Engraving Unit for the CMS-P1-PLOTTER
Contents
1. vacuum cleaner The cover opens with the suction tube and vacuum cleaner bag e Remove the suction tube by simultaneously turning and pulling it For assembly perform the above in reverse order PHOENIX CONTACT 11 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT Cleaning the Motor Filter Switching from Engraving to Plotting To switch from engraving back to plotting perform the above in reverse order e Switch off the plotter and control unit and disconnect the mains plug on both devices e Disconnect the suction tube and connecting cable from the engraving head e Disconnect the control unit from the plotter and vacuum Figure 22 Motor filter e f the cover has been opened as described above the cleaner motor filter can be removed e Remove the support pipe with holder e Carefully remove the motor filter from the chamber for Remove the cover from the engraving head the vacuum cleaner bag e Remove the terminal screw and remove the engraving Simply clean this filter as required spindle e Release counter bearing Handling the Engraving Spindle e Release the interlocking device on the engraving head l l and pull the engraving head out of the plotter arm ae ii eh a a e Assemble the pen lowering unit and insert the locking MUS OS mangled WUE EAEE Cale pin Fit the plastic cover IEY Only use the engraving spindle in dust free Then change the default values for engraving mode rooms An e2. with rounded corners radius of 2 mm color silver GPE 27X 8 SR R 66 0806877 10 27 mm x 8 mm with rounded corners radius of 2 mm color white GPE 27X 8 WH R 66 0815198 10 27 mm x 12 5 mm with rounded corners radius of 2 mm color silver GPE 27X12 5 SR R 4 0806880 10 27 mm x 18 mm with rounded corners radius of 2 mm color silver GPE 27X18 SR R 30 0806893 10 27 mm x 18 mm with rounded corners radius of 2 mm color white GPE 27X18 WH R 30 0815208 10 27 mm x 27 mm with rounded corners radius of 2 mm color silver GPE 27X18 SR R 18 0806903 10 28 mm x 17 5 mm square color silver GPE 28X17 5 SR 30 0807889 10 45 mm x 14 mm with rounded corners radius of 2 mm color silver GPE 45X14 SR R 26 0807009 10 45 mm x 14 mm with rounded corners radius of 2 mm color white GPE 45X14 WH R 26 0815282 10 52 mm x 26 mm square color white GPE 52X26 WH 9 0806958 10 60 mm x 12 mm with rounded corners radius of 2 mm color silver GPE 60X12 SR R 21 0806631 10 60 mm x 12 mm with rounded corners radius of 2 mm color white GPE 60X12 WH R 21 0807630 10 60 mm x 30 mm square color white GPE 60X30 WH 9 0806961 10 60 mm x 30 mm with rounded corners radius of 2 mm color white GPE 60X30 WH R 9 0815292 10 Special version according to customer requirements please specify size ofthe GPE SO 0807627 10 individual label color and radius The number of labels depends on the size 1 Number of labels per sheet Replacement Parts Description Typ
3. 5145656 P1 ENGRAVING TUBE 5145601 P1 ENGRAVING CC 1 5145591 P1 ENGRAVING CC 2 5145614 P1 ENGRAVING CC 3 5145672 P1 ENGRAVING CH 5145643 10 C 35 C 10 C 50 C 35 75 10 90 5000 rpm 50 000 rpm 6 Ncm 83 Hz 830 Hz 60 W maximum 3 mm shaft diameter Head clamping 0 03 mm Three phase asynchronous without brushgears Aluminum 25mm Steel pre lubricated double Via integrated fan using internal air 280 g approximately 175 mm approximately Engraving plastic labels 1000 hours minimum when used correctly 110 V 240 V 50 Hz 60 Hz 4 A slow blow 150 W maximum 180 mm x 250 mm 2 7 kg approximately THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Pcs Pck n i etl FoF rll ilnn in nnii UA 103072_00_en onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT P1 ENGRAVING VC Vacuum Cleaner Voltage input 24V DC Power consumption 50 W maximum Dimensions 350 mm x 250 mm Weight 4 6 kg approximately Scope of Supply ij Engraving spindle with Engraving head Counter bearing for Connecting cable for 15 graver 0 5 mm engraving head engraving spindle 3 pos Suction tube Cover Control unit Connecting cable for control unit and plotter we Mains cable for control unit Connecting cable for Holder for cable and tube vacuum cleaner 4 pos Calibration block for Adjustment aid for graver Torx key wr
