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User Manual - Zummo Juicing Equipment
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1. Accessory not included with standard model Capacity of display basket 2 IMPORTANT SAFETY INSTRUCTIONS e Dear Customer Before using your juice extraction machine please carefully read this user s manual e The machine exerts a great deal of pressure when squeezing fruit for this reason never place hands or foreign objects in the squeezing area Fig 1 e Always make sure fastening nuts on cups or the squeezing tray are tightened otherwise serious damage to the machine may result Fig 2 e Use special care when handling the blade to avoid the risk of injury Fig 3 e To prevent risks all repairs should be performed by technical personnel e company assumes no liability whatsoever if damage is due to improper machine use or the failure to follow the instructions contained in this manual 1 e Request technical service from the company that supplied that machine to you in the event that it cannot be located contact the factory data on the cover of this manual 3 INSTALLATION e Attention The machine weighs 48Kg When moving machine we suggest that this be accomplished by two persons The best way to handle a machine 16 to use one hand to get a grip underneath the rear and the other placed beneath the squeezing tray Fig 4 e Place the machine on a sufficiently sturdy and stable base e Ensure that the machine s voltage and frequency match the values of your electrical installation See the iden
2. 4 10 DIN 84 0504027 MOTOR ANCHOR 9021 4 FLAT WASHER 4 DIN 9021 0504027 2 MOTOR CORRECTION ATTACHEMENT L963 M4X10 COUNTERSUNK HEAD SCREW M4X10 DIN BEVEL GEAR LOWER CONNECTING ROD 963 0504028 BOLT 985 4 S STEEL SCREW 4 DIN 985 0504A00 PRESS SET ROD 608ZZ BALLS BEARING 608ZZ C3 SKF 0504B00 BLADE SHAFT T 30 15 M6 MOTOR T 30 15 M6 0504B04 BLADE SHAFT COTTER T 471 E8 SAFETY RING E 8 DIN 471 0505002G SQUEEZING TRAY GREY T 6885A 6X6X28 COTTER 6x6x28 DIN 6885A 0505003G BLADE Z05 GREY COUNTERSUNK HEAD SCREW 6 DIN 0505004G BALL 80 BRIGHT GREY 7991 6 30 7991 0505011 SQUEEZING TRAY SHAFT 0505014 JUICE TRAY WASHER 1 5 GUARANTEE ZUMMO INNOVACIONES MEC NICAS S A through its official distributor guarantees their machines for a period of TWO YEARS or for 200 000 squeezing cycles valid from the date of delivery to the distributor in accordance with the following conditions This guarantee covers all material or manufacturing defects If any faults are found during normal use and within the guarantee period the defective parts will be replaced free of charge Repair or replacement of machine parts during the guarantee period does not imply and extension in guarantee expiration The guarantee shall be valid only when presented with the original purchase invoice The original parts are covered by a six month guarantee This guarantee does not cover Any damages nat directly cause
3. for approximately 30 minutes e Depending on the number of oranges that you want to squeeze keep pressing the SELECT button and the number on the display will increase from 1 to 50 and then the letter C will appear 1 2 3 48 49 50 C 1 2 3 If you keep the SELECT button depressed for more than 3 seconds the number will decrease e Perform this operation until the desired quantity appears e Once a quantity is selected and an operation is performed the machine will store this information even if it is shut off until a new selection is made e When the ON button on the panel is pressed the machine will squeeze the number of oranges shown on the display During the process the number of oranges left to squeeze will appear on the display If you want to repeat the operation simply press the ON button To stop the process press the STOP button stop With the machine running press the StoP button On the display a 0 will appear and the machine will stop when the cups reach the vertical position Afterwards the display will show the number of the previous selection 6 COUNTER FUNCTION you want to know the total number of operations performed press the STOP button while the machine is not running and this number will appear on the display for a few seconds Keep in mind that all machines leave the factory with 400 500 operations The display is limited to five digits making it so a maximum of 99 999 op
4. 000 2 E 0504001 0504007 0504026 0504028 0504015 1 312 8 539 912 8 80 471 6 ROD 60872 6 2 0504015A 0504B00 0502004 05020026 NN Is 84 4 10 7991 6 50 4963 4 10 955 8 20 0505010A 0505010 o O N 5 3 5 8 O LO LO lt O O O O LO LO 7 O O nw N O 00 LO 2 gt 7 2 8 1 D lt q 0885 6 6 28 0504006 0504007 0504014 1 0504017 0504016 0504020 050016 A 05050036 05050046 05050096 05050026 0505014 0505020 0504002B 30 15 6 ER 5 As 5 050600 0504026
