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Model UP550 Program Controller User`s Manual for

1. oo PES Ca vores He IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 13 8 Press the key once to display the 11 Calibration has ended successfully when parameter V AT the indication changes from ON to OFF MENU UPMD VALV 1 valve automatic adjust MENU UPMD VALV H VAT valve automatic adjust SETUP V AT OFF DAA verma Jeon fese Go to step 13 12 Calibration has ended unsuccessfully if the indication changes from ON to ERR Check the feedback input wiring and carry ee AH out automatic calibration again valve automatic adjust 9 MENU UPMD VALV 1 valve automatic adjust V AT SETUP V AT TAA 10 Press the 5 key once The controller automatically calibrates the valve position fully open or closed MENU UPMD VALV 1 valve automatic adjust SETUP VAT ON UPSSO 13 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp or LOC lamp ON a WPT Noa RUN Bee Ty lle ag 708 E oooo n DEE SF 2 7 N BEZE gt a Fa o 2 0 SP2 0 0 C PTNO 0 SEGNO 0 0 RCY 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt
2. Instruction cD Manual Model UP550 REEN Program Controller User s Manual for Cascade Control IM 05E01C02 44E YOKOGAWA IM 05E01C02 44E Yokogawa M amp C Corporation 1st Edition lt Toc gt lt Rev gt l introduction Thank you for purchasing the UP550 program controller E How to Use the Manuals Setup 1 Installation Describes the tasks installation wiring and others required to make the controller ready for operations Basic operation 2 Initial Settings Describes examples of setting PV input types and control output types Making settings described herein and program creation in 3 Programming allows you to carry out basic control Program creation 3 Programming Describes examples of creating basic programs The use of the program pattern setup charts included in the 3 7 Program Pattern Setup Charts is recommended General understand 3 5 Program Parameter Map Contains a parameter map that serves as a guide to ing of programming 3 6 Lists of Program Parameters creating programs Also includes a brief explanation operations of the functions of program parameters Operating 4 Operations Describes key operation sequences For operation procedures control through external contact inputs see and troubleshooting 1 5 Terminal Wiring Diagrams Brief operation 6 1 Parameter Map Contains the parameter map used as a guideline for setting parameters Function description 6 2
3. OO E ict euts gt amp Ca oO 2 0 nS OB Oc O OK Main menu PARA SP SET SET lt lt t lt lt lalol elol oln o gt b bab 913 S S S S S S talalalalofefofo t S S S F Fj titi lt 3 TIT N dlls elza 219 gt S Zn eZ kiala laannan gt amp Q 2 O O C E 09 _ e ab 4 _ 9 a 4 C 4 O 2 E ab Q io ab C ep ab gt lt _ Cc O C io 2 gt amp Q RA O O Cc E ab i _ ab z 4 _ 4 a ca Cc C ab O O gt ab lt OW b C O 0p op _ A 1st Edition May 31 2000 00 IM 05E01C02 44E lt Toc gt lt 6 Parameters gt 6 5 SET Press the key once Press the DISP key once Press the A or 7 key once v J O z C S2 DO2 RST SMP UNI1 SMEC C S4 DO4 HOLD RL1 C 85 DOG A M1 A M2 Z V O JJ oO U U0 U0 U0 U 4 4 sl alaic Q Z Z Z Z Z gt I oln gt o op UO U ow M 09 L co D gJ ep oO lt lt s lt G G G a J Ww C ze o a vi D Note The parameter items shown on the TEST submenu of the setup parameter setting display are to be used by Yokogawa service personnel to check the controller functions User cannot set or change these parameters 1 Submenu R48
4. Lithium battery for backup About 10 years rated Alarm output relays About 100 000 more ON OFF operations or with resistance load Control output relays About 100 000 more ON OFF operations or with resistance load If any of these parts except control output relays cause a controller failure due to deterio ration contact your dealer for replacement at your cost Control output relays can be replaced by yourself SEE ALSO 5 2 5 Replacing Control Output Relays for how to replace the control output relays IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 8 5 2 5 Replacing Control Output Relays This subsection describes how to replace the control output relays The replacement must be performed by an engineer qualified for the work Always turn off the power before starting the work in order to avoid electric shock Do not pull out the internal unit for any other purpose other than to replace the control CAUTION output relays 1 Insert a flat blade screwdriver tip width of 6 mm is recommended into the opening with the tip in parallel with the front panel and then turn the screwdriver gently Take this procedure to four openings 1 2 3 and 4 see the figure below on the upper and lower parts of the bezel in order The bezel slightly moves forward from the housing 2 Push up the center of the bottom gasket of bezel by a finger to release the latch
5. Open unlit SP Open unlit SP Alarm setpoint The following alarm types are u 25 65 26 66 21 67 Sensor grounding alarm Fault diagnosis output Note 1 FAIL output Note 2 Note 1 The fault diagnosis output turns on with stand by actions while codes 11 to 20 51 to 60 are Alarm type code Alarm type code Alarm action Contact opens if alarm occurs Contact closes if alarm occurs Contact opens if alarm occurs Contact closes if alarm occurs Alarm type Open close shows status of relay contact and lit and unlit shows status of lamp Hysteresis lt Open lit E Deviation De energized on deviation low limit alarm i PV Seo Target SP Hysteresis P Open pe wet unlit Hysteresis P PV Closed lit Deviation setpoint q lt ea Target SP Closed Deviation high and low limits Hysteresis Gigggg Hysteresis 3 lit Deviation setpoint PV qa Target SP Open unlit Open unlit Deviation within high and low limits Hysteresis q i Open lit A PV Alarm setpoint De energized on PV high limit Closed unlit Hysteresis _ _ _P Open lit I Alarm setpoint De energized on PV low limit Closed unlit lt ___ PV Hysteresis lt gt Closed lit Output high limit Open unlit A Output valu
6. TAEA 36 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 min Setpoint 0h00 MENU PROG PRG 30 time event 1 ON time changing ON1 0h00 ECEE setpoint MENU PROG PRG 30 time event 1 ON time ON1 0h00 SES Ae IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt Time of Time Event parameter OFF1 MENU PROG PRG 31 time event 1 OFF time OFF1 OFF Ses ca aS 39 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 31 time event 1 OFF time changing OFF1 1h20 en cs ena ae MENU PROG PRG 31 time event 1 OFF time OFF1 1h20 Event Number parameter EV2 MENU PROG PRG 32 event 2 no select SAN Junction Code parameter JC for segment 2 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select lt 3 Programming gt 3 9 Target Setpoint parameter for segment 3 At this point the PV display shows 01 03 the first two digits denote the pattern number and the last two digits the segment number
7. l Mope l Disp A et RUN Reser PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 4 26 lt 4 Operations gt 4 14 Switching to Local mode LOCAL of Primary loop Operation The controller can be switched to local mode operation when it is in program operation or in a RESET mode The following operating procedure switches the controller to local mode operation during program operation 1 E PRG or RST lamp ON 2 3 el 03 DHLD 04 QLoc AL MAN V YOKOGAMA se IY RS x PRIAg SP1 oo UPES DEANA E Bring the current display for program operation into view Indicates the controller is running on segment 1 40 0 SEGNO 1 3 RCY 0 0 PTNO 1 TM 0h14 Press the key several times to display the LOC ON mode parameter Blinks during change hs MODE DISPLAY 3 wone ose KA local drive switch na PPT Nod RUN RESET Loc a AIN S m l l z ofl ooo TAP 3 Re al o oo Rio The symbol L represents a local setpoint 90 0 C SEGNO 0 3 RCY 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 27 4 15 Changing Setpoint during Local mode of Primar
8. lt Toc gt 21 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to Deviation high and low limits Alarm setpoint 7 MENU PROG PRG 30 PV event 1 type changing URSS DEAE WPT No wrrno run freser SET ENT setpoint MENU PROG PRG 30 PV event 1 type Lea aI Event AA parameter PE1 MENU PROG PRG 31 PV event 1 set point 24 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 5 0 C MENU PROG PRG 31 PV event 1 set point changing C UPS DAAE WPT No wrrno run freser SET ENT setpoint MENU PROG PRG 31 PV event 1 set point 5s IIIA lt 3 Programming gt 3 Event iar a parameter EV2 MENU PROG PRG 32 event 2 no select Les PIA ermal 2 Press the f key once to display the Junction Code parameter JC for segment 1 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select LET aA 28 Press the 5 key once to display the Target Setpoint parameter TSP1 for segment 2 The setpoint of this parameter is not changed in this example At this point the PV display
9. 9600 bps 11 i 24 SDA gt Secondary PV input m gt 40 o om lt lt iji i 12 25 RDB a Auxiliary analog input 5 zonama Q 13 1 26 RDA _ oF on B JOm Specify in a range of 7 1 5 V DC 0 2 V DC mvV V input Position proportional control output 27 SG 2210Y DC 1 Note Connecting a 250 Q resistor to the terminals is l optional Relay contact output Feedback input Default 1 5 V DC 12 lt Model X010 250 2 resistor with M3 5 crimp on terminal 1 i _ l lugs H 0 ac ee ESE 448 O 47 A tsas Direct 41 13 O NOTE L 490 3 _ 46 2 D wy Installation category overvoltage category II IEC1010 1 Reverse 2 62 2 N COM 50 45 100 an acne eo Ua OTE REIT 2 o Retransmission output 1 PV retransmission is configured at factory ontact rating esistance to 2 30 V DC 3 A resistance load 7 B before shipment Power supply 45 14 __ 4 20 mA DC Power supp ZXCAUTION 7 eee L 1 Before carrying out wiring turn off the power Retransmission 5 g to the controller and check that cables to be 7 7 output 2 A connected are not alive with a tester or the like Default Unspecified Default 4 20 mA DC Load resistance 600 Q or less N 9 because there is a possibility of electric shock retransmission type 15 V DC loop power supply If 15 V DC loop power supply is used 16 retransmission output 1 cannot be used a Aa ae i eo O EO rer 14
10. Hysteresis PV value Direct reverse action REVERSE 0 reverse action DIRECT 1 direct action REVERSE 0 switching Control output Reverse a7 Direct i Deviation PV SP Cooling side 0 0 to 999 9 of secondary PV input range 5 0 proportional band Cooling side ON OFF control applies when 0 0 Cooling side integral OFF 1 to 6000 sec 240 sec time Cooling side derivative OFF 1 to 6000 sec 60 sec ieee Oe Cooling side ON OFF 0 0 to 100 0 0 5 control hysteresis 3 B Dead band In heating cooling control 100 0 to 50 0 0 In position proportional PID control 1 0 to 10 0 e When performing heating cooling control setting any positive value prohibits both the heating and cooling outputs from turning on setting any negative value allows both the heating and cooling outputs to turn on and setting a value of zero either the heating or cooling output to turn on e When performing position proportional control set the range so none of the outputs turn on 1 P O Preset output Heating 5 0 to 105 0 0 0 side preset output In RESET mode fixed control output can be generated in heating cooling control In heating cooling control Heating side 0 0 to 105 0 O C Cooling side preset 0 0 to 105 0 0 0 output In RESET mode cooling side fixed control output can be generated IM 05E01C02 44E 1st Edition May 31 2000 00 NN ee Ola 5 lo O J lt Toc gt lt 6 Parameters
11. Instrument Time Time Time Time event 1 event 2 alarm 1 event 1 event2 event3 event 4 Current Relay Current or pulse Relay or pulse terminals terminals terminals terminals and and and amp 6 and 7 Relay 2 Relay 3 terminals terminals and W and Time event5 Time event 6 1 Unavailable when heating side output is C Parameter Function current or pulse 2 Unavailable when heating side output is Contact signal relay 3 Only available for UP550 201 and unavailable when cooling side output is relay IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E Function Block Diagram for Cascade Position Proportional Control Primary PV input terminals di and 43 Contact input Input selection Unit selection Analog input range conversion Analog input bias Square root extraction Analog input filter 10 seg linearizer approx bias PV input bias PV input filter Program operation Y NO 0 440 Woy saBueyo q uaym Local setpoint 2 CASCADE LOCAL OFF CASCADE ON switching Tracking signal Control computation 2 Output limiter Manual operation LOCAL P CASCADE Y STOP RUN STOP RUN switching py Py Signal comparison L relay H relay i key event 1 15 V loop power supply Q CRET2 FEEDBACK terminals and OUTPUT terminals 4
12. Le Ae uonp3 IS E UP550 Position Proportional Type Model UP550 1L1 Cascade Position Proportional Control Primary PV input RS 485 communication Wiring can only be carried Not configured at factory before shipment r ll Receiving 4 20 mA DC Current out for controllers with See 2 Initial Settings Signals with the Controller communication functions 1 Wh iving 4 20 mA DC current signal TC input RTD input 1 en receiving m current sig la S 23 SDB Maximum baud rate p p t set the PV input type to 1 5 V DC setpoint 41
13. TxvKX Small bracket 4 o 10 mm Panel thickness General installation Side by side close installation PLA min PE i 1 x96 92 98 FE aay D N stands for the number of controllers to be installed er 8 However the measured value applies if N 5 a IM 05E01C02 44E 1st Edition May 31 2000 00 i gt lt Toc gt lt 1 Installation gt 1 E How to Install possibility of electric shock Turn off the power to the controller before installing it on the panel because there is a CAUTION After opening the mounting hole on the panel follow the procedures below to install the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side 2 Set the brackets in place on the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them arge bracket op mounting hardware Direction to insert the controller Insert the controller into the opening at ert a screwdriver into the brackets to tighten the screws gt n the front of the panel Small bracket bottom mounting hardware IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 1 3 How lt 1 Installation gt 1 5 to Connect Wires AN 1 CAUTION Before carrying out wiring turn off the power to the controller and check that the cables t
14. 0 Percent 2 No unit C 1 Degree Celsius F 5 Fahrenheit Set the instrument input range RL3 lt RH3 For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of secondary PV Input Scale SH3 and Minimum Value of secondary PV Input Scale SL3 Set the position of the decimal point of voltage mode primary PV input O to 4 0 No decimal place 1 One decimal place 2 to 4 Two three four decimal places Set the read out scale of voltage mode secondary PV input 19999 to 30000 where SL1 lt SH1 Allows the secondary PV input value to be determined as shown below in case of secondary PV input burnout e 105 of PV input range if set to Upscale e 5 0 of PV input range if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale Set the unit of PV 0 Percent C 1 Degree Celsius 2 No unit F 5 Fahrenheit Under normal operation set the same value as in the PV Input Decimal Point Position SDP1 parameter To shift the decimal point for temperature input use this parameter For example set as P DP1 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the PRH1 and PRL1 parameters 0 to 4 Under normal operation keep the values of these parameters between the
15. OUT Parameter Name of Parameter Setting Range and Description Initial User Symbol Value Setting Control output 0 Time proportional PID relay contact output terminals 0 type Time proportional PID voltage pulse output terminals Heating Current output terminals D ae ON OFF control relay contact output terminals The following 4 to 12 are displayed only for heating cooling type controllers Heating side relay output terminals cooling side relay output terminals 49 60 Heating side pulse output terminals 47 cooling side relay output terminals 49 60 Heating side current output terminals 47 cooling side 5 relay output terminals 4 49 60 Heating side relay output terminals cooling side pulse output terminals 4 Heating side pulse output terminals 46 47 cooling side pulse output terminals Heating side current output terminals cooling side pulse output terminals 4 10 Heating side relay output terminals cooling side current output terminals 11 Heating side pulse output terminals 47 cooling side current output terminals 12 Heating side current output terminals 46 7 cooling side current output terminals 4 Control output cycle 1 to 1000 sec 30 sec time a i ooa Heating side control output cycle time On in heat
16. UrPSSO LD orma jf run f Press the key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu oo WPT Noa RUN RESE SP PTNO 0 TMS 270 0 C SEGNO 0 0 RCY 0 0 submenu MD MD UP mode set SETUP sub menu 7 Press the C key once to display the parameter UPM controller mode MENU UPMD MD 1 SETUP UPM 1 UP mode select UrSso Se 8 Press the 4 or key to display the set point 4 MENU UPMD MD 1 UP mode select changing UPM 4 Blinks during change ees a ae IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 9 Press the key once to register the setpoint MENU UPMD MD 1 UP mode select UPM 4 ees ca aS How to return to a menu 2 5 lt 2 Initial Settings gt 10 The controller re starts which is normal Then set PV input type See 2 4 Setting Primary and Secondary PV Input Types IN input set SETUP sub menu Press the keys once during parameter setting This lets you return to the param eter menu IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 6 2 4 Setting Primary and Secondary PV Input Types The following operating procedure describes an example of setting
17. I L 1 L I L I L I L I L I L I L I L I L I L I L I L 1 L I L I L I L I L I 1 I L I 1 I L local mode set lt i gt sub menu Setpoint for local mode operation PID E21A E21B Local event 21 type Local event 21 setpoint PID group number for local mode operation E22A Local event 22 NTE Local event 22 aaa setpoint E23A eee E238 spon E24A es E248 Opan E25A Local event 25 type E25B E26A E26B Local event 25 setpoint Local event 26 type Local event 26 setpoint E27A Local event 27 Ne Local event 27 E27B setpoint Local event 28 E28A he Local event 28 E28B setpoint SETENT The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0 key EEE EB EE eee eee eee eee eee eee eee key or 3 seconds to switch Press the key for more than to an operating display PRG programming sub menu MENU PROG PRG 1 PTno input MENU PROG PRG 2 SEGno input SEG 0 a Starting target g SSP1 setpoint ee ee E he R N A ee ee A er TE STC 1st group of segment number
18. Latch invisible in the panel Center of the bottom gasket View from the bottom IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 5 6 lt 5 Troubleshooting and Maintenance gt 5 9 Insert the flat blade screwdriver into the four openings and flip the tip forward to move the bezel more forward Hold the bezel and pull it along with the internal unit out of the housing Note Be careful not to damage the RJC sensor The location and number of the relays differ depending on the model code of the UP550 Confirm the location of the control output relay to be replaced before pulling out the relay Upper E Relay UP550 0L D Lower Two relays for direct and reverse action UP550 1L Pull out the relay to be replaced The control output relays are easy to remove and mount since they are connected via a socket onto the print boards Insert the new relay in the socket Use the following relay Manufacturer OMRON G6B 2114P FD US P6B Power supply 12V DC IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 10 7 Insert the internal unit into the housing Apply power to the controller and confirm that the initial operating display is shown If the operating display is not shown properly turn off the controller and pull out the internal unit Then insert it into the housing again This completes replacement of the control output relay I
19. MD MD UP mode set SETUP sub menu OGPT Noa evn Jfpeser 7 Press the 4 key twice to display the submenu OUT OUT output set SETUP sub menu UrPSSO 3 OGPT Noa evn Jfpeser IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 11 8 Press the key once to display the parameter OT2 control output type MENU UPMD OUT 2 SETUP output 2 select 0 UrPSSo A hoje TIA 9 Press the 4 or key to display the required setpoint The figure below shows an example of setting to current output 4 to 20 mA DC MENU UPMD OUT 2 output 2 select changing Blinks during change ie Ss Ec eal m 10 Press the key once to register the setpoint MENU UPMD OUT 2 SETUP output 2 select 2 UPS abg Jope S A 11 Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON TMi List of Control Output Types Parameter Name of Parameter Setpoint Symbol 0 Time proportional PID relay contact output emminals O Q The following 4 to 12 are displayed only for heating cooling type controllers SP1 0 0 C PTNO 0
20. PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress TM the current number of repetitions RCY and the total sum of repetitions CSP2 Display PV2 lamp ON The PV input value of the secondary loop appears on the PV display On the Setpoint display LCD the controller displays the cascade setpoint of the second ary loop CSP2 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress TM the current number of repetitions RCY and the total sum of repetitions Target SP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint SP1 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 2 PV2 SP OUT2 Display The PV inpu
21. Program time unit Segment setting method Program pattern number clearance Program setpoint 1 limiter upper limit Program setpoint 1 limiter lower limit Program setpoint 2 limiter upper limit Program setpoint 2 limiter lower limit OFF 0 ON 1 F 0 Tracking is performed when the mode changes from program to Local The local setpoint keeps track of the program setpoint Sets the time unit of a program hh mm 0 hh mm 0 hour minute mm ss 1 minute second Defines the method of programming Note that changing the setpoint of this parameter deletes the program in question 0 Programming by setting segment times 1 Programming by setting segment ramps 0 The controller resets clears the program pattern number on OFF 0 the operating display to O at the end of program operation OFF 0 Not cleared ON 1 Cleared Place limits on the program setpoints when the controller is in 100 0 of program operation primary PV 0 0 to 100 0 of primary PV input range input range Note that SPL1 lt SPH1 0 0 of primary PV input range Place limits on the local setpoints when the controller is in local 100 0 of operation secondary PV 0 0 to 100 0 of secondary PV input range input range Note that SPL2 lt SPH2 0 0 of secondary PV input range IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 T Alarm related Parameters Located in Main me
22. Symbol Setting 2 1 Ten segment 66 7 to 105 0 of secondary PV input range 0 0 of secondary PV input range a linearizer 2 input 1 P b Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 1 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 2 D b D Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 2 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 3 P b 9 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 3 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 4 P b 4 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 4 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 5 P b
23. among the operating parameters are used as bias and filter when normal operation Analog input bias A BS1 and analog input filter A FL1 among the setup parameters are used when PV correction value is decided in advance Operating Parameters Ten segment linearizer mode 1 PMD PYS1 Ten segment linearizer RE a e A 1 a1 to 1 a11 1 b1 to 1 b11 PYS1 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 1 6 E Secondary loop PV Input PV input of the secondary loop INPUTS is a universal input which can receive signals from DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by the following parameters Setup Parameters Funcion Parame Mainmenu Submenu input selection mCP Unit selection we omw oo Analog input ange conversion RH3 ALO SDP SHS SL UPMD IN Analog input bias A BS3 CMLP Square root extraction A SR3 A LC3 CMLP Analog input filter A FL3 CMLP Note PV input bias BS and PV input filter FL among the operating parameters are used as bias and filter when normal operation Analog input bias A BS3 and analog input filter A FL3 among the setup parameters are used when PV correction value is decided in advance Operating Parameters Function Parameter
