Large LCSF O.D. Tracking Slide User`s Manual
Contents
1. 10 Safety Alerts in This Manual nasser sit Dasein 11 Protective Equipment Requirements 11 Protectiy Clothing riss tere een 11 Eye Deo casta p boe 12 Hearns Protecto 425242 ede 2 eee ee Rea ORE aa 12 safe Operation of the O D Tracking Slides 12 Intended Uses i TERES IER 12 Proper Use of the O D Tracking Slides 13 4 RU eee MS ES EN 13 Potential Hazards 14 O D Tracking Slide Safety Features 14 safe Lifting and Handling a ee sre ud uei tust 14 Sate Labels ca Lat Hose To doe airo d ar ep cl 000 15 Chapter 3 Operating Instructions 2220050098 17 Installing the Tip nu A d tdeo o OS 17 Slide Set Up for Cutting and Beveling 18 Slide Set Up Tor Offset ASRS E IS AXE ENS EN RE 23 Operation oe NAE FAR ae ae ese ER 23 Chapter 4 Maintenance ER CR SUE RACER RON UN oo 25 xr 25 Periodic Maintenance a dee esq e 26 Wachs2. 019 SZ ONBIV38 1 1 09 e 344415 O10 X 656 X 2001 ONINV38 6 2801 09 il 344415 919 8816 X 0 0201 09 01 1 1201 09 6 ONINIVI34 1001 31V1d 1 709 8 NOLLVNISWOO 709 2 TH3HM ONDIOVML Nid 1 1101 09 9 ONDOVAL 34 10 9101 09 5 avg ONDIOVal 508 1 Y 101 09 14 Q334 10 1 8101 09 9 ONDOVAL 1 10 600 1 09 4 3ans 1 10 400 1 09 1 53 ALO WALI 32 60 04 E H Wachs Chapter 5 Introduction Drawings and Parts Lists Parts and Assemb ly ITEM PART NUMBER QTY DESCRIPTION 60 446 03 Trip Assem bly for 1 03 113 04 LABEL WARNING MOVING PARTS 2 20 033 00 Large Tracking Slide 3 60 1025 01 TRIP FEED 4 60 1028 01 BLOCK TRIP POSITIONING 5 60 1029 01 BLOCK TRIP MOUNTING 6 60 1044 SPRING 329 X 211 X 2 0 LG 7 60 1045 T SLOT NUT 625 X 1 0 X 1 2 13 THD 55 8 60 1046 HANDLE 60 1101 00 HOUSING FEED TRIP 60 1102 00 COVER TRIP HOUSING 90 020 03 SHCS 8 32 x 3 8 90 146 06 PIN 3 16 X 3 4 DOWEL SS PIN 7 16 X 1 0 DOWEL SS HHCS 1 2 13 X 2 0 5518 8 90 195 52 WASHER 1 2 FLAT 5518 8 E H Wachs Part No 60 MAN 04 33 Large LCSF Tracking Slide User s Manual 34 Part No 60 MAN 04 Rev 4 0811 E H Wachs
3. JAY SI3O SNOISN3WIO 6 90 4531 2806 96 p v 599 10 ve AVN 95 4807 z9 IS C6 NIN 228 18 26 ASIN 6695 4891 22681 0 1 NIW T68 2016 25 9606 3501 VISZ 1S 6 BEZ 80 62 7897 4551 00 8626 NIN 9 89 80 16 REM 8722 3501 1679 85 6 NIN 9 60 52 81 3501 7 668 6S Cc NIA 32NVUV112 NOILISOd Tgow 318 epis 0 6 96 10 quuessy 011 9 edo oAu3 60 04 Wachs Chapter 1 Introduction Operating Envelope E H Wachs Part No 60 MAN 04 8 Chapter 2 About the Large LCSF Tracking Slides Chapter 2 Safety In This Chapter E H Wachs takes great pride in designing and manufactur ing safe high quality products We make user safety a top priority in the design of all our products SAFE OPERATION OF THE O D TRACKING SLIDES SAFE OPERATING GUIDELINES Read this chapter carefully before operating the LCSF with SAFETY LABELS the O D tracking slides It contains important safety instructions and recommendations FULL SAFETY INSTRUCTIONS AND GUIDELINES ARE IN THE MANUAL FOR YOUR LOW CLEAR ANCE SPLIT FRAME MACHINE Make sure you read and understand all safety information in the LCSF manual SAFE OPERATING GUIDELINES Follow these guidelines for safe operation of all E H Wachs equipment stand all setup and op
4. 5 9 6 139908 Oma 3did LAN 87 10 821 06 9109 X 04 1 2 6 X18W3Ssv ONH3A3S 1 0020609 ONDOVMI TO davno 1 1 09 SNDOVNI T O IHOHM 38vi 1 3WOMHO via 91 5 MYA 70109 5109 X 1221 SSL L ONIYdS 2 01 09 ONIN 1 1 09 ONINIVI3N 6 6801 09 ISNAHLE90 0921 X 892 8801 09 ISNAHL E90 XSZ XSZ 5 2 9801 09 ISNAHL31033N 18 0 52 1 X SZ ONISV38 01 09 349815 101 X Z 8 X ZSL ONRIV3S 1 1 09 BAITS 0192 XS L X 200 2 1 1 07 ONIOVaISH3GHSMNOS 1 10920109 AINAS QO 2 10620109 2 220109 140440 3ivid 1 1010109 1 G33j MdNOS 1 10210109 OL 10 10109 6 H3HMaVIS 1 1001010 8 1 1 10800109 2 ONIAdS NIVA 2 10 900L09 9 ava LAT INNOW 10S00L0 5 ava IH INNOW 10700109 3ano ava 2 900009 3ans awvio 2 10 0001 09 2 3svaaivid 10100109 NOLLdIUDSIQ apis able 70 97 09 K quuassy pue syed 30 Part No 60 MAN 04 E H Wachs Chapter 5 Introduction Drawings Parts Lists 00 10 09 AT8W3SSY JANS 8 815 50 1 91 9 5 5 9 01 0 1 06 61 9
