PLUS+1® MC0XX-1XX Controller Family Technical
Contents
1. 12 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications Output pins available on individual PLUS 1 modules continued PLUS 1 module DOUT 3 A DOUT PVGpwr 3 A PWMOUT DOUT PVGOUT 3 A IOX024 120 8 OX012 110 6 OX024 110 4 10 PLUS 1 control modules feature user configurable output pin parameters Output pin parameters are configured using PLUS 1 GUIDE templates A Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders The module will be powered up if battery voltage is applied to the module s output pin To protect against unintended movement secure the machine e Caution Warranty will be voided if module is damaged by significant current driven back through an output pin Digital DOUT and Digital PVG Reference Power DOUT PVEpwr Digital outputs can source up to3 A e Current outputs for MC050 110 MC050 120 and OX024 110 module e DOUT and DOUT PVG Pwr pins are pair limited and a function of temperature Output per pair is 6 A maximum at 25 C 77 F Output per pair is 4 A maximum at 70 C 158 F e MC050 110 pairs are C1p31 and C1p32 C1p33 and C1p34 C1p35 and C1p36 e MC050 120 pairs are C1p33 and C1p34 C1p35 and C1p36 C1p37 and C1p38 C1p39 and C1p40 e OX024 110 pairs are C1p6 and C1p7 C1p8 and C1p9 C1p2. Technical Information PLUS 1 MCOXX 1XX Controller Family Product installation and start up General comments Mating connectors PLUS 1 modules use Deutsch connectors Danfoss has assembled a mating connector kit referred to as a bag assembly for the 12 24 and 50 pin module housings Mating connector bag assembly ordering information is found in the product data sheet for each module Deutsch mating connector part information 0 156 to 0 218 in 0 156 to 0 218 in Description 12 pin module 24 pin module 50 pin module Crimp tool HDT48 00 solid contacts HDT48 00 solid contacts HDTA8 00 solid contacts 20 to 24 AWG 20 to 24 AWG 20 to 24 AWG DTT20 00 stamped DTT20 00 stamped DTT20 00 stamped contacts contacts contacts 16 to 20 AWG 16 to 20 AWG 16 to 20 AWG Contacts Solid 0462 201 2031 Solid 0462 201 2031 Solid 0462 201 2031 20 to 24 AWG 20 to 24 AWG 20 to 24 AWG Stamped 1062 20 0144 Stamped 1062 20 0144 Stamped 1062 20 0144 16 to 20 AWG 16 to 20 AWG 16 to 20 AWG Connector plug Gray A Key Gray A Key DRC26 50S01 DTM 06 125A DTM 06 12SA Black B Key DTM 06 12SBA Wedge WM 12S WM 12S Not required Strip length 3 96 to 5 54 mm 3 96 to 5 54 mm 3 96 to 5 54 mm 0 156 to 0 218 in Real seal maximum insulation OD 3 05 mm 0 120 in 3 05 mm 0 120 in 2 41 mm 0 095 in Sealing plugs 0413 204 2005 0413 204 2005 0413 204 200
3. L1321895 Rev AA Mar 2014 2z Technical Information PLUS 1 MC0XX 1XX Controller Family Inputs Outputs Types and Specifications Inputs Each PLUS 1 hardware module has input or output pins that support multiple functions Pins that support multiple input or output types are user configurable using PLUS 1 GUIDE software Refer to controller data sheets for the input output I O content of individual modules Input types e Digital DIN e Digital or Analog DIN AIN e Analog or Temperature or Rheostat AIN Temp Rheo e Multifunction Digital or Analog or Frequency DIN AIN FreqIN e Multifunction Digital or Analog or Frequency or Rheostat DIN AIN FregIN Rheo Fixed Range Analog or CAN shield AIN CAN shield Each PLUS 1 Module input pin supports one of the above functional types For pins with multiple functions input configurations are user programmable using PLUS 1 GUIDE templates Digital DIN Digital inputs connected to PLUS 1 dedicated digital input pins are debounced in software Digital input debounce is defined as an input being in a given state for three samples before a state change is reported The sample time is a function of application loop time Multifunction pins that are configured to be DIN are subject to the same update rates as the analog input function for that pin Debounce is not used as hysteresis is built into the function The time to recognize a transition is dependent on th
4. 5 37 discernable voltage Precision mV 1 3 Worst case error mV 120 Over the full temperature range Input impedance kO 230 233 236 No pull up or pull down Input impedance kO 13 9 14 1 14 3 Pull up to 5 V or pull down 5 V GND to ground Input impedance kO 7 1 7 3 74 Pull to 2 5 V 2 5 V High range Minimum mV 0 130 discernable voltage Maximum V 34 1 353 36 4 discernable voltage Precision mV 9 Worst case error V II Over the full temperature range Input impedance kO 108 109 111 No pull up or pull down Input impedance kO 13 0 13 2 13 4 Pull up to 5 V or pull down 5 V GND to ground Input impedance kO 6 9 7 0 7 1 Pull to 2 5 V 2 5 V A D refresh rate for PLUS 1 modules A D refresh rates PLUS 1 module A D refresh rate MC012 110 112 All 1 00 ms L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications A D refresh rates continued PLUS 1 module A D refresh rate MC024 110 112 All 1 00 ms MC024 120 122 All 1 00 ms MC050 110 112 All 1 00 ms MC050 120 122 All 1 00 ms MC050 155 15B All 1 00 ms IOX012 110 Refresh rate is a function of CAN message frequency IOX024 120 Refresh rate is a function of CAN message frequency Analog Temperature Rheostat AIN Temp Rheo Digital Analog Frequency Rheostat