5. ZUMM WWW SS User s Guide Sistema de Calidad certificado Sistema Medioambiental certificado 2 Cert 44 100 11 0904 Cert 44 104 11 0904 ZUMMO INNOVACIONES MECANICAS S A C C DIZ 4 46113 MONCADA Valencia Espa a Tel 34 961301246 Fax 34 961301250 011211 01 E mail zummo zummo es ZUMMO INNOVACIONES MEC NICAS S A in an ongoing effort to enhance its products reserves the right to modify machines without prior notice for this reason this user s manual may not contain the latest changes made INDEX TECHNICAL DATA nao ida ee 1 IMPORTANT SAFETY INSTRUCTIONS 1 2 INSTALLATION SR 2 SA Ra aOR CCE 2 STOP e 2 COUNTER FUNG TION scort iaa 3 SAFETY SS EMS 3 A 3 4 ACGESSORIES EEE 4 TO RUTTEN IN Si atone re 4 11 USE RECOMMENDATIONS 000mm mn a Ana ana a I aaa 5 12 TROUBLESHOOTING 5 6 13 ELECTRICAL DIAGRAM BR 6 14 LIST OF COMPONENTS een een 6 7 15 GUARANTEE aaa 7 8 16 WASTE AND RECYCLABILITY Sarna a En he 8 17 PHOTOS AA 9 10 18 EXPLODED VIEW DRAWINGS use an 11 18 OO JO OL ON 1 TECHNICAL DATA POWER CONSUMPTION W 1275 WITH WIDTH mm 504 LARGE CUPS 090 70 90 REGULAR CUPS 0 75 55 75 mm A od SMALLCUPS__ 060 4560
6. d by a fault of manufacturing or materials Any damages due to incorrect installation abuse improper use modifications accidents or negligence Any parts scratched due to use of improper washing Labour not covered by this guarantee Any damages caused by unauthorised staff or materials Any defects caused by use wearing down in individual the following component e 0505016 PEEL EXTRACTING BANDS Technical assistance In case of damages caused during the guarantee period we suggest you contact the Authorised Dealer who supplied the unit or call ZUMMO E mail sat zummo es Tel 34 96 1301246 Fax 34 96 1301250 Any repairs not authorized by ZUMMO during the guarantee period will cause immediate termination of the guarantee 1 6 WASTE AND RECYCLABILITY Used equipment European Union This symbol indicates that the electrical and electronic parts in the machine must not be discarded with general domestic waste you wish to discard this equipment do not use your everyday bin There is a special collection system for these products eee For more information on the collection and recycling of this product contact your local collection service waste disposal controller or the dealer who sold you the product By discarding the product correctly you will be helping to preserve natural resources recycling of materials and to prevent possible harmful effects on the environment and on the health of people through the im
7. e Check that the power switch is turned on and that the safety fuse to the power jack has not burnt out Observe that there are two fuses Fig 11 the first fuse is the one that may be burnt out while the second one 15 the spare fuse 8 CLEANING We recommend that the squeezing area be cleaned on a daily basis It is recommended to the machine by pressing StoP before cleaning never stop using main breaker switch as in this way all the parts to be cleaned will be easily extractable and replaced Failure to follow this recommendation will cause the machine to stop in a position that impedes cleaning and possibly lead to breakage of parts due to poor handling e With the stopped machine following the previous process DISCONNECT the MACHINE of the POWER SWITCH Fig 6 The digital selector display will shut off e Remove the cover and wipe it with damp cloth ATENTION NEVER clean it with products that can scratch it e The tray and blade are removed by unscrewing the nuts on the tray shafts and pulling outwards horizontally never extract the set throwing of the blade Also unscrew the balls or bevel headed squeezers that are inside the tray that holds the squeezers Fig 15 16 underneath each one of them there should be one washer Fig 22 be careful not to lose them These pieces can be put in the washing machine or cleaned manually TAKE EXTRA CARE WITH THE BLADE Fig 3 since it is very sharp and may cause inju
8. een used see the section entitled accessories In the event that the tray balls or cups were not properly fitted into place damage may be done to these pieces and the inside of the machine Problems not covered by the guarantee since they are errors made by the operator Cleaning the loader Lift the loader up and it will come off easily with the top of the machine remaining totally uncovered After cleaning it put it back in place by fitting the legs into their respective openings Fig 14 9 ACCESSORIES Depending on the size of the fruit that you want to squeeze the machine has several different sets of cups and balls to choose from a Dark coloured Cups and Balls for fruits with diameters between 55 and 75 mm Fig 15 b Bright coloured Cups and Balls for fruits with diameters between 70 and 90 mm Fig 16 c Optional Small red cups and balls for fruit with a diameter between 45 60mm Fig 17 Regardless of the set used the blade and the squeezing tray will always remain the same ATTENTION Do not mix elements of different sets together 1 0 MAINTENANCE The only maintenance that the machine requires is to periodically lubricate the paddle shaft Fig 18 Always use grease approved for use with food products 1 1 USE RECOMMENDATIONS e Make sure you are using the right squeezing parts Balls 8 Cups for the size of fruit you wish to squeeze lf the fruit to squeeze 15 too big or too small fo
