Manual - Northern Tool + Equipment
Contents
1. 1 21 23 Step 13 Lift Startup Final Adjustments 23 Post Installation Check List 2 eee eR p RARE ee ed LETRA ede bi bus ba 24 Step 314 LE bncationc s odo ES ua ws hal pe Ls d b ds s es E ea 24 Step 15 Bleeding du pe pale epe du ee gai ape ER PR be Ed Re Pee 24 Optional Equipment Installation 25 26 Step 16 Operation 27 33 Troubleshooting Guide siu daga c He we m RE ee umi 34 37 Maintenance Records un ete e hci eel pale Ud eue eee he Sale o oe SUR EP UL td 38 39 Parts LISE DP DRE 40 45 Installation 4 54523 44 eed ob T PS 46 INSTALLER OPERATOR PLEASE READ AND FULLY UNDERSTAND BY PROCEEDING YOU AGREE TO THE FOLLOWING have visually inspected the site where the lift is to be installed and verified the concrete to be in good condition and free of cracks or other defects understand that installing a lift on cracked or defective concrete could cause lift failure resulting in personal injury or death understand that a level floor is required for proper installation and level lifting 1 understand2. 8 Floor Plan Specifications 3 peate db bot oas e wes dis EAE asad a aa 9 Power Unitibocatlori 3 omo ERR p kha kum kaq ELE AS 9 step 3 Preparing Columns eee u do CARA ERU SUN Sha Aa ote Said BS 9 Step 4 7 Site Layout Y u p y e s p toes Dee Sgt art Wand dln en fpes dea de 10 Step 5 Installing Powerside 10 11 Step 6 Installing Offside 4 10 11 Step 7 Mounting Power Unit ceca saae teoa i Ep umasa us eee ou aka s murem u Ren Sua RR m Rene ned 12 Step 8 Installation of Safeties and Safety Cables ee 13 14 Step 9 Installation of Hydraulic 15 Step 10 Routing Equalizer Cables eee 16 17 Step 11 Installing Safety Covers 2 22222 2 oie ee be ee ee 17 Installing the Lift Arms uem Ga eo bre d es 18 Leveling Instructions oum abr de e hae ae ae ae eal Qa di a end ii Ra eae ic aed 19 Carriage Stop Bolt Warnings sx deseo m Peay Bee a ee sS dee Ea ee ele east RU ae 3 pik ace Hoth ane tiers 20 Step 12 Power Unit
3. 6 After vehicle is raised to the desired height lower the lift onto the nearest safety lock Do not allow cables to become slack ALWAYS INSURE ALL SAFETY LOCKS ARE ENGAGED before entering work area 28 To Lower Lift 1 Before lowering vehicle be sure all personnel are clear of the lift and surrounding area Pay careful attention to overhead clearances Insure all tools and equipment have been cleared from under the lift 2 Raise the lift off of the safety locks by pressing the push button on the power unit Make sure you raise the lift by at least two inches to allow adequate clearance for the locks to clear 3 Press the push button air safety valve and HOLD 4 Push the LOWERING HANDLE on the power unit until the lift has descended completely When lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear ALWAYS keep a visual line of site on the lift AT ALL TIMES ALWAYS make sure that ALL LOCKS are disengaged If one of the locks inadvertently locks on descent the lift and or vehicle may disrupt causing personal injury or death WEEKLY MAINTENANCE 1 Lubricate all rollers with general purpose oil or WD 40 2 Check all cable connections bolts and pins to insure proper mounting 3 Lubricate safety lock pivot points with general purpose oil or WD 40 MONTHLY MAINTENANCE 1 Check safety locks to insure they are in good operating condition 2 Check all cables for excessive signs
4. Always consider potential problems that might cause a vehicle to slip i e heavy cargo undercoating etc Pay attention when walking under a vehicle that is up on the hydraulic lift 30 DANGER DO NOT leave the controls while the lift is still in motion DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered REMAIN CLEAR of lift when raising or lowering vehicle DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift DO NOT lower the vehicle until people materials and tools are clear ALWAYS INSURE that the safeties are engaged and lowered on to the safety ladders before any attempt is made to work on or near vehicle Some vehicle maintenance and repair activities may cause the vehicle to shift Follow the manufacturer s guidelines when performing these operations The use of jack stands or alternate lift points may be required when completing some repairs READ AND UNDERSTAND all safety warning procedures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift wnen lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in c
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7. WARNING PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION BY PROCEEDING YOU AGREE THAT ACAUTION YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO range for this product is OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH REV 06 10 09 safe operating temperature INSTALLATION AND OPERATION MANUAL 9 000 POUND CAPACITY 12 000 POUND CAPACITY READ FIRST SURFACE MOUNTED e TWO POST DIRECT DRIVE LIFTS MODELS XPR 9FD B Un dou fed Bod Ode TRIN all the dangers warnings R 9FDX and cautions in this manual XPR 12FD D VERSION P d Keep this operation manual near the machine at all times Make sure that ALL USERS read this manual SHIPPING DAMAGE CLAIMS BE SAFE When this equipment is shipped title passes to the Your new lift was designed and built with safety in mind purchaser upon receipt from the carrier Consequently However your overall safety can be increased by proper claims for the material damaged in shipment must be made training and thoughtful operation on the part of the operator by the purchaser against the transportation company at the DO NOT operate or repair this equipment without reading this time shipment is received manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA a Toll F
8. is in danger of falling with center of gravity midway between adapters Remain clear of lift Avoid excessive when raising or rocking of vehicle lowering vehicle while on lift Do not override Keep feet self closing Clear of lift lift controls while lowering messages and pictographs shown generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI or its member companies 1992 by ALI Inc ALUWL101w LIFT WILL NOT RAISE POSSIBLE CAUSE 1 Air in oil 1 2 8 13 2 Cylinder binding 9 3 Cylinder leaks internally 9 4 Motor run backward under pressure 11 5 Lowering valve leaks 3 4 6 10 11 6 Motor runs backwards 7 14 11 7 Pump damaged 10 11 8 Pump won t prime 1 8 13 14 3 12 10 11 9 Relief valve leaks 10 11 10 Voltage to motor incorrect 7 14 11 REMEDY INSTRUCTION 1 Check for proper oil level The oil level should be up to the bleed screw in the reservoir with the lift all the way down 2 Bleed cylinders See Installation Manual 3 Flush Release valve to get rid of Hold release handle down and start unit allowing it possible contamination to run for 15 seconds 4 Dirty oil Replace oil
9. DEFECTIVE FLOOR Visually inspect the site where the lift is to be installed and check for cracked or defective concrete A CAUTION 4 OPERATING TEMPERATURE Operate lift only between temperatures of 41 104 F 5 Lift is designed for INDOOR INSTALLATION ONLY STEP 2 Floor Requirements A WARNING This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Failure to do so could cause personal injury or death A level floor is suggested for proper use and installation and level lifting If a floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab DANGER DO NOT install or use this lift on any asphalt surface or any surface other than concrete DO NOT install or use this lift on expansion seams or on cracked or defective concrete DONOT install or use this lift on a second elevated floor without first consulting building architect DO NOT install or use this lift outdoors CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS 4 Min Thickness 3000 PSI 6 Min Thickness 3000 PSI 9 000 Lb Models 12 000 Lb Model DANGER DANGER All models MUST be installed on 3000 PSI concrete only conforming to the minimum requirements shown above New concrete must be adequately cured by at least 28 days minimum DANGER When removing the lift from shipping angles pay
