USER MANUAL HANDLING COMPONENTS BA
Contents
1. PT 5 5 r 1 0 4 ii 5 0 i 0 5 T tf 4 5 l Ci Fig 8 Throttle position revolutions closed VS 60 mir 2 5 p r JO E 20I El 6 0 lt 1 5 T 5 5 JU 1 0 T oo 50 Es L dann annie a a 4 5 D 4 0 25 0 3 0 35 Da 0 45 t si m Mass built up Raising t Travel time Lowering MON ECH User manual Displacement unit VS 3 Commissioning 3 1 Mounting position Displacement units can be used in any position Fig 9 For installation purposes the casing 10 has 4 fixing holes on the A side If fixing holes are required in the baseplate 20 the following procedure must be followed Unscrew the 4 screws 210 Remove baseplate 20 and make fixing holes Screw back baseplate 20 with side plates 30 MONAECH User manual Displacement unit VS 3 2 Supply of compressed air The non return throttle valves are completely closed on delivery and must be opened by at least 3 4 revolutions for commissioning the displacement unit Fig 10 90 240 240 90 If connection P1 is subjected to pressure the guide rod moves to the right If connection P2 is subjected to pressure the guide rod moves to th2. 4 45195 45196 28417 28418 39082 45200 45201 40959 40961 45202 42010 501884 503100 503101 501233 503103 502444 504982 505023 501618 501963 501894 502001 41620 Ref No VS 60 45209 45205 45206 28417 28418 39082 45207 45208 40959 40961 45202 42010 501884 503100 503101 501233 503103 502444 504982 505023 501618 501963 501894 502001 41620 M aterial Steel Steel Steel Bronze Bronze Steel Steel POM Steel PA POM Steel NBR NBR NBR Turcon Steel Steel Brass Steel Steel Steel Steel Polyester 4 General information 4 1 Environmental compatibility and disposal Materials used Steel Bronze Brass Acryl nitrile butadiene rubber N BR POM Polyoxymethylene PA Polyamide Paraffinic mineral oil synthetic hydrocarbon Surface treatment Blackening of steel Nickel plating of brass Shaping processes Machining of Steel Bronze POM PA Moulding of NBR gaskets Emissions during operation None Disposal MON ECH User manual Displacement unit VS Displacement units that are no longer serviceable should not be disposed of as complete units but dismantled into their parts which can be recycled according to the material of which they are made The kind of material used for every part is shown in the spare parts list Material that cannot be recycled should be disposed of appropriately 17 MONAECH more than technolog
3. MON ECH USER MANUAL HANDLING COMPONENTS Displacement unit VS BA 100027 englisch edition 01 2008 MON ECH User manual Displacement unit VS Contents 1 Important Information 2 22 2 11 Manufacturerexplanation eae 2 1 2 Product description and use LL LL LLL 2 13 Hazard o 2 LL LLL 2 14 Additional information LL LLL LLL 3 15 Validity oftheUserManual lt gt S 3 2 Technical data _ Z Z 2 222 4 2 1 Technical data VS LL LL LLL LLL 4 2 2 Special accessories VB 77 2727 LLL 4 2 3 Loads eeesesese a lt irw 5 2 4 Travel time diagrams 7 7 LLL 7 3 Commissioning eee 9 31 Mounting position eee 9 3 2 Supply of compressed air i 10 3 3 Stroke setting Fig 10 _______ LLL LLL 11 3 4 Connecting and adjusting the inductive proximity Switches 0 lo Lo 11 35 Adjustment process Fig 13 LL LLL LLL 12 3 6 Speed regulation ae 12 3 7 Maintenance eee 12 4 General information O 2 17 4 1 Environmental compatibility and disposal 17 MONAECH User manual Displacement unit VS 1 Important Information EC Declaration of Conformity to MRL Appendix II A 1 1 Manufacturer explanation Rules and standards complied with Machinery guidelines 89 392 EWG 91 368 EWG M anufacturer Montech AG Gewerbestrasse 12 CH 4552 Derendingen Tel 41 32 681 55 00 Fax 41 32 682 19 77 1 2 Product description and use Displacement units VS are us
4. e left Fig 11 To maintain the slide position in the event of a failure of the pressure we recommend installing a stop valve Ref No 46582 in the supply line 10 MON ECH User manual Displacement unit VS 3 3 Stroke setting Fig 10 Loosen lock nut 240 Adjust slide stroke by screwing the stop screw 90 in or out Tighten lock nut 240 3 4 Connecting and adjusting the inductive proximity switches The proximity switches used must have a switching distance Sn of 2 mm be designed for flush mounting and have a housing 6 5 mm in diameter The electrical connection is shown in the diagram Fig 12 Fig 12 Direct current DC brown 11 MONAECH User manual Displacement unit VS 3 5 Adjustment process Fig 13 Insert proximity switch i into the protective sleeve 110 and place these together in the hole in the casing 10 so that the front end face of the protective sleeve 110 is recessed 0 3 mm relative to the surface k of the casing 10 Lightly tighten the proximity switch with set screw 130 Fig 13 200 i 110 130 0 3mm Pur ar a ou ur s ov mura s E H CDR ui T l EZ Er us Fus PEFS puru ur ur ur ur a ud El TAM 03mm 130 110 i 10 3 6 Speed regulation The speed is regulated by means of the 2 non return throttle valves 200 Fig 13 3 7 Maintenance VS is generally maintenance free up to 5 mio cycles We recommend the following