24. display that appears at power on After carrying out the settings described here create programs in 3 Programming Setup Procedure Denotes a step that must always be followed C Denotes a step that should be followed as necessary set UP mode 4 See 2 2 Setting UP mode Setting First at Power on or 2 3 Changing UP mode See 2 4 Setting Primary and Secondary PV Input Types Factory set to Sinle loop Control UP mode 1 Factory set to Primary PV input is not configured Secondary PV input is standard signal 1 5 V DC Position No proportional controller Calibrate valve position See 2 6 Calibrating Valve Position Initialize parameters See 2 7 Initializing Parameters Set setup parameters Set operating parameters Set program patterns See 3 Programming Factory set to Time Proportional Output Set the control output See 2 5 Setting Control Output Type Be sure to follow this step whenever a change of setting is made to the UP mode or the PV input type Controller operation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 2 2 1 Names and Functions of Front Panel Parts 9 SET ENT key 13 Program monitor Event indicator Instrument alarm Status indicator Light loader Indicato
25. l l 11 L A MENU PROG PRG 24 target set point 1 PV Display gt Sa TSP1 80 0 C oo UPES SJ ora F 44 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 24 target set point 1 changing TSP1 0 0 C en oe oo ea ee setpoint MENU PROG PRG 24 target set point 1 TSP1 0 0 C ASS PS IA Segment Time parameter TIME for segment 3 MENU PROG PRG 26 segment time TIME ASS PIA IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 10 47 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 10 min Setpoint 0h10 sae MENU PROG PRG TIME 0h10 MENU PROG PRG 26 segment time changing TIME 0h10 SA oo UrSsso Ce volo JE Lads SET ENT SP1 0 0 C PTNO 0 SEGNO 0 0 TMs RCY 0 0 S YPT an IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 11 3 4 Changing Program Patterns The following operating procedure describes an example of changing the program
26. 0 Ten segment linearizer biasing linearizer 1 mode 1 Ten segment linearizer approximation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 14 The following parameters are that for Cascade Secondary loop Ten segment Linearizer 2 Parameters Located in Main menu PYS2 e yTen segment linearizer biasing factory set default Correction Actual input Ten segment linearizer biasing l Actual input 2 b6 Ten segment linearizer output Ten segment _ linearizer biasing t Ten segment 2 al 2 a2 2 a3 2 a4 2 a5 2 a6 2 a8 linearizer input 2 a 66 7 to 105 0 of secondary PV input range span 66 7 to 105 0 of secondary PV input range e Ten segment linearizer approximation Ten segment The parameters 2 5 to linearizer output 2 011 are equalized to 2 b4 the parameter 2 b4 aa er eS O00 a SSSR SS SS OS SS Sa aa PV input range after ten segment lt linearizer approximation 2 63 2 b2 2 01 The parameters 2 a5 to 2 a11 are equalized to the parameter 2 a4 66 7 to 105 0 of secondary PV input range 2al 2 a2 2 a3 2 a4 2 a11 Gs Ten segment Actual PV input range linearizer input 66 7 to 105 0 of secondary PV input range IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 5 Parameter Name of Parameter Setting Range and Description Initial Value User
27. 5 18 0VDC Allowable range 100 240 V AC 10 21 mA DC max 9 free voltage Default 4 20 mA DC 15 oe 50 60 Hz shared The functions of a contact input can be varied by changing The functions of a contact output can be varied by changing the setting of the contact output registration parameter the setting of the contact input registration parameter External contact outputs Flemal contaci puts A OP Switch between the ON and OFF states of the DI1 to D14 OP Contact a Transistor contact ro E 15 V DC Power Supply Wired to Sensor in a UP contact inputs to select from program pattern numbers 1 to 15 DI1 i Two wire System Configuration l PV event 1 output DO1 6 koo Select a number during a RESET state DI1 J19 Loo 5V 19 y g 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 p a q z PV event 2 output DO2 5 Lo D11 ON OFF ON OFF on OFF on OFF ON OFF ON OFF ON OFF ON Di2 118 Lo NS 45V oe 18 o D DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON J amp Instrument alarm Do3 4 Lo NX DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI3 40 ae 5y DIS 40 External PV input 1 output Di4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON 2 I BE hea 1000 0 4 2 0 V DG ote f Common com 7 pia B9 l 5V 39 i signal l 13 i i DIS Time event 1 Start of program operation when i output DO4 D DI5 changes from OFF to ON DI5 38 00 me a 38
28. 5 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 5 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 6 D b6 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 6 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 7 D b7 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span i linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 7 in ten segment linearizer approximation in ten segment linearizer approximation linearizer 2 input 8 P b 8 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 8 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of secondary PV input range 0 0 of secondary PV input range S linearizer 2 input 9 D b9 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range sp
29. 5 V Upscale downscale and off can be specified For standard signal burnout is determined to have occurred if itis 0 1 V or less Input bias current 0 05 pA for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MQ or more for thermocouple or mV input About 1 MO for DC voltage input Allowable signal source resistance 250 Q or less for thermocouple or mV input Effects of signal source resistance 0 1 uV Q or less 2 kQ or less for DC voltage input Effects of signal source resistance About 0 01 100 Q Allowable wiring resistance for RTD input Maximum 150 O wire Conductor resistance between three wires should be equal However 10 O wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 Q Allowable input voltage 10 V DC for thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Auxiliary Analog Input Signals Secondary PV Input Available only for controllers with auxiliary analog input terminals Number of inputs 1 terminals 1 Input type Settable in a range of 0 2 0 10 0 4 2 0 or 1 5 V DC Sampling period 100 200 and 500 ms The sampling period of a auxiliary input signal is
30. 8 the output H2 goes to 0 0 and you enter the state of manipulating the cooling side output Output 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 22 E Manipulating the Control Output during Position Proportional Control The controller continues to provide control output as long as the or key is being pressed key Closes the valve key Opens the valve MAN lamp ON SP1 30 0 C PID 1 PTNO 1 SEGNO 1 3 OUT 35 0 OUT display Displays the valve opening 0 to 100 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 11 Enabling Disabling Hold Mode of Program Operation Enabling disabling the hold mode of program operation should be done when the controller is in operation The following operating procedure is an example of setting program operation in the hold mode 1 Bring the operating display into view appears at power on PRG lamp ON Displays the current setpoint SP 1 a SP1 80 0 C Pe deel PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 2 To enable the hold mode of program operation Press the k
31. Cooling Type Model UP550 2 Cascade Heating Cooling Control Cooling side control Cooling side control output output Current voltage pulse output Relay contact output 4 20 mA DC 0 20 mA DC 46 voltage pulse 12 V 47 48 NC lt NO 49 COM 50 Heating side Note Select this option from the OT2 parameter Time proportional PID relay contact output is Contact rating 250 V AC 3 A control output Relay contact configured at factory 25 RDB before shipment q 26 RDA 21 30 V DC 3 A resistance load 27 SG 22 A output NC lt 4 1 OT2 parameter NO lt 4 2 before shipment lt Note Select this option from the Time proportional PID relay contact output is configured at factory RS 485 communication SDB SDA gt Wiring can only be carried out for controllers with communication functions Maximum baud rate 9600 bps Secondary PV input Auxiliary analog input cOoM lt 3 Contact rating 250 VAC 3A 30 Power supply V DC 3 A resistance load Power supply N CAUTION Hg 10 Before carrying out wiring turn off the power 8 to the controll
32. Mainmenu Submenu Ten segment linearizer mode 2 PMD PYS2 Ten segment linearizer approxima on biasing 2 a1 to 2 a11 2 b1 to 2 b11 PYS2 E Selecting Program Pattern Using Contact Input It is possible to select the program pattern by turning the four contact input signals ON or OFF This function is assigned to DI1 contact input 1 to DI4 contact input 4 Note that the program pattern can be selected during RESET mode can not during operation Contact Program pattern number to be selected PT No met Ta tetsl4 si el7 ele loin eea L Lon OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON 2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON DIs___ OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON pla OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Note If DI8 is set to ON the program pattern of the number added 16 to the one selected by ON OFF using DI1 to DI4 is selected D D For example set contact input 2 DI2 only to ON to change the program pattern 1 to the program pattern 2 Set contact input 1 DI1 and contact input 2 DI2 to ON to select the program pattern 3 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt T E Switching Operation Mode Using Contact Input Program operation for the selected program pattern starts when DI5 contact input 5 changes from OFF to ON
33. Maximum value of primary PV input range RH1 ee Program setpoint amp 3 3rd group of Reference point 2 ag ETN re PID constants 2 RP1 2 2nd group of rt PID constants Reference point 1 AA T a arneinead 1 RP1 PV input value 1 1st group of PID constants Minimum value of primary PV input range RL1 Segment 1 Segment 2 Segment 3 lt Controller Settings gt Splitting the control range into two zones Jo split the control range into two zones define reference point 1 i e the 1 RP1 setup parameter Define the 1st and 2nd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group and the 2 P 2 1 and 2 D operating parameters for the 2nd group Splitting the control range into three zones Jo split the control range into three zones define reference points 1 and 2 i e the 1 RP1 and 2 RP1 setup parameters Define the 1st 2nd and 3rd groups of PID constants i e the 1 P 1 land 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 1 and 3 D operating parameters for the 3rd group IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 29 Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID constants only by a deviat
34. N f Stop of program operation when 7 a 37 1 Time event 2 33 DI6 3 5V 1 Two wire f 4 output DO5 DI6 changes from OFF to ON Si pe l iransmitter a S 5 Start of cascade operation when DI7 ON DIZ 136 0 36 Cas i a a 3 DO6 32 Start of secondary loop local operation when DI7 OFF COM i Loop power i Pm S COM 20 20 gt i 4 20mADC supply Time event 4 31 Common 14 5 DO7 gt output 5V Fae 18 0 V DC econ com 35 ON when using 16 or more of program patterns pis 28 a DIS a YY L y I i Relay contact rating 240 V AC 1A Common COM 30 COM 30 Note Connecting a 100 resistor to the terminals is optional i 30 V DC 1 A resistance load 1 Model X010 100 2 resistor with M3 5 crimp on terminal lugs Transistor contact rating 24 V DC 50 mA Di e a eee a a ace 1 Contact rating 12 V DC 10 mA or more lt 201 gt lt uoljeyje Su 4 gt 9 lt Toc gt lt 2 Initial Settings gt 2 1 2 Initial Settings This chapter describes examples of setting PV input types control output types Carrying out settings described herein allows you to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to 6 1 Parameter Map for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the key no more than four times This brings you to the display operating
35. Normal acon Normal acon Check process Out of 5 to 105 a a p Auto tuning Action with PID P al 3 p Check process Press E200 failure existing before any key to erase error Time out auto tuning indication Feedback resistor TE Sinead Check the feedback burnout Normal PP PP resistor action Check wires and Left end of Setpoint ra np Normal communigaNan ene communication Normal action parameters and make display unit blinks action line resetting Recovery at normal receipt Decimal point at right end Runaway due to S a E lights defective power Undefined the unit Contacte tor or noise 0 or less or OFF OFF No display All indications off Note 1 PV display 2 Setpoint display 3 Display showing the PV of the corresponding loop Ee for abnormal Ee E Remedies if Power Failure Occurs during Operations The operation status and remedies after a power failure differ with the length of power failure time Instantaneous Power Failure of 20 ms or less A power failure is not detected Normal operation continues Power Failure of about 2 seconds or less The following show effects caused in settings and operation status Continues Alarm with standby function will enter standby status Settig parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Action before power failure continues IM 05E01C02 44
36. PV input range RH1 A slope is set to vary the program setpoint Minimum value of M i primary PV mpu Tange Segment 1 OFF 0 Disable 0 0 to 100 0 of primary PV input range span 0 0 to 100 0 of secondary PV input range Note that 1 RP2 S 2 RP2 S 3 RP2 s 4 RP2 s 5 RP2 S 6 RP2 Sets reference points at which switching is carried out between groups of PID constants according to the given temperature zone You can set a maximum of six reference points and therefore a maximum of seven temperature zones Segment 2 100 0 of secondary PV input range The example below sets reference points 1 and 2 to provide 3 zones to switch PID constants automatically Maximum value of secondary PV input scale SH3 Zone 3 The controller is operated with the 3rd group of PID constants Reference point 2 2 RP2 The controller is operated with Reference point 1 the 2nd group of PID constants 1 RP2 PV input Zone 1 The controller is operated with Minimum value of the 1st group of PID constants secondary PV input scale SL3 0 5 of secondary PV input range span OFF 0 0 0 to10 0 of secondary PV input range span Allows hysteresis to be set for switching at a reference point Used to select a group of PID parameters according to a deviation from the given program setpoint The controller uses the PID parameters of the number selected in PID group number GRP if the PV input falls outside the given deviation range Th
37. and 60 uoleiedo weipod jo dois Instrument Time event 2 alarm 1 Retransmission output Secondary PV input terminals and PV event output Time event output Instrument alarm output Time Time Time event2 event3 event 4 event 1 Relay output Feed back Direct reverse input signal Current Current Motor driven valve terminals terminals and 7 and 5 Valve position sliding resistor Terminal gt Analog signal Legend C Parameter gt Contact signal o Function IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 1 5 Functions and Parameters for Cascade Control in Initial State Functions and parameters in initial state are given in the tables below For details on each parameter refer to 6 2 Lists of Parameters E Primary loop PV Input PV input of the primary loop INPUT1 is a universal input which can receive signals from thermocouple RTD or DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by the following parameters Setup Parameters Analog input bias A BS1 CMLP Square root extraction A SR1 A LC1 CMLP Analog input filter A FL1 CMLP Note PV input bias BS and PV input filter FL
38. associated with the PV input s sam pling period Input resistance About 1 MQ Input accuracy 0 3 of input span 1 digit for O to 2 V DC 0 2 of input span 1 digit for O to 10 V DC 0 375 of input soan 1 digit for 0 4 to 2 0 V DC 0 3 of input span 1 digit for 1 to 5 V DC Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 8 Feedback Resistance Input Provided for position proportional type only terminals Slide resistance value 100 Q to 2 5 KQ of overall resistance burnout detection for Sliding wire provided Measuring resolution 0 1 of overall resistance Loop Power Supply Power is supplied to a two wire transmitter 15 V DC terminals 49 45 A resistor 10 to 250 Q connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a protection circuit against a field short circuit Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals 49 49 Number of outputs 1 or 2 terminals 4 45 terminals 46 4 Output signal 4 20 0 20 20 4 or 20 0 mA DC where outputting signal levels of less than 0 mA is not feasible Load re
39. contact output 7 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 1 9 E Retransmission Output PV program setpoint or control output can be output to retransmission output 1 OUT PUTS Retransmission output 2 OUTPUT1 can be used when the control output is relay Each function can be set by the following parameters Setup Parameters Retransmission output 1 type RET1 CMLP Retransmission output 1 scale RTH1 RTL1 CMLP Retransmission output 2 type RET2 CMLP Retransmission output 2 scale RTH2 RTL2 CMLP E 15 VDC Loop Power Supply The 15 V DC loop power supply OUTPUTS uses the same terminal of retransmission output 1 or 2 The 15 V DC loop power supply can not be used when retransmission output 1 or 2 is used To use the 15 V DC loop power supply set 4 in retransmission output type 1 RET1 or 2 RET2 selection parameter Each function can be set by the following parameters Setup Parameters Retransmission output 1 type RET1 CMLP Retransmission output 2 type RET2 CMLP IM 05E01C02 44E 1st Edition May 31 2000 00 lt Int gt lt Toc gt l Revision Information Title Model UP550 Program Controller User s Manual for Cascade Control Manual No IM 05E01C02 44E May 2000 1st Edition Newly published Written by Products Documents Controllers amp Conditioners Division Yokogawa M amp C Corporation Published by Yokoga
40. creating a soak segment during programming set a time hour and minute or minute and second rather than a ramp grade Setpoint Final target Final int set f inal target setpoint set for setpoint segment immediately preceding c the starting target setpoint if this is the point of starting program operation Segment time Define as hour and minute or minute and second Time For example configure segment 1 so the temperature rises in increments of 5 C per minute from 50 C to 100 C as shown in the figure below Setpoint Final target setpoint 100 C 22002 22 l Ramp upgrade of 95 C per minute 50 C Time Segment 1 To change the temperature linearly over a minute set the TMU parameter to mm ss minute and second before you begin programming When programming the controller set the Segment Time TIME parameter for segment 1 to 5 C This allows the controller to raise the setpoint in increments of 5 C per minute during the interval of segment 1 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 26 E Controller Behavior at the Start of Program Operation You can determine how the controller should behave at the start of program operation 1 Letting the controller run from a starting target setpoint A starting target setpoint refers to a setpoint from which program operation begins The
41. figure below is an example of changing the CASCADE mode to the LOCAL mode B H MODE DISPLAY 6 ione pise JPR LSP CAS select T wro changing zana NTE Ji MODE LSP 3 SEVEN a a SP1 30 0 C PTNO 1 SEGNO 1 3 TM 0h18 RCY 0 0 CAS lamp is ON in Cascade operation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 19 4 9 Switching between AUTO and MAN of Secondary loop Ay NOTE lf AUTO and MAN have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke 1 Brings the operating display into view appears at power on PRG lamp or LOC lamp ON Displays the current setpoint SP1 SP1 30 0 C PTNO 1 SEGNO 1 3 TM 0h18 RCY 0 2 To change from AUTO to MAN mode Press the key several times to display the MODE MAN2 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO2 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode MODE DISPLAY AUTO MAN2 select changing MAN2 5 MODE 3 Press the key once The controller switches to either MAN mode or AUTO mode operation The fig
42. input range a rate ORL 1 digit to 105 0 100 0 a limit R ae rate 5 0 to ORH 1 digit ae limit Starting time of 0 00 to 99 59 hour minute or minute second program pattern The controller begins control when the specified time has ee ee ee ee passed after power on IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 8 The following parameters are that for Cascade Primary loop PiD related Parameters Located in Main menu LP1 Submenu 1 PID Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting 0 1 to 999 9 of primary PV input range a me eee e Se E a a t _ Output low limit 5 0 to 105 0 0 0 1 0L lt 1 0H SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA 1 M R Manual reset 5 0 to 105 0 50 0 enabled when integral time 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true ON OFF control hysteresis In ON OFF control 0 0 to 100 0 of primary PV ON OFF control 0 5 input range span of primary PV input range span Hysteresis can be set in the program setpoint when the controller is performing ON OFF control Point of ON OFF action Output Program setpoint Hysteresis PV value Direct reverse action REVERSE 0 reverse action DIRE
43. is always provided via terminals 14 and 15 In position proportional control a valve opening signal 0 to 100 is transmitted if setpoint 7 is selected In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 7 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RET1 1 2 RTL1 1 digit to 100 0 of PV input range RET1 3 RTL1 1 digit to 100 0 RET1 1 2 0 0 of PV input range to RTH1 1 digit RET1 3 0 0 to RTH1 1 digit Retransmission output 2 is available when the type of control output is not current or voltage pulse The output is provided via terminals 16 and 17 OFF 0 Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 In position proportional control a valve opening signal 0 to 100 is transmitted if setpoint 7 is selected In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 7 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RET2 1 2 RTL2 1 digit to 100 0 of PV input range RET2 3 RTL2 1 digit to 100 0 RET2 1 2 0 0 of PV input range to RTH2 1 digit RET2 3 0 0 to RTH2 1 digit Deviation Trend Parameters Located in Main menu CMLP Submenu TRND Parameter Symbol Name of Parameter Primary deviation trend scale Se
44. linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 4 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range Lo oe linearizer 1 input 5 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 5 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range i linearizer 1 input 6 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 6 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range Lo a linearizer 1 input 7 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 7 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range m linearizer 1 input 8 Ten segment 66 7 to 105 0 of
45. lock Turn off power and Check the Check the power supply setting then turn it on instrument s I O instrument s suffix terminals again specifications code Check the supply Check the specifications Does the code voltage of I O counterpart for include a communication wrong polarity option ee Check the No conmunication communication related capability Is parameters key lock enabled Correct the Check error s communication wiring No Check the specifications of communication counterpart Ask the vendor for repair Find the cause A IMPORTANT Take note of the parameter settings when asking the vendor for repair IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 2 E Errors at Power on The following table shows errors that may be detected by the fault diagnosis function when the power is turned on Display position oriadication Description py Control Alarm Retransmission Communication Remedy Note of error output output output aan jor foorm 0 or less OFF 0 or less Faulty ROM Stopped or OFF pred fy Undefined Undefined Undefined eau Check and set the initialized parameters oe Normal action Normal action Normal action Normal action for repair Faulty calibration out of out of out of out of value accuracy accuracy accuracy accuracy Normal action Error code 0 or less l 7 Parameter error Normal action Normal acti
46. lt Toc gt 8 Press the key once to display the 10 Press the key once The display momentarily becomes blank which is parameter INI MENU UPMD INIT 1 parameter initialize SETUP normal indicating the parameters have been initialized MENU UPMD INIT 1 parameter initialize SETUP ON UrPSSo A hoje TIA UPS oo SAAE 9 MENU UPMD INIT parameter initialize TAA 11 Press the key for more than 3 seconds This returns you to the display shown at power on figure below SP1 0 0 C PTNO 0 SEGNO 0 0 Toes RCY 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 1 3 Programming This chapter explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Use the parameter map included in 3 5 Program Parameter Map in order to further familiarize your self with the required operations Be sure to carry out the settings instructed in 2 Initial Settings before beginning any of the tasks discussed in this chapter 3 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation at 25 C and