10. Release safeties by pulling on the safety handle Be sure tool trays stands or personnel are cleared from under the vehicle Lower vehicle by activating lowering handle on power unit Before removing vehicle from lift positron lift arms and supports to provide an unobstructed exit NEVER drive over lift arms REQUIRED MONTHLY MAINTENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate columns with grease Inspect all anchors bolts and retighten if necessary Check all columns for squareness and plumb Inspect all pivot arms pins making sure they are properly secure Check equalizer cable tension and adjust if necessary If lift is equipped with over head cut off switch check for proper operation AWARNING WARNING If cement anchor bolts are loose or any component of the lift is found to be defective DO NOT USE THE LIFT Never operate the lift with any person or equipment below the vehicle Never exceed the rated lift capacity Always insure the safeties are engaged before any attempt is made to work on or near the vehicle Never leave lift in elevated position unless the safeties are engaged Do not permit electric motor to get wet Motor damage caused by dampness is not covered under warranty NEVER ANY VEHICLE IN ANY MANNER WITH LESS THE ALL FOUR 4 ARMS RA
11. Use lift in the proper manner Never use lifting adapters other than what is approved by the manufacturer 7 DONOT override self closing lift controls 8 REMAIN CLEAR of lift when raising or lowering vehicle 9 CLEAR AREA if vehicle is in danger of falling 10 ALWAYS INSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to protect the operator from electric shock Never connect the green power cord wire to a live terminal This is for ground only 13 DANGER The power unit used on this lift contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cannot be accidentally plugged in during service 14 WARNING RISK OF EXPLOSION This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors This machine should not be located in a recessed area or below floor level 15 MAINTAIN WITH CARE Keep lift clean for better and safer performance Follow manual for proper lubrication and maintenance instructions Keep control handles and or buttons dry clean and free from grease and oil 16 STAY ALERT Watch what you are doing Use common sense Be aware 17 CHECK FOR DAMAGED PARTS Check for alignment of moving parts
12. completed by a qualified lift technician The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY Itis important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity should be followed closely to what the manufacturer recommends Always make sure you have proper overhead clearance Additionally check that attachments vehicle signs campers antennas etc are not in the way sure that prior to the vehicle being raised the doors trunk and hood are closed securely Prior to being raised make sure there is one standing closer than six feet from the lift After positioning the vehicle on the lift runways set the emergency brake make sure the ignition is off the doors are closed overhead obstructions are cleared and the transmission is in neutral Double check that the automatic chock devices are in position and then when the lift is raised observe the chocks Put pads or adapters in the right position under the contact points that have been recommended The lift should be raised just until the vehicle s wheels are about one foot off the ground If contact with the vehicle is uneven or it appears that the vehicle is not sitting secure carefully lower the lift and readjust
13. for either sheet rock or concrete IMPORTANT All electrical wiring shall comply with all State and Local Codes Connect electrical wiring to single phase 60Hz 115 volt electrical supply using suitable conduit not supplied The duplex receptacle must be connected through the GFCI with the input line to the box connected to a circuit breaker or time delay fuse rated at 20 amps Both receptacles must be grounded to the box Connect main air supply to 1 4 ball valve inlet on the Utility Station Run 1 2 line from compressor or main air system to Utility Station Install Quick Couplers to the 1 4 male fittings on the box The air supply between the filter and the lubricator will be non lubricated used for tire inflation or blowing off The air outlet on the left side will be lubricated for air tool use Regulator Instructions e Regulate pressure by raising the knob then turning arro a clockwise to increase and counterclockwise to de crease Push knob down to lock setting Air Lubricator S e Adjust the oil mist using the screwdriver slot located Regulator YA on top of the lubricator p FT Storage Hooks To fill the lubricator first depressurize the air system For Air Hose remove the slotted screw plug in the body Replace k Storage the screw before repressurizing 26 OPTIONAL FOOT GUARD INSTALLATION 1 Installthe Foot Guards to the outside of the 4 Lift Arm As
14. invoice and photographs if available Our willingness to assist in helping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials TABLE OF CONTENTS Contents Page No Warranty Serial Number Information 2 2 Defiritioris of Hazard Levels u s zs be aa een oe Ba ara Vue ux E Lx uer me e aks 3 Owners Responsibility dare gue oes pte tat en t ort edi ca d ee 3 Before You Begin esie ebbe uoa pU Gta ei aia Ravenna RE 3 Installer Agreement Protective 5 REMIT 6 Safety Warning Instructions ba a hrs 6 Tools Required z 23 522 5 ree E bn er cepi d stad facis 7 Step T Selecting Sites ooo aun a NEN pee aaa dadas me nmm die fe PO EI BITE TR Re ate ee eI BE 7 9tep 2 7 Eloor Requirements eorum telae ban denne 7 Concrete Speciticatlonss 2 7 4 4 tects bulu JW WS sm acta e p bae RE Dba RA AUR u a abue 7 Assembly View Description of
15. move the pick up points off the sheaves Clean the surface of the rope with a cloth a wire brush if necessary so you can see any breaks Flex the rope to expose any broken wires hidden in the valleys between the strands Visually check for any broken wires One way to check for crown breaks is to run a cloth along the rope to check for possible snags With an awl probe between wires and strands and lift any wires that appear loose Evidence of internal broken wires may require a more extensive rope examination 33 CAUTION CAUTION Lift to be used Authorized personnel by trained operator only in lift area only Use vehicle Always use manufacturer s safety stands when lift points removing or installing heavy components CAUTION CAUTION 9 9 t 4 Use height extenders Auxiliary adapters when necessary may reduce to ensure load capacity good contact 9 The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI or its member companies 1992 by ALI Inc ALI WL101c 34 Clear area if vehicle Position vehicle
16. of wear 3 Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear 4 Replace ALL FAULTY PARTS before lift is put back into operation A WARNING NEVER EXCEED THE RATED CAPACITY of lift DO NOT USE LIFT if any component is found to be defective or worn NEVER OPERATE LIFT with any person or equipment below ALWAYS STAND CLEAR of lift when lowering or raising ALWAYS INSURE SAFETY LOCKS ARE ENGAGED before entering work area NEVER LEAVE LIFT IN ELEVATED CONDITION unless all safety locks are engaged 9 OP Or co m LIFT Read operating Safety manuals before using lift Always lift a vehicle according to the manufactures recommended lifting points Position vehicle between columns Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads Use truck adapters as needed Never exceed 9 of combined Pad height NEVER use lift pad assemblies without rubber slip over pads in place Raise the vehicle by depressing button until the vehicle just lifts off the ground Recheck to make sure the vehicle is secure and all locking pins are lock in place Raise vehicle to desired height Lower vehicle onto nearest safety Always ensure safeties are engaged before any attempt is made to work on or near vehicle TO LOWER THE LIFT First raise the lift clear to the safeties
