819-5473 - Frymaster
Contents
1. 3 1 Filtration amp 4 1 Preventive 5 1 Operator Troubleshooting 6 1 H14 H17 H22 SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 General This manual covers all configurations of models H14 H17 H22 including filtration options and triac equipped solid state relays models H14 H17 and H22 fryers have many parts in common and when discussed as a group will be referred to as Common Electric fryers Common Electric fryers feature deep cold zones and easy to clean open frypots with tilt up elements Control options available for these fryers include Computer Magic III CM computers basket lift timers digital controllers and solid state analog controllers Fryers in this series may be configured as full or split pot and can be purchased as single units or grouped in batteries of up to six fryers 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below ZA DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another A CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING boxes contain information about actio2. a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed A DANGER Hot cooking oil shortening will cause severe burns Never attempt to move this appliance when filled with hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another ZM DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 6 1 6 2 Troubleshooting 6 2 1 Control and Heating Problems Probable Causes Corrective Action A Plug power cord in and verify that circuit breaker 1s not tripped If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller Controller won t from FASC activate If any of the components in the power supply system including the transformer and interface board fail power will not be
3. supplied to the controller and it will not function Determining which component has failed 15 beyond the scope of operator troubleshooting Call FASC This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller from FASC If the circuitry in the fryer control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if it is One or more other components already energized If the have failed contactor element or associated wiring fails the element will not energize Determining which specific component 15 malfunctioning 1s beyond the scope of operator troubleshooting Call FASC A Power cord is not plugged in or circuit breaker 1s tripped B Controller has failed C Power supply component or interface board has failed A Drain valve is open B Controller has failed Fryer does not heat 6 2 Probable Causes Corrective Action Fryer repeatedly cycles on and off Fryer is in melt cycle mode when first started Fryer does not heat after filtering Drain valve is open Fryer heats until high limit trips with heat indi
4. switch in the ON position Set the temperature control knob to the desired cooking temperature referred to as the setpoint 3 1 For units equipped with other than solid state analog controllers place the computer or controller ON OFF switch in the ON position and set the controller to or program the computer for the desired frying temperature referred to as the setpoint NOTE The heating elements will cycle on and off until the frypot temperature reaches 180 F 82 C During the melt cycle the Heating Mode indicator will alternately illuminate and go out as the elements cycle on and off Once the frypot temperature reaches 180 F 82 C the fryer will automatically go into the heating mode to bring the frypot temperature to that set on the temperature control knob and will maintain it at that temperature When the fryer is heating the Heating Mode indicator will be illuminated 3 2 Boiling Out the Frypot To ensure that the frypot is free of any contamination resulting from its manufacture shipping and handling during installation the frypot must be boiled out before first use Frymaster recommends boiling out the frypot each time the oil or shortening is changed ZA DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process To lessen the chance of boil over turn the fr
5. DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Frymaster H14 H17 H22 Series Electric Fryers Installation and Operation Manual TABLE OF CONTENTS Page Introduction 1 1 Installation 1 2 1 Operating
6. cator ON Temperature probe or controller has failed 6 3 This is normal for fryers equipped with CM III computers Basket Lift Timers and Digital Controllers The default operational mode for these controllers is for the elements to cycle on and off until the temperature in the frypot reaches 180 F 82 C In CM III computers CY CL will appear in the display when in the melt cycle mode The purpose of the melt cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element If you are not using solid shortening the melt cycle can be cancelled or bypassed Refer to the separate Frymaster Fryer Controllers User s Manual for the procedure for canceling the melt cycle for the particular controller installed on your fryer In fryers equipped with Solid State Analog controllers the melt cycle 15 controlled manually by means of the rocker switch to the right of the temperature control knob not using solid shortening press the rocker switch to the OFF position to turn off the melt cycle This fryer 15 equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller from FASC If substitution o