5. E H WACHS Superior Equipment Complete Support 600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www ehwachs com
6. gap from the support plate 3 The tracking wheel will now extend about 1 8 past the base of the slide Figure 3 4 Check that the tracking wheel extends at least 1 8 past the slide base 4 Repeat the previous steps for the other slide 5 Insertthe parting tool into the parting slide Extend the tool out of the holder until the tip of it is about 1 8 back from the tracking wheel Tighten the screws on the tool holder plate IMPORTANT If the wheel does not extend beyond the base the base may contact the pipe surface during cutting Machine dam age may result NOTE 23 Check to make sure the parting tool does not extend past the tracking wheel E H Wachs Part No 60 MAN 04 Rev 4 0811 Large LCSF Tracking Slide User s Manual NOTE Check to make 27 sure the beveling tool does not extend past the tracking wheel NOTE Do not tighten the 27 mounting bolts yet You will tighten them when you finish positioning the slide Insert the beveling tool into the beveling slide Extend the tool until the tip of it is about 1 8 back from the tracking wheel Tighten the screws on the tool holder plate Position the slide mounting blocks for both slides on the split frame rotating ring and insert the mounting bolts as shown in Figure 3 5 Figure 3 5 Install the slide mounting blocks on the rotating ring Leave the mounting bolts loose If there is more distance between the LC
7. 3339 39 00 30 96 MAX 990 6 786 4 36 00 29 46 MIN 914 4 748 3 aoo 42 00 32 46 MAX 1066 8 824 5 42 00 32 46 MIN 1066 8 824 5 LCSF 4248 TES 24 1219 2 900 7 DIMENSIONS IN BRACKETS ARE MILLIMETERS 1 75 SLIDE TRAVEL 44 3 2 25 57 2 75 SPRING TRAVEL 19 1 MAX SHOWN 00260 PER TRIP 0661 Operating Envelope 60 446 02 Large O D Tracking Slide Parting Beveling Slide COVER OUTSIDE BEVEL TOOL 60 1051 00 51 13 0 935 237 4 EE _ 169 8 3 50 89 0 63 Lexa 16 0 16 0 g 20 1 60 Ww i 40 6 318 80 8 584 148 4 1 534 135 7 391 7 99 4 318 80 8 99 5 25 1 ioo 42 3 0 6 68 169 8 85 21 6 742 188 4 _ 885 2247 Wachs 60 04 Chapter 1 Introduction Operating Envelope 686 686 JAVAL 3D vON3SIQ vse 061
8. 8155 6 1 X 81 91 SSS 90 79 6 81 9 8155 LX 81 91 8 SOHS 9 00 09 1 06 Zl TAMOGZ L 91 5 Z 50 990 06 91 HShd9l S INN v 60 990 06 Sl ONINIV133 SCO X S89 1701 09 yl ISNAHL 8S0 X 521 O L 83HSVM 2 01 09 l JIG33N 9192 X SZ 00 e 343315 O10 l 656 LX ZOOL 2 2801 09 LL 313215 0191 881 X 06 0 01 09 01 JANS 1 1201 09 6 ONINIV133 divid 1 10 0201 09 8 TOOL ONILAVd 1 10 6101 09 TH3HM 1 4101 09 9 ONIDOVAL 1 10 9101 09 5 avd ONINOVAL 508 1 7101 09 Q334 10N 1 ELOL 09 ONDOVAL 1 10 6001 09 4 1001 5 1 10 4001 09 NOILdIUISIA ALO WILI Part No 60 MAN 04 31 E H Wachs Chapter 5 Introduction Drawings and Parts Lists 9 355 JANS ONIT3A38 9 8155 OLX 91 9 6 SOHS 9 0104106 44 8 8155 6 1 X 81 91 SSS S0 v9 1 06 12 8 8155 v L 81 91 9 5 5 Z 2109106 0 9 8155 81 91 5 5 6 20 09 1 06 6l 8 8155 1 81 91 9 SOHS 9 00 091 06 8 MOQ 6 1 91 6 Nld 6 90 990 06 Zl HSNd 9L S 10N 8 60 990 06 91 1001 13439 3QlS10O 00 1901 09 1 ONINIV133 SO 5898 1701 09 vl ISNAHL 8S0 X 8 1 5 2 2901 09 el
9. Part 60 04 Rev 4 0811 1 Large LCSF Tracking Slide User s Manual Chapter 5 Parts List and Ordering 27 Ordering Information jis hata 27 Ordering Replacement Parts 0 24 esL e 27 Repair Information eee ee I 27 Warranty Information exe qure ae RUM ER Be ax 28 Return Goods Address 28 Bun 28 gt Drawings and Parts ists 1 Part No 60 04 Rev 4 0811 E H Wachs Chapter 1 About the Large LCSF Tracking Slides Chapter 1 About the Large LCSF O D Tracking Slides PURPOSE THIS MANUAL This manual explains how to operate and maintain the low clearance split frame O D tracking slides It includes instructions for set up operation and maintenance It also contains parts lists and diagrams and troubleshooting instructions to help you order replacement parts and per form user serviceable repairs How USE THE MANUAL This manual is organized to help you quickly find the infor mation you need Each chapter describes a specific topic on using or maintaining the equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instructions to operate and maintain the equipment The narrowe