17. or death 4 Loosen the Arm Restraint Gear Ring Bolts and adjust the Arm Restraint Gears so that the Teeth on the Gear Ring mesh smoothly with the teeth on the gears of the Arm Restraint Pin See Fig 12 5 Arm Restraint Arm Restraint Pin Assembly Gear Ring 5 Tighten the Gear Ring Bolts 6 Verify the operation of the Arm restraints by pulling up on the Key Ring of the Arm Restraint Pin Pivot the arms back and forth and test the operation of the Arm Restraint Pin in various positions When releasing the Arm Restraint Pin the Pin should drop and the Gears should engage See Fig 12 6 7 Ensure that the Arms do not move when a force of approximately 100 pounds or less is applied laterally to the fully extended arms 8 Adjust the Gear Ring on the Arm as necessary to ensure smooth operation and solid engagement of all four Arm Restraint Pin Assemblies with the Arm Restraint Gear Ring 9 Ensure that the Arms do not move when a force of approximately 100 pounds or less is applied laterally to the fully extended arms 10 Adjust the Gear ring on the Arm as necessary to ensure smooth operation and solid engagement of all four Arm Restraint Pin Assemblies with the Arm Restraint Gear Ring A DANGER EACH ARM RESTRAINT ASSEMBLY MUST BE INSPECTED AND ADJUSTED AS NEEDED BEFORE EACH AND EVERY TIME THE LIFT IS OPERATED DO NOT OPERATE THE LIFT IF ANY OF THE FOUR ARM RESTRAINT SYSTEMS ARE NOT FUNC
18. pue edoi ay JO 3109 0 sajejjeued jeu 3ue2uqn edoiJ 5 1028 ul edoiJ BY JO Y uajJoUS Je9M 9AISS92X3 pue uyoq pajeougqn s pues UBYM s edoJ S uun 3e uonipuoo2 p e31qn J A e eq pinoys edoj NI S318V9 NYOM 3ALL9333Q 131 JSN LON Od jo lqISIA 10 SIB eq pjnous sejqeo Dun Em 39NVN3ANIVIA ANY NOILO3dSNI 3408 SHIM ONINYVM V A WARNING WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three five years or when visible signs of damage are apparent DO NOT USE LIFT WITH DEFECTIVE WORN CABLES Lifting cables should be maintained in a well lubricated condition at all times Wire is only fully protected when each wire strand is lubricated both internal and external Excessive wear will shorten the life of the wire rope The factory sug gested wire rope lubricant that penetrates to the core of the rope and provides long term lubrication between each indi vidual strand is 90 WT gear oil or ALMASOL Wire Rope Lubricant In order to make sure that the inner layers of the rope remain well lubricated lubrication should be carried out at intervals not exceeding three months during operation All sheaves and guide rol
19. that am responsible if my floor is of questionable slope and that will be responsible for all charges related to pouring a new level concrete slab if required and any charges understand that the lifts are supplied with concrete fasteners meeting the criteria of the American National Standard Automotive Lifts Safety Requirements for Construction Testing and Validation ANSI ALI ALCTV 1998 and that will be responsible for all charges related to any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC will assume full responsibility for the concrete floor and condition thereof now or later where the above equipment model s are to be installed Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property lunderstand that Bendpak lifts are designed to be installed in indoor locations only Failure to follow installation instructions may lead to serious personal injury or death to operator or bystander or damage to property or lift DANGER Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property A WARNING Please read entire manual prior to installation Do not operate this machine until
20. this procedure 7 With the Foot Guards shims and anchor bolts in place tighten by securing the nut to the base then turning 3 5 full turns clockwise DO NOT use an impact wrench for this procedure See Fig 5 5 Tighten Nut 3 5 Turns Do Not Use Impact Wrench mm mum STEP 6 Installing the Off Side Column 1 Position the Off Side Column at the designated chalk locations and secure to the floor following the same procedures as outlined in Step 5 Items 1 6 STEP 7 Mounting the Hydraulic Power Unit 1 Attach the Power Unit to the POWERSIDE COLUMN install the Vibration Dampner between the Power Unit and the Power Unit Mounting plate on the Powerside Column using four M8 hex bolts and nuts supplied See Fig 7 1 Vibration Dampener 8 1 25 35 Hex Head Bolts Flat Washers amp Nylock Nuts x Four 2 Fill the reservoir with 10 WT HYDRAULIC OIL OR DEXRON III ATF approximately four gallons Make sure the funnel used to fill the power unit is clean Do not connect Power Unit Hydraulic Hose Assy at this time DANGER DANGER ALL WIRING MUST BE PERFORMED BY ALICENSED ELECTRICIAN DANGER DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE EN
21. you read and understand all the dangers warnings and cautions in this manual For additional copies or further information contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 1 805 933 9970 www bendpak com INSTALLER OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps makes installation and operation safer however it does not take the place of safe operating practices Always wear durable work clothing during any installation and or service activity Shop aprons or shop coats may also be worn however loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect technician hands when handling parts Sturdy leather work shoes with steel toes and oil resistant soles should be used by all service personnel to help prevent injury during typical installation and operation activities Eye protection is essential during installation and operation activities Safety glasses with side shields goggles or face shields are acceptable Back belts provide support during lifting activities and are also helpful in providing worker protection Consideration should also be given to the use of hearing protection service activity is performed in an enclosed area or if noise levels are high om THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR PROPERTY OR YOURSELF AND OTHERS AND CAN CAUSE
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26. ABLES BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMBLIES DO NOT PLACE WASHERS SPACERS OR OTHER DEVICES TO SHORTEN THE EFFECTIVE CABLE LENGTH AS DAMAGE TO THE LIFT OR INJURY TO PERSONS MAY OCCUR A WARNING DANGER Make sure that the Safety Locks on each column WARNING are fully engaged before attempting to route The Equalizer Cable Pulleys will need to be Equalizer Cables and or hoses Carriages must be removed to ease the routing of the Equalizer equal height from the floor before proceeding Cables Be sure to reinstall all pins covers and clips or serious damage or injury may occur Equalizer Cable Routing XPR 9 12FD Threaded Threaded End End Carriage 3 Route the Threaded End of the Equalizer Cable across to the opposite side Base Plate Sheave pulley and up through the Carriage See Fig 10 2 Threaded End up Through Carriage From Opposite Base Plate Pulley Note Column made transparent for clarity 4 Route the Threaded end up and over the Top Plate Pulley and back down to the Carriage See Fig 10 3 Threaded End up Through Carriage Threaded End Down To Hole in Carriage Note Column made l 5 Run the Threaded End through the hole in the top of the Carriage and secure with the Hex Head Nut until the Cable is just taut See Fig 10 4 Equalizer Towards Ca
27. ERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETED 3 The standard Power Unit for your lift is 220 volt G0HZ single phase All wiring must be performed by a certified electrician only SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS A WARNING DO NOT run power unit with oil Damage to pump can occur The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty Operate lift only between temperatures of 41 104 F Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use 20 amp fuse For 380 440 volt three phase use a 15 amp fuse STEP 8 Installing the Safeties and Safety cable 1 Install Safety Weldments into each respective Column See Figs 8 1 amp 8 2 E Pin Hairpin Cotter Pin Powerside Safety Weldment Offside Safety Weldment Clevis Pin 2 From the Offside Column insert the non looped end of the Safety Cable through the hole located to the right of the Offside Safety Weldment See Fig 8 3 Offside Column I
28. It may be necessary to tie Hose clear by using nylon tie straps or wire Failure to keep Hydraulic Hoses clear may result in Hydraulic Hose failure which may result in damage or personal harm 3 Route the Power Unit Hose between the Cylinder Shaft and the Equalizer Pulley Bracket Route the Hose through the retaining rings Failure to do so may cause damage or injury See Fig 9 3 4 Power Straight Unt J Fitting Hose Assy N Cylinder ANo Hose Assy _ w 4 Retaining Clips NOTE Location of Power Port in Hydraulic Unit may vary Confirm Location of Power Port on Power Unit Documentation 4 Remove the plastic plug from the Power Unit Power Port Install the 90 Power Unit Fitting with O Ring using Teflon tape Connect the Power Unit Hose Assembly to the 90 Hydraulic Fitting on the Power Unit DO NOT use Teflon tape on the JIC Hose fittings See Fig 9 4 Fig 9 4 Power Unit 90 Fitting w O ring Power Unit Hose Assy STEP 10 Routing The EQUALIZER CABLES WARNING 1 With the Carriages raised equal height off the floor route the Equalizer Cables See Fig 10 1 WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE Fig 10 1 Raise both carriages and position 28 above the floor CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAVE STRETCHED MAKE SURE THAT THE SAFETY LOCKS ARE ENGAGED BEFORE ROUTING C
29. NOT 3dX dX XW 802008 r 51 NOISN3DG Gd I3OHS 702008 Hi IN3WGT3A Nid HI Q3 Z1 3dX 757008 y A18W3SSV Vd NO 45 901008 01 5 r WAV DNIGOOSSTAL 31 4 amp 1 4 86008 de air INJWG3M A134VS 3015 3HMOd 001008 9 8 i INJWG BM A1343VS 3Gl 3dX dx 701008 y 8 z INJWG BM SLV 1d 31104 537 0 JOL Gaz 3aX dX 90 008 9 v z 69 X 0 X18W3SSV 92100 q z AT8W3SSV Qv3H HIT GJ Z dX 778008 2 a 1 A18W3SSV 1SOd 3015 21 S90108 8 I XT8W3SSV 1SOd 3415 33MOd Q4 Z l 3dX 90108 7 v i 3lv1d ANNONS Gaz L 3dX dX 102008 5 33gWnN Lal v d Pru 45 28 sat NS AS l 2 Ox 09 gt lt ui 55 gt c 55 e EP a oF z Lu X H To Ds SEIS L To 5 ru 8 lt g B yrs E lt ESI 7 NN P a s J Ses DETAIL A SCALE 1 4 46 INSTALLATION FORM Customer Name Date of Installation Company Name Street Address City Pre Install Agreement I the undersigned acting as the owner of the business listed above assume responsibility for any permits required either state or county mandated related to the installation and or operation of this equipment assume responsibility for the concrete floor and conditio
30. PERSONAL INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE INTRODUCTION 1 Carefully remove the crating and packing materials CAUTION Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury 2 Check the voltage phase and proper amperage requirements for the motor shown on the motor plate Wiring should be performed by a certified electrician only IMPORTANT SAFETY INSTRUCTIONS Read these safety instructions entirely IMPORTANT NOTICE Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures Never attempt to lift components without proper lifting tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury 1 READ AND UNDERSTAND all safety warning procedures before operating lift 2 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 3 KEEP WORK AREA CLEAN Cluttered work areas invite injuries 4 Consider work area environment Do not expose equipment to rain DO NOT use in damp or wet locations Keep area well lighted 5 ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift 6 USE LIFT CORRECTLY
31. Shimmed And Stable Anchor Bolts Tightened Pivot Sheave Pins Properly Attached Carriage Stop bolts Torqued to 2 3 Ft Lbs Electric Power Supply Confirmed Cables Adjusted Properly Safety Locks Functioning Properly Check For Hydraulic Leaks Oil Level Lubrication of Critical Components Check For Overhead Obstructions Lift Arms Level Arm Restraints Properly Adjusted All Screws Bolts and Pins Secured Surrounding Area Clean Operation Maintenance and Safety Manuals on Site STEP 15 Lubrication 1 After installation and start up has been completed lubricate lift components as described below See Fig 15 1 LUBRICATION POINTS Lubricate Pulley s With WD 40 Or Equivalent Lubricate Safety Axle Pin And Cable Sheaves With WD 40 Or Equivalent Lubricate Inside Four Corners Of Columns With Light Axle Grease Lubricate Pulley gt With WD 40 Or Equivalent 25 NOTE There will be initial stretching of the cables in the beginning and or with increased loads Adjust the cables as outlined above a week after first use then every three to six months thereafter depending on usage and or to compensate for stretch STEP 16 Bleeding 1 After electrical power is connected and oil reservoir is full press button to raise lift DANGER DANGER THE LIFT WILL MOVE DOWN WHEN BLEEDING MAKE SURE ALL EQUIPMENT PERSONNEL HANDS AND FEET ARE CLEAR BEFORE BLEEDING 2 Continue ra
32. TED CAPACITY OF EACH LIFT ARM IS NO GREATER THAT ONE FOURTH 1 4 OF THE OVERALL LIFT CAPACITY 29 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer s vehicles By operating lifts safely you can insure that your shop is profitable productive and safe Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift TRAINING SHOULD INCLUDE BUT NOT LIMITED TO Proper positioning of the vehicle on the runway See manufacturers minimize wheel base loading requirements Use of the operating controls Understanding the lift capacity Proper use of jack stands or other load supporting devices Proper use understanding and visual identification of safety lock devices and their operation Reviewing the safety rules Proper housekeeping procedures lift area should be free of grease oil tools equipment trash and other debris gt daily inspection of the lift should completed prior to its use Safety devices operating controls lift arms other critical parts should be inspected prior to using the lift All maintenance and repairs of the lift should be completed by following the manufacturer s requirements Lift repair parts should meet or exceed OEM specifications Repairs should only be
33. TIONING PROPERLY IMPORTANT LEVELING INSTRUCTIONS Before operating your lift check to make sure that both A and B measurements are EQUAL The lift arms must be level before operation If your lift arms are not level shim the columns as required IMPORTANT NOTE The equalizer cables should be checked weekly for equal tension Failure to do this will cause uneven lifting The cables should always be adjusted so that they are equal tension when resting on the safety locks A WARNING You MUST re install top carriage stop bolt shown below after top beam plate is installed and secured Tighten carriage stop bolt to 2 3 ft Ibs of torque upon final installation inspection These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product 21 DANGER DANGER f DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE ANDIOR INSTALLATION PROCEDURES ARE CONPLETED IMPORTANT POWER UNIT INSTALLATION NOTES DO run power unit w