7. controller will display an error message or a trouble light and the fryer will not operate Turn the fryer ON and allow the cooking oil shortening to reach setpoint ZM DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 4 6 H14 H17 H22 SERIES ELECTRIC FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Cleaning the Fryer ZA DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil shortening If water comes in contact with oil shortening heated to frying temperature it will cause spattering of the oil shortening which can result in severe burns to nearby personnel WARNING Use a commercial grade cleaner formulated to effectively cl
8. d is beyond the scope of operator troubleshooting Call FASC Probable Causes Corrective Action Basket lift 3 Lack of lubrication on basket lift movement Is noisy rods Apply a light coating of Lubriplate similar lightweight white grease to the rod and jerky or erratic 6 2 4 Filtration Problems bushings Probable Causes Corrective Action Power cord is not plugged in or circuit breaker 1s tripped Pump motor has overheated causing the thermal overload Filter pump won t switch to trip Start Blockage in filter pump Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the pump motor hums for a short time then stops the probable cause is blockage of the pump itself Filter pump runs Blockage in filter pan suction tube but oil does not return to frypot and there is no bubbling oil or air coming from the Power Shower Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the air or bubbling oil comes out of the Power Shower there is a blockage m filter pan suction tube 6 7 A Verify that the power cord is fully plugged in If so verify that circuit breaker is not tripped If the motor is too hot to touch for more than a few seconds the thermal overload switch has probably tripped Allow the motor to cool at least 45 minutes then press the Pump Reset Switch Pump blockages a
9. d up and or oil migration e Verify that the heating element wires in good condition and that leads have no visible fraying or insulation damage and that they are free of oil migration build up e Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing e Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing e Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed e Verify that component box and contactor box components i e computer controller relays interface boards transformers contactors etc are in good condition and free from oil migration build up and other debris e Verify that component box and contactor box wiring connections are tight and that wiring is in good condition e Verify that all safety features 1 contactor shields drain safety switches reset switches etc are present and functioning properly e Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition e Verify that all wiring harnesses and connections ar
10. ded for this purpose and will be damaged by the solution 6 Rinse the frypot at least twice by filling the frypot with clean water and draining Dry the frypot thoroughly with a clean dry towel A DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature and may cause injury to nearby personnel 3 3 Shutting the Fryer Down 1 For fryers with solid State analog controllers press the Power switch to the OFF position The Power On light will go out For other types of controllers press the ON OFF switch Y to the OFF position The display will show OFF 2 Filter the oil or shortening see Chapter 4 and clean the fryer 3 Place the frypot covers on the frypots 3 4 Controller Operation and Programming H14 H17 H22 Series electric fryers may be equipped with Computer Magic III CM III computers Basket Lift Timers Digital Controllers or Solid State Analog Controllers Refer to the separate Frymaster Fryer Controllers User s Manual provided with your equipment for instructions on using the particular controller supplied with your fryer 3 3 14 17 22 SERIES ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 1 Draining and Manual Filtering Non Filtration Fryers A DANGER Allow oil shortening to cool to 100 38 C or lower before dra
11. e tight and in good condition Built In Filtration System e Inspect all oil return and drain lines for leaks and verify that all connections are tight e Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on the Power Shower and quick disconnect fittings are present and in good condition Replace o rings and seals 1f worn or damaged Check filtration system integrity as follows With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the cooking oil shortening or that gurgling is heard from the Power Shower port of the associated frypot Close all oil return valves 1 e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot or no gurgling should be heard from the Power Shower ports Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all cooking oil shortening to r