5. bus load using default update and 250K bus speed Estimated 2 5 3 8 4 8 module bus load using 70 ms updates and 250K bus speed 16 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Controller Area Network CAN specifications Estimated usage of memory and communication resources continued Description IX012 010 IX024 010 OX012 010 OX024 010 IOX012 010 IOX024 20 RAM usage on MC012 XXX 9 12 9 14 9 17 RAM usage on MC024 010 9 12 9 14 9 17 RAM usage on MC050 010 MC050 020 1 1 1 2 1 2 RAM usage on MC050 055 196 196 196 296 196 096 ROM usage on MC012 XXX 8 11 12 18 10 19 ROM usage on MC024 010 8 11 12 18 10 20 ROM usage on MC050 010 MC050 020 3 4 4 6 3 8 ROM usage on MC050 055 3 4 4 6 3 8 L1321895 Rev AA s Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Product ratings Power Module supply voltage maximum current ratings PLUS 1 modules are designed to operate with a nominal 9 to 32 Vdc power supply The modules will survive with full functionality if the supply voltage remains below 36 Vdc Specifications Descript
6. minimum voltage Non damaging non latching reading saturates to the low limit Response to input above maximum voltage Non damaging non latching reading saturates to the high limit Expected measurement Frequency Hz Period 0 1 usec Channel to channel phase shift paired inputs 0 1 ms PWM duty cycle 0 01 Duty cycle measurement only valid up to 5 kHz FreglN Edge count Quadrature count paired inputs driven from a quadrature encoder Pull up pull down configuration No pull down pull up is standard with pull up or pull down programmable failure modes are detectable As with analog input pins values in the following table assume software compensation for AD converter offset errors Specifications Description Units Minimum Typical Maximum Comment Allowed voltage at V 0 36 pin Frequency range Hz 0 10 000 In steps of 1 Hz Frequency range Hz 0 5000 In steps of 1 Hz when input is used 10 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications Specifications continued Description Units Minimum Typical Maximum Comment as quad count or phase shift Low range Minimum mV 12 9 discernable voltage Maximum mV 341 3
7. rigid anchors Electronic modules should be grounded to a dedicated conductor of sufficient size that is connected to the battery Electronic components welding guidelines Remove electronic components from the machine before any arc welding The following is recommended when welding on a machine equipped with electronic components Turn the engine off Disconnect the negative battery cable from the battery Do not use electronic components to ground the welder Clamp the ground cable for the welder to the component that will be welded as close as possible to the weld PLUS 1 USB CAN Gateway Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and a personal computer PC is accomplished using the vehicle s PLUS 1 CAN network The PLUS 1 CG150 USB CAN gateway provides the communication interface between a PC USB port and the vehicle CAN bus When connected to a PC the gateway acts as a USB slave In this configuration all required electrical power is supplied by the upstream PC host No other power source is required Refer to the PLUS4 1 GUIDE Software User Manual literature number 10100824 for gateway set up information Refer to the CG150 USB CAN Gateway Data Sheet literature number 520L0945 for electrical specifications and connector pin details 24 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family L
8. sector Sector size is 32 bits When a value is written to EEPROM all 32 bits in a particular sector are always written regardless of the size of the size of the saved value If the value being saved in a sector is less than 32 bits such as U8 16 BOLL etc adjacent bits in the same EEPROM sector are rewritten with their previous value The implication of this memory property is that if two values are being written to the same memory sector the useful life of the sector is determined by the value being written most frequently If that value exceeds 1 million read write cycles all values in the sector may be compromised if the useful life is exceeded Vault memory Some variants of PLUS 1 modules have 2 Mbyte of serial flash vault memory also referred to as application logging memory Application developers can use this memory to log machine event data and use the PLUS 1 Service Tool to extract the logged data As there is no real time clock on PLUS 1 modules vault memory is not time stamped Accessing non volatile or application log memory can delay the service tool scan L1321895 Rev AA Mar 2014 19 Technical Information PLUS 1 MCOXX 1XX Controller Family Product ratings Environmental testing criteria General product ratings Description Units Minimum Maximum Comment Operating temperature 40 40 70 158 Maximum operating temperature for MC012 026 029 modules is 105 C 2
