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The MACH 4 Cart Manual.

1. 1545 EE LL E tome e 29 T sisipe a base t 1241 TT M oe 2 H 9 TT iH Figure 5 12 USER MANUAL MACH 4 CART 5 B ADVANCED SCREEN MEMORISING A PROFILE After having proceeded to the programming of the machine refer to chapter BA ADVANCED SCREEN PROGRAMMING PROFILE page 20 it is possible to memorize the profile so it can be executed next time without having to program it again Some extra parameters can also be set to ensure the operator is using proper accessories If the frame is octagonal hexagonal type then touch the 45 button several times until the right angle is set If you wish to memorize the type of top clamp to be used touch that button several times until the correct top clamp is displayed Enter the witdh of the moulding by touching this button A keyboard will be displayed to help you entering the needed value The keyboard will come up use it to enter the desired name Press the ENT button to validate it The keyboard will turn off CLR button can be used to clear the value if a mistake Was done DEL erases the last digit entered Figure 5 14 Figure 5 16 IHBHBHEHHHFE SE RRE fe SE 14 SEHEN sl rrr E B Figure 5 20 If operator should use the spac
2. yu 17 4 G sa REB JOINING E ______ 18 4 H LOADING OF CARTRIDGE WEDGES E 18 W YU 19 5 PROGRANIMING THE MACHINE 20 5 A ADVANCED SCREEN PROGRAMMING A PROFILE eene 20 5 ADVANCED SCREEN MEMORISING A TT 22 5 C ADVANCED SCREEN RECALLING A MEMORISED ARTICLE eene nennen 23 5 D ADVANCED SCREEN PREPARING THE d e EE ER 24 SDa E lee 24 57187 Ne EE 24 5 D c T TT Tem 24 5 E ADVANCED SCREEN REVIEW OF ALL nennen 25 5 F SIMPLE SCREEN PROGRAMMING TT 26 5 G SIMPLE SCREEN MEMORISING TEE 27 5 H SIMPLE SCREEN PREPARING THE EXECUTION ee 29 Sha ne u 29 S 6 i O CG UU T _ e 29 5 11 51 184 E AE _ __ _ _ _ _______ _______ TET 29 54 SIMPEESCREEN REVIEW OF ALL _ _ ___ 30 275 6 5 v P 30 6 SCREENS AND OP 8 31 6 EE EE 31 SEENEN 32 USER MANUAL MACH 4 CART 6 B a Pace Mmanienance c 32 6BD Page 2 counter 111 47 geen 33 6 B c Pa
3. 5 a o d d 4 5 VAs Vb Ux OK q 2 TOR TOR TOR TOR TOR TOR TOR TOR TOR TOR TOR TOR TOR ___ _ ______ re LLUIII _ LJ 100 00 100 01 100 02 100 03 100 04 100 05 100 06 100 07 100 08 100 09 100 10 100 04 100 05 JBORNIERS API F8 gt gt J SAFETY CLAMP ORG POSITION BP STAPPLING SOT WEDGE EOT WEDGE SECU SERRAGE POSITION ORI BP AGRAFAGE DDC AGRAFE FDC AGRAFE REPERE NOIR REPERE ROUGE REPERE BLANC lt PRECLAMP AIR PRESSURE PEDAL WEDGE SENSOR BP RELOADING Z PRESERRAGE PRESSION AIR PEDALE PRESENCE AGRAFE BP CHARGEUR lt REPERE BLEU gt cc LLI gt SCHEMA MACHINE PLC INPUTS pu CS MACH 4 CART 1 2 3 4 5 6 7 CS MACH 4 CART ENTREES AUTOMATE D ROME 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Cc lt A ps U lt mE BLEU BLUE BORNIERS API F5 224267 C D ______ ______ 100 00 100 01 100 02 100 03 100 04 g 5 5 5 5 d 9 lt gt lt gt H D 5 3 2 i d 8 D MARRON BROWN MARRON BROWN PLUS DIR CLAMPING 2ND PRESS PULL CARTRIDGE DIR PULS SERRAGE 2EME PRESS TIRE CHARGEUR PLUS OUT PRE CLAMPING 1ST PRESS PUSH CARTRIDGE z SORTIE PULS PRE SERRAGE 1ERE PRESS POUSSE CHARGEUR lt gt E III bw 07 10 2014 ELECTRIC mE G
4. When scrolling up or down a grey background will show your current position in the memory list If you only know the beginning of reference enter a value in this field and press SEARCH PART to achieve the first reference beginning by the value you entered Press NEXT button to look for the next one 6 0 NETWORK MENU Figure 6 40 Figure 6 42 If you need to achieve a particular reference enter a value in this field and Dress SEARCH to achieve it Press NEXT button to look for the next same reference the memory This file shows the position in the memory USER MANUAL MACH 4 CART Figure 6 41 Figure 6 43 The MACH 4 CART integrates some network capabilities The machine is designed to have the possibility of receiving a list of jobs to be done through a network The operator can then select the job he wants to do in this list The parameters for the execution will then be sent through the network so the machine can be used without having to program it and even without having to scan anything This will avoid errors and will save time It means also the operators don t have to pick up any paperwork they remain at their machine which will display them the list of jobs to be performed It becomes also possible to follow the production status in live time and analyse the production time for each product and have a better view of the exact cost of each frame At the back of the screen of the
5. Figure 5 2 Depending of the configuration of the machine when you will touch the screen for the first time after power up two screens can come up Both of them are showing the stapling parameters If this screen is displayed please refer to chapter I 5 A ADVANCED SCREEN PROGRAMMING A PROFILE page 20 Your advanced screen 5 Still with the clamping button in ON position press RAZ button to clear last job that was already in the memory of the machine machine is showing the PLEASE PRECLAMP 21 NO SPACER _PRESSOR UNDEF 7 cir D d JO 5 TW 4 dr a PLEASE PRECLAMP 45 NO SP ACER L PRESSOR UNDEF Tn a d fu m ni 18 T ROSET m H em 7 Figure 5 5 If this screen 15 displayed please refer to chapter I 5 F SIMPLE SCREEN PROGRAMMING PROFILE page 26 Your machine is showing the simple screen ADVANCED SCREEN PROGRAMMING A PROFILE Touch the number of the position you wish to program Number one is the first position that will be executed number 9 will be the last one The MACH 4 CART can start from the back or from the front of the moulding NAIL INCIDENT WO NAIL Figure 5 6 USER MANUAL MACH 4 CART Touch the value of the corresponding position A keyboard will be displayed to all
6. 1x 726572 j 1x 726570 1xZ1523 2 x Z1412 2 721731 222103 2xZ1718 2 x 21801 21793 N 2 x Z13041 e 1xZ1619 1 X 7675 21 VERNEUIL LETANG 77390 LETANG 1 nemen EEH n 726745 w DOCUMENT EST LA PROPRIETE LA SOCIETE CASSESE RIMIS TITRE CONT DCNTZL L NE SOLT REPROOUT GU COMMUNIQUE SANG AUTORISATION Toit canis ger raies 50 2768 fH S E TIROIR COMPOSANTS SSEMBLEUSE PROF 5 5 P d am 4 78075 71523 7469 7469 3x71878 3x 21690 219902 MACH 4 CART VOIR DETAIL 219975 S E EMBASE PNEUMATIQUE 5 DISTRIBUTEURS DETAIL 719975 3x 29967 5 717011 5x 217011 4 215756 4 x Z1352 TEO E ZC BL lt 2 71396 2 715002 O Z17009 05 09 2014 Validation proto Jean M PERROUSSET INDICE DATE LIBELLE AUTEUR Traitement Tol rances g n rales D bit Mod le Visa 3 2 s02768 fH 2 Cassese S E PLATINE PNEUMATIQUE Z VERNEUIL L ETANG 77390 VERNEUIL L ETANG 77600 03 DOCUMENT EST LA PROPRIETE DE LA SOCIETE CASSESE REMIS TITRE CONFIDENTIEL IL NE PEUT REPRODUIT OU COMMUNIQUE SANS AUTORISATION lt 2 lt gt a TY 52 D USER MANUAL MACH 4 CART IV SPARE PARTS LIST NOMENCLATURE QTY UN
7. CE DOCUMENT EST LA PROPRIETE DE LA SOCIETE CASSESE REMIS A TITRE CONFIDENTIEL IL NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS AUTORISATION COM l 02 dft 4 MACH 4 CART lt 2 lt gt a TY Un 1 71612 1 717321_ 1 71422 225199 we 21788 2 x 2316 Z26219 1x Z455 6 x 2333 1x 725609 226200 14 03 2013 Mise jour proto Jean M PERROUSSET INDICE DATE LIBELL AUTEUR Traitement Ra 3 2 isp 776 eg D bit Mod le EaCassese S E MOTORISATION POSITION AGRAFAGE 2 VERNEUIL L ETANG 77330 VERNEUIL L ETANG Par ean M PERROUSSET USER MANUAL MACH 4 CART U CH lt gt LL 1 220006 eS 4 1 266 gy yp TPS 1x 21099 4 2 x 7294 l 2 TS aCassese S E VERIN PRE SERRAGE DE GRIFFES 2 1 VERNEUIL L ETANG 77390 VERNEUIL L ETANG 1 5 wr 720005 CE DOCUMENT EST LA PROPRIETE DE LA SOCIETE CASSESE REMIS A TITRE CONFIDENTIEL IL NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS AUTORISATION D C V P COM dft 4 USER MANUAL MACH 4 CART 2 x 21490 15 2 x 28768 Z26998 1h 13 12 2 x 726581 10 4 x 76320 5 8 7 6 amp 21602 1 726837 0 L 722545 4 3 _ 3 zw O m f 2 mee m pem fm e
8. gt gt 5 MARRON BROWN m 2 NOIR BLACK K EE NOIR BLACK 52 5 NOIR BLACK KA 0 05 8 O MARRON BROWN SE 70 25 m e e 4 gt 5 E DIT gt D gt om 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 lt CONNECTER 4 5 7 8 EN LIAISON 5 FILS A ES CONNECT 4 5 AND 7 8 IN 5 WIRES CABLE CONNECTER 4 5 ET 7 8 EN LIAISON 5 FILS CONNECT 4 5 AND 7 8 IN 5 WIRES CABLE x 8 JAUNE YELLOW DOPA 57 GSTD CSTD DOPB 05 5101 8 leo 4 e SENSITIVE SCREEN B d GRIS GREY C y C 9809 FEMALE SCREEN SUBD9 MALE PLC SUBD9 MALE SCREEN yes SUBD9 FEMELLE ECRAN SUBD9 MALE API SUBD9 MALE ECRAN CIFO1 DOPB 05 5101 CABLE NON REVERSIBLE DOPA 57 GSTD CSTD COM CABLE NON REVERSIBLE ec EOR API lt gt ECRAN D NOT REVERSIBLE CABLE T D PLC SCREEN IW IN ui ul 2 E E a a 7 F TEM L 1 aon G t 3H2080 MicroStep Driver 21516 ON PLS i PLS cuna 1 2 5 E SORTIES AUTOMATE H3 1 DIR E d e iss DRIVER DIP SETTING emo 1 2 KOHMS 254 lt lt AUTOMATE H4 NY 3 7 BORNIERS API F8 ENA 2 AUNEYELLOW KOHMS BORNIERS APLFS i 1 SY853P127 2256A 120127000 hu Met p e d
9. CASSESE CS MACH 4 CART SCHEMA ELECTRIQUE ELECTRIC DRAWING SOMMAIRE SUMMARY PUISSANCE MAIN POWER ENTREES AUTOMATE PLC INPUTS SORTIES AUTOMATE PLC OUTPUTS BORNIER API CONNECTORS PLC MOTEUR PAS A PAS STEPPER MOTOR PNEUMATIQUE PNEUMATIC CS 4 SOMMAIRE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 lt A ST 07 MARRON BROWN lt BLANC WHITE Ni POWER BORNIERS API C4 REPERE ROUGE RED E EA EMERGENCY BUTTON C ARRET D URGENCE C m AC1 2 E BLANC WHITE I STEPPER_MOTOR J15 MARRON BROWN EH REPERE BL EUIBL UE 0 D 3 4A 250V 5 H J EH ISTEPPER MOTOR D 5 lt 0VDC 7 STEPPER_MOTOR D14 lt lt 24V00 10 _ gt ROUGERED pes IBORNIERS API H3 aa BLEU BLUE gt BORNIERS APILH3 LLJ O Fx ERE GGUNTZEURGER SCHEMA MACHINE MAIN POWER E sp a D h a juam PUISSANCE LT TOTAL PAGES 1 2 3 4 5 6 7 10 11 12 13 14 15 16 U 8 BORNIERS API F6 228 5 u g e m m 5 D 8 5 5 x m 5 a a a 1 D p w E m ak E 2 2 x ul z x 5 2 3 T 0 5 5 5 a m z uj 2 z z 5 a gt 4 G 5 2 5 z 2 2 2 2 d lt 9 x E 5 x x N o
10. Page 3 overriding wedge sensor SECA CANIN CIHOUR Figure 6 16 OLINTER NAILS 35344 5826 15 OUNTER 9712 CANN 40 3 C HOUR 2400 CODE 3 CAAST MIN 0 ACHINE NE TVVORK CoH LAST MIN 0 STAND DEFAULT H MANU PARK PARK node 1 FDC 2 DEFAULT SETTING 18 09 2014 17 17 SET NO Hat DATETIME SENSOR 2 6 46 56 RESET 1 6 6 6 Figure 6 17 In case the wedge sensor is causing problems it is possible to deactivate it machine will not detect anymore the end of the 6 B g cartridge Change OPTICAL FIBRE to NO NAIL SENSOR You will be asked for the code 9059 6 B h The machine is measuring permanently the time spent to make a corner to display the following statistics SEC C measures how long it took to make the last cycle in seconds C MIN tells how many cycles of the last job could be done in a minute C HOUR tells how many cycles of the last job could be done in a hour C LAST MIN measure how many cycles where done in the last minute C H LAST MIN measure how many cycles where done in the last hour OLINTER NAILS 35344 5806 OUNTER CYC 9712 3 C LAST MIN LAST MIN IN CODE ACHINE TYPE 0 DEFAULT 1 lt 18 09 20 14 17 17 KM SETTING DA
11. 2 8 EaCassese 2 1 VERNEUIL LETANG 77390 VERNEUL L ETANG e Pe b 99 MACH 4 CART 2x28197 719979 1 719980 Wes 2 221439 5 2xZ1599 2xZ1102 2 71612 2x Zh57l Tol rances g n rales D bit Mod le ISO 2768 fH 5 Cassese Z VERNEUIL L ETANG 77390 VERNEUIL L ETANG Par aan M PERROUSSET lt 2 lt gt a TY 52 D ASSEMBLEUSE PROFILE ALU CASSESE MACHTUN Been m ATE COM on 4 ac lt I lt 3 __ 79229 DISJONCTEUR zu MANOMETRE M 1 8 VIS CHC TETE BASSE 34 5 888 BORNE DE PASSAGE POUR 2 LONOULTEURS ae CONTACT HORIZONTAL SE PLASTIQUE 010 8 __ ___ D oO Deen Ee een Gemen om F Cen Cen 1UzHHUU I LLL sa p E EO SS ES r es T CI ize L DESIGNATION FARIANT B 0 M USER MANUAL 2 x 2661 2x71116 L x 24452 2 x 71450 1x Z25594 2 x Z314 1x z19329 2 x 21331 ECROU H M5 3 723756 6 x 723029 2 x 71587 x Z1379 Lg 0 133 _ 1 2720102 2 x 21450 2 x Z26403 2 x Z314 2 x 21587 2 x 71606 1 725599 22 2x21331 1x 21644 225615 1x 21645 L x 21114 2 x 21606 i 2x225789 2x71 549 1 Z944 2725789 P
