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HYPERION EOS 5i DP AC/DC - User`s Manual

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Contents

1. Charge termination zero delta V peak detection for NiCd NiMH CV CC for Lithium A123 Lead Acid Batteries Cycling Modes NiCd NiMH Charge gt Discharge and Discharge gt Charge Display type 2 line 16 backlit character LCD Safety precautions KEEP CHARGER AWAY FROM CHILDREN AND PETS AT ALL TIMES This charger is ONLY for NiCd NiMH Lithium 3 7V cell A123 3 3V cell and Lead Acid 2 0V cell type cells DO NOT connect other such as 3 6V cell Lithium or non rechargeable batteries Always place the charger on a firm level and fireproof surface for charging Do not place the battery or charger on or near flammable materials while in use Keep away from carpets cluttered workbenches etc Do not exceed cell manufacturer s suggested max charge rates Do not use automotive type battery chargers to power the charger Do not leave the charger unattended while charging Disconnect the battery and remove input power from charger immediately if the charger becomes hot Allow the charger or battery to cool down before reconnecting Do not allow water moisture or foreign objects into the charger Do not open the charger nor attempt any repair It is dangerous and will void your warranty Do not obstruct the air intake holes on the charger ALWAYS follow correct connection sequence as given below CAREFULLY FOLLOW THE BATTERY PACK MAKER S RECOMMENDATIONS AND SAFETY ADVICE Using the EOS 5i DP AC
2. DC The EOS 5i includes an Output Harness with two 4mm male banana connectors attached First solder your chosen battery connector to the bare wire ends of the harness taking great care to observe proper polarity ALWAYS FOLLOW this connection sequence and reverse sequence to disconnect 1 Connect OUTPUT harness to the sockets located on the right side of the charger Take care that the Output Harness RED wire bullet connector goes to the socket and BLACK wire to 2a Connect Charger INPUT alligator clips to an appropriate DC power source a A 12V automobile battery b A quality low noise DC power supply of 12 15V with 5A rating large batteries may require 10A supply OR 2b Connect to AC wall power 100 240V using the supplied AC adapter cable DO NOT CONNECT BOTH AC AND DC INPUT AT THE SAME TI ME The Charger will display INPUT VOLTAGE error message if input voltage is out of range If this happens please recheck the input power supply to make sure correct voltage is present cens cells 3 Set the battery type using the charger configuration buttons The INC and DEC buttons are used to Increase or Decrease values such as Charge Current or Cell Count The INC and DEC buttons are also used to select MODE such as Charge Discharge or Cycle The BATT TYPE and ENTER buttons both have two modes SHORT press or LONG 1 second press e Short press BATT TYPE Scroll battery types e Long press BATT TYPE View in
3. automatically at 2 9V per cell NiCd NiMh MODE NiMh mode is the same as below except Mode shows NiMH BATT TYPE NiCd NiMH continued next page Setting charge current Adjust and find the desired charge current which ranges from 0 1A to 5 0A with INC amp DEC buttons Press the ENTER button to confirm setting Setting discharge current Adjust and find the desired discharge current ranging from 0 1A to 1A with INC amp DEC buttons Press the ENTER button to confirm setting Setting discharge cutoff voltage This is the voltage that the charger should stop discharging the battery Adjust and find total discharge cutoff voltages to be discharged from 0 1V to 16 8V with INC amp DEC buttons Press the ENTER button to confirm setting Setting cycle This is to set cycling with two options Charge to Discharge Discharge to Charge Set cycling with INC amp DEC buttons and press the ENTER button to confirm setting LITHIUM POLYMER ION MODE for 3 7V cell types only 3000mAh E Setting LiPo battery capacity Adjust and set the desired battery capacity from 100mAh to 5000mAh with INC amp DEC buttons 50mAh per step Press the ENTER button to confirm setting Charge rate is set on the basis of selected capacity at 1C rate Example Li Po cell of 1500mAh capacity 1C 1500mAh 1 5A If your battery is larger than 5000mAh you can charge it at the 5000mAh setting but it will just take long
