IO Manuals & Parts
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1. anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Connect the coiled tubing to the bulk heads red tube to RED label blue tube to BLUE label Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach 3 8 inch 1 0 air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in the parts package Operation Instructions 1 Follow all instructions from chemical manufacturer Place the chemical suction line into a container of pre mixed chemical solution With the discharge trigger handle PSG12 in the closed position open the air inlet valve 14 To start foaming point discharge handle assembly at area you wish to foam and squeeze the trigger handle PSG12 to begin foaming Release the trigger handle to stop foaming While the unit is running and discharging product adjust the needle valve NV1032 NV1032HNDL NV1032SETS located inside the control box as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 2 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of2. L INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS CONTROL BOX ASSEMBLY NV1032HNDL NV1032 R25 SN1414 BVB14 P56 P56K or P56V CV140F S SSA14 HBBEL1417 BLSS SHW3 SSC38 SSC38 QFBH14 QF14P STR14 COILED TUBING AND FAN FOAM WAND ASSEMBLY OPTIONAL COMPONENT WATER SEPARATOR PSG12 12255 PW124 120 CV14QF S ITEM NUMBER WS 20CFM Model Number FI TL AND RELATED UNITS Page 6 7 0421204 User Manual Wall Mounted Twin Line Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PB1211 GSKT 3 32 INCH THICK GSKT WITH PSA PB1211 P GRAY POLY 12 X 11X6 55 POLY BOX SS FOOT PL1211 P 12X11 INCH POLYETHYLENE LID PSG12 1 2 IN POLY SPRAY GUN WITH O RING AND GRAY HANDLE amp 316SS PSGORV PSG12 O RING PW124 120 1 2in BLACK POLY PRO X 4in SCH 120 1 2in MPTOE amp 1 4in FPTOE QF14P MALE CON 1 4in TUBE X 1 4in MPT POLYPROPYLENE QFBH14 BULKHEAD 1 4in TUBE POLYPROPYLENE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL AFR25 AIR FILTER for R25 ABR25 METAL AIR BOWL for R25 RIVSS 18 4 1 8 Stainless Rivet Stainless Mandrel Length 400 Grip Range 188 250 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 VIBRASEAL ORANGE PATCH SHW3 3in
3. LONG COATED WEIGHT SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT SSC38 WORM GEAR CLAMP S S 25 63 5 5030 VEEJET NOZZLE BRASS 5030 STR14 40 MESH SUCTION LINE STRAINER 1 4 MNPT WAAD 75 WADDING FOR PUMP UP FOAMER 3 4in DIA WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S WMS14A 5 16 11 2 STRAIGHT PLASTIC ANCHOR WS 20CFM TSUNAMI WATER SEPARATOR AIR DRYER 20 CFM ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE B103234 10 32 X 3 4 PHIL TRUSS MACH SCR 18 8 B122SS 1 2in S S MALE BY TWIN 170 BARB BH142015 BUTTON HEAD SOCKET CAP 1 4 20 x 1 5 STAINLESS STEEL BKSS BOX KEEPER STAINLESS STEEL BLSS Stainless Steel Latch BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL CT25 25ft COIL 1 4in POLY URETHANE RED BLUE CV14QF S 1 4 INCH TUBE X 1 4 INCH TUBE QUICK FIT SMALL EC14 2 OETIKER CLAMP 13 8 FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available per ft H14BU 1 4in BLUE POLY URETHANE HOSE 14 1 4in ID CLEAR POLYVINYL TUBING Available per ft 3 8 in OD H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per ft HB1438 1 4in MPT X 3 8in HOSE BARB PLASTIC HBB103217 10 32 B4 HOSE BARB HBBEL1417 1 4in L BARBED FITTING NICKEL PLATED HBF1438 1 4in FPT X 3 8in HOSE BARB POLYPRO HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BA
4. RB NV1032 NEEDLE VALVE NV2SV B 6 5 TURN 271390 NV1032HNDL BLACK HANDLE FOR 6737990 NEEDLE VAL NV1032SETS SET SCREW FOR 5890640 HANDLE P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT 20756103 Polypro G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP Model Number AND RELATED UNITS Page 7of 7 0421204
5. USER MANUAL MODEL NUMBER FI TL AND RELATED UNITS Wall Mounted Twin Line Foam Unit English Original Instructions User Manual Wall Mounted Twin Line Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING 6 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the triggle handle in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 2 4 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubrica
6. and strainer STR14 for debris and clean as needed Replace wadding WAAD 75 inside discharge wand as needed Replace wadding by following steps below 1 Unthread wand PW124 120 from trigger handle PSG12 2 Remove the wadding WAAD 75 inside the wand and discard 3 Insert new wadding inside the wand 4 Thread the wand back onto the triggle handle Drain the air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If the air source has a high moisture content you may wish to install a water separator item number WS 20CFM sold separately before the unit Page 4 7 0421204 User Manual Wall Mounted Twin Line Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Check to ensure that the discharge tubing has no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 If the needle valve NV1032 NV1032HNDL NV1032SETS is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve as described in Operation Instruction 4 Make sure proper foaming chemical and concentration are being used Check the wadding WAAD 75 for debris or if mate
7. foam is achieved Model Number AND RELATED UNITS After Use Instructions We recommend flushing the discharge hose and depressurizing the unit after each use 1 2 Place the chemical suction line into a container of water With the unit running squeeze the discharge trigger handle PSG12 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from the system Shut off the air supply to the unit by closing the air inlet valve BVB14 Squeeze the trigger handle PSG12 to relieve any pressure remaining in the unit Release the trigger handle PSG12 after all pressure has been relieved from the unit Store the unit with the trigger handle PSG12 in the closed position Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air supply and depressurized according to the After Use Instructions above Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses and tubing for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator Check the chemical suction line
8. mixed solution Number of products unit can draw from One product Suction line length diameter 8 ft 2 4 m hose with 3 8 in 9 5 mm inside diameter Discharge hose diameter length 25 ft 7 6 m twin line tubing with 1 4 in 6 35 mm outside diameter coiled and bonded Discharge wand tip type Polypropylene trigger handle with 50 fan tip Output distance 4 6 feet 1 2 1 8 m Output volume Flow rate 6 gal min 22 7 1 of foam Less than 2 gal min 7 6 1 Pump seals Santoprene Viton or Kalrez Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number AND RELATED UNITS Page 3 of 7 0421204 User Manual Wall Mounted Twin Line Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 1 2 Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 8 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the 4 screws provided in the parts package Mount the control box to the wall using 4 of the screws and plastic
9. rial is compressed and not allowing chemical solution to flow through Clean or replace as needed as described in Maintenance Instructions air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV14QF S needs to be replaced If foam comes out wet no matter where the needle valve NV1032 NV1032HNDL NV1032SETS is positioned the check valve CV14QF S may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 141 64 to 283 30 l min If the unit operates at a reduced pressure Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer STR14 must always be used Model Number AND RELATED UNITS Page 5 of 7 0421204 User Manual Wall Mounted Twin Line Foam Unit English READ AL
10. tor before the unit Never use unit with hydrocarbons or flammable products PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations Always remember to recycle d F Specifications and parts are subject to change without notice Model Number FI TL AND RELATED UNITS Options Pump Seal Material Santoprene standard FI TL Viton Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e FI TL standard unit with Santoprene pump seals e unit with Viton pump seals Page 2of7 0421204 User Manual Wall Mounted Twin Line Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 3 5 cfm 84 9 1411 Liquid temperature range Chemical compatibility 40 100 F 4 4 37 C Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from pre
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