12. Tighten the adjusting screw to correct the defect of the mouldings If the corner is opened towards outside Outside Check the quality of the angle by clamping the corner against the back fences again Figure 4 15 Figure 4 16 Loosen the adjusting screw to correct the defect of the mouldings If the corner is opened towards inside Inside Check the quality of the angle by 1 clamping the corner against the back fences again Figure 4 17 Figure 4 18 If you get this result it means your cutting angle is less than 45 Your cutting machine needs to be set to the right 45 angle check your cutting machine s user manual to make this adjustment Figure 4 19 USER MANUAL MACH 4 CART 4 G Thanks to the color code you can recognize and select easily the type of Vnails to be used Please note that hard wood Vnails will have a yellow pusher to help identifying them A white pusher will indicate soft wood Vnails See color chart bellow for identification MEANS OF JOINING gH FT HIR HA U 1 2 Cassese wedges can also be supplied type dedicated to or very hard wood use Tey are identified by a red pusher ine the cartridge Please contact your local agent Figure 4 20 to try them 15 mm wedges 3 mm wedges Wie nae BOX OF
13. USER MANUAL MACH 4 CART IMPORT IMPORT FROM usa FROM cou MODIF BASE ENABLE D ELETE ARTICLE ani O Deleting blank articles When deleting a file the machine will keep a blank allocation in the list of the articles re pe f x if you wish to have a continuous list and remove these blank articles use that RENDE DELETE ARTICLE BLANK button Refer to procedure of Figure 6 23 prior to launch ED EXPORT COM R EMOVE mem _ 558 DATABASE BATABESESCE SEARCH this procedure in order to reduce the treatment time EE Sa e ER EU 04 MM NEMUS VER PROG 2 15 You will be asked for a code enter 0271 to get access to that function Once the setting is done turn off the machine to lock back the parameters didit Figure 6 25 een MODIF ENABLE SORT DELETE IMPORT DATAB ASE ARTICLE BLAN pon USE FROM COD f Protecting the database You can prevent operators from modifying the recorded files press MODIF BASE iso rane severa noor sac see ARTICL NAME SRTICL NAME Dat LE j tousa Tocow2 ENABLE to allow or not this modification NEU ud DATABASE oaTABASE At this time it is still possible to program some new job without storing them if you SE SEARCH want operators to use only what is in the memory
14. Your safety is our priorit This symbol on the machine reminds the operator to wear acoustic protections before operating this joiner This symbol in the manual is to mention safety instructions This symbol on the machine reminds the operator to read this manual before operating this joiner This symbol in the manual is to mention some tricks that can help you saving time or improve your production This symbol in the manual is to mention needed tools to perform a procedure PRIOR TO PERFORM ANY MAINTENANCE MACHINE MUST BE LOCKED AND UNPLUGGED FROM POWER SOURCES AIR AND ELECTRICITY REFER TO CHAPTER 1 7 A SAFETY INSTRUCTIONS PAGE 41 DO NOT OPERATE THE MACHINE IF COVERS OR PROTECTIONS ARE MISSING 1 PRESENTATION WORK TABLE Magnetic adjustable rod clamp assembly 3 oer a C stiding table hande s e 6 Angle adjustingsrew Is ESCH EE w EN m SC Plunger speed regulator Clamp pressure regulator Air pressure gauge USER MANUAL MACH 4 CART BEL S asscse Cassese amp USER MANUAL MACH 4 CART 1 B INTRODUCTION Thanks for having purchased the MACH 4 CART underpinner and for your trust in Cassese products The MACH 4 CART benefits from Cassese s experience since 1976 in designing and manufacturing highest quality underpinners for which we are world famous
15. Figure 3 1 Figure 3 2 leave some alive wires inside the machine Refer to chapterI 7 A SAFETY INSTRUCTIONS page 41 for satety instructions The machine should be connected to a protected electrical supply according to the laws in your country surge and earth Prior to perform any maintenance always unplug the machine from the wall socket if the red button is pushed it will still protection Please have a professional electrician checking your installation in case of doubt 3 B LANGUAGE SELECTION This screen will come up when machine will start Some statistics showing amount of Vnails and corners called cycles done by the machine are also displayed Select your language by touching the flag in bottom right corner of the screen Press several times on that flag until the requested language is displayed Figure 3 3 Figure 3 4 Touch the screen anywhere else to enter the execution screen Figure 3 5 USER MANUAL MACH 4 CART 4 ADJUSTMENTS ADJUSTMENT OF THE SLIDING TABLE The sliding table see page 7 needs to be adjusted to be able to set the various Stapling positions To do this switch on the Pre Clamp button Shift the sliding table in order to tighten both mouldings with the rebate clamp see page 7 Then tighten the sliding table handle Figure 4 1 Figure 4 3 Unscrew the sliding table handle Switch b
16. The MACH 4 CART will allow you to join wooden plastic and MDF profiles patent n 7522814 Joining operation is carried out by using Genuine Cassese Cartridge Wedges specially designed to perform perfect and tight frames corners 1 ACCESSORIES SUPPLIED WITH THE MACHINE 226999 224703 221524 2506 1 x Magnetic adjustable rod 1 x Chevron holder 1 x Chevron rubber 1 x Wedge driver blade for clamp using 55 5 Genuine Cartridge Wedges 71879 71882 71884 71885 1 x Allen Key 2 5 mm 1 x Allen Key 3 mm 1 x Allen Key 4 mm 1 x Allen Key 5 mm e By 5 d 6544 e k Z3078 Z1896 1 box of 7 mm Softwood 7535 Spacer bars 1 x Grease Tube 1 box of 10mm Hardwood Wedge removal tool 1 box of 10mm Softwood USER MANUAL MACH 4 CART 21791 Green round 1 D Minimum moulding width Maximum moulding width wedge types Machine gross weight Dimensions Power supply Air Supply Average consumption per cycle 1 E OPTIONS 225147 Stainless steel shelf for wedges and accessories 1 F 218065 21783 Round clamp holder Yellow round clamp TECHNICAL SPECIFICATIONS OF MACH 4 CART 5mm 3 16 Minimum moulding height 7 mm 1 4 150
17. BASSE M4 8 8 8 SELECTEUR DE CIROUIT 1 4 S E AGRAFAGE ET GUIDE mini cde 2 pcs VIS FHC 5 X 40 BILLE D 8 BAGUE D ETANCHEITE SD 30 X 40X 4 CONTACT ELEC BLOC NO CONTACT LEC BLOC NF VIS FHC 10 X 50 ETIQUETTE SUPPORT IDENTITE MACHINES PLANCHE D ETIQUETTES ASSEMBLEUSES ECROU DE PRESSE ETOUPE 216 DROIT 4 1 4 MANOMETRE M 1 8 VIS TETE CARREE SPE 6 X 20 FIXATION CABLES 1 4 DE TOUR VIS POINTEAU RESSORT COMP D 1 7 DE 16 5 LO 40 6 SP COLLIER SERRE CABLE D 4 8 BOUCHON M 1 4 CYL DESCRIPTION SCREW HC 6X6 SCREW CHC 10 x 90 PRISE SUB D FEMELLE 9 POINTS SCREW HC 6 X 35 HAMMER GUIDE PLATE FIXED GUIDE SEE 710379 ETIQUETTE DE REPERAGE 11 A 20 BORNE WAGO ETIQUETTE DE REPERAGE 1 A 10 BORNE WAGO SCREW CHC 4 x 8 FLAT HEAD SCREW CHC 4 x 8 FLAT HEAD SELECTOR 1 4 Wedge distributor block mini order 2 pcs SCREW FHC 5 x 40 BALL D 8 AIRTIGHT RING SD 30x40x4 ELECTRIC CONTACT NO ELECTRIC CONTACT NC SCREW FHC 10 x 50 ETIQUETTE SUPPORT IDENTITE MACHINES PLANCHE D ETIQUETTES ASSEMBLEUSES NUT FOR STUFFING BOX N 16 MALE TUBE CONNECTOR 4 1 4 MANOMETER M 1 8 SCREW SQUARE HEAD SPE 6 x 20 CABLE ATTACHEMENT 1 4 OF TURN SCREW POINT END SPRING CABLE CLAMPING RING D 4 8 CAP M 1 4 MACH 4 CART MACH 4 CART m C V ELECTRICAL SCHEMATICS SCHEMAS ELECTRIQUES lt 2 lt gt a TY 52 D 01 03 04 05 06 07 LI o y Dee dL ed LL 2 3
18. CLAMPING NAIL MAINTENANCE ALARM INCIDENT ne Figure 5 50 PLEASE PRECLAMP CLAMPING NAIL ALARM INCIDENT Paz 57 NO NAIL MAINTENANCE Figure 5 51 USER MANUAL MACH 4 CART 5 I SIMPLE SCREEN REVIEW OF ALL BUTTONS This screen will display positions one by one Alarm messages lights will turn to black background when active Alarm messages Return to main menu Position in millimeters 77 m RAZ Manual mode Automatic mode Reset cycle for example after jamming Move head backward Quantity of cycles done Select stapling speed 5 USE OF REGULATORS On the side of the machine are located two regulators When using the machine if a very soft moulding is joined it is possible to reduce the pressure of the clamps with the regulator CLAMP PRESSURE For that particular moulding it will also be possible to reduce the speed of the top clamp as it could leave a little mark on the moulding Use the regulator PLUNGER SPEED to adjust it Thanks to the sensors of the machine 9096 of the mouldings can be covered with this regulators set at max value without having to set them Figure 5 52 USER MANUAL MACH 4 CART 6 SCREENS AND OPTIONS All menus will showa MAIN button that will allow returning to the main menu 6 A This menu will allow to manage the articles in the memory of the machine
19. 27 Figure 6 28 Figure 6 29 Then select setting screen page 5 and press button IMPORT TO USB Wait for process to be finished Press REMOVE USB before to unplug your key Then put back in place top cover and screws LOAD TABLE SAVE TABLE ARTICL NAME NAME REINDEX DATABASE SEARCH DOUBLON 16 ze 3 DELETE noir Bf f ARTICLE BLANK ENABL IWIs XEC EXPORT MODIF EXEC ENABLE s DATABASE asTABASE SE ES 0 20 KEYBOARD ALFANUM VERPROG 215 __ 5 0420b _ 46 6 6 Figure 6 31 Importing database in a target machine will erase all files that were previously in the memory of that target machine and replace them by the source machine s database Deleting the complete article file Press the RAZ DATABASE to delete all the files in the memory Be careful there is no way to recover the deleted files after doing this You will be asked for a code enter 0271 to get access to that function Accessories screen When using the machine after recalling a memorized article the machine will display on a dedicated screen the various accessories to be used Figure 6 33 The button PRINT ACCESSORIES will be used to activate or not that accessories screen Removing that screen will save time but operator could use bad wedges or do mistakes selecting their accessori
20. 30 PLEASE PRECLAMP CLAMPING NAIL t INCIDENT E CLAMPIN ALARM the JE E 010 0 10 0 190 0 FRAMEHOUR LAST MIN PLEASE PRECLAMP 23712113 ALARM E Gl ich Figure 5 34 Figure 5 36 SIMPLE SCREEN PROGRAMMING A PROFILE Touch the button POS several time to achieve the position you wish to program The number of the position is displayed on right side of this button Number one is the first position that will be executed number 9 will be the last one The value to be entered 15 in millimeters and should be measured from the rebate Using the same method touch several times the amount of wedges to be inserted in the selected position until the desired value is displayed Number of wedges is just on right side of the button Use the arrows to get the head moving to the desired position PLEASE PRECLAMP NAIL INCIDENT MAIL PLEASE PRECLAMP CLAMPING ALARM MAIL INCIDENT NO NAIL MAINTENANCE Figure 5 33 MAINTENANCE Figure 5 35 Figure 5 37 USER MANUAL MACH 4 CART It is also possible to go directly at desired position by touching the position number A keypad wil allow you to select directly the position Figure 5 38 5 G SIMPLE SCREEN MEMORISING A PROFILE After having proceeded to the programming of the machine refer to chapter