10. dis connect the power source Follow all lock out tag out procedures required at the worksite Safety Alerts in This Manual The following alerts are used throughout this manual to indicate operator safety hazards In all cases these alerts include a notice describing the hazard and the means to avoid or reduce risk Carefully read all safety alerts A This icon is displayed with any safety alert that indicates a personal injury hazard WARNING This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that if not avoided could result in death or serious injury CAUTION This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury Protective Equipment Requirements Protective Clothing Wear safety shoes when operating or servicing the equip ment Serious injury could result from dropping the machine or its components E H Wachs Part No 60 04 Rev 4 0811 11 Large LCSF Tracking Slide User s Manual 27 Gloves should be worn when cleaning up chips and other cutting debris Chips can be very sharp and can cause serious cuts Do not wear gloves when the machine is operating Do not wear gloves while operating the machine Gloves can become entangled in moving parts resulting in serious injury Gloves may be worn when set
11. perpendicular to the side 12 Part No 60 MAN 04 Rev 4 0811 E H Wachs Chapter 2 About Large LCSF Tracking Slides Safe Operation of the Tracking Slides of the pipe of up to 1 2 inch keeping the cutting tool on the pipe at all times and compensating for a maximum 1 inch out of roundness Make sure to follow all safety guidelines and procedures required for machining operations at the work site including personal protective equipment PPE Do not use the LCSF in a manner that violates these guidelines Proper Use of the O D Tracking Slides The LCSF and O D tracking slides should only be used by trained qualified operators The workpiece must be within the operating capacity of the O D tracking slides and LCSF model you are using See operating envelope information and drawings in Chapter 1 Make sure the operating environment allows you to mount the machine securely and squarely on the work piece Make sure there is adequate clearance around workpiece and the LCSF O D tracking slide combination to oper ate the machine controls as described in the operating instructions Misuse Do notattempt to mount or operate the LCSF and O D tracking slides on non cylindrical workpieces Do notattempt to mount or operate the LCSF and O D tracking slides on any workpiece to which the equip ment cannot be securely mounted Do notattempt to mount or operate the LCSF and O D tracking
12. slides on any workpiece that is not stable enough to hold the equipment Do not disable any safety feature of theO D tracking slides or LCSF or remove any safety labeling Replace worn or damaged safety labels immediately See Safety Labels later in this chapter E H Wachs Part No 60 04 Rev 4 0811 13 Large LCSF Tracking Slide User s Manual Potential Hazards See the Potential Hazards section in Chapter 2 of the user s manual for your low clearance split frame machine Follow all guidelines for avoiding hazards associated with operating the machine O D Tracking Slide Safety Features The large O D tracking slides include a guard to cover the pinch point between the support plate and the tracking bar end plate Do not operate the slides without this guard installed If you need to remove the guard for service make sure the springs are released and make sure to re install the guard before operation Figure 2 1 The O D tracking slides have a guard to keep fingers out of the pinch point at the end of the slide Safe Lifting and Handling Machines or assemblies over 40 Ib 18 kg must be lifted by two people or a lifting device The large O D tracking slides weigh 42 Ib 19 kg each e Itis responsibility of the end user to determine whether a machine or assembly can be lifted by two or more people A lifting device is recommended for machines or assemblies that cannot be handl