9. erations can be displayed But if you want to know the number of times that the counter has turned over turn off the machine using the power switch and turn it back on again while holding down the STOP button The number that appears is the number of times the counter has turned over operation complete set of steps in squeezing a piece of fruit 7 SAFETY SYSTEMS The machine 15 equipped with several safety systems 1 If the cover is not properly in place with its clasps fully fitted inside the slots Figs 8 amp 9 the display will show the StoP message and the buttons will not respond 2 Ifthe tray holding the squeezer and the blade are not properly in place and the nuts not tightened the machine will not run and StoP will appear on the display Fig 10 3 some reason the machine were to become blocked while running the motor will automatically be stopped after a few seconds and a blinking A will appear on the display waiting for the cause of the blockage to be removed 4 The machine is equipped with a system of thermal protection in the motor In the event of overheating the machine will stop and the display will show the StoP message In such a case wait roughly five minutes for the temperature to go down at which point StoP will be replaced on the display by the last selection Check to make sure the ventilation grating is unobstructed 5 message appears on the display this will be due to the lack of voltag
10. he correct one If it s not repeat the process with another value For any queries or request for spare parts please state the model and identification number of your machine Fig 5 1 3 LEGEND FOR ELECTRICAL DIAGRAM Counter micro switch Cover micro switch Tray micro switch 1 Fuse 6 Cover micro switch 2 Power switch 7 Motor 3 Electronic plate 8 Condenser 4 9 5 1 4 LIST OF COMPONENTS 0501A00B CHASSIS 0502007A COVER CLASP COMPACT FRONT COVER 0502001G GREY SQUEEZER TOP 0502008 SIDE BASE STOP 0502006B FEEDER LEVER SHAFT 0503004A FEEDER LEVER 0506001 2A PROGRAMMER ZUMMEN 230V 0503005A FEED PADDLE ROD 0506002 MICRO COUNTER HOLDER 0503006 FEEDER SPRING SUPPORT 0506003 COVER MICRO HOLDER 0503007 FEEDER SPRING 0506005 1 COVER MICRO HOOP 0503010 BASKET AND FEEDER RAMP 0506006 1 SQUEEZING TRAY MICRO CLAMP 0504001A GEAR BOX TYPE SX 50 1 36 1 BOX 0506007 MICRO SHORT 0504002B MOTOR 0 33CV 225v 50 2 0506008 MICRO LONG 0504005 GEAR BOX POLEY 60XL 037 0506010 POWER CORD 0504006 PINION 0506014 POWER BASE WITH FUSES 0504007 BOLT 8 PINIONS WASHER 0506015 BLACK BIPOLAR SWITCH 0504008 RACK 0506021 CONNECTION 0504009A BOLT UPPER CONNECTING ROD 0504012 RACK SLIDE 0508009 DRIP GRATE 0504019 BELT 190XL 037 17982 3 5X9 5 2 HEAD SCREW 3 5 9 5 DIN 0504020 PLASTIC WASHER 7 5 15 X 1 5 7985 4 12 DIN 7985 STAINLESS STEEL BOLT M4X12 0504026 SHAFT GEAR BOX SX 50 84 4 10 S STEEL SCREW
11. proper treatment of the discarded product The incorrect removal of this waste may carry a penalty in accordance with national legislation Countries outside the European Union you wish to dispose of this product do so in conformity with the current national legislation or with other regulations from your country relevant to electrical and electronic equipment waste Packaging To dispose of the packaging take into account the local regulations for this type of waste Separate the different waste materials from the packaging and send them to your nearest waste collection centre ZUM INNOVACIONES 4 MECANICAS S A Tel 34 96 130 12 46 50 FAX model 206 n 230V 50Hz 134 275W PATENTED MADE IN SPAIN 10 05020016 05020030 0506007 0506005 1 0502011A lt 7 lt Nk 4 _ 2 O gt REN 1 5 SE AY EIA IR gt Y N wk 2 3 SSA 2 S LAS LO 00 X m NALN MO am OOO O OONO O Oo LO IO 10 OO gt O OO EO O LO LO OO 0502A00B 985 4 I 9021 M4 0502009 0502007 0502006B 7985 4 12 O O O 00 O 19 O 05080086 0508002 0503001 0505005 0018 0503005 0503004A 0503007 0503006 0506006 1 0504005 0504009A 0504010 0504008 0504012 0504A00 27
12. r the squeezing kit used the quality of the juice may decrease getting a bitter juice flavour We recommend to switch off the machine when is not going to be use Fig 6 1 2 TROUBLESHOOTING Problem Cause and or solution The display does Lack of electrical current not become lit Fuse burnt out Fig 11 1 Power cable improperly connected Turn on the power switch Fig 6 Humidity in electronic plate Provide dry heat to the plate StoP appears on Cover not properly in place Figs 8 amp 9 the display Tray that holds squeezers out of place Fig 10 The letter A Check to see if frozen oranges are being squeezed appears blinking on Check if peelings have piled up on the tray that holds squeezers the display Check to see if balls have been left un tightened Check to see if peelings are left stuck to the inside of cups To unblock the machine use an Allen key of 5mm which you will find at the right side of the grid Introduce it in the right side lateral hole Fig 21 and with the machine switched off turn the key clockwise till cups are up and the machine is unblocked LOOK OUT before switching the machine make sure that the key is out of the anchorage The cups break Nuts on the cups are improperly tightened Excess of washers under the balls The balls on the tray that holds squeezers are loose The blade is not properly positioned Do not place Dark coloured cups with large Bright coloured balls 080 Oranges are eithe