21. 5 F SIMPLE SCREEN PROGRAMMING A PROFILE page 26 it is possible to memorize the profile so it can be executed next time without having to program it again This can t be done from the simple screen but it can be done from advanced screen even if the programming was done from the simple screen The simple and advanced screen are linked together any modification in one screen will affect the other one so you can swap at any moment from simple to advanced screen without loosing your parameters Press the main menu button Figure 5 39 If the frame is octagonal hexagonal type then touch the 45 button several times until the right angle is set Figure 5 41 Then press the ADVANCED button or STANDARD button to return to the simple screen If the operator Should use the Spacers touch the spacer bars button several times to achieve the right setting Refer to chapter 1 4 SPECIFIC USE OF THE SPACER BARS page 16 to know when use of spacer is recommanded Figure 5 40 NO SP ACER muU H E LJ Te Ke rr do p 00 10 H an ME 2 TE 1 OR AR 1 2 Figure 5 42 USER MANUAL MACH 4 CART If you wish to memorize the type of top clamp to be used touch that button several times until the correct top clamp is displayed Enter the witdh of th
22. BALL BEARING 8X 22X 7 608 2RS USER MANUAL 215290 71536 71541 71547 71549 71550 71555 71556 715710 715710 715756 71585 71585 71587 71587 71588 71589 715906 71599 71599 716028 71604 71604 71605 71606 71606 71606 71606 71606 71608 71608 71612 71612 71612 71619 716294 71644 71645 71662 71664 71664 71671 71671 716771 71685 71688 71690 716914 71694 71697 717 71709 71710 717397 217414 21776 21776 21776 1 1 00 1 2 00 1 2 00 3 00 6 1 N N N N 6 00 1 00 QTY UNIT U C C C C C 3 C C C C C C C C C C C C C C C C C C C C C C C 3 C C C C C C C C C C C C C CC C 3 3 C 3 C 3 DESIGNATION PLAQUE SUPPORT CAPTEUR TUBE P U 2 5 X 4 BLEU LE M COUDE 10 1 4 CABLE 1 X 0 75 VERT JAUNE CONNECTEUR MALE SUB D 9 BR CABLE 2 X 0 75 CABLE 2 X 1 5 DIODE 1N4001 VIS BHC A EMBASE ULF 6 X 10 VIS BHC A EMBASE ULF 6 X 10 BOUCHON M 1 8 CYL RONDELLE Z D4 RONDELLE Z D4 RONDELLE Z D5 RONDELLE Z D5 RONDELLE Z6 RONDELLE Z D 12 RONDELLE NORD LOCK D 12 RONDELLE M10 RONDELLE M10 BUTEE ELASTIQUE D 15 X 10 M5 POLYURETHANE RONDELLE M4 RONDELLE M4 TUBE RILSAN 5 X 8 BLEU LE RONDELLE M5 RONDELLE M5 RONDELLE M5 RONDELLE M5 RONDELLE M5 RONDELLE M6 RONDELLE M6 RONDELLE M8 RONDELLE M8 RONDELLE M8 MANCHON F 1 4 COUDE 4 1 8 ORIENTABLE HAUT 4 1 8 CAPUCHON PRESSOSTAT PRESSOSTAT PEDALE E
23. BP CARTRIDGE YO0 STEP OUT 1 Y1 STEP DIR 1 Y3 Y4 PRECLAMPING Y5 CLAMPING Y6 187 PRESSURE 7 2ND PRESSURE Figure 7 18 Switch ON the machine plug the air in Go in the execution screen and switch back off the air An alarm message Should come on indicating pressure is not correct if not contact your local agent for diagnostic Figure 7 19 Set the machine in manual mode remove mouldings from the table and try to Dress the pedal The machine shouldn t try to shoot with no moulding and the Safety message should be displayed If it tries to staple then contact your local agent for repair USER MANUAL MACH 4 CART UNDEF 68 11278 453 11595 1027 Figure 7 20 A Make sure that machine is complete and that no part was removed all side panels must be closed and all screws in place In case of missing item use exploded views to order the missing part Missing side panel will expose moving part which is dangerous for operators 7 TROUBLE SHOOTING if your machine is not working properly please refer to FAQ bellow if the solution of your trouble is not in this secton please contact your local distributor or contact us on our web site www cassese com Nothing lights up the screen is off even when the emergency button is released Check for example by connecting another appliance that the electrical outlet on which is plugge
24. E 59 4 E TROIS REGLES ESSENTIELLES POUR 55 2000060000600000000000000009 00 1 1 ssa annes aa assesses season 59 4 F REGLAGE DE L ANGLE EEE REENEN EEN assess asses suse 59 4 G MOYEN T UIILECCM G G 60 USER MANUAL MACH 4 CART 4 H CHARGEMENT DES G 60 Zl CHANGER DE TAILLE uu uu vas usa asua au mn aaah ukasa EE EE 61 PROGRAMMA tel WE 62 5 MODE AVANCE PROGRAMMATION D UN DROE 62 5 B MODE AVANCE MEMORISATION D UN PROPFILE u 64 2 C MODE AVANCE RAPPEL D UN ARTICLE MEMORISE 65 5 D MODE AVANCE PREPARATION A L EXECUTION eere eara hash ENNER rasa arae rra adea aae 66 5 0 S lection du mode d agrafagB 66 ER 66 5 D c Mise azero du TITO _______ ____________6______ 66 5 E MODE AVANCE VUE D ENSEMBLE DES BOUTONS nnns nnns 67 MODE STANDARD PROGRAMMER UN PROFILE ERE ege Reb DR CR 68 5 G MODE STANDARD MEMORISATION D UN PROFILE sees 69 5 H MODE STANDARD P
25. INSTRUCTIONS RELATIVES A EA SECURITE eege 82 7 PROGRAMME DE MAINTENANCE L EEUU EG QoS _____________6 82 7 8 8 Mamtenance 82 78 0 IWATE NANCE preven IVE 82 7 B c Ken m 83 7 DEMONTAGE DE DA TETE DE DISTRIBUTION EE 83 7 LUBRICATION DE LA TETE DE DISTRIBUTION EENG eege 84 7 84 TF EFFACEMENT DE L ALARME MAINTENANCE 000sccnvscoossccoscsconsscancscovavcsonescencscavsncoonssconsscasescsoascconscancscsoascsoacsconscavens 85 7 G DEMONTAGE DES PANNEAUX LATERAUX 85 7 LUBRIFICATION DES COLONNES 5 86 ZI VERIFICATION DES SECURITES DE MACHINE 556 FARMER deene 86 Fe GUIDE DE DEPANNAGE _ __________ ___ __ __ 87 EXPLODED VIEWS VUE ECLATEES OO USER MANUAL MACH 4 CART IV SPARE PARTS LIST NOMENCLATURIE 103 V ELECTRICAL SCHEMATICS SCHEMAS ELECTRIQUES 110 CE CERTIFICATE DECLARATION DE CONFORMIIIE 117 I USER MANUAL ENGLISH
26. SCREW M8 X 20 FLAT HEAD SCREW CHC 4 X 10 FLAT HEAD SCREW CHC 5 X 10 FLAT HEAD SCREW CHC 6 X 16 FLAT HEAD LABEL CASSESE FRANCE FEMALE CONNECTOR SUB 9 Short wedge driver blade mini order 5 pcs WASHER OF PIVOTING REBATE CLAMP WASHER UNDER PIVOTING REBATE CLAMP SCREW FHC 3 X 6 AXE DE GRIFFE CLAMP LEVER CLAMP AXLE INSERT amp BALL BEARING INSERT PIN CYL 8 X 14 DIN 6325 SHAFT D 20LG 414 SCREW CHC 10 X 16 FLAT HEAD ROULEMENT A BILLES CT OBL 12x21 x7 3801 2RS PALIER DE GRIFFES CLAMP ADJUSTEMENT SCREW CABLE 2 x 0 34 SCREW BHC WITH BASE ULF 6 X 16 SCREW BHC WITH BASE ULF 6 X 16 SCREW FHC4X8 SCREW 4 X 16 SCREW CHC 6 X 55 PLATE SCREW FHC 5 X 10 SQUARE NUT WITH SPRING PLATE M 8 SCREW FHC 5 X 20 SCREW 6 X 12 1 4 MALE CONNECTION SCREW HC 3 X3 SCREW HC 3 X 10 COLUMN D 20 L 61 MACH 4 CART USER MANUAL 7732 77351 77377 7739 7758 7759 77833 77834 77965 77965 78075 7817 78352 7863 78761 78768 78769 78797 79160 79162 7922 7928 7944 7949 79550 797 79791 79924 29967 N QTY UNIT c d C G C C L C 0C C QC G DESIGNATION VISHC 6 X 6 VIS CHC 10 X 90 PRISE SUB D FEMELLE 9 POINTS VIS HC M6 35 8 8 CONTRE PLAQUE GUIDE FIXE VOIR Z 10379 ETIQUETTE DE REPERAGE 11 A20 BORNE WAGO ETIQUETTE DE REPERAGE 1 A 10 BORNE WAGO VIS BASSE M4 8 8 8 VIS
27. VERIN D AGRFAGE STAPLING PISTON SUPPORT 223384 1 U S E SUPPORT MARTEAU WEDGE DRIVER BLADE SUPPORT ASSY 223390 1 U S E SUPPORT CHARGEUR PNEUMATIQUE SUB ASSY CARTRIDGE SUPPORT 223392 1 U S E FIBRES OPTIQUES SUB ASSY OPTICAL FIBER 223440 1 U S E BUTEE AGRAFAGE SUB ASSY 223756 3 U BORNE DE PROTECTION 4 CONDUCTEURS 4 CONDUCTORS PROTECTION Z23813 1 U S E PISTON 9 40 MODIFIE CYLINDER D 40 MODIFIED 223945 1 U BARREAU DE GRIFFES ESCAMOTABLES CLAMP SUPPORT ALUMINUM CAST 224156 2 U VIS CHC 8 X 45 TETE BASSE ZINGUEE 10 9 SCREW CHC 8 X 45 224460 1 U POULIE RECEPTRICE 20 AT5 0 20 2 PULLEY 224861 1 U ECROU POM SPEEDY 16 90 A DROITE QUICK DRIVING NUT 224913 1 U MOTEUR PAS A PAS HIGHTORQUE ARBRE 12 MOTOR W O GEARS FOR ULTRAS 224940 0 00 CABLE 1 x 0 34 BLANC WIRE END SECTION 0 34 WHITE Z24941 0 00 m CABLE 1 x 0 34 MARRON WIRE END SECTION 0 34 225028 0 00 CABLE 1 x 0 34 ROUGE WIRE END SECTION 0 34 RED 225064 1 U PLAQUE SUPPORT DE GRIFFES CLAMP SUPPORT Z25160 1 U S E MOTORISATION POSITION AGRAFES SUB ASSY STAPLING POSITION MOTOR 225199 1 U COURROIE 16 AT 5 LG 750 TRANSMISSION BELT 225215 0 00 BANDE EPDM COLLE 1 FACE 10 X 5 SEALING ADHESIV TAPE 225394 1 U VIS RAPIDE SPEEDY P 90 016 LG 51 PAS A DROITE QUICK SCREW 225395 1 U BIELLE DE GRIFFE ESCAMOTABLE QUICK DRIVING NUT 225396 2 U COLONNE D 16 LG 60 USINEE SHAFT D 16 LG 60 225594 1 U DRIVER ZM 3H2080 PAS A PAS 3 PHASES 110 220V DRIVER ZM 3H2080 PAS A PAS 3 PHASES 110 220V 225599 1 U RAIL O
28. X 20 TETE BASSE ZINGUEE VIS CHC 8 X 20 TETE BASSE ZINGUEE VIS CHC TETE BASSE M4 10 8 8 VIS BASSE M5 10 8 8 VIS CHC 6 X 16 TETE BASSE ETIQUETTE CASSESE FRANCE CONNECTEUR FEMELLE SUB 9BR MARTEAU COURT mini cde 5 pcs RONDELLE DE GRIFFES PIVOTANTES AFFLEURANTES ENTRETOISE ACIER D 12 2 D 17 EP 1 1 VIS FHC 3 X 6 AXE DE GRIFFE LEVIER DE GRIFFES ENTRETOISE ACIER 0 12 X D 16 5 5 LARDON DE GRIFFE GOUPILLE CYL 8X14 COLONNE D 20 LG 414 VIS CHC 10 X 16 TETE BASSE RLT 2 RANG E DE BILLES CONTACT OBLIQUE PALIER DE GRIFFE VIS DE REGLAGE GRIFFE CABLE 2 X 0 34 VIS BHC A EMBASE ULF 6 X 16 VIS BHC A EMBASE ULF 6 X 16 VIS FHC 4 X 8 VIS FHC 4 X 16 VIS CHC M6 55 8 8 PLAQUE VIS FHC 5 10 8 8 ECROU CARRE A LANGUETTE M 8 VIS FHC 5 X 20 VIS FHC M6 12 8 8 EMBOUT MALE RAPIDE M 1 4 VIS HC M3 3 8 8 VIS HC 3 X 10 COLONNE D 20 LG 61 DESCRIPTION SCREW CHC 5X 16 SOCKET CAP SCREW M5 X 20 SOCKET CAP SCREW M5 X 30 SCREW CHC 6 X 12 SOCKET CAP SCREW M6 X 16 SCREW CHC 6 X 20 SCREW CHC 6 X 25 SCREW 4 X 12 SCREW CHC 6 X 30 CABLE 3 x 1 5 SUB ASSY STOP SUB ASSY ADJUSTABLE STOP QUICK EXHAUST VALVE 1 8 STOP WITHOUT SCREW HORIZONTAL CONNECTNG PLUG 2 CONDUCTORS TERMINAL SCREW HC 4 X 6 POINT END SCREW CHC 8 X 35 SCREW CHC 8 X 45 MALE TUBE CONNECTOR 4 1 8 LABEL 24V 24V WAGO SOCKET CAP SCREW M8 X 20 FLAT HEAD SOCKET CAP SCREW M8 X 20 FLAT HEAD SOCKET CAP
29. have an access to mechanical parts it is imperative to remove the side panel of the opposite side to the screen With the 3mm Allen Key unscrew the 4 locking screws Then remove the side panel Figure 7 15 USER MANUAL MACH 4 CART 7 LUBRICATING THE HORIZONTAL COLUMNS Allen Key N 3 Clean cloth with lubricant spray such as WD40 Engine car oil Refer to chapter I 7 A SAFETY INSTRUCTIONS page 41 for safety instructions Remove the side panel as explained in the chapter I 7 G REMOVING THE SIDE PANEL page 44 Clean with clean cloth the 2 horizontal columns and apply some engine car oil on them 7 1 TESTING THE SAFETIES OF THE MACHINE Make sure the machine will switch ON OFF when using the red button This button should remain in pushed position OFF until you rotate it to release it If not contact your local agent to replace the button assembly Go in parameters screen Select the page N 4 Do not put your hands on the tables make sure there is nothing on them Press the pedal and check that the yellow background comes on under the line X6 PEDALE the background should come off when the pedal is released If not contact your local agent to replace the pedal assembly ns bh Figure 7 16 Figure 7 17 INPUTS OUTPUTS SAFETY CLAMP X1 2 PRECLAMP 3 0 POSITION PB STAPPLING PEDALE 8 NAIL SENSOR 9 EOT WEDGE x10
30. hold in place with 3 screws 2 are located on top of the screen Figure 2 4 The screen can be installed on the other side of the machine using these screws One is located under the screen Figure 2 6 Figure 2 5 When levelling the machine if the machine is installed against a working table make sure a long frame will not be risen up by the table because this would cause bad joining Working table and machine should be levelled together USER MANUAL MACH 4 CART should be installed in a dry environment providing temperate temperature The floor should be flat and When installing the machine make sure the floor will be flat and strong enough to support its weight It clean Select a location with proper lighting 2 A AIRLINE FITTINGS Included in the machine Customer s air connection Quick release Q R Standard hose connector 7556 Female Air Connector 7749 Q R US male connector Z701 NENNEN MY MEN ge 0 2 CONNECTING TO THE AIR SOURCE The machine should be connected to a pneumatic circuit providing 6 to 8 bars pressure Connect the machine using the quick connectors as mentioned in chapter I 2 A The MACH 4 CART must be connected to the air source located on the front panel of the drawer Turn the compressed air valve to ON by rotating its red knob The pres