47. output terminals Not isolated from current outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit Contact input terminals Not isolated between contact input terminals and from com munication terminals Isolated from other input output terminals and internal circuit Relay contact output terminals Not isolated between relay contact outputs Isolated from other input output terminals and internal circuit Transistor contact output terminals Not isolated between transistor contact outputs Isolated from other input output terminals and internal circuit RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit Feedback slide resistance input terminals Not isolated from analog current output terminals control retransmission 15 V DC loop power supply nor voltage pulse control outputs Isolated from other input output terminals and internal circuit Power terminals Isolated from other input output terminals and internal circuit Grounding terminals Isolated from other input output terminals and internal circuit IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 2 Environmental Conditions Normal operating conditions
48. pattern created in 3 3 Creating Program Patterns to the program pattern shown in the figure below Example of Changing Program Pattern 1 T The Target emperature Setpoint TSP1 parameter for 10 a i es segment 2 is changed from Vo 80 0 C to 90 0 C BG e p e eateea eden eA Current py Starting target setpoint SSP1 L Jk JI A 20min 80 min 10 min Time Start of program operation E Details of the Change N Before change Program operation begins with the starting target setpoint SSP1 After change Program operation begins with the current PV value The time setpoints of segment 1 precede others Change the setpoint of the Start Code STC program parameter to 2 n Before change The Target Setpoint TSP1 program parameter for Change the setpoint of the segment 2 was set to 80 0 C Target Setpoint TSP1 After change The Target Setpoint TSP1 program parameter for program parameter for segment 2 is set to 90 0 C segment 2 to 90 0 X J IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 12 1 Bring the operating display into view appears at power on RST lamp ON Displays a process variable PV value SP1 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 2 Press the key for more than 3 seconds 6 Press
49. primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 8 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range gt i linearizer 1 input 9 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 9 in ten segment linearizer approximation in ten segment linearizer approximation 1 q 0 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range i linearizer 1 input 10 1 b 1 0 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 10 in ten segment linearizer approximation in ten segment linearizer approximation 1 q 1 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range linearizer 1 input 11 1 b 1 1 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 1 1 in ten segment linearizer approximation in ten segment linearizer approximation 1 P M D Ten segment
50. raise the temperature up to 80 C in 20 minutes When the temperature reaches 80 C keep it at this level for 80 minutes Finally lower the temperature to 0 C in 10 minutes Event output e Seta deviation of 5 C on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range e Let the controller output an event signal when the temperature stabilizes to 80 C Example of Creating Program Pattern 1 S A Target setpoint Temperature TSP1 to be reached by segment 2 2 BOSC pn i 3 Target setpoint Target setpoint TSP1 to be reached _ TSP1 to be reached i by segment 3 1 by segment 1 3 Starting target setpoint SSP1 25 C 0 C a a E Segment time for segment 1 Segment time for segment 2 i Segment time forsegment3 Time 20 min i 80 min 10 min i A i i Start of program operation PV event 1 Outputs an alarm if the temperature goes beyond the range program setpoint 500 Time event 1 The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 2 3 2 Example of Program Pattern Setup Charts Complete the following setup chart before setting programs in the controlle
51. root computation ON 1 Compute the square root primary PV input Analog input 1 low 0 0 to 5 0 signal cutoff The slope equals 1 at levels below the low signal cutoff point primary PV input Analog input 3 bias Used to correct the secondary PV input value beforehand 0 0 of secondary PV input 100 0 to 100 0 of secondary PV input scale span secondary PV input scale Analog input 3 filter OFF 0 Disable secondary PV input 1 to 120 sec Analog input 3 Performs square root computation for the secondary PV input value square root OFF 0 Do not compute the square root computation ON 1 Compute the square root secondary PV input Analog input 3 low 0 0 to 5 0 signal cutoff The slope equals 1 at levels below the low signal cutoff point secondary PV input IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 22 Retransmission Output Parameters Located in Main menu CMLP Submenu RET Parameter Symbol Name of Parameter Retransmission output 1 type Maximum value of retransmission output 1 scale Minimum value of retransmission output 1 scale Retransmission output 2 type Maximum value of retransmission output 2 scale Minimum value of retransmission output 2 scale Setting Range and Description OFF 0 Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Retransmission output 1
52. sec Heating side integral time in heating cooling control Derivative time OFF 0 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control 1 OH Output high limit 5 0 to 105 0 Heating side output high limit Heating side limiter in heating cooling control in heating cooling control 0 0 to 105 0 1 OL lt 1 0H OL Output low limit 5 0 to 105 0 Cooling side output high Cooling side limiter in heating cooling control limit in heating cooling 0 0 to 105 0 1 0L lt 1 0H control SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA 1 M R Manual reset 5 0 to 105 0 50 0 enabled when integral time 1 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true ON OFF control hysteresis In ON OFF control 0 0 to 100 0 of secondary PV input range span Heating side ON OFF In position proportional PID control or heating cooling control hysteresis control 0 0 to 100 0 in heating cooling control Hysteresis can be set in the local setpoint when the controller is performing ON OFF control Point of ON OFF action Local setpoint 100 Heating cooling control 100 0 0 0 Heating cooling control 100 0 ON OFF control 0 5 of secondary PV input range span Position proportional PID control and heating cooling control 0 5
53. shows 01 02 the first two digits denote the pattern number and the last two digits the segment number PV Display gt HE fi H T MENU PROG PRG 24 target set point 1 TSP1 80 0 C UPSB Se mone ise Cl WPT Node PN RUN reser Segment ion parameter TIME for segment 2 MENU PROG PRG 26 segment time TIME IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 8 30 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 26 segment time changing TIME 1h20 eR en ea eae MENU PROG PRG 26 segment time TIME 1h20 UrPSSO Event Number parameter EV1 MENU PROG PRG 29 event 1 no select LES roe IA 33 Press the Z or key to display the required setpoint The figure below shows an example of the parameter set to time event 1 Setpoint 1 MENU PROG PRG 29 event 1 no select changing 1 mare setpoint MENU PROG PRG 29 event 1 no select EV1 1 SETIEN J DAAR Time of Time Event parameter ON1 MENU PROG PRG 30 time event 1 ON time
54. the controller start from the current setpoint and run according to ramp settings defined for segment 1 of the created program Starting Point of Operation Controller Behavior a o Begins to run from point C1 ignores the time setting defined for segment 1 Ibo Begins to run from point C1 ignores the time setting defined for segment 1 oo int C1 ime setting defi C Begins to run from point C1 ignores the time setting defined for segment 1 Begins to run from point D1 according to the preset ramp setting the time setting defined for segment 1 is reduced les Begins to run from point E1 according to the preset ramp setting Setpoint Program setpoint A Segment Segment Segment Segment Segment Time 2 oe ee ee i 5 Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 1 E PID Switching Zone PID The UP550 offers two methods of PID switching One of the methods is to automatically switch between groups of PID constants according to the temperature zone The other method is to automatically switch between groups of PID constants on a segment by segment basis This paragraph explains the method of switching between groups of PID constants according to the temperature zone You can set a maximum of seven tempera ture zones When shipped from the factory the UP550 is configured so that it operates in zone 1 only and uses only one group of PID c
55. the following three parameters Analog output 1 Analog output 1 type AO1 Analog output 2 Analog output 2 type AO2 Analog output 3 Analog output 3 type AO3 Analog output 3 0 segmental Analog output 3 100 segmental point A3H mA Oo 100 Analog output 1 100 segmental point A1H Gnalog output ia Gnalog output Ase Te Analog output 1 0 segmental point A1L Output value after computation RN 15 point A3L 20 0 25 50 75 100 Output value before split computation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 30 Communication Parameters Located in Main menu UPMD Submenu R485 Parameter Symbol PSL1 STP1 Name of Parameter Protocol selection STP1 S bit D LN 1 Data ini Setting Range and Description Initial Value User Setting 0 PC link communication 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 7 MODBUS ASCII 8 oy 120 RTU 600 0 eee 1 2400 oa 4800 3 i ee a oa NONE 0 None ee EVEN 1 Even ODD 2 Odd a ee ee i is ee for MODBUS ASCII 8 is fixed for MODBUS RTU Ladder 1 to 99 However the maximum number of stations connectable is 31 RPT meme ooo o o o Valve Calibration Related Parameters Displayed for Position Proportional Controllers Located in Main menu UPMD Submenu VALV Paramete
56. timer PID group number Primary zone PID reference point 1 Primary zone PID reference point 2 Primary zone PID reference point 3 Primary zone PID reference point 4 Primary zone PID reference point 5 Primary zone PID reference point 6 User Setting Setting Range and Description Initial Value O a OFF 0 0 1 to 100 0 sec can limit control output velocity OFF 0 0 1 to 100 0 sec can limit control output velocity 0 Standard PID control with output bump at SP change 1 Fixed Point control without output bump at SP change Choose Fixed Point Control when controlling pressure or flow rate 0 Standard PID control with output bump at SP change 1 Fixed Point control without output bump at SP change Choose Fixed Point Control when controlling pressure or flow rate AUTO 0 50 0 to 200 0 The larger Setting the sooner PID computation integral computation stops Used when the control output travels up to 100 or down to 0 and stays at this point AUTO 0 50 0 to 200 0 The larger Setting the sooner PID computation integral computation stops Used when the control output travels up to 100 or down to 0 and stays at this point 0 Segment PID 1 Zone PID If set to Segment PID allows PID constants to be selected for each segment If set to Zone PID automatically selects PID constants according to the temperature range set in the given Reference Point parameter CONT 0
57. 0 lt 6 Parameters gt Parameter Name of Parameter Symbol Primary zone switching hysteresis Primary reference deviation RHY1 RDV1 Secondary zone PID reference point 1 Secondary zone PID reference point 2 Secondary zone PID reference point 3 Secondary zone PID reference point 4 Secondary zone PID reference point 5 Secondary zone PID reference point 6 Secondary zone switching hysteresis L ey DO Secondary reference deviation User Setting Setting Range and Description Initial Value 0 5 of primary PV input range span OFF 0 0 0 to10 0 of primary PV input range span Allows hysteresis to be set for switching at a reference point Used to select a group of PID parameters according to a deviation from the given program setpoint The controller uses the PID parameters of the number selected in PID group number GRP if the PV input falls outside the given deviation range The following example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP LZ PV input value eee i AL a RS ee eae i ele gt Reference deviation RDV1 Maximum value of primary
58. 000 00 lt Toc gt lt 3 Programming gt 3 6 12 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 80 0 C MENU PROG PRG 24 target set point 1 changing TSP1 80 0 C oo UrSsso tables MENU PROG PRG target set point 1 TSP1 80 0 C UPS SETAA Segment Time parameter TIME for segment 1 MENU PROG PRG segment time TIME URSS gt bg wooe ose JLT JLS 15 Press the 4 or Z key to display the required setpoint The figure below shows an example of the parameter set to 20 min 0h20 MENU PROG PRG 26 segment time changing TIME 0h20 oo UPSsSso ene ea eae MENU PROG PRG segment time TIME 0h20 UPS 2 55 AEI MENU PROG PRG event 1 no select SSE 18 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to PV event 1 setpoint 21 MENU PROG PRG 29 event 1 no select changing 21 UPSSO oo HIP 4A OGPT Noae RUN RESET 19 MENU PROG PRG event 1 no select UrPSSO MENU PROG PRG PV event 1 type SSSI IM 05E01C02 44E 1st Edition May 31 2000 00
59. 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 3 SET ENT Press the _ lt _J key once Press the MODE key once Press the DISP key once SET ENT Press the J iY key for 1 second SET ENT Press the 4 i Press the or key once key for 3 seconds Password check display To setup parameter setting display main menu l PARA if on the Setup pre Map Pressing the Dise key once when a parameter setting display is shown retrieves the menu of that parameter setting display Example Pressing the key once when the PAR submenu is displayed will display the LP1 main menu Conversely the PAR submenu will reappear by pressing the key once when the PAR submenu s FL parameter display is shown SELECT displays 1 to 5 are shown only when they are registered rr ee Tt 5 Main menu LP2 is displayed when UP mode is Cascade control 6 Main menu USR is displayed when UP mode is Loop control with PV switching or Loop control with PV auto selector 7 Main menu PYS2 is displayed when UP mode is Cascade control Loop control with PV switching IM 05E01C02 44E 1st Edition May 31 2000 00 6 4 lt 6 Parameters gt lt Toc gt UP550 Setup Parameter Map 2 BO OO ee Sa 1 wo EoD OO oe es AES Ooo iB ER CO D Oc QAO 1 OW
60. 1 2000 00 lt Toc gt lt 4 Operations gt 4 8 In Cascade and Local of Primary loop Operation LSP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint LSP1 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which operation is in progress the current number of repetitions RCY and the total sum of repetitions CSP2 Display PV2 lamp on The PV input value of the secondary loop appears on the PV display On the Setpoint display LCD the controller displays the local setpoint of the secondary loop CSP2 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress TM the current number of repetitions RCY and the total sum of repetitions Target SP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint SP1 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in th
61. 11 3 5 Program Parameter Map sasswcecssicceedatncetestiveesncat a aaa 3 14 3 6 Lists of Program Parameters nnannsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn 3 16 3 7 Program Pattern Setup Charts ccccccsssssseeescssssseeeeeseesseeeseeensseeeeseeeenseees 3 21 3 8 Explanation of Program Functions cccccsssssecsesseeeeeeesseeeeeenseeeeeeaseeseoeenees 3 24 4 OS AU INS sosisini aesir aia inebar 4 1 4 1 Monitoring purpose Operating Displays Available during Operation 4 1 4 2 Performing Canceling Auto tuning of Secondary loop 00e 4 10 4 3 Performing Canceling Auto tuning of Primary loop cssssseseeeeeeees 4 12 4 4 Setting PID of Secondary loop Manually sccceeseeeeeeeeeseeeseeseenseeeeeees 4 13 4 5 Setting PID of Primary loop Manually cccceeeeeeeeeseeeeeessneneeeeeeees 4 15 4 6 Selecting Program Pattern Number PT NoO ssssceeesescsssssseeeeeseeeeeneeeees 4 16 4 7 Switching between RUN and RESET Modes cccccccsseeseeseeeeeseeeeeeseeees 4 17 4 8 Switching between Cascade CAS and Local LSP esceeeeeeeeeeees 4 18 4 9 Switching between AUTO and MAN of Secondary loop sss0 4 19 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Int gt lt Rev gt Toc 2 4 10 Manipulating Control Output during Manual Operation cceee 4 20 4 11 Enabling Disabling Hold Mode of P
62. 16 or more of program AUTO when contact input is ON i patterns MAN when contact input is OFF M2 Program pattern number selection 0 number 1 number Bit 2 of program pattern TN 3 number TN 4 number G1 See External contact input in 1 5 Terminal Wiring display 1 Diagrams G2 display 2 G3 display 3 G4 display 4 Open collector transistor i a Uia event output 55 output flag registration aes ao event i output for DO4 Time event 4 output IM 05E01C02 44E 1st Edition May 31 2000 00 lt 6 Parameters gt UP Mode Parameters Located in Main menu UPMD Submenu MD Parameter Symbol Name of Parameter Controller mode UP mode PV sampling period setting Sampling period error counter reading only Setting Range and Description 4 Cascade control For another Controller mode see User s Manual Reference CD ROM version 100 200 and 500 ms The controller restarts if any change is made to the PV sampling period this does not affect other parameter settings at all however 0 to 30000 Input related Parameters Located in Main menu UPMD Submenu IN Parameter Name of Parameter Primary PV input type INPUT 1 terminals Terminals 4 d2 and 43 Primary PV input unit Max value of primary PV input range Min value of primary PV input range Primary PV input decimal point position shown when in voltage input mode Max value of p
63. 2 0 Secondary To switch to MAN mode set as MODE MAN2 1 L S P LSP CAS To switch between LSP and CAS switching To switch to LSP mode set as MODE LSP C AS To switch to CAS mode set as MODE CAS SST Start of program 1 to 99 1 segment number Program operation begins with the segment whose number is specified by this parameter IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 7 E Operating Parameters Instrument Alarm Setting Parameters Located in Main menu AL Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting A1 Instrument alarm 1 Allows alarm action to be set irrespective of the PV high limit SP high setpoint program limit alarm 100 0 of PV input range PV alarm SP alarm 100 0 to 100 0 of Deviation alarm 0 0 of setpoint PV input range PV input range span Deviation alarm 100 0 to 100 0 of PV Other PV SP low limit A3 Instrument alarm 3 input range span alarm 0 0 of PV input range setpoint Output alarm 5 0 to 105 0 Output high limit A4 Instrument alarm 4 E setpoint puat ow mit alarm 0 0 The following parameters are that for Cascade Primary loop Operation related Parameters Located in Main menu LP1 Submenu PAR Parameter Name of Parameter Setting Range and Description Symbol Auto tuning OFF 0 No auto tuning 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd g
64. 5 is displayed only for the controller with communication function 2 Submenu VALV is displayed only for the position proportional controller IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 6 6 2 Lists of Parameters This section describes the functions of parameters briefly In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table is provided for the customer to record setpoints Numbers in are the parameter setpoints that apply when the communication func tion is used ex AUTO2 0 MANZ2 1 E Operation Mode Parameters Located in MODE key f key on the instrument s front panel Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting HOLD Pause of program Set as HOLD ON to enable the hold mode of program operation operation ADV Advance of segment Set as ADV ON to advance from the current segment to the next segment Set as LOC ON to switch from program operation or RESET mode to local mode operation m A IM Pi AUTO MAN To switch between AUTO and MAN switching To switch to AUTO mode set as MODE AUTO
65. 50 External DC power supply UP550 a AC power supply Nee Mount it directly Relay to the relay coil UP s contact Relay CR filter Use one with a relay coil terminal socket Use one with a relay coil Mount it directly rating less than the UP s rating less than the UP s to the relay coil contact rating contact rating terminal socket IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 6 Cable Specifications and Recommended Cables Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm Thermocouple Shielded compensating lead wires JIS C 1610 LJX LJ L__J U See Yokogawa Electric s GS 6B1U1 E RTD Shielded wires three conductors UL2482 Hitachi Cable Other signals Shielded wires Recommended Terminal Lugs Applicable wire size Tightening torque 0 3 to 1 65 mm 0 8 N m or less 3 mmo 3 mmo D D z or z fa g N Mm Terminal Covers For UP550 T9115YD IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 f 1 4 Hardware Specifications PV Input Signals Primary PV Input Number of inputs 1 terminals 41 d2 d3 Input type Universal input system The input type can be selected with the software Sampling period Can be selected from 100 200 and 500 ms Initial value 200 ms Burnout detection Functions at TC RTD standard signal 0 4 to 2 V or 1 to
66. 7 lt 2 Initial Settings gt 2 Press the 4 key for more than 3 seconds to call up the main menu PROG PROG programming main menu oa Ga ea PS WPT No ron JfFese 3 Press the Z key once to display the main menu STUP STUP password input main menu oo Ss CS eos Ire WPT Noda RUN RESE 4 Press the key once to display the main menu PARA PARA setup parameter SETUP main menu URSS OGPT Noa eon Jese 5 Press the Z key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu oo Caroge eA YPT Noda RUN RESE 6 Press the key once to display the submenu MD MD UP mode set SETUP sub menu A 7 Press the 4 key once to display the submenu IN IN input set SETUP sub menu oo UFSSo TIAL YPT Noda run freser 8 Press the key once to display the parameter IN1 primary PV input type MENU UPMD IN 1 input 1 type select IN1 OFF oo AE 9 Press the 4 or key to display the required setpoint The figure below shows an example of setting the PV input type to a K type thermocouple 200 0 C to 500 0 C MENU UPMD IN 1 inpu
67. Allows the instrument alarm function to be enabled or disabled according to the operating condition 0 Always active 1 Not active when in RESET mode 2 Not active when in RESET mode or manual operation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 6 18 lt 6 Parameters gt List of Instrument Alarm Types The table below shows the types and actions of instrument alarm In the table codes 1 to 20 28 to 31 are for primary loop codes 41 to 60 68 to 71 are for secondary loop codes 1 to 10 41 to 51 are not provided provided with stand by actions Alarm type Hysteresis _P PV high limit PV low limit Open unlit j Deviation high Alarm setpoint limit Alarm action Open close shows status of relay contact and lit and unlit shows status of lamp Closed lit r PV Hysteresis q t Open unlit Closed lit Alarm setpoint PV Hysteresis lt gt Open unlit Closed lit A Deviation setpoint l e gt PV Target SP Hysteresis lt Deviation low Closed lit f Open unlit arni Deviation setpoint T lt i PV Target SP Hysteresis lt gt t Open lit Deviation m gt setpoint Target SP De energized on deviation high limit alarm Closed unlit PV Hysteresis q i Alarm setpoint Hysteresis Closed lit lt gt Closed lit
68. Ambient temperature 0 to 50 C 40 C or less for side by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 14 7 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on Transportation and storage conditions Temperature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed Effects of changes in operating conditions Effects from changes in ambient temperature On voltage or thermocouple input 1 V C or 0 01 of F S C whichever is larger On auxiliary analog input 0 02 of F S C On RTD input 0 05 C C ambient temperature or less On analog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range On analog input 1 wV 10 V or 0 01 of F S 10 V whichever is larger On analog output 0 05 of F S 10 V or less IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 3 1 5 Terminal Wiring Diagrams A NOTE Do not use unassigned terminals as relay terminals Terminal wiring diagrams are shown on and after the ne
