameters erre 20 74 Serial connection parameters asas 20 75 Read only parameters tnnt 20 8 ALARMS 21 9 MAINTENANCE AND SPARE PART 23 91 Spare parts for models UEOO to UE018 aaa 23 9 2 Spare parts for models UE025 to UE065 25 9 5 Cleaning and maintenance of the 27 9 4 Mechanically draining the water in t
19. FEATURES AND MODELS The following table lists the electrical data relating to the power supply of the various models and the specifications of each Note that some models may be powered at different voltages obviously with different power input and steam production power supply nominal specifications model steam power kW code voltages current TAM configuration cable recommended wiring production V type A mm External fuses diagram kg h AWG sizes Fig Ibs hr A type UE001 15733 14 U 208 1 5 4 3a 100 15 16 10 A fast blow 0 a D 230 1 49 3a 100 15 16 fast blow 0 a UE003 30 66 22 U 208 1 108 3d 300 25 14 6 A fast blow 230 1 98 3d 300 2 5 14 6 A fast blow 0 a W 208 3 62 3a 100 15 16 fast blow 0 5 K 230 3 56 3a 100 25 14 6 A fast blow 0 5 460 3 28 3d 100 15 16 fast blow 10 b 0 005 50 11 0 34 U 208 1 18 0 3e 300 6 10 32 A fast blow 0 a D 230 1 163 3e 300 6 10 32 A fast blow 0 a W 208 3 104 3c 300 2 5 14 6 A fast blow 10 b K 230 3 94 DIE 300 2 5 14 16 fast blow 0 5 460 3 47 3a 100 15 16 fast blow 0 b 575 3 38 3a 100 15 16 fast blow 0 b UE008 80 176 6 0 W 208 3 16 7 DIE 300 6 10 32 fast blow 0 5 K 230 3 15 1
20. Models UE001 to UE018 Models UE025 to UE065 Key A supply water inlet B drain water outlet C bottom tank drain water outlet models UE025 to UE065 only D supply water inlet drain tempering valve Fig 2 b Hydraulic interfaces dimensions Interfaces dimensions drain fill dimensions mm in UEO01 to UE018 2 000 D 72 6 28 6 e D 1254 494 ve E 52 6 20 7 E 107 5 42 3 p Interfaces dimensions F steam outlet and condensed drain MET D dimensions mm in 0 001 to UE018 e a a F 126 7 50 0 F 224 88 2 YJ G 137 9 54 3 G 217 86 Interfaces dimensions drain fill dimensions UE025 to UE045 UE045 to UE065 g mm in 40 15 8 72 28 3 di 10 2 4 0 L 123 2 48 5 E 231 2 91 0 i 49 1 19 3 m E 678 26 7 752 29 6 MENS Interfaces dimensions N steam outlet and condensed drain dimen 0 025 to UE045 UE045 to UE065 n mm a M 172 67 7 223 7 88 1 M 302 11 9 30 2 11 9 N 181 71 3 181 71 3 100 394 de E N 55 21 7 61 24 0 N N 230 Vac mode
21. alarm write only Loads the code of the alarm saved immediately after the current alarm displayed into variable 189 f the current alarm is the most recent for example after having set bit 0x0200 he value 0 is loaded Variable 162 bit9 Flag to load the last alarm in the log write only Loads the code of the most recent alarm into variable 189 The log can hold the most recent 366 alarms UE BASIC 03U0042EN rel 1 3 10 May 2013 44 11 10 Loss of network communication If there is a loss in network communication UEY stops the unit by opening the contactor UEY then goes into standby without producing steam and alarm E3 is displayed Steam production resumes as follows Communication is restored with the external controller UEY automatically responds to the request from the external controller and alarm E3 disappears UEY is switched off and on again UEY responds to the request from the external controller if communication has been restored or from the external signal 0 10 V 4 20 mA etc sent to terminals M2 1 2 3 In this way if communication with the external controller is interrupted steam production can be started again by switching UEY off an on again and sending the request using an external signal 0 10 V 4 20 mA 11 11 Modbus protocol the UEY boards The Modbus protocol can be selected using parameter C7 see Serial connection parameters Chapter 7 shows a list of v
22. are connected to the cylinder Ed CN 2008Hex failed drain check the drain pump ESC yes humidification 5 slow flashes drain connection stopped CP 3004Hex cylinder being depleted cylinder life ending AUTO no signal only 6 slow flashes N signal perform maintenance and or replace the cylinder CL L J 3008Hex depleted signal Cylinder life ended perform AUTO no signal only 10 slow flashes maintenance and or replace the cylinder EA CN 3002Hex foam excessive foam in the 1 drain the water supply ESC no signal only 9 slow flashes cylinder during boiling lines L J the formation of foam 2 clean the cylinder is generally due to the 3 check for the presence of presence of surfactants softeners in the water lubricants in this case use another solvents detergents type of water water treatment or reduce the softening agents softeners or an excessive concentration of dissolved salts E2 3010Hex memory backup fails internal memory error ifthe problem persists no signal only 6 fast flashes contact the CAREL service center Mn CN 1001Hex end of cylinder life the cylinder has exceeded reset hour yes humidification 8 fast flashes L J the limit of 2000 hours counter stopped replace the cylinder 21 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL code display and var code meaning c
23. depending on bF_ OFF alarms in progress ON depending bE Enabled 213 JO open O ON depending on bF_ OFF alarms in progress ON depending bE Enabled 214 OFF closed O ON depending on bF_ OFF alarms in progress ON depending on bE Enabled 215 O closed O ON depending on bF_ OFF alarms in progress ON depending bE Enabled 216 OFF open YES OFF OFF alarms in progress ON depending bE Enabled 217 JOI open YES OFF OFF alarms in progress ON depending on bE Enabled 218 OFF closed YES OFF OFF alarms in progress ON depending bE Enabled 219 O closed YES OFF OFF alarms in progress ON depending bE Enabled 220 OFF open OFF OFF alarms in progress ON depending bE Enabled 221 OFF OFF alarms in progress ON depending bE Enabled 222 OFF closed O OFF OFF alarms in progress ON depending bE Enabled 223 JO closed O OFF OFF alarms in progress ON depending bE Enabled 224 OFF open YE ON depending _ no alarms in progress ON depending on bE Enabled 225 O ON depending on _ O no alarms in progress ON depending on bE Enabled 226 OFF closed YE ON depending on _ O no alarms in progress ON depending on bE Enabled 227 O closed YE ON depending on _ O no alarms in progress ON depending on bE Enabled 228 OFF open O ON depending on O no alarms in progress ON depending bE Enabled 229 O open O ON depending _ O no alarms pr
24. electrode and gasket kit Model UE001 UE003 0 005 0 009 STANDARD disposable cylinders 208 230 1 conductivity 350 to 1250 5 BLOSTFOOH2 BLOSTFO00H2 BLOS2E00H2 BLOS3F00H2 SPECIAL disposable cylinders 208 230 Vac 1 conductivity 75 to 350 uS cm BLOSTEO0H2 BLOSTEO0H2 BLOS2E00H2 BLOS3E00H2 SPECIAL openable cylinders 208 230 Vac 1 conductivity 75 to 350 uS cm BLCSTEO0W2 BLCSTEO0W2 BLCS2E00W2 BLCS3E00W2 208 230 Vac 1 conductivity 350 to 1250 uS cm BLCSTFOOW2 BLCSTFO0W2 BLCS2E00W2 BLCS3FOOW2 Electrode and gasket kit 208 230 Vac 1 conductivity 75 to 350 uS cm KITBLCS1E2 KITBLCS2E2 KITBLCS2E2 KITBLCS3E2 208 230 Vac 1 conductivity 350 to 1250 uS cm KITBLCS1F2 KITBLCS2F2 KITBLCS2E2 KITBLCS3F2 Filter gasket kit KITBLCIFGO KITBLC2FGO KITBLC2FGO KITBLC3FGO Tab 9 b Table of spare part codes three phase cylinders UE003 to UE018 electrode and gasket kit Model UE003 0 005 0 008 0 010 0 015 0 018 STANDARD 208 230 VAC 3 conductivity 350 to 1250 uS cm BLOT1BOOH2 BLOT2A00H2 BLOT2A00H2 _ BLOT3A00H2 disposable 460 VAC 3 conductivity 350 to 750 uS cm BLOT1DOOH2 0 2000 2 BLOT2DOOH2 BLOT3DOOH2 BLOT3DOOH2 BLOT3DOOH2 cylinders 575 VAC 3 conductivity 350 to 750 uS cm BLOT2DOOH2 BLOT2DOOH2 BLOT3DOOH2 BLOT3D00H2 BLOT3DOOH2 SPECIAL 208 230 VAC 3 conductivity 75 350 uS cm BLOT1AO0H2 BLOT2A00H2 BLOT2A00H2 0 2 BLOT3A00H2 disposable 460 VAC 3 conductivity 75 to 350 uS cm BLO
25. m lt 8 8 8 Ec 5 gt e ay 5 8 ig F g key TB erminal block K contactor F1 F2 primary fuses F3 use protection drain pump F4 secondary fuse TR ransformer MS manual switch FV fill valve DP drain pump 1 5 high level electrodes CS conductivity meter TAM external TAM DT valve drain tempering POWER SUPPLY CAREL 10 3 Diagram of three phase models UE025 208 230 460 575V and UE045 460 575 V gs c Ee TB erminal block 9 contactor F1 F2 primary fuses F3 use protection drain pum Em 4 3 PEE ae F4 secondary fuse SS TR ransformer ENSURE E E switch F fill valve 525555555298 Qr DP drain pump LS high level electrodes CS conductivity meter TAM external TAM Fo e l 2 DT valve drain tempering T E oo be peri Eam Ss e o gt wo a z s LEE 2 22 5 amp 8 sa 2 3 4 ES 35 2 55 S3s i ua B8 S 6 St AN s
26. of the product DANGER OF ELECTRIC SHOCK The humidifier contains live electrical components Disconnect the mains power supply before accessing inside parts or during maintenance and installation DANGER OF WATER LEAKS The humidifier automatically and constantly fills drains certain quantities of water Malfunctions in the connections or in the humidifier may cause leaks DANGER OF BURNS The humidifier contains high temperature components and delivers steam at 00 C 212 T Important The installation of the product must include an earth connection using the special yellow green terminal available in the humidifier environmental and power supply conditions must conform to the values specified on the product rating labels he product is designed exclusively to humidify rooms either directly or through distribution systems ducts Only qualified personnel who are aware of the necessary precautions and able to perform the required operations correctly may install operate or carry out technical service on the product Only water with the characteristics indicated in this manual must be used for steam production All operations on the product must be carried out according to the instructions provided in this manual and on the labels applied to the product Any uses or modifications that are not authorised by the manufacturer are considered improper CAREL S p A declines all liability for any such
27. outlet mm in 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 09 09 12 10 2 1 2 127 127 27 10 6 10 6 1 6 2x1 6 2x1 6 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 45 65 kg h Ib h 2 2 3 3 6 6 11 176 19 8 22 33 39 7 55 1 772 99 2 99 2 143 3 CAREL DP linear distributors cod isteam max length inlet capacity mm in mm in Kg h Ib h DP035D22RO 22 0 9 4 8 8 332 13 1 1 1 0 04502280 22 0 9 6 13 2 438 17 2 1 1 5 z 3 x 0 06002280 22 0 9 9 19 8 597 23 5 1 1 DP085D22RO 22 0 9 9 19 8 835 32 9 1 1 DP035D30RO 30 1 2 5 11 343 13 5 i 1 0 04503080 30 1 2 8 17 6 427 16 8 u 1 DPO60D30R0 30 1 2 2 26 5 596 23 5 1 1 1 1 0 08503080 30 1 2 8 397 850 33 5 i 1 1 1 1 1 1 2 DP105D30RO 30 1 2 8 39 7 1048 41 3 1 1 1 1 1 1 2 2 DP125D30RO 30 1 2 8 39 7 1245 49 1 1 1 1 1 1 2 2 DP165D30RO 30 1 2 8 39 7 636 64 4 E 1 1 1 2 yr DPO85DA4ORO 40 1 6 25 55 1 834 32 8 I i 5 a 5 i 1 2 2 2 4 0 10504080 40 1 6 35 77 2 1015 40 E 2 3 gt 2 1 1 2 2 2 0 12504080 40 1 6 45 99 2 022 40 2 1 1 1 je 2 DP165D40RO 40 1 67 45 99 2 1636 64 4 E si 1 1 qp 2 DP205D40