13. 0701 09 6 ONINIVI33 6 6201 09 0 ASNAHL 6907 0921 X 884 8801 09 61 18 3 90 X SC LXSZ 5 2 9801 09 81 ASNYHL TIQIN 1820 66 SZ 501 09 ray 3315 O10 X Z8 X 297 01 09 91 344415 SZ X 2521 2001 ONIMV38 2 101 09 SL JANS M3sos 10720109 AANIISILS QON 2 10 01 09 Goa 508 6 2201 09 e AMOddnsavs3dno 1 14 LOS 101 09 LL G334 M33OS 1 10 0101 09 ONINV3S 8nH 1 10 1101 09 6 18 10 0101 09 8 ONDIOVaI SIVId 1 10 8001 09 ONIAdS 6 10 9001 09 1431 INNOW 1 10 5001 09 5 Ava INNOW 1 10700109 2 8001 09 3ans dawvio 2 10 2001 09 4 3sva givid 1 10 100109 NOILAIUDSIQ LuVd aps 10 9 09 K quuessy pue syed Part No 60 MAN 04 29 E H Wachs Chapter 5 Introduction Drawings and Parts Lists ALS LAN S L ONIH 3SV3NO 1 20 005 06 8 81551 0 1 9 2996106 TVOOVALIN 2 1 1 61 2 1 5 9 6 5501 98 6 6 55 7 6 91 96 5 8 v 6 8815501 91 96 SOHS v 6 01 991 06 8 81662 1 1 X 02971
14. H Wachs Retain the owner s registration record and warranty card for your information Return Goods Address Return equipment for repair to the following address E H Wachs 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA DRAWINGS AND PARTS LisTS The drawings on the following pages illustrate the compo nents of the trip and the O D tracking slides Each drawing includes a bill of materials Both the parting slide and beveling slide are shown fully illustrated They are identical except for the tool holder assembly 28 Part No 60 04 Rev 4 0811 E H Wachs Chapter 5 Introduction Drawings and Parts Lists MIS 14 8 L ONILIH 3SV33O 1 20 008 06 96 8 8155 1 14 2 1 5 9 28 561 06 56 1 8492 1 1 61 0 1 5 9 1 161 06 ve 5501 91 9 5 5 v 01 1 06 55 7 9 X 91 8 5 8 v 0 64 06 6 8 815801 91 9 6 SOHS v 01 0 1 06 le SS TION OLX 91 5 0199106 6 8 81552 1 1 X 06 7 1 9 1 051 06 62 137505 3dld 14 8 1 1 10 81 06 82 9105 02 1 5 8 Z 06 30115 ONLAVd 1 00 106 09 9 97 75 aavnD 1 00 2221 09 Sc ONDIOV3L T O IHOBM 1 00 9 21 09 ve SWOSHO VIC 91 5 v01 09 c 0109 1 120 564 ONINdS Z 2 01 09 44 5 1
15. If the star wheel double trips stop the machine and correct the problem as follows e Double tripping can be caused by over tightening the LCSF mounting legs near the trip Slightly loosen the mounting leg nearest the trip and run the machine again If the star wheel still double trips remove the trip and insert a thin shim washer between the trip base and the LCSF 3 Ifyou are operating with the split frame horizontal cutting a vertical pipe you may have to clear chips from the tracking wheels Use compressed air to blow the chips out as the slides pass or stop the machine and brush the chips out of the wheel assembly 4 When the cut is finished stop the LCSF 5 Using a 1 1 8 wrench or socket retract the feed nut on each slide until there is a 1 4 gap between the guide bar mounts and the spring retainers IMPORTANT Do not operate the split frame with a single parting tool only A beveling tool or second parting tool is required to keep the parting tool from binding in the cutting groove NOTE y If the beveling blade contacts the pipe before the parting blade stop the machine and adjust the slides IMPORTANT Watch the tracking wheels to make sure that they stay clear of chips E H Wachs Part No 60 04 Rev 4 0811 23 Large LCSF Tracking Slide User s Manual Guide bar mount Spring retainer Figure 3 9 Reset the slide to a 1 4 gap between the guide b
16. Large LCSF O D Tracking Slide User s Manual E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com E H Wachs Part No 60 MAN 04 Rev Rev 4 0811 August 2011 Revision History Original August 2005 under P N 05 029 MAN Rev 1 February 2007 under P N 05 029 MAN Rev 2 October 2007 Rev 3 April 2009 Copyright 2011 E H Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs Large LCSF Tracking Slide User s Manual Part 60 MAN 04 Rev 4 0811 E H Wachs Table of Contents Table of Contents Chapter 1 About the Large LCSF Tracking Slides 1 Purpose Ehis MAn al sass ve x p EE Sa UN SR ef 1 Howto Use The Manual aus u a eee d 1 and Warnings Bae Ee ree eu be ane 2 Manual Updates and Revision Tracking 2 2 1 2 RERO e SS 2 Equipment Description 25 924 222222 hr an 2 O D Tracking Slide Components voe ns a a et ee 3 ie He can 3 Operating Envelope oie sa ee eet Abed Fete Ir Bet 4 Chapter 2 Safety san RR Er ERR MR 9 sale Operating Guidelines a ee S ERR Da ee ker 9 sale Operating Fiviroiiment us an aa ne na al vd ed 10 Operating and Maintenance Safety