69. C SET ENT the Target rr parameter TSP1 for segment 2 At this point the PV display shows 01 02 the first two digits denote the pattern number and the last two digits the segment number PV Display gt Hh HE ir I MENU PROG PRG 24 target set point 1 TSP1 80 0 C lt 3 Programming gt 3 13 12 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 90 0 C MENU PROG PRG 24 target set point 1 changing TSP1 90 0 C oo PES EAEN SET ENT setpoint MENU PROG PRG 24 target set point 1 TSP1 90 0 C UPS AS TAAA Pv2 RST lamp oe Devez ON re g G Si T a D 04 DLOC AL OMAN 01 OCAS OO FD Mmovellf vise I lt ose JIS OGPT Noae ew J SP1 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 14 3 5 Program Parameter Map PROG programming Operating display key Press this key for more than 3 seconds main menu seme ee eee ee ee LOC ote 1 I L I L I L I L I L r L r L I L 1 1 I L I L I L I L I L 1 I I L I L r L 1 L r 1 I L
70. CT 1 direct action REVERSE 0 switching Control output Reverse or Direct ia 0 Deviation PV SP 1 P O Preset output 5 0 to 105 0 0 0 In RESET mode fixed control output can be generated lf you are using two or more groups of PID parameters use the following table to record their values Parameter n _ ne3 ned fines fine fine ne IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 9 The following parameters are that for Cascade Secondary loop Operation related Parameters Located in Main menu LP2 Submenu PAR Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting AT Auto tuning OFF 0 No auto tuning OFF 0 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 SC SUPER function OFF 0 Disable 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode Hunting suppressing function Response mode Enables qui
71. Continues action set before power failure MAN 1 Starts from manual operation status RESET 2 Continues action set before power failure and starts computation from the preset output value O to 10 sec Sets time between power on and the instant where controller starts computation Allows you to determine how many groups of setpoint alarm and PID parameters the controller should show 1 Show one set 2 Show two sets 3 Show three sets 4 Show four sets 5 to 8 Show as many groups of parameters as have been set 0 0 to 100 0 of primary PV input range Note that 1 RP1 s 2 RP1 S 3 RP1 4 RP1 5 RP1 s 6 RP1 Sets reference points at which switching is carried out between groups of PID constants according to the given temperature zone You can set a maximum of six reference points and therefore a maximum of seven temperature zones 0 O T 0 100 0 of primary PV input range The example below sets reference points 1 and 2 to provide 3 zones to switch PID constants automatically Maximum value of primary PV input range RHI Zone 3 The controller is operated with the 3rd group of PID constants Reference point 2 2 RP1 The controller is operated with Reference point 1 the 2nd group of PID constants 1 RP1 i PV input Zone 1 The controller is operated with Minimum value of the 1st group of PID constants primary PV input range RL1 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 6 2
72. E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 4 Power Failure of more than about 2 seconds The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Differs with setting of setup parameter R MD restart mode R MD setting Control action after recovery from power failure CONT Action before power failure continues factory shipped setting MAN Outputs preset output value PO NOTE as control output and continues action set before power failure in MAN mode RESET Outputs preset output value PO NOTE as control output and continues action set before power failure in AUTO mode Operation mode is set to RESET NOTE For heating cooling control the preset output value is 50 of PID computation E Troubleshooting when the Controller Fails to Operate Correctly lf your control tasks are not successful check the preset parameters and controller wiring before concluding the controller to be defective The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems The Controller does not Show the Correct Process Variable PV The UP550 controllers have a universal input The type of PV input can be set changed u
73. E EEEN a E a E E E E E E E A E os seeshbeee eee eee ee etna Shows the number of remaining unused segments Shows the number of segments within a pattern Shows the number of remaining unused events MENU PROG PRG 1 PTno input eoccee key PTN 2 ements K y Segment 99 key MENU PROG PRG 2 SEGno input or MENU PROG PRG 2 SEGno input MENU PROG PRG 2 key SEGno input SEG SEG 99 SEG o Program pattern copying Program pattern clearance eE EEE EE EEE ERE EE Ea em eee ee SS ee ee i key These parameter symbols appear on the PV display TSP1 Final target setpoint Time set TIME segment time Final target setpoint Time set TIME segment time Ramp set segment time Ramp set segment time ul PID PID group number PID PID group number Se ee eee eee ae eee ee ee ae one ie Fae kaaa a Re ce a s 1 1 r L 1 1 1 I r L i Evn Event number Evn Event number LI r LI I I A On time of On time of r I ONn time event ONn time event LI 1 LI 1 Off time of Off time of 1 i OFFn time event i OFFn time event i 1 1 el Pressing the key once during programming E 5 1 returns to the display mar
74. End of repetition segment number RST Start of repetition t i L 1 WZ1 wait zones 1 1st group of i 1 WTM wait times i 1 1 2nd group of i 2 WZ1 wait zones I 2nd group of 2 WTM wait times 1 1 3rd group of i 3 WZ1 wait zones 1 F 3rd group of L d 3 WTM wait times r 1 4th group of 4 WZ1 wait zones I L 1 4th group of i 4 WTM wait times 1 a 5th group of 5 WZ1 wait zones I 1 5th group of 5 WTM wait times I Number of RCY repetitions 1 r L 1 1 1 1 I L r SETENT key key or key ee ed Segment 1 MENU PROG PRG 2 SEGno input SEG Final target setpoint Time set segment time Ramp set segment time nl key or key Program Parameter Setting Display key or key key or key a MENU PROG PRG 2 SEGno input SEG PID group number a r 1 1 L r 1 1 i a L i Evn Event number i 2 On time of a L ONn time event i 1 1 Off time of 1 i OFFn time event s L i L L TYn PV event type 5 i i L L PEn PV event setpoint 1 1 L Pa oaia a a a a i 1 1 l z JC Junction code a 1 L ae E ET 1 L Li L TIME is show
75. Event parameters EV1 TY1 and PE1 e Step 28 configures the Final Target Setpoint TSP1 parameter for segment 2 not changed in this example e Steps 29 to 31 configure the Segment Time TIME parameter for segment 2 e Steps 32 to 40 configure the Time Event parameters EV1 ON1 and OFF1 e Steps 43 to 45 configure the Final Target Setpoint TSP1 parameter for segment 3 e Steps 46 to 48 configure the Segment Time TIME parameter for segment 3 1 Bring the operating display into view appears at power on Displays a process variable RST lamp PV value ON SP1 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 3 Press the key once to display the to call up the main menu PROG submenu LOC PROG LOC programming local mode set main menu sub menu YPT Noda Run reser WPT Node evn Jfreser IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 4 Press the 4 key once to display the submenu PRG PRG programming main menu P2bodb vile YPT Nod ron JfFese Pattern Number parameter PTN At this point the PV display shows 01 00 the first two digits denote the pattern number and the last two digits t
76. Lists of Parameters Briefly describes the functions of parameters In addition and setpoint each parameter table has a User Setting column where recording you can record your setpoints when setting them in the controller E Controllers Applicable to Cascade Control The specification codes of the UP550 applicable to cascade control are given in the table below UP550 01 UP550 11 UP550 21 E Regarding This User s Manual 1 This manual should be provided to the end user Keep an extra copy or copies of the manual in a safe place 2 Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation 3 This manual describes the functions of this product Yokogawa M amp C Corporation hereinafter simply referred to as Yokogawa does not guarantee the application of these functions for any particular purpose 4 Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure that the details of this manual are accurate However should any errors be found or important information be omitted please contact your nearest Yokogawa representative or our sales office Media No IM 05E01C02 44E CD 1st Edition May 2000 YK IM05E01C02 44E 1st Edition May 31 2000 00 All Rights Reserved Copyrig
77. Local event 23 Same as the E21B parameter setpoint Local event 24 type Same as the E21A parameter Local event 24 Same as the E21B parameter setpoint E24A E E24B E E25A aa Smeaton o E25B spon e Smead E26A a ee E26B stron SE E27A ene ee E27B simon Sem E26A Senne ee SE a o do Program Parameters Parameters for Setting the Conditions of Program Operation Startup Use the program pattern setup chart discussed in 3 2 Example of Program Pattern Setup Charts of this chapter to record your setpoints of program parameters Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description Initial Value Setting Pattern number 1 Program pattern 1 2 Program pattern 2 3 Program pattern 3 4 to 30 Likewise specifying these numbers sets their corresponding program pattern numbers Segment number 0 Shows parameters for setting the starting target setpoint start code etc 1 to 99 Specify the corresponding segment numbers Specify 0 when creating a program for the first time S P 1 Starting target setpoint 0 0 to 100 0 of primary PV input range 0 0 of primary PV input range T C Start code 1 Shows parameters for setting the wait and repeat actions 0 Program operation begins with the starting target setpoint 1 Ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of segment 1 2 Time prioritized PV star
78. M 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 6 6 1 lt 6 Parameters gt 6 1 Parameters Parameter Map This section contains Operating Parameter Map and Setup Parameter Map for UP550 as a guideline for setting parameters These maps are helpful in finding the positions of the displays when setting the param eters and should be used as a quick reference for the entire range of parameter displays IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 2 UP550 Operating Parameter Map cee PSO ee eee ee ee ee ee ee ee ee ee er a ee eg Operating Operating Operating _ Operating display 1 display 2 display 3 display n eS Oe snsnnsnnannujenennnnnnnnnnnnnnbunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnmnnnnnmnnnnnnmnnnnnmmnnmmnnnnmnnnnmnnmnmn SELECT display 1 SELECT display 2 g SELECT Pe ee ee Oe display 4 To 4 To program i 3 parameter E setting display i SELECT ii display 5 fon the Program S Parameter Man t ORB 1 0 E gs 5 eeteiaeee ORH 1 MR eee See 3 5 Program Parameter Map STM 1 DR g O l O g O T O Ww Ol O16 1 Not displayed for ON OFF control 2 Not displayed for heating cooling control or position proportional control 3 Displayed for heating cooling control 4 Displayed for heating cooling control or position proportional control IM
79. M version for more information Program time unit TMU End of repetition segment number REN IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 3 Maximum value of primary PV input range RH1 41 100 100 Unit 9 ee 80 C Define when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more 25 C information Minimum value of primary PV input range RL1 2 0 0 S N N E AEA Fnatagetsoponciasry weke O l IAL Int T Final target setpoint 2 TSP2 ee ee I Segment ime IMEMMAT omom PID number PID Note PPP Event number EV 1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF 1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 Event number EV4 8 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 of
80. OFF ON OFF ON OFF ON Di2 118 eo SS 5V 18 DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON T DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI3 40 Sd 45V DIS 40 DI4 OFFJOFF OFF OFF OFF OFFIOFF ON ON ON ON ON ON ON ON Dl4 pt pia 39 0 9 asv 39 1 Start of program operation when Se DIS DI5 changes from OFF to ON DI5 38 00 ed 38 N Stop of program operation when DI6 137K Ah 45V DI6 37 DI6 changes from OFF to ON LC biz Start of cascade operation when DI7 ON DI7 36 La 36 Start of secondary loop local operation when DI7 OFF i COM Common COM 20 20 Ss a ON when using 16 or more of program patterns pig 28 Bi DI8 28 como Common COM 30 30 T 21 mA DC max OT2 is a setup parameter You can change the settings of the parameter OT2 to change the control output type See 2 Initial Settings Correspondence between parameter OT2 and control output types OT2 0 factory set default OT2 1 OT2 2 OT2 3 On off control Relay output terminas and Time proportional control Relay output terminals and Time proportional control Voltage pulse output terminals and Current output terminals 6 and Contact rating 12 V DC 10 mA or more lt 201 gt lt UO E E SU gt Vi L Avv c00 10450 WI 00 0002 LE Aen uonp3 IS E UP550 Heating
81. Open lit i unlit limit alarm Deviation x PV 7 setpoint Alarm setpoint PV Target SP Hysteresis Hysteresis Closed lit gt Closed lit Open unlit Output high limit Open unlit i i p A p A SP Alarm setpoint Output value Alarm setpoint Hysteresis Hysteresis Closed lit lt gt Closed lit lt gt Open unlit Output low limit J Open unlit a A qq Alarm setpoint SP Alarm setpoint Output value Program Parameters Parameters for Editing Programs Located in Main menu PROG Submenu EDIT Symbol on Name of Parameter Setting Range and Description Initial Value User PV Display Setting Number of remaining Read only unused segments Number of segments within a pattern Program pattern copying Specify the numbers of the source of copying program pattern and target of copying program pattern 1 to 30 Program pattern clearance Specify the number of the program pattern to be cleared 1 to 30 Number of remaining unused events IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 21 3 Program Pattern Setup Charts For details on how to use the program pattern setup chart see 3 1 Overview of Program Patterns and 3 2 Example of Program Pattern Setup Charts You can register as many as 30 program patterns with the UP550 controller Create as many copies of the chart as necessary F
82. Program operation stops when DI6 contact input 6 changes from OFF to ON Preset output value is outputted when the operation stops Cascade ON Local OFF switching function is assigned to DI7 contact input 7 E PID Primary loop It is possible to use a maximum of eight groups of PID parameters Operating Parameters Proportional band P E PID Secondary loop It is possible to use a maximum of eight groups of PID parameters Operating Parameters Proportional band P Integral time I IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 1 8 E Control Output Control output OUTPUT1 selects the output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input which takes priority over the manual operation Each function can be set by the following parameters Setup Parameters Cooling side control output cycle time UPMD Operating Parameters E Contact Output PV event 1 is outputted via DO1 contact output 1 PV event 2 is outputted via DO2 contact output 2 Instrument alarm 1 is outputted via DO3 contact output 3 Time event 1 is outputted via DO4 contact output 4 Time event 2 is outputted via DO5 contact output 5 Time event 3 is outputted via DO6 contact output 6 Time event 4 is outputted via DO7
83. SEGNO 0 0 RCY 0 Control Output Types Heating side relay output terminals 0 cooling side relay output terminals 6 Control output type Heating side pulse output terminals cooling side relay output terminals Heating side current output terminals cooling side relay output terminals 60 Heating side relay output terminals cooling side pulse output terminals 4 Heating side pulse output terminals cooling side pulse output terminals Heating side current output terminals cooling side pulse output terminals 4 Heating side relay output terminals cooling side current output terminals Heating side pulse output terminals cooling side current output terminals Heating side current output terminals 2 cooling side current output terminals IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 12 2 6 Calibrating Valve Position for a Position Proportional Controller Only The following operation describes a procedure of inputting a feedback signal from a control valve to calibrate the full closed and full open positions of the valve automatically To cali brate the valve position you need to carry out wire connections and bring the controller into manual mode For connections see 1 5 Terminal Wiring Diagrams and for entering t
84. Toc gt lt 2 Initial Settings gt 2 14 2 Initializing Parameters Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type PV Input Range or PV Input Scale 1 Bring the operating display into view display appears at power on RST lamp ON OO L i o Bact m YPT an i TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the 5 key for more than 3 seconds 5 Press the key once to display the main to call up the main menu PROG menu UPMD PROG UPMD programming UP550 configuration main menu SETUP main menu oOo Caeo UPES 3 Press the key once to display the main 6 Press the key once to display the menu STUP submenu MD STUP MD password input UP mode set main menu SETUP sub menu 4 Press the key once to display the main 7 Press the key twice to display the menu PARA submenu INIT PARA INIT setup parameter SETUP main menu parameter initialize SETUP sub menu WPT Noa rn Jfr 7 2E YPT Noda RUN RESE IM 05E01C02 44E 1st Edition May 31 2000 00 2 15 lt 2 Initial Settings gt
85. W tO Connect WiIrES oisinn a 1 5 1 4 Hardware Specifications saccsiscnssssiscenenesvsinnnssicrvensnvesswnassievaravievesewsnscvsvensesesewensceaen 1 7 1 5 Terminal Wiring Diagrams cc ccsceseeeseeeeeeeseeeeenseeseeesseeeeeeaeeesoesseeseneneessones 1 13 2 PPI SO UUING S sesonon EEEE a Eiaa 2 1 2 1 Names and Functions of Front Panel Parts cccsccsssssseeesseesseeeeseenseneees 2 2 2 2 Setting UP mode Setting First at Power On ccccsssssssessseeseeeeeeeeeseeeeeeees 2 3 2 3 Changing UP MOOG sssaaa EEEE AEEA 2 4 2 4 Setting Primary and Secondary PV Input Types sseeeeeeeeeeeesseeeees 2 6 2 5 Setting Control Output Type except for a Position Proportional Controller ccsseeeeesessesssseeeeees 2 10 2 6 Calibrating Valve Position for a Position Proportional Controller Only 2 12 2 7 Initializing Parameters acct ceecpcendesenceecunteonc sanconeceenseasteguacteyenstesd suscetdenusteteends 2 14 3 POC ANIM isc estes crear reece oe deme ec weeteg EE EEE EEEE ODE NEN EEEa 3 1 3 1 Overview of Program Patterns ccccccesssessseeeseceesseeeeseeeenseeeseoeesseneeseooeaes 3 1 3 2 Example of Program Pattern Setup Charts ccccccsssssssssseeseeeeeeseeeeeeneeeesneees 3 2 3 3 Creating Program Patterns 0 c sccesssssssessssesssccessssssecenssnesesecnsnnssssescnsenseseesasnes 3 4 3 4 Changing Program Patterns sic c cssssscccccsnssissscccessnsssccccssessscececnssessecensnessscens 3
86. alue to be changed during manual operation Displays the value opening 0 to 100 in position proportional control Deviation Trend display For monitoring only Pattern display For monitoring only L 1 L L L 1 L L 1 ALM 3 TME 1 PVE 21 Event display For monitoring only IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 4 In Cascade and Local of Primary loop Operation LSP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint LSP1 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress TM the current number of repetitions RCY and the total sum of repetitions CSP2 Display PV2 lamp ON The PV input value of the secondary loop appears on the PV display On the Setpoint display LCD the controller displays the cascade setpoint of the second ary loop CSP2 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress TM the current number of repe
87. ample when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C2 0 0 the heating side output H2 decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the key held down longer you enter the state of manipulating the cooling side output C and its value begins to increase Inversely if you hold down the key with the cooling side output under manipulation i e heating side output H2 0 0 the cooling side output C2 decreases Conse quently both the heating side and cooling side outputs go to 0 0 If you keep the key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive Controller Behavior and Control Output Manipulation when the Dead Band is Negative The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C2 0 0 the heating side output H2 decreases If the output H2 falls below 24 8 the cooling side output C2 begins to increase from 0 0 If you keep the key held down longer and the output C2 rises above 24
88. an x linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 9 in ten segment linearizer approximation in ten segment linearizer approximation D q 0 66 7 to 105 0 of secondary PV input range 0 0 of secondary PV input range linearizer 2 input 10 D b 1 0 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span x linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 10 in ten segment linearizer approximation in ten segment linearizer approximation D q 1 66 7 to 105 0 of secondary PV input range 0 0 of secondary PV input range i linearizer 2 input 11 D b 1 1 Ten segment 66 7 to 105 0 of secondary PV input range span 0 0 of secondary PV input range span x linearizer 2 66 7 to 105 0 of secondary PV input range when 0 0 of secondary PV input range when output 1 1 in ten segment linearizer approximation in ten segment linearizer approximation P PM D Ten segment 0 Ten segment linearizer biasing linearizer 2 mode 1 Ten segment linearizer approximation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 6 E Setup Parameters Program Setpoint related Parameters Located in Main menu PARA Submenu SP Setting Range and Description Initial Value User Setting OF Parameter Name of Parameter SP tracking selection
89. and heating side output types cooling side output types OT2 4 factory set default OT2 5 OT2 6 OT2 7 OT2 8 OT2 9 OT2 10 OT2 11 OT2 12 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output terminals and terminals 6 and 4D terminals 6 and dq terminals and terminals and 4D terminals q6 and qd terminals and terminals 4 and D terminals 4 and 4D Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Voltage pulse output Cooling side Voltage pulse output Cooling side Voltage pulse output Cooling side Current output Cooling side Current output Cooling side Current output terminals and terminals and 60 terminals and 6 terminals and terminals and terminals and terminals and terminals and terminals and The types of control output relay output and voltage pulse output shown in the table above refer to those of time proportional control To change to a relay output for on off control select Relay Terminals and change the setpoint of the proportional band to 0 lt 201 gt SUONJE E SU gt GL Avr c09 10450 WI 00 0002
90. anges from OFF to ON DI5 38 00 38 DIG Time event 2 33 Stop of program operation when 37h and 37 5 output DOS DI6 changes from OFF to ON e D gt Time event 3 DO6 32 Start of cascade operation when DI7 ON DI7 36 ko NS 36 n output Start of secondary loop local operation when DI7 OFF COM Time event 4 DoO7 31 Common COM 20 20 111 output J 5V Common coml35 ON when using 16 or more of program patterns Dig 28 3 DI8 38 Relay contact rating 240 V AC 1 A COM J 30 V DC 1 A resistance load Common COMI30 i 30 Transistor contact rating 24 V DC 50 mA OT2 is a setup parameter Contact rating 12 V DC 10 mA or more You can change the settings of the parameter OT2 to change the control output type See 2 Initial Settings relay is selected as the type of control output gt Retransmission output 1 7 4 20 or 0 20 mA DC Default 4 20 mA DC 15 V DC loop power supply 14 5 18 0 V DC 21 mA DC max lt 250 Q 4 20mA amp Note Connecting a 250 Q resistor to the terminals is Model X010 250 2 resistor with M3 5 crimp on terminal Load resistance 600 Q or less Factory set to PV retransmission Retransmission output 1 is not available if a 15 V DC loop power supply is used Correspondence between parameter OT2
91. arameter Setting Range and Description Initial Value User Symbol Setting Ten segment 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range a linearizer 1 input 1 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 1 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range a a linearizer 1 input 2 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 2 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range SS linearizer 1 input 3 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span linearizer 1 66 7 to 105 0 of primary PV input range when 0 0 of primary PV input range when output 3 in ten segment linearizer approximation in ten segment linearizer approximation 66 7 to 105 0 of primary PV input range 0 0 of primary PV input range SS a linearizer 1 input 4 Ten segment 66 7 to 105 0 of primary PV input range span 0 0 of primary PV input range span
