User Manual Conveyor belts Motor-belts Wall-mount-belts
Contents
1. 3m or 6m frame length per provided with max 6 coupling vario or freq inverter share parts depending on the belt Trough belt Supports are always custom Fixed or vario with mechanical Different sizes on request made vario or freq inverter All belts are equipped with a linear guide string Belts with a witdh of gt 400 mm are equipped with two linear guide strings Other specifications possible on request 1 1 Type plate 5 The type plate is placed onto the main cabinet door Partner in Growing Westeinde 4 2211 XP Noorwijkerhout Nederland www javo eu info javo eu n dS sjer mE Ca he at Version 2014 1 2 4 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and2. Place side guides if necessary Contact Javo BV to discuss possible guides Version 2014 1 2 7 TAVO 7 Partner in Growing User Manual Javo Conveyor belts 3 Description of the machine 3 1 Motor belts A motor belt is a conveyor belt which is driven by one motor The motor can be driven directly or driven with a Vario A Vario can be a mechanical or frequency inverter driven There are different lengths widths and heights possible A motor belt is dependent on the chosen model equipped with a main switch or a control panel with frequency inverter and switch If a mechanical vario is chosen the belt speed can be adjusted with the knob on the vario 3 2 Wall mount belts A wall mount belt is a conveyor belt which is driven by one or two motors depending on the length of the belt The motor can be powered directly or powered by a frequency inverter There are different lengths widths and heights possible The surface of the belt is supported by rollers to minimize torque A wall mount belt is dependent on the chosen model equipped with a main switch or a control panel with frequency inverter and main switch 3 3 Coupling belts A coupling belt is a conveyor belt which is driven by one motor The motor can be driven directly or driven with a Vario A Vario can be a mechanical or frequency inverter driven There are different lengths widths and heights possible A coupling belt is dependent on the chosen model equ
3. and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be serviced and repaired by qualified personell only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2014 1 2 5 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts 2 2 Explanation of icons and symbols Read and understand this manual before
4. from moving parts of the machine Wear appropriate As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly 6 1 Start In the simplest version only a main switch is placed for turning the belt on off Expanded versions can have a mechanical vario or frequency inverter to set the speed The mechanical vario has a knob for setting the speed When a frequency inverter is placed follow the instructions of the frequency inverter manual to adjust the speed 6 2 Stop Stop procedure 1 Switch off the main switch 6 3 Emergency stop when present Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved 2 Pullthe red emergency stop button to reset 3 Press the blue reset button 4 Press the green button on the control panel to start the machine Version 2014 1 2 13 TAVO C Partner in Growing User Manual Javo Conveyor belts 7 Maintenance Follow all instructions described in
5. if not directly supplied by Javo f BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2014 1 2 1 7TAVa 7 1 8 9 Partner in Growing User Manual Javo Conveyor belts Inhoudsopgave Technical Specifications and tolerances cescscecsccscsceccccscsceccccecscncsceccecscsceccccscsceccececscscessecscscscesescecscesessecs 3 1 1 OGY 6 E c ee E E S E A E I ETE ee ee E E E ee ee re ee 4 SOV E EEE E 5 2 1 FO WISN WG cosa acinbatecetaeana sae E E banenadenetennconser oeeceecienan E E E ideas 5 2 2 EXD aN ALOMOr ICONS and SV 00 IS seere EEA 6 2 3 FR E EEE E E E EEEE EEN EE ET EEE E EEA A PEE AE E E NE E E 7 2 4 Entrapment of fingers between two conveyor belts sessssessensssrenesrressrreresrrressreressrerssreressrerssrereserereseeresene 7 2 5 FAUNE ODEO r E E EE 7 Description of the machine sesessesessesessssesssoesseoesssossssosssessssesssoess
6. its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited gt gt gt gt Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Power consumption Weight Length x width x height Material construction Material conveyor belt PU smooth belt PVC friction belt Blue belt surface for vision applications Fixed speed Variable speed Year of construction Type product Other possible in consolation Version 2014 1 2 3 TAVO wy Partner in Growing User Manual Javo Conveyor belts Belt type Implementation Drive hength Motor belt Motor under 0 18 KW Fixed or vario with mechanical Verschillende maten op vario or freq inverter aanvraag mogelijk standaard Motor Motor side 0 37 KW sid 0 37 KW Fixed or freq inverter framelengte 1 2 3 6 meter lang Motor side 0 37 KW OA2 Fixed or freq inverter Larger en 150 200 250 400 mm breed drive roller for grip Motor side 0 37 KW OA3 Fixed or freq inverter Larger drive roller for grip motor placement possible at all places Wall mount Depending on the length may Fixed or freq inverter Max 100 m met 1 aandrijving belt be driven on both sides max 500 m met 2 aandrijvingen Coupling 1 driven main part may be Fixed or vario with mechanical
