MSG CHOPPER
Contents
1. ESTRATTORE PER CORPO ALTERNAT 15 000373036 ESTRATTORE VOLANO MAGNETE 16 000070008 CHIAVE BLOCC MOZZO AVVIATORE Non pi fornibile 17 6887 F CHIAVE X VITE ESAG INCASS 6MM 18 6887 E CHIAVE X VITE ESAG INCASS 5MM 19 6887 CHIAVE X VITE ESAG INCASS 4MM Pos Rev Cod Descr Note 1 101040537 SET GASKETS 3 101132100 WELDING CABLE SET K 180 4 101302430 CARTRIDGE AIR FILTER 5 9 003 MANUAL USE AND MEINTENANCE 7 101131550 PLUG 8 101045210 ELECTRODE HOLDER 9 101045220 EARTH CLAMP 12 000373038 PULLER ROTOR 13 000373039 WRENCH ROTOR RING 14 000373037 PULLER ALTERNATOR BODY 15 000373036 PULLER FLYWHEEL MAGNETO 16 000070008 WRENCH ALLEN STARTER BLOCKING Non piu fornibile 17 6887 F WRENCH ALLEN HEX SCREW 6MM 18 6887 E WRENCH ALLEN HEX SCREW 5MM 19 6887 A WRENCH ALLEN HEX SCREW 4MM 18 09 95 10160 REQUEST FOR ORDER SPARE PARTS 1 0 04 97 Dear Customer ou can send us the request for order of MOSA original spare parts filling in this form with the new spare parts tables as well as with the old ones by FAX or Request mA ife rz TE Please send use us following sapre parts for the machine below MOSA SPARE PARTS model 21 ess LAA Ett TT NEW TABLES OLD TABLES ENGINE SPARE PARTS engine model SYNCHRONOUS ALTERNATOR S2. 222201540 Descr SERBATOIO MOLLA TUBO BENZINA L MT 1 RUBINETTO DADO CARENATURA SINISTRA PRESA COPERCHIO CARENATURA DX CARENATURA CARENATURA PULSANTE DI STOP CAPPUCCIO PRESA HUBBEL FUSIBILE PRESA 110V 16 MONOFASE SERBATOIO BASE FUSIBILE PORTA FUSIBILE PASSACAVO IMPUGNATURA TAPPO SERBATOIO SUPPORTO MANIGLIA CARENATURA LATO CONDENSATORE Descr FUEL TANK SPRING GAS PIPE L MT 1 TAP FUEL NUT COVER LEFT SOCKET COVER COVER RIGHT COVER COVER CONDENSER SIDE BUTTON STOP CAP SOCKET 115V 15A SINGLE PHASE FUSE SOCKET 110V 16A SINGLE PHASE FUEL TANK BASE FUSE HOLDER FUSE GROMMET HANDGRIP CAP FUEL TANK SUPPORT HANDLE COVER CONDENSER SIDE MS 200 S MSG 200 CHOPPER Note QM MSG 200 MSG CHOPPER MSG 200 U S A MSG 200 U S A MSG CHOPPER MSG 200 U S A MSG 200 CHOPPER Note QM MSG 200 MSG CHOPPER MSG 200 U S A MSG 200 U S A MSG CHOPPER MSG 200 U S A MSG 200 CHOPPER 18 09 95 10160 MOSA Ricambi M D SA Spare parts 1 0 10 95 CE Pieces de rechange AB MSG 200 MSG CHOPPER 12 10 05 10160 Tavola ricambi GB Spare parts table 141 1005 CF Table pi ces de rechange MOSA eu 11 10 05 Pos Rev Cod 41 101093040 42 101093060 43 101253110 44 101253070 45 101253050 46 101253060 47 101253040 48 201500224 49 101253090 50 101341660 51 101341670 Pos Rev Cod 41 101093040 42 101093060
3. For eliminating the packing materials the User must keep to the norms in force in his country mms s Gol LI e 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate m gt O c O O c E RR MOSA Technical data MSG CHOPPER O MOSA 1 0 02 00 CF The TS 400 engine driven welder ia a unit which ensures the function as a a current source for arc welding b a current source for the auxiliary power generation It is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data MSG CHOPPER D C WELDING C C Welding current regulation 90 165A Welding voltage 90 V Service 165A 35 140A 60 electrode 2 4mm A C GENERATOR Single phase generation 2 kVA 230V 8 7 Service 100 Frequency 90 Hz ALTERNATOR High frequency self regulated brushless Insulating class H ENGINE Mark MOSA Type 2 Stroke Displacement 125cm Cylinders 1 Output 6 6 kW 9 HP Speed 6000 rpm Fuel consumption 530 g kWh Coolin
4. RONDELLA WASHER DADO NUT LEVA LEVEH SPINA PIN PATTINO SLIDING BLOCK VITE SCREW DADO NUT LEVA LEVEH MOLLA SPRING RONDELLA WASHER MOLLA SPRING RONDELLA WASHEH GR LEVA REGOLATORE REGULATOR LEVEL GUARNIZIONE GASKET VITE SCREW DADO NUT CARBURATORE CARBURETTOR PERNO FILETTATO PIN THREADED DADO NUT ASTINA ROD GUARNIZIONE GASKET FLANGETTA FLANGE CAPPUCCIO CAP VEDI COD 101302450 COMPLETO 18 09 95 10160 O9LOL lt 0 01 1 MSG 201 S 50 60 Hz a a e e 5 Y E e N N AOLL DSH 002 95 002 SIN OL H3ddOHO 9SMW 002 9SN GL AOLL S 102 95 rL AOEZ S 105 95 2 1 0 10 95 de rechange Ricambi M D SA Spare parts Tavola ricambi GB Spare parts table 141 1005 CF Table pi ces de rechange MOSA eu 111005 Pos Rev Cod 1 6029010 2 101091200 3 6085010 4 101301860 5 6008140 6 101091176 7 201493026 8 6008050 9 6022040 10 6001180 11 6044010 12 101301820 13 101043810 14 201503026 15 101302000 16 101311900 Pos Rev Cod 1 6029010 2 101091200 3 6085010 4 101301860 5 6008140 6 101091176 7 201493026 8 6008050 9 6022040 10 6001180 11 6044010 12 101301820 13 101043810 14 201503026 15 101302000 16 101311900 Descr GHIERA ROTORE LINGUETTA GRUPPO INDUTTORE VENTOLA VITE MORSETTO STATORE VITE DADO VIT
5. 101131470 MOLLA 34 101131480 PULEGGIA 35 101131510 SALTARELLO 36 101131526 DISCO 37 101131450 MOLLA 38 101131466 RONDELLA 39 6040020 RONDELLA 40 6022040 DADO 41 6038010 RONDELLA 42 101300518 PRESA DINSE ROSSA ROSSA Pos Rev Cod Descr Note 1 6008050 SCREW 2 101131210 CAP 3 101361120 COVER 4 101042870 HOUSING ALTERNATOR 5 101043810 SUPPORT FLEXIBLE 6 6022040 NUT 7 101130518 SOCKET NERA 8 6028090 NUT 9 6035080 WASHER 10 101131530 RATCHET STARTER 11 101042880 SHEET 12 6008040 SCREW 13 6022040 NUT 16 6019010 SCREW 17 101301666 PLATE CURRENT ADJUSTER 18 6022010 NUT 19 6008200 SCREW 20 6022040 NUT 21 6044040 WASHER 22 6035060 WASHER 24 0000101131900 STARTER ASSY 25 101131490 ROPE 26 101092010 HANDGRIP 27 101131466 WASHER 28 6001080 SCREW 29 101131590 PLUG 30 6008170 SCREW 31 101131411 COVER 32 101131436 SPACER 33 101131470 SPRING 34 101131480 PULLEY 35 101131510 PAWL 36 101131526 DISK 37 101131450 SPRING 38 101131466 WASHER 39 6040020 WASHER 40 6022040 NUT 41 6038010 WASHER 42 101300518 SOCKET RED ROSSA 18 09 95 10160 Ricambi MOSA spare parts MSG 200 MSG CHOPPER MOSA 1 0 10 95 Pi ces de rechange MSG 201 50 60 Hz 21 MSG 201 5 dick 110 22 MSG 200 1104 23 INSG 5 Ont Ge Ge CHOPPER 4 28888 Zap al d 12 10 05 10160 Tavola ricambi MOSA GB Spare parts table MSG 200 MSG CHOPPER MOSA