92. ay 5 Maximum value of PV input scale SH1 Set the maximum value of the scale to be controlled Set a reading for the maximum value of the input signal 6 Minimum value of PV input scale SL1 Set the minimum value of the scale to be controlled Set a reading for the minimum value of the input signal Ay NOTE The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type IN1 Maximum Value of PV Input Range RH1 Minimum Value of PV Input Range RL1 PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 or Minimum Value of PV Input Scale SL1 After a change has been made to any of these data items be sure to verify the registered operating parameter setpoints to ensure that they are correct If any data item has been changed to its default set it to a required value 1 Bring the operating display into view display appears at power on The PV display in the figure below shows the error code for input burnout halit if PV input wiring is not yet complete The error code disapears when you wire the PV input terminals cor rectly RST lamp ON OO j Ca toghe ALA zH 0 series hy TMS RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 2
93. ay 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 2 E Function Block Diagram for Cascade Control Primary PV Secondary PV input terminals Contact input input terminals O Band and Input selection 3 Program Unit selection Pattern l l Analog input range conversion 10 seg wn n o2 00 0 Square root extraction Analog input filter 0 seg linearizer approx bias 10 seg linearizer approx bias PV input bias Program 3 PV input bias operation PV input filter PV input filter So eii ienige aape Bece Analog input bias m Square root extraction Program operation Analog input filter uolesedo weipod jo yes NO 0 440 Woy sobueyo q uaym uoleiedo wes6oJd jo dols NO 0 440 Woy seBueyo q uaym Local setpoint 2 Control computation 1 Output limiter LOCAL CASCADE O 5 LOCAL OFF CASCADE ON switching Tracking signal o A ncsaote eetcassgs veneer Manual operation Control computation 2 MAN LOCAL P CASCADE Preset output Output limiter STOP RUN Q STOP RUN switching Current or Relay pulse terminals terminals OT2 PV event output Time event output Instrument alarm output Instrument Time Time Time Time event 1 event2 alarm1 eventi event2 event3 event 4 and and s Current Current terminals terminals and and Relay 2 Relay 3 terminals terminals O and 4 and 60 Time Time event 5 even
94. been Changed lf this happens check the setpoint of the parameter MOD1 In cases where fixed point control is selected as the PID control mode MOD1 1 tracking based on the I term works to prevent the control output from changing suddenly even if the target setpoint SP is varied The control output therefore may appear to be working incorrectly at first however it gradually adapts itself to the new target setpoint Be especially careful when the controller is in the fixed point control mode the control output may fail to change and therefore result in a loss of control if you change the target setpoint SP too frequently IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 5 5 2 Maintenance This section describes the cleaning and maintenance of the UP550 5 2 1 Cleaning The front panel and operation keys should be gently wiped with a dry cloth Ay NOTE Do not use alcohol benzine or any other solvents 5 2 2 Replacing Brackets When the brackets are broken or lost purchase the following brackets for replacement Target Model Sales Unit UP550 T9115NL A large bracket and small bracket in pair SEE ALSO 1 2 How to Install for how to replace brackets 5 2 3 Attaching Terminal Cover When a terminal cover is necessary purchase the following part Target Model Sales Unit IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooti
95. c 16 ADG 15 V DC loop power supply Retransmission output 1 is not available 17002 puise 2 V TOL if a 15 V DC loop power supply is used 0 uO Default 4 20 mA DC 14 5 18 0 V DC The functions of a contact input can be varied by changing the setting of the contact input registration parameter External contact outputs External contact inputs PV event 1 output DO1 6 Ko No z PV event 2 output DO2 9 lo oy Instrument alarm 4 Lo lt 1 output DO3 Common COM 7 Time event 1 output DO4 34 OE Time event 2 33 5 output DOS r D Time event 3 32 g output DOG k Time event 4 31 output DO7 Common COM 29 Relay contact rating 240 V AC 1 A 30 V DC 1 A resistance load Transistor contact rating 24 V DC 50 mA Switch between the ON and OFF states of the DI1 to Dl4 UD Contact 5V Transistor contact contact inputs to select from program pattern numbers 1 to 15 DI1 Select a number during a RESET state DI1 119 P 5y 19 1 2 a 4ls5 e6el 7z s 9 10 11l12 13 14 15 ispa J DIt ON OFF ON OFF ON OFF on OFF ON
96. ck follow up and short converging time of PV for the changed target setpoint Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control BS PV input bias 100 0 to 100 0 of secondary PV input range span 0 0 of secondary Used to correct the PV input value PV input range span PV input filter OFF 0 1 to 120 sec Used when the PV input value fluctuates R ON OFF rate 0 0 to 100 0 of secondary PV input range span 1 0 of secondary detection band PV input range RH ON OFF rate ORL 1 digit to 105 0 100 0 high limit RL ON OFF rate 5 0 to ORH 1 digit 0 0 low limit IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 0 PID related Parameters Located in Main menu LP2 Submenu 1 PID Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting Proportional band Heating 0 1 to 999 9 of secondary PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 in heating cooling control heating side on off control applies when 0 0 Integral time OFF 0 1 to 6000 sec 240
97. condary deviation trend scale Deviation trend time Setting Range and Description Allows the deviation axis of the Deviation Trend operating display to be rescaled 0 1 to 100 0 of primary PV input range span Allows the deviation axis of the Deviation Trend operating display to be rescaled 0 1 to 100 0 of secondary PV input range span Allows the time axis of the Deviation Trend operating display to be rescaled 1 to 600 sec IM 05E01C02 44E Initial Value User Setting 100 0 of PV input range 0 0 of PV input range 100 0 of PV input range 0 0 of PV input range Initial Value User Setting 0 5 of primary PV input range span 0 5 of secondary PV input range span 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 23 Security related Parameters Located in Main menu CMLP Submenu LOCK Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting Locking of front panel OFF 0 Unlock OFF 0 up down keys Aand ON 1 Lock PT No key ON 1 Lock RUN key ON 1 Lock N ODE Locking of front panel OFF 0 Unlock OFF 0 MODE key ON 1 Lock Locking of operating OFF 0 Unlock OFF 0 parameter main menu ON 1 Lock PROG display OFF 0 Unlock OFF 0 main menu LP1 lock ON 1 Lock OFF 0 Unlock OFF 0 main menu LP2 lock ON 1 Lock submenu PID lock ON 1 Lock US R Although not used in cascade c
98. controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1 irrespective of what the PV value is Setpoint Segment1 Segment 2 Final target setpoint Starting target setpoint Program setpoint Time A Segment time Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 0 2 Letting the controller start from the current setpoint and run according to time settings defined for segment 1 This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting Starting Point of Operation Controller Behavior Begins to run from point a according to the time setting defined for segment 1 Ib Begins to run from point b according to the time setting defined for segment 1 C Begins to run from point c according to the time setting defined for segment 1 Begins to run from point d according to the time setting defined for segment 1 le Begins to run from point e according to the time setting defined for segment 1 Setpoint Final target setpoint Program setpoint A Segment Segment Segment Segment Segment Time oO 7 3 3 4 i 5 Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 2 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 2 3 Letting
99. displays the event number for which an event has occurred IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 5 J SP1 25 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 SP1 25 0 25 0 C PTNO 1 SEGNO 1 3 a SEG As ese key TME 1 PVE 21 ALM 3 LSP1 display Allows the local setpoint of the primary loop to be changed CSP2 display PV2 lamp ON For monitoring only Target SP1 display For monitoring only PV2 SP OUT2 display Allows the control output value to be changed during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only Event display For monitoring only IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 6 E Operating Displays for Cascade Heating Cooling Control O In Cascade and Program Operation SP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint SP1 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which operation is in progress TM the current number of repetiti
100. do this see 4 11 Enabling Disabling Hold Mode of Program Operation HLD lamp ON This symbol appears for soak segments only y OO g o a vena ax TM 0h20 RCY 0 0 Make sure the gt gt symbol is shown We SP1 80 0 C PTNO 1 SEGNO 2 3 TM 0h20 RCY 0 0 me PV oe Blinks during J P h H change 01 DCAS P gt oo URSE 9 er a aie E a Ra y b TM 0h20 RCY 0 0 The question mark changes to C Po es i SP1 85 0 C PTNO 1 SEGNO 2 3 TM 0h20 RCY 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 4 25 lt 4 Operations gt lt Toc gt 4 13 Executing Advance Function The following operating procedure advances the controller from segment 1 to segment 2 If you execute the advance function during hold mode operation the hold mode is disabled Bring the current operating display for program operation into view Indicates the controller is PRG lamp running on segment 1 ON SP1 30 0 PTNO 1 SEGNO 1 3 TM 0h17 RCY 0 0 ev PV ais Indicates the controller is running on segment 2 1SP1 80 0 C 5
101. e W Receiving 4 20 mA DC Current Signals with the Controller When receiving 4 20 mA DC current signals Secondary PV input TC input RTD input set the PV input type to 1 5 V DC setpoint 41 Auxiliary analog input CAAO 21 gt Specify in a range of 13 al 1 5 V DC 0 2 V DC A 12b 13 B 12 lt HOn 22 or 0 10 V DC Default 1 5 V DC mvV V input Note Connecting a 250 Q resistor to the terminals is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs i i L l 250 Q 4 20mA amp i U L U d o A NOTE Installation category overvoltage category II IEC1010 1 Retransmission output 1 Factory set to PV retransmission a 15 Note Select this option from the OT2 parameter Control output Retransmission output 2 is available only when relay is selected as the type of control output 14 iccj 4 20 or Current voltage Retransmission 0 20 mA DG 17 pulse output output 2 15 Default Unspecified retransmission type Default 4 20 mA DC Load resistance 600 Q or less 16 Jezoman
102. e selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 Heating Cooling PV2 SP OUT2 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the PV input value of the secondary loop PV2 the program setpoint of primary loop SP1 the cascade setpoint of the sec ondary loop C SP2 and the heating side HEAT control output H2 and cooling side COOL control output C2 of secondary loop Deviation Trend Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the selected program pattern Event Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the event number for which an event has occurred IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 9 SP1 25 0 80 0 C PTNO 1 SEGNO 1 3 PV2 50 0 C PID 1 1 L SP1 25 0 C C SP2 30 0 C C2 70 0 H2 30 0 TME 1 PVE 21 ALM 3 LSP1 display Allows the local setpoint of
103. e Alarm setpoint Hysteresis Closed lit lt gt Output low limit Open unlit A q Alarm setpoint Output value sed only for Instrument Alarm in case of input burnout A D converter failure or reference junction compensation RJC failure For input burnout or A D converter failure the control output is set to the setpoint of the Preset Output Value operating parameter PO Note 2 Stand by Action C Power on The FAIL output is on during normal operation and turns off case failure Normal Abnormal Treated as normal The alarm output turns on Low limit of alarm setpoint The alarm output does not turn on in this region even if the PV value is below the low limit of the alarm setpoint gt Time IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 6 1 lt 6 Parameters gt Control Action related Parameters Located in Main menu PARA Submenu CTL Parameter Symbol O U O G JJ NO lt O O lt J N T e JJ Oo T J 5 Name of Parameter Primary output velocity limiter Secondary output velocity limiter Primary PID control mode Secondary PID control mode Primary anti reset windup Excess integration prevention Secondary anti reset windup Excess integration prevention Zone PID selection Restart mode Restart
104. e following example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP J PV input value E ene et LL Seed eee te i E Reference deviation RDV2 Maximum value of secondary PV input scale SH3 A slope is set to vary the program setpoint Minimum value of Z secondary PV input scale SL3 OFF 0 Disable 0 0 to 100 0 of secondary PV input range span Segment 1 Segment 2 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 21 Analog Input Computation Parameters Located in Main menu CMLP Submenu AIN Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting Analog input 1 bias Used to correct the primary PV input value beforehand 0 0 of primary PV input When in normal operation use the PV Input Bias BS operating primary PV parameter input range 100 0 to 100 0 of primary PV input range span span Analog input 1 filter OFF 0 Disable primary PV input 1 to 120 sec Analog input 1 Performs square root computation for the primary PV input value square root OFF 0 Do not compute the square
105. edback type 1 Valve position feedback type moves to the estimating type if a feedback input error or burnout occurs 2 Valve position estimating type IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 31 Parameter initializing Parameters Located in Main menu UPMD Submenu INIT Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting N Parameter initialization OFF 0 OFF 0 ON 1 Initialize parameters E Tips about Heating Cooling Control for heating cooling controllers only In heating cooling control the controller outputs the result of computation after splitting it into heating purpose and cooling purpose signals In addition the controller can perform PID control or ON OFF control on the heating and cooling sides separately When perform ing ON OFF control set the proportional band to 0 The controller splits the result of computation 0 to 100 into heating side and cooling side signals as described below e 0 to 50 of the computation result is presented as a 0 to 100 cooling side output e 50 to 100 of the computation result is presented as a 0 to 100 heating side output PV SP Communication Manual MV output PID computation 0 to 100 Heating cooling computation 0 to 50 50 to 100 Cooling side Heating side output limiter output limiter Cooling side MV Heating side MV outp
106. edure 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu AA 3 Press the 4 key twice to display the main menu LP1 LP1 loop 1 parameter main menu oo PES BIA WPT No pun reser submenu PAR PAR parameter sub menu UPSSso OWPT Noa eon Jese 5 Press the 4 key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu Ctese It Jest OGPT Noae en Jfeser 6 Press the key once to display the parameter 1 P MENU LP1 1 PID 1 proportional band 1 P 5 0 Les ea 7 Press the 4 or Z key to display the required setpoint MENU LP1 1 PID 1 proportional band changing Blinks during change 8 Press the key once to register the setpoint 1P oo UrSssoa EIEE MENU LP1 1 PID 1 proportional band 1 P 18 0 oo UFSso So eed Pr IA The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 16 ET ENT 9 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG la
107. elled In this case PID contains the value existing before auto tuning MENU LP2 PAR auto tuning switch AT oo UrPSso FS Juovej osr i ILA 50 0 C PID 1 1 Auto tuning is complete when the MAN lamp goes off IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 12 4 3 Performing Canceling Auto tuning of Primary loop Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in cascade CAS mode before carrying out auto tuning See 4 7 Switching between RUN and RESET Modes to change to RUN and 4 8 Switching between Cascade CAS and Local LSP to change to cascade CAS PID constants are obtained by using the current program setpoint value at the start of auto tuning To perform auto tuning of the primary loop PID of the secondary loop should be the appropriate value Ay NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes Control processes with quick response such as flow control or pressure control Processes where even temporary output on off results in inconvenience Processes where a large output change at control element results in inconvenience Processes where variations in PV may exceed an allowable range adversely affecting product quality 1 Bring the operat
108. en OS ca eal Esco setpoint MENU UPMD IN 4 input 1 range low SETUP RLI 0 0 UrPSSOo Ed Kae ayo If the type of Input is voltage also config ure the Primary PV Input Decimal Point Position SDP1 Maximum Value of Pri mary PV Input Scale SH1 and Minimum Value of Primary PV Input Scale SL1 parameters that follow this step Deve 0 0 C SP1 SEGNO 0 0 RCY 0 0 PTNO 0 TMS IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 9 E Instrument Input Range Codes Instrument Input Instrument Range Code Input Range Measurement Accuracy T Set the data item PV Input Type IN1 to the OFF option to leave the PV input is e i 0 type undefined ees j P 270 0 to 1370 0 C typeK1 1 450 0 to 2500 0 270 0 to 1000 0 C 450 0 to 2300 0 F__ 0 1 of instrument range 1 digit at 0 C or more 0 2 1 digit for temperatures below 0 C 200 0 to 1000 0 F where the accuracy is 2 of instrument range 1 digit for temperatures below 200 0 C for a type K thermo 300 0 to 2300 0 F couple or 1 of instrument range 1 digit for temperatures below 200 0 C for a type T thermocouple 450 0 to 750 0 F 200 0 to 750 0 F 0 15 of instrument range 1 digit at 400 C or more 32 to 3300 F 5 of instrument range 1 digit at less than 400 C 2 t 0 15 of
109. ent time TIME TM RT Time setting TIME when PID number PID the Segment Setting Method Event number EV1 SEG T parameter is set as Minimum value of primary PV input range RL1 0 _ SEG T 0 ramp setting PV event type TY1 on time of time event ON1 TM RT when the parameter PV event setpoint PE1 off time of time event OFF 1 Is Sel as SEG T 1 Event number EV2 Factory set to Time l setting TIME PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Shown for segment PID Event number EV3 parameters when the setup PV event type TY3 on time of time event ON3 palameter 20 Iseehioe PV event setpoint PE3 off time of time event OFF3 Event number EV4 8 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 Junction code JC IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 23 Define
110. er and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock lt Allowable range The functions of a contact output can be varied by changing y 100 240 V AC 10 free voltage 50 60 Hz shared OJOIOIOLS OJOO the setting of the contact output registration parameter Specify in a range of or 0 10 V DC 1 5 V DC 0 2 V DC Default 1 5 V DC The functions of a contact input can be varied by changing the setting of the contact input registration parameter Primary PV input Not configured at factory before shipment See 2 Initial Settings TC input RTD in put 11 13 4 PP mvV V input F NOTE Installation category overvoltage category II IEC1010 1 e W Receiving 4 20 mA DC Current Signals with the Controller When receiving 4 20 mA DC current signals set the PV input type to 1 5 V DC setpoint 41 i optional lugs Heating side control output Note Select this option from the OT2 parameter Retransmission output 2 is available only when Current voltage pulse output Retran
111. event setpoint PV SP alarm 100 0 to 100 0 of primary PV SP high limit alarm 100 0 of PV input range primary PV input range Deviation alarm 100 0 to 100 0 of primary Deviation alarm 0 0 of primary PV input range span PV input range span Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 of primary PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 Program Parameters Junction Code Parameter Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting JC Junction code 0 Switching for continuation 1 Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control 2 Local mode end the controller switches to a local setpoint when the segment is completed 11 to 15 Wait during switching between segments see the CD ROM version user s manual 21 to 25 Wait within a segment interval see the CD ROM version user s manual INSERT Allows a segment to be added to the end of a specified segment DELETE Allows a specified segment to be deleted IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 20 List of PV Event and Local Event Types The table below shows the types and actions of PV event and Local event Alarm type code Alarm type code Alarm action Alarm action Contact Contact Contact C
112. ey once to display the HOLD ON mode parameter To disable the hold mode of program operation Press the key once to display the HOLD OFF mode parameter The figure below is an example of enabling the hold mode of program operation Blinks during change MODE DISPLAY 1 PROG hold switch changing HOLD N HLD lamp is ON in Hold HLD lamp is OFF in non Hold Deve SP1 80 0 C PTNO 1 SEGNO 2 3 bTM 0h20 RCY 0 YPT Nod rn Other operating procedures for disabling the hold mode 1 Press the key for two seconds during hold mode operation In this case the controller resumes program operation 2 Execute the advance function during hold mode operation In this case the segment is advanced IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 24 4 12 Changing Program Setpoint when in Hold Mode The following operating procedure changes program setpoint when program operation in soak segment is put in the hold mode When you have finished changing the setpoints disable the hold mode of program opera tion as instructed in 4 11 Enabling Disabling Hold Mode of Program Operation The controller resumes program operation when the hold mode is disabled 1 Set program operation in the hold mode To
113. f time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 _ NJ 0 O SJA ILLITE EEN Ys Bhe Z t c T D Q t gt T D X lt Q o D Junction code JC Note This parameter is shown for segment PID parameter when the setup parameter ZON is set to 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 4 3 3 Creating Program Patterns The following operating procedure describes an example of creating the program dis cussed in 3 1 Overview of Program Patterns Ay NOTE Before creating the program reverify the Maximum Value of Primary PV Input Range RH1 Minimum Value of Primary PV Input Range RL1 Program Time Unit TMU and Segment Setting Method SEG T parameters lf the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful The programming example given in this section includes the following steps e Step 5 selects the program pattern number PTN e Steps 7 to 9 configure the parameter Starting Target Setpoint SSP1 so that the program starts from 25 C e Steps 11 to 13 configure the Final Target Setpoint TSP1 parameter for segment 1 e Steps 14 to 16 configure the Segment Time TIME parameter for segment 1 e Steps 17 to 25 configure the PV
114. grounding terminal At least 1500 V AC for 1 minute Note Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals kk Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals Note The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal Grounding Class 3 grounding grounding resistance of 100 Q or less IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 11 Signal Isolations PV input primary PV input terminals Isolated from other input output terminals Not isolated from the internal circuit Auxiliary analog input secondary PV input terminals Isolated from other input output terminals and the internal circuit 15 V DC loop power supply terminals Not isolated from analog current output and voltage pulse control output Isolated from other input output terminals and internal circuit Analog current output terminals for control output and retransmission Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit Voltage pulse control
