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1. NOTES PRIMEX 16 SP6R LSC Level Controller User Manual RUN MODE PARAMETERS USER USER DEFAULT FUNCTION VALUE SENSOR on invalid input signal configuration configuration NOTES PRIMEXTM 17 SP6R LSC Level Controller User Manual The SP6R Level Controller is an easy to use micro processor based controller which monitors any 4 20 mA signal lt has six programmable relay out puts that can be used for control and alarm The transducer input zero and span are full configurable A simulation mode allows the user to test the set points and relay operation The controller can be configured for pump up or pump down applications Applications include level monitoring pressure temperature flow and analytical The SP6R Set Point Controller is also available in a NEMA 4X enclosure These units are ideal for replacing float switch or bubbler control systems Call today for more information mE ASSEMBLED IN THE USA Ashland OH 800 363 5842 Lr gt lt Clearwater FL 800 349 1905 Detroit Lakes MN 888 342 5753 WWW PRIMEXCONTROLS COM Milford OH 513 831 9959 2013 SJE Rhombus PN 1038548A PRIMEX is a trademark of SJE Rhombus
2. power supply Do not touch live wires Stay as far as possible from high voltage cables and power equipment Leave a minimum of 10 mm space for ventilation between the top and bottom edges of the control ler and enclosure walls EXPLOSION OR FIRE HAZARD Do not use this product with flammable liquids Do not install in hazardous locations as defined by National Electrical Code ANSI NFPA 70 PRIMEX 4 SP6R LSC Level Controller User Manual INSTALLATION amp DIMENSIONAL DATA TOP VIEW s 218 PANEL CUT OUT 222 FIGURE 1 Dimensions and panel cut out Dimensions are indicative and may be subject to change without notification PRIMEXTM 5 SP6R LSC Level Controller User Manual SUl penop no lt PII ww 94 2 Y e 6 e e 0 6 e 6 0 o 6 6 e oe 0 o 6 0 0 o o 0 o o o o e o o o 6 0 o o o o o 0 oo o o o 9 6 O 0 o oo o o o o o 0 o o oo o o O0 0 0 o o 6 O o 0 o 0 o o ooo o o o o o o 0 O 6 o ooo 0 0 6 0 0 9 0 0 HATIOHINOO 16 LIN JS 1 H9d5S ALVIdWIWAL LNO 113 THNVd SP6R LSC Level Controller User Manual PRIMEX INSTALLATION amp DIMENSIONAL DATA Pump Status Input Connector a 2 Relay Output Terminal Blocks 2 Wire 4 20 mA Transducer Input P3 24 VDC Control Power P1 2 pins only Mounti
3. AY Eight character alpha numeric LED for process value and program parameters POWER 24 VDC 10 200 mA nominal 400 mA max OPERATING TEMPERATURE 150C to 70 C 0 F to 1500F at up to 0 90 RH non condensing ENCLOSURE RATING Front Panel IEC Standard IP54 with additional gasket for indoor use Rear Case IEC Standard IP20 BAR GRAPH 20 segment bar graph display for process value Each bar represents 5 of full scale PRIMEX 2 SP6R LSC Level Controller User Manual SP6R LSC LEVEL CONTROLLER INTRODUCTION ih SPGR LSC High Level Lag Pump Seal Fail Lead Pump Over Temp Low Level The SP6R LSC Duplex Lift Station Controller monitors the level in the wet well and controls the operation of one or two pumps In addition it also monitors the pump run pump seal failure and pump over temperature status The con troller has a built in alternator run time meters cycle counters and a level simulator Level can be moni tored via a submersible transducer or any other 4 20 mA device The controller can be configured for pump down or pump up applications The standard SP6R LSC lift station controller kit contains see Figure 2 on page 5 of this manual one SP6R LSC lift station controller two mounting brackets for panel mounting atwo pin power supply connector block a five pin transducer connector block two 6 pin relay output connector blocks a 12 pin pump status input connector block The SP6R LSC
4. D SIGNAL common 24 VDC n SIGNAL lt SHIELD Yal COMMON S S FIGURE 6 Loop Powered Transducer FIGURE 7 Self Powered Signal Connection Connection PRIMEX 9 SP6R LSC Level Controller User Manual 4 PUMP STATUS CONNECTIONS Dry contacts use potential free contacts only for pump status inputs WARNING Equipment damage will result if any voltage is connected to the input terminals 23 45 6 7 8 9 10 11 12 DSDSDDDSDSOE sa Motor starters auxiliary contacts FIGURE 4 Pump Status connections 5 OUTPUT RELAY CONNECTIONS Thermal switches in motor winding Normally closed open on over temperature xw Seal fail contact from seal fail module Do not connect if mois ture sensing probe is not available in the pump Seal fail module must be approved by pump manufacturer The relay outputs are rated up to 10 A resistive at 240 VAC fuse protection is required indi vidually or as a group OUTPUT OUTPUT2 120 VAC H O BEACUN SURGE SUPPRESSOR Sy on out 5 6 X00 ui VU LA wx T T THERMAL OVERL
