Lab-Line Thermal Rocker - User Manual
Contents
1. Thermal Rocker Model No 4637Q 4637JPNQ 4637 1CEQ 4637 1CECN 057 089 00 11 05 11 Table of Contents POSEN PEON sez Sec Sead sapecc ia oli 3 Safety INTO FMAON estratos vts ine Abe 4 AlertSinalSusrcandamaca il toos abolida 4 SPECICATION irrita 5 Power Requite MiS curia iaa 5 ROCKING SPEEA ianurie a eea rola taa 5 Temperature Radiata to a 5 Overall DIMENSIONS wisc DA 5 Plato anadir iaa 5 Shipping AAA Sieh aas aaee EAEan Aa Eaa EAA Ean 5 DeclarationiOf CONTOrmMity eos 6 Units Environmental Operating Conditions sissit siseseid eas a aai aa 6 Unpacking and Installation ersed nacida 7 SHIPPING CARO nuairsin ee aa aad Aaa ben dve de dios metes Vete tara ip dann 7 dcir dida aislada locas 7 Electrical Requirements nd are 7 A ceed cd n n cava tadeaes a a yaa abu eue Doped ceanate oset ba weet cyanea i Gecteeded AG 9 Temperature Controlled Operations s m coaaralaraa air 9 AUTO TUNO ais 10 FOr Best RESUS unid ii 10 Auto MING Procequre poquita dai lite 11 Temperature Calibrators iia ia aaa raaa Ea aaan aasa E SSE 11 Rocking Motion Only Applications ssis e a OE AEE ar 13 General Notes irrita ii O ae Taa a atone a a ieee eA 13 IVIAILG MANN CO ssr T 14 Cleaning SPU Svat ace demases toda laica tocas ones tee 14 Parts Replacement arrasando ra 14 3 PositiOn ROCKER SWIG iuris lia 14 Rocker Moto cmictiaidici dida aa 14 Motor Brush Sreser ada 15 Temperature CONtroller comia rra iii drena 15 Changing Anglesof Motion escri2. be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer cannot handle your request then contact our Customer Service Department at 563 556 2241 or 800 553 0039 Prior to returning any materials please contact our Customer Service Department for a Return Materials Authorization number RMA Material returned without an RMA number will be refused One Year Limited Warranty This Thermo Scientific product is warranted to be free of defects in materials and workmanship for one 1 year from the first to occur of i the date the product is sold by the manufacturer or ii the date the product is purchased by the original retail customer the Commencement Date Except as expressly stated above the MANUFACTURER MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED WITH RESPECT TO THE PRODUCTS AND EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES INCLUDING BUT NOT LIMITED TO WARRANTIES OF DESIGN MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE An authorized representative of the manufacturer must perform all warranty inspections In the event of a defect covered by the warranty we shall as our sole obligation and exclusive remedy provide free replace ment parts to remedy the defective product In addition for products sold within the continental United States or Canada the manufacturer shall provide free labor to repair the products with the replace
3. filled with 10 ml water ambient at 23 c and temperature equalizes at 42 C Overall Dimensions 16 W x 13 1 4 D x 7 3 4 H 41 x 34 x 20 cm Platform 14 3 16 W x 14 3 16 D 36 x 36 cm Shipping Weight 25 Ib 11 kg Polycarbonate cover adds 5 12 7 cm to rocker s height SPECIFICATIONS Declaration of Conformity For 220 to 240 volt CE models only We hereby declare under our sole responsibility that this product conforms with the technical requirements of the following standards EMC EN 61000 3 2 Limits for harmonic current emissions EN 61000 3 3 Limits for voltage fluctuations and flicker EN 61326 1 Electrical equipment for measurement control and laboratory use Part I General Requirements Safety EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part l General Requirements EN 61010 2 010 Part Il Particular requirements for laboratory equipment for the heating of materials EN 61010 2 051 Part Il Particular requirements for laboratory equipment for mixing and stirring per the provisions of the Electromagnetic Compatibility Directive 2004 108 EC and per the provisions of the Low Voltage Directive 2006 95 EC The authorized representative located within the European Community is Thermo Fisher Scientific Electrothermal House Unit 12A Purdeys Industrial Estate Purdeys Way Rochford Essex SS4 1ND United Kingdom Tel 44 0 1702 303350 Copi
