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1. SHIELD B J701 a iil GND_A Control panel RJ 45 Modbus RTU RS 232 Analog output O to 20 mA PROGRAMMABLE RELAY AND DIGITAL OUTPUTS Relay output 250VAC 30VDC 6A Digital frequency output PNP transistor type 30 V DC max 100 mA Output relay HM module MREL 01 fi baaa T aa ea ia EMC filter grounding screw Varistor grounding screw AC motor DI configuration PNP connected source with external power supply 24V 24 V Humi 9 24 V const fwd start 10 GND speed 1 E DCOM rev stop 11 12 DI 13 DI2 OV Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Services All industries face a common goal to maximize their production output at the lowest possible cost while maintaining the highest quality end products One of ABB s key objectives is to maximize the uptime of its customers processes by ensuring optimum lifetime of all ABB products in a predictable safe and low cost manner Order UAEUEL Ia and and commissioning Pre purchase delivery The services offered for ABB low voltage drives span the entire value chain from the moment a customer makes the first enquiry through to disposal and recycling of the drive Throughout the value chain ABB provides training and learning technical support and contracts All of this is supported by one of the most extensive global drive sales and service ne
2. These features combined with pre programmed application macros an intuitive user interface and several assistant screens speed up the installation parameter setting and commissioning of the drive Pump and fan control PFC macro to control pumps and fans in parallel Soft pump and fan control macro SPFC Pump protection functions Embedded Modbus RS 485 fieldbus interface On off cooling fan control Software controlled phase inversion Short parameter menu view Energy optimizer Energy efficiency tools Full output current at 50 C ambient Load analyzer E Pump and fan features E Unified height and depth E Energy efficiency calculators E Advanced or basic control panel depending on application E Embedded Modbus RS 485 fieldbus interface E FlashDrop tool for fast parameter setting One drive controls several pumps or fans and eliminates the need for an external programmable logic controller Reduces motor stress and increases lifetime when auxiliary motors are driven according to the needed pump fan capacity Interlock function enables one motor to be disengaged from the mains supply while others continue operating in parallel Reduces unwanted pressure peaks in pumps and pipelines when an auxiliary motor is started Improved protection with pre programmed features for preventive maintenance Helps avoid corrosion in the pump systems No need for external fieldbus options Integrated and
3. Complete lifecycle services _ Limited lifecycle services ABB follows a four phase model for managing drive lifecycles which brings enhanced customer support and improved efficiency Examples of lifecycle services are selection and dimensioning installation and commissioning preventive and corrective maintenance remote services spare part services training and learning technical support upgrade and retrofit replacement and recycling Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com
4. www clrwtr com Email info clrwtr com Options a Interfaces Panel cover The purpose of the panel cover is to protect the drive s connection surfaces The ACS310 drive is delivered with a panel cover as standard In addition there are two alternative control panels available as options Basic control panel The basic control panel features a single line numeric display The panel can be used to control the drive set parameter values or copy them from one drive to another Assistant control panel The assistant control panel features a multilingual alphanumeric display for easy drive programming The control panel has various assistants and an inbuilt help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate Panel cover included as standard E rE Panel mounting kits PY CD To attach the control panel to the outside of a larger STAR enclosure two panel mounting kits are available A simple and cost efficient installation is possible with the ASSAT eae ACS H CP EXT kit while the OPMP 01 kit provides a more user friendly solution including a panel platform that enables the panel to be removed in the same way as a drive mounted panel