4. Pen width Text 03 mm 0 3 mm From char height Pen magazine Text large Border 03 mm Drill holes 03 mm 0 3 mm 0 3 mm 0 3 mm F Start up function Mat Output 1 Mat Output 2 Mat Border Cancel Help Figure 15 Plotter parameters e Select the Plotter output tab e Change the speed for all items to 1 cm s e Deactivate the Start up function option e Confirm the parameters with OK Engraving Individual Labels With the engraving unit there is the option of not only engraving the labels on a label sheet but also individual labels Observe the notes for the source definition in the manual for the CMS MARK WIN software Setting the Engraving Depth The depth adjuster on the engraving spindle is used to set the engraving depth Depending on the width and the grinding angle of the graver used as well as the penetration depth in the material various lettering widths can be obtained when engraving 10 PHOENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Figure 16 Depth adjuster The engraving depth is adjusted by turning the depth adjuster Turning clockwise increases the engraving depth turning counter clockwise decreases the engraving depth When you use the depth adjuster you will feel it click Each click lowers or raises the graver by 0 05 mm If the depth adjuster is rotated clockwise by an entire rotation an engraving depth of 1 mm 20 clicks of 0 0
5. calibration block as far as it will go 103072_00_ en onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT Figure 7 Alignment e Now use the screw A in Figure 7 on the engraving head to align the engraving unit at a right angle by turning it clockwise and counter clockwise A suitable Torx key wrench is provided Assembling the Holder for the Tube and Engraving Spindle Cable Assembling the holder over the plotter pen station Figure 8 e First push the holder for the support pipe over the plotter base plate and then press the holder into the side profile e Insert the support pipe in the holder e Attach the clamp for the suction tube and engraving spindle cable to the support pipe e To ensure that the adjustment aid figure on page 5 is always to hand it can be secured to the support pipe Connecting the Tube and Cable to the Engraving Head aaa al Figure 9 Connections to the engraving head PHOENIXCONTACT 7 P1 ENGRAVING UNIT e Make sure that the plotter and control unit are switched off e Manually position the engraving head in the bottom right corner of the CMS P1 PLOTTERs e Now attach the suction tube to the engraving head bend the tube slightly and secure it in the clamp on the support pipe e Then insert the end of the tube in the opening on the vacuum cleaner e Now attach the engraving cable to the engraving head bend the 3
6. of the following listed directive s and their modification directive s XxX 89 336 EWG EMC directive electromagnetic compatibility 94 9 EG Ex directive ATEX X 73 23 EWG Low voltage directive LVD _ 98 37 EG Machinery directive In the assessment of conformity the following relevant standards have been consulted DIN EN 60950 1 A11 2004 EN 55022 Class B EN 61000 3 2 EN 61000 3 3 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 11 Additional documents or information e g test reports etc which have been consulted as basis of the conformity assessment Conformity with the provisions of the EMC directive has been certified by Competent body Certificate No date supplement Conformity with the provisions of the Ex directive has been certified by Notified body Address Certificate No date supplement The last two digits of the year in which the CE mark was applied only to be entered on declaration of the low voltage directive 72 23 EWG This declaration also applies for the products listed in the Variants appendix if marked with a cross Z3 ld es Blomberg August 14 2006 Jema Jar fe ae Pele Vice President Head of Head of Technology Department Business Unit Connection Technology This declaration certifies conformity with the indicated directive s it does not however provide any guarantee as to characteristics The safety notes and installation
7. pos cable slightly and secure it in the clamp on the support pipe e Connect the other end of the cable to the control unit and tighten the screw connections of the connector Fitting the Cover The blue green cover can only be fitted on the engraving head in one direction long side towards the right on the front e Fit the cover in the correct position on the engraving head Switching From Plotting to Engraving Test Run Risk of damage to the device Always switch the control unit on before the plotter There must be no magazine on the plotter e Always switch the control unit on first via the mains switch on the back of the device e Then switch the CMS P1 PLOTTER on The engraving unit moves towards the zero position This is accompanied by a brief humming noise The plotter then moves to the zero position e Switch the plotter and control unit off again Inserting Engraving Material e Make sure that the plotter and control unit are switched off EJ Secure the engraving material to be processed Make sure that the carrier plate has sufficient adhesive strength and clean regularly under running water Only use non slip pads from Phoenix Contact to hold the materials to be processed 8 PHOENIX CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS e Place the CMS P1 M GPE ENGRAVING plastic magazine with the non slip pad and engraving material on the plotter in the