17. OTE You will have to use the motor drive to turn the rotating ring 16 Loosen the position adjustment screw on the trip E H Wachs Part No 60 04 Rev 4 0811 21 Large LCSF Tracking Slide User s Manual Position adjustment screw Figure 3 7 Loosen the position adjustment screw to adjust the trip radially 1 7 Position the trip mount so that the star wheel strikes the center of the trip as shown in Figure 3 8 Tighten the position adjustment screw Star wheel Trip mount Trip Figure 3 8 The trip mount should be positioned so that the contact points of the star wheel strike the cen ter of the trip 22 Part No 60 04 Rev 4 0811 E H Wachs Chapter 3 About the Large LCSF Tracking Slides Slide Set Up for Offset Cutting SLIDE SET UP FOR OFFSET CUTTING Follow the same procedure as the previous section for installing both slides When you set up the beveling slide insert a parting tool instead of a beveling tool The beveling slide is designed to hold a parting tool with a 1 16 offset from the tool in the parting slide This will result in a cut 1 16 wider than the cut made by a single parting tool OPERATION After you have installed the tracking slides operate the split frame in the standard way as described in your manual 2 When you start the machine check to make sure that the star wheel on each slide feeds exactly one position per revolution
18. S 119901 33d 09200 09 Sal313WITTIW 5139094 SNOISN3WIG 1006 6121 00 Ay 4801 9901 9v t 007 AY 18 99011 9v 00 27 RUN 9 4551 40 9p 6c 0079 v 99 9 066 96 06 0066 XVW 6050 3801 TOL 96 2 Oo se 210 9v 6c 009 9606 4521 Z9L 99752 00706 5 69 8218 Ww Le 00 26 78924591 179 1099 9p vc 0092 1999 9752 00 82 XV 8222 3501 045 8 85 0022 6965 9609 9v tc O0 vC XM 81 3501 1616 Z Sy 9702 0081 NIA Jdid 1300W 8 WIG 19 1 60 04 Wachs Chapter 1 Introduction Operating Envelope TABLE DIM A DIM B MODEL POSITION RADIAL DIAMETER CLEARANCE 18 00 20 46 MIN 457 2 519 7 LCSF 1824 2120 2412 609 6 595 9 22 00 22 46 MIN 558 8 570 5 MOTOR 28 00 25 46 MAX 7112 646 7 26 00 24 46 MIN 660 4 621 3 LCSF 2632 32 00 27 46 8128 697 5 30 00 26 46 MIN 762 0 472 1 LCSF 3036 36 00 29 46 MAX 914 4 748 3 33 00 27 96 MIN 838 2 710 2 LCSF
19. SF and the pipe move the blocks to the forward position Mount both slides onto the rotating ring by sliding the base plate into the channels on the undersides of the slide mounting blocks Move the slide forward until the tracking wheel contacts the pipe Snug the mount ing bolts just tight enough to keep the slide from mov ing freely 20 Part No 60 04 Rev 4 0811 E H Wachs Chapter 3 About the Large LCSF Tracking Slides Slide Set Up for Cutting and Beveling Figure 3 6 Slide the base plate of the tool slide into the channels of the slide mounting blocks until the tracking wheel touches the pipe surface 9 Ifnecessary connect the drive motor to the LCSF 10 Slowly rotate the LCSF one complete rotation around NOTE the pipe As the tracking wheel follows the pipe sur 23 Make sure the face the slide is pushed back to find the high point bolts on the slide on the pipe mounting blocks are just snug allowing the slides to 11 Securely tighten the bolts on the slide mounting move as the LCSF rotates blocks 30 40 Ib ft 12 Retract the spring tensioning bolts on both slides all the way to load tension onto the springs 13 Tum the feed screw on both slides to position both tools about 1 16 from the pipe surface 14 Slowly rotate the LCSF to make sure there is clear ance between the tool and pipe all the way around 15 Move the split frame to position the star wheel over the trip N