4. Check again that the battery you are trying to charge and the settings on the EOS 5i match Battery type such as NiMH or Lithium battery capacity number of cells charge voltage and charge rate must all be correct 2 Check that the input cable and output cables Have proper connectors in good condition Are not frayed worn cut or damaged Are the proper gauge 2 5mm 14ga Are proper length 20cm 8 on output side 3 Attach the charger input connectors to a 12V automotive battery that is in good condition and fully charged Wiggle the Terminal clips into the battery posts to insure that you have a good connection Many charger problems are due to poor quality or inadequate switching AC DC power supplies so this test is necessary to eliminate those from the list of suspects 4 Try another battery for charging If your RC battery is in poor condition over discharged or in some other way defective the charger may correctly refuse to charge it based on safety algorithms 5 Try another RC battery type For example switch to a NiMH battery if you are failing to charge Lithium types Success with one type but failure with another generally indicates that the charger is working properly The failing battery type is almost certainly in poor condition then or you have improperly set the charger for it 6 Contact your dealer with full details and description of the problem including the type of input power source RC battery ty
5. HYPERION EOS 5i DP AC DC EOS5I DP AD A with A123 Battery Mode User s Manual EOS Sia AC DC SPEED 5S14N r Two iine ae ee sco z me E OS 5 lap AC DC 3 nso Dual Input ie ad 2 0 Dimara 0 a a Uthiven d NGANAN 1 tols Lead Acid 1 6 cells Power with Ease HYPERION EOS 5i DP AC DC User s Manual EOS 5i DP AC DC Special Features Two INPUT power choices Use AC 100 240V at home or DC 11 15V anywhere Powerful yet compact and portable with wide support for various battery types Charge Discharge Modes Clear and easily readable LCD Screen with Warning messages for common setup errors Packaged in a rugged aluminum case Output harness included Long Input leads Specially designed to be 100 Compatible with PCM Guard and Balancer Adapters DataPort Interface for EOS LBA 10 Balancers see last page of manual for details Specifications Input voltage range 100 240V AC OR 11 0 15 0V DC only one source may be connected at a time Appropriate battery types and range of series connected cells 1 14 Nickel Cadmium cells 1 14 Nickel Metal Hydride cells 1 5 Lithium cells 100 5000mAh 3 7V cell type 1 6 A123 Brand Cells 3 3V cell type 1 6 Lead Acid cells 2V per cell nominal Charge current 0 1A 5A MAX by 100mA steps 50W limit Discharge current 0 1A 1A MAX by 10mA steps 5W limit Trickle charge current NiCd NiMH 0 200mA
6. and saves the user from having to manually push the charger STOP enter button to stop the charge end or error tones The lithium battery should be disconnected from the LBA as soon as possible after charging is completed The DataPort version EOS chargers when connected to LBA10 balancer via cable HP EOSLBA10 DPC allow the user to monitor the individual voltages of each battery cell during the charge process This is an important addition to pack diagnostics as one is able to see the exact balance status of the battery pack or packs when LBA1O is in NET mode To view individual cell voltages after the balance charge has been started Connect DataPort Cable DPC between Charger and LBA10 as shown by the Green line in diagram below no matter if single or networked LBA connect DPC to Master LBA Push the EOS5i BATT TYPE Button for 3 seconds to access DATA screen Push the INC DEC buttons to scroll up and down data screens as in the chart below Series Adapter and Net Cable are from option pack HP EOSLBA10 MSC CHARGER DISCHARGER charger output BATTERY G Main Leads charger output LBA 10 SLAVE H Balance Harness Series Adapter gt Net Cable gt BATTERY o Main Leads LBA 10 MASTER E5 data port m a DataPort Cable optional not required for charging Balance Harness Data Display with DPC Cable and LBA10 Balancer Connected TROUBLESHOOTI NG 1