6. 43 101253110 44 101253070 45 101253050 46 101253060 47 101253040 48 201500224 49 101253090 50 101341660 51 101341670 Descr TARGHETTA STOP TARGHETTA X SILENZIATORE TARGHETTA X COPERCHIO POST TARGH LATO SERBAT WARNING TARGH SUP LATO COND WARNING TARGH INF LATO COND WARNING TARGHETTA X SERBATOIO CAUTION TARGHETTA SET AUX TARGHETTA AUX POWER CAUTION TARGA ADESIVA TO LOCK PLUGS TARGA ADESIVA TWIST TO RELEASE Descr STOP DECAL HOT EXHAUST WARNING LABEL WELDING AUXILIARY KNOB DECAL ENGINE FUEL WARNING LABEL STICKER WARNING TOP HALF WARNING LABEL BOTTOM HALF STICKER CAUTION X FUEL TANK SET AUX LABEL LABEL AUX POWER CAUTION STICKER TO LOCK PLUGS STICKER TWIST TO RELEASE MSG 200 18 09 95 10160 Ricambi MOSA Spare parts MS 200 S MSG 200 CHOPPER MOSA 1 0 10 95 CE Pieces de rechange MSG 201 50 60 Hz STANDARD 17 19 12 10 05 10160 Tavola ricambi MOSA GB Spare parts table MS 200 MSG 200 CHOPPER MOSA 1 1 10 05 CF Table pi ces de rechange MSG 201 S 50 60 Hz Pos Rev Cod Descr Note 1 101040537 SERIE GUARNIZIONI 3 101132100 GRUPPO CAVI DI SALDATURA K 180 4 101302430 CARTUCCIA FILTRO ARIA 5 9 003 MANUALE USO MANUTENZIONE 7 101131550 SPINOTTO DINSE 8 101045210 PINZA 9 101045220 MORSETTO 12 000373038 ESTRATTORE PER ROTORE 13 000373039 CHIAVE PER GHIERA ROTORE 14 000373037
7. EXCITATION CARD FRAME 21 LN201509670 IGNITION CARD 110V MSG 201 S 22 101310527 PCB ELECTR 110v VERSION MSG 200 23 LN201499670 IGNITION CARD 230V MSG 201 S 24 101301200 PLATE ASSY MSG 200 25 101609660 STARTER PCB CHOPPER MSG CHOPPER 26 0000201509670 PLATE ASSY 110V MSG 201 S 27 0000201499670 PLATE ELECTR 230v VERSION MSG 201 S 28 0000101609670 PCB STARTER MSG CHOPPER 29 101310527 PCB ELECTR 110v VERSION MSG 200 30 101300527 PLATE ELECTR 220v VERSION MSG 200 18 09 95 10160 1 Ricambi M O CA Spare parts MOSA 1 0 10 95 CE Pieces de rechange EEC VERSION 110 18 230V 8 MS 200 S MSG 200 CHOPPER 1 Tank assy 12 10 05 10160 Tavola ricambi GS Spare parts table 141 1005 CF Table pi ces de rechange MOSA MOSA Pos Rev Cod 1 101254050 2 6086010 3 101043970 4 101302570 5 6023030 6 101301570 8 102302310 9 101091810 10 101301540 11 101601540 12 101341110 13 101091830 14 101091840 15 101171120 16 1291180 18 101161140 19 101302550 20 101047400 22 1291090 23 103011320 25 1031010 26 101301070 27 101302560 28 101301210 29 222201540 Pos Rev Cod 1 101254050 2 6086010 3 101043970 4 101302570 5 6023030 6 101301570 8 102302310 9 101091810 10 101301540 11 101601540 12 101341110 13 101091830 14 101091840 15 101171120 16 1291180 18 101161140 19 101302550 20 101047400 22 1291090 23 103011320 25 1031010 26 101301070 27 101302560 28 101301210 29
8. del 09 09 03 MSG CHOPPER 230V MSG 200 201 S 230V MSG CHOPPER 18 09 95 10160 Ricambi M D SA Spare parts MSG 200 MSG CHOPPER MOSA 1 0 10 95 CE Pieces de rechange MSG 200 CHOPPER MSG 201 S 50 60 Hz 2 30 MSG 201 S 50 60 Hz 12 10 05 10160 Tavola ricambi MOSA GB Spare parts table MSG 200 MSG CHOPPER MOSA 1 1 10 05 CF Table pi ces de rechange MSG 201 S 50 60 Hz Pos Rev Cod Descr 1 0000201495105 GRUPPO DIODI COMPLETO MSG 200 200 CHOPPER 2 101301030 DISSIPATORE DX CON DIODI NEG 3 6016140 VITE 5 6025050 DADO 6 101301180 CAPPUCCIO 7 6002040 VITE 8 101301220 BUSSOLA 9 101301040 COPRICONTATTI 10 101301016 CONTATTO ARGENTATO 11 6028110 DADO 12 6042030 RONDELLA 13 6008250 VITE 14 6002050 VITE 16 101301230 CURSORE 17 101301020 DISSIPATORE SX CON DIODI POS 18 101301160 RONDELLA UNIONE 19 101301370 SOPPRESSORE 22 101252350 RESISTENZA DI BALLAST COMPL 30 222305105 GR PONTE DIODI COMPLETO MSG 201 S Pos Rev Cod Descr 1 0000201495105 DIODE BRIDGE COMPLETE MSG 200 200 CHOPPER 2 101301030 HEAT SINK RIGHT WITH DIODES 3 6016140 SCREW 5 6025050 NUT 6 101301180 CAP 7 6002040 SCREW 8 101301220 BUSHING 9 101301040 COVER CONTACTS 10 101301016 CONTACT SILVER PLATED 11 6028110 NUT 12 6042030 WASHER 13 6008250 SCREW 14 6002050 SCREW 16 101301230 SLIDE 17 101301020 HEAT SINK LEFT WITH DIODES POS 18 10130
9. if striking a match Do not hammer the electrode against the workpiece The welding current adjusting lever 12 gives minimum current when it is at the bottom and maximum current when it is at the top The welding current can be adjusted while welding 18 09 95 10160M6 1 GB MSG 200 MSG CHOPPER The welder is suitable as a power source giving 2 0 kVA and can be used with all types of electrical and electronic tools Start the engine set the welding current adjusting lever 12 in the spot indicated by the sticker AUX turn the welding auxiliary switch 14 in auxiliary position plug symbol insert the proper plug in the auxiliary socket 8 The machine is ready for generating A C The engine runs at idle until the tool is turned on Connect the tool with its plug into the auxiliary socket and insert the tool When power minumum 0 5 kVA is drawn the excitation card works on the electromagnet which forces the engine to idle and automatically the engine speeds up to give up to 2 0 kVA of power In case of emergency the auxiliary circuit can support loads of more than 2 0 kVA for short periods but if the limit is exceeded the overload protection is activated and the output is cut off This is indicated by the lighted LED 10 located above the receptacle When the LED goes out auxiliary power is again available at the receptacle Unload the tool before turning it off When the tool is turned off the engine returns to id