31. machine is a serial sub DB9 connector This serial communication port will be used to communicate with the machine All machines will be connected to the serial network Contact our technical service for more details and protocol of communication if you wish to use that network possibility From the main menu select NETWORK Figure 6 44 The left column is showing the first 10 more important jobs to be done This list comes from the network The top line is in top priority Selecting a reference from that left column will load the article parameters from the network Figure 6 45 USER MANUAL MACH 4 CART The execution of the job will be as normal use of the machine but at the end of the job the operator will come back to that screen to mention how many pieces were effectively done The Network menu can be accessed through different screens by pression this button USER MANUAL MACH 4 CART 7 MAINTENANCE SAFETY INSTRUCTIONS to make sure that both of them are disconnected prior to make any maintenance Please refer to instructions The MACH 4 CART is using two types of power sources electric and pneumatic It is essential for your safety below prior to perform any maintenance Unplug the machine rr Rotate red button in from the electrical EXH position supply Unplug the machine from pneumatic source Install a locker to ensure nobody will turn bac
32. press button MODIF EXEC LI ENABLE to allow them or not to do that B A VER PROG 215 You will be asked for code enter 0271 to get access to that function Once the 16 z6 36 46 6 6 setting is done turn off the machine to lock back the parameters Figure 6 26 Exporting database USB key fat32 1Giga mini Allen key N 3 Remove these 2 front Screws It is possible to export your files to a USB key so you can save your database or transfer them to another machine Prior to do this switch off the machine and unplug it Remove these 2 back screws Figure 6 27 Open the top cover and plug your usb key at the back of the screen Put back the screen in normal position and plug back the machine Figure 6 29 od setting SORT DELETE moer IMPORT page 5 and press DATABASE ARTICLE BLANK ENABLE FROM USB FROMCO button EXPORT TO USB Wait for process to be finished Press REMOVE USB before to unplug your key Then put back in place top cover and Screws LOAD TABLE SAVETABLE EXEC NAM NAME R REIN D E DATABASE DATABASE SAF E SEARC H KEYBOARD VERPROG 215 U 048 16 26 361 46 66 Figure 6 30 USER MANUAL MACH 4 CART Importing database USB key fat32 Allen key N 3 Repeat procedure Figure 6
33. this procedure in order to reduce the treatment time You will be asked for a code enter 0271 to get access to that function Once the setting is done turn off the machine to lock back the parameters COUNTER NAILS 35344 COUNTER 9712 3 SAAST ACHINE TYPE 1 DEFAULT 18 09 2014 SETTING 17 17 NO DETECT DATE TIME NAIL STICK Figure 6 21 INPUTS OUTPUTS SAFETY CLAMP 0 STEP OUT 1 x1 4 STEP DIR 1 X2 PRECLAMP X3 0 POSITION d PRECLAMPING be Se 1ST PRESSURE 2ND PRESSURE X8 NAIL SENSOR x9 EOT WEDGE x10 BP CARTRIDGE Figure 6 22 IMPORT IMPORT FROM USE FROM COMZ DELETE MODIF ARTICLE BLANK ENABLE EXPORT MODIF EXEC TO USB TO COMZ ENABLE REINDEX DATABASE REMOVE Rez DATABASE SAFE MAIN USB DATABASE gt f del ALFANUM 0 LOAD SAVE TABLE NAME SEARCH DOUBLON VER PROG 2 15 VER SCR 04 20b 1 6 2 6 3 6 4 6 6 86 Figure 6 23 IMPORT SORT 1 DELETE MODIF BASE FROM USE FROM COMZ DATABASE J TICLE BLANK ENABLE EXPORT TO USB TO COMZ REINDEX REMOVE Rez DATABASE USB DATABASE SEARCH D BATABASESCEE DO 9 LON 2990 KEYBOARD D ALFANUM VER PROG 215 VER SCR 04 20b 1 6 2 6 3 6 4 6 Figure 6 24
34. 0 AL MAINT NAIL ACTU 1 ALARM of setting section RI AL MAINT CYC RAZ CARTRID NT AL MAINT CYC amp CTU Six pages of parameters are available use the bottom line to display the needed page NNTALCARTRIDGE RT ALCARTRIDGE ACTU Some parameters are protected by code it is recommanded not to change any setting Pese 750 without instruction Contact your Cassese agent for more details if the parameter is not SLOW SPEED described in this section TEMPO 1 Some parameters can affect the safety or functions of the machine do not attempt to modify any setting without precise instructions from Cassese Do not communicate codes to untrained people 6 B a Page 1 maintenance alarm This page is useful to reset the maintenance alarm see chapter 7 RESETTING THE Ta MAINT NAIL MAINTENANCE ALARM page 44 Een CES T AL MAINT CYC ACTU eee RAZ CARTRID ALARM 1 SNT ALCARTRIDGE RAZ CARTRID ALARM MOTOR POS It is possible to read the quantity of wedges used since last reset When this number is more than 50000 maintenance alarm is displayed RT AL CARTRIDGE ACTU et el MANUASLSPEED SLOW SPEED ei Lal Ju Figure 6 10 USER MANUAL MACH 4 CART 6 B b Page 2 counter configuration In the execution screen a counter see Figure 5 29 and Figure 5 51 can be used if this field is set to T
35. 0 X 70 CYLINDER D 80 C 100 CONNECTEUR MOLEX 4 PTS FEMELLE CONTACT A SERTIR MOLEX SURGE PROTECTION BOX OPTICAL FIBER SENSOR AMPLIFIER JUNCTION CONNECTOR D 4 QUICK EXHAUST VALVE SOLENOID VALVE V210 08 24V DC FENCES TABLE LOCKING HANDLE HAMMER SUPPORT AXIS VALVES SUB ASSY FRAME SUPPORT PLATE SUPPORT TACTILE DOP B05 SCREEN SUB ASSY PRE CLAMPING PISTON PROCESSOR UNIT CP1L M30DT D PROGRAM INTERFACE RS232 CP1W CIFO1 PU ROLL TYPE6x8 BLUE PLASTIC SPACER D 40 X 8 2 EP 20 O RING CAP PLUG FOR NUT M20 SPACER ALIMENTATION 24V STOP PLATE SPACER 5 2x 10x 25 SCREW BHC 5 x 12 SCREW BHC 5 x 12 SCREW BHC 5 x 12 HEAD SET SCREW 8X30 CONNECTEUR MOLEX 6 5 LOCKING WASHER SPACER SCREW CYLINDER HEAD M2 5 X 20 WOOD PLATE SENSOR SUPPORT HEXAGONAL SPACER MACH 4 CART USER MANUAL MACH 4 CART QTY UNIT DESIGNATION DESCRIPTION 222761 1 U GRIFFE COURTE COULISSANTE SLIDING CLAMP 222762 1 U GRIFFE COURTE PIVOTANTE AFFLEURANTE ROTATING CLAMP 222763 1 U S E GRIFFES ASSEMBLEUSE SUB ASSY CLAMP 222856 1 U SUPPORT FIBRE OPTIQUE STRUT 222857 1 U ENTRETOISE ACIER D 41 D 6 X EP 7 STRUT 222866 3 U RESISTANCE 1 2KOHMS 1 4W RESISTOR 1 2 KOHMS 222887 1 U SUPPORT FIBRE OPTIQUE STRUT 223029 6 U BORNE DE PASSAGE POUR 4 CONDUCTEURS 4 CONDUCTORS TERMINAL 223351 1 U PORTE BAGUE D ETANCHEITE SEALING PROTECTION 223354 1 U COLONNE DE POTENCE D 30 D 16 LG 415 SHAFT D 30 D 16 LG 415 223361 1 U SUPPORT
36. 00 X 655 X 1250 INTER CLOCHE COUVERCLE AMPLI FIBRE OPTIQUE UNION D 4 S E VALVE D ECHAPP RAPIDE 1 2 EQUIPEE DISTRIBUTEUR 4V210 08 24V DC S E MANETTE DE BLOCAGE DE TABLE AXE DE SUPPORT MARTEAU S E EMBASE PNEUMATIQUE EQUIPEE EMC PLAQUE SUPPORT CADRE EQUERRE SUPPORT CADRE ECRAN TACTILE DOP B05 S E VERIN PRE SERRAGE DE GRIFFES AUTOMATE CP1L M30DT D INTERFACE 85232 CP1W CIFO1 TUBEP U 6X 8BLEU LE M RONDELLE PLASTIQUE D 40 X 8 2 EP 20 JOINT METALOPLASTIQUE MPF 24 X 32 X 2 5 BOUCHON POUR ECROU M 20 CALE CTP 19 X 50 H 225 ALIMENTATION 24V PLAQUE BUTEE INJECTION ALU USINEE PEINTE ENTRETOISE PLASTIQUE D 5 2 X D 10 X LONG 25 VIS BHC A EMBASE ULF 5 X 12 10 9 VIS BHC A EMBASE ULF 5 X 12 10 9 VIS BHC A EMBASE ULF 5 X 12 10 9 VIS HC 8 X 30 CONNECTEUR MOLEX 6PTS ANNEAU D ARRET A ARCBOUTEMENT 8 ENTRETOISE ACIER D 8 2 X D 15 X EP 5 1 VIS TC FENDUE M2 5 X 20 PLANCHE AGGLOMEREE 650 mm x 695 mm EP 22 SUPPORT DETECTEUR ENTRETOISE HEXAGONALE M F M 3 x M3 EP 12 DESCRIPTION NUT FOR STUFFING BOX N 13 CIRCLIPS INT D 22 ELBOW 1 4 MF STUFFING BOX N 13 CLAMPING RING D 8 1 4 CYL ALUMINUM CAST BLOCK RODLESS MAGNETIC CYLINDER DOUBLE EFFECT AIR REGULATOR WASHER NORD LOCK D 20 CLAMPING PISTON ASSEMBLY CLAMPING PISTON SUPPORT CLAMP SUPPORT MAIN LEFT TABLE MAIN RIGHT TABLE MUFFLER 1 8 MACHINED CARTRIDGE SUPPORT EMC PISTON PISTON SUPPORTING PLATE SLIDER ASSY EMC PISTON INDUCTIVE SENSOR NPN NO SCREW HC 2
37. 2 Z20012 21844 7 226990 S E SUPPORT PRESSEUR AIMANT 226894 6 5 F 4 Z23354 cD UJ 3 226993 2 223361 215472 21398 1 CE DOCUMENT EST LA PROPRIETE DE LA SOCIETE CASSESE REMIS A TITRE CONFIDENTIEL IL NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS AUTORISATION D C V Q NCodif 71226980 clat COM dff MACH 4 CART EN lt 2 lt gt TY Un 1x 7331 1 21608 e v 1 9 x 26320 726890 _ 21915 2 x 75849 2 x Z24156 71606 716028 2 74460 725988 226806 gel 7863 2 x 2336 dis 222355 144454 4 xZ1270 797 6 718374 723348 71915 726223 7319 71414 71716 2 71206 726687 7662 2x Z477 G F E D 2 Cassese Traitement Tol rances g n rales D bit Mod le Ra32 is02768 fH ENSEMBLE MECANIQUE COMMUNE CART 2 VERNEUIL L ETANG 77330 VERNEUIL L ETANG 1 26 11 2007 Renaud CHEYRCU Ai 64 Plan 226725 find 0 400 CE DOCUMENT EST LA PROPRIETE DE LA SOCIETE CASSESE REMIS TITRE CONFIDENTIEL IL NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS AUTORISATION ASSEMBLEUSE PR FILE ALU ECLATE CDM dft 4 USER MANUAL MACH 4 CART C 00 gt 2651 8 222162 7 6 25417 un 5 1x25842 1x 25954 1 x Z5846 1 x 2584 7 Em Cassese S E GRIFFES ASSEMBLEUSE UNI 241 VERNEUIL L ETANG 77390 VERNEUIL L ETANG 1 ene 722763 CE DOCUMENT E
38. 2266 226676 226687 226724 226725 226741 226742 226744 226745 226770 226771 226809 226827 226830 226836 226837 226840 226864 226875 226877 226886 226891 226918 226953 226954 226957 226980 226983 226990 226993 227000 22755 22756 22798 2288 2290 2290 2299 2302 2305 2306 2307 2311 2312 2312 2314 MN A N m QTY UNIT c 3 C C 3 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C c DESIGNATION S E VALVE D ECHAPP RAPIDE 1 2 EQUIPEE DEFLECTEUR VIS BHC A EMBASE ULF 4 X 20 10 9 FILTRE REGULATEUR 1 4 AW20 F02 EQUERRE DE FIXATION FILTRE REGULATEUR S E PUPITRE DE COMMANDE MACH4CART BOITIER PUPITRE FIXATION FACADE PUPITRE FIXATION FACADE PUPITRE MICROSWITCH A GALET D453 V1RA LIMITEUR DE DEBIT FIXE 60 5 DROIT 4M5 DROIT 4M5 BANDE ADHESIVE PAG 25 4 X 0 25 LG 220MM BRIDE DE COURROIE BARREAU D AGRAFAGE FONDERIE USINE MACHACART ENSEMBLE MECANIQUE COMMUNE CART MANUEL TECHNIQUE ET D UTILIS MACHACART S E EMBALLAGE 4 FACADE ADHESIVE MACHACART S E TIROIR COMPOSANTS MACH4 S E BATI MACH CART S E PANNEAUX ROUGES CART DOIGT D INDEXAGE PLANCHE D ETIQUETTES CART TOLE PUPITRE DE COMMANDE TOLE SUPPORT PNEUMATIQUE EQUERRE S E PLATINE PNEUMATIQUE CAME DE DETECTION VANNE CADENASSABLE 1 4 ENTRETOISE PLASTIQUE D 5 2 X D 10 X EP 20 LARDON S E PLAQUE BUTEE EQUIPEE ETIQUETTE SECURITE L
39. 28 X 30 LINEAR BEARING KH 20 X 28 X 30 21363 1 U ECROU HM M20 FLAT NUT D 20 71378 1 U ECROU HM M6 FLAT NUT D 6 21394 1 0 POUSSOIR TETON mini cde 5 pcs Wedge driver blade retaining screw mini order 5 pcs 21396 1 U COUDE 6 1 8 ORIENTABLE ELBOW 6 1 8 21398 1 U ECROU NYLSTOP M 20 NUT NYLSTOP D 20 Z140 1 U RONDELLE DE GRIFFE PIVOTANTE WASHER FOR PIVOTING CLAMP 21402 2 U ECROU NYLSTOP M 10 NUT NYLSTOP 10 214072 1 U RESSORT COMP D 0 7 DE 8 3LO 27 7 5 SP SPRING COMP D 0 7 DE 8 3LO 27 7 5 SP 214096 1 U RESSORT COMP D 3 6 DE 49 5 LO 185 9 5 SP SPRING 21412 1 U ECROU NYLSTOP M4 NUT NYLSTOP M4 21412 2 U ECROU NYLSTOP M4 NUT NYLSTOP M4 21412 2 U ECROU NYLSTOP M4 NUT NYLSTOP M4 Z1414 2 U ECROU NYLSTOP M 5 zingu blanc 8 8 NUT NYLSTOP 5 Z1414 1 U ECROU NYLSTOP M 5 zingu blanc 8 8 NUT NYLSTOP 5 Z1417 1 U ECROU NYLSTOP M6 NUT NYLSTOP 6 Z1417 4 U ECROU NYLSTOP M6 NUT NYLSTOP 6 21422 1 U ECROU NYLSTOP M8 NUT NYLSTOP D 8 214472 1 U RONDELLE Z D 20 WASHER D 20 214719 1 U BUTOIR D AGRAFAGE STOP BAR 214722 2 U VIS STFM4 X 6NYLON NYLON SETSCREW M4X6 21478 1 U BOUTON ETOILE F M 4 STAR BUTTON M 4 F 21487 1 00 m CABLE 1 X 0 75 NOIR CABLE 1 X 0 75 BLACK 21490 2 U BOUTON TOURNANT 2 POSIT FIXES BUTTON ZB2 BD2 21499 1 U COUDE 6 1 4 ELBOW 6 1 4 21523 1 U COUDE 8 1 4 ELBOW 8 1 4 21523 1 U COUDE 8 1 4 ELBOW 8 1 4 21524 1 U ROULEMENT BILLES 8 22 X 7 608 2RS BALL BEARING 8X 22X 7 6082RS 21524 1 U ROULEMENT BILLES 8 22 X7 608 2RS