7. er to finish charging Setting battery voltages for LiPo battery packs Select the total battery voltage to be charged with INC amp DEC buttons 1S 3 7V single cell 2S 7 4V two cell series pack 3S 11 1V three cell series pack 4S 14 8V four cell series pack 5S 18 5V five cell series pack NOTE The EOS Series chargers have intelligent detection routines to help you avoid making mistakes and LOW or HIGH VOLTAGE errors are displayed if battery voltage does not match your setting HOWEVER under some circumstances especially with over discharged or damaged batteries the safeguard could fail Therefore be absolutely sure that you have correctly set pack voltage correctly before charging every time Using LBA cell balancer with EOS Charger is STRONGLY recommended as it greatly increases safety Setting discharge parameters Adjust to the desired discharge current from 0 10A to 1 00A 0 01A per step with INC amp DEC button Press the ENTER button to confirm setting Set pack voltage 1S 5S as in charging example above Autocut occurs automatically at 3 0V per cell LITHIUM POLY MODE IS ONLY FOR LITHIUM BATTERIES WITH 3 7V cell RATING Some Li Ion types are rated at 3 6V cell and CANNOT BE CHARGED with the EOS 5i PB MODE lead acid battery BATT TYPE Setting charge current Adjust and find the desired charge current which ranges from 0 1A to 5 0A with INC amp DEC buttons Press the ENTER button to confirm s
8. est results EOSLBA10 A with LIPO and A123 modes should be used when in A123 mode version EOSLBA10 A provides correct protection voltages for A123 cells both for over charge and over discharge conditions EOSLBA10 A should be connected to EOS Charger via DataPort Cable HP EOSLBA10 DPC To help distinguish between Lithium Polymer and A123 Modes the screen for A123 CELL COUNT lists pack voltages rather than S count as in LIPO mode Use the chart below if your pack does not list voltage Number of A123 Cells Wired in Series Pack Voltage 1S 2S 3S 4S 5S 6S 3 3V 6 6V 9 9V 13 2V 16 5V 19 8V BATT TYPE e BoA Setting charge current Adjust and find the desired charge current which ranges from 0 1A to 5 0A with the INC amp DEC buttons Press the ENTER button to confirm the setting Setting battery charge voltages for A123 battery pack Select the proper total PACK voltage to be charged or discharged with the INC amp DEC buttons 3 3V 6 6V 9 9V 13 2V 16 5V or 19 8V Vpack Setting discharge current Adjust and find the desired discharge current from 0 10A to 1 00A 0 01A per step with the INC amp DEC buttons Press the ENTER button to confirm the setting Setting battery discharge voltages for A123 battery pack 23 D Select the proper total battery voltages to be charged or discharged with the INC amp DEC buttons fi 3 3V 6 6V 9 9V 13 2V 16 5V or 19 8V Vpack Autocut occurs
9. etting Setting total battery voltage for Lead Acid Battery Select the proper total battery voltage to be charged or discharged with INC amp DEC buttons 2V 4V 6V 8V 10V and 12V 2V per cell types only Setting discharge current Adjust and find the desired discharge current from 0 10A to 1 00A 0 01A per step with INC amp DEC button Press the ENTER button to confirm setting Displays during charge discharge and cycle CHG charge DCH discharge C D cycle D gt C cycle NC NiCd NM NiMH LP LiPo A1 A123 Pb Lead Acid Completion display When the Enter button is pressed charge or discharge will be stopped In order to move back to the main display press the Enter button Data display INC INC DEC DEC If the Battery type button is pressed for over 3 seconds Data view will be displayed as above Data displays can be scrolled left and right by INC amp DEC buttons If nothing pressed for 3 seconds this display disappears LBA DATAPORT FEATURE The DataPort is a 3 pin output which fits the option cable HP EOSLBA10 DPC See top label to locate the DataPort on the top left side of your EOS charger There are two main functions of the DataPort connection to LBA10 balance adapter The LBA communicates with the charger giving notification when balance charging is completed or when an error is detected In both cases the LBA tells the charger to shut down This insures maximum safety
