RM50 - Peirspeed
Contents
1. 15 Replacement of gear oil Air filter 16 Maintenance for the air filter Adjustment of carburetor 17 Adjustment of idle speed Adjustment of the throttle grip 18 Adjustment of valve clearance Inspection of spark plug 18 Free travel of front brake Adjustment of rear brake Front brake 19 Rear brake Inspection of brake fluid amount 20 Replacement of brake fluid 20 Checking and lubricating the wire cable 20 Lubrication of throttle valve wire cable and rotate handle 20 Lubrication of brake handlebar 20 Lubrication main stand and kickstand 21 Check of front fork Check of steering post Wheel bearing 21 Storage battery Replacement of strip fuse 22 Headlamp Cleaning and maintenance 22 Specifications tate 23 24 ol Use of engine oil from original factory is the essential for lengthening engine life aee 25 J Maintenance records sss ne nee 25 K Schematic circuit diagram wenn nn2. 7 Electric starting switch Fuel tank cap 7 Starting lever Trunk Rearview mirror 8 Kickstand Check of kickstand function 8 Ebchecking before riding 2 2 merne 9 11 Front and rear brake Check of brake fluid leakage 9 Throttle grip Engine oil Air filter Tires 10 Tubeless tire and cast wheel rim 11 Check if each component has been tightened 11 Lamps and signal lamps Switches Gasoline 11 G Checking before driving 0 armeer 12 13 Engine starting and pre warming 12 Starting of the motorcycle Acceleration 12 Braking Engine running in Parking 13 a Regular maintenance 00000000 0 oam 13 22 Driver s tool 14 Regular Maintenance Lubrication Form 14 Replacement of brake fluid 15 Torque force specifications Engine oil
3. Warning affect its braking performance Replace the damaged wire cable as soon as possible to avoid danger occurrence Lubricate the internal and end parts of the wire cable In case the wire cable can not offer a smooth braking go to the dealer from whom the motorcycle was originally purchased or the appointed maintenance station for replacement Recommended lubricant oil Oil dedicated for chain and wire cable or SAE 10W30 type engine oil Lubrication of throttle valve wire cable and rotate handle When lubricating wire cable apply grease to throttle rotate handle and its joint with the wire cable at the same time When lubricating disassemble the fixing screw of the fueling wire cable and take out the wire cable head Life it up and fill in lubricant While assembling the throttle rotate handle apply grease to the metal surface for rust prevention Lubrication of brake handlebar Lubricate each pivot location Recommended lubricant oil Oil dedicated for chain and wire cable or SAE 10W30 type engine oil 21 Lubrication main stand and kickstand Lubricate each pivot location Check if the kickstand can be freely laid down and sprung up Recommended lubricant oil Oil dedicated for chain and wire cable or SAE 10W30 type engine oil pens Warning If kickstand can not give a free motion go to the dealer from whom the motorcycle was originally purchased or the appointed maintenance station for checking Check
4. When checking make sure the motorcycle is kept at a steady position so as to avoid the occurrence of turnover Wheel bearing If any looseness is found with the bearing inside the front wheel hub or the wheel tire does not rotate evenly go to the dealer from whom the motorcycle was originally purchased or the appointed maintenance station for checking the bearing motion The front wheel bearing should be checked periodically as per the Regular Maintenance Form Storage battery This motorcycle adopts maintenance free battery so it s not necessary to check battery liquid or add distilled water If the battery has no power please contact with the dealer from whom the motorcycle was originally purchased or with the appointed maintenance station FF Never try to disassemble each of the small caps on the battery or it Be will damage the battery Battery is a kind of noxious and hazardous substance which contains a Wesi sulphuric acid content so please avoid its touch with skin eyes or clothes Extrication method When it touches the skin use large amount of water to wash the skin When drinking it by mistake drink large amount of boiled water or milk immediately and then take milk of magnesia broken raw egg or vegetable oil and go to see an internist immediately for treatment When it touches with your eyes wash them with large amount of clear water for 15 minutes and go to see an oculist immediately for treatment Battery
5. toward the handgrip the braking is applied press the main switch and then turn counterclockwise directly to a position to lock the steering handle and pull out the key Front brake handlebar Turn the clockwise to ption and you can unlock the steering lock Seat lock The sont brake handlebarie i non riding the motorcycle never turn the key to o position ocated at the right handgrip and when grasping the handlebar toward the handgrip the braking is Fuel tank cap applied Open open the seat pad and just turn the counterclockwise Close Join the bulge on the fuel tank cap with the groove on the fuel tank and just turn the cap Open Insert the key to the seat pad lock switch dock and just turn the key 45 degrees clockwise Close Press the seat pad to its original position Then pull out the key Before riding motorcycle make sure the fuel tank cap has been properly installed and locked to its original place Starting lever Screw out the starting lever towards the outer side of the engine Tread the starting lever slightly with foot till the gear gets engaged and then start the engine by fast and forceful treading of the starting lever When using starting lever use throttle handlebar to refuel slightly drite Notice and this will help motorcycle starting Trunk frise Notice The trunk is located under the seat pad When loading never exceed the
6. PEIRSPEED INTRODUCTION Thank you for your selection of this RM50 motorcycle It represents high technology and reliability the vehicle tail gas emission has reached the latest national emission standard therefore it is a fairly environment friendly motorcycle that may satisfy the demands of modern society It has been manufactured technically in accordance with a lot of experience that our company obtained in manufacturing sports race and tourist etc vehicles And it is just these experiences that have made this motorcycle take a large lead in the like products This User s Manual will help you get to know the operating method of this model of motorcycle and obtain the knowledge relating to operation basic check up service and maintenance and etc Please contact your dealer or appointed maintenance station when you have problems in use and maintenance Note i n P All configurations and parameters are for reference only not contracted ones Please refer to the actual configuration of the manufacturer The product is designed and manufactured in accordance with the standard of GB7258 2004 Safety Specifications for Operation of Vehicles and the enterprise standard Q PY HNM 2005 The following information appears as signs in this Instruction Manual Pe This sign indicates procedures that must be followed to avoid immediate hazard to you pancer Danger This sign indicates procedures that must be followed to avoid injury to you o