10. is required always ask for genuine parts only The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult Tel 344 90352 1 fax 39 02 90390466 1 serial number i 2 modelof welder and or generating set 3 n table 4 n position 5 quantity eg 12 RES 2 19 55 ee 21 22 23 i cvm 14 4 5 6 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SH Byrequest only 22 03 00 R1GB MOSA n 1 Ricambi M O CA Spare parts 1 0 09 95 de rechange MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz 18 09 95 10160 Tavola ricambi MOSA GB Spare parts table MS 200 MSG 200 CHOPPER MOSA 141 1005 CF Table pi ces de rechange MSG 201 S 50 60 Hz Pos Rev Cod Descr 2 101043320 FELTRO 3 101043250 CANDELA 4 101041420 SPINOTTO 5 101041440 ANELLO DI ARRESTO 6 1010020 CUSCINETTO 8 101041390 BIELLA 9 1010010 CUSCINETTO 10 101048200 GRUPPO BIELLA 11 101041480 GUARNIZIONE 12 6008070 VITE 13 6022060 DADO 14 101041490 TESTA MOTORE 15 101041526 RONDELLA 16 A 101041530 COLONNINA Era 201308039 17 101041540 DISTANZIALE 18 10109114
11. socket in the machine c Defective auxiliary Short circuit the condensers to be sure that they are discharged condenser 110V or Disconnect all wires from condensers and using an ohmmeter 220 240V check that they are not short circuited If they are replace verify that the white valve near connectors is not protruding If it is the condenser is faulty 18 09 95 10160M9 11 GB CD LISA c TROUBLESHOOTING O MOSA 1 0 09 95 CF SYMPTOM POSSIBLE CAUSES d Defective auxiliary diode bridge e Faulty chopper P C B f Faulty auxiliary P C B 50 60 Hz MSG 200 MSG CHOPPER MSG 201 50 60 Hz REMEDY MSG CHOPPER version Replace the P C B MSG 201 S 50 60 Hz version Check the diodes D1 and D2 and the IGBT1 and IGBT2 with an ohmmeter as shown below If any of these components is short circuited replace the P C B UI RO ISS IGBT 1 O e III 1417 Ly vi Ir d f 18 09 95 10160M9 12 GB CD LISA TROUBLESHOOTING MSG 200 MSG CHOPPER MOSA 1 0 09 95 CF SYMPTOM 7 LOW AUXILIARY POWER BUT ENGINE SPEEDS UP 8 LOW AUXILIARY OUTPUT AND ENGINE DOESN T SPEED UP MSG 201 50 60 Hz POSSIBLE CAUSES REMEDY a Welding auxiliary switch Check that the welding aux switch 1 in aux position in welding position b Regulation lever too low Setthe lever at the auxiliary position shown on the label c Faulty au
12. with the engine running at idle close the fuel valve 1 The engine will stop once the fuel remaining in the carburetor bowl is used up This makes it easier to start the engine later The eng ne speed may become erratic as fuel is used up To stop the engine immediately press the stop button 11 and hold it until the engine comes to a stop Tum off the fuel valve before moving the welder 18 09 95 10160 M6 CD CISA use AS A WELDER MSG 200 MSG CHOPPER 1 0 09 95 CF With the engine off push the welding auxiliary knob 14 all the way in Insert the electrode cable plug into the socket and the work cable plug to the socket and tum them clockwise until they are tight The machine is ready for welding Cables should not exceed a length of 16 feet 5 m and should be AWG3 25 mmq or larger The use of other cables smaller section and larger will reduce the output of the welder Start the engine and set the welding current adjusting lever 12 to the desired welding current and the machine is ready for welding The engine runs at idle until the electrode comes in contact with the workpiece Once contact has been made an electronic circuit automatically increases the engine speed to give the welding current selected with the welding current adjusting lever When the electrode is removed from the workpiece the engine retums to idle To strike the welding arc scratch the electrode against the workpiece as
13. 0 ALBERO MOTORE 19 1010030 CUSCINETTO 20 101041700 BRIDA DI TRASCINAMENTO 21 101042520 PERNO 22 101041620 PIASTRINA 23 6001040 VITE 24 101044660 GUARNIZIONE 25 6040030 RONDELLA 26 101091310 DADO 28 101044850 STAFFA 29 6005020 VITE 30 6035030 RONDELLA 31 6040010 RONDELLA 32 6022030 DADO 33 201302055 SILENZIATORE MSG 201 S Pos Rev Cod Descr 2 101043320 INSULATION FELT 3 101043250 SPARK PLUG 4 101041420 PIN GUDGEON 5 101041440 CIRCLIP 6 1010020 BEARING 8 101041390 CONNECTING ROD 9 1010010 BEARING 10 101048200 CONNECTING ROD ASSEMBLY 11 101041480 GASKET 12 6008070 SCREW 13 6022060 NUT 14 101041490 HEAD ENGINE 15 101041526 WASHER 16 101041530 CONNECTING CYLINDER Era 201308039 17 101041540 SPACER 18 101091140 CRANKSHAFT 19 1010030 BEARING 20 101041700 CLAMP 21 101042520 PIN 22 101041620 PLATE 23 6001040 SCREW 24 101044660 GASKET 25 6040030 WASHER 26 101091310 NUT 28 101044850 BRACKET 29 6005020 SCREW 30 6035030 WASHER 31 6040010 WASHER 32 6022030 NUT 33 201302055 MUFFLER EXHAUST MSG 201 S 18 09 95 10160 MOSA Ricambi S P 1 0 10 95 17 18 10 19 MS 200 S MSG 200 11 MSG 201 11 MSG CHOPPER 30 29 MSG 200 201 230V 28 MSG CHOPPER 230V 20 MSG 200 201 110V are parts ces de rechange 21 MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz OQ 0o 12 10 05 10160 MOSA MOSA Pos Tavola ricambi GB Spare parts table 141 1005 CF Table pi ces d
14. 09 95 10160M9 9 GB CD LISA TROUBLESHOOTING O MOSA 1 0 09 95 CF SYMPTOM POSSIBLE CAUSES 4 ENGINE REMAINS AT IDLE AND DOES NOT WELD a Welding auxiliary knob in wrong position ONLY FOR MSG VERSION b Faulty printed circuit board c Faulty alternator windings MS 200 S MSG 200 CHOPPER MSG 201 50 60 Hz REMEDY Push it in completely Disconnect all wires of the altemator and check that the three windings for MSG auxiliary for MS of scratch excitation and welding are insulated between one another and the three of them towards ground Check the resistance value of the excitation winding with a multimeter The resistance must be 18 ohm 10 at room temperature If this is not so the altemator must be replaced 18 09 95 10160M9 10 GB CD LISA c TROUBLESHOOTING MSG 200 MSG CHOPPER MOSA 1 0 09 95 CF MSG 201 50 60 Hz SYMPTOM POSSIBLE CAUSES REMEDY 5 E N G N E ACCELERATES BUT DOES NOT WELD a Faulty flywheel magnet Check the resistance value of the fiywheel magnet winding after w nding disconnecting wires from terminals 5 and 6 of the terrninal strip The reading should be 2 6 2 8 ohms 10 at room ST temperature If not the coil must be replaced b Faulty alternator excitation winding d Faulty printed circuit See 2 board 6 NO AUXILIARY POWER a Faulty fuse Check fuse using an onmmeter b Faulty wiring Check cables and