12. ean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 5 1 1 Clean Inside and Outside of Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil shortening and dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 5 1 2 Clean the Built in Filtration System Daily Clean the FootPrint III or Filter Magic II filter pan daily with a solution of hot water and dishwashing detergent Immediately after each use drain the Power Shower completely If oil is leaking at the point where the Power Shower plugs into the frypot verify the O ring and gasket on the connection fitting are present and in good condition If you suspect blockage unscrew the clean out plugs at each corner of the frame Place the frame in a pan of hot water for several minutes to melt any solidified oil shortening Use a long narrow bottlebrush hot water and detergent to clean inside the flare If necessary insert a straightened paper clip or similarly sized wire into the holes in the frame to remove any solidified shortening or other blockages Rinse with hot water dry thoroughly and reinstall the plugs b
13. ee a anp ee ee es ae 8po3 UJIM o dHAHH OTYLIA SHIAdHS CCH ZIH TIH ENUEJN UOIEJ EJSU 7 Frymaster CFESA Frymaster a member of the Commercial Food Equipment Service Association recommends amp using CFESA Certified Technicians Price 8 00 819 5473 AUGUST 2002 24 Hour Service Hotline 1 800 551 8633 NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and tec
14. efore using 5 1 Clean out Plugs ZM DANGER Failure to reinstall the clean out plugs in the Power Shower will cause hot oil shortening to spray out of the frypot during the filtering process creating an extreme burn hazard to personnel 5 1 3 Clean the Frypot and Heating Elements Weekly ZA WARNING Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire Boiling Out the Frypot Before the fryer is first used it should be boiled out to ensure that residue from the manufacturing process has been eliminated Also after the fryer has been in use for a period of time a hard film of caramelized vegetable oil will form on the inside of the frypot This film should be periodically removed by following the boil out procedure that follows 1 Before switching the fryer s ON close the frypot drain valve s and fill the empty frypot with a mixture of cold water and dishwashing detergent Follow detergent manufacturer s instructions for mixing 2 Press the fryer ON OFF switch to the ON position On fryers equipped with solid state analog controllers set the melt switch to OFF 3 For fryers equipped with Computer Magic III computers program the computer for boil out as described in the separate Frymaster Fryer Controllers User s Manual For f
15. er back into the fryer positioning it all the way to the back of the cabinet Some older filter systems have a green HEATER ON indicator which will light when the assembly 15 properly positioned 4 2 2 OPERATION OF THE FILTER UNIT A CAUTION Never operate the filter unit unless cooking oil is at operating temperature 1 To filter the cooking oil turn the fryer power OFF then open the drain valve on the fryer you have selected to filter If necessary use the Fryer s Friend cleanout rod to clear the drain from inside the frypot A DANGER DO NOT insert anything into the drain from the front to unclog the valve Hot oil shortening will rush out creating an extreme hazard ZA WARNING DO NOT hammer on the drain valve with the Fryer s Friend This will damage the drain valve ball and prevent the valve from sealing securely resulting in a leaky valve 4 4 2 Install the Power Shower if the fryer is so equipped Remove the basket support rack from the frypot raise the element assembly to the up position and snap the Power Shower into position A DANGER DO NOT operate the filter without the Power Shower in place unless unit is configured with a rear flush option Hot oil will spray out of the fryer and may cause injury 4 After all oil has drained from the pot turn the filter handle to ON to start the pump and begin the filtering process For units equipped with a rear flush option positi
16. eturn to the frypot indicated by bubbles in the cooking oil shortening or on units with Power Showers cessation of oil flow from the Power Shower Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 5 5 H14 H17 H22 SERIES ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of
17. f the controller does not resolve the problem the most likely cause is a failed temperature probe Call FASC Probable Causes Corrective Action If available substitute a controller known to be working for the suspect controller If the substitute Fryer heats until controller functions correctly high limit trips order a new controller from FASC heat If substitution of controller indicator ON does not resolve the problem the most likely cause 15 a contactor failed in the closed position Call FASC The fact that the heat indicator 15 ON indicates that the controller is functioning properly and is calling for heat The high limit thermostat functions as a normally closed switch If the thermostat fails the The high limit thermostat or switch opens and power to the contactor has failed elements is shut off If the contactor fails to close no power 1s supplied to the elements Determining which component has failed is beyond the scope of operator troubleshooting Call FASC Fryer stops heating with heat indicator ON 6 2 2 Error Messages and Display Problems Probable Causes Corrective Action Verify that the drain valve is fully closed The fryer will not function ee if the drain valve is not fully a Open drain valve or problem with closed If the drain valve is fully display shows a AOC HELP latching circuits closed the problem is within the j latching circuitry and is beyond