7. You can complete all the above checks within a very short time but the safety and value that will result from the checks are far worthy of the time you spend therefore make sure to carry out all these checks before using of your motorcycle Checking before use should be carried out before each time Should any of the above items is found nonconforming or can not work normally make sure to have it repaired and corrected to normal conditions before you can ride the motorcycle Go to the original dealer from whom you purchased your motorcycle or the appointed maintenance station for assistance when necessary Front and rear brakes 1 Front and rear brake handlebars Check whether the front and rear bra handlebars have proper free stroke a 2Qmm make adjustment when necessary Befc Se riding carry out a checking a confirmation for brake performance wh the motorcycle is running at low speed 2 Brake When you feel that the front brake handlebar is unable to or can not stop the vehicle in operation it indicates that there is a risk of insufficient braking force for your brake system and the brake system has got a failure Be sure not to ride the motorcycle before removal of the failure And go immediately to the dealer from whom the motorcycle was originally purchased or the appointed maintenance station for checking and repairing Check of brake fluid leakage Make the front brake in motion for several minutes and c
8. pl refer ion Please learn by heart your engine number so that when you are a Not purchasing parts from a dealer you can get the components for this type of motorcycle quickly Steering lock Page 7 When not riding the motorcycle turn the key to RA or f position and pull out the key Indicator 1 Turn signal indicator When the turn signal lamp switch functions this indicator flashes 2 High beam indicator when the motorcycle uses high beam lamp this indicator is on Speedometer can display the riding speed of the motorcycle in mph It is equipped with a mile meter that may add up your riding mileage Oil capacity indicator Oil capacity indicator can display the gasoline capacity inside the gasoline tank When gasoline capacity decreases oil gauge pointer will move from F FULL position to E EMPTY position Please timely refill the oil when the pointer moves to the red zone or E position Refill the oil timely before the gasoline inside the gasoline tank is used up The pointer of oil capacity indication meter can give right indication only when the main switch is in HDL position Handlebar switch 1 High and low beam switch EP D 2 Turn signal lamp switch 3 Horn switch High and low beam switch When using high beam turn the switch to D position When using low beam turn the switch to SID position Turn light switch To send
9. are fully familiar with each of the operation controls and functions of the on motorcycle Should there be any item that you do not fully understand contact your dealer from whom the motorcycle was originally purchased or the appointed maintenance station Never start your engine at any enclosed places as the exhaust gas the motorcycle discharges has toxicity and will make you lose consciousness and even cause death Therefore make sure to operate your motorcycle at a well ventilated place Make sure that you have retracted the kickstand before riding or you will not be able to start your vehicle Engine starting and pre warming 99 1 Turn the main switch to 2 While grasping the front brake or rear brake handlebar hold the throttle rotate handle for a little wide opening of the throttle 1 8 throttle travel or 1 4 throttle travel press starting switch or tread the starting lever to start the engine Make sure not to make gasoline overflow from the fuel tank Prevent gasoline from splashing and spattering onto the engine with high temperature When filling gasoline filling level should not exceed the bottom of the filling mouth or otherwise the gasoline will get bloating at warm temperature and cause gasoline overflow This model of motorcycle uses 90 or above lead free gasoline and total capacity of the gasoline tank is 4 5 L Starting of the motorcycle After the engine pre warming 1 Hold the re
10. filter screen and replace it if it is damaged h Prop up the motorcycle horizontally Fill in engine oil through the oil filler until oil level reaches the upper limit position of the dipstick Oil amount Change at regular intervals 1 1L e Recommended oil grade API SE SF type or other same grades such as SF SE SF SE CC SF SE SD etc Never add any chemical additives Chemical additives will damage Engine oil filter screen lid Filter screen engine components e Do not let any foreign substances enter into the crankcase 1 Install the engine oil filler cap and lock it securely J Start the engine and pre warm for several minutes Check for any engine oil leakage in course of pre warming If any leakage is found shut down the engine immediately and check for the cause Do not start the engine before engine oil filler cap oil scale is placed and securely locked Spring O ring When the oil filter screen lid is disassembled the O ring spring and filter screen will drop off at the same time so please be careful not to lose these parts Replacement of gear oil e Check the O ring and replace it if it is damaged FRE ONE THe ORLA DOT AN Coes E paket Do not let any foreign substances enter into the gearcase And gear oil O should be protected from adhering to tires i g Reassemble the oil drain bolt and engine oil filter screen lid be sure it is firmly locked 1 Put an oil hold
