- Panimac srl
Contents
1. on Check that the air pressure is as prescribed Check the oil level lubrication blade Press the start button and generally make sure it stays on Left Cutting Switch and Inizialize Button Clamp Control turn off the taps on off of the vertical clamps close the clamps and make sure that the horizontal work Wanting to use the clamps horizontal and vertical and better position them so that they do not interfere with each other Control of the exact direction of rotation blade Release the emergency button Press the start button general Start one of the 2 motors and Turn it off quickly Check the direction of rotation from the front slit during the slowing down of the blade Do the same for the other engine Blades output control Proceed as described for the start of the engines Operate the switch to close the clamps Operate the switches Cycle Start and Operator Presence Check the correct output of the blades Release only one of the switches to stop the cycle Tilting head In case you need tilt head follow these steps Select the cutting mode 0 and start operation Operate the switch Enable tilt heads start cycle Operate the switches for tilt your head at desidered inclination Initial Settings Tilting head cut at intermediate angles In case you need to make cuts inclination between 45 and 90 follow these steps Select the cutting mode 0 and start operation Operate the switches for2. Ra Gt Ss SAN Mm a PANIMAC srl Bladio 450 User Manual Technical Data CC Cutting Diagram 45 Machine use The machine model Bladio 450 has been designed and built to carry out cutting of PVC and Aluminium profiles so it is not permissible to use the machine to cut other types of material a use other than inten ded may cause damage to the means of work and pose a hazard to the operator As for the foreseeable misuse it recommends Consider the size of the section of the aluminum or PVC and relate it to the power of the engine blade that you have available Do not use the machine for cutting profiles that do not fall within the specified maximum cutting capa city in the cutting diagram General Rules of Safety The ordinary and extraordinary maintenance must be performed when the machine is stopped and di sconnected from the sources of electric and pneumatic power Any work on the hydraulic or pneumatic systems are made only after you have downloaded the pressu re inside the system Repairs to electrical equipment must be carried out in the absence of voltage and with the emergency button pressed The replacement of the blades must never be carried when the machine is working or moving Do not put foreign objects into moving parts and containers of liquids near the electrical parts The workplace must be kept clean and tidy Is strictly prohibited remove alterate of the safety devi
3. 90 tilting Fixed Head E 45 tilting Fixed Head F 90 Tilting Head Mobile G 45 Tilting Head Mobile F H Brake command I Open Fixed Head Clamp J Close Fixed Head Clamp K Open Moving Head Clamp K L Close Moving Head Clamp m oo WO oe Se For other problems not found in the manual or in case you are not able to resolve the problem contact Technical Support Panimac Srl Viale Alfredo Binda 20 80040 Cercola Na Tel 081 5550783
4. tilt your head at 45 Release the c lever Place the reference pin reading the angle on the graduate scale e Lock the c lever Re apply selectors inclination to move the head to the desired gradation To restore the standard angles steps again by moving the lock bolt against the stop of 90 NOTE Unlock the c lever only when the heads are inclined at 45 Tilting head cut at 22 5 In case you need to make cuts to 22 5 inclination Select the cutting mode 0 and start operation Operate the switches for tilt your head at 90 Turn the knob d to delete batting 45 Re apply selectors inclination to move the head to 45 To restore the standard angles steps again by moving the head to 90 and restore the beats of the 45 Profile Lock Before locking the profile is necessary to adjust the position of the clamps to allow for a tight fit The pro file must be inserted from the right side to the left until at the exit slot of the blade of the head left The clamps remain clamped for the duration of the cut If the cut of certain profiles does not require the use of vertical vices you can exclude it by adjusting the taps on off of the vertical clamps Adjusting Lubricant The lubrication of the blade is done through the venturi system and comes into operation during the cut ting cycle It can adjust the amount of liquid lubricant by actuating the screw a To exclude the lubrication close complet
5. ces The operator is recommended the use of protective devices for the protection of the noise We recommend the operator the use of suitable clothing to the work environment Description The machine model Gladio 450 is used for cutting aluminum profiles and PVC The machine consists of a base in tubular on which are fixed two bars in high strength steel having func tions of driving in the displacement the unit movable cutting Two cutting units mounted on its trolleys are constituted by a door assembly blade that can be positioned respect to the profiles support surface to 45 90 and 135 and at intermediate angles The length of the piece to be cut is achieved by moving the cutting unit with the aid of a flyer and a di splay unit This type of machine can support several operating modes o Running Singles Cuts Performing cuts of length less than the extent of the machine Making Blunt Cuts A hydro pneumatic cylinder drives the advancement of the blade that comes only with engine running and pmeumatic clamps blocked The profile is cut by blades with carbide cutters The lubrication of the blade which occurs only during the cutting phase is obtained by a system Venturi with adjustable flow A single operator placed in correspondence of the control panel is able to perform the operations Safety Device Carter Protection Fixed o Carter Motor Protection blade holder e Carter blade protection Ca