28. symbol fan will flash on the display during activation the symbol fan will be on steady During the manual drain see Chap 6 12 the contact will be deactivated always after the delay A7 During pre wash see Chap 6 1 the contact be activated with the corresponding delays UE BASIC 03U0042EN rel 1 3 10 May 2013 46 This procedure is used to manually control the devices on the humidifier From the main screen press the PRG button for 2 seconds Enter the password 70 using UP or DOWN The display will Show MAn Press PRG The display will show tlr Then scroll the various devices using UP and DOWN tlr Contactor drn Drain pump FiL Fill SV drt Drain tempering SV ALr Alarm relay FAn Auxiliary contact fan Pressing PRG from any these options shows ON OFF if the device is currently active if the device is currently inactive Press PRG the display starts flashing Press UP or DOWN to modify the value Press PRG to confirm Press ESC to return to the previous display B THE MODE CAN ONLY BE EXITED USING THE ESC BUTTON FROM THE An DISPLAY OR BY SWITCHING OFF THE HUMIDIFIER 12 9 LEDs on the control board There are three LEDs fitted on the expansion board located above the control board
29. the voltage the number of phases and the software release b the network by means of variable whole 81 Es format eg 12 release 1 2 6 9 Match digit match between the softwares of board and terminal humiSteam basic verifies the matching between the softwares of the controller and the terminal at the start up The 8th digits for board and 9th for terminal of both codes must be equal If there is no match on power up after displaying the software release and in normal operation when pressing UP PRG the red LED will remain on for 5 seconds and the following error message will be displayed X Y where X and Y are the 2 different 8th digits Refer to the after sales service 6 10 Reset cylinder hour counters Access parameter da see chap 7 press UP and DOWN for 5 seconds When the counter has been reset the display shows res 6 11 Parameters Saving recalling the user settings From the main screen a copy of the user settings can be saved at any time and then later recalled To save the settings From the main screen press ENTER for 2 seconds enter the password 51 using the UP or DOWN button and press ENTER the message UbP Backup User parameters press ENTER the message L is displayed flashing press UP or DOWN the message S Save is displayed flashing press ENTER to save a copy of the user settings or press ESC to cancel the operat
30. with address 1 two units cannot have the same address i analogue variables Modbus REGISTERS 3 param d9 rated capacity in kg h see the table of parameters 4 param d7 maximum production in kg h see the table of parameters 15 param d3 instant steam flow rate in kg h read only Format HHH 100 100 kg h 30 param 46 current A read only Format 4 16 16 33 param C8 maximum time with no data sent to controller over RS485 to generate stop production SU alarm see parameters table The data from the controller should be interpreted with a decimal point E 9 var 32150 means 15 0 kg h ay 4 CAREL Modbus integer variables Modbus REGISTERS 256 param PO maximum production see the table of parameters 257 param operating mode see the table of parameters 258 param A1 unit of measure see the table of parameters 259 param A2 type of production request see the table of parameters 260 param b1 additional functions see the table of parameters 261 param b2 off delay time see the table of parameters 262 param b4 water conductivity see the table of parameters 263 param b5 conductivity pre alarm threshold see the table of parameters 264 param b6 conductivity alarm threshold see the table of parameters 265 param b7 foam control threshold see the table of parameters 266
31. 00 see wiring diagrams F3 Pump fuse UEKFUSE300 UEKFUSE100 UEKFUSE300 UEKFUSE100 UEKFUSE300 UEKFUSE100 UEKFUSE100 see wiring diagrams F4 Transformer secondary fuse UEKFUSE400 see wiring diagrams Connection cable between terminal S90CONN002 and electronic controller Tab 9 d 1 when ordering as well as the controller code specify the complete code and serial number of the humidifier 2 xx kg h 01 65 v power supply K 230V 3ph M 460V 3ph etc z match digit board 8th code number of the card i O single package 1 multiple package 3 w match digit terminal 9th code number of the terminal Table of spare parts for standard and special cylinders UE025 to UE065 Description 0 025 0 035 0 045 0 065 STANDARD disposable cylinders 208V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4COOH2 BLOT4B00H2 BLOT5A00H1 230V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4C00H2 BLOT4B00H2 BLOTSBOOHO 460V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4D00H2 BLOTADOOH2 BLOTADOOH2 _ BLOI5D00H0 575V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4DOOH2 BLOTADOOH2 _ BLOT4D00H2 BLOT5DOOHO SPECIAL disposable cylinders 208V 3ph cylinder conductivity 75 to 350 uS cm BLOT4B00H2 BLOT4B00H2 5 1 230V 3ph cylinder conductivity 75 to 350 uS cm BLOT4B00H2 BLOT4B00H2 BLOT5AO0H1 460V 3ph cylinder conductivity 75 to 350 uS cm BLOT4DOOH2 BLOT4COOH2 BLOT4COOH2 0 5 00 0 575V 3ph cylinder conductivi
32. 11 d Fig 11 e Important to avoid interference separate the power cables from the probe cables UE BASIC 03U0042EN rel 1 3 10 May 2013 34 CAREL 11 2 Technical specifications technical specifications UEY models UEO01 UE003 UE003 UE005 UE005 UEO08 UEOO9 UEO10 UEO15 UE018 UE025 UEO35 UEO45 UEO065 steam connection 208 230 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2x40 dia mm 2x1 6 460 575V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 4x40 2x1 6 outlet pressure limits Pa PSI 0 1500 0 1300 0 1350 0 2000 W C 0 0 218 6 0 0 0 188 5 2 0 0 196 5 4 0 0 290 8 0 supply water connection 3 4 G temperature limits C F 1 to 40 33 8 to 104 pressure limits MPa PSI 0 1 to 0 8 1 to 8 bar 145 to 1160 hardness limits fH lt 40 instant flow rate l min GPM 0 6 0 13 1 1 0 24 5 85 1 3 7 1 5 7 1 5 for 9 045 to 230Vac conductivity range uS cm 75to 1250 cdrain water connection dia mm in 40 1 6 50 1 9 typical temperature C F lt 100 212 Drain tempering temperature lt 60 140 C instant flow rate l min GPM 7 1 5 22 5 4 9 instant flow rate of the drain 12 3 2 30 7 9 tempering valve environmental conditions ambient operating temp C F 1 to 40 3
33. 14 2 M 143 Electrical specifications 250 Vac Imax 8 A resistive 2 A inductive Final checks The following conditions represent correct electrical connection M the rated voltage of the appliance corresponds to the rated supply voltage M the fuses installed are suitable for the line and the power supply voltage amains disconnect switch has been installed to disconnect power to the humidifier when required he humidifier has been correctly earthed he power cable is fastened using the tear proof cable gland erminals M2 4 and M2 5 are jumpered or connected to an enable operation contact if the humidifier is controlled by an external control device the earth of he signal is electrically connected to the controller earth DI CAREL 5 REMOTE TERMINAL AND SUPERVISORY NETWORK 5 1 Remote display terminal The display terminal can be detached from the humidifier and moved up to 30 m 98 feet away e CEI Livo 8558 156 CAREL U controller Mo Jl J JI Haa i M5 2 rM84 M12 1 M2 2 2 s 6 7 Fig 5 a Key 1 telephone cable 6 wires up to 10 m 33 ft distance 2 two EMC filters code 0907858AXX to be applied to the ends of th
34. 3 8 to 104 ambient operating humidity 10 to 60 96 rH storage temperature C F 10 to 70 14 to 158 storage humidity 96 rH 5to 95 index of protection IP20 electronic controller Y basic UEY auxiliary voltage frequency 24 50 60 V Hz maximum auxiliary power VA 90 probe inputs general features can be selected for the following signals 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA input impedence 20 kO with 0 to 10 Vdc 2 to 10 Vdc signals 100 with 0 to 20 mA 4 to 20 mA signals active probe power supply 15 Vdc 100 mA protected against short circuits general features 1 Vdc with 135 load alarm relay outputs general 250V 5 A 2 A type of action microswitching 1C features remote enable input general cvoltage free contact max resistance 100 O Vmax 5 Vdc Imax 5 mA features output instant steam production 1 5 3 0 3 0 5 0 5 0 8 0 9 0 10 0 15 0 18 0 25 35 45 65 g h Ib h 3 3 6 6 6 6 11 11 17 6 19 8 22 33 39 7 55 1 77 2 99 2 143 3 power input at rated voltage 1 12 2 25 25 3 75 375 6 0 6 75 7 5 11 25 135 1875 26 25 33 75 48 75 kW Tab 11 b single phase three phase the average steam production is affected by factors such as ambient temperature water quality steam distribution system 35 UE BASIC 03U0042EN rel 1 3 10 May 2013 11 3 Models of steam hoses CAREL
35. 5 1 3 Opening the packaging x make sure the humidifier is intact upon delivery and immediately notify bracket the transporter in writing of any damage that may be due to careless or improper transport M move the humidifier to the site of installation before removing from the packaging grasping the neck only from underneath the base M open the cardboard box remove the protective material and remove the humidifier keeping it vertical at all times Fig 1 c 1 4 Positioning the unit is designed to be mounted on a wall that is strong enough to support the weight in normal operating conditions see Wall mounting below Models UE025 to UE065 can stand on the floor toensure correct steam distribution position the humidifier near the point of steam distribution make sure the humidifier is level allowing the minimum clearances see Fig 1 b for maintenance operations f Important during operation the metal casing heats up and the rear part resting against the wall may reach temperatures in excess of 60 C 140 F 7 UE BASIC 03U0042EN rel 1 3 10 May 2013 Spacing of the holes on the wall Models UE001 to UE018 bracket UE BASIC 03U0042EN rel 1 3 10 May 2013 bracket X b Y LZ Fig 1 d Models UE025 to UE065 distance mm Models o UE001 to UE009 to UE025 to UE045 to 0 018 0 018
36. 75 350 uS cm 2 KITBLCT2C2 KITBLCT2C2 2 gt TBLCT3C2 Electrode kit 460 Vac 3 350 750 uS cm TBLCTID2 KITBLCT2D2 KITBLCT2D2 ITBLCT3D2 KITBLCT3D2 TBLCT3D2 Electrode kit 460 Vac 3 750 1250 uS cm KITBLCTID2 KITBLCT2D2 KITBLCT2D2 KITBLCT3D2 KITBLCT3D2 TBLCT3D2 Filter gasket kit ITBLCTFGO KITBLC2FGO KITBLC2FGO ITBLC3FGO KITBLC3FGO ITBLC3FGO 575 VAC 3 conductivity 75 to 350 uS cm KITBLCT2C2 KITBLCT2C2 ITBLCT3C2 KITBLCT3C2 ITBLCT3C2 575 VAC 3 conductivity 350 to 750 uS cm KITBLCT2D2 KITBLCT2D2 KITBLCT3D2 KITBLCT3D2 ITBLCT3D2 575 VAC 3 conductivity 750 to 1250 uS cm KITBLCT2D2 KITBLCT2D2 ITBLCT3D2 KITBLCT3D2 ITBLCT3D2 Tab 11 c UE BASIC 03U0042EN rel 1 3 10 May 2013 24 CAREL 9 2 Spare parts for models UE025 to UE065 Fig 9 d x OANA A Q N ANA O 20 21 25 drain circuit fill solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM transformer for measuring the current contactor transformer fuse carrier electronic controller power terminals cable clamp switch terminal with liquid c