11. from whom the arning a motorcycle was originally purchased or to the appointed maintenance station for checking and repairing 20 Front brake It is required to check the wear condition of the brake block for the brake If the brake block is worn to its limit line go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for replacement of the brake block 1 When checking brake fluid amount rotate the handlebar to make the upper end of the main brake cylinder keep at a horizontal level 2 Only refill the specified brake fluid or it will damage the rubber oil seal which will cause leakage of brake fluid and poor performance of the brake Recommended brake fluid DOT3 If no DOT 3 is available for use DOT 4 can be used instead 3 Use the same type of brake fluid for refilling Mixed brake fluid will generate chemical reaction which will cause poor barking performance 4 When refilling brake fluid never let any water enter into the main brake cylinder because water will lower the boiling point of brake fluid and thus cause air resistance of the brake system 5 Brake fluid may corrode painted surface or plastic parts If brake fluid is splashed or prayed it must be cleaned out timely and we recommend you replace it by professionals 6 When the brake fluid amount is reduced go to the dealer from whom the motorcycle was originally purchased or appo
12. max load of 10 0 kg Warning The trunk when exposed under the sunshine will easily get hot and do not place any flammable articles inside the trunk Do not put any valuables or breakables inside the trunk The trunk will easily get wet in rainy days or during motorcycle cleaning Wrapping up goods liable to get damp before placing into the trunk Be sure to store an appropriate size of safety helmet into the trunk When you leave your motorcycle make sure not to leave the seat pad in open position Wema For your safety should Rearview mirror Use a spanner to adjust the assembling nut at the lower end of rearview mirror and then you can adjust the rearview mirror angles Kickstand This motorcycle has equipped with a shutting off system for ignition return circuit When the kickstand is laid down you will not be able to start the motorcycle And only when the kickstand is retracted can the engine be started The kickstand is at the left pedal position of the frame Considering of safety please spring up the kickstand before riding this motorcycle has set up a safety protection system the engine will not get started with the kickstand in laid down state Please check carefully according to following operating instruction steps If there was any failure please send your motorcycle to the dealer from whom you purchased or to the appointed maintenance station for repair Check of kickstand functio
13. out right turn signal push the switch to amp gt To send out left turn signal push the switch to lt The switch will automatically return to the central position when it is released To turn off the turn signal light push down the reset button in the middle after the switch returns to the central position Horn switch Press this button and the horn will promptly send out sounds Lighting switch When the lighting switch is on position all the illuminating lamps will be off Shift the lighting switch to position you can light up the headlamp taillight position lamp instrument light Shift the lighting switch to position B you can light up the front position lamp taillight and instrument light Electric starting switch P Note Try to lift up the end of the seat pad to confirm whether it is the main lock and holding the front brake or rear brake handlebar the kickstand is in back state push the starting button and you can start the locked in Before locking confirm the seat pad key is not inside the trunk engine Before starting the engine please read the relevant instructions Rear brake handlebar Steering lock el a ta 5 re To lock the steering handle make left rotation The rear brake handlebar is located at the left of motorcycle steering handle through to the handgrip and when grasping the handlebar end and when the key is in J position
14. this operation for loaded goods rider and the components as well as the vehicle speed fear of the throttle blocking and causing overspeeding Pressure of a cold tire In case of the rider only front tire 150kPa rear tire 200kPa In case of the rider with 2 passenger front tire 175kPa_ rear tire 225kPa Engine oil Engine oil volume should be kept in a standard position You should add engine oil if the volume is below the standard position Motorcycle load has an absolute affect to various characteristics of the motorcycle itself such as operation and control braking i performance and even safety Articles if loaded must be tightly tied and must not Recommend engine oil see Fig 1 on page 23 get loose The heaviest objects should be packed and placed close to the Regular oil replacement amount 1 1L motorcycle center with weight distributed evenly to the two sides of the motorcycle Make proper adjustment to the damper in accordance with the load Recommended oil grade APISE SF types or other same and check tire state and tire pressure In any case never overload the motorcycle grades such as SF SE SF SE CC SF SE SD etc Make sure that the total weight of the driver passenger fittings should not exceed the maximum load of the vehicle Riding an overloaded motorcycle may cause tire damages unexpected accidents or even personal injury or death Upper limit Lower limit Air filter Air f
15. travel for the throttle rotate handle adjust the engine idle speed first Turn the regulator to adjust the filling wire cable so that the throttle rotate handle can obtain the proper free gap Free gap 2 6mm Fixing nut Regulator Gum cover of the regulato 1 Pull out the gum cover of the regulator 2 Loosen the fixing nut 3 Screw in or screw out the regulator till the free travel meets the specification 4 Lock the fixing nut 5 Replace the gum cover of the regulator Adjustment of valve clearance After a certain period of use the valve clearance will get larger and this will cause the poor supply of the mixed gas and noises of the engine Valve clearance must be adjusted regularly in order to prevent occurrence of this situation The adjustment work should be performed by the dealer from whom the motorcycle was purchased or by the appointed maintenance station Inspection of spark plug Spark plug is a very important component of the engine and easy for checking You can judge the engine running state through ceramic magnet and electrode of the spark plug Under normal service state the white ceramic magnet portion around the central electrode of the spark plug should have the same color Generally speaking for a normal running motorcycle this portion should be of maple color In case the color and luster of the spark plug has much difference it means that the problem exists with the combustion state Do no