4. i 16 Replacement PANES nenea 17 Ordering Procedures socorrista ritos 18 A se 22cbaasiece Sc ausience cana eenctaeauuceteoau T T sien ceaseves utgedev dactandeaniedtae sade 19 Description The Thermo Scientific Lab Line Thermal Rocker provides the versatility of a variable speed rocking platform in a temperature controlled environment This makes it ideal for hybridizations cell culture studies and blood proce dures Rocking speed can be set from 0 to 100 cycles per minute and the angle of rotation is adjustable from 10 to 15 from horizontal Microprocessor based temperature controller maintains temperature under the polycarbonate cover from ambient 5 C to 70 C Automatic resetting thermal cutoff terminates power to the heaters in the event temperature set point is exceeded The 14 3 16 square 36 cm platform has a rubber mesh pad that prevents vessels from slipping and is removable for easy cleaning A 1 2 1 3 cm ledge on all sides pre vents vessels from sliding off Rubber feet provide stabili ty and keep the unit from creeping during operation The enclosed motor and rugged all steel powder coated body are designed to provide years of virtually mainte nance free service Convenient panel mounted switch allows operation with or without heat Safety Information a Your Thermo Scientific Lab Line Thermal Rocker has Alert Signals been designed with function reliability and safety in mind It is your
5. rocker switch to the ROCK position for rocking action only Adjust the speed control to the desired rocking speed Load platform with vessels to be shaken Allow ample space between vessels so that acciden tal contact will be avoided The user is responsible for determining safe operation in the use of vessels at various rock ing motion speeds and for checking that the ves sels are secure while in motion General Notes During rocking action observe vessels in motion to deter mine that contents are not escaping or spilling onto the platform If this should occur turn temperature and speed control dials to 0 and the 3 position rocker switch to the OFF position Wait for platform to cool down before attempting clean up In the event of electrical overload the unit is protected by resettable pushbutton circuit breaker on the back If over load occurs the breaker will trip To reset disconnect rocker from power source and push button in However if breaker trips repeatedly unplug the unit and have the shaker serviced It is best to leave unit disconnected from power source when not in use 13 Maintenance 14 Make no attempt to service or repair a Thermo Scientific product under war ranty before consulting your distribu tor After the warranty period such consultation is still advised especially when the repair may be technically sophisticated or difficult If assistance is needed beyond what
6. the distributor can provide please call the customer service department at 1 800 553 0039 No merchandise how ever should be returned without prior approval Caution Disconnect plug from electrical outlet before attempting any maintenance or repair of this unit Cleaning Spills In the event of any spills on the surfaces of the unit carry out appropriate neutralization procedures and or wash off with a cleaning solution of warm water and a mild deter gent Rinse off with clean water and dry thoroughly Do not use abrasive cleaners on surfaces Parts Replacement 3 Position Rocker Switch To access the rocker switch remove the cover Turn the unit over and remove 6 Phillips screws holding the bot tom Remove the 5 wires attached to the switch Note attachment sequence and numbers imprinted on switch terminal Compress spring release on sides of switch and withdraw through the front of the panel Insert the replace ment switch Reconnect wires to the new switch in the correct locations Reverse procedure and reattach the bottom cover Rocker Motor To access rocker motor remove bottom plate Remove Allen screw from the end of the eccen tric Loosen the 2 set screws holding the eccen tric to the motor shaft Slide the eccentric off the end of the motor shaft Remove the 4 screws holding the motor to bracket Disconnect wires to the motor Install new motor and reverse the procedure Note P
7. CB contacts at rear of controller fit into contacts at rear of controller housing MAINTENANCE Motor Brushes Under normal conditions of use the DC motor brushes should be checked once a year and replaced if worn Disconnect plug from outlet Remove bottom plate Unscrew brush cap from side of motor Remove spring and brush Replace brushes if worn to less than 1 4 0 64 cm in length It is important that BOTH brushes be replaced even though only one may be worn Temperature Controller E 2 Place ON OFF switch in OFF position Unplug rocker from outlet power supply To remove controller from control housing e use both hands to firmly grip each side of the controller bezel e press on the bezel side grips until the bezel tabs release e slowly pull controller from housing 4 To install new factory configured controller e Carefully slide new controller into controller housing e Press controller bezel into controller housing until bezel tabs securely lock controller into place 5 Plug rocker into outlet power supply 6 Place ON OFF switch in ON position 15 MAINTENANCE 16 Changing Angle of Motion Rear Panel Stroke Adjustment Access Hole Stroke Adjustment Arm 3 Stroke Angle Adjustment Slots Pry off plug from stroke adjustment accesses hole located on the right side of rocker s rear panel Insert screwdriver and remove the stroke adjust ment screw that holds stroke a