40. 6 40 CARTRIDGES CARTRIDGES SOFT WOOD HARD WOOD SOFT WOOD HARD WOOD It is recommended to use the proper type of wedges for joining always using hard wood wedges in all your frame will result poor tightening of the corner when the wood is soft A first approach consists in trying to scratch the wood with your nails if you can scratch it easily then a soft wood wedge should do the job perfectly and you will get the best tightening 4 H To load the machine rotate the button in the load position The wedge pusher will move back to allow introduce cartridge you LOADING OF CARTRIDGE WEDGES Load the cartridge and turn back the loading button to off loading to the Figure 4 21 Figure 4 22 USER MANUAL MACH 4 CART 4 1 CHANGING WEDGES SIZE Repeat procedure of Figure 4 21 then remove the cartridge and insert another cartridge of a different color Thanks to the cartridge system no need to adjust anything or change any head Then turn back OFF the loading button USER MANUAL MACH 4 CART 5 PROGRAMMING THE MACHINE After performing the adjustments of chapter 4 ADJUSTMENTS Perform the following procedure Put on the table only one chop of moulding against the fence This will allow easy visualization of stapling positions Figure 5 1 Rotate the clamping button in the ON position
41. CER SUB ASSY ACCESSORY BOX SCREW CHC 4 X 35 SCREW BHC 6 X 20 RUST PROTECTION PAPER SOCKET CAP SCREW M3 X 10 SCREW CHC 3X 16 SCREW CHC 3X 16 SCREW CHC 4 X 10 SCREW CHC 4 X 16 SCREW CHC 4 X 30 SCREW CHC 4 X 40 SCREW CHC 4 X 45 CABLE 1 x 0 75 BLUE SOCKET CAP SCREW M5 X 8 SOCKET CAP SCREW M5 X 8 SOCKET CAP SCREW M5 X 10 MACH 4 CART USER MANUAL 7316 2317 2319 2330 2331 2333 2334 2335 2336 2348 23498 23499 2352 24450 24451 24452 24460 2455 2457 2469 24715 24771 24771 24771 2481 2486 2493 2497 24998 2506 25343 25417 2557 25838 25840 25842 25846 25847 25849 25850 25953 25954 2621 26219 26320 26320 2649 2651 26545 26555 2657 26609 2661 2667 2675 2705 2706 27063 m nm m m QTY UNIT c C C C C C C 3 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 3 C C C C C C C c DESIGNATION VIS CHC M5 16 8 8 VIS CHC M5 20 8 8 VIS CHC M5 30 8 8 VIS CHC M6 12 8 8 VIS CHC M6 16 8 8 VIS CHC M6 20 8 8 VIS CHC M6 25 8 8 VIS FHC M4 12 8 8 VIS CHC M6 30 8 8 CABLE 3 X 1 5 S E BUTEE FIXE S E BUTEE REGLABLE PURGE RAPIDE 1 8 BUTEE D ARRET SANS VIS CONTACT DE PONTAGE HORIZONTAL BORNE DE PASSAGE POUR 2 CONDUCTEURS VIS HC 4 X 6 POINTEAU VIS CHC M8 35 8 8 VIS CHC 8 X 45 DROIT 4 1 8 ETIQUETTE DE REPERAGE 24V 24V BORNE WAGO VIS CHC 8 X 20 TETE BASSE ZINGUEE VIS CHC 8
42. ES 4X 12X 4 60422 SPACER RETRACTABLE JAWS PLASTIC FINGER BASE BASE BASE MACH 4 CART USER MANUAL 71778 71788 71793 71801 71810 71812 718374 718387 718403 718444 718450 718451 718453 718473 718474 71873 719051 719054 719064 71915 719222 719240 719281 719282 719329 719332 719653 719766 719855 719902 719932 719948 719975 719979 719980 719988 720005 720102 720103 721218 721439 721492 721499 721527 721528 721613 721731 722103 722103 722103 722104 722303 722355 722391 722402 722438 722521 222545 QTY UNIT c C C C C C C C C C 3 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C DESIGNATION ECROU DE PRESSE ETOUPE N 13 CIRCLIPS INT D 22 COUDE M 1 4 CON F 1 4 CYL PRESSE N 13 SERRE CABLE CV 8 D 8 TEF 1 4 CYL BARREAU AV FONDERIE USINE VERIN DOUBLE EFFET MAGNETIQUE D 10 C 150 MICROREGULATEUR RONDELLE NORD LOCK D 20 S E BARREAU DE GRIFFES ESCAMOTABLES 6 40 SUPPORT VERIN DE SERRAGE SUPPORT DE GRIFFES PLAQUE PRINCIPALE GAUCHE USINEE PLAQUE PRINCIPALE DROITE USINEE SILENCIEUX 1 8 SUPPORT CHARGEUR USINE VERIN EMC TOLE SUPPORT VERIN POUSSE AGRAFES S E COULISSEAU VERIN EMC D 6 D TECTEUR DE PROXIMIT NPN NO VIS HC 20 X 70 VERIN D 80 C 100 RALLONGE 11 MM CONNECTEUR MOLEX 4 PTS FEMELLE CONTACT A SERTIR MOLEX DISJONCTEUR 1P N 4AD EMBALLAGE 7
43. GUNTZEURGER SCHEMA ACTUAL PAGE O o 7 TOTAL PAGES 1 2 3 4 5 6 7 16 USER MANUAL MACH 4 CART lt m e amp ili 2 3 n 0 9 8 2 amp gt gt m m m 3 Su 3 3 3 V E 5 S MARRON BROWN _ ME 2 PEDALE PEDAL 3 2 NI POWER IPUISSANCE B15 1POWER2 2 2 9 YY PUISSANCE A15 m m EARTH TERRE X EARTH TERRE X EARTH TERRE SQ lt _ 15 50 avoc 5 AUTOMATE C2 7 unc d 8 AUTOMATE C2 7 DI ei gt 0 lt A 289 2 2 m gt d PEDALEIPEDAL BLEUIBLUE 4 JUW BLEU BLUE v 24VD _ ROUGERED lt gt lt F240 g j E c ISTEPPER MOTOR 15 7 GO 24vDC m 5 AUTOMATE J2 GO 24vDC D vM 5 gt _ 2 lt lt 24vpc 2 gt BLEU BLUE 100 2 S ROUGE RED IN 23 BLEUBUE 0000 gt gt 09 JAUNE VERT YELLOW GREEN 2 gt ROUGE RED MARRON BROWN m 25 o BLANC WHITE 52 m 2 NOIR BLACK m co Q 09 AZ ROSE PINK ium E
44. IRE LE MANUEL AXE CORPS RESSORT COMP S E COLONNE SUPPORTS VERIN ET PRESSEUR ETIQUETTE SECURITE TENSION REF 307 Lg 25 S E SUPPORT PRESSEUR AIMANT ENTRETOISE ELASTOMERE 70 35 X 50 X EP 15 S E BOITE ACCESSOIRES MACHACART VIS 4 35 8 8 VIS BHC 6 20 10 9 PAPIER ANTIROUILLE LE KG VOIR COMMENTAIRES VIS CHC 3 X 10 VIS 16 8 8 VIS 16 8 8 VIS M4 10 8 8 VIS CHC M4 16 8 8 VIS CHC M4 30 8 8 VIS CHC M4 40 8 8 VIS CHC M4 45 8 8 CABLE 1 X 0 75 BLEU VIS CHC 5 X 8 VIS CHC 5 X 8 VIS 5 10 8 8 DESCRIPTION QUICK EXHAUST VALVE DEFLECTOR VIS BHC EMBASE ULF 4 X 20 AIR CONDITIONNER SQUARE SUPPORT CONTROL PANEL SUB ASSY BOITIER PUPITRE CONTROL PANEL SUPPORT CONTROL PANEL SUPPORT MICROSWITCH FLOW REDUCER STRAIGHT CONNECTION 4 M 5 STRAIGHT CONNECTION 4 M 5 PROTECTING TAPE BELT LOCKING PLATE MACHINED DISTRIBUTOR CAST SUPPORT SUB ASSY CARTRIDGE VERSION MANUEL TECHNIQUE ET D UTILIS MACHACART PACKING SUB ASSY FACADE ADHESIVE MACHACART SUB ASSY ELECTRICAL COMPARTMENT TROLLEY FRAMING SUB ASSY SUB ASSY RED PANELS LOCATING PIN BOARD OF LABELS CART CONTROL PANEL PLATE SUPPORT PLATE T SUPPORT PNEUMATIC SUB ASSY DETECTION CAM VALVE 1 4 SPACER D 5 2 X D 10X EP 20 GUIDE SLIDING TABLE WITH ADJUSTABLE FENCES SAFETY LABEL AXIS BODY COMPRESSION SPRING COLUMN SUB ASSY SAFETY LABEL SUB ASSY VERTICAL CLAMP SUPPORT RUBBER SPA
45. IT DESIGNATION DESCRIPTION 30307NCOI 1 U 6 CHARGEURS COINS N 7 BOX 6 CARTRIDGES 7 30310NCOI 1 U BTE 6 CHARGEURS COINS N 10 BOX 6 CARTRIDGES 10 31310BDCO 1 U BTE 6 CHARGEURS COINS N 10 BD BOX 6 CARTRIDGES 10 HW Z10055 1 00 m GAINE ROBOTIQUE D 23 NOIR WIRE PROTECTING BLACK TUBE D 23 210056 2 U RACCORD 90 D 23 RACCORD 90 D 23 21033 2 U DROIT 6 1 4 STRAIGHT CONNECTION 6 1 4 210373 2 U ECROU GMM 21 ECROU GMM 21 Z1044 1 U VIS AUTOTARAUDEUSE 4 X 13 ZINGUEE AUTO TAPING SCREW 4 X 13 21097 1 U DROIT 8 1 4 STRAIGHT CONNECTION 8 1 4 Z1097 3 U DROIT 81 4 STRAIGHT CONNECTION 8 1 4 Z11061 1 U COLLIER COLSON 9 X 350 TIE RAP 4 8 X 368 Z11403 1 U BOUTON ARU VERROUILLABLE BOUTON ARU VERROUILLABLE Z12062 2 U ENTRETOISE ACIER D 10 1 X D 25 X EP 3 IRON SPACER D 10 1 x D 25 x EP 3 212064 1 U PALETTE CS55M CS199MXL CS299MXL2 CS4008XL PALET 212560 2 U PALIER LISSE D 20 D 28 L 30 PLASTIC BEARING SLEAVES Z1270 4 U VIS HC M6 8 POINTEAU 8 8 SCREW HC 6 X 8 POINTEAU 212724 2 U DOUILLE A BILLES DOUBLE SM 20 X 32 X 80 BUSHING 20 X 32 X 80 21284 1 U FICHE 10 16A 2 PLUG 10 16A 2PHASE GR 213041 3 U DROIT 10 1 4 STRAIGHT CONNECTOR 10 1 4 Z1311 1 U VISSTFM6 X 10 NYLON SCREW STF M6 X 10 NYLON Z1314 1 U COUDE 4M5 ELBOW 4 5 71328 2 U ECROUHM 4 NUT 21331 2 U ECROUHM 5 NUT 21331 4 U ECROUHM 5 NUT 213331 2 U DOUILLE A BILLES SM 30X45X64 G UU LINEAR BEARING 30 X 45 X 64 21336 1 U ECROU H M6 NUT 21353 4 U DOUILLE A BILLES KH 20X
46. LECTRIQUE MAMELON M 1 4 CON MAMELON M 1 4 CON RONDELLE GROWER D 6 RONDELLE GROWER D 6 DOUILLE A BILLES SM 16X 28X37 G UU RONDELLE EVENTAIL D 8 REGLET 0 500 REDUCTION M 1 4 M 1 8 CYL CABLE BLINDE 4 X 0 75 S E BOUTON DE COMMANDE NOIR NO BITUBE PU 2 5 X 4 BLEU NOIR LE M RESSORT DE GRIFFE REDUCTION M 1 2 F 1 4 ROULEMENT A BILLES 4X 12X 4 604 ZZ ENTRETOISE POLYURETHANE D 6 2 X D 14 5 X EP BUTEE POM D 14 LG 34 M6 EMBASE A VISSER EMBASE A VISSER EMBASE A VISSER DESCRIPTION SUPPORT PLATE PU ROLL TYPE 4 x 2 5 BLUE ELBOW 10 1 4 CABLE 1 X 0 75 YELLOW GREEN CONNECTEUR MALE SUB D 9 BR CABLE CABLE 2 x 1 5 DIODE 1N4001 BUTTON HEAD SCREW ULF 6 X 10 BUTTON HEAD SCREW ULF 6 X 10 CAP M 1 8 CYL WASHER Z D4 WASHER Z D4 WASHER Z D5 WASHER Z D5 WASHER Z6 WASHER Z 12 WASHER NORD LOCK D 12 WASHER M D 10 WASHER M D 10 RUBBER END FOR TOP vertical CLAMPS WASHERM 4 WASHER 4 TUBE RILSAN 5 x 8 BLUE BY METER WASHER WASHER WASHER WASHER WASHER WASHER M 6 WASHER M 6 WASHER M 8 WASHER M 8 WASHER 8 COUPLING SLEEVE F 1 4 ELBOW 4 1 8 COVER OF MANOCONTACT MANOCONTACT ELECTRICAL PEDAL NIPPLE 1 4 NIPPLE 1 4 WASHER GROWER D 6 WASHER GROWER D 6 LINEAR BEARING 16X28X37 GUU RONDELLE EVENTAIL D 8 SCALE 0 500 REDUCTION M 1 4 M 1 8 CYL CABLE 4X0 75 SUB ASSY PUSH BUTTON TUBE PU 2 5 X 4 BLUE BLACK BY METER CLAW SPRING REDUCTION M 1 2 F 1 4 ROULEMENT A BILL
47. MEGA LG 270 SUPPORTING RAIL 225608 1 U SUPPORT MOTEUR MOTOR SUPPORT 225609 1 U PLAQUE SUPPORT MOTEUR MOTOR SUPPORT PLATE Z25613 1 U LESTE BETON CONCRETE BALLAST 225615 1 U COFFRET COMPOSANTS ELECTRIC CABINET FRAME 225789 4 U VIS BHC A EMBASE ULF 5 X 16 ZINGUEE 10 9 SOCKET BUTTON HEAD SCREW M5 x 16 WITH FLANGE 225876 1 U EQUERRE ARRIERE COVER PLATE 225877 1 U TOLE SECURITE POTENCE COVER PLATE 225931 4 U FIXATION PANNEAU PANNEL SUPPORT 225932 2 U BUTTE D ARRET STOP 225975 1 U S E MAINTIEN CADRE FRAME SUPPORT ARMS 225985 1 U TENDEUR TENSIONER 225986 2 U RAIL TELESCOPIQUE 3 ELEMENTS RAIL 225988 1 U BARREAU AR USINE CAST COLUMN SUPPORT 225995 2 U PLAT FIXATION RAIL PLAT FIXATION RAIL 226043 1 U ENTRETOISE ACIER D 8 2 X D 12 X EP 13 SPACER 8 2 X D 12 XH 13 226107 2 00 CABLE 20 X 0 34 LE M CABLE 20 X 0 34 226150 1 U S E SUPPORT MARTEAU ET POUSSOIR ASSEMBLE HAMMER SUPPORT ASSY Z26191 1 U POULIE MOTRICE 20 AT5 0 20 2 ALESAGE 12 MOTOR PULLEY 226206 1 U BARREAU INFERIEUR ACCOSTER BOTTOM BAR 226207 2 U PRESSE ETOUPE N 21 STUFFING 221 226208 2 U ECROU DE PRESSE ETOUPE N 21 NUT FOR STUFFING BOX N 21 226223 1 U PINCE A COURROIE AT5 BELT CLAMP 226224 1 U EQUERRE DE DETECTION AGRAFAGE EQUERRE DE DETECTION AGRAFAGE 226228 1 00 BANDE EPDM COLLE 1 FACE 15 X 15 SEALING ADHESIV TAPE USER MANUAL 226251 226403 226515 226570 226572 226578 226579 226581 226582 226591 226596 2266
48. REPARATION A ENECUTION nnne r 70 5Ha Selection du mode d agrafage E 71 ood COo Tom 71 5 H c initialisation d COD DEBE uuu S 71 51 MODE STANDARD VUE D ENSEMBLE DES 5 2 22 RTE AT OW RTE OAT EE 2 ECRANS EI EEN 73 6 A _ _ ____ ___ _______ EA 73 6 s 74 6 8 8 Pase 1 UV M GE 74 ae 2 a 75 6 B c Page 2 ajustage de la position Cd agratage eene 75 6 B d Page 2 changer la langue d la EES 75 6 B e Page 3 delimir l heute et 76 6 B f Page 3 d finir le mode d ex cution favort lt 5 76 6 B g Page 3 d sactiver le capteur d agrate 9 assess sas nnns 76 6 B h SCA E DE 76 6 B i Page 3 configuration du neien ET 77 6 B j Paced lecture hee 77 6 B k Page 5 gestion de la base de 77 6 1 EEN 80 GC EE 80 6 D ____________ __ ___ 1 82 7
49. SSURE PUSH CARTRIDGE PULL CARTRIDGE PRE CLAMPING 2ND PRESSURE gt s PRESSURE 1 EV2 EV3 EVA EV5 EV6 K S T K gt ES Op Se EE AE m CR E E EOE E T es ac been GGUNTZBURGER SCHEMA MACHINE PNEUMATIC modif Modified by CS MACH 4 CART PNEUMATIQUE LE s 12 13 14 15 Change pate of 1 10 11 16 USER MANUAL MACH 4 CART VI CE CERTIFICATE DECLARATION DE CONFORMITE DECLARATION CE DE CONFORMITE Le fabricant soussign CASSESE SARL 8 rue Denis Papin zone industrielle 77390 Verneuil tang France D clare que la machine neuve d sign e est conforme aux dispositions r glementaires d finies par l annexe 1 de la directive europ enne 2006 42 CE aux directives Equipements base tension 2006 95 CE Compatibilit lectromagn tique 2006 108 CE ASSEMBLEUSE D AGRAFES Electropneumatique MACHACART N de s rie Fait Verneuil Etang Le 01 09 2014 Le G rant Z26838
50. ST LA PROPRIETE DE LA SOCIETE CASSESE REMIS A TITRE CONFIDENTIEL IL NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS AUTORISATION CS4008XL CS4008XL MARTEAU 93 D C USER MANUAL MACH 4 CART 4 1 7732 2 x 7 86 725064 723813 2 x 79791 4 3 722103 225397 723100 Q 1x 215710 2 7266 1x217397 gt 1 71608 I 725394 1 726515 1 76545 1x 722391 S 1x Z25395 1x 71671 2xZ1710 1 x 2330 1 71412 ica be 2 72 SIE D Ke H 06 112 f syst me urd griffes was indexation ecrou ef vis E 10 03 2010 5 Jean M PERROUSSET 4 Eh ees ouch PERROUSSET 1 11 2007 Seng pm EST LA PROPRIETE LA SOCIETE CAS SES lt O s lt gt 719064 D Z19051 225132 222856 2706 2x 17321 7 LA c m Mati re Traitement Tol rances g n rales D bit Mod le ISO 2768 fH gt 723392 S E FIBRES OPTIQUES eege 7 b M PERROUSSET H USER MANUAL MACH 4 CART gt gt 7 2506 22156 226150 7 226210 222104 714072 726224 71604 7299 714719 71417 1 719948 Z15290 B 1 x Z15906 E L 2 71599 2 7649 2 71351 Lu 3