20. acking wheel and bearings on the slides 26 Part No 60 04 Rev 4 0811 E H Wachs Chapter 5 About the Large LCSF Tracking Slides Chapter 5 Parts List and Ordering Information ORDERING INFORMATION To place an order request service or get more detailed information on any E H Wachs products call us at one of the following numbers 5 800 323 8185 International 847 537 8800 Ordering Replacement Parts When ordering parts refer to the parts lists earlier in this chapter Please provide the part description and part number for all parts you are ordering Always note your machine model number when ordering Repair Information Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment please include the following information e Your name company name e Your address e Your phone number A brief description of the problem or the work to be done In This Chapter ORDERING INFORMATION DRAWINGS AND PARTS LISTS E H Wachs Part No 60 04 Rev 4 0811 27 Large LCSF Tracking Slide User s Manual Before we perform any repair we will estimate the work and inform you of the cost and the time required to com plete it Warranty Information Enclosed with the manual is a warranty card Please fill out the registration card and return to E
21. ar mounts and the spring retainers 6 Using a 3 4 wrench turn the spring tension bolt on the slide to reset the 3 8 gap between the hex head and the support plate 3 8 gap Spring tension bolt Support plate Figure 3 10 Reset the spring tension bolt to a 3 8 gap from the support plate 7 Loosen the bolts on the slide mounting blocks and remove the slides from the LCSF 24 Part No 60 MAN 04 Rev 4 0811 E H Wachs Chapter 4 About the Large LCSF Tracking Slides Chapter 4 Maintenance In This Chapter o LUBRICATION LUBRICATION PERIODIC MAINTENANCE Before each machining operation lubricate the slide rods on both slides Slide rods Figure 4 1 Lubricate the slide rods before each use of the slides Each time you use the slide grease the tracking wheel Remove the grease port plug and install the grease fitting then apply grease through the fitting Remove the fitting and replace the plug before operating the slide E H Wachs Part No 60 04 Rev 4 0811 25 Large LCSF Tracking Slide User s Manual Figure 4 2 Remove the plug and install a grease fit ting to grease the tracking wheel After greasing the wheel remove the grease fitting and replace the plug PERIODIC MAINTENANCE After every cut use an air nozzle to blow chips out of the slide and spray the slide with WD 40 LPS rust inhibitor Every 8 hours of operation remove and clean the tr
22. ed easily by two people 14 Part 60 04 Rev 4 0811 Wachs Chapter 2 About the Large LCSF Tracking Slides Safety Labels e tis not recommended that you lift the LCSF with the O D tracking slides attached The assembled combina tion may not be balanced to enable safe lifting SAFETY LABELS The safety labels below are attached to the O D tracking slide and trip assembly Do not remove the labels If a label is lost or damaged order a replacement label from E H Wachs see ordering instructions in Chapter 5 42 Ib 19 kg Figure 2 2 The weight label is attached to each O D tracking slide part no 60 1276 00 Moving parts present Keep hands away to avoid injury Disconnect power before servicing Figure 2 3 The Moving Parts warning label is on the trip assembly part no 03 113 04 E H Wachs Part No 60 04 Rev 4 0811 15 Large LCSF Tracking Slide User s Manual 16 Part No 60 04 Rev 4 0811 E H Wachs Chapter 3 About the Large LCSF Tracking Slides Chapter 3 Operating Instructions Before setting up the tracking slides install your low clear ance split frame according to the instructions in your split frame manual The low clearance tracking slides fit within the clearance required for the split frame If the pipe you are cutting has an exposed outer seam you will get better cutting peformance if you gri