16. whom the motorcycle was originally Fea Ss aa EE V belt amage and attrition check replace it i necessar Prone hae Check the motion and oil pipe for any oil leakage Make corrections when necessar e Driver s tool a and ton Check of motion state adjust it if necessary Check of the tightness Make corrections In this User s Manual some information has been provided for you to perform when necessary i iri 1 1 Check of balance extent of damage and out x maintenance and simple repairing work And driver s tool provided with the FSR Sane ee vehicle has offered you most of the tools that are required for regular Wheel bearings Check of the assembly and looseness replace maintenance But however other tools such as torque spanners and so forth will ubsiioueces sa i i i Direction pole Checken didit be required when you performing correctly some of the maintenance work bearing E E eka Warning purchased or with the appointed maintenance station if necessar When you perform maintenance and repair work for your Rear shock Note motorcycle but you don t have the required tools send your absorber Replace it if necessary ii motorcycle to the dealer from whom the motorcycle was originally a and purchased or the appointed maintenance station for checking and repairing CRETE Ge cach Gane SEE BEEN RE GEA Tightness of p components motorcycle is tightly secured make adjustments if necessary Check if the voltage i
17. will generate explosive gas so when using battery keep it far away from spark fire source or lighted cigarette etc The charging and using of battery should be carried out in places with good ventilation When disposing battery wear goggles In any case never let a child get close to the battery Replacement of strip fuse Fuse is on the fuse holder inside the storage battery box located in the pedal Strip fuse specification 15A If the strip fuse is blown out turn off the ignition switch and the return circuit switch relevant to the malfunction Install a new strip fuse with the same specification Turn on the switch to check if electric appliances work normally If the strip fuse is blown out again instantly go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for checking Do not use the strip fuse with specifications higher than the standard l ndrice Notice L a j Use of the fuse that does not meet the standard specification will cause damage to the electrical system or even a fire Headlamp If aiming of the headlamp beam or replacement of the headlamp bulb is required go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for aiming and replacement Cleaning and maintenance A Cleaning Frequent and thorough cleaning of your motorcycle will not only make the appearance more beautiful but also bring th
18. ar handrail of the motorcycle by right hand and push the motorcycle forward to make the main stand spring up 2 Before starting the motorcycle check the viewing mirror angle and make sure you can see clearly the road surface condition at your back 3 Pay attention to the traffic status for coming and going vehicles and switch on the turn signal lamp before getting going 4 Turn slowly the throttle rotate handle and make the motorcycle start After making the starting turn off the turn signal lamp Before first operating of a new motorcycle please read the instructions in section Running in of the Engine page 13 i k ie Notice Acceleration Turn the throttle rotate handle to adjust the running speed When turning the throttle rotate handle towards yourself you can increase the speed and when turning in the reverse direction you will lower the speed Before starting the engine make sure that the kickstand has been back to its up position Va Note Incase of a failure to start the engine release the starting switch and try again after a few seconds The time for starting the engine should not exceed 5 seconds every time when you start the engine so as to avoid large consumption of battery power In case of a failure to start the engine with the starting switch start the engine by starting lever instead If the engine can not be started even when the starting button has been pressed 4 5 times turn the
19. e best performance to its components and lengthen the service life 1 Before cleaning of the motorcycle a Plug up the exhaust pipe outlet for avoid moisture content from entering Or wrap it with a plastic bag and plastic rope b Make sure that the spark plug and all the filler caps have been locked and well secured 2 Clean the engine with a brush if it is very dirty But be careful not to remove the lubricating oil at the pivot location 3 Use relatively small water pipe to clean and wash with water pressure Too high water pressure will wash off the lubricant on various parts of the motorcycle and water will leak into the wheel bearing which will cause damage to parts Many expensive repair costs come from improper high pressure washing manner 4 Wash off plenty of dust with water first and then use warm water with detergent to wash the exterior Use brush to clean those places that are not easy to clean 5 After finishing washing with clear water dry the motorcycle immediately 6 Use neutral detergents to clean and wipe the seat pad and etc After wiping use clear water for cleaning 7 Automobile dedicated wax can be applied on those materials with coating and chrome plating But never use compound wax since it contains abrasive which will damage its structure After cleaning is finished start up the engine and run it at idle speed for several minutes 23 B Storage H Specifications Total weight when
20. e in such performances as lubrication Odometer Name of maintenance Items maintained power etc for the engine Date reading man Recommended engine oil Engine oil recommended by original factory Gear oil Gear oil from original factory Dealers for engine oil from original factory have them available for selling Oils replacement records oils replacement date traveled distance recording sheet Change Traveled i Exchange date i Engine oil times kilometers l O SISISISIS S gjoja lo mikiki Cu Ls o8 BEER lt og Remark 26 Schematic circuit diagram Schematic circuit diagram for motorcycle RM50 without headlight switch with anti theft device Red white green Starting relay Master lock switch Burglarproof device Side motion switch Start switch Flameout switch Fuel level sensor PIY MOTIIA lt i 3 lt i o ante Front right turn signal lamp 12V 10W Light blue 3 z g g 3 w 733 reen og amp 2 2 Front Position light 12V SW TELL i ELE ront Position li E Yelloy 12 E Gree p310 Instrument assembly MYM MO A UMMONIDA Headlamp 12V 30 35W Rear right turn signal lamp 12V 10W Blue white Yellow whi Green Ail light stop lamp 12V 21 5W Light Bh E ight nr reen Yelh reen Ye en Y Se c a eel reen a am B Towi Yellow orange ij Black o A eee Light Browa lamps 2V 1 7W ig Rear left turn sig
