TN11 Series 5-15kVA user manual V2,2
Contents
1. Important l When the UPS and or battery banks are to be stored for longer than 3 months it is recommended the batteries are recharge every 3 months 2 Do not stack these units Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK Uways Ww UPS Systems Inc 4 Installation 4 1 Location The TN Series UPS is intended for installation in a temperature and humidity controlled indoor environment free of conductive contaminants with unrestricted airflow Ambient temperature must not exceed 409C 1049F IMPORTANT Maximum battery life is obtained by placing the battery in a room at an ambient temperature of 159C to 259C Battery life decreases by half for every 109C above 259C The unit is fitted with castor wheels for moving it over a short distance e SELECT Figure 4 1 1 Front View ways Qr UPS Systems Inc Air vents are located on the front rear and sides of the UPS system Do not position the UPS in an enclosed area with restricted airflow Allow a minimum of 100mm 4 inches around the UPS with a minimum of 300mm 12 inches at the rear for easy operator access to the connections and the rear panel mounted input output battery maintenance breakers Figure 4 1 2 Maintenance Servicing of the TN Series requires access to all side of the UPS system and battery banks Provide the necessary free space and flexible wiring to allow complete access to the2. Always On UPS Systems Inc LLLLLLLLLLILLTILII GES TN11 Series Multi Phase Input Multi Phase Output GES 502TNII GESISSTNII On Line SKVA 6kVA 8kVA 10kVA I2kVA ISkVA Operators Manual Version 2 2 THIS PAGE IS INTENTIONALLY BLANK Uvaye Qr UPS Systems Inc Note The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred directly to Always On UPS Systems Inc Any electrical or mechanical modifications to this equipment without prior written consent of Always On UPS Systems Inc will void all warranties and may void UL cUL listing Unauthorized modifications also can result in personal injury death or destruction or the equipment Uninterruptible Power Supply Please complete the Warranty Card supplied with this UPS and return it by mail to Always On UPS Systems Inc This activates the warranty If additional information or technical assistance is required call Always On UPS Systems Inc Sales and Technical Support Line Toll free at 1 877 259 2976 Ext 451 or 250 491 9777 Ext 451 or Fax 250 491 9775 Or E mail at sales alwaysonups com or visit
3. Output short circuit 4 E04 Overload fault exceeding 150 5 E05 DC BUS fault 6 E06 Charging voltage fault 7 07 Battery fault Load Indicator of Load Battery Indicator Battery Capacity Light No 5 Over 96 Light No 5 Over 91 Light No 4 76 95 76 90 Light No 3 51 75 51 75 Light No 2 26 50 26 50 Light No 1 10 25 Light No 1 0 25 Table 6 1 LED Read Outs On Load and Battery 15 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 16 Qr UPS Systems Inc Audible Alarm 7 1 7 2 7 3 Backup mode The UPS will beep once every four 4 seconds when the unit is in back up mode beep beep beep Slow beep NOTE The UPS incorporates a mute function When the UPS is beeping press the ON button on the front display to mute Press the ON button again to reactivate Low Battery The UPS will beep once every second when the batteries are almost depleted beep beep beep Fast beep NOTE When a low battery condition occurs the mute function is disabled Fault The UPS will sound a continuous beep and the fault light indicator will illuminate beeeeep Continuous beep NOTE Error code may be displayed consult Front Control Panel section for description of codes 17 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 18 ways Qr UPS Systems Inc M
4. UPS Systems Inc 4 5 Input Output and External Battery Connection The UPS is supplied with an input output and battery terminal block assembly located on the rear of the UPS system The cable sizes and distribution methods used during installation are subject to the local and national electrical codes of practice therefore are not detailed here Permanent wiring must be routed to the terminal block using appropriate materials as required by local and national codes External battery bank connections are described later in this manual Ensure UPS is provided with an adequate ground earth BATTERY AC INPUT GND AC OUTPUT BAT vP 11 12 GND N 11 240VAC L I 120VAC 120 Figure 4 5 1 SkVA to 15 1 2 Wire 208 or 240VAC Input 123 Wire 120 240 VAC Output BATTERY AC INPUT GND AC OUTPUT BAT op 11 12 120 Figure 4 5 2 SkVA to ISkVA 1 2 Wire 208 or 240VAC Input 1 2 Wire 120VAC Output 11 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 12 ways Qr UPS Systems Inc 5 Start up Shutdown Make sure the UPS is installed on a sturdy surface in a well ventilated room and that the exhaust fans and ventilation grills are not obstructed WARNING These procedures must be followed step by step otherwise
5. 9775 Email sales alwaysonups com Website www alwaysonups com 16 2 QA Warranty Questions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada VIX 7S8 Phone 250 491 9777 Ext 209 Fax 250 491 9775 Email ga alwaysonups com Website www alwaysonups com 16 3 Software Questions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada V1X 7S8 Phone 250 491 9777 Ext 204 Fax 250 491 9775 Email webmaster alwaysonups com Website www alwaysonups com 36