23. erating instructions before you bol throughout the begin Keep this manual with the machine manual It indicates INSPECT MACHINE AND ACCESSORIES BEFORE USE Before a personal injury starting the machine look for loose bolts or nuts leak hazard ing lubricant rusted components and any other physi cal conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury e ALWAYS READ STICKERS AND LABELS Make sure all labels and stickers are in place clearly legible and in good READ THE OPERATING MANUAL Make sure you under N Look for this sym E H Wachs Part No 60 04 Rev 4 0811 9 Large LCSF Tracking Slide User s Manual condition Refer to Safety Labels later in this chapter for label locations on the machine Replace any dam aged or missing safety labels see the ordering informa tion at the end of this manual e KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts Always turn the machine off and disconnect the power source before doing any adjustments or service e SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS Refer to the manufacturer s instructions and the Mate rial Safety Data Sheets Safe Operating Enviro
24. nd plate Base plate Spring tension bolt Support plate Star wheel Figure 1 1 The photo illustrates the major compo nents of the O D tracking slide Trip A specialized trip is provided with the O D tracking slides It includes an adjustable mount to position the trip through the range of tracking slide positions The trip is spring loaded so that it will kick out in high tool load situation this E H Wachs Part No 60 MAN 04 Rev 4 0811 3 Large LCSF Tracking Slide User s Manual reduces the risk of stalling the machine or breaking or dam aging the tool Figure 1 2 shows the components of the trip Trip Position adjustment screw Mounting dowel pins Disengagement knob Trip release handle Mounting screw Figure 1 2 The photo illustrates the components of the adjustable trip used with the O D tracking slides OPERATING ENVELOPE The following drawings show the operating envelope for the O D tracking slides and trip on LCSF sizes from 24 to 48 inches models 1824 through 4248 4 Part No 60 04 Rev 4 0811 E H Wachs Chapter 1 Introduction Operating Envelope o 13AvaL3ans 5 1 NMOHS 117611 TAAVALONINdS SZ 019 So
25. nd the seam down where the LCSF is mounted INSTALLING THE TRIP 1 Locate the trip installation location on the stationary ring There are three holes the center hole is threaded Figure 3 1 There are two dowel pin holes and one threaded hole at the trip location In This Chapter INSTALLING THE TRIP SLIDE SET UP FOR CUTTING AND BEVELING SLIDE SET UP FOR OFFSET CUTTING OPERATION E H Wachs Part No 60 04 Rev 4 0811 Large LCSF Tracking Slide User s Manual 2 Alignthe trip assembly so that the dowel pins fit into the two unthreaded holes in the split frame 3 Insert the screw into the center hold and tighten it securely SLIDE SET UP FOR CUTTING AND BEVELING 1 Using 1 1 8 wrench or socket turn the feed screw on the back of the slide until there is a 1 4 gap between the guide bar mount and the spring retainer Guide bar mount Spring retainer 1 4 gap Figure 3 2 Preset the slide so there is a 1 4 gap between the guide bar mounts and the spring retain ers 2 Using 3 4 wrench turn the spring tension bolt on the slide until there is a 3 8 gap between the hex head and the support plate 18 Part No 60 MAN 04 Rev 4 0811 E H Wachs Chapter 3 About the Large LCSF Tracking Slides Slide Set Up for Cutting and Beveling 3 8 gap Spring tension bolt Support plate Figure 3 3 Set the spring tension bolt to a 3 5
26. nment Do not use this equipment in a potentially explosive atmosphere Fire or explosion could result with the risk of serious injury or death e Provide adequate lighting to use the equipment in accordance with worksite or local regulations KEEP WORK AREA CLEAR Keep all clutter and nonessen tial materials out of the work area Only people directly involved with the work being performed should have access to the area Operating and Maintenance Safety e This equipment is to be operated and maintained only by qualified trained personnel Make sure the equipment is stable when attached to the workpiece for the operation Ensuring stability of the installed tool is the responsibility of the operator Make sure the workpiece is supported adequately for installation of the equipment This includes supporting any workpiece fall off section when severing the workpiece Ensuring support of the workpiece is the responsibility of the operator Tooling on any cutting equipment including lathe tools saw blades milling tools etc may get very hot Do not touch tooling until you have made sure it is cool enough to handle 10 Part No 60 MAN 04 Rev 4 0811 E H Wachs Chapter 2 About the Large LCSF Tracking Slides Safe Operating Guidelines e Wear gloves when removing or cleaning up chips and cutting debris Chips can be very sharp and cause cuts e Before performing any service on the equipment