8. that the depth adjuster is set correctly Desired engraving depth not depth with the adjustment aid see page 11 achieved e Check that the gap between the depth adjuster and engraving material is around 2 mm To do this manually move the engraving head over the engraving material when the plotter is switched off see page 8 e Adjust the engraving depth see page 10 Red LED lights up on the control unit Engraving spindle is faulty To check press the ON and OFF buttons on the or an overload has control unit simultaneously occurred The vacuum cleaner continues running and the engraving spindle switches on after a brief delay By pressing the ON or OFF button the speed of the engraving spindle can be increased or decreased in order to test the function of the engraving spindle e Ifthe red LED is still lit up the engraving spindle is faulty and must be replaced Engraving unit will not switch on Insufficient power supply Check that the socket that is used is OK Engraving unit has aborted the engraving procedure Green Power LED is not lit up on Fuse has blown Check that the mains plug and connector are the control unit connected correctly Power supply unit is faulty Check that the fuse in the mains connection of the control unit is OK To do this disconnect the mains cable remove the fuse insert from below the mains switch and replace the fuse if necessary P1 ENGRAVING FUSE 4A Order No 514
9. 5 mm each is achieved The depth can be read via the scale on the left hand side of the engraving spindle Changing Gravers Risk of injury The graver in the engraving spindle is sharp Be careful not to injure yourself Risk of burns The graver and engraving spindle can be hot as a result of operation Allow the graver to cool down following engraving before changing it The tips of gravers are sensitive and must be handled very carefully Avoid damage to the tip In the event of damage the labeling quality is considerably affected Switch off the plotter and control unit Loosen the fixing on the engraving head and remove the engraving spindle The connecting cable does not have to be disconnected Figure 17 Unscrewing the depth adjuster 103072_00_ en e Now unscrew the depth adjuster from the engraving spindle Figure 18 IEY Only loosen the collet chuck so that the graver can be removed e Press the rotary knob at the end of the engraving spindle and turn counter clockwise The collet chuck is now open and the graver can be carefully removed EJ Loosening the engraving spindle Only use Phoenix Contact gravers If gravers from other manufacturers are used we accept no guarantee as to the lettering quality and for damage to units IEY To ensure the correct length of the graver always use the adjustment aid supplied Figure 19 Securing the graver in the adjustment aid e Inse
10. 5698 e Replace the power supply unit Engraving mode not possible e Check that the connecting cable between the control unit and plotter is connected e Check that the engraving head has been fitted correctly and that the cable to the engraving spindle is connected e Observe the notes for the CMS MARK WIN software e Note the order when switching on switch the controller on first followed by the plotter Engraving unit does not respond to Data cable connected e Check that the correct interface is set on the PC data sent by the PC incorrectly faulty e Check the data cable and replace if necessary 103072_00_en PHOENIX CONTACT 13 P1 ENGRAVING UNIT Firmware Upload IRTP The method of operation of the P1 ENGRAVING UNIT depends largely on the firmware software that is installed in the plotter New firmware can be stored in the CMS P1 PLOTTER in order to optimize the method of operation If an upload is performed via a parallel interface depending on the computer configuration it may be necessary to deactivate or reassign existing printer drivers that use this interface In the event of upload via a USB interface it must be ensured that the USB plotter driver has been installed first The data required for this can be downloaded from our homepage on the Internet or requested via the service hotline Proceed as follows to update the firmware e Save the downloaded files uploadvp exe and vp5n xxx