5. 01 Ethernet adapter SREA 01 Ethernet adapter with remote monitoring a access can send process data data logs and event messages independently without a PLC or a dedicated on site computer It has an internal web server for X configuration and drive access Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options m External CO EMC standards in general EN 61800 3 EN 55011 product EN 61800 3 A11 2000 The ACS310 s internal EMC filter is designed to meet 2004 family standard for product standard category C3 requirements of EN IEC 61800 3 standard pits Bae Cou External EMC filters are used to enhance the drives equipment electromagnetic performance in conjunction with Category C1 Group 1 1st environment its internal filtering Maximum motor cable length Class B unrestricted distribution depends on required electromagnetic performance Category C2 Group 1 1 environment restricted according to the table below cers Se Category C3 Group 2 2 environment Cable length Cable length Class A unrestricted distribution Type code Filter with EMC filter without EMC filter Category C4 Not applicable 2 environment restricted ACS310 type C1 C2 C3 C3 C4 distribution m m m m m 3 phase supply voltage 200 240 V units oax 02h6 2 RFs 10 30 30 30 eee R to so so 30 eee RFi 32 10 30 50 30 50 joaxo7aa2 Ri
6. T ACS310 03X 19A4 2 35 ULclassT 35 ACS310 03X 34A1 2 R4 gG 80 ULclassT 10 ACS310 03X 50A8 2 UL class T 3 phase supply voltage 380 480 V units ACS310 03X 01A3 4 ACS310 03X 02A1 4 ACS310 03X 02A6 4 ACS310 03X 03A6 4 ACS310 03X 04A5 4 ACS310 03X 06A2 4 ACS310 03X 08A0 4 ACS310 03X 09A7 4 ACS310 03X 13A8 4 ACS310 03X 17A2 4 ACS310 03X 25A4 4 ACS310 03X 034A 1 Q UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T UL class T 100 UL class T Tso Ta o oe acsar0 0ax s1A64 Re 100 oG acssro 0axaea4 Ra 10 o6 100 Ut class T X within the type code stands for E or U According to IEC 60269 standard Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Control connections The diagram below gives an overview of ACS310 control connections Please refer to the ACS310 User s Manual for more detailed information Screen Analog input 1 Oto 10 V Reference voltage 10 V DC max 10 mA Analog input 2 Aux voltage output 24 V DC max 200 mA PROGRAMMABLE DIGITAL INPUTS DI5 can also be used as a frequency input Modbus RTU RS 485 6 FlashDrop i e Lt 3 phase power supply 200 to 480 V AC La L3H DI configuration NPN connected sink start const fwd stop speed 1 rev ramp pair sel
7. compact design Cooling fan rotates only when the drive is modulating thereby cooling only when needed Fast and easy way to change the phase order of the motor rotation Only the most needed drive parameters are shown on the drive s parameter view Complete parameter view can be changed by setting one parameter Improved motor efficiency with intelligent drive control method especially while operating on partial loads Several tools to illustrate saved energy kWh carbon dioxide emissions COz and cost in local currency Drive can be operated in ambient temperatures up to 50 C without de rating the output current Load analyzer saves process data such as current and torque values which can be used to analyze the process and dimensioning of the drive and motor Saves cost of additional drives and external PLC Longer life for pump or fan system while reducing maintenance time and costs Maintenance can be carried out safely without stopping process Reduces maintenance costs Longer life for pump or fan system Smoother processes Reduces maintenance costs Longer life for pump system Saves costs of external fieldbus devices Increases reliability Silent operation Improves drive s energy efficiency Time savings as there is no need to change the output cable order manually Time savings as user can quickly see the most important parameters Fast commissioning of the drive Boosts energy ef
8. rF s2 10 30 50 so so fosx oaas 2 mi rr s2 10 so 50 so so josx 10ae 2 R2 _ rris2 10 so so so so joax 14a6 2 R2 Fiss 10 so so so so josx taaa 2 Ra rriss to 30 50 s so oxa As Resa 10 so so so so josx saai 2 pa risa to 30 50 90 so foax soas 2 pa rr sa 10 so 50 so so 3 phase supply voltage 380 480 V units 03x 01A3 4 Ro RF 32 30 30 30 30 eee R so so so 30 03X 02A6 4 R1 RFI 32 50 50 50 30 50 A R2 so 50 50 30 50 eee RFi 32 50 50 so 30 50 OER RFi 32 50 50 50 30 50 03X 08A0 4 R1 RFI 32 50 50 50 30 50 03X 09A7 4 Ri RFI 32 50 50 50 30 50 Cee Arias 40 40 40 3o 50o eee R ao 40 40 30 50 eee rica a0 3o 50 eee Pris 30 30 50 03x 48A4 4 R4 RFi 34 30 30 50 Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options Software tools ry ol ry li AA ARN MAJIRA AA A rT m Fa Orci Qt ne a 1 IVOAaA COCOG IS INMA Ti CHINAI Cy V O WUT IV DriveWindow Light 2 DriveWindow Light 2 is an easy to use start up and maintenance tool for ACS310 drives It can be used in an offline mode which enables parameter setting at the office even before going to the actual site The parameter browser enables viewing editing and saving of