6. THESE SPECIFICATIONS THE UPS CONTAINS ITS OWN ENERGY SOURCE BATTERY THE OUTPUT RECEPTACLES MAY BE LIVE EVEN WHEN THE UPS IS NOT CONNECTED TO AN AC SUPPLY ONCE YOU HAVE CONNECTED THE BATTERY CONNECTORS DO NOT ATTEMPT TO LIFT THE CABINETS DO NOT CONNECT OR DISCONNECT BATTERY CABINETS WHILE THE UPS IS OPERATING FROM BATTERY SYMBOLS Protective grounding terminal a terminal which must be connected to ground prior to making any other connection to the equipment A terminal to which or from which an alternating sine wave current or voltage may be applied or supplied A terminal to which or from which a direct current or voltage may be applied or supplied This symbol indicates the word phase May be used in lieu of the wording caution risk of electric shock for any cautionary marking iv 10 11 12 13 14 15 16 Uways W UPS Systems Inc Table of Contents INTRODUCTION sisssscassesssascisssceicsecsssossascsesivsiesscausoacencosssucsessasascaveacoicouaseceseassssaivanssecies 1 PRODUCT DESCRIPTION 3 2 1 THEORY OF OPERATION 2 2 BLOCK DIAGRAM 2 3 DESCRIPTION OF EACH BLOCK tette tente tte tente tetti 3 HANDLING 5 3 1 DELIVERY 25 3 2 INITIAL INSPECTION E 3 3 STORAGE te dena v
7. UPS s rear panel to provide a communications link between the UPS and the computer Using this software package the user can check the operating status of the UPS system UPSilon 2000 lets you monitor local UPS s as well as remote units by TCP IP from your central location UPSilon 2000 can be configured to automatically send emails when an event occurs such as a power outage It can also call a pager when an event occurs with the use of a modem The display is a real time display of the graphical display of UPS status including input output voltage frequency load temperature and capacity Will shutdown the system in a safe fashion before the batteries run out UPSilon 2000 can also broadcast messages to remote computers running ClientMate Included and even send them commands to shutdown Pin Assignment UPS Port Computer Port Pin 9 transmit data Pin 2 RXD receive data Pin 6 RXD receive data Pin 3 TXD transmit data Pin 7 GND signal ground Pin 5 GND signal ground UPS Port O O 6 RX O 7 GND O J 9 TA ao O O O Figure 12 1 1 Pin out of RS 232 port on UPS 25 Qr UPS Systems Inc 12 2 Dry Contact Incorporated in the same port as the RS 232 port located on the rear panel of the UPS These open collection photo coupled ports provide status information of the UPS operation These signals enable the UPS to n
8. UPS system Top View of UPS Installation Wall OPTIONAL Extended Battery Bank 100 mm 100 mm Figure 4 1 2 Top View 4 2 Electrical Considerations The UPS shall be installed by a qualified technician and wired in accordance with local and national electrical codes The following information is for recommendation only 1 1 1 Input The commercial supply input cable shall be connected to the UPS via a dedicated double pole circuit breaker rated to handle the input current and be capable of breaking at the maximum prospective short circuit current of this branch circuit The breaker is to be mounted within two meters six feet of the UPS and be readily accessible to the operator 1 1 2 Output Provide adequately sized cabling and distribution panel and circuit breakers to supply the critical loads with the power available 1 1 3 Optional Battery Bank AC Supply If battery banks have been purchased ensure a separate double pole breaker is available to connect to the battery bank chargers One 15A double pole breaker will power three battery bank chargers Qr UPS Systems Inc 4 3 Protection Protection circuit breakers are to be installed on both the input and output sides The input protection breakers include 2 pole bypass breaker and AC input breaker The output over current protection is provided by one 2 pole circuit breaker and software In view of the on line UPS s short circuit capacity s
9. damage may occur 5 1 Turn On Procedure 1 Battery Breaker Battery breaker lock plate needs to be removed if one is present Switch the BATTERY Breaker to the ON position Wait 10 seconds 2 Input breaker Switch the INPUT Breaker to the ON position Front Panel LCD Display will light up fans will start etc Wait 10 seconds m 8888 will appear on the numeric display LCD Display LINE indicator will be lit up BATT capacity display will be lit up Charger will be enabled There will be no output voltage from the UPS 3 On button front panel Press and hold Front Panel ON button for one 1 second After the beep the UPS will do a Turn On Self Test diagnostics and then start normal operation of the inverter The numeric display will start to read the output voltage etc INV indicator will light up LOAD capacity display will light up 5 2 Turn Off Shutdown Procedure 1 Off button front panel Press and hold Front Panel OFF button for one 1 second After the beep the Inverter will shutdown INV indicator will go out 8888 will appear on the numeric display LOAD capacity display will go out Charger will be enabled There will be no output voltage from UPS Wait 10 seconds 2 Input breaker Switch the INPUT Breaker to the OFF position The UPS will do a Power