11. Assembling the Holder for the Tube and Engraving Spindle Cable cccceeccccecseeeeeeeeneeeceaeeeeeeeeeeeeesaaeeeeesaeeeees 7 Connecting the Tube and Cable to the Engraving Head c ccecccccsseeeceeeeeeeeeeeeeeeeeeaeeeeeeseeeeeeseeeeessaeeeseesseeeeeeeas 7 FitinO NS la orient nae Se circ nc ecclesia acm occ an esiciae neice ede eens 8 Switching From Plotting to Engraving Test RUN ccccccseececeeeeeeeeeeeeeeeeeseeeeeesseeeeeesseeeeeeeseeeesaeeeeeeeesaaeseeeseaeeeeeeas 8 Inserting Engraving VIAGRA iiesiniecsvareisadessieterutdenvssiandsadvonmcean dl aM ger sent ones doeseasn sand obinacensderiondlaanctsiea sneered lesensranes 8 ERO UN e E outed Seduinedons sl dn E S 8 Important Notes on Engraving ceeccceseccseseceseseee ee MMe ccccsecccsaseccsassecssasecsaaesessaseessaneessouacesauanesouacsseueesseueesooanass 8 Control Unit Functions and Indicators cece ce ceeeeecee cece eee eae e cesses eeeeee ease eeeeseeeeeesaeeeeeessaaeeeeeseeeeeeeseeeeeeessaeeeesseeeeeeeas 9 SE E EI EE OP E E E N 9 Setting the CMS MARK WIN Software to Engraving Mode ccccccceccsseeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeesaeseeeeeaaeseeeesaaees 9 Engraving Individual Labels aaa R Metceseccccseccccseeesaseeesoseeesoseeseuseeseoaceeaecceaaeceesaeecssaeseeeeaeetesaeetesaeetenaeteoues 10 Setting the Engraving Depth cccceccccseeeececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeseseeeeeessaeeeeeseeaeeeeesseaeeeess
12. Keys while switching on the plotter by pressing ON The CLEAR BUFFER and STOP LEDs should be lighted Click on the Send button to start the transmission Quit Figure 26 e Select the interface e g LPT1 Start the upload by clicking on Send uploadvp 1 4 The following message appears on screen e Firmware file ypSn_1 07b_43 cas sent Please wait until the plotter has stored the firmware data When the update has completed the plotter shuts off automatically after about 30 seconds uploadvp 1 4 Figure 27 Following successful firmware upload the plotter switches off automatically e Exit the uploadvp exe program by clicking on Quit 103072_00_ en Magazine Import in CMS MARK WIN 4 CMS Mark Win ie View Transfer Settings Ei Mew Ga Open che o E New Material Open Material Magazine Editor Special Character Editor Fa Print Setup Abort Output Figure 28 File Magazine Editor e Inthe CMS MARK WIN software select the File Magazine Editor menu 4s CMS Mark Win Magazine editor File Edit View QERERaT Settings Window Dw New MA eo ES cms Magazine m Export oe Strip mat CMS 3 Endless CMs f Conductors CMS Components CMS f Terminals i ES cms i Interbus CMS __ TTP 4320 CMS i THERMOMARK X1 CMS TH CMS THERMOMARK 51 CMS T CMS Figure 29 Magazine Import e In the window t
13. RONIC COMPONENTS P1 ENGRAVING UNIT Ordering Data Engraving Unit Description Type Order No Pcs Pck Engraving unit for the CMS P1 PLOTTER P1 ENGRAVING UNIT 5145546 1 Gravers Description Type Order No Pcs Pck 15 graver 0 2 mm P1 GRAVER 0 2 5145478 1 15 graver 0 3 mm P1 GRAVER 0 3 5145481 1 15 graver 0 4 mm P1 GRAVER 0 4 5145494 1 15 graver 0 5 mm P1 GRAVER 0 5 5145504 1 15 graver 0 7 mm P1 GRAVER 0 7 5145517 1 15 graver 1 0mm P1 GRAVER 1 0 5145520 1 15 gravers set comprising the six gravers listed above P1 GRAVER SET 5145533 1 Non Slip Pads Description Type Order No Pcs Pck Plastic magazine for the CMS P1 plotter with engraving unit CMS P1 M GPE ENGRAVING 5145711 1 To hold 1 GPE label sheet 1 non slip mat sufficient for one plastic magazine CMS P1 M GPE PAD 5144880 1 Engraving Material Description Type Number Order No Pcs Pck Plastic label sheet self adhesive double layer plastic labels material thickness of 0 8 mm suitable for plotting and engraving 13 mm x 9 mm square color white GPE 13X 9 WH 120 0806932 10 17 5 mm x 12 mm square color white GPE 17 5X12 WH 75 0806916 10 20 mm x 7 mm square color white GPE 20X 7 WH 100 0806990 10 20 mm x 8 mm square color white GPE 20X 8 WH 88 0806945 10 22 mm x 12 mm square color white GPE 22X12 WH 60 0806929 10 22 mm x 22 mm with rounded corners radius of 2 mm color silver GPE 22X22 SR R 32 0806628 10 27 mm x 8 mm
14. THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT Engraving Unit for the CMS P1 PLOTTER CLIPLINE Data Sheet 103072 00 en PHOENIX CONTACT 10 2006 Description The engraving unit has been specially developed foruseon The engraving unit is designed for use on the the CMS P1 PLOTTER CMS P1 PLOTTER for the purpose of engraving plastic labels Plastic sheets with pre assembled labels are It cannot be adapted for use with a different available from Phoenix Contact X Y unit For normal applications we recommend the use of gravers Only CMS P1 PLOTTERs with a with a grinding angle of 15 These are available in widths of 0 2 0 3 0 4 0 5 0 7 and 1 0 mm gt gt manufacturing date of January 2004 or later can be used in conjunction with the engraving unit For the manufacturing date refer to the rating plate on the CMS P1 PLOTTER PH X MM Y ZZZ Y year MM month Example PH 0 07 6 001 device manufactured in July 2006 The engraving unit is designed for use on the CMS P1 PLOTTER for the purpose of engraving plastic labels The use of other materials such as aluminum brass steel and glass is not permitted The use of lubricants and coolants is not permitted as the vacuum cleaner used cannot handle liquid materials Only use Phoenix Contact gravers Make sure you always use the latest documentation It can be downloaded at www download phoenixcontact com 9 D D D A conversion table
15. aaeeeeesaeeeeeees 10 Changing Gravers lec rececceacte eral e e EEEE cai a deel baa EE oot doce tea bach eset eee TATER 10 Cleaning and Maintaining the Engraving Unit ooo cccccecsecsccsecsccseseccsesssscsessecsescessasessaseeeeseenees 11 Changing the Vacuum Cleaner Bag ccccccscccccsssecceusecececeueeeecsecsceecsaueeeessaueeecseueeeeseaueeeeseaueeesessaaeeeessuaueeessagses 11 Cleaning the Mote pFitar 0 cccccccecccsssececscsseeeescsseeecssceneeeseaseececceaeueescaseeessasseeeeseasecseesccseeeessceeesessaseeeeesseuees 12 Handling the Engraving Spindle o icccccceccccccsecceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeseeeeeeeeeeeeeesseeeeeeseeeeeesaaeeeeeeesaaeseesasaneeeesaenes 12 Cleaning the Engraving Spindle ccccccsssecccccssececcesececceaucecsceeeeecsusececeseuseeessauseeeesauseeecsuseeessuageeeessuseeesssageeees 12 SWITCHING MOM Me lam AVING to IOUING i essiieciaessistecttivariiedduesandiviedsabaseustasiwenssinceitalunde tebesaiinoiaessinelndeceubueidesssieebierias 12 UNO SPOON te esse een atacand aya A E E A E eects 13 FMEA AS ENO icc cts A EE E ae taneabmiaee tucidesattreeienaeeoens 14 Magazine Import in CMS MARK WIN 0 cccccccccececsessccsesscssesecsscsecsecsecsecsecaecaecaecsecsecseaccaesacacsasaeseeeeatens 15 EC Declaration Of Conformity 00 cceccccsccsecsessccsesscssesecsecsecsecsecsecsessecsecsessecaessesaesaesassassecsacsecsacseeaecaeeaseaean 16 2 PHOENIX CONTACT 103072_00_en THE ONLINE DISTRIBUTOR OF ELECT
16. cas in a directory e Switch off the plotter and the connected PC e Connect the two devices using the supplied parallel data cable and switch them both back on again e To prepare the plotter for firmware download press the STOP VIEW Clear Buffer and ON buttons on the plotter simultaneously e Start the uploadvp exe program on the PC e g double click from Explorer The following message appears on the PC Fe uploadvp 1 4 s UT S E S ETE path to firmware data file cas Select file Choose the firmware data file and the port connected to the plotter Figure 24 uploadvp 1 4 e Click on Select file 14 PHOENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Look in 9 Firmware X Evps_1 08p_A3 cas ct E My Recent Documents G Desktop My Documents My Computer gt Yp5_1 08p_A3 X CAS Files cas v Cancel D My Network File name laces Files of type Figure 25 Open A window containing a selection of program data cas to be loaded appears e Select the file to be loaded e g vp5 1 07b_A3 cas from the same directory as the uploadvp exe program e Click on Open sie uploadvp 1 4 LPT c LPT2 C LPT3 C USB M A CMS Entwicklung Software Brennverzeichnis CMS_P1_Engraving Select file Ready to send The plotter must be connected via LPT1 to the computer and switched on in DOWNLOAD MODE Hold down the STOP and CLEAR BUFFER