15. 1160 WASHER 19 101301370 SUPPRESSOR 22 101252350 RESISTOR BALLAST 30 222305105 DIODE BRIDGE ASSY COMPLETE MSG 201 S 18 09 95 10160 1 Ricambi M O CA Spare parts MOSA 1 0 10 95 Pieces de rechange 69 CARBURATOR SET MS 200 S MSG 200 CHOPPER MSG 201 50 60 Hz 67 62 63 64 65 66 12 10 05 10160 MOSA eu 11 10 05 Pos Rev Cod 1 0000101302400 2 6008260 3 6016200 4 101302410 5 101302430 6 101044960 7 101302420 8 6022030 9 101042386 10 101043530 11 6075010 12 101042410 13 101042390 14 1026010 15 101042370 17 6008080 18 6040020 19 6035060 20 6032010 21 101044626 22 6078020 23 101044630 26 6001010 27 6022020 28 101091930 29 101044560 30 101252320 31 101252330 32 101252310 33 101041900 34 101041770 35 6008020 36 6022040 38 101302450 62 101044596 63 6022020 64 101046000 65 101041780 66 101041790 67 101252300 69 101313300 141 1005 CF Table pi ces de rechange Tavola ricambi GB Spare parts table MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz Descr GR SCATOLA FILTRO ARIA AIR FILTER ASSY VITE SCREW VITE SCREW COPERCHIO FILTRO ARIA COVEH AIR FILTER CARTUCCIA FILTRO ARIA CARTRIDGE AIR FILTER GUARNIZIONE GASKET SCATOLA FILTRO ARIA BOX AIR FILTER DADO NUT LEVETTA LEVER MOLLA SPRING COPIGLIA SPLIT PIN MOLLA SPRING RONDELLA WASHER BOCCOLA BUSH RONDELLA DI FRIZIONE WASHER VITE SCREW RONDELLA WASHER
16. 141 1005 CE Table pi ces de rechange MSG 201 S 50 60 Hz Pos Rev Cod Descr Note 1 101045600 ELETTROMAGNETE 2 101091340 BLOCCHETTO ISOLANTE 4 101301880 BOBINA A T 5 101301890 CENTRALINA ELETTRONICA 6 101174930 CAPPUCCIO CANDELA 7 101301080 TELAIO 8 102302060 DISTANZIALE 10 101091320 CONDUTTORE 11 101044610 CONDENSATORE 80 MF 12 101201970 CAPPUCCIO ISOLANTE 13 101091330 CONDUTTORE 14 1239010 FASCETTA 15 201499592 GRUPPO CAVI 16 201499835 SCHEDA ECCITAZIONE 17 0000201499834 GR TELAIO SCHEDA ECCITAZIONE 21 LN201509670 SCHEDA ACCENSIONE 110V MSG 201 S 22 101310527 GRUPPO PIASTRA ELETTR 110v MSG 200 23 3201499670 SCHEDA ACCENSIONE 230 MSG 201 S 24 101301200 GRUPPO PIASTRA MSG 200 25 101609660 SCHEDA ACCENSIONE CHOPPER MSG CHOPPER 26 0000201509670 SCHEDA ACCENSIONE COMPL 110V MSG 201 S 27 0000201499670 SCHEDA ACCENSIONE COMPL 230V MSG 201 S 28 0000101609670 SCHEDA ACCENSIONE COMPL MSG CHOPPER 29 101310527 GRUPPO PIASTRA ELETTR 110v MSG 200 30 101300527 GRUPPO PIASTRA ELETTR 220v MSG 200 Pos Rev Cod Descr Note 1 101045600 SOLENOID 2 101091340 BLOCK SPACING 4 101301880 COIL HIGH VOLTAGE 5 101301890 IGNITION ELECTRONIC 6 101174930 CAP SPARK PLUG 7 101301080 FRAME 8 102302060 SPACER 10 101091320 CONDUCTOR 11 101044610 CONDENSER 80 MF 12 101201970 CAP INSULATING 13 101091330 CONDUCTOR 14 1239010 CLAMP 15 201499592 CABLE SET 16 201499835 EXCITATION CARD 17 0000201499834
17. E RONDELLA GRUPPO BASETTA SUPPORTO ELASTICO STATORE 110V STATORE STATORE 110V Descr RING NUT ROTOR KEY ARMATURE FAN INDUCTOR ASSY SCREW CLAMP STATOR SCREW NUT SCREW WASHER MAGNETO IGNITION ASSY SUPPORT FLEXIBLE STATOR 110 V STATOR STATOR 110V MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz MSG 201 S MSG 201 S MSG 200 CHOPPER MSG 200 CHOPPER MSG 201 S MSG 201 S MSG 200 CHOPPER MSG 200 CHOPPER 18 09 95 10160 1 Ricambi M O CA Spare parts MOSA 1 0 10 95 CE Pieces de rechange MS 200 S MSG 200 CHOPPER MSG 201 50 60 Hz 7 Socket black 42 Socket red 12 10 05 10160 Tavola ricambi MOSA GB Spare parts table MS 200 S MSG 200 CHOPPER MSG 201 50 60 Hz MOSA 141 1005 CF Table pi ces de rechange Pos Rev Cod Descr Note 1 6008050 VITE 2 101131210 CAPPUCCIO 3 101361120 COPERCHIO 4 101042870 VOLUTA ALTERNATORE 5 101043810 SUPPORTO ELASTICO 6 6022040 DADO 7 101130518 PRESA DINSE NERA 8 6028090 DADO 9 6035080 RONDELLA 10 101131530 INNESTO 11 101042880 LAMIERA 12 6008040 VITE 13 6022040 DADO 16 6019010 VITE 17 101301666 CREMAGLIERA 18 6022010 DADO 19 6008200 VITE 20 6022040 DADO 21 6044040 RONDELLA 22 6035060 RONDELLA 24 0000101131900 GRUPPO AVVIAMENTO 25 101131490 FUNE DI AVVIAMENTO 26 101092010 IMPUGNATURA 27 101131466 RONDELLA 28 6001080 VITE 29 101131590 TAPPO 30 6008170 VITE 31 101131411 COPERCHIO 32 101131436 DISTANZIALE 33
18. MSG CHOPPER 101609003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 10160M00 preparato da UPT approvato da DITE CA GB Quality system MOSA 1 2 05 03 E HR INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQNet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso BCS FERRARI PASQUALI Trade Marks Operative Units Via Valbrina 17 19 1 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 Issued on 2006 03 06 Validity date 2009 03 05 Registration Number T 3722 ian Gianrenzo Prati President of CISQ Fabio Roversi President of IQNet IQNet Partners AENOR Spain AFAQ France AIB Vingotte International Belgium ANCE Mexico APCER Portugal CISQ Italy CQC China China CSQ Czech Republic Cro Cert Croatia DQS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Venezuela HKQAA Hong Kong ICONTEC Colombia IMNC Mexico IRAM Argentina JQA Jap
19. PARE PARTS alternator alternator serial 8 04 97 R1 1 E i A RE Au l e I c Ic X ac c iL u Ioa c CEN VAM VAL EN SM iu