18. he Power spraying properly B Clogged openings in Power Shower is not allowed to drain Shower frame completely the shortening will solidify in the holes and may fill the frame Completely drain the Power Shower after each filtering and clean regularly in accordance with the instructions in Chapter 5 of this manual B Attempting to filter with oil or shortening that 15 not hot enough 6 3 Replacing the Controller or Controller Wiring Harness 1 Disconnect the fryer from the electrical supply remove the two screws in the upper corners of the control panel and swing the panel open from the top allowing it to rest on its hinge tabs 2 Disconnect the wiring harness from the back of the controller Jf replacing the harness disconnect it from the interface board If replacing the controller disconnect the ground wire and remove the controller by lifting it from the hinge slots in the control panel frame 3 Reverse the procedure to install a new controller or wiring harness 6 8 Frymaster Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 5473 PRINTED IN THE UNITED STATES 1 800 551 8633 AUGUST 2002
19. hnical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment A DANGER The front ledge of this appliance is not a step Do not stand on the appliance Serious injury can result from slips or contact with the hot cooking oil shortening DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance
20. ining to an appropriate container for disposal If your fryer is not equipped with a built in filtration system FootPrint III or Filter Magic II the cooking oil or shortening must be drained into another suitable container For safe convenient draining and disposal of used cooking oil or shortening Frymaster recommends using the Frymaster Shortening Disposal Unit SDU The SDU 1s available through your local distributor 1 Turn the controller power switch to the OFF position Screw the drainpipe provided with your fryer into the drain valve Make sure the drainpipe is firmly screwed into the drain valve and that the opening is pointing down 2 Position a metal stockpot with a sealable cover under the drainpipe If you intend to reuse the oil or shortening Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container 3 Open the drain valve slowly to avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage A DANGER DO NOT insert anything into the drain from the front to unclog the valve Hot oil shortening will rush out creating an extreme hazard A WARNING DO NOT hammer on the drain valve with the Fryer s Friend This will damage the drain valve ball and prevent the va
21. lean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with dishwashing detergent to remove accumulated carbonized oil shortening on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 5 2 Check Calibration of Solid State Analog Controller Monthly NOTE Required only on fryers equipped with a solid state analog controller 1 After the cooking oil shortening reaches operating temperature let the heating elements cycle at least four times 2 Insert a thermometer or pyrometer probe near the temperature sensing probe approximately three inches 7 5 cm deep into the cooking oil shortening When the heating elements cycle on for the fourth time the thermometer should within 5 F 42 C of the temperature control knob setting 3 Ifthe knob requires adjustment refer to Chapter 4 of the separate Frymaster Fryer Controllers User s Manual furnished with your fryer 5 3 5 3 System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows Fryer e Inspect the cabinet inside and out front and rear for excessive oil buil
22. losed the problem 15 within the latching circuitry and is beyond the scope of operator trouble shooting Call FASC This display is normal if the fryer setpoint has been changed to a lower temperature The display should revert to the normal four dashes when the frypot temperature cools to the setpoint If the setpoint has not been changed this indicates a problem with the temperature control circuitry Turn the fryer off and call FASC This in an indication of a malfunction in the temperature control circuitry including a failure of the high limit thermostat Shut the fryer down immediately and call FASC Probable Causes Corrective Action This display is normal when the fryer is first turned on and may appear for a short while if a large batch of frozen product is added to the frypot If the display never goes out the fryer is not heating Look for a decimal in the LED display between digits 1 and 2 If the decimal is present the CM computer is calling for heat and is functioning properly See Fryer Does Not Heat in Control and Heating Problems Section 6 2 1 If the decimal is not present the computer is not calling for heat and may be malfunctioning If available substitute a controller known to be working for the suspect computer If the fryer functions correctly with the substitute computer order a replacement computer from your FASC CM III This indicates a problem within the or Problem with the tem