27. r column on the outside contains additional information such as warnings special notes and defini tions Refer to it for safety notes and other information In This Chapter PURPOSE OF THIS MANUAL How TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES AND REVISION TRACKING EQUIPMENT DESCRIPTION OPERATING ENVELOPE Throughout this manual refer to this column for warnings cautions and notices with supplementary information E H Wachs Part No 60 04 Rev 4 0811 Large LCSF Tracking Slide User s Manual Current versions of E H Wachs Company manuals are also available in PDF for mat You can request an electronic copy of this manual by emailing customer service at sales wachsco com SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings They appear in the out side column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnings This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTE This symbol indicates a user notice Notices provide additional information to supplement the instructions or tips for easier operation MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals wi
28. th improved opera tion or maintenance procedures or with corrections if nec essary Revised accessory manuals will be available for customers When a manual is revised we will update the revision history on the title page and at the bottom of the pages You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we return the equipment to you EQUIPMENT DESCRIPTION The low clearance split frame O D tracking slides provide uniform cutting and beveling on pipes that are out of round or in situations where the split frame is not centered on the Part No 60 MAN 04 Rev 4 0811 E H Wachs Chapter 1 About the Large LCSF Tracking Slides Equipment Description pipe The spring tensioned tracking mechanism allows radial motion perpendicular to the side of the pipe of up to 1 2 inch keeping the cutting tool on the pipe at all times and compensating for a maximum 1 inch out of roundness Two tracking slides are provided One includes a tool fitting for a parting tool the other can hold either a parting tool or a beveling tool You can use these slides to perform a cut ting and beveling operation or an offset severing operation with two parting tools O D Tracking Slide Components Figure 1 1 illustrates the components of the O D tracking slide Tracking wheel Tool cover Tool holder E
29. ting up the machine or cleaning up after the operation but take them off when operating the machine Eye Protection Always wear impact resistant eye protection while operat ing or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regula tions Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occu pational and Educational Eye and Face Protection Hearing Protection This equipment can produce noise levels above 80 dB Hearing protection is required when operating the equip ment The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI 512 6 Hearing Protectors SAFE OPERATION OF THE O D TRACKING SLIDES Refer to Safe Operation of the LCSF in Chapter 2 of the Low Clearance Split Frame User s Manual for full safety guidelines and instructions Intended Uses The low clearance split frame O D tracking slides are designed to provide uniform cutting and beveling on pipes that are out of round or in situations where the split frame is not centered on the pipe The spring tensioned tracking mechanism allows radial motion
Download Pdf Manuals
Related Search