51. TAE MACHINE ee 43 RESE TUNO THE MAINTENANCE 44 7 6 REMOVING THE SIDE een 44 7 H LUBRICATING THE HORIZONTAL COLUMNS aer TEE EEEO EENEN 45 Z TESTING THESGAPFEIES OF THE MACHINE u asa _ AENT 45 SC TROUBLES ERT 46 MANUEL D UTILISATION FRANCAIS 48 M 49 1 A Id IRE 49 1 B Peg qu 51 1 C ACCESSOIRES FOURNIS AVEC EA E TT 51 1 D SPECIFICATIONS TECHINIOLIES gege KURSQERUM ENEE 52 LE Eege ER 1 F C Agr m 52 lue xu UF I 53 2 MEI EB 53 2 B poM 54 2 C RACCORDEMENT AL AIR COMPBIMIE EEN 54 DEMARRAGE DELA MACHINE eege deeg 56 3 A RACCORDEMENT ELECTRIQUE DE LA MACHINE 56 sI ON J p SNR 56 57 4 REGIAGE DELTA TABLE 57 4 B EE O J U eegen 57 4 C UTHESATION DU JEU DE u u _____________ __ 6 _6 58 4 D SELECTION DES POSITIONS D AGRAFAQGE
52. TETIME Figure 6 18 Page 3 reading the statistics You can also have access to the following COUNTER NAILS amount of nails shoot by the machine since it was build Make sure this parameter is also set to NO NAIL SENSOR Once the setting is done turn off the machine to lock back the parameters COUNTER CYC amount of corners done by the machine since it was build COUNTER NAILS COUNTER CYC PIN CODE Taal ACHINE NETWORK TYPE PAINTER NAILS 36344 5826 OUNTER CYC 712 IN CODE 3 C LAST MIN w CHINE NETWC RK 0 LAST MIN PAR K PARK FOC 1 FDC 2 18 09 2014 PROD SETTING 17 47 MODEOFF NO NAIL TB ME SENSOR 46 MODEOFF Figure 6 20 USER MANUAL MACH 4 CART The manual mode consist in pressing the pedal to get the clamp activation and then press once the stapling button to launch the complete stapling sequence of the corner It is possible to set the manual mode to a more detailed sequence The operator will then have to use stapling button at each position of wedge this allowing a better 6 B i Page 3 configuring the manual mode quality control for special jobs You will be asked for the code 9059 to be able to set that parameter Once the setting is done turn off the machine to lock back the parameters This page his helpful to check if a component of the machine is working Left column is dedica
53. Version 1b 12 2014 Wa L 2 AS 5 Inventor and Word No 1 Manufacturer of Picture Framing Machines amp Consumables Since 1976 MACH 4CART Automatic Underpinner lt lt lt 2 72 lt LL 64 Read Carefully before using the machine Cassese 2014 USER MANUAL MACH 4 CART INDEX L MANUAL Eege 1 348321 0 5 6 HE 7 1 WOR BN Earr cig en espns 7 1 B EE 9 1 C ACCESSORIES SUPPLIED WITH THE MACHINE A 9 1 D TECHNICAL SPECIFICATIONS OF MACH 4 CART nee 10 1 E 10 1 F CPP E Y 10 2 dna ec E 11 2 A UNPACKING THE MACHIN E M 11 2 A E E 12 2 CONNECTING TO THE AR SOUS CE EE ege 12 3 HR ARLETTE 14 3 A PLUGO Vie MACIN E u 14 LANGUAGE SELECT OW eege __ ___ ______6_ __ _ 6_ ___ 14 4 Eege Ee 15 4 ADJUSTMENT OP T I SLIDING TABLI uuu ua un Ann uet 15 4 8 PROPER ADJUSTMENT OF MAGNETIC ADJUSTABLE ROD CLAMP 15 4 SPECIFIC USE OF THE ere 16 4 D SELECTING THE WEDGES POSITIONS uuu ___ _ _______ 17 4 E EE 17 4 F
54. You can program an article here and execute another one in the simple or advanced screen The parameters will be entered as in chapter 1 5 PROGRAMMING THE MACHINE page 20 To delete an article enter the reference to be deleted in the field ARTICLES SCREEN 000 0 000 0 0000 T 5 000 000 0 000 0 m rei 0 10000 e MOULINDTH This menu will come up showing various options Simple screen and advanced screen are detailed in chapter 5 PROGRAMMING THE MACHINE page 20 Once the positions and options are set you can also add a date Touch the 3 boxes for Day Month Year setting you can also use GET DATE DMY to set it to the current date Then press the research button to display the parameters of the article Figure 6 2 45 000 2 ri 0 0 1000 0 rug ES LE JOB e NO SP ACER ARTICLES PRESSOR UNDEF 1 000 WOULINDTH ee USER MANUAL MACH 4 CART Press the delete Press DELETE button button to suppress to confirm the reference suppression m MOULMIDTH TO 0000 11 121 1 T 00 00 DATE a I 6 B SETTINGS SCREEN In this chapter are detailed the most important parameters that are available in pages AL MAINT NAIL 5000
55. ack off the Pre Clamp button in order to release the mouldings and remove the moulding that was against the back fence Figure 4 4 4 B PROPER ADJUSTMENT OF MAGNETIC ADJUSTABLE ROD CLAMP A magnetic adjustable rod clamp comes with your machine as a standard feature It fits the crossbar thanks to the locking ring and can be set at 1 to 7 positions Pull the black knob to be able to adjust the space between the vertical clamp and the top of the moulding You must have 50mm 2 max between the clamp and the top of the moulding Figure 4 5 Figure 4 6 When adjusting the vertical rod clamp closer it is from the top of the moulding and faster will be the machine The machine will not damage the moulding even if the distance is very close If the distance is superior to 50mm the wedge will not penetrate fully inside the wood Cassese EP USER MANUAL MACH 4 CART Pay attention 0 properly position the magnetic chevron clamp the sides of the chevron must be parallel to back fences 1 and 2 Now with quick change magnetic clamps it is easy to change from chevron to a round clamp Simply pull down the 224703 to change of clamp support 224703 221525 Figure 4 9 Example of bad setting of the chevron 4 C SPECIFIC USE OF THE SPACER BARS When joining small mouldings lower than
56. ce between the top clamp and moulding is too high Adjust the height of the presser support with the pin It should be less than 5 centimetres The downward movement of the presser is too slow Use the speed regulator located on the side of the machine to increase it The machine blocks with the vertical presser against the moulding then releases the pressure and displays the message alarm nail down The pedal was released too quickly Try stapling again keeping the pedal down until the cycle is completely finished The machine blocks and displays the message start of travel nail gt sensor that informs the machine that the hammer is the down position sends information that the hammer has not returned down Perform the procedure in chapter 7 C REMOVING THE DISTRIBUTOR HEAD page 42 The wedge breaks in the wood gt wood is too hard Use special hardwood wedges gt backs are stained The distributor is full of grease gt Perform the procedure described in chapter 7 C REMOVING THE DISTRIBUTOR HEAD page 42 and remove any excess grease Do some stapling in scrap mouldings to purge any excess Then wipe off the top of the distribution head Handling the mouldings is difficult The horizontal clamps are too tight against the mouldings Repeat the pre clamping procedure described in chapter 14 ADJUSTMENT OF THE SLIDING TABLE page 15 The corners are crooked gt Make sure to place the fir
57. ce the spacer bars reference vertical clamp to be used Return menu Alarm messages Joining angle if Size of Vnails to be different from 45 used you will need optional spacers Moulding width Position in millimeters Record profile button Position number Quantity of Vnails Move head backward Quantity of cycles done Reference of the 222622 Manual profiles mode Select stapling speed Automatic Reset cycle for example after mode jamming USER MANUAL MACH 4 CART 5 F With the pre clampling button still in ON position press RAZ button to clear last job that was already in the memory of the machine The MACH 4 CART can start from the back or from the front of the moulding Touch the value of the position keyboard will be activated to allow you to enter the desired position in millimeter Once have entered the desired position press the Enter button to validate it The keyboard will turn P off i CLR button can be used to clear value if a mistake Was done DEL erases the last digit entered Repeat same procedure from Figure 5 31 for other positions Instead of measuring the position entering it with the keyboard it 15 possible to move the shooting head step by step to the desired position CLAMPING NAIL PLEASE PRECLAMP Ke MAINTENANCE Figure 5
58. d the machine is not defective The machine displays the message alarm air pressure and will not staple gt Adjust the air pressure of the compressor or the machine see chapter 2 8 CONNECTING TO THE AIR SOURCE page 12 The machine displays the message nails maintenance Refer to the chapter 7 B MAINTENANCE PLAN page 41 The machine displays the message pedal and pre clamp The pre clamping button is still in the ON position during an attempt at joining by pressing the pedal Turn it to OFF before pushing the pedal When pushing the pedal the machine blocks the mouldings with the clamps but then releases them and does not shoot the wedge The message safety clamping is displayed The table has moved back handle not tightened enough and proper clamping of the mouldings is not possible Repeat the pre clamping procedure see chapter 4 ADJUSTMENT OF THE SLIDING TABLE page 15 The pre clamping procedure was not performed correctly Try again following the instructions in chapter 4 ADJUSTMENT OF THE SLIDING TABLE page 15 The machine appears to be inserting the wedges normally but the wedges are not completely inserted The hammer is broken Perform the procedure described in chapter 7 C REMOVING THE DISTRIBUTOR HEAD page 42 The moulding is too low or too narrow Therefore the vertical clamp cannot block it correctly against the stops Use the set of spacer bars
59. e desired name Press the ENT button to validate it The keyboard will turn off CLR button can be used to clear the value if a mistake Was done DEL erases the last digit entered The machine will display the various accessories to be used in this example green round clamp 5mm wedges squareframe spacer bars are needed Once the accessories have been installed accordingly press execute button to confirm 44 4444444 Figure 5 23 Figure 5 25 USER MANUAL MACH 4 CART 5 D ADVANCED SCREEN PREPARING THE EXECUTION Once the parameters set correctly chapter 5 4 ADVANCED SCREEN PROGRAMMING A PROFILE you can then configure the execution 5 D a Selecting the stapling mode PLEASE PRECLAMP Get um Select the mode you would like to use for stapling Press AUTO or MANU The selected mode will remain black background MANUAL MODE this mode will require two actions to get the corner done Pressing the pedal will engage the front clamps to keep both mouldings together You can then check the joining before launching the stapling with the stapling button Manual mode will be selected by default at each power up of the machine AUTO MODE this is the quickest mode the machine will engage the front clamps and staple immediately when the pedal will be pressed 5 D b Selecting the speed The vertical clamp speed can be adjusted depending on the hardness of the w
60. e moulding touching this button A keyboard will come on to help you entering the needed value The keyboard will come up use it to enter the desired name Press the ENT button to validate it The keyboard will turn off CLR button can be used to clear the value if a mistake Was done DEL erases the last digit entered Figure 5 45 HBHRBHHHHHH 7 Figure 5 47 Select the correct size of wedge proceeding the same Way Touch that button to be able to give an article name to your profile This name will be used to recall your profile in further joining Press this button to memorize the article in the memory of the machine Figure 5 48 If the step of Figure 5 48 is forgotten the article won t be memorized meaning it can be executed but it won t be available for further use USER MANUAL MACH 4 CART 5 H SIMPLE SCREEN PREPARING THE EXECUTION Once the parameters are set correctly see chapter 5 F SIMPLE SCREEN PROGRAMMING A PROFILEpage 26 you can then configure the execution 5 H a Selecting the stapling mode Select the mode you would like to use for stapling Press AUTO or MANU The selected mode will remain black background MANUAL MODE this mode will require two actions to get the corner done Pressing the pedal will engage the front clamps to keep both mouldings together Y