6. ely Adjust Blade Speed Is possible to vary the speed of advancement acting on the screws b placed on the heads Rotate clockwise to decrease the speed or vice versa to increase it It is recommended to calibrate in the same way the speed of advancement of the two cutting units with a slight predominance of the fixed blade ATTENTION The speed should be adjusted according to the thickness and size of the profile to be cut Clamp Adjust To obtain a precise cut of the profile it is necessary that the clamps firmly blocking the workpiece during cutting If you need to correct the position of the clamps must act on registers a and b For effective gripping of the profile adjust the clamps to about 10mm from the profile Digital Readout Quote configurable visual display Function Keys Mode Inch Mm Switch ABS Absolute Mode INC Incremental Mode For configuration refer to the separate manual Cutting Operations Cutting Select the mode of cut cutting position selector Central 0 Start one or both engines Operate the switch to close the clamps Operate the switches Cycle Start and Operator Presence Release the selectors when the blade has reached the desired depth of cut Short Cut Select the mode of cut Short Cut The left blade automatically moves at 135 Operate the switch to close the clamps Operate the switches Cycle Start and Operator Presence Release the selectors when the blade has
7. reached the desired depth of cut At this point it will open only one of the two clamps Fixed Head Unlock the brake Switch in INC mode incremental and navigate to the desired quote Block the brake for go next Step Unlock the brake again for position operation Block the brake for go in cut Operate the switches Cycle Start and Operator Presence Release the selectors when the blade has reached the desired depth of cut Blunt Cut Select the mode of cut Blunt Cut Select Blunt side positioning Head ange 90 is not possible start cut is both angle are 90 or 45 Start one or both engines Operate the switch to close the clamps Operate the switches Cycle Start and Operator Presence Release the selectors when the blade has reached the desired depth of cut Unlock the brake and navigate to the desired quote Block the brake for go in cut Operate the switches Cycle Start and Operator Presence Release the selectors when the blade has reached the desired depth of cut Selector Management Maintenance and Repair Important the operations described in the various paragraphs are to be made strictly with the machine switched off and disconnected from the sources of energy electrical and pneumatic In case you are not able to riscontrarne the problem contact the manufacturer for assistance Line Lamp does not work Check that the machine is connected to the electric current Check that the main switch is on position 1 Check tha
8. rities of the cut to 135 Place the two pieces of profile using the same support base served for cutting and use a precision square for verifying the irregularities In case of having to perform operations of adjustment Bring the cutting unit to 90 If the cut has an angle gt 22 5 tighten the screw and secure it with the nut If the cut has an angle lt 22 5 unscrew the screw and secure it with the nut Vite Regolazione NOTE Repeat the operation several times with the cutting head concerned to determine the exact angle Blades do not come out Check that the motors are turned on and their lamps are lit on the keypad Check that you have performed the locking clamps o Check for proper operation and placement of the protections micro Automatic clamps open do not work at cycle end o Check position for blades limit swith Clean the switch area from dirt o Check for proper operation of the micro switch blade Blade limit switch Pneumatic system problem If some function of the cutting cycle should not be performed to determine if the cause is pneumatic or electric you can perform a check on the correct operation of the pneumatic valves acting directly on them It is possible to manually drive the pneumatic valve acting on the cylinder placed on the head of the valves near the coils Press the button to operate the valve A Output Left Blade B Output Right Blade C Protections Control D
9. rter Furniture Protection Blade Cover during work phase Emergency stop device Located on the control panel when pressed stops all machine functions Electro pneumatic safety Valve Minimum pressure Stop functions when the pressure drops below 4 Bar The low pressure valve allows you to have the locking clamps profile 2 bars until the operator is preparing to use the 2 hands Servo valve one way mounted on Clamp Cy linders keep locked the profile also in case pressure fails Control devices Need to use two hands to activate the work cycle Continuous activation during the working phase Cycle Interruption when released one of the control devices Necessity of the release of both control devi ces for the beginning of a new cycle of work Consolle BLOCCO MORSE TAGLIO EMERGENZA TAGLIO G Do amp O O A Startup Shutdown Left Motor B Line Lamp C Illuminated pushbutton running general D Startup Shutdown Right Motor E Open Close Clamps F Tilt Left Head G Tilt Right Head H Enable tilt heads start cycle I Emergency Button J Operator presence switch start cycle K Cut mode selector Preventive checks Put the power switch in position 1 the line lamp will turn on make sure that the lamp is turned
10. t the bulb of the lamp is not burned out replace it if necessary Check fuses phase The car does not go into gear Check that the line lamp is on Check that the emergency stop button is not pressed Check that the air pressure is as required Check that the fuses are intact otherwise replace them with unplugged network cable There are irregularities in the angles Before proceeding with the operation of angle calibration remove any dirt from the cutting plane and chec ked for proper workpiece clamping If the problem persists contact your service support Irregularities of cut at 90 Put the profile within a precision steel square using the same base served for cutting to check the irregu larities In case of having to perform operations of adjustment o Bring the cutting unit to 45 If the cut has an angle gt 90 unscrew the screw and secure it with the nut If the cut has an angle lt 90 tighten the screw and secure it with the nut e Adjusting Screw Irregularities of cut at 45 Place the two pieces of profile using the same support base served for cutting and use a precision square for verifying the irregularities In case of having to perform operations of adjustment o Bring the cutting unit to 90 If the cut has an angle gt 45 tighten the screw and secure it with the nut If the cut has an angle lt 45 unscrew the screw and secure it with the nut Vite Regolazione Irregula
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