8. OF ANY PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT TORT INCLUDING NEGLIGENCE ANY THEORY OF STRICT LIABILITY OR REGULATORY ACTION For the name of the authorized Thermo Scientific product dealer nearest you or any additional information contact us North America USA Canada 1 866 984 3766 866 9 THERMO www thermo com Europe Austria 43 1 801 40 0 Belgium 32 2 482 30 30 France 33 2 2803 2180 Germany national toll free 08001 536 376 Germany international 49 6184 90 6940 Italy 39 02 02 95059 434 254 375 Netherlands 31 76 571 4440 Nordic Baltic countries 358 9 329 100 Russia CIS 7 812 703 42 15 Spain Portugal 34 93 223 09 18 Switzerland 41 44 454 12 12 UK Ireland 44 870 609 9203 Asia China 86 21 6865 4588 or 86 10 8419 3588 India toll free 1800 22 8374 India 91 22 6716 2200 Japan 81 45 453 9220 Other Asian countries 852 2885 4613 Countries not listed 49 6184 90 6940 or 33 2 2803 2180
9. ation and near a grounded electrical outlet that matches the requirements listed on the nameplate Locate the unit away from heat sources that might affect the temperature being maintained by a Thermal Rocker Electrical Requirements 120 VAC models require a 120 VAC 50 60 Hz power source They are supplied with a 3 wire line cord It should be plugged into an outlet designed for 3 prong plugs If an extension cord is used it also should be the 3 wire grounded type For an outlet designed to accept 2 prong plugs ungrounded it is required that a qualified electri cian replace the outlet with a new grounded type 240 VAC models require a 240 VAC 50 60 Hz power source and are supplied with a European cord set 100 120 VAC models require a 100 120 VAC 50 60 Hz power source Because of the variety of plug configura tions in use worldwide for 100 to 120 VAC power the unit is furnished with the plug removed The user must install a plug to conform with local code and configuration require ments UNPACKING AND INSTALLATION If a plug must be installed use only the 3 prong grounded type rated for the unit load requirements and matching the power outlet Make sure the green ground wire is secured to the plug ground terminal The user shall be made aware that the protection provid ed by the equipment may be impaired if the equipment is used with accessories not provided or recommended by the manufacturer or used in a manner not s
10. djustment arm in place Reposition stroke adjustment arm over one of the 2 remaining stroke adjustment slots Tighten into position with screw removed in step 1 Snap plug into place over access hole Repositioning stroke adjustment allows angle of rotation to be adjusted from 10 to 15 from hori zontal Description Circuit Breaker 1 Amp Circuit Breaker 5 Amp Cordset for 4637Q and 4637JPNQ Cordset for 4637 1CEQ Cordset for 4637 1CECN Cover Rubber Feet 4 Heater 100 120V 200 Watts Speed Control Knob Mat Rubber Motor RPO Motor Brushes Lamp Base Green Lens Green Speed Control 120V Speed Control 240V Switch Rocker Configured Temperature Controller RTD Temperature Sensor Solid State Relay Wiring Schematic 100 120V Unit Wiring Schematic 240V Unit Part Number 330 158 00 330 118 00 470 187 00 CRX77 CRMX10 720 505 00 790 214 00 340 002 00 560 225 00 790 380 00 370 341 00 370 341 01 360 249 01 360 238 00 227 841 00 229 419 00 440 373 00 485 360 12 410 632 00 400 233 00 229 235 00 229 299 00 Replacement Parts 17 Ordering Procedures 18 Please refer to the Specification Plate for the complete model number serial number and series number when requesting service replacement parts or in any corre spondence concerning this unit All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can