21. ent is properly mounted on the filter element holder Adjustment of carburetor Carburetor is an important part that affects engine performance which requires extremely precise adjustment Therefore most of the adjusting work should be carried out by those dealers who possess professional knowledge and experience But the following adjustments can be carried out when you are doing routine maintenance The carburetor has been adjusted and set accurately by our company after several tests Change to these settings will cause poor performance or damage to the engine Adjustment of idle speed l Start the engine and preheat the engine at the speed of 1000 to 2000r min for several minutes normally 1 or 2 minutes Occasionally you can raise the speed to 4000 to 5000r min When engine speed gives a quick response to the throttle grip it means that the engine has got the required pre warming Adjust the idle speed regulating screw to set the idle speed Screw in the regulating screw the engine speed is raised and screw out the regulating screw the engine speed is reduced Idle speed regulating screw Standard idle speed See page 22 specification If the engine s idle speed cannot be adjusted to the value within the standard specifications go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for checking Adjustment of the throttle grip Before adjusting the free
22. er under the gear case Torque force for oil drain bolt 23N m Torque force for engine oil filter screen lid lock 32N m 2 Remove the gear oil filler cap and oil drain bolt for draining the gear oil 17 Gear oil filler cap Gear oil drain bolt 3 Replace and lock the gearcase oil drain bolt Torque force for gear oil drain bolt 23 N m 4 Add gear oil Gear oil capacity 130mL Recommend gear oil SAE 85W 140 or API GL 4 gear oil 5 Replace the gear oil filler cap GL 4 is a quality and auxiliary parameter GL 5 gear oil can also be used for replacement 6 After change of gear oil check for any oil leakage Air Fitler Air filter element should be cleaned regularly If the motorcycle is used frequently in extremely damp or dusty places cleaning work should be carried out more frequently 1 Remove the air filter cover Take out the filter element assembly and then use compressed air to clean it or simply replace it Ensure that filter element has been properly installed on the air filter Do not run the engine before the filter element is mounted for fear of suction of any silts causing heavy wear to the piston and cylinder 18 Maintenance for the air filter 1 Remove the filter element holder and filter element i Clean the dust on the filter element with compressed air or replace the filter element e Never twist and fold the filter element or it will get damaged Ensure that the filter elem
23. heck the oil pipe joint or main brake cylinder for any brake fluid leakage A Noe Brake fluid will damage the painting coat or the structure of the plastic parts and it also has corrosion to man s skin In case of any splatters or sprays clean at once with dry cloth or paper towel and wash with clean water See a doctor at once if it is sprayed into the eyes Va Nema If leakage of brake fluid is found immediately go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for checking and repairing Leakage of brake fluid means there is dangerous status in the brake system Throttle grip Tires Rotate the throttle grip to confirm if it is in normal operating state and The vehicle uses tubeless tires and for ensuring check if the free travel stroke 2 6mm is correct The throttle grip if optimum tire performance lengthening service life and released will return to its original position by force of spring If the grip enabling safe operation each of the following items needs any adjustment it should be done by the dealer from whom the Should be carefully observed motorcycle was originally purchased or at the appointed maintenance station Check and adjust the tire pressure only when i i the air temperature inside the tire is equal to outside air temperature Tire pressure adjustment should be made according to the total weight of the i ma Be careful not to use too much force for
24. ilter can prevent dust from entering into the engine But if the air filter is not properly maintained dust will still enter into the engine So the air filter should be regularly cleaned and for the Regular Maintenance Form please refer to page 16 Please check or clean the air filter after you have rode your motorcycle each time Tire engravings Tubeless tire Tire wear mark A 11 Tubeless tire and wheel rim This motorcycle uses cast wheel rim fit for both tube type and tubeless type tires and tubeless tires are standard configuration lssincyyarning Make sure not to use tubeless tire on a wheel rim specially designed for tube type tire Otherwise tire may get damaged and cause personnel injury due to sudden air leak of the tires p When using a tire with an inner tube be sure that the inner tube has been properly installed Warning 2 Check Driving a motorcycle with excessively serious tire attrition will decrease driving stability and may cause loss of control It is recommended to replace the tire when the front tire engraving depth has been decreased below 1 6 mm and the rear tire if its engraving depth has been decreased below 2 mm should also be replaced with a new one 90 90 12 44J 90 90 12 44J Front wheel tire Specifications Rear wheel tire Specifications Limit of attrition front and rear wheel tires 0 8mm 3 After replacing the tire ride your motorcycle carefully so as t
25. inted maintenance station for checking of the cause Brake fluid amount limit line Rear brake It is required to check the wear indicator condition of the brake block for the brake If the wear indicator points to the wear limit line go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for replacement of the brake block Wear indicator Attrition limit line Inspection of brake fluid amount When brake fluid is insufficient air will enter into the brake system which will cause failure of the brake Before riding the motorcycle check the amount of brake fluid first and fill brake fluid if it is insufficient Please pay attention to the following points when checking and refilling brake fluid Replacement of brake fluid 1 Replacement of brake fluid should be carried out by the original dealer who has received professional training or the appointed maintenance station 2 At the time when the regular maintenance should be performed or damage or leakage is found with the brake fluid please go to the dealer from whom the motorcycle was originally purchased or the appointed maintenance station for replacement of the following components A All the rubber oil seals that should be replaced every 2 years B All the brake oil pipes that should be replaced every 4 years Checking and lubricating the wire cable Damaged wire cable surface will cause rust to the wire cable and