5. N4X version includes a controller mounted in a NEMA 4X enclosure These units are ideal for replacing float switch or bubbler control systems PRIMEXTM 3 SP6R LSC Level Controller User Manual AWARNINGS Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the proce dures or operations given Failure to follow these precautions could result in serious injury or death Keep these instructions with warranty after installation This product must be installed in accordance with National Electrical Code ANSI NFPA 70 so as to prevent moisture from entering or accumulating within the controller housing See additional specifications on page 14 of this manual AWARNING ELECTRICAL SHOCK HAZARD Disconnect power before installing or servicing this product A qualified service person must install and service this product according to applicable electrical codes Do not install in area with excessive or conductive dust corrosive or flammable gas moisture or rain excessive heat regular impact shocks or excessive vibration Do not place in water or let water leak onto the controller Do not allow debris to fall inside the unit during installation Double check all the wiring before turning on the
6. OAD MOTOR STARTER SURGE SUPPRESSOR aol OL2 o FIGURE 5 Typical Output Relay connections PRIMEX M THERMAL OVERLOAD b MOTOR STARTER SP6R LSC Level Controller User Manual PRIMEXTM FUNCTION KEYS DISPLAYS CO High Level Seal Fail Lag Pump Over Temp O Lead Pump O Low Level LEVEL BAR GRAPH LEVEL KEYPAD RESET STATUS 20 segment bar DISPLAY Arrow keys are Alarms can 4 LEDs indicating graph display for Eight character used to navi be configured low level alarm process value alpha numeric gate through to latch until high level alarm Each bar repre LED for process configura 106 fault reset and lead lag pump Sents 5 of ful value display tion foradjust button is called to run scale and program ing set points pressed parameters PUMP STATUS DISPLAY Indicators for each pump run seal fail and over temperature indicators LEFT AND RIGHT ARROW KEYS are used to navigate through the menu items These arrow keys can also be used to back out when in editing and simulation mode ENTER KEY is used for selecting a menu item for editing This key is also used after a value has been edited to store in memory UP AND DOWN ARROW KEYS are used to increase or decrease the current value being edited RESET BUTTON is used to clear pump faults that are no longer active NOTE The display automatically returns to level after 20 sec
7. ed oe ai e CONTROLLER User Manual DUPLEX LUFT STATION CONTROL BAR GRAPH 4 20 MA INPUT AUTOMATIC ALTERNATION MOTOR STATUS LEDS uum Ashland OH ill 2 Detroit Lakes MN WWW PRIMEXCONTROLS COM Milford OH 800 363 5842 800 349 1905 888 342 5753 513 831 9959 PRIMEX TABLE OF CONTENTS Specifications NITET eee eee lists lR ls T iA T Installation amp Dimension Electrical Connections Function Keys Displays Setting Up Levels and Simulation Configuration _ _ Configuration Mode Run Mode Parameters PRIMEX MUNICIPAL WATER CONTROL SOLUTIONS WWW PRIMEXCONTROLS COM SP6R LSC Level Controller User Manual SPECIFICATIONS INPUT TYPE 4 20 mA signal INPUT IMPEDANCE 100 ohms INPUT RESOLUTION 12 bits 0 1 of full scale SAMPLING CYCLE TIME 100 mS AVERAGING 8 consecutive samples ACCURACY 0 5 of full scale EXCITATION VOLTAGE 24 VDC 30 mA available for loop powered transducers RELAY OUTPUTS Four programmable relay outputs with LED indication Form C SPDT contacts rated at 10A at 240 VAC LEVEL DISPL
8. elay and it will remain ON until the level drops below the set point the PUMP W mode is used for pump down or emptying applica tions In PUMP A mode the relays turn ON as the level drops below the set points and remains ON until the level rises above the set point the PUMP A mode is used for pump up or filling applications RUN SIG USED UNUSED RES CTRS PRIMEXTM USED UNUSED The pump run indication LEDs are dependent on input signals 1 2 3 4 from motor starter auxiliary contacts The pump run indication LEDs are on when the output relays for pump control are energized RESET ALL COUNTERS Enter 12 in this field and all counters will be reset to zero 14 SP6R LSC Level Controller User Manual PRIMEXTM J Y UNITS H v v HISTER OFFSET 5 v LAG THR SEAL FLT LOLA THERMAL gt HI ALARN LOES 0 ALARA MODE r RUN SIG 21 m En lt w lt lt UNITS LEVEL DISPLAY gt HOLD BOTH ARROW KEYS FOR 3 SECONDS om nse Geom FIGURE 9 Use the arrow keys to navigate through these menu items NOTE Eight 8 seconds of inactivity no keys pressed will terminate the con figuration menu and exit back to the run menu SP6R LSC Level Controller User Manual CONFIGURATION MODE PARAMETERS DEFAULT USER ui ALARA AUTO RST MANUAL LO BLBRR AUTO RST MANUAL RUN SIG USED UNUSED UNUSED