34. ase handle down and start unit allowing it to run for 15 seconds Replace with new valve Return unit for repair Consult Lift Manufacturer 38 4 Y JO 133HS 5 SI NOISSIW33d N3LIIM 3HL 3 IOHM Y SV 13v d NI NOLO XVdQN38 3O 4 31OS IHL SI SIHL NI G3NIVINOO NOILVWNOJNI 3H1 32s H 6 V IVIIN3GHNOO A8V13l84O34 t gt Aad ON OMG 37 5 ATaW3SSY 14 46 NOILO3fO3ld 3IONYV GalHL 6000 01 00 Ov 09086 VIn vd VINVS urere 8d 1 5991 B Z00Z 0 S0 3WVN NMYJG WW NI 33v SNOISN3WIG ONIMVAG JIYOS LON OG ONIOVAOVd TVNId SNOILONALSNI ONIddIHS 335 Sqavno 1 ONIINOAY STAGOW NO AINO G3S OL X X OLW qHH GLOOELS VLOOEZS 710108 3 710108 0 770 008 0 420 008 0 d 431312345 3SIM3M3HIO SSAINN ALON v Z WidsvnoioodGVvaH 141 ATaWASSV X3 XG3 G3 3 ddX dX 5100675 v z Ha 1OO4 Qv3H 18 1355 1504 Xad xa Gd d N3dX dX 100 8h v z HY YAO SAVSHS WOLIOS XG4 G46 3dX dX F0F009 54 ly HT 33AOO 3AV3HS WOLLOE XGJ GJ dx ZOvO08 D4 oy v 71 08 0
35. ble Plate I Fig 10 4 STEP 11 Installing Powerside and Offside Safety Cover 1 After Safeties have been adjusted and checked for proper operation install and tighten Powerside Safety Cover and Offside Safety Cover mounting Bolts See Fig 11 1 and 11 2 Mounting Bolts 17 STEP 12 Installing the Lift Arms 1 Place the appropriate Lift Arm Assy on the Lift Heads See Fig 12 3 12 4 2 Installthe Left Head Pins into the Lift Head and through the holes in the Arm Assy See Fig 12 1 Lift Head Pins Lift Head Pins 3 Installthe Snap Ring into the groove in the Lift Head Pin the under side of the Lift Head See Fig 12 2 Lift Head Pin Snap Ring Triple Telescoping Arm Assy A s XPR 9FD gt O N Low Profile Triple Telescoping Arm Assy lt XPR 9FDX Low Profile Medium Arm Assy Approach XPR 9FD JZ Optional Foot Guards Shown Arm Assy XPR 12FD Triple Telecoping ua Assy Approach Optional Foot Guards Shown XPR 12FD DANGER DANGER The Arm Restraint Gears must be properly adjusted and confirmation that he gears are engaging properly must be made prior to operating them lift Periodic inspection and adjustment is required Failure to inspect and adjust the arm restrain assemblies on all four arms can resulting damage to the vehicle or injury and
36. breakage of parts or any condition that may affect its operation Do not use lift if any component is broken or damaged 18 NEVER remove safety related components from the lift Do not use lift if safety related components are damaged or missing TOOLS REQUIRED Rotary Hammer Drill or Similar 3 4 Masonry Bit Hammer 4 Foot Level Open End Wrench Set SAE Metric Socket And Ratchet Set SAE Metric Hex Key Allen Wrench Set 9 9 ee Large Crescent Wrench Large Pipe Wrench Crow Bar Chalk Line Medium Flat Screwdriver Tape Measure 25 Foot Minimum Needle Nose Pliers IMPORTANT NOTICE These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily harm and void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION STEP 1 Selecting Site Before installing your new lift check the following 1 LIFT LOCATION Always use architects plans when available Check layout dimension against floor plan requirements making sure that adequate space if available 2 OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc 3
37. close attention as the posts can slide and can cause injury Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting devise PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation Assembly View Power Side Column Assembly Offside Column Assembly Hydraulic Lift Head 4 Power Unit Assembly RR HA Front and Rear Arm Assemblies STEP 3 Column Preparation COMPLETE THE FOLLOWING PRIOR TO STANDING UP COLUMNS 1 Lay the Columns on the floor slide the Carriage up towards to the top of the Columns just enough to gain access to the Port on the base of the Cylinder See Figs 3 1 cm 1 ER LI Port al LB 2 Install the Straight 1 4 Straight Fitting into the Cylinder port using Teflon tape on the pipe threads DO NOT use Teflon Tape of the JIC hose Fittings See Fig 3 2 Fitti 3 Remove Pins Bottom Sheave Covers and Sheaves to aid in the routing of the Equalizer Cables 4 Route Button End of Cable up through Carriage and clip into retaining slot See Fig 3 Equalizer Cable Towards Base Plate Pulley 5 Route Threaded end over Sheave pulley in the Base plate and reinstall the Sheave and Sheave Cover and Pin See Fig 3 4 From Button End In Carriage Towards Opposite Base Plate Pulley Note Column made t
38. efer to the data plate found on the motor for proper power supply and wire size DANGER RISK OF EXPLOSION This equipment has internal arcing or parts that may spark and should not be exposed to flammable vapors Motor should not be located in a recessed area or below floor level NEVER expose motor to rain or other damp environ ments DAMAGE TO MOTOR CAUSED BY WATER IS NOT COVERED UNDER WARRANTY IMPORTANT NOTE CAUTION Never operate the motor on line voltage less than 208V Motor damage may occur which is not covered under warranty Have a certified electrician run appropriate power supply to motor Size wire for 25 amp circuit See Motor Operating Data Table IMPORTANT Use separate circuit for each power unit Protect each circuit with time delay fuse or circuit breaker For single phase 208 230V use 25 amp fuse Three phase 208 240V use 25 amp fuse For three phase 400V and above use 15 amp fuse All wiring must comply with NECK and all local electrical codes POWER UNIT Fig 13 1 Push Button Switch PRESS TO RAISE Wiring Scehmatic Filler Cap FILL WITH 12 QTS 10 WT HYDRAULIC FLUID OR DEXRON III ATF di Reservoir Lowering Handle PRESS TO LOWER LIFT Typical Power Unit shown controls and labels may vary 24 STEP 14 Lift Start Up Final Adjustments A CAUTION CAUTION During the START UP procedure observe all operating components and check for proper installation and adjus
39. inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required maintenance damages resulting from purchaser s neglect or failure to operate products in accordance with instructions provided in the owner s manual s and or other accompanying instructions supplied normal wear items or service normally required to maintain the product in a safe operating condition any component damaged in shipment other items not listed but may be considered general wear parts damage caused by rain excessive humidity corrosive environments or other contaminants THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF A BENDPAK INC PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED 2 IMPORTANT NOTICE Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures Never attempt to lift components without proper lifting tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury These ins
40. ising until lift cylinders bottom out at full height DO NOT continue pressing button after lift reaches full height Damage to motor can occur if continued 3 Lower the lift only HALF WAY by pressing the SAFETY RELEASE handle inward then pressing in the DOWN lever on power unit 4 With the lift at half height slowly loosen the BLEED SCREWS located at the top of each Cylinder to bleed trapped air DO NOT completely remove bleed screws Retighten after trapped air has escaped See Fig 16 1 Fig 16 1 Cylinder Bleeder Screw Do not completely remove Bleeder Screw One full turn should purge trapped air 5 Lower the lift completely by pressing the SAFETY RELEASE Handle inward then pressing the DOWN lever on power Unit and repeat bleeding process one additional time OPTIONAL EQUIPMENT INSTALLATION Utility Air Electric Workstation Utility Station may be mounted on the vertical column of the lift or on a wall IMPORTANT Check State or Local codes for any height requirements for the electrical outlets before mounting To mount the Utility Station on a Lift Column use the Box as a template mark and drill 11 32 diameter holes Use 5 16 diameter bolts and lock nuts to secure to the side of the lift IMPORTANT The hole locations are critical to avoid interference with the carriage slide blocks For Wall mounting mount in the same fashion use appropriate hardware