11. es of the Declaration of Conformity are available upon request Unit s Environmental Operating Conditions Pollution Degree 2 Installation Category Il Altitude 2000 Meters MSL Mean Sea Level Humidity 80 maximum non condensing Electrical Supply 120VAC or 240VAC Voltage Tolerance 10 of normal rated line Temperature 15 C to 40 C Product Usage This product is intended for use indoors only Refer to IEC 664 1 Unpacking and Installation Caution The power cord serves as the main power disconnect Access to the power outlet should be unobstructed to allow the unit to be unplugged dis connected from the power source Leave rotator disconnected when not in use Shipping Carton This should be inspected upon delivery When received carefully examine for any shipping damage before unpack ing If damage is discovered the delivering carrier should both specify and sign for the damage on your copy of the delivery receipt Open the carton carefully making certain that all parts are accounted for before packaging materials are discarded after unpacking if damage is found promptly report it to the carrier and request a damage inspection promptly IMPORTANT Failure to request an inspection of damage within a few days after receipt of shipment absolves the carrier from any liability for damage you must call for a damage inspection promptly Location Place the unit on a level surface in a convenient loc
12. ment parts but only for a period of ninety 90 days from the Commencement Date The warranty provided hereunder shall be null and void and without further force or effect if there is any i repair made to the product by a party other than the manufacturer or its duly authorized service representa tive ii misuse including use inconsistent with written operating instructions for the product mishandling contamination overheating modification or alteration of the product by any customer or third party or iii use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod ucts Heating elements because of their susceptibility to overheating and contamination must be returned to the factory and if upon inspection it is concluded that failure is due to factors other than excessive high tempera ture or contamination the manufacturer will provide warranty replacement As a condition to the return of any product or any constituent part thereof to the factory it shall be sent prepaid and a prior written authorization from the manufacturer assigning a Return Materials Number to the product or part shall be obtained IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO ANY PARTY FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY DAMAGES RESULTING FROM LOSS OF USE OR PROFITS ANTICIPATED OR OTHERWISE ARISING OUT OF OR IN CONNECTION WITH THE SALE USE OR PERFORMANCE
13. pecified by the manufacturer Control Panel NA Warning Do not use in the presence of flamma ble or combustible materials or explo sive gases Do not use in the presence of pressurized or sealed containers fire or explosion may result causing death or severe injury N Warning The outer edges and bottom of the platform can become very hot at ele vated temperatures To avoid burns do not touch or get too close to the plat form when heating at higher tempera tures Allow unit to cool down before removing vessels or touching unit Operation ROCKER SWITCH 3 position switch enables platform to rock with heat rock without heat or heat only without motion STATUS LAMP Illuminates when rocker s heaters are activated TEMPERATURE CONTROLLER Microprocessor based controller maintains tem perature and provides display of either set point or actual temperature SPEED CONTROL Adjusts rocking speed Markings on dial are for reference purposes only Temperature Controlled Applications The polycarbonate cover must be in place for those applications where temperature control and rocking action are combined Make certain that the 3 position rocker switch is in OFF position Connect power cord to electrical outlet meeting requirements stated on unit s nameplate Load platform with vessels to be shaken Allow ample space between vessels so that accidental contact will be avoided The user is responsible fo
14. r determining safe operation in the use of vessels at various rock ing motion speeds and for checking that the ves sels are secure while in motion Turn the rocker switch to the ROCK N HEAT position to rock and heat simultaneously Status light over switch will illuminate indicating power is supplied to the heaters Adjust the tempera ture and speed control dials to desired settings OPERATION Heat Indicator Control Buttons 10 Actual or Setpoint Temperature Controller Self Test When the rocker is powered up the controller will display 8888 along with the three decimal points and the heat ON indicator lamp The display will then blank out for 2 sec onds before showing the temperature Heat On Indicator The heat ON indicator lamp is lit when the rocker s heaters are receiving power The lamp will normally flash when the temperature is at set point Set Point Adjustments The controller normally displays the temperature To view or change the temperature set point proceed as follows Press Controller View setpoint D Decrease setpoint XA Increase setpoint A Press and hold the star key and use either the up or down arrow key to adjust the set point to the desired temperature Release the star key B Allow at least 30 minutes for the chamber tem perature to stabilize Auto Tune The auto tune program automatically adjusts the con troller s parameters to achieve optimal temperature con trol It i