9. ng Bracket Mounting Bracket FIGURE 2 Standard SP6R LSC duplex lift station controller kit PRIMEX 7 SP6R LSC Level Controller User Manual ELECTRICAL CONNECTION D n STATUS PUMP 2 STATUS e PUMP 1 INPUTS 4 20mA 1 2 3 4 5 SENSOR lt PUMP 1 LOW HIGH PUMP 2 RUN LEVEL LEVEL RUN o o oz oz 3 6 2 5 S2 OUTPUT 1 OUTPUT 2 96 FIGURE 3 Wiring diagram back view with a submersible pressure transducer 1 POWER Connect power to terminal 1 and 2 the unit requires 24 VDC 10 2 SENSOR LOOP POWERED TRANSDUCER For loop powered transducers 2 wire connect power conductor to terminal 1 and 2 If the cable is pro tected with an overall shield connect the shield to terminal 3 Terminal 4 and 5 must be connected if an output follower is not required If no valid input is present the controller will flash SENSOR and all outputs will be de energized except the high level alarm SELF POWERED SIGNAL TRANSDUCER Connect to terminal 2 and 4 and shield to terminal 3 NOTE To avoid ground loops the shield of the signal cable must only be grounded at one end PRIMEXTM 8 SP6R LSC Level Controller User Manual n SIGNAL SHIEL
10. onds of inactivity regardless of where it was left Pressing once will increment the current value by one unit Pressing and holding will begin repeatedly incrementing after a short delay If the operator continues to hold the key the value continues to increment at a faster rate 11 SP6R LSC Level Controller User Manual SETTING UP LEVELS LEVEL DISPLAY FLASHING LU LEVEL Y OL ra i a S ane v 1 i gt v STAR LD gt v STAR LAG gt v HI LEVEL SELECT EDIT STORE LO LEVEL Low level alarm set point STOP LD Stop lead pump level set point ETI HR STOP LAG Stop lag pump level set point or p lag pump p ETA2 HR STAR LD Start lead pump level set point gt HI LEVEL High level alarm set point ECT gt Y te gt Y SIMULATE Y FS FIGURE 8 Example of how to move 53 EP E LEVEL DISPLAY from level display screen ALTERNAT AUTO 1 2 2 1 alternation selector PRIMEXTM 12 SP6R LSC Level Controller User Manual CONFIGURATION To enter the configuration mode simultaneously press the LEFT and RIGHT arrow key and hold for three 3 seconds with the unit pow ered ON NOTE Eight 8 seconds of inactivity no keys pressed will terminate the configuration menu and exit back to the run menu The first item in the configuration menu is the UNITS selection Use the LEFT or RIGHT arrow keys to navigate through all the items in thi
11. ould be zero If it is not add or subtract negative a value to bring the display to zero Check the level readout to verify if it is zero If not try to change the offset again Delay timer before starting lag pump Set from one second to 600 seconds LED ONLY LOCKOUT LAG ONLY In the event of a seal failure the pump will still be allowed to run and the seal fail light will turn on Pump will not be allowed to run and light will turn on Pump with a seal fail is only allowed to run in a lag situation Seal fail light will turn on AUTO RST MANUAL The pump will shut down on over temperature but will be allowed to run again if the pump cools down and the fault clears The pump will shut down on over temperature and will not be allowed to run until the fault clears and the RESET button is pressed by the operator 14 SP6R LSC Level Controller User Manual HI ALARM AUTO RST MANUAL LO ALARM AUTO RST MANUAL AUTO RST MANUAL The high level alarm is automatically cleared as the level drops below the HI ALARM set point The alarm will remain on until the RESET button is pressed by the operator AUTO RST MANUAL The low level alarm is automatically cleared as the level rises above the LO ALARM set point The alarm will remain on until the RESET button is pressed by the operator MODE In PUMP V mode as the level value rises above a set point the controller will switch ON the corresponding output r
12. s menu UNITS Select the unit of measure display after the process value FT Feet IN Inches CM Centimeters M Meters 96 Percentage NONE Blank No Units Displayed When you are at the item you wish to edit press the ENTER key and the original value for the item selected will flash Use the UP and DOWN arrow keys to change to your desired value and press ENTER NOTE The edited value will not be saved until the ENTER key is pressed 4 mA Set the value displayed when the signal value is equal to 4mA zero The default value is zero 20 mA Set the value displayed when the signal value is equal to 20mA span The default value is 10 0 BAR MIN This value set the level for which all bars on the bar graph will turn OFF BAR MAX This value set the level for which all bars on the bar graph will turn ON PRIMEX 13 SP6R LSC Level Controller User Manual MODE PUMP DOWN MODE PUMP UP HYSTERISYS SP HYSTERISYS ON ON OFF OFF FIGURE 5 HYSTER OFFSET LAG TMR SEAL FLT LED ONLY LOCK OUT LAG ONLY THERMAL AUTO RST MANUAL PRIMEXTM hysteresis This value will maintain the output on until the process value falls under the set point hysteresis value An offset value can be added or subtracted to bring the display value to zero at atmospheric pressure If you are using a submersible pressure transducer the level readout at atmos pheric pressure out of the wet well sh

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