17. corresponding holders e Manually move the engraving head over the engraving material to check the gap between the engraving spindle and the engraving material Figure 10 There must be around 2 mm of space between the bottom end of the engraving spindle and the engraving material If the gap is greater or smaller than 2 mm use the calibration block to check the right angle alignment of the engraving unit Gap e The control unit can now be switched on followed by the plotter the engraving unit is ready to start Engraving Important Notes on Engraving gt gt D D The engraving unit is designed for use on the CMS P1 PLOTTER for the purpose of engraving plastic labels The use of other materials such as aluminum brass steel and glass is not permitted The use of lubricants and coolants is not permitted as the vacuum cleaner used cannot handle liquid materials Only use Phoenix Contact gravers Only use the engraving unit in dust free rooms An excessively high level of dust can result in the sensitive bearing of the engraving spindle becoming clogged with dust and quickly wearing out 103072_00_en Control Unit Functions and Indicators The control unit is switched on at the back the green LED indicates that it is ready to operate The yellow LED indicates that the engraving spindle is operating without any errors in the event of an error the red LED lights up and engraving is no longer po
18. e Order No Pcs Pck Control unit P1 ENGRAVING CONTROLLER 5145698 1 4 A fine wire fuse for the control unit P1 ENGRAVING FUSE 4A 5145669 1 Vacuum cleaner P1 ENGRAVING VC 5145708 1 103072_00_en PHOENIX CONTACT 3 P1 ENGRAVING UNIT Replacement Parts Continued Description Vacuum cleaner bag Filler plug for the vacuum cleaner Engraving head Counter bearing for engraving head Cover for engraving head Engraving spindle Adjustment aid for graver Suction tube for engraving spindle Connecting cable for engraving spindle Connecting cable for control unit and CMS P1 PLOTTER Connecting cable for vacuum cleaner Holder for cable and tube support Support pipe Clamp for suction tube and engraving spindle cable Technical Data Ambient Conditions for All Devices Ambient temperature Operation Storage Relative humidity Operation Storage Engraving Spindle Speed Minimum Maximum Torque Frequency Power consumption Collet chuck Clamping mechanism Concentricity with collet chuck Motor type Housing Clamping diameter Ball bearing type Cooling Weight Length Area of application Guaranteed storage service life P1 ENGRAVING CONTROLLER Control Unit Voltage input Fuse Power consumption Dimensions Weight 4 PHOENIX CONTACT Type Order No P1 ENGRAVING VC BAG 5145559 P1 ENGRAVING VC PLUG 5145630 P1 ENGRAVING HEAD 5145575 P1 ENGRAVING CB 5145588 P1 ENGRAVING COVER 5145658 P1 ENGRAVING SPINDLE 5145562 P1 ENGRAVING PA
19. e control unit 7 T gt p eee oad Connect the control unit and vacuum cleaner using the corresponding 4 pos cable and tighten the connections connection A in Figure 4 Connect the control unit to the CMS P1 PLOTTER Use the gray connecting cable provided and tighten the knurled screws connection B in Figure 4 Connect the mains cable provided to the control unit connection C in Figure 4 The fine wire fuse 4 A is connected in addition to the ON OFF switch 103072_00_ en Inserting the Engraving Spindle in the Engraving Head A e Before inserting the engraving spindle use the adjustment aid to check that there is a gap of three millimeters between the depth adjuster and engraving spindle see Figure 20 on page 11 e Insert the engraving spindle in the engraving head The red marking on the depth adjuster must be lined up with the arrow on the engraving head see Figure 16 on page 10 e Secure the engraving spindle with the terminal screw A in Figure 5 Risk of injury The graver in the engraving spindle is sharp Be careful not to injure yourself Observe the notes on handling the engraving spindle on page 12 Figure 5 Inserting the engraving spindle Aligning the Engraving Unit Figure 6 Alignment using the calibration block e Make sure that the plotter is switched off Place the calibration block provided on the CMS P1 PLOTTER e Move the plotter arm with the engraving head towards the
20. ench alignment 103072_00_en PHOENIX CONTACT 5 P1 ENGRAVING UNIT onlin components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Connection and Assembly on the CMS P1 PLOTTER Removing of the Pen Lowering Unit From the Plotter Figure 1 Removing the pen lowering unit e Remove the blue green cover of the pen lowering unit from the plotter and remove the red locking pin EJ e Loosen and remove the pen lowering unit by gently wobbling it out of the guideway The pen lowering unit may be secured very tightly Remove it very carefully so as not to damage the holder Figure 3 Attaching the counter bearing Snap the counter bearing onto the engraving head Setting Up the Vacuum Cleaner and Control Unit Mount the control unit on the vacuum cleaner and place the two behind the CMS P1 PLOTTER Connecting the Connecting Cables Fitting the Engraving Head IR When fitting the engraving head make sure that the head is inserted in both guideways Figure 2 Fitting the engraving head e Press down on the engraving head as far as it will go and stabilize the holder from below by applying counter pressure so that the plotter arm guideway is not damaged e So that the engraving head cannot work loose during operation close the red interlocking device on both sides e Check that it is secured correctly 6 PHOENIX CONTACT Figure 4 ee te a lt Fy p Connections to th