20. Special tools required 18 09 95 10160M9 3 GB CD LISA c TROUBLESHOOTING MS 200 S MSG 200 CHOPPER MOSA 1 0 09 95 CF MSG 201 S 50 60 Hz SYMPTOM POSSIBLE CAUSES REMEDY 1 ENGINE DOES NOT a Lack of fuel Fill the tank with the 5O 1 Fuel Oil mixture as described in the START ORIS HARD TO Pre Operating Maintenance section of the Operating Manual START b Fuel valve partially Turn the fuel valve knob 1 completely clockwise closed c Wrong choke lever Choke lever 7 in the wrong position position Cold engine close choke move lever toward the machine Warm engine close choke move lever toward the machine and open immediately upo n successful engine start d Fuel not reaching Take apart fuel valve and clean inlet filter carburetor Clean inlet filter B of carburetor e Carburetor jets clogged Remove both main C and idle D jets and check for obstructions by looking through them Blow them out with compressed air Caution Idle jet can be easily damaged 2 POS SA Gar N C B 18 09 95 10160M9 4 GB CD LISA TROUBLESHOOTING O MOSA 1 0 09 95 CF MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz SYMPTOM POSSIBLE CAUSES f Engine flooded 9 Spark plug or ignition system failure EU REMEDY Remove spark plug and dry with compressed air Close fuel valve 1 and turn engine over to remove excess fuel Replace
21. WELDING AUXILIARY KNOB CARBURETOR AND CURRENT REGULATOR ALTERNATOR ASSEMBLY een RECOIL STARTER ALTERN HOUSING AND FRONT COVER P C B WITH ELECTRONIC IGNITION EXCITATION P C B SOLENOID amp CONDENSER HOUSING amp FUEL TANK iii LABELS tette ACCESSORIES OPTION eee M3 M 3 1 M 3 2 4 2 5 M6 M 6 1 M7 M9 M 9 1 M 9 3 M 11 R 1 AB 1 AB 2 AB 3 AB 4 AB 5 AB 6 AB 7 AB 7 AB 8 AB 9 AB 10 15 01 97 10160 GB CD M D SA D Copyright 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the cre
22. an KEMA Netherlands KFQ Korea MSZT Hungary Nemko Certification Norway NSAI Ireland OQS Austria PCBC Poland PSB Certification Singapore QMI Canada RR Russia SAI Global Australia SFS Finland SII Israel SIQ Slovenia SQS Switzerland SRAC Romania TEST St Petersburg Russia YUQS Serbia and Montenegro IQNet is represented in the USA by the Following partners AFAQ AIB Vingotte International CISQ DQS KEMA NSAI QMI and SAI Global The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www iqnet certification com UNI EN ISO 9001 2000 gme ISO 9001 2000 Cert 0192 3 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in har
23. ation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE MS TS EAS 10 10 02 M1 01 GB GE 5 TS EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention rs In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this w
24. ay you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anywa
25. e rechange Rev Rev Cod Descr 0000101092700 FLANGIA PORTA CARBURATORE 6008040 VITE 6022040 DADO 6044040 RONDELLA 6001170 VITE 6040020 RONDELLA 101091270 ANTIVIBRANTE 101045540 STAFFA 101043340 GUARNIZIONE 101043330 CONDOTTO 101091300 GRUPPO CARTER MOTORE 101042490 COMPENSATORE 101042600 VALVOLA A DISCO 101042510 ANELLO ELASTICO 1018030 ANELLO OR 6022040 DADO 6022020 DADO 6008040 VITE 1270040 PONTE DIODI 6008130 VITE 6008040 VITE 6022040 DADO 101043810 SUPPORTO ELASTICO 6022040 DADO 201308044 SQUADRETTA 6001040 VITE 1270150 PONTE DIODI 1270070 PONTE DIODI 120A 101606010 CONVOGLIATORE ARIA Cod Descr 0000101092700 FLANGE CARBURETTOR HOLDER 6008040 SCREW 6022040 NUT 6044040 WASHER 6001170 SCREW 6040020 WASHER 101091270 VIBRATION DAMPER 101045540 BRACKET 101043340 GASKET 101043330 AIR DUCT 101091300 ENGINE HOUSING ASSY 101042490 COMPENSATOR 101042600 DISC VALVE 101042510 CIRCLIP 1018030 O RING 6022040 NUT 6022020 NUT 6008040 SCREW 1270040 DIODE BRIDGE 35A800V 6008130 SCREW 6008040 SCREW 6022040 NUT 101043810 SUPPORT FLEXIBLE 6022040 NUT 201308044 BRACKET 6001040 SCREW 1270150 DIODE BRIDGE 1270070 DIODE BRIDGE 120A 101606010 AIR DUCT MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz MSG 200 MSG 201 S MSG 200 201 S 110V Correz del 09 09 03 MSG CHOPPER 230V MSG 200 201 S 230V MSG CHOPPER MSG 200 MSG 201 S MSG 200 201 S 110V Correz
26. ectromagnet coil after having disconnected it from the terminal strip terminals 4 and 7 blue and brown wires The resistance should be 30 ohms 10 at room temperature 1121314151617 8 9 b Blocked carburetor Check Nylon bushings V and replace if necessary linkage Clean and lubricate linkage c Faulty leads grounded Check that all wires connected to the terrninal strip of the PCB are making good contact WIRE COLORS ON TERMINAL STRIP 1 Black 4 Blue 7 Brown 2 Red 5 Yellow 8 Brown 3 Red 6 Yellow 9 Green 18 09 95 10160M9 8 GB CD LISA c TROUBLESHOOTING MS 200 S MSG 200 CHOPPER MOSA 1 0 09 95 CF MSG 201 S 50 60 Hz SYMPTOM POSSIBLE CAUSES REMEDY Morsettiera scheda eccitazione DI si ui Ku d Faulty printed circuit See 2 board e Faulty alternator winding f Faulty diode bridge Remove condenser side cover and upper cover check with a auxiliary multimeter the diode bridge auxiliary disconnecting the four wires In case of short circuit replace the diode bridge connect the ONLY FOR cables once more and test the machine MSG VERSION 0 Ai C Positive terminal 5 Negative terminal T U AC terminal g Improper idle carburation See 1 a 1 b 1 d 1 6 h Air leakage into Partial or complete overhaul It is recommended that this work crankcase be perfomed by an authorized service center 18