23. lve from sealing securely resulting in a leaky valve 4 After draining the oil shortening clean all food particles and residual oil shortening from the frypot BE CAREFUL this material may still cause severe burns if it contacts bare skin 5 Close the drain valve securely and fill the frypot with clean filtered or fresh cooking oil or shortening to the bottom OIL LEVEL line A DANGER NEVER set a complete block of solid shortening on top of the heating elements When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down between the elements and the fryer must be started in the melt cycle mode NEVER cancel the melt cycle mode when using solid shortening Doing so will result in damage to the elements and increase the potential for a flash fire 4 1 4 2 Built in Filtration System Operation Both the FootPrint III FP and Filter Magic II FM filtration systems allow the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation Although different in design and appearance the operation of the FootPrint III and Filter Magic II systems is identical Operation of the FootPrint III system is illustrated in this discussion but the steps described apply equally to the Filter Magic II system Most reported problems with these systems are caused by improper opera
24. must be connected by means of copper wires having a temperature rating of not less than 75 C 167 F NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment A DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For movable installations optional equipment casters must be used Questions Call 1 800 551 8633 2 1 ZA DANGER Do not attach an apron drainboard to a single fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible material at all times All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting your local Factor
25. ns or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Fryers in this series are equipped with these automatic safety features 1 Two high temperature detection features shut off power to the elements should the temperature controls fail 2 safety switch built into the drain valve prevents the elements from heating with the drain valve even partially open 1 1 1 3 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device 15 a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user 1s cautioned that any changes or modifications not e
26. on the control lever to either the Power Shower or Rear Flush position There may be a slight delay before the pump activates 5 The filter pump draws the cooking oil shortening through the filter and circulates it back up to and through the fryer during a 5 minute process called polishing Polishing cleans the oil by trapping solid particles in the filter medium 6 After the oil is filtered about 5 minutes close the drain valve and allow the fryer to refill Let the filter pump run 10 to 12 seconds after bubbles appear in the oil or it begins to sputter from the Power Shower on fryers so equipped Turn the filter off and remove the Power Shower and let it drain 1f so equipped 4 5 ZA WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch In FootPrint Ill units pull the filter base assembly out to access the pump motor In Filter Magic Il units the reset switch can be reached through the door of the FM II cabinet without pulling out the filter pan assembly In both cases the reset switch is the red button located on the face of the motor FILTER 7 Lower the elements into the frypot and reinstall the basket support rack 8 Ensure the drain valve is fully closed If the drain valve is not fully closed the
27. p of the frypot level the fryer left to right and front to back To level fryers equipped with legs the bottom of the legs can be screwed out up to one inch 20 mm for leveling The legs should be adjusted so that the fryer s are at the proper height in the frying station For fryers equipped with casters there are no built in leveling devices The floor where the fryers are installed must be level 3 For single fryers attach restraints to prevent tipping of the fryer 4 Plug the fryer s power cords into appropriate electrical outlets ensuring that the face of the plug is flush against the face of the receptacle 5 Follow the start up procedures in Section 3 1 of this manual 2 3 H14 H17 H22 SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Start Up Procedure ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures A DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire 1 Ensure that the power cord s is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prong