41. ith no oil Damage to pump can occur The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 20 amp fuse For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only Single Phase Three Phase COMMON RAISE Ne 4 12111 tt 1 is n d dnb we 21242 19 91 tre VOLTAGE 1 NOTE GROUND SCREW IN WIRING BOX gt Bo aa Sa gt ou P e 5 NOTE MOTOR IS NOT PROTECTED AGAINST TEMPERATURE OR CURRENT OVERLOADS SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS 22 Important Safety Label Placement Guidelines Equipment Lifts REVISED 06 05 08 AWARNING THESE ANSI ALI ALCTV 2006 MANDATED SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON S working near the lift The safety stickers must be installed as per the inst
42. ize of the conductors should be such that the voltage drop would not exceed 3 to the farthest outlet for power Do not run motor at 115 VAC damage to the motor will occur Replace with new part Reset circuit breaker fuse Return unit for repair See Installation Manual Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Oylinders binding 1 2 Release valve clogged 5 4 2 3 3 Pressure fitting too long 6 REMEDY 1 See Installation Manual 2 Replace with new part 3 Return for repair 4 Check oil Clean release valve Replace fitting with short thread lead INSTRUCTION Consult Lift Manufacturer Replace with new part Return for repair Use clean 10 WT hydraulic oil or Dexron lll automatic transmission fluid only If ATF is contaminated replace with clean ATF and clean entire system Wash release valve in solvent and blow out with air Replace fitting with short thread lead 36 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1 Air in oil 1 2 3 4 2 Cylinder binding 5 3 Cylinder leaks internally 5 4 Lift overloaded 6 5 5 Lowering valve leaks 7 8 1 5 9 6 Motor runs backwards 10 12 9 7 Pump damaged 5 9 8 Pump won t prime 1 2 3 4 5 11 9 9 Relief valve leaks 8 5 9 10 Voltage to motor incorrect 10 12 5 REMEDY 1 8 9 Check oil level Check Tighten inlet t
43. lers in contact with the moving rope should be given regular visual checks for surface wear and lubricated to make sure that they run freely This operation should be carried out at appropriate intervals generally not exceeding three months during operation For all sheave axles the factory recommends standard wheel bearing grease For all sheaves and or guide rollers the factory recommends 90 WT gear oil or similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES Lifting cables should be removed from service when you see six randomly distributed broken wires within any one lay length or three broken wires in one strand within one lay length CENTER WIRE STRAND x The three basic components of a typical wire rope OTHER REASONS TO REPLACE LIFTING CABLES Corrosion that pits the wires and or connectors Evidence of kinking crushing cutting bird caging or a popped core Wear that exceeds 10 of a wire s original diameter Evidence of heat damage HOW FIND BROKEN WIRES first step is to relax your rope to a stationary position and
44. med And Stable Lubrication of Critical Components Anchor Bolts Tightened Lift Adapters O Runways Properly Attached and Secured L Check For Overhead Obstructions L Electric Power Supply Confirmed L Runways Level cables Chains Adjusted Properly L All Screws Bolts and Pins Secured O Safety Locks Functioning Properly O Surrounding Area and Lift Clean In Appearance Check For Hydraulic Leaks Proper Operation Maintenance Safety Explained Level L Operation and Safety Manual s Left at Site I the undersigned confirm that the above installation procedure s were completed understand that will be responsible for maintaining this equipment as outlined in the accompanied Installation and Operation Manual and ANSI ALI ALOIM Safety Requirements for Operation Inspection and Maintenance understand that personal injury and or damage to property can occur if the above equipment model s are not maintained or used improperly and take full responsibility for training my employees on proper use and maintenance of this equipment hold the manufacturer and installation company harmless of all liability for losses damages including loss of use expenses demands claims and judgments in connection with or related to improper use improper training or lack of required maintenance understand that the warranty does not cover replacement of parts worn or damaged due to normal use or lack of required maintenance Cu
45. n thereof now or later where the above equipment model s are installed will assume all liability for losses damages including loss of use expenses demands claims and judgments in connection with or arising out of any personal injury or alleged damage to property sustained or alleged to have been sustained in connection with or to have arisen out of the condition and or drilling of the concrete near or adjacent to the equipment model s listed above If my employee s offer assistance of any kind during installation of the above equipment model s hold the manufacturer and installation company harmless of all liability for losses damages expenses claims and judgments in connection with or arising out of any personal injury or alleged damage to property sustained or alleged to have been sustained in connection with the installation of the above equipment model s understand that the lifts above are supplied with concrete fasteners meeting the criteria of the American National Standard Automotive Lifts Safety Requirements for Construction Testing and Validation ANSI ALI ALCTV 1998 and that will be responsible for all charges related to any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC Customer Signature Print Name Date Post Installation Check Off Base and Columns Properly Shim
46. nsert the non looped end of the Safety Cable through the hole in column Slip Looped end of Safety Cable over the bottom stud 3 Route the Cable over the Safety Cable Pulley and take it down to the Base Plate Pulley See Fig 8 4 Fig 8 4 Route Safety Cable Over Offside Safety Pulley and down towards Floorplate Safety Cable Looped End Note Offside Column made transparent for Clarity 13 4 Route the Safety Cable through the Base Plate Safety Cable Pulley s and across the floor towards the Powerside Columns See Figs 8 5 amp 8 6 P Toward Power Side Column Note Offside Column made transparent for Clarity Fig 8 6 Up toward Powerside Safety Assy Powerside Column Safety Safety Cable Cable 777 Pulley Note Powerside Column made transparent for Clarity From Offside Column 5 Route the Safety Cable up the Power Side Post going towards the Power Side Safety Cable Pulley 6 Route the Safety Cable over the Power Side Safety Cable Pulley through the hole in the Column and over the top pin on the Safety Handle Insert the Cable end through the hole on the threaded Pin See Fig 8 7 7 Pull the slack out the Safety Cable and hold tension as the Cable is being tightened Tighten Jam Nuts on either side of the Cable to secure it into place See Fig 8 7 A CAUTION CAUTION Make su