9. terminated with an appropriate resistance to provide correct termination of the CAN H and CAN L conductors This termination resistance should be connected between the CAN H and CAN L conductors Specifications Description Units Minimum Maximum Nominal Comment Resistance Q 110 130 120 Minimum power dissipation 400 mW assumes a short of 16 Vdc to CAN_H Inductance uH 1 CAN Bus installation Total bus impedance should be 60 Q The CAN transceiver will be damaged by any voltage outside of allowable range even with a very short pulse If using shielded cable the shield must be grounded to the machine ground at one point only preferably at the mid point of the CAN bus Each PLUS 1 module CAN shield pin must be connected to the cable shield Expansion module CAN Bus loading System designers incorporating PLUS 1 expansion modules in their applications should be aware of PLUS 1 CAN bus loading and controller memory usage during system design Each expansion module is associated with a PLUS 1 controller and uses part of the controller s memory resources for inter module communications The table below can be used to estimate system CAN bus loading and the memory impact of I O modules on their associated controller Estimated usage of memory and communication resources Description 1X012 010 1X024 010 OX012 010 OX024 010 10X012 010 IOX024 20 Estimated 4 10 11 27 11 27 module
10. 10 and C1p11 e Example at a module temperature of 70 C 158 F if C1p31 is sourcing 2 5 A the most current that can be sourced on its paired pin C1p32 is 1 5 A General Description Comment Configuration Sourcing only Type Linear switching Short circuit to ground protection Non damage current thermal limit with status indication automatic latch off resume Open circuit detection Fault indication provided The GUIDE Pin Status requires a load of 500 mA to be connected or an open fault will be declared Parallel operation Digital outputs from the same module are capable of being connected together such that the net current rating is the sum of the individual ratings timing is resolved by the operating system diagnostic capability is maintained Shut off Processor control with hardware WatchDog override L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications Specifications Description Units Minimum Maximum Comment Allowed voltage at pin V 0 36 See caution statement page 17 Output voltage energized state V Vbatt 1 0 Vbatt Over all load conditions Output voltage off state V 0 0 1 At Rload 200 Q Output current range for a A 0 5 3 See note regarding pair above status bit to read OK Do not connect a digital output to battery back dri
11. 1321895 Rev AA Mar 2014 25 Technical Information PLUS 1 MCOXX 1XX Controller Family 26 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family L1321895 Rev AA Mar 2014 27 Products we offer Danfoss Power Solutions is a global manufacturer and supplier of high quality hydraulic and electronic components We specialize in providing state of the art technology and solutions that Bent Axis Motors excel in the harsh operating conditions of the mobile off highway market Building on our extensive Closed Circuit Axial Piston Pumps and Motors applications expertise we work closely with our customers to ensure exceptional performance for a broad range of off highway vehicles We help OEMs around the world speed up system development reduce costs and bring vehicles to Displays market faster Electrohydraulic Power Danfoss Your Strongest Partner in Mobile Hydraulics Steering Go to www powersolutions danfoss com for further product information Electrohydraulics Hydraulic Power Steering Wherever off highway vehicles are at work so is Danfoss Integrated Systems We offer expert worldwide support for our customers ensuring the best possible solutions for outstanding performance And with an extensive network of Global Service Partners we also provide Joysticks and Control Handles Microcontrollers and Please contact the Danfoss Power Sol
12. 21 F Storage temperature GEF 40 40 85 185 Maximum storage temperature for MC012 026 029 modules is 105 C 221 F Allowable module supply voltage V 9 36 Minimum allowable supply voltage for the MC038 010 module CPU power pin is 6 Vdc Module sensor supply voltage V 4 8 52 Sensor voltage drops below the minimum value if module supply voltage lt 9 Vdc Exception for MC050 055 05B and MC024 01A see Sensor Power Supply Ratings page 23 Analog input voltage levels V 36 Allowable output load current per A See individual module date sheets pin Module allowable total output A See individual module data sheets current All modules Ingress Protection IP IP 67 rating The PLUS 1 modules IP 67 rating is only valid when the module mating connector is in place and unused connector pin positions have sealing plugs installed All modules CE rating CE compliant PLUS 1 module environmental testing criteria Climate environment Description Applicable standard Comment Storage temperature EC 60068 2 1 test Ab IEC 60068 2 2 test Bb Operating temperature EC 60068 2 1 test Ab IEC 60068 2 2 test Bd Thermal cycle EC 60068 2 2 test Na IEC 60068 2 38 partial Humidity EC 60068 2 78 IEC Damp heat steady state and cyclic 60068 2 30 test Db Degree of protection EC 60529 Chemical environment Description Applicable standard Comment Salt m