9. 0 mA 12 to 24 V DC with internal or external supply PNP and NPN pulse train O to 16 kHz 2 4 KQ NO NC 250 V AC 30 V DC 0 5 A 30 V DC 5 A 230 V AC 2 Arms Transistor output 30 V DC 100 mA 30 V DC short circuit protected 10 Hz to 16 kHz HZ 0 2 Serial communication Fieldbus Cable Termination Isolation Transfer rate Communication type Protocol Modbus RS 485 embedded Schielded twisted pair impedance 100 to150 ohms Trunk line drop lines allowed Bus interface isolated from drive 1 2 to 76 8 kbit s Serial asynchronous half duplex Modbus AC input chokes AC output chokes External option For reducing THD in partial loads and to comply with EN 61000 3 2 External option To achieve longer motor cables Ratings types voltages and construction E Py ln ho _ kW A A This is the unique reference number shown above 3 phase supply voltage 200 240 V units and in column 4 right that clearly identifies your 037 05 26 24 ACS310 03xX 02A6 2 drive by power rating and frame size Once you have 0 55 0 75 39 3 5 ACS310 03X 03A9 2 Ro selected the type code the frame size column 6 can 075 10 52 47 ACS310 03x 05A2 2 RI l l 6 7 ACS310 03X 07A4 2 be used to determine the drive dimensions shown on EE ea R ACS310 03X 08A3 2 ORO 9 8 ACS310 03X 10A8 2 ee ACS310 03X 14A6 2 ER ACS310 03X 19A4 2 ee Type code Ratings Ione Type code ae the n
10. 02 Y RAL 9002 PMS 420 C IEC721 3 3 No conductive dust allowed Relative humidity Degree of protection Enclosure colour Contamination levels Transportation Class 1C2 chemical gases Class 1S2 solid particles Storage Class 2C2 chemical gases Class 2S2 solid particles Operation Class 3C2 chemical gases Class 3S2 solid particles Product compliance Low Voltage Directive 2006 95 EC Machinery Directive 98 37 EC EMC Directive 2004 108 EC Quality assurance system ISO 9001 Environmental system ISO 14001 CE and C Tick approvals UL cUL and GOST R pending ROHS compliant Class C3 2 environment unrestricted distribution inbuilt as standard Class C2 and C1 with external optional EMC filters Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Two analog inputs Voltage signal Unipolar Bipolar Current signal Unipolar Bipolar Resolution Accuracy One analog output Auxiliary voltage Five digital inputs Input impedance One relay output Type Maximum switching voltage Maximum switching current Maximum continuous current One digital output Type Maximum switching voltage Maximum switching current Frequency Resolution Accuracy Programmable control connections 0 2 to 10 V a gt 312 kQ 10 to 10 V R gt 312 kQ 0 4 to 20 mA Ri 100 Q 20 to 20 mA R 100 Q 0 1 1 O 4 to 20 mA load lt 500 Q 24 V DC 10 max 20
11. ABB standard drives ACS310 0 37 to 22 kW 0 5 to 30 hp Technical catalogue m AA ED ED FAILED Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Two ways to select your drive E Choice 1 Simply contact your local ABB drives Choice 2 Build up your own ordering code using sales office see page 17 and let them know what the simple 7 step approach below Each step is you want Use page 3 as a reference section for accompanied by a reference to a page that is filled more information with useful information Type code stucture Product series Rating and types Voltages Construction Dimension Options Technical data Control connections Services Contact and web information Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com ABB standard drives ABB standard drives Applications An extension to the ABB standard drives family is a series of drives specifically designed for variable torque applications such as pumps and fans The specific design includes a powerful set of features which E Booster pumps E Submersible pumps E Irrigation pumps E Supply and return fans benefit pump and fan applications including built in PID controllers and PFC pump and fan control that varies the drive s performance in response to changes in pressure flow or other external data
12. The panel mounting kits include all hardware required including 3 m extension pve cables and installation instructions fevleiion Weirin ares ac i ei g H z ae Te ce a a eens gt mete ea M t mp i g ee E L pr eas Panel mounting kits Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options Interfaces AcS310 03E 2 Machine interfaces The embedded Modbus RS 485 fieldbus brings connectivity to major automation systems A single twisted pair cable avoids large amounts of conventional cabling thereby reducing costs and increasing system reliability Extension module MREL 01 ACS310 has one relay output as standard The optional MREL 01 module offers three additional relay outputs The outputs can be configured for different functions by setting selected parameters Protection and installation NEMA 1 kit The NEMA 1 kit includes a connection box for finger protection conduit tube installation and a hood for protection against dirt and dust Terminal cover The terminal cover is for protection of the I O connections Clamping plates The clamping plates are used for protection against electrical disturbances The clamping plates with the clamps are included in the drive package as standard e Removable clip for as i Se Panel connector He Ms FlashDrop connection EMC