26. locations Braking on a wet road surface will lead to a very poor braking effect and braking distance will be lengthened bringing in an unusual danger It will be also dangerous if braking is made on a road surface with a slope Slowly apply braking force to the brake while running on a downward slope 14 m Parking When parking your motorcycle shut down the engine and take out the key Park your motorcycle at the place where kids and pedestrians can not touch the muffler and the exhaust pipe as they are very hot Do not park your motorcycle at a slope in order to avoid overturning of the motorcycle pens Warning In case you are not familiar with the checking and repairing work of the motorcycle leave your motorcycle to the dealer from whom the Warning motorcycle was originally purchased or the appointed maintenance station for checking and repairing E Regular maintenance Regular inspection adjustment and lubrication will keep your motorcycle to a maximum safe and efficient state at all times Safety is the logos that every user should hold and keep in mind all the times The Regular Maintenance and lubrication Form should be regarded seriously as the guide to maintenance and lubrication While conducting maintenance and lubrication to the motorcycle consideration should be given to the geographic environment at the time of using and purpose of the user so as to reach the final target for mainte
27. n Turn the main switch to O Spring up the kickstand Press starting switch while grasping Warning Check the kickstand switch for its motion state in accordance with the following methods brake handlebar and the engine can get started any goer al Mex stane Lay down the kickstand motion is found go to the dealer from whom you originally bought TT A your motorcycle or the appointed maintenance station for checkout Kickstand functions normally During this checkout use the main stand to support the vehicle body NO EH Check before riding Before using your motorcycle the following items should be checked Checking contents adjust it if necessary Check of motion adjust free gap if necessary check the operation state lubricate and adjust if necessary Wheels and tires Tire pressure wear and deflection status heck of the motion state lubricate it if necessary C i it i i Brake handlebar pivot Check of the motion state lubricate it if necessary Main stand and kickstand shafts Check of the motion state lubricate it if necessary Lock tightness Check the tightness of linkages between various components of the frame When necessary make adjustment to the lock tightness Gasoline capacity refill if necessary Lamps and signal lamps Check of the working state make corrections if necessary Storage batter Check of the voltage charge battery if necessary 8 you ride the motorcycle
28. nal lamp 12V 10W fr LA Front left turn signal lamp 12V 3W Black Red Black White Green White Black Yellow Green se 25 2 E Blue White Black Yellow Ignition coil Blue Yel Feces ellow White I Front left turn signal lamp 12V 10W Black a a rey Light Green Grey Light Blue ve Spark plug Rectifier Electronic ignition device AR lue Wight Yellow Electric horn Electronic Throttle Magneto Speed Limiter Electric horn switch High beam and low beam switch Turn signal lamp switch Master lock switch Electric horn switch High beam and low beam switch Wight art switch ellow Green Red Yellow HO m wd 2J 28 RPEIRSPEED 3939 Royal Drive NW Suite 139 Kennesaw Georgia 30144 www peirspeed com
29. nance The important items relating to motorcycle check up adjustment and lubrication will be described in the following pages 1 0 150 kilometers Prevent the engine from continuous running with the throttle rotate handle turned above 1 3 throttle travel Each time when the engine has run for 1 hour stop the engine and allow it to cool for 5 to 10 minutes and drive your motorcycle with frequent change of speed 2 150 500 kilometers Prevent the engine from running for a long time with the throttle rotate handle turned above 1 2 throttle travel Run your motorcycle at various speeds but do not use full throttle valve operation at anytime month months 3 500 1000 kilometers ee eee ne g Prevent the engine from running for a long time with the throttle rotate Item Snedig sunen km ongi i months later handle turned above 3 4 throttle travel Check the gasoline pipe if it is with crackle x 4 Above 1000 kilometers Fuel system or blocked replace it if necessary free 2 Avoid full throttle valve operation of the engine for a long period 500 km Note Engine oil drain ae of time but change the speed occasionally Change the engine oil bolt at sidet Draining of the waste oil on air filter element and gear oil after 500 kilometers running Engine oil filter screen bottom Clean or replace if necessary O OOO side In case any problems occur with the engine in running in period er ee cae 600 keen contact with the dealer from
30. nes 26 EY Main points for safe riding ESE anger eg Please give clear signals in case of the situations listed below Left turn Right turn It s very dangerous to brake on a damp road Please avoid any emergency brake to prevent slip of the motorcycle When parking on a damp road put on the brake slowly Slow down your motorcycle when approaching street corners or crossroads and accelerate only when having passed the turn Take cautions in riding while passing by side of a parked vehicle because the vehicle driver may not notice your passing and open the door suddenly Rails iron plates paved at a construction site or manhole covers are especially slippery when they are wet please take care and lower your driving speed while passing these installations Meantime keep the motorcycle vertical or otherwise it may slip Rinsing motorcycle will wet the brake shoe block and lower the brake performance check if the brake is in good state before riding While driving the motorbike you must wear safety helmet gloves preventive trousers please fasten any ruffle part and part around the ankle of the trousers so that the trousers will not flap as well as clothes with bright color Do not load too many things on the motorcycle or it will affect the stability of the motorcycle Please refer to section Tire Things should be fixed at the luggage carrier with rope Loose load will also affect the stability of the motorcycle as