37. CT4D2 2 KITBLCT4D2 KITBLCT5CO 575V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCTAD2 TBLCTAD2 KITBLCT4D2 KITBLCT5DO Gasket and filter kit TBLCAFGO KITBLCAFGO KITBLC5FGO Tab 9 e UE BASIC 03U0042EN rel 1 3 10 May 2013 26 CAREL 9 3 Cleaning and maintenance of the cylinder Replacement Important he cylinder must be only be replaced by qualified personnel and with the humidifier unplugged from the power supply In normal conditions the disposable cylinders should be replaced after one year or 2500 hours of operation if cleaned periodically while the openable cylinders last 5 years or 10 000 hours of operation if cleaned periodically They must be replaced immediately even before the specified intervals if any anomalies occur For example when the lime scale inside the cylinder prevents the correct flow of electric current Replacement procedure 1 empty all the water see chap 6 2 turn off the humidifier switch 0 and open the mains disconnect switch on the power supply safety procedure 3 waitfor the humidifier and the cylinder to cool down 4 remove the front cover 5 disconnect the electrical cables from the cylinder 6 7 release the cylinder from the locking device and lift it to remove it insert the new cylinder make sure that the model and the power supply of the new cylinder corr
38. FF O alarms in progress OFF Enabled 39 0 closed YES OFF O alarms in progress OFF Enabled 40 OFF open O OFF O alarms in progress OFF Enabled 41 O open OFF alarms in progress OFF Enabled 42 OFF closed O OFF O alarms in progress OFF Enabled 43 JO closed O OFF O alarms in progress OFF Enabled 44 OFF open YE ON depending on bF_ OFF alarms in progress OFF Enabled 45 JO ON depending OFF alarms in progress OFF Enabled 46 OFF closed YES ON depending bF_ OFF alarms in progress OFF Enabled 47 0 closed YES ON depending OFF alarms in progress OFF Enabled 48 OFF open O ON depending on bF_ OFF alarms in progress OFF Enabled 49 JO open O ON depending OFF alarms in progress OFF Enabled 50 OFF closed O ON depending on bF_ OFF alarms in progress OFF Enabled 51 JO closed O ON depending bF_ OFF alarms in progress OFF Enabled YES OFF OFF alarms in progress OFF Enabled 53 0 open YES OFF OFF alarms in progress OFF Enabled 54 OFF closed YE OFF OFF alarms in progress OFF Enabled 55 0 closed YES OFF OFF alarms in progress OFF Enabled 56 OFF open O OFF OFF alarms in progress OFF Enabled 57EBNO open OFF OFF alarms in progress OFF Enabled 58 OFF closed O OFF OFF alarms in progress OFF Enabled 59 O closed O OFF OFF alarms in progress OFF Enabled 60 open YE ON depending on bF O no alarms in progress OFF Enabled 61 0O open YES ON depending on _ O no alarms in progres
39. IIC 300 6 10 32 fast blow 0 5 460 3 7 9 3a 100 25 14 16 A fast blow 10 b 5 5 3 60 3a 100 25 14 16 fast blow 10 b UE009 90 198 6 7 U 208 1 31 37 3a 500 16 6 50A fast blow 0 a D 230 1 29 3 3 a 500 10 8 40 fast blow Oa 0 010 10 0 22 0 75 W 208 3 18 8 3c 300 6 10 32 A fast blow 0 a K 230 3 108 3c 300 25 14 6 A fast blow 10 b 460 3 94 3a 100 2 5 14 6 A fast blow 10 b 5 5 3 7 5 3d 300 25 14 16 A fast blow 0 5 0 015 15 0 33 0 11 2 208 3 31 2 3c 500 10 8 40 A fast blow 0 5 K 230 3 28 2 3i 500 16 0 32 fast blow 0 5 460 3 14 1 3a 300 10 8 20 fast blow 0 5 5 5 3 113 3a 300 4 10 6 A fast blow 0 5 0 018 18 397 13 5 460 3 16 9 3a 500 6 10 32 A fast blow 0 5 5 5 3 13 57 3a 500 6 10 32 fast blow 0 5 0 025 25 55 1 187 W 208 3 52 0 3 b 500 25 3 80 A fast blow 0 c K 230 3 47 1 3b 500 25 3 63 fast blow 0 lt 460 3 235 500 10 8 32A fast blow DIE 5 5 3 18 8 3c 500 6 10 25A fast blow UE035 35 772 262 W 208 3 729 3c 700 35 4 100 fast blow 0 lt K 230 3 65 9 dic 700 35 4 100 A fast blow 0 c 460 3 32 9 3c 500 16 6 50 A fast blow O c 5 5 3 26 4 3c 500 10 8 40 A fast blow 0 045 45 992 33 7 W 208 3 93 68 3 b 700 70 2 125 A fast blow 10 d K 230 3 84 72 3 b 700 70 2 125 A fast blow 10 d 460 3 42 4 3c 700 16 6 60 A fast blow 5 5 3 339 3c 700 16 6 50 fast blow 0 c UE065 65 143 3 48 7 460 3 61 19 3b 700 35 4 100 A fast
40. RO 40 1 6 45 99 2 2025 79 7 3 E 1 1 1 2 Tab 11 e 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two linear distributors 4 the humidifier is fitted with two outlets and can be connected to up to four linear distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use Y kit code UEKY40X400 40 mm 1 6 inlet and 2 x 40 mm 1 6 outlets use two CAREL Y kit code UEKY40X400 40 mm 1 6 inlet and 2 x 40 mm 1 6 outlets For typical installations of the linear distributors see Fig 11 f on page40 37 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL UE BASIC 03U0042EN rel 1 3 10 May 2013 38 CAREL 11 6 Table of parameter b1 b1 Alarm Dilution Drain if new request Total drain due to Display of CL Alarm relay activated Periodical total drain Enable relay drain with lt 2 3 current request inactivity amp CP alarms 1 management of oscillation contactor contact open steam request when
41. T1B00H2 BLOT2COOH2 _ BLOT2C00H2 _ BLOT3C00H2 BLOT3C00H2__ BLOT3C00H2 cylinders 460 VAC 3 conductivity 750 to 1250 uS cm BLOT1DOOH2 BLOT2D00H2 BLOT2DOOH2 BLOT3DOOH2 BLOT3DOOH2 BLOT3DO0H2 575 3 conductivity 75 to 350 uS cm BLOT2COOH2 0 2 00 2 BLOT3COOH2 0 3 00 2 0 3 00 2 575 3 conductivity 750 to 1250 uS cm BLOT2DOOH2 0 2000 2 0 3000 2 0 3000 2 _ BLOT3D00H2 SPECIAL 208 230 VAC 3 conductivity 75 350 uS cm BLCT1A00W2 BLCT2A00W2 BLCT2A00W2 BLCT3AO00W2 BLCT3A00W2 openable 460 VAC 3 conductivity 75 to 350 uS cm BLCT1BOOW2 BLCT2COOW2 BLCT2COOW2 BLCT3COOW2 BLCT3COOW2 BLCT3COOW2 cylinders 460 VAC 3 conductivity 350 to 750 uS cm BLCTIDOOW2 BLCT2DOOW2 BLCT2DOOW2 BLCT3DOOW2 BLCT3DOOW2 BLCT3D00W2 460 VAC 3 conductivity 750 to 1250 uS cm BLCT1DOOW2 BLCT2DOOW2 BLCT2D00W2 BLCT3DOOW2 BLCT3DOOW2 BLCT3DOOW2 575 3 conductivity 75 to 350 uS cm BLCT2C00W2 BLCT2COOW2 BLCT3COOW2 BLCT3COOW2 BLCT3COOW2 575 3 conductivity 350 to 750 uS cm BLCT2DOOW2 BLCT2D00W2 BLCT3D00W2 BLCT3DOOW2 BLCT3DO0W2 575 3 conductivity 750 to 1250 uS cm BLCT2DOOW2 BLCT2D00W2 BLCT3D00W2 BLCT3DOOW2 BLCT3DOOW2 Electrode and Electrode kit 208 230 Vac 3 75 350 uS cm TBLCTIA2 KITBLCT2A2 KITBLCT2A2 ITBLCT3A2 KITBLCT3A2 gasket kit Electrode kit 208 230 Vac 3 350 1250 uS cm 2 KITBLCT2A2 KITBLCT2A2 ITBLCT3A2 KITBLCT3A2 Electrode kit 460 Vac 3
42. abled 44 OFF open no alarms in progress OFF Disabled 45 O open O OFF O no alarms in progress OFF Disabled 46 OFF closed no alarms in progress OFF Disabled 47 O closed O OFF O no alarms in progress OFF Disabled 48 OFF open YES ON depending on no alarms in progress OFF Disabled 49 O open YE ON depending no alarms in progress OFF Disabled 50 OFF closed YES ON depending on bF_ OF no alarms in progress OFF Disabled 51 O closed YES ON depending on bF_ OF no alarms in progress OFF Disabled 52 OFF open ON depending on no alarms in progress OFF Disabled 53 O open O ON depending bF_ OF no alarms in progress OFF Disabled 54 OFF closed ON depending on no alarms in progress OFF Disabled 55 closed O ON depending on no alarms in progress OFF Disabled 56 OFF open YE OFF OF no alarms in progress OFF Disabled 57 O open YES OFF OF no alarms in progress OFF Disabled 58 OFF closed YES OFF OF no alarms in progress OFF Disabled 59 closed YES OFF OF no alarms in progress OFF Disabled 60 OFF open OFF OF no alarms in progress OFF Disabled 61 OFF OFF no alarms in progress OFF Disabled 62 OFF closed O OFF OF no alarms in progress OFF Disabled 39 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL
43. abled O0 OFF closed Q OFF O no alarms in progress ON depending on bE Disabled 1 O closed O OFF no alarms in progress ON depending Disabled 2 OFF open YE ON depending bF_ OF no alarms in progress ON depending bE Disabled 3 open YES ON depending on bF_ OF no alarms in progress ON depending bE Disabled 4 OFF closed YES ON depending on OF no alarms in progress ON depending bE Disabled 5 closed YE ON depending no alarms in progress ON depending bE Disabled 6 open ON depending bF_ OF no alarms in progress ON depending bE Disabled 7 JO open O ON depending no alarms in progress ON depending bE Disabled 8 closed ON depending bF_ OF no alarms in progress ON depending Disabled 9 closed O ON depending no alarms in progress ON depending bE Disabled 20 OFF open YES OFF OF no alarms in progress ON depending on bE Disabled 21 O open YES OFF OF no alarms in progress ON depending bE Disabled 22 OFF closed YES OFF OF no alarms in progress ON depending on bE Disabled 23 JO closed YE OFF OF no alarms in progress ON depending Disabled 24 open O OFF OF no alarms in progress ON depending bE Disabled 25 JO open Q OFF OF no alarms in progress ON depending bE Disabled 26 OFF closed OFF OFF no alarms in progress ON depending bE Disabled 27
44. am production capacity from 25 to 65 kg h 55 1 to 144 3 Ib h water connections on the side of the humidifier 1 2 Dimensions and weights Models UE001 to UE018 Models UE025 to UE065 Fig 1 b 1 5 Wall mounting Fit the humidifier on the wall using the support bracket and the screw kit supplied for the dimensions mm inches see Fig 1 0 Assembly instructions 1 unscrew the wall bracket from the humidifier bracket 2 fasten the wall bracket see Fig 1 c checking horizontal position with a spirit level if installed on a masonry wall the plastic anchor plugs dia 8 Fig 1 a UE001 to UE009 to UE025 to UE045 to UE008 UE018 UE045 UE065 dimensions A 365 14 4 545 21 5 635 25 0 031 and dia 5 1 50 19x L 1 97 lied mm B 275 108 375 148 465 18 3 o screws dia 5 mm x L 50 mm 0 19 x L 1 97 supplie 712 28 0 815 32 0 890 35 0 za weights kg packaged 16 353 20 440 39 860 5101124 3 hang the appliance to the bracket using the slot on the top edge of the rear of the appliance 5 empty 13 5 29 8 17 37 5 34 74 9 44 97 0 installed 19 41 9 127 59 5 60 5 1334 94 207 2 4 secure the appliance to the wall through the hole in the centre on the Tab 1a rear of the unit For the weights and dimensions see Tab 1 a in operating conditions filled with water 230 Vac model Models UE001 to UE06
45. ariables and the corresponding addresses For multiple read writes the maximum number of Register or Coil variables is 20 The following functions are available B READ COIL STATUS 1 used to request the status ON or OFF of a certain number of Coil variables binary 1 bit starting from the specified address Broadcast mode is not allowed B_READ_INPUT_STATUS 2 operationally identical to the above B READ HOLDING REG 3 used to request the value of a consecutive block of Register variables numeric 16 bit Broadcast mode is not allowed B READ REG 4 operationally identical to the above B FORCE SINGLE 5 used to set the status of an individual Coil variable binary 1 bit to ON or OFF specifying the address of the bit in question Broadcast mode is allowed B PRESET SINGLE REG 6 used to set the value of an individual Register variable numeric 16 bit Broadcast mode is allowed B FORCE MULTIPLE COIL 15 used to set the status of a consecutive block of Coil variables binary 1 bit specifying the number of bits and number of bytes Broadcast mode is allowed B PRESET MULTIPLE REG 16 used to set the value of a consecutive block of Register variables numeric 16 bit Broadcast mode is allowed 11 12 Exceptions managed 01 illegal function 02 illegal data address 03 illegal data value CAREL 12 ADVANCED FUNCTIONS