13. 24 Technical Information PLUS 1 MCOXX 1XX Controller Family powersolutions danfoss com Technical Information PLUS 1 MCOXX 1XX Controller Family Revision History Table of Revisions Date Changed Rev Mar 2014 First edition Danfoss layout DITA CMS AA L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Contents About this manual Product Overview User liability and safety statements Inputs Outputs Types and Specifications Controller Area Network CAN specifications Product ratings PLUS 1 Controller Family Technical Information sssssscsssssscsssscssssscsssesecsnsecsssssessuseessuecessnsecssusecesnsecesnsecssnseessuseersneeeeees 4 What informations in this MAaMUal siisii ire anesbeasaesnisoasssnduaanepnaivacasennadugsortaonisneanastoed 4 What information is in individual module product data sheets esses ttennnntennnns 4 What information is in individual module API 506 009 444 4444 4444 4444 4 What information is in the PLUS 1 GUIDE Software User Manual eene tnnt 4 PLUS4 1 MCOXX 1XX Controllers Family of Mobile Machine Management Products sss 5 OEM responsibility niei ei mtra qam dat e pei Pe RR Ree NH T rere Re
14. 5 Danfoss mating connector part information assembly 16 to 20 AWG Description 12 pin module 24 pin module 50 pin module Mating connector bag 10100944 10100945 10100946 assembly 20 to 24 AWG Mating connector bag 10102025 10102023 10102024 Danfoss crimp extraction tool part information Description Part number Crimp tool for 20 to 24 AWG 10100745 Crimp tool for 16 to 20 AWG 10102028 Extraction tool Deutsch 114010 12 AWG 11068808 Extraction tool Deutsch 0144 240 2005 16 to 20 20 to 24 AWG 10100744 PLUS 1 module mating connectors may be mated 10 times Recommended torque for the Deutsch mating connector retaining fastener on 38 and 50 pin connectors is 20 Ibsin 2 26 Nem 22 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Product installation and start up Product installation Mounting PLUS 1 12 24 and 50 pin modules can be mounted in one of three ways End bulkhead installation e Upto 3 units stacked on one another e Individually side mounted In each case care must be taken to insure that the module connector is positioned so that moisture drains away from the connector If the module is side or stack mounted provide a drip loop in the harness If the module is mounted vertically the connector should be on the bottom of the module Provide strain relief for mating connector wi
15. 68 394 discernable voltage Precision mV 0 09 Worst case error mV 27 Over the full temperature range Rising voltage V 0 30 Voltage required for threshold frequency input to read high Falling voltage V 0 04 Voltage required for threshold low frequency input to read low range Middle range Minimum mV 0 20 discernable voltage Maximum V 5 14 5 26 5 37 discernable voltage Precision mV 1 3 Worst case error mV 120 Over the full temperature range Rising voltage V 3 92 Voltage required for threshold frequency input to read high Falling voltage V 0 84 Voltage required for threshold frequency input to read low High range Minimum mV 0 130 discernable voltage Maximum V 34 1 353 36 4 discernable voltage Precision mV 9 Worst case error V 1 1 Over the full temperature range Rising voltage V 26 52 Voltage required for threshold frequency input to read high Falling voltage V 5 61 Voltage required for threshold frequency input to read low High range DAF Input impedance kO 108 111 No pull up or pull down L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications Specifications continued Description Units Minimum Typical Maximum Comment Input impedance kO 13 0 13 4 Pull up to 5 V or pull do
16. AA Mar 2014 www danfoss com Danfoss A S 2014
17. Din AIN FreqIN Rheo When configured as a resistance rheostat temp sensor input the device will provide up to 3 76 mA current to an external load which can then be measured The equation for calculating AD counts for a given load is AD counts 30996 x RL RL 1322 The following chart shows the relationship between AD counts and load Rheostat inputs Rheostat Inputs Nominal 30000 25000 20000 15000 AD Counts 10000 5000 0 1000 2000 3000 4000 5000 6000 7000 8000 29000 10000 Load Resistance F200 044 The following chart shows the relationship between load resistance versus worst case error over the full operating temperature 40 C to 70 C 40 F to 158 F L1321895 Rev AA Mar 2014 9 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications Load resistance versus worst case error 14 3 505 11 5 S D g Em j 9 pe mi 6 5 4 072 1 2 3 4 5 6 7 8 9 10 01 0 1 1 10 Resistance kOhm F200 045 Digital Analog Frequency DIN AIN FreqIN Digital Analog Frequency Rheostat Din AIN FreqIN Rheo All models The characteristics of Digital Analog Frequency pins are PLUS 1 GUIDE software controlled The input can be digital analog or frequency Inputs can be pulled to 5 Vdc pulled to ground pulled to 2 5 Vdc or no pull up pull down General Description Comment Response to input below