31. o allow the tire to match the wheel rim completely The tire matching 1f it is not fully done will probably affect the tire pressure and make the driver unable to control 4 Please have your tires replaced by professional maintenance man 12 Check if each component has been tightened Check if the components of the motorcycle at each location have been securely tightened before riding the motorcycle Refer to page 14 for tightening torque force Lamps and signal lamps Check the headlamp turn signal lamps taillight position lamp stop lamp and all other indicators for their motion operation Switches Check the operation of headlamp turn signal lamps stop lamp taillight position light horn starting motor and master lock switch etc Gasoline Make sure that the fuel tank has adequate gasoline before riding the motorcycle For ensuring optimum tire performance lengthening service life and enabling safe operation each of the following items should be carefully observed 1 Before riding your motorcycle check if the tire is with crackles folding or warping If any abnormality has been found with the tires go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for checking Do not check or repair the tires yourself If the tires are found warped or crackled replace them with new ones EH Checking before driving Before riding this motorcycle make sure that you
32. of damage Please send to the dealer from whom the motorcycle was originally purchased or appointed maintenance station for replacement Torque force specifications Use torque spanners to lock these items tightly And these items should be frequently checked especially when having a long distance of riding and when these items are getting loose due to some reasons instant check up should be made to these items B bolt General torque force specifications N m Ce CR 10mm 12 mm 14 mm 17 mm 19 mm 22 mm 16 Engine oil 1 Check of oil amount a Hold the motorcycle with the main stand When checking the oil amount always keep the PA Note motorcycle at vertical direction You will not be able to read the oil amount correctly with a leaning motorcycle body L Note b The engine oil amount should be at the position between the upper limit mark and lower limit mark When oil amount is below the lower limit fill engine oil until it reaches the upper limit Before checking wait for several minutes until the oil level is stable 1 Upper limit 2 Lower Limit Engine oil filler cap Oil drain bolt 2 Replacement of engine oil a After several minutes of pre warming shut down the engine Place an oil holder under the engine and remove the engine oil filler cap b Remove the engine oil drain bolt c Disassemble the oil filter screen lid to clean the filter screen d Clean the oil
33. of front fork _ When checking make sure the motorcycle is kept at a steady position so as to avoid occurrence of turnover 1 Visual inspection Check if the surface of the handle pipe for the front fork is with scratches damages or oil leakage 2 Motion inspection Place the motorcycle at a level place A Hold the motorcycle handlebar with hand and make the motorcycle keep in an upright position hold the front brake handlebar with the right hand to apply braking force to the front brake B Make pressurization for several times to check the motion of the front fork and observe if there is any gap that makes its turning not flexible and etc m Warning 2 If there is any damage or poor motion of the front fork go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for checking and repairing Check of steering post Check the status of the steering post regularly Worn or loose steering post bearing will cause the occurrence of danger Place an appropriate support at the bottom of the engine to lift off the front wheel If there is a loose feeling when you hold the bottom of the front fork and shake frontward and rearward go to the dealer from whom the motorcycle was originally purchased or to the appointed maintenance station for checking and adjusting the steering post Disassembling the front wheel will make the checking much easier
34. s above 12 8 V and if Storage battery the tester pointer is pointing to the green zone Charge the battery if necessary Indicates checking by the dealer from whom the motorcycle was originally purchased or the appointed maintenance station Unit km Engine oil of the motorcycle should be replaced after riding of initial 500 km or after one month so as to ensure the smooth running of the engine And this replacement should be done preferably by the dealer from whom the motorcycle was originally purchased or the appointed maintenance station Regular Maintenance Lubrication Form Every 3000 km or three months later initial 1000 3000 km Item Checking contents or three months Valve Check and set the valve clearance to the specified clearance value when the motorcycle is in cold state on Check the state adjust the clearance make Spark plug SE cleaning and replace it if necessary Ce Check the engine idle speed starting conditions And adjust it when necessary 15 Replacement of brake fluid When disassembling the brake master cylinder or caliper the brake fluid should be replaced at the same time And in addition brake fluid level should be checked frequently and refilled when necessary e Oil seal of the master cylinder or caliper should be replaced roughly once every 2 years Brake oil pipe should be replaced roughly once every 4 years And in this period instant replacement should be made in case
35. t pad of the motorcycle to touch the oil 8 Take out the battery for charging and store it in a dry place Charge it at least once every month and do not store it in hot higher than 30 C or cold lower than 0 C place Do all care and maintenance work properly prior to storing the nds Noti k Ma motorcycle 24 Storage battery Dry charge type YTX7A BS Gear oil maintenance free I2V_65Ah 130m 2v aswasw S Air filter type Paper quality dry type filter element Headlamp 12V 35W 35W Fuel type 90 and above gasoline Brake lamp 12V 21W va o Tubeless type Turn signal indicator 90 90 1244J High beam indicator 12V 1 7W 90 90 1244J SAE10W 50 Shock absorber Hydraulic pressure and adjustable Hydraulic pressure spring type Attached drawing 1 aai ACG flywheel PM AC 25 M Use of engine oil from original factory is the essential El Maintenance records for lengthening engine life After completion of the normative maintenance record the date odometer readings I i EE AE EEE ET rele oth lity of the oil used name of maintenance man in the provided columns The additional information otorc a o a o ed i useedede E te oat ARE OS ee ee ee Owner check and maintenance and Constant maintenance can be added to the a below recording sheet Engine oil from original factory Engine oil from original factory is a product developed according to the design characteristics of engine It plays a vital rol