28. perature temperature measuring circuitry Digital Controller measuring circuitry including the that 15 beyond the scope of display shows probe operator troubleshooting Shut the Prob fryer down and call FASC The CM III computer may be programmed for constant temperature display or countdown Computer is programmed for timer display Refer to the separate constant temperature display Frymaster Fryer Controllers User s Manual for instructions on toggling between these display options This in an indication of a malfunction in the temperature measuring or control circuitry Oil temperature above acceptable including a failure of the high limit range or a problem with the thermostat Determining the temperature measuring circuitry specific problem is beyond the scope of operator troubleshooting Shut the fryer down immediately and call FASC or Frypot temperature is more than 21 F Digital Controller 12 C below setpoint display shows Lo CM III frypot temperature is displayed constantly Solid state controller trouble light ON 6 6 Probable Causes Corrective Action Solid state controller trouble light ON and Open drain valve or problem with heating mode light latching circuits ON 6 2 3 Basket Lift Problems Verify that the drain valve is fully closed The fryer will not function if the drain valve is not fully closed If the drain valve is fully closed the problem 15 within the latching circuitry an
29. re usually caused by sediment buildup in the pump due to improperly sized or installed filter paper and failure to use the crumb screen Call FASC The blockage may be caused by sediment buildup or if solid shortening 1s used solidified shortening im the tube Use a thin flexible wire to remove the blockage If the blockage cannot be removed call FASC Probable Causes Corrective Action A If using filter paper or pad configuration verify that filter screen is in bottom of pan with A Improperly installed filter pan paper or pad on top of screen components Verify that o rings are present and in good condition on filter Filter pump runs pan connection fitting but oil return is very B In order to properly filter the slow and bubbling oil or shortening should be at oil comes out of the or near 350 F 177 C At Power Shower temperatures lower than this the oil shortening becomes too thick to pass through the filter medium easily resulting in much slower oil return and eventual overheating of the filter pump motor Make sure oil shortening is at or near frying temperature before draining oil into filter pan A Missing or worn Power Shower A Verify that the gasket is present gasket and in good condition B If the Power Shower is not cleaned on a routine basis sediment will eventually block the small holes around the edges of the frame Also when using Power Shower not solid shortening 1f t
30. ryers with digital controllers set the temperature to 195 F 91 C as described in the separate Frymaster Fryer Controllers User s Manual For fryers with solid state analog controllers set the temperature control knob to 195 91 C 4 Simmer the solution for 45 minutes to one hour Do not allow the water level to drop below the bottom oil level line in the frypot during boil out operation ZA WARNING DO NOT leave the fryer unattended during the boil out process If the solution foams excessively and overflows press the ON OFF switch to the OFF position immediately Allow solution to settle then continue with the boil out process 5 Place the fryer ON OFF switch s in the OFF position 6 Add two gallons of water Drain out the solution and clean the frypot s thoroughly A CAUTION Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 7 Refill the frypot s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the frypot and elements before filling the frypot with cooking oil shortening ZA DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature 5 1 4 C
31. s visible 2 If this is the first time the fryer is being used after installation carry out the procedures in Section 3 2 Boiling Out the Frypot before continuing with Step 3 3 Fill the frypot with oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil If solid shortening is used first raise the elements then pack solid shortening into the bottom of the frypot Lower the elements and then pack solid shortening around and over the elements A DANGER Never set a complete block of solid shortening on top of the heating elements When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down between the elements and the fryer must be started in the melt cycle mode Never cancel the melt cycle mode when using solid shortening Doing so will result in damage to the elements and increase the potential for a flash fire 4 Ensure that the oil is at the top OIL LEVEL line when the oil is at frying temperature It may be necessary to add oil or shortening to bring the level up to the proper mark after the oil or shortening has reached frying temperature 5 Place the fryer into operation For units equipped with solid state analog controllers place Power Switch and the Melt Cycle
32. ss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 1 2 1 6 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service Center FASC Service information may also be obtained by calling the Frymaster Technical Services Department 1 800 24FRYER The following information will be needed in order to assist you efficiently Model Number serial Number Voltage Nature of the Problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 3 H14 H17 H22 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Proper installation is essential for the safe efficient trouble free operation of this appliance Any unauthorized alteration of this equipment will void the Frymaster warranty NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it