18. cifications are the definitive source of information regarding PLUS 1 module pin characteristics What information is in the PLUS 1 GUIDE Software User Manual Detailed information regarding the PLUS 1 GUIDE software tool set that is used to build PLUS 1 machine management solutions is contained in the user manual This technical information manual covers the following broad topics e How to use the GUIDE graphical application development tool to create machine applications Howto configure module input and output parameters Howto configure module input and output parameters Howto download GUIDE applications to target PLUS 1 hardware modules Howto upload and download tuning parameters Howto use the PLUS 1 service tool PLUS 1 product literature is available at www danfoss com 4 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Product Overview PLUS 1 MCOXX 1XX Controllers Family of Mobile Machine Management Products 12 24 and 50 Pin Models F200 043 PLUS 1 controllers and input output expansion modules are designed to provide flexible expandable powerful and cost effective total machine management systems for off highway vehicles These modules communicate with one another and other intelligent systems over a machine Controller Area Network CAN data bus PLUS 1 hardware products are designed to be equally effective in a distributed CAN system with intel
19. e anda OAE 6 7 Input types Digital DIN Analog AIN A D refresh rate for PLUS 1 MOdUules oscsscsssssssssssssessessssessersossessessnssesersousersecsnssersessusersscssnsersessanesssenensersessossorecsonsers 8 Analog Temperature Rheostat AIN Temp Rheo Digital Analog Frequency Rheostat Din AIN dele 9 Digital Analog Frequency DIN AIN FreqIN Digital Analog Frequency Rheostat Din AIN FreqIN Rhe All Taodels secet rr itp send eie PURO DARAN 10 OU oTi m M 12 OUP UE RY op m 12 Digital DOUT and Digital PVG Reference Power DOUT PVEPW1r ssssssssssssssscsssesssssseessnsecessecesuseccsneessensecesases 13 Pulse Width Modulated 9 4 1 0001 000 4444 14 CAN POMS t 16 System d ESI e iaaa ea 16 Terminating resistor va e HESSE 16 Expansionmiodule CAN Bus loadirig iiti teer ebria ES E ER t n HR REGE ee ERREUR t n gian 16 gorge LE 18 Module supply voltage maximum current 8 3 444444444 4444444 44444 4 44 4444 4 44 18 Sensor power supply rat
20. e timing of the switch activation and the sample rate General Description Comment Response to input below minimum voltage Non damaging non latching reading saturates to the low limit Response to input above maximum voltage Non damaging non latching reading saturates to the high limit Response to input open Pin configuration dependent No pull up no pull down floating Pull up to 5 Vdc 5 Vdc Pull down 0 Vdc Pull up pull down 2 5 Vdc Voltage working ranges Programmable see specific data sheets for ranges Specifications Description Units Minimum Typical Maximum Comment Input voltage V 0 36 range Rising threshold V 3 91 Guaranteed high voltage voltage Falling threshold V 0 85 Guaranteed low voltage voltage Input impedance kO 230 233 236 No pull up or pull down L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Inputs Outputs Types and Specifications Specifications continued Description Units Minimum Typical Maximum Comment Input impedance kO 13 9 14 1 14 3 Pull up to 5 V or pull down 5 V GND to ground Analog AIN Specifications Description Units Minimum Typical Maximum Comment Allowed voltage at V 0 36 pin Middle range Minimum mV 0 20 discernable voltage Maximum V 5 15
21. ings PVG valve power supply EEPROM write erase bru Vault THSGT RR UU 5 Product installation and start up Environmental testing criteria teret tnter eO NERONE ER eel eee NER rere eo A ete Sete pec General TreTo Ute di 9 ERES PLUS 1 module environmental testing criteria a ere VI T NOUSIN REI ETE DLE General COMMENTS ansins aaea Re Eee EH SUSHI 22 Matill9 COHHGEO E er irani 22 mde lote dine ERE eem 23 Muelle 23 Machina diagnostic cODhectOr uuo hore eerie teria aoa epe de EE eor SUPR Ee el eH Ueber ode 23 Grounding Hot plugging Recommended machine wiring Quidelines scccsssccssssesssssccsseecssssecssecsssseecssuseesssecsssusecssseesssueessuecessueeessneeessseesseuss 23 Electronic components welding QUICELINES ssssccssssccsssecssseseccssecsssteccsssecsssscessssccesusecsssseeesusecssuseeesusecssuecssneeesneeesse 24 PLUS 1 USB GAN Gateways M 24 L1321895 Rev AA Mar 2014 3 Technical Information PLUS 1 MCOXX 1XX Controller Family About this manual PLUS 1 Controller Family Technical Information This manual is designed to be a comprehensive PLUS 1 product family hardware module reference tool for vehicle OEM design engineering a