115. gt 6 1 1 lf you are using two or more groups of PID parameters use the following table to record their values a ee ee eee a ee abo ee T S ee aon o o e S S S S aor o e e e S S IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 12 The following parameters are that for Cascade Primary loop Ten segment Linearizer 1 Parameters Located in Main menu PYS1 e yTen segment linearizer biasing factory set default Correction Actual input Ten segment linearizer biasing l Actual input 1 b6 Ten segment ee linearizer biasing Ten segment linearizer output 1 a1 1 a2 1 a3 1 a4 1 a5 1 a6 1 a7 Ten segment 1 a8 linearizer input 66 7 to 105 0 of primary PV input range span 66 7 to 105 0 of primary PV input range e Ten segment linearizer approximation Ten segment The parameters 1 b5 to linearizer output 1 611 are equalized to 1 b4 the parameter 1 04 __ PV input range after ten segment lt linearizer approximation 1 b2 1 b1 The parameters 1 a5 to 1 a11 are equalized to the parameter 1 a4 66 7 to 105 0 of primary PV input range 1 al 1 a2 1 a3 1 a4 1 a11 L a7 J Ten segment Actual PV input range linearizer input 66 7 to 105 0 of primary PV input range IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 3 Parameter Name of P
116. he manual mode see 4 9 Switching between AUTO and MAN of Secondary loop lf the controller is in RESET mode you need to bring the controller into program operation RUN or local operation LOCAL For entering the program operation see 4 7 Switching between RUN and RESET Modes and entering the local operation see 4 14 Switching to Local mode LOCAL of Primary loop Operation 1 Bring the operating display into view display appears at power on PRG lamp or LOC lamp ON E pis SETIEN 0 0 C SEGNO 0 0 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure to call up the main menu PROG PROG programming main menu Ts 3 Press the key once to display the main menu STUP STUP password input main menu menu PARA PARA setup parameter SETUP main menu TAAA 5 Press the key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu oo PES ogee eks 6 Press the key once to display the submenu MD MD UP mode set SETUP sub menu UurFSsso OGPT Noae evn Jfreser 7 Press the key three times to display the submenu VALV VALV valve control SETUP sub menu
117. he segment num ber PV Display gt j HE MENU PROG PRG 1 PTno input PTN UPS EAS 6 Press the key once to display the Segment Number parameter SEG MENU PROG PRG 2 SEGno input SEG 0 ees ca aS Loree eT 7 Press the key once to display the Starting Target Setpoint parameter SSP1 MENU PROG PRG 3 start set point 1 SSP1 0 0 C So ee ermal lt 3 Programming gt 3 5 8 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 25 0 C MENU PROG PRG 3 start set point 1 changing SSP1 25 0 C oo PES EAEN eee es 9 Press the key once to register the MENU PROG PRG 3 start set point 1 SSP1 25 0 C es ood al Code parameter STC MENU PROG PRG 5 start code select STC 0 LES aA Target Setpoint parameter TSP1 for segment 1 At this point the PV display shows 01 01 the first two digits denote the pattern number and the last two digits the segment number I l l II ILI I MENU PROG PRG 24 target set point 1 PV Display gt TSP1 25 0 C UPSSO 5a Jeroe IIA ea jF IM 05E01C02 44E 1st Edition May 31 2
118. ht 2000 Yokogawa M amp C Corporation lt Toc gt lt Rev gt il E Safety Precautions The following symbol is indicated on the controller to ensure safe use user s manual in order to avoid the risk of injury or death of personnel or damage to the instrument The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life i This symbol on the controller indicates that the operator must refer to an explanation in the The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD ROM A NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure A IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller E Regarding Force Majeure Yokogawa M amp C Corporation assumes no liability for any loss or damage direct or indirect caused by the use of or unpredictable defects of the product IM 05E01C02 44E 1st Edition May 31 2000 00 lt Int gt lt Rev gt Toc 1 Model UP550 Program Controller User s Manual for Cascade Control IM 05E01C02 44E 1st Edition CONTENTS 1 IIIS TAMAUIOMN aiaia aE e EO 1 1 1 1 Model and Suffix Codes a nesecceneveececaacowesuessscvenncousswassscsvenndouesvevenndeenevorsusasenedent 1 1 1 2 ROW TONSA ea A 1 2 1 3 FIO
119. ing cooling Off control _ y o Cycle time Cycle time Relay s Behavior when Cycle Time 10 sec For 50 of Control Output For 80 of Control Output 3 10 sec 10 sec 3 10 sec JL_JL_ _J LI U On state duration 2 sec On state duration 5 sec On state duration 8 sec Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec Cooling side control 1 to 1000 sec 30 sec foupmoetme Analog output 1 type Allows control output or retransmission output to be presented OUTPUT 1 as one of the following current signals Terminals 4 amp and 0 4 to 20 mA AO Analog output 2 type 1 0 to 20 mA OUTPUT 2 2 20 to 4 mA Terminals and 3 20 to 0 mA AO3 Analog output 3 type OUTPUT 3 Terminals and A1 H Set the values of segmental points for the 0 and 100 output e segmental point levels at which the values are presented via OUTPUT 1 Analog output 1 0 terminals 4 and See M Performing Split Computations below 0 0 A1 L segmental point 5 0 to 105 0 oe A2 H Set the values of segmental points for the 0 and 100 output eel segmental point levels at which the values are presented via OUTPUT 2 Analog output 2 0 terminals 4 and See Ml Performing Split Computations below 0 0 A2L 80 1 108 0 eT A3 H Analog output 3 100 Set the values of segmental points for the 0 and 100 output eee segmental point levels at which the values are
120. ing display into view display appears at power on PRG lamp ee PV ON J Displays the iat current setpoint MAN lamp E H SP1 OFF pare H 5 PETIT So Ln CAS lamp Braka i Gale 2 F U TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 3 Press the key twice to display the main to call up the main menu PROG menu LP1 PROG LP1 programming loop 1 parameter main menu main menu UPSSO 2 Aq WPT Noa ron free WPT Node evn Jese IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 13 4 Press the key to display the submenu 6 Press the or key to display the PAR required setpoint Tuning for 1st group of PID is AT 1 PAR parameter MENU LP1 PAR 1 sub menu auto tuning switch changing AT 1 Blinks during change oo Es Jlvcre os LZ J UPSSsO 3 To cancel auto tuning set AT OFF the parameter AT 7 Press the key once to register the eins ck A setpoint This starts auto tuning If the key is pressed when AT OFF oS auto tuning will be cancelled In this case PID contains the value existing before 0 es Ea a EN a
121. instrument range 1 digit 0 1 of instrument range 1 digit 200 0 to 1300 0 C a 560 ng ai 300 0 to 2400 0 F 0 25 of instrument range 1 digit for temperatures K below 0 C E 270 0 to 1000 0 C 450 0 to 1800 0 F 200 0 to 900 0 C 0 1 of instrument range 1 digit at 0 C or more 300 0 to 1600 0 F 0 2 1 digit for temperatures below 0 C where the U typeU1 13 200 0 to 400 0 C accuracy is 1 5 of instrument range 1 digit for DIN P 300 0 to 750 0 F _ temperatures below 200 0 C for a type E thermocouple typeU2 1 0 0 to 400 0 C YP 200 0 to 1000 0 F 0 0 to 2300 0 C od cae typeW 15 32 to 4200 F 0 2 of instrument range 1 digit 0 0 to 1390 0 C by 7 Piatinel 2 32 0 to 2500 0 F 0 1 of instrument range 1 digit 0 C 0 C F typeK2 2 typeK3 typeJ 4 typeT1 typeT2 eB typeB 7 n a CO typeS 8 3 5 6 typeR 9 S Thermocouple N typeN 10 typeE 11 L DIN typeL 12 4 Platinel 2 Plati2 16 0 0 to 1900 0 C 0 5 of instrument range 1 digit at 800 C or more eee ea 32 to 3400 F No accuracy is guaranteed at less than 800 C a W97Re3 18 ee 3 E 0 2 of instrument range 1 digit JPt1 30 n 5 ae 0 1 of instrument range 1 digit Note 1 Note 2 JPt2 31 ae i ig 0 2 of instrument range 1 digit Note 1 200 0 to 850 0 C 300 0 to 1560 0 F 200 0 to 500 0 C 0 1 of instrument range 1 digit No
122. ion from a program setpoint The other method is to use a reference point as discussed earlier as well as a deviation from a program setpoint to switch between groups of PID constants Method 1 As shown in the figure below the controller selects the PID constants of the group number set in PID group number GRP if the PV input value goes beyond the given deviation from the program setpoint 1 The controller uses the 1st group of PID constants 2 The controller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of primary PV input range RH1 me a eee Reference i we S deviation RDV1 a ISNA 1 ma 17 Reference 1 t deviation RDV1 Program setpoint Minimum value of primary PV input range RL1 Segment 1 Segment 2 Method 2 As shown in the figure below the controller selects an appropriate group of PID constants for each zone and if the PV input value goes beyond the given deviation from the program setpoint selects the PID constants of the group number set in PID group number GRP 1 The controller uses the 1st group of PID constants if the PV input value is both within the zone set off by the minimum value of the primary PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set
123. irst fill in the fields with bold face borders in the order from number 1 to number 9 Then input the data into the controller IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 22 Maximum value of primary PV input range Setpoint of the Maximum Value of Primary PV Input Range RH1 setup parameter Minimum value of primary PV input range Setpoint of the Minimum Value of Primary PV Input Range RL1 setup parameter Primary PV input unit Setpoint of the Primary PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter Final target setpoint segment time Events PV event and Time event and Junction code Setpoint of each program parameter Draw the program pattern O OO OF SI Se aN a Program time unit TMU Segment setting method SEG T Maximum value of primary PV input range RH1 100 Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Segment 1 2 3 4 1 5 6 Final target setpoint 1 TSP oOo o So So So fo Soo o Final target setpoint 2 TSP2 Segm
124. ked 2 TYn PV event type TYn PV eventtype p ay 1 1 1 i 1 aa r PEn PV event setpoint 7 PEn PV event setpoint 1 i NET PA E N ee See eee i I I 1 1 a JC Junction code i JC Junction code a Li L i L REN OENE AEEA s a te IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 16 3 6 Lists of Program Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table below is provided for the customer to record setpoints Local Setpoint Parameters Located in Main menu PROG Submenu LOC Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting LS P 1 Setpoint for local mode 0 0 to 100 0 of primary PV input range 0 0 of primary PV input range operation of primary loop LS Po Setpoint for 0 0 to 100 0 of secondary PV input range 0 0 of secondary PV input local mode operation range of secondary loop PID group number for Shown for segment PID parameters when the local mode operation setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 Uses the 1st group of PID parameters 2 Uses the 2nd group of PID parameters 3 Uses the 3rd group of PID parameters 4 Uses the 4th group of PID parame
125. l output value C2 of secondary loop Deviation Trend Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the selected program pattern Event Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the event number for which an event has occurred IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 7 SP1 25 0 80 0 C PTNO 1 SEGNO 1 3 50 0 C PID 1 1 25 0 C PV2 C SP2 C2 30 0 C 70 0 H2 30 0 ne ep U k tou ue ul TME 1 PVE 21 ALM 3 SP1 display For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment CSP2 display PV2 lamp ON For monitoring only Target SP1 display For monitoring only Heating Cooling Allows the control output value to be changed PV2 SP OUT display j during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only Event display For monitoring only IM 05E01C02 44E 1st Edition May 3
126. maximum and minimum values of the PV input range 19999 to 30000 P RL1 lt PRH1 where PRH1 P RL1 30000 Set the unit of PV 0 Percent C 1 Degree Celsius 2 No unit F 5 Fahrenheit Under normal operation set the same value as in the PV Input Decimal Point Position SDP3 parameter To shift the decimal point for temperature input use this parameter For example set as P DP2 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the P RH2 and PRL2 parameters 0 to 4 Under normal operation keep the values of these parameters between the maximum and minimum values of the PV input range 19999 to 30000 P RL2 lt PRH2 where PRH2 P RL2 30000 IM 05E01C02 44E Initial Value 1 to 5 V 41 0 5 000 0 000 User Setting Same as the primary PV input decimal point position Same as the max value of primary PV input scale Same as the min value of primary PV input scale OFF 0 Same as the unit of primary PV input Maximum value of primary PV input range or scale Minimum value of primary PV input range or scale Same as the unit of secondary PV input Maximum value of secondary PV input range or scale Minimum value of secondary PV input range or scale 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 2 7 Output related Parameters Located in Main menu UPMD Submenu
127. minals 4 4 6 position proportional type terminals 4 49 60 Number of outputs 1 or 2 two for heating cooling type Output signal Three terminals NC NO and common Contact rating 250 V AC or 30 V DC 3 A resistance load 10 ms or 0 1 of output whichever is larger Contact Inputs Purpose Program pattern no selection and run reset switching and others Number of inputs Differs with model and suffix codes as shown in the table below UP550 L10 UP550 0 1 Input type Non voltage contact or transistor open collector input i Input contact rating 12 V DC 10 mA or more On off determination For non voltage contact input contact resistance of 1 kQ or less is determined as on and contact resistance of 20 kQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 pA when off Minimum status detection hold time PV input s sampling period x3 Contact Outputs Purpose Event output FAIL output and others Number of outputs 7 Relay contact rating 240 V AC 1 A or 30 V DC 1A Transistor contact rating 24 V DC 50 mA Display Specifications PV display 5 digit 7 segment red LEDs character height of 20 mm Setpoint display 32128 dot LCD with back lighting Status indicating lamps LEDs Safety and EMC Standards Safety Compliant with IEC1010 1 1990 and EN61010 1 1992 Approved by CSA1010 CSA1010 i
128. mp gaa pa SP1 10 0 C T PTNO 1 SEGNO 1 3 J TM 0h20 RCY 0 0 4 6 Selecting Program Pattern Number PT No The following operating procedure selects program pattern 1 A program pattern number can only be selected when the controller is ina RESET mode Ay NOTE lf contact input which is used to select between program pattern numbers is on any program pattern number cannot be selected by key operation 1 Bring the operating display into view appears at power on RST lamp ON OO s PPT an SP1 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 2 Press the key This selects the program pattern number Select the program pve PV agi m pattern number of the RST lamp RA controller being operated mk 7 oeiee fe OO O peep Se 20 TM 0h20 RCY 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 17 4 7 Switching between RUN and RESET Modes The following operating procedure switches the RUN mode and the RESET mode 1 Brings the operating display into view appears at power on Select the program pattern number of the controller being operated RST lamp ON 25 0 C PTNO 1 SEGNO 0 3 RCY 0 0 2 Pres
129. n adapter cable used when setting and storing parameters from a PC This requires an optional parameter setting tool Displays PV Displays an error code in red if an error occurs Displays the name and value of a program setpoint SP output OUT deviation trend valve opening or a parameter Displays an error code if an error occurs The AL1 lamp comes on in orange if instrument alarm 1 occurs Used to switch or register a parameter Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately Presents a display for switching between the hold advance local AUTO and MAN modes Used to switch between displays Pressing this key while any operating display is shown lets you switch to another prearranged operating display Pressing this key while any display other than an operating display is shown lets you go one display back One to four presses maximum of this key lets you return to the current operating display though the number of presses depends on the operating status Used to change numerical values On setting displays for various parameters you can change target setpoints parameters and output values in manual operation Pressing the VV key decreases a numerical value while pressing the A key causes it to increase You can hold down a key to gradually increase the speed of change These keys also switch between me
130. n for DO2 5706 PV event 2 output Relay output flag 5689 Instrument alarm 1 output 5689 O 5129 Time event 1 output O Open collecior transistor See External contact output in 1 5 Terminal Wiring one output flag registration Diagrams for DO5 Open collector transistor 5131 output flag registration for DO6 Open collector transistor 5133 output flag registration for DO7 Contact Input Registration Parameters Located in Main menu CONF Submenu DI Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting Start of program operation These parameters determine which contact input to use to 5165 When Din changes from make selections switches listed on the left OFF to ON DI1 5161 No function 0 ST Stop of program operation DI2 5162 5166 When Din changes from DI3 5163 OFF to ON DI4 5164 Start of local mode operation DIS 5165 When Din changes from DI6 5166 OFF to ON DI7 5167 Start of hold mode operation eh 2108 i h bel When Din changes from e contact inputs are factory set as shown below OFF to ON Contact inputs 1 to 4 DI1 to DI4 Program pattern number Advance of seament selection see below When Din eee from Contact input 5 DIS Start of program operation Contact input 6 DI6 Stop of program operation Onno Contact input 7 DI7 LSP CAS switching Loop 1 AUTO MAN switching Contact input 8 DI8 ON when using
131. n when the Segment Setting Method SEG T parameter gt TSP1 _ Final target setpoint _ is set using a time setpoint TM RT is shown when the Segment Setting Time set i Method SEG T parameter is set TIME segment time gt using a ramp grade setpoint 1 1 The controller is factory set to i Ramp set i _J show TIME TR RT segment time The parameter PID is shown for i f segment PID parameters when the gt PID PID group number s setup parameter ZON is set to 0 P n 1 to 8 Event number If EVn 1 to 16 then this parameter refers to time events 1 to 16 If EVn 21 to 28 then this parameter L 1 1 1 1 a 1 1 1 i L 1 refers to PV events 1 to 8 i Li gt OFFn Li Li Li L 1 1 1 1 1 1 iT On time of time event Off time of time event PV event type PEn PV event setpoint Po ee SETENT key Parameters of program pattern 1 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 15 See LI Li i Li i Li i Li EDIT i Li a i program edit 1 sub menu 1 Li i Li i LI EENEN ee ee ee ee ee ee ee ee ee eee eee eee eee ee ee ee ee ee ee ee ee eee eee eee eee eee eee eee eee ee ee ee ee ee ee ee ee eee eee eee eee eee eee ee ee ee ee ee ee ee eee eee ymm ee eee meee Le ee cl ISET ENT key Disp key EEEE EEE
132. ng and Maintenance gt 5 6 E Attaching Terminal Cover The procedure for attaching the terminal cover is as follows Do not touch the terminals on the rear panel when power is being supplied to the controller Doing so may result in electric shock CAUTION Before attaching the terminal cover turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity 1 Before attaching the terminal cover fold it once or twice so that the side which has the Handle With Care symbol is on the outside MPN Fold over Grooved Fold over Alert symbol on the back Folding Direction of Terminal Cover A NOTE Do not fold the terminal cover the wrong way doing so not only reduces the cover s strength but may also cause the hinge to crack thereby disabling attachment 2 With the cover properly folded fit its top and bottom holes to the protrusions of the mounting brackets Fit the hole of the terminal cover to the protrusion on the mounting bracket Attaching Terminal Cover IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 7 5 2 4 Replacing Parts with a Limited Service Life The following UP550 parts have a limited service life The service life given in the table assume that the controller is used under normal operating conditions Aluminum electrolytic condenser About 10 years rated
133. nstallation category overvoltage category CATII IEC 1010 1 Approved by UL508 EMC standards This instrument complies with the following EMC standards the instrument continues to operate at a measuring accuracy of within 20 of the range during tests EMI emission EN55011 Class A Group 1 EMS immunity EN50082 2 1995 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 0 Construction Installation and Wiring Construction Only the front panel is dust proof and drip proof protection class IP55 For side by side close installation the controller loses its dust proof and drip proof protection Material ABS resin and polycarbonate Case color Black Weight About 1 kg or less Dimensions 96 W x 96 H x 100 depth from panel face mm Installation Panel mounting type With top and bottom mounting hardware 1 each Panel cutout dimensions 92 W x 92 8 H mm Installation position Up to 30 upward facing not designed for facing downward Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specifications Power supply Rated voltage of 100 to 240 V AC 10 50 60 Hz Power consumption Max 20 VA 8 0 W max Data backup Lithium battery with life expectancy of 10 years Withstanding voltage Between primary terminals and secondary terminals At least 1500 V AC for 1 minute Note Between primary terminals and
134. nu Parameter Name of Parameter Symbol PE AL 1 Instrument alarm 1 type D Instrument alarm 2 type L Instrument alarm 3 type L4 Instrument alarm 4 type Instrument alarm 1 hysteresis Instrument alarm 2 hysteresis Instrument alarm 3 hysteresis Instrument alarm 4 hysteresis Alarm mode PARA Submenu ALM Setting Range and Description Initial Value User Setting Allows margins to be set for a PV event setpoint With the hysteresis settings it is possible to prevent relays from chattering Hysteresis for PV high limit alarm Point of ON OFF action Output PV event setpoint 7 On i N Hysteresis PV value 0 0 to 100 0 OFF 0 primary side 1 to 20 25 to 31 secondary side 41 to 60 65 to 71 PV high limit energized no stand by action PV low limit energized no stand by action Deviation high limit energized no stand by action Deviation low limit energized no stand by action Deviation high limit de energized no stand by action Deviation low limit de energized no stand by action For other alarm types see the next page 0 0 to 100 0 of PV input range span 0 5 of PV Output alarm 0 0 to 100 0 input range span Allows margins to be set for an alarm setpoint Output With the hysteresis settings it is possible to prevent relays from chattering alarm 0 5 Hysteresis for PV high limit alarm Point of ON OFF action Alarm setpoint T N Hysteresis PV value
135. nu displays when a main menu or submenu of parameter setting display is shown i SZPT No A Use this key when the controller is at a reset to select a program pattern number on an operating display RUN J ESET Pressing this key for more than 2 seconds while an operating display is shown starts the controller Pressing this key for more than 2 seconds while an operating display is shown stops the controller IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 3 2 2 Setting UP mode Setting First at Power on Ay NOTE The controller displays an operating display when the power is turned on The submenu IN appears at this point if the type of PV input has not been defined yet In this case set a UP mode to Cascade Control following the operating procedure described below Then set PV input type control output type and others The following operation describes a procedure of setting a UP mode to Cascade Control set 4 1 Bring the operating display into view display appears at power on z PV2 RST lamp a Opvea ON T Ge DRST 0 D 04 DLOC AL OMAN 01 OCAS Displays submenu IN IN input set SETUP sub menu 2 Press the key once to display the submenu MD MD UP mode set SETUP sub menu oo W
136. o be connected are not alive with a tester or the like because there is a possi bility of electric shock Wiring must be carried out by personnel who have basic electrical knowledge and practical experience AN no 1 E For UP s contact TE Provide power from a single phase instrument power supply If there is a lot of noise in the power line insert an insulating transformer into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other For thermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below Control output relays may be replaced However because they have a life of 100 000 times that of the resistance load use auxiliary relays to turn on off a load The use of inductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load DC Relay Wiring E For AC Relay Wiring UP5