7. this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals Machine Day Check if moving parts are functioning correctly and not clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged parts repaired b
8. 7AVO Ww Partner in Growing User Manual Original document version 2014 1 2 Conveyor belts Type Motor belts Wall mount belts Coupling belts Trough belts Javo BV PO Box 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details
9. echanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2014 1 2 10 TAVO wy Partner in Growing User Manual Javo Conveyor belts 5 Mounting installation and commissioning Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe inst
10. efore use Check tension See section Mounting installation and commisioning Test the safety circuit See section Test safety circuit Version 2014 1 2 14 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts 7 2 Fault list Motor fault The motor hums and takes too much power Thermal fuses are blown Belt is not moving Machine does not start Possiblecause _ Action Solution mains voltage deviates more than Provide the correct voltage 10 of the rated motor voltage oo high cooling air temperature Provide cool air oor cable connection lown fuse Too little cooling air caused by a clogged cooling air passage Defect winding Motor fault check the cable connection and repair if necessary Replace fuse Ensure proper inlet and outlet of the cooling air Repair or replace the motor winding Contact a mechanic Motor is connected incorrectly Connect the motor correct The motor or drive is not functioning Pretension of the belt is too low belt slips Emergency stop button is not pulled mergency stop button not reset Breaker tripped in main cabinet Cable length too large causing voltage loss Voltage fluctuations caused by other devices on the same group A second machine in line is not ready Check motor and drive mechanism Adjust belt tension Pull Emergency Stop button and reset the safety circuit by pressing the reset button Reset the safety circuit by pre
11. ieg ane es eewanee seu eutpuaiaonss 16 7 4 PEP a E E E onuce nesses dedgutervowetentseteines 16 7 5 JAVON E ae e E E E E E E E AE E E 16 7 6 C stomer suppor ana AAV C aren et Creer E EE 16 Disposal Of Machine or machine parts sessssesessessssesesseoesseossosossssoessesssoesssoesssoecssoessssessssesssosossesossosessoseee 16 EG conformity stateme Mt occccesscacsnssiechesncienenasteosnsuesuessenasvdesunwicnavasauoseauaaendeadedensnest OEK 17 Version 2014 1 2 2 TAVO wy Partner in Growing User Manual Javo Conveyor belts 1 Technical specifications and tolerances This machine is intended to be used for automatic transport of pots trays or substrate only This machine is meant for processing pots substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and
12. in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is not suitable to be used outside Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available
13. ipped with a main switch or a control panel with frequency inverter and main switch If a mechanical vario is chosen the belt speed can be adjusted with the knob on the vario A coupling belt consists of one main section with motor drive and up to 6 coupling parts depending on belt load without motor drive The coupling parts are connected with the main section For this the driving lees shaft is coupled and the coupling part is placed in the recess of the previous portion so that the conveyor belts are placed at the same height sf These belts are widely used for temporary transportation lines in the greenhouse 3 4 Trough belts A trough belt is a conveyor belt which is driven by one motor The motor can be driven directly or driven with a Vario A Vario can be a mechanical or frequency inverter driven There are different lengths widths and heights possible Actuation is often steered from a substrate bunker system which can automatically start belts A trough belt is dependent on the chosen model equipped with a main switch or a control panel with frequency inverter and main switch If there is a mechanical vario chosen the belt speed can be adjusted with the knob on the vario Version 2014 1 2 8 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts Trough belts are used for transporting substrate that is deposited directly into the Trough band Transport is often over long distances It is
14. onnect the power cable 2 Start the conveyor a Turn on the main switch Check the direction of rotation Turn off the main switch 5 When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel n i Note All the conveyors with the exception of the trough belts can work with both a pulling and with a pressing drive With a pulling drive more weight can be moved and the belt will be less likely to slip 5 5 Check conveyor tension Check the conveyor belt tension before you start working with the machine Procedure 1 Check the conveyor belt tension The correct tension is obtained when the belt in the middle deflects just a little dependent on the length of the belt 2 Adjust the belt tension if necessary a The tension can be adjusted by simultaneously turning the bolts on both sides of the belt A b Tighten the four screws B to the block bearings At wall mount belts the tensioner is placed in a different position Pull the roll to the end of the belt to tighten the belt Version 2014 1 2 12 TAVO C Partner in Growing User Manual Javo Conveyor belts 6 Operation Follow all instructions described in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes Keep hands hair loose clothing and or jewelry away