47. ontact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other than what is approved by the manufacturer DO NOT override self closing lift controls CLEAR AREA if vehicle is on danger of falling STAY ALERT Watch what you are doing Use common sense Be aware CHECK FOR DAMAGED PARTS Check for alignment of moving parts breakage of parts or any condition that may affect its operation Do not use lift if any component is broken or damaged NEVER remove safety related components from the lift Do not use lift if safety related components are damaged or missing When the lift is being lowered make sure everyone is standing at least six feet away Be sure there are no jacks tools equipment left under the lift before lowering Always lower the vehicle down slowly and smoothly 31 i011wnv 9 20 Ty peurejqo eq jo 195 1uBu doo Aq Aout coeze 14 onuejerpu 91166 xog Od ONSU yr Aq pepiacud SBM 95010 JO vogepire pu e Ajs jo ssejpeDeu SYI O UOWWOS SpJezeu jueseude AjeyouoD oj jueow pue eseu uwous sydesBowid pue soDesseu eu ayes 10 uo o dsuli pue TIVI E UITIUM ES Te 0 Pe T SNOILONULSNI ALSAVS
48. ransparent for clarity 6 Coil Cable and tie or wire to the Carriage The Threaded End will be routed to the opposite Columns after the Columns are stood up Floor Plan Layout XPR 9FD 3353mm 132 XPR 9XFD 3683mm 145 XPR 12FD 3937mm 155 STEP 4 Site Layout 1 Determine which side will be the approach side 2 Now determine which side you prefer the power unit to be located on The POWERSIDE column has the power unit mounting bracket attached to the side See diagram above for power unit location 3 Once a location is determined use a carpenters chalk line to layout a grid for the Column locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift will occur Chalk Line 4 After the Column locations are properly marked use a chalk or crayon to make an outline of the Columns on the floor at each location using the Column baseplates as a template 5 Double check all dimensions and make sure that the layout is perfectly square 6 Before continuing with the installation it is helpful to stand the Columns up at their respective locations and get a visual of the shop aisles and other clearances Also this is a good time to drive a vehicle into position and check for adequate clearance Use the edge of the Columns Base Plates to align the Post to the Chalk Line STEP 5 Instaling The POWERSIDE Column 1 Before proceeding double check meas
49. rators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized approved replacement parts Keep all instructions permanently with the unit and all decals on the unit clean and visible BEFORE YOU BEGIN Receiving The shipment should be thoroughly inspected as soon as it is received The signed bill of lading is acknowledgement by the carrier of receipt in good condition of shipment covered by your invoice If any of the goods called for on this bill of lading are shorted or damaged do not accept them until the carrier makes a notation on the freight bill of the shorted or damaged goods Do this for your own protection NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered after receipt and request the carrier to make an inspection If the carrier will not do so prepare a signed statement to the effect that you have notified the carrier on a specific date and that the carrier has failed to comply with your request IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT File your claim with the carrier promptly Support your claim with copies of the bill of lading freight bill
50. re to tighten both nuts equally so as to keep the safety cable centered 14 Route Safety Cable over the Route Safety Cable through the hole in threaded Pin Tighten Jam Nuts Ensuring Safety Cable is centered in hole 8 Operate the Power Side Safety handle check for Proper Operation of both Safety Assemblies and adjust Cable tension as required DANGER DANGER ENSURE THAT BOTH THE POWERSIDE amp OFFSIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION 9 Raise and lock each carriage approximately 28 above the ground See Fig 8 8 Fig 8 8 Raise both carriages and position 28 above the floor MAKE SURE THAT THE SAFETY LOCKS ARE ENGAGED BEFORE ROUTING CABLES STEP 9 Installing The Hydraulic Lines 1 Connect the two Cyliinder Hydraulic Hoses in line to the Tee Fitting Connect the 90 Fitting to the Tee Fitting Connect the Power Unit Hose to the 90 Fitting See Fig 9 1 pod Offside Cylinder Tee Fitting Hose Assy Powerside Cylinder Hose Assy Power Unit Hose Assy 2 Connect the Cylinder Hoses to the Straight Fittings on the Cylinders DO NOT use Teflon Tape on the JIC Fittings See Fig 9 2 Retaining Clips A WARNING WARNING When routing Hydraulic Hoses through the Columns route Hoses through the retaining rings welded on each Column Make sure that the Hose is clear of any moving parts
51. ree 1 800 253 2363 8 Tel 1 805 933 9970 PROVIDING AUTOMOTIVE SERVICE SOLUTIONS Fax 1 805 933 9160 www bendpak com TWO POST SURFACE MOUNTED AUTO AND LIGHT DUTY TRUCK LIFT This instruction manual has been prepared especially for you Your new lift is the product of over 35 years of continuous research testing and development it is the most technically advanced lift on the market today READ THIS ENTIRE MANUAL BEFORE INSTALLATION amp OPERATION BEGINS RECORD HERE THE LIFT AND POWER UNIT INFORMATION WHICH IS G BP BendPak LOCATED ON THE SERIAL NUMBER 1645 Lemonwood Dr Santa Paula CA DATA PLATES ON THE LIFT AND www bendpak com ON THE POWER UNIT Model No Lifting Capacity Serial No Power Unit Model Power Unit Date Of Mfg Power Unit Serial Date of Mfg Power Unit No Voltage Amperage Cable Length A B zas Cable Diameter calling for parts or warranty issues PRODUCT WARRANTY BendPak 2 Post Lifts are covered under warranty for five years on equipment structure to be free of defects in material and workmanship Power units hydraulic cylinders and all other assembly components such as turnplates slip plates cables chains valves switches etc are covered under warranty for one year against defects in material or workman ship under normal use BendPak Inc shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon
52. ructions below prior to the completion of installation Failure to properly install warning labels could fail to warn and lead to serious personal injury or death to operator or bystander or damage to property Be sure everyone who operates this equipment understands all the information caution warning and danger labels Keep the labels clean so they are legible This applies to all caution warning and danger labels It is the OWNER S RESPONSIBILITY to provide information to all operators for safe operation of this lift Replace any damaged or worn labels Once any part of a label becomes illegible it should be replaced The part numbers for the labels are located in the lower right corner of the label Replacement labels may be ordered through your dealer or the address below When installing and or replacing labels be sure the surface is clean and dry peel the backing off the label and apply to the reservoir as shown below Be sure to wipe with a clean cloth to rub out all air bubbles Config A Config B Long Narrow Reservoir 28 Shorter Wide Reservoir Orange Safety Label Attachment Attachment Safety v Safety Label Label Yellow Safety Label BP BendPak PROVIDING AUTOMOTIVE SERVICE SOLUTIONS BendPak Ranger 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 www bendpak com 23 STEP 13 Power Unit Hook Up 1 Have a certified electrician run the power supply to motor R