137. off by reference points 1 and the maximum value of the primary PV input range and within the given reference deviation bandwidth 3 The controller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of primary PV input range RH1 gs a rer leas Sat Reference Reference 2 t deviation RDV1 Reference point 1 1 RP1 Program setpoint Minimum value of primary 4 PV input range RL1 Segment 1 Segment 2 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 30 E Retaining the End of Program State Hold mode End This function keeps the controller in the same state as when program operation was completed When in hold operation the controller retains its states of control output and event output To cancel hold operation use either key operation or external contact input When the hold operation is cancelled the control output is set to 0 or OFF and the event output is set to OFF To retain the end of program state set the Junction Code program parameter of the seg ment in question to 1 Setpoint Time E Suspending the Progress of a Program Wait Function When a running program moves from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled A wait zone is a deviation bandwidth from
138. oint and time unit As shown in the figure below this method creates programs by setting a segment time and a final target setpoint on a segment by segment basis This single definite line is referred to as a segment N Final target setpoint Setpoint Final target setpoint set for segment immediately preceding the starting target setpoint gt sone Segment time if this is the point of starting program operation Time 2 Creating programs by setting final target setpoint and ramp As shown in the figure below this method creates programs by setting a final target setpoint and a ramp grade on a segment by segment basis Define the ramp grade as the amount of change in the setpoint per hour or per minute Setpoint Final target setpoint Define the ramp grade as the amount of change in the setpoint per hour or per minute Final target setpoint set for segment immediately preceding c the starting target setpoint if this is the point of starting program operation Time IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 25 lt Controller Settings gt Setpoint of TMU Program Time Unit Setup Parameter When changing the setpoint linearly over an hour hh mm factory set default When changing the setpoint linearly over a minute Note The Program Time Unit TMU parameter is the time unit you use when creating programs When
139. on Normal action See description below or OFF Note 1 PV display 2 Setpoint display An error code is displayed in the event of an error according to its type An error code is a two digit figure in which a combination of 6 bits of on and off is converted into a decimal number The following shows the relationship between each bit and parameter to be checked for abnormality ew p p h kb k bb Parameter to be checked Operation mode output Operating parameters Setup parameters Range data UP mode Calibration data For example if an error occurs with the operating parameter and calibration data the error code will be as follows Bit No Error Code Setpoint display unit IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 3 E Possible Errors during Operation The following shows possible errors occurring during operations Display position Error indication Description Py Convoi output Convoi output Alarm Retransmis Comm Remedy O Remedy Note of error output sion output nication Displays RJC and Measured PV alternately with RJC 0 Normal acon Normal acon Faulty Contact us for repair E300 ADC error 105 une n Dependent on the Preset value output BSL parameter In MAN Check wires and 3 BONI Py gurnour ermar Up scale 105 Normal action Normal sensor Down scale 5 action OVER or OVER t KCESSNE TN 5 or 105
140. ons RCY and the total sum of repetitions CSP2 Display PV2 lamp ON The PV input value of the secondary loop appears on the PV display On the Setpoint display LCD the controller displays the cascade setpoint of the second ary loop CSP2 the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress TM the current number of repetitions RCY and the total sum of repetitions Target SP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint SP1 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 Heating Cooling PV2 SP OUT2 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the PV input value of the secondary loop PV2 the program setpoint of primary loop SP1 the cascade setpoint of the sec ondary loop C SP2 and the heating side control output value H2 and cooling side contro
141. onstants When One Group of PID Constants is Used factory set default As shown in the figure below the controller uses one group of PID constants over the range from the minimum value to the maximum value of the primary PV input range Program setpoint Maximum value of primary PV input range RH1 NO 1st group of PV input value PID constants Minimum value of primary PV input range RL1 Segment 1 Segment 2 lt Controller Settings gt Configure the 1st group of PID constants 1 P 1 1 and 1 D operating parameters IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 28 Selection of PID Constants when the Control Range is Split into Three Zones As shown in the figure below three zones are set for the controller to automatically switch from one group of PID constants to another Two zones can also be set for the controller to switch between two groups of PID constants 1 The controller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the primary PV input range and reference point 1 2 The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the primary PV input range
142. ontact closes opens j closes opens n cl how f rel n Open close shows status of relay contact tala Vidam Open close shows status of relay contact iaai if alarm and lit and unlit shows status of lamp occurs occurs and lit and unlit shows status of lamp q Hysteresis gt pE eneroizea Open lit t Closed on deviation low PV high limit Open uniit Closed lit limit alarm Deviation lt m PV PV Alarm setpoint siponi Target SP Alarm type Alarm type Hysteresis Hysteresis Hysteresis lt gt lt gt lt gt Open Deviation high i li PV low limit Closed lit i Open unlit A ry oo and low limits gt Deviation setpoint Alarm setpoint PV sre gt Target SP Hysteresis Hysteresis Closeg Hysteresis mis maa eaa ere Deviation within Open Open Deviation high Open unlit f Closed lit high and low unlit j E unlit A limit PV limits Py lt Deviation setpoint Deviation setpoint qa Target SP Target SP Hysteresis lt gt Hysteresis _ _P Deviation low Closed it ff Open unlit De energized on Closed i Open lit A PV high limit unlit _ PV Alarm setpoint Deviation setpoint lt __ Py Target SP Hysteresis H lt gt ysteresis q De energized on Closed t Open lit De energized on l Closed geviation nigi urli E E PV low limit
143. ontrol it is shown on the display PYS1 main menu PYS1 lock ON 1 Lock PYS2 ro main menu PYS2 lock ON 1 Lock Password setting 0 Password not set 1 to 30000 Note If a password is set the setup parameters cannot be displayed without entering the correct password SELECT Display Parameters Located in Main menu CONF Submenu CSEL Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting registration Select the desired parameter from among the operating SELECT display 2 and setup parameters then register the number D register No accompanying that parameter i For example registering 231 for C S1 allows you S registration Instrument alarm 1 setpoint 231 Instrument alarm 2 setpoint 232 C S5 SELECT display 5 Instrument alarm 3 setpoint 233 registration Instrument alarm 4 setpoint 234 C C S3 SELECT display 3 to change instrument alarm 1 setpoint in operating display registration Numbers for registering instrument alarm SP parameter IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 24 Contact Output Registration Parameters Located in Main menu CONF Submenu DO Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting O71 The following setpoints are registration numbers for cascade registration for DO1 control only 02 5705 PV event 1 output 0 No function registratio
144. onvenience e Processes where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affecting product quality 1 Bring the operating display into view display appears at power on PRG lamp Displays the current setpoint SP1 MAN lamp OFF SP1 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 CAS lamp OFF Z In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 3 Press the key three times to display to call up the main menu PROG the main menu LP2 PROG LP2 programming loop 2 parameter main menu main menu UPSSO oo WPT Nod RUN RESET Ss IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 11 PAR UPSSO oo Pte eI PPT Nod ew J Reser PV2 SP1 55 0 C L SP2 54 0 C J OUT2 100 0 6 Press the or key to display the required setpoint Tuning for 1st group of PID is AT 1 MENU LP2 PAR 1 auto tuning switch changing AT 1 Blinks during change UPSSsO ein Ge ea ca ee To cancel auto tuning set AT OFF auto tuning will be canc
145. presented via OUTPUT 3 Analog output 3 0 terminals 4 and See M Performing Split Computations below 0 0 A3 L segmental point 5 0 to 105 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 28 E Performing Split Computations V mode Output The following explains an example of letting Analog OUTPUT 1 terminals 46 and 47 and Analog OUTPUT 3 terminals 44 and 45 present the V mode characteristics of split computations 1 Set the Control Output Type OT2 parameter to 2 This sets the control output to current output 2 Set the Retransmission Output 1 RET1 parameter to 7 This sets the retransmission output to control output retransmission 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 5 Set the Analog Output 3 100 Segmental Point ASH parameter to 0 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 75 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 4 to 20 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AO1 Analog output 2 Analog output 2 type AO2 Analog output 3 Analog output 3 type AO3 Analog o
146. r Symbol Name of Parameter Automatic valve adjustment Valve position setting reset Fully closed valve position setting Fully opened valve position setting Valve traveling time Valve adjusting mode Setting Range and Description Initial Value User Setting Automatically adjusts the fully closed and fully opened OFF 0 positions of a valve When this function is used there is no need for adjustment using the parameters V RS V L and V H OFF 0 ON 1 Start automatic adjustment The parameters V RS V L and V H are designed for manual adjustment of valve positions Setting V RS to 1 resets the valve adjustment settings and causes the indication V RS to blink Pressing the SET ENT key with valve position Undefined set to the fully closed position causes the adjusted value to be stored When V L adjustment is complete V L stops blinking Pressing the SET ENT key with valve position Undefined set to the fully opened position causes the adjusted value to be stored When V H adjustment is complete V H stops blinking 5 to 300 sec 60 sec Used to operate a valve according to the estimated valve position Set the time required for the valve to open fully from a state of being fully closed Confirm the valve traveling time by consulting the datasheet of the valve s specifications The valve traveling time is only effective when Valve Adjustment Mode V MD is set to 1 or 2 0 Valve position fe
147. r Filling in the chart makes it easier for you to input program data into the controller See 3 7 Program Pattern Setup Charts In the following chart fill in the fields with bold face borders 1 Maximum value of primary PV input range Setpoint of the Maximum Value of Pri mary PV Input Range RH1 setup parameter 2 Minimum value of primary PV input range Setpoint of the Minimum Value of Primary PV Input Range RL1 setup parameter 3 Primary PV input unit Setpoint of the Primary PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter 5 Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter 8 Final target setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern O Staring target setpoint 2 SSP2 Define this parameter Fstgeupolwatzonesciwzn parameter 4st group of wait times 1 WTM J Manual Reference 2nd group of wat zones W21 __ CD ROM version fo 2nd group of waitimes ewm __ 3rd group of wait zones wzy __ Bra group of wait imes wim ath group ofwat zones 421 __ _ T See User s Manual Reference CD RO
148. r Name of Parameter Setting Range and Description Initial Value User Symbol Setting Event number 0 Unregistered 1 Time event 1 terminal numbers 4 5 2 Time event 2 terminal numbers 49 65 3 Time event 3 terminal numbers 62 85 4 Time event 4 terminal numbers 6D 65 5 to 16 Time events 5 to 16 see the CD ROM ver sion user s manual for details on the terminal number 21 PV event 1 terminal numbers 22 PV event 2 terminal numbers G 23 to 28 PV events 3 to 8 see the CD ROM version user s manual for details on the terminal number ON On time of time event OFF Unused OFF n 0 00 to 99 59 hour minute or minute second O F F Off time of time event OFF Unused OFF n 0 00 to 99 59 hour minute or minute second PV event type OFF OFF TYn OFF 1 to 10 28 to 31 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See the next page for details on other alarm types PV
149. r lamp for PV2 display lamps lamps indicator lamps lamps interface PT No key Name of Part Indicator lamp for PV2 display 6 Process variable PV display 7 Setpoint display 10 MODE key 11 DISP key Program monitor lamps Event indicator lamps Status indicator lamps Light loader interface Process variable PV display Setpoint display LCD Instrument alarm indicator lamps SET ENT key MODE key DISP key Vand A keys PT No key RUN key RESET key SET ENT MODE DISP lt ii R EE A Function Is lit when secondary PV is displayed on PV display lt ls lit in green when a program setpoint is increasing gt Is lit in green when a program setpoint is constant amp Is lit in green when a program setpoint is decreasing Display the statuses of PV events time events and instrument alarm in orange PVE1 and PVE2 lamps Come on when PV event 1 and PV event 2 turn on TME1 to TME4 lamps Come on when time event 1 to time event 4 turn on AL1 lamp Comes on when instrument alarm 1 turns on Is lit in green to indicate the status of operation or control PRG ls lit when in program mode RST Is lit when in reset mode HLD Is lit when in hold mode LOC Is lit when in local mode MAN Is lit when in manual mode CAS Is lit when in cascade mode Interface for a
150. rimary PV input scale shown when in voltage input mode Min value of primary PV input scale shown when in voltage input mode Selection of primary PV input burnout action Presence absence of primary PV input reference junction compensation Setting Range and Description Specify the type of primary PV input as a range code See Instrument Input Range Codes in 2 Initial Settings Select the unit of primary PV input 0 Percent 2 No unit C 1 Degree Celsius F 5 Fahrenheit Set the instrument input range RL1 lt RH1 For temperature input Set the range of temperature that is actually controlled For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of primary PV Input Scale SH1 and Minimum Value of primary PV Input Scale SL1 Set the position of the decimal point of voltage mode primary PV input 0 to 4 0 No decimal place 1 One decimal place 2 to 4 Two three four decimal places Set the read out scale of voltage mode primary PV input 19999 to 30000 where SL1 lt SH1 Allows the primary PV input value to be determined as shown below in case of primary PV input burnout e 105 of PV input range if set to Upscale e 5 0 of PV input range if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale Allow
151. rogram Operation ssccssseseeeees 4 23 4 12 Changing Program Setpoint when in Hold Mode cccccccsssssssssseseseeeees 4 24 4 13 Executing Advance Function cccccesssseceeeseeeeseeeeesecensseeeeseoeenseeeessoneaees 4 25 4 14 Switching to Local mode LOCAL of Primary loop Operation 4 26 4 15 Changing Setpoint during Local mode of Primary loop Operation 4 27 5 Troubleshooting and Maintenance cccccsesseesseseeeeesseeeeeeseeneenseeeneaes 5 1 5 1 TE UNIS OO UN seacoast sche Seesaw ceee aaa aaia 5 1 5 2 BR cA UNG NAS ace ec et cee ees eee E cm een emeeumtmussens 5 5 5 2 1 RS ANIC E E E a stveuaecne tact E A EE E 5 5 5 2 2 Replacing EAC KONG sancqecsorscnndennsamaaecanedaseaunensaniieaisondatianaainadianncananes 5 5 5 2 3 Attaching Terminal Cover ssiceiesotacacwaresecrngessaversiesavntcasavtaeiatarweetacacsetons 5 5 5 2 4 Replacing Parts with a Limited Service Life ccccceeseeessseeeeeeees 5 7 5 2 5 Replacing Control Output Relays ccccccsccsssssessssesesseeeeeeeeeeeeeeeees 5 8 6 PANINI LOLS oie A A ste A E E 6 1 6 1 Parameter Map soisissa ar 6 1 6 2 LISTS OF Parameters singin E i 6 6 7 Function Block Diagram and DeSCTiptiOns cccsssceseseeeseeeseeeeeeneaes 7 1 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 1 Installation This chapter describes installation wiring and other task
152. rol output terminal Time proportional PID relay 0 on off 3 output Values in parentheses are setpoints Current 2 time proportional PID voltage pulse 1 output For details on the output terminals for heating cooling control see 1 5 Terminal Wiring Diagrams 1 Bring the operating display into view display appears at power on Pv2 RST lamp ne Opvea ON rR RN G fe DRST a D 04 DLoc AL OMAN 01 OCAS YPT Noda rw J Reser SP1 PTNO 0 TMe 0 0 C SEGNO 0 0 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the 5 key for more than 3 seconds to call up the main menu PROG PROG programming main menu UrsSsso abe WPT Noa ron fese 3 Press the key once to display the main menu STUP STUP password input main menu oo WPT Noa RUN RESE 4 Press the key once to display the main menu PARA PARA setup parameter SETUP main menu DAAA EZA A reser 5 Press the Z key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu oo Caroge ek YPT Noda RUN RESE 6 Press the key once to display the submenu
153. roller indefinitely repeats the segment specified by the RST and REN parameters Start of repetition 1 lt RST lt REN Z99 segment number End of repetition segment number Program Parameters Parameters for Setting the Final Target Setpoints and Segment Times Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description Initial Value Symbol T S P Final target setpoint The final target setpoint of each segment Time set segment time Time setpoint unregistered 0 00 to 99 59 hour minute or minute second Without a time setpoint it is not possible to create programs TM R Ramp set segment time For ramp segments ramp setpoint unregistered 0 0 to 100 0 of PV input range span per hour or minute For soak segments 0 00 to 99 59 hour minute or minute second Without a time setpoint or a ramp grade setpoint it is not possible to create programs Segment PID group This parameter is shown for segment PID parameters when number the setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 to 8 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 19 Program Prameters Parameters for Setting the Event Action You can set a maximum of eight units each for the parameters listed below for each indi vidual segment Located in Main menu PROG Submenu PRG Paramete
154. roup of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 SUPER function OFF 0 Disable 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode Hunting suppressing function Response mode Enables quick follow up and short converging time of PV for the changed target setpoint Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control PV input bias 100 0 to 100 0 of primary PV input range span 0 0 of primary Used to correct the PV input value PV input range span PV filter OFF 0 1 to 120 sec Used when the PV input value fluctuates ae rate 0 0 to 100 0 of primary PV input range span 1 0 of primary detection band PV
155. s aes Eo 3 Press the key once to display the parameter UPM controller mode MENU UPMD MD 1 UP mode select UPM 0 Ras e 4 Press the 4 or key to display the setpoint 4 MENU UPMD MD 1 UP mode select APIA changing 4 Blinks during change setpoint 4 MENU UPMD MD 1 UP mode select SETUP UPM 4 The controller re starts which is normal Then set PV input type See 2 4 Setting Primary and Secondary PV Input Types IN input set SETUP sub menu IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 4 2 3 Changing UP mode 1 2 3 4 5 The following operation describes a procedure of changing a UP mode to Cascade Con trol set 4 Bring the operating display into view display appears at power on RST lamp ON O00 OGPT Noae to call up the main menu PROG PROG programming main menu UPS LEF Fose JZ ILA Press the key once to display the main menu STUP STUP password input main menu oo YPT Noda RUN RESE menu PARA setup parameter SETUP main menu
156. s input compensation to be applied to thermocouple input OFF 0 Absent ON 1 Present IM 05E01C02 44E 6 25 Initial Value User Setting Shows 0 at power on Initial Value User Setting Depends on the primary PV input type Depends on the primary PV input type B o Depends on the primary PV input type Depends on the primary PV input type Depends on the primary PV input type 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 26 Parameter Symbol Z OO i I I P RH2 JJ NO Name of Parameter Secondary PV input type INPUT 3 terminals Terminals and d Secondary PV input unit Max value of secondary PV input range Min value of secondary PV input range Secondary PV input decimal point position Max value of secondary PV input scale Min value of secondary PV input scale Selection of secondary PV input burnout action PV unit primary PV decimal point position primary Maximum value of PV range primary Minimum value of PV range primary PV unit Secondary PV decimal point position Secondary Maximum value of PV range Secondary Minimum value of PV range Secondary Setting Range and Description Specify the type of secondary PV input as a range code See Instrument Input Range Codes in 2 Initial Settings Select the unit of secondary PV input
157. s required to make the controller ready for operation 1 1 Model and Suffix Codes Before using the controller check that the model and suffix codes match your order UP550 es Program controller provided with retransmission output and 15 V DC loop power supply as standard 0 Standard type Type al Position proportional type 2 Heating cooling type Optional functions P p 1 With communication auxiliary analog input and 1 additional DI Check that the following items are provided e Program controller of ordered model ccccesseeeeeeeees 1 e Brackets mounting hardware cccsssssecccsseeeeeeeeeeeeeeneees 1 pair Uni TAO Cl oeer E 1 e User s Manuals for Single loop Control ccceeeeeeeeeeeeeees 7 A2 size e User s Manual Reference CD ROM version 00 1 E Correspondence between the Model and Suffix Codes and the Contact Input Output Terminals Provided Check the model ordered and the presence absence of contact inputs and outputs in the following table V indicate that the contacts are available Model and Suffix 017 bis Dot DO2 Dos Do4 Dos DOs Do7 po oj viviviviVvi VviVvi De esse fv fv tv fv fv tv Tv i AQrArararararararararararare Note For details on the functions of contact inputs outputs see 1 5 Terminal Wiring Diagrams IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 2 1 2 How
158. s the key for 2 seconds The selected program pattern starts Start of operation z PY rr PRG lamp Displays the time S of segment 1 ee a nn ee OO o i z zerga S 500 PT No RU UE i AC TM 0h20 RCY 0 0 3 Press the key for 2 seconds The running program stops pve PV aaa Stop of operation 2 rm RST lamp l i ON The time reading changes to Pana o iNo sta EET OO UPES g 2 ERCA oP f a PT No RUN I RESE aE l i RCY 0 When in the RESET mode the controller provides the following input output values PV input Value of process variable Control output Preset output value factory set to 0 Event output OFF if there is any event IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 18 4 8 Switching between Cascade CAS and Local LSP Ay NOTE lf Cascade and Local have been switched using contact input when the contact input is ON switching between Cascade and Local cannot be achieved by keystroke 1 Brings the operating display into view appears at power on PRG lamp or Displays the LOC lamp ON current setpoint SP1 F SP1 30 0 C E PTNO 1 SEGNO 1 3 TM 0h18 RCY 0 0 Press the key several times to display the MODE LSP mode parameter The
159. sing the parameter IN1 At this point the controller must be wired correctly according to the selected type of PV input Check the wiring first if the controller fails to show the correct PV value To do this refer to 2 Initial Settings With the parameters RH1 RL1 SDP1 SH1 and SL1 it is possible to scale the input signal and change its number of decimal places Also check that these param eters are configured correctly The Controller does not Provide any Control Output or the Control Output does not Change at all The UP550 controllers have a universal output The type of control output can be set changed using the parameter OT2 At this point the controller must be wired correctly according to the selected type of control output Check the wiring first if the controller provides no control output To do this refer to 1 5 Terminal Wiring Diagrams With the parameters OH and OL it is possible to set change the high and low limits of control output The control output may not change at all however because of restrictions on these parameters Also check the restrictions on these parameters The control output can only be changed when the controller is in the MAN mode lf the MAN lamp is off i e the controller is in the AUTO mode you cannot change the control output using key operation The Control Output does not Change soon after the Target Setpoint SP has