13. ane pa Weight H1 Height without fastenings and clamping plate i mm ea H2 Height with fastenings but without clamping plate RO 169 202 239 70 HAE 257 280 H3 Height with fastenings and clamping plate RIT 160 202 eee ee Beatie saw eral Height with fastenings NEMA 1 connection box and hood 202 239 105 165 1 5 _ 257 282 105 169 W Width 236 169 169 25 260 209 169 177 31 D Depth 244 26o ieo 44 270 320 260 177 5 0 H4 Height with fastenings and NEMA 1 connection box Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options How to select options The options shown in the table are available within the ACS310 range The control panels have an associated 4 figure option code which is shown in the second column It is this code that replaces J400 in the type code above a a a cE aE Za Nn T Extension module EE output extension MREL 01 module Oo fmen ooo o Oo fomes Oooo Feroe montoi 7 __ Ehematadaptor sneno yo Ordering with a separate MRP code number 0 The ACS310 is compatible with ACS CP C basic control panel Rev M or later 2 The ACS310 is compatible with ACS CP A assistant control panel Rev E or later New panel series manufactured since 2007 with serial number XYXXRXXXX where year Y 7 or greater and revision R F G Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web
14. ext page Voltages ACS310 is available in two voltage ranges 75 100 341 310 2 200 240 V aa ACSETO 0aX20A8 2 AG a A ACSSTO 08x 01A8 4 Ro Insert either 2 or 4 depending on your chosen 1 9 ACS310 03X 02A1 4 Ro voltage into the type code shown above 24 ACS310 03X 02A6 4 RI AOSTO Oona RY Construction Lee 62 56 M eo 7s Acsst0 osK 06A04 m es Acsst0 0sx 00a7 mi Eee 03E within the type code shown above varies depending on the drive phase and EMC filtering Choose below the one you need 2 156 ACS310 03xX 17A2 4 03 3 phase ACS310 03X 25A4 4 E EMC filter connected 50 Hz frequency ACS310 03X 034A 1 R4 ACS310 03X 41A8 4 U EMC filter disconnected 60 Hz frequency Be Si ae l l l eso 48 4 ACS310 03X 48A4 4 R4 In case the filter is required it can easily be connected X within the type code stands for E or U fo Maximum continuous output current at ambient temperature of 40 C No overloadability derating 1 for every additional 1 C up to 50 C 4 lip continuous output current at max ambient temperature of 50 C 10 overloadability for one minute every ten minutes Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Dimensions E Cabinet mounted drives IP20 UL open Wall mounted drives NEMA 1 I 3 ji rA sz Saad ey H4 H5 IP20ULopen UL NEMA 1
15. ficiency due to lower motor currents Reduces audible noise from the motor Shows direct impact on energy bill and helps control operational expenditure OPEX Optimized drive dimensioning for wide temperature range Optimized dimensioning of the drive motor and process Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Technical specification Mains connection Voltage and power range 3 phase 200 to 240 V 10 0 37 to 11 kW 0 5 to 15 hp 3 phase 380 to 480 V 10 0 37 to 22 kW 0 5 to 30 hp Frequency 48 to 63 Hz Motor connection Voltage 3 phase from O to Usuppy Frequency O to 500 Hz Continuous loading Ix maximum continuous output current capability at ambient temperature of 40 C No overloadability derating 1 for every additional 1 C up to 50 C lp Continuous output current at max ambient temperature of 50 C 10 overloadability for one minute every ten minutes Switching frequency Default 4 kHz Selectable 4 to 16 kHz with 4 kHz steps Acceleration time 0 1 to 1800 s Deceleration time 0 1 to 1800 s Environmental limits 10 to 50 C 14 to 122 F no frost allowed Ambient temperature Altitude Output current Rated current available at O to 1000 m O to 3281 ft reduced by 1 per 100 m 828 ft over 1000 to 2000 m 8281 to 6562 ft Lower than 95 without condensation IP20 optional NEMA 1 enclosure NCS 15