61. er bars touch the spacers button several times to achieve the right setting Refer to chapter 4 SPECIFIC USE OF THE SPACER BARS page 16 to know when use of spacer is Figure 5 15 recommanded Select the correct size of wedge proceeding the same 00 09 Way NH Figure 5 17 Touch that button to be able to give an article name to your profile This name will be used to recall your profile in further joining gt SPACEF PRESSORL 222 MM s pOj Tn Vn K a I z s 2 Wal IKEA e i 1 Press this button to memorize the article in the memory of the machine Figure 5 21 USER MANUAL MACH 4 CART it won t be available for further use If the step Figure 5 21 is forgotten the article won t be memorized meaning it can be executed but 5 C ADVANCED SCREEN RECALLING A MEMORISED ARTICLE If you wish to execute an article that was memorized previously follow this procedure Touch that button to be able to enter an article to be executed Figure 5 22 Press this button to search the article in the memory of the machine Figure 5 24 This screen will come up asking you to make the pre clamping operation Refer to chapter I 4 A ADJUSTMENT OF THE SLIDING TABLE page 15 to set the sliding table correctly Figure 5 26 The keyboard will come up use it to enter th
62. es LOAD TABLE ARTICL NAME REINDEX DATABASE SEARCH DOUBLON 16 LOAD TABLE ARTICL NAME REINDEX DATABASE SEARCH DOUBLON DELETE MODIF IMPORT IMPORT ARTICLE SLANK ENABLE FROM USE FROM CONZ SAVE TABLE MODIF EXEC EXPORT EXPORT SRTICL NAME TO USB ENABLE a DATABASE REM f7 REZ Man uk i Lesch 0 wx KEYBOARD D ALFANUM VERPROG 2165 _VERSCR 0420b 26 36 1 46 6 6 Figure 6 32 DELETE MODIF ARTICLE ENABLE SAVE TABLE MODIF EXEC ORTICL NAME ENABLE DATABASE SAFE IDX VERPROG 215 04 20b 6 6 Figure 6 34 USER MANUAL MACH 4 CART Keyboard configuration When recording an article file a keyboard be used to enter the reference If you don t need alphanumeric references it is possible to get only a simple numeric keyboard Press KEYBOARD ALFANUM button to configure it 6 SORT DELETE MODIF IMPORT IMPORT DATABASE ARTICLE BLANK ENABLE FROM USB FROM co EXPORT TOCOM nonr eee EXPORT TO USB LOAD TABLE SAVVE TABLE ARTICL NAME SRTICL NOME REINDEX DATABASE DATABASE SAFE SEARCH BON ow REMOVE mz usa DATABASE VER PROG 215 SCR __ 04 206 ue ze 46 Fig
63. ge 2 fine tuning of the shooting position 33 6 B d Page 2 changing the language of the machine P dor Pura a ia ad i 33 6 B e Pase 3 setting dat and KR dE 34 6 B f Page 3 choosing the favorite execution screen 34 6 B g Pape 3 overriding wedge 34 6 B h Pase elle ll sS eg 34 6 B i Page 3 configuring the manual mode 35 6 B j Pape A Reading OUT 485 id qeu I deed tM MM MM a IMP DEP Md PIN 35 6 B k Page 5 database ER Meals ______ 4____________________________ _6 35 6 1 Page 6 088 _4 _ _ __________ _ 38 6 ARTICLE LIST __ ____ 38 6 D dd V E __ __ ____ 39 MAINTENANCE u 41 7 5 41 7 MAINTENANCE F TAN __ __________ 41 7 B a REN 8312 i 1 O uy aa _________ 6868 ___________6___ _____ _ _ _ _ _ ___ 6__ ___ 41 780 SU NS _____ __________ ___ _ ____ 41 7 frt Mt mM 42 7 C Eegen ER 7 0 LUBRICATING THE DISTRIBUTOR RT 43 7 EE
64. his parameter set at s ee 1 the amount of gt DEC MODE COUNT ALARME DOWN 0 sage 0803 will set the counter in IM ALARME NAIL DOVUN SCALE 45 corner will be AL PRESSOR DOM AL PRESSOR DOWN 00 1 0 AL PRESSOR DOWN 1 00 decrease mode HH IM POWER MOT CONTACT SC ALE 1 I Bis sisinta m I counting backwards execution Screen s IM TO BEGIN TRAVEL IM TO BEGIN TRAVEL 1 SCALE 22 0 000 H if this field is Set to 4 Les sow nose This parameter set at 9 the amount of frame fe err ke INC MODE COUNT will set the counter in increase mode counting upwards is displayed Set this parameter accordingly Figure 6 11 Figure 6 12 6 B c Page 2 fine tuning of the shooting position If the machine doesn t shoot in the right position it is possible to calibrate it IM CLAMP EXECUTE IM ALARME NAIL UP IM ALARME NAIL Dun Applying 1 to OFFSET 45 will increase the position of all wedges of 1mm IM AL PRESSOR DOWN POWER MOT CONTACT 40 SCALEXI 0 000 IM END TRAVEL OFSET 22 After touching that button a code will be requested enter 9059 at prompt Once the setting is done turn off the machine to lock back the parameters ev Figure 6 13 6 B d Page 2 changing the language of the machine It is possible to change the language fr
65. it ZA SAFETY INSTRUCTIONS page 41 7 REMOVING THE DISTRIBUTOR HEAD page 42 7 0 LUBRICATING THE DISTRIBUTOR HEAD page 43 7 F RESETTING THE MAINTENANCE ALARM page 44 7 G REMOVING THE SIDE PANEL page 44 7 H LUBRICATING THE HORIZONTAL COLUMNS page 45 71 TESTING THE SAFETIES OF THE MACHINE page 45 7 C REMOVING THE DISTRIBUTOR HEAD Periodically remove the distributor head to clean and lubricate it First remove the strip of wedges To do so follow this procedure Allen key N 2 amp N 5 Rotate the loading button in the LOAD position The wedge pusher 772 will move back to allow you removing the cartridge Figure 7 4 With the 2 5mm Allen Key unscrew the locking screw half a turn Figure 7 5 Remove cartridge Figure 7 3 Pull out the distributor head of the machine Figure 7 6 USER MANUAL MACH 4 CART 7 0 LUBRICATING THE DISTRIBUTOR HEAD Flat span N 13 amp N 17 Grease tube Cassese reference 71896 Allen key N 5 Lubricant spray for example WD40 Remove all the Separate the screws of the distributor head Insert the equivalent of a nut of grease in the bottom of the distributor head Figure 7 9 AE UNJAMMING THE MACHINE distributor plates and clean them using a clean cloth and lubricant spray Figure 7 8 Wedge removal tool Z535 Someti
66. k on the machine while you wil be performing the maintenance clean the machine rather than compressed air that will spray dust everywhere If using compressed air to clean some parts wear safety glasses It is even recommended to use a vacuum to All maintenance and control operations must be carried out by skilled maintenance staff 7 MAINTENANCE PLAN 7 B a Daily maintenance It is recommended once a day to clean the table surface with a clean cloth and make sure there is no debris in the distributor head If some glue is remaining in the distribution block then perform procedure 7 C REMOVING THE DISTRIBUTOR HEAD page 42 and 7 0 LUBRICATING THE DISTRIBUTOR HEAD page 43 It is important to avoid glue from drying in the distribution head as it could prevent the cartridge from going in the distribution block correctly 7 B b Regular maintenance Every 50 000 inserted wedges the machine will ask for a maintenance a warning screen will come up asking you to lubricate the distribution head Refer to following chapter to perform this maintenance 7 A SAFETY INSTRUCTIONS page 41 7 C REMOVING THE DISTRIBUTOR HEAD page 42 7 D LUBRICATING THE DISTRIBUTOR HEAD page 43 7 F RESETTING THE MAINTENANCE ALARM page 44 USER MANUAL MACH 4 CART 7 B c Every 6 months Every 6 months a maintenance should be performed to ensure proper function of the machine perform the following procedure to do
67. me a wedge or a driver blade can stuck in top position Figure 7 10 Use the tool to try to push down the wedge in the distribution head The tool needs to be inserted only of about 5mm in the distribution head then remove the tool and try to remove the cartridge Figure 7 11 USER MANUAL MACH 4 CART If you can t push down the protruding Wedge driver blade then put your hands on top of the vertical column and give a shock down An audible clack sound should confirm the hammer is unlocked Try to apply procedure I 7 C REMOVING THE DISTRIBUTOR HEAD page 42 to remove the distributor and be able to remove the jammed hammer If the distributor head can t be removed apply again a shock down and try to remove the distributor Figure 7 12 Never push with your finger on a protruding wedge they are very sharpened RESETTING THE MAINTENANCE ALARM From the execution 50000 Enter the code 5000 menu press MAIN NT AL MAINT ACTU mui T to reset the alarm NT AL MAINT CYC L message button to return the NT AL MAINT ACTU ER 8 menu and NT ALCARTRIDGE NT AL CARTRIDGE ACTU select SETTING button Press the RAZ NAILS ALARM button a keyboard asking for a code will come up Sep Figure 7 14 igure 7 7 6 REMOVING THE SIDE PANEL Allen Key N 3 In order to
68. mm 5 29 32 Maximum moulding height 100 mm 4 13 32 Maximum stroke between first and last wedge at 45 190 mm 7 31 64 Softwood Hardwood amp MDF Use only Cassese Genuine Cartridge Wedges Cassese Genuine Cartridge Wedges sizes 5 7 10 12 and 15 mm 97 kg Width 668mm 2ft 219 64 x Depth 589mm 1ft 113 16 x Height 1171mm 3 107 64 110 230V 50 60 Hz single phase Consumption 500W compressed air 6 7 bars 2 Nl at 6 bars we consider one cycle is a corner with 2 positions and 1 wedge per position GUARANTEE Barcode reader the customer service One year guarantee for parts and labor against manufacturing defects Wearing parts and those damaged as a result of non appliance with the instructions of the present manual are excluded from the guarantee Chevron rubbers round clamps and wedge driver blades are considered as wearing parts 2 SETUP ZA UNPACKING THE MACHINE Cutter Bubble level Flat span N 13 amp N 17 Allen key N 5 Cut both plastic strips Remove the 4 bolts to in order to free the 11 E free the machine box and lift up the from the crate They wood cover with the are located under the help of a second pallet person Figure 2 1 After unpacking the machine install and set the 4 feet to level the machine Make sure the 4 feet are touching the floor machine must be steady The screen is
69. nn 20140620093 04 BLANCMHITE r v WHultssANqdE u A022 U L connie 1 TERRE J i J 4 WIRES MOTOR lt VERT JAUNE GREEN YELLOW lt JAUNE YELLOW 5 igs 2 Ay BLANC WHITE BLEU BLUE BLANCMHITE K lt I ORANGE ORANGE ROUGE RED MARRON BROWN 2 DL assar rech d 111 bes SCHEMA 1 2 3 4 5 6 7 16 ie REGUL REGUL PRESSOSTAT SE AIR PRESSURE P 6 PRE CLA SSION 2ND PRESSURE 2 Lis 6 TIRE CHARGEUR 5 PULL CARTRIDGE REGULSERRAGE REGUL 1ERE PRESSION DETENDEUR REGUL CLAMPING REGUL 1ST PRESSURE AIR REGUL 2EME PRE 0 POUSSE CHARGEUR PUSH CARTRIDGE 1bERE PRESSION 15 PRESSURE SERRAGE E E CLAMPING E PRE SERRAGE AGRAFAGE PRE CLAMPING STAPLE F POUSSE CHARGEUR PUSH CARTRIDGE SERRAGE CIRCUIT SELECT SELECTEUR DE CIRCUIT K TEE ufui ROSE P VERT GREEN JAUNE YELLOW ste z z lt el BLEU BL lt lt 1 L ARRIVEE AIR AIR SUPPLY 3X SERRAGE 1ERE PRESSION POUSSE CHARGEUR TIRE CHARGEUR PRE SERRAGE 2EME PRESSION 5 COUPE CIRCUIT PRESSOSTAT CLAMPING 1ST PRE
70. om that page press the flag several times until the right language is displayed NU IM ALARME NAIL DOUUN 4 1 803 IM AL PRESSOR DOWN OFS 8 00 IM POWER MOT CONTACT SCALEXI 0 000 IM END OF TRAVEL 10 TO BEGIN TRAVEL iM POWER DOVUN INC MODE OUNTER COUNT Figure 6 14 USER MANUAL MACH 4 CART 6 B e Press this button to set date time The machine will ask for a code enter the code 9059 A keyboard will come ON to allow you to enter your parameters 6 B f Page 3 setting date and time OUNTER NAILS OUNTER CYC 3 CAAT MIN ACHINE TYPE Cn LAST MIN DEFAULT MANU 35344 SECC 9712 CMN PARK PARK FDC 1 FDC 2 TEST MODEOFF PROD 18 08 2014 NT Figure 6 15 Use arrows to select the data to modify then or to change the setting Press SAVE button before to QUIT Once the setting is done turn off the machine to lock back the parameters Page 3 choosing the favorite execution screen When the machine is started up the welcome screen will appear Changing that option will make the machine going in simple screen immediately select MODE 486 or in advanced screen immediately select MODE 3099 when you will touch the welcome screen The machine will ask for a code enter the code 9059 Once the setting is done turn off the machine to lock back the parameters