22. ion Units Minimum Maximum Comment Allowed voltage at pin V 0 36 Allowed module current A 0 Consult module data sheets for maximum allowable current o Caution PCB damage may occur To prevent damage to the module all module power supply pins must be connected to the vehicle power supply to support advertised module maximum output current capacity DO NOT use module power supply pins to supply power to other modules on a machine Sensor power supply ratings PLUS 1 modules that support sensor inputs are provided with dedicated regulated sensor power supply and ground pins Refer to individual product data sheets for sensor power supply current ratings The sensor power is nominally 5 Vdc unless otherwise noted on the product data sheet General Description Comment Short circuit to ground Output is not damaged and fault is detected Short circuit to battery Output is not damaged and fault is detected Specifications all modules except MC050 055 05B Description Units Minimum Maximum Comment Output short circuit voltage V 36 Output voltage V 4 88 5 12 Output current mA Refer to individual data sheets for sensor power supply ratings Output Load Capacitance uF 10 Hold up time after power loss m 5 15 MC050 155 15B controllers feature two additional levels of regulated power 1 6 Vdc and 3 3 Vdc The PLUS 1 GUIDE application developer can detect o
23. ist IEC 60068 2 58 test Kb 20 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Product ratings Chemical environment continued Description Applicable standard Comment Chemical resistance ISO 16750 5 Mechanical environment Description Applicable standard Comment Vibration IEC 60068 2 6 test Fc IEC6008 2 64 test Fh Bump IEC 60068 2 29 test Eb Shock IEC 60068 2 27 test Ea Free fall IEC 60068 2 32 test Ed Electrical electromagnetic Description Applicable standard Comment EMC emission ISO 13766 SAE J1113 13 Electromagnetic compatibility for earth moving machinery EMC immunity ISO 13766 Electromagnetic compatibility for earth moving machinery Electrostatic discharge EN 60 1 000 4 2 Auto electrical transients ISO 7637 2 ISO 7637 3 Short circuit protection Danfoss test Inputs and outputs survive continuous short circuit Normal function resumes when short is removed Reversed polarity protection Danfoss test Survives reverse polarity at supply voltage for at least five minutes Modules housing PLUS 1 module housings feature a snap together assembly that is tamper proof Once assembled at the factory the housing cannot be opened for service Opening the modules housing will void the factory warranty L1321895 Rev AA Mar 2014 21
24. l scale proportional current mA 10 3000 The current may accidently be output exceeded in open loop mode If the current exceeds the trip point the output will be latched off Output voltage 10096 duty V 0 Vbatt 1 cycle Output resolution of 3 A mA 0 25 Repeatability of full range 96 of full scale 0 5 Absolute accuracy of full range 96 of full scale 3 196 typical Offsets removed when command is Output settling time ms 100 Depends on load characteristics PWM frequency Hz 33 4000 Some pins have a fixed frequency consult module application program interface API Dither frequency Hz 33 250 Increased in steps see module API Dither amplitude A 0 0 5 Increased in steps see module API Over current trip point A 5 5 25 There is over current protection built into each output driver If the instantaneous current exceeds the trip point the driver is latched off GUIDE application software can reset the latch and attempt to drive current again L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Controller Area Network CAN specifications CAN ports System design All PLUS 1 modules have CAN ports that conform to CAN 2 0B specifications including CAN shield CANI port and CAN2 port on MC050 155 15B controllers cannot be used to download PLUS 1 GUIDE application programs Terminating resistor Each end of the main backbone of the CAN bus must be
25. ligence in every node or as stand alone control for smaller machine systems PLUS 1 systems are incrementally expandable additional modules can be easily added to the machine CAN bus to increase system capabilities or computational power PLUS 1 control products utilize modular designs wherever possible This modularity extends to product housings connectors and control circuitry Three standard housings 12 24 and 50 pin cover this product line L1321895 Rev AA Mar 2014 5 Technical Information PLUS 1 MCOXX 1XX Controller Family User liability and safety statements OEM responsibility The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all consequences that might occur Danfoss has no responsibility for any consequences direct or indirect caused by failures or malfunctions e Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained equipment Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the system being programmed in a manner that jeopardizes safety e All safety critical systems shall include an emergency stop to switch off the main supply voltage for the outputs of the electronic control system All safety critical components shall be installed in such a way that the main supply voltage can be switched off at any time The emergency stop must be easily accessible to the operator