16. filter LEDs grounding screw f EMC Fieldbus connection Modbus RS 485 Kal Varistor e Analog I O grounding Esos STEN Relay output VAR Digital output Digital inputs Terminal cover included as standard Clamping plates included as standard O jassrsiitit MREL 01 module Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options External FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine Only the parameters needed in the application are shown The tool can copy parameters between two drives or between a PC and a drive All the above can be done without a power connection to the drive in fact it is not even necessary to unpack the drive DrivePM DrivePM Drive parameter manager is a tool to create edit and copy parameter sets for FlashDrop For each parameter group the user has a possibility to hide it which means that the drive user does not see the parameter group at all DrivePM requirements E Windows 2000 XP E Free serial port from a PC FlashDrop package includes E FlashDrop tool E DrivePM software on a CD rom E Users manual in English and in pdf format on the CD rom E Cable OPCA 02 for connection between the PC and FlashDrop tool E Battery charger SREA
17. issipation Type code 3 phase supply voltage 200 240 V units Acset0 aax oone 2 mo 2 me A a TAcsaro naxcosaz2 mi oa 220 oe 4 ACSe10 0axO7Ae2 mi ee 208 2 14 Eee gt o MEAE onor a M ees 285 ors a eee 822 ig 57 Sees 488 1666 o6 57 3 phase supply voltage 380 480 V units ACS310 03X 02A1 4 ACS310 03X 02A6 4 e ees aS ACS310 03X 03A6 4 204 13 8 ACS310 03X 04A5 4 AR SARA ACS310 03X 06A2 4 306 19 11 ACS310 03X 08A0 4 364 24 ey ACS310 03X 09A7 4 433 24 ACS310 03X 13A8 4 551 ACS310 03X 17A2 4 204 697 ACS310 03X 25A4 4 301 1029 71 ACS310 03X 034A 1 408 1393 ACS310 03X 41 A8 4 498 1700 ACS310 03X 48A4 4 588 2007 107 127 N D N oo Ol N N a o NIN X within the type code stands for E or U Frame size RO with free convection cooling Free space requirements Space above Space below Space on left right mm m mm 75 m oe o a Enclosure type All frame sizes Standard fuses can be used with ABB standard drives For input fuse connections see table below Selection table Type code F F yp A p A uae type type 3 phase supply voltage 200 240 V units S phase supply voltage 200 240Vunits eee 10 oa io Ub class T ACS310 03x 08A9 2 Ro 10 o 10 ULclassT eee 10 oG 15 UL class T oe 1S OG 15 UL olass T eee 16 oG 15 Ut classT A 16 o0 20 ULclassT ACS310 03X 14A6 2 R2 25 gG 30 UL class
18. parameters The parameter comparison feature makes it possible to compare parameter values between the drive and saved parameter files With the parameter subset you can create your own parameter sets Controlling the drive is one of the features in Drive Window Light With this software tool you can monitor up to four signals simultaneously This can be done in both graphical and numerical format Any signal can be set to stop the monitoring from a predefined level Start up wizards Start up wizards make the setting of parameters easy Simply launch the wizard select an appropriate assistant e g for setting analog outputs and all parameters related to this function are shown together with help pictures Highlights E Editing saving and downloading parameters E Graphical and numerical signal monitoring E Drive control E Start up wizards DriveWindow Light requirements E Windows NT 2000 XP E Free serial port from a PC E Free control panel connector Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com oe tee coy fo coe See m a ei oS oe iea Technical data ACS310 is fitted with cooling fans as standard The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 50 C For more specific limits see the Technical specification Environmental limits in this catalogue Cooling air flow Heat d
19. tworks Operation and maintenance Upgrade and retrofit Replacement and recycling Training and learning Technical support Contracts Complete lifecycle management maximizes return on investment At the heart of ABB s services is its drive lifecycle management model All services available for ABB low voltage drives are planned according to this model For customers it is easy to see which services are available at which product lifecyle phase Drive specific maintenance schedules are also based on this four phase model Thus a customer knows precisely the timing of the part replacements plus all other maintenance related actions The model also ABB drive lifecycle management model Drive lifecycle phases The drive with complete lifecycle services is available for purchase The drive with complete lifecycle services is available for plant extensions helps the customer when deciding about upgrades retrofits and replacements Professional management of the drive s lifecycle maximizes the return on any investment in ABB low voltage drives More detailed information on services can be found in the brochure ABB drives Lifecycle services for low voltage drives Obsolete Spare parts maintenance and ABB cannot guarantee repair services are available as long as materials can be obtained availability of lifecycle services for technical reasons or within reasonable cost

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