10. occur Observe the appropriate cable connections regulation e g National Electrical Code NEC in the USA at all times Using cables of improper size may damage your equipment and cause fire hazards Ground the UPS and the load equipment to a common point to prevent looping 1 Battery Cabinet s should be installed as close as possible to the UPS system Cable to be as short as possible 2 The DC Voltage of the Battery Cabinet must be the same as the DC Voltage of the UPS system Battery Bank Voltage is 240VDC nominal 3 Before connecting the Battery Cabinet to the UPS i You Must Power down the UPS and remove input AC supply H Battery UPS Breaker MUST BE in the Off position on the UPS system and Battery Bank 4 Battery cable supplied is hardwire attached to the Battery Cabinet and the UPS 5 Ifmultiple battery banks have been purchased connect all batteries banks together in a parallel fashion Batt Pos to Batt Pos and Batt Neg to Batt Neg see Figure 13 1 1 before connecting the final battery bank to the UPS 27 Qa UPS Systems Inc 6 Connect Batt Pos lead from battery banks to Batt Pos on terminal strip on UPS 7 The minimum tightening torque shall be no less than 35 ft Ib in 8 Additional battery banks for the TN series UPS s require an additional 208 VAC or 240VAC multi phase supply to power the additional charger provided with the battery bank Connections are shown in Fig
11. our web site at www alwaysonups com Or write to Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC 758 Canada Please complete the following information for your records and to remain within this equipment manual Model Number Serial Number Date of Installation Inspected By Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK ii ways Qr UPS Systems Inc IMPORTANT SAFETY INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS THAT SHOULD BE FOLLOWED DURING INSTALLATION AND MAINTENANCE OF THE UPS AND BATTERIES THE UPS SYSTEM IS NOT INTENDED FOR EXTERNAL USE UNLESS SPECIFICALLY DESIGNED FOR IT ALL SERVICING MUST BE DONE BY QUALIFIED PERSONNEL DO NOT ATTEMPT TO SERVICE THIS EQUIPMENT YOURSELF OPENING OR REMOVING COVERS WILL RISK EXPOSURE TO DANGEROUS VOLTAGES DO NOT LOCATE UPS IN AN AREA WHERE UNAUTORIZED PERSONNEL HAVE ACCESS THE POWER SUPPLY FOR THIS UNIT MUST BE SINGLE PHASE RATED IN ACCORDANCE WITH THE EQUIPMENT DATA PLATE IT MUST BE SUITABLY GROUNDED DO NOT STAND BEVERAGE CONTAINERS ON THE UNIT EXTERNAL SLITS AND OPENINGS IN THE CABINET ARE PROVIDED FOR VENTILATION TO ENSURE RELIABLE OPERATION OF THE PRODUCT AND TO PROTECT FROM OVERHEATING THESE OPENINGS MUST NOT BE BLOCKED OR COVERED OBJECTS MUST NEVER BE INSERTED INTO VENTILATION HOLES OR OPENINGS THE POWER OUTLET ON THE UPS DISTRIBUTION PANEL WILL BE LIVE WHEN TH
12. 25 MIN ae RUN AVAILABLE CONSULT BATTERY BANKS E 208 1 220 240VAC YES ABNORMAL VOLTAGE YES PROTECTION NOISE PROTECTION COMMON amp NORMAL MODE NOISE SUPPRESSION T O SPIKE amp TRANSIENT PROTECTION COMMUNICATION RS 232 DRY CONTACT OPTIONAL SNMP OR AS400 INTERFACE DISPLAY LEDs and LCD STATUS PANEL AUDIBLE ALARMS ON BATTERY LOW BATTERY OVERLOAD FAULT OPERATING 5 TEMPERATURE ENVIRONMENT HUMIDITY 0 90 NON CONDENSING AUDIBLE NOISE gt 55 dBA AT 1 METER FROM UNIT SAFETY UL1778 CSA 22 2 EMI RFI FCC CLASS A SURGE TRANSIENT IEEE C62 41 CAT A 260x555x700 260x555x700 340x640x980 340x640x980 PHYSICAL DATA YES SAFETY APPROVAL 32 Qr UPS Systems Inc TN11 SERIES MODEL NO GES 123TN11 GES 153TN11 GES 203TN11 CAPACITY 12kVA 8 4kW 15kVA 10 5kW 20kVA 14kW INPUT OUTPUT BATTERY BACKUP POWER TIME PROTECTION INTERFACE ENVIRONMENT SAFETY APPROVAL PHYSICAL DATA PHASE FREQUENCY 1 3 WIRE G 50 60Hz RATED VOLTAGE Nominal 208 2201 240VAC VOLTAGE RANGE 170 276VAC POWER FACTOR VOLTAGE PHASE 0 98 120 120 208 120 240 110 220VAC 3 WIRE G VOLTAGE REGULATION 2 TOTAL CURRENT 50 62 5A 83 3A FREQUENCY ACCURACY THD 50Hz 60Hz 0 5 lt 3 LINEAR LOAD lt 5 RECTIFIED LOAD LOAD POWER FACTOR 0 7 SLEW RATE 1Hz SECOND TRAN
13. 50V AC Maximum current rating is 3A NO Optional Instrumentation Terminal Strip Allow for easy connection of wires if 25pin connector is not available Figure 3 13 1 Line drawing of AS 400 Communications interface Output Truth Table State 1 2 Pin23 Pin45 56 Pin78 Pin9 10 Pin 11 12 Normal Open Closed Open Open Closed Fault Closed Open 1 Closed Open On Battery Open Closed Closed Battery Low Open Closed Closed Open Closed On Bypass 1 1 1 Closed Open On Inverter Open Closed 1 1 1 Closed 1 Inactive State may be open or closed condition Table 13 3 1 Output Truth Table 29 Qr UPS Systems Inc 13 3 SNMP Web Accessible Monitoring Adapter The Always On Simple Network Management Protocol SNMP adapter is a web based management product that uses multiple open standards such as Telnet HTTP and SNMP to provide full management of supported devices The SNMP Adapter is designed to connect directly to the network and allow for network broadcasting of UPS conditions as well as remote access to the UPS system to monitor parameters and displays For set up instructions view the READ ME file provided with the set up disk 30 Qr UPS Systems Inc 14 TROUBLESHOOTING The following chart of unusual situations includes some possible problems and solutions occurring under daily operation If t