15. responsibility to install it in conformance with Warning local electrical codes It is most important that the user Warnings alert you to a possibility of per follow installation instructions exactly as written Failure to do so is likely to lead to improper operation erroneous calibrations and possible damage to the equipment Do not attempt operation without this information sonal injury Caution Cautions alert you to a possibility of damage to the equipment Notes alert you to pertinent facts and conditions ra Hot Surface Hot surfaces alert you to a possibility of personal injury if you come in contact with a surface during use or for a period of time after use Risk of Electric Shock Disconnect unit from power source before removing cover Specifications Power Requirements 4637Q 120 V 50 60 Hz 3 3 Amps 400 Watts 4637JPNQ 100 120 V 50 60 Hz 3 0 3 3 Amps 400 Watts 4637 1CEQ 8 4637 1CECN 220 240 V 50 60 Hz 1 7 Amps 400 Watts Rocking Speed 0 to 100 cycles per minute Temperature Range From ambient 5 C to 70 C with polycarbonate cover in place as measured by a thermocouple positioned at approximate geometric center The temperature in vessels with the polycarbonate cover in place will vary from these values depending on such factors as vessel size and contents thickness of the glassware used and ambient conditions Measurements conducted under controlled conditions with 30 cm dna tube
16. row keys until the con troller display indicates tunE Release the arrow keys Press and release the down arrow key the 11 OPERATION 12 display should now indicate LEUL Press and hold the STAR key and using the up arrow key adjust the display to read 3 Release the STAR key Press and release the up arrow key until the display indicates Zero The display should now alternate between Zero and a numerical value Using the examples shown below and the ther mocouple value obtained in step above enter the correct Zero value into the controller by pressing the STAR k key and using the up or down arrow keys If there is already a Zero value present then add the new value to the one already present Thermometer 70 C Thermometer 70 C Controller Reading 75 C Controller Reading 65 C Subtract 5 C Subtract 5 C Enter Zero value of 5 C Enter Zero value of 5 C When the correct Zero value has been entered press and hold the two arrow keys together until the display again indicates the chamber temper ature If the procedure was done correctly the controller display should now agree with the thermometer reading to within 0 5 C Allow the unit to run for at least 30 minutes Re check the thermometer reading the con troller display and the thermometer should agree to within 0 5 C If not repeat steps D E and F above OPERATION Rocking Motion Only Applications Turn the
17. s not necessary to run the auto tune program when setting up the rocker However if the temperature appears to be unstable the auto tune program can be run using the procedure shown below For Best Results Set the usual set point temperature and use nor mal load conditions Allow the rocker to stabilize at set point for at least 30 minutes OPERATION Auto Tuning Procedure A Enter the program mode by pressing and holding BOTH the up and down arrow keys for 3 sec onds Release BOTH arrow keys when tunE is dis played The controller display should now be alternating between tunE and oFF Press and hold the STAR key Press and release the up arrow key until At SP is displayed Release the STAR k key After one minute has elapsed the controller dis play will begin to alternate between showing the chamber temperature tunE and At SP Allow the program to run until the display again shows only the temperature Temperature Calibration A Place a calibrated thermometer near the approxi mate geometric center of the platform in a posi tion that would allow it to be read through the glass door Press and hold the STAR key and using the up or down arrow key adjust the set point to the desired temperature Allow the unit to run for at least 30 minutes Controller display should now be indicating the set point temperature Make note of the ther mometer reading Press and hold both ar
Download Pdf Manuals
Related Search