27. g system Air Starter Electric Fuel Mixture gas oil 50 1 GENERAL SPECIFICATIONS Capacit serbatoio Running time 60 15h Protection IP 23 Dimensions max Lxlxh in 570x300x410 Weight 28 5 Kg Noise Level 101 LWA 76 dB A 7 m Dimensions and weight are inclusive of all parts without wheels and towbar CTM OUTPUT Declared powers at the following ambient conditions temperature 20 C relative humidity 30 altitude 100 m above sea level In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 L WA The sound pressure noise produced at 7 meters distance is about 75 the limit value less 25 To calculate the sound level at other distances use this formula ry dBA dBAy 10 109 rx At 4 meters the noise level becomes 2 75 dBA 10 log Ze 80 dBA 12 09 00 87241 marca MOSA RECOMMENDED ELECTRODES MS 200 S MSG 200 CHOPPER MOSA 10 0795 MSG 201 S 50 60 Hz The information here below are to be intended only as indicative since the above n
28. ion OPERATING INSTRUCTIONS MS 200 S MSG 200 CHOPPER PRECAUTION BEFORE USE Stop engine when fueling Do not smoke when fueling Remove cap slowly to release pressure Do not overfili tank Wipe up spilied fuel and allow fumes to clear before starting engine Keep sparks and fiame away from tank Shut off fuel at tank when moving machine FUEL The engine requires a 50 1 Fuel Oil mixture Use a good quality two cycle oil rated for air cooled engines chainsaws lawnmowers snowmobiles Do NOT use two cycle oil for marine engines The proper 50 1 mixture is obtained by using 2 5 ounces of two stroke oil for every gallon of gasoline This is equivalent to 20 ml every liter An incorrect fuel oil mixture can damage the engine It is advisable to premix fuel oil in a special container according to the instructions for a 50 1 mixture as shown on commer cially available cans of two cycle air cooled engine oil INSTALLATION e Use in open well ventilated area ENGINE EXHAUST can kill or vent exhaust outside POSITION Place the welder on a flat level surface and assure an unrestricted flow of clean fresh air Vent the exhaust outside EXHAUST SPARK ARRESTOR Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where un arrested sparks may present a fire hazard The standard mufflers included with these
29. ionalen Normen herangezogen ter verificatie van de overeenkomst zijn de volgende geharmoniseerde normen nationaal en internationaal geconsulteerd para su verification se han tenido en cuenta las Normas armonizadas Normas nacionales e internacionales Norme armonizzate normes harmonis es harmonized norms bereinstimmende Normen geharmoniseerde normen Normas armonizadas EN 292 1 EN 292 2 EN 60204 1 EN 50199 60974 1 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos TS EN 50081 2 EN 50082 2 Altre norme autres normes other norms andere Normen andere normen otras normas ISO 8528 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos GE Ind Benso Marelli Cusago Direttore Generale 065 2 doc The CE mark European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZED NORMS and not used for the checking 10 10 02 M1 4 GB CD LISA o PRECAUTION ENGINE DRIVEN WELDER GE MS TS 1 0 03 00 CF INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures mus
30. le en 9 18 09 95 10160 7 CD LISA MAINTENANCE MS 200 MSG 200 MOSA 1 0 09 95 CF MSG 201 S 50 60 Hz N ATTENZIONE e Have qualified personnel do maintenance and troubleshooting work e If possible turn the engine off before working inside the machine If for any reason the machine must be operated while working inside pay attention to hot surfaces which may be protected when the machine is open Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING P 4 9 P HOT surface PARTS can can injure hurt you MSG and MS have been designed to reduce maintenance to a minimum Components are however subject to normal w ear and accumulation of deposits and periodic checks cleaning and or replacement and overhaul should be performed according to the following schedule Checks to be performed Sparkplug Air filter Carbon deposits Cables Fuel filter Carburetor linkage Engine including ignition carburetor etc Legend C cleaning T test check 5 m replacement check and general overhaul as required IS N B All warning and decals should be checked once a year and replaced if missing or unreadable 18 09 95 10160M9 GB MS 200 MSG 200 CHOPPER MSG 201 S 50 60 Hz EVERY 50 WORKING HOURS Clean the spark plug 4 Champion L87YC or Bosch W200T35 and check electrode gap Gap sh
31. mony with the MOSA Manual of Quality GE MS TS EAS CERTIFICATO n CERTIFICATE No 0192 4 SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI marchi BCS FERRARI PASQUALI Unit Operative Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viale Europa 59 20090 Cusago MI marchio MOSA Italia E CONFORME ALLA NORMA COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES Ea 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde Progettazione produzione ed assistenza di motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and generating sets Riferirsi al Manuale della Qualit per l applicabilit dei requisiti Refer to Quality Manual for details of application to ISO 9001 2000 Il presente certificato soggetto al rispetto del regolamento per la certificazione dei sistemi di gestione per la qualit delle aziende The use and the validity of this certificate shall satisfy the requirements of the rules for the certification of company quality management sys
32. orm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position Rutile electrodes weld in d c with both polarities electrode holder at or and in a c Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wld deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECTRODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with max 55 kg mm Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS digits type of coating and electric power conditions see table 3 1 digits welding positions see table 2 HS gt 2 dn 4 Cellulose electrodes for d c Cellulose electrodes for a c symbol for see table 1 Rutile elect