33. the scope of operator trouble shooting Call FASC This in an indication of a malfunction in the temperature control circuitry including a failure of the high limit thermostat Shut the fryer down immediately and call FASC Frypot temperature 15 more than 410 F 210 C or in CE countries 395 F 202 C Basket lift timer display shows HUT 6 4 Probable Causes Corrective Action Basket lift timer display shows Prob CM III display is in wrong temperature scale Fahrenheit or Celsius CM III or Digital Controller display shows HELP display shows i CM III or Digital Controller display shows HUT Problem with the temperature measuring circuitry including the probe Incorrect display option programmed Open drain valve or problem with latching circuitry Fryer 15 more than 21 F 12 C above setpoint Frypot temperature 1s more than 410 F 210 C or in CE countries 395 F 202 C 6 5 This indicates a problem within the temperature measuring circuitry that 15 beyond the scope of operator troubleshooting Shut the fryer down and call FASC CM computers may be programmed to display in either Fahrenheit or Celsius Refer to the separate Frymaster Fryer Controllers User s Manual for instructions on changing the display Verify that the drain valve is fully closed The fryer will not function if the drain valve is not fully closed If the drain valve is fully c
34. tion Careful attention to the step by step instructions that follow will ensure that your system operates as intended 4 2 1 Preparing the Filter Unit for Use 1 Pull the filter unit from the cabinet open the cover remove the crumb tray and remove the paper hold down ring Handles Slide Pan Assembly Out Paper Hold down Ring Crumb Tray Remove the Hold down Ring 4 2 NOTE If changing filter paper remove the crumb tray and paper hold down ring and clean with a solution of hot water and dishwashing detergent Remove and discard the used filter paper Be careful the oil soaked paper may be very hot and may cause burns Remove the metal filter screen and pan and clean thoroughly using a solution of hot water and detergent ensuring that all breading and food particles are removed from the pan ensuring the pan is dried completely Allow the screen to dry completely before reinstalling 2 After verifying that the metal filter screen is in the bottom of the pan lay a sheet of filter paper over the top of the pan overlapping on all sides 3 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up around the ring as it is pushed to the bottom of the pan 4 Sprinkle filter powder over the filter paper For powder quantity see the filter powder manufacturer s instructions Replace the crumb tray in the filter pan and close the cover 4 3 5 Push the filt
35. xpressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a difference exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes similar to the one below CE Standard Example of box used to distinguish CE and Non CE specific information 1 5 Shipping Damage Claim Procedure What to do if your equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Lo
36. y Authorized Service Center 2 2 Power Requirements MODEL VOLTAGE PHASE WIRE MIN AWG AMPS PER LEG SERVICE SIZE mm2 L3 3 6 16 230 400 3 __ 2 3 8 2200380 3 4 16 240415 3 4 16 3 R RIWIW Od Od O Od Od A O O O O O O O O O O O 2 3 Installation This appliance must be kept free and clear of combustible material except that it may be installed on combustible floors A clearance of 6 inches 15cm must be provided at both sides and back adjacent to combustible construction A minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation Do not block the area around the base or under the fryer DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 2 2 ZA DANGER Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 1 Position the fryer at the frying station 2 Using a carpenter s level placed across the to
37. yer s gas valve knob to the PILOT position occasionally 1 Before turning the fryer on close the frypot drain valve and fill the frypot to the bottom OIL LEVEL line with a mixture of cold water and detergent 2 For units equipped with a solid state analog controller set the thermostat to 195 F 91 C For units equipped with a digital controller set the setpoint to 195 F 91 C For units equipped with a Basket Lift Timer press the Boil Out Mode button to begin the boil out process For units equipped with Computer Magic computers e Press the Power switch followed by the Program Mode switch Iv Code will appear in the left display e Enter the code number 1653 The right display will read BOIL The temperature is automatically set for 195 F 91 C The fryer will attain this temperature and remain there until the Power switch is pressed which cancels the boil out mode 3 Place the fryer into operation in accordance with Section 3 1 4 Simmer the solution for 1 hour 5 After the solution simmers for 1 hour turn the fryer off allow the solution to cool then add 2 gallons 7 75 liters of cold water and stir Drain the solution into a suitable container and clean the frypot thoroughly A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not inten
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