26. nd service personnel It is one of four sources of PLUS 1 product technical information Other sources include individual module product data sheets module specific Application Program Interface API specifications and the PLUS 1 GUIDE Software User Manual literature number 10100824 What information is in this manual This manual describes unique characteristics of specific PLUS 1 modules and electrical details that are common to all PLUS 1 modules including general specifications input and output parameters environmental ratings and installation details What information is in individual module product data sheets Parameters that are unique to an individual PLUS 1 module are contained in the module product data sheet Data sheets contain the following information Numbers and types of inputs and outputs Module connector pin assignments e Module maximum current capacity e Module sensor power supply if present current capacity e Module installation drawing e Module weights e Product ordering information What information is in individual module API specifications Detailed information about the module BIOS is contained in the module API specification PLUS 1 BIOS functionality is pin dependent Pins are defined in module data sheets as C connector number p pin number API specifications include e Variable name e Variable data type e Variable direction read write e Variable function and scaling Module API spe
27. pen and short digital inputs when these power supplies are used in conjunction with DIN AIN inputs Specifications MC50 155 15B Description Units Minimum Maximum Comment Output short circuit voltage V 36 18 L1321895 Rev AA Mar 2014 Technical Information PLUS 1 MCOXX 1XX Controller Family Product ratings EEPROM write erase Specifications MC50 155 15B continued Description Units Minimum Maximum Comment Output voltage sensors V 4 88 5 12 Sensor power supply drops below minimum if controller power supply is less than 9 Vdc Output voltage DIN diagnostics V 1 54 1 66 Nominal 1 6 Output voltage DIN diagnostics V 3 00 3 60 Nominal 3 3 PVG valve power supply DOUT PVGpwr pins can provide the battery supply voltage required by Danfoss PVG valve electronics for those control strategies requiring application software control of the valve power source When enabled the DOUT PVGpwr pin passes battery reference voltage to the PVG valve electronics One DOUT PVGpwr pin can power up to 3 PVG valves Refer to individual module API documents for PVG power pin characteristics Ratings Specifications Description Minimum Maximum Comment FRAM write erase cycles 100 trillion Minimum valid over entire operating temperature range EEPROM used in PLUS 1 MCOXX 1XX controllers are rated for 100 trillion read write cycles per
28. r the maximum allowable output current for each PLUS 1 module PWM output are phase shifted to reduce input current ripple General Description Comment Configuration Sourcing or sinking Type Linear vs PWM PWM Operating modes Programmable closed loop current or open loop voltage duty cycle Dual coil PCPs Compensated for induced currents in a non driven coil closed loop mode Short circuit to ground Output fully protected against damage and fault detected Mode selection current or voltage and full scale Programmable current ranges Do not connect a digital output to battery back drive without a series diode 14 L1321895 Rev AA Mar 2014 2z Technical Information PLUS 1 MC0XX 1XX Controller Family Inputs Outputs Types and Specifications PLUS 1 PWM output circuits are not designed to be used as inputs Output current feedback readings should be used for fault checking only A Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders The module will be powered up if battery voltage is applied to the module s output pin To protect against unintended movement secure the machine o Caution Warranty will be voided if module is damaged by significant current driven back through an output pin Specifications Description Units Minimum Maximum Comment Ful
29. res e Caution Module damage may occur Use caution when installing MC050 XXX modules Due to the size of the mating connector wire bundle it is possible to twist off the end cap of the module if excessive pressure is applied during the installation of harness strain relief Suggested fasteners and recommended installation torque Mounting method Recommended OD Recommended torque Bulkhead mount multiple units stacked single 6 0 mm 25 in 9 49 Nem 7 ftelb Machine diagnostic connector It is recommended that a diagnostic connector be installed on machines that are controlled by PLUS 1 modules The connector should be located in the operator s cabin or in the area where machine operations are controlled and should be easily accessible Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and personal computers is accomplished over the vehicle CAN network The diagnostic connector should tee into the vehicle CAN bus and have the following elements e CAN e CAN e CAN shield Grounding Proper operation of any electronic control system requires that all control modules including displays microcontrollers and expansion modules be connected to a common ground A dedicated ground wire of appropriate size connected to the machine battery is recommended Hot plugging Machine power should be off when connecting PLUS 1 modules to mating connecto