14. Down sequence Front Panel Display will be extinguished Fans will stop Wait 10 seconds 3 Battery Breaker Switch the BATTERY Breaker to the OFF position 13 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 14 ways Qr UPS Systems Inc 6 Front Control Panel Utility light Bypass light Inverter light Backup mode light Fault light Battery capacity light Load capacity light Utility Light Bypass Light Inverter Light Backup Mode Light Fault Light Battery Capacity Light Load Capacity Light Value and error code display ON lt ON Switch OFF OS OFF Svvitch SELECT _ View Select Switch Figure 6 1 Front Control Panel Indicates that AC utility is within normal operating parameters Indicates the UPS is in static bypass mode Indicates the inverter is supplying power to the load Indicates the UPS is in backup mode Indicates that there is a functional problem with the UPS refer to Fault Codes below Indicates the percentage of battery capacity Indicates the percentage of load connected Select Button Push to scroll through the following five displays 1 Output voltage Input voltage Output frequency Input frequency The temperature inside the UPS Fault Codes There are seven fault indication codes 1 01 Output fault 2 E02 Temperature fault 3 E03
15. E UNIT S POWER SWITCH IS ON WHETHER OR NOT THE UNIT AC SUPPLY IS PRESENT QUALIFIED PERSONNEL SHOULD BE CONSULTED WHEN 1 THE POWER CABLE HAS BEEN DAMAGED 2 LIQUID HAS BEEN SPILLED INTO THE UNIT 3 THE UNIT DOES NOT OPERATE NORMALLY EVEN THOUGH THE OPERATING INSTRUCTIONS HAVE BEEN FOLLOWED DO NOT PLACE MAGNETIC STORAGE MEDIA ON TOP OF THE UNIT AS THIS CAN RESULT IN DATA CORRUPTION THIS UPS WAS DESIGNED TO POWER ALL MODERN COMPUTER LOADS AND ASSOCIATED PERIPHERAL DEVICES SUCH AS MONITORS MODEMS CARTRIDGE TAPE DRIVES EXTERNAL FLOPPY DRIVES ETC DO NOT USE IT FOR PURE INDUCTIVE OR CAPACITIVE LOADS IT IS NOT RATED TO POWER LIFE SUPPORT EQUIPMENT CAUTION ALL RECORDED MEDIA SUCH AS DISKETTES TAPES AND CARTRIDGES SHOULD BE KEPT A MINIMUM OF 60CM FROM THE UPS THE MAGNETIC FIELD CREATED BY OPERATION OF THE UPS MAY ERASE DATA ON THOSE DEVICES ATTENTION INSTALL THE ON LINE UPS IN A WELL VENTILATED AREA AWAY FROM FLAMMABLE LIQUIDS GASES OR EXPLOSIVES DO NOT LET THE UNIT COME INTO CONTACT WITH WATER POTENTIALLY LETHAL VOLTAGES EXIST WITHIN THIS UNIT AS LONG AS THE BATTERIES ARE CONNECTED DO NOT TOUCH ELECTRICAL CIRCUITS WHEN POWER IS CONNECTED TO THE UPS TURN THE UPS OFF AND DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE REMOVING THE COVER PLATES ALL REPAIRS SHOULD BE PERFORMED BY QUALIFIED SERVICE PERSONNEL READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR USING THE UNIT FOLLOW ALL PROCEDURES AS DESC
16. N Series Description of Each Block Input Breaker Prevents the main distribution panel breaker from tripping when a UPS fault or over current condition occurs EMI RFI Filter This filter attenuates the electrical noise associated with the polluted utility power to the UPS or noise THD generated by the UPS Rectifier PFC Charger Incoming AC power is converted to a regulated DC output by the input rectifier charger for supplying DC power to the inverter The input rectifier charger will provide input power factor correction and input current distortion correction PFC Control By utilizing control circuits the current drawn from the utility power is in phase with the input voltage The control circuit also allows the UPS to have a broader input voltage range 425 Charger Utilizes the DC bus voltage from the rectifier to charge the batteries Quick Charge approx 6hrs Slow Charge approx 10 hrs and Float Batteries Sizes will vary in series and series parallel configurations Batteries are sealed lead acid valve regulated gel cells Qe UPS Systems Inc Inverter The term inverter vvill denote the solid state equipment and controls used to convert power from the input rectifier or batteries to regulated AC power for supporting the loads The inverter will produce 50 or 60Hz auto selectable using Insulated Gate Bipolar Transistors IGBT s switching at approximately 18kHz above the audible frequency r
17. RIBED TO INSURE SAFE RELIABLE OPERATION OF THE UPS SAVE THESE INSTRUCTIONS 11 c Ds Qr UPS Systems Inc MORE SAFETY INSTRUCTIONS DO NOT USE THIS EQUIPMENT FOR ANY PURPOSE OTHER THAN THE INTENDED USE EXAMINE THE PACKAGING CONTAINER FOR DAMAGE NOTIFY THE CARRIER IMMEDIATELY IF DAMAGE IS PRESENT DO NOT DISASSEMBLE THE UPS DO NOT OPERATE OR LOCATE NEAR WATER OR EXCESSIVE HUMIDITY DO NOT USE OTHER MANUFACTURERS ACCESSORIES MAY CAUSE DAMAGE OR UNSAFE CONDITIONS KEEP LIQUID AND FOREIGN OBJECTS FROM GETTING INSIDE THE UPS DO NOT BLOCK AIR VENTS IN THE FRONT OF THE UPS OR AIR EXHAUSTS IN THE BACK DO NOT PLACE OR OPERATE CLOSE TO GAS HEATERS OR FIRE DO NOT LET POWER CORDS CONTACT HOT SURFACES DO NOT PLUG APPLIANCES SUCH AS HALF BRIDGE RECTIFIED LOAD INTO THE UPS USE CAUTION WHEN SERVICING BATTERIES BATTERY ACID CAN CAUSE BURNS TO SKIN AND EYES IF ACID IS SPILLED ON SKIN OR IN EYES FLUSH ACID WITH FRESH WATER AND CONTACT A PHYSICIAN IMMEDIATELY DO NOT OPERATE IF THE UNIT IS LEAKING LIQUID OR IF A WHITE POWDERY RESIDUE IS PRESENT BATTERIES MAY CONTAIN METALS AND OTHER CHEMICAL HAZARDOUS WASTE FOR PROPER DISPOSAL CONSULT YOUR LOCAL STATE AND FEDERAL EPA AND OTHER ENVIRONMENTAL LAWS AND REGULATIONS USE ONLY THE POWER SUPPLY CORD PROVIDED WITH THIS UNIT THE POWER CORD FOR UPS IS WIRED IN ACCORDANCE WITH NATIONAL ELECTRICAL CODE NEC SPECIFICATIONS BE SURE THAT THE WALL OUTLET IS ALSO WIRED TO