71. ood PLEASE PRECLAMP Using that button will set the speed of the vertical clamp Press that button to select Hmmm 3 turtle or rabbit mode TURTLE MODE this mode will select a slower speed for the vertical clamp it is useful for very soft moulding RABBIT MODE Most of the time this mode will not cause any damage to the moulding and can be used to save time Figure 5 28 5 D c Resetting the counter Pressing this button will help to set the counter a keyboard will appear allowing to PLEASE PRECLAMP reset it or to set it to a certain number ef spacer A PACER 7 If you set it at zero when starting production you will see it increasing at each cycle so Pino 150 LUN px you know how many cycles were done You can also configure it so it will decrease Then entering the amount to be done in this field will allow you to see the remaining cycles to be done This counter can be set so it counts frames or corners Refer to chapter I 6 B b Page 2 counter configuration page 33 for configuration of that counter Figure 5 29 USER MANUAL MACH 4 CART 5 E ADVANCED SCREEN REVIEW OF ALL BUTTONS This screen will display the 9 positions in only one page each position has a dedicated box labelled with its position number No need to navigate in different pages to see the various positions programmed To indicate if operator needs To search for a To indicate the type of to introdu
72. ou can then check the joining before launching the stapling with the stapling button Manual mode will be selected by default at each power up of the machine AUTO MODE this is the quickest mode the machine will engage the front clamps and staple immediately when the pedal is pressed 5 H b Selecting the speed The vertical clamp speed can be adjusted depending on the hardness of the wood Using that button will set the speed of the vertical clamp Press that button to select turtle or rabbit mode TURTLE MODE this mode will select a slower speed for the vertical clamp it is useful for very soft moulding RABBIT MODE Most of the time this mode will not cause any damage to the moulding and can be used to save time 5 Resetting the counter Pressing this button will help to set the counter a keyboard will appear allowing to reset it or to set it to a certain number If you set it at zero when starting production you will see it increasing at each cycle so you know how many cycles were joined You can also configure it so it will decrease Then entering the amount to be done in this field will allow you to see the remaining cycles to be done This counter can be set so it counts frames or corners Refer to chapter I 6 B b Page 2 counter configuration page 33 for configuration of that counter PLEASE PRECLAMP CLAMPING NAIL MAINTENANCE ALARM INCIDENT Figure 5 49 PLEASE PRECLAMP
73. ow you to enter the desired position in millimeter Once you have entered the desired position press the Enter button to validate it The keyboard will turn off CLR button can be used to clear the value if a mistake Was done DEL erases the last digit entered If a second position is needed touch the number corresponding to the position to be programmed and proceed in the same way to enter the desired values Use the two arrows to move the head in one way or the other until you reach the required position gt E BE Bis m d eomas ov III 4 119 8 n t e ems s GUT OR b Sege LI I the e Figure 5 13 The value to be entered is in millimeters and should be measured from the rebate Usng the same method touch the amount of wedges to be inserted in the selected position and enter the desired value Instead of measuring the position entering it with the keyboard it 15 possible to move the shooting head step by step to the required position This allows to check immediately that the position of the top clamp will be steady Touch the number of the required position ced IIR IE 11
74. st moulding against stop as Figure 5 1 gt sure that clamping pressure is sufficient Use the clamp pressure regulator on side of the machine to adjust it see chapter 5 USE OF REGULATOR page 30 USER MANUAL MACH 4 CART III EXPLODED VIEWS VUE ECLATEES E w gt VOIR ECLATE 226980 e ke 1 719653 2 x 2291 1 79924 1 21417 VOIR ECLATE 723384 VOIR ECLATE 725160 _ 1 719240 VOIR ECLATE 725975 VOIR ECLATE 726578 VOIR ECLATE 726840 a c 5 2 512 3 2 5 MF 3 0 N if 0 e i E E H 5 H H M 5 amp x 226770 71612 71343 1x 71662 lt O ST s lt Traitement Tol rances 5 D bit Mod le 5 Cassese 21 VERNEUIL L ETANG 77390 VERNEUIL L ETANG Ech 23 11 2007 Renaud CHEYROU DOCUMENT EST LA PROPRIETE DE LA SOCIETE CASSESE REMIS A TITRE CONFIDENTIEL IL PEUT REPRODUIT OU COMMUNIQUE SANS AUTORISATION USER MANUAL ASSEMBLEUSE PROFILE ALU ee dt A USER MANUAL MACH 4 CART y ui gt 721499 8 2 X Z1922
75. sure gauge should show 6 bars 85 p s i minimum Figure 2 7 Figure 2 8 The red knob in Figure 2 8 can be used to secure the machine during maintenance or to prevent non desired use A lock can be applied to it in stop position so nobody can turn it back to ON This will exhaust air from the machine circuit and disconnect it from air supply but it WILL NOT switch off electrical components Refer to chapter I 7 A SAFETY INSTRUCTIONS page 41 for further instructions USER MANUAL MACH 4 CART If the indicated pressure is not 6 bars 85 p s i check the pressure at the air source compressor Then if pressure is correct at the air source it means the regulator of the machine needs fine tuning Perform the following procedure to adjust it Figure 2 9 and Figure 2 10 Allen key N 3 Unscrew both screws of the drawer panel with a 3mm Allen key Then open the drawer to have access to the air pressure regulator knob Figure 2 9 Pul up the air pressure regulator knob and turn it clockwise more pressure until the needle of the air pressure gauge reaches 6 bars 85p s i Figure 2 10 3 STARTING UP PLUGGING THE MACHINE Connect the electrical plug of the MACH 4 CART to a grounded 220 110V single phase outlet Switch on the MACHA CART by rotating the emergency STOP amp ATEM FH
76. ted to input signals yellow background will come on when activated Right column is dedicated to outputs red background will come on when activated This page is real time visualization it is possible to achieve it while launching a stapling The database of the machine can store up to 2990 files This page is dedicated to its management Any action in this page due to the volumes of datas will take up to 15 minutes during which the machine can t be used It is possible to reduce the database sizing to reduce this time If you know you don t have more then 500 files for example then enter 500 in the field DATABASE SIZE this will reduce the 6 B j 6 B k Page 4 Reading input outputs Page 5 database management necessary time for treatment Once you are done with the database management do not forget to put it back to 2990 or the machine will not be able to store the 2990 files and the full memory message will be displayed You will be asked for the code 0721 to be able to set that parameter Once the setting is done turn off the machine to lock back the parameters Classifying the references The machine is storing a new file in the first free location of its memory It means you might not have a A to Z classification depending of the order you have been creating deleting your files To classify your files in a A to Z order press the SORT DATABASE button Refer to procedure of Figure 6 23 prior to launch
77. the height of the back fences it is necessary to use the set of spacer bars supplied with the machine The spacer bars are made of two steel bars linked with a screw locked by a nut The nut side is the bottom side of the spacer bars Figure 4 12 This is an example of used will cause the top clamp not to hold the moulding 2 correctly The moulding will jump up during stapling Here the spacer bars upside down The nut is visible on the top which is not correct Figure 4 8 Figure 4 13 USER MANUAL MACH 4 CART 4 D SELECTING THE WEDGES POSITIONS The MACH 4 CART is designed to join mouldings in 1 to 9 positions You can stack up to 9 wedges in each position The selection depends on the width and thickness of the moulding to join 4 E THREE ESSENTIAL RULES 1 A MINIMUM 2 mm clearance less than 1 8 above the wedges shall be respected 2 Same size wedges can be stacked up in order to avoid having to change the wedge size when joining mouldings with different thickness 3 The wedge positions should be lined up to the highest points of the moulding 2mm MINIMUM mm MINIMUM Figure 4 14 When selecting the position of the top clamp always pay attention to its contact surface with the moulding Select positions that will provide steady seating 4 F ADJUSTING THE JOINING ANGLE
78. to join the moulding see chapter 4 C SPECIFIC USE OF THE SPACER BARS page 16 gt Air pressure is too low Adjust the air pressure of the compressor or the machine see chapter 2 8 CONNECTING TO THE AIR SOURCE page 12 The moulding is not properly clamped to the table during the stapling process Check the stapling position for stability of the vertical clamp and that the moulding is properly braced against the table If you are using the machine near a table supporting the frame make sure the mouldings remain level If this is not the case adjust the furniture or the machine so they are the same height the machine has adjustable feet USER MANUAL MACH 4 CART The pedal was released too quickly Try stapling again keeping the pedal down until the cycle is completely finished The machine blocks with the vertical presser against the moulding then releases the pressure and displays the messages alarm nail up gt Air pressure is too low Adjust the air pressure of the compressor or the machine DO NOT exceed 8 bars see chapter 2 B CONNECTING TO THE AIR SOURCE page 12 The wood is too hard You can increase pressure but DO NOT exceed 8 bars Use hardwood wedges gt Try to use lower size of wedges or decrease the number of wedges at the blocking position if stacking The hammer is twisted or blocked Perform the procedure described in chapter 7 C REMOVING THE DISTRIBUTOR HEAD page 42 The distan
79. ure 6 35 Page 6 barcode management When KEYBOARD NUM is selected only that simple keyboard will be displayed for referring an article If you are using a barcode reader you can configure the type of barcodes that the machine will accept It can accept barcodes from older machine such as cs486 or 53099 and of course barcodes that were created for a cs4008 This option is useful if you had these machines and don t want to modify your edition software For example selecting the BC 486 option will allow using the old barcodes of a CS486ultra but the machine will not show the accessories to be used such as spacer bars type of top clamp as the CS486 didn t have that feature Touch the button 4008 and set it to the required value LC 5232 SETUP Figure 6 36 For cor fio 0000 Figure 6 37 MACH 4 CART are ready to be plugged to a barcode reader but it is strongly recommended to buy the scanner from Cassese to avoid compatibility issues The barcode plug is a serial port located under the control panel 6 C ARTICLE LIST SCREEN From the main menu select ARTICLES LIST This menu will be used to display the article list in the memory of the machine Figure 6 38 The left column is showing the first 10 references in the memory of the machine Press 10 100 to scroll down of 10 or 100 references of the list Figure 6 39

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