36. t try to solve this problem yourself but have it checked by the dealer from whom the motorcycle was purchased or at the appointed maintenance station You must conduct periodical checks of the spark plug Because heat and deposit will slowly lower the spark plug functions and cause corrosion In case the spark plug has got serious corrosion or excessive carbon deposition and other deposits it should be replaced immediately with a proper one Standard spark plug P RZ9HC 19 Before installation of a spark plug use a feeler gauge to measure the spark plug clearance Adjust the clearance if it doesn t conform to the specifications Spark plug clearance 0 6 0 8mm Before installation of the spark plug clean off the oil stain on the screw thread of the spark plug While locking the spark plug tighten it with the specified torque force Spark plug locking torque force 17N m Spark plug clearance You may use your hand to screw in 1 2 of the spark plug first Then tighten the spark plug with a torque spanner to the above torque force Free travel of front brake Free travel of front brake handlebar is 10 20mm Adjustment of rear brake Free travel of rear brake handlebar should be regulated to 10 20mm While adjusting rotate the regulator clockwise for reducing the brake handlebar free travel And rotate the regulator counterclockwise for increase the handlebar free travel If the brake cannot be adjusted go to the dealer
37. the engine oil and 92kg gasoline tanks are full If the motorcycle is stored or not in use for more than 60 days clean the motorcycle first and follow the steps below to avoid any damage that may be possibly caused to the motorcycle 1 Drain the oil stored in gasoline tank oil pipe and carburetor 2 Take off the empty oil tank and pour in a cup of SAE1OW30 or SAE20W40 engine oil Shake from left to right and right to left to spread a layer of oil inside the oil tank Then pour out the engine oil from the oil tank and reinstall the oil tank 3 Remove the spark plug and pour a spoonful of SAE 10W30 or SAE 20W40 engine oil into the cylinder Install the spark plug tread the engine starting lever for several times connect the high voltage wire of the spark plug and allow the engine lubricating oil to be uniformly distributed on the cylinder wall When using starting motor to start the engine disassemble the high voltage wires and earth them so as to avoid the generation of spark 4 Lubricate all control wire cables 5 Use proper support to prop up the front and rear wheel Then make sure that the motorcycle is in a steady position 6 Seal the opening of the exhaust pipe with plastic bag to prevent water from entering in 7 Apply a coat of antirust oil on all metal surfaces if it is stored in a place with high moisture and salt content But be careful not to allow the rubber parts or sea
38. ther people or the motorcycle 2 teal This sign indicates procedures that must be followed to avoid damage to the motorcycle and yourself indrice N This sign indicates procedures with further information This User s Manual should be considered as part of the motorcycle and should be kept with the motorcycle for use in case of emergency Even if Neem this motorcycle is resold it should also be kept with the motorcycle Our company is endeavoring to improve product design and quality all the time Therefore when this User s Manual was being printed it had already included the latest product information As a result it may not be exactly the same as the motorcycle you purchased For any questions please contact the dealer from whom the motorcycle was originally purchased or contact the appointed maintenance station Be sure that you have read this User s Manual prior to driving this motorcycle CONTENTS EN Main points for safe riding eet nnn 3 B Names of parts of the motorcycle wn nnn nee 4 GQ Motorcycle identification wees 5 Hlkuinctions of the controllers ammer 5 8 Main switch 5 Indicator Speedometer 6 Oil capacity indicator Handlebar switch 6 Rear brake handlebar Front brake handlebar Seat lock
39. throttle rotate handle with a 1 8 1 4 throttle travel and then press the starting button again 13 Engine pre warming In order to extend the engine s service life pre warm the engine for 1 3 minutes before riding your motorcycle but never try swift acceleration in a cold engine State Engine running in Nothing is more important than the O 1000 kilometers for a brand new motorcycle at any of its operational stages Based on this reason we recommend you to read carefully the information below As the engine is brand new you must be able to avoid any overload of the engine in initial 1000 kilometers driving Each of the components inside the engine needs an interactive running in for a certain length of running time Therefore in this period try to avoid any full throttle valve operation for a long time or any occurrence of the conditions that will cause overheating of the engine Braking 1 Release the throttle rotate handle 2 Apply force slightly to the front and rear brake and then slowly increase the applied brake pressure Avoid any urgent or sudden braking otherwise it will make the motorcycle slide or overturn e Carefully apply force to the brake so as to prevent any motorcycle direction deviation improper braking will cause motorcycle sideslip Train rails iron plates used for road construction and manhole covers are especially slippery when they are wet therefore drive with special care while passing these
40. well as distract your attention on road situation Each time before riding your motorcycle you need to check the performance related items including brake steering tire pressure fuel engine lubricating oil and rearview mirror B Names of parts of the motorcycle SS ae ER sa E e e AS YY S QD Taillight rear stop lamp Exhaust muffler Storage battery fuse included Main stand Main switch seat pad lock included Headlamp Kickstand Front wheel Front fender Rearview mirror Trunk Seat Fuel tank cap Starting lever Rear wheel For vehicle color style and equipment refer to the real motorcycle GQ Motorcycle identification Functions of the controllers VIN number Main switch VIN number is stenciled on the main beam tube at its left lower position and The main switch controls the ignition and nose locking system The operation in the middle part of the frame method is the following C The power is switched on the and you can start the engine When the Engine number switch is turned to this position the key can not be pulled out Engine number is stamped on the left upper part of the left crankcase i oe i All the power supply is cut off When the switch is turned to this position the key can be pulled out qn This position can lock the steering handle and cut off all power supply When the switch is turned to this position the key can be pulled out For operation ils
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