18. SIENT RESPONSE 4 100 LOAD CHANGE OVERLOAD CAPACITY 105 150 FOR 20 SECONDS CREST FACTOR 3 1 EFFICIENCY AC AC gt 85 TRANSFER TIME Oms OUTLETS BATTERY TYPE HARD WIRED SEALED LEAD ACID MAINTENANCE FREE VOLTAGE ERI TIME F IFOLLLOAD IiOMN LOAD 240VDC 240VDC 240VDC 5 8 HOURS RECOVERY 90 TYPICALLY 10 MIN 10 MIN 10 MIN HALF LOAD 25 MIN 25 MIN 25 MIN 7 RON AVAILABLE CONSULT BATTERY BANKS OUTPUT SHORT ABNORMAL VOLTAGE YES YES I O NOISE PROTECTION COMMON amp NORMAL MODE NOISE SUPPRESSION I O SPIKE amp TRANSIENT PROTECTION COMMUNICATION DISPLAY YES RS 232 DRY CONTACT OPTIONAL SNMP OR AS400 LEDs and LCD STATUS PANEL AUDIBLE ALARMS OPERATING TEMPERATURE HUMIDITY ON BATTERY LOW BATTERY OVERLOAD FAULT 0 40 C 0 90 NON CONDENSING AUDIBLE NOISE SAFETY 255 dBA AT 1 METER FROM UNIT UL1778 CSA 22 2 EMI RFI FCC CLASS A ma TRANSIENT WxDxH in mm 340x640x980 inmm IEEE C62 41 CAT A 340x640x980 340x760x1160 340x760x1160 33 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 34 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 35 16 CONTACT INFORMATION 16 1 Additional Purchases or Upgrades Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada VIX 7S8 Phone 250 491 9777 Ext 451 Fax 250 491
19. TECTION 21 BATTERY REPLACEMEN Tw 068858 23 SOFTWARE SETUP FOR STANDARD SOFTWARE APPLICATIONS 12 1 85 232 INTEREAGB eer rH n EHE ma uuu 122 DRY GONE OPTIONAL EXTRAS L ua 13 1 INSTALLATION PROCEDURE FOR OPTIONAL EXTENDED BATTERY CABINETS 13 2 AS 400 AND DRY CONTACT OPTIONAL 0 13 3 SNMP WEB ACCESSIBLE MONITORING 1 1 TROUBLESHOOTING sessdicisccscstscseccassesscssscescsoassecessecsescesestedssodsedecstessassesessaessencseesva 31 TECHNICAL DA TA 32 50 od sida 36 16 1 ADDITIONAL PURCHASES OR UPGRADES 36 16 2 QA WARRANTY QUESTIONS 36 16 3 SOFTWARE QUESTIONS 36 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK vi Ulways Qr UPS Systems Inc L Introduction Congratulations on your choice of the Always On TN Series On Line Uninterruptible Power System UPS The TN Series features the very latest top of the line microprocessor technology and IGBT transistors for clean highly regulated PWM Pulse Width Modulated power Also included within our high quality engineering is an output isolation t
20. UPS back to normal operation Maintenance Bypass All TN Series units include provisions to allow for maintenance of the unit or replacement of batteries without interruption of power to the load This will be done with the manually operated bypass switch included Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 2 Qa UPS Systems Inc Product Description 208 OR 240 INPUT EXT BATTERY 2 1 2 2 Theory of Operation The UPS Uninterruptible Power Supply is designed to be installed between utility commercial supplied power and your loads It is used to protect your loads from noticing any power fluctuations eg Blackouts brownouts over voltage conditions The UPS will supply a sufficient amount of steady constant AC power during these power fluctuations allowing the loads to be shutdown properly preventing possible damage to both hardware and software Block Diagram OUTPUT TERM BLOCK 240 120 L1 Jt 120Vac 120Vac EMI RFI SURGE INVERTER CB UPS EMI RFI ELECTRONICS SURGE 2 3 B B BATTERY SNMP AS400 RS 232 DRY CONTACT CHARGER TERMINAL BLOCK CONFIGURATION ET INPUT OUTPUT BAT BATT VP UP D B B GNI N L1 12 m 240V L1 L2 120v TRANSFORMER PRIMARY TAPPED 208VAC Figure 2 2 1 Block Diagram of T
21. aintenance Bypass Operation Qualified Technicians or Service Personnel Only The purpose of the Maintenance Bypass Switch and Inverter Switch is to provide a Manual Bypass function This function will remove the UPS electronics from the load for maintenance while still supplying power to the load These switches are located at the back of the UPS under a removable cover plate to prevent accidental operation During normal operation the Inverter Switch is in the ON position and the Maintenance Switch is in the OFF position If the Maintenance Switch is turned ON during normal operation both the Inverter and the Maintenance Switches are ON and the unit is not in static bypass mode utility power will be paralleled with the inverter and the utility will be fed directly into the inverter output This will cause a fault condition and possible damage to the UPS 8 1 To put the UPS into Manual Bypass mode a Press and hold the ON and OFF buttons at the same time for five 5 seconds Release only after you hear the beep sound The UPS has now been forced to static bypass mode b Turn ON the MAINT Switch c Turn OFF the INV Switch d Perform Turn Off Shutdown Procedure as per Section 5 2 The UPS electronics are now shutdown and you may begin maintenance work 8 2 Torestore the UPS to normal operation a Perform Turn On Start up Procedure as per Section 5 1 b Pre
22. ange and without low frequency magnetic components The inverter is of pulse width modulated PWM design capable of providing the specified AC output with a very small tolerance 2 CPU Control User Interface The CPU controller monitors and maintains all systems within the UPS while permitting communication between the UPS user and peripheral devices Static By pass A static transfer switch and bypass circuit is provided as an integral part of the UPS The inverter has an overload rating of 105 rated load continuously 150 rated load for 20 seconds 200 rated load for one and a half cycles The inverter will automatically transfer to bypass if these overload conditions are exceeded The static transfer switch control logic will contain an automatic transfer control that senses the status of the inverter logic signals operating and alarm conditions This control circuit will provide an uninterrupted transfer of the load to a normal input source or alternate bypass source Transfers are made when an overload or malfunction occurs within the UPS without exceeding the transient limits specified herein Maintenance By pass Allows for power wrap around from input directly to output while still utilizing the output isolation transformer permitting maintenance and up keep of the UPS system Transformer An output isolation transformer is included The output transformer is factory installed inside the UPS module cabinet The same tran