30. rs Recommended machine wiring guidelines 1 All wires must be protected from mechanical abuse Wires should be run in flexible metal or plastic conduits 2 Use 85 C 185 F wire with abrasion resistant insulation 105 C 221 F wire should be considered near hot surfaces L1321895 Rev AA Mar 2014 23 Technical Information PLUS 1 MCOXX 1XX Controller Family Product installation and start up 12 13 14 Use a wire size that is appropriate for the module connector Separate high current wires such as solenoids lights alternators or fuel pumps from sensor and other noise sensitive input wires Run wires along the inside of or close to metal machine surfaces where possible This simulates a shield which will minimize the effects of EMI RFI radiation Do not run wires near sharp metal corners Consider running wires through a grommet when rounding a corner Do not run wires near hot machine members Provide strain relief for all wires Avoid running wires near moving or vibrating components 10 11 Avoid long unsupported wire spans All analog sensors should be powered by the sensor power source from the PLUS 1 controller and ground returned to the sensor ground pin on the PLUS 1 controller Sensor lines should be twisted about one turn every 10 cm 4 in It is better to use wire harness anchors that will allow wires to float with respect to the machine rather than
31. ution representative nearest you Software Open Circuit Axial Piston Pumps Orbital Motors PLUS GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Comatrol www comatrol com Local address Schwarzm ller Inverter www schwarzmueller inverter com Turolla www turollaocg com Valmova www valmova com Hydro Gear www hydro gear com Daikin Sauer Danfoss www daikin sauer danfoss com Danfoss Danfoss Power Solutions US Company Power Solutions GmbH amp Co OHG 2800 East 13th Street Krokamp 35 Ames IA 50010 USA D 24539 Neum nster Germany Phone 1 515 239 6000 Phone 49 4321 8710 comprehensive global service for all of our components Power Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong New District Shanghai China 201206 Phone 86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved L1321895 Rev
32. ve without a series diode Pulse Width Modulated PWMOUT DOUT PVGOUT All PLUS 1 module proportional outputs are Pulse Width Modulated PWM PWM frequency is software adjustable using GUIDE A low frequency dither may also be added with software to some outputs see individual module API specifications for PWM outputs that support dither There are two modes of PWM operation open loop and closed loop current control In open loop mode current can be sourced or sunk all modules are limited to 8 amps sinking but the output is a PWM duty cycle Current feedback may be monitored in open loop mode but the output is a constant voltage not a constant current PVG valves may be driven with open loop PWM In closed loop mode current is sourced and a constant current is maintained by the module s operating system using internal current feedback Load impedance must not exceed 65 ohms In closed loop mode the maximum current is limited by measuring the feedback current There is no thermal protection If the maximum current is exceeded the controller kernel will shut down the output and latch it The kernel also limits how quickly the output can be repowered 250 ms The output cannot be reset until the command goes to 0 or False if configured as a digital output Proportional outputs that are used as a digital sinking output have a potential for a leakage current of up to 5 mA when off Refer to individual module data sheets fo
33. wn 5 V GND to ground Input impedance kO 6 64 7 02 Pull to 42 5 V 2 5 V Middle and low range DAF Input impedance kO 230 236 No pull up or pull down Input impedance kO 13 9 14 3 Pull up to 5 V or pull down 5 V GND to ground Input impedance kO 7 1 7 4 Pull to 2 5 V 2 5 V High range DAFR Input impedance kQ 63 95 No pull up or pull down Input impedance kO 12 13 1 Pull up to 5 V or pull down 5 V GND to ground Input impedance kO 6 64 7 02 Pull to 42 5 V 2 5 V Middle and low range DAFR Input impedance kO 91 175 No pull up or pull down Input impedance kQ 12 7 14 0 Pull up to 5 V or pull down 5 V GND to ground Inputimpedance kO 6 86 7 26 Pull to 42 5 V 2 5 V If the frequency goes to zero the data will not decay over time it will be updated once a new pulse is seen or times out It is possible to monitor the count of pulses to know when the frequency reading is updated Outputs Output types e Digital DOUT Digital PVG valve reference power DOUT PVGpwr e Pulse width modulated PWM DOUT PVGOUT Output pins available on individual PLUS 1 modules PLUS 1 module DOUT 3 A DOUT PVGpwr 3 A PWMOUT DOUT PVGOUT 3 A MC012 110 112 2 MC024 110 112 4 MC024 120 122 8 MCO050 110 112 3 3 10 MC050 120 122 6 2 6 MC050 155 15B 1 2 10X012 110 2
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