15. possible to provide scrapers which scrape adherent substrate of the Trough belts A dust chamber under belt and a cover plate over the belt to prevent dehydration of substrate can also be supplied 3 5 Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Code Specifications S A string loop is used where an angled branch is to be realized with product direction as shown here With opposite product direction it is usually sufficient to place a guide rod 3 6 Operation This machine is intended for transporting pots or trays or transporting substrate automatically only This machine is intended for processing pots trays substrate and other materials that are described in this manual only 3 7 Machine workstations This machine has operator places at the conveyor belt 3 8 Controls The motor is controlled via the control panel The simplest version only has a switch for on off of the belt Expanded versions can have a mechanical vario or frequency inverter with which the speed can be set The machine is equipped with an emergency stop button Op de machine zijn depending on the version Version 2014 1 2 9 TAVO wy Partner in Growing User Manual Javo Conveyor belts 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo m
16. questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2014 1 2 16 TAVO wy Partner in Growing User Manual Javo Conveyor belts 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A CE Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Conveyor belt Type EE E is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized ETE Harmonized e definition definition European standard European standard NEN EN ISO eatery ol macnimery Basic Goncepts NeRisOmR ian safetyof madine Riskassessm nt Part2 general principles for design Part 1 Basie terminology methodology 2 2010 Practical guidance and examples of methods Safety of machinery Electrical equipment of machines Part 1 ee General requirements The Netherlands Noordwijkerhout Cees Bouwmeester October 2014 Director 12100 2010 Version 2014 1 2 17
17. ructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities air power substrate etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2014 1 2 11 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts 5 4 Check rotation direction Check the rotation direction before you start working with the machine Procedure 1 C
18. ssessssessssesssssoesssossossssoesssossssossssossssoesssseoe 8 3 1 Moore ES sea E E E E E E 8 3 2 AE AEDA OS h EE E E EE EEE E EEE E E E PE EE E EEA EEE E E E EE EE 8 3 3 COUDIME SEES a E ee oe ee ere ee ere 8 3 4 Trous oe 9 oc ener nee en nen orto ne me ce wen ee ee een re ee ee ee ee eee eee eee ee eee 8 3 5 OPON e E E ort semuenedeaicbeou divers E hoiecoteenstaanteoens 9 3 6 Operae S E A onan ene en ae 9 3 7 Machine NOK red C1 INS cis ea n A E AE E E O E anna EAE N N EE E 9 3 8 Bo ELS e E E E E A A A A E A A E E E A 9 TAVIS DOU carrear E EEN AE A E E E E OSE EE EE 10 Mounting installation and commissioning sessesessesossesssoesssoesssoessssesesoesssoesssosossosssessssesesssossssosessossesoseee 11 5 1 POCEO en E E E E E E anaes 11 5 2 Facilities to take care of by the SCP greece cecaecnsce dann seveemesosen ance er o EE ETE TEE 11 53 Monine 7 CONROE NS eects crea a E EE E oseuaan EEEE neeeondeseoun ENES 11 5 4 CHECK Oba OTOR CUO er E E E EE 12 5 5 COCK CONV EV OF TENSION ccrta ri E O E E ANS 12 ODore EEE EE E E E E 13 6 1 Se A A E EE AE E E E E E EE EE E E ET EEE E E T E 13 6 2 OO es gas ere pas E A A A E E E A A A E 13 6 3 Emergency stop when present Renan ee nee nee eee en ne nee eee ee oe eee eee eee ee eee 13 VINTON ANG E aara A tenance E A AE A E E 14 7 1 Preventive MaintenaNCE eee eee eee ne eee rece rer terre ee ner ee ee ee 14 7 2 F UIC IST E E E A A E E E E A A A E E endure E E 15 7 3 Drw eea EE ase r E E E E Ve ra te
19. ssing the reset button See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem Reduce cable length Ensure the correct voltage Turn off other devices Check second machine Version 2014 1 2 15 TAVO wy Partner in Growing User Manual Javo Conveyor belts 7 3 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 4 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 5 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 6 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any
20. using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning A Important points and or instructions regarding safety and or injury prevention are marked with this warning sign iN Dangerous electrical voltage ATA Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewelry nearby moving parts of the machine Trespassing wo Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Symbols that may be present on this machine Direction of movement Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2014 1 2 6 7TAVa 7 Partner in Growing User Manual Javo Conveyor belts 2 3 Risks A This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 4 Entrapment of fingers between two conveyor belts Make sure that belts do not run towards each other 2 5 Falling objects View the seriousness of falling objects in relation to the weight and geometry of the object
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