160. sistance 600 Q or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Control Output Universal output system The output type can be selected with the software Relay contact output s for the position proportional type Current output Standard type terminals 6 4 Heating cooling type heating side output terminals 6 4 cooling side output terminals 4 4 Number of outputs 1 or 2 two for heating cooling type switched between a voltage pulse output and current output Output signal 4 20 0 20 20 4 or 20 0 mA DC Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Voltage pulse output Standard type terminals 46 4 Heating cooling type heating side output terminals 6 4 cooling side output terminals 4 4 Number of 1 or 2 two for heating cooling type outputs switched between a voltage pulse output and current output Off voltage 0 1 V DC or less 10 ms or 0 1 of output whichever is larger Output signal On voltage 12 V or more load resistance 600 or more IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 9 Relay contact output Standard type terminals G 2 Heating cooling type heating side output termi nals cooling side output ter
161. smission output 2 16 raman OO 4 20mADC 4 20mADC 17 watisas pulse 12 V 17 O m Default Unspecified retransmission type 0 20mADC Default 4 20 mA DC External contact outputs External contact inputs Switch between the ON and OFF states of the DI1 to D14 7 Contact 5V zj Transistor contact PV event 1 output DO1 6 k o no contact inputs to select from program pattern numbers 1 to 15 Dit Select a number during a RESET state DI1 19 Leas gs 5V 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 E ko D PV event 2 output DO2 5 Dit ON OFF ON OFF ON OFF ON orlon loFF ON oFF ON oFFION pjo 1glkK o Sd 5V Die fig D instrumentalan i aq DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON t DI3 lt m O 1 output DO3 DI3 OFF OFF OFF ON on ON ON OFF OFF OFF OFF ON ON ON fon DI3 404 ao 45V 40 7 D14 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Di4 pe Common COM p14 139 oS 5V 39 Time event 1 j DI5 DO4 34 Start of program operation when sy output DI5 ch
162. stimating type position proportional control you set the operating time required for a valve to change from the fully closed position to the fully open position beforehand With the preset operating time the controller controls the valve by estimating its position In the case of estimating type position proportional control there is no need for feedback input wiring Feedback type position proportional control is superior to the estimating type in terms of control performance When in manual operation you can directly manipulate the controller s output terminals Pressing the key sends the valve into opening motion while pressing the key sends it into closing motion The figure below shows a schematic representation of a loop configured for position pro portional control Controller Control computation Feedback input Direct action Reverse 1 action Valve position signal Gaia b ee ee ee ee aa a a a J Slide wire resistor Motor operated valve IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 1 7 Function Block Diagram and Descriptions This chapter contains the function block diagrams for Cascade control Heating cooling cascade control and Position proportional cascade control For details on these function block diagrams refer to the descriptions mentioned later IM 05E01C02 44E 1st Edition M
163. t program operation begins with the PV value by giving priority to the time of segment 1 TIP The option 1 is not a setpoint IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 18 Program Parameters Parameters for Setting the Wait and Repeat Actions The parameters listed below are shown when the Start Code STC parameter is set to 1 Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description Symbol 1 WZ1 1st group of wait OFF No function zones 0 0 to 10 0 of primary PV input range span T 1st group of wait OFF No function times 0 01 to 99 59 hour minute or minute second Use the TMU setup parameter to set the time unit 7 1 2nd group of wait Same as the 1st group of wait zones zones TM 2nd group of wait Same as the 1st group of wait times times 7 1 3rd group of wait Same as the 1st group of wait zones zones TM 3rd group of wait Same as the 1st group of wait times i times TM 4th group of wait Same as the 1st group of wait times times 7 1 5th group of wait Same as the 1st group of wait zones zones TM 5th group of wait Same as the 1st group of wait times times Z1 4th group of wait Same as the 1st group of wait zones zones Number of repetitions 0 to 999 The controller repeats the segment specified by the RST and REN parameters as many times as defined by this parameter CONT The cont
164. t 1 type select changing IN1 typeK3 oo Camos e Cra Joon fe setpoint MENU UPMD IN 1 input 1 type select SETUP IN1 typeK3 oo PIOA parameter UNI1 MENU UPMD IN 2 input 1 unit select UNII oo EAE IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 2 8 lt 2 Initial Settings gt parameter RH1 maximum value of primary PV input range MENU UPMD IN 3 input 1 range high SETUP RHI 500 0 exe LSD AA 13 Press the 4 or J key to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C MENU UPMD IN 3 input 1 range high changing RHI 200 0 Blinks during change QQ FS JMs vile PPT Nod RUN RESE setpoint MENU UPMD IN 3 input 1 range high SETUP RH1 200 0 SN es Ee eal eS ore Lom JF parameter RL1 minimum value of pri mary PV input range MENU UPMD IN 4 input 1 range low SETUP RL1 200 0 155 eA 16 Press the 4 or key to display the required setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C MENU UPMD IN 4 input 1 range low changing 0 RL1
165. t 6 1 Unavailable when control output is Terminal C Parameter Function current or pulse 2 Unavailable when control output is relay gt Analog signal gt Contact signal 3 Only available for UP550 20 Legend IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 1 3 E Function Block Diagram for Cascade Heating Cooling Control Primary PV Secondary PV input terminals Contact input input terminals D Band and Input selection Program Input selection _ Pattern selection rl Unit selection Analog input range conversion Analog input bias Program operation i Square root extraction Analog input filter Analog input filter 10 seg linearizer approx bias PV input bias Program PV input filter operation uo eiado weis6oJd jo yels 10 seg linearizer approx bias PV input bias PV input filter uolesedo weipod jo dois NO 01 440 wo sebueyo q u aym NO 0 440 wo saBueys q uaym Manual operation Control computation 2 MAN LOCAL CASCADE Q Heating Cooling computation Heating side output limiter Cooling side output limiter Heating side P 3 Cooling side Current Current preset output n PEO preset output terminals terminals OTe Oo bes ae Instrument alarm output Heating side Cooling side a Wa Wan OAA PV PV PV event output Time event output x
166. t value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the PV input value of the secondary loop PV2 the program setpoint of the primary loop SP1 the cascade setpoint of the secondary loop C SP2 and the control output value of the secondary loop OUT2 however the valve opening 0 to 100 in position proportional control Deviation Trend Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the selected program pattern Event Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the event number for which an event has occurred IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 3 SP1 25 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 SP1 display For monitoring only However allows the setpoint and segment time to be changed during hold mode operation lli key soak segment CSP2 display PV2 lamp ON For monitoring only SP1 25 0 80 0 C Target SP1 display For monitoring only PTNO 1 SEGNO 1 3 PV2 SP OUT2 display Allows the control output v
167. te 1 Note 2 300 0 to 1000 0 F 150 00 to 150 00 C ices T 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 0 1 of instrument range 1 digit Oto eL Display range is sealable in a ne of 19999 to 30000 DC voltage oie TNE Display span is 30000 or less mv 1 55 10 00 to 20 00 mV 56 0 to 100 mV mv 2 0 0 to 100 0 mV tL Numbers in are the setting value that apply when the communication is used Performance in the standard operating conditions at 23 2 C 55 10 RH and 50 60 Hz power frequency Note 1 The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C Note 2 The accuracy is 0 5 C of instrument range 1 digit for a temperature range from 100 C to 200 C To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250 resistor This resistor is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs N o1 J iq ine Sz a U O O Pt1 35 Pt100 Pt2 36 Pt3 37 Standard 0 4 to 2 V 0 4 to 2 V 40 signal 1 to 5V 41 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 2 10 lt 2 Initial Settings gt 2 5 Setting Control Output Type except for a Position Proportional Controller The following operating procedure describes an example of changing time proportional PID relay output 0 factory set default to current output 2 Cont
168. ters 5 to 8 Likewise selecting these numbers uses the 5th to 8th groups of PID parameters E21 A Local event 21 type OFF 0 1 to 10 28 to 31 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action E21 B Local event 21 PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm setpoint range 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV Deviation alarm input range span 0 0 of PV input range span Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 17 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting E2 P A Local event 22 type Same as the E21A parameter SS E2 D B Local event 22 Same as the E21B parameter setpoint EO 3 A Local event 23 type Same as the E21A parameter a EO 3 B
169. the key once to display the to call up the main menu PROG Segment Number parameter SEG PROG programming main menu SEG 0 LSS ee IA an oS a Ee ea eS 3 Press the key once to display the f Press the key twice to display the Start submenu LOC Code parameter STC MENU PROG PRG 5 start code select local mode set sub menu STC 0 Ta hal S LSS IIIA 4 Press the 4 key once to display the 8 Press the 4 or key to display the submenu PRG required setpoint The figure below shows an example of the PRG parameter set to time prioritized PV start programming setpoint 2 main menu MENU PROG PRG 5 start code select UrSsso eM Cees Ea ead BS WPT Noa run Jfreser changing STC 2 UrPSSO es oa ae ay os 5 Press the J key once to display the Pattern Number parameter PTN MENU PROG PRG 1 PTno input EA IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt SET ENT 9 Press the key once to register the setpoint MENU PROG PRG 5 start code select STC 2 eyes ca aS SET ENT Target oder parameter TSP1 for segment 1 MENU PROG PRG 24 target set point 1 TSP1 80 0
170. the primary loop PV input type to K type thermocouple 200 0 to 500 0 C and a measurement range of 0 0 to 200 0 C You can take the same steps for the socondary loop PV input type IN3 and scale SH3 SL3 that are displayed after the primary loop related parameters Primary PV input Factory set undefined PV input terminal Thermocouple mV V input RTD input Instrument input range x d Seta range PV input range to be controlled 0 0 C Minimum value of PV input range RL1 800 0 C Maximum value of PV input range RH1 Parameters to be set for temperature input 1 PV input type IN1 Set according to a sensor 2 Maximum value of PV input range RH1 Set the maximum value of the range to be controlled 3 Minimum value of PV input range RL1 Set the minimum value of the range to be controlled Secondary PV input Factory set 1 to 5 V DC PV input terminal mV V input RL1 PV input range f RH1 Set a range to PV input scale be controlled 0 0m h 50 0m h Minimum value of Maximum value of PV input scale SL1 PV input scale SH1 Parameters to be set for voltage input 1 PV input type IN1 Set according to an input signal 2 Maximum value of PV input range RH1 Set the maximum value of an input signal 3 Minimum value of PV input range RL1 Set the minimum value of an input signal 4 Position of PV input decimal point SDP1 Set the position of the decimal point for PV input displ
171. the primary loop to be changed CSP2 display PV2 lamp ON For monitoring only Target SP1 display For monitoring only Heating Cooling PV2 SP OUT2 display Allows the control output value to be changed during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only Event display For monitoring only IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 10 4 2 Performing Canceling Auto tuning of Secondary loop Perform auto tuning when you have finished setting of local setpoint of secondary loop Make sure the controller is in program RUN mode in local LOCAL mode and automatic AUTO mode for the secondary loop before carrying out auto tuning See 4 7 Switching between RUN and RESET Modes to change to RUN 4 8 Switching between Cascade CAS and Local LSP to change to LOCAL for the secondary loop and 4 9 Switching between AUTO and MAN of Secondary loop to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning Ay NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inc
172. this parameter when using the controller as a program pattern 7 See User s Manual Reference CD ROM version for more information 3rd group of wait times 3 WTM End of repetition segment number REN See User s Manual Reference CD ROM version for more information 7 8 9 10 11 12 13114 15 16 17 18 19 20 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 24 3 8 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setting Method setup parameter to 1 Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Program Time Unit setup parameter to mm ss lt Controller Settings gt Setpoint of SEG T Segment Setting Method Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 1 Choose the desired method and unit from the two programming methods and time unit options discussed above Then create programs according to the chosen options 1 Creating programs by setting final target setp
173. titions RCY and the total sum of repetitions Target SP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint SP1 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 PV2 SP OUT2 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the PV input value of the secondary loop PV2 the target setpoint of the primary loop SP1 the cascade setpoint of the secondary loop C SP2 and the control output value of the secondary loop OUT 2 however the valve opening 0 to 100 in position proportional control Deviation Trend Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the selected program pattern Event Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller
174. to install A NOTE To install the controller select a location where 1 P w P O a a no one may accidentally touch the terminals mechanical vibrations are minimal corrosive gas is minimal temperature can be maintained at about 23 C and the fluctuation is minimal no direct radiant heat is present no magnetic disturbances are caused no wind blows against the terminal board reference junction compensation element no water is splashed no flammable materials are around Never place the controller directly on flammable items or equipment If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150 mm away from every side the panels should be made of either 1 43 mm thick metal plated steel plates or 1 6 mm thick uncoated steel plates Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing up ward Do not install it facing downward The position of right and left sides should be hori zontal Front panel E of controller Pe Must not exceed 30 Rear of controller IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 3 E External Dimensions and Panel Cutout Dimensions UP550 Unit mm 96 11 100 Large bracket saciar o eee ee lt
175. ure below is an example of the display after a change from the AUTO mode to the MAN mode 30 C PID 1 1 45 C C SP2 40 C gt gt OUT2 40 0 MAN lamp is OFF in AUTO IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 20 4 10 Manipulating Control Output during Manual Operation Ay NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the or key Note SET ENT 1 Bring manual operating display into view For switching to manual operation see 4 9 Switching between AUTO and MAN of Secondary loop SP1 30 0 C PID 1 PTNO 1 SEGNO 1 3 OUT 30 0 MAN lamp ON SP1 30 0 C PID 1 PTNO 1 SEGNO 1 3 OUT 40 0 E Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display Opved MAN lamp ON Heating Cooling OUT Cooling side display Heating side output output IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 21 Controller Behavior and Control Output Manipulation when the Dead Band is Positive The following is an ex
176. ut output 0 to 100 0 to 100 Heating cooling control provides two methods in which either none of the heating and cooling side outputs are presented or both of the heating and cooling side outputs are presented as shown in the following figures Output Output 100 Heating side output Cooling side Heating side output output Cooling side output 0 f 50 100 0 7 50 100 Dead band Dead band Value of control output before split into Value of control output before split into heating and cooling side outputs heating and cooling side outputs IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 32 Precautions in Heating Cooling Control e Keep the ratio of the heating side proportional band P to the cooling side propor tional band Pc equal to or below 5 e f neither the heating side nor the cooling side is performing ON OFF control setting the integral time I or Ic of one side to 0 results in the Integral Time parameters of both sides being set to OFF irrespective of the integral time setting of the other side E Tips about Position Proportional Control for position proportional con trollers only Position proportional control can be of either feedback type or estimating type In feedback type position proportional control the controller obtains a valve position signal from a feedback slide wire resistor attached to a valve In e
177. uto tuning OPT Noa Ron Jfreser MENU LP1 PAR 1 auto tuning switch AT 1 TAA 8 During auto tuning the panel indications become as shown below pve PV aad PRG lamp ON 6A MAN lamp Pa blinks jme 33 PV2 50 0 C PID 1 1 eem e Bt CAS lamp Cema Je fees OUT2 100 0 ON Auto tuning is complete when the MAN lamp goes off 4 4 Setting PID of Secondary loop Manually If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 Bring the operating display into view display appears at power on PRG lamp Displays the ON current setpoint SP1 Oo WPTNom RUN SP1 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 14 2 Press the C key for more than 3 seconds 6 to call up the main menu PROG MENU LP2 1 PID PROG proportional band rogrammin ai mai menu 5 0 AES 3 Press the key three times to display 7 Press the or key to displa
178. utput 3 100 segmental point A3H Analog output 3 Analog output 1 100 segmental point A1H mA 20 100 Analog output 1 Output value after computation Analog output 3 0 segmental point A3L 8 25 Analog output 1 0 segmental point A1L 0 25 50 75 100 Output value before split computation IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 29 Parallel mode Output The following explains an example of letting Analog OUTPUT 1 terminals 46 and 49 and Analog OUTPUT 3 terminals 4 and 49 present the parallel mode characteristics of split computations 1 2 3 4 9 6 Set the Control Output Type OT2 parameter to 2 This sets the control output to current output Set the Retransmission Output 1 RET1 parameter to 7 This sets the retransmission output to control output retransmission Set the Analog Output 1 100 Segmental Point A1H parameter to 100 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 Set the Analog Output 3 100 Segmental Point A3H parameter to 75 Set the Analog Output 3 0 Segmental Point ASL parameter to 0 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 20 to 0 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using
179. wa M amp C Corporation 1 19 18 Nakacho Musashino shi Tokyo 180 0006 JAPAN IM 05E01C02 44E 1st Edition May 31 2000 00
180. which the degree of PV input tracking is judged A wait time is the length of time that elapses until the PV input enters the wait zone The program progresses If the PV input fails to re enter the wait zone within the wait time When the program is in wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 1 4 Operations This chapter describes key entries for operating the controller For operations using external contact inputs see 1 5 Terminal Wiring Diagrams If you cannot remem ber how to carry out an operation during setting press the key no more than four times This brings you to the display operating display that appears at power on 4 1 Monitoring purpose Operating Displays Available during Operation The monitoring purpose operating displays available during operation include those for controllers of cascade and cascade position proportional control and those for controllers of cascade heating cooling control E Operating Displays for Cascade and Cascade Position Proportional Control O In Cascade and Program Operation SP1 Display The PV input value of the primary loop appears on the PV display On the Setpoint display LCD the controller displays the current setpoint SP1 the program pattern number
181. xt page IM 05E01C02 44E 1st Edition May 31 2000 00 Avr c09 10450 WI 00 0002 Le Ae uonp3 IS Control output NC 1 NO lt 4 2 O COM 3 lt Relay contact output Note Select this option from l the OT2 parameter 27 SG Time proportional PID relay contact output is configured at factory before shipment 23 SDB RS 485 communication Wiring can only be carried out for controllers with communication functions Maximum baud rate 9600 bps 24 SDA 25 RDB _ 26 RDA Contact rating 250 V AC 3A 30 V DC 3 A resistance load Power supply Power supply ray ZAcaAuTION QO Ng 0 4 Before carrying out wiring turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock Allowable range 100 240 V AC 10 free voltage 50 60 Hz shared D s D s Q s s 60 The functions of a contact output can be varied by changing i the setting of the contact output registration parameter E UP550 Standard Type Model UP550 0L0 Cascade Control Primary PV input Not configured at factory before shipment See 2 Initial Settings
182. y loop Operation The following operating procedure changes setpoint during local mode operation 1 Change the controller to local mode operation To do this see 4 14 Switching to Local mode LOCAL of Primary loop Operation The symbol L represents a local setpoint ON P1 50 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 Blinks during change SP1 60 0 2 S PTNO 1 SEGNO 0 3 EZA TM RCY 0 0 3 Press the key once to register the setpoint The question mark changes to C 60 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 1 5 Troubleshooting and Maintenance 5 1 Troubleshooting E Troubleshooting Flow lf the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complicated contact our sales representative Is the instrument defective Yes Is Totally No Is key No Is display No Is I O No communication inoperable aparon faulty signal faulty link faulty j faulty i 5 nis rau ty Yes Check wiring on the Check the key
183. y the the main menu LP2 required setpoint MENU LP2 1 PID 1 aie parameter proportional band ene cnangIing main menu 1P 18 0 oA Blinks during 00 00 change EITAN Catos E Jal 4 Press the a key once to display the 8 submenu PAR MENU LP2 1 PID parameter proportional band sub menu 1P 18 0 T A 5 Press the 4 key once to display the The same steps can be used for integral submenu 1 PID time 1 1 and derivative time 1 D that are displayed after this 1 PID PID parameter SPno 1 sub menu DAAE WPT Noa rn Jfr 9 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp ON Pag cei SP1 10 0 C PTNO 1 TM 0h20 SEGNO 1 3 RCY 0 IM 05E01C02 44E 1st Edition May 31 2000 00 lt Toc gt 4 15 lt 4 Operations gt 4 5 Setting PID of Primary loop Manually If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 PRG lamp ON Oo Bring the operating display into view display appears at power on Displays the current setpoint SP 1 SP1 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 In steps 2 and later illustrations of the LCD are cited to explain the proc

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