21. hannel Plotter j Do you wish to load the adjustment values from the accessories disk of the plotter Yes No Cancel Figure 13 Creating a new output channel plotter e Enter the following values for the plotter parameters Plotter parameter Channel name gt Engraving Plotter area CMS P1 Plotter at Model 88 ISO A External Width MCP 3 3 Ext Height External wema neon CMS P1 Plotter v P1 position 1088 11058 PE Correction values bo ooo Degrees ooo ooo bo ooo Degrees Axis correction angle Linearity correction X Linearity correction Y Magazine rotary angle Figure 14 Plotter parameters e Enter a name under Channel name e Select the CMS P1 Plotter as the Plotter area A e Confirm the parameters with OK Risk of damage to the device Deactivate the Use the pen magazine option PHOENIX CONTACT 9 P1 ENGRAVING UNIT Make sure that the interface between the plotter and PC is set up correctly Check the interface set in the Output channels window File Printer Setup menu by clicking on Interface Change the default values for engraving mode e Inthe CMS MARK WIN software select the Settings Default values menu Default values Engraving machine output Printer output Help functions Material Text parameter Output magazine material Output strip material Output endless material Plotter output mm use Text large
22. hat appears select Magazine Import 3 Documents and Settings 3 Program Files psp File name CMS P1 M_GPE_ENGRAVING Files of type Data files dat Cancel Figure 30 Import magazine descriptions e Highlight the CMS P1 M_GPE_ ENGRAVING file and click on Open 103072_00_ en THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT Import magazine descriptions Procedure at equal magazine names f Replace magazine f Do not replace magazine Query Query for all magazines Figure 31 Import magazine descriptions e Confirm the dialog box by clicking OK Import magazine Replace P1 Plotter w ca Figure 32 Import magazine e Confirm the dialog box by clicking Yes CMS Mark Win magazine descriptions have been imported Figure 33 CMS MARK WIN e Confirm the dialog box by clicking OK e Close the magazine editor e Copy the magazine descriptions to the material directory in CMS MARK WIN default Drive Program Files CMS MARK WIN Materials PHOENIX CONTACT 15 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT OOGD Oluconc OGDO 06 03030 00 00 EC Declaration of Conformity Manufacturer PHOENIX CONTACT GmbH amp Co KG Address Flachsmarktstrake 8 32825 Blomberg Germany Product description P1 ENGRAVING UNIT Order description Order No 5145546 The above stated product meets the provisions
23. instructions in the enclosed product documentation must be observed FB A 7 0037 02 Form creation date July 22 2003 16 PHOENIX CONTACT GmbH amp Co KG e 32823 Blomberg Germany Phone 49 52 35 30 0 Fax 49 52 35 34 12 00 www phoenixcontact com Form author Automation Department 06 PHOENIX CONTACT 10 2006 Technical modifications reserved MNR 9034400 103072_00_en
24. is available on the Internet at www download phoenixcontact com general 7000 en 00 pdf IEY This data sheet is valid for all products listed on the following page DO GD OO GD GD OGD OO OD Lionas edd INSPIRING INNOVATIONS onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT Table of Contents BE Oca cere cetera AN EE A A T EE EA EEIE AEA A N A AE 1 ordonna DO a eee e soit be osc A N E E E E EE E spemiaeueieteteeee see 3 TOCAN A MN e E A E E E E E E 4 SCOOPED fh U8 orire E E E E AAAA E eee ee eee 5 Connection and Assembly on the CMS P1 PLOTTER ccccccccccceeeceeeeeeeeeeeeeeeseeeseeeseeeseeeaeeseeeas 6 Removing of the Pen Lowering Unit From the Plotter nnnannnnnannnnnnnnnnnenennennrrnenrrrnrnrrrnsrrrrnssrrrnssrrnsnnrnrensrrreesrrrren 6 Fino are Engraving Head erriaren ae a E r Sai 6 Setting Up the Vacuum Cleaner and Control UNit cccceccceecseeeeeeseeeeeeeeeeeeeeseeeeeeessaaeeeeeseaeeeseeeeeeeeseeeeeeesaeeeeeeeas 6 Connecting the Connecting Cables oo eeeeccccseeceeeceeeeeeeseeeeeeeeseeeeeeseeeeeeeseeeeeessaaeeeessaaeeeeessseeeessaeeeeesaeeeeessneeeeeeas 6 Inserting the Engraving Spindle in the Engraving Head ccccccccsseeececeeeeeeseeeeeeeeseusecesaueeeeeeseeeeeeseseseeeeaaeeeeesaaees T Aligning the Engraving Unit a nnsannnsnnnnsennsennsnnnrennnrsnnesrnennnrrnnnrennenrnenenreese hess Qeosscssesecssssseeessseeesoseeesosseesonseesasass T