33. ould be 0 7 mm Clean the air filter element 6 1 using compressed air To remove the element first remove the four hex socket head 4 mm screws 6 2 shown in the figure Be careful not to lose the rubber gasket 6 3 between the housing and the carburetor Open the housing by removing the six slotted head screws 6 4 After cleaning the element place it back into the housing making sure that it seats properly against both sides of the housing Reassemble the housing with the six slotted screws 6 4 and their nuts Mount the housing back into the machine making sure that the flat side of the rubber gasket 6 3 is mounted toward the housing Reinstall the four hex screws 6 2 18 09 95 10160M9 1 GB CD LISA MAINTENANCE INSTRUCTIONS MS 200 S MSG 200 CHOPPER MOSA 1 0 09 95 CF MSG 201 S 50 60 Hz EVERY 100 WORKING HOURS Replace air filter element and spark plug 4 Champion L87YC Gap should be 0 028 0 7 mm refer to 50 Working Hours instructions Clean the fuel filter B Es 0 04 0 08 Inch 1 2 mm To check and adjust the carburetor linkage do as follows Stop the engine remove the capacitor side cover Make sure that the spring F is hooked Push the electromagnet contrast lever H upwards to annul ESTO 9 H up RE DI completely the running of the electromagnet shaft G gt tt e E Keep constantly the contrast lever H in this posi
34. r dry insulating glovers without holes and body protection Do not wind cables around the body Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces III Do not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ventilation system if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers 30 03 00 M2 5GB CD LISA unpacking GE MS TS MOSA 1 1 02 04 AN NOTE 057 Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the Set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice
35. rode for d c Coated Rutile electrode for a c electrode High yield rutile electrodes Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane Table 1 position welding for d c inverse polarity Extra high yield acid electrodes extra high penetration if required for flat position welding only for d c pole and a c Strenght 60 000 70 000 80 000 90 000 100 000 110 000 120 000 for all positions for plane and verticl for plane posotion only Table 2 Table 3 18 07 95 M3 2 GB MS 200 S MSG 200 CHOPPER Ei Sg TEA CO O O1 O I Fuel valve Level fuel Fuel tank cap Spark plug Muffler Air filter Choke lever Auxiliary power receptacle Fuse Overload indicator Engine stop button Welding current adjusting lever Welding output sockets Weldingl auxiliary commutator Recoil starter handle Unit cross bar footrest VERSIONE CEE SN Si N 1 E rr N 18 09 95 10160 M4 2 GB CD OSA 10 GASOLINE can cause fire or explos
36. spark plug Check connections between spark plug and high tension coil Check connection of ground wires L Check spark plug Q for worn electrode damaged porcelain coating or incorrect gap correct gap is 0 7 mm Replace electronic ignition module M Replace high voltage coil N Replace ignition coil on flywheel magneto P 0 028 inch 0 7 mm Ausiliaria cavi rosso e verde Iniezione cavi gialli 18 09 95 10160M9 5 GB CD LISA GS TROUBLESHOOTING MS 200 S MSG 200 CHOPPER MOSA 1 0 09 95 CF MSG 201 S 50 60 Hz SYMPTOM POSSIBLE CAUSES REMEDY 2 WELDER DOES NOT a Regulating lever not on Move the lever all the way up DELIVER MAXIMUM maximum OUTPUT b Incorrect adjustment of Adjust the carburetor throttle control lever as follows carburator linkage E Stop engine Remove right side cover condenser side Check that the welding current adjusting spring F is attached Push the lever H upward against the electromagnet plunger G until they stop Keeping lever H in this position push the throttle control lever all the way down and tum the adjustment screw 1 until the gap between the lever K and the pad J is 1 2 mm 0 04 0 08 Inch 1 2 mm c Faulty condenser Short circuit the condenser to be sure that it is discharged Disconnect all wires from condenser and using an ohmmeter check whether or not the condenser is short circuited If so the condenser m
37. t satisfy the rules and regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications O oct 09 Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection The daily duration of the welding time N ATTENTION Make sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor im Always wea
38. tems della Norma ISO 9001 2000 requirements Data di scadenza Expiring date 05 03 2009 DE 30 05 1 994 Emissione corrente Current issue 06 03 2006 S p A PIAZZA DIAZ 2 20123 MILANO The advantages for MOSA clients are e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB MSG 200 MSG CHOPPER UNI TECHNICAL DATA RECOMMENDED ELECTRODES ee CONTROLS tette OPERATING INSTRUCTIONS eeeeeeeene STARTING STOPPING THE MACHINE eene OPERATION AS A WELDER eee OPERATION AS A GENERATOR eeee eet MAINTENANCE tet MAINTENANCE INSTRUCTIONS TOU SOO AN TEE ELECTRICAL SCHEMATIC ccccccsccseccsscseessecseessesseessessessesssessessrenseesves LIST OF SPARE PARTS ENGINE amp EXHAUST ENGINE CRANKCASE eee WELDING DIODE BRIDGE AND
39. tion and the SASS carburetor throttle con rod K completely down Turn the RUE fron adjusting screw 1 so as to shift the pad J and obtain the X desired gap 0 04 0 08 inch 1 2 mm between the con rod K and the pad J EVERY 200 HOURS EVERY 1000 HOURS Check exhaust port and muffler for excessive carbon deposits the welder to an authorized service center for a complete If necessary remove deposits from cylinder head exhaust check and overhaul as required port and muffler If cylinder head is removed it must be tightened to 8 8 fL Ibs 12 Nm torque when reassembling Check welding cables and replace if necessary 18 09 95 10160M9 2 GB CD Es A TROUBLESHOOTING MSG 200 MSG CHOPPER OMOSA 1 0 09 95 CF MSG 201 50 60 Hz N WARNING e Have qualified personnel do maintenance and troubleshooting work e If possible turn the engine off before working inside the machine e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure FAILURES 1 ENGINE DOES NOT START OR IS HARD TO START 2 WELDER DOES NOT DELIVER MAXIMUM OUTPUT 3 ENGINE WELDS BUT STAYS ACCELERATED 4 ENGINE REMAINS AT IDLE AND DOES NOT WELD S ENGINE ACCELERATES BUT DOES NOT WELD 6 NO AUXILIARY POWER 7 LOW AUXILIARY POWER BUT ENGINE SPEEDS UP 8 LOW AUXILIARY OUTPUT AND ENGINE DOESN T SPEED UP SD