46. asten the flange using 4 screws 50 19 50 1 9 31512731512 31 5 127315 12 0502 922 09 30 1 2 Fig 3 a Key steam inlet condensate drain steam outlet the dimensions of the hole vary depending on the models of distributor model SDPOEMOOO00 hole made manually up to 30 mm 1 25 in diameter D drilling template Note if steam hoses with an inside diameter of 30 mm 1 2 used remove the 22 mm 0 9 steam inlet section 3 2 CAREL linear distributors for air ducts DP DRU Install away from obstacles curves branches changes in cross section grills filters fans Minimum distance between the distributor and the obstacle 1 1 5 m 3 3 4 9 ft Increase the distance if the air speed increases in the duct the relative humidity of the air increases before and after humidification the turbulence decreases See page 33 for installation examples Assembly instructions see Fig 3 b make a series of holes on the wall according to the distributor drilling template included in the packaging with the distributor insert the distributor with the steam holes facing upward fasten the flange using 4 screws i ri Fig 3 b Key 1 U shaped mounting support where featured 2 flange gasket 3 steam inlet A 4 condensate drain B 5 sc
47. auses solution reset press alarm relay effect red LED signal symbol 189 activation on board if terminal not connected EU CN 2001Hex cylinder full excessive water level with the machine off no signal only 8 slow flashes when unit producing 1 check for any leaks 2 steam from the fill electrovalve or the condensate return pipe 2 check that the level sensors are clean total shut down pipe 2 check that the level sensors are clean total shut down EC p S cm 1002 high conductivity high supply water 1 check water conductivity AUTO no b5 signal only 5 fast flashes conductivity 2 if the problem b humid persists change the yout stopped source of supply water or install a suitable treatment system demineralisation even partial N B the problem will not be resolved by softening the supply water E3 2002Hex failed connection of Cable interrupted check the reference signal AUTO yes humidification 7 slow flashes modulating signal disconnected in 4to 20 mA or 2 to 10V stopped improperly connected mode SU 2040Hex serial disconnected AUTO 2 slow flashes Cylinder cleaning started signal dr cylinder drain activated complete drain due to both codes TOT inactivity alternate on display AF 658808 antifoam active Press ESC once to mute the buzzer press ESC a second time to reset the alarm Quick flash 0 2 secon
48. blem 47 steam production in progress steam distribution chap 3 and electrical connections chap 4 p cylinder filling in progress CN foam in the cylinder Sa presence water in the cylinder 6 1 Starting ko cylinder water drain in progress 6 4 Keypad 2 if the cylinder is new run a pre wash cycle by pressing ENTER DOWN for 5 sec the cylinder is filled and emptied three times key function cleaning the inside walls from impurities Esc return to the previous display A display shows the symbol PRE from the main screen pressed for 5 seconds disables enables the humidifier UP rom the main screen display the humidification values 6 2 Stopping current conductivity 2 following paragraph 1 empty the water in the cylinder to avoid stagnation see paragraph 66 rom the list of parameters circular navigation of the Manually drain the water in the cylinder parameters and set the values DOWN from the main screen display the humidification values Sl oF current conductivity rom the list of parameters circular navigation of the parameters and set the values ENTER for 2 seconds access the list of parameters 6 3 Display PRG from the list of parameters select and confirm like the Enter key on a computer keyboard lt humiSteam 2 iiem mee A 3 6 5 Main display Ll Kis set The display on the humidifier
49. blow 0 575 3 48 95 13 5 700 35 4 80 fast blow 10 4 Tab 11 tolerance allowed on the rated mains voltage 15 10 tolerance on the rated values 5 10 EN 60335 1 recommended values refer to laying PVC or rubber cables in closed conduits 20 m 65 6 feet long use the local standards or whichever is more restrictive rated max instant steam production the average steam production may be affected by external factors such as ambient temperature water quality steam distribution system refertothe wiring diagrams to verify the data are not absolute and if these differ from local standards the latter must prevail 33 UE BASIC 03U0042EN rel 1 3 10 May 2013 TAM configurations and connections transformer for measuring the current connection modes and may be useful in the event of serious electrical malfunctions on the humidifier Important the configurations and connections are already made by CAREL and no changes are required The following diagrams represent possible All operations must only be performed by qualified personnel improper use may cause serious damage one cable turn one turn of the two two cable turns of the cables of the same phase same phase one cable in double 300 turn mode same phase a A three cable turns of the j m A Fig 11 b Fig 11 c Fig
50. closed YE OFF alarms in progress ON depending bE Disabled 75 closed YE OFF alarms in progress ON depending on bE Disabled 76 OFF open O OFF O alarms in progress ON depending on bE Disabled 77 OFF alarms in progress ON depending on bE Disabled 78 OFF closed O OFF O alarms in progress ON depending bE Disabled 79 O closed O OFF alarms in progress ON depending on bE Disabled 80 OFF open YES ON depending bF_ OF alarms in progress ON depending Disabled 81 YES ON depending on OF alarms in progress ON depending on bE Disabled 82 OFF closed YE ON depending on alarms in progress ON depending bE Disabled 83 closed YES ON depending bF_ OF alarms in progress ON depending on bE Disabled 84 OFF open ON depending alarms in progress ON depending bE Disabled 85 ON depending OF alarms in progress ON depending on bE Disabled 86 OFF closed ON depending on OF alarms in progress ON depending on bE Disabled 87 closed O ON depending alarms in progress ON depending on bE Disabled 88 OFF open YES OFF OF alarms in progress ON depending on bE Disabled 89 OFF OF alarms in progress ON depending on bE Disabled 90 OFF closed YE OFF OF alarms in progress ON depending on bE Disabled 91 closed YES OFF OF alarms in progress ON depending on bE Disabled 92 OFF open O OFF OF alarm
51. d 1 probes activated read only 17 manual drain control 0 not active 1 active if set to 1 via the network the drain will be performed until maximum time or variable D17 is reset 19 CPY terminal connected and on line 0 not on line 1 on line read only 11 8 Controlling production using variables 162 and 163 1 Via network immediately after start up se be set again if the board is not switch off 2 Set 12 0 for ON OFF control A0 0 I2 1 for proportional control A0 1 3 Set 162 4 to send the request via variable 163 If A0 0 if 163 lt 50 OFF if 163251 ON 4 Write the production request to variable 163 format 000 to 100 096 to 100 D2 0 D2 does not need to NOTE if bit6 1 in variable 162 steam production will stop when there is no control data flow over the RS485 serial link for a period exceeding the time set for parameter C8 Production can resume when new data is sent 11 9 Read alarm log via the network Supervisor variable 189 shows the alarms saved in the log one at a time Normally his variable will always show the code of the most recent alarm to scroll all the alarms saved set the following bits of variable 162 Variable 162 bit7 Flag to request previous alarm write only Loads the code of the alarm saved prior to the current alarm displayed into variable 189 f the current alarm is the oldest the value 0 is loaded Variable 162 bit8 Flag to request next
52. d make sure the inlet filter is clean if 75 B SR necessary clean with water and a soft brush AA Pr 3 manifold with drain pump Check that there are no solid residues in a 75 350 em 7 I the cylinder attachment remove any impurities Check that the gasket pem o ring is not damaged or cracked replace if necessary Check that there 350 1250 uS cm B H toi are no solid residues in the drain hose ab 9 The cable ends must be tightened with the top nut to 3 Newton m 27 Ibf in units with BL T5 cylinder only Fig 9 f Three phase sigle phase models UEO1 to UE018 UE001 3 9 single phase O O AO o DO e 75 1250 uS 1 2 0 UE003 200 230 400 460 V three phase e o AO c 75 1250 uS H H H mo UE BASIC 03U0042EN UE005 200 230 V single phase of p fe e 175 350 uS 350 1250 uS 1 A E C 1 A B C 2 B F D 2 D E F UE005 8 400 460 575V three phase O A e 75 1250 uS mao rel 1 3 10 May 2013 UE005 8 UE010 15 200 230 V three phase UE0010 18 400 460 575V three phase OA c E e 75 1250 uS mao 28 drain pump Disconnect the power supply remove the pump and clean any impurities Clean the tank from any deposits and check that the water flows freely from the tank to the drain corresponding to the drain pump M fill tank C
53. ds ON and 0 2 seconds OFF Slow flash 1 second ON and 1 second OFF UE BASIC 03U0042EN rel 1 3 10 May 2013 22 ca LENG 9 MAINTENANCE AND SPARE PART 9 1 Spare parts for models UE001 to UEO18 Key to Figs 9a amp 9 b 1 fill tank 2 internal tubing kit fill solenoid and drain tempering valve kit 4 cylinder 5 manifold with drain pump 6 7 8 plastic base plastic humidifier top TAM transformer for measuring the current 9 transformer 10 contactor 11 fuse holder F1 F2 12 electronic controller 13 power terminals 14 fuse holder F3 15 switch 16 terminal with display Fig 9 b 23 UE BASIC 03U0042EN rel 1 3 10 May 2013 Table of water circuit electrical and electronic spare parts UE001 to UEO18 CAREL
54. e telephone cable 3 remote display terminal Note to fill the empty space left by the display terminal on the humidifier use CAREL kit code HCTREW0000 For lengths greater than 10 m 33 ft use shielded cable with the shield connected to PE both on the terminal side and the controller side 5 2 RS485 supervisory network M1 1 M1 3 M 1 1 M 1 2 M 1 3 ITO per modelli e UEY 000 UEY 100 I I I G0 per modelli UEY 200 Rx Tx Rx Tx lt Fig 5 b Important for the RS485 connections in household IEC EN 55014 1 and residential IEC EN 61000 6 3 environments use shielded cable with shield connected to PE both on the terminal side and the controller side with maximum shielded cable length specified by the EIA RS485 protocol equivalent to European stan dard CCITT V11 using shielded twisted pair cable AWG26 485 input stage impedance 1 8 unit load with this configuration a maximum of 256 devices can be connected laid in separate conduits from the power cables UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 6 STARTING AND USER INTERFACE Before starting the humidifier check 3 digits after 999 the display shows to indicate 1000 only BET three digits plus point between the first and the second water connections chap 2 In the event of water leaks do not start the digit are displayed humidifier before having resolved the pro