23. ans MEM e ED 5 I HER WNLOP 7 4 1 LOCATON ao enhn initis 4 2 ELECTRICAL CONSIDERATIONS 4 LIT 8 1 1 2 07 1 1 3 Optional Battery Bank AC Supply eic etti rede err 8 4 3 PROTECTION eee ttim tees iui a o iE e ines dese 9 4 4 REAR VIEW DIAGRAMS cete 10 4 5 INPUT OUTPUT AND EXTERNAL BATTERY CONNECTION rennes 11 START UPISHUTDOMYN incicisstd s 13 5 1 TURN ON PROGEDURE 5 cnet iie t vedi 13 5 22 TURN OFF SHUTDOWN PROCEDURE ucu uu ve 13 BRONTE CONTROL EAN 15 AUDIBLE ALARM aniicsic svs c sosod i st ev sod s ides cis s S vdcotococ ndan s c s 17 7 1 BACKUP MODE 7 2 LOW BATTERY N Su ORO URDU pt MAINTENANCE BYPASS OPERATION N 19 8 1 TO PUT THE UPS INTO MANUAL BYPASS 19 8 2 TO RESTORE THE UPS TO NORMAL OPERATION cerent 19 BATTERY MAINTENANCE sasiscissisiisciesscaicessssestvsnssensnsiosbsssscnceesossseasondesonsdeciesdsosessss 21 ENVIRONMENTAL PRO
24. d batteries When replacing the batteries the defective batteries must be disposed of carefully to prevent any risk of environmental pollution by the harmful products they contain lead and acid Please refer to local and regional environmental codes when disposing of the batteries 21 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 22 Qa UPS Systems Inc 11 Battery Replacement When replacing batteries use the same number and the following types of batteries UPS Rating Number of Batteries Type of Batteries SkVA Twenty 20 12VDC 7Ah 6kVA Twenty 20 12VDC 7Ah 8kVA Twenty 20 12VDC 9Ah 10kVA Forty 40 12VDC 7Ah 12kVA Forty 40 12VDC 7Ah 15 40 12VDC 7Ah Table 11 1 Battery Types and Quantities Attention Potentially lethal voltage exists within this unit as long as the battery supply is connected During any service work the battery supply should be disconnected by turning off the battery breaker under cover located at the rear panel of the UPS Battery cabinet assembly is heavy Use suitable lifting equipment Servicing of the batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from the batteries Do not dispose of batteries in a fire They may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It
25. he UPS loses its basic functions please check the following items before contacting you re the factory or service center 1 Is UPS connected to the power source 2 15 the input voltage and frequency within operating parameters When you contact Always On for service please provide the following information 1 UPS model name and serial number 2 Date the problem occurred 3 Complete description of the problem TROUBLESHOOTING CHART Problem UPS will not operate after pressing On Off switches or no lights or warning sounds appear Possible Reasons Solutions Input power source failure Breaker switch on rear panel has been opened Time of pressing On button is too short Output short circuit or UPS overload Check power source Press breaker switch to On position Press On button longer than 1 second Turn off UPS remove all load to insure no problems with it or internal short circuit Press On button longer than second Indicates no utility and warns every several seconds Fault light on and buzzer keeps beeping No power source input Breaker switch on rear panel has been opened UPS has failed Check power source input Turn breaker switch to the On position Contact dealer or service center for help Buzzer keeps beeping Utility indicating light is flashing Overload Voltage of utility is exceeding UPS input range Take off some load Save digital data a
26. may be toxic A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine whether the battery is grounded If grounded remove the source of the ground connection Contact with any part of a grounded battery can result in electrical shock The likelihood of such a shock is reduced if grounds are removed during installation and maintenance applicable to a UPS and a remote battery supply not having a grounded supply circuit 23 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 24 Ulways Qr UPS Systems Inc 12 Software Setup For Standard Software Applications NOTE This UPS can operate normally without setting up the software 1 Install Software package included with the UPS follow software instruction included with CD 2 Connect the UPS to the computer via the RS 232 cable included with the software package 3 Start software NOTE Use the connecting cord supplied by the manufacturer or the monitoring software will not work Follow the read me file on the disk to run the setup 12 1 RS 232 Interface A 9 pin female SUB D connector is provided on the