40. ust be replaced Reverse the leads and confirm that the ohmmeter dips briefly If not replace the condenser 18 09 95 10160M9 6 GB CD LISA c TROUBLESHOOTING O MOSA 1 0 09 95 SYMPTOM POSSIBLE CAUSES d Faulty printed circuit board e Faulty welding diodes MS 200 S MSG 200 CHOPPER MSG 201 S 50 60 Hz REMEDY If no other faults are found the printed circuit board 1 faulty Replace as follows Disconnect all wires with connectors Remove the electronic circuit from the mounting frame Check the diodes by putting the welding auxiliary knob in the welding position and with a multimeter set on diode test check them between the welding outlets and there is 0 9 1V in one sense and open circuit in the opposed sense If the bridge is faulty it is advised to turn to an authorized service center for the replacement ONLY FOR MS 200 S Check the diodes with a multimeter set on diode test check them between the welding outlets and there is 0 9 1V in one sense and open circuit in the opposed sense 18 09 95 10160M9 7 GB CD LISA c TROUBLESHOOTING MS 200 S MSG 200 CHOPPER O MOSA 1 0 09 95 CF SYMPTOM 3 ENGINE WELDS BUT STAYS ACCELERATED MSG 201 S 50 60 Hz POSSIBLE CAUSES REMEDY a Faulty electromag net Check that the electromagnet plunger is not obstructed and can move freely in the vertical direction Measure the resistance of the el
41. verklaring Declaraci n de Conformidad MOSA dichiara sotto la propria responsabilit che la macchina MOSA d clare sous sa propre responsabilit que la machine MOSA declares under its own responsibility that the machine MOSA erkl rt da die Aggregate MOSA verklaard onder haar eigen verantwoordelijkheid dat de machine MOSA declara bajo su responsabilidad que la m quina Modello Mod le Model Modell Model Modelo Codice Code Code Kode Code Codigo amp conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Erg nzungen bereinstimmt in overeenkomst is met de inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 98 37 CE 73 23 CE 89 336 CE 2000 14 CE per la verifica sono state considerate le seguenti norme armonizzate Norme nazionali e internazionali pour la v rification de la conformit ont t consult es les normes harmonis es suivantes normes nationales et internationales io check the conformity the following harmonized norms national and international norms have been consulted zur Pr fung hat man die folgenden bereinstimmenden nationalen und internat
42. welders do not qualify as spark arresters When required by local regulations suitable spark arresters must be installed and properly maintained PRECAUTION TO USE ELECTRIC SHOCK can kill FUMES AND GASES can be dangerous N WARNING Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone DE Keep flammable material away e Do not weld on containers which have held flammable materials WELDING SPARKS can cause fire or explosion e Wear eye ear and body protection ARC RAYS can burn NOISE can damage hearing 18 09 95 10160 M5 STARTING STOPPING THE ENGINE MS 200 S MSG 200 CHOPPER STARTING THE ENGINE ENGINE COLD Open the fuel valve 1 and let the fuel fill the carburetor bowl Move the choke lever 7 to position A Place one foot 16 firmly on the engine cross bar foot rest 15 and crank the engine with a firm steady pull on the rope Immediately after the engine has started rotate the choke lever to the open position If the engine fails to start after several attempts put the choke lever in the open position and crank the engine Allow the engine to warrn up gradually by letting it idle without load for a few minutes STOPPING THE ENGINE Remove the load and
43. xiliary and or chopper P C B d Faulty auxiliary diode bridge b Faulty excitation electronic circuit c Faulty auxiliary current Check auxiliary current sensor Resistance should be from 4 5 sensor to 5 5 ohms 1 2 3 4 5 6 7 8 9 CO EB co Co c c d Faulty auxiliary and or See 6 e chopper P C B 18 09 95 10160M9 13 GB Schema elettrico Stromlaufplan MOSA Electric diagram Esquema el ctrique MSG CHOPPER MOSA 1 0 0995 Schema electriques RED VERDE GREEN VERDE GREEN GREEN MARRONE BROWN MARRONE BROWN ES GIALLO YELLOW GIALLO YELLOW BLU BLEU ROSSO RED ROSSO RED NERO BLAK A ALTERNATOR M ACCELERATOR ELECTROMAGNET al AUXILIARY WINDING N WELDING SOCKETS WELDING WINDING P ELECTRONIC IGNITION EXCITATION WINDING Q ENGINE STOP BUTTON B SCRATCH CONDENSER H SPARK PLUG C WELDING CONDENSER T AUXILIARY DIODE BRIDGE D WELDING DIODE BRIDGE W FILTERING CAPACITORS AUXILIARY E EXCITATION CARD INPUT F AUXILIARY CURRENT SENSOR Y FILTERING RC AUX OUTPUT G i AUXILIARY WELDING SWITCH 2 AUXILIARY SOCKET H HIGH VOLTAGE IGNITION COIL L FLYWHEEL 18 09 95 10160M1 1 CD LISA spare PARTS LIST 1 0 03 00 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts
44. y from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine gt gt Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB GE 5 TS EAS Tel 02 90352 1 LE CS Fax 02 90390466 2 Metz e mail info mosa it www mosa it Divisione della BCS S p A ISO 9001 2000 Cert 0192 3 V le Europa 59 20090 Cusago Mi Italia DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteits
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