55. enter the password 77 using UP or DOWN ENTER to confirm and access the list of parameters DOWN together with UP ENTER to save the new value and return to the list of parameters or ESC to return to the list without saving the new value Press ESC to return to the main screen UP or DOWN to scroll the list cyclically 7 2 Basic parameters Parameter UOM range def notes PO maximum production also see paragraph 6 5 20 to 100 100 AO operating mode Otol 1 0 ON OFF control 1 proportional AI unit of measure 0to1 0 0 kg h 1 Ib h A2 type of production request signal the parameter can be displayed when A0 1 1to4 1 120 10 V 2 2 10 V 3 0 20 mA 4 4 20 mA A6 Relay M14 activation delay for signalling presence of steam production request activating external S 0 to 300 0 Visible only if function activated fan parameter b1 see par 11 6 Relay M14 deactivation delay for signalling presence of steam production request deactivating S 300 180 Visible only if function activated external fan parameter b1 see par 11 6 CO value normally displayed 1to5 2 1 input control signal 2 steam prod 3 hour counter 4 conductivity 5 current 7 3 Advanced parameters Parameter UOM range def notes b1 optional functions see pa
56. eplacement goods or services damage to things or people downtime or any direct indirect incidental actual punitive exemplary special or consequential damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL S p A or its subsidiaries are warned of the possibility of such damage DISPOSAL The humidifier is made up of metal parts and plastic parts In reference to European Union directive 2002 96 EC issued on 27 January 2003 and the related national legislation please note that 1 WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately 2 the public or private waste collection systems defined by local legislation must be used In addition the equipment can be returned to the distributor at the end of its working life when buying new equipment 3 the equipment may contain hazardous substances the improper use or incorrect disposal of such may have negative effects on human health and on the environment 4 the symbol crossed out wheeled bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately 5 inthe event of illegal disposal of electrical and electronic waste the penalties are specified b
57. ere is no supply water or the flow rate of supply water is too low by controlling if the current at the electrodes increases after opening the fill solenoid valve In this case the humidifier displays alarm EF activates the alarm relay opens the contactor and closes the fill solenoid valve for 10 minutes After the 10 minutes the fill solenoid valve is opened the contactor closed and the phase current measured if it increases the alarm is deactivated otherwise the procedure is repeated NOTE the alarm is reset automatically and is managed according to the procedure described above 12 6 Alarm relay switching Once the operating hours corresponding to the cylinder maintenance request have been reached alarms the alarm relay if there no other alarms active will switch for 10 seconds every 12 hours until reaching the Mn alarm This function is activated using parameter b1 see paragraph 11 6 normally disabled 12 7 Auxiliary contact management active fan request The auxiliary contact can be used to remote signalling of steam production request but not the actual value activation deactivation of an external fan unit based on whether the steam production request is present Activating this function by parameter b1 the contact is activated CLOSED during steam production with a delay of A6 seconds and deactivated OPEN with a delay of A7 seconds During A6 and A7 the
58. erial system UPor DOWN to scroll the list of alarms in chronological order press ESC to return to the main screen To delete the list of alarms press UP and DOWN for 5 seconds inside the kg h steam flow rate international system default alarm log when the list has been reset the display will show res steam production as a percentage of rated capacity set parameter programming in progress parameter setup NN maintenance request alarm active or display alarm log HYS 6 6 Disabling on steady external fan or steam production active The humidifier can be disabled in 3 different ways Si Flashing external fan or steam production awaiting start Opening contact M2 4 and M2 5 enable the display shows C stop From serial see Chap 7 Digital 2 the display shows 5 From terminal see ESC button the display shows t UE BASIC 03U0042EN rel 1 3 10 May 2013 18 CAREL 6 7 Recalling the manufacturer defaults From the main screen press ENTER until the password screen is shown Enter the password 50 The message dEF is displayed flashing Confirm by pressing ENTER or exit by pressing ESC If no button is pressed for 30 seconds the display returns to the main screen 6 8 Visualization release Software 1 when swith on the unit to display rel x y example rel 1 0 2 during operation a to display by main mask press ESC and UP appear in sequence the size dell umidificatore
59. espond to the rated data 8 fasten the cylinder 9 reconnect the electrical cables to the cylinder 10 replace the front cover 11 switch on the humidifier 12 reset cylinder operating hour counter see parameters da chap 7 13 Activate the wash new cylinder procedure pressing ENTER DOWN for 5 seconds 9 4 Mechanically draining the water in the cylinder Drain due to gravity without activating the humidifier recommended if humidifier decommissioned to empty the cylinder without switching the humidifier on Mechanical drain make sure that the humidifier is not powered remove the cover activate the mechanical device under the cylinder see part A Fig 9 6 Models UE001 to Models UE025 to Models UE065 460 0 018 UE45 460 575V 575V UE045 208 230V Periodical checks After one hour of operation check for any significant water leaks Every 15 days or no more than 300 operating hours check operation the absence of significant water leaks the general conditions of the casing Check that during operation there are no arcs or sparks between the electrodes Every 3 months or no more than 1000 operating hours disposable cylinders check operation the absence of significant water leaks and if necessary replace the cylinder openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gaske
60. esponse transmission delay ms 0 to 199 C7 __ protocollo 0 supervisione CAREL 1 Modbus 0 1 0 C8 maximum time with no data sent to controller over RS485 to generate stop production and SU 0 15 0 to 300 0 50 see variable I 62 alarm ex 50 55 7 5 Read only parameters Parameter UOM range def notes di display signal measured by external controller only if AO 1 96 0 0 to 199 d3 display steam production instant value kg h 0 0 to 199 d5 conductivity of the supply water uS cm Oto 1500 d6 current A 0 0 to 199 d7 display maximum production releated to PO set range kg h 0 0 to 199 d9 rated steam production kg h 0 0 to 199 da cylinder hour counter resettable h db unit hour counter read only h after 999 the display shows DD to indicate 1000 only three digits plus point between the first and the second digit are displayed UE BASIC 03U0042EN rel 1 3 10 May 2013 20 CAREL 8 ALARMS code display and var code meaning causes solution reset press alarm relay effect red LED signal symbol 189 activation on board if terminal not connected EO 1008Hex calibration parameter internal memory error problem persists yes humidification 3 fast flashes software verification contact the CAREL service stopped errora center E E 004 parameter configuration errorint
61. fittings with metal clamps he curves in the tubing are sufficiently wide radius gt 300 mm 11 8 so as to not cause bending or choking he steam hose has no pockets or traps for condensate to form he paths of the steam and condensate hoses are as described in this chapter see Fig 3 d he length of the steam hose is no greater than 4 metres 13 1 feet he incline of the steam hose is sufficient to allow correct draining of he condensate 20 for the upward sections 5 for the downward sections he incline of the condensate hose is at least 5 at every point he condensate hose always follows a downwards path and features a drain trap filled with water before starting operation to avoid steam being released 2i NO All UE models CAREL 4 ELECTRICAL CONNECTIONS 4 1 Preparing the electric cableways Models UE001 to UE018 outside unit bottom view inside unit top view UE 9 Fig 4 Models UE025 to UE065 outside unit side view SSSSSSSSSSSSSSSSS Fig 4 b Key to Figs 4 a amp 4 b 1 power cable inlet 2 optional utility cable inlet after drilling 3 probe cable inlet On models UE001 to UE018 remove the plastic tab and use it to secure the cable held in place by the screws provided 4 2 Power cab
62. he cylinder 27 9 5 Cylinder connection three phase models UE025 to UE065 28 9 6 Cleaning and maintenance of the other COMPONENtS 28 10 WIRING DIAGRAMS 29 10 1 Diagram of single phase models UE001 to UE009 208 230V 29 10 2 Diagram of three phase models UE003 to UE018 208 230 460 575V 30 10 3 Diagram of three phase models UE025 208 230 460 575V and UE045 460 575 V tti 31 10 4 Diagram of three phase models UE045 208 230 V and UE065 460 575V tti 32 11 GENERAL FEATURES AND MODELS 33 112 Technical specifications tcrtia ias 35 11 3 Models of steam Roses erre erre 36 11 5 Models of linear distributors and typical installations 37 11 6 Table of parameter b1 11 6 Table of parameter 1 4 11 7 CONTROLLING THE BOARD VIA NETWORK 43 11 8 Controlling production using variables 162 and 163 44 11 9 Read alarm log via the network aaa 44 11 10 Loss of network communication aaa 44 11 11 Modbus protocol on the UEY 44 11 12 Exceptions managed ttt 44 12 ADVANCED FUNCTIONS 45 12 1 Operating principle 45 12 2 Control 45 12 3 Supply water conductivity 45 12 4 Automatic dralning aaa 45
63. he parameters if the problem persists yes humidification 4 fast flashes error user contact the CAREL service stopped center E A 1010Hex excess current over current at the checkthe operation of AUTO yes humidification 2 fast flashes electrodes he drain pump stopped probable electrode 2 check the seal of the malfunction Or water fill electrovalve when conductivity temporarily not energised too high especially 3 drain part of the when starting after a short stop water and re start EP lt gt 1020Hex no production excessive reduction in Perform maintenance 5 yes humidification 4 slow flashes production or cylinder the cylinder stopped C J completely depleted di or water CY CN 3001Hex life pre alarm the cylinder full limit of perform maintenance and ESC no signal only 7 fast flashes L J 1500 h default or replace the cylinder the alarm is reactivated after 50 hrs EF 2004Hex no water Check automatic yes humidification 3 slow flashes CS water supply and fill after 10 10 stopped for 10 L J valve minute minute minutes only whether the manual dus Y in Sar waiting time waiting pen blockage of the filter on time he fill solenoid valve whether there is excessive backpressure in steam outlet preventing he flow of water into the cylinder by gravity that the steam outlet hose is not choked or hat there are no pockets of condensate that the power cables