13. r too small or too large for the cups Blade breakage The blade has been placed over its shaft The balls break The Balls are loose The nuts on the cups are improperly tightened More than two washers have been placed under each ball Oranges are not Washers are missing under balls thoroughly Orange peels are too thin place a maximum of one washer under balls squeezed Oranges dash out The paddle shaft is too dry proceed to grease it Fig 18 from the paddle The machine does The process that must follow to modify the STOP point not stop with cups the electronic plate is the following one in vertical position To disconnect the machine by means of the back switch To connect again simultaneously that STOP is pressed four numbers will appear in the screen With the four numbers in screen it appears 3 seconds press button ON A number from the 0 to the 9 will appear on the left of the screen The shown number corresponds to tenth of second of delay in not operating of the machine for which and if you need to stop the machine you have to select an inferior number than the shown one in screen In order to change this number press ON when the screen shows the number to the left number will change Enabling electronic to memorize this number you will have to wait 5 seconds the screen will show then a number in the central position corresponding to the number of oranges selected Verify that the unemployment point is t
14. ry e remove the cups we recommend that you loosen the fastening screws little and pull outwards they will be released and can then be easily removed e WARNING Do not was the GREY DRIP TRAY Ref 0508008G using hot water or dishwasher at temperature over 40 In case of distortion of the Drip Tray this will not be covered by the guarantee Assembly After everything is washed put it back in place in the following order 1 Screw on the balls is the tray that holds the squeezers Make sure that washers are put in place beforehand and that the balls are properly tightened 2 Check that the rubber bands of the blade are properly in place Figs 19 20 Insert the blade inside the tray Assemble this set machine s three shafts simultaneously Fig 12 Never mount the blade on the tray afterwards When it makes contact with the bottom fit the projecting part of the blade into the front guide Fig 13 3 Place the cups on the shafts and tighten the fastening nuts 4 The cover is put back in place by fitting its clasps into the slots located on both front sides make sure that the clasps fit correctly into the slots Fig 8 y 9 Before starting up the machine make sure that e The tray and blade have been properly fitted into place and screwed down The blade has been properly fitted into place and in the horizontal position The nuts on the cups are properly tightened The correct sets of balls and cups have b
15. tification plate Fig 5 e Use an electrical outlet that is equipped with an effective earth connection This outlet should be used exclusively by the juice extraction machine Do not plug other appliances into the outlet e Before turning on the machine it is recommended that the pieces that will be in contact with juice be cleaned first cups balls blade tray filter and plastic front e Turn on power switch Fig 6 no message appears on the display Fig 7 this means that there is a lack of voltage in this case make sure that you have plugged the machine into a live line and that the power switch is turned on Once this problem has been taken care of one of the following three messages will appear StoP anumber C e Ifthe StoP message appears on the display the machine cannot be started up because the safety system prevents it In this case check the following a The cover is properly in place with its clasps properly fitted inside the slots Fig 8 amp 9 b The tray that holds the squeezer and the blade are properly in place with the fastening screws tightened Fig 10 e lf a number or the letter appears on the display the machine is ready for normal operation 4 srarr up e Once the machine is turned on the display will show a number between 1 and 50 or the letter C The number indicates the quantity of oranges to be squeezed and the letter C means that oranges will be squeezed without interruption
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