10. nected in reverse DATA RANGE OVER ERROR EOSLBA10 Balancer and EOS5i Charger Battery Type Settings are not the same In our NiMH charging example above we pressed the ENTER button when NiMH was blinking to go directly to charge rate setting However if you want to enter DISCHARGE or CYCLE modes you can press the BATT TYPE button to start NIMH blinking then press INC DEC buttons to scroll through the various modes Once the mode is settled like CYCLE short press ENTER to start values blinking for editing Below are the flow charts for all the settings in the charger for each battery type A123 MODE The A123 charge discharge modes are intended for cells with 3 3V nominal produced by A123 Company ONLY While the EOS5i A123 charge mode MAY work with other lithium cells having 3 3V nominal voltage Hyperion strictly cautions against charging other brand cells with EOS 5i A123 routine Customers who use A123 mode to charge other brand cells assume all risk Due to the nature of A123 cells one MUST ALWAYS use a cell balancer when using A123 Mode The original Hyperion EOSLBA10 can be used but was originally designed for Lithium Polymer batteries The EOSLBA10 Balancer function works well with A123 but the overcharge and discharge protection voltages are higher than optimal for A123 Note also that if original LBA10 w o A123 mode is used connecting LBA10 to EOS5i via DataPort Cable will result in the DATA RANGE OVER error warning For b
11. pe and cell count and history of the charger specifically has the charger been working properly before or failing from new condition ERROR MESSAGES INPUT VOLTAGE ERROR Input voltage is below 11 0V or exceeds 15 0V NO BATTERY Battery not detected OUTPUT BATT REVERSE POLARITY Battery is connected in reverse polarity to Output leads OUTPUT CIRCUIT PROBLEM Non Specific Circuit error Check battery condition CHECK BATT OPEN CIRCUIT Battery disconnected during charging CHECK BATT OVER VOLTAGE Battery voltage too high to match charger settings CHECK BATT LOW VOLTAGE Battery voltage too low to match charger settings DATA RANGE OVER ERROR LBA10 A Mode and Charger mode don t match LIPO vs A123 OR Original LBA10 is connected via DataPort Cable and Charger is set for A123 cell type WARRANTY HYPERION Chargers are guaranteed to be free from defects in materials and workmanship for a period of one calendar year from date of purchase Your selling dealer is your first point of contact for warranty issues Return postage costs are the responsibility of the user in all cases Submit copy of original receipt with the return Damage due physical shock dropping on the floor etc inappropriate power supply automotive battery charger etc water moisture and humidity are specifically NOT covered by warranty It is well to carefully check your charger before making a return as problems in setup cabling o
12. put output Data e Short press ENTER Scroll settings for a battery type Values will blink when selected If nothing is changed blinking will stop Short press Enter until re selected then INC DEC to change values e Long press ENTER START charging or discharging or cycling Let s start by using a NiMh battery as an example When the charger is first connected to input power it will display the previously used battery configuration This is especially convenient if you often charge the same type of battery 1 if NIMH is not shown short push the BATT TYPE button to scroll through all battery types Stop when you reach NIMH 2 Short press the ENTER button to select C charge rate in Ampere 3 Press INC or DEC buttons to choose the proper rate for your battery pack Charging NiCd and NiMH is mostly automatic and the setup routines are the same for both You only need to consult the documentation for your battery pack or ask your dealer to determine the proper charge current in Ampere A If the rate is given in mA note that 100mA equals 0 1A so 900mA would be 0 9A for example 4 Attach your NiMH battery to the EOS 5i Output side harness checking that polarity is correct 5 Long press ENTER button hold down for about 1 second to begin charging NO BATTERY error if battery not connected OPEN CIRCUIT error if the battery becomes disconnected from the charger after START REVERSE POLARITY error if the battery is con
13. r power supply are much more common than defects in the charger Enjoy the Power The Hyperion Team

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