64. he reading 12 4 Automatic draining The humidifier automatically drains and replaces some of the water contained in the cylinder to prevent an excessive concentration of salts following the evaporation process The drain pump is opened for a set time whenever the conductivity exceeds the maximum limit this situation is measured indirectly by evaluating the evaporation speed During the automatic draining phase the electrodes are off so as to prevent the drain water from carrying current the display shows dr Drain due to excess foam With certain types of supply water foam may form during the production of steam just above the water This situation must be resolved as it may cause water to be released together with the steam For this purpose two electrodes are fitted on the top of the cylinder When these electrodes detect the presence of foam the humidifier activates a series of repeated drain cycles If the situation persists the complete washing of the cylinder is activated Drain due to inactivity In humidifier does not operate for an extended time it remains on but does not produce steam the water in the cylinder is drained automatically to avoid stagnation and hygiene risks The inactivity time is set using parameter default 3 days The function can be disabled by setting parameter b1 see paragraph 11 6 Powered draining When running an automatic drain cycle due to excessive salt the elec
65. heck that there are no obstructions or solid particles and that the conductivity measuring electrodes are clean remove any impurities and rinse M internal tubing kit Check that the pipes and hoses are free and clear of impurities remove any impurities and rinse Important after having replaced or checked the water circuit make sure that the connections are tight Restart the unit and run a number of filland drain cycles from 2 to 4 after which applying the safety procedure check for any water leaks Fuses in the auxiliary circuits Fuses UE001 to 018 UE 025 to 065 UE025 045 460 575V 208 230V F1 F2 1 A fast blow 10 3x38 2 A fast blow 10 3x38 F3 1 A fast blow 5x20 A fast blow 10 3x38 ceramic F4 4 AT slow blow 5x20 ceramic Tab 9 9 CAREL 10 WIRING DIAGRAMS 10 1 Diagram of single phase models UE001 to UE009 208 230V key 8 25 erminal block lt K contactor 2 F1 F2 primary fuses A use protection drain pump FA secondary fuse TR ransformer CR P a i 5 FV fill valve se DP drain pump E S 2 15 high level electrodes LETI CS conductivity meter TAM external TAM DT valve drain tempering
66. hoses page 30 Rigid pipes may break and cause steam leaks avoid the formation of pockets or traps causes of condensate avoid choking the hose due to tight bends or twisting fasten the end of the hose to the connectors on the humidifier and the steam distributor using metal clamps so that these do not detach due to the high temperature avoid situations that cause stress on the outlet of the steam cylinder 3 5 Condensate drain hose During the operation of the humidifier some of the steam may condense causing a decline in efficiency and noise gurgling To drain the condensate connect a drain hose with a drain trap and a minimum slope of 5 to the bottom of the humidifier see Fig 3 d CAREL condensate drain hoses code 1312353APG Important drain trap in the condensate drain hose must filled with water before starting the humidifier Example of correct and incorrect installation of the steam hose and condensate drain hose D 200mm 7 9 Hs 2m 6 6 feet YES All UE models YES NO Models UE001 to UE025 1 connection with fill tank Fig 3 d UE BASIC 03U0042EN rel 1 3 10 May 2013 14 YES CAREL Final checks K Models UE25 to UE65 1 extend the hose inside the humidifier to the bottom tank he steam outlet hoses run upwards and the distributor has a minimum incline of 2 upwards see Fig 3 he ends of the hose are tightened to the
67. humiSteam Basic CAR L humidifiers Ene User manual E READ AND SAVE THESE INSTRUCTIONS Integrated Control Solutions amp Energy Savings CAREL WARNINGS The CAREL humidifiers are advanced products whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL S p A product in relation to its advanced level of technology requires setup configuration programming commissioning to be able to operate in the best possible way for the specific application The failure to complete such operations which are required indicated in the user manual may cause the final product to malfunction CAREL accepts no liability in such cases The customer manufacturer developer or installer of the final equipment accepts all liability and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and or equipment CAREL may based on prior agreements act as a consultant for the installation Commissioning use of the unit however in no case does it accept liability for the correct operation of the humidifier and the final installation if the warnings or suggestions provided in this manual or in other product technical documents are not heeded In addition to observing the above warnings and suggestions the following warnings must be heeded for the correct use
68. ion NOTE the copy of the user parameters saved previously will be overwritten with current user settings To recall the settings From the main screen press ENTER for 2 seconds enter the password 51 using the UP or DOWN button and press ENTER the message UbP Backup User parameters press ENTER the message L Loading is displayed flashing press ENTER to recall the previously saved copy of the user settings or press ESC to cancel the operation If no button is pressed for 30 seconds the display returns to the main screen without performing the operation 6 12 Manually drain the water in the cylinder Total drain in operation Press UP and DOWN together for 2 seconds the message the display alternating with tot indicates the function has been activated Press UP and DOWN again for 2 seconds to stop the drain cycle The drain cycle in any case ends automatically UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 7 ied cista PARAMETERS ENTER to select a parameter display set 7 1 Accessing and setting the pa rameters UP to modify increase the value of the parameter To scroll the values faster press UP The configuration parameters are used to select and control the functions and the status of together with DOWN the humidifier DOWN to modify decrease the value of the parameter To scroll the values faster press From the main screen press ENTER for 2 seconds e
69. larm EC bit 2 alarm E1 bit 3 alarm EO bit 4 alarm EH bit 5 alarm EP bit 6 not used bit 7 not used 43 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 85 340 alarms with disabling read only bit n 0 alarm not active bit n 1 alarm active See table of alarms bit 0 alarm EU automatic reset bit 1 alarm E3 bit 2 alarm EF automatic reset bit 3 alarm Ed bit 4 not used bit 5 not used bit 6 not used bit 7 not used 86 341 warnings read only bit n 0 alarm not active bit n 1 alarm active See table of alarms bit 0 pre alarm CY bit warning Ec bit 2 pre alarm EA bit 3 pre alarm CP bit 4 pre alarm CL bit 5 bit 6 bit 7 not used 89 344 read line in alarm log see variable 162 bit7 8 9 D digital variables COILS CAREL Modbus 1 humidifler disabled by remote ON OFF terminals M2 4 M2 5 read only 2 disabling control signal D2 1 gt CPY disabled D2 0 gt CPY enabled similar to remote ON OFF 3 humidifier ready and awaiting request read only 4 contactor status 0 open 1 closed read only 5 status of 24 Vac drain output 0 no drain 1 drain read only 6 status of drain relay output 0 no drain 1 drain read only 7 cumulative alarm relay 0 not energised 1 energised read only 8 status of 24 Vac fill output 0 no fill 1 fill read only 10 high water level 0 probes not activate
70. le connection Before making the connections ensure that the machine is disconnected from the mains power supply Check that the power supply voltage of the appliance corresponds to the value indicated on the rating plate inside the electrical panel Insert the power and ground connection cables into the electrical panel compartment using the tear proof cable gland supplied or through the cable gland with cable stop and connect the ends to the terminals see Fig 4 c The humidifier power line must be fitted by the installer with a disconnecting switch and fuses protecting against short circuits Table 11 a lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail Note to avoid unwanted interference the power cables should be kept apart from the probe signal cables Three phase models Single phase models Fig 4 c view inside unit electrical compartment f Important connect the yellow green cable to the earth point GND O In the 400 V three phase models also connect the neutral N 4 3 Steam production control signals M2 1 M2 7 Depending on the type of signal used steam production can be enabled and or managed in different ways ON OFF or modulating Steam production is enabled by keeping terminals M2 4 and M2 5 closed 1 Enable steam
71. ls only 11 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 2 1 Supply water Only use mains water with pressure between 0 1 and 0 8 MPa 14 5 and 116 PSI temperature between 1 and 40 C 33 8 and104 F and an instant flow rate no lower than the rated flow of the fill solenoid valve the connection is G3 4M see par 11 2 Technical specifications range hardness 10 to 40 f equal to 400 ppm of CaCO conductivity 75 to 1250 uS cm noorganic compounds supply water unit of normal water with low characteristics measure water salt content min max min max Hydrogen ions pH 7 8 5 7 8 5 Specific conductivity at uS cm 300 1250 75 350 20 C Op 20 c Total dissolved solids mg l 1 1 1 1 Dry residue at 180 C Ris mg l Total hardness mg l 100 400 50 150 Temporary hardness mg l 609 300 309 100 ron Manganese mg l Fe Mn 0 2 0 2 Chlorides ppm CI 30 20 Silica mg l SiO 20 20 Residual chlorine mgl 0 2 0 2 Calcium sulphate mg l CaSO 100 60 etallic impurities mg 0 0 0 0 Solvents thinners mg l 0 0 0 0 detergents lubricants Tab 3 a values depend on the specific conductivity in general C 0 65 On 20 C Rigo 0 93 Or 20 C not less than 200 of the chloride content in mg l CL 9 not less than 300 of the chloride co
72. lted until it rests on the rear edges 2 tighten the screws on the top of the humidifier using a screwdriver Important in models UE025 to 0 065 open the electrical compartment on the humidifier using the lock with slot 1 8 Components and accessories Once having opened the packaging and removed the front cover of the humidifier make sure the following are included C 5 M kit of screws with plugs for kit code 98 615 003 wall mounting of connectors for the electronic board models UE001 to UE018 use fill hose connection FWH3415000 and models UE025 to UE65 use code FWHDCV0000 non return valve with connection pipe for fill water and use code FWH3415000 for inlet drain temperening models UEO25 to UE065 only angular plastic hose drain water connection UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 2 WATER CONNECTIONS fp Important before proceeding disconnect the humidifier from the power supply Models UE001 to UE018 Models UE025 to UE065 Fig 2 a Water connections N 1 install a manual valve upstream of the installation to be able to shut off the water supply N 2 connect the humidifier to the water supply On models UE001 to UE0018 use a hose with 3 4 G fittings see par 11 2 Technical specifications compatible CAREL hose code FWH3415000 O