53. semblies Tighten the Hex Head Bolts See Fig 1 2 Foot Guard OPTIONAL CRADLE AND SCREW PAD ADAPTERS T T Adjustable Frame Cradle Pads Screw Pad Adapter Frame Cradle Pad Optional Equipment available through your Authorized BendPak Dealer 27 STEP 17 Operation To Raise Lift 1 Load vehicle onto the lift using Vehicle Lifting Guide to determine proper lifting points DANGER Never Exceed 9 inches of Lift Adapter height by any combination of adapters Failure to comply 9 Maximum can result in serious damage or personal injury Fig 17 1 2 NEVER use lift pad assemblies without rubber slip over pads in place 3 Set parking brake or use wheel chock to hold vehicle in position 4 Before raising vehicle be sure all personnel are clear of the lift and surrounding area Pay careful attention to overhead clearances 5 Raise the lift to the desired height by pressing the push button on the power unit DANGER VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA Suspension components us on this lift are intended to raise and lower lift only and are not meant to be load holding devices Remain clear of elevated lift unless visual confirmation is made that all primary safety locks are fully engaged and the lift is LOWERED onto the safety locks Refer to installation operation manual for proper safety lock procedures and or further instruction
54. stomer Signature Print Name Date Installer Signature Print Name Installer Company Name Street Address 47 Bend 2 EB PROVIDING AUTOMOTIVE SERVICE SOLUTIONS Ranger Er Tz 124 4 m de A MOTIVE cC z eu Be 4 gt lt 4 E AS i a PROVIDIE The best automotive service equipment on the me For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com PROVIDING AUTOMOTIVE SERVICE SOLUTIONS R Ranger
55. tment DO NOT attempt to raise vehicle until a thorough operational check has been completed 1 Make sure the Power Unit reservoir is full with 12 quarts of 10 WT hydraulic oil or Dexron Ill automatic transmission fluid 2 Spray the inside of the Columns where the Slide Blocks glide with a light lubricant or WD 40 3 Test the Power Unit by pressing the push button switch If the motor sounds like it is operating properly raise the lift and check all Hose connections for leaks If the motor gets hot or sounds peculiar stop and check all electrical connections 4 Before proceeding double check to make sure all Cables are properly positioned within the grooves of ALL Sheaves Pulleys Make sure all Cable Sheave retaining Pins and or Clips are secure 5 Check to make sure that all Safety Locks are cleared and free 6 Continue pressing the raise button until the Cables get taught and the lift starts to move 7 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lower ing Avoid pinch points 8 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFETY PIVOT points with WD 40 or equal 9 Run the lift up and down a few times to insure that the locks are engaging uniformly and that the safety release mechanisms are functioning Re adjust if necessary POST INSTALLATION CHECK OFF Columns Properly
56. tructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily harm and void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION DEFINITIONS OF HAZARD LEVELS Identify the hazard levels used in this manual with the following definitions and signal words DANGER DANGER Watch for this symbol It Means Immediate hazards which will result in severe personal injury or death A WARNING WARNING Watch for this symbol It Means Hazards or unsafe practices which could result in severe personal injury or death A CAUTION CAUTION Watch for this symbol It Means Hazards or unsafe practices which may result in minor personal injury product or property damage OWNER S RESPONSIBILITY To maintain the lift and user safety the responsibility of the owner is to read and follow these instructions Follow all installation and operation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Carefully check the lift for correct initial function Read and follow the safety instructions Keep them readily available for machine ope
57. ubes Oil seal damaged or cocked Bleed cylinders See Installation Manual Check vehicle weight Flush release valve Replace with new part Return unit for repair 10 Check motor is wired correctly 11 Inlet screen clogged 12 Check wall outlet voltage and wiring INSTRUCTION The oil level should be up to the bleed screw in the reservoir with the lift all the way down Replace inlet hose assembly Replace oil seal and install See Installation Manual Consult Lift Manufacturer Compare weight of vehicle to weight limit of the lift Hold release handle down and start unit allowing it to run for 15 seconds Replace with new part Return unit for repair Compare wiring of motor to electrical diagram on unit drawing Clean inlet screen or replace Make sure unit and wall outlet is wired properly 37 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1 Air in oil 1 2 3 2 Check valve leaks 6 3 Cylinders leak internally 7 4 Lowering valve leaks 4 5 1 7 6 5 Leaking fittings 8 REMEDY 1 Check oil level 2 Oil seal damaged and cocked 3 Bleed cylinder 4 Flush release valve 5 Replace with new valve 6 Return unit for repair 7 See Installation Manual 8 Check complete hydraulic system for leaks INSTRUCTION The oil level should be up to the bleed screw in the reservoir with the lift all the way down Replaced oil seal around pump shaft Refer to Installation Manual Hold rele
58. urements and make certain that the bases of each Column are square and aligned with the chalk line 2 Using the baseplate on the POWERSIDE Column as a guide drill each anchor hole in the concrete approximately 4 1 2 deep 9K models amp 6 1 2 deep 12K models using a rotary hammer drill and 3 4 concrete drill To assure full holding power do not ream the hole or allow drill to wobble See Fig 5 1 Fig 5 1 Drill Holes In Concrete As Follows MAKE SURE TO USE CORRECT SIZE DRILL BIT AS PER CONCRETE BOLT REQUIREMENTS 4 1 2 Deep 7K 10K Models 6 Deep 12K 18K Models 3 After drilling remove dust thoroughly from each hole using compressed air and or wire brush Make certain that the Column remains aligned with the chalk line during this process 4 Assemble the Washers and Nuts on the anchors then tap into each hole with a hammer until the Washer rests against the baseplate Be sure that if shimming is required that enough threads are left exposed See Fig 5 2 Tap anchor bolts into each hole with a hammer until the washer rests agajnst the baseplate 5 If shimming is required insert the Shims as necessary under the baseplate so that when the Anchor Bolts are tightened the Columns will be plumb See Fig 5 3 11 6 If installing the Optional Foot Guards place the Foot Guards on the Left and right sides as shown See Fig 5 4 CAUTION DO NOT use an impact wrench for
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60. with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cocked Replace oil seal around pump shaft 9 See Installation Manual Consult Lift Manufacturer 10 Replace with new part Replace with new part 11 Return unit for repair Return unit for repair 12 Check pump mounting bolts Bolts should be 15 to 18 ft Ibs 13 Inlet screen clogged Clean inlet screen or replace 14 Check wall outlet voltages and wiring Make sure unit and wall outlet are wired properly 35 POSSIBLE CAUSE 1 2 3 4 Fuse blown 5 2 1 3 4 Limit switch burned out 1 2 3 4 Microswitch burned out 1 2 3 4 Motor burned out 1 2 3 4 6 5 Voltage to motor incorrect 2 1 8 REMEDY 1 Check for correct voltage Check motor is wired correctly Don t use extension cords Replace with new part Reset circuit breaker fuse Return unit for repair See Installation Manual Check wall outlet voltage and wiring MOTOR WILL NOT RUN INSTRUCTION Compare supply voltage with voltage on motor nametag Check that the wire is sized correctly N E C table 310 12 requires AWG 10 for 25 Amps Compare wiring of motor to electrical diagram on drawing According to N E C The s
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