25. rt the new graver in the adjustment aid with the tip pointing towards the front and secure it using the knurled screw e Push the graver with the adjustment aid into the collet chuck and screw it back together by pressing the rotary knob at the end of the engraving spindle and turning clockwise e Screw the depth adjuster back onto the engraving spindle 103072_00_ en THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT The depth adjuster is in the zero position when a gap of three millimeters is achieved between the depth adjuster and engraving spindle Figure 20 Adjustment aid as a spacer e Use the open end of the adjustment aid as a spacer between the depth adjuster and engraving spindle e Now insert the engraving spindle back into the engraving head and line up the markings on the depth adjuster and engraving head e Retighten the termination block Cleaning and Maintaining the Engraving Before starting any maintenance work disconnect the engraving unit from the mains Protect the engraving unit against dust and Unit other contamination Cover the device when it is not being used Never oil the mechanical parts of the engraving unit Changing the Vacuum Cleaner Bag Opening the vacuum cleaner cover Figure 21 Replacement vacuum cleaner bags can be ordered from Phoenix Contact P1 ENGRAVING VC BAG Order No 5145559 e Push down the latch above the suction tube on the
26. ssible For notes on troubleshooting please refer to Troubleshooting on page 13 The control unit automatically controls the vacuum cleaner If required the vacuum cleaner can be operated manually via the ON and OFF buttons e g to vacuum up any residual particles following engraving Engraving Material Engraving works in the same way as plotting e Start the CMS MARK WIN software The procedure for the plotter is described in the CMS P1 PLOTTER UM E user manual is Please observe the following points for engraving which differ from plotting see Setting the CMS MARK WIN Software to Engraving Mode on page 9 Setting the CMS MARK WIN Software to Engraving Mode e Inthe CMS MARK WIN software select the File Print Setup menu View Transfer Settings 7 Ei Mew Ga Open crH o ES E New Material Open Material Magazine Editor Special Character Editor Fa Print Setup Figure 11 File Print Setup 103072_00_en THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT e in the following dialog box click on New Output channels Output channels P JCMS P1 PLOTTER Plotter LPT1 Delete Parameter Interface Origin Pen magazine Adjustment P1 Position Help A WireMark WIREMARKFILE Cancel Figure 12 Output channels e A dialog window appears exit it by selecting No Insert new output c
27. xcessively high level of dust can e Inthe CMS MARK WIN software select the result in the sensitive bearing becoming Settings Default values menu clogged with dust and quickly wearing out e On the Plotter output tab adjust the following items Change the speed for all items to 2 cm s Do not use a lubricant for engraving i o a a Activate the Startup function option if required Confirm the parameters with OK Cleaning the Engraving Spindle IRTP Never clean the engraving spindle with compressed air as this will remove lubricant from the ball bearings Never use water to clean the engraving spindle Figure 23 Cleaning the collet chuck of the engraving spindle e Remove the graver and unscrew the collet chuck completely using the rotary knob see page 10 e Wipe the front part of the collet chuck seat with a clean cotton bud 12 PHOENIX CONTACT 103072_00_en THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS P1 ENGRAVING UNIT Troubleshooting C C e SSCS e Clean the collet chuck of the engraving spindle see page 12 Unclean engraving poor lettering Engraving shavings or quality and or burr formation on the dust particles in the collet engraved characters chuck of the engraving spindle Poor lettering quality uneven line Graver worn out or e Replace graver see page 10 width gaps in labeling clogged Engraving not visible Insufficient engraving e Make sure
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