73. n models UE025 to UE065 connect the hose with the non return valve supplied code FWHDCVO0000 to prevent the water inside the humidifier from coming into contact with the mains water N 3 install a mechanical filter to trap any solid impurities to be connected downstream of the manual valve K 4 connecta section of non conductive pipe or hose for draining resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 up to UE018 and 50 mm 1 9 for models UE025 to UE065 N 5 prepare a funnel to interrupt continuity in the drain line funnel for required air gap can be composed of a piping reducer N 6 connect a drain trap to prevent the return of bad odours minimum inside diameter of 40 mm 1 6 up to UE018 and 50 mm 1 9 for models 0 025 to UE065 N 7 in models 0 025 to UE0065 connect a drain hose minimum inside diameter 15 mm 0 59 from the bottom tank of the humidifier this can run into the drain funnel N 8 in models UE025 to UE065 connect the hose code FWH3415000 for the drain tempering valve Important when installation is completed flush the supply hose for around 30 minutes by piping water directly into the drain without sending it into the humidifier This will eliminate any scale or processing residues that may block the drain pump and cause foam when boiling UE BASIC 03U0042EN rel 1 3 10 May 2013 10 CAREL Fittings provided for the water connections
74. nnect inputs M2 4 and M2 5 to a remote contact enable connect outputs M2 2 and M2 3 request to an external controller set parameter A0 1 to enable the modulating action see chap 7 and parameter A2 depending on the signal chosen 0 to 10V 2 to 10V O 20V 410 20 mA see chap 7 and REMOTE CONTACT h M2 1M 22 M2 3 M2 4 M 2 5 M 2 6 M 2 7 O0QSDOD OUT Fig 4 g Note in industrial environments IEC EN61000 6 2 the signal cables running from the unit must not exceed 10 m 33 ft in length steam production signal cable terminals M2 1 M2 3 remote on off input terminals M2 4 M2 5 and cable shields for RS485 communication UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL 4 4 Alarm contact M5 1 M5 2 Contact available for the remote signalling of one or more alarms Fig 4 h Electrical specifications 250 Vac Imax 2 A resistive 2 A inductive Note use clamps on the relay terminal blocks alarm utilities to prevent the cables from being detached 4 5 Auxiliary contact production request present external fan control M14 1 M14 3 Relay contact that indicates the presence of the steam production request It can also be used to control an external fan see chap 12 7 A D M 14 1 M
75. normally shows the current steam production kg h basic display To display other values press UP or DOWN and scroll the following list Fig 6 a input signal 0 10096 or ON OFF if A0 0 Key access alarm log HYSN es manually drain the cylinder see paragraph 6 6 set maximum steam production parameter PO current A conductivity uS cm power supply green LED Cylinder hour counter h GI humidifier operating yellow LED To return to the basic display press ESC Parameter CO see chap 7 can be used to change the value of the basic display default current steam production Flashing steam production not yet in steady operation Steady steam production in steady operation alarm red LED not flashing Alarm activated LED flashing and buzzer active To modify the maximum steam output PO press If an alarm is active pressing ESC mutes the buzzer and the ENTER display Set LED comes on steady pressing ESC again resets the alarms UP or DOWN to set the value percentage of production from 20 to see Chap 8 100 pS cm conductivity value ENTER to confirm the new value sec time in seconds Press ESC to return to the main screen Parameter PO can also be accessed from the list of parameters see chap 7 A instant current value in Amperes To display the alarm log HYS press h real hour counter ENTER the most recent alarm is shown Ib hr steam flow rate Imp
76. ntent in mg l CL There is not reliable relationship between hardness and conductivity of the water AN Important do not treat the water with softeners this may cause the entrainment of foam affecting the operation of the unit do not add disinfectants or anticorrosive compounds to the water as these are potential irritants the use of well water industrial water or water from cooling circuits and in general any potentially chemically or bacteriologically contaminated water is not recommended 2 2 Drain water this contains the same substances dissolved in the supply water however in larger quantities it may reach a temperature of 100 C 212 F itis nottoxic and can be drained into the sewerage system 2 3 Drain tempering The unit is fitted with a tempering valve that opening at the same time as the drain valve adds cold water to the drain line thus ensuring a maximum temperature of the drain water of 60 C 140 F Note The use of the drain tempering option increase the flow rate of the drain water UE BASIC 03U0042EN rel 1 3 10 May 2013 12 CAREL 3 STEAM DISTRIBUTION 3 1 CAREL jet distributors SDPOEMOO These can be fitted horizontally or vertically hole facing upwards See page 31 for the models of distributors Assembly instructions see Fig 3 a make a series of holes on the wall according to the distributor drilling template insert the distributor f
77. ogress ON depending on bE Enabled 230 OFF closed O ON depending on bF_ O no alarms in progress ON depending bE Enabled 231 closed O ON depending on O no alarms in progress ON depending bE Enabled 232 OFF open YES OFF O no alarms in progress ON depending on bE Enabled 233 JO open YES OFF O no alarms in progress ON depending bE Enabled 234 OFF closed YES OFF O no alarms in progress ON depending on bE Enabled 235 O closed YES OFF no alarms in progress _ ON depending bE Enabled 236 OFF open O OFF O no alarms in progress ON depending on bE Enabled 237 0 open O OFF O no alarms in progress ON depending on bE Enabled 238 OFF closed O OFF O no alarms in progress ON depending on bE Enabled 239 0 closed O OFF O no alarms in progress ON depending on bE Enabled 240 OFF open YES ON depending OFF no alarms in progress ON depending on bE Enabled 241 YES ON depending OFF no alarms in progress ON depending bE Enabled 242 OFF closed YES ON depending on bF_ OFF no alarms in progress ON depending on bE Enabled 243 JO closed YES ON depending OFF no alarms in progress ON depending bE Enabled 244 OFF open O ON depending on bF_ OFF no alarms in progress ON depending on bE Enabled 245 JO open O ON depending on bF_ OFF no alarms in progress ON depending on bE Enabled 246 OFF closed ON depending on bF_ OFF no alarms in progress ON de
78. pending on bE Enabled 247 0 closed O ON depending on bF_ OFF no alarms in progress ON depending on bE Enabled 248 OFF open YES OFF OFF no alarms in progress ON depending on bE Enabled 249 0 open YES OFF OFF no alarms in progress ON depending on bE Enabled 250 OFF closed YES OFF OFF no alarms in progress ON depending on bE Enabled 251 closed YES OFF OFF no alarms in progress ON depending on bE Enabled 252 OFF open O OFF OFF no alarms in progress ON depending on bE Enabled 253 JO open O OFF OFF no alarms in progress ON depending on bE Enabled 254 OFF closed O OFF OFF no alarms in progress ON depending on bE Enabled 255 10 closed O OFF OFF no alarms in progress ON depending on bE Enabled UE BASIC 03U0042EN rel 1 3 10 May 2013 42 Tab 11 f CAREL 11 7 CONTROLLING THE BOARD VIA NETWORK The variables shown in the list are only some of the total variables available DO NOT CONFIGURE VA RIABLES THAT ARE NOT SHOWN IN THE TABLE OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED NOTE The software release is made up of 4 digits and is shown on the sticker on the back of the controller For example the code 1 080 indicates hardware release 1 0 and software release 8 0 Make sure the correct network address has been set for parameter C3 internal variable 113 before setting the address of the CPY controllers Each humidifier is configured by default
79. production using HUMIDISTAT ON OFF action connect inputs M2 2 and M2 3 production request to a humidistat jumper inputs M2 4 and M2 5 enable set parameter A0 0 to enable the ON OFF action m m M21M2 2 M23 M24 M2 5 M26 M27 09090990 i T Fig 4 d i md mn UE BASIC 03U0042EN rel 1 3 10 May 2013 HUMIDISTAT and REMOTE CONTACT ON OFF action connect inputs M2 2 and M2 3 production request to a humidistat connect inputs M2 4 and M2 5 enable to a remote contact e g switch timer set parameter A0 0 to enable the ON OFF action M21M22 M23 M24 M2 5 M2 6 M27 x 0999099 E Fig 4 e 2 Enable and control steam production using PROPORTIONAL EXTERNAL CONTROLLER modulating action jumper inputs M2 4 and M2 5 enable connect outputs M2 2 and M2 3 production request to an external controller iset parameter A0 1 to enable the modulating action see chap 7 and parameter A2 depending on the signal chosen 0 to 10 V 2 to 10V 0 20 4 to 20 mA see chap 7 M21M2 2 M2 3 M2 4 M25 2 6 2 7 3 DOOOQDOo OUT REF Fig 4 f PROPORTIONAL EXTERNAL CONTROLLER modulating action co
80. ragraph 11 6 Oto 127 0 b2 delay time when shutting down 5 Oto 120 0 54 Override conductivity of the water uS cm Oto 1250 0 Visible only if function activated 0 automatic measurement parameter bl see pario b5 conductivity pre alarm threshold uS cm Oto 2000 1500 b6 conductivity alarm threshold uS cm Oto 2000 2000 b7 foam threshold setting 96 0 to 100 50 0 no foam detection 12 max foam detection sensitivity 100 min foam detection sensitivity b8 conductivity setting inside the cylinder in steady operation compared to rated value 96 50to 200 100 b9 duration of the drain to dilute cycle 96 50to 200 100 bb cylinder maintenance limit time in hours h Oto4000 3000 0 the cylinder life alarm Cy and maintenance required alarm are not shown bE time limit between two periodical drain cycles if periodical drain is enabled b1 64 h 1 to 240 24 bf days delay for drain due to inactivity if the drain due to inactivity has been disabled 8 set for b1 days 110199 3 9 after 999 the display shows 00 to indicate 1000 only three digits plus point between the first and the second digit are displayed 7 4 Serial connection parameters Parameter UOM range def notes C3 serial address 110207 1 C4 baud rate 0 9 600 1 19 200 0 tol 0 c5 supervisor frame character bits parity stop bits 0 to 11 0 0 8 N22 1 2 28E2 3 8 1 4 802 5 8 0 1 6 7N2 7 7 8 7E2 9 7 1 10 7 02 11270 C6 _ serial r
81. rew diameter see the instruction sheet supplied with the distributor 6 length depending on the model of distributor see par 10 5 page 38 7 angle around 2 for draining the condensate 8 diameter of the hole on the wall Y Dimensions in mm in CAREL linear distributors DP D22RU DP D30RU DP DAORU A 22 0 9 30 1 18 40 1 57 B 10 04 10 0 4 10 0 4 Y 58 2 3 68 2 7 89 3 5 0 35 1 4 45 1 8 60 2 4 X 68 2 7 77 3 0 99 3 9 Tab 3 a A Important 1 fit the distributor at a slight incline at least 2 to prevent the return of condensate 2 the U shaped mounting support see part 1 Fig 3 c is supplied with steam distributor models from DP085 to DP205 For shorter lengths the support can be supplied as an option code 18C478A088 3 3 CAREL steam blowers VSDUOA models UE001 to UE018 only Steam distributors for humidifiers with flow rates up to 18 kg h 39 7 Ib h Can be connected on top of the humidifier or separately in another location see the figure below DIMENSIONS m A B D gt 0 5 gt 5 gt 2 1 gt 1 Fig 3 c DIMENSIONS m gt 0 5 gt 5 gt 1 A Important For correct distribution of the steam observe the distance shown in the figure above UE BASIC 03U0042EN rel 1 3 10 May 2013 3 4 Steam hoses Use CAREL hoses max 4 m long see Models of steam