27. nd shutdown the applying program to ensure utility is within UPS range Available time of batteries is too short The battery light is flashing when power of UPS is supplied by utility Batteries have not been charged UPS overload Batteries are aged and cannot be charged fully Keep UPS On for over 8 hours to recharge the batteries Check the load and remove any non crucial equipment The charger has failed Battery voltage is too low or batteries have not been connected 31 Contact dealer or service center for help Check that UPS batteries are well connected Replace any damaged battery packs immediately Qr UPS Systems Inc 15 TECHNICAL DATA Standard Models Isolation XFM Included TN11 SERIES MODEL NO GES 502TN11 GES 602TN11 GES 802TN11 GES 103TN11 CAPACITY SkVA 3 SkW 6kVA 4 2kW 8kVA S 6kW 10kVA 7kW PHASE FREQUENCY 1 3 WIRE 50 60Hz RATED VOLTAGE Nominal VOLTAGE RANGE 170 276VAC POWER FACTOR 0 98 FREQUENCY ACCURACY OUTPUT SLEW RATE 1Hz SECOND TRANSIENT RESPONSE 4 100 LOAD CHANGE OVERLOAD CAPACITY 105 150 FOR 20 SECONDS CREST FACTOR 3 EFFICIENCY AC AC 1 TRANSFER TIME Oms BATTERY TYPE SEALED LEAD ACID MAINTENANCE FREE BATTERY VOLTAGE 240VDC 240VDC 240VDC 240VDC RECHARGE TIME 5 8 HOURS RECOVERY 90 TYPICALLY BACKUP POWER FULL LOAD 15 MIN 10 MIN 15 MIN 10 MIN TIME HALF LOAD 30 MIN 25 MIN 30 MIN
28. o the Inverter while simultaneously float charging the batteries Emergency Upon failure of AC utility the Inverter obtains power from the batteries without interruption There are no interruptions in power to the critical load upon failure or restoration of the AC utility source Recharge Upon restoration of AC utility the Rectifier will automatically restart and supply DC power to the inverter and battery charger Automatic Restart Upon restoration of AC utility after an extended utility and complete battery discharge the UPS will automatically restart and resume supplying power to the critical load Also the battery charger will automatically start and recharge the batteries This feature is enabled in the factory and is capable of being disabled consult factory Static Bypass The bypass will provide an alternate path for power to the critical load that is capable of operating in the following manner Automatic In the event of the inverter overload capacity be exceeded or should an internal failure occur the UPS will perform an automatic transfer of the critical AC load from the inverter to the bypass source Manual Should the UPS need to be taken out of service for limited maintenance or repair manual activation of the bypass will cause an immediate transfer of the critical AC load from the inverter to the bypass source The input rectifier inverter and battery charging operations will be inhibited until the user transfers the
29. otify an unattended computer or automation device being supported by the UPS of a power anomaly The connected device can then be programmed to recognize these signals and initiate a shutdown sequence Maximum conduction levels are 40VDC at 40mA Function Explanation Power fail normally open status will become closed OUTPUT when activated OUTPUT Battery low normally open status will become OUTPUT closed when activated Remote shutdown of UPS keep this pin high 5V 12V for 500ms to shutdown the UPS INPUT Available when system is in battery mode 7 Reference GND for pin 6 INPUT Figure 12 2 1 Schematic Of Photo Coupled Transistor 26 Uvaye Qr UPS Systems Inc 13 Optional Extras 13 1 Installation Procedure for Optional Extended Battery Cabinets Attention Choose the correct battery pack voltage according to the UPS rated capacity Do not connect too few or too many batteries as this could cause electrical shock damage or death It is important to follow the correct procedures for connecting the battery packs If the procedures are not followed properly it will increase the chance of electrical shock damage or death Follow the procedure to avoid any possible danger Attention Ensure correct battery bank voltage and polarity before connecting Ensure UPS is OFF and battery breakers are OFF Do not connect the wires to the UPS first electrical shock will
30. pecial provisions must be made to ensure circuit breaker rating of load slide protection devices in the event of a short circuit Rated Output Current 200 220 230 240V 1 2 wire 100 110 100 200 110 220 115 120V 115 230 120 240V 10 3 wire 1 2 wire 30A 30A 60A 30A 30A 60A Recommended Minimum Breaker for Rated output Model GES 502TN11 GES 602TN11 GES 802TN11 GES 103TN11 GES 153TN11 Table 4 3 1 Selection of Recommended Input Breakers Not supplied with UPS System Output short circuit capacity of inverter is shown below 90A 50ms 90ms SkVA 90A 50ms 90ms 6kVA 130A 50ms 90ms 8kVA 160A 50ms 90ms 10kVA 190A 50ms 90ms 12kVA 240A 50ms 90ms 15kVA Table 4 3 2 Output Short Circuit Capacity of Inverter Qr UPS Systems Inc 4 4 Rear View Diagrams Output Voltage adjustment Contact Interface ww slot 505 s o Maintenance Bypass Switch Switch OC D Figure 4 4 1 cfs Battery Breaker Rear view of the 5 and 6k VA UPS Input Switch Terminal RS 232 Dry Contact Interface Output Voltage adjustment SNMP slot Figure 4 4 2 Rear view of the 8 10 12 and 15k VA UPS QO Battery Breaker 9 Maintenance Bypass Switch r Inverter Switch 10 Uways 2