5. ed where regular linear movements in either the forward or reverse direction are required Under all circumstances attention must be paid to the performance limits as given in the technical data 1 3 Hazards The use of Displacement units VS 30 and VS 60 in an installation is only permissible when they are guarded by MOVING ISOLATING PROTECTIVE DEVICES as per EN 292 2 para 4 2 2 3 Failure to comply with this protective measure can result in injury due to squeezing e g of fingers MON ECH User manual Displacement unit VS 1 4 Additional information The aim of the present User M anual is to enable users to employ displacement unit VS correctly and safely Should further information be required in relation to your particular application please contact the manufacturer When reordering User M anuals it is essential to quote the reference number the product name and serial number This document can be obtained from our homepage www montech com N ameplate M H CH 4552 DERENDINGEN GERWERBESTRASSE 12 Produkt ce Reference number Product name Serial number Montech AG Management V U D Wagner C Wullschleger 1 5 Validity of the User Manual Our products are continually updated to reflect the latest state of the art and practical experience In line with product developments our User Manuals are continually updated Every User Manual has an order number e g BA 100027 and an edition numb
6. er e g 01 2008 The order number and the addition number are shown on the title page page Validity Full name Short name Reference number Displacement unit VS 30 45194 Displacement unit VS 60 45209 MONAECH User manual Displacement unit VS 2 Technical data 2 1 Technical data VS Size VS 30 VS 60 M ax min strokes mm 0 30 25 60 Extension retraction force at 5 bar N 60 Dia of piston piston rod mm 16 6 Operating pressure bar 4 8 Operating medium air oiled or unoiled filtered to 5m dew point lt 6 C Pneumatic connection plug in for hose 2 7 4 mm dia Permissible load see fig 3 and 4 Ambient temperature C 10 bis 50 Rel Atmospheric humidity 5 85 without condensation Purity of the air normal workshop atmosphere Own weight kg 0 840 1 140 Check on end positions 1 by inductive proximity switzches Speed regulation by adjustable exhaust throttle M5 Repeatability 2 mm 0 02 Service life min 3 m 3 2 10 Noise level 4 dBA 62 Ref No 45194 45209 1 See special accessories 2 Difference between end positions of 100 successive strokes 3 Calculated from the permissible number of metres covered assuming an average load 4 M easured at 5 bar maximum stroke and average load 2 2 Special accessories VS Ref no Inductive proximity switches PNP 6 5 mm with LED protection against 508842 shortcircuits and reverse pin connection switch gap 2 mm flush mountable Cable Length 2m Induc
7. preventative maintenance to ensure optimum performance of the unit Periodic cleaning of the unit particularly the mechanical guide Inspection of the seals possible replacement Lubricate with Paraliq P460 Montech article no 504721 particularly the mechanical guide For further information about our services support and downloads please visit our homepage at www montecom com or contact your local representative 12 MON ECH User manual Displacement unit VS Notes 13 MONAECH User manual Displacement unit VS Fig 14 14 190 200 200 MON ECH User manual Displacement unit VS 110 190 220 240 210 4x d 20 15 MONAECH User manual Displacement unit VS Item Sym 10 20 30 40 50 60 70 80 90 100 110 130 140 150 160 170 180 190 200 210 220 230 240 285 CN KEH IE EN EN E E TOU gt H IK e lt gt e S EM EN NN NH NS E 10 Designation Displacement unit VS Casing Baseplate Plate Bush Piston Piston rod Guide rod Damping washer Stop crews Peg Clamping sleeve Set screw M 3x4 Seal O ring 4x1 O ring 13x1 5 Glide ring Spring ring Spherical bush Non return throttle valve Chhd screw M 4x8 Set screw M 4x6 Set screw M 4x5 Hex nut M 6x0 8d N ameplate e These are wearing parts and are available from stock o May not be available ex stock upon request n Price listed items available ex stock 16 Ref No VS 30 4519
8. tive proximity switches NPN 6 5 mm with LED protection against 508850 shortcircuits and reverse pin connection switch gap 2 mm flush mountable Cable Length 2m MON ECH User manual Displacement unit VS 2 3 Loads Fig 3 Kinds of loadn VS 2 a FA Vz24 Y2 F Fmax For values for a b and FA see Table Load values MONAECH User manual Displacement unit VS Load values Fig 4 Drive force of the cylinder F p Bari p 5 bar Je Fi 95 N 1 Calculate Fmax according to formula Kinds of loadn 2 Compare F with Fmax 3 Compare F with force of the cylinder Fzy MON ECH User manual Displacement unit VS 2 4 Travel time diagrams Horizontal setup at 5 bar and max stroke Fig 5 Throttle position V5S 30 mikul revolutions closed EL pesce pede QU 1 5 Ln n n rn MMMM 5 5 19T ET xcmxcxcc xx c m 5 0 Fig 6 u Throttle position d al revolutions closed VS 60 m g 2 5 q 7 0 C E SS SSS SSS 6 0 1 5 4 LLL 5 5 eS nr Se IE EL ES DE 5 0 I sr 4 5 J 4 0 0 2 0 25 0 3 0 35 Og 0 45 Lis m Mass built up t Travel time MONAECH User manual Displacement unit VS Vertical setup at 5 bar and max stroke Fig 7 Throttle position Vc revolutions closed V 5 30 m kal 2 T 5 0 i 14 T
9. y MONTECH AG Gewerbestrasse 12 CH 4552 Derendingen Fon 41 32 681 55 00 Fax 41 32 682 19 77 info montech com www montech com
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