82. rs jet concentrated code steam inlet max capacity mm in Kg h Ib h SDPOEM0012 22 0 9 3 6 6 1 1 B SDPOEMOO22 30 1 2 18 39 7 1 1 1 1 1 1 1 1 SDPOEMOOOO 30 1 6 18 39 7 1 1 1 1 1 1 1 1 2 2 4 ay 4 con foro da 30mm 1 6 Tab 11 d 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two distributors 4 the humidifier is fitted with two outlets and can be connected use CAREL up to four distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY40X400 40 mm 1 6 inlet and 2 x 40 mm 1 6 outlets and two CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets UE BASIC 03U0042EN rel 1 3 10 May 2013 36 CAREL 11 5 Models of linear distributors and typical installations UEY models code EISE N e to 8 8 2 gt 2 gt gt 2 gt 2 steam
83. rystal display fitted on the cover of the electrical compartment kit outlet connector steam only in the UE045 208 230Vac and UE065 drain tempering valve liquid level cutoff only in the UE045 208 230Vac and UE065 UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL Table of water circuit electrical and electronic spare parts UE025 to UE065 Description spare part code Position Figure UE025 UE035 UE045 0 065 230V 400V 230V 400V 400V 230V Water circuit Drain pump hose UEKDHOO000 7 9 anifold UEKCOLLOOO 6 9c Drain pump kit 5 0000 5 9c nternal tubing kit UEKT10000L UEKT1000XL 3 9c Double check valve kit FWHDCV0000 Conductivity meter kit 00000 4 9 Fill solenoid valve kit KITVC10058 KITVC10070 2 9c Drain circuit UEKDC00000 UEKDC10000 1 9 Electrical and electronics Display terminal HCTLEYFOwO 18 current transformer 0000 9 9b Contactor URKCONT300 UEKCONT200 URKCONT300 URKCONT400 URKCONT300 10 9d Power transformer 230 400 24V UEKTR30000 11 9d Electronic controller UEYxxv0z0i 14 9 d Fuse carrier URKFH20000 13 9d Pump control relay UEKRD00000 F1 F2 230 to 400Vac power fuses UEKFUSE1
84. s OFF Enabled 62 OFF closed YES ON depending bF_ O no alarms in progress OFF Enabled 63 0 closed YE ON depending on _ O no alarms in progress OFF Enabled 64 OFF open ON depending O no alarms in progress OFF Enabled 65 0 O ON depending on no alarms in progress OFF Enabled 66 OFF closed O ON depending on bF_ O no alarms in progress OFF Enabled 67 0 closed O ON depending on no alarms in progress OFF Enabled 68 OFF open YES OFF O no alarms in progress_ OFF Enabled 69 O open YES OFF no alarms in progress OFF Enabled 70 OFF closed YE OFF O no alarms in progress OFF Enabled ZO closed YES OFF O no alarms in progress OFF Enabled Z28 OFF open O OFF O no alarms in progress OFF Enabled 73 open O OFF O no alarms in progress OFF Enabled 74 FF closed O OFF O alarms in progress OFF Enabled 75 0 closed O OFF O no alarms in progress OFF Enabled 76 OFF open YE ON depending on bF_ OFF no alarms in progress OFF Enabled 77 YES ON depending bF_ OFF no alarms in progress OFF Enabled 78 closed YES ON depending on bF_ OFF no alarms in progress _ OFF Enabled 79 0 closed YE ON depending bF_ OFF no alarms in progress OFF Enabled 80 OFF O ON depending on bF_ OFF alarms in progress OFF Enabled 81 0 O ON depending bF_ OFF no alarms in progress OFF Enabled 82 closed O ON depending on bF_ OFF no alarms in progress
85. s in progress ON dependingonbE Disabled 93 O open O OFF OF alarms in progress ON depending on bE Disabled 94 OFF closed O OFF OF alarms in progress ON depending on bE Disabled 95 closed Q OFF OF alarms in progress ON depending on bE Disabled 96 OFF open YES ON depending on _ no alarms in progress ON depending bE Disabled 97 ON depending no alarms in progress ON depending bE Disabled 98 OFF closed YES ON depending on O no alarms in progress ON depending bE Disabled 99 closed YES ON depending on _ no alarms in progress ON depending bE Disabled 00 OFF open O ON depending on _ O no alarms in progress ON depending bE Disabled 01 ON depending no alarms in progress ON depending bE Disabled 02 OFF closed ON depending bF_ O no alarms in progress ON depending on bE Disabled 03 O closed O ON depending O no alarms in progress ON depending bE Disabled 04 OFF open YE OFF O no alarms in progress ON depending bE Disabled 05 O open YES OFF no alarms in progress ON depending on bE Disabled 06 closed YES OFF no alarms in progress ON depending on bE Disabled 07 O closed YES OFF no alarms in progress ON depending on bE Disabled 08 OFF open Q OFF O no alarms in progress ON depending bE Disabled 09 JO open O OFF no alarms in progress ON depending bE Dis
86. t kit Every year or no more than 2500 operating hours disposable cylinders replace openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit After 5 years or no more than 10 000 operating hours replace the openable cylinder After extended operation or when using water rich in salts the solid deposits that naturally form on the electrodes may grow until attaching to the inside wall of the cylinder If these deposits are conductive the heat generated may overheat the plastic until it melts with the risk of very hot water being released Important In the event of water leaks disconnect the power supply from the humidifier as the water may conduct electricity UE BASIC 03U0042EN rel 1 3 10 May 2013 9 5 Cylinder connection three phase models CAREL 9 6 Cleaning and maintenance of the other UE025 to UE065 components be when cleaning plastic components do not use detergents or solvents duct ductivity uS ly V lon Conductivity Hsien dd HE scale can be removed using a solution of 2096 acetic acid and then rinsing 25 75 350 uS cm A B witniwater 350 1250 uS cm B B Maintenance checks on other components 35 75 350 ae A M fill solenoid valve After having disconnected the cables and the tubing ET S a remove the solenoid valve an
87. trodes are not powered and the production of steam is thus reduced To keep the electrodes powered during the drain cycle set parameter b1 see paragraph 11 6 Draining due to a significant reduction in the request for production Inthe event of a significant reduction in the request for steam production the humidifier rather than wait for the level of water and thus the production to decrease due to the effect of the production itself performs a drain cycle The reduction in the request for steam production is considered significant if the current is 3396 higher than that relating to the requested level This function can be disabled Set parameter b1 see paragraph 11 6 Periodical drain When using water rich in substances such as humus and lime a periodical drain cycle should be set for the cylinder to avoid accumulating residues To enable the periodical drain set parameter b1 to 64 In this way every 24 h the humidifier will drain all the stagnant water in the cylinder and the display will show code dP periodical drain If the periodical drain is enabled the number of hours between two periodical drain cycles can be set using parameter Note For the manual drain function see chap 6 for the mechanical drain see paragraph 9 4 UE BASIC 03U0042EN rel 1 3 10 May 2013 12 5 Automatic insufficient supply water management CAREL 12 8 Manual procedure The humidifier checks whether th
88. ty 75 to 350 uS cm BLOT4DOOH2 BLOT4DOOH2 BLOT4DOOH2 BLOT5COOHO SPECIAL openable cylinders 208V 3ph cylinder conductivity 75 to 350 uS cm BLCT4B00W2 BLCT4BOOW2 BLCT5AO0W1 230V 3ph cylinder conductivity 75 to 350 uS cm BLCT4BOOW2 BLCT4BOOW2 BLCT5AO00W 1 208V 3ph cylinder conductivity 350 to 1250 uS cm BLCTACOOW2 BLCT4BOOW2 BLCT5AO0W1 230V 3ph cylinder conductivity 350 to 1250 uS cm BLCT4COOW2 BLCTA4BOOW2 BLCT5BOOWO 460V 3ph cylinder conductivity 75 to 350 uS cm BLCT4DOOW2 BLCTACOOW2 BLCTACOOW2 BLCT5COOWO 460V 3ph cylinder conductivity 350 to 1250 uS cm BLCTADOOW2 BLCTADOOW2 BLCTADOOW2 BLCT5COOWO 575V 3ph cylinder conductivity 75 to 350 uS cm BLCT4DOOW2 BLCTADOOW2 BLCTADOOW2 5 00 0 575V 3ph cylinder conductivity 350 to 1250 uS cm BLCTADOOW2 BLCTADOOW2 BLCTADOOW2 BLCT5DOOWO Electrode and gasket kit 208V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 KITBLCT4B2 KITBLCT5A0 208V 3ph cylinder conductivity 350 to 1250 uS cm ITBLCT4C2 2 5 E 230V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 4 2 KITBLCT5AO 230V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCTAC2 ITBLCT4B2 KITBLCT5BO 460V 3ph cylinder conductivity 75 to 350 uS cm ITBLCT4D2 ITBLCT4C2 KITBLCTAC2 5 460V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCTAD2 TBLCTAD2 KITBLCT4D2 KITBLCT5DO 575V 3ph cylinder conductivity 75 to 350 uS cm ITBL
89. unauthorised use Do not attempt to open the humidifier in ways other than those specified in he manual Observe the standards in force in the place where the humidifier is installed Keep the humidifier out of the reach of children and animals Donotinstall and use the product near objects that may be damaged when in contact with water or condensate CAREL S p A declines all liability for direct or indirect damage following water leaks from the humidifier Donotuse corrosive chemicals solvents or aggressive detergents to clean the inside and outside parts of the humidifier unless specifically indicated in the user manual Donotdrop hit or shake the humidifier as the inside parts and the linings may be irreparably damaged CAREL S p A adopts a policy of continual development Consequently CAREL reserves the right to make changes and improvements to any product described in this document without prior warning The technical specifications shown in the manual may be changed without prior warning The liability of CAREL in relation to its products is specified in the CAREL S p A general contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL S p A its employees or subsidiaries be liable for any lost earnings or sales losses of data and information costs of r
90. y local waste disposal legislation Warranty on the materials 2 years from the date of production excluding consumables Approval the quality and safety of CAREL 5 products are guaranteed by the ISO 9001 certified design and production system as well as by the ce W mark UE BASIC 03U0042EN rel 1 3 10 May 2013 CAREL Contents 1 INTRODUCTION AND ASSEMBLY 7 TA hi dmiSteami basit tette bec el 7 1 2 Dimensions and weights ettet 7 1 3 Opening the packaging tte 7 VA n u q et stent bd 7 1 5 Wallet Uinta 7 1 6 Removing the front cover ttn 8 1 7 Fitting the front cover U Ua aaa 9 1 8 Components and accessories asas 9 2 WATER CONNECTIONS 10 2 A SUpply aaa sasina qasqanta daqa nuna 12 23 Dian 12 2 3 Dial Qanaq aqa ua aan poa 12 3 STEAM DISTRIBUTION 15 3 1 CAREL jet distributors SDPOEMOO e 13 3 2 CAREL linear distributors for air ducts DP DRU 3 3 CAREL steam blowers VSDUOA models UE001 to UE018 only 13 3 4 Steam hoses 3 5 Condensate drain hose 4 ELECTRICAL CONNECTIONS 15 41 Preparing the electric cableways 15 4 2 Power cable connection ttt 15 45 Steam production control signals M2 1 M27 15 4 4 Alarm contact M5 1 M5 2 tene

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