31. ransformer to provide the final touch to complete power conditioning and noise attenuation even during bypass operation For ease of use the TN Series utilizes an LCD display to graphically indicate load percentage battery capacity and the mode of operation while simultaneously displaying numerically input voltage output voltage input frequency output frequency and internal UPS temperature It also provides user control of the self diagnostic a feature available through a combination On Alarm Silence Manual Battery Test Off Bypass buttons and two levels of alarms when the unit is operating on battery The TN Series incorporates an interface port for communications between the UPS and a LAN server or other computer system with various operating systems installed This port provides detailed operating information including voltages currents and alarm status to the host system when used in conjunction with the shutdown software Also available are the optional SNMP Adapter to permit remote monitoring and notification of UPS conditions via a network or the internet and an AS 400 interface to allow for relay communications in PLC or contact environments 1 1 Modes of Operation The TN Series UPS is designed to operate as a continuously on line dual conversion system in the following modes Normal The critical AC load is continuously supplied by the UPS Inverter The input Rectifier derives power from a utility AC source and supplies power t
32. sformer through tap selection for additional system flexibility will serve any input and output voltage configurations in the UPS module ways Qr UPS Systems Inc 3 Handling 3 1 Delivery Check condition of equipment on delivery Contact the carrier and supplier immediately if the packaging or unit is damaged 3 2 Initial Inspection Unpack the UPS carefully notice the packing method and retain the box and packing material If you must return the UPS at any time you must repack it the way it was originally shipped Visually inspect the UPS for damage that may have occurred during shipment If there is damage or anything is missing contact the dealer from whom you purchased the unit and save the packaging for future shipment When the unit has passed the initial inspection record the Installation date on the back panel of the unit and in the space provided towards the front of this manual Included with UPS System 1 User manual 2 Communication cable 3 Software package 4 5400 cable when optional AS400 included 3 3 Storage 1 If the on line UPS is to be stored prior to installation it should be placed in a dry well ventilated area where it will not be exposed to dirt moisture or other contaminants 2 Extreme storage temperatures are i 30 C to 60 C without battery ii 209C to 45 C with battery for a short period 3 Maximum storage period for battery is 6 months at 209C or 3 months at 309C
33. ss and hold the ON and OFF buttons at the same time for five 5 seconds Release only after you hear the beep sound The UPS has now been forced to static bypass mode c Tum ON the INV Switch d Tum OFF the MAINT Switch e Press and hold the ON and OFF buttons at the same time for five 5 seconds Release only after you hear the beep sound The UPS has now been forced back to inverter normal mode 19 Qr UPS Systems Inc THIS PAGE IS INTENTIONALLY BLANK 20 ways Qr UPS Systems Inc 9 Battery Maintenance On initial start up it is recommended the batteries have a minimum of eight 8 hours of charging to ensure proper operation During normal operation of the UPS the charge level of the batteries will be maintained automatically typical recharge time to 90 from 0 charge level is 6 8 hours e Under normal operating conditions the supplied batteries are expected to last approximately five 5 years or 200 discharges from date of receipt Refer to the purchase date you recorded in this manual if you suspect that the batteries have been exhausted Ifthe UPS is to remain in storage for an extended period of time it is strongly recommended that the UPS be powered up for a period of twenty four 24 hours every three 3 months to recharge the batteries and prevent premature failure 10 Environmental Protection The UPS incorporates sealed maintenance free lead aci
34. ure 13 1 1 Cable not supplied Start up Procedure 1 Install the UPS system and Battery Bank s as per recommendations within this manual 2 Once all connections are secure turn all the Battery Breaker s On starting from farthest away from the UPS 3 Perform the Turn Start up Procedure for the UPS Section 5 1 Battery Bank Battery Bank Charger Charger Board Board AC Input 240VDC AC Input 208 240VAC 7A 240VDC 208 240VAC 7A Figure 13 1 1 Battery Bank and UPS Connections 28 Uways Qr UPS Systems Inc 13 2 AS 400 and Dry Contact Optional Located on the rear panel of the UPS is a 25 Pin connector which provides status information through relay contacts and control by photo coupled inputs r REMOTE EMERGENCY POWER OFF Pin Assignment DB 25pin male connector Input signal pin assignment Remote emergency power off Pin 24 25 REMOTE SHUTDOWN SIGNAL When pin 24 and pin 25 are shorted the UPS will power off immediately INVERTER BYPASS SVOR 12V Back up mode remote shut down Pin 22 23 T Vpin22 gt SV 12V the UPS will power off after a 40 second delay 1min gt 3 3mA 5 400 DRY CONTACT Output signal pin assignment Fault Pin 1 2 3 On Battery Pin 4 5 6 EG Battery Low Pin 7 8 On Bypass Pin 9 10 es On Inverter Pin 11 12 COM NC Dry Contact Capacity Total maximum power rating is 30W Maximum voltage rating is 2
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